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Water purification: oil–water separation by


nanotechnology and environmental concerns
Cite this: Environ. Sci.: Nano, 2017,
4, 514 Chee Huei Lee,ab Bishnu Tiwari,a Dongyan Zhanga and Yoke Khin Yap*a

Organic pollutants from volatile organic compounds (VOCs), synthetic organic compounds (SOCs), oil
spills, and waste disposal have significantly contaminated water and our food chain. The science and engi-
neering of water purification, in particular oil–water separation, has attracted increasing attention in the past
five years. As reviewed in this article, both organic chemistry and nanotechnology have been employed for
oil–water separation. This can be achieved using materials with specific wettability. Three general
approaches have been reported: 1) the filtration technique using specific wettability that only allows oil or
water to penetrate, 2) the absorption method using porous sponges, fibers and aerogels that can selec-
tively absorb oil or water, and 3) filtration or absorption technology that is switchable and controllable in
Received 19th October 2016, functionality. On the other hand, the increased use of nanomaterials in water purification, sports equip-
Accepted 23rd December 2016
ment, and industrial and household products has raised concern about water contamination by nano-
particles. This concern will be discussed at the end of the review. The goals of this article are 1) to provide
DOI: 10.1039/c6en00505e
a comprehensive review about oil–water separation by nanotechnology and organic chemistry and 2) to
rsc.li/es-nano increase the awareness of environmental concerns about using nanotechnology for water purification.

Environmental significance
Because of the rapid growth of global human population, the demands for freshwater supply are increasing due to the expanding need for water in
agriculture and food production. Freshwater supply is further constrained by pollution and weaknesses in water management. Organic pollutants are
among the key sources of water contamination. The recent advancement in nanotechnology has initiated increasing efforts in using nanomaterials to
purify water by oil–water separation. It is noted that the use of nanomaterials in environmental applications will create the risk that water may be
contaminated with nanoparticles. Furthermore, there is increasing use of nanomaterials in sports equipment, as well as various industrial and household
products. All these have increased concern about the environmental and health impact of nanopollutants in water. In this review, we aim to emphasize the
relation between nanotechnology and the environment (section 2). Next, we will discuss the use of nanomaterials for oil–water separation (section 3). This
discussion presents how nanotechnology is used to help resolve contamination of water by organic pollutants. At the end of the discussion, we will present
the outlook of oil–water purification technology and bring awareness about the potential environmental concerns over using nanotechnology for water
purification. Recent effort on extracting nanomaterials away from contaminated water will be discussed.

1. Introduction clean water supply. Therefore, the science and technology of


water purification has become increasingly important for life.
Water is essential for life. In fact, water is important in food Organic pollutants are among the key sources of water con-
security, public health, urbanization and energy generation.1 tamination. This includes the disposal of volatile organic
Because of the rapid growth of global human population, compounds (VOCs) and synthetic organic compounds (SOCs)
pressures on freshwater supply are increasing due to the from agricultural and industrial activities,2 as well as those
expanding need for water in agriculture and food production. from offshore mining and oil spill events. The recent advance-
Freshwater supply is further constrained by pollution and ment in nanotechnology has initiated increasing efforts in
weaknesses in water management. Apparently, water pollut- using nanomaterials to detect and decompose VOCs and
ants should be avoided so as not to further constrain the SOCs.3–8 On the other hand, nanomaterials have been used
for oil–water separation. It is noted that the use of nano-
a
materials in these environmental applications will create the
Department of Physics, Michigan Technological University, 1400 Townsend
Drive, Houghton, MI 49931, USA. E-mail: ykyap@mtu.edu; Tel: +1 906 487 2900
risk that water may be contaminated with nanoparticles. Fur-
b
Engineering Product Development, Singapore University of Technology and thermore, there is increasing use of nanomaterials in sports
Design, 8 Somapah Road, Singapore 487372, Singapore equipment, as well as various industrial and household

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Environmental Science: Nano Frontier

products. All these have increased concern about the environ- nology, water will inevitably be contaminated with nano-
mental and health impact of nanopollutants in water. materials. Therefore, water that is treated with nanomaterials
In this review, we aim to emphasize the relation between will need to be purified again such that the nanomaterials
nanotechnology and water contamination, as discussed in are extracted (10) to allow safe consumption (11). In particu-
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section 2. Next, we will review the use of nanomaterials for lar, waste and drain water from industrial nano-
oil–water separation in section 3. This discussion represents manufacturing sites would potentially be contaminated with
how nanotechnology is used to help resolve contamination of large quantities of nanoparticles (4). It is noted that conven-
water by organic pollutants. At the end of the discussion, we tional filtration technology utilizes filters with microscale
will present the outlook of oil–water purification technology pores which are not applicable to the clean-up of these nano-
and bring awareness about the potential environmental con- scale contaminants. The pore size of these filters is too big to
cerns over using nanotechnology for water purification. trap the nanomaterials. Because of this shortcoming, a novel
technology must be developed to treat waste and drain water
2. The impacts of nanomaterials on from nano-manufacturing sites (12). In view of the impor-
the environment tance of such a technology, the environmental concerns over
using nanotechnology for water purification will be discussed
As shown in Fig. 1, VOCs and SOCs from agricultural and at the end of section 3.
industrial activities (1) will often be released into the air and
eventually will be (2, 3) condensed and return to the ground
in rain. The release of VOCS and SOCs (4, 5) is even more 3. Oil–water separation by
intensive via waste water or solid disposal from manufactur- nanotechnology and specific
ing sites. These and other organic pollutants, including those wettability
from oil spills (6), will eventually contaminate rivers, lakes,
and oceans. The consequence of this is the deterioration of One of the major environmental concerns is oil spills in the
our food chain as sea creatures will be poisoned (7). Large- marine ecosystem.9,10 Marine oil spills seriously endanger
scale organic contaminants from oil spills or industrial dis- sea ecosystems and coastal environments and also result in a
posal will also contaminate groundwater and rivers (8) via loss of energy resources.11 Effective oil spill cleaning technol-
land intrusion. ogy is therefore important for environmental protection. This
As illustrated, most VOCs and SOCs would end up in technology should also emphasize the need to reclaim the oil
water. Therefore, water purification technology (9) in water by separating oil–water mixtures to meet the economic de-
supply facilities becomes essential to meet the need for safe mands. Because of this, the study of oil–water separation has
consumption. The emerging use of nanotechnology for water attracted great research interest and has started to emerge as
purification, for instance oil–water separation, has started to a rapidly growing area for the research and industrial com-
gain tremendous attention in the past decade and will be munity to resolve oil spills and resource recovery issues.
reviewed in section 3. Again, as an adverse effect of nanotech- Many interesting works have been reported to achieve a

Fig. 1 Schematic diagram of water contamination from VOCs, SOCs, waste, and oil spills, etc., as well as the possible water purification cycles.

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highly effective, low cost, and simple process for oil–water 3.1. Filtration-based oil–water separation
separation, using nanomaterials with superwettability. In this
section, the recent progress in this area will be summarized 3.1.1. Materials with combined superhydrophobic and
to provide an overview of the current research trend and superoleophilic properties. Metallic meshes, such as copper
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achievement in oil–water separation. Further details on the and stainless steel (SS), are commonly used as the filtration
technical aspects of materials with special wettability (such substrates for oil–water separation. Obviously, the mesh sur-
as superhydrophobicity and superoleophobicity) can be face needs to be modified to achieve one of the three distinct
found in the literature elsewhere.12–17 Reviews on specific wettability properties, as described in this section. One con-
applications of oil–water separation technology can also be ventional and common approach is to coat metallic meshes
found, as listed in ref. 18–23. with low surface energy polymers, hydrocarbon derivatives,
Overall, oil–water separation can be achieved using mate- or nanostructures to make them superhydrophobic and
rials with specific wettability. Three general approaches have superoleophilic.24–28 The earliest work on this approach was
been exploited: 1) the filtration technique using specific wet- reported way back in 2004, wherein polytetrafluoroethylene
tability that only allows a selected phase (either oil or water) (PTFE) was coated on SS meshes to form micro- and nano-
to penetrate, while preventing the other phase from passing structures to filter oil from water.29 There are many other
through. The structure of the filter can be in the form of works trying to enhance the efficiency of filtration. For exam-
meshes or textile membranes. 2) The absorption method ple, a high separation efficiency could be achieved by coating
using porous sponges, fibers, and aerogels that are able to se- copper meshes with a rough silicon elastomer (Sylgard 184).30
lectively absorb oil or water into their empty interior voids Deposition techniques such as dip-coating and spray-
and repel the other phase. 3) Technology based on either fil- coating processes have been attempted to coat low surface
tration or absorption that is switchable and controllable in energy polymers (such as low density polyethylene (LDPE))
functionality. The filtration-based techniques are discussed onto metallic meshes.24,27,31–33 Fig. 2 illustrates a typical fil-
in section 3.1, while the absorption-based approaches are tering experiment that demonstrates the separation of a mix-
summarized in section 3.2. The controllable features of the ture of oil (hexadecane) and water.29 The mesh was coated
materials will be discussed in section 3.3. using epoxy/attapulgite. On the other hand, polystyrene (PS)

Fig. 2 (a) A water droplet stayed on the epoxy/attapulgite-coated mesh. (b) An oil droplet glided along the surface of the water droplet and (c)
spread over the mesh surface. (d) With continuous dripping, the oil passed through the mesh. (e–h) A typical filtering experiment that separates a
mixture of oil (hexadecane in red) and water (in blue) using an epoxy/attapulgite-coated mesh. Reproduced with permission from ref. 24.

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nanofibers were deposited on SS meshes to achieve excellent coating of ferric stearate films will convert the nanostruc-
diesel separation from water.34 A hierarchical structure of a tured SS meshes into superhydrophobic.43
superhydrophobic SS mesh was achieved by multiple fabrica- 3.1.2. Materials with combined superhydrophilic and
tion processes.35 In this case, polypyrrole (PPy) micropapilla superoleophobic properties. One common issue of using
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structures were first coated on a bare SS mesh by electro- materials with combined superhydrophobic and super-
polymerization, followed by the coating of polyaniline (PANI) oleophilic properties is the formation of a water barrier layer
nanofibers using chemical polymerization. Teflon was then on the filter (or the so-called water fouling, to be discussed
dip-coated on the coated samples to reduce the surface en- in section 3.5.1), which prevents oil permeation during the
ergy of these nanostructured coatings. filtration process.18,42 This is because the denser water phase
A simple approach was also demonstrated by direct oxida- is being repelled on the superhydrophobic surface and pre-
tion of Cu meshes to achieve the required surface roughness. vents the oil from penetrating through the water barrier to
The oxidation processes can be thermal oxidation or by im- access the superoleophilic filters. It is particularly severe if
mersing the mesh into an oxidizing solution. These oxidized the water phase is denser than the oil phase. Therefore, it is
meshes can be further modified with a hydrophobic coating of great interest to develop innovative materials that have the
to achieve superhydrophobicity and superoleophilicity.36–39 reversed properties, i.e., being superhydrophilic and super-
Using these modified metallic meshes, innovative ideas have oleophobic. Materials with these combined properties will
been demonstrated and employed for self-driven oil–water allow water to pass through the filter mesh while repelling
separation.40,41 For example, self-driven oil–water separation oil from the filter. This will enable oil–water separation with
was achieved by folding such a modified Cu mesh into a high separation efficiency and capacity, as well as high resis-
mini boat to absorb and collect oil from the water surface tance to oil fouling on the filters.
by superoleophilicity.38–40 Continuous oil extraction by Unfortunately, achieving these combined properties is
means of a pumping system is also attempted, as summa- theoretically difficult as water has a higher surface tension
rized in section 3.2.1. compared to oils.44–46 Most surfaces that are superoleophobic
In fact, oil–water separation by metallic meshes has are also superhydrophobic,15 hence making oil–water separa-
gained attention since 2011 by using coatings of one dimen- tion through the superoleophobic surfaces challenging.46–48
sional (1D) nanostructures. For example, we have reported on Despite this difficulty, several articles have reported on this
oil–water separation by SS meshes that were deposited with unusual wettability for oil–water separation.49–52 The working
vertically aligned carbon nanotubes (CNTs),42 as shown in mechanism of this type of materials is based on their hydro-
Fig. 3. These CNT meshes exhibited superhydrophobicity and responsivity. When in contact with water, the polymer chains
superoleophilicity that enabled the separation of the oil– will rearrange themselves by the interaction between the
water emulsion (emulsion filtration will be specially dis- hydrophilic groups and the polar water molecules, such that
cussed in section 3.1.4). In a recent work, a SS mesh was the hydrophilic groups are at the solid–liquid interface,
modified using simple one-step immersion of hydrochloric making the surface hydrophilic and oleophobic.
acid and stearic acid to form nanostructures. The subsequent For example, it was demonstrated that hydrophilic
polyIJdiallyldimethylammonium chloride) (PDDA), oleophobic
sodium perfluorooctanoate (PFO) and SiO2 nanoparticles
(referred to as PDDA–PFO/SiO2) could form a composite that
exhibits this interesting property.51 At the beginning of the
filtration process, both water and oil formed spherical drop-
lets on the PDDA–PFO/SiO2 coated SS mesh, indicating the
amphiphobic (both hydro- and oleo-phobic) property of the
material. However, 9 minutes later, the water contact angle
(WCA) dropped to 0° due to the water-induced molecular
rearrangement. The PDDA–PFO/SiO2 coated SS mesh became
superhydrophilic and superoleophobic. The mesh could se-
lectively separate oil and water when the mixture was poured
onto it. Another similar work was also reported, as illustrated
in Fig. 4. Here, hydrophilic chitosan (CTS, one type of poly-
saccharides) and oleophobic PFO were used for the coat-
ings.52 This was motivated by the biodegradable, nontoxic,
and biocompatible nature of CTS as well as their ability to
react with fluorosurfactant. It is also worth mentioning that a
superoleophobic and superhydrophilic fabric filter was
Fig. 3 Images of a stainless steel mesh coated with carbon
nanotubes, which is superhydrophobic and superoleophilic. Water of
patented for rapid water–oil separation53 in 2011, which can
different pH was coloured with methyl red. Reproduced with be useful for commercial application for recovering oil spills.
permission from ref. 42. Essentially, all the reported materials with combined

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Fig. 4 a) The wetting process of a water droplet on the CTS-PFO/SiO2 coating. b) The rolling process of a hexadecane droplet on the CTS-PFO/
SiO2 coating. c) Photographs of hexadecane, lubrication oil, rapeseed oil, and water placed onto the CTS-PFO/SiO2 coating. d)–f) A simple
experimental setup for oil–water separation. The oil/water separation process performed on the CTS-PFO/SiO2 coated stainless steel mesh.
Reproduced with permission from ref. 52.

hydrophobic and oleophilic properties are composed of at 365 ± 10 nm).61 These meshes showed excellent controllabil-
least one oleophobic group (typically fluorocarbon groups) ity and high efficiency of oil–water separation. Furthermore,
and one hydrophilic group (typically possesses positive or these nanorod-coated meshes could restore their super-
negative charges in aqueous solutions). hydrophobicity after storage in the dark for 7 days. This
3.1.3. Materials with combined superhydrophilic and photo-induced switchable surface property could potentially
underwater superoleophobic properties. Underwater super- prevent the mesh from being polluted by oil.
oleophobicity is the resistance of a surface to the wetting of 3.1.4. Emulsion filtration. Oil–water mixtures usually con-
oils when the surface is immersed in water.54–56 This prop- sist of immiscible mixtures and emulsions with various drop-
erty is achieved due to the superhydrophilic nature of mate- let sizes. In many applications, for example, oil recovery from
rials that traps water into the groove of their rough hierarchi- spills remediation, water purification, industrial effluents
cal structures to reach a low-energy state. As these materials treatment, purification of fuel oil, etc., it is desired to sepa-
are in contact with oil underwater, it is energetically rate the oil–water emulsion effectively. It is well known that
unfavourable for oil to replace water molecules, and thus cre- emulsified mixtures are more difficult to separate compared
ates oleophobicity. Theoretically, a superhydrophilic surface to immiscible mixtures, due to the small emulsion droplet
in air will exhibit superoleophobicity underwater. size and various emulsification forms (oil-in-water, water-in-
For example, Cu meshes were modified by direct oxidation oil, surfactant-stabilized and surfactant-free emulsions, etc.).
in a (NH4)2S2O8 solution to form a layer of CuIJOH)2 nano- Filtration-based oil–water separation technologies are still
wires on the mesh.57 This CuIJOH)2 nanowire membrane was attractive for their energy efficiency and cost effectiveness.
superhydrophilic and underwater superoleophobic. The For instance, vertically aligned CNTs on SS meshes were used
nanowire-coated mesh was demonstrated to separate both to separate oil-in-water emulsions.42 However, metal mesh-
immiscible oil–water mixtures and oil-in-water emulsions, based membranes are not very effective for emulsion filtra-
solely driven by gravity. In another report, such a CuIJOH)2- tion due to the large pore size of the mesh (usually larger
coated mesh with micro- and nanoscale hierarchical compos- than the emulsified liquid droplets). In fact, the membrane
ite structures could also be obtained by immersing a Cu pore size should match the emulsion droplet size for opti-
mesh in 0.05 M potassium peroxydisulfate (K2S2O8) and 1.0 mum separation of emulsions. Thus, polymeric membranes,
M sodium hydroxide (NaOH) for up to 60 minutes.58 An with smaller and controllable pore sizes, have their unique
electrodeposition technique could also be used to produce advantages in emulsion filtration. By modifying the poly-
such a wettability on Cu meshes.59 meric membranes with special wettability, the filtration per-
In addition to surface modification by chemical processes formance (such as filtration flux, separation efficiency, and
and treatment, rough nanoscale structures can also be cre- antifouling properties) can be significantly improved.28,62 For
ated on silica glass surfaces by femtosecond laser ablation.60 example, a highly flexible, superhydrophobic and super-
The as-prepared surfaces not only exhibited underwater oleophilic polyvinylidene fluoride (PVDF) membrane had
superoleophobicity and ultralow oil adhesion, but they were been demonstrated to separate many types of oil–water emul-
highly transparent in water. On the other hand, SS meshes sions with high separation efficiency.62 However, due to the
coated with aligned ZnO nanorods were reported to have the small pore size, superhydrophobic polymeric membranes suf-
superhydrophilic/underwater superoleophobic property under fer a serious water-fouling issue. Therefore, there are motiva-
UV irradiation with a 500 W Hg lamp (centred wavelength at tion in using polymeric membranes with combined

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superhydrophilic and underwater superoleophobic properties superoleophobic, and it is excellent for oil-in-water emulsion
to separate oil-in-water emulsions.63–66 separation. Heat treatment can transform the membrane
The filtration flux is inversely proportional to the thickness back to the original (superhydrophobic) state and thus
of the membrane. In other words, thinner membranes provide achieve reversible and controllable bidirectional separation
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a higher filtration flux. As an alternative to polymeric filtration of different types of emulsions.


membranes, membranes of randomized single-walled carbon 3.1.5. Tackling water-fouling issue in superhydrophobic
nanotubes (SWCNT) as thin as 30 nm were also developed for and superoleophilic membranes. Very recently, an inte-
emulsion filtration.67 These membranes are hydrophobic and grated dual-channel filtration system using the combina-
superoleophilic. Consequently, nanotube membranes allow oil tion of a superhydrophobic membrane and an underwater
to easily permeate through, while simultaneously preventing superoleophobic membrane was reported, as shown in
the permeation of water. Again, water droplets caused the foul- Fig. 5a.70 This system overcomes the fouling issue and
ing issue and thus these membranes must be washed with demonstrates continuous, high flux and high efficiency
ethanol for each cycle of 15 ml emulsion filtration. To over- oil–water separation. In this work, a copper mesh was
come this problem, an ultrathin and flexible film based on an chosen as a substrate owing to its greater mechanical
SWCNT/TiO2 nanocomposite network was reported.68 With the strength, solvent resistance and industrial applicability. It
aid of UV light irradiation, the ultrathin network film is super- was first treated by solution-based oxidation to produce a
hydrophilic and underwater superolephobic with antifouling CuIJOH)2 nano-needle structure and subsequently by fluoro-
and self-cleaning properties. It could effectively separate both silane modification (1H,1H,2H,2H-perfluorodecyltriethoxy-
surfactant-free and surfactant-stabilized oil-in-water emulsions silane, PFTS) to obtain a superhydrophobic anti-water
with a wide range of droplet sizes. With the adequate film (AW) membrane. The superhydrophilic anti-oil (AO) mem-
thickness and nanoscale pore size of the SWCNT/TiO2 com- brane was fabricated by UV cross-linking acrylamide to a
posite network film, a high flux rate and an ultrahigh separa- polyacrylamide (PAM) hydrogel onto a copper mesh. As
tion efficiency could also be achieved. illustrated in Fig. 5b and c, both filters were placed to
It is worth mentioning that this type of tunable wettability complementarily tackle oil and water at the same time
by external stimulants is a current research trend. As another due to their opposite wettabilities. This simple design is
example, a copper mesh-based membrane was recently effective if the densities of oil and water are known prior
reported to have the ability to separate both water-in-oil and to the filtration. An inverted T-shaped device was designed
oil-in-water emulsions after treatment with a certain stimu- to separate mixtures without considering the density of
lant.69 The modified copper mesh membrane was initially the liquids (Fig. 5d and e). A pumping system was also
superhydrophobic/superoleophilic, which is suitable for the demonstrated to provide evidence of continuous oil–water
separation of water-in-oil emulsions. Under O2 treatment, the separation and durability (in terms of structural and
membrane would become superhydrophilic/underwater chemical stability) of the membranes. Even though it was

Fig. 5 (a) Schematic of an integrated dual-membrane separation system. The anti-water (AW) membrane with superoleophilicity and super-
hydrophobicity and the anti-oil (AO) membrane with underwater superoleophobicity were integrated into a two-outlet tube device. By regulating
the proper membrane position, water and oil could be separated continuously. (b) The AO–AW integrated device with the AO membrane at a lower
position and AW membrane at a higher position could separate oil–water mixtures with ρoil > ρwater. (c) Swapping the places of the AO–AW mem-
branes could separate ρoil > ρwater mixtures. (d and e) If the density of oil is not known, an inverted T-shaped device that places AW–AO mem-
branes at the same horizontal position could separate mixtures without considering the density. Reproduced with permission from ref. 70.

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not performed, this technique could potentially be useful have been demonstrated to exhibit superhydrophobicity. By
in oil–water emulsion filtration. combining the robust mechanical strength of CNTs and the
large surface area of graphene, CNT/graphene composites
could even present improved performance.86,87 For example,
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3.2. Absorption-based oil–water separation Sun et al. fabricated ultra-flyweight aerogels (UFAs) through
3.2.1. 3D porous structures with combined super- the “sol-cryo” method using CNTs and giant graphene
hydrophobic and superoleophilic properties. Three dimen- sheets.86 The UFAs exhibit an extremely low density (0.16 mg
sional (3D) porous materials such as cotton, aerogels, cm−3) and high porosity of around 99.9%, resulting in an
sponges, and fibrous films can be modified to offer com- unprecedentedly high oil uptake capacity of over 900 times
bined superhydrophobic and superoleophilic properties for its own weight. On the other hand, metallic skeletons such
water repelling and oil absorbing applications.40,71–82 By as copper foams have been modified to become super-
taking advantage of the porous networks with a large surface hydrophobic for oil–water separation,88–90 having the advan-
area and storage space, these superhydrophobic (and super- tages of their well-developed 3D metallic network, robust
oleophilic) materials can effectively absorb oil into their mechanical structure, and large surface area.
porous networks, driven by the capillary force. 3D porous It is worth mentioning that it is difficult to remove oil that
structures are being considered as one of the most promising has been absorbed into superhydrophobic porous materials
materials to recover oil after oil spill incidents. Substantial due to their intrinsically oleophilic nature. In a recent work,
studies have been reported on using various types of poly- selective absorption but continuous collection of oil spills
mers and techniques to produce 3D structures with high oil from the water surface has been demonstrated using an ex-
absorbing capability. ternal pumping system together with porous hydrophobic–
In addition to polymeric materials, various other synthetic oleophilic materials.76,91,92 Fig. 7(a) shows a demonstration
3D architectures can be formed in carbon-based 3D oil absor- of the oil spill remediation pumping system. A hydrophobic
bents through pyrolysis. For example, raw cotton could be polymer sponge (HPS) was obtained by dip-coating commer-
converted to twisted carbon fiber (TCF) aerogels via a direct cially available polymer sponges (PSs) with a hydrophobic
pyrolysis process. The fibrous structure of cotton could be SiO2 nanoparticle/polydimethylsiloxane (PDMS) composite
maintained but it became more twisted after the pyrolysis.72 solution. By partially immersing the HPS into the n-hexane–
Interestingly, the surface property changed from hydrophilic water mixture, the n-hexane could be pumped out when a
to hydrophobic after pyrolysis, attributed to the highly suction force was applied to the top of the HPS. The n-hexane
twisted fiber structures and removal of all hydrophilic com- around the HPS was continually absorbed into the HPS and
ponents. It was demonstrated that TCF aerogels could quickly then collected back in the collecting vessel until all n-hexane
clean up a layer of heptane on water (Fig. 6(a)) and chloro- was separated. It should be noted that water could also be
form at the bottom of water (Fig. 6(b)). Due to its hydropho- pumped out if the pumping force is sufficient to overcome
bicity and low density, the TCF aerogel showed a high ab- the hydrophobic force between the interfacial layer of the
sorption capacity of up to 192 times its own weight. water and the sorbent (such as HPS). In principle, a refined
Because of the even larger surface area from nanoscale version of such a pumping system will improve the oil
materials, carbon nanotube (CNT)-based aerogels/sponges absorption speed and the efficiency of oil spill remediation.
have been exploited as highly efficient absorbents for oil– The idea of continuous pumping can also be extended using
water separation.83 In addition, polymer-based graphene metallic mesh filters33,43 or even innovatively structured cone
foams by the self-assembly of graphene sheets on a 3D poly- arrays.93 Fig. 7(b) and (c) demonstrate two different types of
mer skeleton84 as well as reduced graphene oxide (rGO) continuous filtering mechanism using superhydrophobic
foams with porous and continuously cross-linked structures85 meshes, as described in section 3.1.1.

Fig. 6 Digital photos showing the absorption process of a TCF aerogel towards a) heptane floating on the surface of water, and b) chloroform at the
bottom of water, respectively. Both organic liquids are dyed with Sudan red 5B. Reproduced with permission from ref. 72.

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Fig. 7 (a) Photographs of continuous collection of n-hexane (dyed red) in situ from a water surface with the HPS and the pumping apparatus.
Reproduced with permission from ref. 91. (b) An experimental pumping apparatus with a superhydrophobic mesh for the continuous collection of
pure oil from an oil–water mixture. At the side is the schematic diagram of the oil–water separation apparatus. Reproduced with permission from
ref. 43. (c) Left: A test tube with windows cut at its side covered with a low density polyethylene (LDPE)-coated mesh. Right: This tube was then
lowered into a beaker with floating oil. The oil passed through the mesh and was continuously pumped to an external reservoir. The photo shows
the system during operation. Oil removal occurred on the sides of the device with mesh (left and right of the test tube in the photo), but not else-
where (e.g., bottom of photo). Center: An illustration showing the integrated collection system recovering the oil; blue represents seawater, black
represents a crude oil spill. Reproduced with permission from ref. 33.

3.2.2. Simultaneous use of materials with superhydrophilicity- search focus. For example, the absorbent can be designed to
underwater superoleophobicity and materials with super- be magnetically responsive, therefore the separation process
oleophilicity. As discussed in section 3.1.3, superoleophobic becomes magnetically driven and controllable.75,81,96 Besides,
materials are relatively rare.94 In fact, it is not very practical specially designed nanoparticles can also be applied for oil–
to develop superoleophobic sorbents for oil–water separation, water separation.97–100 As an example, Fe3O4 nanoparticles
due to the fact that oil is usually the contaminant that needs to (NPs) were coated with gold nanoparticles (Ag NPs) by using
be extracted. In a recent report, superhydrophilic twines with polydopamine (PDA) as the intermediate layer.98 This type of
underwater superoleophobicity are used simultaneously with hybrid nanoparticles, namely Fe3O4@PDA@Ag NPs, is highly
superoleophilic twines to absorb water and oil, respectively. hydrophobic/oleophilic, hence is able to capture an oil phase
The superhydrophilic twines with underwater super- compound in water. Due to the magnetic nature of Fe3O4
oleophobicity were prepared by plasma treatment of commer- NPs, it can be driven by a strong external magnet, as illus-
cial twines as the water sorbents. On the other hand, commer- trated in Fig. 8(a). Similar concepts using these Fe3O4 nano-
cial twines were coated with hydrophobic silica nanoparticles/ particles were also utilized to anchor onto electrospun
polystyrene to form superoleophilic twines for oil absorption. polyIJvinylidene fluoride) (PVDF) fibrous films.101 The as-
Both types of twines are then applied simultaneously to absorb prepared fibrous films were superhydrophobic/superoleophilic
water and oil from an oil–water mixture, solely driven by the and exhibited excellent oil absorption capacity from water.
capillary force resulting from the microgaps and microgrooves With Fe3O4 nanoparticles, a magnetically controlled oil re-
on the twines without any external driving force.95 moval carrier could be realized.
On the other hand, a pH-controllable, on-demand oil–
water filter was demonstrated using a modified copper
3.3. Oil–water separation with controllability and switchability mesh.102,103 The copper mesh can be superhydrophobic for
Materials with controllable oil–water separation properties, nonalkaline or acidic water and can become superhydrophilic
either by filtration or absorption, have become a new re- (and therefore superoleophobic) in alkaline water. A similar

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Fig. 8 (a) Photograph showing the oil–water separation and collection process with a magnet, using Fe3O4@PDA@Ag NPs. Reproduced with
permission from ref. 98. (b) Left: A SEM image showing photo-responsive ZnO NP-coated stainless steel mesh for on-demand oil–water separation.
The inset is a bare mesh. Right: Illustration of the on-demand oil–water separation experiment. Reproduced with permission from ref. 107. (c) Pre-
wetting induced oil–water separation using a potato residue powers coated mesh (PRCM). Schematic illustration of the selective separation of oil/
water mixtures. (d) Separation of kerosene–water mixtures for the situation of ρwater > ρoil. (e) Separation of chloroform–water mixtures for the situ-
ation of ρwater < ρoil. In (d) and (e), the water is dyed with methylene. Reproduced with permission from ref. 109.

mesh with a smart fiber membrane was fabricated by depos- demonstrated for their application in on-demand oil–water
iting pH-responsive copolymer fibers on a SS mesh through separation.107 In addition, photoinduced permeation of
electrospinning.104 This membrane exhibited two switchable water through azobenzene-modified anodized alumina mem-
wetting states, namely, superhydrophobicity (together with branes was recently reported as a photo-responsive nano-
superoleophilicity) and superhydrophilicity-underwater super- porous membrane for water purification and desalination.106
oleophobicity. In another work, pH-driven switchable wetta- In addition, the separation of all types of oil–water mixtures
bility of non-woven textiles and polyurethane sponges were can be triggered on-demand by applying an electric field to a
demonstrated.105 Using a copolymer-grafting strategy, common gravity driven, membrane-based filter, with high separation
materials like textiles and sponges were functionalised by a efficiency.108 It is also interesting to note that the wettability
block copolymer, comprising pH-responsive polyIJ2- property of a material can be determined by the pre-wetting
vinylpyridine) and oleophilic/hydrophobic polydimethylsiloxane hysteresis.109 A common superamphiphilic material, the
blocks (namely, P2VP-b-PDMS) to achieve the functionality. waste potato residue powers (PRPs) with polyurethane (PU),
Stimulus-responsive surface wettability, such as photo- was used to spray coat on a SS mesh to form a pre-wetting in-
responsive surface wettability, has been intensively duced (super) hydrophobic or under-water superoleophobic
studied.61,68,106,107 For example, ZnO is commonly used due mesh. The modified mesh is called a potato residue power
to its responsive property to UV illumination. As shown in coated mesh (PRCM) in short. When immersed in water,
Fig. 8(b), SS meshes coated with ZnO nanoparticles were water can be infiltrated and trapped in the rough structure

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because of the hydrophilic groups, hence preventing the has created many synthetic organic compounds (SOCs) and
heavier oil droplets from coming into contact with the mesh volatile organic compounds (VOCs). Interestingly, organic
surface, resulting in under-water superoleophobicity with the chemistry also helps to form novel coatings with controlled
mesh. The result can be the opposite for under-oil super- wettability of filters to purify water via oil–water separation.
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hydrophobicity after immersion in oil, as illustrated in The same scenario happened to nanotechnology. Nano-
Fig. 8(c). For selective oil–water separation, as shown in materials have been used for oil–water separation, as was
Fig. 8(d), water can be condensed on the mesh, due to its reviewed here. However, the use of nanomaterials for water
heavier density. After the mesh is prewetted with water, water purification, sports equipment, and household and industrial
can be removed from the light oil–water mixture by gravity products has raised concern that water will be contaminated
with high separation efficiency. Likewise, heavy oil can be with nanomaterials. Obviously, there are mutual impacts
removed from the oil–water mixture by gravity via the heavy from water purification, organic chemistry and nanotechnol-
oil prewetted mesh (Fig. 8(e)). ogy. Awareness of the potential consequences of advance
science and engineering on the environment and clean water
3.4. Perspective on oil–water separation is critically important in sustaining freshwater resources for
3.4.1. Future research. The progress in oil–water separa- further civilization.
tion technology is moving towards designing novel materials
with desired wettability, improving the manufacturing sim-
plicity, cost effectiveness and the possibility of reclaiming oil
Acknowledgements
after the separation process. While this field continues to Yoke Khin Yap acknowledges the support from the National
progress, it is important to make sure that the chemicals and Science Foundation (Award number DMR-1261910).
materials involved are environmentally friendly without intro-
ducing any secondary pollution. In addition, challenges re-
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