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Laser Chiller

Operating instructions
for fiber laser cooling
system

WUHAN HANLI REFRIGERATION TECHNOLOGY CO.LTD

Web：http//www.hanlizl.com
Email：hanli@hanli-wh.com
ADD：No 1, Xingfuyuan 2ndRoad, Shamao Street, Hannan District, Wuhan,
Hubei, China
Service number：4008556775
Sales line：027-85517741
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一. Overview 十.Freeze protection in winter

This product is a cooling device designed and manufactured for laser cutting, laser
welding, laser engraving, laser marking, laser printing and other laser processing If the ambient temperature at night is lower than 2℃, it is recommended that the
equipment. It can provide two cooling mediums with stable temperature for the above customer do not stop the machine or add antifreeze. The volume ratio of ethylene
application scenarios, one is low temperature cooling liquid cools the fiber laser, and glycol is selected according to Table 1. The freezing point to be prevented is equal to
the other is the normal temperature cooling liquid, which cools the fiber laser the ambient temperature of the equipment minus about 5℃. When the daily average
processing head. temperature is higher than 5℃, replace the water containing antifreeze with
demineralized water.
凉水塔 Table 1 Corresponding relationship between different volume ratios
冷凝器
出水 Chiller system of ethylene glycol and freezing point
进水 composition and
水箱 working principle volume freezing freezing volume freezing
节流装置
激光器
（water- cooling） ratio/% point/℃ point/℃ ratio/% point/℃
压
蒸发器
1.8 -0.6 -13.0 51.9 -41.0
缩
机 3.6 -1.3 -15.0 53.9 -44.0
常温加热
加工头
5.4 -2.0 -17.0 56.0 -48.0
7.2 -2.7 -18.0 78.9 -47.0
9.1 -3.5 -20.0 81.0 -43.0
水泵
10.9 -4.4 -22.0 83.1 -40.0
12.8 -5.3 -24.0 85.2 -36.0
14.6 -6.3 -26.0 87.3 -33.0
风机 16.5 -7.3 -28.0 89.4 -29.0
18.4 -8.0 -31.0 91.5 -26.0
20.3 -9.0 -33.0 93.6 -23.0
22.2 -11.0 -36.0 95.8 -19.0
水箱 24.1 -12.0 -38.0 100 -13.0
冷凝器 Chiller system
节流装置
激光器 composition and
压
缩
蒸发器 working principle
机 （air- cooling）

常温加热
切割头

水泵

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八.Transport and storage
transportation requirement
1. When transporting or handling, please do not bump up and down or excessively tilt
(not more than 45°), avoid bumping, impacting and overturning.
2. When moving the device, please use the correct tools, such as a forklift or crane, and
do not carry the device with bare hands.
3. Before moving the device, please remove the power cord and drain the coolant inside
the system. Do not move or transport the device with liquid.
4. When using a forklift to move the equipment, make sure that the equipment is in a
stable state and the height is less than 200mm from the ground, and make sure to avoid
the equipment casters
Storage requirements
When it is not used for a long time, please drain the cooling liquid in the equipment,
and use compressed air to discharge the remaining cooling liquid in the water pump,
filter and pipeline, wipe off the water and oil, and pack the equipment with wrapping
film to prevent dust and water, place it in a cool and ventilated place without direct
sunlight and dust accumulation. If there is equipment with casters, lock the universal
wheel.
Storage environment conditions, temperature: 0 ~ 60 ℃, relative humidity: ≤ 90%.
九.daily maintenance
The working scene of the fiber laser chiller is very bad. In order to ensure the good
performance of the equipment and prolong the service life of the equipment, it is
necessary to maintain the equipment. The maintenance frequency is once a week. The
maintenance work includes but is not limited to the following aspects. .
①Check whether there are foreign objects in the cooling medium, and whether there
are microorganisms, etc., generally replace the cooling medium within 15 to 20 days,
and the cooling medium must be pure water, distilled water or high-purity water;
② Check whether the water joint is loose and the water pump is leaking;
③ Regularly clean the filters in the waterway of the equipment, generally once every 7
to 10 days, as shown in Figure 13
④ Test insulation resistance, insulation resistance ≥ 5MΩ;
⑤ Check the grounding resistance, the grounding resistance is less than or equal to 4Ω;
⑥ Carry out the capacitance value test on the capacitor of the compressor. If the
capacitance value decays more than 10%, the capacitor needs to be replaced.。
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二 .Working conditions
1.Media requirements
The cooling medium must be softened water, such as pure water, distilled water,
high-purity water, etc. It is allowed to add ethylene glycol with a volume ratio of
≤30%, or ethanol with a volume ratio of ≤20%. It is allowed to add preservatives
and sterilizers approved by the manufacturer.
It is strictly forbidden to use antifreeze with a volume ratio of more than 30%, oil
and oil-based liquids, inflammable and explosive liquids, liquids with solid
particles, and especially liquids that are corrosive to aluminum and stainless steel
are strictly prohibited.
2.Water cooling cooling water requirements
The water supply flow and temperature of the cooling tower of the water-
cooled cooling equipment should meet the set standard, 10L/min/KW, and
the inlet water temperature should be 20℃-35℃; for example, the cooling
water flow rate of 1.5KW equipment should reach >15L/min
三.Model description
1.Refrigeration system water cooling machine
water cooled
G- Water filter (no water filter is omitted)
Q- Stainless steel coil evaporator
Matched laser power
Hanli chiller types
For example: HL-3000-QGS match with laser cutting machine with laser
power of 3000W, using water cooling mode, stainless steel coil evaporator, water
filter, dual temperature and two water supply.
Note: This model description is the company's standard product code
description, not all models are listed, please confirm with the company before
ordering the specific model
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2.Appearance and style of refrigeration system air

exhaust screw
is blocked exhaust screw Drain screw cooled cooling model
is blocked is blocked

Drain screw
is blocked

3.warm prompt
After the electric water pump has been running for a period of time on the equipment, continue
to supply water to the water tank to the liquid level standard area
七.Product usage
1. Check before testing machine
①Check whether the inlet and outlet water ball valves are opened, and whether the drain
valve is closed;
② Check whether the waterway connection is correct, whether it is loose, and there must
be no bubbling and water leakage;
③ Check whether the liquid level of the water tank is in the standard area;
④ Check whether the power supply form is consistent with the product nameplate, the
380V power cord is a three-phase five-wire system, and the 220V power cord is a single-
phase three-wire system;
⑤ Check whether the equipment is grounded;
⑥ Check that the electrical wiring between the devices is connected correctly.
2 .Controller Panel Introduction
At present, there are three kinds of controllers for Hanli fiber laser chillers, most of
which use a split digital tube controller, as shown in Figure 8. In the early days, a
few models used a dual-8 display integrated digital tube controller, as shown in
Figure 9. shown.
7 the pump.
Note: The above shape and part names are only one of the models, and the shapes
and parts names of different models will be slightly different.
五. Installation
1 .Installation conditions and requirements
①Open the package, first check whether the equipment is in good condition and
whether the list of accessories is complete.
②It must be installed horizontally and cannot be tilted. For equipment without casters,
it needs to be fixed with anchor bolts, and for equipment with casters, the universal
wheel is locked.
③ The product shall not be installed in harsh environments such as corrosive,
flammable gas, heavy dust, oil mist, metal and other conductive dust, high temperature
and humidity, strong magnetic field, direct sunlight, etc.
2 .water route connection
① Determine the pipeline layout according to the equipment inlet and outlet signs to
prevent the equipment from running normally.
②The inside of the pipeline needs to be cleaned up during construction, and impurities
are strictly avoided. Once the impurities enter the system, it will easily reduce the
cooling capacity, and may cause the failure of the water pump or the cooling system.
③Pipe connection: The connection method between the chiller and the laser is shown in
Figure 6. The inner diameter of the piping cannot be smaller than the diameter of the
water inlet and outlet of the chiller. If the inner diameter of the piping is smaller than the
requirement, the chiller manufacturer needs to agree.
④Pipeline resistance: The connecting pipeline between equipment should be the
shortest distance, avoid right angles and bends, and the total pressure drop should be less
than or equal to 0.05MPa.
⑤ If metal pipes are used, insulation measures should be taken to prevent energy loss.
The pressure of the pipeline must reach more than 1.5 times the water supply pressure of
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2.Refrigeration system air cooling machine

Quantity of multiple water supply (omitted for single channel)

Number of temperature zones (omitted for single temperature) Digital tube Usage
G- Water filter (no water filter is omitted) Display measuring temperature (low temperature
water L.xx.x/normal-temperature water
Q- Stainless steel coil evaporator Display window H.xx.x) ,setting temperature display (low temperature
Matched laser power water S.xx.x/normal-temperature water difference
d.xx.x) ,alarm code (Exx), parameter code (Fxx).
Hanli chiller types,HL stands for laser cutting,SCH stands for laser
welding Indicator light Usage
Light on：compressor works； Flicker：There is
For example: HL-3000-QG2/2 matches with a 3000w laser cutting machine , using
Compressor a demand for refrigeration light off：compressor
a stainless steel coil evaporator, adding a filter to the water circuit, and dual-temperature is off.
and two-way water supply. Low temperature water Light on：low temperature water heating works；
For example: SCH-1500 matches with a hand-held welding chiller with laser heating（Heating1） light off：low temperature water heating is off.
power of 1500W Normal temperature Light on：Normal temperature water heating works；
Note: This model description is the company's standard product code description, water heating（Heating2） light off：Normal temperature water heating is off.
not all models are listed, please confirm with the company before ordering the specific （Alarm） Flicker：there is an alarm； light off：no alarm
model, if there is any change, without prior notice. Keys Usage

四.Apperance (On/Off） press < On/Off > for 3 seconds to power On or Off
In non-fault state, press <Set> key to enter/exit
(Set）
setting temperature.
1.Apperance of Refrigeration system water cooling Up/down▲ ▼） Modify parameter values during parameter setting.
machine 3.Parameter setting of Split controller
In the non-fault state, press the <▲>+<▼> keys at the same time to enter the low temperature water
setting temperature setting interface, the set temperature xx. temperature.
If there is no key operation for 5 seconds after the setting is completed, the system will automatically save
the set value and exit the setting state.
Normal temperature water set temperature = [low temperature water set temperature] + [F01 normal
temperature water temperature difference], to modify the factory parameter [F01 normal temperature wate
temperature difference].
In the temperature display interface, press the <▲>+<▼> keys at the same time for 5s to enter the factory
parameter setting state. The factory setting parameters are generally not adjusted. If you need to adjust,
please seek the consent of the chiller manufacturer.
In the process of selecting manufacturer parameters, press <▼> to select parameter items, press <▲> to
enter parameter setting, and exit manufacturer parameter setting after 15s without key operation (display
window displays parameter items).
Note: The above shape and part names are only one of the models, and the When setting parameters, you can use <▲> or <▼> to modify the parameter value. After 5 seconds of no
key operation, or press the <▲>+<▼> keys to return to the parameter selection and save (the display
shapes and parts names of different models will be slightly different. window flashes to display the parameter value).8
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六.Add water and remove gas

1 .add water
Add softened water to the standard area (green area) of the liquid level through the water i
of the equipment, as shown in Figure 7

water level is too high

water level is normal
Notes:Water pipe color: For the chiller, yellow is the water out, red
is the back water

Figure 6 Schematic diagram of the connection between the water level is too low
chiller and the laser

3.electrical connection Figure 7 Liquid level identification

1. Please refer to the wiring mark of the chiller when wiring.
2. Recommended reference standard for power cable diameter selection.

Rated current / A ≤5 ≤10 ≤15 ≤25 ≤35 ≤50

2 .Remove gas and liquid
Power cable diameter After adding water for the first time and replacing with new water, the gas in the water
1.0 1.5 2.5 4.0 6.0 10.0
(copper wire)/ mm2 pump can be exhausted before starting to use, otherwise the equipment will be damaged.
For the exhaust method, slowly loosen the exhaust plug of the water pump (do not
⚫This data is provided according to IEC 60204-1 and is for reference only. unscrew it), air is discharged until water flows out, and then tighten the exhaust plug
⚫As for the power cord ,you must use a standard cable. (see Figure 8, only the vertical type is shown in the figure). The exhaust position of the
⚫As for the rated power ,pls refer to the nameplate of the chiller . pump and the horizontal pump is indicated. According to customer requirements and
3. Appropriate leakage and overload protection devices must be installed in the main specific models, the pump will be different, and the exhaust position will also be
circuit of the power supply, and the chiller must be well grounded. different. For details, see the external prompt mark of the pump). Note: When the liquid
4. The allowable fluctuation of the power supply voltage is less than ±10%, and the in the equipment needs to be drained in winter, loosen the drain plug below to drain the
frequency fluctuation is less than ±1Hz, and keep away from the source of liquid.
electromagnetic interference.
5. Connection of signal terminals: The output is the passive dry node signal of flow
alarm and over-temperature alarm.

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