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COM5191 Coating Systems COM-SU-5191-6.1

COM-SU-5191-6.1

Coating Systems

This document is the confidential property of Chevron U.S.A. Inc. and its affiliates. When made available to any
contractor providing services to Chevron U.S.A. Inc. or its affiliates, the contractor’s use of this document shall be
governed by the confidentiality provisions of the applicable contract or bid package. Without limiting the foregoing,
neither the whole nor any part of this document may be disclosed by the contractor to any third party, other than an
affiliate of the contractor that requires this information for purposes of the contract with the Chevron entity, without the
prior written consent of the Chevron entity that has disclosed this document to the contractor. When requested by
Chevron U.S.A. Inc. or its disclosing affiliate, the contractor must return all copies of this document to the Chevron
entity requesting such return and delete any electronic copies from the contractor’s systems.

Any and all modifications (changes, amendments, etc.) to this document must follow approved Chevron Engineering
Standards governance processes.

Rev Date Description Author Technology Leader


— 04/2008 Initial release. M. Melancon —
A 05/2012 General revision. M. Melancon —
B 08/2015 Major revision. M. Melancon B. Chaloner-Gill
C 02/2017 General revision. M. Melancon B. Chaloner-Gill
D 06/2018 Minor revision. M. Melancon B. Chaloner-Gill
E 12/2020 General revision B. Genter M. Melancon
6.0 12/2021 Republished from Polarion. — —

6.1 06/2022 Republished without Coating System. See ESRA. — —

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COM5191 Coating Systems COM-SU-5191-6.1

Contents

1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Owner Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Industry Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.0 System Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.0 Coating System Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.0 List of Coating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.1 System 1 Primer Only Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.2 System 2 Two-Component Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.3 System 3 Three-Component Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.4 System 4 Specialty Coating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.5 System 7 Subsea Coating systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.6 System 8 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.7 System 9 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.8 System 10 Matt Reinforced Linings for Immersion Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.9 System 11 High-Temperature/High-Pressure Linings Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.10 System 12 Coatings Under Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.11 System 13 Rivet and Seam Sealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.12 (Series 14 through 19 Reserved for Future Use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.13 System 20 Concrete Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Appendix A—Coating System Datasheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Appendix B—SCAQMD Compliant Coating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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COM5191 Coating Systems COM-SU-5191-6.1

1.0 Scope
This specification defines coating systems, coating system selection, manufacturers, and brands of coatings for the
following:

1. Atmospheric coatings for onshore and offshore equipment and structures.


2. Linings for concrete.
3. Coatings under insulation.
4. Internal tank and vessel linings.
5. Subsea coating systems
6. Low VOC (LV) coating systems for use in Regions with low VOC requirements, including California’s South
Coast Air Quality Management District (SCAQMD)
7. Coatings in alignment with IOGP S-715 and S-715D.

1.1 Conflict Resolution

1. Supplier shall submit any conflicts among the inquiry documents in writing to Owner for resolution.
2. In the event of conflicts between this standard and any other code/standard or specification, the most stringent
requirements shall apply with agreement of Owner.

2.0 References

2.1 Owner Documents

COM-SU-202 Materials and Application of Painting and Protective Coatings

COM-PU-4738 Internal Linings

COM-SU-4743 External Coatings

COM-SU-5014 Internal Linings for Vessels in Wet H2S Service

COM-SU-6234 Hot Dipped Galvanizing

FPM-DU-5091 Onshore Passive Fire Protection Materials and Application

Owner Coating Systems Database - https://go.chevron.com/esra2

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2.2 Industry Codes and Standards

Unless otherwise specified herein, use the latest edition of the referenced documents.

ASTM International (ASTM)

ASTM B127 Standard Specification for Nickel-Copper Alloy (UNS N04400) Plate, Sheet, and Strip

American Welding Society (AWS)

AWS D1.1/D1.1M Structural Welding Code—Steel

AWS 5.14 Specification for the Qualification of Welding Sales Representatives

International Association of Oil & Gas Producers (IOGP)


IOGP S-715 Supplementary Specification to NORSOK M-501 Coating and Painting for Offshore Marine Coastal
and Subsea Environments

IOGP S-715D Datasheet for Coating and Painting for Offshore, Marine Coastal and Subsea Environments

International Organization for Standardization (ISO)


ISO 12944-9 Paints and Varnishes – Corrosion Protection of Steel Structures by Protective Paint Systems;
Part 9—Protective Paint Systems and Laboratory Performance Test Methods for Offshore and Related
Structures

ISO 12944-2 Paints and varnishes – Corrosion protection of steel structures by protective paint systems;
Part 2—Classification of environments

ISO 20340 Paints and Varnishes — Performance Requirements for Protective Paint Systems for Offshore and
Related Structures

NACE International (NACE)

NACE SP0188 Standard Practice - Discontinuity (Holiday) Testing of New Protective Coatings on Conductive
Substrates

Norsk Sokkels Konkurranseposisjon, Norwegian Standards Organization (NORSOK)

NORSOK M-501 Surface preparation and protective coating

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COM5191 Coating Systems COM-SU-5191-6.1

3.0 Acronyms
DFT Dry Film Thickness

FBE Fusion-Bonded Epoxy


FDA Food and Drug Administration

GF Glass Flake

LV Low Volatile Organic Compound

MEG Monoethylene Glycol

PDS Product Data Sheet

SCAQMD South Coast Air Quality Management District


VOC Volatile Organic Compound

4.0 System Selection


1. Coating system number shall be selected from the following tables:

a. Atmosphere coatings for carbon steel and stainless steel: Table 1.


b. Atmosphere coatings for onshore and offshore: Table 2.
c. Coatings for concrete: Table 3.
d. Coatings under insulation: Table 4.
e. Internal vessel linings: Table 5.

2. Coating system number shall be used to determine coating brand from the coating system data sheets.

3. Regional Volatile Organic Compound (VOC) limits must be known in order to properly select coatings and lining
systems. Regions that require very low VOC levels shall select coatings and linings systems from Appendix B, Low
VOC Coating Datasheets.

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COM-SU-5191 Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Type of Equipment Carbon Steel Stainless Steel IOGP S-715 System


Vessels & Heat Exchangers
Uninsulated below 200°F (95°C) 2.20 (3.1) 2.15 System 1A/1G
Uninsulated 200 – 400°F (95 – 205°C) 2.5 2.3 NA
Uninsulated 400 – 1200°F (205 – 650°C) 2.4 2.7 System 1C
Tanks
Uninsulated to 200°F (95°C) 2.17 or 3.1 2.15 System 1A/1G
Wind girders 3.1 or 3.2 2.15 System 1A/1B/1G
Floating roofs (uninsulated) 2.7 or 3.1 System 1A/1G
Fixed Roofs (uninsulated) 2.7 or 3.1 System 1A/1G
Stairways and railings 3.1 or 3.2 System 1A/1B/1G
Furnaces (Fired Heaters and Boilers)
Structural steel and platforms up to 200°F (95°C) 2.20 (3.1) 2.15 System 1A/1G
Stacks, breeching, furnace casing 200 – 400°F (95 – 205°C) 2.5 2.3 NA
Stacks, breeching, furnace casing 400 – 1200°F (205 – 650°C) 2.4 2.7 System 1C
Pumps, Turbines, and Compressors
Equipment Not Coated by Manufacturer
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15 System 1A/1G
Uninsulated 200 – 400°F (95 – 205°C) 2.5 2.3 NA
Uninsulated 400 – 1000°F (205 – 540°C) 2.4 2.7 System 1C
Equipment Supplied with Manufacturer’s Standard Coating
Uninsulated to 200°F (95°C) 3.7 3.7 NA
Uninsulated 200 – 400°F (95 – 205°C) 2.3 2.3 NA
Uninsulated 400 – 1000°F (205 – 540°C) 2.7 2.7 NA
Exhaust Ducts
Externally insulated exhaust ducts to 400°F (205°C) 12.1 12.4 System 1D/6C
Externally insulated exhaust ducts 400 – 1000°F (205 – 540°C) 12.7 12.7 System 1E/10
Instruments
Field instrument panels 2.20 (3.1) 2.15 System 1A/1G
Weatherproof housings 2.20 (3.1) 2.15 System 1A/1G
Instrument tubing System 1A/1G
Instruments (galvanized or aluminum) NR NR NA
Piping (including Valves & Fittings)
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15 System 1A/1G
Uninsulated 200 – 400°F (95–205°C) 2.5 2.3 NA
Uninsulated 400 – 1200°F (205 – 650°C) 2.4 2.7 System 1C
Uninsulated, galvanized to 200°F (93°C) 3.8 NA System 6B
Temporary Protection During Construction
Non-Ferrous metals and completed anti-corrosion coating systems 4.8* 4.8 NA
* Not to be used on inorganic zinc primers, internal lining systems or bare carbon steel.
NA - Not Applicable ; NR - Not Required ; Systems in ( ) are secondary choice.
For regions that require very low volatile organic compounds VOC, use Appendix B for low VOC Compliant systems.

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COM-SU-5191 Table 2: Atmospheric Coatings for Onshore/Offshore

Type of Equipment Onshore Offshore IOGP S-715 System


Structural
Concrete NR [a] NR [a] NA
Exposed steel, platforms, ladders, supports 2.20 (3.1) 2.20 (3.1) System 1A/1G
Floor plate (Medium Duty) 4.5 4.5 System 4B
Floor plate (Light Duty) 4.6 4.6 System 4B
Floor plate (Heavy Duty including Helideck for Offshore) 4.7 4.7 System 4A
Galvanized floor grating repairs 1.6 1.6 NA
Galvanized stairways and railings NA [a] 3.8 [a] System 6B
Jacket above splash zone; deck modules 2.20 (3.1) System 1A/1G
Jacket splash zone – structural members 4.1 NA
Jacket splash zone – appurtenances (including boat landing) 4.1 NA
Risers, conductors: splash zone below 140°F (60°C) not pressure treated NA
Risers, conductors: splash zone to 160°F (71°C) 4.3 NA
Risers, conductors: splash zones to 250°F (120°C) 4.2 NA

Electrical Equipment
Galvanized or aluminum NR [a] NR [a] NA
Steel 2.20 (3.1) 2.20 (3.1) System 1A/1G
Buildings and Control Houses (Exterior)
Galvanized steel N/R [a] N/R [a] NA
Masonry walls NA
Steel 2.20 (3.1) 2.20 (3.1) System 1A/1G
Subsea Equipment
Subsea equipment ≤122°F (50°C) N/A 7B System 7B
Subsea equipment ≥122°F (50°C) to 194°F (90°C) N/A 7C-1 System 7C
Subsea equipment ≥194°F (90°C) to 302°F (150°C) N/A 7C-2 System 7C
Notes:
a. Consult Purchaser coating specialists
NA - Not Applicable
NR - Not Required
Systems in ( ) are secondary choice.
For regions that require very low volatile organic compounds VOC, use Appendix B for low VOC Compliant systems.

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COM5191 Coating Systems COM-SU-5191-6.1

COM-SU-5191 Table 3: Coatings for Concrete

Item Temperature Environment Physical Coating System


Abuse by Exposure
Continuous Intermittent
Oil/Water Separator < 140°F (60°C) Oil/water mixture Moderate [a] 20.1 NA
Secondary Containment < 140°F (60°C) Hydrocarbons [b], Mild [a] 20.2 20.2
dilute acids, caustics Moderate [a] 20.1 20.1
Aggressive [c] 20.3 20.3
Equipment Foundations < 140°F (60°C) Hydrocarbons [b], Mild [d] — [e] 20.2
dilute acids, caustics
Notes:
The systems recommended here are guides. Exact coating selection will depend upon service conditions.
Consult manufacturer or Owner coatings specialist for exact coatings selection.
NA - Not Applicable
NR - Not Required
a. Moderate coating loss due to abrasion, light equipment wear. Possibility of impact on coating.
b. Crude oil, jet fuel, gasoline, etc.
c. Severe coating loss due to abrasion, heavy equipment wear. Definite potential for impact on coating.
d. No coating loss due to abrasion, possible light foot traffic. No physical impact on coating.
e. Same coating system as for secondary containment conditions.

COM-SU-5191 Table 4: Coatings under Insulation

Substrate Exposure to Temperature Temperature [a] Coating IOGP S-715


System System
Carbon Continuous or Cyclic −50°F – 400°F (−45°C – 205°C) 12.1 System 1D
Steel Continuous 350°F – 1000°F (175°C – 540°C) NR [b] NA
Cyclic Service with Swings Below 350°F 400°F – 1000°F (205°C – 540°C) 12.7 System 1E/10
(175°C)
Stainless Continuous or Cyclic −50°F – 400°F (−45°C – 205°C) 12.4 System 6C
Steel Continuous 350°F – 1000°F (175°C – 540°C) NR [b] NA
Cyclic Service with Swings Below 350°F 400°F – 1000°F (205°C – 540°C) 12.7 System E10
(175°C)
Cyclic Service including Cryogenic −298°F – 750°F (−183°C to 12.8
Temperatures 399°C)
a. Actual temperature of substrate including possible upset conditions; not design temperature.
b. Consideration needs to be given to the lag time between insulation installation and equipment commissioning.
If the materials are to be in atmospheric storage for periods greater than 6 months then apply coating System 12.7.
NR - Not Required
NA - Not Applicable
For regions that require very low volatile organic compounds VOC, use Appendix B for low VOC Compliant systems.

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COM-SU-5191 Table 5: Internal Vessel Linings

Services Thin Thin Film Thick Laminate High Temperature


Film IOGP Film [b] Pressure [b]
S-715 System
High High
Temp. Pressure/
Cathodic Cathodic
Freshwater 8.1 N/A 9.1 10.1
Demineralized Water 8.2 N/A 9.2 10.2 11.2
Potable Water 8.3 System 3A 9.3 N/R
Salt Water & Brine 8.4 System 3B 9.4 10.4 11.4 11.4.2
Produced Water 8.5 System 9.5 10.5 11.5 11.5.2
3B/3D
Crude Oil (sweet or sour) 8.6 System 3C 9.6 10.6
Fuels (low aromatic) 8.7 System 9.7 10.7
3C/3D
Fuels (high aromatic) 8.8 System 9.8 10.8
3C/3D
Acetone 8.10 System 3G N/R [a]
Ethyl & Methyl Alcohol 8.11 System 3F N/R [a]
Mono-Ethylene-Glycol (MEG) 8.12 System 3F 9.12
Immersion Service (Rich and Lean)
Notes:
In general, the thin film linings (8 Series) are used for new construction or steel that has little corrosion or pitting.

For most re-coating of existing vessels, use the thick film linings (9 Series). Laminate linings (10 Series) are acceptable
systems, however they are expensive and labor intensive to apply. There is little or no use of laminates at this time.

For floating roof tanks that are lined 100% (even new construction), a thick film lining is advisable.
This is due to the abrasion resistance of these linings as the roof will rub against the tank walls.

When selecting an internal lining, be sure to check the maximum temperature listed for each coating in the System Data Sheet
in Appendix A and Appendix B, select one appropriate for the service. In addition, many vessels undergo steam out cleaning
during maintenance cycles. Linings in these vessels must use Owner’s steam out test protocol.

NR - Not Required
a. Consult Purchaser coating/lining specialists
b. For Thick Film or High Temperature and Pressure IOGP S-715 Compatible systems consult CTC Coatings and Linings
SME.

For regions that require very low volatile organic compounds VOC, use Appendix B for low VOC Compliant systems.

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5.0 Coating System Compatibility


To ensure coating system compatibility:

1. All coats within a system shall be supplied from the same manufacturer unless specifically recommended
otherwise in this document.
2. If atmospheric coating materials from the same manufacturer are not available, the product manufacturer and
Owner coating specialist shall be consulted regarding any compatibility issues
3. Actual temperature shall be substrate (including possible upset conditions), not design temperature.

6.0 List of Coating Systems


1. Zinc primers listed in Section 6.1 through Section 6.3, both organic and inorganic, shall use the Society for Protective
Coatings (SSPC) Paint 20 type I or II zinc metal, excluding zinc oxide, in terms of purity and lead content.

a. Inorganic zinc shall be level one 85% zinc or higher by weight.

b. Organic zinc shall conform to:

1. Level two with metallic zinc content ≥80% by weight


or
2. Zinc primers < 80% by weight shall pass qualification testing as per Section 6.0 Item 2.

2. All zinc primers contained in coating systems shall comply with acceptance criteria of ISO 12944-9.

6.1 System 1 Primer Only Systems

System Category - Primer Only Systems:

1.3 Self-Cured Inorganic Zinc – Solvent Reducible


1.3.1 Self-Cured Inorganic Zinc – Water Reducible
1.4 Epoxy (Primer Only)
1.6 Organic Zinc-Rich Primer for Galvanizing Repair
1.8 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum)

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6.2 System 2 Two-Component Systems


System Category - Two-Components Systems:

2.3 Silicone Acrylic | Silicone Acrylic


2.4 Self-Cured Inorganic Zinc | High-Temperature Silicone
2.5 Self-Cured Inorganic Zinc | Silicone Acrylic
2.6 Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.7 High-Temperature Silicone | High-Temperature Silicone
2.9 Temperature-Indicating Paint for Carbon Steel
2.9.1 Temperature-Indication Paint for Stainless Steel
2.12 Epoxy Mastic – Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.15 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum Pigment | Aliphatic Polyurethane
2.15.1 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum Pigment) | Polysiloxane
2.16 Waterborne Acrylic Primer / Waterborne Acrylic
2.17 Phosphate Ceramic Primer | Acrylic Topcoat
2.20 Zinc Rich Epoxy Primer | Water Repellant topcoat

System Category - SCAQMD Compliant for Two-Components Systems:

2.3-LV Silicone Acrylic | Silicone Acrylic


2.4-LV Self-Cured Inorganic Zinc | High-Temperature Silicone
2.7-LV High-Temperature Silicone | High-Temperature Silicone
2.9-LV Temperature-Indicating Paint for Carbon Steel
2.9.1-LV Temperature-Indication Paint for Stainless Steel
2.12-LV Epoxy Mastic – Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.15-LV Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum Pigment | Aliphatic Polyurethane
2.15.1-LV Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum Pigment) | Polysiloxane
2.16-LV Waterborne Acrylic Primer / Waterborne Acrylic
2.17-LV Phosphate Ceramic Primer | Acrylic Topcoat

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6.3 System 3 Three-Component Systems


System Category - Three-Component Systems:

3.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane


3.1.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Acrylic Polysiloxane
3.2 Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane
3.2.1 Zinc-Rich Epoxy | Epoxy Intermediate | Polysiloxane
3.5 Epoxy Mastic (may contain Aluminum Pigment) | Epoxy Intermediate | Aliphatic Polyurethane
3.5.1 Epoxy Mastic (may contain Aluminum Pigment) | Epoxy Intermediate | Acrylic Polysiloxane
3.7 Manufacturer’s Standard | Universal Primer | Epoxy Intermediate | Aliphatic Polyurethane
3.8 Manufacturer’s Standard or Galvanized | Universal Primer | Aliphatic Polyurethane

System Category - SCAQMD Compliant for Three-Component Systems:

3.1-LV Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane


3.2-LV Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane

6.4 System 4 Specialty Coating Systems

System Category - Specialty Coating systems:

4.1 Splash Zone Coating – Sprayable


4.1.1 Splash Zone Compound – Asbestos Free Rated to Cure Underwater
4.2 Monel Sheath for Splash Zones
4.3 Vulcanized Neoprene for Splash Zones
4.4 Polyamide Epoxy | Cementatious Fireproofing | Epoxy Intermediate | Aliphatic Polyurethane
4.4.1 Polyamide Epoxy | Epoxy Intumescent Fireproofing | Epoxy Intermediate | Aliphatic Polyurethane
4.5 Medium Duty Non-Skid | 20–30 Mesh Grit | Polyester Non-Skid
4.6 Light Duty Non-Skid | Grit | Epoxy Non-Skid
4.7 Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid
4.8 Temporary Top Coat for Protection during Construction
4.9 High Temperature Linings behind Refractory

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 12 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

6.5 System 7 Subsea Coating systems

System Category - Subsea Coating Systems:

7B NORSOK M501 System ≤50°C (122°F)


7C-1 NORSOK M501 System >50°C or ≤ 90°C (>122°F or ≤194°F)
7C-2 NORSOK M501 System 90°C to ≤150°C (194°F to 302°F)

6.6 System 8 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service

System Category - Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service:

8.1 Thin Film Linings for Freshwater Immersion Service


8.2 Thin Film Linings for Demineralized Water or Condensate Immersion Service
8.3 Thin Film Linings for Food and Drug Administration (FDA)-Approved Potable Water Immersion Service
8.4 Thin Film Linings for Salt Water and Brine Immersion Service
8.5 Thin Film Linings for Produced Water Immersion Service
8.6 Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service
8.7 Thin Film Linings for Fuel (Low-Aromatic) Immersion Service
8.8 Thin Film Linings for Fuel (High-Aromatic) Immersion Service
8.10 Thin Film Linings for Acetone Immersion Service
8.11 Thin Film Linings for Ethyl and Methyl Alcohol Immersion Service
8.12 Thin Film Linings for Rich and Lean Mono-Ethylene-Glycol (MEG) Service

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 13 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

6.7 System 9 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service
System Category - Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service:

9.1 Thick Film Linings for Freshwater Immersion Service


9.2 Thick Film Linings for Demineralized Water or Condensate Immersion Service
9.3 Thick Film Linings for FDA-Approved Potable Water Immersion Service
9.4 Thick Film Linings for Salt Water and Brine Immersion Service
9.5 Thick Film Linings for Produced Water Immersion Service
9.6 Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
9.7 Thick Film Linings for Fuel (Low Aromatic) Immersion Service
9.8 Thick Film Linings for Fuel (High Aromatic) Immersion Service
9.12 Thick Film Linings for Rich and Lean Mono-Ethylene-Glycol (MEG) Service

System Category - SCAQMD Compliant for Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion
Service:

9.1-LV Thick Film Linings for Freshwater Immersion Service


9.2-LV Thick Film Linings for Demineralized Water or Condensate Immersion Service
9.3-LV Thick Film Linings for FDA-Approved Potable Water Immersion Service
9.4-LV Thick Film Linings for Salt Water and Brine Immersion Service
9.5-LV Thick Film Linings for Produced Water Immersion Service
9.6-LV Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
9.7-LV Thick Film Linings for Fuel (Low Aromatic) Immersion Service
9.8-LV Thick Film Linings for Fuel (High Aromatic) Immersion Service

6.8 System 10 Matt Reinforced Linings for Immersion Service

System Category - Matt Reinforced Linings for Immersion Service:

10.1 Matt-Reinforced Linings for Freshwater Immersion Service


10.2 Matt-Reinforced Linings for Demineralized Water or Condensate Immersion Service
10.4 Matt-Reinforced Linings for Salt Water and Brine Immersion Service
10.5 Matt-Reinforced Linings for Crude Oil (Sweet or Sour) Immersion Service
10.6 Matt-Reinforced Linings for Crude Oil (Sweet or Sour) Immersion Service
10.7 Matt-Reinforced Linings for Fuel (Low Aromatic) Immersion Service
10.8 Matt-Reinforced Linings for Fuel (High Aromatic) Immersion Service

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 14 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

6.9 System 11 High-Temperature/High-Pressure Linings Systems

System 11 materials shall pass Owner’s steam out testing program before being accepted.

System Category - High-Temperature/High-Pressure Linings Systems:

Demineralized Water or Condensate Linings Resistant to Temperature Gradients of 50°F (10°C) and
11.2
Compatible with Cathodic Protection
Salt Water & Brine Service Linings Resistant to Temperature Gradients of 50°F (10°C) and Compatible with
11.4
Cathodic Protection
Salt Water & Brine High Temperature/High Pressure Service Linings* Resistant to Temperatures to 180°F
11.4.2
(82°C), Pressures of 1000 PSI (7 MPa)
Produced Water Service Linings Resistant to Temperature Gradients of 50°F (10°C) and Compatible with
11.5
Cathodic Protection
Produced Water High Temperature/High Pressure Service Linings* Resistant to Temperatures to 180°F (82°C),
11.5.2
Pressures of 1000 PSI (7 MPa)
Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature Gradients of 50°F (10°C) and Compatible
11.6
with Cathodic Protection
Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Linings* Resistant to Temperatures to
11.6.2
180°F (82°C), Pressures of 1000 PSI (7 MPa)

Note: Wet H2S service lining accepted brands are contained in COM-SU-5014. They have undergone thorough testing
prior to being accepted to this service.

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 15 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

6.10 System 12 Coatings Under Insulation

System Category - Coating Under Insulation:

Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Carbon Steel Temperatures −50°F to
12.1
400°F (−46°C to 204°C)
Under Insulation Single Coat Flexible Ceramic for Continuous or Cyclic Carbon Steel Temperatures −50°F to
12.1A
400°F (−46°C to 204°C)
Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Stainless-Steel Temperatures −50°F to
12.4
400°F (−46°C to 204°C)
12.7 Under Insulation Thin Film Coatings for Carbon Steel or Stainless-Steel Temperatures above 400°F (204°C)
Under Insulation Thin Film Inorganic Coatings for Stainless Steel Temperatures Cryogenic −298°F to 750°F
12.8
(−183°C to 399°C)

System Category - SCAQMD Compliant for Coating Under Insulation:

Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Carbon Steel Temperatures −50°F to
12.1-LV
400°F (−46°C to 204°C)
Under Insulation Single Coat Flexible Ceramic for Continuous or Cyclic Carbon Steel Temperatures −50°F
12.1A-LV
to 400°F (−46°C to 204°C)
Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Stainless-Steel Temperatures −50°F
12.4-LV
to 400°F (−46°C to 204°C)
Under Insulation Thin Film Coatings for Carbon Steel or Stainless-Steel Temperatures above 400°F
12.7-LV
(204°C)
Under Insulation Thin Film Inorganic Coatings for Stainless Steel Temperatures Cryogenic −298°F to
12.8-LV
750°F (−183°C to 399°C)

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 16 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

6.11 System 13 Rivet and Seam Sealers

System Category - Rivet and Seam Sealers:

13.1 Rivet and Seam Sealer – Epoxy (Spray)


13.2 Rivet and Seam Sealer – Epoxy (Trowel)
13.3 Rivet and Seam Sealer – Polyester/Vinyl Ester
13.5 Flexible Putty

6.12 (Series 14 through 19 Reserved for Future Use)

6.13 System 20 Concrete Coatings

System Category - Concrete Coatings:

Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Mild/Moderate Physical Abuse,
20.1
Intermittent and Continuous Exposure
Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Mild Physical Abuse, Intermittent and
20.2
Continuous Exposure
Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Aggressive Physical Abuse, Intermittent
20.3
and Continuous Exposure

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 17 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

Appendix A—Coating System Datasheets


Note: For facilities that fall under California’s South Coast Air Quality District or other stringent VOC requirements
please see Appendix B—SCAQMD Compliant Coating Systems.

The system of record for approved coating solutions is available at the Owner's coating database in the Engineering
Standards Repository Application (ESRA) at https://go.chevron.com/esra2.

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 18 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 1 Primer Only Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

1.3 - Self-Cured Inorganic Zinc–Solvent Reducible (Primer Only)


Coating System Category: Primer Only Systems Coating System Type: Atmospheric
Service: Construction Primer VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2 / Sa 2.5). Near- Total DFT: Per manufacturer’s product data sheet (See Note 1)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet."
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc - DFT as per Keep inorganic zinc silicate mixed,
Solvent Reducible Manufacturer’s Product using agitated pot while applying. See
Data Sheet also System 1.3.1 (water reducible).
Coating Solutions & Products VOC Service Temp Max
1.3 | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
1.3 | Jotun™
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
* See product note in Section 1 Product Notes

1.3 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
1.3 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
1.3 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
1.3 | Tnemec
PRIMER Series 90E-92 Tneme-Zinc 473 - 500 g/L (3.947 - 4.173 lbs./gal) 40 °C (104 °F )
1.3 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
1.3 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

1.3.1 - Self-Cured Inorganic Zinc – Water Reducible


Coating System Category: Primer Only Systems Coating System Type: Atmospheric
Service: Construction Primer VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Near- Total DFT: Per manufacturer’s product data sheet (See note 1)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc - DFT as per Keep inorganic zinc silicate mixed,
Water Reducible Manufacturer’s Product using agitated pot while applying. See
Data Sheet (topcoated) also System 1.3 (water reducible).
Coating Solutions & Products VOC Service Temp Max
1.3.1 | Carboline
PRIMER Carbozinc 11 WB 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
1.3.1 | International
PRIMER Interzinc 2590 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
1.3.1 | PPG
PRIMER Dimetcote 21-5 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
1.3.1 | Jotun™
PRIMER Resist 18 WF 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
1.3.1 | Sherwin-Williams
PRIMER Zinc Clad XI 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
1.3.1 | Hempel
PRIMER Galvosil 15620 0 g/L (0 lbs./gal) 398.9 °C (750 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

1.4 - Epoxy (Primer Only)


Coating System Category: Primer Only Systems Coating System Type: Atmospheric
Service: Construction Primer VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Choose Amine Adduct or Polyamide depending on service conditions. Consult with Owner Coatings subject
matter expert (SME). Note 2: Where moisture tends to collect, such as at insulation support rings, 2 coats of polyamide epoxy shall be
used.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
1.4 | Sherwin-Williams
Recoatable Epoxy Primer
PRIMER 66 - 320 g/L (0.551 - 2.671 lbs./gal) 121.1 °C (250 °F )
Series
PRIMER Macropoxy 646 66 - 320 g/L (0.551 - 2.671 lbs./gal) 121.1 °C (250 °F )
1.4 | PPG
PRIMER Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
1.4 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
1.4 | Hempel
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
1.4 | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
1.4 | Tnemec
PRIMER Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
PRIMER Series N 69 Hi-Build Epoxiline II98 - 335 g/L (0.818 - 2.796 lbs./gal) 121.1 °C (250 °F )
Series 66HS Hi-Build Epoxoline
PRIMER 184 g/L (1.536 lbs./gal) 121.1 °C (250 °F )
II
1.4 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
1.4 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
PRIMER Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

1.6 – Organic Zinc-Rich Primer for Galvanizing Repair


Coating System Category: Primer Only Systems Coating System Type: Atmospheric
Service: Galvanizing Repair VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not so thick as to
influence final coating quality.
Coats Generic Classification DFT Coat Notes
PRIMER Zinc-Rich Galvanizing Repair DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
1.6 | Dampney
PRIMER Epodur 1870 452 g/L (3.772 lbs./gal) 82.2 °C (180 °F )
PRIMER Epodur 1870C 216 g/L (1.803 lbs./gal) 82.2 °C (180 °F )
1.6 | Tnemec
PRIMER Series 94-H2O Hydro-Zinc 98 – 187 g/L (0.818 – 1.561 lbs./gal) 148.9 °C (300 °F )
PRIMER Series 90G-1K97 Tneme-Zinc 330 – 379 g/L (2.754 – 3.163 lbs./gal) 121.1 °C (250 °F )
1.6 | Hempel
Hempadur AvantGuard
PRIMER 345 g/L (2.879 lbs./gal) 160 °C (320 °F )
Activated Zinc Series
1.6 | Carboline
PRIMER Carbozinc 859 Series 95 – 325 g/L (0.793 – 2.712 lbs./gal) 204.4 °C (400 °F )
1.6 | International
PRIMER Interzinc 52 Series 249 – 336 g/L (2.078 – 2.804 lbs./gal) 150 °C (302 °F )
1.6 | Sherwin-Williams
PRIMER Zinc Clad III HS 100 – 340 g/L (0.835 – 2.837 lbs./gal) 148.9 °C (300 °F )
PRIMER Zinc Clad IV 100 – 340 g/L (0.835 – 2.837 lbs./gal) 148.9 °C (300 °F )
1.6 | PPG
PRIMER Amercoat 68 Series 84 – 300 g/L (0.701 – 2.504 lbs./gal) 148.9 °C (300 °F )
PRIMER SigmaZinc 68 Series 84 – 300 g/L (0.701 – 2.504 lbs./gal) 148.9 °C (300 °F )
1.6 | Jotun™
PRIMER Barrier 77 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )
PRIMER Barrier 80 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

1.8 - Epoxy Mastic – Surface-Tolerant Primer


Coating System Category: Primer Only Systems Coating System Type: Atmospheric
Service: Construction Primer VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Some products may contain aluminum pigments for improved performance. Note: For aluminum leaflet, consult
coating manufacturer.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant DFT as per Available in colors. May use
Manufacturer’s Product Aluminum-Filled Epoxy Mastic
Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
Coating Solutions & Products VOC Service Temp Max
1.8 | Tnemec
PRIMER Series 135-1243 Chembuild AI 86 g/L (0.718 lbs./gal) 121.1 °C (250 °F )
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
1.8 | PPG
Amercoat 240 / Sigmacover
PRIMER 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
PRIMER Amerlock 240 Series 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
1.8 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
1.8 | Jotun™
PRIMER Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
PRIMER Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )
1.8 | Hempel
PRIMER Hempadur EM 35740 52 - 190 g/L (0.434 - 1.586 lbs./gal) 120 °C (248 °F )
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
1.8 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
1.8 | Sherwin-Williams
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
PRIMER Epoxy Mastic Aluminum II 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
1.8 | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 2 Two-Component Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.3 - Silicone Acrylic | Silicone Acrylic up to 500°F (260°C)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
2.5) Near-white blast cleanliness. Stainless Steel: SSPC-SP16,
SSPC-SP1/SP11 Power tool cleaning to bare metal,
acceptable for small repairs.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Silicone Acrylic Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
TOPCOAT Silicone Acrylic DFT as per Note: Many of these coatings require a
Manufacturer’s Product heated curing before handling.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.3 | Hempel
PRIMER Silicone Acrylic 56940 600 g/L (5.007 lbs./gal) 260 °C (500 °F )
TOPCOAT Silicone Acrylic 56940 600 g/L (5.007 lbs./gal) 260 °C (500 °F )
2.3 | Sherwin-Williams
PRIMER Heat-Flex 500 420 g/L (3.505 lbs./gal) 260 °C (500 °F )
TOPCOAT Heat-Flex 500 420 g/L (3.505 lbs./gal) 260 °C (500 °F )
2.3 | PPG
PRIMER Hi-Temp 500 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
PRIMER SigmaTherm 350 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
TOPCOAT Hi-Temp 500 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
TOPCOAT SigmaTherm 350 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3 | Tnemec
Series 1501 Endura-Heat
PRIMER 358 g/L (2.988 lbs./gal) 260 °C (500 °F )
Primer
TOPCOAT Series 1552 Endura-Heat 398 g/L (3.321 lbs./gal) 260 °C (500 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3 | Jotun™
PRIMER Solvalitt Midtherm* 545 g/L (4.548 lbs./gal) 260 °C (500 °F )
TOPCOAT Solvalitt Midtherm* 545 g/L (4.548 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3 | Dampney
PRIMER Thurmalox 260C 381 - 522 g/L (3.18 - 4.356 lbs./gal) 260 °C (500 °F )
PRIMER Thurmalox 260 396 - 522 g/L (3.305 - 4.356 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 260 396 - 522 g/L (3.305 - 4.356 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 260C 381 - 522 g/L (3.18 - 4.356 lbs./gal) 260 °C (500 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3 | Carboline
PRIMER Thermaline 4900 324 - 564 g/L (2.704 - 4.707 lbs./gal) 232.2 °C (450 °F )
TOPCOAT Thermaline 4900 Series 324 - 564 g/L (2.704 - 4.707 lbs./gal) 232.2 °C (450 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3 | International
PRIMER Intertherm 875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
PRIMER Intertherm 1875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
TOPCOAT Intertherm 1875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
TOPCOAT Intertherm 875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.4 - Self-Cured Inorganic Zinc | High-Temperature Silicone 400- 1200°F (205-649°C)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5)Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use pure silicone topcoat only, two coats.
Coating System Notes: Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not
thicker than maximum DFT listed in product data sheet. Note 2: Multiple products by single manufacturer are due to regional availability
and mergers. Note 3: Outside face of flanges shall be coated with system primer in lieu of full system to prevent shearing of coating when
tightening bolts. Note 4: Inorganic zinc shall not be used if material is to be insulated, if operating temperature is over 750°F (399°C), or on
duplex or stainless steel. For these situations, System 12.7 shall be used. Note 5: To achieve additional barrier protection, a second coat of
the silicone may be applied.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc- Surface profile and DFT Keep inorganic zinc silicate mixed,
Solvent Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet Some of these coatings require a
heated curing before handling.
TOPCOAT Silicone-High Temp DFT as per Non-catalyzed silicones remain tacky
Manufacturer’s Product until exposed to heat above 300°F -
Data Sheet 400°F (150°C - 205°C). These coatings
are designed for use at temperatures
between 400°F - 1200°F (205°C -
650°C).
Coating Solutions & Products VOC Service Temp Max
2.4 | Dampney
PRIMER Thurmalox 245 538 - 643 g/L (4.49 - 5.366 lbs./gal) 537.8 °C (1000 °F )
PRIMER Thurmalox 837 232 - 360 g/L (1.936 - 3.004 lbs./gal) 537.8 °C (1000 °F )
PRIMER Thurmalox 245C 396 - 643 g/L (3.305 - 5.366 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Thurmalox 230 643 g/L (5.366 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 230C 360 - 643 g/L (3.004 - 5.366 lbs./gal) 648.9 °C (1200 °F )
2.4 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
2.4 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
2.4 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )
TOPCOAT Thermaline 4700 Series 312 - 480 g/L (2.604 - 4.006 lbs./gal) 648.9 °C (1200 °F )
2.4 | Jotun™
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Solvalitt 500 g/L (4.173 lbs./gal) 600 °C (1112 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.4 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TOPCOAT Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT SigmaTherm 540 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.4 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TOPCOAT Intertherm 50 495 g/L (4.131 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.5 - Self-Cured Inorganic Zinc | Silicone Acrylic up to 400°F (205°C)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Coating System 2.3
Coating System Notes: Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not
thicker than maximum DFT listed in product data sheet. Note 2: Multiple products by single manufacturer are due to regional availability
and merger.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc - Surface profile and DFT Keep inorganic zinc silicate mixed,
Solvent Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet
TOPCOAT Silicone Acrylic DFT as per Note: Some of these coatings require a
Manufacturer’s Product heated curing before handling.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.5 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Heat-Flex 500 420 g/L (3.505 lbs./gal) 260 °C (500 °F )
2.5 | Dampney
PRIMER Thurmalox 837 232 - 360 g/L (1.936 - 3.004 lbs./gal) 537.8 °C (1000 °F )
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Thurmalox 260 396 - 522 g/L (3.305 - 4.356 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 200C 281 - 522 g/L (2.345 - 4.356 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 260C 381 - 522 g/L (3.18 - 4.356 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 200 281 - 522 g/L (2.345 - 4.356 lbs./gal) 260 °C (500 °F )
Solution Notes: Endcor 835 and Thurmalox 837 may be topcoated with either Thurmalox 200/200C or 260/260C.

2.5 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
TOPCOAT Silicone Acrylic 56940 600 g/L (5.007 lbs./gal) 260 °C (500 °F )
Solution Notes: Endcor 835 and Thurmalox 837 may be topcoated with either Thurmalox 200/200C or 260/260C.

2.5 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TOPCOAT Intertherm 1875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
TOPCOAT Intertherm 875 Series* 394 - 420 g/L (3.288 - 3.505 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.5 | Jotun™
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Solvalitt Midtherm* 545 g/L (4.548 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2.5 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TOPCOAT Hi-Temp 500 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
TOPCOAT SigmaTherm 350 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.5 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )
TOPCOAT Thermaline 4900 Series 324 - 564 g/L (2.704 - 4.707 lbs./gal) 232.2 °C (450 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.6 - Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Coating System 2.12. DO NOT touch up with primer from
Coating System 2.6 after applying topcoat.
Coating System Notes: Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not
thicker than maximum DFT listed in product data sheet. Note 2: Multiple products by single manufacturer are due to regional availability
or merger.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc- Surface profile and DFT Keep inorganic zinc silicate mixed,
Solvent Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet
TOPCOAT Epoxy-Polyamide High Build DFT as per Follow the manufacturer's
Manufacturer’s Product instructions.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.6 | Tnemec
PRIMER Series 90E-92 Tneme-Zinc 473 - 500 g/L (3.947 - 4.173 lbs./gal) 40 °C (104 °F )
TOPCOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Series 161HS Tneme-Fascure 184 g/L (1.536 lbs./gal) 121.1 °C (250 °F )
2.6 | Jotun™
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Penguard FC 310 g/L (2.587 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

2.6 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
2.6 | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Endcor 700C Series 100 g/L (0.835 lbs./gal) 176.7 °C (350 °F )
2.6 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
TOPCOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
2.6 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TOPCOAT Sigmacover 2 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TOPCOAT Amerlock 400 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmacover 400 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
2.6 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TOPCOAT Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
2.6 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )
TOPCOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
2.6 | International Devoe
PRIMER Cathacoat 304V 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.7 - High-Temperature Silicone | High-Temperature Silicone up to 1200°F (649C°)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
2.5). Near-white blast cleanliness preferred. Stainless Steel:
SSPC-SP16, SSPC-SP1/SP11 Power tool cleaning to bare
metal, acceptable for small repairs.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Multiple products by single manufacturer are due to regional availability.
Coats Generic Classification DFT Coat Notes
PRIMER Silicone-High Temp Surface profile and DFT Some of these coatings require a
as per Manufacturer’s heated curing before handling.
Product Data Sheet
TOPCOAT Silicone-High Temp DFT as per Non-catalyzed silicones remain tacky
Manufacturer’s Product until exposed to heat above 300°F -
Data Sheet 400°F (150° - 205°C). These coatings
are designed for use at temperatures
between 500°F - 1200°F (260°F -
649°C).
Coating Solutions & Products VOC Service Temp Max
2.7 | International
PRIMER Intertherm 50 495 g/L (4.131 lbs./gal) 537.8 °C (1000 °F )
PRIMER Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Intertherm 50 495 g/L (4.131 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Tnemec
PRIMER Series 1525 Endura-Heat DTM 466 g/L (3.889 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Series 1525 Endura-Heat DTM 466 g/L (3.889 lbs./gal) 648.9 °C (1200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Dampney
PRIMER Thurmalox 230C 360 - 643 g/L (3.004 - 5.366 lbs./gal) 648.9 °C (1200 °F )
PRIMER Thurmalox 230 643 g/L (5.366 lbs./gal) 648.9 °C (1200 °F )
PRIMER Thurmalox 245C 396 - 643 g/L (3.305 - 5.366 lbs./gal) 537.8 °C (1000 °F )
PRIMER Thurmalox 245 538 - 643 g/L (4.49 - 5.366 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Thurmalox 230 643 g/L (5.366 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 230C 360 - 643 g/L (3.004 - 5.366 lbs./gal) 648.9 °C (1200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Jotun™
PRIMER Solvalitt 500 g/L (4.173 lbs./gal) 600 °C (1112 °F )
TOPCOAT Solvalitt 500 g/L (4.173 lbs./gal) 600 °C (1112 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | PPG

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER SigmaTherm 540 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
PRIMER Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT SigmaTherm 540 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Sherwin-Williams
PRIMER Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Hempel
PRIMER Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
PRIMER Silicone aluminum 56914 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
PRIMER Silicone Aluminum 56913 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
TOPCOAT Silicone aluminum 56914 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
TOPCOAT Silicone Aluminum 56913 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7 | Carboline
PRIMER Thermaline 4700 Series 312 - 480 g/L (2.604 - 4.006 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thermaline 4700 Series 312 - 480 g/L (2.604 - 4.006 lbs./gal) 648.9 °C (1200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.9 - Temperature-Indicating Paint for Carbon Steel


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Temperature-Indicating VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness. Check color change characteristics.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to
influence final coating quality.
Coats Generic Classification DFT Coat Notes
PRIMER Manufacturer’s accepted These materials may be applied over
PRIMER for Carbon Steel an IOZ primer.
Substrates
TOPCOAT Temperature Indicating Paint DFT as per Case-by-case review of applications is
Manufacturer’s Product required; time at temperature
Data Sheet variations are substantial. VOC limits
for these products vary from state to
state. Check local regulations before
using a product.
Coating Solutions & Products VOC Service Temp Max
2.9 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TOPCOAT Intertherm 715 550 g/L (4.59 lbs./gal) 398.9 °C (750 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TOPCOAT Sigmarite 37-B 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-G 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9 | Jotun™
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Solvalitt HTI 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9 | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
TOPCOAT Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.9.1 - Temperature-Indicating Paint for Stainless Steel


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Temperature-Indicating VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness. Check color change characteristics.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Manufacturer’s accepted
PRIMER for Carbon Steel
Substrates
TOPCOAT Temperature Indicating Paint DFT as per Case-by-case review of applications is
Manufacturer’s Product required; time at temperature
Data Sheet variations are substantial. VOC limits
for these products vary from state to
state. Check local regulations before
using a product.
Coating Solutions & Products VOC Service Temp Max
2.9.1 | PPG
PRIMER Sigmarite 37-B 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
PRIMER Sigmarite 37-G 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-G 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-B 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9.1 | International
PRIMER Intertherm 715 550 g/L (4.59 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Intertherm 715 550 g/L (4.59 lbs./gal) 398.9 °C (750 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9.1 | Jotun™
PRIMER Solvalitt HTI 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Solvalitt HTI 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9.1 | Dampney
PRIMER Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
PRIMER Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
PRIMER Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
TOPCOAT Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
TOPCOAT Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
TOPCOAT Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.12 - Epoxy Mastic–Surface-Tolerant Primer | Polyamide Epoxy (Finish)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP7 (NACE No. 4). Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
Brush-off blast cleaning preferred. Stainless Steel: SSPC-SP16
SSPC-SP1/SP3 Power tool cleaning acceptable. SP-3 should
only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Aluminum is available as a primer; consult product manufacturer. Note 2: Multiple products by single
manufacturer are due to regional availability or merger.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT Epoxy - Polyamide DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.12 | Jotun™
PRIMER Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
PRIMER Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Penguard FC 310 g/L (2.587 lbs./gal) 121.1 °C (250 °F )
2.12 | PPG
PRIMER Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
PRIMER Sigmacover 400 Series 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Sigmacover 2 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmacover 2 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmacover 400 Series 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TOPCOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
2.12 | International Devoe
PRIMER Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
2.12 | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 161 Tneme-Fascure 184 - 393 g/L (1.536 - 3.28 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
2.12 | Dampney
PRIMER Endcor 750C Series 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 700C Series 100 g/L (0.835 lbs./gal) 176.7 °C (350 °F )
2.12 | Sherwin-Williams
PRIMER Epoxy Mastic Aluminum II 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
2.12 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2.12 | Carboline
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
2.12 | Hempel
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.15 - Epoxy Mastic – Surface-Tolerant Primer | Aliphatic Polyurethane


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Some products may contain aluminum
pigments for improved performance. Note1: Multiple products by single manufacturer are due to regional availability and merger. Note2:
Polyurethanes will discolor at service temperatures above 200°F (93°C). Note 3: Rust-Oleum Self Healing system is the preferred 2.15
solution for ISO 12944 C3 & C4 Environments.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.15 | PPG
PRIMER Amercoat 240 Series 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
Amercoat 240 / Sigmacover
PRIMER 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
TOPCOAT Amercoat 450 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

2.15 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

2.15 | Sherwin-Williams
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
PRIMER Epoxy Mastic Aluminum II 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

2.15 | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

2.15 | Rust-Oleum

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Meta Prime (Self Healing)* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
TOPCOAT 9800 TEM Urethane Mastic* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

2.15 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15 | Jotun™
PRIMER Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )
PRIMER Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15 | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 4600C 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15 | Hempel
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempatop Repel 800* 10 g/L (0.083 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15 | International Devoe


PRIMER Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379 Series 44 - 311 g/L (0.367 - 2.595 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.15.1 - Epoxy Mastic – Surface Tolerant Primer | Polysiloxane


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Some products may contain aluminum
pigments for improved performance.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.15.1 | PPG
Amercoat 240 / Sigmacover
PRIMER 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
Amercoat 240 / Sigmacover
PRIMER 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
TOPCOAT PSX 800 Series 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Hempel
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaxane Series 330 - 445 g/L (2.754 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Carboline
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carboxane 2000 216 - 264 g/L (1.803 - 2.203 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Sherwin-Williams
PRIMER Epoxy Mastic Aluminum II 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Sher-Loxane 800 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Jotun™
PRIMER Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop Pro 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop One 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 750 UVX 100 - 340 g/L (0.835 - 2.837 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interfine 878 248 - 420 g/L (2.07 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1 | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Protexior 791 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.16 - Waterborne Acrylic | Waterborne Acrylic


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
2.5). Near-white blast cleanliness preferred. SSPC-SP1/SP11
Power tool cleaning to bare metal, acceptable. Stainless
Steel: SSPC-SP16
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Waterborne Acrylic Primer Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
TOPCOAT Waterborne Acrylic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.16 | Tnemec
PRIMER Series 115 Uni-Bond DF 140 g/L (1.168 lbs./gal) 76.7 °C (170 °F )
TOPCOAT Series 1029 Enduratone 94 g/L (0.784 lbs./gal) 76.7 °C (170 °F )
TOPCOAT Series 1028 Enduratone 94 g/L (0.784 lbs./gal) 76.7 °C (170 °F )
2.16 | Carboline
PRIMER Sanitile 120 52 g/L (0.434 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carbocrylic 3359 42 - 60 g/L (0.351 - 0.501 lbs./gal) 112.8 °C (235 °F )
2.16 | Hempel
PRIMER Hemucryl 18032 20 g/L (0.167 lbs./gal) 120 °C (248 °F )
TOPCOAT Hemucryl 58030 5 g/L (0.042 lbs./gal) 120 °C (248 °F )
2.16 | Jotun™
PRIMER Pilot WF Primer 107 g/L (0.893 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Pilot WF Topcoat 150 g/L (1.252 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16 | International
PRIMER Intercryl 520 77 g/L (0.643 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Intercryl 530 98 g/L (0.818 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16 | Sherwin-Williams
PRIMER Pro-Cryl Universal Primer 100 g/L (0.835 lbs./gal) 93.3 °C (200 °F )
TOPCOAT SherCryl 250 g/L (2.086 lbs./gal) 148.9 °C (300 °F )
TOPCOAT DTM Acrylic Coating 250 g/L (2.086 lbs./gal) 148.9 °C (300 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16 | PPG
PRIMER Aquacover 20 Series 75 g/L (0.626 lbs./gal) 121.1 °C (250 °F )
PRIMER Pitt-Tech Plus Primer 75 g/L (0.626 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Pitt-Tech Plus 85 g/L (0.709 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Aquacover 45 85 g/L (0.709 lbs./gal) 121.1 °C (250 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.17 - Phosphate Ceramic | Acrylic


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP6 (NACE No. 3) (ISO SA 2.5). Total DFT: Per manufacturer’s product data sheet (20-30 mils.)
Commercial Blast Cleaning. Water Jet cleaning as per
SSPC/NACE WJ-1. Steel surface shall be allowed to rust
bloom, prior to application of EON Coat.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system (Consult CTC Coating SME with surface
preparation questions).
Coating System Notes: Note 1: Recommended atmospheric coating system for tankage and large open expanses of carbon steel substrate
in onshore facilities. Note 2: Resistant to ISO 12944 C5 Environments.
Coats Generic Classification DFT Coat Notes
PRIMER Ceramic Phosphate Primer Manufacturer’s Product Spray application only
Sheet
TOPCOAT Acrylics Not specified Spray application only
Coating Solutions & Products VOC Service Temp Max
2.17 | EonCoat
EonCoat (Standard
PRIMER 0 g/L (0 lbs./gal) 121.1 °C (250 °F )
Atmospheric)
Solution Notes: For System 2.17, Tnemec Enduratone 1028 is specified as a topcoat for EonCoat (Standard Atmospheric) Primer.

2.17 | Tnemec
TOPCOAT Enduratone 1028 94 g/L (0.784 lbs./gal) 121.1 °C (250 °F )
Solution Notes: For System 2.17, EonCoat (Standard Atmospheric) Primer is specified as a primer for Tnemec Enduratone 1028
topcoat.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.20 - Zinc Rich Epoxy | Water Repellent Polyurethane


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Extreme Coastal & Offshore - Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: New construction: SSPC-SP1/SP10 (NACE No. Total DFT: Per manufacturer’s product data sheet
2) (Sa 2.5). Near White Blast Cleaning. For
maintenance/Touch up: SSPC SP3/SP11 (ISO St 3).
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system (Consult CTC Coating SME with surface
preparation questions).
Coating System Notes: Note 1: Resistant to ISO 12944 - 2 C5 and CX Environments for maintenance and new construction.
Coats Generic Classification DFT Coat Notes
PRIMER Zinc Rich Epoxy Primer Manufacturer’s Product
Sheet
TOPCOAT Water Repellent Polyurethane DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.20 | Hempel
PRIMER Avant Guard 770 316 g/L (2.637 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempatop Repel 800* 10 g/L (0.083 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 3 Three-Component Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.1 - Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Onshore: use Coating System 3.5. Offshore: use Coating System
3.2.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note 1: For ISO 12944 - 2 service designations
C5 and CX, System 2.20 (a two-coat system that gives superior anti-corrosion protection) is preferred over System 3.1 for the following
applications: Vessels & Heat Exchangers (carbon steel) - Uninsulated below 200°F (95°C); Furnaces (Fired Heaters and Boilers, carbon steel)
- Structural steel and platforms up to 200°F (95°C); Pumps, Turbines, and Compressors (carbon steel) - Structural steel and platforms up to
200°F (95°C); Instruments (carbon steel) - Field instrument panels and Weatherproof housings; Piping (including Valves & Fittings, carbon
steel) - Uninsulated to 200°F (95°C); Structural (onshore and offshore) - Exposed steel, platforms, ladders, supports; Structural (offshore) -
Jacket above splash zone and deck modules; Electrical Equipment (onshore and offshore) Steel; Buildings and Control Houses - Exterior,
Steel (onshore and offshore). Note 2: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but
not thicker than maximum DFT listed in product data sheet. Note 3: Polyurethanes will discolor at service temperatures above 200°F
(93°C). Note 4: See ISO 12944 – 2: Latest addition for service environment definitions.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc Solvent Surface profile and DFT Keep inorganic zinc silicate mixed,
Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polyurethane - Aliphatic DFT as per These systems are generally rated for
Manufacturer’s Product 93°C/200°F.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.1 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
3.1 | International Devoe
PRIMER Cathacoat 304 Series 311 - 402 g/L (2.595 - 3.355 lbs./gal) 398.9 °C (750 °F )
TIECOAT Devran 224HS Series 28 - 212 g/L (0.234 - 1.769 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379 Series 44 - 311 g/L (0.367 - 2.595 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 4600C 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | Tnemec
PRIMER Series 90E-92 Tneme-Zinc 473 - 500 g/L (3.947 - 4.173 lbs./gal) 40 °C (104 °F )
TIECOAT Series 161 Tneme-Fascure 184 - 393 g/L (1.536 - 3.28 lbs./gal) 121.1 °C (250 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TIECOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TIECOAT Amerlock 400 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

3.1 | Jotun™
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TIECOAT Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
TIECOAT Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.1.1 - Self-Cured Inorganic Zinc | Epoxy Intermediate | Polysiloxane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Onshore: use Coating System 3.5.1. Offshore: use Coating
System 3.2.1.
Coating System Notes: Respirators are strongly recommended when applying Polysiloxane. See System 2.20 - Water Repellent system is
the preferred option for ISO 12944 - 2 service designations C5 and CX.** System 2.20 is a two-coat system that gives superior anti-
corrosion protection. Note1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not
thicker than maximum DFT listed in product data sheet.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc Solvent Surface profile and DFT Keep inorganic zinc silicate mixed,
Reducible as per Manufacturer’s using agitated pot during application.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polysiloxane DFT as per Note1: See ISO 12944 - 2: Latest
Manufacturer’s Product addition for service environment
Data Sheet definitions. These systems are
generally rated for 200°F (93°C).
Coating Solutions & Products VOC Service Temp Max
3.1.1 | Sherwin-Williams
PRIMER Zinc Clad II Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 398.9 °C (750 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Sher-Loxane 800 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
3.1.1 | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Protexior 791 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
3.1.1 | Hempel
PRIMER Galvosil Series 435 - 445 g/L (3.63 - 3.714 lbs./gal) 500 °C (932 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaxane Series 330 - 445 g/L (2.754 - 3.714 lbs./gal) 121.1 °C (250 °F )
3.1.1 | Jotun™
PRIMER Resist 86 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
PRIMER Resist 86AV (AU)* 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TIECOAT Penguard Express 230 - 245 g/L (1.919 - 2.045 lbs./gal) 121.1 °C (250 °F )
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop One 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop Pro 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1.1 | International
PRIMER Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT Interfine 878 248 - 420 g/L (2.07 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1.1 | PPG
PRIMER Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TIECOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT PSX 800 Series 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1.1 | Carboline
PRIMER Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carboxane 2000 216 - 264 g/L (1.803 - 2.203 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.1.1 | Tnemec
PRIMER Series 90E-92 Tneme-Zinc 473 - 500 g/L (3.947 - 4.173 lbs./gal) 40 °C (104 °F )
TIECOAT 66HS Hi-Build Epoxoline II 184 g/L (1.536 lbs./gal) 121.1 °C (250 °F )
TIECOAT L69 Hi-Build Epoxoline II 98 g/L (0.818 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 750 UVX 100 - 340 g/L (0.835 - 2.837 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.2 - Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Onshore: use Coating System 3.5. Offshore: use Coating System
3.2.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. See System 2.20 - Water Repellent system is
the preferred option for ISO 12944 - 2 service designations C5 and CX.** System 2.20 is a two-coat system that gives superior anti-
corrosion protection. Note1: Polyurethanes will discolor at service temperatures above 200°F (93°C). Note 2: Rust-Oleum Self Healing
system is the preferred 3.2 solution for ISO 12944 C3 & C4 Environments.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy-Zinc-Rich Surface Profile and DFT Keep organic zinc silicate mixed, using
as per Manufacturer’s agitated pot during application.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polyurethane-Aliphatic DFT as per Note1: See ISO 12944 - 2: Latest
Manufacturer’s Product addition for service environment
Data Sheet definitions. These systems are
generally rated for 200°F (93°C).
Coating Solutions & Products VOC Service Temp Max
3.2 | Sherwin-Williams
PRIMER Zinc Clad III HS 100 - 340 g/L (0.835 - 2.837 lbs./gal) 148.9 °C (300 °F )
PRIMER Zinc Clad IV 100 - 340 g/L (0.835 - 2.837 lbs./gal) 148.9 °C (300 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
3.2 | Jotun™
PRIMER Barrier 80 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )
PRIMER Barrier 77 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )
TIECOAT Penguard Express 230 - 245 g/L (1.919 - 2.045 lbs./gal) 121.1 °C (250 °F )
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | Carboline
PRIMER Carbozinc 859 95 - 325 g/L (0.793 - 2.712 lbs./gal) 204.4 °C (400 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | PPG
PRIMER Amercoat 68 Series 84 - 300 g/L (0.701 - 2.504 lbs./gal) 148.9 °C (300 °F )
PRIMER SigmaZinc 68 Series 84 - 300 g/L (0.701 - 2.504 lbs./gal) 148.9 °C (300 °F )
TIECOAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | Rust-Oleum
PRIMER Rust-O-Zinc* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
TIECOAT Meta Prime (Self Healing)* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
TOPCOAT 9800 DTM Urethane Mastic* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | Dampney
PRIMER Epodur 7760 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 4600 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | Tnemec
PRIMER Series 94-H2O Hydro-Zinc 98 - 187 g/L (0.818 - 1.561 lbs./gal) 148.9 °C (300 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | International
PRIMER Interzinc 52 Series 249 - 336 g/L (2.078 - 2.804 lbs./gal) 150 °C (302 °F )
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2 | Hempel
PRIMER Hempadur AvantGuard Series 345 g/L (2.879 lbs./gal) 160 °C (320 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.2.1 - Zinc-Rich Epoxy | Epoxy Intermediate | Polysiloxane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Onshore: use Coating System 3.5.1. Offshore: use Coating
System 3.2.1.
Coating System Notes: Respirators are strongly recommended when applying Polysiloxane. See System 2.20 - Water Repellent system is
the preferred option for ISO 12944 - 2 service designations C5 and CX. System 2.20 is a two-coat system that gives superior anti-corrosion
protection. Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick as to
influence final coating quality.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy-Zinc-Rich Surface profile and DFT Keep organic zinc silicate mixed, using
as per Manufacturer’s agitated pot while applying.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polysiloxane DFT as per Note1: See ISO 12944 - 2: Latest
Manufacturer’s Product addition for service environment
Data Sheet definitions. These systems are
generally rated for 200°F (93°C).
Coating Solutions & Products VOC Service Temp Max
3.2.1 | Dampney
PRIMER Epodur 7760 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Protexior 791 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
3.2.1 | Hempel
PRIMER Hempadur AvantGuard Series 345 g/L (2.879 lbs./gal) 160 °C (320 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaxane Series 330 - 445 g/L (2.754 - 3.714 lbs./gal) 121.1 °C (250 °F )
3.2.1 | Jotun™
PRIMER Barrier 77 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )
PRIMER Barrier 80 Series 400 g/L (3.338 lbs./gal) 148.9 °C (300 °F )
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TIECOAT Penguard Express 230 - 245 g/L (1.919 - 2.045 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop Pro 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop One 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2.1 | Carboline
PRIMER Carbozinc 859 95 - 325 g/L (0.793 - 2.712 lbs./gal) 204.4 °C (400 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carboxane 2000 216 - 264 g/L (1.803 - 2.203 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2.1 | Tnemec
PRIMER Series 94-H2O Hydro-Zinc 98 - 187 g/L (0.818 - 1.561 lbs./gal) 148.9 °C (300 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 750 UVX 100 - 340 g/L (0.835 - 2.837 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2.1 | Sherwin-Williams
PRIMER Zinc Clad III HS 100 - 340 g/L (0.835 - 2.837 lbs./gal) 148.9 °C (300 °F )
PRIMER Zinc Clad IV 100 - 340 g/L (0.835 - 2.837 lbs./gal) 148.9 °C (300 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Sher-Loxane 800 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2.1 | International
PRIMER Interzinc 52 Series 249 - 336 g/L (2.078 - 2.804 lbs./gal) 150 °C (302 °F )
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interfine 878 248 - 420 g/L (2.07 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2.1 | PPG
PRIMER Amercoat 68 Series 84 - 300 g/L (0.701 - 2.504 lbs./gal) 148.9 °C (300 °F )
PRIMER SigmaZinc 68 Series 84 - 300 g/L (0.701 - 2.504 lbs./gal) 148.9 °C (300 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TOPCOAT PSX 800 Series 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.5 - Epoxy Mastic | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Onshore Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note 1: These specified tie coats are available
in aluminum. Consult the manufacturer. Note 2: The tie coat shall not be applied to handrails and stairways. Note 3: Aluminum filled epoxy
mastic should be tinted a contrasting color such as red. Note 4: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note 5: Rust-Oleum Self Healing system is the preferred 3.5 solution for ISO 12944 C3 & C4 Environments. Note 6: Some products may
contain aluminum pigments for improved performance.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic - Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TIECOAT Epoxy - Intermediate High Build DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Polyurethane - Aliphatic DFT as per Vendors of mechanical equipment
Manufacturer’s Product normally have their own standard
Data Sheet coatings and find it economically
impractical to change to Purchaser-
specified systems such as this one.
Chevron's specified system shall be
applied unless the vendor obtains
written approval from Chevron to
substitute another. The alternative is
to accept the vendor's standard primer
and then apply Coating System 3.7
(Manufacturer's Standard/Universal
Primer/Polyamide Epoxy (High
Build)/Aliphatic Polyurethane).
Coating Solutions & Products VOC Service Temp Max
3.5 | Tnemec
PRIMER Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
PRIMER Series 66 Hi-Build Epoxoline 362 g/L (3.021 lbs./gal) 121.1 °C (250 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
3.5 | International Devoe
PRIMER Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
TIECOAT Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379 Series 44 - 311 g/L (0.367 - 2.595 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 4600C 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Rust-Oleum
PRIMER Meta Prime (Self Healing)* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
TIECOAT Meta Prime (Self Healing)* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
TOPCOAT 9800 DTM Urethane Mastic* 340 g/L (2.837 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | PPG
PRIMER Sigmacover 400 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Sigmacover 2 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 400 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Sherwin-Williams
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5 | Hempel
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.5.1 - Epoxy | Epoxy Intermediate | Polysiloxane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Onshore Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Vendors of mechanical equipment normally
have their own standard coatings and find it economically impractical to change to Purchaser-specified systems such as this one. Chevron's
specified system shall be applied unless the vendor obtains written approval from Chevron to substitute another. The alternative is to
accept the vendor's standard primer and then apply Coating System 3.7 (Manufacturer's Standard/Universal Primer/Polyamide Epoxy
(High Build)/Aliphatic Polyurethane). Note 1: These specified tie coats are available in aluminum. Consult the manufacturer. Note 2: The tie
coat shall not be applied to handrails and stairways. Note 3: Aluminum filled epoxy mastic should be tinted a contrasting color such as red.
Note 4: Some products may contain aluminum pigments for improved performance.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic - Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TIECOAT Epoxy-Intermediate High Build DFT as per Note 1: System tie coats are available
Manufacturer’s Product in aluminum. Consult the
Data Sheet manufacturer. Note 2: The tie coat
shall not be applied to handrails and
stairways.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.5.1 | PPG
PRIMER Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
PRIMER Sigmacover 400 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Sigmacover 2 153 - 180 g/L (1.277 - 1.502 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 400 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT PSX 800 Series 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Tnemec
PRIMER Series 66 Hi-Build Epoxoline 362 g/L (3.021 lbs./gal) 121.1 °C (250 °F )
PRIMER Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 750 UVX 100 - 340 g/L (0.835 - 2.837 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Dampney

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TIECOAT Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Protexior 791 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interfine 878 248 - 420 g/L (2.07 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TIECOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carboxane 2000 216 - 264 g/L (1.803 - 2.203 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Sherwin-Williams
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Sher-Loxane 800 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop Pro 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop One 245 - 320 g/L (2.045 - 2.671 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.5.1 | Hempel
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaxane Series 330 - 445 g/L (2.754 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.7 - Manufacturer's Standard | Universal Tie Coat | Epoxy Intermediate | Aliphatic Polyurethane
Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: Brush off blast to roughen surface (SSPC-SP16) Total DFT: Per manufacturer’s product data sheet
Anchor Pattern: Abrade existing system surface only Touch Up: Use this system without reapplying manufacturer's standard
primer.
Coating System Notes: For this system, apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
Respirators are strongly recommended when applying polyurethane. Respirators are strongly recommended when applying polyurethane.
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence final
coating quality. Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Coats Generic Classification DFT Coat Notes
PENETRATING PRIMER UNIVERSAL PRIMER DFT as per Apply universal primer over
Manufacturer’s Product manufacturer's standard primer; then
Data Sheet apply tiecoat and topcoat.
INTERMEDIATE Epoxy-Intermediate High Build DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.7 | Hempel
PENETRATING
Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER
PENETRATING
Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
INTERMEDIATE Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
3.7 | International
PENETRATING
Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | Dampney
PENETRATING
Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 4600C 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | Sherwin-Williams
PENETRATING
Pro-Cryl Universal Primer 100 g/L (0.835 lbs./gal) 93.3 °C (200 °F )
PRIMER
INTERMEDIATE Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
INTERMEDIATE Epoxy Mastic Aluminum II 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | International Devoe


PENETRATING
Devguard 4160 419 g/L (3.497 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Devran 224 Series 100 - 212 g/L (0.835 - 1.769 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379 Series 44 - 311 g/L (0.367 - 2.595 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | Jotun™
PENETRATING
Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
PRIMER
INTERMEDIATE Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | PPG
PENETRATING
Sigmafast 20 335 - 382 g/L (2.796 - 3.188 lbs./gal) 121.1 °C (250 °F )
PRIMER
PENETRATING
Amercoat 185H 335 - 382 g/L (2.796 - 3.188 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
INTERMEDIATE Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
INTERMEDIATE Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | Tnemec
PENETRATING
Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
INTERMEDIATE Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.7 | Carboline
PENETRATING
Carbocoat 150UP 407 g/L (3.397 lbs./gal) 121.1 °C (250 °F )
PRIMER
INTERMEDIATE Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
INTERMEDIATE Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.8 - Manufacturer's Standard or Galvanized | Universal Primer | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP16. Brush-off blast cleaning Total DFT: Per manufacturer’s product data sheet
preferred. SSPC-SP1/SP3 Power tool cleaning acceptable. SP-
3 should only be utilized for small areas.
Anchor Pattern: 1-1.5mil (25-38um) Touch Up: Use this system without reapplying manufacturer's standard
primer.
Coating System Notes: For this system, apply universal primer / penetrating primer over manufacturer's standard primer, then apply
topcoat. Respirators are strongly recommended when applying polyurethane. Note: Polyurethanes will discolor at service temperatures
above 200°F (93°C).
Coats Generic Classification DFT Coat Notes
MANUFACTURER'S Galvanizing or Manufacturer's
STANDARD Standard
PENETRATING PRIMER Epoxy DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.8 | International
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
PRIMER
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Hempel
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER
PENETRATING
Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
PRIMER
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | International Devoe


MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Pre-Prime 167 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
PRIMER
TOPCOAT Devthane 379 Series 44 - 311 g/L (0.367 - 2.595 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Jotun™

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
PRIMER
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Sherwin-Williams
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Pro-Cryl Universal Primer 100 g/L (0.835 lbs./gal) 93.3 °C (200 °F )
PRIMER
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Tnemec
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Series 115 Uni-Bond DF 140 g/L (1.168 lbs./gal) 76.7 °C (170 °F )
PRIMER
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Dampney
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
PRIMER
TOPCOAT Endcor 4600C 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | PPG
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Sigmacover 280 84 - 327 g/L (0.701 - 2.729 lbs./gal) 60 °C (140 °F )
PRIMER
PENETRATING
Amerlock Sealer 84 - 374 g/L (0.701 - 3.121 lbs./gal) 60 °C (140 °F )
PRIMER
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.8 | Carboline
MANUFACTURER'S
No product specified. not set not set
STANDARD
PENETRATING
Rustbond Penetrating Sealer 24 g/L (0.2 lbs./gal) 121.1 °C (250 °F )
PRIMER
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 4 Specialty Coating Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.1 - Splash Zone Coating – Sprayable


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Tidal or Splash Zone VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 100–200 mils (2540–5080um) or Per manufacturer’s
metal blast cleanliness. recommendation.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system for repairs before putting components in
immersion service. After putting in service, use this system above the
waterline and System 4.1.1 below the waterline.
Coating System Notes: Note 1: These systems are NORSOK System 7A compliant.
Coats Generic Classification DFT Coat Notes
SPLASH ZONE Coating (Sprayable) Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.1 | Carboline
SPLASH ZONE Carboguard 1207 0 g/L (0 lbs./gal) 93.3 °C (200 °F )
4.1 | Jotun™
SPLASH ZONE Marathon 1000 GF 57 g/L (0.476 lbs./gal) 70 °C (158 °F )
SPLASH ZONE Jotacote UHB 110 g/L (0.918 lbs./gal) 60 °C (140 °F )
4.1 | Hempel
SPLASH ZONE Hempadur Spray-Guard 35493 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
SPLASH ZONE Hempadur Spray-Guard 35490 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
4.1 | PPG
SPLASH ZONE Sigmashield 880 Series 200 g/L (1.669 lbs./gal) 121.1 °C (250 °F )
4.1 | Sherwin-Williams
SPLASH ZONE Sura-Plate 154 150 g/L (1.252 lbs./gal) 93.3 °C (200 °F )
4.1 | International
SPLASH ZONE Interzone 485 38 g/L (0.317 lbs./gal) 121.1 °C (250 °F )
SPLASH ZONE Interzone 1000 75 g/L (0.626 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.1.1 - Splash Zone Compound – Rated to Cure Underwater


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Underwater Repair VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Minimum Thickness = 0.5 inch (1.27 cm) (min). Note minimum
metal blast cleanliness. thickness is specified in lieu of total DFT for this coating system.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: After putting in service, use this system below the waterline
and System 4.1 above the waterline.
Coating System Notes: Note 1: These systems are NORSOK System 7A compliant.
Coats Generic Classification DFT Coat Notes
SPLASH ZONE Asbestos Free 0.5 inch (1.27 cm) (min)
Coating Solutions & Products VOC Service Temp Max
4.1.1 | PPG
SPLASH ZONE Sigmashield 880 XS* 45 g/L (0.376 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

4.1.1 | Carboline
SPLASH ZONE Carboguard A-788 0 g/L (0 lbs./gal) 93.3 °C (200 °F )
4.1.1 | Jotun™
SPLASH ZONE Marathon 550 165 g/L (1.377 lbs./gal) 50 °C (122 °F )
4.1.1 | International
SPLASH ZONE Interzone 101 0 g/L (0 lbs./gal) 121.1 °C (250 °F )
SPLASH ZONE Interzone 485 38 g/L (0.317 lbs./gal) 121.1 °C (250 °F )
Solution Notes: For underwater repair applications, use Interzone 101.

4.1.1 | Hempel
SPLASH ZONE Hempadur Spray-Guard 35493 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
SPLASH ZONE Hempadur 35840 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
SPLASH ZONE Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
SPLASH ZONE Hempadur 35842 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
SPLASH ZONE Hempadur Spray-Guard 35490 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
Solution Notes: For underwater repair applications, use Interzone 101.

4.1.1 | Sherwin-Williams
SPLASH ZONE Leigh’s Epigrip M216 Series 0 g/L (0 lbs./gal) 93.3 °C (200 °F )
Solution Notes: For underwater repair applications, use Interzone 101.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.2 - Monel Sheath for Splash Zones


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Splash Zone VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Minimum Thickness = 16 gauge (0.062 inch) Note minimum
metal blast cleanliness, preferred. Power tool cleaning to thickness is specified in lieu of total DFT for this coating system.
bare metal, acceptable.
Anchor Pattern: Not applicable Touch Up: N/A
Coating System Notes: Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B127.
Weld the Monel sheathing continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor to submit
the shop drawings showing application details for Monel to Owner for authorization. Ensure full corrosion protection to the portion of the
structure covered by Monel by requiring water-tight welds fasten Monel sheathing to steel members and Monel to Monel. Inspect all such
welds with liquid-penetrant testing. Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to
Monel with only GMAW or GTAW processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7. Qualify all weld procedures
and welders working with Monel according to AWS D1.1 as for a fillet weld using a macro etch cross-section test. Recognize that Monel
can tear if posed to mechanical damage. Heavier gauge of Monel can provide some additional tear resistance, but not a substantial
difference. Consider cost and handling before selecting heavier gauge Monel.
Coats Generic Classification DFT Coat Notes
SPLASH ZONE Monel Sheath 16 gauge (0.062 inches)
Coating Solutions & Products VOC Service Temp Max
4.2 | No manufacturer specified.
SPLASH ZONE No product specified. not set not set

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.3 - Vulcanized Neoprene for Splash Zones


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Tidal or Splash Zone VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Minimum Thickness = 0.5 - 1.0 inch (1.27 - 2.54 cm) Note
metal blast cleanliness. minimum thickness is specified in lieu of total DFT for this coating system.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: See manufacturer’s repair procedure
Coating System Notes: Ship sections to be coated to contractor's facility for application of vulcanized neoprene, unless otherwise
authorized in writing by Owner. The vulcanization process does include a liquid primer.
Coats Generic Classification DFT Coat Notes
SPLASH ZONE Vulcanized Neoprene DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.3 | Mark Tool & Rubber Co.
SPLASH ZONE Splashtron 0 g/L (0 lbs./gal) 135 °C (275 °F )
4.3 | Tamborine E.R.I.
SPLASH ZONE Akorros C-380 0 g/L (0 lbs./gal) 135 °C (275 °F )
4.3 | Trelleborg
SPLASH ZONE Vikotherm® RC 0 g/L (0 lbs./gal) 135 °C (275 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.4 - Polyamide Epoxy | Cementatious Fireproofing | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Fireproofing VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per Product Data Sheets plus fireproofing thickness
white blast cleanliness. Entire coating system must be in
place to provide fireproofing rating.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: FIREPROOFING INTACT: Weather coat and topcoat for touch-
up. FIREPROOFING DAMAGED: Repair fireproofing; finish with weather
coat and topcoat. PRIMER DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. The entire protective coating system must be
installed to provide fireproof rating. Note 1: Fireproofing type and thickness shall be specified by Purchaser’s Fireproofing SME. Note 2: A
tie coat between the fireproofing and the weather coat is recommended by certain manufacturers. Follow the manufacturer’s
instructions. Note 3: For cementicious fireproofing. Prior to abrasive blasting, 12-gauge steel studs shall be welded to the steel for support
of mesh reinforcement. After priming, attach 19-guage galvanized wire mesh reinforcement to the studs. Other reinforcing details may be
acceptable but shall receive Purchaser’s written acceptance prior to use. Note 4: For cementicious fireproofing. Fireproofing shall be cured
for 10 days at 70°F (21°C) prior to application of weather coat. Lower temperatures require a longer cure. Weather coat shall be applied in
two coats with the first thinned to penetrate, unless manufacturer recommends a tie coat instead. Note 5: All primers to undergo 100%
holiday testing as per NACE SP0188 and all indications repaired prior to application of fireproofing.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy-Polyamide Surface profile and DFT
as per Manufacturer’s
Product Data Sheet (See
System Note 5)
FIREPROOFING Owner specifies fireproofing type and
thickness. See the Fire Protection
Technology. Certain manufacturers
require a tiecoat between the
fireproofing and weather coating.
Before sandblasting, weld 12-gauge
steel studs to the steel to support the
mesh reinforcement. Alternative
reinforcing techniques may be
acceptable; but they require prior
written authorization from Owner.
Allow fireproofing to cure ten days at
70°F (20°C) before applying weather
coat; lower temps require a longer
cure. Apply weather coat in two coats
with the first thinned to penetrate,
unless the manufacturer recommends
a tiecoat instead.
TIECOAT Epoxy-Intermediate High Build DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.4 | Hempel
PRIMER Hempadur 45880 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempadur 45880 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
4.4 | Tnemec
PRIMER Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
PRIMER Series 66 Hi-Build Epoxoline 362 g/L (3.021 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
4.4 | International
PRIMER Intergard 251 390 g/L (3.255 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4 | PPG
PRIMER Amercoat 240 Series 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Sigmacover 410 84 - 240 g/L (0.701 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TIECOAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

4.4 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Carboguard 1340 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

4.4 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Jotamastic 80 Series 145 - 270 g/L (1.21 - 2.253 lbs./gal) 121.1 °C (250 °F )
TIECOAT Jotamastic 90 240 - 270 g/L (2.003 - 2.253 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4 | Sherwin-Williams
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.4.1 - Polyamide Epoxy | Epoxy Intumescent Fireproofing | Epoxy Intermediate | Aliphatic Polyurethane
Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Fireproofing VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per Product Data Sheets plus fireproofing thickness
white blast cleanliness. Entire coating system must be in
place to provide fireproofing rating.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: FIREPROOFING INTACT: Weather coat and topcoat for touch-
up. FIREPROOFING DAMAGED: Repair fireproofing; finish with weather
coat and topcoat. PRIMER DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Consult CTC Fireproofing Specialist for
approved intumescent PFP system. Note: Fireproofing type and thickness shall be specified by Purchaser.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy-Polyamide Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
FIREPROOFING Accepted brands of epoxy intumescent
materials are contained within the
latest edition of FPM-DU-5091. Owner
specifies fireproofing type and
thickness. See the Fire Protection
Technology. Certain manufacturers
require a tiecoat between the
fireproofing and weather coating.
Some epoxy intumescent materials
require a reinforcing scrim material to
be applied. See manufacturer’s
application instructions.
TIECOAT Epoxy-Intermediate High Build DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.4.1 | Hempel
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
4.4.1 | International
PRIMER Intergard 251 390 g/L (3.255 lbs./gal) 121.1 °C (250 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Intergard 475 HS 207 g/L (1.727 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4.1 | Sherwin-Williams
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4.1 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4.1 | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Carboguard 1340 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4.1 | Tnemec
PRIMER Series 66 Hi-Build Epoxoline 362 g/L (3.021 lbs./gal) 121.1 °C (250 °F )
PRIMER Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TIECOAT Series 66HS Hi-Build Epoxoline 98 - 184 g/L (0.818 - 1.536 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.4.1 | PPG
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
PRIMER Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
FIREPROOFING No product specified. not set not set
TIECOAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TIECOAT Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: 1. PPG’s Amershield VOC is CARB and SCAQMD approved. 2. Temporary topcoat available for system protection
during further construction, transportation and handling activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.5 - Medium Duty Non-Skid | 20–30 Mesh Grit | Non-Skid


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Decking VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: 40.0–55.0 mils (1016–1397 um)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Consult product data sheets to ensure the proper DFTs.
Coats Generic Classification DFT Coat Notes
PRIMER Non-Skid DFT as per Broadcast grit in between coats.
Manufacturer’s Product
Data Sheet
TIECOAT 20-30 Mesh Grit Not specified Apply non- corrosive grit to these
coatings to provide a non-skid surface.
Apply primer first. Broadcast Owner-
authorized 20-30 mesh garnet,
alumina, or other grit evenly over the
coating at a rate of 15-18 lbs. per 100
sq. ft. Spray apply a final 10.0 mils of
top coat over the grit while the first
coat is still tacky.
TOPCOAT Non-Skid DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.5 | PPG
PRIMER Sigmashield 2 GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
PRIMER Amerlock 2 Series GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Amerlock 2 Series GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmashield 2 GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
4.5 | Carboline
PRIMER Carboguard 869 Non-Skid 226 g/L (1.886 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Carboguard 869 Non-Skid 226 g/L (1.886 lbs./gal) 121.1 °C (250 °F )
4.5 | Sherwin-Williams
PRIMER Macropoxy 646 FF Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Macropoxy 646 FF Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
4.5 | Hempel
PRIMER Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
PRIMER Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
4.5 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TIECOAT No product specified. not set not set
Marathon 1000 GF with
TOPCOAT 57 g/L (0.476 lbs./gal) 121.1 °C (250 °F )
Jotun™ Anti-Skid
4.5 | International

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Interzone 954 GF 225 g/L (1.878 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Interzone 954 GF 225 g/L (1.878 lbs./gal) 121.1 °C (250 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.6 - Light Duty Epoxy | Grit | Aliphatic Polyurethane Non-Skid


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Decking VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: 22–28 mils (559–711 um)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. An aliphatic polyurethane coating may be
applied over the epoxy non-skid for markings or prevention of chalking. Note 1: Consult product data sheets to ensure the proper
DFTs.Note 2: Broadcast grit in between coats.
Coats Generic Classification DFT Coat Notes
PRIMER Use coating supplier's
recommendation.
TIECOAT Non-skid grit is supplied in coatings.
Specify non-corrosive size of grit when
ordering.
TOPCOAT Epoxy Non-Skid DFT as per Method of application (spray, roller,
Manufacturer’s Product brush) depends on the coating
Data Sheet supplier selected.
SECONDARY TOPCOAT Polyurethane - Aliphatic DFT as per An aliphatic polyurethane coating may
Manufacturer’s Product be applied over the epoxy non-skid for
Data Sheet markings or prevention of chalking.
Coating Solutions & Products VOC Service Temp Max
4.6 | Jotun™
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
Penguard Universal with
TOPCOAT Jotun™ Anti-Skid Non-Skid 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
Aggregate
SECONDARY
Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
SECONDARY
Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | Sherwin-Williams
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
TOPCOAT Macropoxy 646 FF Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
SECONDARY
Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | Hempel
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
TOPCOAT Hempaprime Multi 500 189 - 190 g/L (1.577 - 1.586 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hempadur 4588 Series 220 g/L (1.836 lbs./gal) 121.1 °C (250 °F )
SECONDARY
Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | International
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
TOPCOAT Interzone 954 GF 225 g/L (1.878 lbs./gal) 121.1 °C (250 °F )
SECONDARY
Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | PPG
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
TOPCOAT Amerlock 2 Series GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmashield 2 GF 84 - 180 g/L (0.701 - 1.502 lbs./gal) 121.1 °C (250 °F )
SECONDARY
Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
SECONDARY
Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | Tnemec
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
Series 280 Tneme-Glaze with
TOPCOAT 25 g/L (0.209 lbs./gal) 121.1 °C (250 °F )
287-0300C Additive
SECONDARY
Series 290 CRU 288 g/L (2.403 lbs./gal) 121.1 °C (250 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.6 | Carboline
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
TOPCOAT Carboguard 869 Non-Skid 226 g/L (1.886 lbs./gal) 121.1 °C (250 °F )
SECONDARY
Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
TOPCOAT
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.7 - Heavy Duty Epoxy | Grit | Aliphatic Polyurethane


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Decking VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: 53–203 mils (1346–5156 um)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Zinc-Rich DFT as per Use coating supplier's
Manufacturer’s Product recommendation.
Data Sheet
TIECOAT Epoxy Broadcast grit in between coats. (This
can also occur over following topcoat.)
INTERMEDIATE Epoxy Non-Skid DFT as per Method of application (spray, roller,
Manufacturer’s Product brush) depends on the coating
Data Sheet supplier selected.
TOPCOAT Polyurethane - Aliphatic DFT as per An aliphatic polyurethane coating may
Manufacturer’s Product be applied over the epoxy non-skid for
Data Sheet markings or prevention of chalking.
Coating Solutions & Products VOC Service Temp Max
4.7 | PPG
PRIMER Amerlock 400 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 121.1 °C (250 °F )
PRIMER Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
TIECOAT No product specified. not set not set
INTERMEDIATE Sigmashield 1090 68 g/L (0.567 lbs./gal) 121.1 °C (250 °F )
INTERMEDIATE Amerlock 1090 68 g/L (0.567 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Amercoat 450 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sigmadur 550 Series 312 - 430 g/L (2.604 - 3.589 lbs./gal) 121.1 °C (250 °F )
Solution Notes: PPG’s Amershield VOC is CARB and SCAQMD approved.

4.7 | Carboline
PRIMER Carboguard 893 195 g/L (1.627 lbs./gal) 93.3 °C (200 °F )
TIECOAT No product specified. not set not set
INTERMEDIATE Carboguard 1209 Non-Skid 226 g/L (1.886 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carbothane 134 Series 288 g/L (2.403 lbs./gal) 93.3 °C (200 °F )
Solution Notes: PPG’s Amershield VOC is CARB and SCAQMD approved.

4.7 | Hummervoll
PRIMER Hi EP Sealer 0 g/L (0 lbs./gal) 60 °C (140 °F )
TIECOAT No product specified. not set not set
INTERMEDIATE Hi EP Deck Coat 0 g/L (0 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hi EP Deck Top Coat 0 g/L (0 lbs./gal) 121.1 °C (250 °F )
Solution Notes: PPG’s Amershield VOC is CARB and SCAQMD approved.

4.7 | Hempel
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
INTERMEDIATE Hempadur Spray-Guard 35493 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
INTERMEDIATE Hempadur Spray-Guard 35490 22 g/L (0.184 lbs./gal) 140 °C (284 °F )
TOPCOAT Hempathane Series 442 - 445 g/L (3.689 - 3.714 lbs./gal) 121.1 °C (250 °F )
Solution Notes: This solution does not require a primer product.
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
4.7 | Jotun™
PRIMER Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
TIECOAT No product specified. not set not set
INTERMEDIATE Marathon 1000 GF 57 g/L (0.476 lbs./gal) 70 °C (158 °F )
TOPCOAT Hardtop XP 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hardtop AX 325 - 336 g/L (2.712 - 2.804 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

4.7 | International
PRIMER No product specified. not set not set
TIECOAT No product specified. not set not set
INTERMEDIATE Interzone 485 38 g/L (0.317 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: This solution does not require a primer product.

4.7 | Sherwin-Williams
PRIMER Macropoxy 646 FF Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
TIECOAT No product specified. not set not set
TOPCOAT Hi-Solids Polyurethane Series 100 - 340 g/L (0.835 - 2.837 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Macropoxy 646 FF Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
Solution Notes: This solution does not require a primer product.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.8 - Temporary Top Coat for Protection During Construction


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Temporary Topcoat VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1 Solvent cleaning. Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer’s data sheets
for min/max thickness per coat)
Anchor Pattern: N/A Touch Up: Use this system.
Coating System Notes: These materials to be used for temporary protection of the anti-corrosion systems during follow on construction,
transportation, and handling. The above materials are designed to give protection against a wide range of contamination that can cause
discoloration and damage due to surrounding construction activities. The application is to be performed following the minimum cure for
service of the underlying coating systems. They are to be removed upon completion of construction and prior to entry into service. These
materials are to be used for the protection of the specific manufacturer’s coating systems.
Coats Generic Classification DFT Coat Notes
TEMPORARY 10.0–12.0 mils (254–
TOPCOAT 305 µm) (Per
manufacturer’s data
sheets for min/max
thickness per coat)
Coating Solutions & Products VOC Service Temp Max
4.8 | International
TEMPORARY
Interseal 121 0 g/L (0 lbs./gal) not set
TOPCOAT
TEMPORARY
Interseal 1122 0 g/L (0 lbs./gal) not set
TOPCOAT
4.8 | Jotun™
TEMPORARY
Hardtop Peelable 0 g/L (0 lbs./gal) not set
TOPCOAT
4.8 | PPG
TEMPORARY
Aquacover Peel-Coat 0 g/L (0 lbs./gal) not set
TOPCOAT
Solution Notes: PPG’s Amershield VOC is CARB and SCAQMD approved.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

4.9 - High Temperature Linings Behind Refractory


Coating System Category: Specialty Coating Systems Coating System Type: Atmospheric
Service: Behind Refractory VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No.2) Total DFT: Per manufacturer’s product data sheet
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Material to be applied after refractory anchor installation.
Coats Generic Classification DFT Coat Notes
1ST COAT HIGH TEMPERATURE MASTIC DFT as per
Manufacturer’s Product
Data Sheet
2ND COAT IF HIGH TEMPERATURE MASTIC DFT as per
REQUIRED Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
4.9 | RAI | A
1ST COAT HT Mastic 500NFt 350 g/L (2.921 lbs./gal) 204.4 °C (400 °F )
1ST COAT HT Mastic 500NF 24 g/L (0.2 lbs./gal) 204.4 °C (400 °F )
2ND COAT IF
HT Mastic 500NFt 350 g/L (2.921 lbs./gal) 204.4 °C (400 °F )
REQUIRED
2ND COAT IF
HT Mastic 500NF 24 g/L (0.2 lbs./gal) 204.4 °C (400 °F )
REQUIRED
4.9 | RAI | B
1ST COAT Corr-FX 600 24 g/L (0.2 lbs./gal) 260 °C (500 °F )
2ND COAT IF
Corr-FX 600 24 g/L (0.2 lbs./gal) 260 °C (500 °F )
REQUIRED
4.9 | Foster
1ST COAT Chil-Lastic CP-79-Spray 340 g/L (2.837 lbs./gal) 176.7 °C (350 °F )
1ST COAT Chil-Lastic CP-79-Trowel 281 g/L (2.345 lbs./gal) 176.7 °C (350 °F )
2ND COAT IF
Chil-Lastic CP-79-Trowel 281 g/L (2.345 lbs./gal) 176.7 °C (350 °F )
REQUIRED
2ND COAT IF
Chil-Lastic CP-79-Spray 340 g/L (2.837 lbs./gal) 176.7 °C (350 °F )
REQUIRED

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 7 Subsea Coating Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

7B - NORSOK M501 System 7B - Epoxy Primer | Epoxy (Finish) ≤50°C (122°F)


Coating System Category: Subsea Coating systems Coating System Type: Subsea
Service: Subsea VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1 / SA3) Total DFT: Per manufacturer’s product data sheet
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Top coat to be approved subsea colors.
Coats Generic Classification DFT Coat Notes
PRIMER EPOXY PRIMER Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
TOPCOAT EPOXY TOPCOAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
7B | Hempel
PRIMER Quattro XO 190 g/L (1.586 lbs./gal) 50 °C (122 °F )
TOPCOAT Quattro XO 190 g/L (1.586 lbs./gal) 50 °C (122 °F )
7B | International
PRIMER Interzone 954 225 g/L (1.878 lbs./gal) 50 °C (122 °F )
TOPCOAT Interzone 954 225 g/L (1.878 lbs./gal) 50 °C (122 °F )
7B | PPG
PRIMER Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TOPCOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
7B | Jotun™
PRIMER Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
TOPCOAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
7B | Carboline
PRIMER Carboguard 890 GF 230 g/L (1.919 lbs./gal) 50 °C (122 °F )
TOPCOAT Carboguard 890 GF 230 g/L (1.919 lbs./gal) 50 °C (122 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

7C-1 - NORSOK M501 System 7C1 - Epoxy Primer | Epoxy (Finish) >50°C to ≤ 90°C (>122°F to ≤194°F)
Coating System Category: Subsea Coating systems Coating System Type: Subsea
Service: Subsea VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1 / SA3) Total DFT: Per manufacturer’s product data sheet
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Top coat to be approved subsea colors.
Coats Generic Classification DFT Coat Notes
PRIMER EPOXY PRIMER Surface profile and DFT May use Aluminum-Filled Epoxy
as per Manufacturer’s Mastic (Surface-Tolerant Primer) for
Product Data Sheet better performance if aluminum color
is acceptable.
TOPCOAT EPOXY TOPCOAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
7C-1 | International | A
PRIMER Interzone 954 225 g/L (1.878 lbs./gal) 50 °C (122 °F )
TOPCOAT Interzone 954 225 g/L (1.878 lbs./gal) 50 °C (122 °F )
7C-1 | International | B
PRIMER Intertherm 3070 290 g/L (2.42 lbs./gal) 90 °C (194 °F )
TOPCOAT Intertherm 3070 290 g/L (2.42 lbs./gal) 90 °C (194 °F )
7C-1 | Hempel
PRIMER Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
TOPCOAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
7C-1 | Jotun™
PRIMER Marathon 210 g/L (1.753 lbs./gal) 90 °C (194 °F )
TOPCOAT Marathon 210 g/L (1.753 lbs./gal) 90 °C (194 °F )
7C-1 | PPG
PRIMER Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )
TOPCOAT Amerlock 2 172 - 240 g/L (1.435 - 2.003 lbs./gal) 50 °C (122 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

7C-2 - NORSOK M501 System 7C2 - Epoxy Primer | Epoxy (Finish) 90°C to ≤150°C (194°F to 302°F)
Coating System Category: Subsea Coating systems Coating System Type: Subsea
Service: Subsea VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1 / SA3) Total DFT: Per manufacturer’s product data sheet
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Top coat to be approved subsea colors.
Coats Generic Classification DFT Coat Notes
PRIMER PRIMER Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT TOPCOAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
7C-2 | PPG
PRIMER Phenguard 930-935 315 g/L (2.629 lbs./gal) 150 °C (302 °F )
Phenguard Subsea 780 /
TOPCOAT 300 g/L (2.504 lbs./gal) 150 °C (302 °F )
Sigmaline 780
7C-2 | International
PRIMER Intertherm 3070 290 g/L (2.42 lbs./gal) 90 °C (194 °F )
TOPCOAT Intertherm 3070 290 g/L (2.42 lbs./gal) 90 °C (194 °F )
7C-2 | Hempel
PRIMER Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
TOPCOAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 8 Thin Film Linings (System DFT ≤20 mils [508 μm]) for Immersion Service

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.1 - Thin Film Linings for Freshwater Immersion Service


Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Freshwater Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.1 | PPG
Amercoat 240 / Sigmacover
1ST COAT 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
Amercoat 240 / Sigmacover
2ND COAT 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
8.1 | Sherwin-Williams
1ST COAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
2ND COAT Macropoxy 646 Series 100 - 250 g/L (0.835 - 2.086 lbs./gal) 48.9 °C (120 °F )
8.1 | Dampney
1ST COAT Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
2ND COAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

8.1 | Carboline
1ST COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
2ND COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
8.1 | International
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
8.1 | Jotun™
1ST COAT Tankguard DW 3 g/L (0.025 lbs./gal) 50 °C (122 °F )
2ND COAT Tankguard DW 3 g/L (0.025 lbs./gal) 50 °C (122 °F )
8.1 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
8.1 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.2 - Thin Film Linings for Demineralized Water or Condensate Immersion Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Demineralized Water or Condensate Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.2 | Carboline
1ST COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
8.2 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
8.2 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
8.2 | International
1ST COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
8.2 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
8.2 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
8.2 | PPG
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
1ST COAT Phenguard 930 312 - 324 g/L (2.604 - 2.704 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenguard 940 315 - 324 g/L (2.629 - 2.704 lbs./gal) 82.2 °C (180 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.3 - Thin Film Linings for NSF-Approved Potable Water Immersion Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: NSF-Approved Potable Water Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use the Linings manufacturer's recommended FDA-approved material.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.3 | International Devoe
1ST COAT Bar-Rust 233H 170 g/L (1.419 lbs./gal) 82.2 °C (180 °F )
2ND COAT Bar-Rust 233H 170 g/L (1.419 lbs./gal) 82.2 °C (180 °F )
8.3 | Jotun™
1ST COAT Tankguard 412* 40 g/L (0.334 lbs./gal) 50 °C (122 °F )
2ND COAT Tankguard 412* 40 g/L (0.334 lbs./gal) 50 °C (122 °F )
* See product note in Section 1 Product Notes

8.3 | Carboline
1ST COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
2ND COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
8.3 | Tnemec
1ST COAT Series L140 Porta-Pox Plus 98 g/L (0.818 lbs./gal) 82.2 °C (180 °F )
2ND COAT Series L140 Porta-Pox Plus 98 g/L (0.818 lbs./gal) 82.2 °C (180 °F )
8.3 | International
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
8.3 | Hempel
1ST COAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
1ST COAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
2ND COAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
2ND COAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
8.3 | PPG
1ST COAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
2ND COAT Amerlock 2 Series 153 - 240 g/L (1.277 - 2.003 lbs./gal) 60 °C (140 °F )
8.3 | Sherwin-Williams
1ST COAT Macropoxy 646 PW Series 86 - 250 g/L (0.718 - 2.086 lbs./gal) 48.9 °C (120 °F )
2ND COAT Macropoxy 646 PW Series 86 - 250 g/L (0.718 - 2.086 lbs./gal) 48.9 °C (120 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.4 - Thin Film Linings for Salt Water and Brine Immersion Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Salt Water and Brine Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film Per manufacturer’s Note: Stripe coat of welds and edges is
product data sheet required.
2ND COAT Epoxy Thin Film Per manufacturer’s
product data sheet
Coating Solutions & Products VOC Service Temp Max
8.4 | Carboline
1ST COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
2ND COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
8.4 | Sherwin-Williams
1ST COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
2ND COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
8.4 | PPG
1ST COAT Sigmacover 380 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Sigmacover 380 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigmacover 380 is an IMO Certified Ballast tank lining material.

8.4 | Dampney
1ST COAT Apexior 3 413 g/L (3.447 lbs./gal) 60 °C (140 °F )
1ST COAT Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
1ST COAT Apexior 3C 336 g/L (2.804 lbs./gal) 60 °C (140 °F )
2ND COAT Apexior 3C 336 g/L (2.804 lbs./gal) 60 °C (140 °F )
2ND COAT Apexior 3 413 g/L (3.447 lbs./gal) 60 °C (140 °F )
* See product note in Section 1 Product Notes

Solution Notes: Dampney Alvin Products Lab Metal may be used to fill pits and voids not to exceed 1/8 inch in depth.

8.4 | Jotun™
1ST COAT Jotacote HF002 306 g/L (2.554 lbs./gal) 50 °C (122 °F )
1ST COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
2ND COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
2ND COAT Jotacote HF002 306 g/L (2.554 lbs./gal) 50 °C (122 °F )
Solution Notes: Jotacote HF002 is an IMO Certified Ballast tank lining material.

8.4 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
Solution Notes: Jotacote HF002 is an IMO Certified Ballast tank lining material.

8.4 | Tnemec
1ST COAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2ND COAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Jotacote HF002 is an IMO Certified Ballast tank lining material.

8.4 | International
1ST COAT Intershield 300 Series 206 - 386 g/L (1.719 - 3.221 lbs./gal) 80 °C (176 °F )
1ST COAT Intergard 7500 188 g/L (1.569 lbs./gal) 50 °C (122 °F )
2ND COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
2ND COAT Intershield 300 Series 206 - 386 g/L (1.719 - 3.221 lbs./gal) 80 °C (176 °F )
Solution Notes: Intershield 300 Series is an IMO Certified Ballast tank lining material.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.5 - Thin Film Linings for Produced Water Immersion Service


Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Produced Water Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.5 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
8.5 | Jotun™
1ST COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
2ND COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
8.5 | Carboline
1ST COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
2ND COAT Carboguard 891 Series 119 - 214 g/L (0.993 - 1.786 lbs./gal) 65.6 °C (150 °F )
8.5 | Dampney
1ST COAT Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
2ND COAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

8.5 | PPG
1ST COAT Phenguard 930 312 - 324 g/L (2.604 - 2.704 lbs./gal) 82.2 °C (180 °F )
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Phenguard 930 312 - 324 g/L (2.604 - 2.704 lbs./gal) 82.2 °C (180 °F )
8.5 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
8.5 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
8.5 | International
1ST COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
1ST COAT Intershield 300 Series 206 - 386 g/L (1.719 - 3.221 lbs./gal) 80 °C (176 °F )
2ND COAT Intershield 300 Series 206 - 386 g/L (1.719 - 3.221 lbs./gal) 80 °C (176 °F )
2ND COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.6 - Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Crude Oil (Sweet or Sour) Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty. Note: Check final DFT with manufacturers product data sheet (PDS).
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.6 | PPG
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
1ST COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil
coats.

8.6 | International
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil
coats.

8.6 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil
coats.

8.6 | Carboline
1ST COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil
coats.

8.6 | International Devoe


1ST COAT Devchem 253 213 g/L (1.778 lbs./gal) 93.3 °C (200 °F )
2ND COAT Devchem 253 213 g/L (1.778 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil
coats.

8.6 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
Solution Notes: Check with Hempel Linings technical representative for service temperature.

8.6 | Jotun™
1ST COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
2ND COAT Penguard Universal 240 - 270 g/L (2.003 - 2.253 lbs./gal) 50 °C (122 °F )
Solution Notes: Check with Hempel Linings technical representative for service temperature.

8.6 | Sherwin-Williams
1ST COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
2ND COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
Solution Notes: Check with Hempel Linings technical representative for service temperature.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.7 - Thin Film Linings for Fuel (Low-Aromatic) Immersion Service


Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty. Note 1: Check final DFT with manufacturers PDS. Note 2: Finished product storage
tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.7 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
Solution Notes: Hempadur 85671 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | International | B
1ST COAT Enviroline 125 LV Series 48 g/L (0.401 lbs./gal) 60 °C (140 °F )
2ND COAT Enviroline 125 LV Series 48 g/L (0.401 lbs./gal) 60 °C (140 °F )
Solution Notes: Enviroline 125 LV Series is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | PPG
1ST COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigmaguard 720 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigmaguard 720 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | Carboline
1ST COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Phenoline 385 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | International | A
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
Solution Notes: Interline 850 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | Sherwin-Williams
1ST COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2ND COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
Solution Notes: Phenicon HS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.7 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
Solution Notes: Tankguard Storage is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.8 - Thin Film Linings for Fuel (High-Aromatic) Immersion Service


Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: Epoxy, Rivet and Seam
Sealer (Spray or Trowel), Polysulfide Flexible Putty. Note 1: Check final DFT with manufacturers PDS. Note 2: Finished product storage
tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges is
Manufacturer’s Product required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.8 | Carboline
1ST COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 385 235 g/L (1.961 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Phenoline 385 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | PPG
1ST COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
1ST COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Sigmaguard 720 233 - 324 g/L (1.944 - 2.704 lbs./gal) 60 °C (140 °F )
2ND COAT Amercoat 90HS 315 - 324 g/L (2.629 - 2.704 lbs./gal) 60 °C (140 °F )
Solution Notes: Sigmaguard 720 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
Solution Notes: Tankguard Storage is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | Sherwin-Williams
1ST COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
2ND COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
Solution Notes: Phenicon HS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | International | B
1ST COAT Enviroline 125 LV Series 48 g/L (0.401 lbs./gal) 60 °C (140 °F )
2ND COAT Enviroline 125 LV Series 48 g/L (0.401 lbs./gal) 60 °C (140 °F )
Solution Notes: Enviroline 125 LV Series is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | Tnemec
1ST COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
2ND COAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
Solution Notes: Enviroline 125 LV Series is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
Solution Notes: Hempadur 85671 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

8.8 | International | A
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
Solution Notes: Interline 850 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.10 - Thin Film Linings for Acetone Immersion Service


Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Acetone Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer’s data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: DO NOT USE seam sealer or putty in this service. For alternatives, consult one of CTC's coating specialists. Note:
Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.10 | Sherwin-Williams
SINGLE COAT Zinc Clad II HS Series 320 - 500 g/L (2.671 - 4.173 lbs./gal) 40 °C (104 °F )
8.10 | International
SINGLE COAT Interzinc 22 Series 290 - 490 g/L (2.42 - 4.089 lbs./gal) 40 °C (104 °F )
8.10 | Tnemec
SINGLE COAT Series 90E-92 Tneme-Zinc 473 - 500 g/L (3.947 - 4.173 lbs./gal) 40 °C (104 °F )
8.10 | PPG
SINGLE COAT Dimetcote 9 Series 324 - 480 g/L (2.704 - 4.006 lbs./gal) 40 °C (104 °F )
SINGLE COAT Sigmaguard 750 324 - 480 g/L (2.704 - 4.006 lbs./gal) 60 °C (140 °F )
8.10 | Jotun™
SINGLE COAT Tankguard Zinc 463 g/L (3.864 lbs./gal) 40 °C (104 °F )
8.10 | Hempel
SINGLE COAT Galvosil 15680 320 - 435 g/L (2.671 - 3.63 lbs./gal) 40 °C (104 °F )
SINGLE COAT Galvosil 1570M (Methanol) 320 - 435 g/L (2.671 - 3.63 lbs./gal) 35 °C (95 °F )
8.10 | Carboline
SINGLE COAT Carbozinc 11 Series 264 - 515 g/L (2.203 - 4.298 lbs./gal) 40 °C (104 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.11 - Thin Film Linings for Ethyl & Methyl Alcohol Immersion Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Ethyl & Methyl Alcohol Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: DO NOT USE seam sealer or putty in this service. For alternatives, consult one of CTC's coating specialists.Note:
Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges
Manufacturer’s Product of non-IOZ materials is required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.11 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
1ST COAT Tankguard Plus (Methanol) 300 g/L (2.504 lbs./gal) 60 °C (140 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Plus (Methanol) 300 g/L (2.504 lbs./gal) 60 °C (140 °F )
8.11 | Carboline
1ST COAT Phenoline 353 LTE 197 g/L (1.644 lbs./gal) 48.9 °C (120 °F )
2ND COAT Phenoline 353 LTE 197 g/L (1.644 lbs./gal) 48.9 °C (120 °F )
8.11 | International
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
8.11 | PPG
1ST COAT Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
1ST COAT Sigmaguard 750 324 - 480 g/L (2.704 - 4.006 lbs./gal) 60 °C (140 °F )
2ND COAT Dimetcote 9 / Sigmazinc 9 480 g/L (4.006 lbs./gal) 60 °C (140 °F )
2ND COAT Sigmaguard 750 324 - 480 g/L (2.704 - 4.006 lbs./gal) 60 °C (140 °F )
8.11 | Sherwin-Williams
1ST COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
2ND COAT Phenicon HS 250 g/L (2.086 lbs./gal) 71.1 °C (160 °F )
8.11 | Hempel
1ST COAT Galvosil 1570M (Methanol) 320 - 435 g/L (2.671 - 3.63 lbs./gal) 35 °C (95 °F )
1ST COAT Galvosil 15680 320 - 435 g/L (2.671 - 3.63 lbs./gal) 40 °C (104 °F )
1ST COAT Hempadur 35760 (Ethanol) 0 g/L (0 lbs./gal) 35 °C (95 °F )
2ND COAT Hempadur 35760 (Ethanol) 0 g/L (0 lbs./gal) 35 °C (95 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

8.12 - Thin Film Linings for Rich and Lean Mono-Ethylene-Glycol (MEG) Service
Coating System Category: Thin Film Linings (System DFT ≤20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Mono-Ethylene-Glycol (MEG) VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's data sheets
metal blast cleanliness. for min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note 1: Lean (Pure/water free) and Rich (with water)
Coats Generic Classification DFT Coat Notes
1ST COAT Epoxy Thin Film DFT as per Note: Stripe coat of welds and edges
Manufacturer’s Product of non-IOZ materials is required.
Data Sheet
2ND COAT Epoxy Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
8.12 | Carboline
1ST COAT Phenoline 353 206 - 244 g/L (1.719 - 2.036 lbs./gal) 37.8 °C (100 °F )
2ND COAT Phenoline 353 206 - 244 g/L (1.719 - 2.036 lbs./gal) 37.8 °C (100 °F )
8.12 | International | B
1ST COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
2ND COAT Interline 850 225 g/L (1.878 lbs./gal) 60 °C (140 °F )
8.12 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
8.12 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
8.12 | International | A
1ST COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 9 Thick Film Linings (System DFT >20 mils [508 μm]) for Immersion Service

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.1 - Thick Film Linings for Freshwater Immersion Service


Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Freshwater Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Polyester, Isophthalic, Polysulfide Flexible Putty. Note: The most efficient way is single coat thick film.
Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.1 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.1 | Carboline
SINGLE COAT Plasite 4500 Series* 0 - 3 g/L (0 - 0.025 lbs./gal) 65.6 °C (150 °F )
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.1 | Tnemec
SINGLE COAT Series 436 Perma-Shield FR 38 g/L (0.317 lbs./gal) 85 °C (185 °F )
9.1 | Sherwin-Williams
SINGLE COAT Fast Clad 105 ER 100 g/L (0.835 lbs./gal) 71.1 °C (160 °F )
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
9.1 | International
SINGLE COAT Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
9.1 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
9.1 | PPG
SINGLE COAT Sigmashield 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
SINGLE COAT Amercoat 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.2 - Thick Film Linings for Demineralized Water or Condensate Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Demineralized Water or Condensate Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.2 | Sherwin-Williams
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Nova-Plate 360 15 g/L (0.125 lbs./gal) 93.3 °C (200 °F )
9.2 | Carboline
SINGLE COAT Plasite 4500 Series* 0 - 3 g/L (0 - 0.025 lbs./gal) 65.6 °C (150 °F )
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.2 | Tnemec
SINGLE COAT Series 436 Perma-Shield FR 38 g/L (0.317 lbs./gal) 85 °C (185 °F )
9.2 | PPG
SINGLE COAT Amercoat 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
SINGLE COAT Sigmashield 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
9.2 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.2 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
9.2 | International
SINGLE COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.3 - Thick Film Linings for NSF-Approved Potable Water Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: NSF-Approved Potable Water Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.3 | PPG
SINGLE COAT Novaguard 810 3 - 97 g/L (0.025 - 0.81 lbs./gal) 60 °C (140 °F )
SINGLE COAT Sigmaguard CSF 585 3 - 97 g/L (0.025 - 0.81 lbs./gal) 60 °C (140 °F )
9.3 | Hempel
SINGLE COAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
SINGLE COAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
9.3 | Carboline
SINGLE COAT Plasite 4500 Series* 0 - 3 g/L (0 - 0.025 lbs./gal) 65.6 °C (150 °F )
* See product note in Section 1 Product Notes

9.3 | Jotun™
SINGLE COAT Tankguard DW 3 g/L (0.025 lbs./gal) 50 °C (122 °F )
9.3 | Tnemec
SINGLE COAT Series FC22 Epoxoline 5 g/L (0.042 lbs./gal) 82.2 °C (180 °F )
9.3 | International
SINGLE COAT Interline 975P Series 0 g/L (0 lbs./gal) 60 °C (140 °F )
9.3 | Sherwin-Williams
SINGLE COAT Sherplate PW 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.4 - Thick Film Linings for Salt Water and Brine Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Salt Water and Brine Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.4 | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.4 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
9.4 | International
SINGLE COAT Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
9.4 | PPG
SINGLE COAT Sigmashield 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
SINGLE COAT Amercoat 880 GF 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
9.4 | Sherwin-Williams
SINGLE COAT Fast Clad 105 ER 100 g/L (0.835 lbs./gal) 71.1 °C (160 °F )
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
9.4 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.4 | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.5 - Thick Film Linings for Produced Water Immersion Service


Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Produced Water Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: These materials can be used in a two-coat system for abrasion
resistant exterior buried pipe service. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.5 | Jotun™
SINGLE COAT Tankguard SF 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
9.5 | International
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
9.5 | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.5 | Sherwin-Williams
SINGLE COAT Nova-Plate 360 15 g/L (0.125 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
9.5 | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.5 | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.5 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.6 - Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Crude Oil (Sweet or Sour) Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.6 | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.6 | Sherwin-Williams
SINGLE COAT Fast Clad 105 ER 100 g/L (0.835 lbs./gal) 71.1 °C (160 °F )
SINGLE COAT Nova-Plate 360 15 g/L (0.125 lbs./gal) 93.3 °C (200 °F )
9.6 | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.6 | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.6 | International
SINGLE COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
9.6 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
SINGLE COAT Tankguard SF 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
9.6 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.7 - Thick Film Linings for Fuel (Low Aromatic) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: Finished product storage tanks such as aviation fuel have color
restrictions. Exposed color should be yellow or white. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per Manufacturer’s
Product Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.7 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.7 | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
SINGLE COAT Fast Clad 105 ER 100 g/L (0.835 lbs./gal) 71.1 °C (160 °F )
Solution Notes: Fast Clad 105 ER and Dura-Plate UHS are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.7 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
SINGLE COAT Tankguard SF 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Fast Clad 105 ER and Dura-Plate UHS are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.7 | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
SINGLE COAT Amercoat 242HB 144 g/L (1.202 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.7 | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.7 | International
SINGLE COAT Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.7 | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.8 - Thick Film Linings for Fuel (High Aromatic) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: Finished product storage tanks such as aviation fuel have color
restrictions. Exposed color should be yellow or white. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per Manufacturer’s
Product Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.8 | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.8 | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
SINGLE COAT Fast Clad 105 ER 100 g/L (0.835 lbs./gal) 71.1 °C (160 °F )
Solution Notes: Fast Clad 105 ER and Dura-Plate UHS are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.8 | International
SINGLE COAT Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.8 | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.8 | Jotun™
SINGLE COAT Marathon Series 210 g/L (1.753 lbs./gal) 70 °C (158 °F )
SINGLE COAT Tankguard SF 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.8 | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
SINGLE COAT Amercoat 242HB 144 g/L (1.202 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.8 | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.12 - Thick Film Linings for Rich and Lean Mono-Ethylene-Glycol (MEG) Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Mono-Ethylene-Glycol (MEG) VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Lean (Pure/water free) and
Rich (with water)
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.12 | International
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
SINGLE COAT Enviroline 405HTR 24 g/L (0.2 lbs./gal) 93.3 °C (200 °F )
9.12 | Carboline
SINGLE COAT Plasite 4550 HT 17 g/L (0.142 lbs./gal) 65.6 °C (150 °F )
9.12 | Sherwin-Williams
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Nova-Plate 360 15 g/L (0.125 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 10 Matt Reinforced Linings for Immersion Service

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.1 - Matt-Reinforced Linings for Freshwater Immersion Service


Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Freshwater Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.1 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
10.1 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.1 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.1 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.1 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.1 | Sherwin-Williams
LAMINATE &
Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
RESIN LAYER
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.1 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.2 - Matt-Reinforced Linings for Demineralized Water or Condensate Immersion Service


Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Demineralized Water or Condensate Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.2 | Sherwin-Williams
LAMINATE &
Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
RESIN LAYER
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.2 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.2 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.2 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
10.2 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.2 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.2 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.4 - Matt-Reinforced Linings for Salt Water and Brine Immersion Service
Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Salt Water and Brine Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.4 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
10.4 | Sherwin-Williams
LAMINATE & MagnaPlate Vinyl Ester
250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
RESIN LAYER Laminate
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.4 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.4 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.4 | Jotun™

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.4 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.4 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.5 - Matt-Reinforced Linings for Produced Water Immersion Service


Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Produced Water Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.5 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.5 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.5 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.5 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.5 | Sherwin-Williams
LAMINATE &
Corobond Vinyl Ester Primer 275 g/L (2.295 lbs./gal) 93.3 °C (200 °F )
RESIN LAYER
MagnaPlate Vinyl Ester
TIECOAT RESIN 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
Laminate
MagnaPlate Vinyl Ester
TOPCOAT RESIN 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
Laminate
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.5 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.5 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.6 - Matt-Reinforced Linings for Crude Oil (Sweet or Sour) Immersion Service
Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Crude Oil (Sweet or Sour) Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.6 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
10.6 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.6 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.6 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.6 | International | B

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.6 | Sherwin-Williams
LAMINATE &
Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
RESIN LAYER
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.6 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.7 - Matt-Reinforced Linings for Fuel (Low Aromatic) Immersion Service


Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.7 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.7 | PPG
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.7 | Sherwin-Williams
LAMINATE &
Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
RESIN LAYER
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.7 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.7 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.7 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.7 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

10.8 - Matt-Reinforced Linings for Fuel (High Aromatic) Immersion Service


Coating System Category: Matt Reinforced Linings for Coating System Type: Internal Vessel Linings
Immersion Service
Service: Fuel Immersion VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: Per manufacturer’s product data sheet
metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: If seam sealant or putty is required, use brands from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty. Note 1: Consult CTC Coating/Lining SME as temperatures may vary depending on service. Note 2.
Coating DFTs of each layer and final system DFT shall be as per product data sheet.
Coats Generic Classification DFT Coat Notes
LAMINATE & RESIN Laminate DFT as per Alternate layers of resin and 1.5 oz.
LAYER Manufacturer’s Product glass mat to build 100.0 mils (2540
Data Sheet um) of laminate. Glass-to-resin ratio in
the laminate should be 25/75.
TIECOAT RESIN Laminate DFT as per Apply surface veil and resin to
Manufacturer’s Product laminate to build 10.0 mil (254 um)
Data Sheet tiecoat.
TOPCOAT RESIN Laminate DFT as per Some top coats may be a 10-mil (254
Manufacturer’s Product um) thick wax coat (resin mixed with
Data Sheet wax) as a topcoat. See manufacturer’s
data sheets for resin-to-wax ratio.
Coating Solutions & Products VOC Service Temp Max
10.8 | International | B
LAMINATE &
Enviroline 376 Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 82.2 °C (180 °F )
RESIN LAYER
TIECOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
TOPCOAT RESIN Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.8 | Carboline
LAMINATE &
Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Carboguard 695 CLR 7 g/L (0.058 lbs./gal) 60 °C (140 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.8 | Jotun™
LAMINATE &
Chemclear not set 85 °C (185 °F )
RESIN LAYER
TIECOAT RESIN Chemclear not set 85 °C (185 °F )
TOPCOAT RESIN Chemclear not set 85 °C (185 °F )
Solution Notes: 1. Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT). 2. Enviroline 376F60 is certified for Aviation fuel storage as per EI-1541. Color to be cream
or white.

10.8 | PPG
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
LAMINATE &
Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
TOPCOAT RESIN Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.8 | Sherwin-Williams
LAMINATE &
Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
RESIN LAYER
TIECOAT RESIN Dura-Plate UHS Clear 100 g/L (0.835 lbs./gal) 48.9 °C (120 °F )
TOPCOAT RESIN Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

10.8 | International | A
LAMINATE &
Interline 985 0 g/L (0 lbs./gal) 60 °C (140 °F )
RESIN LAYER
TIECOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
TOPCOAT RESIN Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

10.8 | Hempel
LAMINATE &
Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
RESIN LAYER
TIECOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
TOPCOAT RESIN Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Laminate & Resin Layer: (10-20 mils [254-508 um] DFT); Tiecoat Resin: (10-20 mils [254-508 um] DFT); Topcoat
Resin: (60-80 mils [1524-2032 um] DFT).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 11 High-Temperature/High-Pressure Linings Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.2 - Demineralized Water or Condensate Linings Resistant to Temperature Gradients of 50°F (10°C) & Compatible with
Cathodic Protection
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Demineralized Water or Condensate Immersion with VOC Category: Standard
Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 8.0–12.0 mils (203–305 um) (Per manufacturer’s data sheets
metal blast cleanliness. for number of coats and min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of
the steel shell. Example: an insulated tank would have 0°F temperature gradient. All materials must have passed Chevron CTC’s steam out
test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing prior to
being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.2 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.2 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
11.2 | PPG
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
11.2 | International
1ST COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
1ST COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
11.2 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

11.2 | Belzona
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
1ST COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
2ND COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
* See product note in Section 1 Product Notes

11.2 | Sherwin-Williams

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.4 - Salt Water & Brine Service Linings Resistant to Temperature Gradients of 50°F (10°C) & Compatible with Cathodic
Protection
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Salt Water and Brine with Temperature Gradients VOC Category: Standard
and Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of
the steel shell. Example: an insulated tank would have 0°F temperature gradient. All materials must have passed Chevron CTC’s steam out
test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing prior to
being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.4 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.4 | Hempel
1ST COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
* See product note in Section 1 Product Notes

11.4 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

11.4 | Belzona
1ST COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
2ND COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
* See product note in Section 1 Product Notes

11.4 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
11.4 | PPG

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
11.4 | International Devoe
1ST COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
2ND COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
11.4 | International
1ST COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.4.2 - Salt Water & Brine High Temperature/High Pressure Service Linings Resistant to Temperatures to 180°F (82°C),
Pressures of 1000 PSI (7 MPa)
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Salt Water and Brine with High Temperature VOC Category: Standard
Gradients, High Pressure, and Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: For high pressure service such as high-pressure separators. All materials must have passed Chevron CTC’s steam
out test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing
prior to being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.4.2 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.4.2 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
11.4.2 | International
1ST COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
11.4.2 | Hempel
1ST COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
* See product note in Section 1 Product Notes

11.4.2 | PPG
1ST COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
* See product note in Section 1 Product Notes

11.4.2 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
11.4.2 | Belzona
1ST COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
2ND COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.5 - Produced Water Service Linings Resistant to Temperature Gradients of 50°F (10°C) & Compatible with Cathodic
Protection
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Produced Water with Temperature Gradients and VOC Category: Standard
Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of
the steel shell. Example: an insulated tank would have 0°F temperature gradient. All materials must have passed Chevron CTC’s steam out
test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing prior to
being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2nd COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.5 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
1ST COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
2nd COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2nd COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
* See product note in Section 1 Product Notes

11.5 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2nd COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

11.5 | PPG
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2nd COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
11.5 | Belzona
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
1ST COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
2nd COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2nd COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
* See product note in Section 1 Product Notes

11.5 | International Devoe


1ST COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
2nd COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
11.5 | International

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
1ST COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
2nd COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
11.5 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2nd COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.5 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2nd COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.5.2 - Produced Water High Temperature/High Pressure Service Linings Resistant to Temperatures to 180°F (82°C),
Pressures of 1000 PSI (7MPa)
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Produced Water with High Temperature Gradients, VOC Category: Standard
High Pressure, and Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: For high pressure service such as high-pressure separators. All materials must have passed Chevron CTC’s steam
out test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing
prior to being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.5.2 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.5.2 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

11.5.2 | PPG
1ST COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
* See product note in Section 1 Product Notes

11.5.2 | International
1ST COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
Solution Notes: This product is a single coat application.

11.5.2 | Hempel
1ST COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
* See product note in Section 1 Product Notes

Solution Notes: This product is a single coat application.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
11.5.2 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
Solution Notes: This product is a single coat application.

11.5.2 | Belzona
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
1ST COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
2ND COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 5891 2 g/L (0.017 lbs./gal) 90 °C (194 °F )
* See product note in Section 1 Product Notes

Solution Notes: This product is a single coat application.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.6 - Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature Gradients of 50°F (10°C) & Compatible with Cathodic
Protection
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Crude Oil Service (Sweet or Sour) with Temperature VOC Category: Standard
Gradients and Cathodic Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of
the steel shell. Example: an insulated tank would have 0°F temperature gradient. All materials must have passed Chevron CTC’s steam out
test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing prior to
being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.6 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
11.6 | International
1ST COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
2ND COAT Interline 994 290 g/L (2.42 lbs./gal) 95 °C (203 °F )
11.6 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.6 | International Devoe
1ST COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
2ND COAT Devchem 256 319 g/L (2.662 lbs./gal) 93.3 °C (200 °F )
11.6 | PPG
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
1ST COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
11.6 | Belzona
1ST COAT 1523* 9 g/L (0.075 lbs./gal) 140 °C (284 °F )
1ST COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 1523* 9 g/L (0.075 lbs./gal) 140 °C (284 °F )
2ND COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
2ND COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
11.6 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
11.6 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

11.6.2 - Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Linings Resistant to Temperatures to 180°F (82°C),
Pressures of 1000 PSI (7MPa)
Coating System Category: High-Temperature/High-Pressure Coating System Type: Internal Vessel Linings
Linings Systems
Service: Crude Oil Service (Sweet or Sour) with High VOC Category: Standard
Temperature Gradients, High Pressure, and Cathodic
Protection
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: (Per manufacturer’s data sheets for number of coats and
metal blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: For high pressure service such as high-pressure separators. All materials must have passed Chevron CTC’s steam
out test protocol. Note: Wet H2S service lining accepted brands are specified in COM-SU-5014. They have undergone thorough testing
prior to being accepted for this service.
Coats Generic Classification DFT Coat Notes
1ST COAT DFT as per
Manufacturer’s Product
Data Sheet
PRIMER DFT as per These coatings are normally self-
Manufacturer’s Product priming; but if a primer is required,
Data Sheet use the chosen manufacturer’s
recommendation.
2ND COAT DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
11.6.2 | Jotun™
1ST COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
2ND COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
11.6.2 | PPG
1ST COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
1ST COAT Phenguard 930 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Phenguard 940 Series 315 - 410 g/L (2.629 - 3.422 lbs./gal) 87.8 °C (190 °F )
2ND COAT Amercoat 91* 410 g/L (3.422 lbs./gal) 93.3 °C (200 °F )
* See product note in Section 1 Product Notes

11.6.2 | Carboline
1ST COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
2ND COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

11.6.2 | Sherwin-Williams
1ST COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
2ND COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
11.6.2 | International
1ST COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
Solution Notes: This product is a single coat application.

11.6.2 | Belzona
1ST COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
1ST COAT 1593 (Trowel)* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
1ST COAT 1523* 9 g/L (0.075 lbs./gal) 140 °C (284 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
2ND COAT 1593* 11 g/L (0.092 lbs./gal) 160 °C (320 °F )
2ND COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
2ND COAT 1523* 9 g/L (0.075 lbs./gal) 140 °C (284 °F )
* See product note in Section 1 Product Notes

Solution Notes: This product is a single coat application.

11.6.2 | Hempel
1ST COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
1ST COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
2ND COAT Hempadur 35900* 0 g/L (0 lbs./gal) 90 °C (194 °F )
2ND COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )
* See product note in Section 1 Product Notes

Solution Notes: This product is a single coat application.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 12 Coatings Under Insulation

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.1 - Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Carbon Steel Temperatures -50°F to 400°F (-46°C to
204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Standard
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: (Per manufacturer’s data sheets for number of coats and
white blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note 1: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy DFT as per Manufacturer’s These coatings contain epoxy and
Product Data Sheet epoxy phenolic resins.
TOPCOAT Epoxy DFT as per Manufacturer’s These coatings contain epoxy and
Product Data Sheet epoxy phenolic resins.
Coating Solutions & Products VOC Service Temp Max
12.1 | Jotun™
PRIMER Jotatemp 250 270 g/L (2.253 lbs./gal) 210 °C (410 °F )
TOPCOAT Jotatemp 250 270 g/L (2.253 lbs./gal) 210 °C (410 °F )
12.1 | PPG
PRIMER SigmaTherm 230 84 - 329 g/L (0.701 - 2.746 lbs./gal) 230 °C (446 °F )
PRIMER Amerlock 2 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 218.3 °C (425 °F )
TOPCOAT SigmaTherm 230 84 - 329 g/L (0.701 - 2.746 lbs./gal) 230 °C (446 °F )
TOPCOAT Amerlock 2 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 218.3 °C (425 °F )
12.1 | Dampney
PRIMER Thurmalox 218* 263 g/L (2.195 lbs./gal) 232.2 °C (450 °F )
PRIMER Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Thurmalox 219 312 g/L (2.604 lbs./gal) 232.2 °C (450 °F )
* See product note in Section 1 Product Notes

12.1 | International | A
PRIMER Intertherm 228HS 326 g/L (2.721 lbs./gal) 230 °C (446 °F )
TOPCOAT Intertherm 228HS 326 g/L (2.721 lbs./gal) 230 °C (446 °F )
12.1 | Carboline | A
PRIMER Phenoline 187 VOC 119 g/L (0.993 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Phenoline 187 VOC 119 g/L (0.993 lbs./gal) 204.4 °C (400 °F )
12.1 | Sherwin-Williams
PRIMER Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
TOPCOAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
12.1 | Carboline | B
PRIMER Thermaline 400-450 Series 250 - 312 g/L (2.086 - 2.604 lbs./gal) 218.3 °C (425 °F )
TOPCOAT Thermaline 400-450 Series 250 - 312 g/L (2.086 - 2.604 lbs./gal) 218.3 °C (425 °F )
12.1 | Hempel
PRIMER Hempadur 45703 253 g/L (2.111 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Hempadur 45703 253 g/L (2.111 lbs./gal) 204.4 °C (400 °F )
12.1 | International | B
PRIMER Interbond 2340UPC* 390 g/L (3.255 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Interbond 2340UPC* 390 g/L (3.255 lbs./gal) 204.4 °C (400 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.1A - Under Insulation Single Coat Flexible Ceramic for Continuous or Cyclic Carbon Steel Temperatures -50°F to 400°F (-
46°C to 204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Standard
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP6 (NACE No. 3) (ISO SA 2.5). Total DFT: (Per manufacturer’s data sheets for min/max thicknesses)
Commercial Blast Cleaning. Water Jet cleaning as per
SSPC/NACE WJ-1. Steel surface shall be allowed to rust
bloom, prior to application of EON Coat.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: This material is a single coat application designed for use on large even expanses of carbon steel such as
tanks, columns and piping in non-confined areas. Application works best over clean mildly rust bloomed carbon steel devoid of any mill
scale or old coating materials.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Epoxy DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.1A | EonCoat
EonCoat (High
SINGLE COAT 0 g/L (0 lbs./gal) 204.4 °C (400 °F )
Temperature/CUI)*
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.4 - Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Stainless Steel Temperatures -50°F to 400°F (-46°C to
204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Standard
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3). Brush off Total DFT: (Per manufacturer’s data sheets for number of coats and
blast cleaning/solvent wipe. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
TOPCOAT Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.4 | PPG
PRIMER Amerlock 2 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 218.3 °C (425 °F )
PRIMER Amerlock 400 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 204.4 °C (400 °F )
PRIMER SigmaTherm 230 84 - 329 g/L (0.701 - 2.746 lbs./gal) 230 °C (446 °F )
TOPCOAT SigmaTherm 230 84 - 329 g/L (0.701 - 2.746 lbs./gal) 230 °C (446 °F )
TOPCOAT Amerlock 400 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Amerlock 2 GF 84 - 329 g/L (0.701 - 2.746 lbs./gal) 218.3 °C (425 °F )
12.4 | Carboline | A
PRIMER Phenoline 187 VOC 119 g/L (0.993 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Phenoline 187 VOC 119 g/L (0.993 lbs./gal) 204.4 °C (400 °F )
12.4 | Hempel
PRIMER Hempadur 45703 253 g/L (2.111 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Hempadur 45703 253 g/L (2.111 lbs./gal) 204.4 °C (400 °F )
12.4 | Jotun™
PRIMER Jotatemp 250 270 g/L (2.253 lbs./gal) 210 °C (410 °F )
TOPCOAT Jotatemp 250 270 g/L (2.253 lbs./gal) 210 °C (410 °F )
12.4 | Dampney
PRIMER Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
PRIMER Thurmalox 218* 263 g/L (2.195 lbs./gal) 232.2 °C (450 °F )
TOPCOAT Thurmalox 219 312 g/L (2.604 lbs./gal) 232.2 °C (450 °F )
TOPCOAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

12.4 | Sherwin-Williams
PRIMER Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
TOPCOAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
12.4 | Carboline | B
PRIMER Thermaline 400-450 Series 250 - 312 g/L (2.086 - 2.604 lbs./gal) 218.3 °C (425 °F )
TOPCOAT Thermaline 400-450 Series 250 - 312 g/L (2.086 - 2.604 lbs./gal) 218.3 °C (425 °F )
12.4 | International | A
PRIMER Intertherm 228HS 326 g/L (2.721 lbs./gal) 230 °C (446 °F )
TOPCOAT Intertherm 228HS 326 g/L (2.721 lbs./gal) 230 °C (446 °F )
12.4 | International | B
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Interbond 2340UPC* 390 g/L (3.255 lbs./gal) 204.4 °C (400 °F )
TOPCOAT Interbond 2340UPC* 390 g/L (3.255 lbs./gal) 204.4 °C (400 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.7 - Under Insulation Thin Film Inorganic Coatings for Carbon Steel or Stainless Steel Temperatures Above 400°F (204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Standard
Temperatures Above 400°F (204°C)
IOGP S-715 System:
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) (SA Total DFT: (Per manufacturer’s data sheets for number of coats and
3). Brush off blast cleaning/solvent wipe. Carbon Steel: SSPC- min/max thickness per coat.)
SP1/SP10 (NACE No. 2) (SA 2.5). Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Inorganic Coating - Thin Film DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Inorganic Coating - Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.7 | International | A
PRIMER Intertherm 751 CSA 420 g/L (3.505 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Intertherm 751 CSA 420 g/L (3.505 lbs./gal) 398.9 °C (750 °F )
12.7 | Dampney
PRIMER Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7 | Tnemec
PRIMER Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )
12.7 | Jotun™
PRIMER Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
12.7 | Sherwin-Williams
PRIMER Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
12.7 | PPG
PRIMER Hi-Temp 900 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
PRIMER Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Hi-Temp 900 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7 | Carboline
PRIMER Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7 | International | B
PRIMER Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7 | Hempel
PRIMER Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.8 - Under Insulation Thin Film Inorganic Coatings for Stainless Steel Temperatures Cryogenic -298°F to 750°F (-183°C to
399°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Standard
Temperatures -298°F to 750°F (-183°C to 399°C)
IOGP S-715 System:
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) (SA Total DFT: (Per manufacturer’s data sheets for number of coats and
3). Brush off blast cleaning/solvent wipe. Carbon Steel: SSPC- min/max thickness per coat.)
SP1/SP10 (NACE No. 2) (SA 2.5). Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Organic / Inorganic Coating - DFT as per
Thin Film Manufacturer’s Product
Data Sheet
TOPCOAT Organic / Inorganic Coating - DFT as per
Thin Film Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.8 | PPG
PRIMER Hi-Temp 900 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
PRIMER Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Hi-Temp 900 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.8 | Dampney
PRIMER Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.8 | Jotun™
PRIMER Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
12.8 | International | A
PRIMER Intertherm 751 CSA 420 g/L (3.505 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Intertherm 751 CSA 420 g/L (3.505 lbs./gal) 398.9 °C (750 °F )
12.8 | Tnemec
PRIMER Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )
12.8 | Carboline
PRIMER Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.8 | International | B
PRIMER Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.8 | Sherwin-Williams
PRIMER Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
12.8 | Hempel
PRIMER Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 13 Rivet and Seam Sealers

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

13.1 - Rivet and Seam Sealer – Epoxy (Spray)


Coating System Category: Rivet and Seam Sealers Coating System Type: Rivet and Seam Sealers
Service: Rivet and Seam Sealers VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: See product data sheet.
white blast cleanliness.
Anchor Pattern: 2.0–3.0 mils (51–76 um) Touch Up: Use the same material.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
SINGLE COAT Epoxy Rivet and Seam Sealer DFT as per
(Spray) Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
13.1 | International
SINGLE COAT Interline 399 340 g/L (2.837 lbs./gal) 95 °C (203 °F )
13.1 | PPG
SINGLE COAT Amercoat 114A 4 g/L (0.033 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Sigmaguard CSF 650 120 g/L (1.001 lbs./gal) 82.2 °C (180 °F )
13.1 | Belzona
SINGLE COAT 1391S (Spray) 20 g/L (0.167 lbs./gal) 110 °C (230 °F )
13.1 | Carboline
SINGLE COAT Phenoline 1205* 255 g/L (2.128 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

13.1 | Jotun™
SINGLE COAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
13.1 | Sherwin-Williams
SINGLE COAT Epo-Phen FF 250 g/L (2.086 lbs./gal) 98.9 °C (210 °F )
13.1 | International Devoe
SINGLE COAT Devchem 253 213 g/L (1.778 lbs./gal) 93.3 °C (200 °F )
13.1 | Hempel
SINGLE COAT Hempadur 85671 320 g/L (2.671 lbs./gal) 95 °C (203 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

13.2 - Rivet and Seam Sealer – Epoxy (Trowel)


Coating System Category: Rivet and Seam Sealers Coating System Type: Rivet and Seam Sealers
Service: Rivet and Seam Sealers VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: See product data sheet.
white blast cleanliness.
Anchor Pattern: 2.0–3.0 mils (51–76 um) Touch Up: Use the same material.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
SINGLE COAT Epoxy Rivet and Seam Sealer DFT as per
(Trowel) Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
13.2 | Hempel
SINGLE COAT Epoxy Filler 35250 10 g/L (0.083 lbs./gal) 140 °C (284 °F )
13.2 | PPG
SINGLE COAT Amercoat 114A 4 g/L (0.033 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Sigmaguard CSF 650 120 g/L (1.001 lbs./gal) 82.2 °C (180 °F )
13.2 | Sherwin-Williams
SINGLE COAT Steel Seam FT-910 100 g/L (0.835 lbs./gal) 65.6 °C (150 °F )
13.2 | International
SINGLE COAT Enviroline B-Flex 9400 Series 32 g/L (0.267 lbs./gal) 71.1 °C (160 °F )
13.2 | Carboline
SINGLE COAT Carboguard 501 0 g/L (0 lbs./gal) 93.3 °C (200 °F )
13.2 | Tnemec
SINGLE COAT Series 351 Tank Armor 32 g/L (0.267 lbs./gal) 82.2 °C (180 °F )
13.2 | Jotun™
SINGLE COAT Epoxy Filler 0 g/L (0 lbs./gal) 82.2 °C (180 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

13.3 - Rivet and Seam Sealer - Polyester/Vinyl Ester


Coating System Category: Rivet and Seam Sealers Coating System Type: Rivet and Seam Sealers
Service: Rivet and Seam Sealers VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: See product data sheet.
white blast cleanliness.
Anchor Pattern: 2.0–3.0 mils (51–76 um) Touch Up: Use the same material.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
SINGLE COAT Polyester-Isophthalic Rivet and DFT as per
Seam Sealer (Spray) Manufacturer’s Product
Data Sheet
SINGLE COAT Polyester-Isophthalic Rivet and DFT as per
Seam Sealer (Trowel) Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
13.3 | Carboline
SINGLE COAT Plasite 941* 0 g/L (0 lbs./gal) not set
* See product note in Section 1 Product Notes

13.3 | Jotun™
SINGLE COAT Baltoflake (Spray)* 80 g/L (0.668 lbs./gal) not set
* See product note in Section 1 Product Notes

13.3 | Sherwin-Williams
SINGLE COAT Polyglass Putty* 0 g/L (0 lbs./gal) 65.6 °C (150 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

13.5 - Flexible Putty


Coating System Category: Rivet and Seam Sealers Coating System Type: Rivet and Seam Sealers
Service: Rivet and Seam Sealers VOC Category: Standard
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: See product data sheet.
white blast cleanliness.
Anchor Pattern: 2.0–3.0 mils (51–76 um) Touch Up: Use the same material.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
SINGLE COAT Flexible Putty DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
13.5 | International
SINGLE COAT Enviroline B-Flex 9400 Series 32 g/L (0.267 lbs./gal) 71.1 °C (160 °F )
13.5 | Carboline
SINGLE COAT Carboguard 163 0 g/L (0 lbs./gal) 71.1 °C (160 °F )
13.5 | ViscoTaq
SINGLE COAT ViscoPaste 0 g/L (0 lbs./gal) 71.1 °C (160 °F )
13.5 | PPG
SINGLE COAT RapidSeal 650 0 g/L (0 lbs./gal) 71.1 °C (160 °F )
13.5 | PolySpec
SINGLE COAT Thiokol 2282 0 g/L (0 lbs./gal) 82.2 °C (180 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 20 Concrete Coatings

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

20.1 - Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Mild/Moderate Physical Abuse, Intermittent &
Continuous Exposure
Coating System Category: Concrete Coatings Coating System Type: Coatings for Concrete
Service: Concrete - Moderate Physical Abuse VOC Category: Standard
IOGP S-715 System:
Surface Prep: Follow manufacturer’s recommendation. Total DFT: Varies with manufacturer.
Anchor Pattern: N/A Touch Up: Manufacturer’s Recommendation.
Coating System Notes: This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous
Exposure − Use a flake- or textile-reinforced system to resist physical abuse. Review the resin selection (probably polyester, epoxy, or
modified urethane) with the coating manufacturer to ensure it is resistant to the corrosive media. Intermittent Exposure − Use a thin film
or elastomeric system. Review the resin selection (probably epoxy or modified urethane resin) with the coating manufacturer to ensure it
is resistant to the corrosive media. GENERAL − Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar
topping, chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability
of cracks developing in the coating and allowing product to leak. In some cases, additional coats of material may be necessary to prepare
the concrete surface for the coating system.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Thickness Varies with
Manufacturer
TOPCOAT Epoxy Thickness Varies with
Manufacturer
Coating Solutions & Products VOC Service Temp Max
20.1 | Jotun™
PRIMER Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
TOPCOAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
20.1 | Sherwin-Williams
PRIMER Corobond 100 Epoxy Primer 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
TOPCOAT Cor-Cote HCR FF 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
20.1 | PPG
PRIMER Sigmacover 522 0 - 374 g/L (0 - 3.121 lbs./gal) 60 °C (140 °F )
PRIMER Amerlock Sealer 84 - 374 g/L (0.701 - 3.121 lbs./gal) 60 °C (140 °F )
TOPCOAT Amercoat 242HB 144 g/L (1.202 lbs./gal) 60 °C (140 °F )
TOPCOAT Sigmashield 905 141 - 144 g/L (1.177 - 1.202 lbs./gal) 60 °C (140 °F )
20.1 | Hempel | A
PRIMER Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
PRIMER Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.1 | International
PRIMER Ceilcote 680M 180 g/L (1.502 lbs./gal) 60 °C (140 °F )
TOPCOAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.1 | Tnemec
PRIMER Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
TOPCOAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.1 | Stonhard
PRIMER Stonchem 502 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Stonchem 502 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.
© 2023 Chevron U.S.A. Inc
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
20.1 | Carboline
PRIMER Semstone 110 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Semstone 140 Series 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.1 | Hempel | B
PRIMER Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
PRIMER Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
TOPCOAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

20.2 - Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Mild Physical Abuse, Intermittent & Continuous
Exposure
Coating System Category: Concrete Coatings Coating System Type: Coatings for Concrete
Service: Concrete - Mild Physical Abuse VOC Category: Standard
IOGP S-715 System:
Surface Prep: Follow manufacturer’s recommendation. Total DFT: Varies with manufacturer.
Anchor Pattern: Not specified Touch Up: Manufacturer’s Recommendation.
Coating System Notes: This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous
Exposure − Use a flake- or textile-reinforced system to resist physical abuse. Review the resin selection (probably polyester, epoxy, or
modified urethane) with the coating manufacturer to ensure it is resistant to the corrosive media. Intermittent Exposure − Use a thin film
or elastomeric system. Review the resin selection (probably epoxy or modified urethane resin) with the coating manufacturer to ensure it
is resistant to the corrosive media. GENERAL − Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar
topping, chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability
of cracks developing in the coating and allowing product to leak. In some cases, additional coats of material may be necessary to prepare
the concrete surface for the coating system.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Thickness Varies with
Manufacturer
TOPCOAT Epoxy Thickness Varies with
Manufacturer
Coating Solutions & Products VOC Service Temp Max
20.2 | Tnemec
PRIMER Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
TOPCOAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
20.2 | Hempel | A
PRIMER Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
PRIMER Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | Carboline
PRIMER Semstone 110 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Semstone 140 Series 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | Jotun™
PRIMER Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
TOPCOAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | International
PRIMER Ceilcote 680M 180 g/L (1.502 lbs./gal) 60 °C (140 °F )
TOPCOAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | Hempel | B
PRIMER Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
PRIMER Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
20.2 | Stonhard
PRIMER Stonchem 501 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Stonchem 501 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | Sherwin-Williams
PRIMER Corobond 100 Epoxy Primer 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
TOPCOAT Cor-Cote HCR FF 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.2 | PPG
Amercoat 240 / Sigmacover
PRIMER 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
Amercoat 240 / Sigmacover
TOPCOAT 146 - 180 g/L (1.218 - 1.502 lbs./gal) 60 °C (140 °F )
240
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

20.3 - Lining Systems for Concrete: Service Temperatures < 140°F (60°C), Aggressive Physical Abuse, Intermittent &
Continuous Exposure
Coating System Category: Concrete Coatings Coating System Type: Coatings for Concrete
Service: Concrete - Agressive Physical Abuse VOC Category: Standard
IOGP S-715 System:
Surface Prep: Follow manufacturer’s recommendation. Total DFT: Varies with manufacturer.
Anchor Pattern: N/A Touch Up: Manufacturer’s Recommendation.
Coating System Notes: This coating system is NOT a substitute for a coating manufacturer's recommendation.REINFORCING: Continuous
Exposure (Use a laminate–or textile-reinforced system to resist physical abuse and for immersion service. Review the resin selection
(probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is resistant to the corrosive media.);
Intermittent Exposure (Use a laminate- or textile-reinforced system. Review the resin selection (probably polyester, epoxy, or modified
urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive media. Depending on the type of physical abuse, a
flake-reinforced system might be used on the advice of a coating specialist or manufacturer.); GENERAL - Ask the coating manufacturer to
recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass mat) not only to withstand moderate physical abuse,
but also, where necessary, to reduce the probability of cracks developing in the coating and allowing product to leak. Whenever a concrete
containment structure cracks, it moves slightly, creating localized stresses in the coating that often cause cracks.) In some cases, additional
coats of material may be necessary to prepare the concrete surface for the coating system.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Thickness Varies with
Manufacturer
TOPCOAT Epoxy Thickness Varies with
Manufacturer
Coating Solutions & Products VOC Service Temp Max
20.3 | Hempel | B
PRIMER Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
PRIMER Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 35560 22 - 320 g/L (0.184 - 2.671 lbs./gal) 90 °C (194 °F )
TOPCOAT Hempadur 35530 9 - 320 g/L (0.075 - 2.671 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | International
PRIMER Ceilcote 380 361 g/L (3.013 lbs./gal) 60 °C (140 °F )
TOPCOAT Ceilcote 6640 (Ceilcrete) 212 g/L (1.769 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Jotun™
PRIMER Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
TOPCOAT Tankguard Storage 335 g/L (2.796 lbs./gal) 95 °C (203 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Tnemec
PRIMER Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
TOPCOAT Series 61 Tneme-Liner 45 g/L (0.376 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Stonhard
PRIMER Stonchem 577 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Stonchem 577 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | PPG
PRIMER Amerlock Sealer 84 - 374 g/L (0.701 - 3.121 lbs./gal) 60 °C (140 °F )
PRIMER Sigmacover 280 84 - 327 g/L (0.701 - 2.729 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT Sigmashield 880 200 g/L (1.669 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Carboline
PRIMER Semstone 110 0 g/L (0 lbs./gal) 60 °C (140 °F )
TOPCOAT Semstone 140 Series 0 g/L (0 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Hempel | A
PRIMER Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
PRIMER Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45751 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
TOPCOAT Hempadur 45753 245 - 255 g/L (2.045 - 2.128 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

20.3 | Sherwin-Williams
PRIMER Corobond 100 Epoxy Primer 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
TOPCOAT Cor-Cote HCR FF 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: For primer coat, Hempel to include a concrete sealer - Hempadur Sealer 05990.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2. Product Notes
Manufacturer | Product Product Notes
Belzona | 1523 Resistant to amines and sour gases.
Belzona | 1593 Trowel applied. Resistant to amines and sour gases.
Belzona | 1593 (Trowel) Trowel applied. Resistant to amines and sour gases.
Carboline | Phenoline 1205 Use for new construction.
Carboline | Plasite 4500 Series For Plasite 4500 Series, 4500FS shall not be used.
Carboline | Plasite 4550 Series For Plasite 4550 Series, 4500FS shall not be used.
Carboline | Plasite 941 This product is trowel-applied.
Dampney | Protexior 795 Protexior 795 should only be topcoated with Protexior 794.
Dampney | Thurmalox 218 Thurmalox 218 should only be topcated with Thurmalox 219.
Dampney | Thurmalox 260C TIC Please consult Dampney for assistance in selecting specific TIC
colors. Temperatures are continuous operation before color change.
Dampney | Thurmalox 884C-083 Please consult Dampney for assistance in selecting specific TIC
Green colors. Temperatures are continuous operation before color change.
Dampney | Thurmalox 884C-090 Blue Please consult Dampney for assistance in selecting specific TIC
colors. Temperatures are continuous operation before color change.
EonCoat | EonCoat (High EON is not designed for confined spaces and complex geometries.
Temperature/CUI) EON is spray applied only and cannot be brush, roller or mitt applied.
For specific information contact a Coatings/Linings SME.
Hempel | Hempadur 35900 Check with Hempel Linings technical representative for service
temperature.
Hempel | Hempatop Repel 800 Hempel’s Hempatop Repel 800 is new water repellent technology.
International | Interbond 2340UPC Devoe HT-403 can be used.
International | Intertherm 1875 Intertherm 1875 does not require heat cure.
International | Intertherm 1875 Intertherm 1875 does not require heat cure.
Series
International | Intertherm 875 Series Intertherm 875 does not require heat cure.
Jotun™ | Baltoflake (Spray) This product is sprayable.
Jotun™ | Resist 86AV (AU) Jotun’s Resist 86AU available in Australia.
Jotun™ | Solvalitt Midtherm Solvalitt Midtherm does not require heat cure.
Jotun™ | Tankguard 412 Jotun™ Tankguard 412 can be applied in one coat up to 500 microns.
PPG | Amercoat 91 Also a good performer in high-pressure testing. Best used for new
construction.
PPG | Amershield VOC PPG’s Amershield VOC is CARB and SCAQMD approved.
PPG | Sigmashield 880 XS Suitable for underwater repair application.
Rust-Oleum | 9800 DTM Urethane New Self Healing Technology System. Rust-Oleum Self Healing
Mastic system is the preferred option for ISO 12944 C3 & C4 Environments.
Rust-Oleum | 9800 TEM Urethane New Self Healing Technology System. Rust-Oleum Self Healing
Mastic system is the preferred option for ISO 12944 C3 & C4 Environments.
Rust-Oleum | Meta Prime (Self New Self Healing Technology System. Rust-Oleum Self Healing
Healing) system is the preferred option for ISO 12944 C3 & C4 Environments.
Rust-Oleum | Rust-O-Zinc New Self Healing Technology System. Rust-Oleum Self Healing
system is the preferred option for ISO 12944 C3 & C4 Environments.
Sherwin-Williams | Polyglass Putty This product can be applied by spray or trowel.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

Appendix B—SCAQMD Compliant Coating Systems


The system of record for approved coating solutions is available at the Owner's coating database in the Engineering
Standards Repository Application (ESRA) at https://go.chevron.com/esra2.

2022-06-16 22:11 © 2008-2020 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 19 | 19
Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 2-LV SCAQMD Compliant for Two-Component Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.3-LV - Silicone Acrylic | Silicone Acrylic up to 500°F (260°C)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
2.5). Near-white blast cleanliness. Stainless Steel: SSPC-SP16,
SSPC-SP1/SP11 Power tool cleaning to bare metal,
acceptable for small repairs.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Silicone Acrylic Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
TOPCOAT Silicone Acrylic DFT as per Many of these coatings require a
Manufacturer’s Product heated curing before handling.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.3-LV | Carboline
PRIMER Thermaline 4900 VOC 312 g/L (2.604 lbs./gal) 232.2 °C (450 °F )
TOPCOAT Thermaline 4900 VOC 312 g/L (2.604 lbs./gal) 232.2 °C (450 °F )
2.3-LV | International
PRIMER Intertherm 1875* 394 g/L (3.288 lbs./gal) 260 °C (500 °F )
TOPCOAT Intertherm 1875* 394 g/L (3.288 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3-LV | Sherwin-Williams
PRIMER Heat-Flex 500 420 g/L (3.505 lbs./gal) 260 °C (500 °F )
TOPCOAT Heat-Flex 500 420 g/L (3.505 lbs./gal) 260 °C (500 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3-LV | PPG
PRIMER Hi-Temp 500 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
TOPCOAT Hi-Temp 500 254 - 590 g/L (2.12 - 4.924 lbs./gal) 260 °C (500 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.3-LV | Hempel
PRIMER Silicone Acrylic 56940 600 g/L (5.007 lbs./gal) 260 °C (500 °F )
TOPCOAT Silicone Acrylic 56940 600 g/L (5.007 lbs./gal) 260 °C (500 °F )
Solution Notes: For Silicone Acrylic 56940, aluminum shades only, as other shades have service temperatures less than 500°F
(260°C).

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.4-LV - Water Based Inorganic Zinc | High-Temperature Silicone 400- 1200°F (205-649°C)
Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use pure silicone topcoat only, two coats.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc- Surface profile and DFT Keep inorganic zinc silicate mixed,
Solvent Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet Some of these coatings require a
heated curing before handling.
TOPCOAT Silicone-High Temp DFT as per Non-catalyzed silicones remain tacky
Manufacturer’s Product until exposed to heat above 300°F -
Data Sheet 400°F (150°C - 205°C). These coatings
are designed for use at temperatures
between 400°F - 1200°F (205°C -
650°C).
Coating Solutions & Products VOC Service Temp Max
2.4-LV | Sherwin-Williams
PRIMER Zinc Clad XI 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
2.4-LV | PPG
PRIMER Dimetcote 9H 324 g/L (2.704 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
2.4-LV | Dampney
PRIMER Thurmalox 245C 396 - 643 g/L (3.305 - 5.366 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Thurmalox 230C 360 - 643 g/L (3.004 - 5.366 lbs./gal) 648.9 °C (1200 °F )
2.4-LV | Carboline
PRIMER Carbozinc 11 HS 288 g/L (2.403 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Thermaline 4700 VOC 312 g/L (2.604 lbs./gal) 648.9 °C (1200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.7-LV - High-Temperature Silicone | High-Temperature Silicone up to 1200°F (649C°)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: High Temperature Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
2.5). Near-white blast cleanliness preferred. Stainless Steel:
SSPC-SP16, SSPC-SP1/SP11 Power tool cleaning to bare
metal, acceptable for small repairs.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note: Multiple products by single manufacturer are due to regional availability.
Coats Generic Classification DFT Coat Notes
PRIMER Silicone-High Temp Surface profile and DFT Some of these coatings require a
as per Manufacturer’s heated curing before handling.
Product Data Sheet
TOPCOAT Silicone-High Temp DFT as per Non-catalyzed silicones remain tacky
Manufacturer’s Product until exposed to heat above 300°F -
Data Sheet 400°F (150° - 205°C). These coatings
are designed for use at temperatures
between 500°F - 1200°F (260°F -
649°C).
Coating Solutions & Products VOC Service Temp Max
2.7-LV | Hempel
PRIMER Silicone Aluminum 56913 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
PRIMER Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
TOPCOAT Silicone Aluminum 56913 417 - 478 g/L (3.48 - 3.989 lbs./gal) 600 °C (1112 °F )
2.7-LV | Dampney
PRIMER Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 230C 360 - 643 g/L (3.004 - 5.366 lbs./gal) 648.9 °C (1200 °F )
2.7-LV | Carboline
PRIMER Thermaline 4700 VOC 312 g/L (2.604 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thermaline 4700 VOC 312 g/L (2.604 lbs./gal) 648.9 °C (1200 °F )
2.7-LV | International
PRIMER Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7-LV | PPG
PRIMER Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Hi-Temp 1000 302 - 498 g/L (2.52 - 4.156 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.7-LV | Sherwin-Williams
PRIMER Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
TOPCOAT Heat-Flex 1000 420 g/L (3.505 lbs./gal) 537.8 °C (1000 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.9-LV - Temperature-Indicating Paint for Carbon Steel


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Temperature-Indicating VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness. Check color change characteristics.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to
influence final coating quality.
Coats Generic Classification DFT Coat Notes
PRIMER Manufacturer’s accepted Not specified These materials may be applied over
PRIMER for Carbon Steel an IOZ primer.
Substrates
TOPCOAT Temperature Indicating Paint DFT as per Case-by-case review of applications is
Manufacturer’s Product required; time at temperature
Data Sheet variations are substantial. VOC limits
for these products vary from state to
state. Check local regulations before
using a product.
Coating Solutions & Products VOC Service Temp Max
2.9-LV | Dampney
PRIMER Endcor 835 360 - 515 g/L (3.004 - 4.298 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
TOPCOAT Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
TOPCOAT Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.9.1-LV - Temperature-Indicating Paint for Stainless Steel


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Temperature-Indicating VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data sheet (Thickness is critical.)
white blast cleanliness. Check color change characteristics.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to
influence final coating quality.
Coats Generic Classification DFT Coat Notes
PRIMER Manufacturer’s accepted Not specified These materials may be applied over
PRIMER for Carbon Steel an IOZ primer.
Substrates
TOPCOAT Temperature Indicating Paint DFT as per Case-by-case review of applications is
Manufacturer’s Product required; time at temperature
Data Sheet variations are substantial. VOC limits
for these products vary from state to
state. Check local regulations before
using a product.
Coating Solutions & Products VOC Service Temp Max
2.9.1-LV | PPG
PRIMER Sigmarite 37-B 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-B 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-G 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
TOPCOAT Sigmarite 37-G 480 g/L (4.006 lbs./gal) 200 °C (392 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9.1-LV | Dampney
PRIMER Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
PRIMER Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
PRIMER Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
TOPCOAT Thurmalox 260C TIC* 381 g/L (3.18 lbs./gal) 315.6 °C (600 °F )
TOPCOAT Thurmalox 884C-083 Green* 383 g/L (3.196 lbs./gal) 176.7 °C (350 °F )
TOPCOAT Thurmalox 884C-090 Blue* 384 g/L (3.205 lbs./gal) 260 °C (500 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.9.1-LV | Jotun™
PRIMER Solvalitt HTI 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
TOPCOAT Solvalitt HTI 455 g/L (3.797 lbs./gal) 398.9 °C (750 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.12-LV - Epoxy Mastic–Surface-Tolerant Primer | Polyamide Epoxy (Finish)


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP7 (NACE No. 4). Total DFT: Per manufacturer’s product data sheet
Brush-off blast cleaning preferred. Stainless Steel: SSPC-
SP16SSPC-SP1/SP3 Power tool cleaning acceptable. SP-3
should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Note 1: Aluminum is available as a primer; consult product manufacturer. Note 2: Multiple products by single
manufacturer are due to regional availability or merger.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.Also available with winter
curing agent.
TOPCOAT Epoxy - Polyamide DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.12-LV | Sherwin-Williams
PRIMER Macropoxy 646-100 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Macropoxy 646-100 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
2.12-LV | PPG
PRIMER Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
PRIMER Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
2.12-LV | Dampney
PRIMER Endcor 750C Series 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Endcor 700C Series 100 g/L (0.835 lbs./gal) 176.7 °C (350 °F )
2.12-LV | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
2.12-LV | International Devoe
PRIMER Devran 224V 28 g/L (0.234 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devran 224V 28 g/L (0.234 lbs./gal) 121.1 °C (250 °F )
2.12-LV | Carboline
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
PRIMER Carboguard 890 VOC 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.15-LV - Epoxy Mastic–Surface-Tolerant Primer | Aliphatic Polyurethane


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note1: Multiple products by single
manufacturer are due to regional availability and merger. Note2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note3: Hempel’s Hempatop Repel 800 is new water repellent technology.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.15-LV | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
2.15-LV | Sherwin-Williams
PRIMER Macropoxy 646-100 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hi-Solids Polyurethane 100 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
2.15-LV | Hempel
PRIMER Ureprime HS4 97 g/L (0.81 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Hempatop Repel 800* 10 g/L (0.083 lbs./gal) 121.1 °C (250 °F )
* See product note in Section 1 Product Notes

2.15-LV | PPG
PRIMER Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
PRIMER Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Amershield VOC* 84 g/L (0.701 lbs./gal) 93.3 °C (200 °F )
* See product note in Section 1 Product Notes

2.15-LV | International
PRIMER Interseal 670HS 240 g/L (2.003 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Interthane 990 Series 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15-LV | Carboline
PRIMER Carboguard 890 VOC 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Carbothane 134MC 54 g/L (0.451 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15-LV | International Devoe

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
PRIMER Devran 224V 28 g/L (0.234 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379H 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.15.1-LV - Epoxy Mastic–Surface-Tolerant Primer | Polysiloxane


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4). Brush-off blast Total DFT: Per manufacturer’s product data sheet
cleaning preferred. SSPC-SP1/SP3 Power tool cleaning
acceptable. SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note: Hempel’s Hempatop Repel 820 is new
water repellent technology.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy Mastic Surface Tolerant Surface profile and DFT Available in colors. May use
as per Manufacturer’s Aluminum-Filled Epoxy Mastic
Product Data Sheet (Surface-Tolerant Primer) for better
performance if aluminum color is
acceptable.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.15.1-LV | Sherwin-Williams
PRIMER Macropoxy 646-100 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Sher-Loxane 800 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
2.15.1-LV | Dampney
PRIMER Endcor 750C 95 g/L (0.793 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Protexior 791 324 g/L (2.704 lbs./gal) 121.1 °C (250 °F )
2.15.1-LV | PPG
PRIMER Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
PRIMER Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TOPCOAT PSX 700 84 g/L (0.701 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1-LV | Tnemec
PRIMER Series 135 Chembuild 98 - 246 g/L (0.818 - 2.053 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Series 750 UVX 100 - 340 g/L (0.835 - 2.837 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.15.1-LV | Carboline
PRIMER Carboguard 890 Series 214 g/L (1.786 lbs./gal) 93.3 °C (200 °F )
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Carboxane 2100FC 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.16-LV - Waterborne Acrylic Primer | Waterborne Acrylic


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA Total DFT: Per manufacturer’s product data sheet
2.5). Near-white blast cleanliness preferred. SSPC-SP1/SP11
Power tool cleaning to bare metal, acceptable. Stainless
Steel: SSPC-SP16
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system.
Coating System Notes:
Coats Generic Classification DFT Coat Notes
PRIMER Waterborne Acrylic Primer Surface profile and DFT
as per Manufacturer’s
Product Data Sheet
TOPCOAT Waterborne Acrylic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
2.16-LV | Tnemec
PRIMER Series 115 Uni-Bond DF 140 g/L (1.168 lbs./gal) 76.7 °C (170 °F )
TOPCOAT Series 1029 Enduratone 94 g/L (0.784 lbs./gal) 76.7 °C (170 °F )
2.16-LV | Carboline
PRIMER Carbocrylic 3358MC 42 g/L (0.351 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carbocrylic 3359MC 60 g/L (0.501 lbs./gal) 112.8 °C (235 °F )
2.16-LV | International
PRIMER Intercryl 520 77 g/L (0.643 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Intercryl 530 98 g/L (0.818 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16-LV | PPG
PRIMER Pitt-Tech Plus 91-1310 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Pitt-Tech Plus 91-1310 90 g/L (0.751 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16-LV | Sherwin-Williams
PRIMER Pro-Cryl Universal Primer 100 g/L (0.835 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Pro Industrial Acrylic 50 g/L (0.417 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

2.16-LV | Hempel
PRIMER Hemucryl Primer HB 18032 59 g/L (0.492 lbs./gal) 120 °C (248 °F )
Hemucryl Enamel Hi-Build
TOPCOAT 45 g/L (0.376 lbs./gal) 120 °C (248 °F )
58030
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

2.17-LV - Ceramic phosphate Primer | Acrylic Topcoats


Coating System Category: Two-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP6 (NACE No. 3) (ISO SA 2.5). Total DFT: Per manufacturer’s product data sheet (20-30 mils.)
Commercial Blast Cleaning. Water Jet cleaning as per
SSPC/NACE WJ-1. Steel surface shall be allowed to rust
bloom, prior to application of EON Coat.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use this system (Consult CTC Coating SME with surface
preparation questions).
Coating System Notes: Note 1: Recommended atmospheric coating system for tankage and large open expanses of carbon steel substrate
in onshore facilities. Note 2: Resistant to ISO 12944 C5 Environments Note 3: Material must be spray applied.
Coats Generic Classification DFT Coat Notes
PRIMER Ceramic Phosphate Primer Manufacturer’s Product Spray application only
Sheet
TOPCOAT Acrylics Not specified Spray application only
Coating Solutions & Products VOC Service Temp Max
2.17-LV | Tnemec
TOPCOAT Enduratone 1028 94 g/L (0.784 lbs./gal) 121.1 °C (250 °F )
Solution Notes: For System 2.17-LV, EonCoat (Standard Atmospheric) Primer is specified as a primer for Tnemec Enduratone 1028
topcoat.

2.17-LV | EonCoat
EonCoat (Standard
PRIMER 0 g/L (0 lbs./gal) 121.1 °C (250 °F )
Atmospheric)
Solution Notes: For System 2.17-LV, Tnemec Enduratone 1028 is specified as a topcoat for EonCoat (Standard Atmospheric) Primer.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 3-LV SCAQMD Compliant for Three-Component Systems

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.1-LV - Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Coating System 3.5.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note 1: Final DFT of primer coat should be at
least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in product data sheet. Note 2:
Polyurethanes will discolor at service temperatures above 200°F (93°C). Note 3: See ISO 12944 – 2: Latest addition for service environment
definitions.
Coats Generic Classification DFT Coat Notes
PRIMER Self-Cured Inorganic Zinc Solvent Surface profile and DFT Keep inorganic zinc silicate mixed,
Reducible as per Manufacturer’s using agitated pot while applying.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polyurethane - Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.1-LV | PPG
PRIMER Dimetcote 21-5 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
TIECOAT Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TIECOAT Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TOPCOAT Amershield VOC* 84 g/L (0.701 lbs./gal) 93.3 °C (200 °F )
* See product note in Section 1 Product Notes

Solution Notes: PPG’s Amershield VOC is CARB and SCAQMD approved.

3.1-LV | Carboline
PRIMER Carbozinc 11 WB 0 g/L (0 lbs./gal) 398.9 °C (750 °F )
TIECOAT Carboguard 890 VOC 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carbothane 134MC 54 g/L (0.451 lbs./gal) 93.3 °C (200 °F )
Solution Notes: If spray application is not permissible, Carbomastic 15 may be substituted for Carbozinc 11WB.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

3.2-LV - Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane


Coating System Category: Three-Coat Systems Coating System Type: Atmospheric
Service: Atmospheric VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: Per manufacturer’s product data
white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Coating System 3.5.
Coating System Notes: Respirators are strongly recommended when applying polyurethane. Note1: See ISO 12944 - 2: Latest addition for
service environment definitions. Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy-Zinc-Rich Surface Profile and DFT Keep organic zinc silicate mixed, using
as per Manufacturer’s agitated pot during application.
Product Data Sheet
TIECOAT Epoxy-Intermediate High Build DFT as per For offshore use between the splash
Manufacturer’s Product zone and the topsides, an additional
Data Sheet tie coat is highly recommended.
TOPCOAT Polyurethane-Aliphatic DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
3.2-LV | International Devoe
PRIMER Cathacoat 302V 100 g/L (0.835 lbs./gal) 148.9 °C (300 °F )
TIECOAT Bar-Rust 235V 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Devthane 379H 247 - 420 g/L (2.061 - 3.505 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2-LV | Tnemec
PRIMER Series 94-H2O Hydro-Zinc 98 - 187 g/L (0.818 - 1.561 lbs./gal) 148.9 °C (300 °F )
TIECOAT Series L69 Hi-Build Epoxoline II 98 - 335 g/L (0.818 - 2.796 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Series 1095 Endura-Shield 94 - 135 g/L (0.784 - 1.127 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2-LV | Carboline
PRIMER Carbozinc 859 VOC 95 g/L (0.793 lbs./gal) 204.4 °C (400 °F )
TIECOAT Carboguard 890 VOC 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Carbothane 134MC 54 g/L (0.451 lbs./gal) 93.3 °C (200 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2-LV | Sherwin-Williams
PRIMER Zinc Clad III HS-100 100 g/L (0.835 lbs./gal) 148.9 °C (300 °F )
TIECOAT Macropoxy 646-100 100 g/L (0.835 lbs./gal) 121.1 °C (250 °F )
TOPCOAT Hi-Solids Polyurethane 100 100 - 250 g/L (0.835 - 2.086 lbs./gal) 121.1 °C (250 °F )
Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

3.2-LV | PPG
PRIMER Amercoat 68HS VOC 84 g/L (0.701 lbs./gal) 148.9 °C (300 °F )
TIECOAT Amerlock 400 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )
TIECOAT Amerlock 2 VOC 99 g/L (0.826 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1
TOPCOAT Amershield VOC* 84 g/L (0.701 lbs./gal) 93.3 °C (200 °F )
* See product note in Section 1 Product Notes

Solution Notes: Temporary topcoat available for system protection during further construction, transportation and handling
activities.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 9-LV SCAQMD Compliance for Thick Film Linings (System DFT >20 mils [508 μm]) for
Immersion Service

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.1-LV - Thick Film Linings for Freshwater Immersion Service


Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Freshwater Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Polyester, Isophthalic, Polysulfide Flexible Putty. Note: The most efficient way is single coat thick film.
Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.1-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.1-LV | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
9.1-LV | Tnemec
SINGLE COAT Series 436 Perma-Shield FR 38 g/L (0.317 lbs./gal) 85 °C (185 °F )
9.1-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.1-LV | International
SINGLE COAT Enviroline 376F Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
9.1-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.2-LV - Thick Film Linings for Demineralized Water or Condensate Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Demineralized Water or Condensate Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.2-LV | Sherwin-Williams
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
9.2-LV | Tnemec
SINGLE COAT Series 436 Perma-Shield FR 38 g/L (0.317 lbs./gal) 85 °C (185 °F )
9.2-LV | Carboline
SINGLE COAT Plasite 4550 HT 17 g/L (0.142 lbs./gal) 65.6 °C (150 °F )
9.2-LV | International
SINGLE COAT Enviroline 405HTR 24 g/L (0.2 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
9.2-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.2-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.3-LV - Thick Film Linings for NSF-Approved Potable Water Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: NSF-Approved Potable Water Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.3-LV | Carboline
SINGLE COAT Phenoline Tank Shield 9 g/L (0.075 lbs./gal) 60 °C (140 °F )
9.3-LV | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
9.3-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.3-LV | Hempel
Hempadur Multi-Strength
SINGLE COAT 0 g/L (0 lbs./gal) 23.3 °C (74 °F )
35530
9.3-LV | International
SINGLE COAT Interline 975P 0 g/L (0 lbs./gal) 60 °C (140 °F )
9.3-LV | Tnemec
SINGLE COAT Series FC22 Epoxoline 5 g/L (0.042 lbs./gal) 82.2 °C (180 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.4-LV - Thick Film Linings for Salt Water and Brine Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Salt Water and Brine Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3). White Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032 um)
metal blast cleanliness. (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.4-LV | International
SINGLE COAT Enviroline 376F Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
9.4-LV | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.4-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.4-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.4-LV | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
9.4-LV | Jotun™
SINGLE COAT Marathon 1000 GF 57 g/L (0.476 lbs./gal) 70 °C (158 °F )
9.4-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.5-LV - Thick Film Linings for Produced Water Immersion Service


Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Produced Water Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) White metal Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032
blast cleanliness. um) (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: These materials can be used in a two-coat system for abrasion
resistant exterior buried pipe service. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.5-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.5-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
9.5-LV | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.5-LV | Sherwin-Williams
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
9.5-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.5-LV | Jotun™
SINGLE COAT Marathon 1000 GF 57 g/L (0.476 lbs./gal) 70 °C (158 °F )
9.5-LV | International
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Enviroline 405HTR 24 g/L (0.2 lbs./gal) 93.3 °C (200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.6-LV - Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Crude Oil (Sweet or Sour) Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) White metal Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032
blast cleanliness. um) (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note: Many of these linings can be
applied at one coat. Check manufacturer’s recommendations. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.6-LV | Sherwin-Williams
SINGLE COAT Nova-Plate UHS 250 g/L (2.086 lbs./gal) 93.3 °C (200 °F )
9.6-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

9.6-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.6-LV | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.6-LV | International
SINGLE COAT Enviroline 376F Series 30 - 42 g/L (0.25 - 0.351 lbs./gal) 93.3 °C (200 °F )
SINGLE COAT Enviroline 2405 34 g/L (0.284 lbs./gal) 82.2 °C (180 °F )
SINGLE COAT Enviroline 405HTR 24 g/L (0.2 lbs./gal) 93.3 °C (200 °F )
9.6-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.7-LV - Thick Film Linings for Fuel (Low Aromatic) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) White metal Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032
blast cleanliness. um) (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: Finished product storage tanks such as aviation fuel have color
restrictions. Exposed color should be yellow or white. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.7-LV | International
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
SINGLE COAT Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.7-LV | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.7-LV | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.7-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.7-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.7-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

9.8-LV - Thick Film Linings for Fuel (High Aromatic) Immersion Service
Coating System Category: Thick Film Linings (System DFT >20 Coating System Type: Internal Vessel Linings
mils [508 µm]) for Immersion Service
Service: Fuel Immersion VOC Category: Low VOC
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) White metal Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable), 80.0 mils (2032
blast cleanliness. um) (min) (trowelable). (Per manufacturer’s data sheets for min/max
thicknesses per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use the same material.
Coating System Notes: Note: Stripe coat of welds and edges highly recommended. If seam sealant or putty is required, use any brands
from the Acceptable Brands list: Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty. Note 1: Many of these linings can
be applied at one coat. Check manufacturer’s recommendations. Note 2: Finished product storage tanks such as aviation fuel have color
restrictions. Exposed color should be yellow or white. Check final DFT with manufacturer’s PDS.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Thick Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
9.8-LV | Tnemec
SINGLE COAT Series 335 Tank Armor 11 g/L (0.092 lbs./gal) 85 °C (185 °F )
9.8-LV | Hempel
SINGLE COAT Hempaline Defend 630 59 g/L (0.492 lbs./gal) 94 °C (201 °F )
9.8-LV | Sherwin-Williams
SINGLE COAT Dura-Plate UHS 100 g/L (0.835 lbs./gal) 60 °C (140 °F )
Solution Notes: Dura-Plate UHS is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.8-LV | International
SINGLE COAT Interline 984 105 g/L (0.876 lbs./gal) 80 °C (176 °F )
SINGLE COAT Enviroline 405 Series 30 - 65 g/L (0.25 - 0.542 lbs./gal) 95 °C (203 °F )
SINGLE COAT Enviroline 376 F60 36 - 42 g/L (0.3 - 0.351 lbs./gal) 82.2 °C (180 °F )
Solution Notes: Interline 984 and Enviroline 376 F60 are certified for Aviation fuel storage as per EI-1541. Color to be cream or
white.

9.8-LV | PPG
SINGLE COAT Novaguard 840 97 g/L (0.81 lbs./gal) 60 °C (140 °F )
Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

9.8-LV | Carboline
SINGLE COAT Plasite 4550 Series* 0 - 17 g/L (0 - 0.142 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

Solution Notes: Novaguard 840 is certified for Aviation fuel storage as per EI-1541. Color to be cream or white.

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

System 12-LV SCAQMD Compliance for Coatings Under Insulation

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.1-LV - Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Carbon Steel Temperatures -50°F to 400°F (-46°C
to 204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Low VOC
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5). Near- Total DFT: (Per manufacturer’s data sheets for number of coats and
white blast cleanliness. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
TOPCOAT Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.1-LV | PPG
Amerlock 2 VOC with 880 GF
PRIMER 84 g/L (0.701 lbs./gal) 204.4 °C (400 °F )
Additive
Amerlock 2 VOC with 880 GF
TOPCOAT 84 g/L (0.701 lbs./gal) 204.4 °C (400 °F )
Additive
12.1-LV | Dampney
PRIMER Protexior 795* 125 g/L (1.043 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
* See product note in Section 1 Product Notes

12.1-LV | Carboline
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.1A-LV - Under Insulation Single Coat Flexible Ceramic for Continuous or Cyclic Carbon Steel Temperatures -50°F to 400°F (-
46°C to 204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Low VOC
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (ISO SA 2.5). Near Total DFT: (Per manufacturer’s data sheets for min/max thicknesses)
White Blast Cleaning. Water Jet cleaning as per SSPC/NACE
WJ-1.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: This material is a single coat application designed for use on large even expanses of carbon steel such as
tanks, columns and piping in non-confined areas. Application works best over clean mildly rust bloomed carbon steel devoid of any mill
scale or old coating materials. EON is not designed for confined spaces and complex geometries. EON is spray applied only and cannot be
brush, roller or mitt applied. For specific information contact a Coatings/Linings SME.
Coats Generic Classification DFT Coat Notes
SINGLE COAT Epoxy DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.1A-LV | EonCoat
EonCoat (High
SINGLE COAT 0 g/L (0 lbs./gal) 204.4 °C (400 °F )
Temperature/CUI)*
* See product note in Section 1 Product Notes

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.4-LV - Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic Stainless Steel Temperatures -50°F to 400°F (-
46°C to 204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Low VOC
Temperatures -50°F to 400°F (-46°C to 204°C)
IOGP S-715 System:
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3). Brush off Total DFT: (Per manufacturer’s data sheets for number of coats and
blast cleaning/solvent wipe. min/max thickness per coat.)
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
TOPCOAT Epoxy DFT as per These coatings contain epoxy and
Manufacturer’s Product epoxy phenolic resins.
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.4-LV | PPG
Amerlock 2 VOC with 880 GF
PRIMER 84 g/L (0.701 lbs./gal) 204.4 °C (400 °F )
Additive
Amerlock 2 VOC with 880 GF
TOPCOAT 84 g/L (0.701 lbs./gal) 204.4 °C (400 °F )
Additive
12.4-LV | Dampney
PRIMER Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
TOPCOAT Protexior 794 90 g/L (0.751 lbs./gal) 82.2 °C (180 °F )
12.4-LV | Carboline
PRIMER Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )
TOPCOAT Carbomastic 15 88 g/L (0.734 lbs./gal) 148.9 °C (300 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.7-LV - Under Insulation Thin Film Inorganic Coatings for Carbon Steel or Stainless Steel Temperatures Above 400°F (204°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Low VOC
Temperatures Above 400°F (204°C)
IOGP S-715 System:
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) (SA Total DFT: (Per manufacturer’s data sheets for number of coats and
3). Brush off blast cleaning/solvent wipe. Carbon Steel: SSPC- min/max thickness per coat.)
SP1/SP10 (NACE No. 2) (SA 2.5). Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet Touch Up: Use material from same manufacturer.
Coating System Notes: Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the
aluminum.
Coats Generic Classification DFT Coat Notes
PRIMER Inorganic Coating - Thin Film DFT as per
Manufacturer’s Product
Data Sheet
TOPCOAT Inorganic Coating - Thin Film DFT as per
Manufacturer’s Product
Data Sheet
Coating Solutions & Products VOC Service Temp Max
12.7-LV | International
PRIMER Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Interbond 1202UPC 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Jotun™
PRIMER Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Jotatemp 1000 383 g/L (3.196 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Dampney
PRIMER Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thurmalox 225HD 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Hempel
PRIMER Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
TOPCOAT Versiline CUI 56990 391 g/L (3.263 lbs./gal) 650 °C (1202 °F )
12.7-LV | PPG
PRIMER Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Hi-Temp 1027 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Sherwin-Williams
PRIMER Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Heat-Flex 1200 375 g/L (3.13 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Carboline
PRIMER Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Thermaline Heat Shield 420 g/L (3.505 lbs./gal) 648.9 °C (1200 °F )
12.7-LV | Tnemec
PRIMER Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )
TOPCOAT Series 1528 Endura-Heat DTM 416 g/L (3.472 lbs./gal) 648.9 °C (1200 °F )

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

12.8-LV - Under Insulation Thin Film Coatings for Stainless Steel Temperatures Cryogenic −298°F to 750°F (−183°C to 399°C)
Coating System Category: Coatings Under Insulation Coating System Type: Coatings Under Insulation
Service: Under Insulation - Continuous or Cyclic VOC Category: Low VOC
Temperatures -298°F to 750°F (-183°C to 399°C)
IOGP S-715 System:
Surface Prep: Total DFT:
Anchor Pattern: Touch Up:
Coating System Notes: Contact CTC Coatings and Linings SME for appropriate material selection.
Coats Generic Classification DFT Coat Notes
No coat specified.
Coating Solutions & Products VOC Service Temp Max
12.8-LV | No manufacturer specified.
No coat specified. No product specified. not set not set

© 2023 Chevron U.S.A. Inc


Integrity Critical: Yes
COM5191 Coating Systems COM-SU-5191-6.1

© 2023 Chevron U.S.A. Inc

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