SHAPOORJI PALLONJI & CO. LTD., EPC, Kolkata.

4x 450 TPD LIME & 1x450TPD DOLO CALCINATION PLANT, CLIENT : SAIL BSP, PPACKAGE :RMPIII DT: 1-05-09 REV 0
Sl No Name of the Load

Drive/Starter Type

Fdr Type

Connected Load

Working Factor
Demand Factor

( KW )

( KW )
KW Rating

Working Load
Stand By
Working

Demand
KILN PROPER

1 COG Booster Motor-1, 2 , 3, 4(AC 131, AC 133, AC135) 2 1 132.00 VVVF PSF 396.00 0.90 0.60 158.40 237.60

2 Combustion Air Blower -1 (AC 101) & Spare (AC106) 1 1 132.00 VVVF PSF 264.00 0.90 0.60 79.20 118.80

3 Combustion Air Blower - 2 ,3 (AC102, 103), 2 132.00 SST PSF 264.00 0.90 0.80 211.20 237.60

4 Cooling Air blower - 1 ( Variable ) (AC111) , 1 132.00 VVVF PSF 132.00 0.90 0.60 79.20 118.80

5 Cooling Air blower - 2 (AC112) 1 132.00 SST PSF 132.00 0.90 0.80 105.60 118.80

7 Skip Winch ( AC 190) 1 55.00 VVVF PSF 55.00 0.90 0.20 11.00 49.50

8 Cooling Air control trap SH1 , 2 (AC 118, AC 119), Quanch Air Trap AC172 3 0.37 SERVO PSF 1.11 0.90 0.20 0.22 1.00

9 Lance cooling air Blower (AC 116, AC 117) 2 55.00 DOL MF 110.00 0.90 0.80 88.00 99.00

10 CENTRIFUGAL FAN FOR WGCS BAG FILTER ( KILN ) AC 170 1 160.00 VFD PSF 160.00 0.90 0.60 96.00 144.00

11 Hydraulic oil pump 1,2,3(AC 121, AC 122,AC 123)- 2 1 22.00 DOL MF 66.00 0.90 0.90 39.60 39.60

12 Hydraulic Oil circulation pump (AC 124, AC125 ) 1 1 2.20 DOL MF 4.40 0.90 0.90 1.98 1.98

Connected Load 1584.51

Average DEMAND (KW) 870.40

1166.68

With Load Diversity considered as 80% 696.32 KW

MWH/
Energy Consumption per Annum ( considering 23Hrs opeartion per day & 350days operation per Annum ) 5605.39
Anum/Kiln

RAW MATERIAL HANDLING SYSTEM & AUXILIARY SYSTEM

Sl No Name of the Load

Connected
Fdr Type

( KW )
KW Rating
Stand By
Working

Working

Working
Demand

( KW )
Factor

Factor

Demand
Load
Starter
Drive/

Load
Type
1 VIBRO FEEDER ( 2x1.7 ) ( VF-1 ~VF30 ) 30 3.40 DOL MF 102.00 0.90 0.90 91.80 91.80

1 VIBRTORY SCREEN VS1A~ 1E 5 11.00 DOL MF 55.00 0.90 0.90 49.50 49.50

1 VIBRTORY SCREEN VS2A~ 2B & VS3 3 15.00 DOL MF 45.00 0.90 0.90 40.50 40.50

3 Stone feed conveyor (BC1 ) 1 90.00 DOL PSF 90.00 0.90 0.90 81.00 81.00
4 TRIPPER DRIVE OF BC-1 1 5.50 DOL MF 5.50 0.90 0.90 4.95 4.95
9 BELT CONVEYOR ( BC2A~2E ) 5 3.70 DOL MF 18.50 0.90 0.90 16.65 16.65
5 VIBRATING SCREEN ( VS-1 A, ~1E) 5 11.00 DOL MF 55.00 0.90 0.90 49.50 49.50
9 BELT CONVEYOR ( BC3A~3E ) 5 3.70 DOL MF 18.50 0.90 0.90 16.65 16.65
12 BELT CONVEYOR (BC 4A~ 4B ) 2 45.00 DOL MF 90.00 0.90 0.90 81.00 81.00
13 Shuttle Conveyor with shuttle Drive ( BC-5 ) 1 10.00 RDOL MF 10.00 0.90 0.90 9.00 9.00
13 REVERSIBLE CONVEYOR ( BC-6 ) 1 5.50 RDOL MF 5.50 0.90 0.90 4.95 4.95
14 BELT CONVEYOR ( BC-7 ,8 ) 2 5.50 DOL MF 11.00 0.90 0.90 9.90 9.90
15 BELT CONVEYOR ( BC-9 ) 1 15.00 DOL MF 15.00 0.90 0.90 13.50 13.50
29 BELT CONVEYOR ( BC-10A,10B,10C ) 3 3.70 DOL MF 11.10 0.90 0.90 9.99 9.99
30 Truck Loading device & BIN VIBRATORS 9 5.00 DOL MF 45.00 0.90 0.90 40.50 40.50
DUST EXTRACTION SYSTEM

1 CENTRIFUGAL FAN FOR BAG FILTER (RMS BLDG) 2 37.00 SST PSF 74.00 0.90 0.90 66.60 66.60

2 CENTRIFUGAL FAN FOR BAG FILTER ( LIME DELIVERY ) 2 215.00 HT DOL MF 430.00 0.90 0.90 387.00 387.00

3 Filter Fan for (LDDB ) 2 132.00 DOL MF 264.00 0.90 0.90 237.60 237.60

4 CENTRIFUGAL FAN FOR BAG FILTER ( LCPC1 Disch. ) 1 7.50 DOL MF 7.50 0.85 0.90 6.75 6.38

ACVS & MISC Load

1 ACVS 1 350.00 PSF 350.00 0.90 0.90 315.00 315.00

2 Lighting Load 1 150.00 PSF 150.00 0.90 0.90 135.00 135.00

LIME SIZING PLANT

1 Vibro feeder 1 3.70 DOL MF 3.70 0.90 0.90 3.33 3.33

2 Magnetic Separetor 1 1.50 PSF 1.50 0.90 0.90 1.35 1.35

3 Hammer Mill Main Motor 2 55.00 DOL MF 110.00 0.90 0.90 99.00 99.00

5 BC-2 1 2.20 DOL MF 2.20 0.90 0.90 1.98 1.98

6 Bucket Elevator (BC-3) 1 3.70 DOL MF 3.70 0.90 0.90 3.33 3.33

7 Vibrating Screen 1 5.50 DOL MF 5.50 0.90 0.90 4.95 4.95

8 DE Fan 1 22.00 DOL MF 22.00 0.90 0.90 19.80 19.80

9 Rotary Air lock Valve 2 0.75 RDOL MF 1.50 0.90 0.20 0.30 1.35

10 Bucket Elevator 1 5.50 DOL MF 5.50 0.90 0.90 4.95 4.95

11 Unbalanced vibrator motor 3 1.50 DOL MF 4.50 0.90 0.90 4.05 4.05

12 RVF at silo discharge 1 3.70 DOL MF 3.70 0.90 0.90 3.33 3.33

13 Telescopic chute drive motor 1 0.55 DOL MF 0.55 0.90 0.90 0.50 0.50

14 De Fan for telescopic chute 1 1.50 DOL MF 1.50 0.90 0.90 1.35 1.35

15 240v single phase control supply for Field Instruments 7.50 PSF 0.00 0.90 0.90 0.00 0.00

Connected Load 2018.45

Average DEMAND (KW) 1815.55
3024.49
With Load Diversity considered as 80% 290.49 KW
MWH/
Energy Consumption per Annum ( considering 23Hrs opeartion per day & 350days operation per Annum ) 2338.43
Anum/Kiln

PSF: POWER SUPPLY FEEDER

MF: MOTOR FEEDER