tiaSYSUP1500 - 05 - Devices&Networks - en - 28 31 01 2020

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SIMATIC TIA Portal Upgrade Course to S7-1500
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Contents
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5. Devices & Networks: Online Functions and Hardware Configuration .............. 5-3
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5.1. Online Tools, Configuring and Parameterizing the Hardware .............................................. 5-4
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5.2. Online Connection via Industrial Ethernet: IP Address and Subnet Mask ........................... 5-5
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5.3. Default for Online Access and Visible Interfaces .................................................................. 5-6
5.3.1. Online Access: Accessible Devices ...................................................................................... 5-7
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5.3.1.1. Accessible Devices: Online & Diagnostics, Task Card: Online Tools ................................. 5-8
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5.3.1.2. Accessible Devices: Online & Diagnostics: Diagnostics Buffer ............................................ 5-9
5.3.1.3. Accessible Devices: Online & Diagnostics: IP Address, Name, Time, FW Update,
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Memory Card ...................................................................................................................... 5-10
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5.4. CPU Memory Reset (MRES) using the Mode Selector Switch .......................................... 5-11
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5.4.1. SIMATIC S7-1200/1500: Memory Concept for CPU Memory Reset .................................. 5-12
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5.4.2. SIMATIC S7-1200/1500: Memory Concept for CPU Reset to Factory Settings ................. 5-13
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5.5. Card Reader / USB Memory Device ................................................................................... 5-14
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5.6. Working Areas of the Hardware and Network Editor .......................................................... 5-15
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5.6.1. Hardware and Network Editor: Device View ....................................................................... 5-16

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5.7. Adding a New Device (Controller)....................................................................................... 5-17

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5.7.1.1. Selecting the Controller and the Modules ........................................................................... 5-18

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5.7.2. CPU Properties: Ethernet Address ..................................................................................... 5-19

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5.7.3. CPU Properties: Maximum Cycle Time .............................................................................. 5-20

5.7.4. CPU Properties: System and Clock Memory ...................................................................... 5-21
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5.7.5. CPU Properties: Protection ................................................................................................. 5-22

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5.8. Hardware Catalog ............................................................................................................... 5-24

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5.8.1. Inserting / Deleting a Module .............................................................................................. 5-25

5.8.2. Changing a Device / Module ............................................................................................... 5-26
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5.9. Compiling the Hardware / Software and Downloading it into the CPU ............................... 5-27
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5.10. Uploading a Device as a New Station into the Project (1) (Hardware with
Parameterization and Software) ......................................................................................... 5-28
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5.10.1. Uploading a Device as a New Station into the Project (2) (Hardware with
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Parameterization and Software) ......................................................................................... 5-29

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5.11. Task Description: Hardware and Software Commissioning ............................................... 5-30

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5.11.1. Exercise 1: Connecting the PG to the Training Case and Setting the IP Address
of the PG ............................................................................................................................. 5-31
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5.11.2. Exercise 2: Erasing the SIMATIC Memory Card of the CPU.............................................. 5-32
5.11.3. Exercise 3: Resetting the CPU to Factory Settings using the Mode Selector Switch ........ 5-33
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5.11.4. Exercise 4: Assigning the IP Address (Node Initialization) and Determining the CPU
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Firmware Version ................................................................................................................ 5-34

5.11.5. Exercise 5: Configuring the S7-1500 Station ...................................................................... 5-35
5.11.6. Exercise 6: CPU Properties: IP Address and Subnet Mask ............................................... 5-36
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5.11.7. Exercise 7: CPU Properties: Parameterizing the Clock Memory Byte ............................... 5-37
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5.11.8. Exercise 8: CPU Properties: Parameterizing the Display Language and the Display
Protection ............................................................................................................................ 5-38
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5.11.9. Exercise 9: Addresses of the DI Module............................................................................. 5-39

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5.11.10. Exercise 10: Addresses of the DO Module ......................................................................... 5-40

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TIA-SYSUP - Devices & Networks

Training Document, V15.00.00 5-1
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5.11.11. Exercise 11: Addresses of the AI Module ........................................................................... 5-41
5.11.12. Exercise 12: Setting the Channel Parameters of the Analog Input Module ....................... 5-42
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5.11.13. Exercise 13: Compiling the Device Configuration and Downloading it into the CPU ......... 5-43
5.11.14. Exercise 14: Compiling, Downloading and Testing the Migrated Program ........................ 5-45
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5.12. Additional Information ......................................................................................................... 5-47
5.12.1. Web Server ......................................................................................................................... 5-48
5.12.2. Area for Modules Not Plugged In ........................................................................................ 5-49
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5.12.3. Swapping a Slot / Inserting a Module between Two Modules ............................................ 5-50
5.12.4. ‘View’ Settings of the Task Cards ....................................................................................... 5-51
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5.13. Status LEDs ........................................................................................................................ 5-52
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5.13.1.1. Status LEDs of the S7-1500-CPU ...................................................................................... 5-52
5.13.2. Status LEDs of the Central DI/DO Modules of the S7-1500 CPU ...................................... 5-53
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5.13.3. Firmware Update ................................................................................................................ 5-54
5.13.3.1. Firmware Update → Offline, using SMC with the Windows Explorer ................................. 5-55
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5.13.3.2. Firmware Update → Offline, using SMC by means of Card Creation in TIA Portal ........... 5-56
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5.13.3.4. Firmware Update → Online, Independent of the Project in TIA Portal via Accessible
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devices ................................................................................................................................ 5-57
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5.13.3.5. Firmware Update → Online, Project-dependent in TIA Portal via "Online & diagnostics"
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of the module ...................................................................................................................... 5-58
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5-2 Training Document, V15.00.00
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5. Devices & Networks:
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Online Functions and Hardware Configuration
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At the end of the chapter the participant will ...
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... be able to establish an online connection between PG and a
CPU via Industrial Ethernet
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… be able to use online functions to start and stop the CPU and
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to reset it to factory settings
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... be able to create a new station and assign parameters to it
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… be able to copy hardware components from a reference
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project
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be familiar with addressing the input and output modules of
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an S7-1500 and be able to do it
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… be able to load the hardware and program
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5.1. Online Tools, Configuring and Parameterizing the Hardware
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with CPU Task Card
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online → Status,
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Diagnostics
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offline → Configuration,
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Parameterization et
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Online Tools
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If it is possible to establish an online connection to the CPU, diagnostics and status information of
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all modules can be called.

With CPUs that can be accessed online, the mode can also be controlled using the "Online tools"
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task card and further status information (cycle time statistics and memory load) can be called.
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Configuring and Parameterizing the Hardware

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Almost all devices or components of an automation solution such as PLCs or touchpanels can be
S7
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assigned parameters. The parameter assignment of the devices and network settings required for
commissioning is handled using the Hardware and Network Editor.
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With this, for example, all components of an Ethernet network are assigned IP addresses via
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which they communicate during later operation.

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But even inside the automation device, address areas of the I/O modules must be specified and
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the cycle monitoring time of the CPU must be set, for example.
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5.2. Online Connection via Industrial Ethernet:
IP Address and Subnet Mask
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MAC Address: 08-00-06-01-74-10 MAC Address: 08-00-06-01-74-20
Subnet Mask: 255.255.255.0
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IP Address: 192.168.111.10 IP Address: 192.168.111.12
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Subnet Device Subnet Device
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Internet Protocol
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The Internet Protocol (IP) is the basis for all TCP/IP networks. It creates the so-called datagrams
(data packets specially tailored to the Internet protocol) and handles their transport within the
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local subnet or their "routing" (forwarding) to other subnets.

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IP Addresses
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IP addresses are not assigned to a specific computer, but rather to the network interfaces of the
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computer. A computer with several network connections (for example routers) must therefore be
assigned an IP address for each connection.
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IP addresses consist of 4 bytes. With the dot notation, each byte of the IP address is expressed
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by a decimal number between 0 and 255. The four decimal numbers are separated by dots
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(see picture).
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MAC Address
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Every Ethernet interface is assigned a fixed address by the manufacturer that is unique
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worldwide. This address is referred to as the hardware or MAC address (Media Access Control).
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It is stored on the network card and uniquely identifies the Ethernet interface in a local network.
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Cooperation among the manufacturers ensures that the address is unique worldwide.
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Subnet Mask
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The subnet mask specifies which IP addresses in the local network can be accessed. It separates
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the IP address into the network and device part.

Only IP addresses whose network part is the same can be accessed.
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e.g.: Subnet mask = 255.255.255.0 and IP address = 192.168.111.10

accessible IP addresses: 192.168.111.1 to 192.168.111.254
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5.3. Default for Online Access and Visible Interfaces
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In the Settings, you can have a default setting for the connection path for online access(es).
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In the Online access folder, all possible interfaces of the PG/PC are displayed. Since not all of
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these are required or can be used, interfaces can be hidden for better clarity.
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5.3.1. Online Access: Accessible Devices
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1. Online access or 1
Accessible devices
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(Project or Portal view)
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2. Select interface for the
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search
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3. Update accessible devices
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or Start search
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Accessible Devices in the Portal View
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This function provides the option of fast access (for example for service purposes) even when
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there is no offline project data for the target systems on the PG.
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All accessible, programmable modules (CPUs, FMs CPs, HMI devices) are listed in the Portal
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view, even if they are located in other subnets.

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Access Online Functions → Button

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Whenever there is an attempt to access a module online with the "Show" button and this is
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located in a different subnet from the PG, a dialog opens asking whether an additional IP address
should be assigned to the PG.
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Following confirmation, an additional IP address is assigned to the PG that is located in the same
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subnet as the address of the CPU. After that, all online functions can be used.
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5.3.1.1. Accessible Devices: Online & Diagnostics,
Task Card: Online Tools
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CPU Operator Panel: Mode Selector Switch
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The operating mode of the CPU can be changed.
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• RUN → STOP:
If there is a change from RUN to STOP, the CPU terminates the running user program.
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• STOP → RUN:
If there is a change from STOP to RUN, the CPU performs a restart.
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Cycle Time:
"Shortest", "Current" and "Longest" are the cycle times since the last CPU restart
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With a Memory Reset (MRES), a CPU reset is carried out:

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− All user data (even the retentive) is deleted (delete work memory)
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(process images, memory bits, timers, counters, all program/data blocks)

− Retained are: IP addresses, the retentive part of the diagnostics buffer, operating hours
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counter, time-of-day
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5.3.1.2. Accessible Devices:
Online & Diagnostics: Diagnostics Buffer
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Details for the entry line
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selected above
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Online Access to the CPU
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If the PG and the target system (for example CPU) are located in the same subnet, various
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Online & diagnostics functions are available in the "Accessible devices" function.
• in the working area of the TIA Portal
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• in the "Online tools" task card (see next page)

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Diagnostics Buffer
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The diagnostics buffer is a buffered memory area on the CPU organized as a circular buffer.
It contains all diagnostics events (error alarms, diagnostics interrupts, start-up information etc.)
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of the CPU in the order in which they occurred. The highest entry is the last event to occur.
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All events can be displayed on the programming device in plain language and in the order in
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which they occurred.

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All events can be displayed on the programming device in plain language and in the
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order in which they occurred. In addition, not all of the diagnostics buffer is buffered with
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PowerOFF (only a part is retentive).

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• Number of entries, 1000 to 3200

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• Of that, retentive 250 to 500

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Details on Event
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Some additional information is also provided for the selected event in the "Details on event" box:
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• Event name and number

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• Additional information depending on the event, such as, the address of the instruction that
caused the event etc.
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5.3.1.3. Accessible Devices: Online & Diagnostics:
IP Address, Name, Time, FW Update, Memory Card
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• Set Time (of Day)
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Each S7 CPU has a real-time clock that can be set here.
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• Assign IP Address
As long as no IP address has been specified already by a hardware configuration that was
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downloaded earlier, this can be assigned or modified here (this function is also available
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when the PG/PC and the CPU are not assigned to the same subnet).
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• Reset to Factory Settings

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Unlike the "memory reset", all the memory areas of the CPU (work, load and retentive
memory, diagnostics buffer and time) are deleted. Optionally (see dialog in the picture), the
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IP address can also be deleted so that the CPU then only has a MAC address (Media Access
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Control).
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Format Memory Card

The CPU memory card can also be deleted in the CPU via this online function. After that, the
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CPU only has its IP address. All other data (including the device configuration) is deleted.
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The card cannot be deleted in the card reader via the Project tree. Device configuration and
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blocks have a gray background, that is, are write-protected (only status information or open
with a double-click).
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Assign Name
In PROFINET, each device must be assigned a unique device name that is stored retentively
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on the device. The device name identifies a distributed I/O module (PROFINET IO) and
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allows module replacement without a PG/PC.

•
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Firmware Update
Here, the firmware version of the device and the modules can be updated. Under
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"Diagnostics -> General", the current firmware version is displayed.

Caution: If CPU and Display have to be updated, first the Display and then the
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CPU.
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5.4. CPU Memory Reset (MRES) using the Mode Selector Switch
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RUN
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STOP 1. Set the mode selector switch to STOP
MRES
RUN
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2. Press and hold the mode selector switch in the MRES RUN/STOP LED
STOP of the S7-1500
MRES position until the RUN/STOP LED has flashed 2x slowly
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RUN
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STOP then let go again
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MRES
within 3 sec !!!
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STOP 3. Press and hold the mode selector switch in the MRES
position until the RUN/STOP LED begins to flash quickly
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MRES
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RUN
STOP then let go again et Result:
MRES
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With inserted PROGRAM card
RUN → Memory reset
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4. Set the mode selector switch to RUN
STOP A CPU restart is carried out Without inserted card
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MRES → Reset to factory settings
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Particular Feature for CPU Memory Reset (MRES) using the Mode Selector Switch:
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• when SIMATIC Memory Card (SMC) is inserted => Memory Reset
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− All user data is deleted (work memory, retentive memory)

(process images, memory bits, counters, timers, all program/data blocks)
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− Retained are: parameter assignment of the X1 (Ethernet) interface, the retentive part of the
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diagnostics buffer, operating hours counter, CPU time-of-day

− The CPU copies all load memory data relevant for execution (memory card) into the
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internal RAM work memory. (Data relevant for execution: device configuration, program
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blocks, data blocks).

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when no SIMATIC Memory Card (SMC) is inserted => Reset to factory settings
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− All memory areas of the CPU (work memory, retentive memory, diagnostics buffer, time-of-
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day) and the IP address are deleted.

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After the SMC is inserted, the load memory data relevant for execution is reloaded into the
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internal RAM work memory from the memory card:

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Device configuration (with IP address), program blocks, data blocks

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5.4.1. SIMATIC S7-1200/1500: Memory Concept for CPU Memory Reset
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With Memory Reset...
Time-of-day Operating IP addresses
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1 internal memory areas
(system memory, entire data hours counter
and code working memory)
are deleted
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internal Flash Diagnostics
buffer
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2 the user program and the
hardware configuration as well Load memory
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as active Force jobs are
copied from the load memory Force jobs
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RAM
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System memory
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Force et
jobs 2 Code working memory
internal Flash
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Data working memory
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inserted Flash Card
Retentive memory
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Load memory
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CPU Memory Reset
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• What to do:
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− STEP 7 online function → MRES in "CPU operator panel" of "Test" and "Online tools" Task
Cards
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− Display (only S7-1500) → Main menu "Settings", submenu "Memory reset"

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− CPU mode selector switch (with inserted memory card)

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• Impact
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− An existing online connection between PG/PC and the CPU is disconnected.

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− The entire RAM work memory is deleted, that is, all user data (process images, bit
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memories, counters, timers, all program/data blocks, even the retentive ones)
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− Retained are: IP addresses, retentive part of diagnostic buffer (depends on the CPU),
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operating hours counter, CPU time-of-day.

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− After that, the CPU copies all data relevant for execution into the RAM work memory from
the memory card. (Data relevant for execution: device configuration, program blocks, data
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blocks, current Force jobs).

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5.4.2. SIMATIC S7-1200/1500: Memory Concept for CPU Reset to Factory Settings
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With Reset to factory ?
Time-of-day Operating IP addresses
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settings...
01.01.2012 hours counter
1 internal memory areas (incl.
time-of-day, diagnostics buffer,
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operating hours counter) and internal Flash Diagnostic
module parameters are deleted buffer
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IP addresses query in STEP 7 Load memory
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Force jobs
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2 the user program, the RAM
hardware configuration and
active Force jobs are copied
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from the external load memory
(SMC)
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System memory
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Force 1
jobs 2
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Code working memory
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Data working memory
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inserted Flash Card Retentive memory
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Load memory
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CPU Reset to Factory Settings
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• What to do:
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− STEP 7 online function → MRES in "CPU operator panel" of "Test" and "Online tools" Task
Cards
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− Display (only S7-1500) → Main menu "Settings", submenu "Memory reset"→ Factory
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Defaults
− Mode selector switch (only without memory card)
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• Impact
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− An existing online connection between PG/PC and the CPU is disconnected.

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− The entire RAM work memory is deleted, that is, all user data (process images, bit
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memories, counters, timers, all program/data blocks, even the retentive ones, diagnostic
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buffer), IP addresses are deleted if this is selected in STEP 7.

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− All IP addresses are retained if this was specified in STEP 7.

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If a memory card is inserted (or is already inserted), the CPU copies all data relevant for
execution into the internal RAM work memory from the memory card. (Data relevant for
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execution: device configuration incl. IP address, program blocks, data blocks, current Force jobs).
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5.5. Card Reader / USB Memory Device
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S7-1200/1500
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S7-300/400
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SMC
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external hard drive
USB memory device
• Internal/external prommer:
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Memory Card • Reader_X (user-defined memory):
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Micro Memory Card Folder on hard drive
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Card Reader / USB Memory
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In the Card Reader/USB memory folder, you can access an SMC inserted in the SD Reader, the
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internal/external prommer, removable (media) devices or user-defined folders.
Card Type of the SIMATIC Card for S7-1200/1500:

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The SIMATIC Memory Card is used as a Program card or a Transfer card or for Firmware
Updates. Before the relevant data is stored on the SMC, the card type must be selected as
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shown in the picture.

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• SIMATIC Memory Card as Program Card:

The card contains all configuration and parameterization data for the station as well as the
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entire user program with documentation. During operation, the card must remain inserted in
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the CPU because it is used as a replacement for the internal CPU load memory which
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remains unused.
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• SIMATIC Memory Card as Transfer Card (only for S7-1200):

The card contains the same data as a Program card but it doesn’t have to remain inserted
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during operation. After inserting the card and subsequent Power ON, all data is copied into
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the internal load memory of the CPU. Then the card has to be removed and a restart has to
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take place.
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• SIMATIC Memory Card to Update Firmware:

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The SIMATIC Memory Card contains the files required for a firmware update. After execution,
the SIMATIC Memory Card must be removed.
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5.6. Working Areas of the Hardware and Network Editor
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Connection configuration
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Device configuration
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Topology configuration
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Components of the Hardware and Network Editor
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The Hardware and Network editor consists of a Device, Network and Topology view.
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Device View
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The Device view is used for configuring and parameterizing devices and modules.
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• Hardware configuration
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• Device and module parameter assignment

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Network View
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The Network view is used for configuring, parameterizing and networking devices.
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• Configure and parameterize devices

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Connection configuration
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Topology View
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The Topology view is used for displaying, configuring and determining the physical structure of
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networks.
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• Configure the port assignment and the relationship between devices

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• Online-Offline comparison as well as synchronization of the port assignment and relationships

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• Topology makes it possible to exchange devices without a node initialization

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5.6.1. Hardware and Network Editor: Device View
31
28
Device selection horizontal and vertical split
00
15
Graphic area
7-
,S
Tabular area
ng
i ni
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et
20
Module parameter assignment
R
→ Properties in the Inspector window
m
20
te
01
ys
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31
Components of the "Hardware and Network Editor"
rta
"Device view" section in the working area
28
This editor consists of 2 areas, a tabular (left/top) and a graphic (right/bottom). The splitting left-
Po
right or top-bottom can be changed as required.

− Graphic area = module configuration
A
0
− Tabular area = Address parameterization of configured modules
TI
50
• "Properties" tab in the Inspector window

IC
-1
This tab is used to assign parameters to the module selected in the working area. Here, all
S7
AT
the properties or parameters of the selected module are displayed and can also be modified.
In the left-hand part of the Properties tab there is a navigation section in which the parameters
M
are arranged in groups.

ng
SI
• "Hardware Catalog" Task Card

i
in
Module catalog for the configuration (module grouping) in the working area
ra
Project Tree → "Local Modules"

et
R
In the Project tree, the modules along with their parameter assignments (for example, addresses)
are stored under the relevant device in the "Local modules" folder.
m
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5.7. Adding a New Device (Controller)
31
28
Project view
00
15
7-
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ng
ni
Portal view
i
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20
R
m
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31
Add New Device
rta
It is possible to create a new device in the project using the Hardware and Network editor with the
28
Po
help of the "Hardware catalog" task card or through the Project tree "Add new device".
When a new device is created, a suitable rack is also created automatically. The selected device
A
0
is inserted into the first permitted slot in the rack.
TI
50
Regardless of the method selected, the added device is visible in the Device view and the
IC
Network view of the Hardware and Network editor.

-1
S7
AT
Unspecified CPU
M
For the selection of the controller, you can also choose an "Unspecified CPU". This is necessary
,
ng
when the real CPU is not yet known but you would already like to start programming. Here, you
SI
only need to specify the firmware of the CPU which is to be used later on. The actual hardware
i
in
can later be configured from the Hardware catalog or determined online.

ra
et
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5.7.1.1. Selecting the Controller and the Modules
31
Manual: “SIMATIC S7-1500 / ET 200MP Software: “TIA Selection Tool” (online or offline )
Automation system In a nutshell”
28
00
15
7-
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ini
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20
R
m
20
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TIA Portal Information Center > Tools & Apps >

Entry ID: 109481357
01
Configurators
ys
lS
31
SIMATICS7-1500 provides you with a wide range of CPUs that can be integrated. You can
rta
expand each CPU with I/O modules, communication modules and technology modules. If, for
28
example, the memory and performance of a CPU 1511-1 PN are sufficient for you, then you
Po
expand it with communication modules for PROFINET and PROFIBUS. For technology functions,
technology CPUs and technology modules are available in addition to the Compact CPUs.
A
0
To select the correct controller there is the manual "SIMATIC S7-1500 / ET 200MP Automation
TI
50
system In a nutshell" which contains further useful guidelines. It can be found under the Entry
IC
ID: 109481357.
-1
S7
AT
There is also the software TIA Selection Tool which provides an opportunity for selecting,
configuring and ordering the devices for Totally Integrated Automation. After configuring the
M
hardware in the TIA Selection Tool, you are given a list with all hardware components which are
,
ng
required (modules, plugs, cables, profile rails etc.).

SI
In addition, the order via the Industry Mall can be started directly from the TIA Selection Tool.
i
in
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5.7.2. CPU Properties: Ethernet Address
31
28
Select CPU
00
15
7-
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31
PROFINET Interface
rta
Regardless of whether the editor is in the Device view or Network view, if the CPU is selected,
28
the settings of the CPU PROFINET interface can be made in the Inspector window in the
Po
"Properties" tab.
A
0
If an online connection needs to be established between the programming device and
TI
50
CPU, both devices must be assigned the same subnet mask and the IP addresses must
IC
be located in the same subnet.

-1
S7
AT
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5.7.3. CPU Properties: Maximum Cycle Time
31
28
00
15
7-
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31
Cycle Time
rta
This is the time that the CPU requires for one complete program execution, that is, one cycle.
28
Since parts of the user program can also be processed conditionally and the program execution
Po
can also be interrupted (for example, by diagnostics interrupts, time interrupts, hardware
interrupts etc.), the length of the cycle time is not the same in every cycle.
A
0
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50
Maximum Cycle Time

IC
-1
The operating system monitors the runtime of the program for the configured upper limit.
If the runtime of the program is longer than the "Maximum cycle time" set here
S7
AT
• … the operating system calls the associated time error interrupt OB.
M
,
ng
• … the operating system enters the event in the diagnostics buffer.

SI
•
i
… the operating system indicates the error on the error LED of the CPU.
in
ra
Behavior when the maximum cycle time is exceeded:

et
• S7-1200:
R
The CPU remains in RUN mode even if no time error interrupt OB is programmed.
•
m
S7-1500:
If no time error interrupt OB is programmed, the CPU changes to STOP mode.
te
ys
If the runtime of the S7-1200/1500 program is more than twice as long as the set maximum cycle
time (2xMaxCycleTime error), the CPU changes to STOP mode without attempting to call the
lS
time error interrupt OB.

With the RE_TRIGR instruction, the monitoring of the cycle time can be retriggered or reset to 0.
rta
Po
Minimum Cycle Time

The minimum cycle time is the minimum time that should pass for the one-time execution of the
A
cyclic user program and the updating of the associated I/O. The start of the next CPU cycle is
TI
delayed if this time has not yet expired.

IC
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5.7.4. CPU Properties: System and Clock Memory
31
28
00
15
7-
,S
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PLC tags
et
20
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31
A PLC tag is automatically created for each available system or clock memory bit.
rta
28
System Memory (4 bits)
Po
These are memory bits that provide system status information.

A
0
• "FirstScan" =1 in the first CPU cycle; otherwise =0,
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50
• "DiagStatusUpdate" =1, if the diagnostic status has changed,

IC
-1
• One static 1-memory bit and 0-memory bit each ("AlwaysTRUE", "AlwaysFALSE"),
S7
AT
Clock Memory (8 bits)

M
,
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These are memory bits whose binary state is changed periodically by the operating system of
SI
the CPU with a pulse-pause ratio of 1:1. Clock memory (bits) is used to trigger actions
i
in
periodically.
ra
For example, to make an indicator light flash

et
Attention!
R
Clock memory (bits) are not synchronized with the CPU cycle; in other words, with long
m
cycle times, the state of the clock memory (bits) can change more than once within one
cycle.
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5.7.5. CPU Properties: Protection
31
Write protection for fail-safe functions
28
Write protection for fail-safe and standard S7 functions
Full protection for fail-safe and standard S7 functions
00
15
Full protection for fail-safe, standard S7 functions
and HMI access
7-
,S
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HMI Standard Standard Fail-Safe
ni
read /Fail-Safe write functions
i
write read write
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et
20
R
1
2
m
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3
4
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01
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31
Protection Levels
rta
With the following protection levels, the access rights (read / write) of the programming device to
28
the CPU are specified:
Po
• Full access incl. fail-safe (no protection): → Default setting for F-CPU
A
Read and write access is always permitted.

0
TI
50
• Full access (no protection): → Default setting for non-F-CPU

Read access is always permitted, write access only to standard program.
IC
-1
• Read access: → Write protection

S7
AT
Read-only access possible. No data can be changed in the CPU and no blocks or modified
M
hardware configuration or parameter assignment can be downloaded to the CPU without

,
ng
specifying a password.
SI
• HMI access: → Write and read protection for STEP 7

in
No write or read access is possible from the engineering. Only the CPU type and identification
ra
data can be displayed in the Project tree under "Accessible devices". It is not possible to
et
display online information or blocks under "Accessible devices" without entering a password.
R
• No access (complete protection): → General write and read protection for STEP 7 and HMI.
m
Now, access for HMI devices without a configured password in the connection is also not
possible.
te
ys
Access Permitted through Passwords

lS
In the example shown, "No access (complete protection)" is selected. This means that without a
password, STEP 7 and HMI devices can neither read-access nor write-access the CPU.
rta
The above explained protection levels can, however, be lifted again with passwords:
Po
• By specifying a password 4 an HMI device can once again read-access and write-access
the CPU. For STEP 7, however, neither read-accesses nor write-accesses are possible.
A
TI
• By specifying a password 3 an HMI device can once again read-access and write-access
the CPU and for STEP 7, only read-accesses are permitted, not write-accesses.
IC
• By specifying a password 2 read-accesses and write-accesses of the standard program of

AT
the CPU are possible for both an HMI device as well as for STEP 7.
M

SI
20
20
01
• By specifying a password 1 read-accesses and write-accesses of the CPU are possible for
both an HMI device as well as for STEP 7.
31
28
Permitting Access by Means of PUT/GET Communication:
• So that other controllers can access the CPU by means of PUT and GET functions, this must
be permitted in the Settings of the CPU under Protection & Security > Connection
00
mechanisms.
15
7-
,S
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ini
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20
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31
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28
Po
A
0
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50
IC
-1
S7
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5.8. Hardware Catalog
31
28
If several versions of modules
Search function Create / exist, the version currently being
Select used must be selected before
HW Profile
00
inserting.
Filter function
15
7-
,S
ng
ini
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et
20
R
m
20
Information
te
(selected
01
module)
ys
lS
31
The Hardware catalog contains all devices and hardware components in a tree structure.
rta
From the catalog, selected devices or modules can be dragged to the graphic working area of the
28
Po
"Hardware and Network" editor.
Search Function
A
0
TI
50
This allows a convenient search for specific hardware components. The search also includes the
module description texts.
IC
-1
S7
AT
Filter Function
enabled: Only modules that match the current context are displayed.
M
,
ng
SI
disabled: All existing objects of the catalog are displayed

i
in
Contents of the Hardware Catalog with Filter Enabled

ra
• Network view → only objects that can be networked

et
R
• Device view → all modules or, for enabled filter, only the modules that belong to the current
device in the working area
m
te
Profile
ys
It is possible to create and to use your own profiles. This expands the filter possibilities.
lS
Information
rta
The "Information" pane shows detailed information about the object selected in the catalog.
Po
• Name
•
A
Order number (Article no.)

TI
• Version number
IC
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01
5.8.1. Inserting / Deleting a Module
31
Inserting from the
28
Hardware catalog
Possible
slots
00
15
7-
Deleting in the Device view
,S
deletes individual modules
ng
1xR
ini
Deleting in the Network
ra
et
view deletes entire station
20
R
m
20
te
01
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lS
31
Inserting a Module
rta
Modules can be inserted using drag & drop or by means of a double-click.
28
Po
Selecting a Version
A
When selecting a module, you must pay attention to the correct version. If the module is selected
0
TI
(highlighted) in the task card "Hardware catalog > Catalog", the version can be selected in the
50
task card "Hardware catalog > Information".

IC
-1
Deleting a Module
S7
AT
Deleted hardware components are removed from the system and assigned addresses are made
M
available again.
ng
SI
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5.8.2. Changing a Device / Module
31
28
00
15
7-
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1xR
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31
Changing a Module
rta
Compared to deleting and then inserting a new module, the advantage of changing is that when a
28
module is changed (replaced), all the parameters of the old module are adopted on the new
Po
module. A module exchange can, for example, then be necessary when the CPU version in the
offline project is to be adapted to the CPU version (online) following a firmware update.
A
0
Hardware components can only be exchanged if the components are compatible.
TI
50
It is also possible to change a device by dragging the new module from the Hardware catalog
IC
-1
onto the old module using drag & drop.

S7
AT
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5.9. Compiling the Hardware / Software and Downloading it into the
CPU
31
28
00
15
7-
,S
1xR 1xR
ng
ni
Status / Error
information
i
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31
rta
Compiling / Downloading the Hardware Configuration
28
Po
The following components of a hardware station can be compiled and downloaded:

• Hardware and software (only changes)
A
0
All changes to the hardware configuration and hardware parameter assignment as well as all
TI
50
changes to the user program are compiled/downloaded.

IC
-1
• Hardware (only changes) / Hardware configuration

S7
AT
Only the changes are compiled/downloaded,

• Hardware (rebuild all)
M
The entire hardware configuration and hardware parameter assignment is

ng
SI
compiled/downloaded.
i
in
• Software (only changes)

ra
Only the changed blocks of the user program are compiled/downloaded.

et
• Software (rebuild all) (rebuild all blocks)

R
All blocks of the user program are compiled.

Note: The item (rebuild all) is reserved for later functions and currently does the same as
m
(rebuild all blocks).

te
• Software (reset memory reserve)

ys
All changed blocks of the user program are compiled and the data blocks which use memory
lS
reserves (through newly inserted tags) are re-initialized. The current data of the changed data
blocks in the CPU is overwritten with the start values the next time there is a download and
rta
the memory reserves are made available, even if a memory reserve (for loading a DB
structure change with value retention) is activated in the Properties of the data block.
Po
A
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01
5.10. Uploading a Device as a New Station into the Project (1)
(Hardware with Parameterization and Software)
31
28
00
15
7-
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i ni
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20
R
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01
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Select device
lS
31
rta
28
An already existing configuration of an S7 station can be read-out by means of the function
Po
"Upload device as new station".

This is then necessary when the appropriate offline station doesn’t exist on the PG. After reading
A
0
out the S7 station, the hardware as well as the program can be adjusted or modified, saved and
TI
50
downloaded into the CPU.

IC
-1
Requirement:
S7
AT
An IP address has been assigned to an interface of the station or the station has already been
configured.
M
,
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01
5.10.1. Uploading a Device as a New Station into the Project (2)
(Hardware with Parameterization and Software)
31
28
00
15
7-
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31
rta
Station with Configuration:
28
Po
If the station is already configured, then the entire station (central and distributed hardware with
parameter assignments, the entire program with comments and symbols) is available to the user
offline for further processing after the device is uploaded.
A
0
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50
Station without Configuration:

IC
-1
If the CPU was only assigned an IP address without further configuration, only the actual
S7
AT
configuration of the central hardware is available to the user after the upload.
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,
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01
5.11. Task Description: Hardware and Software Commissioning
31
DI DO
Operation OFF
I 0.0
"S_OperationOFF" (NC)
28
I 0.1 Operation ON Operation
Q0.1
"S_OperationON" "P_Operation"
I 0.2 Jog right
"S_Right"
00
I 0.3 Jog left
"S_Left"
15
DI DO AI
7-
,S
Acknowledge fault Fault
I 0.7 Q0.7
ng
"S_Acknowledge" "P_Fault"
ni
Intel(R) Intel(R)
i
82574L 82574LM
ra
et
20
R
m
20
P2 P1
te
Subnet
01
PROFINET 192.168.111.xxx
ys
lS
31
Task Description:
rta
In the migration of the given STEP 7 V5.x project with S7-300, a TIA Portal V15 project has
28
Po
resulted, in which you - by means of CPU migration - have replaced the S7-300 with an S7-1500.
In the process, the S7-300 program was automatically adopted in the S7-1500.
A
0
The migrated S7 program - together with the S7-1500 and the relevant I/O modules - is to be
TI
50
commissioned in this chapter.

IC
The S7 program can be executed without changes on the S7-1500 and fulfills the following
-1
functions:
S7
AT
• Operation switch on/off → Display at "P_Operation"

M
via switch "S_OperationON" and "S_OperationOFF" (off switch is an NC contact)

,
ng
SI
• Operation switched off ("P_Operation" = off)

i
Now, the conveyor motor can be jogged to the right and to the left via the simulator switch
in
"S_Right" and "S_Left".

ra
• Operation switched on ("P_Operation" = on)

et
Now, parts are transported on the conveyor model from Bay 1 or 2 to the right into the light
R
barrier.
→ place a part at "B_Bay1" or "B_Bay2"
m
→ start the transportation with "S_Bay1" or "S_Bay2"

te
ys
Transport monitoring:
lS
− If a transport sequence takes longer than 6 seconds, the conveyor motor is automatically
switched off and the fault is indicated on the simulator at "P_Fault". Only after
rta
acknowledging the fault at the simulator switch "S_Acknowledge" can a new transport
sequence be started.
Po
A
TI
IC
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01
5.11.1. Exercise 1: Connecting the PG to the Training Case and Setting the IP
Address of the PG
31
28
00
15
7-
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R
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01
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31
rta
Task and What to Do:
28
Po
1. Connect the Ethernet interface of the PG to the "P2" connection on the training device using
an Ethernet cable.
A
0
2. Assign the IP address 192.168.111.90 and the subnet mask 255.255.255.0 to this PG
TI
50
interface. Proceed as shown in the picture.

IC
-1
S7
AT
M
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01
5.11.2. Exercise 2: Erasing the SIMATIC Memory Card of the CPU
31
28
00
15
7-
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R
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20
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01
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31
Task
rta
In order to completely erase the CPU, the SIMATIC Memory Card of the CPU must also be
28
erased. This can be carried out as follows:
Po
• with the Windows Explorer (SMC is inserted in the PG’s Card Reader)
A
0
• with the TIA Portal (SMC is inserted in the PG’s Card Reader)
TI
50
• with the TIA Portal (SMC is inserted in the CPU)

IC
-1
S7
AT
What to Do:
1. Check whether the SMC is inserted in the CPU.
M
,
ng
2. In the Project view, under the interface through which there is a connection to the controller,
SI
display all "Accessible devices"

i
in
3. Under the S7-1500 station, select "Online & diagnostics" (see picture)
ra
4. There under "Functions", select "Format memory card" (see picture)

et
R
Note
m
If a password is stored on the CPU that is unknown to you, it is only possible to erase the SMC if
te
it is inserted in the PG’s Card Reader.

ys
lS
rta
Po
A
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20
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01
5.11.3. Exercise 3: Resetting the CPU to Factory Settings using the Mode Selector
Switch
31
28
RUN
STOP 1. Set the mode selector switch to STOP and remove the SMC
MRES
00
RUN
2. Press and hold the mode selector switch in the MRES RUN/STOP LED
STOP
15
position until the RUN/STOP LED has flashed 2x slowly of the S7-1500
MRES
7-
RUN
,S
MRES
within 3 sec !!!
ng
RUN STOP
3. Press and hold the mode selector switch in the MRES
ni
STOP
position until the RUN/STOP LED begins to flash quickly
MRES
i
RUN
ra
et
20
R
MRES
m
20
RUN
te
4. Insert the SMC and set the mode selector switch to RUN
STOP A CPU restart is carried out
01
ys
MRES
lS
31
rta
Task
28
Po
In the last exercise you erased the SMC of the CPU. Now, you are to reset the CPU to its factory
settings using the mode selector switch.
A
0
What to Do
TI
50
1. Switch the CPU to STOP and remove the SMC.

IC
-1
2. Carry out the reset to factory settings directly on the CPU following the steps shown in the
S7
AT
picture.
M
Note:
ng
SI
A CPU restart is not yet possible since no program (Organization Block) has been loaded.
i
in
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et
R
m
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01
5.11.4. Exercise 4: Assigning the IP Address (Node Initialization)
and Determining the CPU Firmware Version
31
28
00
15
7-
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20
R
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01
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31
rta
Task
28
Po
In order to later be able to create an S7-1500 station in the offline project which exactly matches
your training controller, you are to determine online the Firmware version of the CPU and make
note of it.
A
0
TI
50
Furthermore, you are to check the IP address of the PROFINET interface of the CPU and, if
necessary, set it.
IC
-1
S7
AT
What to Do:
1. In the Project view, under the interface through which there is a connection to the controller,
M
display all "Accessible devices" (see picture)

ng
SI
2. Under the S7-1500 station, select "Online & diagnostics" (see picture)
i
in
3. Under "Functions --> Assign IP address", check the IP address and correct it, if necessary.
ra
4. Under "General" you can see the Firmware version and make note of it.
et
R
5. In the working area, close the online accesses (see picture)

m
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5.11.5. Exercise 5: Configuring the S7-1500 Station
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Task
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In your offline project, you are to configure the S7-1500 station in such a way that the module
28
arrangement matches that of your actual training device.
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What to Do
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1. Open the project "MyProject2",

50
2. Open the "Reference projects" palette in the project tree (Menu > View > Reference projects)
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3. Open as a Reference project the project "SMC_Upload" in which hardware is already

S7
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configured.
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!!! Don’t close the Project "MyProject2" !!!

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i
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4. From the "Project tree", open the "Device view" of the CPU by double-clicking on the item
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"Device configuration".
et
5. In slots 2 to 4, add the I/O modules from the Reference project and from the "Hardware
R
catalog" task card using drag & drop.

m
You can copy the first two modules from the Reference project You should check the
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Firmware and, if necessary, change it by doing a module (ex)change.

You have already read-out the MLFB (order/article number) and the Firmware of the analog
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input module in the chapter "System Overview".

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4. Save your project.

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5.11.6. Exercise 6: CPU Properties: IP Address and Subnet Mask
31
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Task
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The S7-1500 CPU is to be assigned an IP address offline in the project.
28
Po
For PROFINET-IO Controllers, a device name is not absolutely necessary. For IO-
A
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Devices, it is required for the device identification by the IO-Controller.
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What to Do
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1. In the "Device view", select the CPU.

S7
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2. In the Inspector window, select "Properties" and then "Ethernet addresses". There, enter the
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IP address and the subnet mask shown in the picture.

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5.11.7. Exercise 7: CPU Properties: Parameterizing the Clock Memory Byte
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Task
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In the CPU Properties, parameterize memory byte 10 as a clock memory byte.
28
Po
What to Do
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1. In the "Inspector window", select the "Properties" tab and there "System and clock memory".
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2. Check whether memory byte 10 is enabled (activated) as clock memory byte. If not, activate
the item "Enable the use of clock memory byte" and specify the Address 10 for the byte
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address of the clock memory.

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Note: Only the Clock memory and not the System memory is required. For that reason,
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deactivate the System memory byte.

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5.11.8. Exercise 8: CPU Properties:
Parameterizing the Display Language and the Display Protection
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Task
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In the CPU Properties, parameterize the display language of the CPU-Display and the display
protection.
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What to Do
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1. In the "Inspector window", select the "Properties" tab and there "Display".
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2. Set the display language to "English".

S7
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3. Enable the display protection and enter a password

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Note on Password Assignment:

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Upper and lower case is not relevant, since only the letters A to Z and digits 0 to 9 can be
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selected when making entries on the Display.

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Since there is no Display keypad, it is recommended that you select a simple (possibly
only numerical) password.
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5.11.9. Exercise 9: Addresses of the DI Module
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When and in which
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Process image are the
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inputs updated.
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Task
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Parameterize the I/O addresses of the DI module as shown in the picture.
28
Po
What to Do
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1. In the Device view, select the DI module (see picture).

0
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2. In the Inspector window, in the "Properties > General" tab, go to the point "Input 0 - 31 > I/O
addresses".
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3. Enter the I/O address 0 shown in the picture, (this can also be done in the tabular area of the
S7
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Device view, see picture).

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4. Set the update of the Process image to Automatic so that the address is automatically
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updated by the system in every program cycle. (This setting corresponds to the setting "OB1
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Process image" for S7-300/400 modules.)

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Notes:
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1. The 1500 CPU offers the possibility of using up to 31 process image partitions. "PIP 1" to
R
"PIP 31" process image partitions can be assigned to certain Organization Blocks. After the
OB is started, the assigned process image partition for the inputs is updated by the system.
m
At the end of the OB, the outputs of the assigned process image partition are written to the
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I/O outputs by the system. The process image partitions are excluded from the automatic
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update.
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2. A process image partition can be updated in the user program with special instructions. For
this, there are the functions "UPDAT_PI" for the process image partition of inputs and
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"UPDAT_PO" for the process image partition of outputs.

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5.11.10. Exercise 10: Addresses of the DO Module
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When and in which
Process image are the
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outputs updated.
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Task
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Parameterize the I/O addresses of the DO module as shown in the picture.
28
Po
What to Do
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1. In the Device view, select the DO module (see picture).

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2. In the Inspector window, in the "Properties > General" tab, go to the point "Output 0 - 31 > I/O
addresses".
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3. Enter the I/O address 0 shown in the picture and set the update of the Process image to
S7
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Automatic.
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5.11.11. Exercise 11: Addresses of the AI Module
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Set it so that the inputs
are not updated in any
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Process image.
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Task
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Parameterize the I/O addresses of the AI module as shown in the picture.
28
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What to Do
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1. In the Device view, select the AI module (see picture).

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2. In the Inspector window, in the "Properties > General" tab, go to the point "Input 0 - 7 > I/O
addresses".
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3. Enter the I/O address 10 shown in the picture.

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4. In the assignment of the process image, set "None" since the analog value of the module is to
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be read directly by the I/O later in the program and thus does not have to be updated with any
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process image.
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5.11.12. Exercise 12:
Setting the Channel Parameters of the Analog Input Module
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Task and What to Do:
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Set the analog channels to the appropriate parameters:

− Set the channel presentation (Measurement type) to ‘Deactivated’
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− Channel 0 → Voltage +/-10V

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− Channel 1 → Current (4-wire transducer) 4..20mA

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5.11.13. Exercise 13: Compiling the Device Configuration and Downloading it into
the CPU
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Task
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The configuration and parameterization of the S7-1500 hardware station is to be compiled and
then downloaded into the CPU.
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Note:
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As long as the CPU doesn’t have a program, the CPU does not go into RUN mode when there is
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a restart! That is, if, as shown in the picture, you only download the hardware configuration into
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the CPU in this exercise, the CPU will not switch into the RUN mode with a subsequent restart!
S7
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What to Do
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1. In the Project view, select your S7-1500 station.

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2. Compile the HW-Station (right-click on the station, see picture)

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3. After an error-free compilation, download the hardware configuration into the CPU (right-click
on the station, see picture)
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Note: When using the buttons shown here to the left, a Delta compilation or Delta
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download of the folder(s) and subfolder(s) selected in the Project tree is always carried
out. That is, if a station (CPU) is selected, a Delta compilation or Delta download of the
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entire station, (hardware and software) is carried out.

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Continued on the next page

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4. Confirm the information in the dialog by pressing the button "Load":
31
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5. After you have activated "Load", another dialog appears which you fill-in as follows and then
conclude with "Finish".
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If you have only downloaded the hardware configuration into the CPU, the CPU should now
remain in the STOP mode.
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6. In the "Inspector window" under "Info -> General" check the result of the hardware
configuration download:
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7. Save your project

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5.11.14. Exercise 14: Compiling, Downloading and Testing the Migrated Program
31
DI DO
I 0.0
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Operation OFF
"S_OperationOFF" (NC)
I 0.1 Operation ON Operation Q0.1
"S_OperationON" "P_Operation"
00
I 0.2 Jog right
"S_Right"
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I 0.3 Jog left
"S_Left"
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1xR Acknowledge fault Fault
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I 0.7 Q0.7
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"S_Acknowledge" "P_Fault"
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Task
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The migrated S7-300 program can be executed without changes on the S7-1500. You are now to
28
compile, download and test the program.
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Program Function
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• Operation switch on/off → Display at operation ("P_Operation")
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via switch "S_OperationON" and "S_OperationOFF" (NC contact)

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• Operation switched off ("P_Operation" = Off)

S7
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Now, the conveyor motor can be jogged to the right and to the left via the simulator switch
"S_Right" and "S_Left".
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• Operation switched on ("P_Operation" = On)

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Now, parts are transported on the conveyor model from Bay 1 or 2 to the right into the light
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barrier.
→ place a part at "B_Bay1" or "B_Bay2"
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→ start the transportation with "S_Bay1" or "S_Bay2"

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Transportation monitoring:
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If a transport sequence takes longer than 6 seconds, the conveyor motor is automatically
switched off and the fault is indicated on the simulator LED at "P_Fault". Only after
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acknowledging the fault at the simulator switch "S_Acknowledge" can a new transport
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sequence be started.
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What to Do
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1. To download the program into the CPU, right-click on the "Program blocks" container of the
S7-1500 station and start the load sequence as shown in the picture above.
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Continued on the next page

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2. Answer the dialog that appears as follows and start the load sequence using the "Load"
31
button:
28
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3. After you have select "Load", another dialog appears which you fill-in as follows and then
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conclude with "Finish".
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4. In the Inspector window, check the success of the load sequence.

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5. After the load sequence is successfully concluded, carry out a wiring test. For this, you can
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use the Watch tables located under Master copies/Chapter05 of the "SysUp_Lib" Global
library.
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You will find the library in the folder C:\02 Archives\TIA-Portal\TIA-SYSUP\SysUp_Lib.

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6. Check the program function described above on the HMI device or the conveyor model.
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7. Save your project.

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5.12. Additional Information
31
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5.12.1. Web Server
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Web Server Activation
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In the default settings of the CPU, the Web Service is deactivated. You activate the service as
28
shown in the picture.
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Calling the Web Service

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The address in the web browser is the IP address of the CPU.

50
A general Welcome page then appears

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After leaving the "Intro" welcome page you get to the "Start page".
S7
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Input for Pocket-PC or PDA:

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IP address of the CPU followed by /basic (for example http://192.168.111.100/basic)

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User Management
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In the User Management, the user

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"Everyone" with the access level "Minimum"

is created by default. When accessing the
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CPU Web server, this user can only read the

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Start page of the Web server.

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Users, whose access level is

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"Administrative", on the other hand, can

query all information of the CPU Web server
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and also have – depending on the web site

called – write permission for the CPU.
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5.12.2. Area for Modules Not Plugged In
31
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Open / Close area
00
Modules can be
15
parameterized
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Area for Modules Not Plugged In
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Modules that are intended to be assigned to a device, for example as the result of a copy action,
28
but for which the corresponding rack does not have a free compatible slot are moved
Po
automatically to the "area for modules not plugged in".

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Modules are added to the area for modules not plugged in under the following conditions:
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• When a module is copied or moved within the Project tree.

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• When a module is dragged to a device in the Network view, even though there is no
S7
compatible slot free on its rack.

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• In the Device view, when a module is directly moved into the area from the rack or Hardware
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catalog.
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These modules are ignored when downloading to the target system. There is therefore no
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consistency check for modules in the "area for modules not plugged in".
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5.12.3. Swapping a Slot / Inserting a Module between Two Modules
31
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Swapping a Slot or Inserting a Module between Two Modules.
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Using drag & drop, drag the modules in front of or behind the slot number until the marking
28
appears at the desired location, as shown in the picture. The module is placed where the marking
Po
is and the modules behind it are moved one slot to the right. If there are too many modules, the
excess modules are moved to the "area for modules not plugged in".
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Note:
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This is not possible from the Hardware catalog. It is only possible with already plugged in
modules or modules from the ‘area for modules not plugged in’.
S7
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5.12.4. ‘View’ Settings of the Task Cards
31
Single pane mode Multi-pane mode
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Change pane
mode
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You can choose between two pane modes:
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Single pane mode:
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There is only one pane open at a time. If a different pane is selected, the previously open
pane is closed automatically.
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• Multi-pane mode:
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50
Several panes can be open at the same time.

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Setting for the Device Configuration

S7
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Since there is generally more than one version of a module when configuring the devices (CPUs,
I/O modules), the required version must be selected.
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Since this additional information on the modules selected in the catalog is shown in the
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"Information" pane, it is recommended that the multi-pane mode is set here.

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5.13. Status LEDs
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5.13.1.1. Status LEDs of the S7-1500-CPU
28
CPU defective; RUN/STOP LED
00
Memory Card defective
CPU in RUN mode
15
CPU in startup (transition from STOP→RUN)
7-
CPU in STOP mode
,S
CPU Reset or Firmware Update running
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ERROR LED
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Program error, system error or diagnostic problem exists
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etMAINT LED
20
R
Maintenance request of an I/O module exists
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Firmware Update successfully completed
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5.13.2. Status LEDs of the Central DI/DO Modules of the S7-1500 CPU
31
Module defective
28
RUN LED
Module ready for operation

Module running, but has no valid parameter assignment
00
15
ERROR LED
Module error or diagnostic problem exists
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Channel status
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etChannel error exists;
e.g. wire break, short-circuit ...
20
R
DI/DO 1-Status of channel
AI/AO Channel is parameterized and OK
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5.13.3. Firmware Update
31
Firmware of the modules can be updated
→ Display and modules (CPU, TM, SM, CP, CM, distributed I/O)
28
Possibilities of a Firmware Update:
00
• Offline, using SIMATIC Memory Card with the Windows Explorer
15
• Offline, using SIMATIC Memory Card by means of card creation in TIA Portal
7-
• Online, independent of the project in TIA Portal via Accessible devices (Life List)
• Online, project-dependent in TIA Portal via “Online & diagnostics” of the module
,S
• Online, by means of the Web Server (is planned)
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→ the Firmware of the distributed I/Os can only be updated online
i ni
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Approach:
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1 Download the new Firmware file via the Industry Online Support
20
or via the “TIA Portal Information Center” > Downloads > Firmware
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...depending on selected possibility of an update
2 ...depending on loaded Firmware files
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Procuring the new Firmware is always the first step.
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28
The next steps depend on the selected update possibility.
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Firmware Update → Important Facts

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During an update, the supply voltage must not fail or be removed.
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Distributed I/Os without memory card can only be updated online using STEP 7.
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After updating the CPU or the Display (only S7-1500), the CPU should be switched off, an empty
S7
AT
memory card inserted in the CPU and the CPU switched back on.
It is possible to do a simultaneous update of several modules offline using the memory card.
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→ Respective Firmware update files are stored in the folder for the Firmware update.
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The Sequence is Relevant if Several Module Types are Updated

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1. Update of the Display Firmware (only S7-1500)

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2. Update of the central I/O modules

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3. Update of the distributed I/O modules

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4. Update of the Boot loader of the CPU

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5. Update of the CPU

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5.13.3.1. Firmware Update → Offline, using SMC with the Windows Explorer
31
3 After the SMC has been erased, copy the
28
FWUPDATE.S7S folder with the actual Firmware
files as well as the S7_JOB.S7S file onto the SMC.
4 Switch off the power supply of the CPU
00
Insert the card into the card slot of the CPU
15
and then switch the power supply of the CPU back on
7-
5 During the update, the Display shows a progress
,S
bar and the left LED of the CPU flashes orange
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6 After the update, the status is shown in the Display update...
as a message and the left LED is orange
ni
and the right LED flashes orange
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...%
7 Remove the card
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20
R
8 Switch off the power supply of the CPU, erase data on the card, re-insert card and
m
20
switch the power supply of the CPU back on
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When the CPU or the Display is updated, Step 8 is necessary. However, this is also
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recommended at the end of every module update.
28
Po
Status of the Update in the Display (only S7-1500)

Only the S7-1500 has a Display.
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Status of the Update with LEDs

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If the middle LED (red, error) lights up, the update was not successfully completed or it could
S7
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not be carried out.

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Necessary Firmware Update Files

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Directory with FW files (FWUPDATE.S7S) and data ID file (S7_JOB.S7S)

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Empty Card (Windows Explorer)

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Do NOT delete
hidden files!!!
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5.13.3.2. Firmware Update → Offline, using SMC by means of Card Creation in TIA Portal
31
3 Save the Firmware files “MLFB Version.upd” (e.g.: )
28
Card does NOT have to be erased first in case there is data on the card
00
4 Create
15
7-
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Select
ni
Firmware files
i
ra
et
20
R
m
20
te
5 Step 6 ... 8 as for “Offline using SIMATIC Memory Card with the Windows Explorer”
01
ys
lS
31
rta
Necessary Firmware Update File e.g.
28
FW file (MLFB Version.upd)
Po
Card Contents
A
0
TI
The SMC for the update does not have to be erased first. During creation you are prompted as to
50
whether the card is to be erased or not:

IC
-1
S7
AT
M
,
ng
SI
i
in
ra
et
R
• Yes
m
Card is erased and update card is created

te
• No
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The update is only added to the card contents and the card type is set to "Update firmware".
lS
This can only be done for updating the Display since the program is active and CPU + I/O
modules cannot be updated in this state.
rta
For updating the CPU or the Display, an empty card is necessary in order to conclude
the update (see Step 8).
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For that reason, it is generally recommended to erase the "Program" card or to use a
separate card for updates.
A
TI
IC
AT
M

SI
20
20
01
5.13.3.4. Firmware Update → Online, Independent of the Project in TIA Portal via Accessible devices
31
3 Save the Firmware files “MLFB Version.upd” on the computer
28
4 Update Accessible devices Open Online & diagnostics > Firmware update and select
relevant module as well as associated Firmware file.
00
15
5 Select Firmware
7-
file
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ng
i ni
ra
et
20
R
6
m
20
7 Restart CPU
te
01
ys
lS
31
An update can also be carried out for all devices and modules with the help of the Life List, thus
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independently of the project.
28
You start online diagnostics via Accessible devices, select the relevant module and the
Po
associated Firmware file on the computer

A
0
TI
50
IC
-1
S7
AT
M
,
ng
SI
i
in
ra
et
R
and then start the update.

m
te
ys
lS
rta
Po
A
TI
IC
AT
M

SI
20
20
01
5.13.3.5. Firmware Update → Online, Project-dependent in TIA Portal via
"Online & diagnostics" of the module
31
28
3 Save the Firmware files “MLFB Version.upd” on the computer
4 Open project and establish an online connection with the CPU
00
CPU should be switched to STOP for updates of I/O modules
15
7-
5 Select Firmware
,S
file
ng
ini
ra
et
20
R
m
20
6
te
7 Restart CPU
01
ys
lS
31
rta
Before starting (running) the update, the appropriate *.upd must be selected.
28
Po
A
0
TI
50
IC
-1
S7
AT
M
,
ng
SI
i
in
Before starting (running) an update of I/O modules, the CPU should be switched to
ra
STOP, if the active user program uses this module.

et
Waiting until update is completed...

R
m
te
ys
lS
rta
Po
CPU Update
A
TI
Advantage: The current "Program" card is not changed.

Attention!
IC
The retentiveness is however deleted, that is, the program is then reset to the loading state.
AT
M

SI

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20

SIMATIC TIA Portal Upgrade Course to S7-1500

5.5. Card Reader / USB Memory Device ................................................................................... 5-14

5.6.1. Hardware and Network Editor: Device View ....................................................................... 5-16

5.7. Adding a New Device (Controller)....................................................................................... 5-17

5.7.1.1. Selecting the Controller and the Modules ........................................................................... 5-18

5.7.2. CPU Properties: Ethernet Address ..................................................................................... 5-19

5.7.3. CPU Properties: Maximum Cycle Time .............................................................................. 5-20

5.7.5. CPU Properties: Protection ................................................................................................. 5-22

5.8. Hardware Catalog ............................................................................................................... 5-24

5.8.1. Inserting / Deleting a Module .............................................................................................. 5-25

Parameterization and Software) ......................................................................................... 5-29

5.11. Task Description: Hardware and Software Commissioning ............................................... 5-30

Firmware Version ................................................................................................................ 5-34

5.11.9. Exercise 9: Addresses of the DI Module............................................................................. 5-39

5.11.10. Exercise 10: Addresses of the DO Module ......................................................................... 5-40

TIA-SYSUP - Devices & Networks

TIA-SYSUP - Devices & Networks

TIA-SYSUP - Devices & Networks

all modules can be called.

Configuring and Parameterizing the Hardware

which they communicate during later operation.

TIA-SYSUP - Devices & Networks

Subnet Device Subnet Device

local subnet or their "routing" (forwarding) to other subnets.

the IP address into the network and device part.

e.g.: Subnet mask = 255.255.255.0 and IP address = 192.168.111.10

TIA-SYSUP - Devices & Networks

TIA-SYSUP - Devices & Networks

3. Update accessible devices

view, even if they are located in other subnets.

Access Online Functions → Button

TIA-SYSUP - Devices & Networks

With a Memory Reset (MRES), a CPU reset is carried out:

(process images, memory bits, timers, counters, all program/data blocks)

TIA-SYSUP - Devices & Networks

• in the "Online tools" task card (see next page)

which they occurred.

PowerOFF (only a part is retentive).

• Number of entries, 1000 to 3200

• Of that, retentive 250 to 500

• Event name and number

TIA-SYSUP - Devices & Networks

• Set Time (of Day)

• Reset to Factory Settings

Format Memory Card

allows module replacement without a PG/PC.

"Diagnostics -> General", the current firmware version is displayed.

TIA-SYSUP - Devices & Networks

MRES → Reset to factory settings

• when SIMATIC Memory Card (SMC) is inserted => Memory Reset

− All user data is deleted (work memory, retentive memory)

diagnostics buffer, operating hours counter, CPU time-of-day

blocks, data blocks).

day) and the IP address are deleted.

internal RAM work memory from the memory card:

Device configuration (with IP address), program blocks, data blocks

TIA-SYSUP - Devices & Networks

− Display (only S7-1500) → Main menu "Settings", submenu "Memory reset"

− CPU mode selector switch (with inserted memory card)

− An existing online connection between PG/PC and the CPU is disconnected.

operating hours counter, CPU time-of-day.

blocks, current Force jobs).