Fuse box assembly Chassis fuse box assembly

Main fuse box

Normal Electricity
（Reserve 10A)
（Reserve 10A）
Key ON Low Speed Wiper Relay Detail drawing
Instrument (Normal Electricity)

Air dryer heating、NOX Sensor

Power supply main switch B+ Rear working lamp The top cover of the terminal post needs to
BCM Power Supply 1
be integrated with the housing
Rear working lamp
(Reserve 25A)
Door Controller(Glass elevating and
lowering atmospheric electricity) Rear working light switch
Door Controller
（Rearview mirror and door lock)
Headlamp Far Light Relay
BCM Power Supply 2 Headlamp left far light Left Auxiliary Far Light

Headlamp right far light Right Auxiliary Far Light Chassis fuse box assembly
Spare
Light switch Company Logo 2 series by Q/CAT-2.1
Main fuse box power supply (normal)
Standby load
Emancipation Mark 4 Series by Q/CAT-2.2 Normal current
Engine Oh6 Ecu
Standby Output Quadrangle relay
Engine ignition coil
Low Speed Wiper Relay
Date label by Q/CAT-3.1 Engine ignition coil power supply
Wiper S-End
control+
Standby input Wiper、Scrubber、Intermittent wiper controller
5 feet
Wiper low speed switch、Intermittent wiper controller control-
KeyACC 75
Engine nozzle relay power supply / Engine ECU( Bosch NG)
Hydraulic Reversal Relay Control+,Inverter (ACC) High Speed Wiper Relay
Trailer, ABS
Wiper low speed Engine nozzle
The cigarette lighter、Receiver/Vehicle Terminal (ACC)、DC-DC Engine nozzle power supply
Wiper High Speed
(Reserve 15A) 5 feet
control+
Air Conditioning Compressor Relay (J4) Wiper High Speed Switch

control-
Rear fog lamp relay
KeyON 15
Rear fog lamp
Hydraulic turnover motor
Door Controller (ON)
Engine brake relay
Rear fog lamp switch Main power
（Reserve 10A) switch B+ Engine Brake
Flasher (ON) Engine brake control+
Fog lamp relay
（Reserve 10A)
Instrument (ON) Engine brake control-
Front fog lamp、Rear fog lamp switch
Back Light, back Buzzer
Front fog lamp switch
ABS Controller (ON)
Accumulator equalizer

Controller (ON)、ECAS(ON) Electrically controlled silicon oil fan relay

Horn relay
（Reserve 10A) Electrically controlled silicon oil fan
Engine ECU (ON)、Brake Signal Separation Relay Control+
Electric horn Electronically controlled silicone oil fan control+

（Reserve 10A) Horn switch

Electronically controlled silicone oil fan control-

Ignition switch power supply

J13 headlamp low-light relay Headlamp left near light
Independent air-conditioning
Headlamp right near light compressor / 1KW inverter
ON power transmission Component number according to Q/CAT-3.1
Light switch Main fuse Box power supply
(main power switch B+)
Air conditioning power supply (ON)）、Fan relay control (+)

J14 Small Lamp Relay Cab light

(Reserve 20A) Chassis lamp Manufacturing Plant Code According to Q/CAT-3.1
Air Conditioning Compresso Power Supply (ACC)
Light switch
Air conditioningcompressor relay

Low Voltage Switch for Air Conditioning

Air conditioner
Automatic air conditioning、Low Voltage Switch Control of Air Conditioning+ Integrated Waterproof vent valve at bottom of housing
Air conditioning switch (heater)
Low Voltage Switch Control of Air Conditioning- Warm air control switch control-

Warm air control switch control+

Serial number Position Wire harness end adaptor type Notes
Brake Signal Separation Relay
Checking Brake Signal Connecting to Computer

Brake signal connected to computer

5 feet
Serial number position Type of Wire Harness Side Socket Remarks
Chassis fuse box cover
Brake light switch

Control + (NO gear) The error-proof structure of fuse box

back socket should ensure that the
Engine braking
non-corresponding position numbered
Engine Brake Valve wire harness side socket can not
be inserted.
Engine Brake Control-

Engine Brake Control+

Vehicle Speed Signal Controller Detail drawing

Indoor lamp power supply、Air horn、Sleeping lamp

Nameplate, see 3722151-DZ722S
The door opens the alarm light.Pedal lamp

24V power supply socket

ABS Controller (B+)

220V Inverter Liberation Mark 4 series by Q / CAT-2.2

OBD diagnostic socket

Explain
Press Q / CAT-3.1 for part number
Power Supply of Vehicle Information Service Terminal
Insert Series Specifications，Yes2.8、6.3、9.5
Inter-axle differential lock,Solenoid Valve of Parking Power Takeoff Chassis fuse box cover Fuse sign
Position number of socket in socket
Back Light, back Buzzer
Code number of socket Urea Supply Module Heating Main Relay Power Supply Electrically controlled Electrically controlled silicon oil fan
silicon oil fan relay
Accumulator equalizer
Engine Brake (optional)
ECAS Power Supply Engine brake Hydraulic turnover motor
Stand by
relay (optional) Ignition switch (to cab ignition lock)
Engine nozzle power supply
ECU (Weichai Power 10-litre aircraft)
Interwheel differential lock、Force taker solenoid valve、Shui Hanbao Switch ECU (Weichai 12 L, 13 l)
Engine nozzle
Engine ignition coil power supply Stand by
Trailer, ABS
Stand by
Engine ignition coil
Main power supply of fuse box in cab
Normal power supply for fuse box in cab

Adaption
Company logo 2 series by Q / CAT-2.1
Manufacturer Code, Date Stamp, non-metallic
Material Label Press Q / CAT-3.1

Four of them

The box body is PA6-GF20 and the material specification is JF03-26

The 10A chip type fuse adopts 3722012-50
The 20A chip type fuse adopts 3722014-50
The 30A chip type fuse adopts 3722017-50
Unmarked rounded corner R3 The back terminal is connected by copper plate and the copper plate is wrapped by heat shrinkable tube
Name Fuse box assembly（Style drawing）
Material combustion characteristics according to JF03-64(a) Plug connector by QC / T 417, where the surface of the metal terminal is tinned, by Q / CAYT-4.12
Name Fuse box and accessory equipment assembly of chassis
Technical conditions according to JA3722-A01-1 Drawing Security is Number of Processing Component Document
Picture A total of 1 sheet 1
The waterproof ring is made of transparent silicone with a hardness of Shaw Brothers Studio 405 and a temperature resistance of no less than 40 °C ~ 135 °C Descriptive Security is Number of Processing Component Document
Picture A total of 1 sheet 1
important items method version version drawing important items method version version
Tin plating on the surface of metal terminals in all sockets，Cu/Ep·Sn9,PressQ/CAYT-4.12 Design Wang Muyuan
Product
Nonmetal
Decorative
colour Drawing
Proportion
Technical Specification for fuse box assembly for Chassis Press Ja3722-240-1 Design Tang Chao
Product Nonmetal
Decorative
pattern colour
Drawing
Proportion
reexamination pattern Categories reexamination Categories
Surface Drawing
Before starting the supply,Samples must be re-examined by product design department Proofreading
weight heat treatment
Surface
protection
Drawing
software
Samples shall be re-examined by the product design department before supply begins Proofreading weight heat treatment protection software
Change Notice Change Notice

Material Science
To examine
Number To examine Number
Number

Material Science
General layout Impact swap sign
Number
date General layout Impact swap sign date
of places
of places
Standardization Standardization
China First Automobile Co., Ltd. Technology Center China First Automobile Co., Ltd. Technology Center
Approval Code
Approval Code

Instrument assembly diagram Elevated Box Wire Harness Assembly

（yellow）
Line number Wire function Conductor cross-sectional area (mm²) colour remarks
Pin number Functional description Signal characteristics
Mechanical pointer meter Emission Fault Alert- Low level Left body wire harness Drive Log
Reserve High level
Indicative velocity (km/h)
Reserve Low level
Left body wire harness Drive Log
Actual velocity (km/h)
At the same time, it supports both hard-wire pulse signal and bus signal: Emission Fault Alert+ High level Left body wire harness Left front porch light
Actual
velocity (km/h) Signal form Signal Source Remarks
Brake level alarm Low level
soldered dot Drive Log
The speed signal of the instrument comes from the PWM pulse signal of the sensor and the speed ratio signal of the whole vehicle from the Gearbox fault alarm High level
Hardwire Pulse signal BCM.When the BCM speed ratio signal is not received,The default speed ratio is 1; the corresponding pulse number per kilometer is 4992.
Far-light indication High level
Left body wire harness Drive Log
Bus From TCO or Autonomous AMT System Automatic identification of information transmitted by various systems Lift buzzer alarm on top Low level Left body wire harness Drive Log
Indicating Speed (r/min) Seatbelt not alarmed Low level
Left body wire harness Door, alarm light.
Speedometer Speed error (r/min) Power Output（vss）

Input signal CAN data Power Output（Barometric pressure sensor） In-room lighting 1 soldered dot
The engine economic speed zone (green zone) is 1000 r/min~1500 r/min, and the dangerous speed zone (red zone) is 2400 r/min~the maximum indicated speed. Power supply (ON gear)
In-room lighting 2 soldered dot
Signals are taken from hard wires。 Power Supply (Battery)
Right turn indication High level
Left front porch light soldered dot
Indicative scale value
NG Gas Scale
NGCylinder pressure(MPa)
Left turn indication High level Elevated Box Light 1 soldered dot
Trailer right turn indication High level
Conversion of input signal voltage to cylinder pressure:(Signal Voltage/5)*100=3.00*Cylinder Pressure(MPa)+5 Elevated Box Light 2 soldered dot
Permissible error Left turn indication of Trailer High level

Indicative scale value（°C）

Cab rollover alarm Low level Elevated Box Light 3 soldered dot
Input signal CAN data ECASCab rollover alarm Low level Drive Log soldered dot
Permissible error（°C） Trailer disconnected alarm Low level
Left body wire harness Drive Log
Coolant When the coolant temperature is above 40 degree C and below 90 degree C,Normal indication according to actual temperature value Railway (Air Pressure Sensor)
thermometer
When the coolant temperature is greater than or equal to 90 degrees C and less than 105 degrees C, the pointer always points to the position of 90 degrees C.
Power supply (instrument lighting) Left body wire harness Interior light on left
ECASLifting shaft indication Low level
When the coolant temperature is greater than 105 C and less than 120 C, it should be indicated according to the actual temperature value. Left body wire harness Interior light on right
The red zone of the coolant thermometer ranges from 105 C to 120 C. When the coolant temperature is greater than 107 C, the alarm sign lights up, and when the coolant temperature is less than 105 C, the alarm sign goes out.
Left body wire harness Door, alarm light.
LCD screen 1 area division (no AMT, alarm information detected) LCD screen 1 area division ( AMT, alarm information detected) Railway (Instrument)
Left body wire harness Door, alarm light.
（blue）
Time information Yellow Alert Indicator Area Red Alert Indicator Area
Left body wire harness Drive Log
Pin number Functional description Signal characteristics
Traffic information Traffic information Left body wire harness Door, alarm light.
Gas volume information Gas volume information Battery Charging Instruction Low level（Generator Excitation Current > 80mA）
Autonomous AMT Information
Coolant level alarm Coolant level is too low and effectively lasts 8 seconds to light up soldered dot Elevated Box Light 1
Brake pressure 1 Brake Pressure Information Parking brake indication Low level
soldered dot Elevated Box Light 2
Interwheel differential lock indication Low level
LCD screen1 Brake pressure 2 Work Indicator Area soldered dot Elevated Box Light 2
Key 1 Key 2
Lighting Fault Alarm Low level
LCD screen2
Engine fault alarm-（yellow） Low level
LCD 1 Display Content Fuel filter blockage alarm Low level
Start-up display company logo and "FAW China" words, display time 2S Engine fault alarm+（yellow） High level
It is divided into red alarm indication area, yellow alarm indication area and white work indication area. Speedometer signal input

Alarm instruction When there are red or yellow alarm instructions, hide time and temperature information, and light the corresponding color alarm symbols here. Reserve Low level
When multiple alarm symbols appear, the 2S cycle is displayed alternately.
Outdoor temperature signal input
When several white work indicators appear, the 2S cycle is displayed alternately. The resistance value < 1K_exceeds 1s.
Gas Leakage Alarm Signal Input Light the corresponding alarm light and buzz
(the buzz can be removed from the menu)

Time format: HH: MM, 24-hour system; instrument internal calculation, display range 00:00-23:59; error < 1.5 seconds/day. CNG cylinder pressure signal input Voltage signal
Observation Direction and Measuring Point of Sheath
time When the instrument is first powered on, the default is 00:00. If the instrument is powered off after the battery is powered on, the digital clock will start the timing work again from 00:00.。 Inter-axle differential lock indication Low level Left body wiring harness
Display time information when there is no red or yellow alarm indication. ABS1Fault Alarm (Main Vehicle) Low level sheath
Outlet end Inlet end
Traffic information includes oil pressure and short-term reminder information. ABS2Trouble Alarm (Trailer) Low level
Company logo 3 series by Q/CAT-2.1 Continuous point press button 1 to realize the following switching display: brake pressure switching display, oil pressure information. (Black) (green)
ASRWork instructions Low level View Direction
Start-up default display instantaneous fuel consumption and lower one-way braking pressure;If the button 1 is pressed in 5s, the brake pressure will automatically switch back to
Traffic information Wireway
show the lower one-way pressure. Working instructions for power harvesters Low level Code number number Number Remarks
Short-term reminder information includes maintenance reminder, speed ratio matching failure, overspeed reminder.The priority decreases in turn, which is higher than the
traffic information, cCand returns automatically after reminding for up to 5 seconds.
Brake system fault alarm Low level Dimensional boundaries
Air filter blockage alarm Low level
Low gear indication Low level

（yellow）
Specific display content of gas pressure value is: gas quantity symbol (same fuel symbol) * X. * MPa Door open alarm Low level Plug-in Characteristic Number（A list of optional relationships）
Gas volume
With 185879-1 (Yellow) Match When the air pressure is less than 6 MPa, the gas sign flickers at a time interval of 1S.At the same time, the text message "insufficient gas" is displayed at the bottom of the LCD screen. Speedometer Signal Output Open collector circuit
information
ECASAltitude indication Low level
The Chinese character information and the content (mileage value) normally displayed in this area are displayed in 2S time interval cycle.Stop flickering and Chinese character
display until air pressure is higher than 6 MPa. Pressure Table 1 Signal Input Wire harness label, label content is "XXXXX" as shown，Clear label content，
Barometer 2 Signal Input
The pasting position is 30-100 mm away from the feeding end of the branch connector.
（blue）
Oil pressure
Display with status bar: display range: (0-1.0) MPa, every 0.1 MPa as a segment; when AMT information is detected, display with numerical value, accuracy is 0.05 MPa;
Led alarm indication LCD Screen 1 alarm instruction Dimension measuring point
Adaptation to 185879-2 (Blue)
When the oil pressure is less than 0.06MPa, the oil pressure alarm sign lights up, and when the oil pressure is more than 0.08MPa, the oil pressure alarm sign goes out.
Serial
number
Symbol Display color Significance
Serial
number Symbol Display color Significance Semi-overlapping coating of wear-resistant cloth-based tape for conductors
Serial number function Signal form Remarks
gules Air filter blockage alarm
After wire is semi-laminated with wear-resistant cloth tape, open bellows are tied up.
CAN data, by communication matrix Make full use of the display area, large enough gules STOP Fault Indication
Current gear
gules Parking brake indication gules Door alarm instructions
Target gear CAN data, by communication matrix Blinking display during shift

External semi-overlapping tape with tape size shown here

A/M mode display CAN data, by communication matrix Display "A" or "M" yellow Auxiliary brake indication white Dynamometer indication
AMT Information
E/PMode display CAN data, by communication matrix Display "E" or "P" gules yellow ASRInstructions
Left front porch light
Brake system fault alarm
The manufacturer code, part number
and date label are according to Q/CAT-3.1
C/Mode display CAN data, by communication matrix Display "C" or not gules Coolant level alarm
white
Interwheel differential Vvc
lock indication
Inter-axle differential
Wires are wrapped with open braided polyester sleeves and externally pressed with PVC tape.
L/Mode display CAN data, by communication matrix Display "L" or not blue Far-light indication

Alarm lamp display CAN data, by communication matrix Show red or yellow flash or slow flash in alarm area green Right turn indication
white lock indication
Appendix C of QC/T 29106 is F-PVC/105/R-Tx.
gules Trailer disconnected alarm
The status bar shows the lower one of the two air pressures.The error is 0.05 MPa and the display range is (0-1.2) MPa, each 0.1 MPa is a segment. green Left turn indication yellow Brake lamp fault alarm
pressure Uo= (0.1+0.5714P) xUin (U is the reference voltage, P is the indicator calibration value, Ui is the input voltage) green Trailer right turn indication
gules Brake level alarm
When the air pressure is less than 0.55 MPa, the alarm symbol of the braking system is lit up, and when the air pressure is more than 0.60 MPa,
the alarm symbol of the braking system is extinguished.
green Left turn indication of Trailer
white Low gear indication
Unprotected wires
gules Gas Leak Alarm gules/yellow Gearbox fault alarm
function Signal form functional status describe Oil temperature alarm
gules Oil pressure alarm
gules for gearbox
Semi-overlapping gluing of PVC tape for conductor,Leave bare line for head over 100 mm, 50 mm for head below 100 mm and 30 mm for head below 100 mm.
FCW Fault: Symbols are always bright (LDW takes precedence in the calibration process, and symbols disappear when the calibration is completed and successful)
gules Coolant Temperature Alarm Retarder fault alarm
gules
FCW Close: Symbols are always bright
yellow ABS1 (Main Vehicle) Alarm
CAN data, by gules Retarder temperature alarm
communication matrix。 FCW Alert: Symbol Flash and Sound Reminder (Symbol Flash and Sound Synchronization). Instrument latches the alarm status for 1.4s. yellow ABS2 (trailer) alarm
First-level alarm,The frequency of icon flickering and buzzing is 2.5Hz.Bright 200 ms, 200 ms apart.
yellow Emission Fault Alert
gules
gules
ECAS altitude indication
ECASFault Alert
Wires are tied with open bellows
Secondary alarm,The frequency of icon flickering and buzzing is 5 Hz.Bright 200 ms, 200 ms apart.
yellow Engine fault alarm white ECASLifting shaft indication
FCW Standby: Symbols are always bright
gules Cab rollover alarm white ECASDrive Help Instruction
LDW Fault: Symbol is always bright (in the calibration process, the symbol flickers first, after the calibration is completed and successful, the symbol disappears)
gules Battery Charging Fault Alarm white
ECASFloating Bridge
Lifting Instruction In addition to special requirements for the diameter of bellows and zipper PVC pipes, the filling ratio of conductors to bellows and zipper PVC pipes is required to be more than 50%.
LDW Close: Symbols are always bright
Active security
LDW Standby or Unrecognized Lane Line: Symbol Always Bright
green Cruise instructions gules Seatbelt not alarmed
Except for the special requirements, the conductors protected by bellows or PVC zipper pipes shall be glued as follows inside and outside bellows or PVC zipper pipes ("L" means the length of the bellows):
Buzzer-related functions gules LDWSystem Alert
LDW Alarm: Symbol Alarm and Sound Alarm (Lane Flash and Sound Synchronization)
white LDWsystem standby 1. L 100mm is wrapped in spacer with a distance of 50mm and at least three windings.
Function Explain
CAN data, by

2. L < 100mm is wrapped in interval, the position of wrapping is in the middle of the size, and at least three circles are wound.
communication matrix。
Left and right deviations, corresponding side lane flashing in alarm symbols， gules LDWsystem failure
1. Seatbelt without indicator:Changliang Other constant brightness meters latch this alarm state for 1.4 seconds, during which the lane flicker frequency is 2.5 Hz.
white
Solder joints are the joints of the same functional conductor.
LDWSystem shutdown
A. Entry conditions; 1. Ignition switch ON gear.2) The seat belt is not fastened; Each flash lasts 200 ms, with an interval of 200 ms.
white LDWLane Line Detection

Seatbelt not
B. Conditions for withdrawal:1) OFF/ACC of ignition switch;2) Fasten your seat belt. LDW detects lane lines：Symbols always shine

FCW alarm symbols and LDW alarm symbols are displayed at position 7, and FCW alarm priority is higher than LDW alarm.
white FCWsystem standby Distribution position of each line number connector in the corresponding sheath is viewed from the outlet end.
alarmed 2. Seatbelt without sound alarm:
a、Entry conditions:1）ON gear of ignition switch，2）Unfastened seat belt，3）Vehicle Speed ≥10km/h；
gules FCWSystem Alert
Length measurement refers to the distance from the measuring point to the measuring point, or from the measuring point to the terminal of the conductor.
gules FCWsystem failure
b、Exit Conditions：1）Ignition Switch OFF/ACC，2）Fasten seat belts，3）Buzzer Sound Time≥95S,4)Speed<10km/h function
1. Language Choice
Remarks
You can choose Chinese, English and default Chinese according to your needs. Languages of driving interface white FCWSystem shutdown
The injection dimension is all the length dimensions of straightened wire. When the connector is at one end, the length of the injection dimension at one end is measured from the root of the input end of the connector.
(The return difference of alarm point is not more than 2 km/h, that is, when the speed V is less than 8 km/h, the buzzer must stop.) and menu interface change simultaneously.

Frequency 1 Hz,Sound 500ms,Intermittent 500 ms。

2.Engine fault information Display fault codes and fault text information yellow Alarm for low gas volume Blind plugging is needed for unused holes in waterproof connectors
3.Retarder fault information Recognition of Retarder System，Display fault information; the AMT system is not recognized and the item is not displayed

Lift alarm on top/

When the instrument receives the upper lifting signal, it can buzz to remind.The buzzing frequency is 5 Hz.,That's the sound.100ms,intermission100ms;
When the instrument receives the differential lock signal, it can be reminded by buzzer.The buzzing frequencies are all5Hz,That's the sound.100ms,intermission100ms，
4.Instrument self-test Test instrument signal lamp, finger lamp, buzzer, bus communication status, etc.
At the end of the insulating pipe and the branch of the conductor, tie with tape Left Indoor Lighting Right Indoor Lighting
Differential lock hint

Steering sound/
Press button 2 to close alarm。
When the instrument receives the steering signal or dangerous alarm signal from BCM，The corresponding steering indicator flashes.Drive buzzer at the same time。
5.Maintenance information

6.Brightness regulation
Maintenance mileage inquiry and maintenance reminder mileage setting can be done through menu.

Adjusting Backlight Brightness of Instrument

One-point welding of trunk lines and their branches (except CAN lines)
Danger Alert
Sound Warning When the trailer is connected,The left and right turning lights of the trailer respond at the same time.When the trailer is not connected, the left and right turn lights of the trailer do not respond.
Menu Information
7.Time adjustment Manual adjustment of display time The twisted pair pitch is (27-33) twist/m.
Door, alarm light.
Conductor and terminal are crimped
Position light The instrument buzzes when it receives an alarm signal from BCM that the position lamp is not turned off.，The frequency is1Hz，Sound500ms,intermission500ms。 8.Setting Speed Limit Setting Speed Over Value，Instrument buzzing reminder
not turned off alarm
Instrument receives parking brake signal，And when the speed is more than 5 km/h，Light up the parking brake symbols and buzz the reminder at the same time. 9.Basic Instrument Information Display Instrument Basic Information

Parking brake
(The return difference of the alarm point is not more than 2 km/h, that is, when the speed V is less than 3 km/h, the buzzer must stop. ) 10.Buzzing Closure of Gas Leakage Close the current buzz，When the alarm occurs again or the alarm is detected after the power is restarted, the buzzing continues.
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Unmarked tolerance see JF03-100
Undeactivated alarm The buzzer has a frequency of 5 Hz, a sound of 100 ms and an interval of 100 ms.
PVC tape is F-PVC/105/R-Tx as specified in Appendix C of QC/T 29106
The background color of instrument panel and instrument dial is dull black,The dials are illuminated by transparent light and the overall illumination of the instrument should be uniform and soft, When the speed reaches or exceeds the set alarm limit, the buzz warns that the speed difference does not exceed 2 km/h.
The panel should be clear and transparent without refraction and scratch. Overspeed reminder
Buzzer 2 s, frequency 1 Hz, ringing 500 ms, intermittent 500 ms.
Display time and temperature in alarm area of LCD screen；Over 10s no operation automatically returns to the default main interface.
UFW bellows are used for bellows according to category A in Appendix D of QC/T 29106.
The indexing lines, characters and signal signs are white.The keys are marked white and the font is Arial bold.The pointer is red, the needle cap is black,
the screen ring is black, and the extinction plastic paint is sprayed. AMT buzzing According to the communication protocol,Buzz one, two, three, continuous. In wear-resistant fabric tape, the specifications of fabric tape are P-PET/105/R-Tp according to appendix C of QC/T 29106.
LCD screen 1 is a monochrome TFT LCD screen.LCD Screen 2 is TBN Segment Code LCD Screen ECAS buzzing alarm According to the communication protocol,Let's say.
Wear resistance: when a = 10mm, the number of cycles > 2000, when a = 5mm, the number of cycles > 1000.
Instrument pointer is driven by stepping motor FCW distinguishes between first and second alarms; LDW includes left-to-right alarm and buzz latch for 1.4s.。
LCD 2 Display Content
Name Elevated Box Wire Harness Assembly
The instrument backlight is white.Brightness can be adjusted manually and automatically
FCW/LDWalert
FCW level 1 alarm, LDW alarm: frequency 2.5 Hz; FCW Level 2 alarm: frequency 5 Hz. They are divided into subtotal mileage (TRIPA) and total mileage (ODO).When displaying the main interface, press button 2 to switch between them. During the test, the tape with length of about 10 cm was adhering to the steel bar with diameter a along the axis. The test method and equipment were 9.3 in GB/T 25085, and the diameter of scraper needle was 0.45 mm.
Mileage information The subtotal mileage can be automatically cleared after reaching 9999.9km.Or when displaying the small mileage in the main interface, it can be cleared manually by pressing 2 keys for a long time.
Nominal voltage:24V
Sound intensity of buzzer above 85dB @10cm
Audio Alert Reminder Priority Definition： The total mileage display range is 999999km and can not be cleared manually.
Double-layer heat-shrinkable pipes are used to protect the solder joints of conductors in wire harness according to category C in Appendix B of QC/T 29106 Security is
Design Tang Chao Number of items Processing method Component version Document version Picture A total of 1 sheet 1
1) ON gear: FCW alarm is higher than LDW alarm, higher than lifting alarm, higher than differential lock alarm, higher than parking brake unarmed alarm, higher than overspeed alarm, higher than ECAS buzzing alarm. The numerical results show that the accuracy is 0.5V.
Plug-in press QC/T 417
important
ECAS fault alarm, ECAS altitude indication and ECAS hoisting axis indication support both CAN bus and hard wire (low level) signals. Voltage information
It is higher than that of seat belt without alarm, higher than that of AMT buzzing alarm, higher than that of turning or dangerous alarm. When the battery voltage is less than 22V or more than 30,The automatic switching interface shows that the battery voltage flag flickers at 1 Hz, and stops flickering when the battery voltage exceeds 22.5V and < 29.5V. Composite Instrument Assembly (Pattern) Product
Nonmetal Decorative pattern Color Drawing Categories Proportion
Main (trailer) vehicle left and right steering indication, far-light operation indication, brake lamp fault signal support CAN bus and shadow line signal at the same time Name Proofreading reexamination

When the coolant temperature alarm lamp, coolant level alarm lamp, oil pressure alarm lamp,
2）OFF file: The position light not turned off alarm is higher than the turning or danger alarm sound warning.
Key function Security is Number Processing Component Document
All conductors are made of thin-walled polyvinyl chloride (PVC) conductors according to GB/T 25085B grade. To examine Weight heat treatment Surface protection Drawing software
cab overturn alarm lamp and brake system fault alarm lamp are on, the STOP lamp should be on at the same time. Design Picture A total of 1 sheet 1

Technical conditions according to QC/T 29106

mportant of items method version version
Product Decorative Drawing
Change Notice
General layout
Electromagnetic Compatibility (EMC) Technical Conditions According to JA3700-93C-1 1、Driving interface, press button 1.Switch traffic information in the following order: brake pressure switch display, instantaneous fuel consumption - > average fuel consumption - > fuel consumption - > oil pressure and voltage information. Proofreading
reexamination
Nonmetal
pattern
colour
Categories
Proportion Number
Key 1
Samples must be re-examined by product design department before starting supply.
Surface Drawing
Other technical conditions according to JA3820-A01-1 2、Driving interface, long press button 1,Enter menu interface;Short press button 1, menu item selection; long press button 1, exit menu. To examine weight heat treatment
protection software Impact swap sign
Number
date
Standardization of places
Material
Change Notice
Prior to commencement of supply，Samples must be re-examined by product design department 1、Driving interface, press button 2.Switch between subtotal mileage and total mileage;Buzzing alarm of differential lock lock is closed by pressing button 2 at the time of buzzing alarm; when displaying the interface of subtotal mileage,
General layout
Number Science
Jointly sign
Material Science

long pressing button 2 will clear the subtotal mileage. sign

Number
Key 2 Standardization Impact swap of places date
2、Menu Interface, Short Press Key 2,Enter the menu item.
Jointly sign Approval Code
FAW Jiefang Qingdao Automobile Co., Ltd.
FAW Jiefang Qingdao Automobile Co., Ltd.
Approval Code

Le body w r ng harness assemb y R gh body w r ng harness assemb y

Le door w r ng harness assemb y R gh door w r ng harness assemb y

R gh chass s harness assemb y ns rumen pane w r ng harness assemb y

Dashboard wire harness

With chassis wire harness

Communication CAN Line(W31, W35, C1, C2) Route Chart: The minimum distance between nodes is 100 Function switch
Docking socket

Composite instrument Fuse box

Composite Dashboard wire harness Chassis wire harness
Hazard alarm switch Indoor lighting control switch Headlight adjustment switch Fog light switch Fog light switch Trumpet switch Inter-axle differential Inter-wheel differential Multistate switch Working light control switch
instrument Engine ECU Hydraulic Flip Control Switch
blue yellow lock switch lock switch
Terminal resistancea

ABS controller
Terminal resistancea

(brown)

(Black)

(Gray)

In-vehicle information
Diagnostic socket Body controller Body controller ABS controller NOX sensor
service terminals

Dashboard wiring and

left body wiring
Put up a danger Attach indoor Paste hydraulic Attach headlight Paste up the Attach the rear Put the horn Attach interaxle Attach interaxle Paste multiple Paste work
alert switch. lighting flip control adjustment fog lamp fog light switch switch on. differential lock differential lock state switches lamp control
Docking socket Matching Labels Symbol Label Switch Symbol Label Switch Symbol Label Switch Symbol Label Symbol Label Switch Symbol Label Symbol Label Switch Symbol Label
Symbol Label Switch Symbol Label

The terminal is:

(orange)

(green)

Left body wire

(Gray)
(blue)

harness

Connection
G socket E Plug Catch H Plug
Left body wire Fuse box 1
harness and
Elevated box Attach overcurrent
wire harness Overflow protection
protection valve
valve reset switch
Docking socket Reset switch
(for CNG cylinders)
symbol label
Paste the retractor Attach to station
In-vehicle information service terminals
Switch retraction
Symbol Label Switch Symbol Label
Elevated box
wire harness
(Yellow) (green) (blue)
Drive Log The socket is mounted on the socket holder
according to the icon position.
The exit direction is as shown in the figure.

Door controller DJ431-8E torque 11 ± 1N · M

Dashboard wire harness
With chassis wire harness
Alignment

Receptor switch Parking Receptor Switch

Dashboard wire harness Chassis wire harness Receptor.
OBD diagnostic socket

Engine ECU

Function switch
Terminal resistancea

At the factory, C1, C2, and C3 are plugged into each other.

24VPower outlet
A cigarette lighter
In-vehicle information
service terminals
Inner core:

Automatic air conditioning

white (green)
ECAScontroller Car Network Box
Body controller×1

Cover Observation Direction

and Measurement Point
Cover.
Outlet Line End (Yellow)
View Direction Body controller×2
wire

Size Limits (brown) (Black) (Gray)

Independent
warm wind
Plug-in feature number(corresponding to the selection relationship list)
Independent warm wind

Length of wire beam(corresponding to selection list) Body controller×3-A

The wire beam label, the label content is shown in "XXXXX", the label content is clear,
Paste position(30-100) mm away from the end of the branch socket feed Throttle pedal
This branch line needs to be buried in 100mm of the trunk line indicated by the arrow, and then use PVC tape semi-overlapping adhesive

Size measurement point

Body controller×3-B
Semi-laminated tape with wear-resistant cloth for wires

Ignition switch Right body wire harness

After the wire is covered with a semi-overlapping type of wear-resistant cloth base tape, tie the open corrugated pipe;

The size here is in the pictorial wrap pattern with a half stack of adhesive tape.
Headlight and Variable Switches Cruise switch
90Curved. Scraters and auxiliary brake switches OBDDiagnostic socket
Multi-function steering wheel switch
Wrap the mark with green PVC tape Combination switch

Traverse Direction Mark in Plug

(Black) (Gray)
(blue) (orange) (Gray) (green)
The wire is wrapped with an open braided polyester sleeve, and the outside is wrapped with PVC tape, PVC tape pressing

Left body wire harness

The specification in Appendix C of QC/T 29106 is F-PVC / 105 / R-Tx Chassis wire harness

Line Traverse cross- Line Traverse cross- Line Traverse cross- Line Traverse cross- Line Traverse cross- Line Traverse cross- Line Traverse cross- Line Traverse cross-
Unprotected wires Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks code number number remarks
number sectional area( mm²) number sectional area( mm²) number sectional area( mm²) number sectional area( mm²) number sectional area( mm²) number sectional area( mm²) number sectional area( mm²) number sectional area( mm²)
Chassis wire harness Fuse box
Traverse with PVC tape semi-overlapping plastic, more than 100mm head left bare line 50mm, 100mm below the head 30mm Ignition switch Fuse box
Ignition switch Fuse box
Wire bound with PVC sleeve Chassis wire harness Fuse box
Ignition switch Fuse box1
Bind and close the bellows after the wire is coated with wear resistant cloth base tape. Start switch Fuse box
Start switch Chassis wire harness Supply along with the wire harness.

Bind wires with open bellows Chassis wire harness Composite instrument
Combination switch Fuse box
Bind wire with closed bellows Ignition switch Body controller×3
Fuse box Chassis wire harness
Coarse tape tape for wire, press QC/T 29106 Function switch Ignition switch
Fuse box Chassis wire harness
After the wire is semi-stacked with wear-resistant cloth base tape, bind the open corrugated pipe, and use Ignition switch Left body wire harness
PVC tape semi-overlapping tape outside the corrugated pipe.
Combination switch Fuse box
After the wire is semi-stacked with wear-resistant cloth base tape, bind the open corrugated pipe,
and use the wear-resistant cloth base tape semi-overlapping tape outside the corrugated pipe. Ignition switch Body controller×3 Select Relation List

Fuse box Chassis wire harness Plug feature number

Fuse box Chassis wire harness
In addition to the special requirements for corrugated tubes and zippered PVC tubes, the required lead to the corrugated pipe, zippered PVC tube fill rate of more than 50 &lt;UNK&gt; Composite instrument Ignition switch
Wire number
Except for special provisions, wires protected by a bellows or PVC zipper tubes are Left body wire harness Ignition switch
covered both inside and outside the bellows or PVC zipper tubes as follows(`` L "indicates the length of the bellows):
Combination switch Fuse box
1, L &amp; GT; 100Mm with interval plastic, plastic spacing 50mm, at least winding 3 laps;
Ignition switch Body controller×3
2, L ≤ 100mm with interval adhesive, adhesive position in the middle of the size, winding at least 3 laps
Fuse box Chassis wire harness
Welding point refers to the connection point of the same function wire
Composite instrument Ignition switch
The position of each line number socket in the corresponding sheath is viewed from the qualifying end
In-vehicle information service terminals Ignition switch figure number Selection Description
Length measurement refers to the distance from the point of measurement to the point of measurement, or the distance from the point of measurement to the end of the wire Not loaded with a retractor.
Left body wire harness Ignition switch
The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug. Load
Function switch Ignition switch Note: "×" indicates no choice
Holes not used for waterproof plugs need to be blocked with blind plugs
Automatic air conditioning Ignition switch Ground Wire
At the end and branch of the insulated tube, bind with tape
Function switch Ignition switch
Main line and its branch lines are welded at one point(except CAN lines)
Function switch Ignition switch
The twisted pair is(27～33)+wis+/m
Function switch Ignition switch
The wire and terminal are connected by compression
Function switch Ignition switch
Single V-shaped heat condenser for single(special) terminals and wire compression
Function switch Ignition switch
PVC tape is F-PVC / 105 / R-Tx according to the specification in QC/T 29106 Appendix C
Function switch Ignition switch
The bellows are UFW type bellows, according to Category A in Appendix D of QC/T 29106
Function switch Ignition switch
PVC casing in line with JF03-117
Function switch Ignition switch
In the abrasion-resistant tape, the tape size is P-PET/105 / R-TP according to the specification in Appendix C of QC/T 29106,
Multi-function steering wheel Ignition switch
Wear resistance: When a = 10mm, the number of cycles &amp; GT; 2000 times, when a = 5 mm, the number of cycles &amp; GT; 1,000 times.，

At the time of testing, take a length of about 10cm tape and stick it along the shaft to a steel rod with a diameter. Chassis wire harness Ignition switch
The test method and equipment press 9.3 in GB/T 25085, in which the diameter of the scratch needle is 0.45 mm.
Function switch Ignition switch Fuse box 1 Chassis harness
Technical conditions of cable for ABS solenoid valve and sensor in GB / T 25087 name
Function switch Ignition switch Fuse box 1 Chassis harness
Core in Cable GB/T 25085, Class B
Function switch Ignition switch Fuse box 1 Chassis harness
ABS solenoid valve socket size according to code 1 requirements in | SO 15170.1, test and request according to | SO 15170.2
Fuse box
Security Number
Chassis wire harness matters.

Double layer heat condensation pipe protection at wire soldering point in wire beam, according to Category C in Appendix B of QC/T 29106
Right body wire harness Ignition switch Connect the engine harness Instrument panel harness Establishment
Product
reinspection

Plug press QC/T 417 Weight

Function switch Fuse box Connect the engine harness Instrument panel harness
All conductors are PVC thin-walled conductors, press GB/T 25085 B
Function switch Ignition switch
Technical conditions QC/T 29106
Function switch Ignition switch standardization
material

Samples must be re-examined by the Product Design Department before starting supply
Function switch Ignition switch

Wiring harness gp-air conditioner Backbridge Wire Assembly

Line number Conductor cross-sectional area(mm²) colour remarks

Wire beam label, label content as shown in "XXXXX", label content is clear,
Evaporator temperature sensor Internal and external loop steering Water valve motor
Paste position from branch socket end(30-100) mm
Control panel
Cover:
Size measurement point
Terminal:

Unprotected wires
Wire with PVC tape bound to surface, PVC tape in accordance with JF03-76
(more than 100mm head left bare line 50mm, 100mm below left head 30mm)
Wire bound with bellows, bellows with UFW type bellows, press JF03-159(Class B)

Wrap waterproof bellows with PVC tape and follow JF03-76 with PVC tape
Front defrost motor
Side defrost motor
Wire bound with closed bellows, with UFW type bellows, press JF03-159(Class B) Connect chassis wire harness

Wire bound with a zipper PVC sleeve, in accordance with JF03-117

Connect the car body with a wire beam. After the wire is semi-stacked with wear-resistant cloth base tape, bind the zipper PVC sleeve, PVC
Casing in JF03-117
After the wire is covered with a semi-overlapping type of wear-resistant cloth base tape, bind the corrugated pipe, and use the
wear-resistant cloth outside the corrugated pipe.
Semi-laminated adhesive base tape with UFW type bellows, press JF03-159(class B)
All connectors connected to the bellows must have rear protection that matches the bellows
Ventilator and speed control resistor
In addition to the special requirements for the diameter of the corrugated pipe, the filling rate of the required wire relative to the corrugated tube is 70 % to 80 % Differential lock between
bridge wheels
Differential lock between
rear-axle wheels

In addition to special regulations, the wire wrapped with a corrugated pipe adopts the following coating method outside
the corrugated pipe(L indicates the length of the corrugated tube):
Cover Observation Direction and Measurement Point
1、L 〉100mm with an interval coating, a spacing of 50mm, and a minimum of 3 circles of winding;
Outlet
Cover.
Line End 2, L ≤ 100mm with an interval coating, the adhesive position in the middle of the size, winding at least 3 laps;
View Direction wire

Size Limits Welding point refers to the connection point of the same function wire
Inter-bridge differential Backbridge inter-wheel
Speed regulating module The position of each line number socket in the corresponding sheath is viewed from the qualifying end lock indicator switch differential lock indicator switch
Dimension measuring point

Semi-overlapping coating of wear-resistant cloth-based tape for conductors

Length measurement refers to the distance from the point of measurement to the point of measurement, or the distance from
Semi-overlapping tape gluing for wire，Flannel tape according to Q/CAM-371 the point of measurement to the end of the wire
Unprotected wires
Conductor for surface binding of PVC tape，PVC tape according to JF03-76
The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug.
(Leave bare line on head over 100 mm, 50 mm on head below 100 mm, 30 mm on head below 100 mm)
Holes not used for waterproof plugs need to be blocked with blind plugs
Except for special requirements for bellows diameter，The filling rate of conductor relative bellows is 70%-80%.

Except for special provisions，Wires wrapped with bellows，The bellows are wrapped in the following way ("L" means the length of the bellows): At the end and branch of the insulated tube, bind with tape
Main lines and their branch lines are welded at one point(except CAN lines)
1、L〉100mmUse spacer coating，The distance between coatings is 50mm, with at least 3 windings.

2、L≤100mmUse spacer coating，The encapsulation position is in the middle of the dimension, winding at least 3 circles.

Solder joints are the joints of the same functional conductor.

Distribution of line number connectors in corresponding sheaths，Look from the end of the line
Double twisted distance(27-33) twist / M
Line number Wire function Conductor cross-sectional area(mm²) colour remarks Line number Wire function Conductor cross-sectional area(mm²)

Backbridge Wire Assembly

colour remarks
Length measurement refers to the measurement point to the measurement point.，Or the distance from the measuring point to the conductor terminal
Body wire harness Speed regulating module Control panel1 Front defrost motor The wire and terminal are connected by compression name
The dimension of the injection is the length dimension of the wire after straightening out.，One end is the connector.，Its length is measured from the root of the socket inlet end. soldered dot blower Control panel1 Body wire harness call
Blind plugging is needed for unused holes in waterproof connectors Body wire harness Speed regulating module Control panel1 Side defrost motor Single V-shaped heat condenser for single(special) terminals and wire compression
At the end of the insulating pipe and the branch of the conductor, tie with tape Speed regulating module blower Control panel1 Side defrost motor Security Number Processing Widget Document
One-point welding of trunk lines and their branches (except CAN lines) Control panel1 Water valve motor Double layer heat condensation tube protection at wire welding point in wire beam Drawing
matters. of items methods version Version
Diagram A total of 1 card

Twisted pair pitch (27-33) twist/m Control panel1 Inner and outer circular steering Control panel1 Water valve motor Product Flower Drawing
Design Tangchao nonmetal Shade. Comparison
Conductor and terminal are crimped Control panel1 Inner and outer circular steering Control panel1 Body wire harness
name
Plug press QC/T417, where the surface of the metal terminal is tin-plated, Cu/Ep · Sn9, Q/CAYT -4 .12 reinspection pattern
heat Surface
categories
Drawing
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor Control panel1 Front defrost motor Control panel1 Speed regulating module call Air conditioning wire harness assembly Proofreading Weight
treatment protection software
Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness Control panel1 Front defrost motor Control panel1 Water valve motor All conductors are PVC thin-walled conductors, according to QC/T 730, B To examine
Change of
Control panel1 Front defrost motor Control panel1 Body wire harness Drawing
Security is Number Processing Component
Ｂ．４
Document Picture A total of 1 sheet 1 Notice Number
Technical conditions QC/T 29106
important of items method version version
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, copper/Ep.Sn9, according to Q/CAYT-4.12. Product ree Decorative Drawing
Control panel1 Body wire harness Control panel1 Body wire harness
Design Mengfanhua Nonmetal Color Proportion
Number
Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, B Proofreading Huruixia
xamination
Weight
pattern
heat Surface
Categories
Drawing General layout material Impact swaps tag date
Control panel1 Evaporator temperature sensor Control panel1 Body wire harness treatment protection software of posts

Samples must be re-examined by the Product Design Department before starting supply
Change Notice
Technical conditions according to QC/T 29106 To examine Yu Meng ＣＡ４２５０Ｐ２５Ｋ２Ｔ１Ｅ４Ａ＿Ｚ０００２１＿０４
Control panel1 Evaporator temperature sensor material
Number
Standardization
Production Yanxiaodong Number
General layout material Impact swap sign date ２０１４１２２５
Samples must be re-examined by product design department before starting supply. of places
Control panel1 Water valve motor FAW Jiefang Qingdao Automobile Co., Ltd.
preparation Standardization Yangzhaoyang
China First Automobile Co., Ltd. Technology Center
Approval Subcode
soldered dot Front defrost motor Approval JiaoXueMing Code

Trailer Socket Wire Harness Assembly for ABS

Line number Conductor cross-sectional area(mm²) colour remarks

Cover Observation Direction and

Measurement Point
Cover.
Outlet Line End
View Direction wire
Size Limits

Dimension measuring point

Trailer power outlet for ABS
Distribution of line number connectors in corresponding sheaths，Look from the end of the line
(Shenzhen Jijia Baowei Co. , Ltd. )
Length measurement refers to the measurement point to the measurement point.，
Or the distance from the measuring point to the conductor terminal Chassis harness
The dimension of the injection is the length dimension of the wire after straightening out.，
One end is the connector.，Its length is measured from the root of the socket inlet end.
Blind plugging is needed for unused holes in waterproof connectors
No special instructions for plug-in Hebi Tianhai Electric Appliance Co. , Ltd. , Zhengzhou Lianming Electric
Appliance Co. , Ltd. and Ningbo Zhengyao Automobile Electric Appliance Co. , Ltd.
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, C
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, copper/Ep.Sn9, according to Q/CAYT-4.12.
At the end of the insulating pipe and the branch of the conductor,
tie with tape
name Trailer Socket Wire Harness Assembly for ABS
Note the connector right clearly manufacturers note that the need call
to comply with the implementation, such as: 1928404195 Bosch
Conductor and terminal are crimped Drawing
Security Number Processing Widget Document
Diagram A total of 1 card
matters. of items methods version Version
Technical conditions according to QC/T 29106 Design XuiFeng Product
reinspection
nonmetal
Flower
pattern
Shade.
Drawing
categories
Comparison
heat Surface Drawing
Samples must be re-examined by product design department Proofreading ZhangJinBo Weight
treatment protection software
before starting supply. To examine LiGuoHui
Change of
Notice Number
Number
Production General layout ZhangYanHui material Impact swaps tag
of posts
date

preparation Standardization YangChaoYang

China First Automobile Co., Ltd. Technology Center
Approval JiaoXueMing Subcode