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National Measurement Verification Regulations of the People's Republic of China

JJG1113—2015

Water meter calibration device

VerificationFacilityforWaterMeters

Published on 2015-04-10 Implemented on 2015-10-10

Released by the General Administration of Quality Supervision, Inspection and Quarantine

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Calibration procedures for water meter calibration devices JJG1113-2015 replaces

the "water meter calibration

VerificationRegulationof
device" part of JJG164-2000

VerificationFacilityforWaterMeters

Responsible unit: National Flow Capacity Measurement Technical Committee

Main drafting unit: China Institute of Metrology

Zhejiang Institute of Metrology

Beijing Institute of Metrology and Testing Sciences

Unit participating in the drafting: Ningbo Mingtai Flow Equipment Co., Ltd.

Hunan Provincial Institute of Metrology and Inspection

Hangzhou Tianma Metrology Technology Co., Ltd.

Guangdong Institute of Metrology

This regulation is entrusted to the National Flow Capacity Measurement Technical Committee to be responsible for the interpretation
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The main drafter of this regulation:

Meng Tao (China Institute of Metrology)

Zhao Jianliang (Zhejiang Institute of Metrology)

Li Chen (Beijing Institute of Metrology and Testing Sciences)

Participating drafters:

Zhang Zuming (Ningbo Mingtai Flow Equipment Co., Ltd.)

Li Ning (Hunan Institute of Metrology and Inspection)

Ma Tian (Hangzhou Tianma Metrology Technology Co., Ltd.)

Wu Weilong (Guangdong Institute of Metrology)

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Table of contents

Introduction…………………………………………………………………………………… (II) 1
Scope……………… ……………………………………………………… (1) 2 Cited documents
……………………………………………………… ……………… (1) 3
Terminology…………………………………………………………………………………… (1) 3.1
Collection method ………………………………………………………………………… (1) 3.2 Flow
time method……………………………… …………………………………… (1) 3.3 Measuring
instrument setting mechanism…………………………………………………………………… … (1)
4 Overview…………………………………………………………………………………… (1) 4.1
Purpose……………… ……………………………………………………………… (1) 4.2 Composition
……………………………………………………………… ………………………………………… (1)
4.3 Working principle ……………………………………………………………… (2) 5 Measurement
Performance requirements……………………………………………………………………………………
(3) 5.1 Accuracy level and maximum allowable error………… …………………………………………
(3) 5.2 Repeatability of the device’s master standard……………………………………………………
(3) 5.3 Uncertainty introduced by the commutator………………………………………………………………
(3) 5.4 Device flow stability……………… ……………………………… (3) 6 General technical
requirements…………………………………………………… (3) 6.1 Nameplate and
marking……………………………………………………………… (3) 6.2 Piping
system…………………… …………………………………………………… (3) 6.3
Workloader…………………………………………………… ……………… (3) 6.4 Weighing
system……………………………………………………………… (4) 6.5 Reversing (or Experimental
start-up and stop) equipment……………………………………………………………… (4) 6.6 Flow
setting equipment or methods……………… ……………………………… (4) 6.7 Sealing
……………………………………………………………… (5 ) 6.8 Automatic reading
equipment……………………………………………………………… (5) 6.9 Installation water and
water supply system………… ……………………………… (5) 7 Measuring instrument
control………………………………………………………………………… (5) 7.1 Verification
conditions…………………………………………………………………………………… (5) 7.2
Verification items…………………… …………………………………………………… (5) 7.3
Verification method…………………………………………………… ………… (6) 7.4 Processing
of verification results……………………………………………………………… (11) 7.5 Verification
cycle………… ……………………………………………………………… (11) Appendix A Standard
volume verification of piston devices……………………………… …………… (12) Appendix B
Format of Calibration Certificate and Calibration Result Notification (Inside Pages) …………………………………

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introduction

This regulation is compiled based on JJF1002-2010 "Rules for Writing National Measurement Verification Regulations". Combined with the characteristics of water meter calibration

devices and the current development status in my country, the water meter calibration device part of JJG164-2000 "Liquid Flow Standard Device" is separately revised. Except for this Except

for citing some of the calibration methods in JJG164-2000 specified in the regulations, this regulation will replace the corresponding content of the water meter calibration device in

JJG164-2000. The calibration of the standard meter method water meter device should be carried out in accordance with the relevant provisions of JJG643 "Standard meter method flow

standard device". In addition, this regulation is mainly aimed at cold water meter calibration devices. Compared with JJG164-2000, the main technical changes in this regulation, except for

editorial modifications, are as follows:

— An introduction has been added, explaining the basis for the revision of the regulation, the main technical changes before and after the revision,

the release status of previous versions of the replaced regulation, etc.; — ——Adjusted the classification method of water meter devices, dividing water meter calibration devices

into collection method, flow time method and

standard meter method; ——It is clarified that there is only one accuracy level, 0.2 level; ——Added the stability of device flow ---Canceled the verification of the start-stop effect; ---

Refined the

general technical requirements for metal measuring instruments, the length of the scale,

the minimum value of the main indication value, etc.; ---Added the mass method

device Requirements for medium density measurement; —

Simplified the requirements for timer calibration; —Divided the workload volume calibration into two situations based on whether it needs to be re-marked,

and stipulated the content of the calibration respectively.

content and methods;

--- Added the inspection of automatic water meter reading equipment; --- Modified the

calibration requirements for instantaneous flow indicators and changed them to the inspection of the flow setting function of the device; --- Modified the calibration

method of weighing instruments, added The requirements for tare weight, lower limit of use, etc. have been reduced, and only the loading process can be verified; --- The verification

method of the water meter piston verification

device has been added; --- The verification of the weighing instrument during use has been

added to the verification cycle. Requirements; ———The format of the inner pages of the calibration certificate/

calibration result notice has been modified; the previous versions of JJG1113-2015 "Water Meter

Calibration Device" are: ———JJG162-85 "Water Meter and Test Device"; ——— JJG164—2000 "Liquid flow standard device".

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Calibration procedures for water meter calibration devices

1 Scope

This procedure applies to the initial calibration, subsequent calibration and in-use inspection of water meter calibration devices (hereinafter referred to as devices) using

the collection method and flow time method.

2 cited documents

This regulation cites the following

documents: JJG162 Cold water

meter JJG164 Liquid flow standard device

JJG259 standard metal measuring

instrument JJG643 standard meter flow standard device

GB/T778.3—2007 (idtISO4064:2005) Measurement of water flow in closed full pipes for drinking cold water

Meters and hot water meters - Part 3: Test methods and test equipment

For dated references, only the dated version applies to this regulation; for undated references, only the dated version applies.

The latest version (including all modification orders) shall apply to this regulation.

3 terms

3.1 Collection method collectionmethod

During the verification process, the water flowing through the water meter is collected in one or more containers and determined using the volumetric method or the weighing method.

Amount

of water. 3.2 flowrateandtimemethod

The amount of water flowing through the water meter during the calibration process is determined by measuring the flow rate and time. This can be

achieved by performing one or more repeated flow measurements within a specified period of time, but avoid instantaneous flow measurements in non-

constant flow areas at the beginning and end of

the test. 3.3 Volumepresetdevice of the measuring instrument setting mechanism

Sensors such as photoelectric or electrical contacts installed in the measuring instrument that sense water level. When the water level in the measuring instrument

rises to a preset position, a feedback signal is sent to the device operating system to stop the flow of the device medium, realizing automatic operation and standard

volume values. OK.

4 Overview

4.1 Purpose The

device is a standard for transmitting flow values to closed pipe water meters and can be used for various types of cold water meters.

Research on verification, calibration and test

methods. 4.2 Composition

The device generally includes the following components:

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(1) Water supply system (pool, water pump, pressure stabilizing system, etc.); (2)

Pipeline system (process pipeline, measuring section, meter clamp, etc.); (3) Instantaneous

flow indicator; (4) Reversing (or starting

(stop) mechanism; (5) Commutation signal

synchronization and automatic reading, timing instrument (if necessary); (6) Main standard instrument

(work gauge, weighing instrument, piston, etc.); (7) Density measurement part (if

necessary) ); (8) Water temperature measuring instrument;

(9) Water pressure measuring

instrument. In order to realize the

automatic test function, the device can be equipped with water meter reading sensor, measuring instrument setting mechanism or liquid level sensor, water meter

dial camera system and other equipment. As needed, the device

can be integrated with other performance testing equipment for water meters, such as pressure loss testing equipment, static pressure testing equipment, etc. 4.3

Working Principle The flow

generated by the device

flows through the tested water meter installed in the device's piping system. The device measures the standard value of the flow within a period of time. Based on

the continuity equation, it compares the indicated value of the tested water with the standard value in that time period to determine Water meter error. Taking the collection

method device as an example, the device is shown in Figure 1. The water meter 4 to be tested is installed on the measuring section pipe of the device, the control system is

started, and the water pump 11 sends water to the pipeline, so that the water flows through the water meter 4 to be tested and the working The measuring instrument 7 reads

the indication values of the tested water meter 4 and the working measuring instrument 7 at the same time, and compares the indicated value of the tested water meter with

the standard value of the device, thereby determining the indication value error of the tested water meter. Collection method devices generally include the following types:

start-stop volume method, static volume method, start-stop mass method and static mass method.

Figure 1 Schematic diagram of start-stop volumetric method device

1—pressure stabilizing container; 2—water inlet valve; 3—meter clamp; 4—water meter; 5—flow regulating valve;

6-instantaneous flow indicator; 7-workmeter; 8-water valve; 9-piping system; 10-water tank; 11-water pump.

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5 Measurement performance requirements

5.1 Accuracy level and maximum allowable error 5.1.1 The accuracy

level of the device is level 0.2. 5.1.2 The maximum allowable error of the

cumulative volume flow rate of the device’s main standard is ±0.1%. 5.1.3 For flow time method devices and other devices whose time

parameters need to participate in the calculation of water meter calibration results, the error of the timer shall not exceed ±0.05%. 5.2 Repeatability of the main standard of the device The

repeatability of the main standard of the device should be

better than 1/3 of the absolute value of the maximum allowable

error of the main standard. 5.3 Uncertainty introduced by the commutator For devices using a commutator, the standard uncertainty introduced by the

commutator should be less than 0.05%. 5.4 Device flow stability

The flow stability of the device using the collection method should not be greater than 1.0%; the flow stability of the device using the flow time method should

not be greater than 0.2%.

6 General technical requirements

6.1 Nameplates and identification

devices should have nameplates. Generally, the following information should be noted:

(1) Name of the manufacturer; (2)

Product name, model and specifications; (3) Factory serial

number; (4) Manufacturing

date; (5) Nominal diameter

range; (6) Maximum working pressure;

(7) Flow range; (8) Accuracy level.

6.2 Pipeline system 6.2.1 The

measuring section where the water meter is installed should be equipped with upstream and downstream connecting pipes that are consistent with the inner diameter of the water meter being

tested, and the

connecting axes should also be consistent. 6.2.2 The measurement section shall not include any pipe fittings or equipment that may cause

cavitation or fluid disturbance. 6.2.3 The flow regulating valve should be installed after the downstream pipe section of the measuring section of the device. After the valve opening is set, there

should be no obvious change in the

opening during the experiment. 6.2.4 The meter clamping device should be flexible in action, and the strength of the meter clamping should be moderate to ensure the sealing of the measuring

section during the test without causing obvious deformation of the water meter (especially the

plastic case water meter). 6.2.5 For start-stop method devices, the pipeline design should be able to keep the water surface of the outlet pipe at the same level before and after the experiment.

6.2.6 The pressure-bearing parts of the device should have sufficient compressive strength and should not produce rigid deformation within the working pressure range. The change in internal

volume caused by elastic deformation should be negligible. 6.3 Workloader

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6.3.1 The main body material of the workload should be made of stainless steel or coated carbon steel. The outer wall should be flat and smooth, and the inner wall should be

polished. 6.3.2 The workload gauge

should have sufficient rigidity, should not undergo significant deformation under the maximum load, and the wall thickness should meet

According to the requirements in JJG259 "Standard Metal Measuring Instruments", the supporting platform should have no obvious

deformation. 6.3.3 The workload gauge should be installed vertically on a solid base. During installation, a certain space should be left under the workload gauge to allow the sealing

of the drain valve to be observed. If there is a level bubble on the measuring instrument or stand, it should be controlled in a horizontal state according to the device instructions.

6.3.4 The

main indication value of the workload meter is generally positioned at an integer value according to the requirements of the water meter specifications applicable to the device, such as 10L,

20L, 50L, 100L, 500L, 1000L, etc. The working measuring instrument can be of partition type or hoist type to increase the number of main indications of each measuring instrument.

The minimum value design of the main indication value should meet the minimum water consumption requirements for water meter verification in JJG162 "Cold Water Meter". 6.3.5

The liquid level scale for nominal

capacity should be located in the middle of the metering neck. The length of the measuring neck scale of the working meter should be determined according to the usage requirements.

It is usually recommended that the scale range of the measuring neck should be at least ±3% of the main indication value of the measuring meter. If the measuring meter is used to

verify the boundary flow rate of the water meter or the indication error at the minimum flow rate, , then the scale range should be at least ±6% of the main indication value of the

measuring

instrument. 6.3.6 A liquid level tube should be installed in the reading area of the metering neck; the liquid level tube should be made of colorless transparent hard glass. The inner

diameter of the tube should generally be between 8mm and 16mm and should be uniform. The surface of the tube should not hinder the observation of the liquid. surface

defects. 6.3.7 The measuring neck scale should be straight and have clear markings. The minimum division value of the scale using the volume scale is generally not greater than

0.1% of the main indication value.

6.4 Weighing system 6.4.1

The weighing instrument should have sufficient measurement resolution. Within its range of use, its resolution should not be greater than 0.05% of the weighing value. 6.4.2 The

foundation of the

weighing instrument should be solid and have good vibration resistance. Under the maximum weighing state of the scale, there should be no obvious deformation; when the device

is running and the weighing container is not filled with water, the indication value of the scale should be stable. 6.4.3 The weighing container

should be placed centrally on the weighing instrument table. Its body weight plus the weight of the maximum calibration water consumption should not exceed the maximum weighing

value of the weighing instrument (after presetting the tare weight); the position of the container bracket should not affect the display of the weighing instrument. Place weights during

value error calibration or in-use inspection.

6.4.4 The connecting pipelines, pneumatic pipelines and cables of the weighing container should not have additional effects on the weighing results. 6.4.5 The mass

method device should be able to correctly obtain the experimental medium density value under the experimental state of the device, and its error should not exceed

±0.05%, relevant measuring instruments should have valid verification or calibration certificates. 6.5 Reversing (or

experimental start-stop) equipment 6.5.1 The reversing

device (including the reversing valve) should ensure no splashing or shunting when working. The impact of pressure fluctuations on flow caused by reversing at the maximum flow

rate should be ensured. Should be a fixed value. 6.5.2 When the start-stop method

device shuts off the flow at the maximum flow of the device, the water hammer phenomenon should not have a significant impact on the measurement. 6.6 Flow setting equipment

or methods

The device should have flow indicating equipment or instantaneous flow setting method, and relevant instruments and equipment should be traceable.

In collection method devices, instantaneous flow indicators should generally be installed in the pipeline system, and the relative indication error generally does not exceed

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±2.5%.

6.7 Sealing 6.7.1 Under

working pressure, there should be no leakage in various components and connections of the device piping system (from the water pump outlet to the pipe outlet in front of the main

standard). 6.7.2 The measuring instrument or container of the collection

method device should be under maximum load, and there should be no leakage at the liquid level pipe connection and the bottom valve. 6.7.3 If the flow-time method device

uses a stepper motor and a piston, under the maximum test pressure and flow rate, the piston

The system should be leak-free.

6.8 Automatic reading equipment 6.8.1

Automatic liquid level reading equipment shall work

properly for collection method devices equipped with a measuring instrument setting mechanism or a mobile camera installed on the scale to read the liquid level.

Normally, and when calibrating the working measuring instrument, the measuring instrument setting mechanism or camera equipped on the device should be used.

6.8.2 Automatic water meter reading equipment

For equipment equipped with color difference sensors, photoelectric sensors, camera static readings, camera comparison, etc., it can automatically read

A device for taking readings from the pointer or wheel of a water meter. Water meter readings should be accurate and reliable.

6.9 Installation water and water supply system

The water used in the installation should be clean. If the water is recycled, it should be filtered to prevent harmful,

Harmful substances that damage the water meter or affect the operation of the water meter enter. Pressurization vessels, water towers and pools should be easy to clean.

7 Measuring instrument control

Measuring instrument control includes initial calibration, subsequent calibration and in-use inspection.

7.1 Calibration conditions 7.1.1

Calibration equipment 7.1.1.1

Standard measuring instrument for calibration

The expanded uncertainty of the standard measuring instrument for calibration should not be greater than 1/3 of the absolute value of the maximum allowable error of the working measuring instrument. The quantity

limit of the standard measuring instrument used for verification should generally not be less than 1/5 of the volume of the working measuring instrument being inspected.

The volume of the standard measuring instrument group needs to be matched with the calibration value of the measuring neck of the working measuring instrument to be inspected, and the accuracy should be better than or equal to

In the second class.

7.1.1.2 The expanded uncertainty of the standard weight used to calibrate the instrument should not be greater than 1/3 of the absolute value of the maximum allowable error of the

instrument being

calibrated. 7.1.1.3 Ultrasonic thickness gauge: the maximum allowable error is better than ±0.1mm. 7.1.2 General

requirements for environmental conditions

Ambient temperature: (10~30)ÿ;

Atmospheric relative humidity: (15~85)%; Atmospheric

pressure: (86~106)kPa.

7.2 Verification items

The items for initial verification, subsequent verification and in-use inspection are listed in Table 1 respectively.

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Table 1 List of verification items

Test items first roll Follow-up roll Check in use

Appearance, structural and functional inspection + + +

Inspection of ancillary equipment and random documents + + +
Work gauge wall thickness inspection + - -

Tightness check + + +
master standard workload + + -

Cumulative traffic Weighing instrument + + +

Error testing Piston system + + -

Master standard repeatability + + -

Commutator verification + + -

Flow stability test + + +

Note: "+" indicates items that should be inspected; "-" indicates items that may not be inspected.

7.3 Calibration method

7.3.1 Appearance, structure and function inspection

Use visual inspection to inspect the device, and the results shall comply with the requirements of 6.1~6.5 and 6.9 of this regulation.

7.3.2 Inspection of ancillary equipment and random documents

7.3.2.1 Inspection of flow setting equipment or methods. Check the certificate or on-site verification of the metering instrument used for flow setting

Test the flow setting effect, and the inspection results should meet the requirements of 6.6.

7.3.2.2 For flow time method devices and other devices whose time parameters need to participate in the calculation of water meter calibration results, the calculation

The timer should have a verification (or calibration) certificate, and within the validity period, its error should meet the requirements of 5.1.3.

7.3.2.3 Density measurement check

Suitable for quality method equipment. For devices using a density meter, the density meter should have a calibration (or calibration) certificate and be

Within the validity period, the error shall meet the requirements of 6.4.5; the device using the method of querying the water density meter shall be used for water temperature measurement.

The maximum allowable error of the thermometer should be better than ±0.2ÿ.

7.3.2.4 Inspection of automatic water meter reading equipment. Install the water meter on the device and check the automatic reading function on site

Check, it should meet the requirements of 6.8.2.

7.3.3 Work gauge wall thickness inspection

Use an ultrasonic thickness gauge to detect the wall thickness of the metal measuring cylinder, and it should comply with the relevant wall thickness requirements in 6.3.2.

7.3.4 Tightness inspection

7.3.4.1 Piping system tightness

Start the control equipment, allow the fluid to flow through each component of the device and run it for 5 minutes, and visually inspect the connections of the device.

place; close the flow regulating valve, make the pipeline system under the maximum working pressure of the device, and visually inspect the device pipeline

There should be no leakage at the connections of the system, and the results should comply with the requirements of 6.7.1 of this regulation.

7.3.4.2 Tightness of work scale or weighing container

Suitable for collection method devices. First close the bottom valve of the main standard and fill the working volume or weighing container with water. Wait for water level

After stabilization, record the water level of the working gauge or the reading of the scale; observe and record the water level of the working gauge again after 10 minutes.

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If the difference between the two readings of the height or scale indication is not greater than 1/5 of the absolute value of the maximum allowable error of the master standard, it is considered satisfactory.

Meet the requirements of 6.7.2 of this regulation.

Note: During the period between two readings, the water temperature in the working volume should not change by more than 2°C.

7.3.4.3 Tightness of flow-time method device

If the standard flow rate of the flow-time method is generated by the piston system before the measurement section, it should be at the maximum flow rate and maximum flow rate of the device.

The device operates under high working pressure and meets the requirements of 6.7.3 of this regulation. If the standard flow rate is determined by the collection method device and meter

If measured by a timer, please refer to 7.3.4.2 for inspection.

7.3.5 Verification of indication error of the main standard instrument of the device

If the master standard has a calibration certificate (and is within the validity period), its maximum allowable error should meet the requirements of 5.1.2;

If there is no calibration certificate, the volumetric method device shall be carried out in accordance with 7.3.5.1~7.3.5.3, including automatic liquid level reading equipment.

Device verification should be performed in accordance with 6.8.1; quality method equipment should be performed in accordance with 7.3.5.4.

7.3.5.1 For the volume indication of the working volume that needs to be re-marked

ÿ Work volume zero point

For a working volume meter with a volume zero scale, perform three filling and emptying water tests on the working volume during calibration.

Check, every time it is emptied, wait for 30 seconds after the intermittent dripping of water, and read the zero point of the scale. The repeatability should not exceed the

1/3 of the absolute value of the maximum allowable error of the workload;

For working vessels that do not have a volume zero point scale, the method for determining the volume zero point during calibration can be used. generally

The working volume can be filled with water to the height of the use section, and the time interval between opening the valve to drain and closing the valve is determined as the initial volume zero point.

condition.

ÿ First measure the liquid temperature in the standard measuring vessel t 3 (ÿ), and according to the operating methods specified by the standard measuring instrument, add the amount to the workload

Fill the device with water to the main indication volume of each usage section for verification. Record the liquid level value of each calibration point and measure the room temperature at the same time

t 1(ÿ) and the liquid temperature in the working volume t 2(ÿ).

ÿ When calibrating the workload, if the water temperature is outside (20 ± 5 ÿ) or the water temperature changes by more than 2 ÿ, it should be calibrated according to the official

Equation (1) calculates the volume value of the workload at 20°C:

= V s[1- t t t -
V 20, i
ÿ
1( 1 -20)-2 ÿ
2( 2 -20)+3 ÿ
3( 3
-20)+ ÿ (t 2
t 3)] (1)

In the formula:

V s————The nominal volume value of water injected into the working measuring instrument by the standard measuring instrument, m3;

ÿ ÿ ÿ 3——The linear expansion system of work gauge scale material, work gauge material and standard gauge material respectively.
1, 2,

Number,1/ÿ;
t 3 coefficient of the liquid when the temperature is, 1/ÿ.
ÿ ——The volume expansion
ÿ The number of main indication volume verifications for each use section should be no less than 3 times, and the average value of the experimental results shall be used as the verification

result.

7.3.5.2 Work gauge measuring neck indexing volume

For working instruments that need to be re-scored, the measuring neck indexing volume verification should also be carried out. Measurement based on the workload being inspected

Neck capacity, select a standard measuring instrument with corresponding capacity and fill it with water to the engraved line position; inject calibration water into the working measuring instrument to be tested to

H a mark position, then inject the water in the standard measuring instrument into the measuring neck of the working measuring instrument, and read the liquid level of the working measuring instrument being tested.

H H a
to H b The height should not be less than 2/3 of the total length of the scale). The graduation capacity of the measuring neck can be calculated from formula (2).

b( product V f:

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V d
V f= -
(2)
H b H a

In the formula:

V f——Measuring neck indexing volume, mL/mm;

V d——The capacity of the standard measuring instrument used for measuring neck indexing, mL;

H a————Metering neck liquid level height read for the first time, mm;

H b————Metering neck liquid level height read for the second time, mm.

The measuring neck indexing volume should be measured three times, and the average of the three times should be taken as the verification result of the measuring neck indexing volume.

Work volume reading resolution V r It can be calculated according to formula (3):

V r
= V f× h r (3)

In the formula:

V r————Working volume reading resolution, mL;

h r————Work gauge scale reading resolution, mm.

The volume reading resolution of the working volume meter shall comply with the requirements of 6.3.7.

When the indication value of the measuring instrument uses a volume scale, the calibration method may be implemented with reference to this article.

7.3.5.3 For the volume indication of the marked working volume

The calibration operation is the same as 7.3.5.1ÿ. The relative indication error of the volume of the main standard instrument (work volume instrument) is calculated according to the formula.

Formula (4) proceeds:

-(( s)V s)
= Vij ij
×100% (4)
Eij
V ij

In the formula:

Eij ——No. i Calibration point: j The relative indication error of the primary calibration instrument (work instrument);

Vij ———— i Calibration point: j Indicated value of the volume of the primary calibration workload, m3;

(V s) ij No.——-No.i Calibration point: If j Volume value of sub-standard measuring instrument, m3.

the calibration water temperature is outside (20 ± 5 ÿ), the volume values of the working measuring instrument and standard measuring instrument in formula (4) should be based on the official

Equation (5) is modified:

Vt = V 20[1+ ÿ ( t -20)] (5)

In the formula:

Vt t
———The volume of the measuring instrument at °C;

ÿ ——Linear expansion coefficient of measuring instrument material, 1/ÿ.

n The average value of the relative indication errors of the measurements is used as the relative indication value of the main standard instrument (work instrument) at the calibration point.

Take the error, as shown in formula (6):

n
1
Ei = ÿ Eij (6)
nj =1

In the formula:

Ei ——No. i The relative indication error of the main standard instrument (work instrument) at the calibration point;

n ————No.i The number of experiments for the calibration point.

The verification results of relative indication error shall comply with the requirements of 5.1.2.

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7.3.5.4 Weighing instruments

Select 5 calibration points roughly evenly within the range of use of the weighing instrument, which should include the upper limit of the range of use of the weighing instrument and

Lower limit, use standard weights starting from the lower limit of the scale's use range, and verify each calibration point in sequence according to the loading sequence.

The number of calibrations for each point should be no less than 3 times. The relative indication error of a single measurement of each calibration point is calculated according to formula (7):

-(( s)M s) ij
= Mij ×100% (7)
Eij
M ij

In the formula:

Mij i
———Indicated value Test point instrument
of the weighing No. j
for the first calibration, kg;

(M i Test
s) ij ——The mass of thepoint j
No. standard
second weight (converted mass), kg.

take n The average value of the relative indication errors of the measurements is taken as the relative indication error of the calibration weighing instrument, as shown in formula (6)

As shown, the verification results of relative indication error should meet the requirements of 5.1.2.

Note: When possible, the weighing container should be included in the calibration of the scale, and the weighing container should be included in the zeroing operation;

If the weighing container needs to be removed during calibration, a replacement weight with the same mass as the weighing container should be loaded first, and then the zeroing operation is performed;

The lower limit of use of a weighing instrument should generally be no less than 1/3~1/5 of the full scale of the weighing instrument;

The verification process of the weighing instrument can only verify the loading process. If it includes the load reduction process, the number of verifications at each point should be no less than 6 times.

7.3.5.5 Standard volume of piston device

For verification methods, see Appendix A of this regulation.

7.3.6 Repeatability of the master standard

For calibration of the indication error of the main standard, the repeatability of the calibration point is calculated according to formula (8). When each calibration point

repeat n During the first experiment:

( Ei )max - ( Ei )min
( E r) i
= (8)
dn
In the formula:

( Ei )max, ( Ei )min————are the nth——range i The maximum and minimum indication error of the calibration point;

d coefficient respectively , and their values are shown in Table 2.

Table 2 Range coefficient table

n 3 4 5 6 7 8 9 10

d n 1.69 2.06 2.33 2.53 2.70 2.85 2.97 3.08

For direct calibration of the indication value of the master standard, such as 7.3.5.1, the repeatability of the calibration point is calculated according to formula (9):

(Vi )max - ( Vi )min

( E r) i
= (9)
Vi · d n

In the formula:

(Vi )max, ( Vi )min——-respectively i The maximum value and minimum value of the calibration point;

Vi ———The average value of the verification results of this verification point.

The repeatability of the master standard shall meet the requirements of 5.2 of this regulation.

7.3.7 Commutator
7.3.7.1 The commutator should be calibrated according to the platform position at the maximum flow rate, common flow rate and minimum flow rate.

The maximum value of the uncertainty in the points is regarded as the uncertainty of the commutator of the station, and should meet the requirements of 5.3 of this regulation.

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7.3.7.2 Select one of the following methods for commutator verification:

ÿ Flowmeter calibration method

Measure once according to the method of calibrating the flow meter, and record the reading value of the scale or working instrument. B 11. Measurement time t 11Heliu

The pulse number of the N 11; in and t 11 Operate the commutator in roughly the same time to make the commutator reverse m ( m ÿ10) times,

measuring instrument records the value of the weighing B 21. Cumulative measurement time t 21 and the cumulative pulse number of the flow meter N 21. Completed 1 inspection

n ( n ÿ10) verifications and records B

instrument or the cumulative reading. Repeat 1i , B 2i , T 1i , T 2i , N 1i and N 2i ( i =1,2,…,

n ). No. i Time difference ÿTi Calculate according to formula (10):

-
T 1i (N 1i /N 2i B 1i /B 2i )
ÿ Ti
= (10)
[( mB 1i /B 2i )( T 1i /T 2i )- N 1i /N 2i ]

In the formula:

T 1i ——-th--- i The measurement time of continuous measurements in each calibration;

T 2i th---th--- i The measurement time of intermittent measurement during the first calibration;

N 1i th--th i The number of pulses of the flow meter continuously measured in the first calibration;

N 2i average i The number of flow meter pulses measured intermittently during the first calibration;

B 1i time i The readings of the instrument measured continuously during the first calibration;

B 2i difference i Instrument readings measured intermittently during the first calibration.

ÿ T Calculate according to formula (11):

n
1
ÿT = ÿ ÿ Ti (11)
n i =1

Type A relative standard uncertainty is calculated according to formula (12):

n
1/2
1
é
ê
ÿ (ÿ Ti -ÿ T )2 ù ú

s1 = ê i =1 ú
×100% (12)
T min
n -1
ê ú

ë û

In the formula:

T min————The shortest measurement time when the device calibrates the water meter.

Type B relative standard uncertainty is calculated according to formula (13):

ÿT
u 1
= ×100% (13)
2T min

ÿ Stroke difference method:

Adjust the flow rate to the commutator calibration flow rate and stabilize it for 10 minutes. Operate the commutator to reverse the direction of the commutator n ( n ÿ10)

times, the swap-in and swap-out times are calculated as T Ei and T Oi ( i =1,2,…, n ),average value T E. T O According to the public

equations (14) and (15) respectively:

ÿ T Ei
i =1
T E
= (14)
n
n

ÿ T Oi
i =1
T O
= (15)
n
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In the formula:

T Ei ——No. i Time to swap out;

T Oi ————No.i Time to swap out.

Type A relative standard uncertainty:
n
1/2
1
é
ê
ÿ (T Ei -
T E)2
ù
ú

s2 = ê i =1 ú

×100% (16)
T min ê ú

ë n -1 û

n
1/2
1
é
ê
ÿ (T Oi -
T O)2
ù
ú

s3 = ê i =1 ú

×100% (17)
T min ê ú

ë n -1 û

Type B relative standard uncertainty:

-
| T E T O|
u 2 = ×100% (18)
4T min

7.3.7.3 Standard uncertainty introduced by commutator u Div is synthesized according to formula (19) or (20):
1
2 2
u Div = [u 1 + s 1]
2
(19)
1
2 2 2
u Div = [u 2 + s 2 + s 3]
2
(20)

7.3.8 Device flow stability

7.3.8.1 The device flow stability verification should be carried out at the maximum flow rate and minimum flow rate of the maximum verification pipeline and the minimum verification pipeline.

Measured separately.

7.3.8.2 The flow stability verification shall be based on the flow stability verification and calculation method between each accumulation time in JJG164.

When carried out, the requirements of 5.4 of this regulation shall be met.

Note: For devices without timers, a flowmeter with good response and instantaneous flow indication function should be installed on the device for experiments. Press

Carry out according to the flow stability verification and calculation method in each accumulation time in JJG643, and should meet the requirements of 5.4 of this regulation.

7.4 Processing of verification results

Devices that pass the calibration will be issued a calibration certificate; devices that fail the calibration will be issued a notification of calibration results and indicate the failure.

Eligible Projects. See Appendix B for the format.

During inspection during use, if the indication error of the weighing instrument exceeds the tolerance or the sealing inspection of the working instrument fails, the correct

After it is repaired or replaced, the device must be recalibrated.

7.5 Calibration cycle

The calibration cycle of the device generally does not exceed 2 years.

For quality method equipment, at least one in-use inspection of the used weighing instrument should be carried out during each calibration cycle.

The method is in accordance with 7.3.5.4; the device should provide an in-use inspection report during periodic calibration.

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Appendix A

Standard volume verification of piston devices

A.1 Scope of application

It is suitable for volume verification using a piston as the main standard device in the flow-time method. This type of device is generally a small-diameter water meter.

Calibration device.

A.2 Calibration method of piston standard volume

The schematic diagram of the piston device and its standard volume calibration system is shown in Figure A.1.

Figure A.1 Schematic diagram of the piston device and its standard volume calibration system

1—Drive motor; 2—Ball screw; 3—Standard piston cylinder; 4—Piston; 5—Valve for calibration; 6—Measuring-

in second-class standard metal measuring instrument; 7—Return valve; 8—Water storage tank; 9—filter; 10—float flow meter; 11—

flow switching valve; 12—outlet temperature and pressure sensor; 13—water meter reading sampling or dynamic image processor;

14—tested series water meter; 15—inlet temperature and pressure sensor ;16—Water outlet valve;17—Grating ruler.

A.2.1 The standard volume can be calibrated using the volumetric method or the weighing method. The volume output signal of the piston system can be converted

by its displacement signal sensor.

A.2.2 The calibration volume is approximately 1/3 of the standard effective volume value of the piston, and is close to the volume value set when actually calibrating the water meter.

When using the volumetric method for verification, if there is no special measuring-type second-class standard metal measuring instrument, the verification volume should comply with

the specifications on the volume of the standard measuring instrument in JJG259, and generally should not be less than 1L.

A.2.3 The standard volume of the device piston can be roughly divided into three sections (such as the front section, the middle section, and i =1,2,3 table
j
the rear section, as shown), and each volume of each section is tested three times (shown as =1, 2, 3).

A.2.4 Piston standard volume calibration process (taking the use of standard measuring instruments for calibration as an example)

1) When the device completes one stroke, the operating piston returns to the starting point. Connect the calibration port with appropriate tubing

Connect it, and set a gooseneck or bent top to make the water flow into the second-class standard metal measuring instrument stably.

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2) Adjust the level of the standard measuring instrument.

3) Set the appropriate calibration flow rate in the device operating system.

4) During each calibration, operate the piston for about 10 seconds (simulating the exhaust process before water meter calibration) or make the piston move

Stop the device after reaching the location that needs to be calibrated. Drain some water through the calibration port. After stopping, check whether the water outlet should

No trickle. The measuring type second-class standard metal measuring instrument is in the zero reference state.

5) Set the calibration volume ( o) into the V ij and flow, start the motor system to run the piston, and guide the water in the piston system cavity

standard measuring vessel, read the liquid level and calculate the volume indication value (state (temperature V s) ij , while monitoring the water temperature tij in stable

change should be less than 0.5°C) of the standard measuring vessel).

6) Repeat steps 4) and 5) to obtain the volume values of each segment three times.

A.2.5 The calculation of the indication error of the volume of each section of the piston is as shown in formula (A.1):

(V o) ij -( s)V s) ij
Eij = ×100% (A.1)
(V ij

In the formula:

Eij i j
——The relative indication error of the first volume section and the first calibration.

The verification results shall comply with the requirements of 5.1.2 of this regulation.

A.2.6 Repeatability calculation refers to 7.3.6 of this regulation, and the verification results should meet the requirements of 5.2 of this regulation.
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Appendix B

Format of calibration certificate and calibration result notification (inside page)

B.1 In addition to the content required by general regulations, the following information should also be indicated on the inner page of the calibration certificate:

Table B.1 Information table on the inner pages of the calibration certificate

project Test result

Station number

Applicable water meter diameter range/mm

Visual inspection

Flow setting device or method

Inspection of ancillary equipment

timer

and random documents Density measurement

automatic reading equipment

Tightness check

type

model

Serial number
master standard
Usage limit or range

Indication error

Repeatability

Type

Commutator
model
calibration (calibration method: )

synthetic uncertainty

Flow stability (%)

(Calibration method: )

B.2 The format requirements for the inner pages of the verification result notification are the same as above, and the unqualified items must be specified.