SECTION 6 ELECTRICS

165
ELECTRICAL CIRCUIT - STARTING / CHARGING

8
GN 2.5 P01/A GN 2.5
P01/B
7
MAIN CIRCUIT BREAKER P01/C RD 6.3
GN 6.3 P01/D
IGNITION SWITCH
CB1 P01/E RD/BK 1.6
60A P01/J BK/WH 2.5
4 0 1 2 3 15 50A 19 17
BATTERY 12V

P01/K
BN/RD 1.6
12 13 P01/L
GN 6.3

GN 1.6

GN 6.3

RD/BK 1.6
GY 16

YL/RD 1.6
RD 6.3

BK/ WH 2.5
30

GY/RD 1.6
IGNITION SOLENOID
6 BK 1.6 E4
STARTER BUTTON

GY/RD 1.6

YL/RD 1.6
GN 1.6 A 6 HAZARDS CIRCUIT
CONT
3 BL 1.6 B 2 PARK LIGHTS

CB2
15A
WH/BK 1.6 C 2 HEADLIGHTS SWITCH
BATTERY 12V

2 RD 1.6 D 2 HEADLIGHTS SUPPLY"30"

BN / WH 1.6
12 13

BN/RD 1.6

CB3
15A
9

TO TACHOMETER & OVER REV WARNING

5

RD 4.0
3 HORN
GN/BK 1.6 E

NEUTRAL START RELAY

3 STOP LIGHTS
BK/RD 1.6 F

TO CHARGE LIGHT & HOURMETER

85 30 RD 1.6 G 5 GAUGES AND WARNING LIGHTS
H
TO COLD START MODULE YL/RD 1.6
RD/YL 1.6
1 4 EXHAUST BRAKE

CB4
TO TRANSMISSION CIRCUIT
M

15A
TO COLD START MODULE GN 6.3

WH/RD 1.6 I 4 REVERSE LIGHT SWITCH

RD 4.0
RD 6.3

86 87 87a 9
STARTER
1 0 RD 1.6 J 11 & 9 TRANSMISSION

10

CB5
RD 4.0
E1 E4

5A
ALTERNATOR

B+

RD 2.5 K 7 & 8 AIRCON UNIT/ BLOWER / INTERIOR

LIGHT / WIPER WASHER
D+ W

RD 1.6 L 6 INDICATORS
A

15A
CB6
RD 4.0
9
RD 1.6 M 15 CIGARETTE LIGHTER
RD 1.6 N 16 COLD START CONTROL MODULE

CB7
16 15 1 2 3 17 & 8 SPARE

20A
7

16 16 5 5 11 16 P 7 & 8 SPARE 70009801-A 1

9

B16B 4X2 ADT 166

ELECTRICAL CIRCUIT - STARTING / CHARGING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 205174 1 DISCONNECTOR, Battery
2 202537 1 SOLENOID
3 200865 2 BATTERY, 12 V
4 205259 1 CIRCUIT BREAKER, 60 A
5 201311 1 RELAY, Change Over, 24 V
6 200706 1 SWITCH, Press Button, Starter
7 200398 1 SWITCH, Ignition
8 224800 1 KEY, Ignition Switch
9 201468 4 CIRCUIT BREAKER, 15 A
10 201467 1 CIRCUIT BREAKER, 5 A
11 203830 1 CIRCUIT BREAKER, 20 A

B16B 4X2 ADT 167

ELECTRICAL CIRCUIT - LIGHTING

15
BL 1.6
1 1 1
BK 1.6 WH 1.6
BL 1.6 B C D
BK 1.6 3
P02/ C BL 1.6
10 BL 1.6
11,12

CB 3 WH/BK 1.6
CB 3 RD 1.6
CB2 BL 1.6
BL 1.6

BK 1.6 P01/ S

P01/ T
9
P01/ U BL 1.6

DASH PANEL

HEADLIGHT
DASH PANEL

HIGHBEAM
BK 1.6

SWITCH
BL 1.6 BL 1.6

WH/BK 1.6
BL 1.6

GY 1.6

GY 1.6
WH 1.6

WH 1.6
BL 1.6
BK 1.6
BK 1.6 BL 1.6 3,6,7,8
RD/GY 1.6
BK 1.6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6
13 13
BK 1.6 BK 1.6

P09/ 6

P10/ 6
P10/ 4

P10/ 5

BRIGHT RELAY
DIP RELAY
TAILLIGHT
TAILLIGHT

5 5
WH-1.0 WH-1.0

WH/GY 1.6
4 4

GY/WH 1.6
4 7 BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK

P04/ 3
P04/ 1

P04/ 5
LIGHT
LIGHT

3 3

DIP BRIGHT SWITCH

56b
56a
BL 1.6 BL 1.6
GY 1.6 0

BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT

HEADLIGHT

HEADLIGHT

HEADLIGHT

56
2 14

70009802-A 2
1 WH 1.6
WH-1.6 WH-1.6 WH-1.6

B16B 4X2 ADT 168

ELECTRICAL CIRCUIT - LIGHTING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202934 8 BULB, 24 V 75 / 70 W
2 202573 4 HEADLAMP
3 200200 2 BULB, 24 V 2 W
4 203487 2 HARNESS, Pigtail
5 202561 2 LAMP, Brake
6 202571 1 HOLDER, Lens
7 202419 1 LENS, High Beam Warning
8 202572 1 HOLDER, Lamp
9 200201 1 BULB, 24 V 3 W
10 202570 2 HOLDER, Lamp
11 202409 1 SWITCH, 3 Position
12 202415 1 LENS, Headlamp Switch
13 201311 2 RELAY, Change Over, 24 V
14 201371 1 SWITCH, Indicator Light
15 NPN 2 HOLDER, Lamp

B16B 4X2 ADT 169

ELECTRICAL CIRCUIT - STOP LIGHT / HORN

STEERING COLUMN
GN/BK 1.6

HORN SWITCH
2
3 P04/ 7 GN/BK 1.6 CB4 E 1

E3 CB4 F 1
GN/BK 1.6 P04/ 8

BK/RD 1.6
GN/BK 1.6 P01/ W GN/BK 1.6

HORN

P02/ B
RD 1.6 BK/RD 1.6

WH 1.6 BK 1.6

BK/RD 1.6
STOP /TAIL LIGHTS

BRAKE PRESSURE
4,5

SWITCH
RD 1.6 BK/RD 1.6

P
WH 1.6 BK 1.6

STOP /TAIL LIGHTS

BK/RD 1.6
CHASSIS COMPONENT
FROM OTHER REAR

EARTHS

P09/ 5

4 70009803-A
4
3

B16B 4X2 ADT 170

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202565 2 LAMP, Brake, 24 V
2 200448 1 HORN
3 201371 1 SWITCH, Indicator Light
4 204453 1 SWITCH, Stop Light (Pneumatic Brakes Only)
5 202543 1 SWITCH, Pressure Brake (Hydraulic Brakes Only)

B16B 4X2 ADT 171

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE

FROM REAR LIGHTS BK 1.6

FLYBACK DIODE FUNCTION : This is important
and must not be left out of the circuit. Its function is CB 4 H 1

3 4 to quench the EMF generated by the solenoid. If the CB 4 I 1

diode is not used damage may occur to the

proximity switch and also the ZF transmission

E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
3 4
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6

FUNCTION

RD/YL 1.6 P01/ H RD/YL 1.6

1
2
WH/RD 1.6
2

WH/RD 1.6
RD/YL 1.6

RD/YL 1.6
5
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6 6

P
WH/RD 1.6

3 REVERSE LIGHTS RD/YL 1.6

LOCKUP PRESSURE
SWITCH
P02/ K

7
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K

PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2 SWITCH
- BL P03/ 3 11 5

P09/ 3 WH/RD 1.6 WH/RD 1.6 P02/ D

70009804-A 4

1 8

B16B 4X2 ADT 172

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202548 1 SENSOR, Proximity Switch
2 201333 1 ALARM, Backup
3 202563 2 LAMP, Reverse
4 201537 1 DIODE
5 210100 1 VALVE, Solenoid
6 Z0501 314 037 1 SWITCH, Pressure
7 201311 1 RELAY, Change Over, 24 V
8 202535 1 SWITCH, Hydraulic Pressure Upto 01.10.97
8 202044 1 SWITCH, Hydraulic Pressure From 02.10.97

B16B 4X2 ADT 173

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS

1
E4 G
BK 1.6 RD 1.6 RD 1.6
RD 1.6 RD 1.6

GENERAL WARNING
LOW WATER LEVEL
RD 1.6

15 13 RD 1.6

85
85

30

LIGHTS
30

IGNITION + 24V RD 4.0

RD 1.6

87a
22

87
86
86
RD 1.6
11

BK 1.6
6
22
9

LOW WATER
LEVEL
CB No 4
OR 1.6

RD 1.6
3,4 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6

INTERAXLE LOCK
TRANS OIL PRESS
RD 1.6

RD 1.6
BRAKE OVERSTROKE
8 BK 1.6 BK 1.6 BK 1.6 BK 1.6
GENERAL WARNING

16,31,32
LOW AIR PRESSURE

+
BL/WH 1.6
ENG OIL PRESS
ALT CHARGE

OIL TEMP
TRANSMISSION

40 120
50 150

ENG TEMP
HOURS

RPM

KPA
PL/BL 1.6
BN/BL 1.6

C
B

C
GN/BL1.6
30

85

PL 1.6

RD 1.6
S
21,31,32

S
10 11

S
7 17,18,31,32 19,31,32

S
BN/WH1.6
PL/WH1.6

BK 1.6
YL/RD YL/RD 1.6 4 4
5
87a

86

GN/WH 1.6 20,31,32 12 11 23,24,31,32

6
GY/GN1.6
WH/BN1.6
GN 1.6

PK 1.6

P02/ - BIN UP SWITCH

1

BN/WH 1.6 P01/ M

PL/BL 1.6 P01/ Q

P01/ G
BN/BL 1.6 P01/ N

PL/WH 1.6 P01/ P

P01/ Z
P01/ F

P02/ N
RD 1.6

ENGINE REV
LIMITER SOLENOID PL 1.6 P09/ 1
P02/ G

YL/RD 1.6
P02/ H

GY/RD 1.6
P02/ U

P02/ S
P02/ F

P02/ J
P02/ T

BK 1.6
2 RD 1.6
GN 1.6 29,30 BL/WH 1.6
PK 1.6

GN/WH1.6
GN/BL1.6
GY/GN1.6
3,4 P09/ 4 26

FROM ALT 'W'

WH/BN1.6 INTERAXELE LOCK 25

FROM D+
PK 1.6

TRANS OIL TEMP

B 12 12 13 TRANS OIL

WK
PK 1.6

G
G

G
W

W
S+ _

SENDER
PRESS
P

FUEL
Q
t

t
2
P

1
P

LOW AIR PRESS 2 1 LOW

BK 1.6 ENG TEMP COOLANT
BRAKE 1 1 ENG OIL
SEND/SWITCH LEVEL
BRAKE OVERSTROKE OVERSTROKE
14 70009805-A 5
15 28 27

B16B 4X2 ADT 174

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200851 1 SWITCH, Low Air Pressure
2 203571 1 BUZZER, Warning, 12-24 V
3 202566 2 LAMP, Square (Red Stop)
4 202568 2 BULB, 24 V 15 W
5 200208 1 BUZZER, Warning, 24 V
6 210606 1 VALVE, Quick Exhaust
7 202524 1 LENS, Brake Overstroke
8 202418 1 LENS, Alternator Change Warning
9 202528 1 LENS, Coolant Level
10 202523 1 LENS, Transmission Pressure
11 202527 1 LENS, Interaxle Lock Warning
12 202438 2 SWITCH, Overstroke
13 Z0501 209 478 1 SWITCH, Pressure
14 202536 1 SWITCH, Sensor, Interaxle D/Lock
15 200694 1 SENDER, Oil Temperature
16 201074 1 GAUGE, Hourmeter
17 200859 1 GAUGE, Temperature
18 201075 1 GAUGE, Tachometer
19 201403 1 GAUGE, Oil Pressure
20 201404 1 GAUGE, Temperature
21 201311 2 RELAY, Change Over, 24 V
22 200863 1 GAUGE, Fuel
23 200853 1 SENDER, Fuel Lever Action
24 202485 1 SWITCH, Cooling Water Level
25 DC220680 1 SENDER, Water Temperature
26 DC220652 1 SENDER, Oil Pressure
27 202547 1 SWITCH, Micro Not Standard on B16B (Optional)

B16B 4X2 ADT 175

ELECTRICAL CIRCUIT - INDICATOR / HAZARD

1 1
A L
GN 1.6
3,4

CB 2 GN 1.6

CB 6 RD 1.6
RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR

2 8 3
WH 1.6

0
RD 1.6

1
WH 1.6

RD 1.6

BL 1.6
BK 1.6

BK 1.6
BL 1.6
1 1 2 2
6 1 5 10

BN 1.6
BN/YL 1.6

F
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
5 FLASHER UNIT
BN 1.6

YL 1.6
YL 1.6
BK 1.6

YL 1.6
BK 1.6
BN 1.6
E7 BK 1.6 LEFT TURN

DASH PANEL INDICATOR

P10/01

P10/02

P10/03

BN 1.6

P04/04

P04/06
P04/02
P09/08
P09/07

E4

BK 1.6
BK 1.6 E3 YL 1.6

RIGHT TURN
BK/WH/GN
P01/ V BN 1.6
R
P01/ R YL 1.6 BK/GN
7,8,9,10
INDICATOR
L TURN
BK/WH SWITCH
YL 1.6 P02/ A YL 1.6

R
BN 1.6 P02/ R BN 1.6

0
L
70009806-A 6

B16B 4X2 ADT 176

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 202411 1 SWITCH, Hazard
4 202416 1 LENS, Hazard Switch
5 200583 1 FLASHER UNIT, 24 V
6 201371 1 SWITCH, Indicator Light
7 202420 2 LENS, Turn Warning
8 200200 2 BULB, 24 V 2 W
9 202571 2 HOLDER, Lens
10 202572 2 HOLDER, Bulb

B16B 4X2 ADT 177

ELECTRICAL CIRCUIT - BLOWER AND WIPER

1 1 1
P O K M
P06/ - RD 2.5

BL/RD 1.6 BL/RD 1.6 P06/ -

FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
P06/ -
BK 1.6
P06/ -

RD/BL 1.6

RD/BL 1.6
BK 1.6
CAB
6,7
FAN/BLOWER

FAN/BLOWER

BK 1.6
WH 1.6 P07/
P07/

P07/
COMPARTMENT

INTERIOR LIGHT

0
SPARE PLUG & WIRES
3
M

SPARE +
SPARE +

1
5
RD 2.5
1

4,5 BLOWER FAN SWITCH

BK 1.6

P02/ Y
6,8

0
WH 1.6

1
5
RD 2.5
TRANSMISSION 1
COMPARTMENT E2
SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH

BK 1.6 P05/ 3 BK 1.6

GN 1.6 P05/ 1 GN 1.6

YL 1.6 P05/ 2 YL 1.6 1 2

1
P

WIPER MOTOR

RD 1.6 P05/ 4 RD 1.6 1

0
M

PK 1.6
+
_

WASHER PUMP

2
WINDSCREEN

5
M

7
1 9,10

4
BK 1.6 WIPER WASHER SWITCH 70009807-A 7

B16B 4X2 ADT 178

ELECTRICAL CIRCUIT - BLOWER AND WIPER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203984 1 KIT, Windscreen Washer
2 201471 1 MOTOR, Wiper
3 200582 2 BLOWER
4 201222 1 LIGHT, Interior
5 202930 1 BULB, 24 V 18 W
6 202408 2 SWITCH, 2 Position
7 202412 1 LENS, Fan Switch
8 202414 1 LENS, Interior Light Switch
9 205152 1 SWITCH, Wiper / Switch
10 205159 1 LENS, Wipe / Wash Switch

B16B 4X2 ADT 179

ELECTRICAL CIRCUIT - AIRCON AND WIPER

1 1 1
BK/WH 2.0 P O K M
RD 2.0 P06/ - RD 2.5
BK 2.0
P06/ -

FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
ENGINE CAB
COMPARTMENT P06/ -
COMPARTMENT
SPARE PLUG & WIRES SPARE PLUG & WIRES P06/ -

RD/BL 1.6

RD/BL 1.6
BK 1.6
RD /WH1.6 P06/ -
AIRCON COMPRESSOR

BK 1.6
7,8

WH 1.6 P03/
P03/

P03/

INTERIOR LIGHT

0
CLUTCH SOLENOID
AIR CONDITIONER
UNIT

SPARE +
SPARE +

1
5
RD 2.5
1

BLOWER FAN SWITCH

WH 1.6

P01/ X

P02/ Y
12 4 5,6
7,9
BINARY SWITCH

0
WH 1.6
P

1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
COMPARTMENT E2
RD/WH 1.6 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
3
BK 1.6 P05/ 3 BK 1.6

GN 1.6 P05/ 1 GN 1.6

YL 1.6 P05/ 2 YL 1.6 1 2

1
P

WIPER MOTOR

RD 1.6 P05/ 4 RD 1.6 1

0
M

10,11
PK 1.6
+
_

WASHER PUMP

2
WINDSCREEN

5
M

7
1

4
BK 1.6 WIPER WASHER SWITCH 70009808-A 8

B16B 4X2 ADT 180

ELECTRICAL CIRCUIT - AIRCON AND WIPER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203984 1 KIT, Windscreen Washer
2 201471 1 MOTOR, Wiper
3 202904 1 SWITCH, Binary
4 290501 1 SOLENOID, Clutch, Aircon Compressor
5 201222 1 LIGHT, Interior
6 202930 1 BULB, 24 V 18 W
7 202408 2 SWITCH, 2 Position
8 202412 1 LENS, Fan Switch
9 202414 1 LENS, Interior Light Switch
10 205152 1 SWITCH, Wiper / Switch
11 205159 1 LENS, Wipe / Wash Switch
12 202902 1 AIR CONDITIONER UNIT

B16B 4X2 ADT 181

EST 17 TRANSMISSION (CAB)

1
BULKHEAD CANNON PLUG
PX4/ Z Z-734
PX4/ Y J
TO TRANSMISSION

PX4/ F F-420 628 P8 /13

PX4/ X X-726 608 P8 / 8

5
PX4/ G G-424 604 P8 / 7
PX4/ R R-452 600 P8 / 6
S-456 580

'9
PX4/ S P8 / 1 RD 1.6
PX4/ N N-444 612 P8 / 9 RD 1.6 CB No5
PX4/ Q Q-448 616 P8 /10
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6

N
PX4/ A 632 P8 /14
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6

A
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 / 11

BK 1.6
J

584
588
592
C-408
E-416
Y-730

RD 1.6
O
E4

P T
Y U

P02/ L
N L

BN/RD 1.6
RD 1.6
PX2/ 1
PX2/ 2

PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX2/ 4
PX2/ 5
PX2/ 6

P--/--
P--/--
P--/--
10
16
15
19
18
17

14
13
12

2
7

3
32

11

6
30

25
24
23
22

1
5
35
34
33

31

21
20

9
29
28
27
26

O
682
654
658

EST 17
MICRO PROCESSOR GEAR 3
ZF
SHIFT

1
8
12
70009809-A 9
1 2

B16B 4X2 ADT 182

EST 17 TRANSMISSION (CAB)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z6009 054 115 MICRO PROCESSOR
2 Z6006 022 211 SELECTOR, Range

B16B 4X2 ADT 183

EST 17 TRANSMISSION (EXTERIOR)

5
544 PX4/ Z

'9

TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y

A 450 PX4/ F

B 504 PX4/ X

C 430 PX4/ G

N
D 444 PX4/ R
420 PX4/ S

A
E
494 PX4/ N
TRANSMISSION F

J
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E

404

O
PX4/ A

1 408 PX4/ B

T
412 PX4/ C

416 PX4/ D

500 PX4/ W

TRANSMISSION

U P
LY
N
DOUBLE STEP VALVE
INDUCTIVE SENSOR

LOCK UP SOLENOID
INDUCTIVE SENSOR

O
TURBINE SPEED

OUTPUT SPEED

SOLENOID
G
G

2
70009810-A 10
2 3 4

B16B 4X2 ADT 184

EST 17 TRANSMISSION (EXTERIOR)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 TRANSMISSION VALVE BANK
2 Z6041 315 008 2 SENSOR, Inductive
3 ZF160154 1 SOLENOID, Valve, Double Step
4 ZF160154 1 SOLENOID, Lock Up

B16B 4X2 ADT 185

EST 25 TRANSMISSION (CAB)

PX4/ C 714 1
PX4/ Z Z-734
PX4/ Y J
PX4/ F F-420 628 P8 /13 RD 1.6
BULKHEAD CANNON PLUG

PX4/ X X-726 608 P8 / 8

PX4/ G G-424 604 P8 / 7
TO TRANSMISSION

PX4/ R R-452 600 P8 / 6

PX4/ S S-456 580 P8 / 1
PX4/ N N-444 612 P8 / 9 RD 1.6 CB 5
PX4/ Q Q-448 616 P8 /10 RD 1.6
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
PX4/ A 632 P8 /14
BK 1.6
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 /11 E4
PX4/ J J-432
C-408
E-416
Y-730

584
588
592
MANUAL /AUTO
SWITCH
0 1

1
5
4,5

WH/BK 1.6
RD/GY 1.6

RD 1.6

BK/WH 2.5 TO STARTING CHARGING CIRCUIT

RD/GN 1.6 TO OVERREV RELAY"85" CIRCUIT

WH 1.6 TO SPEEDOMETER
PX2/ 1
PX2/ 2

PX2/ 7
PX2/ 8
PX2/ 6
PX2/10

PX6/ 2
PX6/ 1

PX6/ 3
PX2/ 4
PX2/ 5
PX2/ 6
10
16
15
19
18
17

14
13
12

2
7
6

3
32

11

8
30

25
24
23
22

1
5
35
34
33

31

21
20

9
29
28
27
26

RD 1.6 CB 4
3

RD 1.6
WH/BK

RD/GY
EST 25
MICRO PROCESSOR
14

SHIFT
GEAR
ZF
15

9 5 8 3 6 10
2 DISPLAY UNIT 12 4 12 1 5 5 70009811-A 11
1

B16B 4X2 ADT 186

EST 25 TRANSMISSION (CAB)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z6009 047 710 1 MICRO PROCESSOR
2 Z6006 022 211 1 SELECTOR, Range
3 Z6007 203 214 1 DISPLAY, Digital
4 202408 1 SWITCH, 2 Position
5 203853 1 LENS, Auto / Manual Switch

B16B 4X2 ADT 187

EST 25 TRANSMISSION (EXTERIOR)

544 PX4/ Z

TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y

A 450 PX4/ F

B 504 PX4/ X

C 430 PX4/ G

D 444 PX4/ R
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E

404 PX4/ A

408 PX4/ B
412 PX4/ C

2 416 PX4/ D

500 PX4/ W

WH/BK 1.6 9 11

RD1.6 8 11

1 3
4 5 6
KICK DOWN

LOCK UP SOLENOID
DOUBLE STEP VALVE
INDUCTIVE SENSOR

INDUCTIVE SENSOR
TURBINE SPEED

OUTPUT SPEED ALL ZF PART NUMBERS ARE FOR

SOLENOID
WH/1.6 6WG200 TRANSMISSIONS
G
G

70009812-A 12

B16B 4X2 ADT 188

EST 25 TRANSMISSION (EXTERIOR)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z6007 203 107 1 SWITCH, Kick Down
2 NSI 1 TRANSMISSION VALVE BANK
3 Z0501 317 159 1 TRANSMITTER, Inductive (Turbine)
4 Z0501 317 160 1 SENSOR, Inductive (Output)
5 ZF160154 1 SOLENOID, Double Step Valve
6 ZF160154 1 SOLENOID, Lock Up

B16B 4X2 ADT 189

CONNECTORS 1 & 2

D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN /SOCKET
PIN /SOCKET

P02/AB
P02/AB

? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE

A 1 GREEN 2.5 BATTERY LIVE +24V A 6 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 3 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 2 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E
F 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT F 5 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCH CLOSED
G 5 RED 1.6 COOLANT LEVEL +24V G 5 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM SW H 5 GREEN1.6 LOW AIR PRESSURE SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID SWITCHED J 5 PURPLE 1.6 BIN UP SWITCH
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH SWITCHED
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. L 15 RED 1.6 +24V TO ROTATING BEACON
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT DO THIS M 5 PINK 1.6 OVERREV SOLENOID SWITCHED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT N 5 GREY 1.6 FUEL GAUGE TO SENDER SWITCHED
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT DO THIS P
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. Q 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH SWITCHED
R 6 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHT FLASHING R 6 BROWN 1.6 LEFT REAR INDICATOR FLASHING

S 2 BLUE 1.6 PARK LIGHTS FRONT SWITCHED S 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 2 GREY 1.6 HEADLIGHTS DIP SWITCHED T 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED U 5 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 6 BROWN 1.6 LEFT FRONT INDICATOR FLASHING V
W 8 RED/WHITE 1.6 AIRCON SWITCHED W
X 3 GREEN/BLACK 1.6 HORN SWITCHED X 5 RED 1.6 SPARE
Y 4 BLACK/WHITE 1.6 RELAY"86" TO PROXIMITY SIGNAL SWITCHED Y 8 WHITE 1.6 SPARE
Z 4&5 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH

13

70009813-A

B16B 4X2 ADT 190

CONNECTORS 1 & 2
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206693 1 CONNECTOR, 24 way Cannon, Straight, Female
2 206883 1 CONNECTOR, 24 way Cannon, Bulkhead/90 deg, Male
3 206692 1 CONNECTOR, 24 way Cannon, Straight, Male
4 206882 1 CONNECTOR, 24 way Cannon, Bulkhead/90deg, Female

B16B 4X2 ADT 191

CONNECTORS 3, 4, 5 & 6

3 WAY PLASTIC CONNECTOR -MAIN HARNESS TO PROXIMITY

SWITCH WIRES (ON INJECTOR PUMP).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
P03 TYPE OF CONNECTOR. WIRE COLOURS ARE DIFFERENT ON THE PROXIMITY
SWITCH AND CARE MUST BE TAKEN TO ENSURE THE CORRECT WIRES ARE 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
USED . THE WIRE COLOURS ARE FOUND ON THE SCHEMATIC.IF A DIFFERENT MOTOR .(INSIDE CAB ).
MAKE OF SWITCH IS USED THE MANUFACTURERS INSTRUCTIONS MUST BE P05 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
FOLLOWED TO ENSURE CORRECT CONNECTION. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.

* * DO NOT CONNECT DIRECTLY TO POSITIVE AS THIS WILL DESTROY

THE INTERNAL ELECTRONICS OF THE UNIT

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PIN/SOCKET
P02/AB

P02/AB
? ?/ ? ? ? ?/ ? ?
WIRE WIRE WIRE WIRE

1 2 RED 1.6 24V SUPPLY FROM CB 5 1 7 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
YELLOW1.6
2
3 * 2
2
BL/WH 1.6
BK 1.6
SIGNAL TO EXHAUST BRAKE RELAY"85"
EARTH 3
2 7
7 BLACK 1.6
+24 V TO CB & SWITCH"2"
EARTH

4 7 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"

6 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO AIRCON

8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR
AND SPARE WIRES
LEVER SWITCH .(INSIDE CAB ). P06 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
P04 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS TYPE OF CONNECTOR.
TYPE OF CONNECTOR.

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET

P02/AB
?
P02/AB

? ?/ ? ? ? ?/ ?

WIRE WIRE
WIRE WIRE
1 6 & 7 BLACK 1.6 EARTH
1 2 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED
2 6 & 7 RED 1.6 POSITIVE CB 6
2 6 BROWN LEFT INDICATORS SWITCHED
3
3 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
4 6 & 7 RED/WHITE 1.6 AIRCON COMPRESSOR SWITCHING
4 6 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED
5 6 & 7 RED 1.6 POSITIVE CB 7
5 2 BLACK 1.6 EARTH
6 6 & 7 RED 1.6 POSITIVE CB 7
6 6 YELLOW 1.6 RIGHT INDICATORS SWITCHED
7 3 GREEN/BLACK 1.6 HORN +
GREEN/BLACK 1.6 HORN 70009814-A 14
8 3 SWITCHED

B16B 4X2 ADT 192

CONNECTORS 3, 4, 5 & 6
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206737 2 CONNECTOR, 3 way Utilux, Female
2 206724 2 CONNECTOR, 8 way Espa, Female
3 206722 3 CONNECTOR, 4 way Espa, Female
4 206740 1 CONNECTOR, 6 way Utilux, Male
5 206741 1 CONNECTOR, 6 way Utilux, Female

B16B 4X2 ADT 193

CONNECTORS 7, 8, 9 & 10

4 WAY PLASTIC CONNECTOR -SPARE CIRCUIT PLUG (IN CAB)

P07 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION 8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS P09 HARNESS .(AT ARTICULATION JOINT).
TYPE OF CONNECTOR.

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PIN/SOCKET
P02/AB

P02/AB
? ?/? ? ? ?/? ?
WIRE WIRE WIRE WIRE

1 8 RED 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 1 5 PURPLE 1.6 BIN UP SWITCH
2 8 WHITE 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 2
3 8 PINK 1.6 SPARE CAB VIA P1 TO ENGINE 3 4 WHITE/RED 1.6 REVERSE LIGHTS SWITCHED
4 8 GREEN 1.6 SPARE CAB VIA P1 TO ENGINE 4 5 PINK 1.6 BRAKE OVERSTROKE SWITCHES
5 3 BLACK/RED 1.6 STOP LIGHTS SWITCHED
1 2 3 6 2 BLUE 1.6 PARK LIGHTS SWITCHED
15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR SWITCHED
4 5 6 7 6 BROWN 1.6 LEFT REAR INDICATOR
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
P08 6 SWITCHED
7 8 9 8 YELLOW 1.6 RIGHT REAR INDICATOR
10 11 12 = LIGHT DOES NOT SWITCH ON

13 14 15
= LIGHT DOES SWITCH ON

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN /SOCKET

6 WAY PLASTIC CONNECTOR -ENGINE HARNESS TO HEADLIGHT

P02/AB

HARNESS
P10
? ?/? ? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
WIRE WIRE TYPE OF CONNECTOR.

1 11 SPEEDO SIGNAL OUT DO NOT TEST WITH A TEST LIGHT

2 11 BROWN/RED 1.6 NEUTRAL START RELAY "85" OUT PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
3

P02/AB
4 11 WHITE/BLACK 1.6 KICKDOWN SWITCH IN SWITCHED
5 11 RED/GREY 1.6 POSITIVE IDLE SWITCH SWITCHED
? ?/? ?
WIRE WIRE
6
7 1 6 YELLOW 1.6 RIGHT FRONT INDICATOR SWITCHED
8 11 RED 1.6 LOOP TO PIN 13 2 6 BROWN 1.6 LEFT FRONT INDICATOR SWITCHED
9 11 RED 1.6 POSITIVE 24V 3 6 BLACK 2.5 EARTH
10 11 RED 1.6 POSITIVE 24V 4 2 BLUE 1.6 PARK LIGHTS SWITCHED
11 11 BLACK/WHITE 1.6 EXTENDED LOCKUP SWITCH 5 2 GREY 1.6 DIP FILAMENT-HEADLIGHTS SWITCHED
12 6 2 WHITE 2.5 BRIGHT FILAMENT- HEADLIGHTS SWITCHED
13 11 RED 1.6 LOOP TO PIN 8
14 11 BLACK 1.6 EARTH
70009815-A 15
15 11 BLACK 1.6 EARTH

B16B 4X2 ADT 194

CONNECTORS 7, 8, 9 & 10
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206739 1 CONNECTOR, 4 way Utilux, Female
2 206738 1 CONNECTOR, 4 way Utilux, Male
3 NSI 1 CONNECTOR, 15 way Amp
4 206712 2 CONNECTOR, 8 way Deutsch, Male
5 206711 2 CONNECTOR, 8 way Deutsch, Female
6 206740 1 CONNECTOR, 6 way Utilux, Male
7 206741 1 CONNECTOR, 6 way Utilux, Female

B16B 4X2 ADT 195

ELECTRONIC SPEEDO AND OTHER ACCESSORIES

FLASHING BEACON
RD 1.6 13 5

203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------

COLD START 5
LIGHT

COLD START
SOLENOID

6
1
3
4
5
7
8

4
3

P02/ V
ELECTRONIC SPEEDO

2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+

BK 1.6 PL 1.6

BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1

202726
YL/RD 1.6 15 1

RD 1.6
CIGARETTE
P02/ L

LIGHTER BK 1.6

1
RD 1.6 P02/ X N 1

RD 2.5 M 1

70009816-A 16

B16B 4X2 ADT 196

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202726 1 LIGHTER, Cigarette
2 203797 1 GAUGE, Speedo
3 203067 1 BEACON, Flashing
4 200200 1 BULB, 24 V 2 W
5 261383 1 KIT, Cold Start

B16B 4X2 ADT 197

INSTRUMENT PANEL ASSEMBLY

2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4

27

EXHAUST TRANS OIL

BRAKE PRESSURE
3,20
24,29

25

1 A

26
MAN/AUTO HAZARD
TACHOMETER

13 14 13 13 15 3,19 28 16 12 17 30 31 18

B16B 4X2 ADT 198

INSTRUMENT PANEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203853 1 LENS, Manual / Auto Switch
2 202571 10 HOLDER, Lens
2 202572 10 HOLDER, Bulb
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203871 1 LENS, Exhaust Brake On
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202423 1 INSERT, Blank Switch
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
12 202409 1 SWITCH, 3 Position
13 202408 3 SWITCH, 2 Position
14 202412 1 LENS, Fan Switch
15 202414 1 LENS, Interior Light Switch
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper / Washer Switch
18 202416 1 Lens, Hazard Switch
19 201075 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
22 200380 1 GAUGE, Air Pressure
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignation
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL Upto 16.10.96
27 203657 1 INSTRUMENT PANEL From 17.10.96
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper / Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning

B16B 4X2 ADT 199

COLD START INSTRUMENT PANEL

ENGINE COOLANT ENGINE OIL 2,3

TEMPERATURE PRESSURE

7 ENGINE OVERSPEED
TRANSMISSION BIN RAISED
OIL
TEMPERATURE

5
2,8
COLD START

6
EMERGENCY
STEERING
2,4
203250

B16B 4X2 ADT 200

COLD START INSTRUMENT PANEL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202566 2 LAMP, Square (Red)
2 202571 4 HOLDER, Lens
2 202572 4 HOLDER, Bulb
3 201131 1 LENS, Preheat Warning
4 203870 1 LENS, Emergency
5 202410 1 FRAME, Switch
6 202423 3 INSERT, Blank Switch
7 203250 1 PANEL, Dash
8 202437 2 LENS, Red Warning

B16B 4X2 ADT 201

DISTRIBUTION BOX

20

B16B 4X2 ADT 202

DISTRIBUTION BOX
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201468 4 CIRCUIT BREAKER, 15 A
2 201467 1 CIRCUIT BREAKER, 5 A
3 203830 1 CIRCUIT BREAKER, 20 A
4 NPN 1 BOX, Distribution Part of Cab Harness.

B16B 4X2 ADT 203

BATTERY, CLAMPS AND CABLES

B16B 4X2 ADT 204

BATTERY, CLAMPS AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100063 2 WASHER, Flat
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J-BOLT
10 100209 1 SCREW, Hex. Head
11 100062 4 WASHER, Flat
12 200204 4 NUT, Terminal
13 100081 2 SCREW, Hex. Head
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID, Main Ignition
16 205259 1 CIRCUIT BREAKER, 60 A
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 SWITCH, Battery Isolator
20 100358 2 WASHER, Flat
21 100147 1 WASHER, Flat

B16B 4X2 ADT 205

WINDSCREEN WIPER ASSEMBLY

15

31

29
30 19
24
21 23 28
22
20

26

25 27

1 32

11 14
2 12

18
6
17 7 13
16 8
12
7 11
3
6
4 10
5 9

B16B 4X2 ADT 206

WINDSCREEN WIPER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
4 NSI 2 WASHER, Flat
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 203473 1 BLADE, Wiper
16 100081 2 SCREW, Hex. Head
17 100061 2 WASHER, Flat
18 100310 2 NUT, Nyloc
19 203984 1 KIT, Windscreen Washer
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 NSI 3 CABLE TIE
32 NSI 2 SCREW

B16B 4X2 ADT 207

HEADLIGHT (UPTO 05.09.93)

B16B 4X2 ADT 208

HEADLIGHT (UPTO 05.09.93)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201073 1 HEADLIGHT (UPTO 05.09.93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 NSI 1 RING, Retaining
5 201452 1 BULB, 12 V 45/40 W
5 201451 1 BULB, 24 V 55/50 W
6 200201 1 BULB, 12 V 2 W
6 200200 1 BULB, 24 V 2 W
7 100381 2 SCREW, Set

B16B 4X2 ADT 209

INDICATOR

B16B 4X2 ADT 210

INDICATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201221 1 INDICATOR
2 NSI 2 SCREW
3 203642 1 LENS, Indicator
4 NSI 1 O-RING
5 NSI 1 HOLDER, Bulb
6 200198 2 BULB, 24 V 21 W
7 100081 2 SCREW, Set, Hex
8 100310 2 NUT, Nyloc

B16B 4X2 ADT 211

HORN ASSEMBLY

B16B 4X2 ADT 212

HORN ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
6 100062 1 WASHER, Flat
7 100283 1 NUT, Hex
8 100083 1 SCREW, Hex. Head

B16B 4X2 ADT 213

SPECIAL TOOLS - HEADLIGHT ADJUSTMENT

11

B16B 4X2 ADT 214

SPECIAL TOOLS - HEADLIGHT ADJUSTMENT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 870997 1 TEMPLATE, Adjustment, Headlight

B16B 4X2 ADT 215

B16B 4X2 ADT 216