TTEM AGS CG170 Cg260 MWM CATERPILLAR

0 1 2 3 4 5 6 7 8 9
Client KES Stock 16K New-1

A A
Client MWM Asia Pacific Pte. Ltd.
Order no. 1365536
B B
Wiring colours Control cabinet type
Manufacturer : Rittal
PE conductor YE/GN
Type : AE1280
Multi-core cable Core colours see circuit diagram
Protection class : IP 54
All other lines BU
Varnishing : RAL 7035
Width : 800 mm
Height : 1200 mm (2000 mm incl. console)
C C
Depth : 300 mm
Console : KBW (Supplier AVAT Automation GmbH)
Cons. Height : 800 mm
Cons. varnishing : RAL 7035
Cable inlet : below
Door hinges : right
D D
E E
Plant specifications
Operating voltage 24 VDC
Protection measure extra low voltage
00 M0422-91-0127 13.08.13 Bm
F Plant KES Stock 16K New-1 Order no. Type = F
Date 13.08.13 TEM-Evo AGS 1365536 TCG 2020 V16K
Resp. Beuermann Plant section +
Cover page Part number Indenture no.
Chck. Bardel Engine Page 0
State Change Date Name Std. 10.12.2008 Source Repl.f © MWM GmbH 1251 6930 UE 0422-91 of 80 Bl.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: MWM AP / KES Stock 16K New-1 Page : 1

A A
No. Comment
0000 Cover page
0001 Summary
0002 Summary
0003 reserved (3-9)
0010 Remarks
0011 Supply
B 0012 Fusing 1 B
0013 Fusing 2
0014 Fusing 3
0015 Reserved
0016 Protective system 1
0017 Protective system 2
0018 reserved (18-21)
0022 Low water protection
0023 Protective system
C C
0024 Safety contactor
0025 Control of gas valves
0026 reserved (26-27)
0028 Ignition, starter
0029 Power switch
0030 Control relay
0031 Reserved
0032 Supply analogue inputs
D D
0033 combustion chamber temperatures side A
0034 Reserved
0035 combustion chamber temperatures side B
0036 Reserved
0037 Measuring points
0038 Measuring points generator
0039 Reserved
0040 Measuring points 4-20mA
E E
0041 Measuring points 4-20mA
0042 Lube oil level
0043 Reserved
0044 Anti-knock governor side A
0045 Anti-knock governor side B

Plant section +
Resp. Beuermann
Summary Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: MWM AP / KES Stock 16K New-1 Page : 2

A A
No. Comment
0046 Reserved
0047 Speed measuring
0048 Throttle valve
0049 reserved (49-52)
0053 Gas mixer
0054 reserved (54-56)
B 0057 communication ignition B

0058 Communications CPU (3964R)
0059 Reserved
0060 communication
0061 reserved (61-65)
0066 Slot assignment BGT
0067 Cable inlet
0068 reserved (68-79)
0080 Bill of materials
C C
D D
E E

Plant section +
Resp. Beuermann
Summary Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F Plant KES Stock 16K New-1 Order no. Type =A1 F

Resp. Beuermann Plant section +T1
reserved (3-9) Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Remarks
A 1.) The Supply is described on page 11. 9.) Designation system for location according to DIN EN 61346 A
2.) Conduct or cr oss sect i on ext er nal lines to DIN EN 50156-1 Sign ( + ) , location 4 characters:
shielded: minimum 0.75 mm². =A1+T1: TEM-Evo genset cabinet n
s h i e l d e d : at l east 0. 5 m m ² . =A1+A1: Genset n
=A1+A1: Motor n
3.) Conduct or cr oss sect i on i nt er nal l i nes t o DIN EN 50156-1 =A1+A1: Generator n
4.) Conductor types exter nal contr ol lines: =A1+A1: Auxi l i ar y genset switchgear cabinet n
flexible =A1+A1: Centr al field ( i nc luding modem system)
Oil resistant or extensively oil resistant
fine wire =A1+E1: Ext ernal n
B =A1+E1: Cabinet door B
e.g. NYSLYÖ, NYSLYCYÖ, LiY-CY, JZ500
10.) Designation system for components according to DIN 61346
5.) Connection shielded lines: Sign (-), page, type (K,F,U,A,...), counter e.g.: -10K1. -6Q2
The shielding may be r emoved at maximal 15 cm.
11.) Designation system for terminals and plugs according to DIN EN 61346
6.) Pr ot ection system as per DIN EN 50156-1 (page 16-24): Sign (-), type (X = terminal, XG = connector)
Contact load exter nal signal pr ovider:
e.g. external quick stop 12.) Designation system for cross reference according to DIN EN 61346
Page no. 1..2 digit, point, current path no. 1-digit
minimum 150 mA, 30 V DC
C e.g.: 2.6, 18.0 C
6.1.) S a f e t y r elevant signals may only be connected
to the safety chain. 13.) (not applicable)
6.2.) S i g n a l s w i t h a q u i c k s t o p f u n c t i o n w i t h o u t p u m p l a g : ..
..
Internal watchdog
I n t e r n a l q u i c k st op
E x t e r n a l q u i c k s t o p w i t h o u t s t op del ay
Signals switch on a potential- fr ee contact to turning off of the
auxiliary gensets.
T h i s c o n t a c t m u s t b e w i r ed accor ding to the TEM- Evo cir cuit diagr ams.
D D
(See AGS page 17 and I/O-Controller page 104)
7.1) The power switch must be
o p e n e d a t t h e f o l l o w i n g f a ul t s.
M ains faults
Generator faults
Del ay t i m es m ust be complied with minimum (<150 ms).
7.2) S i g n a l f e e d b a c k f or ci r cui t br eaker
E The signal must be cabled directly with the TEM-Evo system. E
8.) Digital signals must be at least close to 150 ms
i n o r d e r t o b e r ecognised.

Remarks Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+
L- 12.0
16.9
A A
SMOD1- 16.0
47.0
47.0
47.0
47.0
30.1
30.1
B B
Pickup-
UMESS-
U I/GND1
U I/GND2
GNDZKOT
GNDAKR
** PE PE 1 2 3 4 5 6 7
-11X1 1 2 -11X2
Adapt-
C C
SMKA-
Anl-
DZR-
VME-
L-/2
A1-
=A1 =A1
60.2
28.1
25.4
48.5
53.0
32.0
24.0
+E1 +M1
PE PE
Remarks:
D * Connection for external control battery . D
DO NOT connect to the start battery!
*
* *
** B r i d g e b e t w e e n P E a n d p o w e r s u p p l y u n i t : GNYE
24V+
Remove connection L-, if the connection

i n t h e p o w e r u n i t e x i s t s a l r e a d y. !
0V
PE
PE
Supply TEM cabinet
24 V ± 15 % Residual ripple < 0.5 Vss
required cross section

Equipotential bonding between TEM-Evo and genset Current draw F u s i ng 6 mm² 10 mm² 16 mm²
gas valve mean up to up to up to
E E
The equipotential bounding has to be wired
before commissioning. RMG 90 W 15 A 25 A 8 m 13 m 20 m
RMG 160 W 21 A 25 A 8 m 13 m 20 m
Equipotential
RMG 200/20 W 9 A 25 A 8 m 13 m 20 m
Dungs .. 8 A 25 A 8 m 13 m 20 m
bonding
Supply

Supply Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+ L+
11.9 13.0
AFALL+
13.0
A 1 1 1 1 A
-12F1 2 -12F8 2 -12F2 2 -12F7 2
6A 6A 6A 6A
Typ B Typ B Typ B type B
B B
1 2 3 4
-12X1
C C
UMESS+
SMOD1+
Adapt+
VME+
DZR+
SF+
32.0
47.0
23.2
16.0
48.4
60.2
D D
E E
Supply interfaces
Speed governor
Inputs supply
safety chain
CPU

Fusing 1 Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+ L+
12.9 14.0
AFALL+ AFALL+
12.9 14.0
A 1 13 1 13 1 13 1 13 A
-13F9 2 14 -13F10 2 14 -13F11 2 14 -13F12 -13F13 2 14
6A 3A 6A 6A 6A
Typ B type C Typ B Typ B Typ B
B B
5
-12X1
C C
Pickup+
U I/O1
U I/O2
P157+
GV2L+
SMKA+
Anl+
ZA+
D D
28.1
29.2
47.0
24.0
28.3
30.0
30.1
53.0
exhaust back pressure
E E
Protective system
Stepper motorcard
Ignition system
I/O-Card
Starter
pickups

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+
13.9 AFALL+ AFALL+ 23.7
13.9
A 1 13 1 13 A
-14F16 2 14 -14F17 2 14
10A 10A
type B type B
B B
2.5 mm² 2.5 mm²
C C
A1+
A2+
D D
25.5
25.8
E E
Gas valve A1
Gas valve A2

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

Reserved Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Ix..0.01 Ix..0.02 Ix..0.03
SMOD1- 11.6
SMOD1+ 12.2
24.1
24.2
A DI1 DI2 DI3 A
S11
S21
-30XG10 22 23 24
WHBU
BNBU
WHRD
-30W1
10 9 6 8 1 2 3 4
B -16F1X2 -16F1X1 B
+24V_SK2 17.0
S22_SK1
17.0
S12_SK1
17.0
K17+ 17.0
C C
S1 S2 S3 S4
a b a b a b a b
SERMOD2
K1 K2 K3 K4 K5 K6 K7 K8
L-
+24V 17.0
17.0
D D
-16F1 11+ 11S 12+ 12S 21+ 21S 22+ 22S 31+ 31S 32+ 32S 41+ 41S 42+ 42S
-16F1X4
=A1 -16S1 1 =A1 -16S117 -16S116
+S1 +E1
WDOG
2
23.5
(e.g. emerge. stop)

E without stop delay E
without stop delay

on cabinet door
with stop delay

Emergency stop
opens in case
1st channel
2nd channel
quick stop
quick stop
opens with
quick stop
quick stop
Watchdog
Internal
External
External
External
of fault
control
fault
117a 117b 116

Protective system 1 Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08
24.1
24.1
A DI4 DI5 DI6 DI8 A
S22
S12
-30XG10 25 26 27 29
BNRD
WHBK
BNBK
YEGY
-30W1
5 6 7 8 7 5
B -16F1X1 -16F1X2 B
16.9 +24V_SK2
S22_SK1
16.9
S12_SK1
16.9
K17+
16.9
-S9
C a b C
S5 S6 S7 S8
a b a b a b a b
SERMOD2 K17
K9 K10 K11 K12 K13 K14 K15 K16
L-
16.9 +24V
16.9
D D
-16F1 -16F1X4
51+ 51S 52+ 52S 61+ 61S 62+ 62S 71+ 71S 72+ 72S 81+ 81S 3 4 82+ 82S 1 2
-16F1X2 -16F1X4 -16F1X3
SK123+
SK308+
SK123
SK308
=A1 =A1
-69X1
-17S121 1 2
+E1 +H1
22.0
22.2
22.3
22.4
engine cooling circ.
generator protection
intercooler circuit
E E
pressurer limiter
Collective fault
heating circuit
opens in case
opens in case
opens in case
not assigned
auxiliaries
e.g. pumps
Low water
Low water
Switchoff
of fault
of fault
of fault
Minimum
123 121 308 278
Protective system 2 Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
SK123 17.1
SK308 17.5
SK123+ 17.1
SK308+ 17.5
B B
C C
-21X1 -21X1
3 4 5 6 7 8 9 10 11 12 13 14
=A1
+E1 -S123a
-S308a
D D
engine cooling circ. 1
engine cooling circ. 2
emerge. cooling circ.
intercooler circuit
intercooler circuit
intercooler circuit
E E
opens in case
not assigned
opens in case
not assigned
not assigned
not assigned
Low water
Low water
Low water
Low water
of fault
Low water
Low water
of fault
123 123b 123c 308 308b 308c

Low water protection Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Qx..1.00 Qx..1.10 I/Qx...1.14 Ix..0.00
A DO0 DO10 DI/DO14 DI0 A
-30XG10 12 3 7 21
GYPK
PKBN
GN
BU
-30W1
B 13 B
-24Q1
24.3 14
C 12.2 SF+ SF+ 24.0 C
AFALL+
-23B1
3 Trigger 6
Out
14.9
1 Watchdog 5
24V
WDOG
A1
2 4
0V
-23K1
A2
16.1
D D
L- L-
17.0 29.2
14
12 11
24.2
E E
switching device
Circuit breaker
Safety chain
Watchdog
tripped
safety
Reset
AGS
Protective system Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
GV2L+
13.3
23.7 SF+ 21
-24Q1
A 24.3 22 A
21
-24Q2
24.4 22
B B
16.0
17.9
17.9
16.0
12 14
S11
S12
S22
S21
-23K1
23.2 11
24.024.024.0
-24F2 A1 S11 S12 S22 S21 S34 13 23 33
C In2- C
PILZ K1 K1 K1
PNOZ S4.1
K2 K2 K2
A2 14 24 34
D D
A1 A1
-24Q1 -24Q2
A2 A2 U
11.8 L-/2 L-/2 30.3

13 14 1 2 1 2
23 24 24.3 3 4 25.5 3 4 25.5
E 33 34 24.3
24.3 5 6 25.8
28.1 5 6 25.8
29.3 E
41 42 13 14 23.6 21 22 24.2
21 22
switching device
24.2
Triggering
gas valves
Safety

Safety contactor Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
14.2
11.7
14.1
A2+
A A
A1-
A1+
1 3
-24Q1
24.3 2 4
Scheme of the gas valves: 1 3

-24Q2
B 24.4 2 4 B
13 33 43 13 33 43
-30Q3 -30Q4
30.4 14 34 44 30.5 14 34 44
to the gas
of the gas mixer
Supply Gas valve Gas valve
C A1 A2 C
1 2 PE 3 4 PE
-25X1
=A1
+E1
YEGN
YEGN
1
2
D -25WA1 -25WA2 D
A2 A1 A2 A1 required cross section

* 1 6 0 W: 4 . 0 m m ²
* 70/90 W: 2.5mm²
PE PE * 200 W/20 W: 4.0mm²
-25Q1 -25Q2
E E
Gas valve A1
Gas valve A2
Control of gas valves Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
13.1
11.6
13.4
A A
Anl+
Anl-
ZA+
5
-24Q1
24.3 6
12 14 12 14
B B
-30K1 -30K2
30.2 11 30.3 11
SIFE
32.0
1 2 FE 3 4 FE
-28X1
=A1
C +M1 C
YE
GY
PK
1
2
+M1-28W_N +M1-28W_ZA
+M1
-28XG_N D E F
A B C
D D
1 2
B6 B5
A B C
-28VK1 A B C
E -28K1 E
Ignition
Starter
supply

Ignition, starter Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 I/Qx..1.02 I/Qx..1.15
A DO2 DI31 A
-30XG10 14 8
WHGN
RD
-30W1
B B
5
-24Q2
24.4 6
P157+
13.1
23.5 L-
5 6 7 8
C -28X1 C
=A1 =A1
+H1 +E1
F_LS+
F_LS-
D D
back press. too high
E E
+24V bei Freigabe
opens in case of
power switch
overpressure
(demand)
Exhaust
Enable
157
Power switch Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10
A DO3 DO4 DO6 DO8 DO5 A

S US1 US2 GND1 GND2 GND3
-30XG10 37 20 11 10 9 15 16 18 1 17
YEBK
BNGN
WHYE
WHGY
YEBN
VT
BK
WH
-30W1
B B
U I/GND1
U I/GND2
U I/O1
U I/O2
C C
SDZR
13.5
13.5
11.8
11.8
48.0
A1 A1 A1 A1
-30K1 -30K2 -30Q3 -30Q4
A2 A2 A2 A2
D D
L-
29.2
24.7 L-/2
14 14 13 14 13 14
12 11 12 11 21 22 25.4 21 22 25.7
28.1 28.3 33 34 25.5 33 34 25.8
E E
43 44 25.5 43 44 25.8
Supply I/O-card
Speed governor
Gas valve A1
Gas valve A2
Ignition
Starter

Control relay Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32T1 -32K10
VMEbus Card power pack PS50
A A
Power
GND
0V 0V +24V +24V +15V GND -15V GND +15V GND -15V ISO
1 4
. . . . 21 41 20 42 62 61
-32XG1 -32XG2 3 2 1 -32XG11
2 3
YEGNBK
WHBNBK
GYPKBK
YEBNBK
WHYEBK
11.8 VME- -32W11
VME+
B 12.1 B
28.2 SIFE
-32U1 -32X3 1 2 3 FE -32XG4 21 41 20 42 62 61

Sensor Interface SI 1
C C
D D
E E

Supply analogue inputs Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
A A
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 GND
-32XG11 43 22 1 23 2 45 24 3 44
RDBUBK
WH
BN
GN
YE
GY
PK
BU
RD
-32W11
B B
-32XG4
43 22 1 23 2 45 24 3 44
GND
1 2 3 4 5 6 7 8 11 10
-32X5
C =A1 C
YEBN
+M1
WH
BN
GN
YE
GY
PK
BU
RD
+M1-33W_C
+M1-33XG_C A B C D E F G H S Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B
+ - + - + - + - + - + - + - + -
E E
-33B461 -33B462 -33B463 -33B464 -33B465 -33B466 -33B467 -33B468

Cylinder A1
Cylinder A2
Cylinder A3
Cylinder A4
Cylinder A5
Cylinder A6
Cylinder A7
Cylinder A8
T461 T462 T463 T464 T465 T466 T467 T468
Combustion chamber tempera. Part number Indenture no.
Chck. Bardel Engine A side Page 33
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
A A
NiCr-Ni9 NiCr-Ni10 NiCr-Ni11 NiCr-Ni12 NiCr-Ni13 NiCr-Ni14 NiCr-Ni15 NiCr-Ni16 NiCr-Ni17 GND
25 4 26 47 27 5 49 28 6 46
-32XG11
PKBNBK
WHGYBK
WHRDBK
WHBUBK
WHGNBK
GYPK
RDBK
RDBU
BK
-32W11 VT
B B
-XG4
25 4 26 47 27 5 49 28 6 46
37 38 39 40 41 42 43 44 45 47 46
-X5
=A1
+M1
C C
YEBN
WH
BN
GN
YE
GY
PK
BU
RD
VT
+M1-35W_E
+M1-35XG_E
A B C D E F G H K S Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B A C B
+ - + - + - + - + - + - + - + - + -
E E
-34B471 -34B472 -34B473 -34B474 -34B475 -34B476 -35B477 -35B478 -34B201

Cylinder B1
Cylinder B2
Cylinder B3
Cylinder B4
Cylinder B5
Cylinder B6
Cylinder B7
Cylinder B8
Receiver
T471 T472 T473 T474 T475 T476 T477 T478 T201
Combustion chamber tempera. Part number Indenture no.
Chck. Bardel Engine B side Page 35
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
In K GND In K GND In K GND In K GND In K GND In K GND In K GND
A A
PT100.1 PT100.2 PT100.3 PT100.4 PT100.5 PT100.6 PT100.7
-32XG11 7 29 50 8 30 51 9 31 52 10 32 53 11 33 54 12 34 55 13 35 56
GYBNBK
BNBUBK
BNRDBK
WHGN
BNGN
WHYE
YEBN
WHGY
GYBN
WHPK
PKBN
WHBU
BNBU
WHRD
BNRD
WHBK
BNBK
GYGN
YEGY
PKGN
YEPK
-32W11
B B
-32XG4
7 29 50 8 30 51 9 31 52 10 32 53 11 33 54 12 34 55 13 35 56
14 13 15 17 16 18 26 25 27 29 28 30 50 49 51 32 31 33 35 34 36
-32X5
C =A1 C
WHGN
WHYE
BNGN
PKGN
WHRD
YEGY
PKBN
BNBK
WHBK
WHGY
BNBU
WHRD
WHGN
WHYE
BNGN
GNBU
YEBU
YEBK
YEGY
PKGN
GNRD
+M1
+M1-33W_C
+M1
-35W_E
+M1
+M1-33XG_C -35XG_E
N R P h b g W e d T a b N R P k m s g h n
D PT100 PT100 D
A B C D K L M N E F G H A B C D F G H I
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
T
T
E E
-37B202 -37B203 -37B207 -37B206 -37B208
engine outlet
Jacket water
Intake air A
Jacket water
engine inlet
Jacket water
engine inlet
junction A
junction B
GK inlet
Lube oil
Cold
Cold
T202 T203 T207 T206 T208

Measuring points Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
In K GND In K GND In K GND
A A
PT100.8 PT100.9 PT100.10
-32XG11 14 36 57 15 37 58 16 38 59
GNBU
YEBU
GNRD
YERD
GNBK
YEBK
GYBU
PKBU
GYRD
-32W11
B B
-32XG4
14 36 57 15 37 58 16 38 59
53 52 54 61 56 55 57 62 59 58 60 63
-32X5
=A1
C +M2 C
D D
T
E E
-38B209 -38B210 -38B211
Generator
winding U
Generator
winding V
Generator
winding W
T209 T210 T211

Measuring points generator Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10 -32K10
A A
0..20mA,2 0..20mA,5
17 19
WHPKBK
GYBK
-32W11
B B
-32XG4
17 19
+15 V
20 19 48
-32X5
C =A1 =A1 C
WHPK
BNRD
YEPK
+M1 +M1 +M1
+M1-33W_C -35W_E
+M1-33XG_C V c -35XG_E j
A B C A B C
D D
1 2 1 2
1 2 3 1 2 3
I I
-40
P P
-40B145 B497
jacket water press.

E E
motor outlet
Crankcase
if present
P145 P497
Measuring points 4-20mA Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
A A
0..20mA,4
-32XG11 40
BUBK
-32W11
B B
-32XG4
40
+15 V
24 23
-32X5
C C
WHPK
BNRD
+M1-35W_E
=A1
+M1 +M1-35XG_E V c
6K2
D D
A J B C J I
1
1 3 2 P
1 3 2 -41B196.1 2
I
E P E
-41B196
bef. filter
Lube oil
P196
Measuring points 4-20mA Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
Caution!
A At commissioning, check the connection of the sensor for A
the lubricating oil level.
GND 0..20mA,4 GND 0..20mA,4
Equipment cable connection to sensor interface -32X5:
Connection/cable assignment differs according to the sensor type.
-32XG11 60 18 -32XG11 60 18
D e l i v e r y c o n d i t i on
BNGNBK
BNGNBK
o f the TEM- Evo- System
PKBK
PKBK
-32W11 -32W11
B B
Position of bridge Position of bridge
with analogue sensor with switching sensor
-32XG4 (Bedia) (Kübler) -32XG4
60 18 60 470R
18
+15 V +15 V
270R
9 21 22 1 1 21 22
-32X5 S1 2 S1 2 -32X5
3 3
C =A1 =A1 C
WHBK
BNBK
YEPK
WHBK
BNBK
+M1 +M1 -Wx
+M1 -Wx
+M1-33W_C
-33W_C
-44XG1 -32XG4
+M1 Sensor Interface SI 1
-33XG_C d e j +M1-33XG_C-Wx
d e
-44X2 -32X5
E F D G E F G
D D
1 2
750
470
180
1 2 3
I 1 2 3 4 5 6 7
L
-42B234
E -42B234 E
Lube oil level
Lube oil level

L234 L234
Lube oil level Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10
A A
A1+ A1- A2+ A2- A3+ A3- A4+ A4- A5+ A5- A6+ A6- A7+ A7- A8+ A8- AGND
45 46 47 48 49 50 51 1
-44XG10 2 44 3 4 5 6 7 8 9 1
WH
BK
BN
GN
YE
GY
PK
BU
RD
-44W10
B B
-44XG1
1 9 2 3 4 5 6 7 8 11 12 10
-44X2
1 21 3 5 7 9 11 13 15 17 19 23
=A1
+M1
RDBU
WHGN
YEBN
BNGN
WHYE
GYPK
WHGY
YE
GN
BN
WH
BU
VT
PK
BK
GY
C C
-44W_G
+M1
-43XG_G
+M1
A B C D E F G H J K L M N P Q R Z
D D
-45B241
-45B242 -45B243 -45B244 -45B245 -45B246 -44B247 -44B248
E E
Cylinder A1
Cylinder A2
Cylinder A3
Cylinder A4
Cylinder A5
Cylinder A6
Cylinder A7
Cylinder A8
S241 S242 S243 S244 S245 S246 S247 S248
Anti-knock governor Part number Indenture no.
Chck. Bardel Engine side A Page 44
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10
A A
B1+ B1- B2+ B2- B3+ B3- B4+ B4- B5+ B5- B6+ B6- B7+ B7- B8+ B8- AGND
52 18
17 59 16 15 14 13 12 11 10 18
-44XG10
GYBN
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
WHGY
VT
-44W10
B B
14 22 15 16 17 18 19 20 21 24 25 23
-44XG1
-44X2
2 22 4 6 8 10 12 14 16 18 20 24
=A1
+M1
RDBU
WHGN
YEBN
BNGN
WHYE
GYPK
WHGY
-45W_H
YE
GN
BN
WH
BU
VT
PK
BK
GY
C C
+M1
-45XG_H
+M1
A B C D E F G H J K L M N P Q R Z
D D
-45B251
-45B252 -45B253 -45B254 -45B255 -45B256 -45B257 -45B258
E E
Cylinder B1
Cylinder B2
Cylinder B3
Cylinder B4
Cylinder B5
Cylinder B6
Cylinder B7
Cylinder B8
S251 S252 S253 S254 S255 S256 S257 S258
Anti-knock governor Part number Indenture no.
Chck. Bardel Engine side B Page 45
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10 -57K10
I/O
A A
ZK OT M UMESS- UMESS+ ZK+ OT+ GND
-44XG10 20 21 62 -47XG3 13 5 2 1 9
GN
BN
WH
GY
GN
BN
WH
YE
-47W10
-47W11
12.1 UMESS+
11.7 GNDZKOT
B B
GNDAKR
11.7 UMESS-
11.7
11.8 Pickup-
13.1 Pickup+
1 2 FE 3 4 5 6
-47X1
=A1
C +M1 C
2
3
4
5
+M1
-47W_R
+M1
-47XG_R B C D E F G
D D
A B C D A B C D A B C D E
1 2 3 A B C A B C D E
+ - Q + - Q A B C D E
E E
Engine speed
transmitter
Camshaft
Ignition
S200 S319
Speed measuring Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-48K10
A A
S PWM F/B FDBK S US 0V Rel-Rel+ P V- V+ M+ M-
1 3 5 6 7 9 1 2 14 3 15 16 4 17 7 19 6 18 5 8 9 21 10 22 23
-48XG10 -48XG11
YE
WH
BN
GN
WH
BN
GN
-48W10
-48W12_1
GN
BN
WH
YE
-48W12_2
B B
30.8 SDZR
1 7 8 2 3 4 FE 5 6 FE
-48X1
F/B
1.5mm² BU
=A1
-48W1
57.5
+M1
12.3 DZR+
DZR-
C C
11.8
+M1
1
2
3
6
D -48W_YD D
A E D C B
A E D C B
Actuator
E E
Throtlle valve
position
G197
Throttle valve Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-53K10
Stepper motorcard
A A
US 0V
S
-53XG10 9 PK 10 21 22 12 13 24 25 14 1 2 3 15 4 16 17 5 6 18 7 19 20
BU
WH
BN
GN
YE
GY
-53W10
B B
SMKA-
11.8 SMKA+
13.6
1 2 3 4 5 6 7 8 9 FE
-53X1
=A1
C +M1 C
GYPK
RDBU
WH
GN
BN
VT
BK
+M1-28W_N
+M1-28XG_N
A C B L K M N J
D D
A B C B A C D E
1 2 3 5 3 2 4
-53S159 -53M1516
+ Q -
E E
Stepper motor
Limit switch
gas mixer
stop lean
gas mixer
G159
Gas mixer Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P -57K10 CPU-P

36.3
A LINK A
CAN/COMM
S 25 12 13 19 18 6 5 4 S DZR 1 DZR 2 DZR 3 DZR 4
-57XG2 -57XG4 2 3 4
BNGN
WHGN
RDBU
BU
RD
PK
GY
YE
-57W10 48.2 F/B
B B
-58XG4
-58A1
25 12 13 19 18 6 5 4
CAN1 IGNITION
6 7 8 9 1 (FE) 2 3 4
-58XG9 -58XG8
C C
D =A1 =A1 D
+H1 +M1
+M1-57W3
WH
BN
GN
2
3
1
+H1
-57W2
C_GD
C_H
C_L
D B C A
+M1
-57XG9530
E E
See wiring diagram
I/O-Controller
Communication
Communication
TEM-Evo I/O
ignition
Page 30

communication ignition Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P
Alternatively:
A A
Host
US 0V S
1 9 3 7 2 6 4 5 8
WH
GN
BU
BN
YE
GY
RD
-58XG1 WH
BK
GN
BU
BN
PK
YE
GY
RD
-58W1
-58A1 -58X5
-58X51
B B
1 9 3 7 2 6 4 5 8
1 3 7 2 4 5 8
CPU-P Comm Adaptor

Host CPU-P Comm Adaptor Host
20 mA
20 mA
GND
GND
+Rx
+Rx
-Rx
-Rx
+Tx
+Tx
-Tx
-Tx
FE
FE
1 2 3 4 9 1 2 3 4 5 6 7 8 9
C -581X71 C
-58X7
WH
BN
GN
YE
-58W2
=A1 =A1
+E1 +E1
WH
BN
GN
YE
-58W21
D D
+20mA +20mA 20mA 20mA
current loop active current loop passive
-58T1 Insulation voltage against L- -58T11
(ground of 24V-supply
imin the TEM cabinet): min. 100 V
E E
communication
communication
current loop
current loop
passive
Serial
active
Serial
Communications CPU Part number Indenture no.
Chck. Bardel Engine (3964R) Page 58
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P
A A
CAN/COMM
1 2 3 14 15 16 S
11.6 Adapt- -57XG2

12.8 Adapt+ -57W10
WH
BN
GN
BK
VT
GYPK
-58X1 -58X4
-58A1 1 3
B B
SPC
1 2 3 4 5
-58X2
WH
BN
GN
YE
-60W2
-58X10
C 1 C
2
A visualisation remote
m odem
3 B visualisation local
Modem system
4 C vis. local/prog. Remote
not assigned
D vis. local/remote auto.
5
6 Te r m i n a l
1 2 5 4 3
. . . . .
-58X9 =A1
D D
=A1 +S1
+H1
-60XG1
B
WH
GN
BN
-60W4 6 3 4 2 1
SPC
Vis_TxD
Vis_RxD
Vis_Gnd
E E
operating terminal
Service-PC
See wiring diagram
Interface
interface
TEM-Evo I/O
Page 102

communication Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
0
0
-66K10
State Change
Date
ETH 1
..
1
-57K10
CPU-P
1
1
CAN/COMM Host
Name Std.
Date
-57XG2 -58XG1
2
CPU
1247 3959 KZ
LINK I/O
Chck. Bardel
-57XG4 -47XG3
13.08.13
Resp. Beuermann
-44K10
-44XG10
4
Antiknock governor
2
2
1247 3965 KZ
Plant
10.12.2008 Source
-32K10 ON
-32XG11
5
Analogue input
Engine
1240 4597 EE
LSB MSB
Plant section
6
Blind covering
-30K10 ON
3
3
Digital input/output 7 -30XG10
1240 4593 EE LSB MSB
Repl.f
-48K10 ON
KES Stock 16K New-1

-48XG11 -48XG10
8
Throttle valve
1240 4590 EE MSB LSB
9
Blind covering
4
4
Blind covering
10
Blind covering
11
TEM-Evo AGS
Blind covering
12
Slot assignment BGT

5
5
-53K10 ON
Stepper motorcard
-53XG10
13
Gas mixer 1240 4591 EE MSB LSB
-XG2 -XG1
1
1
Supply 24V
©
-32T1
6
6
Power pack
MWM GmbH
Settings
DIP switch
7
7
Order no.
1365536
Part number
1251 6930
UE
1240 0974 KZ
8
8
Type
0422-91
Indenture no.
TCG 2020 V16K
9
9
+T1
=A1
Page 66
of 80 Bl.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
A A
220 mm
176 mm
B 119 mm B
57 mm
40 mm
M 32
45 mm
M 32
80 mm
85 mm
115 mm
C C
R DZR N Supply
AKR AKR
E 37 mm
M 16 M 16 C M 16
Generator
HAS temperature.
Gas valve A Gas valve A Ignition
switch-off S e r. i n t e r f a c e Interface Interface
dig. outp. ignition t o s i t e c t r. operating terminal
32 mm
M 16
D D
CAN connect. Enable Exhaust Equipotential
to the power back pressure bonding
HA cabinet switch
Security chain
Borings:
E M 16: 16.5 mm E
M 25 25.5 mm
M 32 32.5 mm

Cable inlet Part number Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A Bill of materials A
No. Qty. Name Item no Part number Supplier Ref. Note
1 1 Service PC connection (SPC-P) 4 000 100 MWM =A1+S1-60XG1

2 1 Antiknock governor card DSP-AKR-P 4 000 023 1247 3965 KZ MWM =A1+T1-44K10 **
3 1 CPU-P Comm adapter FAE 4 000 078 1250 1511 KZ MWM =A1+T1-58A1 **
B 4 3 Interface relay 24 VDC, 1We, 16A 5 700 730 MWM =A1+T1-23K1, =A1+T1-30K1 B
=A1+T1-30K2
5 1 COUPLING CONTA., 3S1O, DC24 V; DIODE CAGE, S00 5 801 100 MWM =A1+T1-30Q4
6 1 Module SERMOD 2.0 4 000 056 1247 3962 KZ MWM =A1+T1-16F1
7 1 Module WAT24-1 4 000 061 1240 4599 EE MWM =A1+T1-23B1
8 1 EMERGENCY STOP pushbutton w. accessories 4 000 054 MWM =A1+S1-16S1
9 1 CONTACTOR 7.5KW;DC 24V 5 800 420 MWM =A1+T1-24Q2
10 1 CONTACTOR 16-30-10, DC 24 V 5 700 670 MWM =A1+T1-24Q1
11 1 CONTACTOR TNL31E 24 V DC 5 700 680 MWM =A1+T1-30Q3
C C
12 1 Sensor Interface SI 1 4 700 101 1247 1553 KZ MWM =A1+T1-32U1 **
13 1 Safety control unit PNOZ s4.1, 24VDC 4 000 060 MWM =A1+T1-24F2
14 2 Circuit breaker 10A type B, with auxi. contact =A1+T1-14F16
=A1+T1-14F17
15 1 Circuit breaker 3A type C, with auxi. Contact =A1+T1-13F10
16 4 Automatic circuit breaker 6A type B =A1+T1-12F1, =A1+T1-12F2
=A1+T1-12F7, =A1+T1-12F8
17 4 Circuit breaker 6A type B, with auxi. contact =A1+T1-13F9
D D
=A1+T1-13F11
=A1+T1-13F12
=A1+T1-13F13
18 1 VMEbus sub-rack (RACK13) 4 000 161 1247 0974 KZ MWM =A1+T1-66K10
19 1 VMEbus-CPU unit CPU-P 4 000 072 1247 3959 KZ MWM =A1+T1-57K10 **
20 1 VMEbus Card A-IN 32-1 4 000 080 1240 4597 EE MWM =A1+T1-32K10 **
21 1 VMEbus Card I/O 32-1 4 000 004 1240 4593 EE MWM =A1+T1-30K10 **
22 1 VMEbus Card DZR SERV 24//3-1 4 000 003 1240 4590 EE MWM =A1+T1-48K10 **
E ** E
23 1 VMEbus Card SMK STEP 24/2-1 4 000 018 1240 4591 EE MWM =A1+T1-53K10
24 1 VMEbus Card power pack PS50 4 000 160 1250 1501 KZ MWM =A1+T1-32T1
* not in the MWM scope of delivery ** Please indicate the order number on your spare part ordering

Plant section +
Resp. Beuermann
Bill of materials Part number Indenture no.
0 1 2 3 4 5 6 7 8 9

TTEM AGS CG170 Cg260 MWM CATERPILLAR

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TTEM AGS CG170 Cg260 MWM CATERPILLAR

Uploaded by

Copyright:

Available Formats

0 1 2 3 4 5 6 7 8 9

Client KES Stock 16K New-1

Content of: MWM AP / KES Stock 16K New-1 Page : 1

F Plant KES Stock 16K New-1 Order no. Type = F

Content of: MWM AP / KES Stock 16K New-1 Page : 2

B 0057 communication ignition B

F Plant KES Stock 16K New-1 Order no. Type = F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

Remove connection L-, if the connection

required cross section

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-12F1 2 -12F8 2 -12F2 2 -12F7 2

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-13F9 2 14 -13F10 2 14 -13F11 2 14 -13F12 -13F13 2 14

F Plant KES Stock 16K New-1 Order no. Type =A1 F

2.5 mm² 2.5 mm²

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-30K10 Ix..0.01 Ix..0.02 Ix..0.03

(e.g. emerge. stop)

without stop delay

with stop delay

117a 117b 116

-30K10 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08

F Plant KES Stock 16K New-1 Order no. Type =A1 F

engine cooling circ. 2

emerge. cooling circ.

123 123b 123c 308 308b 308c

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-30K10 Qx..1.00 Qx..1.10 I/Qx...1.14 Ix..0.00

A DO0 DO10 DI/DO14 DI0 A

C 12.2 SF+ SF+ 24.0 C

11.8 L-/2 L-/2 30.3

F Plant KES Stock 16K New-1 Order no. Type =A1 F

Scheme of the gas valves: 1 3

A2 A1 A2 A1 required cross section

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-30K10 I/Qx..1.02 I/Qx..1.15

back press. too high

A DO3 DO4 DO6 DO8 DO5 A

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-32U1 -32X3 1 2 3 FE -32XG4 21 41 20 42 62 61

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-33B461 -33B462 -33B463 -33B464 -33B465 -33B466 -33B467 -33B468

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-34B471 -34B472 -34B473 -34B474 -34B475 -34B476 -35B477 -35B478 -34B201

F Plant KES Stock 16K New-1 Order no. Type =A1 F

In K GND In K GND In K GND In K GND In K GND In K GND In K GND

T202 T203 T207 T206 T208

In K GND In K GND In K GND

T209 T210 T211

F Plant KES Stock 16K New-1 Order no. Type =A1 F

jacket water press.

Lube oil level

F Plant KES Stock 16K New-1 Order no. Type =A1 F

-45B242 -45B243 -45B244 -45B245 -45B246 -44B247 -44B248

-45B252 -45B253 -45B254 -45B255 -45B256 -45B257 -45B258

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F

F Plant KES Stock 16K New-1 Order no. Type =A1 F