Service DPS dryer

DPS Service Kit System DPS 1-8

SK-DPS...-4801 SK-DPS...-1201

SK-DPS...-2401
SK-DPS...-1201

 12-months package include 1 silencer and a service-ticket (for reset of service message),
 24-months package include 4 pilot valves (2xNO, 2xNC) , 1 silencer and service ticket
 36-months package = 12-months package
 48-months package include all parts of the 24-months package + 4 solenoid coils, 4 demister and 2 flat gaskets

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 Service DPS dryer
Service notes DPS 1-8
pressure gauge Ø50 ¼“ -bottom:
SP-IPG050R/16/08
 Filter elements & silencer
recommended change every 12 months
the 2 filter elements are not included in any service kit and
are to order always separately.
dryer pre filter after filter silencer
element element
DPS 1-4 EFST25XN EFST25ZN SP-FSC10/PX
DPS 6 EFST50XN EFST50ZN SP-FSC15
DPS 7-8 EFST70XN EFST70ZN SP-FSC15

 Seals
between filter housing and valve block at DPS 1-8
2 pieces are needed (1x pre filter, 1x after filter)
dryer filter size Art.-Code seal
DPS 1-4 FCA25 SP-PWG-FCA20-25
DPS 6 FCA50 SP-PWG-FCA30-70
DPS 7-8 FCA70 SP-PWG-FCA30-70

At DPS…A is since 2015 is an O-Ring between upper valve plate (DPS) and
upper carbon tower plate (DSS) mounted :
DPS1-4 : 20x2 (FST-Art.-no. PP-SOR20.0X2.0-PB70)
DPS6-8 : 25x3 (FST-Art.-no. PP-SOR25.0X3.0-PB70)
At DPS…A was until end of 2014 a special seal mounted:
DPS1-4 : 19x15x4 mm (FST-Art.-no. PP-SGR-DPS1-4)
DPS6-8 : 26x18x4 mm (FST-Art.-no. PP-SGR-DPS6-8)

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 Service DPS dryer
Service notes DPS 1-8

 lower valve block

(view from bottom)

 Main valves V1 & V2 (front)

NO (normally open)
 Expansion valves V3 & V4 (back) :
NC (normally closed)
 At maintenance works take care
that cables are marked and will be
connected correctly after works.

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 Service DPS dryer
Service notes DPS 1-8

 lower valve block

change of pilot valves V1-V4 (every 24 months)
V2 Art.-no. SK-DPS1-8-2401,
V1
V4 and included in Art.-no. SK-DPS1-8-4801
V3
 see that main valves and expansion valves are
different:
 main valves V1 & V2 (front, PP-VMS-NO-DPS1-8)
keeper-color silver,
could be tipped with a spring, but is not needed there.
V1  expansion valves V3 & V4 (back, PP-VMS-NC-DPS1-8)
V2 keeper-color brass,
must be tipped with a spring!
 tightening torques
5 Nm 5 Nm for fastening screws (M6*10), and
2-3 Nm for nuts of solenoid coils
SR-VMS-DPS1-8-RSG
2x PP-VMS-NO-DPS1-8  change of solenoid coils (every 48 months)
2x PP-VMS-NC-DPS1-8

 Attention : interchange of the plug connectors to

the solenoid coils will cause malfunctions
2-3 Nm
V3
V4

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 Service DPS dryer
Service notes DPS 1-8

 lower valve block

further notes regarding keeper of the pilot valves
V2
V1
V4
V3

 main valves V1 & V2 (front, PP-VMS-NO-DPS1-8)

keeper-color silver,
the keeper core must be secured by a locking ring in the
keeper sleeve.
The pilot valve can´t open anymore if the locking ring is
missing or fallen out. The consequence is that during
regeneration on the other vessel both main valves will be
closed and pressure at hole dryer system drops down.

 expansion valves V3 & V4 (back, PP-VMS-NC-DPS1-8)

keeper-color brass,
This keeper core is not secured with locking ring.
Here it is normal that it fall out if you dismantle it.

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 Service DPS dryer
Service notes DPS 1-4
Flat gasket and demister as Rep.-Set :
DPS1-4 : SR-SGP-DPS1-4 M4*15
4 Nm
 lower (solenoid) valve block
change of demister pads, flat gasket & coils
Demister as single part :
DPS1-4 : PP-SDP90-90-DPS
(every 48 months together with change of desiccant)
Art.-no. for DPS1 up to DPS4 : SK-DPS1-4/48-01

Flat gasket as single part :

 during assembling take care that no wire of demister
DPS1-4 : PP-SGP90-90-DPS
pads
rise up into sealing / sealing surface.
(it would damage the sealing and finally cause a leakage).
 sealing surface of the valve block and at aluminium
profile must be clean and free of any grease.
 tighten the screws (6 pieces) evenly and crosswise
first by hand, and finally with torque spanner.
tightening torques :
230V-Coil as single part : DPS 1-4 : M8x40-8.8 25 Nm
SP-ECS230-DPS-RSG
 solenoid coils
Flat gasket and demister as Rep.-Set for 3.rd stage at DPS..A, DPS..BM or für DSS: tightening torque of nut 2-3 Nm
DPS1-4.., DSS1-4 : SR-SGP-DSS1-4

Flat gasket as single part for 3.rd stage at DPS..A, DPS..BM or für DSS:
DPS1-4.., DSS1-4 : PP-SGP90-DSS

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 Service DPS dryer
Service notes DPS 6-8
Flat gasket and demister as Rep.-Set :
DPS6-8 : SR-SGP-DPS6-8 M4*15
4 Nm
 lower (solenoid) valve block
change of demister pads, flat gasket & coils
Demister as single part :
DPS6-8 : PP-SDP120-120-DPS
(every 48 months together with change of desiccant)
Art.-no. for DPS6 up to DPS8 : SK-DPS6-8/48-01

 during assembling take care that no wire of demister

Flat gasket as single part :
pads rise up into sealing / sealing surface.
DPS6-8 : PP-SGP120-120-DPS (it would damage the sealing and finally cause a leakage).
 sealing surface of the valve block and at aluminium
profile must be clean and free of any grease.
 Grease first thread turns and bolt head with a bit
grease (simple type like Rivolta SKD 4002, not to much to avoid grease
at sealing aera).
Use washer (ISO 7092 ST/200 HV 10/ M10)
and tighten the screws (6 pieces)
230V-Coil as single part :
SP-ECS230-DPS-RSG
evenly and crosswise
first by hand, and finally with torque spanner.
Flat gasket and demister as Rep.-Set for 3.rd stage at DPS..A, DPS..BM or für DSS:
tightening torque : DPS 6-8 : M10x40-8.8 35 Nm
DPS6-8.., DSS6-8 : SR-SGP-DSS6-8

Flat gasket as single part for 3.rd stage at DPS..A, DPS..BM or für DSS:  solenoid coils tightening torque of nut 2-3 Nm
DPS6-8.., DSS6-8 : PP-SGP120-DSS

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 Service DPS dryer
Service notes DPS 1-8
Only for information
plug  upper (non return) valve block
DPS1-4, 3/8“ : 22 Nm
ME6-8 1/2“ 28 Nm change of demister pads, non return valves and
flat gaskets every 48 months
(together with change of desiccant)
Non return valve
(screw in flush – not torque down)  the simplest dismantling and reassembling
of the non return valves is to do it with a needle-nose
pliers
 during assembling take care that no wire of demister
pads
rise up into sealing / sealing surface.
M4*15 (it would damage the sealing and finally cause a leakage).
4 Nm
 sealing surface of the valve block and at aluminum
profile must be clean and free of any grease.
 tighten the screws (6 pieces) evenly and crosswise
first by hand, and finally with torque spanner.
tightening torques :
DPS 1-4 : M8x40-8.8 25 Nm
DPS 6-8 : M10x40-8.8 35 Nm (at DPS6-8 bolts
greased and with washer – see page before)

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 Service DPS dryer
Service notes DPS 1-8

1 cm
 desiccant filling / -change
- change of desiccant should be done
every 4-5 years
 While change of desiccant take care that nothing enters
this hole (could later block and damage the valves).
Tip : mask it with adhesive tape during maintenance.
(but don´t forget to remove at end of the work)

 To achieve a compact and complete filling give a few

kicks with a rubber mallet around to the aluminum
profile after first filling.
The kicks will effect proper layer optimization.
Afterwards fill further desiccant in until you reach a gap
of 1 cm to the edge of the aluminum profile, cause the
demister need this space.

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 Service DPS dryer
Service notes DPS 1-8

 Desiccant filling - quantity

Dryer filling WS MS Art. code

per vessel bottom top for complete filling
in kg of both vessels

80% MS4A
DPS 1 --- 0,82 SEDAPAC-2MS
DPS 2 --- 1,58 SEDAPAC-4MS
DPS 3 0,5 2,1 SEDAFILL-2WS-4MS
DPS 4 0,7 3 SEDAFILL-2WS-6MS

–
DPS 6 1,15 5 SEDAFILL-2WS-12MS
20% WS DPS 7 1,45 6,3 SEDAFILL-4WS-12MS
DPS 8 1,7 7,45 SEDAFILL-4WS-15MS

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