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Installation Instructions.
Retrofit remote control for independent heating system / Thermo-Call
BMW 3 Series (E 90/E 91/E 92/E 93 factory-fitted independent heating system)
BMW 5 Series (E 60/E 61)
BMW 6 Series (E 63/E 64)
BMW 7 Series (E 65/E 66)
BMW X5 (E 70)
Retrofit kit no.: 64 50 0 392 971 Retrofit kit for remote control for independent heating system T90
64 50 0 410 385 T100 independent heating remote control retrofit kit
64 50 0 395 010 Thermo Call retrofit kit
64 50 0 395 012 Thermo Call retrofit kit
64 50 0 395 919 Conversion kit E65/E66
64 50 0 395 920 Conversion kit E90/E91/E92/E93, E60/E61 and E63/E64, E70
64 50 0 433 514 Thermo Call retrofit kit
64 50 0 433 515 Thermo Call retrofit kit
Installation time
The installation time is approx. 2.0 hours. This may vary depending on the condition of the car and the
equipment in it.
The installation time does not include any time for programming/encoding, as this depends on the age
of the car and the equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
In the event of any installation or function problems, restrict the troubleshooting session to
about 0.5 hours for mechanical work or 1 hour for electrical work.
In order to reduce costs and avoid any additional expense, send a query immediately to the Technical
Parts Support via the Aftersales Assistance Portal (ASAP).
Specify the following information:
- Chassis number
- Part number of the retrofit kit
- A precise description of the problem
- Work steps already carried out
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!
Installation information
The SIM card must be inserted before you install the Thermo Call control module.
!
Do not insert or remove the SIM card when the Thermo Call control unit is connected to the voltage
supply. This will cause damage to the module or to the SIM card.
When you install the converter ensure that the buttons are accessible for the final initialization process.
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs
thereby incurred will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
All pictures show LHD cars; proceed accordingly on RHD cars.
Before affixing antenna D/G/U or the temperature sensor T, clean the gluing area and remember the
minimum temperature of 20°C.
If you are not installing a remote control, tie back branch H2 on wiring harness H.
Section Page
5. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A B C
o
n
o
ff
D
E
060 0429 Z
Legend
A Remote
B Receiver
C Holder (for E60/E61, E63/64 and E65/E66 cars only)
D Aerial
E Battery (2x)
R S T U V
0
T 10
W X Y Z AA AB AC AD
+
065 0683 Z
Legend
R Adapter cable
S Receiver
T Temperature sensor
U Aerial
V Holder (for E60/E61, E63/64 and E65/E66 cars only)
W Self-tapping screw 4.2 x 9.5 mm (2x, not required)
X Speed nut (2x, not required)
Y Velcro strip
Z Cable tie (10x)
AA Remote
AB Battery
AC Extension cable (2x, not required)
AD Black 6-pin socket casing (not required)
F
G
060 0430 Z
Legend
H I K
J
ON
OFF
MODE
M
MW
B
L
N O
P Q
060 0431 Z
Legend
H Wiring harness
I Converter
J Velcro strip
K Miniature connector (2x)
L Fillister head screw 3.9 x 13 mm (4 screws, for E60/E61, E63/E64, E65/E66 and E70 cars only)
M Contact bridge (only required if no Thermo Call is fitted)
N Speed nut 3.9 (4 nuts, for E60/E61, E63/64 and E65/E66 cars only)
O Cable tie (10x)
P Protective strip (2x)
Q Sealing strip
TIS No.
Conduct a brief test ---
Disconnect negative pole of battery 12 00 ...
Observe the safety instructions for working on cars with airbag ---
!
systems.
The following components must be removed first of all from all cars
except E70
H2
I
H M
MODE
OFF
W
ON
I1 H1 H3
R2
R3
H5 H4
R1
065 0685 Z
Branch/ Designation Signal Cable colour / Connection site in the car Abbreviation /
Item Cross-section Slot
H Wiring harness --- --- --- ---
H1 SW 3-pin plug casing --- --- To branch I1 ---
H2 SW 6-pin socket casing Without remote control
Tie back
With T90 remote control only
--- --- ---
To receiver B
With T100 remote control only
On branch R1
H3 SW 12-pin socket casing With Thermo-Call only
To Thermo Call control module F
--- --- ---
Without Thermo Call only
To contact bridge M
H4 Cable open Terminal RT E90/E91/E92/E93 cars only
30 0.5 mm2 To the fuse holder (black 15-pin plug) with X11001
miniature connector K to RT/BL cable PIN 4
E60/E61 and E63/E64 built before 09/05 only
To the fuse holder (black 8-pin plug) with X11003
miniature connector K to RT/BL cable PIN 4
E60/E61 and E63/E64 built after 09/05 only
To the fuse holder (black 8-pin plug) with X11003
miniature connector K to RT/GN cable PIN 6
E65/E66 only
To the fuse holder (BL 8-pin plug) with miniature X10454
connector K to RT/GN cable PIN 7
E70 only
To the boot fuse holder (black 15-pin plug) with X11011
miniature connector K to RT cable PIN 5
H5 Eyelet Terminal Brown E90/E91/E92/E93 cars only
31 0.5 mm2 To passenger footwell joint connector X490
E60/E61 and E63/E64 only
To A pillar joint connector X13782
E65/E66 only
To passenger footwell joint connector X492
E70 only
To the joint connector in the boot on the right X13790
H2
I
H M
MODE
OFF
W
ON
I1 H1 H3
R2
R3
H5 H4
R1
065 0685 Z
Branch/ Designation Signal Cable colour / Cross- Connection site in the car Abbreviation /
Item section Slot
I Converter --- --- --- ---
I1 SW 3-pin socket casing --- --- To branch H1 ---
R Adapter cable --- --- With T100 remote control only ---
R1 SW 6-pin plug casing --- --- To branch H2 ---
R2 SW 6-pin socket casing --- --- To receiver S ---
R3 SW 4-pin socket casing --- --- To plug on temperature sensor T ---
F 1 2 T B/S D/G/U
090 1117 Z
Legend
B/S Receiver
D/G/U Aerial
F Thermo Call control module
T Temperature sensor
T 1 2 F B/S D/G/U
061 0288 Z
Legend
B/S Receiver
D/G/U Aerial
F Thermo Call control module
T Temperature sensor
T 1 F B/S 2
E65
D/G/U
065 0686 Z
Legend
B/S Receiver
D/G/U Aerial
F Thermo Call control module
T Temperature sensor
T 2 1
G
B/S
D/U
F I
070 0593 Z
Legend
B/S Receiver
D/G/U Aerial
F Thermo Call control module
I Converter
T Temperature sensor
1 D/G/U
060 0458 Z
085 0169 Z
J
I
060 0457 Z
1 1
N
I
060 0440 Z
1 1 No preparation is necessary.
I
060 0456 Z
B/S
061 0294 Z
B/S
061 0295 Z
061 0296 Z
061 0297 Z
I I1 H1
H
090 1118 Z
1 I !
The buttons on converter I must be
accessible for the final initialization routine,
as described in section 18.
When you fit cable ties O ensure that the
ties do not press any of the three buttons on
converter I.
Secure the converter I to the standard wiring
O harness (1) using cable ties O.
090 1119 Z
1
060 0461 Z
3
B 2
O
090 1123 Z
Y T
090 1124 Z
R3 2
090 1125 Z
S
J
090 1126 Z
All cars
Route branch H4 to the fuse holder (1) behind
the glove box.
H4 Use a miniature connector K to connect branch H4
to the RT/BL cable from PIN 4 of plug X11001 on
1 the fuse holder (1).
X11001 K
090 1128 Z
H5
X490
090 1129 Z
H3
090 1130 Z
104 mm
Cars with Thermo Call only
Drill a 4 mm hole using the dimensions shown on
1 the fuse holder support (1).
10 mm
060 0441 Z
1
060 0461 Z
2 I
060 0442 Z
15 mm
2
061 0289 Z
B/S
1
L
061 0290 Z
H1 B !
The buttons on converter I must be
accessible for the final initialization routine,
as described in section 18.
H H2 061 0313 Z
2
T
060 0875 Z
H H2 061 0293 Z
T 10
0
H2 - Branch R1 to branch H2
- Branch R2 to receiver S
T
S - Plug (2) on temperature sensor T to branch R3
R2
R1
R3 2
R 061 0292 Z
40 mm
40 mm
2 1
063 0213 Z
B/S
063 0343 Z
H1 I1 !
The buttons on converter I must be
H2 accessible for the final initialization routine,
as described in section 18.
H
063 0352 Z
2
T
060 0875 Z
T 10
0
H2 - Branch R1 to branch H2
- Branch R2 to receiver S
T
S - Plug (2) on temperature sensor T to branch R3
R2
R1
R3 2
R 061 0292 Z
All cars
H4
Route branch H4, RT cable, to plug X11003
X11003 (black 8-pin) on the fuse holder (1).
All cars
Route branch H5 (BR cable) to the A pillar in the
bottom of the passenger footwell.
Secure branch H5 to joint connector X13782.
Tie back any excess cable to the wiring harness.
H5
X13782
060 0452 Z
H3
090 1130 Z
30 mm
80 mm
060 0444 Z
1
060 0461 Z
065 0565 Z
1
060 0461 Z
060 0446 Z
60 mm
40 mm
2 1
065 0559 Z
L 1
065 0690 Z
1 !
The buttons on converter I must be
accessible for the final initialization routine,
as described in section 18.
B I 065 0692 Z
T 065 0682 Z
065 0681 Z
T 10
0
H2 - Branch R1 to branch H2
- Branch R2 to receiver S
T
S - Plug (2) on temperature sensor T to branch R3
R2
R1
R3 2
R 061 0292 Z
B/S
065 0691 Z
T 065 0682 Z
065 0681 Z
T 10
0
H2 - Branch R1 to branch H2
- Branch R2 to receiver S
T
S - Plug (2) on temperature sensor T to branch R3
R2
R1
R3 2
R 061 0292 Z
All cars
X10454 K
1
065 0561 Z
H5
065 0562 Z
H3
090 1130 Z
H1
I I1
070 0599 Z
070 0597 Z
1
060 0461 Z
070 0600 Z
H3
1 F
070 0601 Z
O 1
070 0602 Z
Z 1
070 0603 Z
T Y
2
070 0604 Z
T 10
0
H2 - Branch R1 to branch H2
- Branch R2 to receiver S
T
S - Plug (2) on temperature sensor T to branch R3
R2
R1
R3 2
R 061 0292 Z
All cars
1
070 0596 Z
X13790
070 0595 Z
H3
090 1130 Z
All cars
- Re-assemble the car
Do not insert or remove the SIM card when the Thermo Call control unit is connected to the voltage
!
supply. This will cause damage to the module or to the SIM card.
The complete description of the Thermo Call is set out in the owner’s handbook supplied with the retrofit
kit. Set the time in Thermo Call before you hand the car over to the customer.
F*
H3* H2*
1 8 4 12 3 1 6
KBE
KBE
30
31
KBE
30
31
0,5 0,5 0,5 0.5
SW RT BR
H4* 0,5 RT
H5* 0,5 BR
H1*
3 1 2
30
31
I*
063 0217 Z
Legend
I* Converter
I1* SW 3-pin socket casing
All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.
Cable colours
Brown Brown
GE Yellow
RT Red
SW Black
0.5
SW
B*
KBE
KBE
M*
1 12
H3* H2*
1 8 4 12 3 1 6
KBE
KBE
30
31
KBE
30
31
0,5 0,5 0,5 0.5
SW RT BR
H4* 0,5 RT
H5* 0,5 BR
H1*
3 1 2
30
31
I*
063 0219 Z
Legend
B* Receiver
I* Converter
I1* SW 3-pin socket casing
All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.
Cable colours
Brown Brown
GE Yellow
RT Red
SW Black
0,5 SW
KBE
KBE
M*
1 12
1 8 4 12
H3*
KBE
KBE
30
31
0,5 0,5 0,5 0.5
GE RT BR SW
0,5 RT
H4*
0,5 BR
H5*
0.5 0,5 0,5 S*
0,5 0,5
BR RT SW
RT BR
5 4 3 1 6 2
H2* 6 1 3 R2*
H1*
2 6 1 3 4 5
R1*
3 1 2
I1*
0,5 VI
0,5 GE
0,5 BR
0,5 RT
0.5 0.5 0.5
0,5 GR
GE RT BR
0,5 SW
KBE
30
31
0,5 RT
0,5BR
I* 0,5 GE
0,5 GE
0,5 BR
0,5 RT
R3*
X1*
0,5 GE
0,5 BR
0,5 RT
T*
065 0689 Z
Legend
Cable colours