Quality Control using AI

(Sample Assignment)

Quality control (QC) is a critical process in manufacturing that ensures products meet
certain standards of quality. However, there are several challenges that QC faces,
including human error, equipment failures, sampling errors, production variability,
design flaws, cost cutting, lack of communication, inadequate training, high false reject
rate, and high false accept rate. These issues can lead to increased costs, delays, and
customer dissatisfaction.

t
Quality control problems can be solved using AI, computer vision, and machine

en
learning on a factory line. Here's an outline of the steps involved:

m
1. Data Collection: Collect data on the production line using sensors, cameras,
and other devices. This data can include images, temperature readings,
gn
pressure readings, and other parameters that are relevant to the production
process.
si
2. Data Preprocessing: Clean and preprocess the collected data to remove noise,
As

outliers, and irrelevant information. This step is crucial in preparing the data for
machine learning algorithms.
3. Object Detection: Use computer vision techniques, such as convolutional
e

neural networks (CNNs), to detect objects in the images captured by cameras on

pl

the production line. CNNs can be trained to identify specific objects, such as
faulty parts, and classify them into different categories.
m

4. Image Segmentation: Once objects are detected, segment them from the rest
Sa

of the image to focus on the specific area of interest. For example, if a faulty part
is detected, segment it from the rest of the image to analyze it further.
5. Feature Extraction: Extract relevant features from the segmented images using
techniques such as edge detection, texture analysis, and shape recognition.
These features can be used to train machine learning models to recognize faulty
parts.
6. Model Training: Train machine learning models using the extracted features
and labeled datasets. The models can be trained to classify parts as either faulty
or not faulty. Common machine learning algorithms used for image classification

Lizmotors Mobility | Sample Assignment 1

 include decision trees, random forests, support vector machines (SVMs), and
neural networks.
7. Model Deployment: Deploy the trained models on the production line to
perform real-time quality control. The models can be integrated with cameras
and sensors to automatically inspect parts and identify faulty ones.
8. Real-Time Alerts: Set up real-time alerts to notify operators when a faulty part is
detected. This allows operators to take immediate action to rectify the issue and
prevent further defects.
9. Data Visualization: Visualize the data collected from the production line to
identify trends and patterns. This can help operators and managers to

t
understand the root cause of defects and take preventative measures.

en
10.Continuous Improvement: Continuously collect data, update models, and
refine the quality control process to improve accuracy and efficiency.

m
Tools and Techniques Required:
gn
1. ML Tools/Libraries: TensorFlow, PyTorch, Keras, OpenCV, scikit-learn, and
si
Python libraries for machine learning and computer vision.
As

2. Visualization Tools/Libraries: Matplotlib, Seaborn, Plotly, Tableau, Power BI, and

QlikView for data visualization.
3. Type of Dataset: Labeled dataset containing images of faulty and non-faulty
e

parts.
pl

4. Data Analytics: Descriptive statistics, feature engineering, data mining, and

m

predictive modeling techniques.

5. Business Logic and Approach: Collaborative approach involving operators,
Sa

maintenance personnel, quality control engineers, and data scientists to identify

and rectify issues.

Summary and recommendation

Implementing quality control using AI, computer vision, and machine learning on a
factory line involves integrating various tools and techniques to detect faulty parts,
classify them, and alert operators in real-time. By continuously collecting data and
updating models, the quality control process can be refined to improve accuracy and
efficiency, leading to increased productivity and reduced waste.

Lizmotors Mobility | Sample Assignment 2

 t
en
m
gn
si
As
e
pl
m
Sa

Lizmotors Mobility | Sample Assignment 3