Professional Documents
Culture Documents
WORLDWIDE CONSTRUCTION
AND FORESTRY DIVISION
KV18651
C6
Skid Steer
280
OMKV18651 C6
OPERATOR’S MANUAL
c CAUTION:
Using Your Operator’s Manual
Avoid injury! This symbol and text
This manual is an important part of your machine and highlight potential hazards or death to the
should remain with the machine at all times. operator or bystanders that may occur if the
Reading your operator’s manual will help you and others hazards or procedures are ignored.
avoid personal injury or damage to the machine.
Information given in this manual will provide the operator IMPORTANT: Avoid damage! This text is used to tell
with the safest and most effective use of the machine. the operator of actions or conditions that might
Knowing how to operate this machine safely and correctly result in damage to the machine.
will allow you to train others who may operate this machine.
This manual and safety signs on your machine may also be NOTE: Information is given throughout the manual that
available in other languages (see your Authorized John may help the operator with the operation or service of
Deere Skid Steer Dealer to order). the machine.
Introduction
PRODUCT IDENTIFICATION
Product Identification
KV1172
Product Identification
TABLE OF CONTENTS
Table of Contents
Safety .....................................................................................................................................................................................1
Operating .............................................................................................................................................................................11
Replacement Parts ...............................................................................................................................................................35
Service Intervals...................................................................................................................................................................36
Service Lubrication...............................................................................................................................................................37
Service Engine .....................................................................................................................................................................38
Service Chain Case..............................................................................................................................................................46
Service Hydraulics................................................................................................................................................................47
Service Steering & Brakes....................................................................................................................................................50
Service Electrical..................................................................................................................................................................52
Service Miscellaneous..........................................................................................................................................................57
Troubleshooting ....................................................................................................................................................................63
Storage .................................................................................................................................................................................68
Specifications .......................................................................................................................................................................69
Warranty ...............................................................................................................................................................................75
Index .....................................................................................................................................................................................79
OMKV18651 C6 - English
Table of Contents
SAFETY
DANGER - Avoid Death or Serious Injury
Safety
MIF
The machine safety labels shown in this section are placed KV14256 T165350
in important areas on your machine to draw attention to
potential safety hazards. • Lower Boom To Ground or Rest Boom on Stops
On your machine safety labels, the words DANGER, • Engage Park Brake, Stop Engine and Remove Key
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety CAUTION - Avoid Injury
hazards whenever necessary in special safety messages
that are identified with the word, CAUTION, and the safety-
alert symbol.
KV14256 T165351
Safety - 1
SAFETY
WARNING - Avoid Injury WARNING - Avoid Injury
Always install boom lock before working on or around this Always wear seat belt when operating skid steer.
machine with the loader boom raised.
Failure to wear seat belt could result in an injury from an
See Operator’s Manual for complete instructions. accident such as an overturn.
Safety - 2
SAFETY
WARNING - Pinch Area IMPORTANT
IMPORTANT
Do Not Remove Radiator
Cap. Check Coolant Level
in Recovery Tank. KV10903
KV14256 T165344
KV14256 KV10903
Keep Away
Do Not Remove Radiator Cap. Check Coolant Level in
Recovery Tank.
WARNING - DANGER
WARNING
KV14256 T165347
Safety - 3
SAFETY
CAUTION - Avoid an Explosion WARNING - Avoid Rotating Fan
CAUTION
Avoid an Explosion
See operator manual
Do not use starting fluid
Air electric heater may ignite
starting fluid KV10893
• See operator manual Stop engine. Keep clear to avoid serious injury.
• Do not use starting fluid
• Air electric heater may ignite starting fluid
CAUTION - To Prevent Shock
WARNING
KV12456 T165345
Safety - 4
SAFETY
ROPS Certification Label Operator Training Required
MIF
KV14256 T165362
• Study operation section of this manual before operating
To maintain unimpaired operator protection and the machine. Know location and function of all controls.
manufacturer’s ROPS certification:
• Operate machine in an open, unobstructed area under
• Damaged ROPS structures must be replaced, not the direction of an experienced operator.
repaired or revised.
• Operator experience is required to learn the moving,
• Any alteration to the ROPS must be approved by the stopping, turning, and other operating characteristics of the
manufacturer. machine.
ROLL-OVER PROTECTIVE STRUCTURE • Safety Video, DSVHC018312, is available through your
CERTIFICATION John Deere Dealer.
Performance certified at date of manufacture to:
OSHA: 1926.1001;1910.266
SAE: J1040MAY1994, J1043SEP99 Use Seat Belt Properly
ISO: 34491992-05-15, Level 1;3474 1994-02-01
MAXIMUM MACHINE WEIGHT 4,500 Kg (10,000 LBS)
John Deere Skid Steer Models: 240, 250, 260, 270 and
280
Deere & Company; Moline Illinois
MIF
Safety - 5
SAFETY
Use Handholds and Steps • Operate only during daylight or with adequate artificial
light.
• Be careful of traffic when operating near or crossing
roadways.
• Do not reach out of operator’s station. Boom is lowered
and raised during operation and can cause injury.
M61935
• Be careful of slippery platforms, steps, and handholds. • Do not use a bucket or attachment as a work platform or
Keep platforms, steps, and handholds clean and free of for carrying people.
debris. • Do not move loads over the heads of other people.
• Keep operator’s station clean and clear of debris,
especially area around pedals.
Operate Safely
M62140
Safety - 6
SAFETY
• Do not carry or let children ride on machine or any Avoid Tipping
attachment.
m57059A
Keep Riders Off
• Do not drive where machine could slip or tip.
• Stay alert for holes and other hidden hazards in the
terrain.
• Keep away from steep hillsides and drop-offs.
• Slow down before you make a sharp turn or operate on
a slope.
• Limit loads to those you can safely control.
• Use counterweights when required per your attachment
manual. Carry loads low.
• Drive up and down a hill - not across. Be careful when
you change direction on a slope.
M61936A
• Never drive up or back up a hill or incline with a raised
• Allow only the operator on the machine. Keep riders off. boom.
• Riders on the machine or attachment may be struck by • If the skid steer should start to tip forward and the boom
foreign objects or thrown off the machine causing serious is raised, immediately lower the boom to regain skid steer
injury. stability.
• Riders obstruct the operator’s view resulting in the
machine being operated in an unsafe manner.
Safety - 7
SAFETY
Park Safely Check Lug Nuts
M57057A M71898WH
Before removing seat belt and leaving seat: • A serious accident could occur causing serious injury if
lug nuts are not tight.
1. Stop machine on a level surface, not on a slope.
• Check lug nut tightness often during the first 100 hours
2. Lower boom so attachments are on the ground. (If you
of operation. Tighten bolts to 237 N•m (175 lb-ft).
must leave boom raised, be sure any attachment is
removed and the boom locks are in the locked [Engaged]
position, and boom is resting on locks.)
3. Engage park brake switch. Transport Safely
4. Stop engine.
5. Remove key.
6. Before you leave the operator’s seat, wait for engine and
all moving parts to stop.
MIF
Safety - 8
SAFETY
Practice Safe Maintenance Handling Waste Product and Chemicals
M71840A MIF
• Do not work under a raised boom unless it is resting on Waste products, such as, used oil, fuel, coolant, brake fluid,
boom locks. Lift arms move near engine hood and frame; and batteries, can harm the environment and people:
never stand or lean on skid steer where linkage can crush
• Do not use beverage containers for waste fluids -
you.
someone may drink from them.
• Understand service procedure before doing work. Keep • See your local Recycling Center or John Deere dealer to
area clean and dry.
learn how to recycle or get rid of waste products.
• Never lubricate or service machine while it is running.
• A Material Safety Data Sheet (MSDS) provides specific
Keep safety devices in place and in working condition.
details on chemical products: physical and health hazards,
• Keep hardware tight. safety procedures, and emergency response techniques.
The seller of the chemical products used with your machine
• To prevent them from getting caught, keep hands, feet,
is responsible for providing the MSDS for that product.
clothing, jewelry, and long hair away from any moving parts.
• Before servicing machine, lower boom and attachment
to the ground. Disengage all power. Engage park brake
switch. Stop engine. With the seat belt fastened, turn the Service Cooling System Safely
key switch to the run position (do not start the engine).
Disengage the park brake switch. For hand/foot operated
skid steers, move boom and bucket pedals back and forth
to relieve hydraulic pressure. For hands only operated skid
steers, move the boom and bucket control handles back
and forth to relieve hydraulic pressure. Engage park brake
switch. Remove the key. Let machine cool.
• Securely support any machine elements that must be
raised for service work with safety jack stands or blocks.
• Never run engine unless park brake switch is engaged.
• Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts. MIF
Remove any buildup of grease, oil, or debris.
Explosive release of fluids from pressurized cooling
• Disconnect battery ground cable (-) before making systems can cause serious burns:
adjustments on electrical systems or welding on machine.
• Always shut off engine before checking cooling system.
• Unauthorized modifications to the machine may impair
its function and safety. • Remove cooling system filler cap only when the radiator
is cool enough to touch with bare hands. Slowly loosen cap
to first stop to relieve pressure before removing completely.
Safety - 9
SAFETY
Avoid High Pressure Fluids Tire Safety
Explosive separation of a tire and rim parts can cause
serious injury or death:
MIF
Safety - 10
OPERATING
Operating
Operator Station
KV13962a
G B
D
C
KV1158
A - Seat Belt
B - Drive Control Levers
C - Seat Adjustment Lever
D - Suspension Seat Adjustment (Optional)
E - Throttle Lever
F - Boom Lock Lever
G - Two Speed Button (Optional)
H - Horn (Optional)
Operating - 11
OPERATING
A B C D E F L O
G H I J K M N
H - Battery Gauge
I - Engine Temperature Gauge
J - Engine Oil Pressure Gauge
K - Warning Lights
E F G H
L - Hour Meter
M - Cold Start Switch
KV1173
N - Park Brake Switch
A - Seat Switch or Seat Belt Not Activated
O - Key Switch
B - Engine Coolant Over-Temperature
*The heater/blower switch in your machine may not be C - Low Engine Oil Pressure
located in the instrument panel. Some machines have D - Park Brake Engaged
the heater/blower switch located in the headliner to the E - Battery Not Charging
operator’s left.
F - Hydraulic Oil Over-Temperature
G - Hydraulic Filter Restriction
H - Air Filter Restriction
Operating - 12
OPERATING
Adjusting Seat Adjusting Suspension Seat (Optional)
102 KV1009
1. Push lever (A) back. 1. Locate the handle (A) underneath the front of the
2. Slide seat forward or backward to desired position. suspension seat.
3. Release lever. 2. Pull the handle out to adjust for the appropriate operator
body weight:
• Turn the handle clockwise for a heavier operator as
indicated on the dial (B).
Adjusting Armrests
• Turn the handle counterclockwise for a lighter
operator as indicated on the dial (B).
3. Push the handle underneath the seat to store.
Operating - 13
OPERATING
Testing Park Brake Switch Testing Boom And Bucket Interlock System
1. Park machine safely. (See Parking Safely in the
On A Hands-Only Skid Steer
SAFETY section.)
2. Sit in operator’s seat, buckle seat belt, and disengage
park brake switch.
c CAUTION: Avoid injury! Stay clear of boom and
bucket area. If test fails, boom and bucket will
3. Turn the key to the start position. move.
Result: Engine must not crank. 1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Sit in operator’s seat, buckle seat belt, and engage park
Testing Boom And Bucket Interlock System brake switch.
On A Hand-Foot Skid Steer 3. Start the engine.
4. Run engine at maximum engine speed.
c CAUTION: Avoid injury! Stay clear of boom and
bucket area. If test fails, boom and bucket will
5. Place park brake switch in the middle (run) position.
6. Pull left control handle up towards the ROPS to slowly
move. raise boom. Release control handle. Pull right control
handle down towards the seat to slowly curl bucket.
1. Park machine safely. (See Parking Safely in the
Release pedal.
SAFETY section.)
7. Unbuckle seat belt. Push handles up or pull handles
2. Sit in operator’s seat, buckle seat belt, and engage park
down.
brake switch.
Result: Control handles, boom, and bucket should lock as
3. Start the engine.
soon as the seat belt is released.
4. Run engine at maximum engine speed.
The operator must complete the following sequence, to
5. Place park brake switch in the middle (run) position. release the control handles, boom, and bucket:
6. Push down on the back of boom control pedal to slowly 1. Sit in the seat.
raise boom. Release pedal. Push down on the back of
2. Fasten the seat belt.
bucket control pedal to slowly curl bucket. Release pedal.
3. Disengage the park brake switch.
7. Unbuckle seat belt. Push down on front or rear of
pedals.
Result: Pedals, boom, and bucket should lock as soon as
the seat belt is released. Testing Seat Switch
The operator must complete the following sequence, to 1. Park machine safely. (See Parking Safely in the
release the pedals, boom, and bucket: SAFETY section.)
1. Sit in the seat. 2. Sit in operator’s seat, buckle seat belt, and engage park
2. Fasten the seat belt. brake switch.
3. Start the engine.
3. Disengage the park brake switch.
4. Disengage park brake switch.
5. Raise up off the seat, but do not unbuckle seat belt or
get out of skid steer.
Result: Park brake will be applied, the “Park Brake
Engaged” and “Seat Belt Release” indicator lights will come
on, and the boom and bucket functions will be locked.
Operating - 14
OPERATING
Testing Seat Belt Switch Cab Enclosure With Wiper (Optional)
1. Park machine safely. (See Parking Safely in the
SAFETY section.) IMPORTANT: Avoid damage! Do not use the wiper in
conjunction with a demolition door. Damage can
2. Sit in operator’s seat, buckle seat belt, and engage park occur to the wiper motor. A wiper will also damage
brake switch. the surface of the demolition door.
3. Start the engine.
The cab enclosure with wiper offers protection from flying
4. Disengage park brake switch. debris and inclement weather. A shoulder belt is required
5. Unbuckle the seat belt, but do not get out of skid steer. when using a cab enclosure.
Result: Park brake will immediately be applied, the “Park The cab enclosure door contains a safety interlock switch
Brake Engaged” and “Seat Belt Release” indicator lights that will not release when the door is opened.
will come on, and the boom and bucket functions will be The seat belt indicator light will go out after the proper skid
locked. steer starting sequence is followed and the cab enclosure
door is securely closed.
KV0451
B
• Turn the handle (A) and slide the door up into the
operator’s station.
Operating - 15
OPERATING
Using the Windshield Wiper Switch Entering the Skid Steer From the Front With a Bucket
Attached:
NOTE: The key switch must be in the accessory or run
position and cab enclosure door must be shut to • Use step (D) on back of bucket and handholds (B) and
operate the windshield wiper. (C).
A
D
E
KV1172
Operating - 16
OPERATING
Engaging the Park Brake Switch: Auto Preheat Module
CWP118
2. Push rocker switch to the momentary down position (B) 15 seconds 6° C (45° F)
and release to middle position.
30 seconds 0° C (32° F) or below
Operating - 17
OPERATING
Backup Alarm (Optional) • The middle position turns on the front work lights and
red tail lights.
The backup alarm becomes functional whenever the
engine is running. Switches located on the hydrostatic • The down position turns all lights off.
pump detect movement in the drive control levers and will
sound an audible alarm when both control levers are pulled
in the rearward direction. High-Flow Switch (Optional)
KV14287
KV14286
Operating - 18
OPERATING
Hydraulic Quik-Tatch Switch (Optional) Heater/Defroster Blower Switch (Located in the
Instrument Panel) with Thermostat (Located in the
NOTE: The key switch must be in the run position with Headliner)
the engine running to generate hydraulic pressure to
operate the Hydraulic Quik-Tatch.
The Hydraulic Quik-Tatch switch is a three-position
momentary switch which actuates the movement of the
Hydraulic Quik-Tatch mounting plates.
NOTE: The switch will automatically return to the
A
center position when released. The movement of the
Hydraulic Quik-Tatch mounting plates will stop at the
position they are in at the time the switch is released.
KV0558
KV1159
Operating - 19
OPERATING
Heater/Defroster Switch and Thermostat (Located in Air Conditioner/Heater Blower Switch and
the Headliner) Thermostat (Optional)
The air conditioner/heater option is an automotive-style
F D design which allows the operator to adjust the temperature
E
C for year round comfort.
B
F E
D
G C
A
KV1385
Operating - 20
OPERATING
Using the Two Speed Shift Button (Optional) Using the Key Switch
The key switch has four positions.
c CAUTION: Avoid injury!
• The high range speed should be used for
transport travel only.
• Do not use the high range speed when
traveling in reverse. B C
A
D
IMPORTANT: Avoid damage! Allow the engine and
hydrostatic system to warm up before activating the
high range operating speed.
KV14283
A - Accessory
B - Off
C - Run
A D - Start
KV1158
The two speed shift button (A) activates a solenoid valve to Starting the Engine
open a high speed hydraulic passage in the hydrostatic
motors for increased ground speed on smooth, level
surfaces.
• Push the button (A) on the right-hand steering control
c CAUTION: Avoid injury! Engine exhaust fumes
can cause sickness or death:
lever handle to activate/deactivate the two speed option.
• Catalytic mufflers reduce emissions. The
NOTE: If the skid steer engine is shut down, the two effectiveness depends upon engine load and
speed shift button must be recycled to enable the two exhaust temperature levels that are not always
speed option. present in skid steer operations. Catalytic
mufflers WILL NOT provide fume-free exhaust
for confined operations.
• If it is necessary to run an engine in an
enclosed area, use an exhaust duct system to
remove the fumes.
• Always work in a well ventilated area.
Operating - 21
OPERATING
4. Push throttle lever (A) forward to 1/3 throttle position. • Always allow the engine to warm up before applying
a load.
5. Turn key to the run position, but do not crank engine.
6. Check instrument panel:
• The engine low oil pressure LED will be lit until the Using Boom Locks
engine starts.
The boom locks are used whenever you need to leave the
• To start the engine in extremely cold conditions, see
machine with the boom in a raised position.
Auto Preheat Module in this section.
Locking Boom in the Raised Position:
c CAUTION: Avoid injury! Prevent injury from an 1. Park machine safely. (See Parking Safely in the
SAFETY section.)
explosion:
Starting fluid is highly flammable; do not use 2. Remove any attachment.
starting fluid. An electric air preheater may 3. Raise boom a short distance above boom locks.
ignite starting fluid.
Operating - 22
OPERATING
NOTE: Extended periods of engine idling is inefficient
and should be avoided except when necessary.
6. Pull the throttle lever back to the idle position.
7. Turn key to the off position.
8. Release seat belt.
C
Using the Boom Release Mechanism
The boom release mechanism is to be used when the
boom is in a partially raised position and power to the
KV13967
engine has been lost.
5. Slowly lower boom onto locks (C).
Disengaging the Boom Locks: c CAUTION: Avoid injury! Never exit the skid
steer with the boom arms raised unless the
1. Raise boom a short distance off of locks.
boom is resting on the boom locks.
KV1198
Operating - 23
OPERATING
Using Drive Control Levers • Pull both levers back at the same time to go
backward.
KV15233
5. Cycle the auxiliary control handle (A) to the left and right
a few times.
B
C
KV1158
Operating - 24
OPERATING
Relieving Hydraulic Line Pressure on Hand Only Attaching Hydraulic Lines
Operated Skid Steers: 1. Relieve hydraulic line pressure before attaching
hydraulic auxiliary lines.
c CAUTION: Avoid injury! Relieve hydraulic
pressure before connecting auxiliary hydraulic A
lines.
Ensure skid steer is parked safely with boom
arms all the way down. Ensure bucket is
resting on ground or clear of all objects.
C
A
KV0415
Operating - 25
OPERATING
Attaching Hydraulic Lines Between Attaching High-Flow Hydraulic Lines
Attachments and Skid Steer (Optional)
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
A
B
IMPORTANT: Avoid damage! To prevent hydraulic
lines from being pinched, be sure hoses rest C
between step and skid steer torque tube.
MIF
KV15239
Operating - 26
OPERATING
Activating Auxiliary Hydraulics: Using Auxiliary Hydraulic Control Foot Pedal
For Hands Only Operated Skid Steers (If
Equipped)
Unlocking Right Pedal (Auxiliary Hydraulics Control):
B
A
KV15238
KV0415
D
Picture Note: This handle (A) is located in front of
the right steering lever.
• Push the auxiliary foot pedal lockout handle (A) forward
and rest in notch (B) labeled ‘unlocked’.
• Pulling the handle all the way down toward the seat will
put the control valve into detent position to give continuous
oil flow to an attachment. The handle will stay in this
position until the operator moves the handle.
• Pivot the handle up away from seat to supply oil to the
female quick coupler (D), reversing oil flow.
NOTE: If the handle has not been moved all the way
down into the detent position, it will automatically
return to the center position when the operator lets go
and this will stop oil flow to the auxiliary couplers.
Operating - 27
OPERATING
Activating Auxiliary Hydraulics: Using the Boom Pedal
NOTE: If your unit is equipped with the optional Boom
E and Bucket Hand Control option, the left pedal is non-
functional. See Boom and Bucket Hand Controls in this
section.
KV13970
NOTE: If the pedal has not been locked into the detent
position, it will automatically return to the center
position when the operator does not apply pressure to
the pedal and will stop oil flow to the auxiliary
couplers. 38929
Operating - 28
OPERATING
Float Position: Using the Bucket Pedal
Relieves the down pressure on the boom cylinders and NOTE: If your unit is equipped with the optional Boom
allows the boom and attachment to float with the contour of and Bucket Hand Control option, the right pedal
the ground. becomes the auxiliary hydraulics control. See Boom
and Bucket Hand Controls in this section.
38929B
KV13962
• Push front of boom pedal down into the detent position
to engage float. Boom will stay in float until you push down Right Pedal (B) Controls the Bucket:
on the rear of pedal.
38929C
Operating - 29
OPERATING
Using Boom and Bucket Hand Controls For Using Emergency Exit
Hands Only Operated Skid Steers (Optional)
NOTE: The left pedal is non-functional. The right pedal
is the Auxiliary Hydraulics Control.
B
A
KV1206
Activating the Bucket Controls Using the Right Control • DO NOT try to latch or unlatch handles from
Handle (B): the operator’s station.
• Push handle down toward seat to curl bucket back. • Be careful not to pinch hands between latch
handle and step or latch handle and
• Pull handle up toward ROPS to dump bucket. attachment.
• Bucket will move faster the farther you move the handle.
Installing an Attachment:
1. Park machine safely. (See Parking Safely in the
Self Leveling (Optional) SAFETY section.)
If the skid steer is equipped with the self leveling option, the
B C
QUIK-TATCH mounting plate and/or attachment (i.e.:
bucket) will remain in the same relative position to the
ground throughout the lift cycle.
Example:
If the bucket is level at the start of the lift cycle, it will
maintain its level position throughout the cycle. A
• Self leveling is only operational during the lift cycle.
• To override the self leveling feature, use the bucket
pedal or hand control (if equipped).
• If you wish to disable the self leveling feature contact
KV13969
your Authorized John Deere Skid Steer Dealer.
2. Lift latch handles (A) up to the unlatched position. Be
sure the latch handles are all the way up so the lock pins
are fully retracted.
Operating - 30
OPERATING
3. Enter skid steer, fasten seat belt, start the engine, and Removing an Attachment:
disengage park brake switch. 1. Park machine safely. (See Parking Safely in the
4. Tilt mounting plates (B) forward. SAFETY section.)
5. Drive forward, raise boom, and guide the top of the 2. Disconnect hydraulic hoses from attachment if so
mounting plates under the attachment mounting brackets equipped.
(C). 3. Pull the latching handles up to the unlatched position to
6. Raise and roll back the mounting plates. The back of the release the pins from the lower attachment tabs. Be sure
attachment should rest against the front of the mounting the latch handles are fully raised.
plate. 4. Enter skid steer, fasten seat belt, start the engine, and
7. When the attachment is fully supported, lower the boom disengage park brake switch.
until the boom is resting on the boom stops.
5. Lower attachment so that it rests securely on the
8. Roll the attachment out, stopping with the bottom edge ground.
of attachment about 50 mm (2 in.) from the ground. 6. Tilt the mounting plate forward and back the skid steer
9. Engage the park brake switch, turn off the engine, and away from the attachment at the same time.
exit the skid steer.
Installing an Attachment:
1. Stop machine on a level surface, not on a slope.
2. Lower boom until the boom is resting on the boom
A stops.
3. Disengage park brake switch.
B B
A
KV13969
c CAUTION:
unlock position until the lock pins are fully retracted. The
Avoid injury! Be sure pins and latch indicator window (A) on the hydraulic Quik-Tatch should be
handles are secure before operating boom and completely red.
bucket. 5. Tilt mounting plates (B) forward.
If attachment is not securely latched follow the 6. Drive forward, raise boom, and guide the top of the
removal procedure and then repeat installation mounting plates under the attachment mounting brackets.
procedure.
7. Raise and roll back the mounting plates. The back of the
14.Connect hydraulic hoses if attachment is so equipped. attachment should rest against the front of the mounting
plate.
Operating - 31
OPERATING
8. When the attachment is fully supported, lower the boom Filling the Bucket
until the boom is resting on the boom stops.
There are two basic methods of filling a bucket from a pile -
9. Roll the attachment out, stopping with the bottom edge Arc Penetration and Step Penetration. Judge the type of
of attachment about 50 mm (2 in.) from the ground. penetration needed for loading and vary the methods to
10.Press and hold the hydraulic Quik-Tatch switch in the suit the materials.
lock position until the lock pins are fully engaged. No red
should be visible in the indicator window. Arc Penetration
Operating - 32
OPERATING
Digging Dislodging the Machine
When digging with the skid steer, remove a thin layer with In most cases, when a machine becomes bogged down,
each pass. This method is efficient and minimizes wheel the bucket can be used to push the skid steer to more solid
slippage. When encountering firmly packed materials, ground:
flutter the bucket control valve to assist penetration. Teeth
• Raise the boom and tilt the bucket forward so that the
can be installed on the bucket to provide better penetration.
cutting edge contacts the ground.
• Curl the bucket and lower the boom (maintain contact
with the ground) while pulling evenly rearward on the
Returning the Bucket to the Loading Position control levers.
Immediately after the bucket has been fully dumped, begin • Repeat this cycle as many times as necessary to move
the roll-back cycle as the machine is backed away from the the machine to solid ground.
dump site. Repositioning the bucket for the filling cycle
while the boom is lowering is a good time saver. Fine
adjustments in bucket position can be made as the skid
steer begins forward on the filling cycle, thereby saving a Transporting Loaded Bucket
period of dead time between the dumping and filling cycles. Never transport a loaded bucket at full height. Keep the
bucket as low to the ground as possible for better stability.
When backing out and transporting a load, raise the bucket
Bulldozing with the Bucket just high enough to clear obstacles in your path. Raising a
loaded bucket too high reduces stability.
IMPORTANT: Avoid damage!
IMPORTANT: Avoid damage!
Do not push against objects with the boom fully
raised or damage to the boom or boom cylinders Do not push against objects with the boom fully
may occur. raised or damage to the boom or boom cylinders
may occur.
Do not push forward with the bucket fully dumped or
damage to the bucket cylinders may occur. Do not push forward with the bucket fully dumped or
damage to the bucket cylinders may occur.
Operating - 33
OPERATING
Transporting Skid Steer on a Trailer
B
A
KV14262/KV1157
Operating - 34
REPLACEMENT PARTS
Part Numbers
Replacement Parts
Service Literature
If you would like a copy of the Parts Catalog, Safety Video
(DSVHC018312), or Technical Manual for this machine call: Item Part Number
• U.S. & Canada: 1-800-522-7448. Air Cleaner:
• All Other Regions: See your Authorized John Deere • Primary Element KV16429
Skid Steer Dealer.
• Secondary Element AT171854
Battery TY6128
Parts Fuel/Water Separator Filter RE62419
We recommend John Deere quality parts and lubricants, Element
available at your John Deere dealer. In-Line Fuel Filter
AE29052
Part numbers may change, use part numbers listed below
when you order. If a number changes, your dealer will have Fuses:
the latest number. • 5 amp 57M7125
When you order parts, your John Deere dealer needs your • 7.5 amp 99M7064
machine product identification (serial) number and engine
serial number. These are the numbers that you recorded in • 10 amp 57M7121
the Product Identification section of this manual. • 15 amp 99M7065
• 25 amp 99M7069
Hydraulic Oil:
• Hydraulic Oil Charge Filter KV22776
• Hydraulic Oil Main Filter RE34958
Replacement Parts - 35
SERVICE INTERVALS
Break-in - After 100 Hours
Service Intervals
Service Intervals - 36
SERVICE LUBRICATION
Lubricating Boom Cylinders, Bucket
Service Lubrication
Grease
Cylinders, and QUIK-TATCH™
B D
A
C B A
B
KV14256
Service Lubrication - 37
SERVICE ENGINE
Checking Engine Oil Level
Service Engine
Avoid Fumes
Engine Oil
Use oil viscosity based on the expected air temperature
range during the period between oil changes.
The following oil is preferred after first 100 hours of break-in
oil is used: KV1123
ADD
C B
TS1411
Service Engine - 38
SERVICE ENGINE
Changing Engine Oil and Filter
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Run engine a few minutes to warm oil.
3. Engage park brake switch.
C
4. Stop engine.
KV1125
A
14.Remove engine oil fill cap (C).
5. To locate engine oil drain hose (A), remove access 15.Add oil through fill cap with John Deere TORQ-GARD
cover on left side of skid steer. SUPREME or PLUS-50. Engine oil capacity is 12 L (12.7
qt).
6. Remove plug using two wrenches to avoid twisting the
hose. Allow oil to drain into a suitable container. 16.Check engine oil level.
NOTE: Make sure O-ring is still intact when installing 18.Start engine and run at slow speed for two minutes.
hose plug. Check for leaks around filter and drain plug.
8. After all oil has drained, install hose plug. 19.Check engine oil level.
9. Open rear service door and engine cover. 20.Install access cover removed earlier. Tighten access
cover cap screws.
10.Remove left side engine panel.
21.Install left side engine panel, close engine cover, and
rear service door.
KV1124
Service Engine - 39
SERVICE ENGINE
Cleaning Radiator and Oil Cooler Fins
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
KV1126
4. Unhook three end cap latches (A) and remove end cap.
A
KV0578
3. Lift upper two latches (A) from oil cooler (one on each
side). Pivot oil cooler out and away from radiator.
4. Clean radiator fins and cooler fins using compressed air.
KV1127
5. Clean any dirt build-up in the engine area.
5. Remove and discard primary element (B).
6. If any areas require washing after cleaning with air,
6. Clean any loose dirt from the canister and inspect the
allow radiator and cooler parts to dry thoroughly before
end of the canister for dirt that may prevent the new
operating skid steer.
element from sealing properly.
7. Pivot oil cooler into position and secure with latches (A).
7. Install new primary element.
8. Close rear service door.
8. Install cover and secure with three latches.
9. Start engine and check air restriction indicator to be
sure there is no restriction.
Replacing Primary Air Cleaner Element
• If air restriction indicator still shows restriction,
replace secondary element.
IMPORTANT: Avoid damage! Do not clean primary
air cleaner element. Replace it when air restriction 10.Install left side engine panel, close engine cover, and
light is illuminated on the instrument panel. To rear service door.
prevent dirt from being sucked in to the engine, do
not remove element when the engine is running.
Do not start engine without both the primary and
secondary filter elements installed.
Service Engine - 40
SERVICE ENGINE
Replacing Secondary Air Cleaner Element Recommended Engine Coolant
IMPORTANT: Avoid damage! Do not clean secondary The following John Deere coolants are preferred:
element. Replace it when air restriction light is • COOL-GARD™ PRE-DILUTED SUMMER COOLANT
illuminated on the instrument panel and primary (TY16036).
element has already been replaced. Do not remove
• COOL-GARD™ CONCENTRATED SUMMER
secondary element unless you are replacing it.
COOLANT (TY16034).
Do not start engine without both the primary and
secondary filter elements installed. If neither of the recommended coolants is available,
use a glycol base coolant that meets the following
1. Park machine safely. (See Parking Safely in the specification:
SAFETY section.)
• ASTM D4985 (JDM H24A2).
2. Remove primary element.
Check container label before using to be sure it has the
appropriate specifications for your machine. Use coolant
with conditioner or add conditioner to coolant before using.
A
IMPORTANT: Avoid damage!
To prevent engine damage, do not use pure
antifreeze or more than 50% antifreeze in the cooling
system.
Do not mix or add any other types of additives other
than John Deere Liquid Coolant Conditioner to the
cooling system.
5. Install primary element. Certain geographical areas may require lower temperature
protection. See the label on your antifreeze container or
6. Install cover and secure with three latches. consult your Authorized John Deere Skid Steer Dealer to
7. Start engine and check air restriction light on the obtain the latest information and recommendations.
instrument panel to be sure there is no restriction.
• If restriction indicator light is still on, see your
Authorized John Deere Skid Steer Dealer. Liquid Coolant Conditioner
8. Install left side engine panel, close engine cover, and The skid steer is equipped with a John Deere wet sleeve
rear service door. block engine. John Deere Liquid Coolant Conditioner may
be added for additional protection against rust and
corrosion in the engine and to protect the cooling system.
Other conditions may be used is they contain non-
chromate inhibitors. Follow directions on the container.
Service Engine - 41
SERVICE ENGINE
Checking Coolant Level Servicing Cooling System
1. Park machine safely. (See Parking Safely in the 3. Open rear service door and engine cover.
SAFETY section.) 4. Remove left side panel.
2. Allow engine to cool.
3. Open rear service door.
KV1130
Service Engine - 42
SERVICE ENGINE
A
B C
KV15229 KV1130
6. Remove access cover (B) on the left side of skid steer 2. Install and tighten radiator cap (A).
and locate coolant drain hose (C).
3. Start and run engine until it reaches operating
temperature.
4. Stop engine.
5. Drain cooling system immediately before rust and dirt
settle.
KV1131
Service Engine - 43
SERVICE ENGINE
Filling Cooling System 9. Remove cap (B) from recovery tank to add coolant if
necessary. Install cap.
NOTE: John Deere COOL-GARD coolant is
recommended when adding new coolant to the cooling 10.Tighten hose clamps as necessary.
system. 11.Close rear service door.
Follow the directions on the container for correct
mixture ratio.
Checking and Adjusting Fan Belt
IMPORTANT: Avoid damage! Using incorrect coolant
NOTE: The fan belt on the Model 280 is auto-tensioning
mixture can damage the radiator:
and does not require adjusting.
• Do not operate engine without coolant.
• Do not operate engine with plain water.
• Use antifreeze approved for use in aluminum Replacing In-Line Fuel Filter
engines.
1. Park machine safely. (See Parking Safely in the
• Do not exceed a 50% antifreeze mixture for the SAFETY section.)
coolant.
2. Open rear service door and engine cover.
• Do not pour coolant or water into the radiator
3. Remove right side engine panel.
when the engine is hot.
6. Stop engine. 5. Loosen and slide hose clamps (B) away from fuel filter.
Remove hoses.
7. Allow engine to cool.
6. Remove fuel filter (C).
B 7. Install new filter.
8. Install hoses and tighten clamps.
9. Connect electrical connector.
10.Install side panel, close engine cover, and rear service
door.
A
KV1129
Service Engine - 44
SERVICE ENGINE
Draining Fuel/Water Separator Filter 6. Insert new canister by aligning location tabs and
pushing up to seat canister. Tighten retaining ring
1. Park machine safely. (See Parking Safely in the clockwise by hand.
SAFETY section.)
7. Close engine cover and rear service door.
2. Open rear service door and engine cover.
8. Prime fuel system.
3. Remove right side engine panel.
4. Place a small container under fuel/water canister.
Priming Fuel System
The fuel system utilizes an automatic priming system.
To ensure that the fuel system is primed, turn the key
switch to the run position and wait 20 seconds before
starting the engine.
KV1133
KV1133
Service Engine - 45
SERVICE CHAIN CASE
Service Chain Case
KV15227
Checking, Filling, and Draining Chain Case 2. Remove drain plug (B) located on the bottom rear of
each side of the skid steer.
Oil
3. Fill each chain case until oil appears at fill plug threads.
The chain case fill plug is located on each side of the skid Chain case capacity is 18.9 L (5.0 gal) per side.
steer frame.
KV1134
A
2. Remove fill plug (A). Insert finger into open hole. Oil
level should be no more than 12.7 mm (0.5 in.) below the
threads of the fill plug.
3. Fill each chain case until oil level is no more than 12.7
mm (0.5 in.) below the threads of the fill plug.
T148385
• John Deere TORQ-GARD SUPREME™ 2. Locate sight plug (A) on the left rear side of the frame.
Other oils may be used if they meet one or more of the
following:
• API Service Classification CH-4
B
• API Service Classification CG-4
KV1136
Service Hydraulics - 47
SERVICE HYDRAULICS
NOTE: Add approximately 1.9 L (2 qt) if the hydraulic oil 5. Install the filter until it contacts the mounting surface.
is just visible at the bottom of the sight glass. Tighten filter by hand 2/3 to 1 turn more.
4. Add oil if necessary: 6. Install side panel and close engine cover and rear
service door.
• Open engine cover and remove left side panel.
KV1137 A
• Clean any dirt and debris from area around the
reservoir cap (C).
• Remove cap and fill reservoir with John Deere
PLUS-50 oil.
• As oil is added, monitor the position of the float ball.
The oil level is adequate for machine operation when the
float ball reaches the midpoint of the sight glass.
• Install cap.
KV1139
5. Install side panel and close engine cover and rear
Picture Note: Bottom view
service door.
5. Position a suitable container under the hydraulic drain
plug (A).
Changing Hydraulic Oil Filter 6. Remove hydraulic reservoir drain plug (A) and drain
fluid.
1. Park machine safely. (See Parking Safely in the
7. Dispose of oil properly.
SAFETY section.)
8. Install drain plug (A).
2. Open engine cover and remove left side panel.
9. Fill reservoir, through hydraulic oil reservoir cap, with
John Deere PLUS-50 oil. Reservoir capacity is 32.2 L (8.5
gal).
10.Check reservoir oil level.
11.Inspect drain plug for leakage.
12.Install skid plate.
13.Install hydraulic oil reservoir cap.
14.Close engine cover and rear service door.
A
KV1138
Service Hydraulics - 48
SERVICE HYDRAULICS
Changing Charge Filter
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Raise ROPS and assure ROPS is safely in the locked
position.
KV1143
Service Hydraulics - 49
SERVICE STEERING & BRAKES
Service Steering & Brakes
KV1140
KV15239
KV1158
5. Confirm that when handle is returned to the neutral
position, the locking mechanism (A) will engage without 4. Rotate each control lever handle all the way up and all
movement of the handle. the way down. Ensure that boom control valve locks into
detent.
5. Confirm that when handles are returned to the neutral
position, they are in the center of the operating range.
KV1144
KV13986
c CAUTION:
C
c CAUTION:
explode:
Avoid injury! Battery gas can
8. Pull back red positive terminal cover and disconnect red
positive (+) cable (B).
9. Clean battery with a damp cloth or rag. Keep dirt out of
• Keep sparks and flames away from battery cells.
batteries. Use a flashlight to check battery
c CAUTION:
electrolyte level.
• Never check battery charge by placing a Avoid injury! DO NOT allow battery
metal object across the posts. Use a voltmeter hold down to come in contact with the (-)
or hydrometer. negative and (+) positive terminals.
• Always remove grounded (-) battery clamp 10.If necessary, remove battery to thoroughly clean it:
first and replace it last.
• Remove coolant recovery tank.
NOTE: It is not necessary to raise boom arms onto • Loosen bolt (C) on battery hold down bracket.
boom locks to remove the battery. However, doing so
• Lift battery from battery compartment.
will improve accessibility to the battery.
11.Clean battery, battery terminals, cable ends, battery
1. Remove any attachment.
box, and other parts with a solution of 1 part baking soda to
2. Park machine safely. (See Parking Safely in the 4 parts water. Keep solution out of battery cells.
SAFETY section.)
12.Rinse all parts with clean water and let dry.
3. Lock boom in the raised position.
NOTE: If you need a new battery, install a John Deere
4. Stop engine and engage park brake. battery or a battery of equal specification. See your
5. Open rear service door and engine cover. Authorized John Deere Skid Steer Dealer.
Service Electrical - 52
SERVICE ELECTRICAL
Checking Battery Electrolyte Level Charging the Battery
(Maintenance Type Batteries Only)
A maintenance-free battery is standard on your John Deere
Skid Steer. If a non-maintenance free battery has been
c CAUTION: Avoid injury! Battery fluid
(electrolyte), is a solution of water and sulfuric
installed, the following caution applies: acid. It is very harmful to eyes, skin or clothing.
c CAUTION:
• Wear goggles or an eye shield when you
Avoid injury! Sulfuric acid in battery work with a battery.
electrolyte is poisonous. It is strong enough to • If the acid contacts your eyes, skin, or
burn skin, eat holes in clothing, and cause clothing, flush the area immediately with water.
blindness if splashed into eyes. Get medical help, if necessary.
• Wear eye protection and avoid spilling or A battery gives off gas which can explode. An
dripping electrolyte. exploding battery will spray sulfuric acid in all
• Flush eyes with water for 15 - 30 minutes if directions.
acid is splashed into eyes, get medical • Do not charge a frozen battery.
attention immediately.
• Keep cigarettes, sparks, and flames away
• If acid is swallowed, get medical attention from the battery.
immediately.
• Charge the battery in an area with good
1. Park machine safely. (See Parking Safely in the ventilation.
SAFETY section.)
1. Park machine safely. (See Parking Safely in the
2. Open rear service door and engine cover. SAFETY section.)
3. Remove left side engine panel. 2. Remove and clean battery.
4. Clean battery with a damp cloth or rag. Keep dirt out of 3. Allow battery to warm to room temperature.
battery cells.
4. Maintenance Type Batteries Only: Check electrolyte
5. Remove battery caps. level. Leave cell caps on battery while you charge it.
IMPORTANT: Avoid damage! DO NOT fill cells to the 5. Charge battery according to the instructions on the
bottom of the filler neck (A). Electrolyte can overflow battery charger or in the charger operator's manual.
when battery is charged and cause damage.
A
B C
M39772
Service Electrical - 53
SERVICE ELECTRICAL
Using Booster Battery 4. Connect the other end (F) of negative (–) booster cable
to a metal part of the disabled machine frame away from
battery.
5. Start the engine of the disabled machine and run
machine for several minutes.
6. Carefully disconnect the booster cables in the exact
reverse order: negative cable first and then the positive
cable.
Replacing Fuses
Replacing Fuse for Accessories, Seat Switch, and Key
MIF
Switch:
E
D C
B A
M71044
A - Booster Battery
B - Disabled Vehicle Battery
M71330
1. Connect positive (+) booster cable to booster battery (A) 4. Check metal clip (B) in fuse window. Discard fuse if clip
positive (+) post (C). is broken.
2. Connect the other end of positive (+) booster cable to
the disabled vehicle battery (B) positive (+) post (D).
3. Connect negative (–) booster cable to booster battery
negative (–) post (E).
Service Electrical - 54
SERVICE ELECTRICAL
Replacing Fuse for Optional Backup Alarm:
MIF
A - Port Locks
B - Accessories
C - Seat and Seat Belt Switches
D - Key Switch
1. Park machine safely. (See Parking Safely in the 3. Locate 10 amp backup alarm fuse (A), found on the
SAFETY section.) backup alarm wiring harness located between the skid
steer fuse block and engine flywheel.
2. Raise ROPS and ensure ROPS is safely in the locked
position. 4. Pull bad fuse from socket.
5. Check metal clip in fuse window. Discard fuse if clip is
broken.
6. Push new 10 amp fuse into socket. Be sure new fuse is
the same amperage as removed fuse.
KV14277
Service Electrical - 55
SERVICE ELECTRICAL
KV14278
KV14279
KV14280
Service Electrical - 56
SERVICE MISCELLANEOUS
Removing Engine Side Panels
Service Miscellaneous
KV15234
KV15242
3. Lift engine cover latch (A) up to release latch.
6. Remove toe guard shielding (A).
4. Open engine cover.
Service Miscellaneous - 57
SERVICE MISCELLANEOUS
C B
B
KV0726
KV15243
5. Ensure ROPS cylinder is locked by pulling forward on
7. Remove step (B) and cover (C).
red cylinder lock (B).
KV13034
Service Miscellaneous - 58
SERVICE MISCELLANEOUS
Refueling Machine Fuel Specifications
• Use Grade No. 2-D fuel at temperatures above 4° C (40°
c CAUTION: Avoid injury! Handle fuel with care; it
is highly flammable:
F).
• For maximum filter life, sediment and water should not
be more than 0.1%.
• DO NOT refuel machine while smoking,
when machine is near an open flame, sparks, • The cetane number should be 45 minimum. If you
or when engine is running. operate your machine where air temperatures are normally
low or in high altitudes, you may need fuel with a higher
• Always STOP engine.
cetane number.
• Fill fuel tank outdoors.
• Cloud Point - For cold weather operation, cloud point
• Prevent fires: clean oil, grease, and dirt from should be 6° C (10° F) below lowest normal air
machine. Clean up spilled fuel immediately. temperature.
• Do not store machine with fuel in tank in a • In winter use special winter fuel or add an anti-gelling
building where fumes may reach an open flame compound to fuel to maintain its proper viscosity.
or spark.
• To prevent fire and explosion caused by
static electric discharge while you fill tank, use Diesel Fuel Storage
a non-metal fuel container. If you use a funnel,
make sure it is plastic. Avoid using a funnel
which has a metal screen or filter. IMPORTANT: Avoid damage! Diesel fuels stored for a
long time may form gum and plug filters.
• Use only clean fuel and clean approved
containers and funnels. Diesel fuel stored in galvanized containers reacts
with zinc coating on container to form zinc flakes. If
• Store fuel in an area protected from dust, fuel contains water, a zinc gel will form. Gel and
moisture, and other contamination. flakes will quickly plug fuel filters and damage fuel
injectors and pumps.
MIF
Service Miscellaneous - 59
SERVICE MISCELLANEOUS
Filling Fuel Tank
Fill fuel tank at the end of each day’s operation to prevent
condensation and freezing during cold weather.
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Stop engine. If engine is hot, let it cool several minutes
before adding fuel.
3. Open rear service door. B
KV1146
Service Miscellaneous - 60
SERVICE MISCELLANEOUS
Removing and Installing Skid Plate Cleaning and Replacing Air Conditioner and
Heater/Defroster Air Filters (If Equipped)
Removing Skid Plate
1. Park machine safely. (See Parking Safely in the
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
SAFETY section.)
NOTE: The heater and air conditioner contain an air
2. Locate skid plate at rear underside of frame.
filter element (A) and pre cleaning foam (B) in left side
3. Remove nine cap screws securing skid plate to frame. of rear light bezel assembly.
4. Remove skid plate.
A
Installing Skid Plate
1. Install skid plate using nine cap screws.
2. Tighten cap screws to 41 N•m (30 lb-ft).
2. Check and clean both the air filter element (A) and the
pre cleaning foam (B) periodically. Dusty, dirty applications
will require more frequent checks of the filters.
KV0563
Service Miscellaneous - 61
SERVICE MISCELLANEOUS
Cleaning Air Conditioner Condenser
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
KV1393
3. Lift upper two latches (A) from oil cooler (one on each
side). Pivot oil cooler out and away from radiator.
4. Clean condenser by blowing compressed air through
the radiator and into the engine compartment.
Service Miscellaneous - 62
TROUBLESHOOTING
Troubleshooting
Skid Steer
IF CHECK
Boom and bucket will not move Seat belt or seat switch not activated or not properly sequenced.
Park brake switch engaged.
No power to solenoid on port lock - check for power at solenoid on port lock,
check ground.*
Park Brake
IF CHECK
Park brake will not disengage Seat belt or seat switch is not activated.
Park brake switch has not gone through the momentary down position
(unlocked) - push switch down.
Park brake will not engage Park brake switch is not in the up position (locked) - push switch up.
Malfunction of the park brake system.*
Can drive through the park brake while Malfunction of the park brake.*
switch is in the engaged position.
Malfunction of the park brake switch.*
Troubleshooting - 63
TROUBLESHOOTING
Engine
IF CHECK
Troubleshooting - 64
TROUBLESHOOTING
Electrical
IF CHECK
Starter does not work or will not turn Battery terminals corroded.
engine
Loose connection at starter or starter relay.
Fuse blown.
Battery dead or low charge.
Hydraulic/Hydrostatic System
IF CHECK
Troubleshooting - 65
TROUBLESHOOTING
IF CHECK
Boom arms will not rise or rise slowly Auxiliary hydraulic handle locked in detent position - return handle to neutral.
Low oil flow from pump - plugged inlet line or worn pump.*
Low relief valve pressure.*
Control linkage binding.
Boom and bucket overloaded.
Boom cylinder seals leaking internally.*
Boom arms are binding at pivots - lubricate linkage.
Bucket tilt valve spool is not returning to center position - binding.*
Damaged or worn hydraulic gear pump.*
Bucket will not tilt, tilts back slowly, or Auxiliary hydraulic handle is locked in detent position - return handle to neutral.
tilts forward slowly
Low oil flow from pump - plugged inlet line, clean or replace line.
Valve spool binding - free control linkage, centering spring damaged.*
Cylinder shafts are bent.*
Cylinder seals are leaking internally.*
Bucket is overloaded.
Damaged or worn hydraulic gear pump.
Skid steer creeps forward or reverse Hydrostatic pumps not neutral centered and park brake engaged - neutral
center pumps.*
Troubleshooting - 66
TROUBLESHOOTING
Air Conditioner System
IF CHECK
Troubleshooting - 67
STORAGE
Storing the Skid Steer
Storage
Storage Safety
1. Remove the battery. Clean it. Check the electrolyte
c CAUTION: Avoid injury! Engine exhaust fumes
can cause sickness or death.
level. Charge the battery. Store the battery in a cool, dry
place where it will not freeze.
2. Repair worn or damaged parts. Replace parts if
• Catalytic mufflers reduce emissions. The necessary. Tighten loose hardware.
effectiveness depends upon engine load and
exhaust temperature levels that are not always 3. Wash the skid steer.
present in skid steer operations. Catalytic 4. Paint scratched or chipped areas to prevent rust.
mufflers WILL NOT provide fume-free exhaust
for confined operations. 5. Lubricate grease points.
• If it is necessary to run an engine in an 6. Release hydraulic pressure: Move control levers and
enclosed area, use an exhaust duct system to boom and bucket pedals back and forth.
remove the fumes. Always try to work in a well 7. Store the vehicle in a dry, protected place. If vehicle is
ventilated area. stored outside, put a waterproof cover over it.
• DO NOT store vehicle with fuel in the tank
inside a building where fumes may reach an
open flame or spark. Removing the Skid Steer from Storage
• Allow engine to cool before storing in any
enclosure.
• Remove the battery and store it in a cool dry
place where it will not freeze, and where
children cannot reach it.
KV28482
Storage - 68
SPECIFICATIONS
Specifications
Engine
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .John Deere
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4045T
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rated Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2400 rpm
Net Horsepower at Rated Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.4 kW (85 hp)
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 mm (4.17 in.)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 mm (5.00 in)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 L (276 in.3)
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.6:1
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Pressure
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Liquid-cooled
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow (Replaceable)
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry Paper with Primary and Secondary Elements
Fuel System
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable filter and Fuel/Water Separator
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotary injection
Electrical System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 volt, Electric start
Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator, 55 amp
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 950 CCA (cold cranking amps)
Capacities
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 L (24 gal)
Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2 L (8.5 gal)
Hydraulic System Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 L (13.5 gal)
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4 L (14.2 qt)
Engine Oil (with Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.0 L (12.7 qt)
Chain Case (per side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.9 L (5.0 gal)
Specifications - 69
SPECIFICATIONS
Hydraulics and Hydrostatics
Hydrostatic Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo Controlled Hydrostatic Four-Wheel Drive
Hydrostatic Motors
Single Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fixed Displacement, Radial Piston Type
2-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Displacement, Radial Piston Type
Gear Pump
Standard Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 L/min (28 gpm)
High Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 L/min (41.5 gpm)
Hydrostatic System Relief Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37,921 ± 1,379 kPa (5,500 ± 200 psi)
Hydrostatic Pump Flow (Stationary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 L/min (27 gpm)
Charge Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,034-3,172 kPa (440-460 psi)
Hydraulic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spool open center
Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spin-on canister
Hydraulic System Relief Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21,374 - 22,063 kPa (3,100 - 3,200 psi)
Performance
Skid Steer SAE Rated Operating Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,451 kg (3,200 lb)
Operating Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,173 kg (9,200 lb)
Tipping Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,175 kg (7,000 lb)
Axle Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,038 N•m (6,666 lb-ft)
Ground Speed
Maximum Ground Speed:
Single Speed – (with 14 x 17.5 SKS Hauler HD tires) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 km/h (7.0 mph)
Low Range Two Speed – (with 14 x 17.5 SKS Hauler HD tires) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 km/h (7.0 mph)
High Range Two Speed – (with 14 x 17.5 SKS Hauler HD tires) . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3 km/h (12.0 mph)
Breakout Force
Breakout Force
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,016 kg (6,650 lb)
Bucket (with 78 in. HD Foundry bucket). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,262 kg (11,600 lb)
Bucket (with 78 in. HD Construction bucket). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,732 kg (8210 lb)
Specifications - 70
SPECIFICATIONS
Dimensions
280 (equipped with 14.00 x 17.5 SKS Hauler standard tires and 78 in. HD Foundry bucket)
Height to ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 m (82.9 in.)
Height to Hinge Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 m (127 in.)
Overall Width (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 m (77.5 in.)
Overall Width (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 m (78 in.)
Overall Length (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 m (115 in.)
Overall Length (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 m (138 in.)
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 m (48.6 in.)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1 cm (9.5 in.)
Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 m (102 in.)
Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.3 cm (32 in.)
Dump Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 degrees
Bucket Rollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 degrees
Angle of Departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
1220 mm (48 in. Heavy Duty) 825 kg (1819 lb) 936 kg (2064 lb)
Rating based on SAE J1197, Load at 50% tipping capacity and 50% of fork length and fork height giving maximum reach.
Specifications - 71
SPECIFICATIONS
Recommended Lubricants
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere TORQ-GARD SUPREME™ or PLUS-50™
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere SPECIAL-PURPOSE HD MOLY GREASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere MULTI-PURPOSE SD POLYUREA GREASE
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere COOL-GARD™
Hydraulic and Hydrostatic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PLUS-50™
Chain Case Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere HY-GARD™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere TORQ-GARD SUPREME™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLUS-50™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Cold Weather Operation) John Deere Low Viscosity HY-GARD™
Bucket Options
C
A B
D E
KV1155
A - Heavy-Duty Utility
B - Heavy-Duty Foundry
C - Manure & Slurry
D - Heavy-Duty Construction
E - Heavy-Duty Tooth
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.58 m3 (20.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 m3 (27.0 ft3)
Specifications - 72
SPECIFICATIONS
Heavy-Duty Foundry Bucket Capacities (B)
78 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.41 m3 (14.4 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.50 m3 (17.8 ft3)
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.43 m3 (15.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60 m3 (21.0 ft3)
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.43 m3 (15.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60 m3 (21.0 ft3)
Specifications - 73
SPECIFICATIONS
O-Ring Seal Service Recommendations
Face Seal Fittings with Inch Stud Ends Torque
B C
F I
J
G
A D E H
MIF
Nominal Tube O.D./Hose I.D. Face Seal Tube/Hose End O-ring Stud Ends
Metric Inch Tube O.D. Thread Tube Nut/Swivel Bulkhead Thread Straight Fitting
Tube Size Nut Torque Locknut Size or Locknut
O.D. Torque Torque
mm Dash in. mm in. N•m lb-ft N•m lb-ft in. N•m lb-ft
Size
25 -16 1.000 25.40 1-7/16-12 142 105 142 105 1-5/16-12 142 105
32 -20 1.25 31.75 1-11/16-12 190 140 190 140 1-5/8-12 190 140
38 -24 1.50 38.10 2-12 217 160 217 160 1-7/8-12 217 160
Specifications - 74
WARRANTY
E. NO IMPLIED WARRANTY OR OTHER REPRESENTATION - Where
Warranty
Product Warranty
permitted by law, neither John Deere or any company affiliated with it
Product warranty is provided as part of John Deere’s support program for makes any warranties, representations, or promises, expressed or implied
customers who operate and maintain their equipment as described in this as to quality or performance, or freedom from defect of the products
manual. covered by this warranty. NO IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS IS MADE. IN NO EVENT WILL THE
Engine related warranties stated in this manual refer only to emissions-
DEALER, JOHN DEERE, OR ANY COMPANY AFFILIATED WITH JOHN
related parts and components of your engine.
DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES. The only remedies the purchaser has in connection with the
breach of performance of any warranty on John Deere Skid Steers or John
Deere Worksite Pro Attachments are those set forth above.
Limited Warranty For New John Deere Skid Steers and
John Deere Worksite Pro Attachments F. NO DEALER WARRANTY - THE SELLING DEALER MAKES NO
WARRANTY OF ITS OWN AND THE DEALER HAS NO AUTHORITY TO
12 MONTHS - UNLIMITED HOURS MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN
DEERE, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS
A. GENERAL PROVISIONS - The warranty described below is provided WARRANTY IN ANY WAY.
by Deere Company (“John Deere”) to the original purchaser of a new John
Deere Skid Steer and new John Deere Worksite Pro attachments from G. If further information is desired, contact your selling dealer or: John
John Deere or authorized John Deere Skid Steer dealers. Under this Deere Commercial Worksite Products, 9600 Corporate Park Drive,
warranty, John Deere will repair or replace, at its option, any warranted Loudon, TN 37774.
part which is found to be defective in material or workmanship during the
applicable warranty term. Warranty service must be performed by a dealer
or service center authorized by John Deere to sell and/or service John
Deer Skid Steers, which will use only new or remanufactured parts or EMISSIONS CONTROL SYSTEM CERTIFICATION
components furnished by John Deere. Warranty service will be performed LABEL (Non-Road Diesel)
without charge to the purchaser for parts or labor. The purchaser will be
responsible, however, for any service call and/or transportation of product
to and from the dealer's or service center's place of business, for any
premium charged for overtime labor requested by the purchaser, and for
any service and/or maintenance not directly related to any defect covered
under the warranty.
B. WHAT IS WARRANTED - All parts of the new John Deere Skid Steer,
except battery and tires which are covered by separate warranties, are
warranted for 12 months from date of delivery. John Deere Worksite Pro
Attachments with a Product Identification Number (PIN) are warranted for
12 months from the date of delivery. John Deere Worksite Pro
Attachments without a PIN and John Deere Skid Steer Accessories are
warranted for 90 days from the date of purchase or for the remaining
factory warranty of the previously purchased John Deere Skid Steer,
whichever is longer.
C. WHAT IS NOT WARRANTED - JOHN DEERE IS NOT RESPONSIBLE
FOR THE FOLLOWING: (1) Used products on which the factory warranty
c CAUTION:
has expired. (2) Any product that has been altered or modified in ways not
approved by John Deere: including, but not limited to, setting injection Avoid injury! Statutes providing
pump fuel delivery above John Deere specifications. (3) Depreciation or
severe penalties for tampering with emissions
damage caused by normal wear, lack of reasonable and proper
maintenance, failure to follow operating instructions, misuse, lack of controls may apply at the user’s location.
proper protection during storage, or accident. (4) Normal maintenance
The emissions warranty described below applies only to those engines
parts and service items such as, but not limited to, oil, filters, coolant,
marketed by John Deere that have been certified by the United States
conditioners, belts, and hoses. (5) Any machine failure resulting from
Environmental Protection Agency (EPA) and/or California Air Resources
operation other than approved attachments.
Board (CARB); and used in the United States in non-road mobile (self-
D. SECURING WARRANTY SERVICE - To secure warranty service, the propelled or portable/transportable1) equipment. The presence of an
purchaser must (1) report the product defect to an authorized John Deere emissions label like the one shown signifies that the engine has been
Skid Steer dealer and request repair within the applicable warranty term, certified with the EPA and/or CARB. The EPA and CARB warranties only
(2) present evidence of the warranty start date, and (3) make the product apply to new engines having the certification label affixed to the engine
available to the dealer or service center within a reasonable period of time. and sold as stated above in the geographic areas governed by the
regulating agencies.
NOTE: The hp/kW rating on the engine emissions certification label
specifies the gross engine hp/kW, which is flywheel power without
fan. In most applications this will not be the same rating as the
advertised vehicle hp/kW rating.
Warranty - 75
WARRANTY
John Deere, Federal And California Emission Control engine components caused by the failure of a warranted part during the
System Warranty (Non-Road Diesel) (25hp and above) warranty period. If any emission related part on your engine is defective,
the part will be repaired or replaced by John Deere.
Your Warranty Rights and Obligations
Warranted Parts
The United States Environmental Protection Agency (EPA), the California
Coverage under this warranty extends only to the parts listed below (the
Air Resources Board (CARB) and John Deere are pleased to explain the
emission control system parts) to the extent these parts were present on
emission control system warranty on your 1995 and later non-road diesel
equipment engine. In California, 1995 and later non-road diesel equipment the engine purchased.
engines must be designed, built and equipped to meet the State’s
Fuel Metering System:
stringent anti-smog standards. In other states, 1997 and later model year
equipment engines must be designed, built and equipped to meet the U.S. • Fuel injection system.
EPA regulations for non-road diesel engines. John Deere must warrant the
emission control system on your non-road diesel equipment engine for the Air Induction System:
periods of time listed below provided there has been no abuse, neglect or
improper maintenance of your emission control system. • Air Cleaner
Your emission control system may include parts such as the fuel-injection • Turbocharger system.
system and the air induction system. Also included may be connectors • Intake manifold.
and other emission related assemblies.
Catalyst System:
Where a warrantable condition exists, John Deere will repair your non-
road diesel equipment engine at no cost to you including diagnosis, parts • Exhaust manifold.
and labor.
Miscellaneous Items Used in Above Systems:
John Deere Emission Control System Warranty Coverage
• Hoses, belts, connectors and assemblies.
In California, 1995 and later non-road diesel equipment engine emissions
Since emission related parts may vary slightly from model to model,
control-related parts are warranted by John Deere for five years or 3000
certain models may not contain all of these parts and certain models may
hours of operation, whichever occurs first. In other states, 1997 and later
non-road diesel equipment engine emissions control-related parts are contain functionally equivalent parts.
warranted by John Deere for five years or 3000 hours of operation,
Warranty Service and Charges
whichever occurs first. If any emission related part on your engine is
defective, the part will be repaired or replaced by John Deere. Warranty service shall be provided during customary business hours at
any authorized John Deere skid steer dealer located within the United
Owner’s Warranty Responsibilities States of America. Repair or replacement of any warranted part will be
performed at no charge to the owner, including diagnostic labor which
As the non-road diesel equipment engine owner, you are responsible for
the performance of the required maintenance listed in your owner’s leads to the determination that a warranted part is defective, if the
diagnostic work is performed at an authorized John Deere skid steer
manual. John Deere recommends that you retain all receipts covering
dealer. Any parts replaced under this warranty shall become the property
maintenance on your non-road diesel equipment engine, but John Deere
cannot deny warranty solely for lack of receipts or for your failure to ensure of John Deere.
the performance of all scheduled maintenance.
Maintenance Warranty Coverage
As the non-road diesel equipment engine owner, you should however be
a) Any warranted part which is not scheduled for replacement as required
aware that John Deere may deny you warranty coverage if your non-road
diesel equipment engine or a part has failed due to abuse, neglect, maintenance shall be warranted as to defects for the warranty period. Any
such part repaired or replaced under the warranty shall be warranted for
improper maintenance or unapproved modifications.
the remaining warranty period.
You are responsible for presenting your non-road diesel equipment engine
b) Any warranted part which is scheduled only for regular inspection to the
to an authorized John Deere skid steer dealer as soon as a problem
exists. The warranty repairs should be completed in a reasonable amount effect of “repair or replace as necessary” shall be warranted as to defects
for the warranty period. Any such part repaired or replaced under the
of time, not to exceed 30 days.
warranty shall be warranted for the remaining warranty period.
If you have any questions regarding your warranty rights and
c) Any warranted part which is scheduled for replacement as required
responsibilities, you should contact your John Deere skid steer dealer.
maintenance shall be warranted as to defects only for the period of time up
to the first scheduled replacement for that part. Any such part repaired or
Length of Warranty Coverage
replaced under the warranty shall be warranted for the remainder of the
John Deere warrants to the initial owner and each subsequent purchaser period prior to the first scheduled replacement point for that part.
that the non-road diesel equipment engine is:
d) Normal maintenance, replacement or repair of emission control devices
• Designed, built and equipped so as to conform with all applicable and systems, which are being done at the customers expense, may be
regulations adopted by the California Air Resources Board (CARB) for performed by any repair establishment or individual; however, warranty
1995 and later equipment engines, and all applicable regulations of the repairs must be performed by an authorized John Deere skid steer dealer.
United States Environmental Protection Agency (EPA) for 1997 and later
equipment engines; and e) Any replacement part that is equivalent in performance and durability
may be used in the performance of any non-warranty maintenance or
• Free from defects in materials and workmanship which can cause the repairs, and shall not reduce the warranty obligations of John Deere.
failure of an emission warranted part for a period of five years or 3000
hours of operation, whichever occurs first, after the engine is delivered to
the initial retail purchaser. John Deere is liable for damages to other
Warranty - 76
WARRANTY
Consequential Warranty Coverage PRO RATA ADJUSTMENT
Warranty coverage shall extend to the failure of any engine components Any new battery which becomes unserviceable (not merely discharged)
caused by the failure of any warranted part still under warranty. due to defects in material or workmanship more than 90 days after
purchase, but before the expiration of the applicable adjustment period,
Limitations will be replaced upon payment of the battery’s current list price less a pro
rata credit for unused months of service. The applicable adjustment period
This Emission Control System Warranty shall NOT cover any of the
is determined from the Warranty Code printed at the top of the battery and
following:
chart below. Installation costs are not covered by warranty after 90 days
a) Repair or replacement required as a result of (i) misuse or neglect, (ii) from the date of purchase.
improper maintenance or unapproved modifications, (iii) repairs
THIS WARRANTY DOES NOT COVER
improperly performed or replacements improperly installed, (iv) use of
replacement parts or accessories not conforming to John Deere A. Breakage of the container, cover, or terminals.
specifications which adversely affect performance and/or durability, (v)
B. Depreciation or damage caused by lack of reasonable and necessary
alterations or modifications not recommended or approved in writing by
maintenance or by improper maintenance.
John Deere.
C. Transportation, mailing, or service call charges for warranty service.
b) Replacement parts, other services and adjustments necessary for
normal maintenance. LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
REMEDIES
c) Transportation to and from the John Deere skid steer dealer, or service
calls made by the dealer. To the extent permitted by law, neither John Deere nor any company
affiliated with it makes any warranties, representations, or promises as to
Limited Liability the quality, performance or freedom from defect of the products covered
by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND
a) The liability of John Deere under this Emission Control System
FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT
Warranty is limited solely to the remedying of defects in materials or
APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE
workmanship. This warranty does not cover inconvenience or loss of use
ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY
of the non-road diesel equipment engine or transportation of the engine to
REMEDIES IN CONNECTION WITH THE BREACH OR
or from the John Deere skid steer dealer. JOHN DEERE SHALL NOT BE
PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES
LIABLE FOR ANY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER
ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER,
DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE
JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE
UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note:
WITH THE SALE OR USE OF OR INABILITY TO USE THE NON-ROAD
Some states do not allow limitations on how long an implied warranty lasts
DIESEL ENGINE FOR ANY OTHER PURPOSE.
or the exclusion or limitation of incidental or consequential damages. So
b) NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS these limitations and exclusions may not apply to you.) This warranty gives
GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT you specific legal rights, and you may also have some rights which vary
AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION from state to state.
CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY
NO DEALER WARRANTY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION The selling dealer makes no warranty of it’s own and the dealer has no
CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS authority to make any representation or promise on behalf of John Deere,
DOCUMENT. or to modify the terms or limitations of this warranty in any way.
c) No dealer is authorized to modify this Federal, California and John PRO RATA MONTHS OF ADJUSTMENT
Deere Emission Control System Warranty.
NOTE: If your battery is not labeled with a warranty code, it is a
warranty code “B”.
The purchaser must request warranty service from a John Deere dealer
authorized to sell John Deere batteries, and present the battery to the
dealer with the top cover plate codes intact.
FREE REPLACEMENT
Any new battery which becomes unserviceable (not merely discharged)
due to defects in material or workmanship within 90 days of purchase will
be replaced free of charge. Installation costs will be covered by warranty if
(1) the unserviceable battery was installed by a John Deere factory or
dealer, (2) failure occurs within 90 days of purchase, and (3) the
replacement battery is installed by a John Deere dealer.
Warranty - 77
WARRANTY
EXTENDED WARRANTY AVAILABLE
The PowerGard Protection Plan is an extended warranty available on new
John Deere Skid Steers. The PowerGard Protection Plan can be
purchased up to 95 days or 250 operating hours into the basic John Deere
warranty period of 12 months. The PowerGard plan not only provides you
with peace of mind, but also adds value to the skid steer allowing you to
get more for the unit at trade-in or when it is sold.
PowerGard protection includes:
• Minimized out-of-pocket expense.
• Genuine John Deere parts and service for all repairs.
• Full transferability without any fees or paperwork.
• No pre-approval of claims necessary.
To find out more information on the PowerGard Protection Plan, contact
your local John Deere skid steer dealer. Or call 1-888-256-3337 (option
#4). Or send an e-mail to: powergardprotection@jdcorp.deere.com
Warranty - 78
INDEX
Defroster/Heater Switch ..................................................19
Index
Index - 79
INDEX
Heater/Defroster Switch ................................................. 19 ROPS, Raising ................................................................58
High Flow, Attaching Hydraulic Lines ............................. 26 Radiator, Cleaning ..........................................................40
High-Flow Switch ............................................................ 18 Raising and Blocking Skid Steer .....................................60
Hydraulic Control, Adjusting Auxiliary ............................ 50 Rear Service Door, Opening ...........................................57
Hydraulic Lines, Attaching Auxiliary ............................... 24 Refueling Machine ..........................................................59
Hydraulic Lines, High Flow ............................................. 26
Hydraulic Oil, Changing .................................................. 48
S
Hydraulic Oil, Changing Filter ......................................... 48 Safety Systems, Testing .................................................13
Hydraulic Quik-Tatch Switch .......................................... 19 Safety, Service Machine ...................................................9
Hydraulic Reservoir Capacity ......................................... 69 Safety, Tire ......................................................................10
Hydraulic Reservoir, Checking Oil .................................. 47 Safety-Alert Symbol ..........................................................1
Hydraulic System Capacity ............................................ 69 Seat, Suspension ............................................................13
Hydraulic, Quik-Tatch ..................................................... 31 Service Engine ................................................................38
Hydraulics and Hydraulic Oil .......................................... 47 Service Intervals .............................................................36
Hydraulics, Operating Auxiliary ...................................... 26 Service Literature ............................................................35
Service Record ...............................................................84
K Shutdown Alarm, Auto ....................................................17
Key Switch ...................................................................... 21 Side Panels, Removing ...................................................57
Skid Plate, Removing ......................................................61
L Specifications ..................................................................69
Labels, Safety ................................................................... 1 Specifications, Bucket .....................................................72
Leveling, Self .................................................................. 30 Storage Safety ................................................................68
Lift Chart, Pallet Fork ...................................................... 71 Storage, Skid Steer .........................................................68
Light, Replacing Work Light Bulb ................................... 55 Switch, Hydraulic Quik-Tatch ..........................................19
Literature, Service .......................................................... 35
Lubricants, Recommended ............................................ 72 T
Lubrication, Boom/Bucket Cylinders .............................. 37 Technical Manual ............................................................35
Lubrication, Chain Case ................................................. 46 Thermostat, Air Conditioner ............................................20
Lubrication, Grease ........................................................ 37 Thermostat, Heater/Defroster .........................................19
Transporting the Skid Steer ............................................34
M Troubleshooting Chart, Using .........................................63
Module, Auto Preheat ..................................................... 17 Two Speed Shift Switch ..................................................21
O W
Oil Cooler, Cleaning ....................................................... 40 Warranty, Emission System ............................................75
Oil, Changing .................................................................. 39 Warranty, Product ...........................................................75
Oil, Changing Hydraulic .................................................. 48 Wheel Bolts, Torque .........................................................8
Oil, Changing Hydraulic Filter ......................................... 48 Windshield Washer Bottle, Filling ...................................61
Oil, Checking Engine ...................................................... 38 Windshield Wiper Operation ...........................................16
Oil, Hydraulic .................................................................. 47 Work Light Switch ...........................................................18
P Work Light, Replacing Bulb .............................................55
Index - 80
NOTES
Notes
Notes - 81
NOTES
Notes - 82
SERVICE STATEMENT
Well-Trained Technicians
Service Statement
We help minimize downtime by putting genuine John School is never out for John Deere service technicians.
Deere parts in your hands in a hurry. Training schools are held regularly to be sure our
That’s why we maintain a large and varied inventory - to personnel know your equipment and how to maintain it.
stay a jump ahead of your needs. Result? - Experience you can count on!
Precision tools and testing equipment enable our Our goal is to provide prompt, efficient care when you
Service Department to locate and correct troubles want it and where you want it.
quickly to save you time and money.
We can make repairs at your place or at ours, depending
on the circumstances: see us, depend on us.
JOHN DEERE SERVICE SUPERIORITY: We’ll be
around when you need us.
Service Statement - 83
SERVICE RECORD
Service Record
Service Record - 84