Professional Documents
Culture Documents
PROC - A
WORK PROCEDURE
FOR
Page 1 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Table of contents
1. Purpose 3
2. Scope 3
3. Normative References 3
4. Terms And Definition 3
5. General Requirements 5
6. Weighing Equipment Used 5
7. Operation of Pipette 6
8. Gravimetric Procedure for Calibration 8
9. Calculations 10
10. Calculations for Measurement Uncertainty 11
11. Associated Documents 16
12. APPENDIX A 17
Page 2 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
1.0 Purpose
Purpose of this Lab Calibration Procedure is to provide guideline for the calibration of
volumetric piston pipette.
2.0 Scope
For the purpose of this Lab Calibration Procedure following definitions shall apply:
4.1 Calibration
The set of operations which establishes under specific conditions the relationship between
value indicated by a measuring instrument or measuring system or values represented by a
material measure and the corresponding known value of the measurand.
4.2 Traceability
The property of a measurement result whereby it can be related to appropriate standards
generally national or international standards through an unbroken chain of comparisons.
4.3 Measurement Standards
A Material measure, measuring instrument or system intended to define, realize, conserve or
reproduce a unit by one or more known value of a quantity, in order to transmit them to other
measuring instruments by comparison.
Note
In this method a measurement standard is the “Unit under Calibration”.
4.4 UUC (Unit under Cal)
Unit under Cal is the instrument, which is being calibrated by this method statement.
1. Check the pipette at the beginning of working day for dust and dirt on the outside. If
needed, wipe with 70% ethanol.
2. Check that the tips using, are recommended by the manufacturer. To ensure accuracy, use
only high-quality tips made from contamination- free polypropylene.
3. Tips are designed for single use. They should not be cleaned for reuse, as their metrological
characteristics will no longer be reliable.
4. Pre-rinsing (three to five times) the tip with the liquid to be pipetted improves accuracy.
This is especially important when pipetting volatile compounds since it prevents liquid from
dripping out of the tip.
5. Pipette parallel samples in a similar way.
6. Avoid turning the pipette on its side when there is liquid in the tip. Liquid might get into the
interior of the pipette and contaminate the pipette.
7. Avoid contamination to or from hands by using the tip ejector.
8. Always store pipettes in an upright position when not in use.
Microbalance
Page 5 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
In case, where standard deviation of liquid measurement is specified, than it is possible to use
it as acceptance criterion instead of repeatability and linearity parameters of a weighing
instrument. However, it needs to be assumed, that standard uncertainty is not bigger than
twofold or threefold of reading unit d.
1. A pipette is calibrated, and should be held in the vertical position when aspirating the liquid.
The depth to which the tip should be immersed within the liquid varies with the size, type and
make of pipette.
Note: To improve accuracy, air displacement pipettes are usually pre-wetted by filling them
several times with the liquid being dispensed and expelling it to waste. This reduces the
chance of air bubbles being aspirated, especially with viscous or hydrophobic liquids, and
also allows the humidity of the dead air volume between the piston and liquid to stabilize –
particularly significant when using liquids with a high vapor pressure. However, low volume
air displacement pipettes of less than about 10 µl are usually designed to be used without
pre-wetting. It is not normally necessary or desirable to pre-wet positive displacement pipette
Page 6 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
2. After filling the pipette, any drops adhering to its tip should be carefully removed by
touching it against the side of the vessel containing the liquid. If necessary, any surplus
liquid still adhering to the outside of the tip can be carefully wiped off with a suitable
material taking care to avoid contamination. Check that no further drops are forming at the
orifice. This could be an indication of a poorly fitting tip or instability in the dead air
volume, particularly in the case of a liquid with a high vapor pressure.
3. The procedure for dispensing a liquid is to touch the tip of the pipette against the wall of the
receiving vessel just above the liquid surface at an approximate angle of 30° to 45° and draw
it up for 8 mm – 10 mm after dispensing is complete.
4. The liquid used for testing is pure water conforming to grade 3 of ISO 3696, Water for
Analytical laboratory use – Specification and test methods
Pipettes should be periodically inspected to see that they are functioning correctly, and
whether they have sustained any detrimental wear or damage. Solvents used for cleaning
should be appropriate for removing the liquid the pipette has been used with.
Warning:
If a pipette has been in contact with any substances regarded as hazardous to health as
defined in the current COSHH or Ionizing Radiations regulations, it is the responsibility of
the user to ensure that it is thoroughly decontaminated before it leaves the laboratory. . A
certificate of decontamination should accompany the pipette giving its make, model and
serial number, and listing any hazardous materials that have been used with the device and
any agents used to clean it.
The usual method of use for a typical hand operated air displacement single channel pipette
with two stop positions is illustrated below. The manufacturer’s instructions should always be
examined to see if any departure from the below method.
1. Attach tip to tip holder taking care to avoid contamination. Hold pipette comfortably in one
hand with thumb resting on plunger
2. Press the plunger down smoothly to the first stop position. At this stage the pipette tip must
not be immersed in the liquid.
3. Immerse the tip of the pipette in liquid to the correct depth (Table 2). Keep the pipette in a
vertical position and release the plunger in a smooth and uniform manner to aspirate the
liquid.
4. Ensure that the plunger extends fully to its upper stop position and wait one or two seconds
before withdrawing the tip of the pipette from the liquid.
5. Touch the pipette against the wall of receiving vessel at an angle of about 30° to 45°. Be
careful to not immerse the tip in any liquid already in the receiving vessel.
6. Expel the contents of the pipette by pressing the plunger down steadily and evenly to first stop
position while keeping the tip in contact with the wall of the vessel. Wipe the tip for 8 mm to
10 mm to remove any remaining liquid.
Page 7 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
7. Push plunger down to second stop. This will force air through the tip to expel any remaining
liquid.
8. Remove tip from the solution and release the plunger
A variation of the conventional method, termed reverse pipetting, is often useful when dealing
with liquids that have a high vapor pressure or those which are very viscous.
1. Press the plunger down fully, past the first stop position to the second stop position. At this
stage the pipette tip must not be immersed in the liquid.
2. Immerse the tip of the pipette in the liquid to the correct depth. Keep the pipette in a vertical
position and release the plunger in a smooth and uniform manner to draw up the liquid.
3. Ensure that the plunger extends fully to its upper stop position. Check the tip to make sure no
drops are forming at the orifice.
4. Touch tip against wall of receiving vessel and expel the contents of the pipette by pressing the
plunger down steadily and evenly, but only to the first stop position.
5. Touch pipette against wall of delivery vessel at correct angle. Be careful to not immerse tip in
any liquid already in receiving vessel.
6. Note that some liquid will be left in the tip after dispensing. This should be returned to the
original vessel.
Calibration is an operation to determine the actual volume delivered by a pipette together with
an uncertainty associated with that volume. Variable volume pipettes are designed to deliver
accurate and repeatable volumes over their adjustable range, and should only require periodic
calibration. However, some fixed volume pipettes can be adjusted over a small range to
compensate for minor deviations from their nominal volume which become apparent during
calibration. Similarly, some pipettes are designed to be adjustable so that they can dispense
(after calibration) the correct nominal volume of a liquid other than water. In both cases
details of the adjustment made (and the calibration liquid used, if appropriate) must be clearly
affixed to the pipette itself, recorded on any certificate of conformity and incorporated in the
user’s quality manual.
The basic principal of gravimetric testing is to weigh the amount of pure water delivered in a
single operation of the pipette, and divide the mass obtained by the density of the water, thus
giving its volume.
V = m/ρ (1)
In practice, a number of repeat measurements are made to which corrections must be applied
to compensate for any variation from standard temperature and atmospheric conditions, and
any significant evaporation of the water during the test period.
1. For most air displacement pipettes, a new tip should be fitted and water from the reservoir
vessel aspirated and expelled to waste five times. This allows the humidity in the dead air
volume to stabilize. For some low volume pipettes and direct displacement pipettes, this pre-
wetting operation is omitted unless specified in the manufacturer’s or supplier’s instructions.
2. Add water to the weighing vessel to a depth of at least 3 mm. immediately before starting a
test run record the temperature of the water, and the ambient air pressure and relative
humidity. Replace the lid (if used) on the weighing vessel. Record the balance reading or null
the balance.
3. Fill the pipette with water from the reservoir vessel and dispense it into the weighing vessel.
The water should be aspirated and dispensed in the same way as conventionally used for
routine work. Use the ‘blow out’ feature if fitted to expel any remaining liquid. Record the
new balance reading. The time taken for a complete cycle should be kept to a minimum
consistent with the smooth and careful transfer of the water – preferably less than 60 seconds.
4. Repeat the operations described in the last paragraph a further nine times. At the end of each
cycle record the balance reading.
5. At the conclusion of the tenth cycle, record the temperature of the liquid in the weighing
vessel and the total elapsed time.
6. If evaporation is likely to be significant, e.g. when testing small volume pipettes, the balance
reading should be recorded once again after leaving the weighing vessel on the balance pan
for a further period equal to the elapsed time of the test run. If a cover has been used on the
weighing vessel this should be left in position. Dividing the mass of water lost in this period
by 10 will give a working approximation of the average mass loss per cycle.
The weighing vessel should be touched only at the edge to avoid heating or residues of hand
sweat. If necessary, gloves are to be used. When smaller volumes are weighed, it is
recommended to use gripping devices (e.g. tweezers) when handling the weighing vessel and
to cover the vessel. The weighing vessel used should go with the weighing instrument, the
dispensed volume and a prefilling possibly made. The prefilling in the weighing vessel leads
to more uniform evaporation effects and thus reduces measurement deviations caused by
evaporation during calibration.
9.0 Calculations
a) Calculate the mass of water delivered for each cycle by subtracting the balance reading
recorded at the end of the previous cycle from the reading recorded at the end of the cycle. If
appropriate, add the mass of water lost by evaporation as determined in the previous
paragraph.
b) To convert each mass value to a volume at 20 °C (the standard reference temperature for the
calibration of pipettes) it must be divided by the density of water corrected to 20 °C. A
correction for air buoyancy, which varies with the air density, must also be applied. Both
these factors are taken into account by multiplying the each mass value by a correction factor
Z. A table specifying the value of Z for a temperatures range of 15 °C and 30 °C and air
Page 9 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
pressure range of 80 kPa to 105 kPa is given as Annex A in BS EN ISO 8655-6:2002. The
correction factor is also given as an equation in ISO/TR 20461:2000.
(4)
(5)
(6)
Where,
V = volume in ml
W2 = weighed value of the vessel with calibration liquid in g
W1 = weighed value of the empty vessel in g
ρL = density of the air in g/cm³
ρG = density of the weights in g/cm³ (standardized value for steel weights: 8000 kg/m³
= 8 g/cm³)
ρw = density of the calibration liquid in g/cm³
αc = cubic expansion coefficient in 1/K
td = temperature of the volumetric apparatus in °C (for simplification equated with the
temperature of the calibration liquid)
tb = reference temperature in °C
The water density ρw and the air density ρL can be calculated with the formulas stated in
appendix A
c) Add together each of the 10 volumes calculated in the previous paragraph and divide by 10 to
give the mean volume at 20 °C. This can be expressed in microliters or milliliters.
(7)
9.1 Error characteristics of piston pipettes
(8)
Page 10 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
(9)
Where:
Vs – stands for value of tested volume
2. Random error is expressed in volumetric units: microliters [ul] and percent’s [%]. Random
error is marked with CV symbol. The measure of random error is standard deviation
calculated by a formula
(10)
(11)
U
u(Uw ) (16)
3
U – Standard uncertainty of a balance according to chart 1 in norm ISO 8655-6
Page 12 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Note: According to the above formula you need to determine uncertainty of particular
measurements in a series, and then determine standard uncertainty for a series of 10
measurements:
d 2
u (m) 10 m c w
2
(21)
2 3
Page 13 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
F V20
cw
m m (29)
3.2 A coefficient related to volume determination V20 is calculated in the following formula:
V20
cV 20 1 (30)
V20
3.3 A coefficient related to water temperature determination is calculated in the following formula:
c tw 2,1 10 7 m (31)
3.4 A coefficient related to air temperature determination is calculated in the following formula:
m ( k 2 t a 0 k 3 ) k1 p a
c ta (32)
w2 (t a t a 0 )2
3.5 A coefficient related to relative air humidity determination is calculated in the following
formula:
Page 14 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
m k2 ta k3
c (33)
w2 t a t a0
3.6 A coefficient related to air pressure determination is calculated in the following formula:
m k1
c pa (34)
w t a t a0
2
2 2 2 2 2
u 2 (V20 ) u 2 (Uw ) cw u 2 (Lw ) cw u 2 (Rw 1 ) cw u 2 (Rw 2 ) cw u 2 (d w 1 ) cw
2 2 2 2 2 2
u 2 (d w 2 ) cw u 2 ( m ) cw u 2 (mevap ) cw u 2 (V20 ) cv 20 u 2 (t w ) c tw u 2 (t a ) c ta (36)
2 2 2
u 2 ( ) c u 2 ( pa ) c pa u 2 ( c ) cc
U k u(V20 )
(37)
Page 15 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Page 16 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
APPENDIX A
Page 17 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
The density of pure water is normally provided from formulations given in the literature.
Batista and Paton provide an overview of common formulations used in practice. However it
is generally accepted that the formulation given by Tanaka provides a good basis for
standardization.
g/ml A.1
Where:
t = water temperature, in °C
a1 = -3,983035 ºC
a2 = 301,797 ºC
a3 = 522528,9 (ºC)2
a4 = 69,34881 ºC
a5 = 0,999974950 g/mL
Note: a5 is the density of SMOW water under one atmosphere at this temperature. Many
users of water rely on tap water instead of SMOW. Thus a5 must be changed accordingly to
reflect the density of the water used. The full equation of state for water provided by the
International Association for Properties of the Water Substance (IAPWS) can also be used to
determine the density of the used water and a formulation based on this equation is given in
ref. This provides an alternative to Tanaka and should be used if temperatures above 30 °C
are used.
Where pure water is not available, the relative density of the water may be determined and the
chosen formulation used to determine the temperature expansion factors with insignificant
loss of accuracy.
The air density can be determined according to the formula for the density of moist air -
CIPM-2007
A.2
p =ambient pressure, in Pa
T =thermodynamic temperature = 273,15 + t / ºC, in K
Xv= mole fraction of water vapour
xCO2= mole fraction of carbon dioxide in laboratory air
Z =compressibility factor
If the laboratory ambient conditions are within the limits given then Spieweck’s equation can
be used. The limits are: pressure between 940 hPa and 1080 hPa; temperature between 18 ºC
and 30 ºC; humidity less than 80 %,
A.3
Page 18 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Where :
tA= ambient temperature, in °C
pA= ambient pressure, in hPa
hr= relative air humidity, in %
k1 = 3,4844 x 10-4 ºC/hPa
k2 = -2,52 x 10-6 g/mL
k3 = 2,0582 x 10-5 ºC
APPENDIX B
PHV-1
PHV-2
Page 19 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Page 20 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
APPENDIX C
Calibration Certificate
Calibration Certificate
Central Organization for Standardization and Quality Control (COSQC)
Metrology Department - PHYSICS SECTION
P.O. Box13032 Algadria street, Baghdad ,Tel:7785180 - E-Mail : cosqc@yahoo.com
Certificate No.: PHV
Date of issue :
Customer
Name:
Address:
Calibration information
Date of calibration: Due to:
Place of calibration: Physics measurement lab
Method(s) of
calibration:
Calibrated quantity:
Results of calibration: Attached a complete result in Annex 1 of this certificate
Measurement There reported expanded uncertainty is based on GUM Standard and the standard
uncertainty: Uncertainty multiplied by coverage factor k=2 to give confidence level of 95%
Metrological The traceability of measurement results to the SI units is assured by the Nationals tandard maintained at
traceability: Central Organization for standardization and Quality Control through calibration at :
Environmental
conditions of Temp. ( C): ±1ºC R. H.( %) ±5% Pressure ( mbar) ±1mbar
calibration:
Observations, opinions
The results and corrections in Annex 1 should be taken into consideration
or recommendations:
Approved by:
Page 21 of 22
Identification:
Procedure for calibration PROC-TC-012
Central Organization for Standards and
Quality Control Revision: 1
Calibration Certificate
Central Organization for Standardization and Quality Control (COSQC)
Metrology Department - PHYSICS SECTION
P.O. Box13032 Algadria street, Baghdad ,Tel:7785180 - E-Mail : cosqc@yahoo.com
Certificate No.: PHV
Date of issue :
Annex 1 ( Results )
Page 22 of 22