MIM-0043 • Rev.

00 - 17/01/2020 Line Pacuíba

Manual of
Installation
Linear LED
Luminaire
for Explosive
Atmospheres

High Performance LED Lighting

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Installation

Technical Data

Marking: Ex eb mb IIC T5 Gb / Ex tb IIIC T85°C Db

Protection Grade IP66/ IP67
Permissible ambient temperature: -20°C á +40°C
Case Material: Polycarbonate
Screws: Stainless Steel Series 304 and 316
Fixing Brackets: Stainless Steel Series 304 and 316
Inlets: Polyamide cable gland “Ex e”
Models: CLB-EX130; CLB-EX160

Product Dimensions

Model Length Width Height

CLB-EX130 595 mm 113 mm 108 mm
CLB-EX160 1185 mm 113 mm 108 mm

Electrical Characteristics

CLB-EX130 CLB-EX160
Supply voltage (Ac) 120-277V
Frequency (Hz) 50-60Hz
Current (Ac) 0,27 - 0,12A 0,53 - 0,23A
Supply voltage (Dc) 12-24V
Current (Dc) 2,6 - 1,33A 5,33 - 2,67A
Rated power (+/-10%) 32W 64W

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Types of Fixation

Figure 1 - Ceiling Fixation

Figure 2 - Wall Fixing

Figure 3 - Pole Fixation 48mm (1.1/2”)

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Figure 4 - Pole Fixation 62mm (2”).

Figure 5 - Profile Fixation

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Security Instructions

The installation must be carried out by trained technicians using the applicable standards for
installation and operation of equipment for use in hazardous areas.

The CLB-EX1 Line Luminaires must not be installed in areas classified as Zone 0 and Zone
20.

The temperature class, and the type of protection of the equipment must be observed before
installation according to the area classification.

To avoid the formation of electrostatic discharge, clean only with a damp cloth.

No mechanical or electrical modifications are allowed to the luminaire, it must only be used for
the purpose for which it was designed and be in perfect condition for use before installation.
Any damage to the luminaire and components may impair the explosion protection.

National safety rules and regulations for the prevention of accidents, as well as the safety
instructions included in this manual, must be observed.

Keep the installation and operating instructions in a suitable place. This manual must not be
kept inside the Luminaire after it has been installed.

Field of Application / Properties

The CLB-EX1 Line Luminaires are intended for use in potentially explosive atmospheres in
zones 1 and 2 or 21 and 22 (groups IIA, IIB, IIC and IIIA, IIIB, IIIC).

The luminaires are designed for indoor and outdoor use.

Installation Precautions

• It is the user’s responsibility to ensure that the Luminaires are installed in compliance with
the relevant standards for electrical installations in potentially explosive atmospheres (ABNT
NBR IEC 60079-14) and the manufacturer’s recommendations. Improper installation and
operation may result in voiding the warranty.

• The IP protection degree of the Luminaire must be checked, if it is in accordance with the
installation area before assembly.

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• Before using the luminaire, check that there is no damage, cracks in the polycarbonate
casing and covers and in the power cable.

Electrical Connections

• Luminaire supplied with power cable (pigtail), for installation with plug for outlet or connection
box within the classified area, they must comply with the classification of the area.

• Check the electrical characteristics, voltage, current, power of the luminaire before
connecting it to a power source.

• The AC or DC power supply must be de-energized before connecting the luminaire leads
or plug.

• Electrical connections must be carried out by personnel qualified to work in hazardous

areas. The grounding conductor or terminal must be connected to the power supply
grounding system.

• Due care must be taken when connecting the conductors, preventing insulation failures and
short circuits. Do not make splices in the cable, nor increase its length and ensure that the
cable is correctly fixed.

How to Install

• The CLB-EX line luminaires are supplied with a 1.5m cable (standard supply), other sizes
can be supplied at the customer’s request.

• Remove approximately 6 mm of insulation from each of the 3 wires (L1, L2, Earth) and make
the interconnection inside the “Ex” junction box (box not supplied) according to the models
in figure 06 and 07. Check that the wires are well connected and the insulation of the wires is
inside the connectors. of the connectors.

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Figure 6

Figure 7

LUMINAIRE

Normal Luminaire
Connection Diagram.

Figure 8

Caution!: Before putting the equipment into operation, tests specified in the national
standards in force for this type of equipment must be carried out.

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Maintenance / Inspection

REPAIRS REVIEW / CLEANING

DISCARD / RECYCLE

• Disposal / Recycling Material 100% Recyclable, comply with national standards in

accordance with your location

• Repairs or replacement of the power supply driver, LED board, lens and other types that
may affect the protection and safety must be carried out by Conexled.

• When replacing screws, use screws of the same material (Inox).

• Perform regular visual, mechanical, and electrical inspections. The environment and time of
use determine the frequency of inspections and maintenance.
However, we recommend a preventive maintenance program of at least once a year.
Maintenance and cleaning of the luminaire must be carried out at a period established in
accordance with the climatic conditions and pollution of the place.
Failure to do so can impair functioning and even damage or burn the components of the
luminaire, such as accumulation of dust and/or oil, metallic soot from machining, pollutants
from chemical products, etc.

• Lenses should be cleaned periodically to ensure continuous lighting performance,

preventing heating and internal temperature rise. To clean the lens, use a clean, damp cloth,
if that is not enough, use a mild soap or liquid detergent. Do not use abrasive or acidic
substances that could damage the lens.
Water washing must respect the pressure in accordance with the IP protection degree
declared on the luminaire.
In the case of IP 66 according to numeral (6) the ABNT NBR IEC 60529 / IEC 60068-1 standard
determines pressure of up to 106 KPA (1060 mbar) at 100 L/min. +/-5%.
In luminaires with a number below (6) the pressure must be low to moderate in accordance
with the structure of the same and the degree of protection determined.
• Visually check the existence of undue heating in the power supply, wires, terminal
connectors, LED board, visualizing discoloration, stains, corrosion or damaged parts of
these components. Check if there is water penetration inside the source housing and LED
board enclosure. Replace all worn, damaged or defective components. The gaskets, sealing
rubber, must not be damaged or hardened, must be cleaned and placed in the correct
position before the assembly of each part of the projector.
• Make sure all electrical connections are clean and secure.
• Check that all mechanical parts are properly assembled and secured.

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 WARRANTY AND QUALITY CERTIFICATE
You can purchase our products with all the peace of mind, security that only a 100% Brazilian company
with more than 30 years in the market can offer. When you buy a Conexled product, you are taking, in
addition to the highest technology, the Conexled quality guarantee. Before reaching you, our products
undergo the most rigorous tests, being evaluated in every detail by our specialists in each area. Guarantee
of quality and the peace of mind of getting the best!

WARRANTY AND QUALITY CERTIFICATE

1. The warranty does not cover the housing, parts, seals or terminals damaged during transport,
negligence, misuse, falls, damage resulting from installation by unskilled persons, floods, fires, corrosive
agents, explosives or any other action of the nature to which the degree of protection of the equipment
does not meet.
2. The guarantee will be assured to the customer/end user, upon proof and when the technical operating
specifications presented in the technical data table sent with the product invoice are observed and
complied with.
3. The driver/power supply must not be tampered with or removed from the installation location, as this
can be moved if the manufacturing cabling allows for cases of box fixing on the installation post itself.
4. Harsh materials or chemical solvents must not be used to clean the luminaires.
5. For cleaning with water, the user must comply with the classification of the degree of protection of
the luminaire, avoiding using high pressure water jets, as failure to follow these precautions could cause
damage to the sealing of the luminaire compartments.
6. The user must not disassemble the luminaire by himself, this will lead to immediate loss of warranty.
7. Removing the nameplate present on the body of the luminaire will automatically void the warranty.
8. Freight expenses for repair, maintenance or exchange of warranty parts will be the responsibility of the
customer/end user
9. All luminaires that are replaced by new ones during the warranty period will become the property of
the CONEXLED company.
10. Defects or damage resulting from testing, installation, alteration, modification of any kind to our
products, as well as repairs carried out by other workshops that are not CONEXLED Authorized for this
product, will result in the loss of the warranty.
11. Defects and damage resulting from the use of components that are not compatible with the
CONEXLED product (sources, led boards, cables) will result in the loss of warranty.
12. Unsatisfactory product performance due to installation in an inappropriate location or electrical
network incompatible with product specifications will result in the loss of warranty.

GENERAL CONSIDERATIONS

CONEXLED assumes no obligation or responsibility for additions or modifications to this warranty, unless
made in writing in an official capacity. Except if there is a separate written contract between CONEXLED and
the user, the guarantee does not cover the installation of the equipment nor damages resulting from improper
installation. Under no circumstances will CONEXLED be liable for compensation, for any loss of use, loss
of time, inconvenience, commercial damage, loss of profits or savings, for other direct or indirect damages,
resulting from the use or impossibility of using the product.

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