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Structures: Sciencedirect
Structures: Sciencedirect
Structures
journal homepage: www.elsevier.com/locate/structures
a
Southeast University, Nanjing, 210018, China
b
Jiangsu Key Laboratory Environmental Impact and Structural Safety in Engineering, China University of Mining and Technology, Xuzhou, 211116, China
Keywords: Cold-formed steel (CFS) composite exterior walls are made of cold-formed, thin-walled steel lipped channel studs
Cold-formed steel exterior walls with board linings on both sides. There are limited data on the structural and thermal performance of CFS
Simplified calculation model composite exterior walls under fire conditions, especially from simulation analysis, in contrast with the data
Numerical simulation available for interior walls. Therefore, a new simplified model was proposed in this paper to accurately simulate
Failure mode
exterior walls exposed to fire on one side; in this model, spring elements were applied to provide out-of-plane
Lateral deformation
constraints different from the constraints of the simplified model for interior walls previously proposed. A
discussion of the numerical simulation results of studs with different parameters, including temperature-rise
curves, vertical load ratios, screw spacings, steel grades and cross-sectional sizes, was conducted to determine
the range of the spring stiffness. Finally, the developed model was validated using the fire test results of two CFS
exterior walls, where one had an external panel made of oriented strand boards and the other had an external
panel made of autoclaved lightweight concrete boards.
⁎
Corresponding author at: School of Civil Engineering, Southeast University, Nanjing 210096, China.
E-mail addresses: jhye@cumt.edu.cn, yejihong@seu.edu.cn (J. Ye).
https://doi.org/10.1016/j.istruc.2019.07.013
Received 16 April 2019; Received in revised form 6 July 2019; Accepted 30 July 2019
Available online 14 August 2019
2352-0124/ © 2019 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
W. Chen and J. Ye Structures 22 (2019) 53–64
Outdoor side
X
Cold Flange
Y
Indoor side
X
Z
Y
Cold Flange
Outdoor side
Y
Cold Flange
Indoor side
X
Z
Y
Fig. 2. The new simplified calculation model for exterior CFS walls.
Restrained DOF"2"
Rigid Plate
Rigid Plate
Restrained Stud Restrained DOF
X
DOF “126” 463 “1236”
Z
5 2 Y
150 mm
Load
Fig. 3. Simplified calculation mode [12].
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W. Chen and J. Ye Structures 22 (2019) 53–64
450 30℃
240 100℃
400
150℃
350 200℃
180 250℃
300 350℃
400℃
Stress(MPa)
250 450℃
E/GPa
50
0 0
0 100 200 300 400 500 600 0.0 0.5 1.0 1.5 2.0 2.5
Temperature/ Strain/%
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W. Chen and J. Ye Structures 22 (2019) 53–64
Table 2
Details of experimental wall specimens.
Specimens Configuration Configuration(form fire side to ambient side)
1 3 3 7 3
1 PB PB C89 PB PB3
31 PB3 GMB4 C897 GMB4 PB3
41 PB3 CSB5 C897 CSB5 CSB5
the finite element model used the 5 cm × 5 cm mesh size, the elastic
300 buckling modes calculated by the finite element method and the finite
strip method were similar (Fig. 6). And the elastic buckling loads are
200 19.599KN and 19.6KN, respectively. The above results fully illustrate
the correct size of meshing. The S4R element is a four-node,
100
quadrilateral element with reduced integration, hourglass mode
control and limited thin strain. It provides results as accurate as those
0
of the S4 element with less memory space and time. This element type
0 20 40 60 80 100 120 140 160 180 ensured sufficient degrees of freedom for calculating the bucking
deformations of the CFS studs. The initial defect effect coefficient was
Time/min
chosen to be 0.9 according to the literature [17].
Fig. 7. Temperature-rise curves.
2.2.1.4. Residual stress and cold bending effect. Residual stress resulted
in premature yielding and a decrease in stiffness, but it had a small
effect on the ultimate stress. The residual stress proposed in the
previous research [18] showed that the bending residual stress of the
press-formed lipped channel could be neglected when it was less than
7% of the yield strength. At the same time, the cold bending effect
gradually disappeared with increasing temperature. Consequently, the
effect of residual stress and cold bending were not considered in the
simplified calculation model.
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W. Chen and J. Ye Structures 22 (2019) 53–64
Stress/MPa
500℃
E/GPa
400
550℃
100 300
200
50
100
0 0
0 100 200 300 400 500 600 0.00 0.02 0.04 0.06 0.08 0.10 0.12
Temperature/℃ Strain
Table 3
Boundary conditions.
Number Model 1 Model 2 Model 3 Model 4 Model 5 Model 6 Model 7
Restraint in X-direction Free Complete restraint Ks = 1 N/mm Ks = 2 N/mm Ks = 3 N/mm Ks = 4 N/mm Ks = 5 N/mm
Restraint in X-direction Ks = 10 N/mm Ks = 20 N/mm Ks = 50 N/mm Ks = 100 N/mm Ks = 200 N/mm Ks = 500 N/mm
2.2.2.4. Case4-steel grade. The models of cases 1–3 all used 0.9 mm
Q345 galvanized steel. To investigate the influence of the steel type,
1.2 mm G550 galvanized steel whose material properties [16] are
Cold Flange shown in Fig. 9 were applied in case 4.
Indoor side 2.2.2.5. Case5-stud cross-section. The type C140 stud with dimensions
X of 140 mm × 50 mm × 13 mm × 0.9 mm (see Fig. 4(b)) was discussed
Z in this case.
Y
2.2.3. Boundary conditions
Fig. 10. Simplified calculation model for model with complete restrains in X There were thirteen models in each case. The detailed boundary
direction.
conditions of the thirteen models are shown in Table 3. Model 1 did not
have out-of-plane constraints according to the simplified model shown
curves, vertical loadings, screw spacings, steel grades and cross-section, in Fig. 1, and model 2 completely restrained the out-of-plane de-
were discussed in this paper. formation of the studs following Fig. 10. Models 3–13 used the sim-
plified model shown in Fig. 2, with different spring stiffness. The detail
2.2.2.1. Case1-temperature-rise curve. Six different temperature-rise values of spring stiffness Ks are shown in Table 3. The comparison be-
curves from fire tests of full-scale walls were used for temperature tween model 1and 2 could prove that the out-of-plane constraints
loading. From the previous research, four walls lined with two layers provided by lining boards changed the failure mode of the CFS walls.
plasterboard [8] and two walls with sandwich composite boards on the Meanwhile, different values of spring stiffness in models 3–13 discussed
outdoor side of the studs [9] were chosen for this research. The details to determine the value of spring stiffness for exterior walls lining with
of the six wall panel configurations are shown in Table 2. The different boards on the outermost layer.
temperature-rise curves at the hot flange of the stud varied as shown
in Fig. 7. 2.2.4. Results of the simulation analysis
Taking the No.1 wall in case 1 as an example, the failure modes of
2.2.2.2. Case 2-vertical loading. An eigen analysis was performed by the thirteen models are presented (Fig. 11).There were two failure
using the above simplified model. The first eigen buckling mode is modes. Failure mode 1 in the stud models was overall bending de-
shown in Fig. 8, which is local buckling along the web of the stud. The formation towards the fire side (models 1 and 3–7), accompanied by
ultimate load was 38.45 kN. Different load ratios, including 20% (7.69 local buckling of the central region at the cold flange (Fig. 11(a,c–g)).
kN), 40% (15.38 kN), and 70% (27.1 kN), were considered in this case. Failure mode 2 was localized pressure damage, such as in models 2 and
8–13(Fig. 11(b,h–m)).
2.2.2.3. Case3-screw spacings. The screw spacings used in the The failure modes of the six cases are summarized in Table 4. In
previously mentioned cases were all 150 mm. In addition, 100 mm cases 1–4, models 1 and 3–7 exhibited failure mode1, and models 2 and
and 300 mm screw spacings were applied in the model to investigate 8–13 exhibited failure mode 2.
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W. Chen and J. Ye Structures 22 (2019) 53–64
(e) Model 5-spring stiffness =3 N/mm (f) Model 6-spring stiffness =4 N/mm
Fig. 11. Failure modes of simulation models.
2.2.5. Evaluation of the spring stiffness deformation of model 1. The relationship between the spring stiffness of
Taking the No.4 wall in case 1 as an example, the lateral deforma- all models and α incases 1–6 is listed in the Fig. 13. It could be seen that
tions of thirteen models are presented in Fig. 12. The lateral deforma- when the spring stiffness was greater than 10 N/mm, the value of α was
tion was taken from the mid-height of the central axis of the stud web. less than 0.2 excluding case 5. The conclusion are obtained from the
The maximum lateral deformation is approximately proportional to the stud failure mode shown in Table 4. When the Ks was taken in
spring stiffness Ks of the studs in models 3–13. However, the lateral (0–10 Nmm), it means that the out-of-plane constraint was considered
deformation of model 1 was smaller than that of models 2 and 3 be- in the simplified model, but the studs were not completely constrained.
cause the local buckling deformations in model 1 (Fig. 9(a)) and model The out-plane deformation of the studs still occurred in this simplified
3 (Fig. 9(c)) were different. The ratio of the maximum deformation of model, but it was more smaller compared to the completely free sim-
each model to that of model 1 was defined as α; the formula is as fol- plified model (previous model (Fig. 1)). When Ks was greater than
lows: 10 N/mm, it could be considered that the sheet completely restrained
the out-of-plane deformation of the stud.
d max mod e ln
n =
d max mod ell
3. Introduction to the fire experiment
Here, dmax-modeln represents the maximum value of lateral de-
formation of model n; dmax-model1is the maximum value of lateral To investigate the failure modes of CFS composite walls, two
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W. Chen and J. Ye Structures 22 (2019) 53–64
(g) Model 7-spring stiffness =5 N/mm (h) Model 8-spring stiffness =10 N/mm
(i) Model 9-spring stiffness = 20N/mm (j) Model 10-spring stiffness =50 N/mm
(k) Model 11-spring stiffness = 100N/mm (l) Model 12-spring stiffness =200 N/mm
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W. Chen and J. Ye Structures 22 (2019) 53–64
Table 4 thickness of 0.9 mm; the measured yield strength and elastic modulus of
The statistical conclusion of the failure in each case. this 0.9 mm Q345 steel were 339.2 MPa and 203,600 MPa at an am-
Conditions Failure mode bient temperature, respectively. The frames consisted of five vertical
studs (Fig. 14(a)) with dimensions of 89 mm ×
Failure mode 1 Failure mode 2 50 mm × 13 mm × 0.9 mm and lipped channel sections (Fig. 14(g)), at
a spacing of 600 mm between the centres. The frames were made by
Case 1 1 Models1and 3–7 Models 2 and 8–13
3 Models1and 3–7 Models 2 and 8–13 attaching the studs to the top and bottom tracks made of
4 Models1and 3–7 Models 2 and 8–13 89 mm × 50 mm × 0.9 mm unlipped channel sections (Fig. 14(h)). The
Sp1 Models1and 3–7 Models 2 and 8–13 construction details for the specimens are shown in Fig. 14(b–e).
Sp2 Models1and 3–7 Models 2 and 8–13 Table 5 shows the details of the panel configurations for the two ex-
Case 2 Load ratio 20% Models1and 3–7 Models 2 and 8–13
terior walls. Load ratio is 0.65 which is similar to reference [9].The
Load ratio 40% Models1and 3–7 Models 2 and 8–13
Load ratio 70% Models1and 3–7 Models 2 and 8–13 displacement transducer and thermocouple locations are shown in
Case3 Screw spacing-100 mm Models1and 3–7 Models 2 and 8–13 Fig. 14(f).
Screw spacing-300 mm Models1and 3–7 Models 2 and 8–13
Case4 Steel grade-G550 Models1and 3–7 Models 2 and 8–13
4. Comparison analysis between the experiment results and FEA
Case5 Cross section-C140 Models 1and 3–7 Models 2 and 8–13
350 Model 1
The simplified model shown in Fig. 2 was applied to simulate the
Model 2
Model 3 CFS exterior walls. The spring stiffness was 5 N/mm for Sp5 and 10 N/
300
Model 4 mm for Sp6 according to Section 2.2.5. The temperature-rise curves
250 Model 5 were taken from the test results [16] shown in Fig. 15.
Model 6
Deformation/mm
1.4 Case1-wall 1
1.4 Case1-wall 3
1.2
Case1-wall 4
1.2 1.0 Case1-wall Sp1
Case1-wall Sp2
1.0 0.8
Case2-load ratio 20%
0.6 Case2-load ratio 40%
0.8 Case2-load ratio 70%
0.4
Case3-screw spacing 100mm
0.6 0.2
Case3-screw spacing 300mm
0.0 Case4-G550
0.4 Case5-C140
-1 0 1 2 3 4 5 6 7 8 9 10 11
KS/(N/mm)
0.2
0.0
-0.2
-50 0 50 100 150 200 250 300 350 400 450 500 550
KS/(N/mm)
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W. Chen and J. Ye Structures 22 (2019) 53–64
(f) Displacement transducers and thermocouple locations[8] (g) C89 stud (mm) (h) U89 track (mm)
Fig. 14. Details of the specimen construction and the measuring instrument locations [8](mm).
Table 5
Details of the experimental wall specimens.
Specimens Configuration Configuration(form fire side to ambient side)
test. However, the maximum values between the two methods were 4.3. Error analysis
distinct because the out-of-plane restraint for the studs was nonlinear in
the actual walls, whereas the spring stiffness used in the simulated As shown in Fig. 19, the out-of-plane restraints of the wall panels for
model was elastic. the cold-formed steel studs were achieved by the self-tapping screws.
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W. Chen and J. Ye Structures 22 (2019) 53–64
300
stiffness was determined by analysing various parameters. The con-
clusions are as follows:
200
(1) The discussion of different temperature-rise curves, vertical load
ratios, screw spacings, steel grades and cross-sectional sizes showed
100 that when the spring stiffness was in the range of (0–10 N/mm),
overall bending deformation towards the fire side, accompanied by
local buckling of the central region at the cold flange of the stud,
0
occurred in the simplified models; when the spring stiffness was
0 20 40 60 80 100 120 140 160 more than 10 N/mm, the end region of the stud underwent crushing
Time/min failure.
(2) The analysis comparing the results of two full-scale wall fire tests
Fig. 15. Temperature-rise curves of Sp5 and Sp6 [9]. with the corresponding simulations suggested that the simplified
model proposed in this paper could simulate the exterior walls ef-
fectively and accurately. The spring stiffness for walls lined with
The out-of-plane constraints for the studs decreased as the studs de- oriented strand boards on the ambient side was 5 N/mm; with au-
formed in the fire. Therefore, a nonlinear spring should be used for the toclaved lightweight concrete boards, the spring stiffness was10 N/
numerical simulation of the CFS exterior walls in fire conditions. mm.
Moreover, the wrapping ability of sheet boards to the self-tapping (3) The new simplified model proposed in this paper adopted the linear
screws were reduced due to the chemical reaction of the sheets at high spring to consider the out-of-plane constraints of the cladding sheet,
temperatures. The oriented strand boards burned at high temperature and realized the numerical simulation, effectively. However, there
(Fig. 16(b)). Therefore, the out-of-plane restraints of the studs nearly are still shortcomings, mainly because the out-of-plane restraints of
disappeared at the end of the fire. Fig. 20 shows that the plasterboards the wall panels were decreased as the studs deformed in the fire.
fell off under high temperature in the late stage of the fire, completely Moreover, the wrapping ability of sheet boards to the self-tapping
detached from the self-tapping screws. This is the main reason for the screws were reduced due to the chemical reaction of the sheets at
error of the out-of-plane displacement in the numerical simulation at high temperatures. In the future, a nonlinear spring elements will
last stage of the fire test (Fig. 18). In the future, a nonlinear spring be adopted and the reduction of the sheet performance at high
elements will be adopted and the reduction of the sheet performance at temperature will be considered, which makes the numerical simu-
high temperature will be considered, which makes the numerical lation calculation more accurate.
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W. Chen and J. Ye Structures 22 (2019) 53–64
Lateral deformation/mm
10
8
8
6 6
4 4
2 2
0
0
-2
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160 180
Time/min Time/min
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W. Chen and J. Ye Structures 22 (2019) 53–64
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