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Installation and Maintenance Instructions for B700, D700

& T700 ASHCROFT® Snap Action Pressure, Differential,


& Temperature Switches ATEX Directive 2014/34/EU
      II 2GD Sira 02ATEX1391X
      IECEx
0518 SIR 14.0077X
Ex db IIC T6 Gb Ta-20°C to +60°C / Ex tb IIICT85°C Db

This product complies with the following standards: boxes need to be closed according to the required safety and
electrical codes.
IECEx ATEX
a) Standard product has two ¾ NPT conduit holes one of which
IEC 60079-0:2011 Ed 6 EN 60079-0:2012 is fitted with a suitably certified blanking device. ¾ NPT conduit
IEC 60079-1:2014 Ed 7 EN 60079-1:2014 holes can be adapted with suitably certified reducers.
IEC 60079-31:2013 IEC 60079-31:2013 b) ATEX/IEC approved cable glands can be used.
• It is recommended that Teflon tape or other sealant be used on
1. Installation Requirements conduit, bushing, gland or plug threads to ensure integrity of the
• The equipment may be used with flammable gases and vapors enclosure.
with apparatus groups IIC and with temperature class T6 in the • Only trained and skilled personnel are allowed to install the wires
ambient temperature range –20ºC to +60ºC. to the electrical terminals of the switch.
• B7 and D7 Switches, Process Temperature: –­20 to 60°C • Cable couplers, glands and conduit connectors must have the
Other temperature limits are possible with different diaphragm correct electrical approvals.
materials • Always follow safety and electrical regulations when connecting
• Installation shall be carried out by suitably-trained personnel in these devices.
accordance with the applicable code of practice e.g. IEC/EN • The system ground of the device is marked with a green colored
60079-14. screw and/or by the ground symbol.
• Refer to appropriate datasheet for • ATEX approved switches have and external ground screw that
materials of construction and te must be connected.
chnical information. • Micro switch terminals and wire color codes:
• These switches are precision instruments and should never be NO (Normally Open) Blue
left with internal components exposed. During installation insure
that covers are in place and conduit openings are closed except NC (Normally Closed) Red
when actually working on the switches. C (Common) White
• To minimize the risk of injury, the switches must be installed •S  PDT – Wire directly to the switch according to circuit require-
according to the required safety and electrical codes. ments.
• To attain the degree of protection listed on the switch it may be • 2 SPDT – Wire to front switch terminal block (left) and rear switch
necessary to add required conduit fittings. terminal block (right) as marked. Strip insulation 5⁄16˝, insert in prop-
• The switch must be protected from moisture, shock and/or er terminal connector and tighten clamping screw to secure.
extreme vibration.
• Mounting position: Switch can be mounted in any position. It is TERMINAL BLOCK
recommended that unit be set in intended operating position. FRONT SWITCH

• Refer to tag on product to for product catalog number, electrical


rating, pressure/temperature range, wetted materials, proof pres-
TERMINAL BLOCK
sure/proof temperature rating and switch deadband.
NC REAR SWITCH
2. Cautions
NO
• The certification of this equipment relies upon the following mate-
C
rials used in its construction: aluminum and stainless steel. If the
equipment is likely to come into contact with aggressive sub- NC
stances, then it is the responsibility of the user to take suitable NO
precautions that prevent it from being adversely affected, thus C
ensuring that the type of protection provided by the equipment is
not compromised. For compatibility questions contact Ashcroft. TABLE 1: MICRO SWITCH ELECTRICAL
RATINGS
• Always install the cover after wiring the switch and before power
is supplied. MICRO SWITCH CODE ELECTRICAL RATING
• Before removing the cover in hazardous areas be sure there is Single Dual Vac Vdc
no explosive atmosphere present and the power supply is turned 20 61 15A, 250V 0.4A, 120V
off.
21 65 5A, 250V
• For ATEX/IEC approved switches all safety locking devices and
electrical earthing must be installed or connected before operat- 22 67 5A, 250V 2.5A, 28V
ing. 23 N/A 22A, 250V
• Never carry a temperature switch by holding only the stem, bulb 24 64 15A, 480V 0.25A, 250V
or capillary. 25 N/A 10A, 250V 10A, 250V
• Do not push any foreign objects (ex. Screwdrivers) against the 26 62 15A, 250V 0.4A, 120V
diaphragm.
• Do not exceed ranges, current and/or voltage limits. 27 63 15A, 250V
3. Mounting 28 N/A 15A, 250V
• Three holes external to the enclosure for surface mounting. 29 N/A 15A, 250V
Location of these holes is shown in the general dimension 31 70 1A, 250V 50mA, 60V
drawing. 32 68 11A, 250V 5A, 30V
• Units may also be mounted directly on the pressure line using
42 71 1A, 125V
the pressure connection. When tightening control to pressure
line, always use the wrench flats or hex on the lower housing. 50 N/A 15A, 250V
4. Electrical Connections 35 N/A 10A, 250V 0.3A, 250V
• Before operating the switch all conduit entries and/or junction

© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. b-d-t-700_switch_im_RevC_(009-10120-ATEX) 11-05-18
Installation and Maintenance Instructions for B700, D700
& T700 ASHCROFT® Snap Action Pressure, Differential,
& Temperature Switches ATEX Directive 2014/34/EU
      II 2GD Sira 02ATEX1391X
      IECEx
0518 SIR 14.0077X
Ex db IIC T6 Gb Ta-20°C to +60°C / Ex tb IIICT85°C Db

5. Adjustment of SetpoinNote – As indicated below, adjustment imately 90% of the indicated range. After stabilization, turn the
of setpoint is made by use of 7⁄8˝ nut. Precision switch element adjustment nut until switch changes mode. Direction of turning is
mounting screws and bracket adjusting screw are factory sealed indicated on a label affixed to the inside of the switch enclosure.
and should not be tampered with. When setpoint jas been achieved raise and lower temperature to
B700 Series – A single setpoint adjustment nut (7/8˝) is located insure that the setpoint is correct.
centrally at the bottom on the inside of the enclosure. After installation of the switch replace cover to insure electrical
For accurate setpoint calibration, mount the switch on a calibration safety and to protect internal parts from the environment.
stand, a pump or catalog No. 1305 deadweight gauge tester. A B750, D750 and T750 Variable Deadband Switches – Deadband
suitable reference standard such as an ASHCROFT Duragauge or is varied by rotating the wheel on the precision switch. When
Test Gauge is necessary to observe convenient changes in pressure. viewed from the front of the enclosure, rotation to the left increases
As received, the pressure switch will normally be set to approx- deadband – rotation to the right decreases deadband. Letters on
imately 90% of the indicated range. Pressurize the s­ ystem to the wheel may be used as a reference. Deadbands obtainable will
required setpoint and turn the adjustment nut until switch changes vary from 0.5% to 9% of pressure or temperature range depending
mode. Direction of turning is indicated on a label affixed to the on range segment and type of diaphragm.
inside of the switch enclosure. When setpoint has been achieved Adjustment of Setpoint – As received, the switch will normally
raise and lower pressure to insure that setpoint is correct. be set to approximately 90% of range. Rotate the wheel on the
After installation of the switch replace cover to insure electrical MICRO SWITCH all the way to the right; this will provide small-
safety and to protect internal parts from the environment. est deadband. Pressurize, or increase bath temperature, to the
Note – Since vacuum models are already above setpoint at atmo- required setpoint and turn the adjustment nut until the switch
sphere, the Normally Open (NO) circuit will be closed as received. changes mode. Lower the pressure to reset the switch. Rotate
the wheel on the MICRO SWITCH until the desired deadband is
D700 Series – A single setpoint adjustment nut (7/8˝) is located
obtained. The upper setpoint will be changing upward with this
centrally at the bottom on the inside of the enclosure.
adjustment. Lower the pressure to reset the switch. Then increase
The direction of turning is indicated on a label affixed to the inside the pressure to the desired setpoint and turn the adjusting nut until
of the switch enclosure. the switch changes mode. Lower the pressure and check reset-
A typical calibration procedure would be as follows: point and deadband.
Static Working Pressure    - 600 psig 6. Specific Conditions of Use
Adjustable Differential Range - 5/200 psid • Prior to use, the equipment shall be subjected to a pressure test,
Differential Setpoint    - 150 psi above static which shall be based on the process pressure of the associated
   working pressure. system. If available, the test shall be conducted in accordance
Simultaneously raise the high and low side pressure to 600 psig. with the requirements of an applicable industry standard. The
Maintain the low side pressure at 600 psig. Raise the high side pressure shall be applied from the system side of the diaphragm.
pressure to 750 psig to obtain 150 psi differential. It must be proven that there is no leakage of the test medium into
Turn the adjustment nut until the switch changes mode at 150 psi the flameproof enclosure and that the flameproof enclosure does
differential. When the setpoint has been achieved, raise and lower not become pressurized above ambient atmospheric pressure.
the high side pressure to ensure that the differential setpoint is • Epoxy coated enclosures are non-conducting and may generate
correct. an ignition-capable level of electrostatic charges under certain
D700 Series (low range differential) – A single setpoint adjust- extreme conditions. The user should ensure that the equipment
ment nut (7⁄8˝ ) is located centrally at the bottom on the inside of the is not installed in a location where it may be subjected to external
enclosure. conditions (such as high-pressure steam) which might cause a
build-up of electrostatic charges on non-conducting surfaces.
The direction of turning is indicated on a label affixed to the inside
Additionally, cleaning of the equipment should be done only with
of the switch enclosure. XG5 switches have a setpoint indication
a damp cloth.
scale adjacent to the adjustment nut. To adjust the switch, align
the top of the adjustment nut hex with the indicator line on the • Switch vent must not be used nor blocked.
scale. Do not force adjustment or attempt to ex-ceed the maxi- • In accordance with clause 5.1 of IEC/EN 60079-1 the critcal
mum setting shown on the scale or nameplate. dimensions of the flamepaths are:
For accurate setpoint calibration or for switches without a scale
Flamepath Maximum Gap (mm) Minimum L (mm)
mount the switch on a calibration stand so that the HIGH and LOW
pressures expected under operating conditions may be obtained. The cylindrical joint between the
0.09 25
Suitable reference standards are necessary for each pressure. pushrod & spring guide
Note – During calibration an approximate setpoint under operating 7. Cleaning
conditions can be obtained by setting the operating point with the
• Never use aggressive solvents.
low side open to atmosphere. A final setpoint adjustment can be
made after installation. • Do not use high-pressure water to clean the switch.
Apply LOW pressure. Then apply HIGH pressure to the required 8. Maintenance/Troubleshooting
setpoint and turn the adjustment nut until the switch operates. • All ASHCROFT switches require little or no maintenance.
When the setpoint has been achieved, raise and lower HIGH pres- • Inspection and maintenance of this equipment shall be carried
sure to ensure that the differential pressure between the HIGH and out by suitably trained personnel in accordance with the applica-
LOW pressures is correct. ble code of practice e.g. IEC/EN 60079-17.
After installation of the switch, replace the cover to ensure electri- • Be sure that the case is closed at all times.
cal safety and to protect the internal parts from the e ­ nvironment. • When the switch is exposed to process media that may hard-
T700 Series – A single setpoint adjustment nut (7⁄8˝ ) is located cen- en and/or build up in the pressure port, the switch should be
trally at the bottom on the inside of the enclosure. removed and cleaned as needed.
The bulb of the switch should be immersed in a bath at the desired • If the switch does not function, only trained and skilled personnel
setpoint temperature. Optimum performance will be obtained if the should check on the wiring, power supply and/or mounting.
bulb is fully immersed. Allow five minutes for initial stabilization. • If the problem cannot be solved, do not attempt to repair, please
As received, the temperature switch will normally be set to approx- contact Ashcroft or Ashcroft distributor.
© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. b-d-t-700_switch_im_RevC_(009-10120-ATEX) 11-05-18
Installation and Maintenance Instructions for B700, D700
& T700 ASHCROFT® Snap Action Pressure, Differential,
& Temperature Switches ATEX Directive 2014/34/EU
      II 2GD Sira 02ATEX1391X
      IECEx
0518 SIR 14.0077X
Ex db IIC T6 Gb Ta-20°C to +60°C / Ex tb IIICT85°C Db

Pressure switch – psi ranges Pressure switch – inches of water ranges


5.21 3.82
132.3 97.1 1.22
3.82 Ø .28
5.21 31
97.1 7.1
.31 132.3 Ø .28 1.22 .28
7.9 7.1 31 X3 HOLES
7.1
X3 HOLES .28
7.1 3/4 NPT
FEMALE
3.62 3/4 NPT Ø 3.86 (2 PLACES)
FEMALE
91.9 98
Ø 3.86
98
10-32 X 3/8"
(2 PLACES)
.60 6.70
15.2 1.21 4.03
6.05 170.3
30.6 102.4
153.8 3.18
80.9
EXTERNAL
1.21
GROUND
30.6 .20
10-32 x 3/8" 1/4 NPT
1/4 NPT EXTERNAL 5.1 2.78 FEMALE
2.32 GROUND 2 HOLES 3.15
FEMALE 70.6
58.9 80
4.37 Ø 5.12 5.75
111 2.7 lb 130 146.1 3.6 lb
(1.2 kg) (1.6 kg)

Differential pressure switch – psi differential ranges Differential pressure switch – inches of water ranges
5.21 3.82 5.21 3.82
.31 .31 97.1
132.3 97.1 1.22 132.3 Ø .28
7.9 Ø .28 7.9 1.22
31 7.1 1.21
7.1 .28 X 3 HOLES 30.6 .28 31
7.1 7.1
3/4 NPT
3/4 NPT 3.62 FEMALE
3.62 Ø 3.86 10-32 X 3/8
Ø 3.86 FEMALE 91.9
91.9 98 (2 PLACES)
98 7.09
180.1
.60
8.12 15.2
206.2 1.21 5.25 3.83
1/4 NPT
1/4 NPT 30.6 133.2 FEMALE 97.3
FEMALE LOW
HIGH 10-32 X 3/8" PRESSURE
H L
PRESSURE 2 HOLES PORT
PORT EXTERNAL
GROUND 5.79
1/4 NPT
1/4 NPT FEMALE 147.2
Ø 2.31 2.78 EXTERNAL
FEMALE HIGH
58.8 LOW PRESSURE 70.6 GROUND
4.37 PRESSURE 4.5 lb PORT 3.6 lb
Ø 5.12
111 PORT
(2.0 kg) 130 (1.6 kg)

Temperature switch – direct mount Temperature switch – remote mount


5.21 3.82 5.21 3.82
.31 .31 1.22
132.3 97.1 132.3 97.1
Ø .28 1.22 7.9
7.9 31
7.1 31 .28
X3 HOLES .28 7.1
7.1 3/4 NPT
3.62 FEMALE
3/4 NPT 91.9 Ø 3.86 .60
FEMALE 15.2
3.62 98
91.9 Ø 3.86
98

.60 5.56
2.69
6.11 15.2 141.3
1.21 68.4
155.3 1.21 30.6
30.6
EXTERNAL
EXTERNAL "LL" GROUND
GROUND 3.24 2.32 10-32 X 3/8"
82.4 58.9 2 HOLES
Ø 2.31
"BL" 58.7 10-32 X 3/8" 4.37
2 HOLES
111
4.37
111
"BL"

3.7 lb 4.5 lb
(1.7 kg) (2.0 kg)

© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. b-d-t-700_switch_im_RevC_(009-10120-ATEX) 11-05-18
Installation and Maintenance Instructions for B700, D700
& T700 ASHCROFT® Snap Action Pressure, Differential,
& Temperature Switches ATEX Directive 2014/34/EU
      II 2GD Sira 02ATEX1391X
      IECEx
0518 SIR 14.0077X
Ex db IIC T6 Gb Ta-20°C to +60°C / Ex tb IIICT85°C Db

© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. b-d-t-700_switch_im_RevC_(009-10120-ATEX) 11-05-18

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