Professional Documents
Culture Documents
HOMEWORK
From Dieter Tensile Test
1-1, 1-2, 1-3, 1-5, 1-7, 1-8, 3-1 The most common way to assess the mechanical behavior of a material
(strength and ductility)
Load Cell
Module #1
F
Extensometer
• Used mostly for
States of Stress and Strain metals and
polymers.
Specimen
• Not used for
Area, A o
READING LIST ceramics except at
DIETER: Ch. 1, pp. 7-17; Ch. 2, pp. 18-20 and 31-36; Ch. 3 pp. 70-76; very high
Ch. 8 pp. 275-289 • Collect force (or load) vs. temperatures.
displacement (or time).
• We use the resulting F
Ch. 2 in Meyers & Chawla, 1st ed. information to assess Moving
Ch. 2 in Roesler et al. “strength” and Crosshead
Ch. 2 in Courtney “deformability”
Ch. 5 in Nye
Ch. 2 in McClintock and Argon
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A standard
0.505” diameter ¾” diameter
tensile A1
Force
specimen 2”
Gauge length
d1 L d2
L1 = L2
V1 ≠ V2
Standard Geometries K
xelastic(2)
“Buttonhead” – circular cross-section
Extension
“Dogbone” – flat cross-section xelastic(1)
When x ≤ xelastic, F = K x
When x > xelastic, F ≠ K x
ASTM E8 or D638
As deforming volume changes, the force to deform the
specimen changes. WHY?
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FORCE
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• An engineering stress, as defined above, represents the IF TWO IDENTICAL RODS ARE JOINED AND DEFORMED
average stress in the object. the stress required to deform them to failure is
= 2F/2A = F/A
As defined above, this represents a normal tensile stress.
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Engineering Strain
Lo L change in length
E e Li
Lo Lo initial length
• Length per unit length
The amount of STRESS needed to
deform a solid does not depend upon – We express strain either as a fraction or as a percentage. Be careful
when doing homework or solving real engineering problems.
the volume or surface area of the – Ex:
body. • e = 0.02 is the same as 2% strain
• e = 0.10 is the same as 10% strain
• e = 1.00 is the same as 100% strain
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STRAIN IS UNITLESS!
Stress (Force/Area)
It is a measure of the amount of Engineering
Strain
A*
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B*
• True strain, εT = ???
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L3
L2
• An incremental displacement results in an infinitesimal strain:
Why true strain? F
change in length dL
L1 L1-2 L2-3 d
instantaneous length L
• Engineering strain is the average linear strain in the solid. • Re-define strain by integrating the infinitesimal displacements
• Doesn’t work if we consider shape change during deformation. from the initial to the final length.
Lf
dL L
e
Lo
L
L
i Lo
Lo
T true strain L
ln f
Lo
Lo
L12 L2 L1 L
e12 12 ln 2
L1 L1 L
e13 13
L3 L1
e12 e23 L1 L3 L2 L3 L3
L
L 3 L2 L1 L1 13 ln L 12 23 ln L ln L ln L
e23 23
L 1 1 2 1
L2 L2 23 ln 3
L
2
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Stress (Force/Area)
z
strain curve
Lo shifts up and
to the left of
y Engineering
x unloaded engineering
F stress-strain
loaded 0.2% Offset yield stress
curve.
(o, ys, YS, etc.)
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Definitions and relationships between true and engineering stress and strain
Remarks about σ and ε
Fundamental
Parameter Definition Before necking After necking
F F F 1. For small amounts of deformation (i.e., elastic),
Engineering stress, E E
Ao E
Ao E
Ao engineering and true stresses and strains are the same.
True stress, T F F F
T
Ai T
Ai T
Aneck 2. They deviate at high strains.
E 1 E
3. Result: true stress and strain are used in metal working
Engineering strain, E L L L operations.
E
Lo E
Lo E
Lo
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F
F Force
Ao Force
θ
h
tan A
h
F F
Force
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In general the stress required depends on the area of Thermal Stresses and Strains
interest and/or the direction of loading
F
F
F • Most engineering materials expand when heated and
contract when cooled.
Fs
A1
Fn
Lo
A2 • The strain caused by a change of one degree (1°) in
A3 temperature is known as the coefficient of thermal
Ao
A expansion (α).
Ao
F
F F • The strain caused by temperature change ΔT is:
A B C
Round rod in tension. Non-uniform structure in tension.
Stress is uniform throughout Stress varies with position.
Area of interest not
perpendicular to load. t T
the structure. Stress can be re-defined
Tensile stress at 1: = F/A1 relative to a preferred
Tensile stress: = F/Ao Tensile stress at 2: = F/A2 coordinate system.
Tensile stress at 3: = F/A3 t Et
Tensile stress: = F/Ao
Shear stress: = Fs/A
Normal stress: = Fn/A
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COMPRESSION TORSION
F
T
• Commonly used with brittle materials that behave in a linear elastic manner
(Ex, ceramics and glasses).
• Governed by two equations:
T
ℓ L
ℓo
M
E
and
M
M I R I y
D
Ao • M = applied bending moment,
F
Tr • I = second moment of inertia of the beam about the neutral plane,
max ;
J • E = Young’s modulus,
T torque; • R = radius of curvature,
r radius of cylinder
r4 • = tensile or compressive stress
J polar moment of inertia FL3
2 • y = planar distance from the neutral plane. y
48EI
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Flexure/Bend Testing
Moment Diagrams and Stress Distributions in Modulus of Rupture Tests
3-Point 4-Point
F F/2 F/2 compression
Moment
H H tension
L
W
L1 L1
W 3-Point
FLH FLH
max max
8I 4I compression
WH 3 D4 WH 3 D4 Moment
Irectangular ; Iround Irectangular ; Iround
12 64 12 64
tension
4-Point
max is the Modulus of Rupture
Be careful when comparing fracture results from tension, 3-point bending and 4-point
Irectangular and Iround represent the moments of inertia for uniform rectangular or bending tests as the volume of material at maximum stress is higher in 4-point bending.
round cross-sections.
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State of Stress
Most easily described by normal and shear stress components.
Fy
5 minute break y
Ay y′
y
x′
x x Ay Ay / cos
Fx′
F Fy Fy′
yy y
Ay
Fy
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Fy Fy cos yy
yy yy cos2 (1 cos 2 ) Fs Fn F sin F
Ay Ay / cos 2 n cos2
Fn A Ao / cos Ao
Ay Ay / cos
• Shear Stress Fx′
A Fs F cos F
Fy Fy′ s cos sin
A Ao / cos Ao
F Fy sin
yx x yy sin cos yy sin 2 z Ao
Ay Ay / cos 2
y y F 90
y′ x′ x
x
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• The relationships that we will develop will allow us to define the state of stress
• Thus the solid is under a
the state of stress relative to any coordinate system. Pay at point O? state of stress.
attention! Think!
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Resolution of
z or x3 z or x3
F4 F4 force F into
F5 F5 normal and x3
shear force
components
F
O O relative to a
planar area Fn
y or x2 y or x2
O Fs
F3
y
F = (F4+F5) x
x or x 1 x or x 1
F2
F1
• Define a planar area that passes through the point (it can be placed anywhere) • Focusing on the plane and a small area (A) surrounding point O, the
and establish an orthogonal (3-D) coordinate system passing through the point resultant force F can be resolved into normal, Fn, and shear, Fs,
where one axis is the normal to the plane and the other two axes lie within the components relative to the plane and our orthogonal coordinate system.
plane.
• Sum forces such that the resultant force F on the point keeps the body from • The components of force can, in turn, be converted into stresses.
moving. [ΔF=0 at equilibrium]
F
• This is easiest to visualize if you section the body at the plane, ignore one half, Stress at Point O lim
and place a resultant force F on the plane such that it opposes the surface forces
A0 A
acting on body. • Each stress component can be related to our coordinate system.
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z
Conversion
of force F F
Fn zz
into stress
components O
zx RELATIVE TO ANY PLANE,
acting on a zy
plane x y The state of stress at any point can be defined by
one NORMAL STRESS and
two SHEAR STRESSES.
Fn F cos
NORMAL: ii zz
A A
The normal and shear components can be
F cos F sin cos
Fy conveniently related to an orthogonal coordinate
zy 32 s system.
A A A
Fs F sin
SHEAR: ij
A A
Fx Fs sin F sin sin
zx 31
A A A
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Shear Stresses:
• Shear stress at a point
Positive – acts on (+) face & points in (+) direction
Ex., zy or zy ij ij (i j x, y, z) parallel to area A at a point is
Negative – acts on (-) face & points in a (+) direction ij ij lim Fx
A0 A
Ex., z,-y or z,-y
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At equilibrium, F = 0 and M = 0
The Stress Tensor (there can be no net force or torque)
• A body is at equilibrium under arbitrary forces. z
– No net forces (∑F = 0) zz
x y 18 Left
with
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(on x-faces):
SUMMATION OF
FORCES ON EACH
xxdydz x x dydz 0 xx x x The Stress Tensor*
FACE xy dydz x y dydz 0 xy x y
15
These relationships allow -3 =12 xx xy xz xx xy xz xx xy xz
us to reduce the number of xz dydz x z dydz 0 xz x z ij yx yy yz or xy yy yz or yy yz
stress components that (on y-faces):
must be specified to define
zx zy zz xz yz zz zz
the state of stress. yy dxdz y y dxdz 0 yy y y
F = 0 yx dxdz y x dxdz 0 yx yx 12 xx , yy , zz , xy , yz , xz
-3 = 9
z yz dxdz yz dxdz 0 yz yz
zz
(on z-faces): A TENSOR is
zy
zx
yz zz dxdy zz dxdy 0 zz zz
a group of numbers that represents a physical quantity.
z
xz
yy
zx dxdy zxdxdy 0 zx z x
9
xy yx
i.e., what you get when you relate materials properties to
Oxx y -3 = 6
x zy dxdy z y dxdy 0 zy z y an x,y,z coordinate system.
x y
[18 - 12 = 6 components] * Read pages 31-36 in Dieter on the stress tensor
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Tensor Notation
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• Fourth rank tensors – product of two second rank • Relate material behavior to the symmetry of the materials structure.
tensors.
– Elastic modulus (stress & strain) • Relate behavior of machine part or specimen to symmetry or shape of
part or applied loads.
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Old Axis Vector F resolved onto xyz Fx axxFx Fy axyFy axzFz
Fi ayx Fx Fz ayyFy ayzFz
x y z
New Axis
x cos(xx) cos(xy) cos(xz)
azxFx a F zy y azzFz
Vector F
resolved onto Fi y cos(yx) cos(yy) cos(yz)
x´y´z´
z cos(zx) cos(zy) cos(zz) Fx axx axy axz Fx
F a
a yy a yz Fy
y yx
or Fz azx azy azzFz
3
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HOMEWORK
From Dieter
2-1, 2-2, 2-5 Objectives
• Develop equations for transformation of axes.
Lesson #2
• Apply equations to determine principal normal and
shear stresses.
Transformation of stresses in 2-D
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– Compression
• As engineers we need to make sure that the
– Bending structures we design don’t fail as a result of the
– Torsion
applied stresses.
– Pressure
• Thus, we need to identify locations where stresses
– Combinations of the above are the most severe. Then we can do more detailed
• Complex states of normal and shear stress occur. analysis if needed.
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zx
zy xx xy xz
– The most severe stresses (i.e., the maximum and yz
ij yx
xz yy yz
minimum stresses) in a stress state. yy
z
zx zy zz
xy yx
Oxx y
x
x y
• Principal axes:
If we limit ourselves to two dimensions, we achieve a condition called plane stress.
– Directions in which principal stresses act. 2 chiều-ứng suất phẳng
This is where all stresses in one dimension become zero. [see the next page]
Ứng suất theo 1 chiều bằng =0
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zz zz
zy
zx y y y
z z yy yx
z yz xy x
xz yy yx
y yy y y
x yx x x xy
xy xx xx
xx
xy yx xz zx yz zy
x x
(a) (b) (c)
A*
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Acosθ
xy
kiện cân bằng lực
Asinθ
x
yx xy yx
yy
Let’s first balance forces parallel to x′
followed by y′ F 0 A Asin cos Acos sin
x x yx xy
Hãy tính cân bằng lực trên phương x’ trước sau xx Acos cos yy Asin sin
đó là phương y’
F 0 A Acos cos Asin sin
y xy xy yx
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xx yy
x'x' xx yy
cos 2 xy sin 2
x'y'
yy xx
2
2
sin2 xy cos 2
Hai bất biến của ten xơ ứng suất 2D 1000
xx = 800 MPa
max
yy = 200 MPa
800
xy
= -300 MPa
400 max
Stress (MPa)
I1 xx yy x y c o s n t 200
min
Tension
0
• I2 is the sum of the principal minors. Compression
45 o
-200
I 2 xx yy xy x y xy c o s n t
2 2
x'y' o
90
-400 min
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2
max 1 xx yy yy
xx xy
2
min 2 2 2
10 minute break
2
yy
max xx xy
2
2
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xx yy xx yy 2
xx yy
x'x' cos 2 xy sin 2 x'x' average x'2 y'
2
xy
2
2 2 2
yy xx or
x' y' sin 2 xy cos 2
2
average x'2 y' R2
2
x'x'
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xx yy
• The center of Mohr’s circle lies at ( average ,0). average
2 3. Draw the horizontal axis with the tensile normal stress to the right (i.e., positive) and
the compressive normal stress to the left (i.e., negative). Draw the vertical axis with the
• The radius of Mohr’s circle is:
clockwise (CW) direction of shear stress (i.e., positive) up and the counterclockwise
2 (CCW) direction of rotation down.
xx yy
xy max 3
2
R
2
4. Locate points V and H and join the points by drawing a line. Label the point where line
• max = 1 = average +R The steps for construction VH intersects the horizontal axis as C, the center of the circle. The center has
are provided on the next 2 coordinates C(average, 0).
• min = 2 = average - R pages of the handout
and/or in your mechanics
of materials book.
5. Draw Mohr’s circle with point C as the center and a radius, R of
2
yy
R xx xy max 3
2
2
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VERY IMPORTANT:
Coordinate is
Example Problem
average, 0
• Many engineering texts (and Produces
CW moment
practicing engineers)
construct Mohr’s circle with Coordinate is xx, - xy 1. Consider a point in a solid that is subjected to the
shear stress pointing Intersection with the following state of stress:
downwards as is illustrated to
the right. In this case, the
-axis is min=2
2 2θ σxx = 90 MPa; σyy = -50 MPa; τxy = -60 MPa.
rotations between the +
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H yy , xy 50, 60
y
90 50
C average ,0 ,0 20,0
x xx 90 MPa 2
90 50
2
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V
(90,60)
xy 60
tan 2
xx avg 70
2 40.6 20
20
H
(-50,-60)
A* H*
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2
p 20.3
1
H
(-50,-60)
Note division of p by 2 1 112.2 MPa
2 avg R 72.2 MPa 1 avg R 112.2MPa 2
B*
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HOMEWORK
From Dieter
2-3, 2-4, 3-7 The Stress Tensor -Ten xơ ứng suất
Lesson #3 - Ứng suất ba chiều
z
zz
zy
zx
yz xx xy xz
Transformation of stresses in 3-D
ij yx
xz
z
yy
yy yz
Biến đổi ứng suất trong không gian 3 chiều Oxx
xy yx
y
zx zy zz
x
READING LIST x y
DIETER: Ch. 2, pp. 27-36
In three dimensions the state of stress is described by the stress tensor.
Trong không gian ba chiều trạng thái ứng suất được mô tả bằng 1 ten xơ
Ch. 3 in Roesler
Ch. 2 in McClintock and Argon Ch. 7 in
Edelglass We can transform from one coordinate system to another in the
same way that we did for two dimensions.
Chúng ta có thể dịch chuyển từ hệ tọa độ này đến hệ tọa độ
khác tương tự như trong không gian 2 chiều
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( xx yy zz 2 xy yz xz xx yz2 yy xz2 zz xy2 ) 0 xyl ( yy S)m zy n 0
or xzl yz m ( zz S)n 0
S 3 I S 2 I S I 0
1 2 3
Then the resulting equations must be solved simultaneously
for l, m, and n (using the relationship l2+m2+n2 = 1).
• In this problem, S =.
(a) Substitute 1 for S ; solve for l, m, and n;
• Thus, the three roots of this cubic equation represent the
(b) Substitute 2 for S ; solve for l, m, and n;
principal stresses, 1, 2, and 3.
(c) Substitute 3 for S ; solve for l, m, and n.
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xx xy xz
or
I 3 yx yy yz xx yy zz 2 xy yz xz xx yz2 yy xz2 zz xy2
zx zy zz
0 50 0
50 10 0 MPa
Whenever stresses are transformed from one coordinate 0 0 75
system to another, these three quantities remain constant
Khi ứng suất dịch chuyển từ hệ tọa độ này sang hệ tọa độ
khác, những bất biến này không thay đổi.
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( xx yy zz 2 xy yz xz xx yz2 yy xz2 zz xy2 ) 0
where S = σ.
3 (0 10 75) 2 [(0 10) (10 75) (0 75) (50)2 (0)2 (0)2 ]
[(0 10 75) 2(50 0 0) (0 02 ) (10 02 ) (75 502 )] 0
• This is detailed on the next page.
3 (65) 2 [3250] [187500] 0
I1 I2 I3
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You can determine the principal stresses by plotting this equation Example Problem #1 – solution
OR you can solve it using more traditional means. • This problem is easier than most because there are no
1.4 shear stresses along the z-axis.
1.2
1.0
6
+ 65 - 3250 - 187500 (10
0.8
• It should have been obvious to you that one of the
0.6
principal stresses is = -75 MPa (since zx = xz = 0 and
zy = yz = 0).
0.4
0.2 = -75
3 2 = -45
0.0
• Can you determine the directions in which the principal
1 = 55
-0.2
stresses act?
2
MPa)
-0.4
3
(MPa)
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Resources on the Web • Determine (a) the principal stresses, (b) maximum shear stress, and (c) the
orientations of the principal planes for the state of stress provided below:
• There are many useful eigenvalue calculators on 80 20 50
the world wide web. Here are a few: 20 40
30 MPa
50 30 60
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-0.2
MPa)
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p. 4/11 p. 5/11
Sample Problem #2 Sample Problem #2
cont’d cont’d
l 2 m2 n 2 1
substitute 1 , 2 , and 3 in place of and solve simultaneous equations
substitute expresions for m & n
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p. 6/11 p. 7/11
Sample Problem #2 Sample Problem #2
cont’d cont’d
substitute 1, 2 , and 3 in place of and solve simultaneous equations substitute 1, 2 , and 3 in place of and solve simultaneous equations
2 36 2 36
(80 )l 20m 50n 0 44l 20m 50n 0 [4] (80 )l 20m 50n 0 44l 20m 50n 0 [4]
20l (40 )m 30n 0 20l 76m 30n 0 [5] 20l (40 )m 30n 0 20l 76m 30n 0 [5]
50l 30m (60 )n 0 50l 30m 24n 0 [6] 50l 30m (60 )n 0 50l 30m 24n 0 [6]
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p. 8/11 p. 9/11
Sample Problem #2 Sample Problem #2
cont’d cont’d
l 2 m2 n 2 1
substitute expresions for m & n substitute 1, 2 , and 3 in place of and solve simultaneous equations
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p. 10/11 p. 11/11
Sample Problem #2 Sample Problem #2
cont’d cont’d
l 2 m2 n 2 1
substitute 1, 2 , and 3 in place of and solve simultaneous equations
substitute expresions for m & n
3 57
l 2 3.524l 2 1.331l 2 15.189l 2
(80 )l 20m 50n 0 137l 20m 50n 0 7
20l (40 )m 30n 0 20l 17m 30n 0 8
1
50l 30m (60 )n 0 50l 30m 117n 0 9 l 0.257 Orientations of
15.189
principal planes
10
9 (3 [7]) + (-2 [6]) yields: m 3.524l 0.904 associated with
n 1.331l 0.342 3
411l 60m 150n 0
100l 60m 234n 0
121 (57)
511l 0m 384n 0; n 1.331l 10 max 1 3 89 MPa
2 2
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xx
S
s
the same. xy
yx xz
n
yy B
y
yz O zx
zy z
normal
A z
zz
x y
x y
S S S S
2 2
n
2
s
2
x
2
y
2
z
x
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The normal stress on the oblique plane equals the sum of the s2 1 2 2 l 2 m 2 1 3 2 l 2 n 2 2 3 2 m 2n 2
components Sx, Sy, Sz parallel to the plane normal.
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1 3
0
0 0
2
3
yz max = 2= 3
xz yy
2
xy yx 1
xx
y Adapted from G.E.
Dieter, Mechanical σ3 Uniaxial Tension plus
Biaxial Compression
Metallurgy, 3rd ed., 1 = -22 = -23 1
x McGraw-Hill (1986) p. 37
2 = 3
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HOMEWORK
Calculate Young’s modulus
for Al and Cu in the <111>, Elasticity
<100>, and <110> directions.
Pages 21-36 in Hosford ; Ch. 2 in Roesler ; • Polycrystalline materials can be anisotropic if they
Ch. 8 in Nye ; Ch. 3 in McClintock and Argon exhibit strong crystallographic textures.
Ch. 7 in Sines ; Ch. 6 in Wagoner and Chenot
Ch. 11 in Sadd
1 2
1
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2
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5 6
3
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U Repulsion
• Each atom maintains an electron cloud surrounding it. The outer • The minimum energy point
surfaces of each atom are both negatively charged. corresponds to the equilibrium
separation (i.e., the equilibrium
bond length, ro).
• Thus, at close distances, the electron clouds overlap and repel. ro
The repulsive force can be written as: r
B • The force between atoms is
U repel simply the derivative (i.e., the
rn
slope) of the energy versus
distance plot.
• The total energy of the system is thus the sum of the attractive and
repulsive components. It can be expressed in general as: dUtotal
Attraction F
dr
A B
Utotal Uattract U
repel
rm rn F • The bond stiffness is the
derivative of the force versus
• This is the well known Lennard-Jones potential. You might recall distance plot.
this from your chemistry or physics courses. ro
r dF
d 2U
S total 2
dr dr
7 8
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• At the equilibrium bond length, ro, the variation of F with r is essentially • The strain can be expressed as: The derived expression
linear, which means that the stiffness is essentially constant at small shows that the modulus is
distances from ro. r ro
ro dependent upon bonding.
dF
So
dr ro
• Thus, stress becomes:
Modulus, and other elastic
• Using this expression, the force to “stretch” n bonds in a solid is: F nSo r 2 ro So r ro So properties, are
A nro ro ro ro
r structure insensitive.
F n Sodr nSo r ro
ro
• From Hooke’s law:
where n is the number of bonds.
E The directionality of elastic
properties does depend
• The applied stress is: • Thus, upon atomic arrangement
nSo r ro (crystallography) in single
ro F E
So
1 d 2U
A nro2 ro ro dr 2 rro
crystals. They tend to
average out in polycrystals.
ro ro
9 10
5
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Bonding Energy
Material, eV/Atom, Ion, Melting
Bonding Type Substance kJ/mol Molecule Temperature °C
Ionic NaCl 640 3.3 801
MgO 1000 5.2 2800
[From W.D. Callister, Jr, Materials Science and Engineering: An Introduction, 7th Ed., (Wiley, New York, 2007) p.28]
11 12
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Metallic Covalent or
bonding Ionic bonding stress is related to strain for an isotropic solid
Steel WC
Copper
• Hooke’s Law
Young’s modulus, GPa
CFRP
Alumina
Unload
– Isotropic Solids (properties
Aluminum GFRP are the same in all
PEEK Load directions)
Stress
Zinc Glass Slope = E (Modulus of elasticity)
Fibreboard
PP
Lead
PTFE E or 1
E
0
Metals Polymers Ceramics Composites 0 Strain – Anisotropic solids
Courtesy of Granta Design
(properties are directional)
Stress-strain plot for a linearly elastic material
A bar chart illustrating Young’s moduli for some common examples of the primary
classes of materials (i.e., metals, ceramics, polymers and composites). Ceramics Need different definition
tend to exhibit the highest elastic moduli and polymers the lowest. The elastic
moduli of composites are between those of their constituents.
– Let’s consider both cases
13 14
7
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15 16
8
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xx xx
xx xx
xx xx xx xx xx
E
yy
E
zz
E
yy yy yy
yy xx yy zz
E E E
yy
yy
The strains resulting from this stress state must be the sum of the strains zz zz zz
zz xx yy zz
associated with loading along each individual axis. E E E
xx
B : xxB , yyB xxB xx 1
E E xx xx yy zz
E Variation in
yy yy 1
elastic strain for
C: C
,
C C
yy yy zz xx
yy
E
xx yy
E E an isotropic solid
1 because of the
zz zz xx yy
There’s a similar E
A B+C : xx xx yy
B
xx
C
xx expression for εyy
Poisson effect
E E xy G xy ; yz G yz ; xz G xz
17 18
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Other Elastic Stress-Strain Relations for Isotropic Solids Other Elastic Stress-Strain Relations for Isotropic Solids
• Bulk Modulus (K), also known as the volumetric elastic • Now we can relate the elastic constants.
modulus: 1
xx xx yy zz
E
K
hydrostatic pressure p1
m
volume change produced B yy 1 yy zz xx
E
1
zz zz xx yy
E
where:
- p hydrostatic pressure, Summation yields:
xx yy zz xx yy
1 2
xx yy zz 1 2 3m
m zz
E E
3
dilatation (i.e., volume change) xx yy zz ,
m E
K
B compressibility. 31 2
19 20
10
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Load F
λ = 1 1 2 = = =K =λ
3 E / G 1 3
few pages. 1
U F
E 31 2 K
μ = 2 1 =G = =G =μ 2
2 1
λ, μ = Lame constants
Deformation δ
21 22
11
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23 24
12
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1
2
1 1 1 1
Uo xy xy xy xy2 G [in pure shear] Uo
2E
2
xx
yy2 zz2
E
xx
yy yy zz xx zz
2G
2
xy
2 2
xz yz
A
2 2G 2
xx In three dimensions, the general expression for elastic [for a 3D isotropic solid]
xx
F strain energy is:
A Expressed in terms of strains and elastic constants:
du 1
xx U o xx xx yy yy zz zz xy xy xz xz yz yz . 1 2 1
dx
2 Uo G xx2 yy2 zz2 G xy2 xz2 yz2
2 2
25 26
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Uo
ij
ij
• They act along the “lines” connecting the atoms together.
You can use these terms to calculate stresses and strains in elasticty.
Techniques for doing this include Castigliano's theorem, the theorem
of least work, and the principal of virtual work.
27 28
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• In general, we need to relate every stress component to xx Cxxxx Cxxyy Cxxzz Cxxyz Cxxzx Cxxxy Cxxzy Cxxxz Cxxyx xx
every strain component. C C yyyy C yyzz C yyyz C yyxz C yyxy C yyzy C yyxz C yyyx yy
yy yyxx
zz Czzxx Czzyy Czzzz Czzyz Czzxz Czzxy Czzzy Czzxz Czzyx zz
• Thus we must define two new elastic constants: C
yz yzxx
C yzyy C yzzz C yzyz C yzxz C yzxy C yzzy C yzxz C yzyx
yz
zx Czxxx Czxyy Czxzz Czxyz Czxxz Czxxy Czxzy Czxxz Czxyx zx
C
– C stiffness xy xyxx C xyyy C xyzz C xyyz C xyxz C xyxy C xyzy C xyxz C xyyx xy
– S compliance zy Czyxx Czyyy Czyzz Czyyz Czyxz Czyxy Czyzy Czyxz Czyyx zy
C C xzyx
xz xzxx
C xzyy C xzzz Cxzyz C xzxz Cxzxy C xzzy Cxzxz xz
C C yxyy C yxzz C yxyz C yxxz C yxxy C yxzy C yxxz C yxyx yx
• We also re-write Hooke’s law as: yx yxxx
Stress Elastic Strain
ij Cijklkl or ij Sijkl kl tensor Stiffness tensor
29 30
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Allow us to xx Cxxxx
C
Cxxyy Cxxzz Cxxyz Cxxxz Cxxxy xx
EQUILIBRIUM C yyyy C yyzz C yyyz C yyxz C yyxy yy
CONSIDERATIONS reduce the yy yyxx
zz C zzxx Czzyy Czzzz Czzyz Czzxz
Czzxy zz
number of C
yz yzxx
C yzyy C yzzz C yzyz C yzxz
C yzxy yz
ij ji kl lk constants from xz Cxzxx Cxzyy Cxzzz Cxzyz Cxzxz Cxzxy xz
Cijkl C jikl Cijkl C jikl
xy C xyxx
Cxyxy xy
81 to 36 C xyyy C xyzz Cxyyz C xyxz
Cijkl C jikl Cijkl Cijlk
ij Cijklkl Cijkl is the STIFNESS matrix
31 32
16
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xx 11 1 yy 22 2 zz 33 3 strains. 5
4
4
yz 23 4 xz 13 5 xy 12 6 5 2
6
• Numbers 4-6 are associated 1 6
• Thus, Hooke’s law is often re-written in matrix form as: • On the next slide I attempt to y
show you which stresses and x
p Cpqq or p Spq q
strains are related to each
row column
elastic constant.
33 34
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, ,
TENSOR Cxxxx
C
Cxxyy Cxxzz Cxxyz Cxxxz Cxxxy Contracted vs. Tensor Notation
C yyyy C yyzz C yyyz C yyxz C yyxy
yyxx
C Czzyy Czzzz Czzyz Czzxz Czzxy
Cijkl zzxx
C C yzyy C yzzz C yzyz C yzxz
C yzxy • Contracted notation is simple and convenient
yzxx
Cxzxx Cxzyy Cxzzz Cxzyz Cxzxz Cxzxy
for conducting matrix inversions.
C xyxx C xyyy C xyzz C xyyz Cxyxz C xyxy
, ,
►However, for coordinate transformations or
, , invariant determination, it is more useful to use
C11 C12 C13 C14 C15 C16
CONTRACTED
C C22 C23 C24 C25 C26
the stiffness and compliances in tensor notation.
21
C C32 C33 C34 C35 C36
Cijkl 31
C C42 C43 C44 C45 C46
41
C51 C52 C53 C54 C55 C56
C
61 C 62 C 63 C 64 C 65 C 66
, ,
35 36
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Note the change 1 C11 C12 C13 C14 C15 C16 1 Stiffness and compliance matrices are also symmetric about the main diagonal
from tensor C C22 C23 C24 C25
C26 2
notation to matrix 2 21
3 C31 C32 C33 C34 C35 C36 3 C11 C12 C13 C14 C15 C16 C11 C12 C13 C14 C15 C16
notation. See C C
C42 C43 C44 C45
C46 C22 C23 C24 C25 C26 C22 C23 C24 C25 C26
Chapter 8 in Nye 4 41 4 21
for details. 5 C51 C52 C53 C54 C55 C56 5 C31 C32 C33 C34 C35 C36
C33 C34 C35 C36
C C46
C42 C43 C44 C45 C44 C45 C46
6 C61 C62 C63 C64 C65 C66 6 41
C51 C52 C53 C54 C55 C56 C55 C56
p C pqq
Cpq is the STIFNESS matrix C61 C62 C63 C64 C65 C66 C66
S11 S12 S13 S14 S15 S16 S11 S12 S13 S14 S15 S16
S
1 S11 S12 S13 S14 S15 S16 1 S22 S23 S24 S25 S26 S 22 S23 S24 S 25 S26
S 21
S 22 S 23 S 24 S 25 S 26 2 S31 S32 S33 S34 S35 S36 S33 S34 S35 S36
2 21
3 S31 S32 S33 S34 S35 S36 3 S S42 S43 S44 S 45 S46 S 44 S 45 S 46
S S 42 S 43 S 44 S 45 S 46
41
4 41 4 S51 S52 S53 S54 S55 S56 S55 S56
5 S51 S52 S53 S54 S55 S56 5 S S65
61 S62 S 63 S 64 S 66 S 66
6 S 61 S 62 S63 S 64 S65 S 66 6
37 38
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• Crystals exhibit specific point symmetries. • 1-, 2-, 3-, 4- or 6-fold inversion axes
* Review pages 20-25 and 279-288 in Nye for a more complete treatment.
39 40
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Crystal systems
Symbolism for the symmetry elements of the
32 point groups
• The 32 crystal • We can describe shapes
classes (i.e., point and arrangements of Cubic
groups) are points within shapes in
conventionally
terms of the symmetry
grouped into seven
crystal systems. exhibited by them. Orthorhombic
120°
for membership in a
• In crystal systems, the
given crystal symmetry of a class of
system is that the crystals should possess a Monoclinic
Rhombohedral
[Table from J.F. Nye, Physical Properties of Crystals, (Oxford University Press, Oxford, 1985) p. 280]
41 42
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The concept of crystal symmetry is illustrated on the next six viewgraphs. • 2-fold rotation.
You should review this and related literature on your own time.
43 44
22
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45 46
23
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47 48
24
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Table 21
Symmetry elements and conventions for the choice Tetragonal Trigonal
49 50
25
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51 52
26
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material. Hexagonal
All classes
Cubic
All classes
Isotropic
All classes
Figure adapted from J.F.
Nye, Physical Properties of
Crystals, Oxford University
Press (1985), p. 140-141.
53 54
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2 2
1 1
• Application of a stress along the [100] direction evokes a certain • Cubic materials are not necessarily isotropic.
elastic response. Stresses applied along the [010] or [001] axes will
evoke an equivalent elastic response. Thus: • For these systems, anisotropy is defined by the Zener ratio, A:
– C11 = C22 = C33
• The number of independent elastic constants for a cubic material is 3. • When the Zener ratio = 1, the material is isotropic.
55 56
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57 58
29
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1
S 11 2 S11 S12 1 S 44 2 2 2 2 2 2
Ehkl 2
59 60
30
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α = 1/√2
E110 384.6 GPa
β = 1/√2 z <110>
y
γ=0
x
61 62
31
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63 64
32
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• In single crystals elastic constants are determined by • Young’s modulus does vary with temperature.
bonding between atoms. As such, most single crystals are
mechanically anisotropic.
• For metals and ceramics there are some general
rules of thumb for temperatures lower than half of the
• In polycrystals, the anisotropic behavior of each grain melting temperature.
“averages out” because: (a) grain orientations tend to be
random; and (b) the deformation of one grain is dependent T
on the deformation of its neighbor. Metals: E(T ) E(0 K) 1 0.5
Tmp
• Exceptions occur when the material is textured (i.e., the T
grains exhibit a preferred orientation). Ceramics: E(T ) E(0 K) 1 0.3
Tmp
65 66
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Origin of T dependence Young’s modulus also tends to scale with Tmp for similar reasons.
E (GPa)
• Raising T increases the energy of 500 Ir
the atoms by an amount Ut
Re
causing them to oscillate about W
U Repulsion 400
Ru
their equilibrium positions.
300 Mo
ro rT1 • The repulsive interaction is short Be
range in comparison to the Fe
attractive interaction. 200
r Mn Ni
Cu Ta
T1 > 0 K Zn Cr
Ut • The mean distance between 100
Sn Al Ti Nb
Ag Au
To = 0 K atoms thus grows when Na Zr
temperature is increased due to Pb Mg
0
oscillation. 0 500 1000 1500 2000 2500 3000 3500
Attraction Tmp (K)
• Thermal expansion increases and
E decreases with increasing T.
67 68
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Influence of alloying
• Alloying generally has little
influence on the stiffness of
materials. This is because the 207
69
35
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HOMEWORK
From Dieter
Strain
2-7
• When a solid is subjected to a load, parts of the solid are
displaced from their original positions. Khi vật thể chịu tải,
các phần tử trong vật thể bị dịch chuyển khỏi vị trí ban đầu.
Module #4 • Think of it like this; the atoms making up the solid are displaced
from their original positions.
C´
Fundamentals of strain, The strain deviator, Mohr’s circle for strain
Cơ sở lý thuyết về biến dạng, biến dạng lệch, vòng tròn Morh B´ C
biến dạng B
Load
A´
A
READING LIST O´
DIETER: Ch. 2, Pages 38-46
O
1 2
1
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y Where to begin
• Consider a point A in a solid located at position x,y,z.
Total Displacement • Xem xét điểm A trong vật thể có tọa đồ ban đầu x,y,z
Tổng sự dịch chuyển
Z
x
w A (x,y,z)
=
A′ (x+u,y+v,z+w)
uA
v
y
y y y
-v u u
+ +
x
3 4
2
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A′ (x+u,y+v,z+w)
uA
• If uA is constant for all y
particles, no deformation
• Points A and B are displaced from their original positions
occurs (only translation). x
• Nếu uA bằng hằng số với tất Displacement = Translation + Rotation + Shear • The amount of displacement is a function of x. Point B
cả các điểm thì vật thể chỉ moves farther than Point A.
chuyển động tịnh tiến • Let distance A A’ = u.
• If uA varies from particle to particle, i.e., ui = f(xi), the solid • Thus, distance B B’ = u+(Δu/Δx)dx = u+(u/x)dx.
deforms. Nếu uA thay đổi từ điểm này đến điểm khác, vật thẻ bị
biến dạng
5 6
3
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7 8
4
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DD u or u D´
D´
C exy y D C
D h DA y
u
u
B´
shear distortion of the B´
v x
v x y-axis in the x-direction A
A B
B
BB v or v
Incremental displacement in x-direction = u. • An analogous event eyx x
h AB x
Incremental displacement in y-direction = v. occurs along the
x-axis. shear distortion of the
Incremental displacement in z-direction = w. x-axis in the y-direction
9 10
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Strain in 3-D
• The displacement strain is defined by nine strain components: 3D Displacement Strain Matrix
– exx, exy, exz, eyy, eyx, eyz, ezz, ezx, ezy
– The strains on the negative faces are equal to satisfy the requirements
u u u u u u
for equilibrium.
z x y z x y z
• Notation is similar to stress; exx exy exz
ezz v v v v v v
subscripts reversed: eij eyx eyy eyz
exz
eyz
x y z x y z
ezy – eij: i = direction of displacement ezx ezy ezz
ezx eyy j = plane on which strain acts w w w w w w
exx
eyx exy
x y z x y z
y • Convention
– (+)ive when both i & j are (+)ive
x
– (+)ive when both i & j are (-)ive • The displacement strain matrix.
– (-)ive when both i & j are opposite
• Tension: eij = positive • Can produce pure shear strain and rigid-body rotation.
• Compression: eij = negative
11 12
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x x -v x x
1
(1) (2) (3) e e ji 12 eij e ji
2 ij
Pure Shear Rotation Simple Shear
w/o Rotation
1 u u 1 u u
• We need to break the displacement matrix into strain i j i j
and rotational components. 2 x j xi 2 x j xi
Symmetric Anti-symmetric
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Displacement strain
exx
e
exy
eyy
exz
eyz
Shear Strain
yx
[matrix] ezx ezy ezz
• Total angular change from a right angle.
=
=
exy eyx 2 xy (ij 0)
1 y exy = eyx
exx exy e yx 1 exz ezx
xx xy xz
1
2 2
1
u
ij 2ij (engineering shear strain)
Shear strain εij yx yy yz exy eyx eyy e ezy
2 2 yz
[tensor] zx zy zz 1
1
exz ezx
2 2
eyz ezy ezz
u v
xy
+ + v
x
y x
w u
1 1 (1) xz
0 e eyx e e x z
xx xy xz 2
xy
2 xz zx Pure Shear
1 1 w/o Rotation w v
Rotation ij xy yy yz eyx e xy
2
0 e ezy
2 yz yz
[tensor] xz yz zz 1 1 y z
e e
2 zx xz 2
ezy eyz 0
15 16
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1 2
Transformation of Strains 3 - xx yy zz 2 xx yy yy zz xxzz -
- 2 - 2
4 xy yz xz
1 1
- xx yy zz xy yz xz - xx yz2 yy xz2 zz xy2 0
• Equations for strain, analogous to those for stress, can be 4 4
written by substituting for and /2 for . or
3 - I1 2 I2 - I3 0
normal xxl 2 yy m2 n 2 2lm 2mn 2nl
zz xy yz zx
• We can also define a coordinate system where there will and then solving the resulting equations simultaneously for l, m, and n
(using the relationship l2 + m2 + n2 = 1).
be no shear strains. These will be principal axes
(a)Substitute 1 for in & solve; (b) Substitute 2 for in & solve; (c)
Substitute 3 for in & solve.
17 18
9
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Hydrostatic Component
Equations for Principal Shearing Strains
1 2 3 • Volume = dxdydz
z dz
max 2 1 3
y
• Volume of strained element
3 1 2 x dx = 1 xx 1 yy 1 zz dxdydz
dy
19 20
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2 xx yy zz
xy xz
• The part that causes shape change is called the strain deviator. 3
We get the strain deviator by subtracting the mean strain from the 2 yy zz xx
normal strain components.
yx yz
3
xx mean xy xz zx zy
2zz
xx yy
3
ij yx yy mean yz
zx zy zz mean
ij ij m ij ij ij
3 3
21 22
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Mohr’s Circle for Strain MAXIMUM & MINUMUM PRINCIPAL STRAINS IN 2-D STATE
CW
Allows us to determine the
magnitude and directions of the
yy xy
2 2
principal strains. max 1 xx yy
+γ/2 xx
max/2
min 2 2 2 2
H(yy, yx/2)
Intersection with
the -axis is min=2
yy 2
2
C(average, 0)
(1, ) ε
max 3 xx xy
(2, ) 2
xy
tan 2 normal
V(xx, -xy/2)
xx yy
Intersection with
the -axis is xx yy
CCW
max = 1 tan 2 shear
xy
23 24
12
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25 26
13
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Matrix Notation General forms for stress and strain in matrix notation
• We often replace the indices with matrix notation for 6 5
simplicity 1 2 2
1 6 5
6
4
xx 11 1 yy 11 2 zz 33 3 6 2 4 2
2 2
yz 23 4 xz 13 5 xy 12 6 5 3
4
5 5
3
2 2
11 12 13 1 6 5
22 23 2 4 NOTE
33 3
1 11;2 22; 3 33
4 223 23
• This will be particularly important when we discuss higher
order tensors and tensor relationships (i.e., elastic properties) Special definitions 5 213 13
6 212 12
27 28
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HOMEWORK
From Dieter Engineering Stress-Strain Curve in Tension
8-1, 8-6, 8-7, 8-8
Stress (Force/Area)
Strain strength, u or UTS
Hardening
up to elastic limit.
(σ = Kεn) Necking • Plastic deformation
Elastic after elastic limit.
limit
• Uniform plastic
Stress-strain curves deformation between
Plastic deformation Elastic elastic limit and the
Modulus
UTS.
Empirical relationships for stress and strain E (σ = εE)
0.2% Offset yield stress • Nonuniform plastic
Criteria for necking (o, ys, YS, etc.)
deformation after
UTS.
READING LIST Recoverable
• In tension this non-
elastic strain
DIETER: Ch. 8, pp. 275-295 energy uniform deformation
Strain is called necking.
0.2% STRAIN, p=0.002
Ch. 3 in Meyers & Chawla, 1st ed. (pp. 112-160)
Uniform plastic strain Non-uniform
Ch. 1, Pages 1-39 in Courtney plastic strain
Elastic strain
1 2
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Strain Hardening
• The stress-strain curve (i.e., flow curve) in the region of Strain-hardening exponent
uniform plastic deformation does not increase proportionally
d (log ) d(ln ) d
with strain. The material is said to work harden (i.e., strain n
harden). d (log ) d (ln ) d
3 4
2
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Post-necking deformation
Why does necking occur?
Necking Non-uniform
begins plastic
deformation • We can explain things mathematically by considering
Uniform
plastic strength increases caused by strain hardening and
deformation
Fracture F F reductions in cross-sectional area caused by the Poisson
UTS effect.
F (or s = F/Ao)
5 6
3
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7 8
4
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unstable. The material cannot strain harden fast A area at max load
enough to inhibit necking.
dF dA Ad 0 ……………..(*)
9 10
5
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11 12
6
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uts
suts into the equation for the work hardening rate, we get:
d
n
-1 +1 d
0
1.0 euts Engineering strain
1 + euts which, after re-arranging, becomes:
n
13 14
7
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e L L L
Engineering strain εe e
Lo
e
Lo e
Lo true strain rate
ln Li ln Ao ln 1 m strain-rate sensitivity factor d log d log
True strain εt ln Ao t t
Lo Ai e ln Ao t
Amin Aneck
15 16
8
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3 2
3 1 or
,T3
2 T1 T2 T3
,T2
1
s = F/Ao
,T1
e = [(L-Lo)/Lo]
17
9
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1 2
1
9/30/2023
Influence of States of Stress
2 2
1 max 3
max
3
1
• Biaxial and triaxial tension:
Uniaxial 3 = 2 = 0 1 = 2 = 0 Uniaxial
Tension 1 3
Compression
1 0 0 0 0 0
0 0 0
0 0 0
0 0 0
0 0 3
– Effectively reduces the shear stresses resulting in a
considerable decrease in ductility. (Plastic deformation is
2 produced by shear stresses.)
2
1 3 max = 2= 3
1
1 max = 2
3
3 = 0 2= 3
σ3
1 = 22 = 23
• Uniaxial tension plus biaxial compression:
2
Biaxial 1 1 Triaxial Tension
Tension (unequal)
1 0 0 1 0 0
– Produces high shear stresses and contributes towards
0 2 0
0 2 0
increased plastic deformation without fracture.
0 0 0 0 0 3
max = 2= 3
2
3 4
2
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Most service conditions and forming operations Mathematical tools to decide whether the stress
(Ex., drawing) involve multiaxial loading. state in a material will cause plastic deformation or
failure.
5 6
3
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equivalent xx , yy , zz , yz , xz , xy
We can’t simply determine the stress at yielding
because stress will vary from point to point.
At yielding/failure, this equivalent stress much reach
the critical value (e.g., σYS, σf, τCRSS, etc.). Thus:
Instead we calculate an equivalent stress from the
components of the stress tensor and compare it with equivalent xx , yy , zz , yz , xz , xy critical
the critical stress for yielding/failure. or
equivalent ij critical
(at failure)
7 8
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f ij applied YS 0
9 10
5
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max min 1 3 1 3 ys
1. Rankine ys OR max CRSS
[for a tensile test]
2 2
2. Tresca
τ τ
3. von Mises CRSS
Yield strength
CRSS
Yield strength
3 2 1 3 2 1
Remember, there are more than these two. σ σ
CRSS CRSS
Yield strength Yield strength
No Yielding! Yielding!
11 12
6
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Cleavage
strength
strength
3 2 1
f σ
3 2 1
f σ • The stress deviator represents the part of the total stress
state that causes shape change (i.e., deformation).
CRSS CRSS
Yield strength Yield strength
13 14
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z z z
zz m zz-m
The Stress Deviator (1)
zy zy
zx zx
yz yz
xz = + xz
xy yx
yy m
xy yx
yy-m
xx xy xz m 0 0 xx m xy xz
xx
y m
y xx-m
y yx yy yz 0 m 0 yx yy m yz
zx zy zz 0 0 m
x x x
zx zy
zz m
Total Stress Hydrostatic Stress
Stress Deviator
TOTAL HYDROSTATIC DEVIATOR
[ISOTROPIC] The hydrostatic stress, m , does not cause plastic deformation
causes causes xx yy zz 1 2 3 I1
dilation distortion m P
3 3 3
Volume change Shape change
No shape
change! The stress deviatior causes plastic deformation
15 16
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2 xx yy zz
xy xz 3 J1 2 J2 J3 0
3
2 yy zz xx
yx yz
3 • The invariants are the:
2 zz xx yy (1) sum of main diagonal;
zx zy (2) sum of principal minors;
3
(3) determinant of deviator tensor.
• Take the determinant of the stress deviator.
17 18
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• Two of the new invariants, the invariants of the • In uniaxial tension, yielding occurs when σ1 = σYS
stress deviator, are of great importance: (yield stress) and σ2 = σ3 =0. Thus J2 becomes:
1
J1 I1 m ( xx m ) ( yy m ) ( zz m ) J 2 ( 2 ) 2 ( 2 3 )2 ( 3 1 ) 2
6 1
1
( )2 ( YS )2
1
J 2 I 2 m ( xx yy )2 ( yy zz )2 ( zz xx )2 6( xy2 - yz2 - xz2 ) 6 YS
6
1 k2
(1 2 ) 2 ( 2 3 ) 2 ( 3 1 ) 2
6 2
YS
3
19 20
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The Stress Deviator (6) • Look at Figure 1.11 from Courtney’s text (next page). This figure shows
the yield locus for plane stress.
• Therefore, the von Mises criterion becomes: • States of stress with principal stresses lying within the bounds of
the yield locus do not produce yielding.
1 1/2
Quadrant I: yielding occurs when 1 or 2 = ys
( 1 2 ) 2 ( 2 3 )2 ( 3 1 ) 2 3k 2 YS YS
2 max (1) - min (3=0) = ys
• However, the Tresca criterion does not take into account the
intermediate principal stress and requires that you know the maximum
and minimum principal stresses.
21 22
11
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y EXPERIMENTAL DATA
FOR BIAXIAL LOADING III IV
2
Von Mises more accurately
ys largest (in I) or smallest (in III) stress
H* shows that for biaxial
exceeds σys, the tensile yield strength.
[adapted from Courtney, p. 18]
loading the minor stress 1, 2 0
FIGURE 1.11 does affect yielding
30 • In quadrant II, (σ2>0, σ1<0, σ3=0),
(a) The Tresca yield condition for biaxial loading. Stress combinations lying within the curve do not result in plastic flow;
those lying outside it do. In quadrants I and III, yielding occurs when the magnitude of the algebraically largest (in I) or yielding is defined by σmax (=σ2)-
[adapted from Courtney, p. 18]
smallest (in III) stress exceeds σys, the tensile yield strength. In quadrant II, (σ2>0, σ1<0, σ3=0), yielding is defined by σmax σmin (=σ1) =σys, and this results in a 45°
(=σ2)-σmin(=σ1) =σys, and this results in a 45° line defining yielding. The yield criterion is similar in quadrant IV (σ1>0, σ2<0,
σ3 = 0), except that σ1 and σ2 are interchanged. (b) The von Mises yield condition for biaxial loading is shown by the solid line.
line defining yielding. The yield criterion
Stress combinations lying within the ellipse do not lead to plastic flow; those lying outside do. The Tresca condition (dotted is similar in quadrant IV (σ1>0, σ2<0, σ3
line) is compared to the von Mises one in the figure. The former is more conservative and the two are equivalent only for = 0), except that σ1 and σ2 are
uniaxial (σ1,2>0 with σ2,1=σ3=0), and balanced biaxial (σ1=σ2, σ3=0), tension. (c) Comparison of experimental data for selected
metals with the Tresca and von Mises criteria. The latter clearly fits the better data, though the difference between the criteria interchanged.
is not great.
23 24
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2 2 von Mises
Yielding Rankine
ys
von Mises Comparison
ys
• The von Mises yield condition for biaxial • Comparison of experimental data for
No yielding Tresca
loading is shown by the solid line. selected metals with the Tresca, Rankine,
1
1 • Stress combinations lying within the and von Mises criteria.
ys ellipse do not lead to plastic flow; those
• The latter (von Mises) clearly fits the
lying outside do.
ys data better for ductile metals.
• The Tresca condition (dotted line) is
compared to the von Mises one in this • The Rankine criterion fits a brittle metal
figure. like gray cast iron quite well.
( ) ( 3 ) (
2
3 )
2 2
ys 1 2 1 2
25 26
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Example Problem
p. 1/4 p. 2/4
Example Problem
1. First determine the principal stresses
• The yield strength for a new Ni-base superalloy is 1000
MPa. Determine whether yielding will have occurred on 0 0 500
the basis of both the Tresca and Von Mises failure criteria 0 200 0 MPa
assuming the following stress state. 500 0 900
27 28
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p. 3/4 p. 4/4
2. Substitute principal stresses into equations for Tresca and Von Mises
failure criteria
3000 • Principal stresses:
+1,100 -70,000+50,000,000 (10 MPa)
2000
• Von Mises:
1
J 2 (1 )2 2 ( 2 3) 2( 3 1 ) 2
6
1000 1
2 = -200 (223.7 (200))2 ((200) (1123))2 ((1123) 223.7)2
6
3 = -1123 623,908.6
0 For yielding to occur J2 ≥ k2 (=σo2/3) therefore k = 789.9.
σo = k (3)1/2 = 1368.1 MPa
223.7
2
• Tresca:
3
29 30
15
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HOMEWORK
Estimate the theoretical
shear and cleavage
strengths for tungsten.
Elastic constants can be
found are on p. 50 of
your text.
When exposed to external forces,
materials will “break”
Lesson #7 – Biến dạngdẻo,lý thuyết độ bền của vật liệu
1 2
1
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cleavage or shear?
• Specimen breaks with lots of distortion
Shear Stresses (i.e., deformation) a specimen; consumes
energy.
SHEAR • Ductile fracture.
• The fracture path is parallel to a plane.
3 4
2
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– Interatomic forces
– Temperature
– State of stress
5 6
3
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7 8
4
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– For the two surfaces created, the • When x is close to do [i.e., when (x-do) is small], the
total surface energy = 2A. material responds in accord with Hooke’s law
(i.e., σ = E). max
F
A
• The work to cleave must be greater than the surface
do
energy of the newly created surfaces. do
x
d
F
9 10
5
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dx
• Where E is Young’s modulus. • The value of d, the interplanar spacing, is unknown
and must be estimated.
11 12
6
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• Polanyi and Orowan equated the area under the stress- The theoretical cleavage stress is the, max, maximum value
distance curve to the energy of the surfaces created: of σ in equation [1] where we set the sine term equal to 1.
do d do d
max K E d
dx 2 K sin
d
(x do )dx do
do do
If we substitute our recently derived value for d (from the
• From calculus: previous slide) into this expression , we get:
1 max K E
sinay dy a cos ay Kd o
which can be re-written as:
• Let y = x – do; then dx = dy.
K 2 E max since max K.
2
a
do
d d
K sin ydy 2 K cos cos 0
d E
0 max
do
K
2d
2 d
.
[3]
K The cleavage strain is:
d
max
max
2d o 2 Edo 2 E
13 14
7
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From this derivation we can conclude that the cleavage The largest sources of error are the surface energies (), which are
strength at absolute zero (i.e., 0 K) will be highest in materials very difficult to measure accurately.
with high values of E and , and low values of do. More accurate methods for determining max are summarized
Chapter 1 of Strong Solids (pp. 7-24).
15 16
8
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b y
Shear Under an applied stress, atoms will
x
b pass sequentially through
• The other way to break/deform a d
material is via shear.
equilibrium positions (i.e., A, B, C,
A B C D
etc…).
d
Potential
• Frenkel3 has devised a simple method to
Energy
At each equilibrium position, the
estimate the theoretical shear strength
potential energy is minimum and
of a perfect crystal.
= 0.
Stress
Shear
• Consider a crystal structure consisting of δ Ao At non-equilibrium positions, Displacement, x
two neighboring planes with a
separation distance d and an interatomic increases. is maximum at ½b.
F
spacing b.
Plastic deformation will occur when the applied shear stress (app) is
• Assume the individual planes do not d
θ
F large enough to overcome the potential energy barriers. At that point,
distort under an applied shear stress. Ao atoms will move from one equilibrium position to the next one.
17 18
9
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b y
δ Ao
x
Between equilibrium positions, If we can re-arrange the equation, and solve
varies cyclically. Assuming the
for K.
F
variation is sinusoidal.
A B C D d
b x Gb
K G d
θ
We can express this variation as: 2 x d 2 d
Potential
F
Energy
Ao
K sin 2 x . If we substitute this expression back into our F
b idealized expression for we get: tan
d
Stress
Shear
Displacement, x Gb sin 2 x
In this equation K is a constant that describes the amplitude of the sine 2 d b
wave and b is the period of the sine wave. Since τ is essentially the derivative of the Φ-x curve, τmax occurs when
x = b/4 (i.e., when the sine term → 1)
Recall: for small displacements, Hooke’s law (i.e., = εE or = γG for
isotropic solids) applies leading to: Gb
max
2 d
K 2 x G G x .
b d The relationships between energy and stress for shear yielding are more
clearly illustrated on the next viewgraph.
Shear
Strain
19 20
10
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Consider a face centered cubic (fcc) crystal. The relationship between the
lattice parameter and the interatomic spacing is given by:
2 2 2 ao
b ao a o b is the
2 2 2 2 distance
ao between
atom
The spacing between crystal planes in a cubic b centers on
ao
system is given by: lines where
a ao they touch!
dhkl o
h2 k 2 l 2
For fcc crystals, the close packed plane, which is the most likely plane
where shear will occur is (1 1 1).
ao
d111
3
Substituting the expression for d111, the spacing between (111) planes, in
Fig. 6.15. Energy and stress curves for for d in the original equation and our new expression for b into the equation
rigid shear yielding. for max:
[Copied from G. Gottstein, Physical
G 2ao 3 G
Foundations of Materials Science, max
(Springer-Verlag, Berlin, 2004) p. 213] 2 2 ao 5.13
More refined methods of calculation are described in Chapter 1 of Strong
Solids.
21 22
11
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23 24
12
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strengths? Material
G/2
(GPa)
G/2
(106 psi) (MPa) (psi) max/exp.
Silver 12.6 1.83 0.37 55 ~3 104
25 26
13
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• Etc…
27
14
9/30/2023
HOMEWORK
From Dieter
4-6 Structure, Processing, & Properties
• Properties depend on structure
ex: hardness vs. structure of steel
Lesson #8 – Lệch (d)
Property 600
Hardness (BHN)
30 m
Defects in Crystalline Materials 500 (c)
Data obtained from Figs. 10.30(a)
400 (b) and 10.32 with 0.4 wt% C composition,
(a) and from Fig. 11.14 and associated
READING LIST 4 m discussion, Callister 7e.
300 Micrographs adapted from (a) Fig.
DIETER: Ch. 4, Pages 103-114 10.19; (b) Fig. 9.30;(c) Fig. 10.33;
30 m and (d) Fig. 10.21, Callister 7e.
200 30m
Ch. 4, Pages 103-117 in Meyers & Chawla, 1st ed.
Ch. 1, Pages 1-26 in Argon 100
0.01 0.1 1 10 100 1000
Cooling Rate (°C/s) Processing
1 2
1
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Structure-insensitive Structure-sensitive
Elastic constants Electrical conductivity
Melting point Semiconductor properties
Density Yield stress
Specific heat Fracture strength
Coefficient of thermal expansion Creep strength
Fig. 1.7 from Hull & Bacon, 4th ed.
Fig. 1.8 from Hull & Bacon, 4th ed.
• Lattice defects and their interactions determine structure-
Solids where atoms, ions, or molecules occupy specific lattice sites and exhibit
specific symmetry relationships in their arrangement. sensitive properties.
3 4
2
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Self interstitial
• Planar Defects
(2-D)
Impurities: substitutional
substitutional
• Volume Defects and interstitial
(3-D) point defects
http://www.msm.cam.ac.uk/doitpoms/tlplib/dislocations/images/raft3.jpg interstitial
5 6
3
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7 8
4
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9 10
5
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• Twin boundaries
• Influence on Mechanical Properties – Annealing
– Motion leads to plastic deformation via shear – Deformation
– Increased yield strength when line defects interact w/ other All of them disrupt the
line defects
• Stacking Faults periodicity of the
– Intrinsic crystal lattice.
– Extrinsic All induce strain fields!
11 12
6
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STACKING FAULTS
• Influence on Mechanical Properties
– Increased yield strength when interact w/ line defects
C C
C B B
A A
A A C
B B
B
A A
C (111) C
FCC
stacking
[Weaver, 1992]
sequence
13 14
7
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15 16
8
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Volterra 1907
Line Defects (1-D)
Dislocations • Considered rotational and translational dislocations.
17 18
9
9/30/2023
b b Ω Ω
z
z
Disclinations
Screw
F
Twist x
y
• Primary line defect in liquid crystals.
F
• Involve rotation of one part of a crystal relative
F x
y F
b
Ω to another part
Fig. 5.10 Fig. 5.11
Adapted from S.M. Allen and E.L. Thomas, The Structure of Materials, John Wiley & Sons (1999).
19 20
10
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21 22
11
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Perfect crystal
Dislocation
line and core
23 24
12
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Edge Dislocation
y
Perfect crystal
b0
A
r
R
A x Split to center and
b
slide cut faces across each other
z (i.e. shear them)
b b
25 26
13
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y S′1
3
4
S1
x
2
1
[Roesler, p.167]
27 28
14
9/30/2023
R
r How to establish the character?
b x
B
z b
“Draw a Burgers circuit”
Geometries of a screw dislocations in an elastic cylinder. Look at angle between the Burgers vector and
[Figure adapted from A.S. Argon, Strengthening Mechanisms in Crystal Plasticity, (Oxford
the dislocation line.
University Press, Oxford, 2008) p. 17]
29 30
15
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Fig. 6.3. Right-hand rule for determining the direction of a Burgers circuit.
Complete closure of circuit = BURGERS VECTOR [Figure adapted from Roesler et al., p. 168]
31 32
16
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z
Figure 5.18 Determination of the
Burgers vector of an edge dislocation
in a simple cubic crystal. A right-
b
handed circuit that would be closed in a In ceramics or ionic crystals the
S F perfect crystal is made surrounding the
dislocation core, from starting point S to character of a dislocation is decided
finishing point F. Burgers vector b and
x
d
y
ξ are perpendicular. the same way.
33 34
17
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[001] [001]
Slip direction [100] Slip direction [100]
[110] [110]
goes goes
into into
page page
[SF/RH] [SF/RH]
Edge dislocation in MgO showing slip direction, Burgers circuit and Burgers vector.
[Adapted from Kingery et al. Introduction to Ceramics, 2nd Edition, (Wiley, New York, 1976), p. 715]
35 36
18
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Edge Dislocation
slip
37 38
19
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39 40
20
9/30/2023
(TEM)
FEI Technai F20 Thin Foil
< 500 nm thick
Super-twin
0.5 μm
(a) (b)
41 42
21
9/30/2023
Type of Dislocation
Dislocation Characteristic Edge Screw Mixed
Slip direction // to b // to b // to b
Process by which dislocations can leave slip plane Climb Cross- Climb
slip
[Weaver, 1995]
Most dislocations are curved. The Burgers vectors for given dislocations never change!
Since Burgers vectors don’t change, this means we need
to define another type of dislocation.
43 44
22
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45 46
23
9/30/2023
slipped
“unslipped”
b Positive
screw Positive
edge
(+)
$ (+)
b
Slip Plane
(–)
Slipped b
Unslipped (–)
Negative
b edge
Negative
screw
This figure was adapted from H.W. Hayden, W.G. Moffatt, and J.W. Wulff, The
[Weaver, 1995] Structure and Properties of Materials, Vol. III, (Wiley, New York 1965) p. 65.
47 48
24
9/30/2023
Three dislocations forming a node. From D. Hull and D.J. Bacon, Introduction From D. Hull and D.J. Bacon, V.V. Bulatov, L.L. Hsiung, M. Tang, A. Arsenlis,
to Dislocations, 4th Ed., (Butterworth-Heinemann, Oxford, 2001) p. 19. Introduction to Dislocations, M.C. Bartelt, W. Cai, J.N. Florando, M. Hiratani, M.
4th Ed., (Butterworth- Rhee, G. Hommes, T.G. Pierce and T.D. de la
Heinemann, Oxford, 2001) p. Rubia; “Dislocation multi-junctions and strain
20. hardening”; Nature, v. 440 (2006) p. 1174.
49 50
25
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[Callister, p. 183]
After complete motion
through the crystal
Leads to…
Slip bands:
bi 0 Composed of
several slip
i lines/traces 100’s of Å
1000’s of Å
Fig. 2.8. Joining of three dislocation loops to form a node. [Figure adapted
from J.J. Gilman, “Nature of Dislocations,” in Mechanical Behavior of
Materials At Elevated Temperatures, edited by J.E. Dorn, McGraw-Hill, New
York (1961), p. 25].
This… [Callister, p. 186]
51 52
26
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Module #9 – Chuyển động của lệch • Glide (conservative motion)- Trượt (chuyển động bảo toàn):
– moves on a plane that contains both its line and Burgers vector.
Lệch xê dịch trên mặt phẳng chứa đường lệch và véc tơ burger
– A that moves glides is called glissile.
Slip by Dislocation Motion and Dislocation Theory – A that can’t move is called sessile.
Sự di chuyển của lệch bằng trượt và Lý thuyết lệch – glide plane and direction depend upon crystal structure.
Lệch trượt trên mặt và phương phụ thuộc vào cấu trúc tinh thể
1 2
1
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3 4
2
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• The force required to move the dislocation (i.e., to overcome stress • The Peierls-Nabarro stress is the shear stress required to move an
field caused by lattice distortion) shear stress on a slip plane. individual dislocation on its slip plane.
• The Peierls-Nabarro force depends on the form of the force distance • Its value depends upon the amount the lattice is distorted by the
relation between atoms. dislocation.
• Amount of distortion described by dislocation width (w).
5 6
3
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b
Distortion induced Displacement u Distortion described in terms
by the presence of dislocation width, w Δu
of a dislocation. +b/2
x
B
Slip plane w
d
A
-b/2
7 8
4
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b/4 b/4
from which the shear stress required to move a dislocation
w (i.e., Peierls stress) can be determined as:
2 2G exp 2 w 2G 2 d
PN 2 EPN exp
b (1 ) b (1 ) (1 )b
Fig. B. Schematic Non-close packed
illustration of a structures: w is
narrow dislocation;
more typical of smaller. Distortion Values of P-N vary with crystal structure. In general,
ceramics, concentrated into a
intermetallics, and smaller area. P-N << theo.
non-close- packed
metals. Structure P-N
b/4 b/4 FCC & HCP 10-5 to 10-6 G
w Covalent crystals ~10-2 G
9 10
5
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b
Variation of Peierls Stress w/ d and b
2G 2 d
A B C D
PN exp
d (1 ) (1 )b
14 b = 1.0
b = 5.0
12 • For fixed b, τP-N decreases
b = 10.0
2G 2w 2G as d increases.
PN 22 E PN exp
2 d
exp
11 12
6
9/30/2023
b = 1 to 10
8 • An increase in d results in a with the largest b).
reduced P-N.
6
• “Slip via dislocation is more • We can relate properties to atomic/ionic packing factors (APF/IPF) or
4 likely to occur more readily planar density.
in close packed directions
2
(lowest b) and on widely
Ionic Covalent
0 spaced planes (highest d).”
This is because P-N values
Diamond
0 2 4 6 8 10 are lowest on these planes. FCC/HCP BCC SC KCl NaCl CsCl MgO cubic (Si)
13 14
7
9/30/2023
planar density.
Planar
Ionic Covalent
spacing, d Slip
distance, b • Non close-packed planes/structures
Diamond
FCC/HCP BCC SC KCl NaCl CsCl MgO cubic (Si)
– Larger b
APF
0.74 0.68 0.52 0.725 0.67 0.68 0.627 0.34
IPF
– Smaller d
PN 1 3 7 2 5 3 6 8
– Larger PN
15 16
8
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90
is not necessarily 90
17 18
9
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• SHEAR Force in the slip direction (y′): Fs = Fz cos. • If we relate the resolved shear stress to the macroscopic tensile yield
stress as opposed to the flow stress, we get:
• Area of slip-plane: As = A/cos (check: As must have larger area than Ao.)
CRSS
Resolved NORMAL Stress on the slip plane: y or CRSS y cos cos y m
cos cos
N FN / As F cos Ao / cos cos 2
Resolved SHEAR Stress on the slip plane in the slip direction: • CRSS is the resolved shear stress required to cause plastic
deformation via slip.
s RSS Fs / As F cos Ao / cos cos cos
• The slip direction is not necessarily in same direction as tilt of the slip Skip
example
plane! problems
19 20
10
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The angle between the tensile axis [120] and the slip direction [0 11] is:
[120]
[111] Angle btw.
Tensile axis & slip cos
(1)(0) (2)(1) (0)(1)
2
2
[0 11] direction
(1) (2) (0)
2 2 2
(0) (1) (1)
2 2 2 5 2 10
(111) 10
CRSS
P 20.41 MPa
A cos cos
3/ 15 2/ 10
21 22
11
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Solution to Example Problem 1 Room temperature slip systems and critical resolved shear stress for
metal single crystals (from Dieter, 3rd Edition, p. 126).
Critical
The angle between the tensile axis [120] and the normal to the slip Crystal Slip Slip Shear stress
(MPa)
Metal Structure Purity Plane Direction Reference
plane (11 1)is: Zn HCP 99.999 (0001) [1120] 0.18 [1]
Mg HCP 99.996 (0001) [1120] 0.77 [2]
Cd HCP 99.996 (0001) [1120] 0.58 [3]
Ti HCP 99.99 (1010) [1120] 13.7 [4]
(1)(1) (2)(1) (0)(1) 3 3 99.9 (1010) [1120] 90.1
cos Ag FCC 99.999 (111)
(111)
[110]
[110]
0.48 [5]
(1)2 (2)2 (0)2 (1)2 (1)2 (1)2 5 3 15 99.97 (111) [110] 0.73
(111) [110]
99.93 1.3
Cu FCC 99.999 (111) [101] 0.65 [5]
99.98 (111) [101]
0.94
The angle between the tensile axis [120] and the slip direction [0 11] is: Ni FCC 99.8 (111) [110] 5.7 [5]
Fe BCC 99.96 (110) [111] 27.5 [6]
(112)
(123)
(1)(0) (2)(1) (0)(1) 2 2 Mo BCC (110) [111] 49.0 [7]
cos
(1) (2) (0)
2 2 2
(0) (1) (1)
2 2 2 5 2 10 [1] D.C. Jillson, Trans. AIME, v. 188, p. 1129(1950).
2 E.C. Burke and W.R. Hibbard, Jr., Trans. AIME, v. 194, p. 295 (1952).
3 E. Schmid, "International Conference on Physics," v. 2, Physical Society of London (1935)
4A.T. Churchman, Proc. R. Soc. London Ser. A, v. 226A, p. 216 (1954) [5]
Since CRSS = 10 MPa, F.D. Rosi, Trans. AIME, v. 200, p. 1009 (1954)
6 J.J. Cox, R.F. Mehl, and G.T. Horne, Trans.Am. Soc.Met., v. 49, p. 118 (1957)
7 R. Maddin and N.K. Chen, Trans. AIME, v. 191, p. 937 (1951)
CRSS 10 Note the differences in slip systems for different crystal structures. Slip occurs
B* P 20.41 MPa
A cos cos
3/ 15 2/ 10 when m is maximum. This means that we must determine which particular slip
system has the maximum m to obtain the CRSS.
23 24
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Schmid factor
Slip System cos cos
(a/2) [1 1 0] (1 1 1) 79.11 22.21 0.1749
(a/2) [1 0 1] (1 1 1) 67.79 22.21 0.3500
(a/2) [0 1 1] (1 1 1) 79.11 22.21 0.1749
(a/2) [0 1 1] (1 1 1) 55.46 51.89 0.3499
(a/2) [1 0 1] (1 1 1) 40.89 51.89 0.4666
(a/2) [1 1 0] (1 1 1) 79.11 51.89 0.1166
(a/2) [1 1 0] (1 1 1) 19.11 72.02 0.2917
(a/2) [1 0 1] (1 1 1) 67.79 72.02 0.1167
(a/2) [0 1 1] (1 1 1) 55.46 72.02 0.1750
(a/2) [0 1 1] (1 1 1) 79.11 90.00 0.0000
(a/2) [1 0 1] (1 1 1) 40.89 90.00 0.0000
(a/2) [1 1 0] (1 1 1) 19.11 90.00 0.0000
39 N
CRSS P cos cos cos cos 2 MPa m max
A (5 mm2 ) / 4
CRSS 2 MPa 0.4665 0.93 MPa
25 26
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39 N
CRSS P cos cos cos cos 2 MPa m max
A (5 mm2 ) / 4
CRSS 2 MPa 0.4665 0.93 MPa maximum at = = 45º
27 28
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x
110
We will cover basic structures (i.e., fcc,
hcp, bcc) in lecture. 101 011
29 30
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1120
Common Slip Planes in Metals
(a) (b) (c)
1120
2110 hcp (a) (b) 1120
1210 2110
1210
1210
Basal Plane 0001 Prismatic Plane 1010 Pyramidal Plane 1011 Basal Plane 0001 2110
c
(d)
Figure. (a) Basal slip plane; (b) atomic arrangement on basal
5 plane with possible slip directions indicated.
Pyramidal Plane 124 1012
hcp a3 4 Pyramidal Plane 135 1121
a2 One 0001 plane with three 1120 slip directions
3
Pyramidal Plane 134 1122
a1
Three 10 10 planes with one 1120 slip direction on each
1 2
Six 10 11 planes with one 1120 slip direction on each
Figure. Primary slip planes and directions for HCP crystals. (a) Basal slip plane; (b) 12 slip systems possible
prismatic slip plane; (c) pyramidal plane; and (d) other possible slip planes. # active depends on c/a ratio
31 32
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ao 3
24
120 y
48 slip
x
ao 5
systems
[After Felbeck and Atkins, 2nd Ed., p. 118]
33 34
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-close-packed directions + + + + + + + + + + + + +
35 36
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– a half plane of
cations • Dislocations in ionic crystals can have an effective charge
which can influence mobility.
Schematic representation of an edge
dislocation in a solid with a NaCl – a half plane of
structure. You are looking at the anions.
(100) plane. In this image the
Burgers vector is [011].
37 38
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Ionic Solids
Limited #
independent slip
systems
NaCl has an FCC Table 17.4 Independent slip systems for some ceramics.
Bravais lattice
Fig. 14.10. Translation gliding in the <110> direction on (a) the {110} plane and (b) the [from Carter and Norton, Ceramic Materials Science and Engineering, p. 314]
{100} plane for crystals with the rock salt (i.e., NaCl) structure. {110}<110> glide is
preferred. [Figure adapted from Kingery et al, p. 713].
39 40
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B A B A B A B A
b B
b A B A B
b A
A B A B A B A B A. A B B A B
(b) (d)
[Figures adapted from Courtney, p. 122] B A B A B A B A [Figures adapted from Courtney, p. 122] B. B A A B A
41 42
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RECALL
Ordered Structures dislocations move via
• In some crystals such as FCC
Cu3Au or Ni3Al, the • Glide (conservative motion):
superdislocations are composed of – moves on a surface that contains both its line and Burgers
two unit (a/2)[110] dislocations. vector.
– A that moves this way is glissile.
• In this structure the – A that can’t move is sessile.
superdislocations can dissociate – glide surface and direction depend upon crystal structure.
producing an additional APB bound
on each side by individual stacking
faults. • Climb (non-conservative motion)
– moves out of the glide surface, perpendicular to the
Burgers vector.
• Really complicates dislocation motion.
Schematic looking down on a slip plane in an ordered
A3B crystal. [Figure adapted from Courtney, p. 123;
Originally from Marcinkowski, et al., Acta Metall., 9
(1961) 129]
43 44
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(1)
Screw
moves G x
b b (2)
this way τyx F τyx b
H $
Edge E
moves τyx τyx Dislocation line
this way z
b
(a) (b)
y b
(3)
Schematic illustration of single crystal deformation via motion of
D
x
a screw dislocation. (a) Application of a shear stress τyx can
b
τyx τyx
B introduce a screw dislocation into a crystal along line EF and
C cause it to move to position HG. (b) Lattice presentation clearly
A showing that the dislocation has right-hand screw character.
τyx τyx
Adapted from S.M. Allen and E.L. Thomas; The Structure of
Metals; Wiley, New York, (1998) p. 285
z (a) (b) • Edge, screw, and mixed
segments move. b b
Schematic illustration of single crystal deformation by motion
of an edge dislocation. (a) Application of shear stress τyx can
introduce an edge dislocation into a crystal along AB and
cause it to move to position DC. (b) Lattice representation • Final shear of crystal is
clearly showing that the dislocation has edge character. SCREW produced by edge and
Adapted from S.M. Allen and E.L. Thomas; The Structure of
Metals; Wiley, New York, (1998) p. 284 screw dislocations.
45 46
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Dislocation Glide
Slip Cross-Slip • Dislocations glide at glide velocities that depend on:
Cross-slip plane
– Applied stress;
– Purity of the crystal;
– Temperature;
b
– Type of dislocation.
b
• Johnston and Gilman who showed that the dislocation velocity for a
number of ionic crystals and metals is a strong function of the shear
stress in the slip plane as follows:
m This equation is empirical in nature
v A and applies for a specific velocity
Slip plane Primary slip plane o range: 10-9 to 10-3 m/s
Screw dislocations are not restricted to • Where v is the dislocation velocity, is the applied shear stress in
a single plane. They can cross-slip the slip plane, o is the shear stress for v = 1 m/s, and m is a
constant.
Edge dislocations cannot
47 48
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Figure
Stress dependence of the velocity of edge
and screw dislocations in LiF (after Johnston Negative climb of a
and Gilman, J. Appl. Phys. 30, 129, 1959). dislocation due to
Scanned from E.W. Billington and A. Tate, V vacancy generation
The Physics of Deformation and Flow,
McGraw-Hill, New York, 1981, pages 418 V
and 420.
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►Kinks are steps that displace the dislocation within the slip
plane.
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53 54
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5
MOTION OF DISLOCATIONS
Kink Propagation
w
4 • To glide, dislocations
must overcome the • Dislocation velocity, v, is a function of kink velocity, vk:
Kink x Peierls-Nabarro barrier.
b
w 3
v vk vk v
y L
w 2
• Dislocation lines do this where L is the length of the dislocation segment and b is
1 in a step-like fashion the Burgers vector.
b
where a small segment
proceeds beyond the
• Kink velocity is a function of kink formation energy (Wk):
EP-N Peierls barrier first
x producing a kink. 2 b2 Dk Q
vk exp
b kT kT
• Kinks spread laterally along the length of the dislocation line where Q = Wk for a single kink (#2) and 2Wk for a double
resulting in forward motion of the dislocation line. kink (#3 and #4).
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MOTION OF DISLOCATIONS
Kink Geometry
• Kink widths are determined (A)
v 3 4
by a balance between line max
x
EP-N
tension forces and the min
y Peierls barrier. 1 2
vk E0 x
(B)
b • (A) Kinks tend to be θ
3 4
y
EP-N
b
[Argon, p.96] narrower and more difficult max
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• Edge dislocations: 1
Direction the screw [Adapted from Hull & Bacon, p. 131]
– Jogs do not impede the glide of edge dislocations. dislocation will
move
• Screw dislocations: Movement of a jog on a screw dislocation. The jog AB has a Burgers vector normal to
– Jogs have “edge character” and are be restricted to glide along the AB. It is therefore a short length of edge dislocation. The plane defined by AB and it’s
dislocation line (normal to b). This requires climb. Thus, they do Burgers vector is AB2D. It is the plane upon which AB can glide. Movement of the
impede motion of screw dislocations. (illustrated on the next viewgraph) screw dislocation 1AB2 to 1´A´B´2´ requires climb of jog AB to A´B´
59 60
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b
b
B: Under stress
Slipped The jog, which has edge
character can’t move on the
available slip plane. The screw
R segments continue moving b
forming a dislocation dipole.
b
C: At critical stress
At this stress, the dislocation Fig. 7. Dislocation dipoles and debris in two-phase
dipole pinches off leaving Figure Formation of dislocation loops titanium aluminides. Alloy 1, compression at T=295 K to
behind interstitials or from a dislocation dipole. (a) strain =3%. (a) Dislocation dipoles and debris (arrowed)
Rc dislocation loops. Dislocation dipole; (b) Elongated are trailed and terminated at jogs in screw dislocations.
Adapted from Fig. 2.26 in R.W. dislocation loop; and (c) row of small From F. Appel, U. Sparka and R. Wagner, Intermetallics
Hertzberg, Deformation and Facture loops (i.e., debris). [Adapted from Fig. v.7, n. 3-4 (1999) pp. 325-334.
Mechanics of Engineering Materials, 4th 7.11 in Hull & Bacon].
Ed., (Wiley, New York, 1996) p. 84.
Vacancies
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Synopsis:
• Small jogs are dragged
behind
• Large jogs, dislocations
move independently
• Intermediate jogs,
dislocations interact and
cannot pass each other
except at very high
stress.
Jogs and kinks can also result
from the intersection of
dislocations
From D. Hull and D.J. Bacon,
Introduction to Dislocations, 4th
Ed., (Butterworth-Heinemann,
Oxford, 2001).
63 64
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65 66
33
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What happens when dislocations collide (5)? What happens when dislocations collide (6)?
Edge
dislocation
67 68
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HOMEWORK
From Dieter
4-12
Module #10 – Lệch và biến dạng dẻo What are the implications of dislocation
motion on the properties of crystals?
Ý nghĩa sự chuyển động của lệch đến tích chất của mạng tinh thể
Plastic Strain via Dislocation Motion and Dislocation
Multiplication
Biến dạng dẻo và chuyển động của lệch và sự nhân bản lệch
READING LIST
DIETER: Ch. 4, Pages 119-123 How much strain is caused
by dislocation motion?
Mức độ biến dạng ảnh hưởng thế nào đến sự chuyển động của lệch
1 2
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h h
w
z • Consider the crystal illustrated to
L L
h y
the left.
w x Xét mạng tinh thể hình bên trái • First we recognize that the shear strain is simply defined by the equation-
L Biến dạng cắt được định nghĩa đơn giản thông qua công thức:
b
shear strain
• If a single dislocation passes through the crystal, what will be the h
resulting strain? Nếu một lệch đơn đi qua mạng tinh thể thì kết quat biến dạng là gì? • Let’s assume that the original crystal dimension are 1 cm 1 cm 1 cm
b
and that b = 1 Å (this is roughly of the correct order of magnitude).
Giả thiết kích thước tinh thể ban đầu là 1 cm x 1 cm x 1 cm và b = 1 Å
h h
w • The shear strain can be calculated as- biến dạng cắt được tính:
L L
b 110 2m 1108 or 1106 %
10
3-D 2-D
h 110 m
Cubic crystal after passage of a single dislocation
Tinh thể lập phương sau khi lệch đơn đi qua
This amount is not really perceptible so how can dislocations cause strain?
Giá trị này rất nhỏ, vậy làm thế nào để lệch gây nên biến dạng
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1 b xi
In reality, we can’t make this assumption. Sometimes dislocations can Lh 1
form nodes within a crystal or just annihilate out. Thực tế không như giả thiết
vì một số lệch dừng lại tại các nút, số khác bị triệt tiêu
Thus we need to revise our estimate – Vì vậy cần ước tính lại.
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The shear strain rate associated with this type of motion is- Tốc độ biến dạng cắt
tương ứng với kiểu di chuyển này :
7 8
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h
Typical dislocation densities encountered in a parallepiped sample (3 x 3 x 8 mm)
L
Length of Mean distance D
dislocation density dislocation line between dislocations
Sample history (m )
-2
per sample (km) (m)
102 (108 cm)x As grown 1010 100 10
As grown and annealed 108 1 100
We find x by invoking (viện dẫn) the definition of shear strain: Deformed 1013 1015 105 108 0.1
Nb x x [from Veyssiere, in Mechanics of Materials Fundamentals and Linkages, 1999, p.272]
; x 10 2
h h h 1 cm
1% strain:
102
, 108 dislocation lines per cm2
• There generally many dislocations to begin with.
bx (108 )(102 )
• Many more are required for deformation.
101
10% strain: , 109 dislocation lines per cm2
bx (108 )(102 ) • Dislocation density () increases significantly during
deformation. Mật độ lệch tăng rất nhanh trong quá trình biến dạng.
9 10
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► Frank-Read sources
• Form during crystal for film growth
• To accommodate of strains at interfaces
► Condensation of point defects
• Etc…
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Dislocation sources
Meyers Model for Homogeneous Nucleation
• Homogeneous nucleation of dislocations is unlikely under
normal circumstances. Tạo mầm đồng nhất của lệch không thể thực hiện
During Shock Loading – Mô hình Meyers cho lệch
không đồng nhất dưới tải trọng Shock
tỏng điều kiện thông thường.
Requires very high stresses – Cần ứng suất cao • New dislocation interfaces are generated as the shock wave
propagates through the material. Các lệch mới được tạo ra do sự lan
hom G to G truyền sóng qua vật liệu.
14 30
• M.A. Meyers, Dynamic Behavior of Materials, (Wiley, New
York, 1994) P. 405.
(c) Possible under “shock loading” conditions
Có thể dưới tải trọng shock
13 14
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15 16
8
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y x Frank-Read Source
b=x
A
L
=z A a) Moving dislocation is pinned.
B
B
b) Applied shear stress causes the
z yx
segment to bow out to a radius of
curvature (R). Recall:
Gb R
A A
C B
B D c) Bowing continues until R = L/2.
Shear stress is maximum. Loop
begins to bend around upon itself.
Here:
A
2Gb L Gb L
B
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19 20
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Dislocation emission at an interface Numerous F-R sources in NiAl A 3-D perspective drawing is
between bonded Si wafers [Intermetallics, v.7 (1999) p.455-466] provided on the next
viewgraph
http://www.tf.uni-kiel.de/matwis/amat/
def_en/kap_5/illustr/x_topo_constantin_mittel.jpg
21 22
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23 24
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Frank Partial dislocations in FCC crystals Dislocations generation during crystal growth
• Formed by inserting or • Near the melting point, small stresses are required to
removing one close- cause plastic deformation. Such stresses arise for a
packed {111} layer of
[1
2
1
variety of reasons. A few are listed below.
]
2
atoms. This results in
either an intrinsic or an – Thermal stresses,
extrinsic stacking fault. ao
b [111] – Constitutional stresses,
3
B*
25 26
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27 28
14
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29 30
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– Climb (illustrated below) • Strain fields surrounding point defects are spherically
symmetric. They usually do not influence the motion of
– Generation of cracks.
screw dislocations.
Figure from Eisenstadt, Introduction to Mechanical Properties of Materials, (Macmillan, New York, 1971) p.250
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• Point defects that are elastically softer than the matrix are
attracted to the dislocation line and visa versa.
33
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RECALL
HOMEWORK
From Dieter • Consider SLIP in a single crystal oriented at the angle with respect to the tensile axis.
4-10, 4-11, 4-13, • Xem xét trượt của đơn tinh thể định mp trượt tạo góc
4-14, 4-15
Lesson #11- Biến dạng dẻo trong tinh thể chất rắn • NORMAL Force: FN = F cos
F
Ao
• SHEAR Force: FS = F cos.
Plastic Deformation in Crystalline Solids • Area of slip-plane: As =A/cos
(check: As must have larger area than A.) Slip plane
READING LIST normal
DIETER: Ch. 4, pp. 124-132, 135-137, and 139-144 NORMAL Stress to the -plane:
Slip
N = FN / As = (Fcos)/ (Ao/cos)= cos2 Ass
A direction
Hertzberg: Ch. 3
Courtney: Ch. 4 SHEAR Stress in the -plane:
s = Fs / As = (Fcos)/ (Ao/cos)= cos cos
F
The shear stress causes slip to occur. Tensile Stress
Slip is not in same direction as tilt of plane! F
Ứng suất tiếp gây nên trượt Ao
Trượt không giống nhau trên các mặt trượt khác nhau
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3 4
2
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5 6
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Thermally activated flow- Dòng kích hoạt nhiệt internal a * Rate limiting step consists
of overcoming the
strongest short-range
• Very important in creep. Can play a significant role in deformation above 0 K. * obstacle situated near the
Can reduce stress necessary to overcome obstacles. top of the opposing long-
Rất quan tọng trong dão, giảm ứng suất cần thiết để vượt qua chướng ngại vật range stress field.
• Consider an effective stress which drives dislocation motion. The effective
stress, eff, is: Xem xét a/h của ứng suất đến sự dịch chuyển của lệch:
7 8
4
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9 10
5
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• This is done by comparing the values of ΔH and v* with ~0.25 Tmp ~0.7 Tmp T
values predicted from specific dislocation models.
• Region I (T 0.25Tmp)
Climb mechanism v* = 1 b3
– CRSS with T.
Peierls-Nabarro mechanism v* = 10 – 102 b3
Cross slip mechanism v* = 10 – 102 b3 – CRSS with '.
Intersection mechanism v* = 102 – 104 b3 – Athermal component of flow stress is large. Difficult for
dislocations to surmount short-range barriers.
Non-conservative motion of jogs v* = 102 – 104 b3
11 12
6
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13 14
7
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15 16
8
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Figure
Stress dependence of the velocity of edge
dislocations in 3.25% silicon iron at four
temperatures (after Stein and Low, J.
Appl. Phys. 31, 362, 1960). Scanned from • Dislocation velocity also varies from material to material.
m78K ~ 44
E.W. Billington and A. Tate, The Physics
of Deformation and Flow, McGraw-Hill,
• Could there also be some relationship to crystal structure, elastic
m298K ~ 35
New York, 1981, pages 418 and 420. properties, and/or melting temperature?
• Think about it!
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CRSS
CRSS
19 20
10
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CRSS
CRSS
Stage II: Stage III:
• The shear stress needed to continue plastic deformation begins to increase • There is a decreasing rate of work hardening.
in an almost linear fashion. There is extensive work hardening ( G/300).
• This decrease is caused by an increase in the degree of cross slip resulting
• This stage begins when slip is initiated on multiple slip systems. in a parabolic shape to the curve.
• Work hardening is caused by interactions between dislocations moving on
intersecting slip planes.
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23 24
12
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25 26
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27 28
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100
Standard Why does the number of active slip systems change?
110
Triangle
101
• During plastic deformation, the
111
112
111
6 slip single crystal will either:
0 10
systems
011
001 123
011
010 3 planes; 2
directions in
– Undergo a translation of the
2 slip
111
each upper and lower sections
systems
1 11 111 2 planes; 1 relative to each other due to
direction in
101
each slip
110
OR
1 10
112
122
100 113 – When (as is usual) testing
1 slip system 2 slip constrains the upper and
systems
1 plane; 2
lower ends keeping them
(FCC) directions
aligned, the crystal will rotate
such that the angle between
001 013 023 011
the stress axis and the slip
8 slip 2 slip 4 slip direction decreases.
systems systems systems Orientation of crystal slip plane during tensile
4 planes; 2
directions in
2 planes; 1
direction in
2 planes; 2
directions in deformation. (a) before deformation; (b) after – THUS the Schmid factor
each each each
deformation w/o grip constraint; (c) after deformation changes! This can lead to
with grip constraint. Note rotation in gage to χi. the initiation of slip on a
Crystal Orientation: [Scanned from R.W. Hertzberg, Deformation & different system.
• Determines how many slip systems are active (through the Schmid factor). Fracture Mechanics of Engineering Materials, 4th ed.,
(John Wiley & Sons, New York, 1996) p. 95]
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Why does the number of active slip systems change? Why does the number of active slip systems change?
Primary slip • As the crystal rotates, the angle between the slip plane and the tensile
direction axis decreases. “The orientation of the tensile axis changes.”
(001) Stereographic projection
showing lattice rotation for an
FCC crystal during tensile
elongation. [Adapted from • When the rotation causes the tensile orientation to change to P′, the
R.W. Hertzberg, Deformation Schmid becomes equal for two slip systems. Slip will occur on two slip
& Fracture Mechanics of systems (i.e., dislocations will move on both systems).
Engineering Materials, 4th ed.,
(John Wiley & Sons, New Overshoot caused
York, 1996) p. 98] by latent
• The crystal will continue to
hardening rotate with deformation
101
111 occurring on alternating slip
Final stress systems. This will continue
Primary slip plane 112 axis orientation until the load axis reaches
[112] [101] [011] [112] where the crystal will
neck down until failure without
• This figure illustrates lattice rotation for a crystal P Initial stress axis changing orientation.
oriented for single slip (orientation P). 001 011 orientation
Figure Lattice rotation of an FCC crystal involving “overshoot” of primary and conjugate
• This figure is explained on the next page. slip systems. [Adapted from R.W. Hertzberg, Deformation & Fracture Mechanics of
Engineering Materials, 4th ed., (John Wiley & Sons, New York, 1996) p. 99]
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• In a compression test, the compression axis rotates towards the slip- directions in
each
direction in
each
directions in
each
plane normal.
Lattice Rotation:
• The viewgraph on the next page shows the rotations on a
• Compression axis rotates towards [111] until it reaches the [001]-[011] boundary.
stereogram.
• Duplex slip begins there which induces a net rotation towards [011].
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Easy Linear Parabolic • The stress axis orientation controls the number of active slip systems.
Glide Hardening Hardening • Recall: Slip occurs when the Schmid factor is maximum.
• More slip systems means a “harder” material.
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[Figure copied from W.D. Callister, Jr, Materials Science and Engineering: An Introduction, 7th Edition,
(Wi]ley, New York, 2007) p.186.
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