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QAD-FBC-001 - Good Manufacturing Practices REVISED - Asd
QAD-FBC-001 - Good Manufacturing Practices REVISED - Asd
0 PURPOSE
1.1. This document establishes the Good Manufacturing Practices that will be
performed by commissary personnel when inside the commissary’s premises in
compliance with Food Baskets Corporation standards.
2.0 RESPONSIBILITY
3.1.2 Training
3.2 Premises
3.2.1 Grounds
3.4 Equipment
3.4.1 Equipment and utensils directly utilized for the commissary and shall
be designed and constructed using material that is easily and
adequately cleanable and maintained. Please refer to QAD-FBC-002.
3.5.1 Personnel
3.7 Supervision
3.8.1 Water Supply- Water shall be of the quality necessary for the
product, process, or use. Please refer to QAD-FBC-021: Water
Safety and Supply monitoring.
3.8.1.1 Potable water- Water can be used as a product
ingredient, for cooling and heating, in this case, it shall
be of potable quality.
3.8.1.2 Non-potable water- Non-potable water in the
commissary for example, chest freezer, refrigeration,
and other similar purposes, that is not used in.
3.10.1 To ensure the quality and safety of the products of FBC, a quality
control system should establish a correct material of specified quality
and quantity with proper monitoring. Quality control team should
impose batch sampling of each production, inspecting and testing of
starting materials, in process, intermediate, bulk and finished good
products. It also involves where applicable, review of batch
documentation, sample retention program, stability studies, product
complaints, product recalls, and maintain correct specification of
materials and products. (FBC-QAD-003: Product recall& FBC-QAD-
011; Handling Rejected Products.
3.11 Testing of Reprocessed Products
3.12 Testing of Returned Goods
3.13 Laboratory Facilities and Controls
3.14 Product Recall
3.15 Retention of Samples
3.15.1 Retention samples of a batch product per production will give a
major advantage for the investigation of a product complaint.
3.15.1.3 An appropriate and proper number of samples of the
finished batch product shall be withdrawn from the production
line in order to serve as reserve or retention samples. The
number shall be such that it will be adequate for a complete
testing, if and when necessary to do so.
3.15.1.4 Retention samples shall be stored in an area compatible
with storage condition prevailing to the consumer.
4 DEFINITION OF TERMS
4.9 For the purpose of these guidelines the following terms shall mean:
4.9.1 Accuracy-An indicator of how near an obtained value is, during
measurement of analysis, to a true value.
4.9.2 Acid foods or acidified foods-- Food that have an equilibrium pH of
4.6 or below.
4.9.3 Adequate-That which is needed to accomplish the intended purpose
in keeping with good public health practice.
4.9.4 Adulteration-To make impure by mixing in a foreign or inferior
substance.
4.9.5 Batch-- A quantity of manufactured food produced in a given cycle of
manufacture that is uniform in character and quality.
4.9.6 Clean Area-An area with defined environmental control of particulate
and microbial contamination constructed and used in such a way as
to minimize the introduction, generation and retention of
contaminants within the area.
4.9.7 Component-- Any ingredient intended for use in the manufacture of
a product, which include raw and packaging materials, including
those that may not appear in the finished product.
4.9.8 Contaminants-- Any biological or chemical agent, foreign matter, or
other substances that are not intentionally added to food, which may
compromise food safety or suitability.
4.9.9 Cross-contamination-Contamination of raw materials, in-process
and finished products brought about by other ingredients that may
compromise food safety and suitability.
4.9.10 Disinfection-The reduction by means of chemical agents and/or
physical methods, of the number of microorganisms in the
environment, to a level that does not compromise food safety or
suitability
4.9.11 Facilities-Refers to the building, premises and equipment necessary
for the manufacture, packing, repacking and holding of food
4.9.12 Food-Any substance, whether processed, semi processed or raw
which is intended for human consumption and including beverages,
chewing gum and any substance which has been used as an
ingredient on the manufacture, preparation or treatment of “food”
4.9.13 Food Allergens-usually proteins or protein fragments that trigger
well defined adverse reaction involving the immune system, most
often mediated by immunoglobulin E. Examples of critical food
allergens are: eggs, peanuts, tree nuts, milk, soya, fish, crustacean,
wheat and other gluten containing cereals.
4.9.14 Good Manufacturing Practice- A quality assurance system aimed
at ensuring that products are consistently manufactured, packed,
repacked, or held to a quality appropriate for the intended use. It is
thus concerned with both manufacturing and quality control
procedures.
4.9.15 Holding-An indication that something is to be reserved or stored.
4.9.16 Ingredient-Any substance including food additive, used as a
component in the manufacture or preparation of a food and present
in the final product in its original or modified form
4.9.17 Lot-food produced during a period of time and under more or less
the same manufacturing condition indicated by a specific code
4.9.18 Manufacture/Manufacturing-The complete set of activities to
produce a product that comprise production and quality control from
acquisition of all materials through processing and subsequent
packaging to the release for distribution of the finished product
4.9.19 Pest-Any objectionable animals or insects including, but not limited
to birds, rodents, flies, and larvae.
4.9.20 Plant- the building or the facilities or parts thereof, used for or in
connection to the manufacturing, packing, labeling or holding of food
products.
4.9.21 Premises-Plant and grounds within the bounds of the industrial
establishment.
4.9.22 Procedures-Description of the operations to be executed, the
precautions to be implemented directly or indirectly related to the
manufacture and the repacking of food products.
4.9.23 Processing-The part of production cycle starting from weighing of
raw materials to the obtaining of a bulk product.
4.9.24 Production-All operations involved in the preparation of a product,
starting from acquisition of starting materials through processing and
packaging, to its completion as a finished product.
4.9.25 Quality Assurance-The activity of providing the evidence needed to
establish confidence that the quality function is being performed
adequately.
4.9.26 Quality Assurance Operation- A planned and systematic
procedure for taking all actions necessary to prevent food from being
adulterated and thereby achieve its quality and safety.
4.9.27 Raw Material-All substances whether active or excipients that are
employed in the processing of a finished product.
4.9.28 Reprocessing- The reworking of all or part of a batch of product of
an unacceptable quality from a defined step of production in order
that its quality aspect may be rendered acceptable by one or more
additional operation
4.9.29 Sanitize-To adequately treat food-contact surfaces by a process that
is effective in destroying vegetative cells of microorganisms of public
health significance, an in substantially reducing numbers of other
undesirable microorganisms, but without adversely affecting the
product or the safety of the consumer.
4.9.30 Shall-A term used to state specific minimum mandatory
requirements.
REVISION HISTORY
Rev Description of Change Author Effective
Date
0 Initial Release C.Bongalosa May 2018
1 Updated process procedure and definition C.Bongalosa August 2018
of terms