OMF283823 Unlocked

360 / 460 SKIDDER
S/N 974174 –
OPERATOR’S MANUAL
360 / 460 SKIDDER
OMF283823
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents

are known to the State of California to cause cancer,
birth defects and other reproductive harm.
WARNING
The engine exhaust from this product contains

chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Worldwide Construction and Forestry Division

English
Operator, Maintenance
and Specification Manual
360 and 460 Series Skidders

Timberjack Inc.
P.O. Box 160
925 Devonshire Avenue
Woodstock, Ontario, Canada
N4S 7X1
Telephone: 519-537-6271
Service Dept. Fax: 519-537-2664
Parts Dept. Fax: 404-629-9911
03/97
01/1997
Table of Contents
Section Description
1 Introduction
2 Warranty
3 Safety Rules
4 Description
5 Operation
6 Lubrication and Maintenance
7 Hydraulic System
8 Electrical System
9 Troubleshooting
10 Specifications
11 Miscellaneous
12 Index
O360TOC3 i
01/1997
Table of Contents
Section 1 - Introduction
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Model and Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 Modifications to ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 Non-approved Field Product Changes . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5 Sound Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6 Vibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Section 2 - Warranty
2.1 Warranty Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
2.2 Items Not Covered by Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Section 3 - Safety Rules

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Understanding Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.5 Operating Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6 Servicing Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
3.7 Driving/Transporting the vehicle on Public Roads . . . . . . . . . . . . . . . . 3 - 17
3.8 Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
3.9 What to Do if the Machine Catches Fire . . . . . . . . . . . . . . . . . . . . . 3 - 19
Section 4 - Description
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Equipment Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.1 Cable Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.2 Single Arch Grapple Skidder . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2.3 Dual Arch Grapple Skidder . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.3 Controls and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.3.1 Operator Controls and Instruments . . . . . . . . . . . . . . . . . . . . 4-8
4.3.2 Gauge Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
4.3.3 Instrument Bulb Check . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 15
4.3.4 Monitor Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16
4.3.5 Switches and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27
4.3.6 Driving/Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . 4 - 33
4.3.7 Safety Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
4.3.8 Miscellaneous Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 41
ii O360TOC3
01/1997
Table of Contents
Section 5 - Operation
5.1 Driving the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.1 Pre-Start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.2 Before Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.3 Engine Break-In Procedure . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.4 Starting/Operating the Engine . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.1.5 Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.1.6 Operating the Transmission . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.1.7 Operating the Driving Controls . . . . . . . . . . . . . . . . . . . . . . 5 - 13
5.2 Using the Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.2.1 Operating the Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.2.2 Operating the Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.2.3 Fairlead Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.2.4 Operating the Grapple (Single Arch) . . . . . . . . . . . . . . . . . . . 5 - 21
5.2.5 Operating the Grapple (Dual Arch) . . . . . . . . . . . . . . . . . . . . 5 - 23
5.3 Operating Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25 . .
5.3.1 Cable Skidding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25
5.3.2 Grapple Skidding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 27
5.4 Roading the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 31
5.5 Transporting the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 32
5.6 Towing the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 33
5.6.1 Towing Over a Short Distance . . . . . . . . . . . . . . . . . . . . . . 5 - 33
5.6.2 Releasing the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 33
5.6.3 Towing Over Longer Distances . . . . . . . . . . . . . . . . . . . . . . 5 - 37
5.7 Tilting the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
5.7.1 Raising the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
5.7.2 Lowering the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 41
O360TOC3 iii
01/1997
Table of Contents
Section 6 - Lubrication and Maintenance
6.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.1 Maintenance - 8 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.2 Maintenance - 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
6.2.3 Maintenance - 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
6.3 Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 36
6.3.1 Fluid and Lubricant Specifications . . . . . . . . . . . . . . . . . . . . 6 - 36
6.3.2 Engine Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 38
6.3.3 Powershift Transmission & Winch Oil Viscosity . . . . . . . . . . . . . 6 - 39
6.3.4 Axle Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40
6.3.5 Recommended Axle Fluids . . . . . . . . . . . . . . . . . . . . . . . 6 - 40
6.3.6 Recommended Hydraulic System Fluids . . . . . . . . . . . . . . . . 6 - 41
6.3.7 Recommended Transmission and Winch Fluids . . . . . . . . . . . . 6 - 42
Section 7 - Hydraulic System

7.1 Hydraulic Schematic - 360 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Hydraulic Schematic - 460 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3 Hydraulic Schematic - 360 Single Arch Grapple . . . . . . . . . . . . . . . . . . 7-6
7.4 Hydraulic Schematic - 460 Single Arch Grapple . . . . . . . . . . . . . . . . . . 7-8
7.5 Hydraulic Schematic - 460 Dual Arch Grapple . . . . . . . . . . . . . . . . . . 7 - 10
7.6 Transmission Schematic - 360 with E Series Axles . . . . . . . . . . . . . . . . 7 - 12
7.7 Transmission Schematic - 360 with WD250 Winch . . . . . . . . . . . . . . . . 7 - 14
7.8 Transmission Schematic - 460 with T Series Axles . . . . . . . . . . . . . . . . 7 - 16
Section 8 - Electrical System

8.1 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
iv O360TOC3
01/1997
Table of Contents
Section 9 - Troubleshooting
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.3 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9.4 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.6 Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
9.7 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 12
9.8 T40-D Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 15
9.9 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 16
Section 10 - Equipment Specifications

10.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
10.2 Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 8
Section 11 - Miscellaneous
11.1 Measurement Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2
11.2 Wood Measurement Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 4
11.3 Weights of Commercially Important Woods . . . . . . . . . . . . . . . . . . . . 11 - 5
11.4 General Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 6
Section 12 - Index
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
O360TOC3 v
01/1997
vi O360TOC3
03/1997 Introduction
1. Introduction
1.1 Foreword 1-2

1.2 Model and Serial Number Record 1-3
1.3 Modifications to ROPS 1-4
1.4 Non-approved Product Changes 1-6
1.5 Sound Information 1-7
1.6 Vibration Information 1-8
O3601D1 1-1
Introduction 03/1997
1.1 Foreword
To assist the operator in becoming familiar with the many features of the 360 and 460 Series Skidders, and thereby
become proficient in the operation and periodic maintenance procedures, this manual is provided with detailed
operation and service instructions as well as safety information and equipment data.
Throughout this manual, references are made to the front, rear, left and right side of the vehicle. Consider the engine
as at the front of the machine and determine the left and right hand sides from a seated position in the operator’s
seat facing the engine.
Where applicable, throughout the text, "Safety Alert" symbols have been used to indicate important
safety measures. Read carefully, understand, and follow these instructions to prevent hazardous
situations that could lead to risk of personal injury.
The instructions and procedures in this manual cover the Cummins powered Model 360 and 460 Series Skidders
with the most commonly used options; therefore pictorial presentation in some areas may vary slightly from the actual
machine. This variation, however, does not have any impact on the accuracy of the written information.
The information contained in this manual is current at the time of publication; however, continuing product
improvement may result in changes to the machine which are not covered. Should information regarding such
changes or and further information on the vehicle be required, please contact your Timberjack Inc. dealer.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its

constituents are known to the State of
California to cause cancer, birth defects
and other reproductive harm.
1-2 O3601D1
1.2 Model and Serial Number Record

In order to identify your machine and its components correctly when communicating with your Timberjack Inc. dealer,
please record the model and serial numbers below and refer to them when ordering Service Parts.
Machine
Model No:
Serial No:
Engine
Model No:
Serial No:
Transmission
Model:
Serial No:
Front Axle
Model No:
Serial No:
Rear Axle
Model No:
Serial No:
Winch
Model No:
Serial No:
Grapple
Model No:
Serial No:
O3601D1 1-3
1.3 Modifications or Repairs to Roll-over Protective

Structures (ROPS)
Modification of any kind, to the basic ROPS structure, its mounting, the chassis to which it is attached, or the type
and position of the operator’s seat could affect the integrity of the ROPS and its ability to provide the designed level
of protection.
IT IS TIMBERJACK INC. POLICY THAT ANY SUCH MODIFICATION AUTOMATICALLY VOIDS THE APPLICABLE
CERTIFICATION FOR APPROVAL
OF THE ROPS
The only exceptions to this are:
a) Officially released, Timberjack Inc. approved changes or options carried out in the Factory approved manner; or
b) Modifications or repairs approved in writing by the Timberjack Inc. Manager of Engineering or the Timberjack
Inc. Product Support Manager carried out in the Factory approved manner.
NO OTHER PERSONS ARE AUTHORIZED TO GIVE SUCH APPROVAL.
The Roll-over Protective Structure (ROPS) is comprised of:

1. The canopy weldment exclusive of all doors, screens or other miscellaneous panels which are installed or
attached to the weldment.
2. The brush sweeps.
3. All mounting hardware used to attach the canopy weldment and brush sweeps to the machine
structures.
Timberjack Inc. disclaims responsibility for any situation that may arise as a result of unauthorized modification or
repair to these structures
If any customer or Timberjack Inc. distributor modifies or repairs, or contributes in any way to unauthorized
modification or repair, the customer or distributor will be deemed to have assumed the risk involved with such
modification or repair or are negligent in creating a dangerous situation resulting from such action.
Most North American regulatory bodies allow manufacturers to certify their products providing they are able to
demonstrate that they can satisfy all the design and test criteria specified in the appropriate S.A.E. Recommended
Practices.
Timberjack Inc. follows a procedure of design and test and then certifies its product by means of a certification plate
attached to the structure, listing the Recommended Practices to which it conforms.
ROPS are designed both to withstand force and absorb energy during a roll-over or when resisting the impact of a
falling object. If any permanent deflection of the structure occurs, the structure can no longer provide the original
designed level of protection and should be replaced. Attempts to straighten the structure, particularly by the
application of heat, can reduce still further the structures remaining capability to protect.
1-4 O3601D1
1.3 Modifications or Repairs to Roll-over Protective

Structures (ROPS)
The mounting and the frame or chassis to which the cab or canopy is attached is considered an integral part of the
ROPS and is included in the design, test and certification of the product.
Also critical is the location of the operator within the cab or canopy, therefore the location and type of operator’s seat
is included in the certification.
The Roll-over Protective Structures (ROPS) are designed and tested to conform with the requirements of:
S.A.E. J1040 - May 1994, ISO 8082:1984 for ROPS and the requirements of:
S.A.E. J231 - Jan. 1981, ISO 8083:1989 for FOPS (Falling Object Protective Structures).
The Operator Protective Structure (OPS) is designed and tested to conform to the requirements of:
S.A.E. J1084 - April 1980, ISO 8084:1993.
The Operator Protect Structure is comprised of:

1. The canopy weldment.
2. All doors, panels, screens and glazing (not covered by screens) which are attached to the canopy surfaces
exterior to the machine.
Before attempting any modifications or repair to roll-over protective structures, contact the Service Department at
Timberjack Inc., Woodstock for advice and assistance.
Timberjack Inc.
Woodstock, Ontario, Canada
O3601D1 1-5
1.4 Non-approved Field Product Changes
Changes of any kind to the Timberjack Inc. product Options, attachments, and modifications add weight to
including the fitting of any unauthorized attachments the machine, which in total must not exceed the
could affect the integrity of the product, its stability, or its "Maximum Operating Weight" for your model.
ability to perform as designed or intended. Exceeding this maximum weight will affect safety
approval on weight related items such as ROPS and
brakes, and warranty on items where such additional
weight has an adverse affect.
IT IS TIMBERJACK INC. POLICY THAT NO CHANGES
ARE TO BE MADE TO ITS PRODUCTS INCLUDING Refer to your Timberjack dealer for information on
DELETIONS OR ADDITIONS OTHER THAN A maximum permissible operating weight and the effect
TIMBERJACK APPROVED OPTION FITTED IN THE the addition of various options may have on your
FACTORY APPROVED MANNER. machine.
Options or changes are only officially approved in the

following form:
a) Standard options for that product shown or listed on a Where changes are made without the official approval
current, printed specification sheet, price list, parts as described above, and Timberjack Inc. becomes
manual, or product literature issued by Timberjack involved in suit arising out of such change,
Inc. Timberjack Inc. will protect its interest by taking
whatever action is appropriate.
b) Clearly specified options or product changes

approved in writing by the Timberjack Inc. Product
Support Manager.
Failure to adhere to this policy NULLIFIES and VOIDS

NO OTHER PERSON IS AUTHORIZED TO GIVE both the product warranty policy and the certification on
SUCH APPROVAL any safety items installed on the modified machine.
Timberjack Inc. disclaims responsibility for any situation Non-approved product changes also nullify warranties
that may arise as a result of unauthorized change to its given to Timberjack Inc. by its component manufacturers.
product.
If any person or organization modifies or contributes in

any way to unauthorized modification, the person or
organization will be deemed to have assumed the risk Timberjack Inc.
involved with such modification and may be deemed Woodstock, Ontario, Canada
negligent in creating a dangerous situation resulting November 1994
from such action.
1-6 O3601D1
1.5 Sound Information
Sound Level:
Measurement is obtained on a static machine with the procedures and cab conditions as described in ISO 6394
or 86/662/EEC.
360 Skidder:
The sound pressure level at the operator’s ear with a properly installed and maintained fully screened cab
is 97 dB (A).
The sound pressure level at the operator’s ear with a properly installed and maintained fully screened cab with a
windshield is 92 dB (A).
The sound pressure level at the operator’s ear with a properly installed and maintained fully enclosed cab
is 87 dB (A).
460 Skidder:
The sound pressure level at the operator’s ear with a properly installed and maintained fully screened cab
is 99 dB (A).
The sound pressure level at the operator’s ear with a properly installed and maintained fully screened cab with a
windshield is 92 dB (A).
The sound pressure level at the operator’s ear with a properly installed and maintained fully enclosed cab
is 87 dB (A).
O3601D1 1-7
1.6 Vibration Information
Vibration Level:
Measurements are obtained on a representative machine using procedures as set forth in the following standards:
ISO 2631/1, ISO 5349, and SAE J1166.
360 Cable Skidder:

Hands and Arms:
The weighted root mean square acceleration to which the hands and arms are subjected is less than
2.50 m/s2 .
Whole Body:
The weighted root mean square acceleration to which the whole body is subjected is 1.27 m/s2.
360 Single Arch Grapple Skidder:

Hands and Arms:
2.50 m/s2 .
Whole Body:
460 Cable Skidder:

Hands and Arms:
2.50 m/s2 .
Whole Body:
460 Single Arch Grapple Skidder:

Hands and Arms:
2.50 m/s2 .
Whole Body:
460 Dual Arch Grapple Skidder:

Hands and Arms:
2.50 m/s2 .
Whole Body:
1-8 O3601D1
Section 2
01/1997 Warranty
2. Warranty
2.1 Warranty Certificate 2-2

2.2 Items Not Covered By Warranty 2-3
O3602C1 2-1
Section 2
Warranty 01/1997
2.1 Warranty Certificate - Timberjack Off-highway Vehicles
Standard Warranty: However, TimberjackInc. will provide information as is

Timberjack Inc. warrants each new TIMBERJACK necessary and available to facilitate the user’s claim to
off-highway vehicle to be free of failure resulting from such other manufacturer.
defective material and workmanship under proper use
and service for a period of three hundred and sixty-five This warranty shall be void if repairs or alterations to a
(365) days or two thousand hours, whichever first TIMBERJACKoff-highway vehicle have been made by
occurs, following date of delivery of the vehicle to the persons or firms not specifically approved by
original retail customer (user) provided that the TimberjackInc. so as in TimberjackInc.’s opinion to
prescribed pre-delivery and start-up inspections have adversely affect in any way the stability and reliability of
been carried out and reported to TimberjackInc. to such vehicle.
validate all aspects of this warranty.
The installation in such vehicle of any product or

attachment not specifically approved by TimberjackInc.
shall also void this warranty.
TimberjackInc.’s sole obligation under this warranty is
limited to the repair or replacement without charge at
TimberjackInc.’s factory, warehouse, or approved repair Liability or obligation on the part of TimberjackInc. for
shop, return freight prepaid by the user of any part or damages, whether general, special, or for negligence
parts which TimberjackInc.’s inspection shall disclose to and expressly including any incidental and
have been defective in material or workmanship. consequential damages, is hereby disclaimed.
Timberjack Inc.’s obligation to repair or replace shall be
the limit of its liability under this warranty and the sole
and exclusive right and remedy of the user.
This warranty, in its entirety, does not cover

maintenance items in TIMBERJACK off-highway
vehicles, including, but not limited to tires, alternators, THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
regulators, engines, starter motors, injection pumps, and OTHER WARRANTIES, EXPRESS OR IMPLIED,
allied equipment such as loaders. WRITTEN OR ORAL, INCLUDING WITHOUT
LIMITATION, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR OF FITNESS FOR A
PARTICULAR PURPOSE.
Warranty applications on any of the above are to be This warranty may not be changed, altered, or modified
submitted to the respective manufacturer’s in any way except in writing by TimberjackInc.
representative at the local level.
TimberjackInc.
Warranties on all other parts, components, and items in Woodstock, Ontario, Canada
such vehicle not of TimberjackInc. manufacture are
limited to the warranty, if any, extended by the original March 1994
manufacturer.
TIMBERJACK is a registered trademark of TimberjackInc.
2-2 O3602C1
Section 2
01/1997 Warranty
2.2 Items Not Covered By Warranty:

Items and service related functions that are not covered by warranty include, but are not limited to:
1. Issues resulting from misuse, negligence or accident.

2. Issues arising from the use of non approved parts.
3. Repairs or adjustment by other than TimberjackInc. or its authorized dealers.

4. Engine Tune-up.
5. Issues resulting from the installation of unauthorized attachments or modifications.

6. Transportation of the machine to or from the repair location.
7. Issues due to unauthorized tire loading.

8. Dealer travel or mileage expense.
9. Injection pump and injector adjustments.

10. Air, oil and fuel filter elements.
11. Air conditioning filters, freon, receiver dryer.

12. Diagnosis time will not be considered warranty labour.
13. Tightening of nuts, bolts, screws, etc. or adjustments.

14. Natural wear or defects caused by natural wear.
15. Issues due to use of improper fuel, oil, grease, coolant, or other fluid or lubricant.
16. Freight expenses, daily allowances and overtime labour rates.
17. Damage occurring while in dealer inventory or in transit from the factory to dealer and from dealer to customer.
18. Issues resulting from the use of tire chains or rigging.
19. Indirect damages such as loss of earnings, etc.
20. Normal Maintenance services. Maintenance services that are not directly involved with defective parts are
considered normal service and should be excluded from a claim. These service include (but not limited to):
Fuel system cleaning
Engine tune-up
Brake inspection and adjustment
Clutch adjustment and inspection
Other adjustments (but not limited to) such as:

Tightening of hydraulic fittings
Adding or replacing of service fluid and filters
Replacement of air, hydraulic, transmission, engine fuel filters, oil, belts, and breathers.
Hydraulic pressure adjustments.
O3602C1 2-3
Section 2
Warranty 01/1997
2-4 O3602C1
10/1996 Section 3
Safety Rules
3. Safety Rules
3.1 General 3-2

3.2 Safety Symbol 3-2
3.3 Understanding Signal Words 3-2
3.4 General Safety Precautions 3-3
3.5 Operating Safety Precautions 3-6
3.6 Servicing Safety Precautions 3 - 10
3.7 Driving/Transporting on Public Roads 3 - 17
3.8 Fire Prevention 3 - 18
3.9 What to Do if the Machine Catches Fire 3 - 19
O1003C1
3-1
Section 3 10/1996
Safety Rules
3.1 General
Should there be any information or instructions in this
manual that are not in compliance with local laws and
regulations in force in the country or region where this
equipment is operated, the local laws and regulations
must take precedence.
This machine should not be operated or maintained by

personnel other than those who have been thoroughly
trained.
As the operator/maintainer ensure that you become

familiar with all occupational safety regulations
pertaining to forest machinery as well as all safety
instructions pertaining to this equipment. Observe the
instructions provided in this manual and on all hazard
and information decals on the machine.
3.2 Safety Symbol

This safety-alert symbol is used throughout the manual
and on the machine to call your attention to areas in
which carelessness or failure to follow specific
procedures may result in personal injury.
3.3 Understanding Signal

Words
DANGER DANGER identifies the most serious hazards where
failure to follow listed procedures would result in a high
probability of death or serious injury.
WARNING WARNING denotes a hazard exists which can result in

serious injury or death if proper precautions are not
taken.
CAUTION CAUTION is used in areas where failure to follow listed

procedures may cause personal injury.
O1003C1
3-2
10/1996 Section 3
Safety Rules
3.4 General Safety

Precautions
Timberjack Inc. policy is to produce products that are

safe and reliable. However, even when using well
designed equipment, there will always be an element of
risk in heavy-duty equipment operation.
To minimize risks and promote safety at all times, this

section of the operator’s manual details a number of
safety rules which should always be followed and
obeyed.
Study all the safety messages in this manual and on the

machine carefully.
You must be fully trained to operate this equipment.

Know the capabilities and the limitations of the
equipment. Learn the most efficient operating
techniques.
Do not let an untrained person operate the machine.
Use recommended protective clothing and safety

devices such as gloves, safety boots, safety hat,
goggles, and ear protection when necessary.
These safety rules highlight both general and specific

measures the operator should be familiar with and
adhere to. More specific measures are illustrated with
pictograms which may also be attached to the
machine in locations pertinent to their respective
message. Keep safety signs in good condition.
Repair or replace damaged signs.
WHEN IT COMES TO SAFETY, NOTHING WILL EVER

REPLACE A CAREFUL OPERATOR.
O1003C1
3-3
Section 3 10/1996
Safety Rules
3.4 General Safety

Precautions
Wear a suitable hearing protective device such as

earmuffs or ear plugs to protect against noise.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Use the handrails and steps provided when mounting

and dismounting the machine.
Face the machine when mounting and dismounting.
Maintain a three-point contact (one foot and two hands

or two feet and one hand) with the steps and handrails.
Do not climb on or off the machine in any other fashion.
Do not climb on or off a moving machine.
Use a hand line to lift tools or supplies onto the machine.
Inspect the machine daily and when necessary, clean or

repair the handrails and steps.
Keep floors, steps, and running boards clean and free of

oil, ice, mud, and loose objects.
O1003C1
3-4
10/1996 Section 3
Safety Rules
3.4 General Safety

Precautions
Keep a first aid kit in an easily accessible location on the

vehicle at all times.
Carry no passengers. The vehicle is provided and

approved with seating for the operator only.
The seat is equipped with seat belt. Use this belt at all
times when operating the machine.
Comply with instructions in this manual and also your

company’s regulations for the operation of this vehicle.
Operate the machine only when physically fit and not

under the influence of alcohol or drugs.
O1003C1
3-5
Section 3 10/1996
Safety Rules
3.5 Operating Safety

Precautions
Before starting the engine, check, and ensure that all
doors, panels, safety screens, and access covers are
installed properly and secured.
Do not operate the machine if any exhaust system

covers, safety covers, safety screens, or other safety
devices are damaged, removed, or missing.
Make sure that the transmission, hand brake, and

throttle controls are positioned as specified in the
starting instructions in this manual.
Check the fire extinguishing equipment. Ensure that the

fire extinguisher bottles are fully charged and the
equipment is in good working order.
Check the tires for cuts, bulges and correct pressure.

Badly worn or damaged tires should be replaced.
Operate the machine only from a seated position in the

operator’s seat with the seat belt buckled up.
Never use a liquid starting aid to start an engine with a

pre-heat device.
Start the engine according to the instructions in this

manual.
O1003C1
3-6
10/1996 Section 3
Safety Rules

Precautions
Prior to commencing work, check all equipment controls
and ensure that the machine responds correctly.
Keep the door closed when operating the machine to

prevent accidental entry of branches and debris into the
cab.
Regardless of whether the engine is running or is shut

down, always lower the booms or grapple so that the
attachment is securely supported when operation is
stopped.
When moving the machine, watch that enough

clearance is available on both sides and above the
boom. Extra clearance may be required particularly
where the ground is uneven.
Maintain a safe operating distance between the

equipment and other personnel. Never swing the boom,
attachment, or load over the heads of bystanders
USE ONLY PREARRANGED AND APPROVED

SIGNALING PRACTICES.
When the engine is running, allow no one in areas of the

machine where they may be crushed by moving
components.
O1003C1
3-7
Section 3 10/1996
Safety Rules

Precautions
Do not overload the woodbunk on a forwarder. A load
that is stacked too high can cause the machine to
overturn, or part of the load to roll off when traveling
over rough terrain.
Check yard and landing areas as well as skidding trails

for hazards: look for stumps, large rocks, holes, and
12155A drop-off areas; be aware of springs, mud holes, creeks
and standing water and plan your operation in
accordance with the environment you are working in.
Never use the parking brake to slow down or stop the

vehicle except in an emergency. Ensure that the brake is
properly adjusted at all times.
When working on steep slopes, travel as straight up and

down as possible to prevent roll-over.
Before moving the machine, raise the dozer blade and,

when traveling, keep the blade high enough off the
ground to clear stumps.
Approach with caution areas where overhanging

telephone or electric power lines are present.
Serious injury or death by electrocution can result if the

machine or any of its attachments are not kept a safe
distance from high-voltage electric power lines.
Maintain a distance of 10 ft. (3 m) between the machine

or boom and any power line carrying up to 50,000 Volts
or less.
Power lines carrying more than 50,000 Volts require a

safety distance of 10 ft. (3 m) plus 1/2 inch (13 mm) for
each additional 1,000 Volts above the 50,000 Volt level.
If state/province, local or job site regulations require

even greater safety distances than stated above,adhere
strictly to these regulations for your own protection.
O1003C1
3-8
10/1996 Section 3
Safety Rules

Precautions
DO NOT PARK ON A HILLSIDE OR AN INCLINE.
Always park the machine on level ground.
Stop the vehicle, engage the parking brake, and lower

the dozer blade to the ground.
Place the loader boom and grapple on the vehicle bunk

or load, or rest the skidder grapple or cable suspended
load on the ground. Do not leave any attachment or load
unsupported.
Never dismount from moving equipment. Observe

proper shutdown practices before dismounting.
Check for slippery steps and handholds and dismount

the machine carefully. Do not hang on to any controls
and never jump off the machine.
Stop the engine and relieve any pressure trapped in the

hydraulic system.
Turn the master disconnect switch off if the machine is

to be left unattended.
O1003C1
3-9
Section 3 10/1996
Safety Rules
3.6 Servicing Safety

Precautions.
If the machine becomes disabled, attach a warning tag
to the steering wheel or lever. If the machine should not
be started, remove the ignition key and, as applicable,
turn the master disconnect switch to off.
Before undertaking any maintenance or repair work,

obtain permission. DO NOT perform any maintenance
work without authorization.
Consult the manufacturer’s instruction manual and

follow recommended procedures.
Safety face shield, glasses, or goggles should always be

used as protection from pressurized fluid spray, flying
debris, and other airborne matter when working with
tools, power tools, welding equipment, and corrosive or
dangerous chemicals.
Wear protective clothing as required by the job. Use a

rubber apron and rubber gloves when working with
corrosives and wear heavy work gloves and safety
shoes when handling large heavy or sharp objects and
cables.
O1003C1
3 - 10
10/1996 Section 3
Safety Rules

Precautions
WARNING
Keep clear of all rotating components. Wrapping,
entanglement or contact may result in serious
injury or death.
Keep clear of exposed fans and drive belts.
Never wear jewelry, watch, or necktie around any

machinery. Keep your hands, feet, head, and loose
clothing away from drive shafts and other power driven
parts.
O1003C1
3 - 11
Section 3 10/1996
Safety Rules

Precautions
WARNING
Never work on the machine with the engine running
unless instructed to by this manual for specific
service items.
Shut off the engine and lower the implements into

supported position. Cycle all appropriate controls to
relieve trapped hydraulic pressure.
To prevent accidental articulation, install the frame lock

between the front and rear frames while maintenance or
repair is performed on the machine.
Use the proper tool for the job. Make sure that jack
stands and lifting equipment are in good condition and of
adequate capacity. Repair or replace worn or damaged
tools, including lifting equipment, before initiating repair
work on your machine.
While servicing or repairing the equipment, shut the

engine down, and disconnect the negative (-) battery
cable from the battery.
Relieve accumulator pressure before initiating repair of

any components wherein pressure is maintained by an
accumulator.
Follow the manufacturer’s instructions, when necessary,

to charge the accumulator.
O1003C1
3 - 12
10/1996 Section 3
Safety Rules

Precautions
WARNING
Never fill the fuel tank with the engine running,
while you, or anyone nearby is smoking or when
near an open flame
Avoid overfilling the tank or spilling fuel. If fuel is spilled,

clean it up immediately.
Ground the fuel funnel or nozzle against the filler neck to

prevent sparks and ensure that the fuel tank filler cap is
reinstalled when fueling is completed.
Do not apply pressure in excess of 5 psi to the fuel tank

or fuel lines.
The fuel system components are not designed to

withstand pressure and can be damaged with
dangerous consequences if pressurized beyond 5 psi.
WARNING
Start the engine from the operator’s seat only.
Never attempt to start the engine by shorting
across the starter terminals. The machine will start
in gear if the neutral-start circuitry is bypassed;
thereby, causing the machine to move suddenly
with the risk of inflicting serious injury or death to
anyone in its path.
Do not attempt to start the engine by shorting the starter

circuit across the starter terminals.
O1003C1
3 - 13
Section 3 10/1996
Safety Rules

Precautions
WARNING
Never operate an internal combustion
engine without proper ventilation. The exhaust
fumes are poisonous and can kill.
Work in a ventilated area. If it is necessary to run the

engine in an enclosed area, use an exhaust pipe
extension to remove toxic exhaust fumes or open the
shop doors.
Run the engine only when it is necessary for testing or

adjustments.
When working underneath raised equipment, always

ensure that the equipment is supported on rigid blocks,
jack-stands or other stable support.
Do not use jacks, the dozer blade, grapple attachment,

or loader to hold the machine in a raised position.
When welding is required ensure that the battery ground

cable is disconnected and that all electronic equipment
including instruments onboard the machine are totally
isolated electrically before welding is initiated.
Do not weld on the winch, grapple support frame, loader,

ROPS structure, or guards without obtaining specific
consent from the equipment manufacturer.
Before starting any welding ensure that the area to be

repaired is cleaned of debris and combustible material.
Have a charged fire extinguisher available and know
how to use it.
O1003C1
3 - 14
10/1996 Section 3
Safety Rules

Precautions
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate the skin and cause serious personal
injury, blindness, or death. If any fluid is injected
into the skin, it must be surgically removed within a
few hours by a doctor familiar with treating this type
of injury.
NEVER USE YOUR BARE HAND TO CHECK FOR

FLUID LEAKS!
.
Fluid leaks under pressure may not be visible. When
searching for leaks, wear work gloves and use a piece
of cardboard or wood as detector. Wear a safety face
shield or goggles for eye protection.
Pressure can remain in a hydraulic system after the

power source and pump have been shut down.
Therefore, lower the implements to the ground and cycle
all appropriate controls to relieve trapped pressure
before performing work on components, or
disconnecting any hoses.
Do not change any pressure or relief setting unless

authorized instruction has been obtained.
WARNING
Liquid cooling systems build up pressure as the
engine gets hot. Before removing the radiator cap,
stop the engine and let the system cool. Remove
the radiator cap only after the cooling system has
cooled off.
Use extreme caution when draining hot fluids from the

vehicle. Splashing hot fluid can cause serious burns.
O1003C1
3 - 15
Section 3 10/1996
Safety Rules

Precautions
WARNING
Lead-acid batteries contain sulfuric acid which can
severely damage your eyes or skin on contact.
Always wear a safety face shield, rubber gloves,
and protective clothing to prevent accidents.
Lead-acid batteries produce flammable and

explosive gasses. Keep arcs, sparks, open flames,
and lighted tobacco a safe distance away from the
batteries.
If acid is accidentally splashed into your eyes, flush

immediately with clean water and get medical attention.
Do not attempt to charge a frozen battery; it can explode.
Disconnect the battery before working on the electrical

system. Remove the ground terminal first. When
connecting the battery, connect the ground terminal last.
Do not short out the battery terminals for any reason.

Serious burns or an explosion can result.
WARNING
Stand behind the tread and use a self-attaching air
chuck when inflating tires. Use a tire inflation cage
or equivalent for your personal protection.
Ensure that tires and rims are correctly assembled and

that no wheel nuts or studs are missing.
Check tire condition and pressure. Replace badly worn

or damaged tires and maintain the tire pressures at
recommended levels.
O1003C1
3 - 16
10/1996 Section 3
Safety Rules

Precautions
Dispose of waste fluids properly. Do not pour

contaminated fluids onto the ground, or into a stream,
pond or lake.
Before draining any fluids, know the proper way to

dispose of them.
Observe local environmental protection regulations

when disposing of used filters, old batteries, waste fuel,
coolant, oil, brake fluid, and other environmentally
harmful items.
3.7 Driving/Transporting on
Public Roads.
When traveling on public roads, use accessory lights
and other cautionary devices to bring your approach to
the attention of other vehicle operators. Ensure that your
vehicle meets all regulatory requirements.
If the machine must be transported, make sure it is

adequately secured to the transporting vehicle. Even
though the brakes may be fully engaged, the wheels
must be blocked and the machine secured with chains,
wire, or rope to prevent movement during transport.
Position and secure the implement attachment, including

the loader, so that the equipment will not move and
cause imbalance during transport.
When transporting the machine ensure that the overall

height does not exceed local or state maximum height
regulation.
O1003C1
3 - 17
Section 3 10/1996
Safety Rules
3.8 Fire Prevention
When working in a forest environment, it is impossible to

prevent combustible debris from collecting in tight
corners of the machine. This debris, in itself, may cause
a fire; however, when mixed with fuel, oil, or grease in a
hot or confined place, the danger of fire is very much
increased.
To reduce the chance of a fire starting, observe the

following instructions:
• Clean dust and debris from the machine regularly.
• Clean the radiator and oil cooler regularly to

ensure components operate at efficient working
temperatures.
• Inspect the machine daily for potential fire hazards

and make any necessary repairs immediately.
• Inspect electrical wiring and connections, fuel and

hydraulic hose runs to ensure they are secure and
not rubbing against other components.
• Clean up any excess grease, oil accumulation, and

spillage immediately.
• Use only nonflammable solutions for cleaning the

machine or components.
• Store rags and other combustible materials in a

safe, fireproof location.
• Before starting repair work, such as welding, the

surrounding area should be cleaned and a fire
extinguisher should be close by.
• Maintain a charged fire extinguisher on the vehicle

at all times and KNOW HOW TO USE IT.
O1003C1
3 - 18
10/1996 Section 3
Safety Rules
3.9 What to Do if the

Machine catches Fire
• Turn the engine off.
• Turn the master disconnect switch off
• If possible, fight the fire using the portable fire

extinguisher or other fire suppression equipment.
• Ensure that the fire does not spread to the

surrounding area.
• Call for help!
O1003C1
3 - 19
Section 3 10/1996
Safety Rules
O1003C1
3 - 20
Section 4
03/1997 Description
4. Description
4.1 Introduction 4-2

4.2 Equipment Nomenclature 4-2
4.3 Controls and Instrumentation 4-8
O3604D1 4-1
Section 4
Description 03/1997
4.1 Introduction
To obtain the best performance from your Timberjack 360 or 460 Skidder, it is important that the machine functions
and the operating procedures are well understood.
Read this section carefully, and then use it as a reference until complete proficiency is achieved.
Keep this manual in the skidder at all times.
Inspect and service the machine as shown in Section 3 before starting the initial operation and again before the start
of each work shift.
4.2 Equipment Nomenclature
4.2.1 Cable Skidder Major Components

1. Canopy Sweeps
2. Hydraulic Tank
3. Operator’s Compartment
4. Water Tank (Optional)

5. Work Light Package (Optional)
6. Fairlead
7. Winch
8. Rear Axle
9. Wheels (Rims and Tires)
10. Rear Frame

11. Fuel Tank
12. Transmission
13. Front Axle

15. Engine Compartment
16. Front Frame

17 . Dozer Blade
18. Radiator Grill
4-2 O3604D1
Section 4
03/1997 Description
4.2.1 Cable Skidder Major Components
O3604D1 4-3
Section 4
Description 03/1997
4.2.2 Single Arch Grapple Skidder Major Components

1. Canopy Sweeps
2. Hydraulic Tank

6. Graple Arch
7. Grapple Swivel
8. Grapple Head
9. Winch
10. Rear Axle

12. Rear Frame
13. Fuel Tank

14. Transmission
15. Front Axle

18. Front Frame
19 . Dozer Blade
20. Radiator Grill
4-4 O3604D1
Section 4
03/1997 Description
4.2.2 Single Arch Grapple Skidder Major Components
O3604D1 4-5
Section 4
Description 03/1997
4.2.3 Dual Arch Grapple Skidder Major Components

1. Canopy Sweeps
2. Hydraulic Tank

6. Graple Boom
7. Grapple Swivel
8. Grapple Arch
9. Grapple Head
10. Winch
11. Rear Axle
13. Rear Frame

14. Fuel Tank
15. Transmission
16. Front Axle

19. Front Frame

20 . Dozer Blade
21. Radiator Grill
4-6 O3604D1
Section 4
03/1997 Description
4.2.3 Dual Arch Grapple Skidder Major Components
O3604D1 4-7
Section 4
Description 03/1997
4.3 Controls and Instrumentation
4.3.1 Operator Controls and Instruments
1. Air Circulating Fan 17. Heater/Pressurizer Control Panel
2. Sun Visor 18. Rear Axle Differential Lock Switch
3. Radio/Tape Player 19. Transmission Declutch Switch
4. Steering Wheel 20. Winch Control Lever
5. Instrument Panel 21. Transmission Controller
6. Upper Switch Panel 22. Accelerator Pedal
7. Upper Fuse Panel Cover 23. Ignition Switch
8. Parking Brake Switch 24. Service Brake Pedal
9. Rear View Mirror 25. Foot Rest
10. Air Intake Heater Button 26. Operator’s Seat
11. Master Electrical Disconnect Switch 27. Lower Fuse Panel Compartment
12. Air Vents 28. Fire Extinguisher
13. Air Conditioner Switch Control Panel 29. Test and Display Selection Button
14. Dozer Blade Control Lever 30. Horn Button
15. Single Arch Grapple Skidder: 31. Twelve Volt Power Outlet
Arch In/Out and Grapple Open/Close Lever
32. Winch Position Rear View Mirror (Not Shown)
Dual Arch Grapple Skidder:
Arch In/Out and Boom Up/Down Lever
16. Single Arch Grapple Skidder:

Grapple Rotation Lever
Dual Arch Grapple Skidder:

Grapple Rotation and Grapple Open/Close Lever
4-8 O3604D1
Section 4
03/1997 Description
4.3.1 Operator Controls and Instruments
O3604D1 4-9
Section 4
Description 03/1997
4.3.2 Gauge Instrument Panel
Item Description Item Description
1 Engine Oil Pressure Indicator 8 Secondary Steering Indicator (Optional)

2 Parking Brake Indicator 9 Hourmeter
3 Engine Temperature Gauge 10 Transmission Oil Temperature Gauge
4 Engine Air Filter Indicator 11 Hydraulic Oil Temperature Gauge
5 Water Tank Pressure Indicator (Optional) 12 Alternator Charging Indicator
6 Rear Axle Differential Lock Indicator 13 Transmission Oil Pressure Indicator
7 Transmission Declutch Indicator
4 - 10 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Engine Oil Pressure Indicator
The red warning indicator will light up whenever the

engine oil pressure drops below 10 psi (69 kPa).
Parking Brake Indicator
The red warning light will come on whenever the parking

brake is applied.
Alternator Charging System
The red indicator will light up whenever the alternator is

not charging.
O3604D1 4 - 11
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Transmission Oil Pressure Indicator

transmission oil pressure drops below 200 psi.
(1375 kPa).
IMPORTANT:
The parking brake is released by transmission oil
pressure. The brake will be partially engaged if the
transmission oil pressure falls below 200 psi (1375 kPa).
Engine Air Filter Indicator
The amber indicator light will come on when the engine

air filter requires cleaning or replacing.
4 - 12 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Water Tank Pressure Indicator (Optional)
The red warning indicator will light up whenever air

pressure in the optional fire suppression water tank is
below 30 psi. (207 kPa).
Rear Axle Differential Lock Indicator
The amber indicator will light up when the differential

lock is engaged.
O3604D1 4 - 13
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Transmission Declutch Indicator
The amber indicator will light up when the declutch

switch is turned "ON".
Secondary Steering Indicator (Optional)
The red indicator will light up when the hydraulic oil

pressure drops below 20 psi. indicating a hydraulic
system failure.
CAUTION
Do not continue to operate the machine if this
indicator is activated. Maneuver the skidder to a
safe location. Lower the dozer blade and grapple to
the ground. Apply the parking brake, and turn off
the ignition switch. Contact your Timberjack dealer
for servicing.
4 - 14 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
4.3.3 Instrument Bulb Test

Turn the ignition key to "IGN" (position 2).
Four indicator lights will come on:
Engine Oil Pressure - red
Parking Brake - red
Alternator Charging - red
Transmission Oil Pressure - red
Secondary Steering - red
Press the test button for a few seconds.

The following indicators will light up:
Engine Air Filter - red
Water Tank Pressure - amber
Rear Axle Differential Lock - amber
Transmission Declutch - amber
If any of the warning lights fail to come on, rectify the

fault before operating the skidder.
IMPORTANT:
Do not press the test button while the skidder is
moving. It will put the transmission into a declutch
(neutral) mode.
O3604D1 4 - 15
Section 4
Description 03/1997
4.3.4 Monitor Instrument Panel

Item Description Item Description
1. Engine Oil Pressure Indicator 12. Display Function Indicators

2. Transmission Oil Pressure Indicator 13. Preferred Transmission Shift Indicator
3. Not used on this model 14. Rear Axle Differential Lock Indicator
4. Parking Brake Indicator 15. Water Tank Pressure Indicator (Optional)
5. Transmission Oil Filter Indicator 16. Transmission Declutch Indicator
6. Transmission Oil Temperature Bar Graph 17. Stall Speed Indicator
7. Engine Coolant Temperature Bar Graph 18. Hydraulic Oil Filter Indicator
8. Hydraulic Oil Temperature Bar Graph 19. Engine Air Filter Indicator
9. Fuel Level Bar Graph 20. Alternator Charging Indicator
10. Digital Display 21. Secondary Steering Indicator (Optional)
11. Stop Light with Sound Buzzer 22. Low Coolant Level Indicator
4 - 16 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

The monitor consists of four bar graphs (1), fifteen
warning indicators (2), and a digital display (3).
Optional warning indicators will not be visible if the
option was not factory installed.
The bar graphs will light up in three distinct colors,

depending on temperature sensing.
The warning indicators will be one of the same three
colors. These colors are:
Green Normal operating condition
Amber Caution condition.
Red Dangerous condition that could cause

equipment damage or may be a safety
hazard to the operator.
Warning System
The "STOP" sign will flash off and on, and a warning
buzzer will sound whenever a red colored warning
indicator or a red bar on the bar graph is illuminated.
If the warning system is activated by an overheating

condition, maneuver the skidder to a safe position, place
the transmission in neutral and run the engine at
approximately 1000 RPM until the overheat warning
system shuts off.
If the temperature does not start to fall, shut the engine

down and rectify the overheating problem.
If the warning system is activated for other reasons,

maneuver the skidder to a safe position, shut the engine
down and rectify the problem.
O3604D1 4 - 17
Section 4
Description 03/1997
4.3 Controls and

Instrumentation
Transmission Oil Temperature Bar Graph

o o
If the oil temperature is less than 150 F (66 C), the first
segment of the bar graph (1) and the symbol below it will
flash off and on until the oil warms up to that
temperature. As the oil temperature increases, each
additional segment of the bar graph (2,3,4) will light up.
When the amber bar is indicated (5), it will flash off and
on.
When the red bar is indicated (6), both the red bar and
the red "STOP" sign will begin to flash off and on, and
the warning buzzer will sound.
Engine Coolant Temperature Bar Graph

o o
If the coolant temperature is less than 100 F (38 C), the
first segment of the bar graph (1) and the symbol below
it will flash off and on until the coolant warms up to that
temperature. As the coolant temperature increases,
each additional segment of the bar graph (2,3,4) will
light up.
When the amber bar is indicated (5), it will flash off and
on.
4 - 18 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Hydraulic Oil Temperature Bar Graph
o o
If the oil temperature is less than 25 F (-4 C), the first
segment of the bar graph (1) and the symbol below it will
flash off and on until the oil warms up to that
temperature. As the oil temperature increases, each
additional segment of the bar graph (2,3,4) will light up.
When the amber bar is indicated (5), the symbol below

the graph will flash off and on.
Fuel Level Bar Graph
The bar graph indicates the fuel level.
When fuel level is below 1/8 full, the symbol will flash off
and on.
O3604D1 4 - 19
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Digital Display
This display (4) will indicate several readouts, depending

on the display mode that is chosen. The function
indicator (item 1,2, or 3) is selected by pressing and
releasing the select button located next to the power
outlet on the lower left hand corner of the instrument
panel.
The selected function indicator will light up.
Functions:
1 Transmission Direction and Gear Range
2 Engine RPM
3 Hourmeter
The display (4) will default to the "Transmission

Direction and Gear Range" function whenever the
ignition key has been turned off and the engine is
started again.
In addition, the display is capable of displaying an error

message to indicate a potential problem with the
skidder. Contact your dealer if one of these error
messages is displayed:
Err1 Internal memory problem (RAM).

Err2 Internal memory problem (EEPROM).
Err3 Internal analog to digital converter problem.
Err4o Fuel level sender open circuit problem.
Err4S Fuel level sender short circuit problem.
Err5o Engine coolant temperature sender open circuit problem.
Err5S Engine coolant temperature sender short circuit problem.
Err6o Hydraulic oil temperature sender open circuit problem.
Err6S Hydraulic oil temperature sender short circuit problem.
Err7o Transmission oil temperature sender open circuit problem.
Err7S Transmission oil temperature sender short circuit problem.
Err8 Parking brake problem (open circuit).
Err9 Parking brake problem (pressure related).
4 - 20 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
Engine Oil Pressure Indicator

engine oil pressure drops below 10 psi (69 kPa) at low
idle and below 15 psi (103 kPa) at 1300 rpm.
The "STOP" sign will flash on and off, and the warning
buzzer will sound if this indicator is activated.
Transmission Oil Pressure Indicator

transmission oil pressure drops below 200 psi.
(1375 kPa).
IMPORTANT:
The parking brake is released by transmission oil
pressure. The brake will be partially engaged if the
transmission oil pressure falls below 200 psi (1375 kPa).
O3604D1 4 - 21
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Parking Brake Indicator
An amber warning light will come on whenever the

parking brake is applied.
Low Coolant Level Indicator
The red low coolant level indicator will come on when

coolant drops below the probe mounted in the surge
tank.
Secondary Steering Indicator (Optional)
The red indicator will light up when the hydraulic oil

pressure drops below 20 psi. indicating a hydraulic
system failure.
CAUTION
Do not continue to operate the machine if this
indicator is activated. Maneuver the skidder to a
safe location. Lower the dozer blade and grapple to
the ground. Apply the parking brake, and turn off
the ignition switch. Contact your Timberjack dealer
for servicing.
4 - 22 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Alternator Charging Indicator
The amber indicator will light up whenever the alternator

is not charging.
Engine Air Filter Indicator
The amber indicator light will come on when the engine

air filter requires cleaning or replacing.
Transmission Oil Filter Indicator
The amber indicator will light up if the filter is clogged.

The filter should be changed to prevent contaminated
oil returning to the transmission.
After a cold start up, this indicator may be lit for a few
minutes until the transmission oil warms up.
O3604D1 4 - 23
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Preferred Transmission Shift Indicator
When the transmission Forward gear range is correct

based on the engine rpm and load, this indicator will not
light up.
If the gear range is incorrect, the amber indicator will be

illuminated. After fifteen (15) seconds, if the condition
does not change, the indicator will flash on and off, and
The indicator (and warning buzzer) will not be activated
if:
(a) The transmission is declutched.
(b) The transmission is in neutral, first, or sixth
gear range.
Water Tank Pressure Indicator (Optional)
The amber warning indicator will light up whenever air

pressure in the optional water tank is below
30 psi. (207 kPa).
4 - 24 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Hydraulic Oil Filter Indicator
The amber indicator will light up if the filter is clogged.

The filter should be changed to prevent contaminated
oil from damaging hydraulic system components.
After a cold start up, this indicator may be lit for a few
minutes until the hydraulic oil warms up.
Stall Speed Indicator
This indicator is used when performing a stall speed

check.
The green indicator comes on when the engine rpm is in

the correct range at converter stall with the transmission
controller in Forward sixth gear.
O3604D1 4 - 25
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Transmission Declutch Indicator
The amber indicator will light up whenever the declutch

switch is turned "ON".
Rear Axle Differential Lock Indicator
The amber indicator will light up when the differential

lock is engaged.
4 - 26 O3604D1
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
4.3.5 Switches and Indicators

Heater Control Panel (Open Cab)
1
Cab air temperature is controlled by the heater
switch (1). Turn the switch clockwise for heat; 2
turn it counter clockwise for cooler air.
Air flow is controlled by the fan switch (2).

The switch has four positions:
Off, low, medium and high.
Heater/Pressurizer Control Panel
Cab air temperature is controlled by the heater 1

switch (1). Turn the switch clockwise for heat;
2
turn it counter clockwise for cooler air.
Air pressure and flow is controlled by the fan

switch (2). The switch has four positions:
O3604D2 4 - 27
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Heater/Pressurizer and Air Conditioner
Control Panel
The heater and air conditioning option consists of five

controls:
Inside/Outside Air Flow.

Turn the switch (1) clockwise to bring fresh outside
air into the cab. Turn the switch counter-clockwise to
recirculate inside air.
Fan Switch.
Air pressure and flow is controlled by the fan
switch (2). The switch has four positions:
Air Conditioner Button.

Push the button (3) down to turn on the air
conditioner. The switch will light up when the air
conditioner is turned on.
Push the switch down again to turn the air
conditioner off. The light will go out.
Air Conditioner Temperature.

Turn the switch (4) clockwise for cooler air, and
counter-clockwise for warmer air.
Heater Temperature.
Turn the switch (5) clockwise for cooler air, and
counter-clockwise for warmer air.
4 - 28 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Note:
Road Light and Work Light packages are not available
on the same machine.
Road Lights
The left hand toggle switch (1) operates the road lights.
0 = Off
1 = On
Work Lights
The left hand toggle switch (1) operates the work lights.
0 = Off
1 = On
IMPORTANT!
Do not use the lights for an extended period of time
unless the engine is running.
Interior Lights
The rocker switch (2) operates the interior lights.
0 - Off
1 - Night Interior light (red)
Used at night to reduce glare and also to make
the operator visible when giving hand
signals to other workers.
2 - Interior light (White).

Used for reading only.
O3604D2 4 - 29
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Windshield Washer and Wiper
Push the switch to activate the washer.

Release the switch and the washer pump will stop.
Always apply washer fluid to the windshield before

turning the wiper on. The wiper will scratch a dry
windshield.
The wiper switch is a three position switch

0 - Off
1 - Slow
2 - Fast
The washer fluid container is located under the surge

tank (behind the engine) on the right hand side of the
skidder.
4 - 30 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Ignition Switch
The ignition switch is a four position switch.
0 ACC - Connects electrical power to the radio, interior

lights, heater, and air conditioner fan.
1 OFF - All electrical power through the switch is

turned off.
2 IGN - Connects electrical power to all of the circuits

for testing. Normal position for machine operation.
3 START - Used to energize the starter motor to start

the engine.
Master Disconnect Switch
When the master disconnect switch is in the off position,

power from the battery is isolated from the electrical
system.
IMPORTANT!
Do not turn the master disconnect switch off when the
engine is running. Damage to the alternator will occur.
The am/fm radio settings and the clock memory will be

lost if the master disconnect switch is turned off before
before turning off the ignition switch.
O3604D2 4 - 31
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Horn Button
The horn is activated by pressing the button located on

the lower left hand side of the instrument panel.
Releasing the button will stop the horn.
The ignition key must be turned on (IGN) to activate the

horn.
Air Intake Heater Button
The button is pushed to activate a grid heater in the

engine air intake for easier starting in cold weather.
4 - 32 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
4.3.6 Driving/Operating Controls

Dozer Blade Lever
The dozer blade lever controls movement of the dozer

blade.
Blade movement will stop when the lever is released.
Grapple Control Lever -1 (Single Arch)
The lever moves to four positions.
Moving the lever as shown controls arch up and down

movement.
The lever will return to neutral position when released.
Moving the lever as shown will open or close the grapple

tongs.
When opening the grapple tongs, the lever will return to

neutral when released.
When closing the grapple tongs, the lever can be pulled

into a detent condition to ensure the load remains firmly
held.
O3604D2 4 - 33
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Grapple Control Lever - 1(Dual Arch)
Moving the lever as shown controls arch in and out

movement.
Moving the lever as shown will control boom up and

down movement.
4 - 34 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Grapple Control Lever - 2 (Single Arch)
The lever moves to two positions.
Moving the lever as shown controls grapple head

rotation.
Grapple Control Lever - 2 (Dual Arch)
Moving the lever as shown controls grapple head

rotation.
Moving the lever as shown will open or close the grapple

tongs.
When opening the grapple tongs, the lever will return to

neutral when released.
When closing the grapple tongs, the lever can be pulled

into a detent condition to ensure the load remains firmly
held.
O3604D2 4 - 35
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Electronic Gear Selector (EGS)
The electronic gear selector (EGS) is designed to

control the selected gear in the transmission. It is
connected to a remote display which shows specific
information to the operator.
Moving the EGS will determine both driving direction

and gear selection.
Neutral Lock
The engine can be started even when the EGS is in
Forward or Reverse position; however,
the transmission will not shift into gear until the
gear selector has passed through Neutral position.
Important!
THE SKIDDER IS EQUIPPED WITH AN INTERLOCK
CIRCUIT WHICH:
1. Requires that a specific starting procedure be

followed (see page 5-5)
2. Shifts the transmission into neutral within five

seconds of sensing the operator is not seated in the
seat.
EGS Override Switch
In the event of an EGS failure, the manual override

switch can be used to move the skidder to a more
suitable location for service.
A failure will be a condition where only the EGS has

failed (the red "F" LED will be on and the gear selector
will not engage any gears).
Refer to Section 5 for detailed operating instructions.
4 - 36 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
T40D Winch Control Lever
Used for operating the winch:

1. Freespool (detent)
2. Brake Release
3. Brake On (skidding position).
4. Winch In.
Winching speed is controlled by the engine rpm.
Parking Brake Button
Used to apply the spring applied transmission parking

brake. The brake indicator will come on when the
parking brake is applied.
When the brake is on, the transmission is shifted into

neutral.
O3604D2 4 - 37
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Service Brake
The service brake is used for normal stopping or slowing

down, and can be applied with either the left or right foot.
Accelerator Pedal
The accelerator is used to control engine rpm.
Pressing down on the accelerator will increase fuel flow

to the engine.
Lifting your foot off the accelerator will decrease fuel flow.
4 - 38 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Transmission Declutch Switch
When the declutch switch is "ON", power from the

transmission to the axle drive train is disconnected
whenever the service brake is applied and the skidder
speed is below 3 mph (5 km/hr.).
The transmission declutch indicator will come on when

the switch is in the "ON" position.
Rear Axle Differential Lock Switch
When the differential lock switch is on, power from the

axle drive train is transferred equally to both rear wheels
to provide additional traction.
The differential lock indicator will come on when the

switch is in the "ON" position.
O3604D2 4 - 39
Section 4
Description 03/1997
4.3 Controls and

Instrumentation
4.3.7 Safety Items

First Aid Kit Location
A first aid kit mounting location is provided.
Neither the first aid kit nor the holding strap are provided
by Timberjack Inc.
Alternate Exit
Either the left or right hand cab door can be opened as

an alternate exit.
4 - 40 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation
4.3.8 Miscellaneous Items

Air Circulating Fan
Increased air circulation and windshield defrosting is

accomplished by the circulating fan. The fan can be
rotated to suit the operator.
The fan is turned on and off by a switch located on the

fan motor housing.
Air Vents
Adjustable air vents are provided to direct air flow from

the heater or air conditioner.
O3604D2 4 - 41
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Lower Fuse Panel
The lower fuse panel is located at floor level on the left

hand side of the operator’s compartment.
Fuse and relay circuits are described inside the panel

cover.
Upper Fuse Panel
The upper fuse panel is located in the panel above the

sun visor. Remove the mounting screws to permit
access to the fuse panel.
Fuse and relay circuits are described inside the panel.
4 - 42 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Winch Rear View Mirror
The mirror is located so that it can be positioned to

permit the operator to observe the winch drum and cable
without having to turn around to look out the rear window.
Two-Way Radio Location
A mounting location for the installation of a two-way

radio is provided.
The radio is not supplied by Timberjack Inc.
CAUTION
The antenna used with a two-way radio must be
mounted behind the operator’s seat.
Mounting the antenna forward of this position may

lead to interference with the monitor instrument
panel.
Pressurized Water Tank (Optional)
The pressurized water tank is mounted on top of the

operator’s compartment.
It is connected to a hose and nozzle stored in the
compartment located on the rear left hand corner of the
operator’s compartment.
A warning indicator will come on whenever the water

pressure is below 30 psi. (207 kPa).
O3604D2 4 - 43
Section 4
Description 03/1997
4.3 Controls and

Instrumentation

Seat Controls
WARNING
Use the seat belt when operating the skidder.
Do not adjust the seat belt or the seat position
unless the skidder is stopped with the parking
brake applied.
Failure to follow these safety precautions can lead
to risk of personal injury.
Standard Seat:
1. Fore and aft adjustment.
2. Suspension adjustment.
3. Height adjustment.
4. Seat cushion tilt.
5. Arm rest (can be raised).
6. Seat Belt
Optional Seat:
1. Fore and aft adjustment.
2. Suspension adjustment.
3. Height adjustment.
4. Seat cushion tilt.
5. Arm rest (can be raised).
6. Seat back tilt.
7. Seat Belt
4 - 44 O3604D2
Section 4
03/1997 Description
4.3 Controls and

Instrumentation

Door Stop
WARNING
Do not operate the skidder with the door stop
installed.
A stop is provided to block each door in an open position

when servicing the machine.
O3604D2 4 - 45
Section 4
Description 03/1997
4 - 46 O3604D2
Section 5
03/1997 Operation
5. Operation
5.1 Driving the Skidder 5-2

5.2 Using the Implements 5 - 16
5.3 Skidding Technique 5 - 23
5.4 Roading the Skidder 5 - 29
5.5 Transporting the Skidder 5 - 30
5.6 Towing the Skidder 5 - 31
5.7 Tilting the Cab 5 - 36
O3605D1 5-1
Section 5
Operation 03/1997
5.1 Driving the Skidder
5.1.1 Pre-Start Checks:

Before starting the engine, walk around the machine and
check for damage, loose hardware, and worn
components including hydraulic oil leaks.
Unlock both entry door latches, engine side screen

panels and the fire suppression door latch.
Perform 8-hour maintenance schedule as detailed in

Section 6.
Important:
THE SKIDDER IS EQUIPPED WITH AN INTERLOCK
CIRCUIT WHICH:
1. Requires that a specific starting procedure be

followed (see page 5-5).
2. Shifts the transmission into neutral within five

seconds of sensing the operator is not seated in the
seat.
5.1.2 Before Starting The Engine:
WARNING
Do not start the engine or attempt to operate the
machine unless seated in the operator’s seat with
the seat belt fastened, and in full control of all
equipment functions.

to risk of personal injury or equipment damage.
Before starting the engine, ensure that the operating

controls are positioned:
1. Parking Brake is ON.

2. Master Electrical Disconnect Switch is ON.
3. Transmission Controller is in NEUTRAL.
Dozer blade and grapple are resting on the ground.
5-2 O3605D1
Section 5
03/1997 Operation
5.1.3 Engine Break-In Procedure:
During the first 50 hours of operation, run the engine at

moderate speeds. Avoid prolonged idling periods (more
than 10 minutes).
Check these gauges on the instrument panel frequently.
1. Transmission Oil Temperature

2. Engine Coolant Temperature
3. Hydraulic Oil Temperature
5.1.4 Starting/Operating the Engine:
Normal Starting Procedure -

Above 0oC (32o F):
1. Keep your foot off the accelerator.
2. Insert the key into the ignition switch. Turn the key
fully to the right (clockwise) to "START" (position 3).
This will energize the starter motor to start the
engine.
Do not crank the starter motor longer than 30
seconds.
Note:
If the key is released before the engine starts, it
must be switched to "OFF" (position 1) and then
returned to "START" (position 3).
3. When the engine starts, release the ignition switch

and let the engine idle for a few minutes at
approximately 1000 rpm before operating with a
load.
The ignition key will return to the "IGN" (position 2).
4. When the engine runs smoothly, raise the dozer

blade and grapple.
5. Apply the service brake, release the parking brake

and select a transmission gear.
O3605D1 5-3
Section 5
Operation 03/1997

Cold Weather Starting Procedure -
Between +5oC and -9oC (+40oF and -15oF):
1. Keep your foot off the accelerator.
2. Insert the key into the ignition switch. Turn the key to
"IGN" (position 2).
3. Skidders with Monitor Instrument Panel:

If the monitor displays "HEAT" message, push the
air intake heater button in until the display shows
"READY". Release the button
Skidders with Gauge Instrument Panel:

Push the air intake heater button for sixty (60)
seconds.
4. Turn the ignition key to "START" (position 3).
5. When the engine starts, release the ignition switch

and let the engine idle for a few minutes at
approximately 1000 rpm before operating with a
load.
AIR INTAKE OIL PAN AND

PREHEATER BLOCK HEATERS
Cold-Weather Starting -
UNAIDED UNAIDED
Below -9oC (-15oF):
SUGGESTED SUGGESTED
Engine coolant heaters are mandatory

REQUIRED
Follow steps 1 through 5 shown above.
REQUIRED
5-4 O3605D1
Section 5
03/1997 Operation

Important!
AFTER THE ENGINE HAS BEEN STARTED, THE
TRANSMISSION WILL NOT SHIFT INTO ANY GEAR
UNLESS:
The operator is sitting in the seat
The transmission controller has been placed in neutral
The service brake pedal has been momentarily
depressed
The parking brake has been released.
Engine Warm Up
To ensure proper lubrication, operate the engine at 1000

to 1200 rpm with no load for 1 or 2 minutes when the
ambient temperature is above freezing and from 2 to 4
minutes when the temperature is below freezing.
Idling the Engine
Do not idle the engine for more than 10 minutes.

Combustion temperatures will drop low enough that the
fuel will not burn completely, causing severe engine
damage.
If the engine must be idled for more than 4 to 5 minutes,

increase the engine speed to 1200 rpm. Do not idle the
engine for more than 10 minutes at any time.
O3605D1 5-5
Section 5
Operation 03/1997
5.1.5 Stopping the Engine:

The skidder is equipped with a turbocharged engine. To
prolong engine and turbocharger life, follow these
instructions:
1. Bring the machine to a full stop using the Service

Brake and then place the transmission controller in
neutral. Apply the Parking Brake.
2. Let the engine idle for 3 to 5 minutes after a full load

operation before shutting it off. This allows the
engine to cool gradually and uniformly.
3. Lower the dozer blade and the grapple to the ground.
4. Turn the ignition switch "OFF" or position 1.
5. Remove the key from the ignition switch.
6. Turn the master disconnect switch OFF if the skidder

is to be left unattended.
WARNING
Before leaving the skidder unattended, always
lower the dozer blade and grapple to the ground,
engage the parking brake, place the transmission
controller in neutral, and turn the engine off.
Remove the ignition key and switch the electrical
disconnect switch off.

5-6 O3605D1
Section 5
03/1997 Operation
5.1.6 Operating the Transmission:

The electronic gear selector (EGS) is used to select

vehicle direction and transmission speed.
The EGS is connected to a display which shows specific

information to the operator. The display consists of two
alpha-numeric characters and three LED lamps.
When the ignition key is turned on, both characters and

the three LED’s light up for approximately one half
second to indicate that all of the lamps are working.
Driving Direction
The left character shows the requested vehicle travel
direction:
N = Neutral
F = Forward
R = Reverse
Gear Position
The right character shows the requested gear selection.
In neutral, the right hand digit is blank
In Forward, gear selection is shown as "1" through "6"
In Reverse, gear selection is shown as "1" through "3"
O3605D1 5-7
Section 5
Operation 03/1997

Important:
The EGS will inhibit direction and speed changes if the
vehicle speed is in excess of an acceptable value.
If this occurs, and the actual transmission direction or

the gear selection is different than the one requested,
the appropriate digit will flash on and off until the actual
selection and the requested selection match.
Neutral Start
The engine can be started even when the EGS control
lever is in Forward or Reverse position; however,
the transmission will not shift into gear unless:
The operator is sitting in the seat
The transmission controller has been placed in neutral
The service brake pedal has been momentarily
depressed
The parking brake has been released.
Warning Displays
Three LED indicator lights on the remote display:
S Speed Sensor Indicator (green) should only light up

when the engine is running and the skidder is
stationary.
If this light comes on during normal operation,
it could indicate a transmission speed sensor circuit
failure.
IMPORTANT:
The skidder cannot be operated safely if the speed
sensor is not providing a speed signal to the EGS. If the
skidder is operated for more than twenty minutes when
the green "S" LED is on, an additional warning is given.
The large gear display characters will flash "SS" three
times every ten seconds.
5-8 O3605D1
Section 5
03/1997 Operation

Warning Displays
T Test Mode Indicator (amber)

Should only light up when testing the transmission
electrical circuits. If blinking fast during normal
operation, a shorted output is detected.
F Failure Indicator (red)

Indicates a failure inside the EGS.
The EGS unit is programmed to identify electrical circuit

problems related to the transmission controller.
The test procedures and problem identification codes
are described in the Timberjack Service Manual.
O3605D1 5-9
Section 5
Operation 03/1997

Driving Forward
Move the controller forward to engage forward gear.
To select a higher speed range (1 through 6), push the

controller to the right (away from you). Release the
controller when you have reached the desired speed
range. The controller is spring-returned to the centre
when released.
If the controller is held in the upshift position, the EGS

will automatically shift through subsequent speed ranges
at 1.5 second intervals.
To select a lower speed range, pull the controller to the

left (toward you). Release the controller when you have
reached the desired speed range.
Driving Rearward
Move the controller rearward to engage reverse gear.
Push the controller to the right (away from you) to select

a higher gear range (1 through 3). Release the controller
when you have reached the desired gear range.
To select a lower gear range, pull the controller to the

left (toward you). Release the controller when you have
reached the desired gear range.
Note:
When shifting between forward and reverse directions,
the controller will automatically select the gear range
that was last used in that direction. However, if the EGS
remains in neutral for longer than fifteen minutes, these
values are automatically reset to 3rd. gear in Forward
and 2nd. gear in Reverse.
5 - 10 O3605D1
Section 5
03/1997 Operation

Speed Ranges
1. Use 1-st. speed range when low speed control is

desired, or on steep down hill slopes to obtain
maximum braking power.
2. Use 2-nd. speed range to begin moving the skidder

under heavy load conditions.
3. Shift into 3-rd. speed range when moving the skidder

under average load conditions.
4. Shift into 4-th, 5-th., and 6-th. speed ranges when the
skidder speed is near the limit of the previous speed
range.
O3605D1 5 - 11
Section 5
Operation 03/1997

EGS Override Switch
A condition where only the EGS has failed (the red "F"
LED will be on and the controller will not engage any
gears) can be temporarily rectified by using the manual
override switch to move the skidder to a more suitable
location for service.
1. Remove the panel.
2. Disconnect both connectors from the main wiring

harness to the EGS controller.
3. Connect the female socket from the toggle switch

wiring harness to the male connector on the main
wiring harness.
4. The toggle switch will provide three gear

engagements:
F1 - Forward, 1st. gear.
N - Neutral.
R1 - Reverse, 1st gear.
CAUTION
Do not use the EGS override feature to operate the
skidder except in the event of an EGS failure.
Reconnect the Electronic Gear Selector (EGS) to the

main wiring harness once the manual override feature is
no longer needed to move the skidder.
5 - 12 O3605D1
Section 5
03/1997 Operation
5.1.7 Operating the Driving Controls:

Using the Transmission Declutch Switch
The purpose of the declutch switch is to permit

attachment operation (winch or grapple) without having
to shift the transmission controller to neutral.
When the declutch switch is "ON", power from the

transmission to the axle drive train is disconnected
whenever the service brake is applied and the skidder
speed is below 3 mph (5 km/hr).
The Declutch Indicator on the instrument panel will flash

when the Declutch is engaged.
IMPORTANT:
Turn the declutch switch "OFF" when using the engine
for downhill braking or when "inching" the skidder into
position for loading.
Using the Differential Lock
The Differential Lock should normally be "OFF"

(unlocked symbol) and only switched "ON" (locked
symbol) when additional traction is required on the rear
wheels.
The Differential Lock Indicator will light up when the lock

is switched "ON".
The Differential Lock can be switched "ON" or "OFF"

while the skidder is moving by momentarily lifting your
foot off the accelerator before pushing the switch.
Avoid switching the Differential Lock "ON" if one of the

rear wheels is spinning.
O3605D1 5 - 13
Section 5
Operation 03/1997

Steering the Skidder:
Steering is controlled by the steering wheel.

The engine must be running to operate the hydraulic
steering system, unless the skidder is equipped with a
secondary steering system (optional equipment).
Turn the wheel left (counterclockwise) to steer to the left.

The faster the wheel is turned, the faster the turning
speed.
Turn the wheel right (clockwise) to steer to the right.
Once the turn is completed, turn the steering wheel in

the opposite direction to straighten the machine.
5 - 14 O3605D1
Section 5
03/1997 Operation

Using the Service Brake:
The service brake is used for stopping or slowing the

vehicle, and is pedal operated with either your left or
right foot.
Push the brake pedal down to apply the brake. The

brake will remain on until you lift your foot off the pedal.
CAUTION
Do not drive the skidder with your foot resting on
the brake pedal. Use the foot rest located to the left
of the brake pedal.
Using the Parking/Secondary Brake:
The parking/secondary brake is applied by pushing the

button in. The brake indicator light will come on when
the brake is applied. The brake is normally used for
parking or when the skidder is left unattended.
If used as a secondary brake (in the event of a service

brake failure), braking action will be sudden and
immediate.
When the brake is on, the transmission is shifted to

neutral. After the brake is released, the transmission
controller must pass through the neutral position before
the skidder will move in the requested direction.
Pull the button out to release the parking brake.
WARNING
Before leaving the skidder unattended, always lower
the dozer blade and grapple to the ground, engage
the parking brake, place the transmission in neutral,
and turn the engine off. Remove the ignition key and
switch the electrical disconnect switch off.
O3605D1 5 - 15
Section 5
03/1997 Operation
5.2 Using the Implements
5.2.1 Operating the Dozer Blade
CAUTION
Do not use the dozer blade for removing tree
stumps or large rocks.
Pull the dozer blade lever toward you to raise the blade.
Push the lever away from you to lower the blade.
The control lever will return to neutral when the handle is

released. During travel, raise the dozer blade high
enough to clear all obstacles.
5.2.2 Operating the Winch
WARNING
1. For maximum stability, line up the skidder with the load. Avoid winching in at an angle to the skidder
where possible.
2. Use gloves for handling winch cables.
3. Make sure the skidder is parked in a safe position with the parking brake on, the dozer blade and grapple
lowered to the ground, and the transmission locked in neutral before working behind it.
4. No braking system is a substitute for safe working practices. Even mechanical parking brakes can fail.
Do not work directly below a skidder parked on a grade. Park the skidder to one side, set the skidder
wheels against a rock, tree, or other secure object, engage the parking brake, drop your dozer blade and
force it into the ground until the front tires lift off the ground and put the machine in neutral before
dismounting. After completing work on the ground, align the skidder with the load before winching in.
Failure to observe these safety precautions can lead to risk of personal injury.
O3605C2 5 - 16
Section 5
Operation 03/1997

Winch Control Lever T40-D and T60
The control lever has four positions:

1. Freespool (Detent)
2. Brake Release
3. Brake On (Neutral)
4. Winch In
Winch Operation T40-D and T60
1. Place the transmission in neutral, apply the parking

brake, and lower the dozer blade to the ground.
2. Pull the winch control lever all the way back to

freespool (position 1). The lever will lock in position
(detent) so that the winch cable can be manually
pulled out from the drum.
3. Once the winch cable has been connected to the

load, push the winch lever all the way forward
(position 4). The cable will winch in until the lever is
released.
The lever will then return to brake on (position 3),
holding the load in position.
4. Winching speed is controlled by the engine rpm.
5. Pull the lever part way back to release the winch

brake (position 2) to drop or release the load.
Do not pull the lever into free spool position, since
the cable may become tangled on the drum.
If free spool position is accidentally selected, move

the lever to "brake release" (position 2) until the
winch drum has stopped moving.
Failure to follow this procedure may damage the free
spool clutch.
6. Refer to "Skidding Technique" for more detailed

instructions.
5 - 17 O3605C2
Section 5
03/1997 Operation

Installing the Winch Cable
WARNING
It is safe practice, and the law in many locations
that the winch cable must be attached to the winch
drum so that it will come loose if the cable is
unwound. Unwinding the cable below two full
wraps may cause the cable to detach from the
drum.
Place the cable and ferrule into the pocket.

Install the cable hold down and tighten the cap screw.
5.2.3 Fairlead Position:

360 Cable Skidders:
The fairlead can be adjusted to five different positions.
CAUTION
Adjust the fairlead to suit the load and terrain
conditions.
Driving the skidder with excessive load size on side
slopes or extreme terrain is hazardous and unsafe.
Failure to follow these safety precautions may

lead to risk of personal injury.
460 Cable Skidders:
The fairlead has two positions.
O3605C2 5 - 18
Section 5
Operation 03/1997
5.2.4 Operating the Grapple

(Single Arch):
Grapple operations should always be done from a
seated position in the operator’s seat.
The grapple controls will automatically return to neutral

when they are released, except when used for the
grapple close function which has a detent position.
Single Arch Grapple Controls:
1. Arch in and out,and Grapple tongs open and close.
2. Grapple head rotation.
Arch In and Out Movement :
Push the lever outward at the angle and direction shown

to lower the boom.
Pull the lever in at the angle and direction shown to raise

the boom.
5 - 19 O3605C2
Section 5
03/1997 Operation

(Single Arch):
Grapple Tongs Open and Close:
Pull the lever in the direction shown to close the grapple.

The lever can be pulled into the detent position which
will maintain hydraulic pressure on the tongs.
Push the lever back outward as shown to open the

grapple.
Grapple Head Rotation:

o
The Esco grapple head is limited to approximately 135
rotation.
Push the lever outward in the direction shown to rotate

the head clockwise.
Pull the lever inward in the direction shown to rotate the

head counter-clockwise.
The hydraulic hoses leading to the grapple head must

always face the load.
O3605C2 5 - 20
Section 5
Operation 03/1997

(Dual Arch):
Grapple operations should always be done from a
seated position in the operator’s seat.
The grapple controls will automatically return to neutral

when they are released, except when used for the
grapple close function which has a detent position.
Dual Arch Grapple Controls:
1. Arch in and out, and Boom up and down.
2. Grapple head rotation, and

Grapple tongs open and close.
Arch In and Out Movement :
Push the lever outward as shown to move the arch away

from you.
Pull the lever inward to bring the arch toward you.
5 - 21 O3605C2
Section 5
03/1997 Operation

(Dual Arch):
Boom Up and Down Movement:
Pull the lever inward in the direction shown to raise the

boom.
Push the lever outward in the direction shown to lower

the boom.
Grapple Head Rotation:

o
The Esco grapple head is limited to approximately 135
rotation left or right. The Timberjack grapple head may
be rotated continuously.
Push the lever outward in the direction shown to rotate

the head clockwise.
Pull the lever inward in the direction shown to rotate the

head counter-clockwise.
The hydraulic hoses leading to the grapple head must

always face the load.
Grapple Tongs Open and Close:
Pull the lever inward in the direction shown to close the

grapple. The lever can be pulled into the detent position
which will ensure that the load remains firmly held.
Push the lever outward in the direction shown to open

the grapple.
O3605C2 5 - 22
Section 5
01/1997 Operation
5.3 Skidding Technique
5.3.1 Cable Skidding

WARNING
Line up the skidder with the load.
Avoid winching in at an angle to the skidder.
Use gloves for handling winch cables.
Failure to observe these safety precautions

can lead to risk of personal injury.
1. Position the skidder so that the winch cable (1) can

be spooled out in a fairly straight line.
2. Attach the chokers close to the end of the log.
3. When more than one log is to be skidded, attach the

one farthest away to the end of the main cable first.
WARNING
Make sure that the skidder is parked in a safe
position. Before leaving the vehicle always engage
the parking brake, lock the transmission shifter in
neutral and lower the dozer blade forcing it into the
ground until the front wheels lift off the ground.
Do not work directly below a skidder parked on a

grade. In addition to these safety instructions, set
the wheels against a rock, tree, or other secure
object before dismounting.
Failure to do this can lead to risk of personal injury.
4. Winch in with the load in as straight in line with the

skidder as possible.
5. Pull the load up as high and as close to the butt pan

as possible.
O3605B3 5 - 23
Section 5
Operation 01/1997
5.3.1 Cable Skidding
6. Raise the dozer blade to its full height when driving

the skidder.
7. When crossing soft ground, it may be necessary to

drop the load "on the go". Pull the winch control into
brake release position (2) without stopping the
skidder. When you are back on solid ground, stop
the skidder and winch in the load to the butt pan
again.
8. Travel straight up and down when skidding on hills.

It may be necessary to drop the load while skidding
uphill and then stop at the top and winch it back in
again.
9. Drop the load parallel to the existing pile at the

landing.
5 - 24 O3605B3
Section 5
01/1997 Operation
5.3.2 Grapple Skidding
1. Timber can be felled for single pickup and skidding.
2. Or, it can be pre-bunched along the skid trail.
3. Pick up the logs approximately 3 ft. (1 metre) from

the end of the log.
O3605B3 5 - 25
Section 5
Operation 01/1997

4. To add more logs, place them on top of the load in an
"X" pattern. Locate the grapple over the "X" to pick
up the combined load.
5. Articulating the skidder will increase the pick-up range

of the grapple.
6. When backing up with a load, make sure the load is

lined up with the skidder. Use the butt pan to push
the logs.
5 - 26 O3605B3
Section 5
01/1997 Operation

7. The ability of the dual arch skidder to reach below
ground level can be used to free the machine when
stuck.
Raise the boom until the load is above the ground.

Bring the arch in until the load hits the butt pan.
Lower the boom so the rear of the machine is lifted,
then move the arch out to push the machine
forward. Repeat this procedure until the skidder is
on solid ground.
8. Travel straight up and down when skidding on hills.
9. Deck the timber at the landing site from both sides of

the pile.
O3605B3 5 - 27
Section 5
Operation 01/1997

10. Stacking the timber can be done with the grapple, or,
10. It can also be done with the dozer blade.
5 - 28 O3605B3
Section 5
03/1997 Operation
5.4 Roading the Skidder

Before roading the skidder, make sure the machine has
been fitted with safety signs, markers, and lights as
required by applicable regulations.
Consult your tire dealer for recommended tire pressures

and speed limitations.
Check with appropriate authorities to obtain the required

permits, etc.
If the skidder is to be driven on a road for a long

distance, stop every hour or every 25 miles (40
kilometers). Let the machine components and tires cool
for 30 minutes before resuming travel.
During the 30 minutes stop, perform a walk around

inspection and check the various fluid levels.
5 - 29
O3605D4
Section 5
Operation 03/1997
5.5 Transporting the Skidder

1. Check the travel route for overpass clearance,
bridge capacities and width.
2. Determine that the overall width, height, and weight

of the skidder is within applicable regulations.
3. Use a flat bed trailer long enough for the skidder to

be positioned with the dozer blade and grapple
lowered.
4. Make sure the skidder is tied down at each corner

with adequate chains or cables to prevent
movement during transport.
5. Support the dozer blade with blocks to protect the

trailer floor.
6. Once the skidder is loaded on the trailer, apply the

parking brake, remove the ignition key and switch off
the master disconnect switch.
7. Install the frame articulation lock.
5 - 30
O3605D4
Section 5
03/1997 Operation
5.6 Towing the Skidder
5.6.1 Towing Over a Short Distance:

A disabled vehicle can be towed over short distances to
a place which is more convenient for repair or secondary
transport. This may be accomplished by using the hand
operated cab tilt pump to supply pressure for a
temporary release (2 to 3 minutes) of the brake system.
1. Transmission must be in neutral, and the parking

brake applied.
2. The dozer blade and grapple must be raised clear of

the ground and chained in place.
IMPORTANT!
The towing vehicle must be in position and tow lines
properly attached before releasing the brakes
3. Release the brakes.
4. Tow at a VERY SLOW speed.
5. The operator must remain in the operator’s seat to

operate steering and brakes.
5 - 31
O3605D4
Section 5
Operation 03/1997
5.6.2 Releasing the Brakes
IMPORTANT
The procedure to release the brakes will result in oil
being pumped from the cab tilt hand pump.
This oil must be replaced before operating the

skidder. Make sure sufficient oil is available to refill
the reservoir before starting this procedure.
1. Turn the ignition key to "IGN" (position 2).
2. Apply the parking brake.
3. Remove the left hand engine side screen.
5 - 32
O3605D4
Section 5
03/1997 Operation
5.6.2 Releasing the Brakes:

4. Rotate the knob on the tilt/brake release valve to the
"BRAKE" position.
5. Turn the hand pump lever "A" to "RAISE" position

and insert the handle into the socket.
6. Pump the handle 35 - 40 times to charge the

accumulator.
7. Rotate the knob on the tilt/brake release valve to

"TILT" position.
Return the handle to the stored position.
5 - 33
O3605D4
Section 5
Operation 03/1997
5.6.2 Releasing the Brakes:

8. Release the parking brake.
Tow the skidder to a safe location, then apply the

parking brake. Pump the Service Brake pedal
several times to discharge the accumulator.
9. Turn the ignition key to "OFF" (position 1)
10. Refill the hand pump reservoir with oil to the top of
the filler hole.
11. Install the left hand side screen.
5 - 34
O3605D4
Section 5
03/1997 Operation
5.6.3 Towing Over Longer Distance:

1. Install the frame articulation lock.
2. Disconnect the drive shafts from both differentials.
DANGER
The skidder should be on level ground.
Do not work under a skidder parked on a grade.
The wheels must be blocked and if necessary,

connect the towing linkage before disconnecting
the drive shafts.
Failure to observe these recommended safety

precautions can lead to risk of personal injury or
death.
3. Front wheels must be lifted off the ground.
WARNING
Ensure that the towing linkage is adequate for the
purpose,safely connected, and that braking is fully
controlled.
Failure to observe these safety precautions can

lead to risk of personal injury or severe machine
damage.
5 - 35
O3605D4
Section 5
Operation 03/1997
5.7 Tilting the Cab:
5.7.1 Raising the Cab
WARNING
It is recommended that the cab be tilted only
when the skidder is on level ground. Lower the
dozer blade and grapple to the ground, apply
the parking brake, and turn off the ignition switch.
Failure to follow these safety precautions may lead

to risk of personal injury or machine damage.
1. Remove the canopy sweep bolts.

Use a 24 mm socket wrench.
2. Remove the locking pin bolts (18 mm wrench), and

then turn each locking pin clockwise using a 24 mm
socket wrench.
The yellow orientation line on the pin should be in a

vertical position.
If it is necessary to leave the left hand door open,

install the door stop (Section 4.3.8) before tilting the
cab.
5 - 36
O3605D4
Section 5
03/1997 Operation

3. Remove the left hand engine side screen.
4. The hydraulic manifold knob must be set to the

"TILT" position.
5. Turn the hand pump lever "A" to "RAISE" position.

Remove the handle from the stored position and
insert it into the socket.
Pumping the handle will raise the cab to the tilt

position.
5 - 37
O3605D4
Section 5
Operation 03/1997

6. Pump the handle until the cab is in a fully raised
position.
7. Apply the mechanical lock by moving the handle into

the upper notch position.
The weight of the cab in a fully tilted position may
cause the mechanical lock to move slightly away
from the cylinder rod. The lock will move back into
the normal position when the cab moves back over
the centre line of gravity.
8. Turn the hand pump lever "A" to "LOWER" position

and pump the handle. Lower the cab until the weight
is on the mechanical lock.
WARNING
The mechanical lock must be in place before
working under a raised cab.
Failure to observe this safety precaution can
lead to risk of personal injury or severe machine
damage.
5 - 38
O3605D4
Section 5
03/1997 Operation
5.7.2 Lowering the Cab

1. Clear the cab travel path of any obstructions.
2. Check the locking pin alignment. The yellow

orientation line on the pin should be in a vertical
position.
3. Repeat step (5) on page 34 and move the cab to a

fully raised position.
4. Release the mechanical lock by moving the handle

into the lower notch position .
5. Turn the hand pump lever "A" to "LOWER" position

and insert the handle into the slot.
Pumping the handle will lower the cab.
6. Continue pumping the handle until the cab is

completely lowered. Return the pump handle to the
stored position.
Leave the pump lever "A" in "LOWER" position.
5 - 39
O3605D4
Section 5
Operation 03/1997
5.7.2 Lowering the Cab

7. Rotate the locking pins counterclockwise until the
slot is aligned with the tapped holes. Install the
locking pin bolts and torque the bolts to 80 to 90 ft.
lbs. (110 to 125 Nm).
8. Install the canopy sweep bolts.

Torque the bolts to 195 to 220 ft. lbs.
(265 to 300 Nm).
9. Install the left hand engine side screen.
5 - 40
O3605D4
Section 6
01/1997 Lubrication and Maintenance
6. Lubrication and
Maintenance
6.1 Maintenance Schedule 6-2

6.2 Maintenance Procedures 6-6
6.3 Fluids and Lubricants 6 - 36
O3606C1 6-1
Section 6
Lubrication and Maintenance 01/1997
6.1 Maintenance Schedule

Service all of the items listed in the maintenance schedule without exception.
The time intervals that are shown are not fixed, but are to be used as a guide.
Maintenance 8 Hours:
1. Check engine oil level.
2. Check air filter pre-cleaner.
3. Check and clean engine air filter. * **
4. Check fuel/water separator.
5. Check engine coolant level.
6. Lubricate rear pillow block.
7. Check hydraulic fluid level.
8. Check fuel level.
9. Check transmission oil level.
10. Lubricate central grease block.
11. Lubricate rear steering cylinder pins.
12. Lubricate frame hinge pins.
13. Lubricate dozer blade pivots.
14. Lubricate grapple hinge points.
15. Check grapple head snubber adjustment.
16. Clean external surfaces and engine compartment.
17. Fill windshield washer reservoir.
18. Clean air conditioner primary filter. **
19. Check water tank pressure.
20. Check cab tilt locking pin bolts.
21. Clean radiator and oil cooler fins.
22. Check planetary hub oil level.
23. Check axle differential oil level.
24. Lubricate axle pinion seals. ***
25. Check and clean axle breathers.
26. Check fire extinguisher pressure.
27. Lubricate drive shafts. ***
28. Inspect for loose bolts, oil leaks, unusual wear or damage.
29. Check tire condition and pressure.
30. Check wheel nut torque.
31. Check air conditioner secondary filter. *
32. Check heater air filter.
33. Check hand pump oil level.
34. Clean air conditioner condenser fins.
* Under extremely dusty conditions, more frequent cleaning may be required.

** Cleaning frequency may be extended to 50 hours depending on environmental dust conditions.
*** Under very wet and muddy conditions, more frequent lubrication may be required.
6-2 O3606C1
Section 6
O3606C1 6-3
Section 6

35. Change fuel filters.
36. Drain water & sediment from fuel tank.
37. Clean transmission breather.
38. Change engine oil and filter.
39. Check engine fan belt.
40. Check compressor belt.
41. Change hydraulic oil filter. *

42. Change hydraulic oil.
43. Clean hydraulic tank oil strainer.
44. Change air filter elements.
45. Check radiator hoses.
46. Change fuel/water separator element.
47. Check transmission brake wear indicator.
48. Change transmission oil filter.

49. Change transmission oil.
50. Change winch oil.
51. Change axle planetary oil.
52. Change axle differential oil.
53. Clean engine coolant system.
Unscheduled Maintenance
Clean cab drain holes.
* Initial hydraulic filter change is to be done AFTER FIRST 50 HOURS OPERATION.
6-4 O3606C1
Section 6
O3606C1 6-5
Section 6
6.2 Maintenance Procedures
6.2.1 Maintenance 8 Hours

1. Check Engine Oil Level
Check the oil level with the dipstick. Add oil if required
through the filler tube. See Sections 6.3 and 6.4 for
recommended oil and viscosity grades.
2. Check Engine Air Filter Pre-Cleaner
WARNING
Do not install or remove the pre-cleaner while the
engine is running. Keep fingers, eyes, and other
objects away from the discharge slot.
The rotor must be stopped before removing the

pre-cleaner.
Check that the pre-cleaner is tightly clamped to the air

cleaner and that the discharge slot is facing away from
the cab.
6-6 O3606C1
Section 6

3. Check and Clean Engine Air Filter
If the Air Filter Indicator Light comes on, inspect the

primary filter (1) for dents or punctures.
Squeeze the vacuator valve lips and remove any dirt or
dust.
Turn the primary filter one-half turn BEFORE

REMOVING IT, so that dirt will fall into the housing and
not on the secondary filter. Clean the inside of the
housing thoroughly before installing the filter.
Do not remove the secondary filter (2) unless it is

damaged.
4. Check Fuel/Water Separator
Loosen the drain cock and drain water and sediment

into a suitable container. Tighten the drain cock after
draining.
O3606C1 6-7
Section 6

4. Check Fuel/Water Separator
If water or sediment is visible through the glass housing,

open the bowl drain (2) by turning it counter-clockwise.
Pump the priming valve (3) until the water or sediment
has been drained from the separator element.
After draining, bleed the fuel lines.
5. Check Engine Coolant Level
WARNING
Removing a radiator cap from a hot cooling system
can be extremely hazardous. Hot pressurized
coolant can cause severe personal injury.
Turn the radiator cap slowly. Do not remove the cap

while the coolant is still pressurized.

Check the coolant level before starting the engine.
Remove the cap on the surge tank. Fluid should be

visible at the top of the filler neck of the tank.
See Section 6.3 for recommended coolant.
6-8 O3606C1
Section 6

6. Lubricate Rear Pillow Block.
Lubricate the pillow block with two or three shots of

grease. See Section 6.3 for recommended grease.
7. Check Hydraulic Fluid Level.
The vehicle must be on level ground and the implements

lowered into a supported position when checking the oil
level.
Observe strict cleanliness procedures when checking or

adding fluid.
Check that the oil level in the glass tube is within the
range shown on the decal. Remove the filler cap and
add oil if necessary. See Section 6.3 for recommended
oil.
O3606C1 6-9
Section 6

8. Check Fuel Level
Fill the tank at the end of each day.

See Section 6.3 for recommended fuel.
On machines equipped with the Monitor Instrument

Panel, the fuel level is displayed on the panel.
Check the screen for debris or dirt.

Remove and clean the screen if necessary.
9. Check Transmission Oil Level
WARNING
Before checking the transmission oil level, the
skidder must be parked on level ground with the
parking brake on. Lower the dozer blade and
grapple (if applicable) to the ground

to risk of personal injury or severe property
damage.
The engine must be running at idle speed.

Transmission oil temperature should be at operating
temperature before checking the oil level.
Maintain the oil level at the FULL mark on the dipstick.

See Section 6.3 for recommended oil.
6 - 10 O3606C1
Section 6

10. Lubricate Central Grease Block.
Pump two or three shots of grease through each of the

fittings in the central grease block.
See Section 6.3 for recommended grease.
11. Lubricate Rear Steering Cylinder

Pins
Lubricate both rear steering cylinder pins.

12. Lubricate Frame Hinge Pins
Lubricate the frame hinge pins.

O3606C1 6 - 11
Section 6

13. Lubricate Dozer Blade Pivots.
Pump two or three shots of grease through each fitting

on both dozer blade arms.
14. Lubricate Grapple Hinge Points

Single Arch Grapple
Lubricate all of the hinge points on the grapple.

14. Lubricate Grapple Hinge Points

Dual Arch Grapple
Lubricate all of the hinge points on the grapple.

6 - 12 O3606C1
Section 6

15. Check Snubber Adjustment
Timberjack Grapple
1. Loosen the jamb nut (2).
2. Back off the lock screw (3)
3. Tighten the snubber nut (1) to 70 - 79 ft. lbs.

(95 - 107 Nm) or until the desired dampening is
achieved.
4. Torque the lock screw (3) to 90 ft. lbs.

(122 Nm), then tighten the jamb nut against the
snubber nut.
IMPORTANT:
Over tightening the snubber nuts (1) will cause
premature friction disc wear.
15. Check Snubber Adjustment

Esco Grapple
1. Check the friction disc thickness.

If they are 1/8" (3 mm) or less in thickness, they
must be replaced.
2. Remove the nut lock and check the acorn nut torque.
It must be 450 - 525 ft. lbs. (610 - 712 Nm).
3. Install the nut lock plate and bolt. Torque the lock
bolt to 172 - 200 ft.. lbs. (237 - 271 Nm).
IMPORTANT!
Over tightening the snubber nuts will cause premature
friction disc wear.
O3606C1 6 - 13
Section 6

16. Clean External Surfaces & Engine
Compartment.
Clean dirt and debris from the cab, engine compartment,

and external surfaces.
17. Fill Windshield Washer Reservoir
The reservoir is located under the hydraulic tank.

Add washer fluid as required.
18. Clean Air Conditioner Primary

Filter.
Remove the cover plate and take out the filter assembly.
The primary filter (1) can be removed from the safety
filter for cleaning.
IMPORTANT:
The safety filter (2) must be replaced if it is clogged.
It cannot be washed or cleaned with an air hose.
2 1
6 - 14 O3606C1
Section 6

19. Check Water Tank Pressure
WARNING
The water tank is pressurized up to 70 psi.
Relieve the pressure at the air valve before
removing the fill plug.

IMPORTANT:
When refilling the water tank, use a mixture of 50%
water and 50% antifreeze or rust inhibitor. Total tank
capacity is approximately 13 U.S. gallons.
Check the pressure gauge. If the tank has been used, or

the pressure is below 40 psi, follow these instructions:
A. Filling the Tank At the Fill Plug:

1. Pull the overflow hose (1) out of the compartment.
2. Open the air valve (2) to relieve pressure.
3. Remove the filler plug (3).
4. Fill the tank until water comes out the overflow
tube.
5. Shut off the air valve(2). Install the filler plug(3).
6. Pressurize the tank to 70 psi. (See next page).
Note:
The pipe thread on the filler plug must be wrapped with
fresh sealing tape before being installed.
O3606C1 6 - 15
Section 6

19. Check Water Tank Pressure
B. Filling the Tank From the Ground:

1. Pull the overflow hose (1) out of the compartment.
2. Open the air valve (2) to relieve pressure.
3. Remove the hand nozzle (4) and connect the hose
to a pressurized water line.
4. Open the water line (5).
5. Fill the tank until water comes out the overflow
tube.
6. Shut off the water supply. Turn off the air valve(2).
7. Disconnect the hose from the water line and install
the hand nozzle (4).
8. Pressurize the tank to 70 psi. See below.
Pressurizing the Tank

1. Make sure the water valve (6) is "OFF".
2. Disconnect the overflow tube and attach an air line.
3. Pressurize the tank until the gauge reads 70 psi.
4. Disconnect the air line and replace the overflow
tube.
Note:
The water tank has a relief valve set at 75 psi.
20. Check Cab Tilt Locking Pin Bolts
Check the bolt torque on each of the two locking pin

bolts.
The bolt torque should be 80 to 90 ft. lbs. (110 to 125

Nm).
6 - 16 O3606C1
Section 6

21. Clean Oil Cooler and Radiator Fins.
WARNING
Use water soluble cleaning agents
Do not clean the oil cooler or radiator with diesel
fuel or gasoline.
Clean the hydraulic oil cooler fins with a water soluble

cleaning agent or use compressed air. Remove dirt or
debris.
The cooler must be swung down to access the radiator.

Check and if necessary, clean the radiator fins with a
water soluble cleaning agent or compressed air.
22. Check Axle Planetary Oil Level.
The plug (1) must be in a horizontal position before

checking the oil level. Oil should be level with the bottom
of the oil plug hole (1). Add oil if required.
O3606C1 6 - 17
Section 6

23. Check Axle Differential Oil Level.
WARNING
Shut the engine off, lower the dozer blade to the
ground, and engage the parking brake before
working under the machine.
1 Failure to observe these safety precautions can lead
Oil should be level with the bottom of the filler plug

hole (1). Add oil if required.
24. Lubricate Axle Pinion Seals
Lubricate the pinion seal on each axle. Pump two or

three shots of grease into the grease fitting.
The grease fitting on the rear axle is accessed through

the hole provided in the rear frame belly pan cover.
6 - 18 O3606C1
Section 6

25. Check and Clean Axle Breathers.
Front and Rear
Check and clean the area around the axle breather.
A plugged breather can cause pressure build-up inside

the axle, resulting in oil leaking out around the seals.
460 Skidders - Front (Early Production)
460 Skidders - Rear
O3606C1 6 - 19
Section 6

26. Check Fire Extinguisher Pressure
Check that the gauge indicates correct charge pressure.

Have the extinguisher recharged if the pressure is
outside of the correct range or if the extinguisher has
been used.
27. Lubricate Driveshafts.
Lubricate each universal joint until grease appears at all

four seals. Apply grease to the slip spline until grease
appears at the pressure relief hole.
6 - 20 O3606C1
Section 6

28. Inspect For Loose Bolts, Oil
Leaks, Wear or Damage.
Inspect the skidder for loose bolts, oil leaks, and general
wear or damage.
29. Check Tire Condition and Pressure.
Tire Size Rating Psi kPa
23.1 x 26 10 ply 20 140

23.1 x 26 14 ply 30 205
28L x 26 12 ply 20 140

28L x 26 14 ply 25 175
24.5 x 32 16 ply 30 205

30.5L x 32 16 ply 25 175
35.5L x 32 16 ply 25 175
67/34 x 26 10 ply 25 175

66/43 x 26 12 ply 30 205
73/44 x 32 16 ply 30 205

68/50 x 32 16 ply 35 240
18.4 x 34 10 ply 20 140
30. Check Wheel Nut Torque.
Torque the wheel nuts to 495 - 550 ft. lb. (670-745 Nm).
O3606C1 6 - 21
Section 6

31. Check Air Conditioner Secondary Filter
Check the condition of the air conditioner secondary

filter. Replace the filter as necessary.
Note:
In severe dust conditions this filter may have to be
checked daily, or at least as often as the engine air filter.
32. Check Heater Air Filter.
Check the condition of the heater air filter.

Replace the filter as necessary.
6 - 22 O3606C1
Section 6

33. Check Hand Pump Oil Level
Remove the plug and check that the oil is level with the
top of the filler hole.
34. Check Air Conditioner Condenser Fins
Clean dirt and debris from the condenser fins.
O3606C1 6 - 23
Section 6

35. Change Fuel Filters.
Change the fuel filter and strainer.

Fill each replacement filter with clean fuel before
installation.
See Item 4 for bleeding instructions after changing the

filters.
36. Drain Water From the Fuel Tank.
Drain approximately one pint (1/2 liter) of fuel from each

tank to remove any water or sediment.
37. Clean Transmission Breather.
Remove and clean the transmission breather and

surrounding area.
A clogged breather can cause pressure build-up inside

the transmission, resulting in oil leaking around the seals.
6 - 24 O3606C1
Section 6

38. Change Engine Oil and Filter.
Note:
o
Drain the engine oil only when it is hot 60 C
o
(140 F).
Drain the oil from the engine oil pan into a suitable
container, and replace the oil filter. Fill the replacement
oil filter with fresh oil. Apply a film of oil to the filter
gasket before installation.
Fill the crankcase with fresh oil.

See Sections 6.3 and 6.4 for recommended oil and
viscosity.
After the oil change is completed, run the engine at idle

speed and check for oil leakage around the filter.
39. Check Engine Fan Belt.
Examine the belt condition and check the tension at the

largest span of the belt.
O3606C1 6 - 25
Section 6

40. Check Compressor Belt.
Examine the belt condition and check the tension at the

largest span of the belt.
41. Change Hydraulic Oil Filter.
IMPORTANT:
Change the oil filter after the first 50 hours of operation.
Subsequent filter changes can be done at 500 hour
intervals unless operating conditions dictate more
frequent changes.
Remove the oil filter. Fill the replacement filter with fresh
hydraulic oil before installation. See Section 6.5 for
recommended oil and viscosity ranges.
After the filter change is completed, run the engine at

idle speed and check for oil leakage around the filter
gasket.
6 - 26 O3606C1
Section 6
42. Change Hydraulic Oil.
Note:
When ambient temperatures are close to or below
freezing, it is recommended to run the machine until the
oil has warmed up.
Depending on the machine model, (cable or grapple),

the hydraulic tank drain line will be on either the left
hand or the right hand side of the machine.
Remove the lower access panel, and then drain the oil
into a suitable container.
Before adding fresh oil, clean the strainer (Item 42).
Fill the tank with fresh oil until it is visible in the sight
glass within the range shown on the decal.
Start the engine and operate all of the hydraulic controls.

Shut off the engine and check the fluid level. Add
additional oil if necessary.
O3606C1 6 - 27
Section 6

43. Clean Hydraulic Tank Oil Strainer.
Remove the strainer and clean the strainer with varsol

and compressed air. Check the strainer for damage.
44. Change Air Filter Elements.
Change both the primary (1) and secondary (2)

elements. Inspect the housing for damage.
When installing the cover, make sure the seal fits tightly.
6 - 28 O3606C1
Section 6

45. Check Radiator Hoses.
Check the radiator hoses for cracks or deterioration.

Clamps must be tight, with no signs of leaking.
46. Change Fuel/Water Separator Element.
Unscrew the lock ring and remove the old filter element.
Slide the lock ring onto the new element. Fill the element
with fuel before installing it on the filter housing.
O3606C1 6 - 29
Section 6

47. Check Transmission Brake Wear
Indicator
The cab must be tilted before starting this inspection.
Remove the plug from the transmission. Turn the plug

over and set the head against the wear pin.
If the pin extends beyond the transmission housing, the

wear plates are ok.
If the head of the plug butts against the transmission

housing, the wear plates require changing.
48. Change Transmission Oil Filter.
IMPORTANT:
Change the filter after the first 50 hours of operation.
Subsequent filter changes can be done at 500 hour
intervals unless operating conditions dictate more
frequent changes.
If the transmission has been overheated, the filter and

the transmission oil must be changed immediately.
Fill the replacement filter with fresh oil before installation.
After the replacement filter has been installed, run the

engine for a few minutes and then check the oil filter for
signs of oil leakage.
See Section 6.6 for recommended oil and viscosity

grade.
6 - 30 O3606C1
Section 6

49. Change Transmission Oil.
WARNING
The skidder must be parked on level ground,
with the engine shut off, and the parking brake on.
Lower the dozer blade and grapple to the ground
before working under the skidder.
When ambient temperatures are close to or below

freezing, it is recommended to run the machine until the
oil has warmed up before changing the oil.
Open the access door under the transmission and pull

the drain tube down.
Lift and turn the tap handle to drain the oil into a suitable
container.
Remove the transmission sump screen and clean it with

varsol and compressed air.
Install a new screen gasket, then replace the sump

screen. Shut off the tap, put the hose back in the frame
and close the access door.
Change the transmission oil filter as shown in

Item 47.
IMPORTANT:
On skidders supplied with a T40D or T60 winch, the
winch is fed with oil from the transmission.
Change the oil in the winch as shown in Item 49

before adding fresh oil to the transmission.
Fill the transmission with fresh oil though the dipstick

tube.
After the oil change is completed, run the engine at idle

speed for five minutes with the winch in free spool
position.
Check the transmission oil level again as described in

Item 9. Add more oil if necessary.
O3606C1 6 - 31
Section 6
6.2 Maintenance Procedures.

50. Change Winch Oil.
T40D and T60 Winch.

Open the access door in the rear frame and pull both
drain hoses through.
Lift and turn the drain cock handles of each hose to
drain the oil into a suitable container.
Shut off the taps, put the hose back in the frame and
install the access door.
IMPORTANT:
Make sure the drain hoses are stored properly and will
not contact the rear axle drive shaft.
Remove the filler plug and and add fresh oil to the winch.
Install the filler plug.
6 - 32 O3606C1
Section 6

51. Change Axle Planetary Oil.
Remove the plug (1) and drain the oil. Repeat this step
on the other planetary of the same axle.
Drain the oil from the differential as shown in Item 51.
Turn the wheel so the hole is in a horizontal position and

add fresh oil until it is level with the bottom of the hole
(1). Repeat this operation at the other planetary of the
same axle.
52. Change Axle Differential Oil.
WARNING
The skidder must be parked on level ground,
with the engine shut off, and the parking brake on.
Lower the dozer blade and grapple to the ground
before working under the skidder.
Remove the drain plug (2) and drain the oil from the
differential into a suitable container.
After all of the oil has been drained, replace the plug.
Remove the oil level plug (3) and add fresh oil until it is
level with the bottom hole. Install the oil level plug.
O3606C1 6 - 33
Section 6

53. Clean Engine Coolant System.
WARNING
Removing a radiator cap from a hot cooling system
can be extremely hazardous. Hot pressurized
coolant can cause severe personal injury.
Turn the radiator cap slowly. Do not remove the cap

while the coolant is still pressurized.

Drain the radiator coolant into a suitable container.

Refill coolant through the surge tank with a mixture of
50% water and 50% ethylene glycol anti-freeze.
On 460 skidders which are supplied with an after cooler,

open the bleed valve before filling. Close the valve when
coolant runs out, but continue filling the tank until the
coolant is level with the bottom of the filler neck.
Run the engine at idle speed and open the aftercooler

bleed valve again briefly to ensure that all of the air has
been purged from the system.
6 - 34 O3606C1
Section 6
6.2.6 Unscheduled Maintenance

Drain Cab Drain Holes
Using a 1/4" (63 mm) dia.. rod, clean out the drain holes
in both cab doors and the fire suppression compartment.
O3606C1 6 - 35
Section 6
6.3 Fluids and Lubricants
6.3.1 Fluid and Lubricant Specifications

Location Recommended Lubricant/Fluid Capacity
Engine Crankcase Engine oil that meets API 11.0 litres 2.9 U.S. Gal.
(including filter) performance classification CE/SG
See section 6.3.2 for viscosity
Transmission Allison C-4 approved fluid that 20.5 litres 5.4 U.S. Gal.
includes Lubrizol 9990 additive.
See section 6.3.7 for recommended fluid
T-40D Winch 36.4 litres 9.6 U.S. Gal.
T-60 Winch 45.5 litres 12.0 U.S. Gal.
T-250 Winch 2.2 litres 0.6 U.S. Gal.
HS415SM (E12) Axle EP gear oil meeting MIL-L-2105D 25.0 litres 6.6 U.S. Gal.
specifications.
(API GL-5 service designation)
HS515SP (E16) Axle 26.0 litres 6.9 U.S. Gal.

HD519SP (E16D)
HD719SQ (E23D) Axle 28.0 litres 7.4 U.S. Gal.
HS716SQ (E123) Axle 38.0 litres 10.0 U.S. Gal.

HD719SQ (E123D)
36R92 (T36) Front 27.6 litres 7.3 U.S. Gal.

36R92 (T136)Front
36R92 (T36D) Rear EP gear oil meeting MIL-L-2105D 24.8 litres 6.6 U.S. Gal.
42R112 (T142D) Rear specifications. 34.6 litres 9.9 U.S. Gal.
(API GL-5 service designation)
plus Sturaco 7098 friction modifier 2.6 litres 0.7 U.S. Gal.
2.8 litres 0.7 U.S. Gal.
See Section 6.3.4 for viscosity
See section 6.3.5 for recommended fluid
O3606C2 6 - 36
Section 6

Location Recommended Lubricant/Fluid Capacity
Engine Cooling System A permanent anti-freeze mixed 40.5 litres 10.7 U.S. Gal.
6BT Engine solution (ethylene glycol base)
as a year round fill.
Ethylene Glycol concentration level:
40% -23o C (-10o F)
50% -37o C (-34o F)
60% -54o C (-65o F)
6BTA Engine 47.5 litres 12.5 U.S. Gal
Water Tank 49.9 litres 13.2 U.S. Gal.
Hydraulic System Quality hydraulic fluids. 47.0 litres 360 Cable

(Including lines See section 6.3.6 for recommended 69.0 litres 360 Grapple
cylinders, tank) fluids and temperature ranges. 58.0 litres 460 Cable
75 .0 litres 460 S.A. Grapple
89 .0 litres 460 D.A. Grapple
Hand Pump (Cab Tilt) 0.57 litres 0.15 U.S. Gal.
Fuel Tank A.S.T.M. designation D-975 257 litres. 68.0 U.S. Gal.
Below 0o C. (32o F) No. 1-D
Above 0o C. (32o F) No. 2-D
Note:
The cloud point of the fuel should always
be 6o C. (10o F) lower than the ambient
temperature to prevent wax crystals
from clogging the filters.
6 - 37 O3606C2
Section 6

Location Recommended Lubricant Fluid Capacity
Drive Shafts Good quality multi-purpose As Required

Drive Shaft Bearings EP grease that meets SAE J310.
Slip Joints
Hinge Joints Good quality multi-purpose As Required

Dozer Blade Pins type grease with Molybdenum Disulphide
Central Lube
Steering Cylinder Pivots
Grapple Cylinder Pivots
Grapple Head Pivots
Ground Studs Dielectric Grease As Required

Ground Ring Terminals
Windshield Washer Concentration of washer fluid and 1.0 litre 1.1 U.S. Quart
water to suit ambient temperature
Air Conditioner R-134A (CFC Free) refrigerant 3.4 lbs.
6.3.2 Engine Oil Viscosity
* Factory Fill
O3606C2 6 - 38
Section 6
6.3.3 Powershift Transmission and Winch Oil Viscosity
6.3.4 Axle Oil Viscosity

360 Skidders
6 - 39 O3606C2
Section 6
6.3.4 Axle Oil Viscosity

460 Skidders
6.3.5 Recommended Axle Fluids - 460 Skidders

Viscosity Supplier Brand Name
Grade
75W - 90 Amoco Ultimate
Citgo Syn Lube
* Esso GX Extra
Esso IMP 5086
Shell Spirax S
Texaco Syn Star
Penzoil Gearplus Super
Petro-Canada Syngear TOS
Gulf Syngear TOS
Petro-Canada Gearlube TOS
Gulf Gearlube TOS
80W - 90 Mobil Mobilube HD
* Factory Fill
O3606C2 6 - 40
Section 6
6.3.6 Recommended Hydraulic System Fluids

ISO Viscosity Supplier Brand Name Ambient Operating Range
Grade Minimum Maximum
15 Esso Univis N15 -34oC (-29oF) 29oC (84oF)

Petro-Canada Harmony Arctic 15
Gulf Harmony Arctic 15
Mobil DTE 11M
Shell Tellus T15
Texaco Rando Superflo 15
Texaco Rando HDZ 15
Total Equivis ZS 15
22 Esso Univis N22 -26oC (-15oF) 43oC (109oF)

Petro-Canada Harmony HVI 22
Gulf Harmony HVI 22
Petro-Canada Harmony Plus
Shell Tellus T22
Texaco Rando Superflo 22
Texaco Rando HDZ 22
32 Amsoil Synthetic Hydraulic Fluid -18oC (0oF) 46oC (115oF)

Blount Premium A.S. 32
* Esso Univis N32
Petro-Canada Harmony HVI 36
Gulf Harmony HVI36
Mobil DTE 13M
Shell Tellus T32 or Tellus 32
Texaco Rando Superflo AZ
Texaco Rando HDZ 32
Total Equivis ZS 32
46 Arco Duro AW46 -7oC (19oF) 46oC (115oF)

Chevron HYD AW46
Petro-Canada Harmony AW46
Gulf Harmony AW46
Mobil DTE 15M
Shell Tellus 46
Texaco Rando HDZ 46
Total Equivis ZS 46
68 Esso Univis N68 -2oC (28oF) 46oC (115oF)

Texaco Rando HDZ 68
Total Azolla ZS 68
Blount Premium Tractor Hyd. Fluid
* Factory Fill
6 - 41 O3606C2
Section 6
6.3.7 Recommended Transmission and Winch Fluids

Viscosity Supplier Brand Name Market
Grade Area
10W - 30 AGIP Rotra JD/F 1,2,4,5,7,8

30 Amoco Amoco 1000 7
10W - 30 Benz THL-303 7
10W - 30 Cam2 Cam2 TH 7
10W - 30 Coastal Unilube Multi 9
15W - 30 Deere Hyguard 7
15W - 30 Drydene Universal Tractor 7
& Hydrostatic Fluid
10W - 30 Exxon Esso Torque 7

10W - 30 Ford New Holland 134D Hydraulic 7,8
15W - 30 * Esso Hydraul 56 7
5W - 20 * Esso Hydraul 50 7
15W - 30 Lubricating Engineers 1107 Automatic 7
10W - 30 Mobil Mobilube 424 2,3,4,5,7,8,10,11

10W - 30 Phillips 66 Phillips HG Fluid 2,5,6,7,8
10W - 30 Pinnacle National Universal 6,7
10W - 30 Pinnacle Marfluid Super HT. 6,7
10W - 30 Pinnacle Majestic Univ 6,7
5W - 30 Quaker State Quaker State Trac 1,2,4,5,7,8
15W - 30 Petro Canada Duratran 7
15W - 30 Gulf Duratran 7
5W - 20 Petro Canada Duratran Winter 7
5W - 20 Gulf Duratran Winter 7
10W - 30 Shell Shell Donax TD 1,2,4,5,7,8

5W - 20 Shell Shell Donalx TDL 7
10W - 30 Sun Sunoco TH 2,4,5,7,8
5W - 20 Texaco Lubricants TDH Oil - W 7,8
15W - 20 Texaco Lubricants TDH Oil 7,8
10W - 30 Union of California Unocal Hyd/Tractr 1,4,5,6,7,8
10W - 30 Valvoline Valvoline Unitrac 7
10W - 30 Westland Oil Lubriguard 2,5,6,7,8
10W - 30 Wright Wright UTF JD J20C 7
Market Area:
1 - Africa 5 - Middle East 9 - World Wide
2 - Asia 6 - Central America 10 - Indonesia
3 - Australia 7 - North America 11 - Russia
4 - Europe 8 - South America
* Factory Fill - Depending on date and location.
O3606C2 6 - 42
Section 7
01/1997 Hydraulic System
7. Hydraulic System
7.1 Hydraulic Schematic - 360 Cable 7-2

7.2 Hydraulic Schematic - 460 Cable 7-4
7.3 Hydraulic Schematic - 360 Single Arch Grapple 7-6
7.4 Hydraulic Schematic - 460 Single Arch Grapple 7-8
7.5 Hydraulic Schematic - 460 Dual Arch Grapple 7 - 10
7.6 Transmission Schematic - 360 with E Series Axles 7 - 12
7.7 Transmission Schematic - 460 with T Series Axles 7 - 14
O3607C1 7-1
Section 7
Hydraulic System 01/1997
7.1 Hydraulic Schematic - 360 Cable (827135900)

1. Hydraulic Valve - Steering
2. Crossover Relief 3250 psi (22.4 MPa)
3. Steering Cylinders
4. Dozer Clamp Cylinders (Optional)
5. Dozer Blade Cylinders
6. Hydraulic Valve - Dozer Blade & Dozer Clamp

7. Main Relief 3375 psi (23.3 MPa)
8A. Dozer Clamp Port Relief 3225 psi (22.2 MPa)
8B. Dozer Clamp Port Relief 3600 psi (24.8 MPa)
9A. Dozer Blade Port Relief 3225 psi (22.2 MPa)
9B. Dozer Blade Port Relief 3225 psi (22.2 MPa)
10. Valve Section - Dozer Clamp (Optional)
11. Valve Section - Dozer Blade

12. Priority Valve
13. Secondary Steering Pump (Optional)
14. Secondary Steering Pump Switch 20 psi (138 kPa)
15. Main Hydraulic Pump 3000 psi (20.7 MPa) standby pressure
16. Velocity Fuse

17. Check Valve (Case Drain) 8.5 psi (59 kPa)
18. Cooler
19. Hydraulic Tank
20. Relief Valve 5 psi (34 kPa)
21. Hydraulic Oil Filter

22. Hydraulic Oil Filter By-pass 25 psi (172 kPa)
7-2 O3607C1
Section 7
7.2 Hydraulic Schematic - 460 Cable (F277193)

6. Hydraulic Valve - Dozer Blade & Dozer Clamp

8A. Dozer Clamp Port Relief 3225 psi (22.2 MPa)
8B. Dozer Clamp Port Relief 3600 psi (24.8 MPa)
9A. Dozer Blade Port Relief 3225 psi (22.2 MPa)
9B. Dozer Blade Port Relief 3225 psi (22.2 MPa)

12. Priority Valve
16. Velocity Fuse

17. Check Valve (Case Drain) 8.5 psi (59 kPa)
18. Cooler
19. Hydraulic Tank

23. Transmission Manifold
24. Pressure Reducing Valve 600 psi (4.1 mPa)
25. Differential Lock
7-4 O3607C1
Section 7
7.3 Hydraulic Schematic - 360 Single Arch Grapple

(827127800)
6. Grapple Arch Cylinders

7. Grapple Tongs Cylinders
8. Grapple Rotator Motor
10. Lock Valve
11. Valve Section - Grapple Rotator

12. Valve Section - Grapple Tongs
13. Port Relief 3600 psi (24.8 MPa)
14. Valve Section - Grapple Arch

17A. Port Relief 3225 psi (22.2 MPa)
17B. Port Relief 3225 psi (22.2 MPa)
20. Hydraulic Valve

22. Priority Valve
26. Velocity Fuse

27. Check Valve 8.5 psi (59 kPa)
28. Cooler
29. Hydraulic Tank
7-6 O3607C1
Section 7
7.4 Hydraulic Schematic - 460 Single Arch Grapple

(827127900)

8. Grapple Rotate Motor
10. Lock Valve


20. Hydraulic Valve

22. Priority Valve
26. Velocity Fuse

28. Cooler
29. Hydraulic Tank

34. Pressure Reducing Valve 600 psi (4.1 MPa)
7-8 O3607C1
Section 7
7.5 Hydraulic Schematic - 460 Dual Arch Grapple

(827320900)
7. Grapple Boom Cylinders
8. Grapple Rotate Motor (Timberjack Head)
10. Grapple Rotate Motor (Esco Head)

12. Lock Valve
17. Valve Section - Grapple Boom

27. Hydraulic Valve
29. Priority Valve
33. Velocity Fuse
35. Hydraulic Oil Cooler
36. Hydraulic Tank
41. Pressure Reducing Valve 600 psi (4.1 MPa)
7 - 10 O3607C1
Section 7
7.6 Transmission Schematic - 360 with E Series Axles

(827263600-3)
1. Winch T40D
2. Freespool Clutch
3. Winch Brake
4. Accumulator 200 psi (1.4 MPa) Precharge
5. Transmission Oil Pressure Switch 200 psi (1.4 MPa)
7. Brake Valve
8. Parking Brake Pressure Switch 20 psi (138 kPa)

9. Declutch Pressure Switch 100 psi (689 kPa)
10. Differential Lock - Rear Axle
11. Service Brake
12. Secondary Brake
13. Torque Converter Safety Relief Valve 125 - 145 psi (0.8 - 1.0 MPa)
14. Transmission Oil Strainer
15. Charge Pump Regulator Valve 240 - 300 psi (1.7 - 2.1 MPa)
16. Transmission Charging Pump
17. Oil Filter By-Pass Relief 25 psi (172 kPa)
18. Transmission Oil Filter
19. PTO Clutch
20. Transmission
21. Oil Cooler - Transmission
22. Manifold Relief - Cab Tilt 300 psi (2.1 MPa)

23. Cab Tilt Cylinder
24. Vent 50 - 75 psi (345 - 517 kPa)
25. Manifold - Cab Tilt/Brake Release
26. Directional Valve - Cab Raise/Lower
27. Relief Valve - Hand Pump 2100 - 2400 psi (15 - 17 MPa)
28. Hand Pump Lever
29. Cab Tilt Hand Pump
7 - 12 O3607C1
Section 7
7.7 Transmission Schematic - 460 with T Series Axles

(827263600-1)
1. Winch T40D
2. Freespool Clutch
3. Winch Brake
4. Accumulator 200 psi (1.4 MPa)
5. Transmission Oil Pressure Switch 200 psi (1.4 MPa)
7. Brake Valve
8. Parking Brake Pressure Switch 20 psi (138 kPa)

9. Declutch Pressure Switch 100 psi (689 kPa)
10. Service Brake
11. Secondary Brake
12. Torque Converter Safety Relief Valve 125 - 145 psi (0.8 - 1.0 MPa)
13. Transmission Oil Strainer
14. Charge Pump Regulator Valve 240 - 300 psi (1.7 - 2.1 MPa)
15. Transmission Charging Pump

16. Oil Filter By-Pass Relief 25 psi (172 kPa)
17. Transmission Oil Filter
18. PTO Clutch
19. Transmission
20. Oil Cooler - Transmission
21. Manifold Relief - Cab Tilt 300 psi (2.1 MPa)
22. Cab Tilt Cylinder

23. Vent 50 - 75 psi (345 - 517 kPa)
24. Manifold - Cab Tilt/Brake Release
25. Directional Valve - Cab Raise/Lower
26. Relief Valve - Hand Pump 2100 - 2400 psi (15 - 17 MPa)
27. Hand Pump Lever
28. Cab Tilt Hand Pump
7 - 14 O3607C1
Section 7
7 - 16 O3607C1
Section 8
10/1996 Electrical System
8. Electrical System
8.1 Electrical Schematic 8-3
O3608B1 8-1
Section 8
Electrical System 10/1996
8-2 O3608B1
01/1997 Troubleshooting
9. Troubleshooting
9.1 General 9-2

9.2 Engine 9-2
9.3 Electrical System 9-6
9.4 Transmission 9-7
9.5 Brakes 9-9
9.6 Drivetrain 9 - 10
9.7 Hydraulic System 9 - 12
9.8 T40-D Winch 9 - 15
9.9 Miscellaneous 9 - 16
O3609B1 9-1
Troubleshooting 01/1997
9.1 General
This section describes some typical problems that can be experienced with the various components or systems of the
machine. The problems listed are not all the problems which can be encountered, but primarily those an operator can
diagnose and repair. Consult your authorized servicing dealer for diagnosis and repair of problems that are
referenced as such or not listed in this section. A systematic approach to troubleshooting is essential and should
include the following suggestions:
If the problem cannot be solved easily in the field, the use of this chart should provide sufficient information to assist
an authorized dealer to predict which tools or replacement items to bring to the site or to suggest the movement of
the machine to a shop.
• Study the problem thoroughly before acting.

• Do the easiest and obvious things first.
• Find and correct the basic cause of the problem.
• After making repairs, operate the equipment under normal conditions to verify that the problem and its cause
has been corrected.
9.2 Engine
Will not crank or cranks slowly
Master disconnect switch turned off Turn switch on
Parking brake released Apply parking brake
Corroded or loose battery connector(s) Clean or tighten connector(s)
Ignition switch circuit breaker tripped Reset circuit breaker
Discharged battery(ies) Charge or replace battery(ies)
Starter solenoid or starter motor not working Check wiring connections

Contact an authorized dealer
Low battery charge Try a boost start
9-2 O3609B1
9.2 Engine
Engine cranks but will not start (No smoke from exhaust)
Incorrect starting technique Review starting procedure
Fuel tank empty Add fuel
Fuel supply restricted Drain fuel/water separator.

Replace fuel/water separator element
Replace fuel filter elements
Air in fuel system Bleed the fuel system
Engine cranks but will not start or hard to start (Exhaust smoke present)
Incorrect starting technique Review starting procedure
Air in fuel system Bleed the fuel system.
Fuel supply restricted Drain fuel/water separator.

Replace fuel/water separator element.
Replace fuel filter elements.
Main hydraulic system creating a high engine Contact an authorized dealer

load
O3609B1 9-3
9.2 Engine
Engine starts but lacks power
Fuel filters restricted Change fuel filters
Air supply restricted Change engine air filter
Incorrect fuel Drain and refill with correct fuel
Engine overloaded Reduce load.
Engine overheats
Low coolant level Add coolant
Low engine oil level Add engine oil
Loose, damaged, or missing fan belt Replace fan belt and check tensioner
Contact an authorized dealer.
Clogged or damaged radiator Clean radiator and/or grill
Faulty radiator cap Replace radiator cap.
Cooling fan damaged Replace cooling fan
Fan shroud damaged or clogged Repair and/or replace fan shroud
Collapsed lower radiator hose Replace radiator hose

Flush or clean radiator
Engine is overloaded Reduce load.
Faulty temperature gauge or sender Contact an authorized dealer
9-4 O3609B1
9.2 Engine
Engine runs cold
Thermostat missing or stuck open Replace thermostat
Faulty temperature gauge or sender Contact an authorized dealer
Low oil pressure
Incorrect oil level Add engine oil
Incorrect oil specifications Change engine oil
Engine oil diluted with fuel or coolant Contact an authorized dealer
Oil filter plugged Change oil and filter
Oil pressure too high
Oil viscosity too high Change engine oil to correct viscosity
O3609B1 9-5
9.3 Electrical System

Complete electrical system not functioning
Master disconnect switch turned off Turn switch on
Ignition switch circuit breaker tripped Reset circuit breaker
Battery(ies) missing or disconnected Install or reconnect batteries
Battery(ies) discharged Charge or replace battery(ies)
Corroded battery connector(s) Clean battery connectors
Battery(ies) not being charged
Loose or corroded battery connector(s) Clean and tighten battery connections.
Battery water level low Add water
Loose or damaged alternator/fan belt Replace belt
Alternator not charging Contact an authorized dealer
Sulfated or worn-out battery(ies) Replace battery(ies)
9-6 O3609B1
9.4 Transmission
Overheats
Incorrect transmission oil level Add or drain oil as required
Restricted transmission oil filter Change oil filter
Restricted flow to oil cooler Replace hoses

Check for cooler restriction
High engine temperature See "Engine overheats"
Torque converter overloaded Shift to lower gear
Declutch not functioning Turn declutch switch on

Brake drag Change transmission oil filter

Slipping shift clutches
O3609B1 9-7
9.4 Transmission
Does not respond immediately
Gear selected before controller active Return shift lever to neutral then select a gear
Skidder moving too fast Reduce speed
Does not shift properly
Incorrect EGS configuration Contact an authorized dealer
Speed sensor circuit problem
9.4.1 Transmission Controller

Green ("S) LED lit while driving
Speed signal failure Check wiring for loose connections or

broken wire
Orange ("T" ) LED blinking fast
An electrical ’short’ to ground detected Check for bare wire or pinched wiring
Red ("F") LED lit or flashes repeatedly
Internal hardware failure Contact an authorized dealer
9-8 O3609B1
9.5 Brakes
9.5.1 Service Brake

Will not release
Low charge system pressure Add transmission oil

Foaming oil - change to correct oil
Change transmission oil filter
Will not hold
Worn brake linings and/or friction plates Check brake wear indicator pin
9.5.2 Parking Brake
Will not release
No or low charge system pressure Use cab tilt hand pump to release brake
Tripped circuit breaker Reset circuit breaker
Electrical fault in parking brake switch, Contact an authorized dealer

wiring or solenoid
O3609B1 9-9
9.5 Brakes
9.5.3 Secondary Brake

Will not release
Low charge system pressure Check transmission oil level

Change transmission oil filter
Electrical fault in wiring or solenoid Contact an authorized dealer
Low brake accumulator precharge
Will not hold
Worn lining or discs Contact an authorized dealer
9.6 Drivetrain
Axle differential or planetary wheel end unusually noisy
Differential housing or wheel end oil level low Add gear oil as applicable
Insufficient friction modifier add to rear axle Add friction modifier as necessary
lubricant (Hydraloc axles only)
9 - 10 O3609B1
9.6 Drivetrain
Differential lock does not engage
Faulty rocker switch Contact an authorized dealer
Faulty solenoid or wiring connection
Faulty engagement mechanism
Drive line emitting a chattering noise
Universal joint failure Replace universal joint
Driveline causing machine vibration
Universal joint failure Replace universal joint
Loose connector bolts Replace and/or tighten bolts
Damaged drive shaft Replace driveshaft
Misaligned universal joint yokes Align universal joint yokes
O3609B1 9 - 11
9.7 Hydraulic System
9.7.1 Hydraulic Pump

Low pressure output
Pressure regulator failure Contact an authorized dealer
Worn piston allowing oil bypass
Low flow output - (snapping sound at pump)
Lack of hydraulic oil Add oil
Cold hydraulic oil Allow oil to warm up
Air entering hydraulic system (oil foaming) Check all suction line connections
Low flow output (no unusual sound at pump)
Insufficient pump speed Increase engine speed
Priority valve failure Contact an authorized dealer
Pressure compensator failure
Worn piston allowing oil bypass
No response
Velocity fuse failure Contact an authorized dealer
Mechanical pump failure
9 - 12 O3609B1
9.7.2 Hydraulic Cylinders

External leakage - at rod seal of cylinder
Damaged seals Install new seals
Damaged rod Replace rod and seal
Internal leakage
Hydraulic oil bypassing cylinder piston Contact an authorized dealer
9.7.3 Steering
No response
Priority valve spool stuck Contact an authorized dealer
Orbitrol steering valve failure
Slow response
Priority valve not functioning correctly Contact an authorized dealer.
Air in hydraulic system Add hydraulic oil
Low hydraulic pump pressure/output Contact an authorized dealer
O3609B1 9 - 13
9.7.4 Implements (Dozer Blade, Arch, Grapple)

Fall slowly when control lever not touched
Internal cylinder leakage See section 9.7.2
External hydraulic oil leak Repair leak
Worn control valve Contact an authorized dealer
Pressure relief valve leaking
All functions slow
Priority valve failure Contact an authorized dealer
Grapple head rotates too quickly
Incorrect valve spool section installed Contact an authorized dealer
Grapple head continues to rotate
Control valve spool worn Contact an authorized dealer
Lock valve failure
Grapple head swings too much
Loose snubber Tighten snubber
Worn friction discs Replace friction discs
9 - 14 O3609B1
9.8 T40-D Winch

Excessive lever effort
Linkage binding Clean and lubricate linkage
Control cable damaged Replace control cable
Valve spool binding Contact an authorized dealer
Excessive freespool effort
Tangled winch cable Rewrap winch cable evenly
Freespool drag too tight Adjust freespool drag adjusting screw
Winch cable binding against housing Rewrap winch cable evenly
Control linkage not properly adjusted Contact an authorized dealer
Winch drum bearings adjusted too tightly
Brake will not hold
Brake components worn Contact an authorized dealer
Damaged brake piston
Broken or weak spring washers
Winch will not freespool
Control linkage out of adjustment Contact an authorized dealer
O3609B1 9 - 15
9.9 Miscellaneous
9.9.1 Cab heater

No heat
Thermostatic control turned off Increase control setting
No coolant flow to heater Open flow control valve
Low heat
Restricted air filter Clean or replace filter
Dirt in heater core Clean heater core
Blower fan not running Reset circuit breaker
Blower fan not running at fastest speed Turn switch to fastest speed
Too much cold incoming air Switch to recirculating air
Low engine coolant temperature Wait for engine coolant temperature warm up
Window fogs up
Front or rear defroster fan not operating Turn defroster fan on
Lack of outside air Clean or replace intake air filter

Switch to fresh air intake
Air humidity too high Activate air conditioning unit
9 - 16 O3609B1
9.9 Miscellaneous
9.9.2 Air Conditioning System

No cooling
Compressor not engaged Check compressor belt

Reset circuit breaker
System loss of charge
Insufficient cooling
Restricted air filter in cab Clean or replace filter
Heater unit on Switch heater off
Thermostatic control set too high Turn control down
Blower fan not running at high speed Increase blower speed switch
Restricted air flow through evaporator Clean cores

core or condenser core
One or all three condenser fans not running Reset circuit breaker
Compressor drive belt slipping Replace or retention belt
System loss of charge Contact an authorized dealer
O3609B1 9 - 17
9 - 18 O3609B1
Section 10
01/1997 Specifications
10. Specifications
10.1 Machine Dimensions - 360 Cable Skidder 10 - 2

10.2 Machine Dimensions - 460 Cable Skidder 10 - 3
10.3 Machine Dimensions - 360 Single Arch Grapple Skidder 10 - 4
10.4 Machine Dimensions - 460 Single Arch Grapple Skidder 10 - 5
10.5 Machine Dimensions - 460 Dual Arch Grapple Skidder 10 - 6
10.6 Grapple Head Dimensions 10 - 7
10.7 Equipment Specifications 10 - 8
O36010B1 10 - 1
Section 10
Specifications 01/1997
10.1 Machine Dimensions - 360 Cable Skidders
A = 110" (2800 mm) E = 50" (1280 mm) J2 = 63" (1588 mm) N = 130" (3300 mm) R = 249" (6325 mm) X = 217" (5510 mm)
B = 82" (2085 mm) F = 33" (832 mm) K = 28" (705 mm) O = 126" (3211 mm) S1 = 14" (351 mm) Y = 7" (169 mm)
C = 86" (2190 mm) H = 29" (742 mm) L = 120" (3038 mm) P = 225" (5720 mm) S2 = 21" (533 mm) Z = 24" (605 mm)
D= +⁄− 45o J1 = 50" (1275 mm) M = 72" (1835 mm) Q = 150" (3817 mm) T = 16 " (395 mm)
Tire Size Z B A L1 L2
23.1 x 26 23.2" (589 mm) 78.9" (2005 mm) 102" (2590 mm) 126" (3197 mm) 127" (3224 mm)
28.1 x 26 23.8" (605 mm) 82.1" (2085 mm) 110" (2800 mm) 127" (3213 mm) 128" (3240 mm)
24.5 x 32 26.1" (663 mm) 82.3" (2090 mm) 107" (2710 mm) 129" (3271 mm) 130" (3298 mm)
30.5 x 32 27.8" (706 mm) 88.0" (2235 mm) 119" (3015 mm) 131" (3314 mm) 132" (3341 mm)
35.5 x 32 30.2" (767 mm) 102" (2595 mm) 138" (3495 mm) 133" (3375 mm) 134" (3402 mm)
67/34.00 x 26 24.9" (632 mm) 92.7" (2355 mm) 123" (3120 mm) 128" (3241 mm) 129" (3268 mm)
66/43.00 x 26 27.1" (688 mm) 99.2" (2520 mm) 141" (3575 mm) 130" (3297 mm) 131" (3324 mm)
68/50.00 x 32 24.9" (632 mm) 108" (2740 mm) 149" (3795 mm) 128" (3241 mm) 129" (3268 mm)
73/44.00 x 32 27.1" (688 mm) 110" (2795 mm) 152" (3860 mm) 130" (3297 mm) 131" (3324 mm)
Note:
Machine height is approximate. Tire dimensions may vary +/- 2" (50 mm).
Dimensions "A" through "Z" are based on 28L x 26 Tires
L1 = With water tank option
L2 = With working light option
10 - 2 O36010B1
Section 10
10.2 Machine Dimensions - 460 Cable Skidders
A = 110" (2800 mm) E = 50" (1280 mm) J2 = 64" (1618 mm) N = 140" (3555 mm) R = 263" (6686 mm) X = 233" (5910 mm)
B = 82" (2085 mm) F = 33" (832 mm) K = 28" (705 mm) O = 132" (3343 mm) S1 = 14" (351 mm) Y = 7" (169 mm)
C = 99" (2507 mm) H = 29" (742 mm) L = 120" (3038 mm) P = 240" (6106 mm) S2 = 21" (533 mm) Z = 24" (605 mm)
D= +⁄− 45o J1 = 51" (1305 mm) M = 72" (1835 mm) Q = 155" (3930 mm) T = 16 " (395 mm)
Tire Size Z B A L1 L2
23.1 x 26 23.2" (589 mm) 78.9" (2005 mm) 102" (2590 mm) 126" (3197 mm) 127" (3224 mm)
28.1 x 26 23.8" (605 mm) 82.1" (2085 mm) 110" (2800 mm) 127" (3213 mm) 128" (3240 mm)
24.5 x 32 26.1" (663 mm) 82.3" (2090 mm) 107" (2710 mm) 129" (3271 mm) 130" (3298 mm)
30.5 x 32 27.8" (706 mm) 88.0" (2235 mm) 119" (3015 mm) 131" (3314 mm) 132" (3341 mm)
35.5 x 32 30.2" (767 mm) 102" (2595 mm) 138" (3495 mm) 133" (3375 mm) 134" (3402 mm)
67/34.00 x 26 24.9" (632 mm) 92.7" (2355 mm) 123" (3120 mm) 128" (3241 mm) 129" (3268 mm)
66/43.00 x 26 27.1" (688 mm) 99.2" (2520 mm) 141" (3575 mm) 130" (3297 mm) 131" (3324 mm)
68/50.00 x 32 24.9" (632 mm) 108" (2740 mm) 149" (3795 mm) 128" (3241 mm) 129" (3268 mm)
73/44.00 x 32 27.1" (688 mm) 110" (2795 mm) 152" (3860 mm) 130" (3297 mm) 131" (3324 mm)
Note:
Machine height is approximate. Tire dimensions may vary +/- 2" (50 mm).
Dimensions "A" through "Z" are based on 28L x 26 Tires
L1 = With water tank option
L2 = With working light option
O36010B1 10 - 3
Section 10
10.3 Machine Dimensions - 360 Single Arch Grapple

Skidders
For skidder dimensions, see page 2
Dimensions Shown for 84" Esco Head

80", 84", 100" Heads
J = 80.0" (2032 mm)
H = 29.2" (742 mm)
P = 246.9" (6272 mm)
R = 270.7" (6877 mm)
S1 = 56.8" (1448 mm)
S2 = 87.5" (2223 mm)
U = 360o
V = 7.9" (201 mm)
10 - 4 O36010B1
Section 10
10.4 Machine Dimensions - 460 Single Arch Grapple

Skidders
For machine dimensions, see page 3
Dimensons shown for 100" Esco Head

80",84",100" Heads
J = 81.2" (2063 mm)

H = 29.2" (742 mm)
P = 262.1" (6658 mm)
R = 285.0" (7238 mm)
S1 = 57.0" (1449 mm)
S2 = 87.7" (2228 mm)
U = 360o
V = 9.2" (234 mm)
O36010B1 10 - 5
Section 10
10.5 Machine Dimensions - 460 Dual Arch Grapple Skidders

For machine dimensions, see page 3
30.5L x 32 Tires
105" Head
H = 33" (838 mm)
S1 = 52" (1320 mm)
S2 = 50" (1270 mm)
S3 = 102" (2590 mm)
S4 = 118" (2997 mm)
T1 = 78" (1981 mm)
T2 = 105" (2667 mm)
U = 360o
V1 = 14" (356 mm)
V2 = 42" (1067 mm)
10 - 6 O36010B1
Section 10
10.6 Grapple Head Dimensions
Sorting Heads
80" 84" 100" 104"

K = 80" (2032 mm) K = 84" (2134 mm) K = 100" (2540 mm) K = 104" (2642 mm)
L = 7.0 ft.2 (0.65 m2) L = 8.0 ft.2 (0.74 m2) L = 9.0 ft.2 (0.53 m2) L = 13.2 ft.2 (1.22 m2)
M = 3" (76 mm) M = 3" (76 mm) M = 3" (76 mm) M = 3" (76 mm)
N = 62" (1575 mm) N = 66" (1676 mm) N = 61.5" (1524 mm) N = 71.0" (1803 mm)
O = 75" (1905 mm) O = 78" (1981 mm) O = 80.5" (2045 mm) O = 88.0" (2235 mm)
P = 67" (1702 mm) P = 68.5" (1747 mm) P = 72.0" (1829 mm) P = 78.0" (1981 mm)
Bunching Heads
90" 102" 110" TJ105"

K = 90.0" (2286 mm) K = 102.5" (2603 mm) K = 110" (2794 mm) K = 105" (2667 mm)
L = 8.0 ft.2 (0.75 m2) L = 10 ft.2 (0.93 m2) L = 11.2 ft.2 (11.2 m2) L = 9.8 ft.2 (0.91 m2)
M= 4" (102 mm) M = 3" (76 mm) M = 3" (76 mm) M = 5.3" (134 mm)
N = 64.5" (1639 mm) N = 70.0" (1778 mm) N = 74.0" (1880 mm) N = 75.5" (1918 mm)
O = 75.5" (1918 mm) O = 79.5" (2019 mm) O = 85.5" (2184 mm) O = 75.5" (1918 mm)
P = 51.5" (1308 mm) P = 53.3" (1354 mm) P = 53.5" (1359 mm) P = 47.3" (1201 mm)
O36010B1 10 - 7
Section 10
10.7 Equipment Specifications

Engine: 360
Model . . . . . . . . . . . . . . . . . . . . . . Cummins 6BT5.9
Displacement . . . . . . . . . . . . . . . . . . 359 cu. in. (5.9 litres)
Rated HP . . . . . . . . . . . . . . . . . . . . . 148 hp (110 kW) 2300 rpm
High Idle . . . . . . . . . . . . . . . . . . . . . 2438 - 2530 rpm
Low Idle . . . . . . . . . . . . . . . . . . . . . 700 - 900 rpm
Stall Speed . . . . . . . . . . . . . . . . . . . . 2100 rpm +/- 50 (12.7 torque converter)
1725 rpm +/- 75 (13.7 torque converter)
Engine: 460
Model . . . . . . . . . . . . . . . . . . . . . . Cummins 6BTA5.9
Displacement . . . . . . . . . . . . . . . . . . 359 cu. in. (5.9 litres)
Rated HP . . . . . . . . . . . . . . . . . . . . . 174 hp (130 kW) 2200 rpm
High Idle . . . . . . . . . . . . . . . . . . . . . 2332 - 2420 rpm
Low Idle . . . . . . . . . . . . . . . . . . . . . 700 - 900 rpm
Stall Speed . . . . . . . . . . . . . . . . . . . . 1825 rpm +/- 75
Starter:
Voltage . . . . . . . . . . . . . . . . . . . . . . 12 volt, negative ground
Cooling System:
Surge Tank Capacity . . . . . . . . . . . . . . . 2.45 U.S. gal. (9.3 litres)
System Pressure . . . . . . . . . . . . . . . . . 15 psi (103 kPa)
Fan:
Type (360) . . . . . . . . . . . . . . . . . . . . 6 blade R.H. pusher
Type (460) . . . . . . . . . . . . . . . . . . . . 9 blade R.H.. pusher
Air Cleaner:
Type . . . . . . . . . . . . . . . . . . . . . . . Dry 2 stage with safety element
Fuel Tanks:(2)
Capacity . . . . . . . . . . . . . . . . . . . . . 68.0 U.S. gal. (257 litres) total
Electrical System:
Alternator (360) . . . . . . . . . . . . . . . . . . 100 amp, negative ground
Alternator (460) . . . . . . . . . . . . . . . . . . 130 amp. negative ground
Batteries . . . . . . . . . . . . . . . . . . . . . 31-950A (1 standard) (2 optional)
Voltage . . . . . . . . . . . . . . . . . . . . . . 12
Service Brake
Type . . . . . . . . . . . . . . . . . . . . . . . Enclosed multi disc (11 discs)
Actuation . . . . . . . . . . . . . . . . . . . . . Spring applied, hydraulic release
Secondary Brake
Type . . . . . . . . . . . . . . . . . . . . . . . Enclosed wet caliper disc (4 discs)
Parking Brake:
Type . . . . . . . . . . . . . . . . . . . . . . . Uses service and secondary brakes
O36010C2 10 - 8
Section 10
Power Shift Transmission: (360) (460)

Model . . . . . . . . . . . . . . . . . . . . . . S32621-1 S32621-7
Torque Converter . . . . . . . . . . . . . . . . . 12.7 or 13.7 13.7
Speeds . . . . . . . . . . . . . . . . . . . . . . 6 forward and 3 reverse - Electronic Control
Transmission Oil Cooler

Type . . . . . . . . . . . . . . . . . . . . . . . Water to oil
Hydraulic Oil Cooler

Type . . . . . . . . . . . . . . . . . . . . . . . Air to oil
Transmission Oil Filter

Type . . . . . . . . . . . . . . . . . . . . . . . Spin-on
Bypass Pressure . . . . . . . . . . . . . . . . . 25 psi (172 kPA)
Hydraulic Oil Filter

Type . . . . . . . . . . . . . . . . . . . . . . . Spin-on
Bypass Pressure . . . . . . . . . . . . . . . . . 25 psi (172 kPA)
360 Skidder Axles: Front Rear

Model HS415SM (E12) HD519SP (E16D)
Type Spiral Bevel Gears (No-spin) Hypoid Gears (Diff lock)
Overall Ratio 27.5:1 27.5:1
Flange to Flange 84.0 in. (2134 mm) 84.0 in. (2134 mm)
Model HS515SP (E16) HD719SQ (E23D)

Model HS716SQ (E123) HD719SQ (E123D)

460 Skidder Axles: Front Rear

Model 36R92 (T36) 36R92 (T36D)
Type No-spin Hydraloc
Overall Ratio 27.333:1 27.333:1
Model 36R92 (T136) 42R112 (T142D)

Type No-spin Hydraloc
Overall Ratio 27.333:1 27.450:1
10 - 9 O36010C2
Section 10
Main Hydraulic Pump:

360 Cable
Rated Flow . . . . . . . . . . . . . . . . . . . . 30.5 gpm (115 litres/min) @ gov. rpm.
Pressure Compensated Setting . . . . . . . . . 2925 - 3025 psi (20150 - 20850 kPa)
360 Grapple
460 Cable
460 Grapple
Secondary Steering Pump: (Optional)

Rated Flow . . . . . . . . . . . . . . . . . . . . 14.5 gpm @ 1800 rpm and 2500 psi.
54.9 litres/min.@ 1800 rpm & 5.9 MPa
Relief Pressure Setting . . . . . . . . . . . . . . 3250 psi (22400 kPa)
Cab Tilt Pump

Relief Pressure Setting . . . . . . . . . . . . . . 2100 - 2400 psi (14469 - 16536 kPa)
Maximum Operating Pressure . . . . . . . . . . 3600 psi (24804 kPa)
Hydraulic Valve: Steer

Size . . . . . . . . . . . . . . . . . . . . . . . . 48 - 76.8 cu. in.(0.79 - 1.24 litres)
Crossover Circuit Relief Setting . . . . . . . . . 3250 psi. (22409 kPa)
Hydraulic Valve: Dozer (Cable)

Sections . . . . . . . . . . . . . . . . . . . . . 1
Main Relief . . . . . . . . . . . . . . . . . . . . 3350 psi. (23075 kPa)
Dozer Port Relief (Raise) . . . . . . . . . . . . . 3250 psi (22500 kPa)
Optional Hydraulic Valve: Dozer (Cable)

Sections . . . . . . . . . . . . . . . . . . . . . 2
Main Relief . . . . . . . . . . . . . . . . . . . . 3350 psi. (23075 kPa)
Dozer Port Relief (Raise) . . . . . . . . . . . . . 3250 psi (22500 kPa)
Dozer Clamp Port Relief (Clamp) . . . . . . . . 3250 psi (22500 kPa)
O36010C2 10 - 10
Section 10
Hydraulic Valve: (Single Arch Grapple)

No. of spools . . . . . . . . . . . . . . . . . . . 4
Main Relief Setting . . . . . . . . . . . . . . . . 3350 psi.(23075 kPa)
Dozer Port Relief (Raise) . . . . . . . . . . . . . 3250 psi.(22500 kPa)
Arch Port Relief (Lower) . . . . . . . . . . . . . 3250 psi.(22500 kPa)
Grapple Tongs Relief (Close) . . . . . . . . . . . 3600 psi.(24800 kPa)
Optional Hydraulic Valve: (Single Arch Grapple)

No. of spools . . . . . . . . . . . . . . . . . . . 5
Main Relief Setting . . . . . . . . . . . . . . . . 3350 psi.(23075 kPa)
Dozer Clamp Relief . . . . . . . . . . . . . . . . 3250 psi (22500 kPa)
Dozer Port Relief (Raise) . . . . . . . . . . . . . 3250 psi.(22500 kPa)
Arch Port Relief (Lower) . . . . . . . . . . . . . 3250 psi.(22500 kPa)
Grapple Tongs Relief (Close) . . . . . . . . . . . 3600 psi.(24800 kPa)
Hydraulic Valve: (Dual Arch Grapple)

No. of spools . . . . . . . . . . . . . . . . . . . 5
Main Relief Setting . . . . . . . . . . . . . . . . 3375 psi. (23247 kPa)
Dozer Port Relief (Raise) . . . . . . . . . . . . . 3225 psi. (22220 kPa)
Arch Port Relief (Lower) . . . . . . . . . . . . . 2700 psi. (18600 kPa)
Arch Port Relief (Raise) . . . . . . . . . . . . . 3225 psi. (22220 kPa)
Boom Port Relief (Lower) . . . . . . . . . . . . 2700 psi. (18600 kPa)
Boom Port Relief (Raise) . . . . . . . . . . . . . 3225 psi. (22220 kPa)
Grapple Tongs Relief (Close) . . . . . . . . . . . 3600 psi. (24800 kPa)
Grapple Motor: Esco

Rated Max. Torque . . . . . . . . . . . . . . . 285 lb.ft. @ 2 gpm & 2500 psi
386.4 Nm @ 7.6 L/min & 17240 kPa
Crossover Relief . . . . . . . . . . . . . . . . . 2500 psi (17240 kPa)
Hydraulic Tank
Capacity (To full mark on sight glass)
360 Cable . . . . . . . . . . . . . . . . . . . 7.7 U.S. gal. (29 litres)
360 Grapple . . . . . . . . . . . . . . . . . . 7.9 U.S. gal. (30 litres)
460 Cable . . . . . . . . . . . . . . . . . . . 9.8 U.S. gal. (37 litres)
460 Grapple . . . . . . . . . . . . . . . . . . 8.5 U.S. gal. (32 litres)
Steering Cylinders:
Bore . . . . . . . . . . . . . . . . . . . . . . . 3.50 in. (90 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 15.6 in. (397 mm)
Dozer Cylinders:360
Bore . . . . . . . . . . . . . . . . . . . . . . . 3.50 in. (90 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 15.6 in. (397 mm)
Dozer Cylinders:460
Bore . . . . . . . . . . . . . . . . . . . . . . . 4.00 in. (100 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 15.3 in. (389 mm)
10 - 11 O36010C2
Section 10
Arch Cylinders: (Single Arch)

Bore . . . . . . . . . . . . . . . . . . . . . . . 4.00 in. (100 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 19.5 in. (495 mm)
Arch, Boom Cylinders: (460 Dual Arch)

Bore . . . . . . . . . . . . . . . . . . . . . . . 3.50 in. (90 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 27.0 in. (686 mm)
Cab Tilt Cylinder

Bore . . . . . . . . . . . . . . . . . . . . . . . 2.00 in. (50 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . 13.3 in. (336 mm)
Grapple Cylinders:
Sorting Heads Esco 80", 84" 100", 104"
Bore 4.00 in. (102 mm) 4.50 in. (115 mm)
Stroke 12.4 in. (315 mm) 12.3 in. (312 mm)
Bunching Heads: Esco 90" 102", 110" TJ105"

Bore 4.00 in. (102 mm) 4.50 in. (115 mm) 4.00 in. (100 mm)
Stroke 12.0 in. (300 mm) 17.0 in. (432 mm) 12.0 in. (305 mm)
Winch:
Model . . . . . . . . . . . . . . . . . . . . . . T40-D
Type . . . . . . . . . . . . . . . . . . . . . . . Single Drum, Hydraulic Control
Drum Brake Rating (Bare Drum) . . . . . . . . . 40,000 lb. (177 kN)
Drum Capacity: 8" Dia. Drum 10" Dia. Drum
5/8 in (16 mm) cable . . . . . . . . . . . . . . . 190 ft. (58 m) 175 ft. (53 m)
3/4 in (20 mm) cable . . . . . . . . . . . . . . . 119 ft. (36 m) 102 ft. (31 m)
Model . . . . . . . . . . . . . . . . . . . . . . T60
Drum Capacity:
5/8 in (16 mm) cable . . . . . . . . . . . . . . . 348 ft. (105 m)
3/4 in (20 mm) cable . . . . . . . . . . . . . . . 236 ft. (72 m)
Model . . . . . . . . . . . . . . . . . . . . . . T250
Drum Capacity:
5/8 in (16 mm) cable . . . . . . . . . . . . . . . 291 ft. (89 m)
3/4 in (20 mm) cable . . . . . . . . . . . . . . . 160 ft. (49 m)
O36010C2 10 - 12
Section 10
Approximate Hydraulic Speeds

(Based on single function)
360 Cable 460 Cable 360 Grapple 460 Grapple 460 Grapple
Single Arch Single Arch Dual Arch
Dozer:
Fully Up 1.9 Seconds 2.6 Seconds 1.4 Seconds 1.9 Seconds 1.9 Seconds
Fully Down 2.6 Seconds 3.4 Seconds 1.9 Seconds 2.5 Seconds 2.5 Seconds
Steering:
Lock to Lock 2.2 Seconds 2.3 Seconds 1.6 Seconds 1.7 Seconds 1.7 Seconds
Grapple Arch
Raise 2.3 Seconds 2.4 Seconds 2.5 Seconds
Lower 3.0 Seconds 3.2 Seconds 3.4 Seconds
Grapple Boom
Tilt Up 2.5 Seconds
Tilt Down 3.4 Seconds
Grapple Sorting Heads

Esco 80"& 84"
Open 1.2 Seconds 1.2 Seconds
Close 1.9 Seconds 2.0 Seconds
Esco 100" , 102" , 104"

Open 1.7 Seconds 1.8 Seconds 1.7 Seconds
Close 2.4 Seconds 2.5 Seconds 2.4 Seconds
Grapple Bunching Heads

Esco 90"
Open 1.4 Seconds 1.5 Seconds
Close 1.9 Seconds 2.0 Seconds
Esco 102" & 110"

Open 2.3 Seconds 2.4 Seconds 2.3 Seconds
Close 3.4 Seconds 3.5 Seconds 3.4 Seconds
Timberjack 105"
Open 0.7 Seconds
Close 1.0 Seconds
Grapple Rotate
Left 1.7 Seconds 1.7 Seconds 1.7 Seconds
Right 1.6 Seconds 1.6 Seconds 1.6 Seconds
10 - 13 O36010C2
Section 10
Vehicle Speeds
Gear 360 Skidder 460 Skidder
Range
23.1 x 26 24.5 x 32 28L x 26 24.5 x 32 30.5 x 32

Tires Tires Tires Tires Tires
1st: 3.1 mph 3.4 mph 3.1 mph 3.3 mph 3.5 mph
4.9 km/h 5.4 km/h 4.9 km/h 5.3 km/h 5.6 km/h
2nd: 4.2 mph 4.6 mph 4.2 mph 4.5 mph 4.7 mph
3rd: 5.8 mph 6.4 mph 5.8 mph 6.3 mph 6.6 mph
4th: 7.88 mph 8.7 mph 7.9 mph 8.5 mph 8.9 mph
O36010C2 10 - 14
Section 10
Approximate Machine Weights

Model Kg. lbs.
360 Cable Skidder 10,213 - 13,191 22,515 - 29,090
460 Cable Skidder 11,053 - 14,357 24,367 - 31,652
360 S.A. Grapple Skidder 11,441 - 14,703 25,223 - 32,415
460 S.A. Grapple Skidder 12,054 - 15,424 26,574 - 34,005
460 D.A. Grapple Skidder 13,502 - 15,680 29,767 - 34,568
Tire Ground Pressure

Model Front Tires Rear Tires
psi kPa psi kPa
360 Cable Skidder 9.22 64 5.89 41

23.1 x 26 Tires
22,464 lbs. (10,211 kg)
460 Cable Skidder 8.29 57 5.30 37

28.1 x 26 Tires
24,871 lbs. (11,305 kg)
360 S.A. Grapple Skidder 8.92 61 8.01 55

23.1 x 26 Tires
25,223 lbs. (11,465 kg)
460 S.A. Grapple Skidder 7.96 55 6.87 47

28.1 x 26 Tires
27,078 (12,308 kg)
460 D.A. Grapple Skidder 7.15 49 6.95 48

30.5 x 32 Tires
30,643 lbs. (13,929 kg)
10 - 15 O36010C2
Section 10
O36010C2 10 - 16
Section 11
06/1996 Miscellaneous
11. Miscellaneous
11.1 Metric & Imperial Unit Expressions 11 - 2

11.2 Measurement Conversions 11 - 2
11.3 Miscellaneous Conversions 11 - 3
11.4 Wood Measurement Equivalents 11 - 4
11.5 Weights of Commercially Important Woods 11 - 5
11.6 General Bolt Torque Values 11 - 6
O10011B1 11 - 1
Section 11
Miscellaneous 06/1996
11.1 Metric & Imperial Unit 11.2 Measurement

Expressions Conversions
Quantity Unit Symbol Length

Length miles x 1.6093 = km
millimeter mm yards x 0.9144 =m
centimeter cm feet x 0.3048 =m
metre m feet x 30.480 = cm
kilometer km inches x 2.540 = cm
inch in. inches x 25.40 = mm
foot ft. km x 0.621 = miles
yard yd. km x 1093.6 = yards
mile mi. km x 3280.9 = feet
m x 1.094 = yards
Area m x 3.281 = feet
square millimeter mm2 m x 39.37 = inches
square centimeter cm2 cm x 0.3937 = inches
square meter m2 mm x 0.03937 = inches
square inch in2
square foot ft2
hectare ha Volume
acre ac
cu. yards x 0.765 = cu. m
Volume cu. feet x 0.283 = cu. m
cubic millilitre mm3 cu. inches x 16.383 = cu. cm.
cubic metre cm3 cu. m x 1.308 = cu. yard
cubic inch in3 cu. m x 35.3145 = cu. feet
millilitre ml cu. cm x 0.06102 = cu. inches
litre l
pint pt.
quart qt.
Weight
gallon gal.
kg x 0.453 = pounds
metric ton x 1.1023 = short ton
Mass
metric ton x 0.9842 = long ton
gramme g
pounds x 2.2046 = kg
kilogram kg
short ton x 0.9072 = metric ton
tonne t
long ton x 1.0161 = metric ton
ton ton
pound lb.
Liquid
Pressure
pound per sq. in. lb/in2 U.S. gallons x 0.8333 = Imp. gal.
bar bar U.S. gallons x 3.785 = litres
U.S. quarts x 0.946 = litres
Torque Imp. gallons x 1.2009 = U.S. gal.
newton metre Nm litres x 0.2642 = U.S. gal.
foot-pound-force ft.lb. litres x 1.057 = U.S. qt.
11 - 2 O10011B1
Section 11
11.2 Measurement 11.3 Miscellaneous

Conversions Conversions
Area
sq. mile x 2.59 = sq. km acre x 43.560 = sq.ft.

acres x 0.00405 = sq. km board feet x 144.0 = cu. in.
acres x 0.4047 = hectares BTU x 778.0 = ft. lb.
sq. yard x 0.8361 = sq. m bushel x 1.244 = cu. ft.
sq. feet x 0.0929 = sq. m cu. ft. x 17280 = cu. in.
sq. inches x 6.452 = sq. cm cu. ft. x 7.481 = U.S. gal.
sq. inches x 645.2 = sq. mm
sq. km x 0.3861 = sq. miles U.S. gallon x 231.0 = cu. in.
sq. km x 247.11 = acres HP x 33.000 = ft. lb./min
hectares x 2.471 = acres HP x 0.7457 = kilowatt
sq. m x 1.196 = sq. yards
sq. m x 10.764 = sq. feet kilowatt x 1.341 = HP
sq. cm x 0.155 = sq. inches knot x 1.152 = miles/hr.
sq. mm x 0.00155 = sq. inches radian x 57.30 = degrees
rod x 16.50 = feet
lb. (force) x 4.440 = Newton
Flow
U.S. gpm x 3.790 = litres/min
U.S. gpm x 0.063 = litres/sec
cu. ft./min x 0.472 = litres/sec
litres/min x 0.264 = U.S. gpm
litres/sec x 15.873 = U.S. gpm
litres/sec x 2.119 = cu. ft./min
Pressure
lb./sq.in. x 6.89476 = kPa
lb./sq.in. x 0.068 = atm
lb./sq.in x 0.069 = bar
inch of Hg. x 0.3.37411 = kPa
kPa x 0.145 = lb./sq. in.
kPa x 0.2964 = in. of Hg.
atm x 14.70 = lb./sq. in.
bar x 14.50 = lb./sq. in.
O10011B1 11 - 3
Section 11
11.4 Wood Measurement Equivalents
Cord Cunit Cubic Metre Cubic Metre Board
3 3
1Cord = 128 1 Cunit = 100 1 m stacked = 1 m solid = 1 board foot =
apparent cu.ft cu.ft of solid wood the apparent solid wood only 1/12 solid cubic
3 3
volume in 1 m in 1m foot. *FBM
A B C D E
1 0.85 3.625 2.407 500
1.176 1 4.264 2.832 600
0.276 0.234 1 0.664 138
0.415 0.353 1.506 1 208
2 1.67 7.25 4.81 1000
The cord (column A) and cubic meters stacked (column C) measure “apparent” volume.
The cunit (column B) and cubic meter solid (column D) measure “solid” volume.
Accurate conversions are possible between columns A and C, and between B and D only.
Any other conversions are approximate and wood volume will vary with tree species, size, etc.
Example:
1 cunit (column B) = exactly 2.832 solid meters (Column D)
1 cord (column A) = approximately 2.407 solid cubic meters (Column D)
*FBM is the abbreviation of 1 Board Ft. (Foot Board Measure).

One thousand board feet is referred to as “MFBM”
11 - 4 O10011B1
Section 11
11.5 Weights of Commercially Important Woods

3 3 3 3
Species kg./m lb./ft Species kg.m lb./ft
Alder, Red 737 46 Magnolia, Cucumber 785 49

Ash, White 769 48 Maple, Big Leaf 753 47
Aspen, Quaking 689 43 Black 865 54
Red 801 50
Baldcypress 817 51 Silver 721 45
Basswood, American 673 42 Sugar 897 56
Beech, American 865 54
Birch, Paper 801 50 Oak, Black 1009 63
Yellow 929 58 Chestnut 977 61
Red 1009 63
Cedar, Alaska 577 36 Red, Swamp 1073 67
Incense 721 45 Swamp Chestnut 1041 65
Northern White 449 28 White 993 62
Port-Orford 897 36 White, Swamp 1105 69
Western Red 433 57
Cherry, Black 721 45 Pine, Jack 801 50
Cottonwood, Eastern 785 49 Loblolly 993 62
Lodgepole 625 39
Douglas Fit, Coast 881 55 Long Leaf 993 62
Inland North 577 36 Norway (Red) 673 42
Elm, American 865 54 Short Leaf 993 62
Slash 993 62
Fir, Alpine 449 28 Sugar 817 51
Balsam 721 45 Western Yellow 721 45
Nobel 481 30 White - Western 561 35
Red 769 48 White - Eastern 577 36
Silver 577 36 Poplar, Yellow 609 38
White 753 47
Redwood 801 50
Gum, Black 721 45
Blue 1121 70 Spruce, Black 513 32
Red 801 50 Engleman 625 39
Tupelo 897 56 Red 545 34
Sitka 529 33
Hemlock, Eastern 801 50 White 545 34
Western 657 41 Sweetgum 801 50
Hickory, Pecan 993 62 Sycamore, American 833 52
True 1009 63
Tamarack 753 47
Larch, Western 769 48 Walnut, Black 929 58
Locust, Black 929 58 Willow, Black 801 50
Notes:
1. The values shown in this chart are green weights.

2. The chart is to be used as a reference only.
If a weight table exists for the region you are in, use it in place of this one.
O10011B1 11 - 5
Section 11
11.6 General Bolt Torque Values
Thread SAE Grade 8 UNC Thread Notes:
Size Ft.lb. Nm 1. Use these torque values when specific torques are
not available.
1/4 9 - 10 12 - 14
5/16 18 - 20 24 - 27 2. Do not use these torques when other torque values
3/8 34 - 40 50 - 55 are specified either in this manual or other manuals
pertaining to this equipment.
7/16 60 - 65 80 - 90
1/2 90 - 100 125 - 135 3. Torque values shown are for fasteners coated with
9/16 25 - 140 170 - 190 phosphate and oil, and used with hardened washers.
5/8 175 - 190 240 - 255

3/4 300 - 330 405 - 455
7/8 475 - 525 645 - 710
1 in. 725 - 800 985 - 1085

1-1/8 1050 - 1175 1425 - 1595
1-1/4 1475 - 1625 2000 - 2205
1-3/8 2000 - 2200 2710 - 2980
1-1/2 2600 - 2850 3525 - 3865
1-5/8 3450 - 3800 4680 - 5150
1-3/4 4300 - 4800 5850 - 6510

1-7/8 5500 - 6100 7460 - 8270
2 in. 6500 - 7200 8810 - 9760
Metric ISO Grade 10.9

Thread
Size Ft.lb. Nm
M6 10 14
M7 15 20
M8 25 34
M10 50 68
M12 87 118
M14 137 185

M16 213 289
M18 289 392
M20 420 471
M22 564 765

M24 724 981
M27 1085 1471
M30 1447 1982
11 - 6 O10011B1
01/1997
Index
A
Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38
Air Circulating Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 41
Air Conditioner Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 28
Air Conditioner Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 17
Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 41
Alternate Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Alternator Charging System (Gauage Instrument Panel) . . . . . . . . . . . . . . . . . 4 - 11
Alternator Charging System (Monitor Instrument Panel) . . . . . . . . . . . . . . . . . . 4 - 23
Arch In and Out Movement - (Single Arch) . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Arch In and Out Movement - (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
Axle Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39
B
Before Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Brake System Troublshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9
Boom Up and Down Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
C
Cab Heater - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 16
Cable Skidder Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cable Skidding Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25
Change Air Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 28
Change Axle Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
Change Axle Planetary Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
Change Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
Change Fuel/Water Separator Element . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
Change Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
Change Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 26
Change Transmission Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 30
Change Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
Change Winch Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 32
O36012C1 12 - 1
01/1997
Index
C
Check Air Condition Secondary Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 22
Check Air Conditioner Condenser Fins . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
Check and Clean Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Check and Clean Axle Breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
Check Axle Differential Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 18
Check Axle Planetary Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
Check Cab Tilt Locking Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 16
Check Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 26
Check Engine Air Filter Pre-Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Check Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Check Engine Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25
Check Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Check Fire Extinguisher Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20
Check Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 10
Check Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Check Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Check Hand Pump Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
Check Heater Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 22
Check Hydraulic Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Check Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
Check Snubber Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
Check Tire Condition and Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
Check Transmission Brake Wear Indicator . . . . . . . . . . . . . . . . . . . . . . . . 6 - 30
Check Transmission Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 10
Check Water Tank Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
Check Wheel Nut Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
Clean Air Conditioner Primary Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 14
Clean Engine Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 34
Clean External Surfaces and Engine Compartment . . . . . . . . . . . . . . . . . . . 6 - 14
Clean Hydraulic Tank Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 28
Clean Oil Cooler and Radiator Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
Clean Transmission Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
Cold Weather Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Controls and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
12 - 2 O36012C1
01/1997
Index
D
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20
Door Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 45
Dozer Blade Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 33
Drain Cab Drain Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
Drain Water From the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
Drivetrain Troublshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
Driving Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Driving Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Driving Rearward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Driving the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Driving/Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 33
Driving/Transporting on Public Roads . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
Dual Arch Grapple Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
Dual Arch Grapple Skidder Major Components . . . . . . . . . . . . . . . . . . . . . . 4-6
E
EGS Override Switch - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
EGS Override Switch - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Electrical System Troublshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Electronic Gear Selector - Description . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Electronic Gear Selector - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Air Filter Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . . . . 4 - 12
Engine Air Filter Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . . . . . 4 - 23
Engine Break-in Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Engine Coolant Temperature Bar Graph . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 18
Engine Oil Pressure Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . . 4 - 11
Engine Oil Pressure Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . . . 4 - 21
Engine Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 38
Engine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 -2
Engine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Equipment Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 8
O36012C1 12 - 3
01/1997
Index
F
Fairlead Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
Fill Water Tank At Fill Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
Fill Water Tank At the Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 16
Fill Windshield Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 14
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
First Aid Kit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 36
Fluid and Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 36
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Fuel Level Bar Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 19
Fuse Panel - Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Fuse Panel - Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
G
Gauge Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
Gear Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
General Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 6
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Grapple Control Lever 2 (Single Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 35
Grapple Control Lever 2 (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 35
Grapple Control Lever 1 (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 34
Grapple Control Lever 1 (Single Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 33
Grapple Head Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 7
Grapple Head Rotation - (Single Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 22
Grapple Head Rotation - (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
Grapple Skidding Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 27
Grapple Tongs Open and Close - (Single Arch) . . . . . . . . . . . . . . . . . . . . . 5 - 22
Grapple Tongs Open and Close - (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . 5 - 24
12 - 4 O36012C1
01/1997
Index
H
Heater Control Panel (Open Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27
Heater/Pressurizer and Air Conditioner Control Panel . . . . . . . . . . . . . . . . . . 4 - 28
Heater/Pressurizer Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 32
Hydraulic Cylinder Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 13
Hydraulic Pump Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 12
Hydraulic Oil Filter Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25
Hydraulic Oil Temperature Bar Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 19
Hydraulic Schematic - 360 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Hydraulic Schematic - 460 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Hydraulic Schematic - 360 S.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Hydraulic Schematic - 460 S.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Hydraulic Schematic - 460 D.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Hydraulic System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 12
I
Idling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 31
Implement Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 14
Inspect For Loose Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
Installing the Winch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
Instrument Bulb Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 15
Interior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 29
Introduction - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Items Not Covered by Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
O36012C1 12 - 5
01/1997
Index
L
Low Coolant Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22
Lower Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Lowering the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 41
Lubricate Axle Pinion Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 18
Lubricate Central Grease Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
Lubricate Dozer Blade Pivots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 12
Lubricate Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20
Lubricate Frame Hinge Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
Lubricate Grapple Hinge Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 12
Lubricate Rear Pillow Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Lubricate Rear Steering Cylinder Pins . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
M
Machine Dimensions - 360 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
Machine Dimensions - 460 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 3
Machine Dimensions - 360 S.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
Machine Dimensions - 460 S.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
Machine Dimensions - 460 D.A. Grapple . . . . . . . . . . . . . . . . . . . . . . . . 10 - 6
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Maintenance 8 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Maintenance 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
Maintenance 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Master Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 31
Measurement Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2
Metric and Imperial Unit Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
Miscellaneous Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
Miscellaneous Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Miscellaneous Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 16
Model and Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Modifications to ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Monitor Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16
12 - 6 O36012C1
01/1997
Index
N
Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Neutral Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Non-approved Field Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Normal Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
O
Operating Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operating the Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
Operating the Driving Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13
Operating the Grapple (Single Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Operating the Grapple (Dual Arch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
Operating the Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Operating the Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
Operator Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
P
Parking Brake Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 37
Parking Brake Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . . . . . 4 - 11
Parking Brake Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . . . . . . 4 - 22
Parking Brake - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Powershift Transmission and Winch Oil Viscosity . . . . . . . . . . . . . . . . . . . . . 6 - 39
Preferred Transmission Shift Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 24
Pre-Start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Pressurized Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 43
Pressurizing the Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 16
O36012C1 12 - 7
01/1997
Index
R
Raising the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
Rear Axle Differential Lock Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . 4 - 13
Rear Axle Differential Lock Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . 4 - 26
Rear Axle Differential Lock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 39
Recommended Hydraulic System Fluids . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
Recommended Transmission and Winch Fluids . . . . . . . . . . . . . . . . . . . . . 6 - 42
Recommended Axle Fluids (460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40
Releasing the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 34
Road Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 29
Roading the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 31
S
Safety Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 40
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Rules - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 44
Secondary Brake - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10
Secondary Steering Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . 4 - 14
Secondary Steering Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . . 4 - 22
Service Brake Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38
Service Brake - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Servicing Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Single Arch Grapple Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Single Arch Grapple Skidder Major Components . . . . . . . . . . . . . . . . . . . . . 4-4
Skidding Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25
Sound Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Speed Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 11
Stall Speed Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25
Starting/Operating the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Steering the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
Steering System - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 13
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Switches and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27
12 - 8 O36012C1
01/1997
Index
T
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Tilting the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38
Towing Over a Longer Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 37
Towing Over a Short Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 33
Towing the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 33
Transporting the Skidder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 32
Transmission Declutch Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . 4 - 26
Transmission Declutch Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . 4 - 14
Transmission Declutch Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 39
Transmission Oil Filter Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 23
Transmission Oil Pressure Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . 4 - 12
Transmission Oil Pressure Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . 4 - 21
Transmission Oil Temperature Bar Graph . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 18
Transmission Troublshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Transmission Schematic 360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 12
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Two-Way Radio Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 43
U
Understanding Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Unscheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
Upper Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 42
Using the Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13
Using the Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
Using the Parking/Secondary Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
Using the Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
Using the Transmission Declutch Switch . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13
O36012C1 12 - 9
01/1997
Index
V
Vibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
W
Warning Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Warning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Warranty Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Water Tank Pressure Indicator (Gauge Instrument Panel) . . . . . . . . . . . . . . . . 4 - 13
Water Tank Pressure Indicator (Monitor Instrument Panel) . . . . . . . . . . . . . . . . 4 - 24
Weights of Commercially Important Woods . . . . . . . . . . . . . . . . . . . . . . . 11 - 5
What to Do If Machine Catches Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Winch Control Lever Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 37
Winch Control Lever Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18
Winch Control Lever - T40D, T60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18
Winch Control Lever - 5 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 19
Winch Rear View Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 43
Winch Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 15
Windshield Washer and Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 30
Wood Measurement Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 4
Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 29
12 - 10 O36012C1

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360 / 460 SKIDDER

Diesel engine exhaust and some of its constituents

The engine exhaust from this product contains

Worldwide Construction and Forestry Division

360 and 460 Series Skidders

6 Lubrication and Maintenance

Section 3 - Safety Rules

Section 7 - Hydraulic System

Section 8 - Electrical System

Section 10 - Equipment Specifications

1.1 Foreword 1-2

Diesel engine exhaust and some of its

1.2 Model and Serial Number Record

1.3 Modifications or Repairs to Roll-over Protective

The only exceptions to this are:

NO OTHER PERSONS ARE AUTHORIZED TO GIVE SUCH APPROVAL.

The Roll-over Protective Structure (ROPS) is comprised of:

1.3 Modifications or Repairs to Roll-over Protective

The Operator Protect Structure is comprised of:

1.4 Non-approved Field Product Changes

Options or changes are only officially approved in the

b) Clearly specified options or product changes

Failure to adhere to this policy NULLIFIES and VOIDS

If any person or organization modifies or contributes in

1.5 Sound Information

1.6 Vibration Information

360 Cable Skidder:

360 Single Arch Grapple Skidder:

460 Cable Skidder:

460 Single Arch Grapple Skidder:

460 Dual Arch Grapple Skidder:

2.1 Warranty Certificate 2-2

2.1 Warranty Certificate - Timberjack Off-highway Vehicles

Standard Warranty: However, TimberjackInc. will provide information as is

The installation in such vehicle of any product or

This warranty, in its entirety, does not cover

2.2 Items Not Covered By Warranty:

1. Issues resulting from misuse, negligence or accident.

3. Repairs or adjustment by other than TimberjackInc. or its authorized dealers.

5. Issues resulting from the installation of unauthorized attachments or modifications.

7. Issues due to unauthorized tire loading.

9. Injection pump and injector adjustments.

11. Air conditioning filters, freon, receiver dryer.

13. Tightening of nuts, bolts, screws, etc. or adjustments.

Other adjustments (but not limited to) such as:

3.1 General 3-2

This machine should not be operated or maintained by

As the operator/maintainer ensure that you become

3.2 Safety Symbol

3.3 Understanding Signal

WARNING WARNING denotes a hazard exists which can result in

CAUTION CAUTION is used in areas where failure to follow listed

3.4 General Safety

Timberjack Inc. policy is to produce products that are

To minimize risks and promote safety at all times, this

Study all the safety messages in this manual and on the

You must be fully trained to operate this equipment.

Do not let an untrained person operate the machine.

Use recommended protective clothing and safety

These safety rules highlight both general and specific

WHEN IT COMES TO SAFETY, NOTHING WILL EVER

3.4 General Safety

Wear a suitable hearing protective device such as