P13642-Ortadogu Landfill-AGS en

0 1 2 3 4 5 6 7 8 9
Client Ortadogu Landfill

A A
Empl. Ileri Teknoloji Müh. A.S.
Order no. 1310451-1310453
B B
Wiring colours Switching cabinet version
PE conductor : YE/GN Manufacturer : Rittal
Multiwire cables : wire colours see wiring diagram type : AE 1280

Protection class : IP 54
All other lines : BU
varnishing : RAL 7035
width : 800 mm
Height : 1200 mm
C C
Depth : 300 mm
Console : KBW (Supplier AVAT Automation GmbH)
Cons. height : 800 mm
Cons. varnishing : RAL 7035
cable insertion : below
Door hinges : right
D D
E E
Plant specifications
Operating voltage 24 VDC
Protective measure extra low voltage
00 M0422-91-0102 27.02.12 TS
F Plant Ortadogu Landfill Order no. Type = F
Date 27.02.12 TEM-Evo AGS 1310451-1310453 TCG 2020 V16
© 2012
Plant section +
Resp. Schild
Front page part number Indenture no.
Chck. Bardel Engine Page 0
State Modifi. Date Name Std. 10.12.08 Source Repla. f. 1250 4765 UE 0422-91 from40 Pa.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: Ortadogu Landfill/Istanbul Page : 1

A A
no. Comment
0002 Notes
0003 Protective system
0004 Power switch
0005 Control of gas valves
0006 Reserved
0007 Timer (reserve)
B 0008 Cooling water failure protection B

0009 Protective system heating circuit
0010 Feed-in
0011 Safety contactor, starter, ignition
0012 Fusing
0013 Protective system: reset emergency stop
0014 data lines CPU, CAN-BUS and ignition
0015 Reserved
0016 combustion chamber temperatures side A
C C
0017 combustion chamber temperatures side A, receiver
0018 Supply analogue inputs
0019 Measuring points PT100 and 4-20 mA
0020 Reserved
0021 Measuring points generator windings
0022 Measuring points generator bearings
0023 ATL speed
0024 reserved (24-27)
D D
0028 transmitter exhaust back pressure
0029 Anti-knock governor
0030 Throttle valve
0031 Reserved
0032 Gas mixer
0033 Reserved
0034 Control relay
0035 communication CPU
E E
0036 communication
0037 Reserved
0038 Slot assignment BGT
0039 cable inlets base plate
0040 Material list

© 2012
Resp. Schild Plant section +

Table of contents part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
1.) Operating terminal and I/O Controller are delivered as loose parts. 10.) Safety-critical messages always have to lead
. The I/O-Controller has to be mounted in the cabinet t o s w i t c h i n g o f f v i a s e c u r i t y c h a i n . F o r s i g n a l l i n g p u rp o s e s t h e m e s s a g e s
f o r a u x i l i a r i e s a n d t h e g e n e r a t o r p ro t e c t i o n p ro v i d e d a re c o n n e c t e d to the TEM
b y t h e c u s t o m e r. via parameterisable messages.
2.) Fo r supply see page 10. 11.) (n o t a p p l i c a b l e )

B B
3.) U n l e s s o t h e r w i s e s p e c i f i e d , e x t e rn a l c a b l e s a re t o b e wi re d wi t h
a t l e a s t 1 . 0 m m ². .
For shielded lines 0.75 mm² are sufficient. 12.) N o t a t i o n s y s t e m f o r l o c a t i o n u n d e r D I N 4 0 7 1 9 p a rt 2
Remark: Flexible oil-resistant and fine-stranded control lines must be polarity sign (+), place 4-digit:
control lines (e.g. NYSLYÖ or NYSLYCYÖ). =A1+T1: TEM cabinet 1 ... =A+1Tx: Genset TEM x
=A1+A1: Genset 1 ... =A1+Ax: Genset x
4.) or the connection of shielded cables the shield may be removed to a
=A1+H1: A u x i l i a ri e s c a b i n e t 1 ... =A1+Hx: A u x i l i aries
length of maximally 15 cm.. cabinet x
C =A1+E1: E x t e rn al 1 C
5.) The contacts of the safety chain must be rated with at least 1A, 30V
=A1+ZAS: c e n t r a l p a n e l
w i t h a t l e a s t 1 A , 3 0 V.
6.) Digital inputs must apply for at least 150 ms, until they are 13.) N o t a t i o n s y s t e m f o r c o m p o n e n t s u n d e r DI N 4 0 7 1 9 p a rt 2
re c o g n i z e d re l i a b l y b y t h e TE M system. polarity sign (-), species (K,F,U,A,...), page No. 1..2-digit,
path of current No. 1-digit, e.g.: -U17, -A172
7.) U n l e s s o t h e r w i s e s p e c i f i e d , i n t e r n a l c a b l e s a re t o b e wi re d wi t h
mindestens 0.75 mm² z u v e rd rahten. 14.) N o t a t i o n s y s t e m f o r t e rm i n a l s a n d c o n n . u n d e r DI N 4 0 7 1 9 p a rt 2
F o r s h i e l d e d l i n e s 0 . 2 5 m m ² a re s u ff i c i e n t . . polarity sign (-), species (X = terminal, J = connector)
D D
8.) In case of mains or generator faults the
15.) N o t a t i o n s y s t e m f o r c r o s s - r e f e r e n c e s u n d e r DI N 4 0 7 1 9 p a rt 2
power switch must be opened immediately and quickly to
P a g e n o . 1 . . 2 -d i g i t , p o i n t , p a t h o f c u rre n t n o . 1 -digit, e.g.: 2.6, 18.0.: 2.6, 18.0
minimise delays.
9.) To e n a b l e a n i d l e c i r c u i t o f t h e c o r r e s p o n d i n g a u x i l i a r i e s
i n c a s e o f u s i n g t h e e m e rg e n c y b u t t o n , t h e
c a n b e c o n n e c t e d via relay =A1+H1-69K1 abbreviations:
c o n n e cted or disconnected via relay +A1H1-K100.
AGS: genset cabinet
E GK: i n t e rc o o l e r E
HA: A u x i l i aries
HAS: a u x i l i a ri e s c a b i n e t
HK: H e a t i n g c i rc u i t
MK: Jacket water circuit
KWT: c o o l i n g wa ter heat exchanger
NK: emergency cooler
F Plant Ortadogu Landfill Order no. Type =A1 F

© 2012
Plant section +T1

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Notes part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 Ix..0.01 Ix..0.02 Ix..0.03 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08 Ix..0.09

SK1_0V 10.4 13.2
SK1_24V 13.0
11.0
11.1
A DI1 DI2 DI3 DI4 DI5 DI6 DI8 DI9 A
9.0
S12 9.0
S11
S21
S22
-J133 22 23 24 25 26 27 29 30
WH/BU
BN/BU
WH/RD
BN/RD
WH/BK
BN/BK
YE/GY
PK/GN
3.9 W133 4.4
-W133
10 9 6 8 1 2 3 4 5 6 7 8 7 5
B -A30X2 -A30X2 B
L- L+ A1 A2 A3 A4 A5 A6 A7 A8
-S9
C -S1 -S2 -S3 -S4 -S5 -S6 -S7 -S8 C
L-
+24 V SK
SERMOD2
. . . . . . . . . . . . . . . . . . . .
D D
-A30X4 11+ 11S 21+ 21S 31+ 31S 32+ 32S 41+ 41S 51+ 51S 61+ 61S 71+ 71S 81+ 81S 3 4 1 2
-A30 -A30X2 -A30X3
S_123+
S_308+
=A1
S_123
S_308
=A1 =A1 =A1
+E1 +E1 +E1 +H1
WDOG
1
+H1
8.1
8.3
8.4
8.5
Generator protection
-X608
13.0
2
(e . g . e me rg . s hutd.)
opens in case of
follow-up move.
follow-up move.
1 2
collective fault
Heating circuit
opens in case
opens in case
opens in case
opens in case
E E
without pump
without pump
heat removal
not assigned
cabinet door
2nd channel
switsch off
( e . g . p u mp s )
1st channel
auxil iaries
Quick stop
Quick stop
quick stop
quick stop
with pump
Wa t c h d og
P r e s s u re
p r e s s u re
of fault
of fault
of fault
of fault
internal
control
limiter
low
117 116 121 278

© 2012
Plant section +T1

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Protective system part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/Qx..1.02
13.2
A A
DO2
-J133
14
WH/GN
B B
W133
3.9 7.2
-W133
5
-K110
11.0 6
C C
L-
4.9 7.2
1 2
-X44
D D
TEM
external
E + - E
enable (demand)
P ow er switch
+24V at enabl e
(d e ma nd)

© 2012
Plant section +T1

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Power switch part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
10.5
11.4
L_A2 10.5
11.5
L_A1
A1 A2
B B
C PE PE C
5.9 10.2
-V54
1 - +2 PE 3 4 PE
-X53 -V56
- +
TEM * * * *
external
8 7 9 11 10 12
D -X3 (PE) (PE)
D
Pneumatic module
* * * *
A2 A1 A2 A1
* 16 W: 1.5mm²
* 16 W: 1.5mm²
Scheme of the gas valves:
Gas valve A1
Gas valve A1
E l . p n e umat.
E l . p n e umat.
E E
from the gas to the gas
mixer
supply gas valve
gas valve
A1 A2

© 2012
Plant section +T1

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Control of gas valves part number Indenture no.
24.02.12 Chck. Bardel Engine Page 5
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

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Reserved part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133
Qx..1.01
9.8
SK2+
A DO1 A
17
-J133 13
-K72
RD/BU
7.2 18
W133
4.5 9.1
-W133
B B
SK2S
9.8
S+ 13.0
C C
-K72
A1 Y1 Y2
feedback-
Pilz circuit
PZW
-X44 3 4
A2
D D
L- L-
4.9 10.2
TEM
17 18 7.4
external 25 26
35 36
bridging time
reopen after
for bridging
E E
delay relay
30 seconds
0,2 .. 30 s
close and
external demand
flow monitoring
not assigned
reopen after
for bridging
30 seconds
close and
bridge

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Plant section +T1

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Timer (reserve) part number Indenture no.
0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
TEM
0
0
external
State Modifi. Date

-X44
S_123+
3.5
1
1
Cooling water failure

protection 1
Name Std.
Date
6
engine cooling
123a
circuit
opens in case
of fault
Chck. Bardel
Resp. Schild
27.02.12
10.12.08
7
2
2
protection 2
Emergency cooler circuit
Plant
opens in case
123b
Source
of fault
Engine
Plant section
9
3
3
protection 3 S_123
opens in case 3.5
10
of fault
123c
Ortadogu Landfill
not assigned
Repla. f.
4
4
protection 1 S_308+ 3.7
intercooler
circuit
308a
opens for
11 12
low water
TEM-Evo AGS
5
5
protection 2
intercooler S_308
308b circuit 3.7
13 14
opens for
low water
Cooling water failure protection

© 2012
6
6
7
7
Order no.
part number
1310451-1310453
1250 4765 UE
8
8
Type
0422-91
TCG 2020 V16
Indenture no.
9
9
+T1
=A1
8 Page
from40 Pa.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
-D133 Ix..0.07 Ix..0.10 Ix..0.11 Ix..0.12 Ix..0.13 Ix..0.14 Ix..0.15

13.2
SK2_0V 10.4
SK2_24V 13.0
11.1
11.0
A DI7 DI10 DI11 DI12 DI13 DI14 DI15 A
3.9
3.9
S12
S22
S22
S12
28 31 32 33 34 35 36
GY/GN
YE/PK
GN/BU
YE/BU
GN/RD
YE/RD
GN/BK
7.2 W133 28.2
-W133
10 9 6 8 1 2 3 4 5 6 7 8 7 5
B -A90X2 -A90X1 -A90X2 B
L- L+ A1 A2 A3 A4 A5 A6 A7 A8
-S9
C -S1 -S2 -S3 -S4 -S5 -S6 -S7 -S8 C
L-
+24 V SK
SERMOD2
. . . . . . . . . . . . . . . . . .
D D
-A90X4 11+ 11S 21+ 21S 31+ 31S 41+ 41S 51+ 51S 61+ 61S 71+ 71S 81+ 81S 3 4 1 2
-A90 -A90X2 -A90X3
TEM
external
Differential pressure
differential pressure
SK2+
SK2S
when heating water
opens for too low
via cooling water
Heating circuit
safety pressure
safety pressure
flow monitoring
limiter (STB2)
will be bridged
heat exchanger
Heating circuit
Heating circuit
Heating circuit
Heating circuit
Heating circuit
Heating circuit
E E
limiter (STB1)
not assigned
t emperature
not assigned
not assigned
overpressure
not assigned
not assigned
overpressure
not assigned
not assigned
not assigned
7.4
7.4
pump starts
t emperature
t emperature
o v e r t e mp .
opens for
low water
low water
o v e r t e mp .
o v e r t e mp .
opens for
opens for
opens for
opens for
opens for
limiter 2
limiter 1
monitor
safety
safety
277 276 435 279 437 280 281
Homologation of all relay under VDE 0435

All contactors under VDE 0660
© 2012
Plant section +T1

Resp. Schild
Protective system heating circuit part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+-bar L+
11.0
A L- L- A
7.9 11.0
L-
L- block of terminals with four-wire terminal
SK1_0V
SK2_0V
L_A1
L_A2
VME-
0VS
3.0
9.0
5.3
5.6
18.0
11.0
B B
6,0 2 6,0 2
5.9 PE PE 11.5
C C
**
-X103 1 2 PE PE
TEM
external
external
D D
+ - PE
battery/mains device (*) Equipotential bonding between TEM-Evo and genset.

* connection only for external
The ground connection has to be wired before
c o n t r o l b a t t e r y. D o N O T
Feed-in TEM cabinet start up.
connect to starter battery!
2 4 V ±15 %R e s i d u a l r i p p l e < 0.5 V ss
protection with 25 A
** Remove bridging
between PE and L- ,if required cross section
connection exists already
i n t h e p o w e r s u p p l y. 6 mm² : up to 13 m
E E
10 mm² : up to 2 2 A
16 mm² : up to 3 6 A
average current: 16 A

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Plant section +T1

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Feed-in part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
10.6 L+ L+ 12.0
L- L-
10.6 13.0
A UA 13.0 A
F 12.0
1 13 1 13 1 13 1 13 1 13
12 14
2 14 2 14 2 14 2 14 2 14
-F111 -K136 -F113 -F114 -F115 -F118
3A 13.6 11 3A 3A 6A 6A
type C type C type C type B type B
13.0
21
3.0
9.9
9.9
3.0
-K110 Anl+
12.1
2.5 2 2.5 2
11.0 22
SK1+
B B
S11
S12
S22
S21
21
1 3
-K111
-K110
11.1 22
11.0 2 4 1.5 mm²
1 3
A1 S11 S12 S52 S22 S21 Y1 Y2 13 23 33 41 12 14 12 14
-K111 -K340 -K341
11.1 2 4
Pilz K1 34.1 34.2
11 11
2
PNOZ 1-2 2.5 2.5 2
K2
C
A2 PE -A110 Y21 Y37 14 24 34 42
5 C
13 33 43 13 33 43
-K111
-K342 -K343 11.1 6
34.3 14 34 4434.3 14 34 44
10.6 PE PE PE 14.0
-X117
A1 A2 1 2 PE
1 2 PE 3 4 PE
-X115 TEM
5.4
5.7
D D
genset
A1 + A1 +
-V110
-V111
2 3 1(PE) +A1
gas valve -X3 -W_N
A2 - A2 - gas control system external
0VS
34.0
D E F
-K110 -K111
1.52 1.52 1.52
+A1
0VS
1 2 -N
11.3 1 2 11.3
3 4 3 4
2 WH
+ -
10.6
3 GY
1 BU
5 6 11.4 5 6 11.4
E 4.5 11.8 E
13 14 13.9 21 22 11.3
21 22 Feed-in
11.3
Pneumatic module
+1 2 -
s e c u r ity chain: switching off gas valves, starter C

+A1A1-VK1
A B
Homologation of all relay under VDE 0435
Starter Ignition
Homologation of all contactors under VDE 0660

© 2012
Plant section +T1

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Safety contactor, part number Indenture no.
24.02.12 Chck. Bardel Engine starter, ignition
Page 11
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+ L+-bar
11.9
F F1
11.9 13.0
A A
1 13 1 13 1 1 13 1
2 14 2 14 2 2 14 2
-F121 -F122 -F125 -F127 -F128
6A 10A 6A 6A 3A
type B type B type B type B type C
0,75mm²
B B
3 x
0,34mm² 0,34mm²
1 2 3 4
-X121
C C
Pickup+
DRZR:US
DRZR:U+
MS1:US
P157+
U I/O
Anl+
VME+
ES+
R1+
R3+
28.0
30.0
32.0
11.9
18.0
32.0
30.0
30.0
13.0
36.0
35.0
D D
stepper motor card gas mixer
outputs and security chain

t r a n s m i t t e r, s e n s o r s
site control system

interface operating
Speed governor
Power supply
E E
programming
+24V f or
+24V f or
terminal
Feed-in
general
genset

© 2012
Plant section +T1

Resp. Schild
Fusing part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
circuit reset security chain

U I/O TEM emergency shutdown module released
12.7
Ix..0.00 I/QX..1.00 I/QX..1.10 I/QX..1.14
12.9 F1
A -D133 A
DI0 DO0 DO10 DI30

SK1_24V 0V S US S
3.0
UA
11.9 -J133
9,10, S 21 20,37 12 3 7
BK,VT
PK/BN
YE/BK
WH/PK
GY/PK
11
GN
BU
B B
1 2 -W133
-X130 13
-K110
11.0 14
S+
7.2
SK1+
11.0
9.0 SK2_24V
C C
1
2
3
24V
0V
Trigger
-A137
Wa tc h d o g
Out
D D
A1
4
5
6
-K136
A2
11.9 L- L- 30.0
WDOG
3.1
14
12 11
11.3
E E

© 2012
Plant section +T1

Resp. Schild
Protective system: part number Indenture no.
Chck. Bardel Engine reset emergency stop
Page 13
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D144
A A
CAN RS485 control

S C_H C_L C_GD S RT+ GND RT- signals
7 2 3 3 5 3 4 5 10 11 16 22 23 S 6 7 8 24 25 26
8
-J144 -J146
-J147
-W147 -W148
WH BN GN YE GY PK BU RD WH BN GN YE GY PK
WH
BN
GN
B -W145 B
BK BN RD -W146
W148
30.0
W147 23.0
PE PE
11.9 30.0
-R141
C 120R C
PE
-X141 1 2 3 4 5
TEM 6 7 8 9
auxiliaries +H1
genset
4 2 3 1
-W141 +A1
-W146
D D
C_GD
C_H
C_L
1 2 3
+H1
-18X1 +A1
-J146 D B C A
sensorbus
E Auxiliaries E
(see p. 18, TEM-Evo-I/O) Ignition

© 2012
Plant section +T1

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data lines CPU, part number Indenture no.
Chck. Bardel Engine CAN-BUS and ignition
Page 14
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

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0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161
18.4
A A
In K GND
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 GND NiCr-Ni12 PT100,1
43 22 1 23 2 45 24 3 44 47 7 29 50
-J161
RD/BU/BK
RD/BK
WH/GN
BN/GN
WH/YE
B B
WH
BN
GN
YE
GY
PK
BU
RD
W161
18.3
-W161
2 4 6 8
1 3 5 7
-X161 10 12 14
C 9 11 13 C
TEM
genset
W_C
+A1 19.0
-W_C
A B C D E F G H K N R P S Z
+A1 PT100
D -C D
2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
- white
- white
- white
- white
- white
- white
- white
- white
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
E E
c y l i nder
Main bearing
461-468 A1 A2 A3 A4 A5 A6 A7 A8 not assigned
501

© 2012
Plant section +T1

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combustion chamber temperatures side A part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D171
18.7
A A
In K GND
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 GND NiCr-Ni11 NiCr-Ni17 PT100,1
43 22 1 23 2 45 24 3 44 26 6 7 29 50
-J171
RD/BU/BK
GY/PK
RD/BU
WH/GN
BN/GN
WH/YE
B B
WH
BN
GN
YE
GY
PK
BU
RD
W171
18.6
-W171
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15
-X171
C C
TEM
genset
W_E
+A1 19.4
-W_E
A B C D E F G H J K N R P S Z
+A1 PT100
D D
-E
2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
- white
- white
- white
- white
- white
- white
- white
- white
- white
- white
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
E E
c y l i nder
471-478 B1 B2 B3 B4 B5 B6 B7 B8 e x h a u s t a f t e r ATL Receiver
495 201

© 2012
Plant section +T1

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combustion chamber temperatures side A, part number Indenture no.
Chck. Bardel Engine receiver
Page 17
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-U181 VME power supply PS50

-D161 -D171
A A
+15V - 15V GND AGND I +15V - 15V GND AGND I
Power Iso GND Power Iso GND

0V 0V +24V +24V +15V GND -15V 41 42 20 21 62 61 41 42 20 21 62 61
-J161 -J171
1 2 3 4 3 2 1
YE/GN/BK
GY/PK/BK
WH/BN/BK
YE/BN/BK
WH/YE/BK
YE/GN/BK
GY/PK/BK
WH/BN/BK
WH/YE/BK
-J181 -J182
B B
W161 W171
-W181 16.9 19.0 17.9 19.5
2×0,75 mm² br ws
-W182
-W161 -W171
ws br gn
3×0,34 mm²
C C
VME-
10.5
VME+
12.1
1 2 3 4
-X181
D D
X302_PE
30.7
+15V_A
19.0
E E

© 2012
Plant section +T1

Resp. Schild
Supply analogue inputs part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161 -D171
A 18.4 18.7 A
In K GND In K GND In K GND In K GND In K GND
PT100,2 0..20mA,2 GND 0..20mA,3 0..20mA,1 PT100,2 PT100,3 PT100,4 PT100,5
8 30 51 17 60 18 39 8 30 51 9 31 52 10 32 53 11 33 54
BN/GN/BK
-J161 -J171
YE/BN
WH/GY
GY/BN
GY/BK
PK/BK
PK/RD
YE/BN
WH/GY
GY/BN
WH/PK
PK/BN
WH/BU
BN/BU
WH/RD
BN/RD
WH/BK
BN/BK
GY/GN
W161 W171
B 18.5 21.3 18.8 22.2 B
-W161 -W171
18.9 +15V_A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-X191
resistors are
270R 470R installed in terminals.
TEM -R193 -R194
genset W_C W_E
C 16.9 17.9 C
+A1
-W_C +A1
-W_E
/H /B /G /C V /D /E /C V W /E /D T /A /B /K /M /S /G /H /N
+A1
-C +A1
-E
D 6,2k
D
1 2 3 2 1 1 2 3 1 2 3 1 2 3 1 2 3
3 2 1
P
750R
470R
180R
<0.8 bar
I I
P P
1 2 3 4 5 6 7
PT 100 4..20 mA = 4..20 mA = PT 100 PT 100 PT 100 PT 100
-30..+30 mbar 0 ..1 0 b a r
Kübler-probe
refilling OFF
overfilling
opens for
opens for
opens for
E E
too low
cooling water crankcase lube oil pressure Intake air A cooling water cooling water Lube oil
before intercooler p r e s s u re Lube oil level before filter engine inlet engine outlet engine inlet
oil pan
202 145 234 196 203 207 206 208

© 2012
Plant section +T1

Resp. Schild
Measuring points PT100 part number Indenture no.
Chck. Bardel Engine and 4-20 mA
Page 19
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

Resp. Schild
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161
A 18.4 A
In K GND In K GND In K GND
PT100,8 PT100,9 PT100,10
14 36 57 15 37 58 16 38 59
-J161
GN/BU
YE/BU
GN/RD
YE/RD
GN/BK
YE/BK
GY/BU
PK/BU
GY/RD
B B
W161
19.4
-W161
C C
1 2 3 4 5 6 7 8 9 10 11 12
-X213
TEM
genset
D D
Remark:
The potential of the shields is floating with respect to PE.
Avoid short circuits to PE by careful insulation.
Do not connect the shields on the generator side.
1R2 1R1 1R1 3R2 3R1 3R1 5R2 5R1 5R1
E E
PT 100 PT 100 PT 100

generator generator generator
winding U winding V winding W
209 210 211

© 2012
Plant section +T1

Resp. Schild
Measuring points part number Indenture no.
Chck. Bardel Engine generator windings
Page 21
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D171
A 18.7 A
In K GND In K GND
PT100,7 PT100,8
13 35 56 14 36 57
-J171
YE/GY
PK/GN
YE/PK
GN/BU
YE/BU
GN/RD
B B
W171
19.9
-W171
C C
1 2 3 4 5 6 7 8
-X222
TEM
D genset D
Remark:
The potential of the shields is floating with respect to PE.
Avoid short circuits to PE by careful insulation.
Do not connect the shields on the generator side.
7R2 7R1 7R1 8R2 8R1 8R1
E E
PT 100 PT 100
generator generator
bearing A bearing B
459 460

© 2012
Plant section +T1

Resp. Schild
Measuring points part number Indenture no.
Chck. Bardel Engine generator bearings
Page 22
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
W147
A 14.9 A
-W147X1 PK BU WH YE BN GN RD GY
+A232
-X1
2 3 4 5 6 7 8 9 S 2 3 4 5 6 7 8 9 S
B -A232 B
ATL-Interface
2 insulated sensor inputs
1247 3951 KZ
S1+ S1- S2- S2+

1 2 3 4
C C
-X232
1 2
TEM
genset
D D
E E
AT L s p e e d B
493
not assigned

© 2012
Plant section +T1

Resp. Schild
ATL speed part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

Resp. Schild
reserved (24-27) part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/Qx..1.15
13.2
A A
DI31
-J133
8
RD
W133
B 9.8 34.0 B
-W133
P157+
12.1
C C
-X282
1 2
TEM
genset
D D
exhaust back pressure

E too high E
opens in case of
overpressure
157

© 2012
Plant section +T1

Resp. Schild
transmitter exhaust back pressure part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D291
A A
Anti-knock governor
a1+ a1-a2+ a2- a3+ a3-a4+ a4- a5+ a5-a6+ a6- a7+ a7-a8+ a8- aS bS b1+ b1- b2+ b2-b3+ b3- b4+ b4- b5+ b5- b6+ b6- b7+b7- b8+ b8- kw+ nw+ M
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-J291 2 44 3 45 4 46 5 47 6 48 7 49 8 50 9 51 1 18 17 59 16 58 15 57 14 56 13 55 12 54 11 53 10 52 20 21 62
B B
-W298
-W291
C 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13 S D291 30.0 C
WH M D291 30.0
-A293
SHL_KA
SHL_KB
BN nw+ D291 30.0
KA1+
KA2+
KA3+
KA4+
KA5+
KA6+
KA7+
KA8+
KB1+
KB2+
KB3+
KB4+
KB5+
KB6+
KB7+
KB8+
KA-
KB-
GN kw+ D291 30.0
1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13
TEM
genset
D D
+A1 +A1
-W_G A C E G J L N Q B A C E G J L N Q B -W_H
AB CD EF GH JK LM NP QR Z AB CD EF GH JK LM NP QR Z
+A1 +A1
E -G -H E
ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB
knock sensors bank A 241 242 243 244 245 246 247 248 251 252 253 254 255 256 257 258 knock sensors bank B

© 2012
Plant section +T1

Resp. Schild
Anti-knock governor part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D302
A A
speed governor board
S S ZK SGND OT P V- V+ M+ M- US 0V U+ U- Rel+ Rel-
-J301 -J302
1 3 5 6 7 9 S 12 13 25 6 18 5 8,9,21 10,22,23 1,2, 3,15,16 19 7 17 4
YE/BN
WH/GN
BN/GN
WH/YE
GY/PK
RD/BU
14
WH/PK
YE,GY
WH/GY
WH/BU
B B
PK/BN
BN/GY
PK YE GY BN WH GN
PK
RD
BU
BN
GN
VT
WH
BK
3 3 3 3
W148 -W302
14.9
12.5 DRZR:US
DRZR:U+
12.5
L- L-
13.9 32.0
M D291 WH
29.9 nw+ D291 BN
29.9
kw+ D291 GN -X309
C 29.9 S D291 1 C
29.9 X302_PE X309
18.9 34.6
Pickup+
12.1
PE PE
14.9 32.0
-X302 1 2 3 4 5 6 7 8 9 10 11 12 13 14
TEM PE PE PE
genset 1 2 3 4 5 6 7
2 3 5 4 7
D -W_R BN GN GY YE D
B C E D G
+A1
-R
+A1
-5F7C A E D C B
A C B D A C B D A B C D
E A C B 1 3 2 E
+A1 V- M+ M-
+ Q - + Q - P V+
-P1
A B C D M
throttle actuator
Ignition feedback motor operator
camshaft gear ring 197
sensor TEM
319 200

© 2012
Plant section +T1

Resp. Schild
Throttle valve part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

Resp. Schild
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D321
A
S t e p p e r m o t or c ar d A
S t e p p e r motor
Limit switch phase phase
US 0V Shield rich lean ground 1a 1b 2a 2b
9,10,
-J321 21,22 12,13 S 14 1 24,25 2,3,15 4,16,17 5,6,18 7,19, 20
B B
PK
BU
WH
BN
GN
YE
GY
-W321
MS1:US
12.2
C 12.1 ES+ C
30.9 L- L- 34.0
30.9 PE PE 35.0
1 2 3 4 5 6 7
-X323
TEM PE
genset W_N
+A1
-W_N
D +A1 A C B L K M N J D
-N
11.7
A B C B A E C D SM/A
3 5 2 4
E E
1 2 3
Limit switch Stepper motor

limit stop lean at the gas mixer
159

© 2012
Plant section +T1

Resp. Schild
Gas mixer part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

Resp. Schild
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/QX..1.03 I/QX..1.04 I/QX..1.06 I/QX..1.08 I/QX..1.07 I/QX..1.09 I/QX..1.05
A A
DO3 DO4 DO6 DO8 DO7 DO9 DO5
30.9
-J133
15 16 18 1 19 2 17
BN/GN
WH/YE
WH/GY
YE/BN
WH
B 28.3 W133 B
-W133
C C
X309
A1 A1 A1 A1
34.6
* *
A2 A2 A2 A2
L- L-
32.9 35.0
0VS
11.3
-K340 -K341 -K342 -K343
D D
14 14 13 14 11.3 13 14 11.4
Speed governor
12 11 12 11 21 22 21 22
11.7 11.8 33 34 33 34
E 11.4 11.4 E
43 44 11.4 43 44 11.5 * contactors
gas valve
gas valve
under VDE 0660

Ignition
Starter
A1
A2

© 2012
Plant section +T1

Resp. Schild
Control relay part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D353 T T Y i n t e rf a c e m o u n t e d i n -D1 4 4
A A
+TxD -TxD +RxD -RxD +20mA GND +20mA
US 0V S
1 9 3 7 2 6 4 5 8 S
-J353
WH
GN
BU
BN
PK
YE
GY
RD
B -W353 B
supply for
source of current
R3+
12.8
L- L-
34.9 36.0
32.9 PE PE 36.0
1 2 3 4 5 6 7 8
Connection PE
-X354
I n t e rf a ce
C C
TEM active
TEM
e x t e rn a l
20 mA current loop passive
D D
1 2 3 4 5 6 7 8
PE
e x t e rn a l
Alternatively:
+20mA +20mA
Connection
I n t e rf a ce
E TEM passive E
20 mA current loop active

Insulation voltage against L-
( g r o u n d o f 2 4 V- s u p p l y
i m i n t h e TE M cabinet): max. 100 V

© 2012
Plant section +T1

Resp. Schild
communication CPU part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
m o u n t e d i n -D1 4 4 m o u n t e d i n -D1 4 4
-D361 T T Y i n t e rf a c e
-D365 T T Y i n t e rf a c e
A A
+TxD -TxD +RxD -RxD +20mA GND +20mA +TxD -TxD +RxD -RxD +20mA GND +20mA
US 0V S US 0V S
1 9 3 7 2 6 4 5 8 S 1 9 3 7 2 6 4 5 8 S
-J361 -J365
Connection
service-PC
-W361 -W365
-A364
WH
YE
GN
BN
B B
1 Tx
4 3 2 2 Rx
3 GND
4 Rel
5 6 1 5
6 S
YE
GN
BN
WH
1 2 3 4 5 1 2 3 4 5
C YE 1 C
GN 2
Vis In
A
Prog In
remote visualization
-D364
3 B local visualization FA E - M
WH 4 MODEM C Vis. local/prog. remote
D Vis. local/remote auto
BN 5
GY 6 Vis Out Prog Out
1 2 3 4 5 1 2 3
YE
GN
BN
WH
-W_E1
D D
-W363
35.9 L-
R1+
12.8
PE
35.9
1 2 3 4
-X362
TEM PE
IAE_SGND
IAE_Prog
+ZAS central panel HAS

IAE_DCD
O p e ra t i n g t e rminal
IAE_Rx
IAE_Tx
E E
1310453 only
modem system
intelligent selection unit
Ci rc u i t d i a g ra m 1 2 5 0 4767 UE
IAE-STA

© 2012
Plant section +T1

Resp. Schild
communication part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2012
Plant section +T1

Resp. Schild
0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
0
0
State Modifi. Date

-A380
-J147
1
-J144
1
1
1240 4589 EE
Name Std.
Date
-D365
2
CPU -D144 (CPU) -J365
-D361 -D353
Chck. Bardel
Resp. Schild
3
-J361 -J146 -J353
27.02.12
10.12.08
Antiknock governor -D291 (AKR)
4
2
2
1 2 4 7 3957 KZ
Plant
Source
-D161 (A-IN 32) ON
5
Analogue input
Engine
1240 4597 EE LSB MSB
ON
Plant section
-D171 (A-IN 32)
6
Analogue input
1240 4597 EE LSB MSB
-D133 (I/O 32) ON

3
3
Digital input/output
7 1240 4593 EE LSB MSB
Ortadogu Landfill
Empty slot
Repla. f.
8
(Cover)
-D302 (SERV 24/3) ON
Speed governor
9
1240 4590 EE
MSB LSB
4
Stepper motorcard
4
-D321 (STEP 24/2) ON
10
mixer 1240 4591 EE

MSB LSB
Empty slot
11
(Cover)
TEM-Evo AGS
Empty slot
12
Slot assignment BGT

(Cover)
5
5
Empty slot
13
(Cover)
-J182 -J181
1
1
Power pack
Settings
© 2012
-U181
DIP switch
6
6
Feed-in 24V
1 2 4 7 0976 KZ
7
7
Order no.
part number
1310451-1310453
1250 4765 UE
1240 0974 KZ
8
8
Type
0422-91
TCG 2020 V16
Indenture no.
9
9
+T1
=A1
38 Page
from40 Pa.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
A A
220 mm
176 mm
B 119 mm B
57 mm
40 mm
M 32
45 mm 44 mm
M 32 M 25 M 25
80 mm
85 mm
115 mm
C C
R DZR N Feed-in
AKR AKR
37 mm 37 mm
M 16 M 16 M 16 C E M 16
G ener at or
HAS t emperature. Gas valve A Gas valve A Ignition
disconn. S er. i nt er f ac e Interface interface
d i g . o u t p. ignition t o s i t e c t r. I A E Unit
32 mm M 20 M 16
M 16
D D
CAN connect. Enable E xhaust HK HK HK HK HK ground
to the power back pressure
HA cabi net
connection
switch
Security chain
bores
E M 16: 16.5 mm E
M 25 25.5 mm
M 32 32.5 mm

© 2012
Plant section +T1

Resp. Schild
cable inlets base plate part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A Material list A
no. Qty. Name Item no part number Supplier Ref. Remark
1 2 Module SERMOD 2.0 4 000 056 1247 3961 KZ MWM =A1+T1-A30, =A1+T1-A90
2 1 safety relay PNOZ 1-2 24VDC 3S1Ö =A1+T1-A110
3 1 Module WAT24-1 4 000 061 1240 4599 EE MWM =A1+T1-A137
B 4 1 ATL-Interface 4 500 670 1247 3951 KZ MWM =A1+T1-A232 B

5 1 Transfer module AKR 4 000 040 1240 4587 EE MWM =A1+T1-A293
6 1 Service PC connection (SPC) 4 000 098 MWM =A1+T1-A364
7 1 VMEbus subrack (RACK13) 4 000 161 1247 0974 KZ MWM =A1+T1-A380
8 1 VMEbus board I/O 32-1 4 000 004 1240 4593 EE MWM =A1+T1-D133 **
9 1 VMEbus-CPU unit CPU-1 4 000 071 1240 4589 EE MWM =A1+T1-D144 **
10 2 VMEbus board A-IN 32-1 4 000 080 1240 4597 EE MWM =A1+T1-D161, =A1+T1-D171 **
11 1 Antiknock governor card DSP-AKR-1 4 000 021 1247 3957 KZ MWM =A1+T1-D291 **
12 1 VMEbus Card DZR SERV 24//3-1 4 000 003 1240 4590 EE MWM =A1+T1-D302 **
C C
13 1 VME bus-card SMK STEP 24/2-1 4 000 018 1240 4591 EE MWM =A1+T1-D321 **
14 1 Function selection unit FAE-M 4 000 095 1247 0982 KZ MWM =A1+T1-D364
15 3 Circuit breaker 3A type C, with auxi. contact =A1+T1-F111, =A1+T1-F113
=A1+T1-F114
16 5 Circuit breaker 6A type B, with auxi. contact =A1+T1-F115, =A1+T1-F118
=A1+T1-F121, =A1+T1-F122
=A1+T1-F127
17 1 Circuit breaker 6A Type B =A1+T1-F125
D D
18 1 Circuit breaker 3A Type C =A1+T1-F128
19 1 PZW,24VDC,3s 4 000 058 MWM =A1+T1-K72
20 1 CONTACTOR 16-30-10, DC 24 V 5 700 670 MWM =A1+T1-K110
21 1 CONTACTOR 7.5KW;DC 24V 5 800 420 MWM =A1+T1-K111
22 3 Output interf. netw. 1 W relay DC24V 4 500 153 MWM =A1+T1-K136, =A1+T1-K340
=A1+T1-K341
23 1 CONTACTOR TNL31E 24 V DC 5 700 680 MWM =A1+T1-K342
24 1 COUPLING CONTA., 3S1O, DC24 V; DIODE CAGE, S00 5 801 100 MWM =A1+T1-K343
E 25 1 1247 0976 KZ MWM =A1+T1-U181 E
VMEbus supply unit PS50 4 000 162
* not in the scope of delivery of MWM ** Please indicate the order number on your spare part ordering

© 2012
Resp. Schild Plant section +

Material list part number Indenture no.
0 1 2 3 4 5 6 7 8 9

P13642-Ortadogu Landfill-AGS en

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0 1 2 3 4 5 6 7 8 9

Client Ortadogu Landfill

PE conductor : YE/GN Manufacturer : Rittal

Multiwire cables : wire colours see wiring diagram type : AE 1280

Protective measure extra low voltage

Content of: Ortadogu Landfill/Istanbul Page : 1

B 0008 Cooling water failure protection B

F Plant Ortadogu Landfill Order no. Type = F

Resp. Schild Plant section +

2.) Fo r supply see page 10. 11.) (n o t a p p l i c a b l e )

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

-D133 Ix..0.01 Ix..0.02 Ix..0.03 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08 Ix..0.09

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

State Modifi. Date

Cooling water failure

Cooling water failure protection

-D133 Ix..0.07 Ix..0.10 Ix..0.11 Ix..0.12 Ix..0.13 Ix..0.14 Ix..0.15

277 276 435 279 437 280 281

Homologation of all relay under VDE 0435

Plant section +T1

battery/mains device (*) Equipotential bonding between TEM-Evo and genset.

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

s e c u r ity chain: switching off gas valves, starter C

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

outputs and security chain

site control system

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

circuit reset security chain

DI0 DO0 DO10 DI30

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

CAN RS485 control

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

-U181 VME power supply PS50

+15V - 15V GND AGND I +15V - 15V GND AGND I

Power Iso GND Power Iso GND

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

In K GND In K GND In K GND In K GND In K GND

PT100,2 0..20mA,2 GND 0..20mA,3 0..20mA,1 PT100,2 PT100,3 PT100,4 PT100,5

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1

F Plant Ortadogu Landfill Order no. Type =A1 F

Plant section +T1