IUP JINDAL METALS ALLOYS LTD.

- BAHADURGARH

Hazard identification & Risk Assessment (HIRA)

Quantification of Risk: Determination of Control:

wtg. Consequences of Probability of Exposure to Hazard (E) Risk Score Risk Category Risk Level Control Measures
Hazard (C) Occurrence (P)
1 First aid Practically Impossible Very Rare Up to 36 Acceptable Risk ( AR) Value of
Treatment consequence is not more than No action is required & no documents required need to be kept.
1
Acceptable
2 Casualty Very unlikely Rare >36 to 71 Moderate Risk ( MR) Value of
Treatment consequence is not more than No additional controls are required. Monitoring is required to ensure that the existing
2 controls are maintained.

3 Serious Injury Remotely Possible Infrequent >72 to 108 Substantial Risks (SR) Value of
consequence is not more than Efforts should be made to reduce the risk. Risk reduction measures should be
3 implemented within a defined time period.

4 Permanente Unusual but possible Occasional >108 to 144 High Risk (HR) Value of Work should not be started until the risk has been reduced. Considerable resources may
Disability consequence is more than 3 Not Acceptable have to be allocated to reduce the risk. Where the risk involves work in progress, urgent
action should be taken.
5 Fatality Quite possible Frequently Above 144 Very High Risk (VHR) Value of
consequence is more than 4 Work should not be started or continued until the risk has been reduced. If it is not
possible to reduce the risk even with unlimited resources, work has to remain prohibited.

6 Multiple Almost Possible Continuous

Fatalities Legends for Situation: R- Routine, NR- Non-Routine, N-Normal, A- Abnormal, E-Emergency
Acceptable Risk score 71
Risk Score: Multiplication of values of the three (C x P x E)

Department: Mechanical Maintenance

1 SERVICING OF MACHINE Oil Spillage N Injury USER 3 3 6 54 SR Not Yes SAFEGUARD THE GROUND
Acceptable

2 WELDING OPERATION Fumes N Breathing Problem & Eye People at 3 3 6 54 SR Not Yes Provide all PPE's to
Irretation workplace Acceptable worker

3 GAS CUTTING OPERATION Fire E Injury & Damage People at 4 4 3 48 HR Not Yes Fire Extinguisher
Deptt. Acceptable

Format No.:IJMAL/FT/MR/21 Reviewed By Approved By

 IUP JINDAL METALS ALLOYS LTD. - BAHADURGARH

Dust in Air N Breathing Problem USER 3 3 3 27 SR Not Yes Provide all PPE's to
Acceptable worker
4 COMPRESSOR
Oil Leakage A Injury USER 3 4 3 36 SR Not Yes SAFEGUARD THE GROUND
Acceptable

Sharp Edges E Injury USER 3 3 3 27 SR Not Yes Provide all PPE's to

Acceptable worker

5 CHANGE OF OIL FILTER IN CELLER Slip N Injury USER 3 3 3 27 SR Not Yes Provide all PPE's to
Acceptable worker

Fumes N Breathing Problem USER 4 3 4 48 HR Not Yes Provide all PPE's to

Acceptable worker

6 GRINDING OF RUBBER ROLL Flap Wheel Broken E Injury USER 3 1 5 15 SR Not Yes Provide all PPE's to
Acceptable worker

Dust in Air N Breathing Problem People at 3 3 4 36 SR Not Yes Provide all PPE's to
workplace Acceptable worker

Slip E Injury USER 3 2 5 30 SR Not Yes Provide all PPE's to

Acceptable worker
7 CRANE OPERATION
Fall Down A Serious Injury USER 4 5 3 60 HR not Yes Provide all PPE's to
Acceptable worker , safety belt

Noise N Hearing problem People at 3 3 5 45 SR Not Yes Provide all PPE's to

workplace Acceptable worker

Fumes in Air N Breathing Problem PEOPLE AT 3 3 3 27 SR Not Yes Provide all PPE's to
WORKPLACE Acceptable worker
8 FUME GENRATED IN FAULTY M/C
Current due to Electrical A Serious Injury USER 3 5 3 45 SR Not Yes Power Supply off
Wire Acceptable

Gas Leakage A Eyes Problem USER 3 4 4 48 SR Not Yes Provide all PPE's to
Acceptable worker
9 VALVE CHANGED OF AMMONIA CRACKER
Fumes in Air N Breathing Problem People at 3 3 4 36 SR Not Yes Provide all PPE's to
workplace Acceptable worker

10 GAS FURNACE Smell Induced in Air N Breathing Problem People at 3 5 5 75 SR Not Yes Provide all PPE's to
workplace Acceptable worker
People at Not Provide all PPE's to
Faulty Tool E Injury workplace 3 4 1 12 SR Yes
Acceptable worker
11 PREVENTIVE MAINTANANCE Not Provide all PPE's to
Cleaning Filters N Breathing Problem 3 3 3 27 SR Yes
USER Acceptable worker

Format No.:IJMAL/FT/MR/21 Reviewed By Approved By

 IUP JINDAL METALS ALLOYS LTD. - BAHADURGARH
12 CLEANING OF ROLLMET OIL Fumes in Air A Breathing Problem People at 2 4 3 24 SR Not Yes Provide all PPE's to
workplace Acceptable worker
1. Spillage of Effluent A Skin Infection People at 3 3 4 36 SR Not Yes Provide all PPE's to
workplace Acceptable worker

3.Spillage of Chemical A Skin Infection People at 3 3 3 27 SR Not Yes Provide all PPE's to
workplace Acceptable worker

People at Not Provide all PPE's to

13 OPERATION OF ETP 4. Sludge Storage A Breathing Problem 3 2 4 24 SR Yes worker and proper
workplace Acceptable
ventilation

6. Compressed Air A Injury People at 4 2 3 24 HR Not Yes Provide all PPE's to

workplace Acceptable worker

7. Spillage of oil A Injury/Slippage People at 3 3 3 27 SR Not Yes Provide all PPE's to

workplace Acceptable worker

14 WORKSHOP 2.Repairing of m/c parts A Injury People at 3 2 2 12 SR Not Yes Provide all PPE's to
workplace Acceptable worker

2.Spillage of chemical A Skin Infection People at 3 3 3 27 SR Not Yes Provide all PPE's to
workplace Acceptable worker
15 OPERATION OF STP
3. Compressed Air A Injury People at 4 2 3 24 HR Not Yes Provide all PPE's to
workplace Acceptable worker

Format No.:IJMAL/FT/MR/21 Reviewed By Approved By