CAPACITOR SIZING

PROJECT No. : 7T25

PROJECT NAME : Nizhnekamsk Refinery Project

SITE : Nizhnekamsk, Republic of Tatarstan

CLIENT : OJSC Taneco

ELECTRONIC FILE NAME

a 4-Dec-08 Capacitor sizing for PF improvement TG/MP RAK J.C.Kim

REVISION DATE DESCRIPTION BY CHECK APROVE
JOB NAME JOB NO.
NHR- PROJECT 7T25
DOC. NO.
7T25-8531-CA-2000-0004-E
 CAPACITOR SIZING Rev. : c
(PF Improvement) Sheet :
GS E&C JOB NO : 7T25 PROJECT : OJSC TANECO NIZHNEKAMSK OIL REFINERY & PETROCHEMICAL PLANT
CLIENT : OJSC TANECO LOCATION : TATARSTAN , RUSSIA

TOTAL LOAD SUMAMRY 10-LVS-2 Transformer Loss

TOTAL ACTIVE POWER (KW)
Rating No load Full load X/R ratio KVAR
1894 loss loss Consumed
TOTAL REACTIVE POWER (KVAR) 866.00 KVA KW KW KVAR
TOTAL APPARENT POWER (KVA) 2082.59 According to 2000 4 19 7 106.4
OVERALL POWER FACTOR (COS θ) 0.909 vendor data 2500 4.5 22 9 158.4

According to 2000 13 7 92
TOTAL LOAD SUMAMRY 11-LVS-1 ETAP 2500 13 9 115
TOTAL ACTIVE POWER (KW) 1697.000
TOTAL REACTIVE POWER (KVAR) 1057.000
TOTAL APPARENT POWER (KVA) 1999.264
OVERALL POWER FACTOR (COS θ) 0.849

TOTAL LOAD SUMAMRY 11-LVS-2

TOTAL ACTIVE POWER (KW) 1452.000
TOTAL REACTIVE POWER (KVAR) 552.000
TOTAL APPARENT POWER (KVA) 1553.386
OVERALL POWER FACTOR (COS θ) 0.935

TOTAL LOAD SUMAMRY 11-LVS-3

TOTAL ACTIVE POWER (KW) 1937.000
TOTAL REACTIVE POWER (KVAR) 911.000
TOTAL APPARENT POWER (KVA) 2140.535
OVERALL POWER FACTOR (COS θ) 0.905

MVS11 Motor
TOTAL LOAD SUMAMRY FOR MVS11 FOR ALL LV BUSSES 10-2T1 loss 11-1T1 loss 11-1T3 loss 11-2T1 loss TOTALLOAD
load
TOTAL ACTIVE POWER (KW) 6980 1727.79 17.60 15.20 17.60 15.20 8773.39
TOTAL REACTIVE POWER (KVAR) 3386 979.18 158.40 106.40 106.40 158.40 4894.78
TOTAL APPARENT POWER (KVA) 7758 1985.96 159.37 107.48 107.85 159.13 10046.45
OVERALL POWER FACTOR (COS θ) 0.90 0.873

REQUIRED CAPACITIVE KVAR TO MAINTAIN A PF OF 0.95 AT MVS11 2011.11

POWER FACTOR AT LV BUSESES TO MAINTAIN PF OF 0.95 AT MVS11 0.98

 CAPACITOR SIZING
(PF IMPROVEMENT)

CALCULATION SHEET

A.BASIC DATA

1. Rated Voltage : 6,000

2. Desired Power Factor (P.F) at 6kv bus: : 0.950

B. FORMULA

(*1) kvar1 = kW x tanθ1 = kW x sqrt [ ( 1 / cosθ12 ) - 1 ]

kvar2 = kW x tanθ2 = kW x sqrt [ ( 1 / cosθ22 ) - 1 ]
(*2) ckvar = kW x ( tanθ1 - tanθ2 )
= kW x {sqrt [( 1 / cosθ12 ) - 1 ] - sqrt [( 1 / cosθ22 ) - 1 ] }
(*3) Expected power factor (P.F) : cosθ = kW / sqrt { kW2 + (kvar1- ckvar)2 }

Apparent Power (KVAold)

C. CALULATION OF CAPACITOR RATING

Load Calculated Capacitor Rating

Item No. /
No.
Description
Qty Capacity [kW] P.F Cos θ1 kvar1 [kvar] Cal. (ckvar) [kvar]
1 TOTAL LAOD 1 8,773.39 0.873 4,894.78 2,011

TOTAL LAOD 8773.39 0.873 4894.78 2011

D.2 Laod status at improved power factor

Load Status

Active Improved Reactive

No. Item No. / Description Reactive Power (kvar)
Power Apparent Power (KVA) [KVAold] Power (kvar)
[kvar1]
(kW) [kvar2]

1 At Demad Load 8,773.39 4,894.78 10,046.45 2,883.67

2 At 70% Operation Load 6,141.37 3,426.35 7,032.52 1,415.24
3 At 50% Operation Load 4,386.70 2,447.39 5,023.23 436.28
 DOC. NO: 7T25-
REV. : A
DATE: 28-N0V-08

6,000 Volt
0.950

Active power (kW)

θ2
KVAnew
kvar2

θ1
kvar1
ckvar

ent Power (KVAold)

Calculated Capacitor Rating

Expected P.F Cos
Required ckvar θ2 Remarks
[kvar]
2,011 0.950 Lagging

2011 0.950 Lagging

atus

Apparent
Improved Reactive Expected
Power Remark
Power (kvar) P.F
(KVA)
[kvar2] [Cos θ2]
[KVAnew]

2,883.67 9,235.15 0.950 Lagging

1,415.24 6,302.33 0.974 Lagging
436.28 4,408.34 0.995 Lagging
 DOC. NO: 7T25-
CAPACITOR SIZING REV. : A
(PF IMPROVEMENT) DATE: 28-N0V-08

CALCULATION SHEET

A.BASIC DATA

1. Rated Voltage : 380 Volt

2. Desired Power Factor (P.F) to Improve ( Cos θ 2) : 0.980

B. FORMULA
Active power (kW)
(*1) kvar1 = kW x tanθ1 = kW x sqrt [ ( 1 / cosθ12 ) - 1 ]
kvar2 = kW x tanθ2 = kW x sqrt [ ( 1 / cosθ22 ) - 1 ] θ2
(*2) ckvar = kW x ( tanθ1 - tanθ2 ) KVAnew
= kW x {sqrt [( 1 / cosθ12 ) - 1 ] - sqrt [( 1 / cosθ22 ) - 1 ] } θ1
(*3) Expected power factor (P.F) : cosθ = kW / sqrt { kW 2 + (kvar1- ckvar)2 }

Apparent Power (KVAold)

C. CALULATION OF CAPACITOR RATING

Load Capacitor Rating

Item No. / Expected P.F
No. Capacity kvar1 [kvar] Cal. (ckvar) Required Cos θ2 (*3)
Description
Qty [kW] P.F Cos θ1 (*1) [kvar] (*2) ckvar [kvar]
1 TOTAL LAOD 1 1,894.00 0.909 866.00 481 481 0.980

TOTAL LAOD 1894.0 0.909 866.00 481 481 0.980

D. RESULT

D.1. Conclusion

Required capacity of the capacitor = 481 kvar to improve the power factor to 0.980 , is enough
So, in consideration for the possibility of the changeable load characteristic,
Power capacitor, 0.38 kV, 481 kvar, (300kvar x 2sets) will be provided.

D.2 Laod status at improved power factor

Load Status

Applied Improved Apparent

Active Apparent Expecte
No. Item No. / Description Power Reactive Power
Power Reactive Power (kvar) [kvar1] Power (KVA) P.F
Capacitor Power (kvar) (KVA)
(kW) [KVAold] [Cos θ
[ckvar] [kvar2] [KVAnew]

1 At Demad Load 1,894.00 866.00 2,082.59 481 384.59 1,932.65 0.980

2 At 70% Operation Load 1,325.80 606.20 1,457.81 481 124.79 1,331.66 0.996
3 At 50% Operation Load 947.00 433.00 1,041.30 481 -48.41 948.24 0.999

FILE:533127585.xls/CAPACITOR SIZING 10-LVS-2 PAGE 5 OF 18

 DOC. NO: 7T25-
REV. : A
DATE: 28-N0V-08

CULATION SHEET

Active power (kW)

kvar2

kvar1
ckvar

Expected P.F
Cos θ2 (*3) Remarks

0.980 Lagging

0.980 Lagging

, is enough.

Load Status

Expected
Remark
P.F
[Cos θ2]

0.980 Lagging
0.996 Lagging
0.999 Leading

FILE:533127585.xls/CAPACITOR SIZING 10-LVS-2 PAGE 6 OF 18

 CAPACITOR SIZING
(PF IMPROVEMENT)

CALCULATION SHEET

A.BASIC DATA

1. Rated Voltage : 380 Volt

2. Desired Power Factor (P.F) to Improve ( Cos θ2) : 0.980

B. FORMULA
Active power (kW)
(*1) kvar1 = kW x tanθ1 = kW x sqrt [ ( 1 / cosθ12 ) - 1 ]
kvar2 = kW x tanθ2 = kW x sqrt [ ( 1 / cosθ22 ) - 1 ] θ2
(*2) ckvar = kW x ( tanθ1 - tanθ2 ) KVAnew
= kW x {sqrt [( 1 / cosθ12 ) - 1 ] - sqrt [( 1 / cosθ22 ) - 1 ] } θ1
(*3) Expected power factor (P.F) : cosθ = kW / sqrt { kW2 + (kvar1- ckvar)2 }

Apparent Power (KVAold)

C. CALULATION OF CAPACITOR RATING

Load Capacitor Rating

Item No. /
No. kvar1 [kvar] Cal. (ckvar) Required
Description
Qty Capacity [kW] P.F Cos θ1 (*1) [kvar] (*2) ckvar [kvar]
1 TOTAL LAOD 1 1,697 0.849 1,057 712 712

TOTAL LAOD 1697.0 0.849 1057.00 712 712

D. RESULT

D.1. Conclusion

Required capacity of the capacitor = 712 kvar to improve the power factor to 0.980
So, in consideration for the possibility of the changeable load characteristic,
Power capacitor, 0.38 kV, 712 kvar, (350kvar x 2sets) will be provided.

D.2 Laod status at improved power factor

Load Status

Applied Improved Apparent

Active Apparent
No. Item No. / Description Power Reactive Power
Power Reactive Power (kvar) [kvar1] Power (KVA)
[KVAold] Capacitor Power (kvar) (KVA)
(kW) [kvar2] [KVAnew]
[ckvar]
1 At Demad Load 1,697.00 1,057.00 1,999.26 712 344.59 1,731.63
2 At 70% Operation Load 1,187.90 739.90 1,399.49 712 27.49 1,188.22
3 At 50% Operation Load 848.50 528.50 999.63 712 -183.91 868.20
 DOC. NO: 7T25-
REV. : A
DATE: 28-N0V-08

Active power (kW)

KVAnew
kvar2

kvar1
ckvar

or Rating
Expected P.F
Required Cos θ2 (*3) Remarks
ckvar [kvar]
712 0.980 Lagging

712 0.980 Lagging

0.980 , is enough.

Apparent
Expected
Power Remark
P.F
(KVA)
[Cos θ2]
[KVAnew]
1,731.63 0.980 Lagging
1,188.22 1.000 Lagging
868.20 0.977 Leading
 CAPACITOR SIZING
(PF IMPROVEMENT)

CALCULATION SHEET

A.BASIC DATA

1. Rated Voltage : 380 Volt

2. Desired Power Factor (P.F) to Improve ( Cos θ2) : 0.980

B. FORMULA
Active power (kW)
(*1) kvar1 = kW x tanθ1 = kW x sqrt [ ( 1 / cosθ12 ) - 1 ]
kvar2 = kW x tanθ2 = kW x sqrt [ ( 1 / cosθ22 ) - 1 ] θ2
(*2) ckvar = kW x ( tanθ1 - tanθ2 ) KVAnew
= kW x {sqrt [( 1 / cosθ12 ) - 1 ] - sqrt [( 1 / cosθ22 ) - 1 ] } θ1
(*3) Expected power factor (P.F) : cosθ = kW / sqrt { kW2 + (kvar1- ckvar)2 }

Apparent Power (KVAold)

C. CALULATION OF CAPACITOR RATING

Load Capacitor Rating

Item No. /
No. kvar1 [kvar] Cal. (ckvar) Required
Description
Qty Capacity [kW] P.F Cos θ1 (*1) [kvar] (*2) ckvar [kvar]
1 TOTAL LAOD 1 1,452.00 0.935 552.00 257 257

TOTAL LAOD 1452.00 0.935 552.00 257 257

D. RESULT

D.1. Conclusion

Required capacity of the capacitor = 257 kvar to improve the power factor to 0.980
So, in consideration for the possibility of the changeable load characteristic,
Power capacitor, 0.38 kV, 257 kvar, (1500kvar x 2sets) will be provided.

D.2 Laod status at improved power factor

Load Status

No. Item No. / Description

 Applied Improved Apparent
Active Apparent
No. Item No. / Description Power Reactive Power
Power Reactive Power (kvar) [kvar1] Power (KVA)
[KVAold] Capacitor Power (kvar) (KVA)
(kW) [kvar2] [KVAnew]
[ckvar]

1 At Demad Load 1,452.00 552.00 1,553.39 257 294.84 1,481.63

2 At 70% Operation Load 1,016.40 386.40 1,087.37 257 129.24 1,024.58
3 At 50% Operation Load 726.00 276.00 776.69 257 18.84 726.24
 DOC. NO: 7T25-
REV. : A
DATE: 28-N0V-08

Active power (kW)

KVAnew
kvar2

kvar1
ckvar

or Rating
Expected P.F
Required Cos θ2 (*3) Remarks
ckvar [kvar]
257 0.980 Lagging

257 0.980 Lagging

0.980 , is enough.

Remark
Apparent
Expected
Power Remark
P.F
(KVA)
[Cos θ2]
[KVAnew]

1,481.63 0.980 Lagging

1,024.58 0.992 Lagging
726.24 1.000 Lagging
 CAPACITOR SIZING
(PF IMPROVEMENT)

CALCULATION SHEET

A.BASIC DATA

1. Rated Voltage : 380 Volt

2. Desired Power Factor (P.F) to Improve ( Cos θ2) : 0.980

B. FORMULA
Active power (kW)
(*1) kvar1 = kW x tanθ1 = kW x sqrt [ ( 1 / cosθ12 ) - 1 ]
kvar2 = kW x tanθ2 = kW x sqrt [ ( 1 / cosθ22 ) - 1 ] θ2
(*2) ckvar = kW x ( tanθ1 - tanθ2 ) KVAnew
= kW x {sqrt [( 1 / cosθ12 ) - 1 ] - sqrt [( 1 / cosθ22 ) - 1 ] } θ1
(*3) Expected power factor (P.F) : cosθ = kW / sqrt { kW2 + (kvar1- ckvar)2 }

Apparent Power (KVAold)

C. CALULATION OF CAPACITOR RATING

Load Capacitor Rating

Item No. /
No. kvar1 [kvar] Cal. (ckvar) Required
Description
Qty Capacity [kW] P.F Cos θ1 (*1) [kvar] (*2) ckvar [kvar]
1 TOTAL LAOD 1 1,937.00 0.905 911.00 518 518

TOTAL LAOD 1937.00 0.905 911.00 518 518

D. RESULT

D.1. Conclusion

Required capacity of the capacitor = 518 kvar to improve the power factor to 0.980
So, in consideration for the possibility of the changeable load characteristic,
Power capacitor, 0.38 kV, 518 kvar, (300kvar x 2sets) will be provided.

D.2 Laod status at improved power factor

Load Status

Applied Improved Apparent

Active Apparent
No. Item No. / Description Power Reactive Power
Power Reactive Power (kvar) [kvar1] Power (KVA)
[KVAold] Capacitor Power (kvar) (KVA)
(kW) [kvar2] [KVAnew]
[ckvar]
1 At Demad Load 1,937.00 911.00 2,140.53 518 393.32 1,976.53
2 At 70% Operation Load 1,355.90 637.70 1,498.37 518 120.02 1,361.20
3 At 50% Operation Load 968.50 455.50 1,070.27 518 -62.18 970.49
 DOC. NO: 7T25-
REV. : A
DATE: 28-N0V-08

Active power (kW)

KVAnew
kvar2

kvar1
ckvar

or Rating
Expected P.F
Required Cos θ2 (*3) Remarks
ckvar [kvar]
518 0.980 Lagging

518 0.980 Lagging

0.980 , is enough.

Apparent
Expected
Power Remark
P.F
(KVA)
[Cos θ2]
[KVAnew]
1,976.53 0.980 Lagging
1,361.20 0.996 Lagging
970.49 0.998 Leading