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AIRCRAFT MAINTENANCE REVIEWER SHEET b.

An embossed letter ‘HP’


c. An embossed letter ‘H’
Aircraft Landing Gear System 12. The purpose of a relief system valve in a brake
assembly system is to
1. Excessive wear in the shoulder area of an aircraft
a. Reduce pressure for break application
tire is an indication of
b. Prevent the tire from skipping
a. Overinflation
c. Compensate for the thermal expansion
b. Excessive toe-in
13. In shock struts, chevron seals are used to
c. Underinflation
a. Absorb bottoming effect
2. How long should you wait after a flight before
b. Prevent oil from escaping
checking tire pressure?
c. serve as a bearing surface
a. At least 2 hours (3 hours in hot weather)
14. The left brake is dragging excessively on an
b. At least 3 hours (4 hours in hot weather)
airplane on which no recent brake service work has
c. At least 4 hours (5 hours in hot weather)
been performed. The most probable cause is.
3. Aside from an external leak in the line, what will
a. Foreign particles stuck in the master cylinder
cause parking brakes to continually bleed off
compensating port.
pressure?
b. Excessively worn brake linings.
a. An internal leak in the master cylinder
c. Low fluid supply in the brake system reservoir.
b. Insufficient hydraulic fluid in the reservoir
15. A stripe or mark applied to a wheel rim and
c. Glazed brake linings
extending onto the sidewall of a tube-type tire is a
4. The purpose of an orifice check valve is to
a. Slippage mark.
a. Relieve pressure to a sensitive component
b. Wheel-to-tire balance mark
b. Restrict flow in one direction and allow free
c. Wheel weight reference mark
flow in the other
16. Chines are used on some aircraft nose wheel tire
c. Relieve pressure in one direction and prevent
to help
flow in the other direction
a. Nose gear extension at higher air speeds.
5. Aircraft brakes requiring a large volume of fluid to
b. Reduce the possibility of hydroplaning.
operate the brakes generally
c. Deflecting water away from the fuselage.
a. Use independent master cylinder systems
17. An electric motor used to raise and lower a landing
b. Do not use brake system accumulators
gear would most likely be a
c. Use power brake control valves
a. Shunt field series-wound motor.
6. Lockout deboosters are primarily pressure
b. Split field shunt-wound motor.
reducing valves that
c. Split field series-wound motor.
a. Allow full debooster piston travel without fluid
18. What device in a hydraulic system with a constant-
from the high pressure side entering the low
delivery pump allows circulation of the fluid no
pressure chamber
demands are on the system?
b. Cannot allow full debooster piston travel
a. Pressure relief valve.
without fluid from the high pressure side
b. Shuttle valve
entering the low pressure chamber
c. Pressure regulator
c. Must be bled separately after brake bleeding has
19. A hydraulic system referred to as a ‘power
been completed
pack’ system will
7. What would be the effect if the piston return
a. Have an engine-driven pump for greater
spring broke in a brake master cylinder?
pressure
a. The brakes would become spongy
b. Have all hydraulic power components located in
b. The brake would become excessive
one cucuit.
c. The brakes would drag
c. Have a pressurized reservoir.
8. What type of valve is used in the brake actuating
20. What is the purpose of the torque links attached to
line to isolate the emergency brake system from the
the cylinder and piston of a landing gear oleo strut?
normal power brake control valve system?
a. Limit compression stroke.
a. A bypass valve
b. Hold the strut in place.
b. An orifice check valve
c. Maintain correct wheel alignment.
c. A shuttle valve
21. Debooster valves are used in brake system
9. Instructions concerning the type of fluid and
primarily to
amount of air pressure to be put in a shock strut are
a. Ensure rapid application and release of the
found
brakes.
a. On the airplane data plate
b. Reduce brake pressure and maintains static
b. In the aircraft operations limitations
pressure.
c. In the aircraft manufacturer’s service
c. Reduce the pressure and release the brakes
manual
rapidly.
10. The metering pin in oleo shock struts serve to
22. In brakes service work, the term ‘bleeding brakes’
a. Lock the struts in the DOWN position.
is the process of:
b. Retard the flow of oil as the struts are
a. Withdrawing air only from the system.
composed.
b. Withdrawing fluid from the system for the
c. Meter the proper amount of air in struts.
purpose of removing air that has entered the
11. On an air valve core stem, what indicates high-
system.
pressure type?
c. Replacing small amounts of fluid in reservoir.
a. An embossed letter ‘NP’
23. Extension of an oleo shock strut is measured to 32. If the extended longitudinal axis of the main landing
determine the: gear wheel assemblies in intersects aft of the
a. Amount of oil in the strut. aircraft, the wheels can be termed as having
b. Physical condition of the strut itself. a. Toe-out
c. Proper operating position of the strut. b. Toe- in
24. Many brake types can be adapted to operate c. Negative amber
mechanically or hydraulically. Which type is not 33. An O-ring intended for use in a hydraulic
adaptable to mechanical operation? system using MIL-H5606 (mineral base) fluid
a. Single-disk spot type. will be marked with
b. Single-servo type. a. A blue striper or dot
c. Expander-tube type. b. one or more white dots.
25. Debooster cylinders are used in brake c. A white and yellow stripe.
systems primarily to: 34. When an empty shock strut is filled with fluid,
a. Reduce brake pressure and maintain static care should be ta to extend and compress the strut
pressure. completely at least two times to
b. Relieve excessive fluid and ensure a positive a. Thoroughly lubricate the piston rod
release. b. Force out any excess fluid
c. Reduce the pressure to the brake and c. Ensure proper packing ring sealing and
increase the volume of fluid flow. removal of air bubbles.
26. What condition would most likely cause excessive 35. When installing a chevron-type seal in an aircraft
fluctuation of the pressure gauge when the hydraulic cylinder, the open side of the seal should
hydraulic pump is operating? face
a. Accumulator air pressure low a. Opposite direction of fluid pressure
b. Inadequate supply of fluid b. Up or forward when the unit is installed in a
c. System relief valve sticking closed horizontal position.
27. If an airplane equipped with master cylinders and c. The direction of fluid pressure.
single-disk brake pedal travel, but the brakes are 36. Internal leakage in a brake master cylinder unit can
hard and effective, the probable cause is cause
a. The master cylinder one-way cup is leaking a. Fading brakes
b. Worn brake linings b. Slow release of brakes
c. Worn brake disk causing excessive clearance c. The pedal to slowly creep down while pedal
between the notches on the perimeter of the disk pressure is applied.
and the splines or keys on the wheel 37. Why do most aircraft tire manufacturers
28. A flexible hydraulic hose identified as MIL-H-8788 recommend that the tubes in newly installed tire
will have a stripe running the length of the hose. must be first inflated, fully deflated and the re-
The stripe inflated to the correct pressure?
a. Is used to ensure that the hose is installed a. To allow the tube to position itself correctly
without excessive twisting inside the tire.
b. Identifies that the hose is for high pressure b. To eliminate all the air between the tube and the
fluids, with a 60 degree flexing range inside of the tire
c. Identifies that the hose is constructed of Teflon c. To test the entire assembly leaks
and is suitable for a wide temperature range 38. Exposure to and/or storage near which of the
29. An automatic damping action at the steering following is considered harmful to the aircraft tires?
damper if for any reason the flow of high-pressure 1. Humidity 5. Helium
fluid is removed from the 2. Fuel 6. Electrical equipment
a. Outlet of the steering damper 3. Oil 7. Hydraulic fluid
b. Inlet of the steering damper 4. Ozone 8. Solvents
c. Replenishing check valve
30. A brake debooster valve is installed in systems a. 2,3,4,5,6,7,8
where the high pressure of the hydraulic system b. 1,2,3,5,7,8
(300 psi) is used to operate brakes c. 2,3,4,6,7,8
a. That are designed to work with lower 39. What action of any, should be taken when there is a
pressure difference of more than 5 pounds of air pressure in
b. That are used in conjunction with an antiskid tires mounted as duals?
system a. Replace both tires
c. That are used on aircraft having high landing b. Correct the discrepancy and enter in the
speeds aircraft records
31. The repair of an out-of-tolerance toe-in condition of c. Replace the tire with the lowest pressure
main landing gear wheels determined not to be the 40. Excessive wear in the center of the tread of an
result of bent or twisted components consists of aircraft tire is an indication of
a. Shimming the axle in the oleo trunnion a. Incorrect camber
b. Inserting, removing, or changing the location of b. Excessive toe-out
washers or spacers at the center pivotal point of c. Over inflation
the scissors torque links 41. How can it be determined that all air has been
c. Placing shims or spacers behind the bearing of purged from a master cylinder brake system?
the out-of-tolerance wheel or wheels.
a. By operating a hydraulic unit and watching the b. As a safety precaution in case the bolts that
system pressure gauge for smooth, full- scale hold the wheel halves together have been
deflection. damaged or weakened.
b. By noting whether the brake is firm or c. To remove the static load imposed upon the
spongy wheel bearing by the inflated tire.
c. By noting the amount of fluid return to the 51. Nose gear centering cams are used in many
master cylinder upon brake release. retractable landing gear systems. The primary
42. After performing maintenance of an aircraft’s purpose of the centering device is to:
landing gear system which may have affected the a. Align the nosewheel prior to touchdown.
system’s operation, it usually necessary to b. Engage the nosewheel steering.
a. Conduct a flight test. c. Center the nosewheel before it enters the
b. Re-inspected the area after the first flight. wheel well.
c. Make an operational check with the aircraft on 52. A sleeve, spacer, or bumper ring is incorporated in a
jacks landing gear oleo shock strut to:
43. What is the purpose of compensating port or valve a. Limit the extension of the torque arm.
in a brake master cylinder of an independent brake b. Limit the extension stroke.
system? c. Reduce the rebound effect.
a. Permits the fluid flow toward or away from 53. A pilot reports the right brake on an aircraft is
the reservoir as temperature changes. spongy when the brake pedal is depressed in a
b. Assists in the master cylinder piston return. normal manner. The probable cause is:
c. Prevents fluid from flowing back to the a. The hydraulic master cylinder piston is sticking.
reservoir. b. Air in the brake hydraulic system.
44. A filter incorporating specially treated cellulose c. The hydraulic master cylinder piston return
paper is identified as a spring is weak.
a. Sediment trap 54. A special bolt in a landing gear attachment requires a
b. Cuno filter torque value of 440 inch-pounds. How many foot-
c. Micronic filter pounds are required?
45. A landing gear positon and warning system will a. 36.8
provide a warning in the cockpit when throttle is b. 38
a. Retarded and gear is not down and locked. c. 36.6
b. Advanced and gear is down and locked. 55. If a brake debooster is used in a hydraulic brake
c. Retarded and gear is down and locked. system, its position in the system will be:
a. Between the pressure manifold of the main
hydraulic system and the power brake control
46. The hydraulic packing seal used in a landing valve.
gear shock strut are b. Between the brake control valve and the
a. Generally designed to be compatible with more brake actuating cylinder.
than one type of fluid. c. In the brake pressure line between the brake
b. Keep from direct contact with fluid Teflon or pedal and the brake accumulator.
nylon back up rings. 56. Which statement is true with respect to an aircraft
c. Used only with a specific type of fluid. equipped with hydraulically operated multiple-disk
47. The best safeguards against heat buildup in type brake assemblies?
aircraft tires are a. There are no minimum or maximum disk
a. Proper tire inflation, minimum braking, and clearance checks required due to the use of self-
ground rolls into the wind compensating cylinder assemblies.
b. Short ground rolls, sloe taxi speeds, minimum b. Do not set parking brake when brakes are
braking and proper tire inflation hot.
c. Minimum braking, proper tire inflation, and c. No parking brake provisions are possible for this
long ground rolls. type of brake assembly.
48. The removal, installation, and repair of landing 57. What is one effect a restricted compensator port of a
gear tires by the holder of a private pilot certificate master cylinder will have on a brake system?
on an aircraft owned or operated is considered to be a. The brakes will operate normally.
a. A violation of the Federal Aviation Regulations b. The reservoir will be filled by revers flow.
b. A minor repair c. The restriction will cause slow release of the
c. Preventive maintenance brakes.
49. What is the function of a cam incorporated in a 58. On all aircraft equipped with retractable landing
nose landing gear shock strut? gear, some means must be provided to:
a. Provides an internal shimmy damper a. Retract and extend the landing gear if the
b. Straightens the nose wheel normal operating mechanism fails.
c. Provides steering of aircraft during ground b. Extend the landing gear if the normal
operation. operating mechanism fails.
50. Why do tire and wheel manufacturers often c. Prevent the throttle from being reduced below a
recommended that the tires on split rim wheels be safe power setting while the landing gear is
deflated before removing the wheel from the axle? retracted.
a. To relive the strain on the wheel retaining nut 59. Overinflated aircraft tires may cause damage to the:
and axle threads. a. Brake linings.
b. Wheel hub. c. Releasing the air and seeing that the oil is the
c. Wheel flange. level of the filler plug.
60. When servicing an air/oil shock strut with MIL- 71. The braking action of a Cleveland disk brake is
5606 the strut should be: accomplished by compressing a rotating brake disk
a. Collapsed and fluid added at the filler between two opposite brake linings. How is equal
opening. pressure on both sides of the rotating disk assured?
b. Fully extended and fluid added at the filler a. By allowing the brake rotor to float to
opening. automatically equalize as pressure is applied to
c. Partially extended and fluid added at the filler the rotor.
opening. b. By allowing the caliper to float to
61. Aircraft tire pressure should be checked: automatically equalize as pressure is applied to
a. Using only a push on stick-type gauge having 1- the rotor.
pound increments. c. By allowing the brake linings to automatically
b. At least once a week or more often. equalize as pressure is applied to the rotor.
c. As soon as possible after each flight. 72. If a shock strut bottoms after it has been properly
62. A pilot reports that the brake pedals have serviced, the
excessive travel. A probable cause is: a. Strut should be disassembled and the metering
a. Weak return springs. pin orifice plate replaced.
b. Lack of fluid in the brake system. b. Air pressure should be increased.
c. Oil or some foreign matter on the brake rotors c. Strut should be removed, disassembled, and
and linings. inspected.
63. What should be checked when a shock strut 73. Power boost brake systems are used on aircraft that
bottoms during a landing? have:
a. Air pressure. a. High landing speeds.
b. Packing seals for correct installation. b. Low normal hydraulic system pressure.
c. Fluid level. c. More than one brake assembly per axle.
64. The primary purpose for balancing aircraft 74. The pressure source for power brakes is:
wheel assemblies is to: a. The main hydraulic system.
a. Prevent heavy spots and reduce vibration. b. The power brake reservoir.
b. Distribute the aircraft weight properly. c. A master cylinder.
c. Reduce excessive wear and turbulence. 75. A high-speed aircraft tire with a sound cord body
65. A fully-charged hydraulic accumulator provides: and bead may be recapped
a. Air pressure to the various hydraulic a. A maximum of three times.
components. b. Only by the tire manufacturer.
b. A source for additional hydraulic power when c. An indefinite number of times.
heavy demands are place on the system. 76. When an air/oil type of landing gear shock strut is
c. Positive fluid flow to the pump inlet. used, the initial shock of landing shock of landing is
66. The correct inflation pressure for an aircraft tire cushioned by:
can be obtained from: a. Compression of the air charge.
a. Tire manufacturer’s specifications. b. The fluid being forced through a metered
b. The aircraft service manual. opening.
c. The information stamped on the aircraft wheel. c. Compression of the fluid.
67. When a properly operating fusible plug has 77. To prevent a very rapid extension of an oleo shock
allowed a tire to deflate, the tire should be: strut after initial compression resulting from landing
a. Replaced. impact,
b. Externally inspected for damage. a. Various types of valves or orifices are used
c. Removed from the wheel and inspected for which restrict the reverse fluid flow.
carcass and tread damage. b. The metering pin gradually reduces the size of
68. If it is determined that spongy brake action is not the orifice as the shock strut extends.
caused by air in the brake system, what is the next c. The air is forced through a restricted orifice in
most likely cause? the reverse direction.
a. Worn brake lining. 78. The purpose of a sequence valve in a hydraulic
b. Internal leakage in the master cylinder. retractable landing gear system is to:
c. Deteriorated flexible hoses. a. Prevent heavy landing gear from falling too
69. If an aircraft shock strut (air/oil type) bottoms upon rapidly upon extension.
initial landing contact, but functions correctly b. Provide a means of disconnecting the normal
during taxi, the most probable cause is: source of hydraulic power and connection the
a. Low fluid. emergency source of power.
b. Low air charge. c. Ensure the operation of the landing gear and
c. A restricted metering pin orifice. gear doors in the proper order.
70. On most aircraft, the oil level of an air and oil 79. When bleeding aircraft brakes, one of the
shock strut is check by: indications that the air has been purged from the
a. Removing the oil filler plug and inserting a system is:
gauge. a. Partial brake pedal travel.
b. Measuring the length of the strut extension with b. Full brake pedal travel.
a certain air pressure in the strut. c. Firm brake pedals.
78. The fusible plugs installed in some aircraft wheels a. Water soluble oil
will: b. Water displacing oil
a. Indicate tire tread separation. c. Water only
b. Prevent over inflation. 9. What is indicated by a black ‘smoky’ residue
c. Melt at a specified elevated temperature. streaming back from some of the rivets on an
aircraft?
Sheetmetal & Non-Sheetmetalic Structure a. The rivets were excessively work hardened
during installation
1. (1) When performing a ring (coin tap) test on
b. Exfoliation corrosion is occurring inside the
composite structure, a change in sound may be due
structure
to damage or to transition to a different internal
c. Fretting corrosion is occurring between the
structure
rivets and the skin
(2) The extent of separation damage in composite
10. What type of bit should be used to drill holes in
structures is most accurately measured by a ring
Plexiglas?
(coin tap) test
a. A standard twist drill
Regarding the above statements,
b. A specially modified twist drill
a. Both No.1 and No.2 are true
c. A dulled twist drill
b. Only No.1 is true
11. What precaution, if any, should be taken to prevent
c. Only No.2 is true
corrosion inside a repaired metal honeycomb
2. Clad aluminum alloys are used in aircraft because
structure?
they
a. Prime the repair with a corrosion inhibitor and
a. Can be heat treated much easier than the other
seal from the atmosphere
forms of aluminum
b. Paint the outside area with several coats of
b. Are less subject to corrosion than uncoated
exterior paint
aluminum alloys
c. None. Honeycomb is usually made from a man-
c. Are stronger than unclad aluminum alloys
made or fibrous material which is not
3. A well-designed rivet joint will subject the rivets to
susceptible to corrosion
a. Compressive loads
12. Mild steel rivets are used for riveting
b. Shear loads
a. Nickel-steel parts
c. Tension loads
b. Magnesium parts
4. If a streamline cover plate is to be hand formed using
c. Steel parts
a form block, a piece of dead soft aluminum should
13. A main difference between Lockbolt/Huckbolt
first be placed over the hollow portion of the mold
tension and shear fasteners (other than their
and securely fastened in place. The bumping
application) is in the
operation should be
a. Number of locking collar grooves
a. Distributed evenly over the face of the
b. Shape of the head
aluminum at all times rather than being started
c. Method of installation
at the edges or center.
14. What is the minimum spacing for a single row of
b. Started by tapping the aluminum lightly around
aircraft rivets?
the edges and gradually working down into the
a. Two times the diameter of the rivet shank
center
b. Three times the length of the rivet shank
c. Started by tapping the aluminum in the center
c. Three times the diameter of the rivet shank
until it touches the bottom of the mold and then
15. The coefficient of expansion of most plastic
working out in all directions
enclosure materials is
5. If it is necessary to compute a bend allowance
a. Greater than both steel and aluminum
problem and bend allowance tables are not available,
b. Greater than steel but less than aluminum
the neutral axis of the bend can be
c. Less than either steel or aluminum
a. Represented by the actual length of the required
16. What should be the included angle of a twist drill for
material for the bend
soft metals?
b. Found by adding approximately one-half of
a. 118°
the thickness to the bend radius
b. 90°
c. Found by subtracting the stock thickness from
c. 65°
the bend radius
17. Which part of the 2017-T36 aluminum alloy
6. The sight line on a sheet metal flat layout to be bent
designation indicates the primary alloying agent used
in a cornice or box brake is measured and marked
in its manufacture?
a. One-half radius from either bend tangent line
a. 2
b. One radius from either bend tangent line
b. 17
c. One radius from the bend tangent line that is
c. 20
placed under the brake
18. Rivet gauge, or transverse pitch is the distance
7. On a sheet metal fitting layout with a single bend,
between the
allow for stretching by
a. Centers of rivets in adjacent rows
a. Adding the setback to each leg
b. Centers of adjacent rivets in the same row
b. Subtracting the setback from one leg
c. Heads of rivets in the same row
c. Subtracting the setback from both legs
19. Which statement is true regarding a cantilever wing?
8. When necessary, what type of cutting fluid is usually
a. It has nonadjustable lift struts
acceptable for machining composite laminates?
b. No external bracing is needed
c. It requires only one lift strut on each side 30. Which rivet may be used as received without further
20. Fiberglass damage that extends completely through a treatment?
laminated sandwich structure a. 2024-T4
a. May be repaired b. 2117-T3
b. Must be filled with resin to eliminate dangerous c. 2017-T3
stress concentrations 31. Cabin upholstery materials installed in current
c. May be filled with putty which is compatible standard category airplanes must
with resin a. Be fireproof
21. Threaded rivets (Rivnuts) are commonly used to b. Be at least flame resistant
a. Join two or more pieces of sheet metal where c. Meet the requirements prescribed in Part 43
shear strength is desired 32. A rivet set used to drive MS20470 rivets should
b. Attach parts or components with screws to a. Have the same radius as the rivet head
sheet metal b. Have a slightly greater radius than the rivet head
c. Join two or more pieces of sheet metal where c. Be nearly flat on the end, with a slight radius on
bearing strength is desired the edge to prevent damage to the sheet being
22. What should be the included angle of a twist drill for riveted
hard metal? 33. The general rule for finding the proper rivet dimeter
a. 118° is
b. 100° a. Three times the thickness of the materials to be
c. 90° joined
23. When repairing a small hole on a metal stressed skin, b. Two times the rivet length
the major consideration in the design of the patch c. Three times the thickness of the thickest sheet
should be 34. MS20426AD-6-5 indicates a countersunk rivet
a. The shear strength of the riveted joint which has
b. To use rivet spacing similar to a seam in the skin a. A shank length of 5/16 inch (excluding head)
c. That the bond between the patch and the skin is b. A shank length 5/32 inch (excluding head)
sufficient to prevent dissimilar metal corrosion c. An overall length of 5/16 inch
24. A factor which determines the minimum space 35. Superficial scars, scratches, surface abrasion, or rain
between rivets is the erosion on fiberglass laminates can generally be
a. Length of the rivets being used repaired by applying
b. Diameter of the rivets being used a. A piece of resin-impregnated glass fabric facing
c. Thickness of the material being riveted b. One or more coats of suitable resin (room-
25. What is the material layer used within the vacuum temperature catalyzed) to the surface
bag pressure system to absorb excess resin during c. A sheet of polyethylene over the abraded surface
curing called? and one or more coats of resin cured with
a. Bleeder infrared heat lamps
b. Breather 36. Fiberglass laminate damage that extends completely
c. Release through one facing and into the core
26. If a new safety belt is to be installed in an aircraft, a. Cannot be repaired
the belt must conform to the strength requirements in b. Requires the replacement of the damaged core
which documents? and facing
c. Can be repaired by using a typical metal facing
a. STC 1282 patch
b. 14 CFR Part 39 37. When straightening members made of 2024-T4, you
c. TSO C22 should
27. What is one of the determining factors which permit a. Straighten cold and reinforce
machine countersinking when flush riveting? b. Straighten cold and anneal to remove stress
a. Thickness of the material and rivet diameter are c. Apply heat to the inside of the bend
the same 38. The classification for high tensile strength fiberglass
b. Thickness of the material is less than the used in aircraft structure is
thickness of the rivet head a. E-glass
c. Thickness of the material is greater than the b. S-glass
thickness of the rivet head c. G-glass
28. When balsa wood is used to replace a damaged 39. Repairs o splices involving stringers on the lower
honeycomb core, the plug should be cut so that surface of stressed skin metal wings are usually
a. The grain is parallel to the skin a. Not permitted
b. It is about 1/8 inch undersize to allow sufficient b. Permitted only if the damage does not exceed 6
bonding material to be applied inches in any direction
c. The grain is perpendicular to the skin c. Permitted but are normally more critical in
29. Under certain conditions, type a rivets are not used reference to strength in tension than similar
because of their repairs to the upper surface
a. Low strength characteristics 40. Which is correct concerning the use of a file?
b. High alloy content a. Apply pressure on the forward stroke, only,
c. Tendency toward embrittlement when subjected except when filing very soft metals such as lead
to vibration or aluminum
b. A smoother finish can be obtained by using a 51. The installation of Cherrymax and Olympic-lok
double-cut file than by using a single-cut file rivets is accomplished by utilizing
c. The terms ’double-cut’ and ‘second-cut’ have a. Rivet gun, special rivet set, and bucking bar
the same meaning in reference to files b. A pulling tool
41. The Dzus turnlock fastener consists of a stud, c. Ordinary hand tools
grommet, and receptacle. The stud diameter is 52. Which is an identifying characteristic of acrylic
measured in plastics?
a. Tenths of an inch a. Zinc chloride will have no effect
b. Hundredths of an inch b. Acrylic has a yellowish tint when viewed from
c. Sixteenths of an inch the edge
c. Acetone will soften plastic, but will change its
42. Heat-treated rivets in the D and DD series that are color
not driven within the prescribed time after heat 53. The sharpest bend that can be placed in a piece of
treatment or removal from refrigeration metal without critically weakening the part is called
a. Must be reheat treated before use the
b. Must be discarded a. Bend allowance
c. May be returned to refrigeration and used later b. Minimum radius of bend
without reheat treatment c. Maximum radius of bend
43. Parts fabricated from Alclad 2024-T3 aluminum 54. What is the most common method of cementing
sheet stock must have all transparent plastics?
a. Bends made with a small radius to develop a. Heat method
maximum strength b. Soak method
b. Bends 90° to the grain c. Bevel method
c. Scratches, kinks, tool marks, nicks, etc., must be 55. Which rivet is used for riveting nickel-steel alloys?
held to a minimum a. 2024-aluminum
44. Metal fasteners used with carbon/graphite composite b. Mild steel
structures c. Monel
a. May be constructed of any of the metals 56. If an aircraft’s transparent plastic enclosures exhibit
commonly used in aircraft fasteners fine cracks which may extend in a network over or
b. Must be constructed of material such as under the surface or through the plastic, the plastic is
titanium or corrosion resistant steel said to be
c. Must be constructed of high strength aluminum- a. Hazing
lithium alloy b. Brinelling
45. The part of a replacement honeycomb core that must c. Crazing
line up with the adjacent original is the 57. Which of the following drill bit types work best
a. Cell side when drilling an aramid fiber (Kevlar©) composite
b. Ribbon direction laminate?
c. Cell edge a. Tool steel with standard grind
46. Longitudinal (fore and aft) structural members of a b. Diamond dust coated
semi-monocoque fuselage are called c. Carbide W-point
a. Spars and ribs 58. The purpose of a joggle is to
b. Longerons and stringers a. Allow clearance for a sheet an extrusion
c. Spars and stringers b. Increase obstruction for a sheet or an extrusion
47. When drilling stainless steel, the drill used should c. Decrease the weight of the part and still retain
have an included angle of the necessary strength
a. 90° and turn at a low speed 59. What is the purpose of refrigerating 2017 and 2024
b. 118° and turn at a high speed aluminum alloy rivets after heat treatment?
c. 140° and turn at a low speed a. To accelerate age hardening
48. What is the minimum edge distance for aircraft b. To relieve internal stresses
rivets? c. To retard age hardening
a. Two times the diameter of the rivet shank 60. Which fiber to resin (percent) ration for advanced
b. Two times the diameter of the rivet head composite wet lay-ups is generally considered the
c. Three times the diameter of the rivet shank best for strength?
49. The identifying marks on the heads of aluminum a. 40:60
alloy rivets indicate the b. 50:50
a. Degree of dimensional and process control c. 60:40
observed during manufacture 61. Sandwich panels made of metal honeycomb
b. Head shape, shank size, material used, and construction ae used on modern aircraft because this
specifications adhered to during manufacture type of construction
c. Specific alloy used in the manufacture of the a. Has a high strength to weight ratio
rivets b. May be repaired by gluing replacement skin to
50. A piece of sheet metal is bent to a certain radius. The the inner core material with thermoplastic resin
curvature of the bend is referred to as the c. Is lighter than single sheet skin of the same
a. Bend allowance strength and is more corrosion resistant
b. Neutral line
c. Bend radius
62. Which statement is true regarding the inspection of a a. Higher speed with less pressure applied to the
stressed skin metal wing assembly known to have drill
been critically loaded? b. Lower speed with more pressure applied to
a. If rivets show no visible distortion, further the drill
investigation is unnecessary c. Lower speed with less pressure applied to the
b. If bearing failure has occurred, the rivet shanks drill
will be joggled 72. How does acoustic emission testing detect defects in
c. If genuine rivet tipping has occurred, groups of composite materials?
consecutive rivet heads will be tipped in the a. By picking up the ‘noise’ of any deterioration
same direction that may be present
63. The Dzus turnlock fastener consists of a stud, b. By analyzing ultrasonic signals transmitted into
grommet, and receptacle. The stud length is the parts being inspected
measured in c. By creating sonogram pictures of the areas
a. Hundredths of an inch being inspected
b. Tenths of an inch
c. Sixteenth of an inch 73. One of the best ways to assure that a properly
64. A piece of flat stock that is to be bent to a closed prepared batch of matrix resin has been achieved is
angle of 15° must be bent through an angle of to
a. 165° a. Perform a chemical composition analysis
b. 105° b. Have mixed enough for a test sample
c. 90° c. Test the viscosity of the resin immediately after
65. What is the purpose of a gusset or gusset plate used mixing
in the construction and repair of aircraft structures? 74. If no scratches are visible after transparent plastic
a. To hold structural members in position enclosure materials have been cleaned, their surfaces
temporarily until the permanent attachment has should be
been completed a. Polished with rubbing compound applied with a
b. To provide access for inspection of structural damp cloth
attachments b. Buffed with a clean, soft, dry cloth
c. To join and reinforce intersecting structural c. Covered with a thin coat of wax
members 75. The length of time that a catalyzed resin will remain
66. A sheet metal repair is to be made using two pieces in a workable state is called the
of 0.0625-inch aluminum riveted together. All rivet a. Pot life
holes are drilled for 1/8-inch rivets. The length of the b. Shelf life
rivets to be used will be c. Service life
a. 5/32 inch 76. Which is considered good practice concerning the
b. 3/16 inch installation of acrylic plastics?
c. 5/16 inch a. When nuts and bolts are used, the plastic should
67. When making repairs to fiberglass, cleaning of the be installed hot and tightened to a firm fit before
area to be repaired is essential for a good bond. The the plastic cools
final cleaning should be made using b. When rivets are used, adequate spacer or other
a. MEK (methyl ethyl ketone) satisfactory means to prevent excessive
b. Soap, water, and a scrub brush tightening of the frame to the plastic should be
c. A thixotropic agent provided
68. What type loads cause the most rivet failures? c. When rivets or nuts and bolts are used, slotted
a. Shear holes are not recommended
b. Bearing 77. The primary alloying agent of 2024-T3 is indicated
c. Head by the number
69. Aircraft structural units, such as spars, engine a. 2
supports, etc., which have been built up from sheet b. 20
metal, are normally c. 24
a. Repairable, using approved methods 78. How many of the following are benefits of using
b. Repairable, except when subjected to microballoons when making repairs to laminated
compressive loads honeycomb panels?
c. Not repairable, but must be replaced when 1. Greater concentrations of resin in edges and
damaged or deteriorated corners
70. Hole filling fasteners (for example, MS20470 rivets) 2. Improved strength to weight ratio
should not be used in composite structures primarily 3. Less density
because of the 4. Lower stress concentrations
a. Possibility of causing delamination
b. Increased possibility of fretting corrosion in the a. 2,3, and 4
fastener b. 1,2 and 4
c. Difficulty in forming a proper shop head c. All of the above
71. When comparing the machining techniques for 79. Alloy 2117 rivets are heat treated
stainless steel sheet material to those for aluminum a. By the manufacturer and do not require heat
alloy sheet, it is normally considered good practice treatment before being driven
to drill the stainless steel at a
b. By the manufacturer but require reheat treatment a. filling with a putty consisting of a compatible
before being driven resin and clean, short glass fibers.
c. To a temperature of 910 to 930°F and quenched b. Sanding the damaged area until aerodynamic
in cold water smoothness is obtained
80. One look of the main advantages of Hi-Lok type c. Trimming the rough edges and sealing with
fasteners over earlier generations is that paint
a. They can be removed and reused again 91. Most rivets used in aircraft construction have
b. The squeezed can be installed with ordinary a. Dimples
hand tools b. Smooth heads without markings
c. They can be installed with ordinary hand c. A raised dot
tools 92. Composite fabric material is considered to be the
strongest in what direction?
81. The most important Factors needed to make a flat a. Fill
pattern layout are b. Warp
a. Radius, thickness, and mold line c. Bias
b. Radius, thickness, and degree of bend 93. The markings on the head of a Dzus fastener identify
c. The lengths of the legs (flat sections) the
82. A potted compound repair on honeycomb can a. Body diameter, type of head, and length of
usually be made on damages less than the fastener
a. 4 inches in diameter b. Body type, head diameter, and type of material
b. 2 inches in diameter c. Manufacturer and type of material
c. 1 inch in diameter 94. The strength and stiffness of a properly constructed
83. Shallow scratches in sheet metal may be repaired by composite buildup depends primarily on
a. Burnishing a. A 60 percent matrix to 40 percent fiber ratio
b. Buffling b. The orientation of the plies to the load
c. Stop drilling direction
84. The monocoque fuselage relies largely on the c. The ability of the fibers to transfer stress to the
strength of matrix
a. Longerons and formers 95. When riveting dissimilar metals together, what
b. Skin or covering precautions must be taken to prevent an electrolytic
c. Bulkheads and longerons action?
85. You can distinguish between aluminum and a. Treat the surfaces to be riveted together with a
aluminum alloy by process called anodic treatment
a. Filing the metal b. Place a protective separator between areas of
b. Testing with an acetic solution. potential electrical difference
c. Testing with a 10 percent solution of caustic c. Avoid the use of dissimilar metals by
soda redesigning the unit according to the
86. When bending metal, the material on the outside of recommendations outlined in AC 43.13-1A
the curve stretches while the material on the inside of 96. A DD rivet is heat treated before use to
the curve compresses. That part of the material a. Harden and increase strength
which is not affected by either stress is the b. Relieve internal stresses
a. Mold line c. Soften to facilitate riveting
b. Bend tangent line 97. When a piece of aluminum alloy is to be bent using
c. Neutral line minimum radius for the type and thickness of
87. How many MS20470 AD-4-6 rivets will be required material
to attach a 10 x 5 inch plate, using a single row of a. The piece should be bent slowly to eliminate
rivets, minimum edge distance and 4D spacing? cracking
a. 56 b. The layout should be made so that the bend will
b. 54 be 90° to the grain of the sheet
c. 52 c. Less pressure than usual should be applied with
88. When installing transparent plastic enclosures which the movable (upper) clamping bar
are retained by bolts extending through the plastic 98. Which of the following are generally characteristic
material and self-locking nuts, the nuts should be of carbon/graphite fiber composites?
a. Tightened to a firm fit, plus one full turn. 1. Flexibility
b. Tightened to a firm fit, then backed off one 2. Stiffness
full turn 3. High compressive strength
c. Tightened to a firm 4. Corrosive effect in contact with aluminum
89. When repairing puncture-type damage of a metal 5. Ability to conduct electricity
faced laminated honeycomb panel, the edges of the a. 1 and 3
doubler should be tapered to b. 2,3 and 4
a. Two times the thickness of the metal c. 1,3 and 5
b. 100 times the thickness of the metal 99. The classification for fiberglass reinforcement
c. Whatever is desired for a neat, clean material that has high resistivity and is the most
Appearance common is
90. Fiberglass laminate damage out exceeding the first a. E-glass
layer or play can be repaired by b. S-glass
c. G-glass c. The minimum edge distance for the single row is
100.When repairing large, flat surfaces with polyester equal to that for the multiple row
resins, warping of the surface is likely to occur. One 109.When an MS20470D rivet is installed, its full shear
method of reducing the amount of warpage is to strength is obtained
a. Add an extra amount of catalyst to the resin a. Only after a period of age hardening
b. Use short strips of fiberglass in the bonded repair b. By the cold working of the rivet metal in forming
c. Use less catalyst than normal so the repair will be a shop head
more flexible c. By heat treating just prior to being driven
101.Joggles in removed rivet shanks would indicate partial 110.A single-lap sheet splice is to be used to repair a
a. Bearing failure section of damaged aluminum skin. If a double row of
b. Torsion failure 1/8-inch rivets is used, the minimum allowable
c. Shear failure overlap will be
102.The dimensions of an MS20430AD-4-8 rivet are a. ½ inch
a. 1/8 inch in diameter and ¼ inch long b. ¾ inch
b. 1/8 inch in diameter and1/2 inch long c. 13/16 inch
c. 4/16 inch in diameter and 8/32 inch long 111.The length of rivet to be chosen when making a
103.When inspecting a composite panel using the ring structural repair that involves the joining of 0.032-
test/tapping method, a dull thud may indicate sheet, drilled with a No. 30 drill, is
a. Less than full strength curing of the matrix a. 7/16 inch
b. Separation of the laminates b. 5/16 inch
c. An area of too much matrix between fiber layers c. ¼ inch
104.Which of the following, when added to wet resins, 112.A sheet metal repair is to be made using two pieces of
provide strength for the repair of damaged fastener 0.040-inch aluminum riveted together. All rivet holes
holes in composite panels? are drilled for 3/32-inch rivets. The length of the
1. Microballoons rivets to be used will be
2. Flox a. 1/8 inch
3. Chapped fibers b. ¼ inch
a. 2 and 3 c. 5/16 inch
b. 1 and 3 113.Unless otherwise specified, the radius of a bend is the
c. 1,2, and 3 a. Inside radius of the metal being formed
105.Which procedure is correct when using a reamer to b. Inside radius plus one-half the thickness of the
finish a drilled hole to the correct size? metal being formed
a. Turn the reamer in the cutting direction when c. Radius of the metal axis plus one-half the
enlarging the hole and in the opposite direction to thickness of the metal being formed
remove from the hole 114.Which of the following need not be considered when
b. Turn the reamer only in the cutting direction determining minimum rivet spacing?
c. Apply considerable pressure on the reamer when a. Rivet diameter
starting the cut and reduce the pressure when b. Rivet length
finishing the cut c. Type of material being riveted
106.Which part (s) of a semi-monocoque fuselage 115.The preferred way to make permanent repairs on
prevents (s) tension and compression from bending composites is by
the fuselage? a. Bonding on metal or cured composite patches
a. The fuselage covering b. Riveting on metal or cured composite patches
b. Longerons and stringers c. Laminating on new repair plies
c. Bulkhead and skin
107.What is generally the best procedure to use when
removing a solid shank rivet?
a. Drill through the manufactured head and shank 116.Which of these methods may be used to inspect
with a shank size drill and remove the rivet with a fiberglass/ honeycomb structures for entrapped water?
punch 1. Acoustic emission monitoring
b. Drill to the base of the manufactured rivet head 2. X-ray
with a drill one size smaller than the rivet shank 3. Backlighting
and remove the rivet with a punch a. 1 and 2
c. Drill through the manufactured head and shank b. 1 and 3
with a drill one size smaller than the rivet and c. 2 and 3
remove the rivet with a punch 117.Which rivets should be selected to join two sheets of
108.What is the minimum edge distance allowed for .032-inch aluminum?
aluminum alloy single lap sheet splices containing a a. MS20425D-4-3
single row of rivets as compared to a joint with b. MS20470AD-4-4
multiple rows, all rivets being equal I diameter? c. MS20455DD-5-3
a. The minimum edge distance for the single row is 118.Select the alternative which best describes the
greater than that for the multiple row function of the flute section of a twist drill
b. The minimum edge distance for the single row is a. Provides a method for cooling oil to be delivered
less than that for the multiple row to the cutting surface
b. Forms the area where the drill bit attaches to the
drill motor
c. Forms the cutting edges of the drill point a. Restored strength and flexibility
119.Which of the following are generally characteristic of b. Improved wear resistance to the structure
aramid fiber (Kevlar) composites? c. An unairworthy repair
1. High tensile strength 129.The aluminum alloys used in aircraft construction are
2. Flexibility usually hardened by which method?
3. Stiffness a. Cold-working
4. Corrosive effect in contact with aluminum b. Aging
5. Ability to conduct electricity c. Heat treatment
a. 1 and 2
b. 2, 3 and 4
c. 1, 3 and 5 130.The shop head of a rivet should be
120.One method of inspecting a laminated fiberglass a. One and one-half times the diameter of the
structure that has been subjected to damage is to rivet shank
a. Strip the damaged area of all paint and shine a b. One-half times the diameter of the rivet shank
strong light through the structure c. One and one-half times the diameter of the
b. Use dye-penetrant inspection procedures, manufactured head of the rivet
exposing the entire damaged area to the
penetrant solution.
c. Use an eddy current probe on both sides of the Aircraft Fuel System
damaged are 1. To prevent vapor lock in fuel lines at high altitude,
121.The length of a rivet to be used to join a sheet of .032- some aircraft are equipped with:
inch and .064-inch aluminum alloy should be equal to a. Vapor separators
a. Two times the rivet diameter plus .064 inch b. Direct-injection type carburetors
b. One and one-half times the rivet diameter plus c. Booster pumps
.096 inch 2. (1) Gas-turbine engine fuel systems are very
c. Three times the rivet diameter plus .096 inch susceptible to the formation of ice in the fuel
122.Rivet pitch is the distance between the filters.
a. Centers of rivets in adjacent rows
b. Centers of adjacent rivets in the same row (2)A fuel heater operates as a heat exchanger to
c. Heads of rivets in the same row warm the fuel.
123.A category of plastic material that is capable of Regarding the above statements,
softening or flowing when reheated is described as a a. Only no.1 is true
a. Thermoplastic b. Only no.2 is true
b. Thermocure c. Both no.1 and no.2 are true
c. Thermoset 3. What minimum required markings must be placed on
124.Which rivet is used for riveting magnesium alloy or near each appropriate fuel filler cover on utility
structures? category aircraft?
a. Mild steel a. The word ‘Avgas’ and the minimum fuel grade,
b. 5056 aluminum and the total fuel tank capacity.
c. Monel b. The word ‘Avgas’ and the minimum fuel grade
125.Proper pre-preg composite lay-up curing is generally or designation for the engines, and the usable fuel
accomplished by tank capacity.
1. Applying external heat c. The word ‘Avgas’ and the minimum fuel grade.
2. Room temperature exposure 4. A fuel system must be designed to prevent fuel-vapor
3. Adding a catalyst or curing agent to the resin ignition caused by:
4. Applying pressure a. over-heating
a. 2 and 3 b. back-fire
b. 1 and 4 c. lightning
c. 1, 2, and 4 5. What are the four general types of fuel quantity
126.The flat layout or blank length of a piece of metal gauges?
from which a simple L-shaped bracket 3 inches by 1 1. Sight glass
inch is to be bent depends upon the radius of the 2. Mechanical
desired bend. The bracket which will require the 3. Electrical
greatest amount of material is one which has a bend 4. Electronic
radius of 5. Bourdon tube
a. 1/8 inch 6. Vane-type transmitter
b. ½ inch 7. Litmus indicator
c. ¼ inch 8. Direct-reading static pressure type
127.What reference tool is used to determine how the fiber a. 1,2,3,4
is to be oriented for a particular ply of fabric? b. 1,3,6,8
a. Fill clock (or compass) c. 2,3,5,7
b. Bias clock (or compass) 6. Which of the following is employed to maintain lateral
c. Warp clock (or compass) stability when jettisoning fuel?
128.Repairing advanced composites using materials and a. Two separate independent systems
techniques traditionally used for fiberglass repairs is b. Crossfeed system
likely to result in c. Two interconnected systems
7. Flapper valves are used in fuel tanks to:
a. reduce pressure b. By adding a knock enhancer.
b. prevent a negative pressure c. By adding a fungicide agent.
c. act as check valves 19. What type of remote-reading fuel quantity indicating
8. A drip gauge may be used to measure: system has several probes installed in each fuel
a. the amount of fuel in the tank tank?
b. system leakage with the system shutdown a. Electromechanical
c. fuel pump diaphragm leakage b. Electronic
9. The use of turbine fuels in aircraft has resulted in c. Direct reading
some problems not normally associated with aviation 20. When moving the mixture control on a normally
gasolines. One of these problem is operating engine into the idle cutoff position, engine
a. increasing viscosity of fuel as fuel temperature RPM should
lowers at altitude. a. Slightly increase before the engine starts to die.
b. higher vapor pressure. b. Slightly decrease and then drop rapidly.
c. microbial contaminants. c. Remain the same Until the cutoff is effected, then
10. Entrained water in aviation turbine fuel is a drop rapidly.
hazard because of its susceptibility to freezing as 21. Which of the following would be most useful to locate
it passes through the filters. What are common and troubleshoot an internal fuel leak in an aircraft fuel
methods of preventing this hazard? system?
a. micromesh fuel strainers and fuel heater. a. Aircraft structure repair manual.
b. high-velocity fuel pumps and fuel heater. b. Illustrated parts manual.
c. anti-icing fuel additives and fuel heater. c. A fuel system schematic.
11. Aircraft defueling should be accomplished 22. What is the purpose of flapper-type check valves in
a. With the aircraft’s communication equipment on integral fuel tanks?
and in contact with the tower in case of fire. a. To allow defueling of the tanks by section
b. In a hangar where activities can be controlled. b. To prevent fuel from flowing away from the
c. In the open air for good ventilation. boost pumps.
12. A fuel temperature indicator is located in the fuel c. To allow the engine-driven pumps to draw fuel
tanks on some turbine-powered airplanes to tell when directly from the tank if the boost pump fails.
the fuel may be: 23. What flight safety-related advantage does a pressure
a. Getting cold enough to form hard ice. fueling system provide?
b. In danger of forming ice crystals. a. Keeps the aircraft within weight and balance
c. About to form rime ice. limitations.
13. (1) A fuel pressure relief valve is required on an b. Reduces the chances for fuel contamination.
aircraft positive-displacement fuel pump. c. Reduces the time required for fueling.
(2) A fuel pressure relief valve is required on an 24. What type of fuel-booster pump requires a pressure
aircraft centrifugal fuel boost pump. relief valve?
Regarding the above statements, a. Concentric
a. Only no.1 is true b. Sliding vane
b. Only no.2 is true c. Centrifugal
c. Both no.1 and no.2 are true 25. A fuel totalizer is a component which indicates the:
14. The electronic-type fuel quantity indicating system a. Total amount of fuel being consumed by all engines.
consists of a bridge circuit, b. Amount of fuel in any given tank.
a. An amplifier, an indicator, and a tank unit. c. Amount of fuel in all tanks.
b. A tank, an amplifier, and an indicator 26. As a general rule, which statement is true regarding
c. A tank unit, a tank, and an amplifier fuel leaks?
15. What precautions must be observed if a gravity-feed a. Stains, seeps, and heavy seeps are not flight hazards.
fuel system is permitted to supply fuel to an engine b. All fuel leaks regardless of location or severity
form more than one tank at a time? are considered a hazard to flight.
a. The tank airspaces must be interconnected. c. Stains, seeps, and heavy seeps (in addition to
b. The fuel outlet ports of each tank must have running leaks) are considered flight hazards when
the same cross-sectional area. located in unvented areas of the aircraft.
c. Each tank must have a valve in its outlet that 27. The location of leaks and defects within the internal
automatically shuts off the line when the tank is empty. portions of the fuel system can usually be
16. What is the recommended practice for cleaning a fuel determined by:
tank before welding? a. Visual inspection for evidence of wet spots and
a. Purge the tank with air. stains, and feeling for unusually warm components.
b. Flush the inside of the tank with clean water. b. Performing a fuel flow check.
c. Steam clean the tank interior. c. Observing the pressure gauge and operating the
17. When installing a rigid fuel line, ½ inch in diameter, at selector valves.
what intervals should the line supported? 28. Integral fuel tanks on transport aircraft are:
a. 24 inches a. Usually constructed of nonmetallic material.
b. 12 inches b. Readily removed from the aircraft.
c. 16 inches c. Formed by the aircraft structure.
18. How may the antiknock characteristics of a fuel be 29. What is the dielectric (nonconducting material) in a
improved? capacitance-type fuel quantity indicating system?
a. By adding a knock inhibitor. a. Outer shell of the capacitor.
b. Fuel in the tank.
c. Fuel and air in the tank. b. Higher than the vapor pressure of automotive
gasoline.
c. Approximately 20PSI at 100F
41. What can be done to eliminate or minimize the
30. A transducer in a fuel pressure system serves microbial growth problem in an aircraft jet fuel tank?
what function? a. Use anti-icing and antibacterial additives.
a. Transmits an electrical signal to the transmitter b. Add CO(2) as a purgative.
for fluid pressure. c. Keep the fuel tank topped off.
b. Transmits electrical signal proportional to the 42. What is the primary purpose of the crossfeed system?
fluid pressure. a. To allow the feeding of engine from any tank.
c. Converts fluid pressure directly through a b. To allow the feeding of fuel from one tank for
transmitter to the indicator. defueling.
31. Why are integral fuel tanks used in many large c. To provide automatic refueling of a tank to any
aircraft? desired level.
a. To reduce fire hazards. 43. Fuel-boost pumps are operated:
b. To facilitate servicing. a. To provide a positive flow of fuel to the engine.
c. To reduce weight. b. Primarily for fuel transfer.
32. A capacitance-type fuel quantity indicating system c. Automatically from fuel pressure.
measures fuel in: 44. One advantage of electrical and electronic fuel quantity
a. Pounds indicating systems is that:
b. Pounds per hour a. The indicators are calibrated in gallons; therefore, no
c. Gallons conversion is necessary.
33. If a bladder-type fuel tank is to be left empty for an b. Only one transmitter and one indicator are
extended period of time, the inside of the tank should needed regardless of the number of tanks.
be coated with a film of: c. Several fuel tank levels can be read on one
a. Engine oil indicator.
b. Linseed oil 45. A probe or a series of probes is used in what kind
c. Ethylene glycol of fuel quantity indicating system?
34. How many vents, arranged so that they are not likely to a. Selsyn
become plugged at the same time, must be used in b. Capacitor
multiengine fuel systems? c. Synchro
a. Two 46. A fuel jettison system is required under certain
b. Four conditions if the maximum takeoff weight exceeds the
c. Six maximum landing weight. What regulations cover the
35. A fuel pressure warning switch contacts close requirements of fuel jettisoning?
and warning light is turned on when: a. Federal Aviation Regulation Part 43 and 91.
a. A measured quantity of fuel has passed through it. b. Federal Aviation Regulation Part 23, 25, and
b. The fuel flow stops. CAM 4b.
c. The fuel pressure drops below specified limits. c. Federal Aviation Regulation Part 21, 43 and CAM 8.
36. Which of the following is necessary to effectively
troubleshoot a fuel pressure warning system? 47. In an electronic-type fuel quantity indicating system,
a. The manufacturer’s maintenance manuals. the tank sensing unit is a:
b. AC 43.13-1B, Acceptable methods, techniques, a. Capacitor
and practices—Aircraft inspection and Repair. b. Variable resistor
c. A set of Federal Aviation Regulations. c. Variable resistor
37. When routing a fuel line between two rigidly mounted 48. What should be used to remove flux from an aluminum
fittings the line should: tank after welded repairs?
a. Have at least one bend between such fittings. a. Soft brush and warm water.
b. Be straight length of tubing and clamped to b. 5 percent solution of nitric or sulfuric acid.
the aircraft structure. c. Mild solution of soap and warm water.
c. Have a flexible line added between two metal 49. What is the purpose of a float-operated transmitter
lines to allow for ease of installation. installed in a fuel tank?
38. When inspecting a fuel system, you should check a. It sends an electric signal to the fuel quantity
all valves located downstream of boost pumps with indicator.
the pumps: b. It senses the total amount of fuel density.
a. At idle c. It senses the dielectric qualities of fuel and air in the
b. Dormant tank.
c. Operating 50. Fuel jettisoning past the limits prescribed by Federal
39. An electrical-type fuel quantity indicating system Aviation Regulations is usually prevented by:
consists of an indicator in the cockpit and a: a. Closely monitoring the fuel quantity and turning off
a. Float-operated transmitter installed in the tank. the fuel dump switch/es.
b. Float resting on the surface of the tank. b. Dump limit valves or a low-level circuit.
c. Float-operated receiver installed in the tank. c. Standpipes in the fuel tanks.
40. The vapor pressure of aviation gasoline is: 51. The type of fuel-boost pump that separates air and
a. Lower than the vapor pressure of automotive vapor from the fuel before it enters the line to the
gasoline. carburetor is the:
a. Gear-type pump. 62. Which gas is used for purging an aircraft fuel tank?
b. Centrifugal-type pump. a. Helium or argon.
c. Sliding vane-type pump. b. Carbon dioxide.
52. (1) If aviation gasoline vaporizes too readily, fuel lines c. Carbon monoxide.
may become filled with vapor and cause increased fuel 63. What must each fuel quantity indicator be calibrated to
flow. read during level flight when the quantity of fuel
(2) A measure of a gasoline’s tendency to vapor lock is remaining is equal to the unusable fuel supply?
obtained from the Reid vapor pressure test. a. The total unusable fuel quantity.
Regarding the above statements, b. Both the total unusable fuel quantity and the
a. Only no. 2 is true unusable fuel quantity in each tank.
b. Both no. 1 and no.2 are true c. Zero.
c. Neither no. 1 nor no.2 is true 64. What is the maximum vapor pressure allowable for an
53. (1) On a large aircraft pressure refueling system, a aircraft fuel?
pressure refueling receptacle and control panel will a. 7 PSI
permit one person to fuel or defuel any or all fuel b. 5 PSI
tanks of an aircraft. c. 3 PSI
(2) Because of the fuel tank area, there are more 65. When inspecting a removable rigid fuel tank for leaks
advantages to a pressure fueling system in light what procedure should be followed?
aircraft. a. Pressurize the tank with air and brush with
Regarding the above statements, soapy water.
a. Only no.1 is true b. Fill the tank with water and pressurize with air and
b. Only no.2 is true brush with soapy water.
c. Both no.1 and no.2 are true c. Pressurize the tank with air and submerge in water to
54. The presence of fuel stains around a fuel nozzle locate leaks.
would indicate: 66. Pressure fueling or aircraft is usually accomplished
a. Too much fuel pressure. through:
b. Excessive airflow across the venturi. a. Pressure connections on individual fuel tanks.
c. Clogged fuel nozzle. b. At least one single point connection.
55. (1) A fuel heater can use engine bleed air as a source c. Individual fuel tank overwing and/or fuselage
of heat. access points.
(2) A fuel heater can use engine lubricating oil as a 67. How many engine drive fuel pumps per engine are
source of heat. required for engines requiring fuel pump?
Regarding the above statements, a. Two engines can share one fuel pump
a. Only no.1 is true. b. One fuel pump for each engine.
b. Both no.1 and no.2 are true. c. Two fuel pumps for each engine.
c. Neither no.1 nor no.2 is true. 68. According to Part 23, what minimum required
56. How does temperature affect fuel weight? markings must be placed at or near each appropriate
a. Cold fuel is heavier per gallon. fuel filler cove for reciprocating engine-powered
b. Warm fuel is heavier per gallon. airplanes?
c. Temperature has no effect. a. The word ‘Avgas’ and the minimum fuel grade.
57. Which of the following may be used for the repair b. The word ‘Fuel’ and usable fuel capacity.
of fuel leaks on most integral fuel tanks? c. The word ‘Avgas’ and the total fuel capacity.
a. Welding and resealing. 69. The purpose of the baffle plate in a fuel tank is to:
b. Brazing and resealing. a. Provide an expansion space for the fuel.
c. Riveting and resealing. b. Resist fuel surging within the fuel tank.
58. Why are centrifugal-type boost pumps used in fuel c. Provide internal structural integrity.
systems of aircraft operating at high altitude? 70. The probe of a capacitance-type fuel level gauge is
a. Because they are positive displacement pumps. essentially a:
b. To supply fuel under pressure to engine-driven a. Float-actuated variable capacitor.
pumps. b. Capacitor with fuel and air acting as one plate.
c. To permit cooling air to circulate around the motor. c. Capacitor with fuel and air acting as a dielectric.
59. An aircraft’s integral fuel tank is: 71. What method is used on turbine-powered aircraft to
a. Usually located in the bottom of the fuselage. determine when the condition of the fuel is
b. A part of the aircraft structure. approaching the danger of forming ice crystals?
c. A self-sealing tank. a. Fuel pressure warning.
60. One advantage of electrical and electronic fuel b. Fuel pressure gauge.
quantity indicating systems is that the indicator: c. Fuel temperature indicator.
a. Can be located an distance from the tank/s. 72. What unit would be adjusted to change the fuel
b. Has no movable devices. pressure warning limits?
c. Always measures volume instead of mass. a. Fuel flowmeter bypass valve.
61. When fuel quantity is measured in pounds instead of b. Pressure-sensitive mechanism.
gallons, the measurement will be more accurate c. Fuel pressure relief valve.
because fuel volume: 73. (1) The fuel jettison valve must be designed to allow
a. Varies with temperature change. flight personnel to close the valve during any part of
b. Increases when temperature decreases. the jettisoning operation.
c. Varies with changes in atmospheric pressure.
(2) During the fuel jettisoning operation, the fuel must 83. Aircraft pressure fueling systems instructional
discharge clear of any part of the airplane. procedures are normally placarded on the:
Regarding the above statements, a. Fuel control panel access door.
a. Both no.1 and no.2 are true. b. Lower wing surface adjacent to the access door.
b. Only no.2 is true. c. Aircraft ground connection point.
c. Neither no.1 nor no.2 is true. 84. What is one disadvantage of using aromatic aviation
74. Why is the main fuel strainer located at the lowest fuels?
point in the fuel system? a. A fuel intercooler is required.
a. It traps any small amount of water that may be b. Deteriorates rubber parts.
present in the fuel system. c. Results in low fuel volatility.
b. It provides a drain for residual fuel. 85. Which aircraft fuel quantity indicating system
c. It filters and traps all micro-organisms that may be incorporates a signal amplifier?
present in the fuel system. a. Electronic
75. Why is it necessary to vent all aircraft fuel tanks? b. Sight glass
a. To ensure a positive head pressure for a c. Electrical
submerged boost pump. 86. Why are jet fuels more susceptible to water
b. To exhaust fuel vapors. contamination than aviation gasoline?
c. To limit pressure differential between the tank a. Jet fuel has a higher viscosity than gasoline.
and atmosphere. b. Jet fuel is lighter than gasoline; therefore, water is
76. Which of the following precautions is most important more easily suspended.
during refueling operations? c. Condensation is greater because of the higher
a. All outside electrical sources must be volatility of jet fuels.
disconnected from the aircraft. 87. What is the minimum distance allowed between a fuel
b. Fuel to be used must be appropriately identified. tank and the fire wall separating the engine?
c. All electrical switches must be in OFF position. a. One-half inch
77. A transmitter in a fuel pressure warning system b. One inch
serves what function? c. Two inches
a. Transmits an electrical signal to fluid pressure. 88. Fuel baffles are installed in tanks to prevent
b. Converts fluid pressure to an electrical signal. caused by changes in the attitude of the aircraft.
c. Transmits fluid pressure directly to the indicator. a. Vapors.
78. What should be used to inert an integral fuel tank b. Surging.
before attempting repairs? c. Starvation.
a. Carbon dioxide 89. Normal fuel crossfeed system operation in multiengine
b. Water aircraft
c. Steam a. Calls for jettisoning of fuel overboard to correct
79. A typical large transport aircraft fuel manifold lateral instability.
system allows how many of the following? b. Reduces contamination and/or fire hazards
1. All tanks can be serviced through a during fueling or defueling operations.
single connection. c. Provides a means to maintain a balanced fuel
2. Any engine can be fed from any tank load condition.
3. All engines can be fed from all tanks 90. The primary purpose of a fuel tank sump is to provide
simultaneously. a:
4. A damaged tank can be isolated from the rest of a. Positive system of maintaining the design minimum
the fuel system. fuel supply for safe operation.
a. 1 and 2. b. Place where water and dirt accumulations in the
b. 1, 2, and 3. tank can collect and be drained.
c. 1, 2, 3, and 4. c. Reserve supply of fuel to enable the aircraft to
80. Which statement concerning an electronic capacitance- land safely in the event of fuel exhaustion.
type fuel quantity indicating system is true? 91. What method would be used to check for internal
a. It has no moving parts in the tank. leakage of a fuel valve without removing the valve
b. It has two tubes separated by an electronic field from the aircraft?
in the tank. a. Place the valve in OFF position, drain the strainer
c. It utilizes a variable capacitor to indicate the bowl and with the boost pump on, watch to see if fuel
fuel tank capacity. flows to the strainer bowl.
81. The primary purpose of an aircraft’s fuel jettison b. Remove fuel cap/s, turn boost pump/s on, and watch
system is to quickly achieve a: for bubbling in the tanks.
a. Lower landing weight. c. Apply regulated air pressure on the downstream side
b. Balanced fuel load. of the fuel pump and listen for air passing through the
c. Reduced fire hazard. valve.
82. How is the outlet fuel pressure regulated on a 92. Fuel system components must be bonded and
submerged, single-speed, centrifugal-type fuel pump? grounded in order to:
a. By the engine-driven pump’s design and internal a. Drain off static charges.
clearance. b. Prevent stray currents.
b. By the first check valve downstream from the pump. c. Retard galvanic corrosion.
c. By the pump’s design and internal clearances. 93. Fuel is moved overboard in most fuel jettison systems
by:
a. Boost pumps. b. Station an assistant outside the fuel tank access to
b. Gravity. perform rescue operations if required.
c. Gravity and engine-driven fuel pumps. c. Conduct the defueling and tank purging
operation in an air-conditioned building.
103.What is used in may aircraft to prevent bubbles in the
94. In some aircraft with several fuel tanks, the possible fuel after it leaves the tank when atmospheric
danger of allowing the fuel supply in one tank to pressure is lower than fuel vapor pressure?
become exhausted before the selector valve is a. Air-fuel separators.
switched to another tank is prevented by the b. Anti-foaming additives.
installation of: c. Boost pumps.
a. A fuel pressure warning signal system. 104.Which procedure must be followed when
b. A fuel pressure relief valve. defueling aircraft with sweptback wings?
c. An engine fuel pump bypass valve. a. Defuel all the tanks at one time.
95. Which of the following would give the first b. Defuel the inboard wing tanks first.
positive indication that a change-over from one fuel c. Defuel the outboard wing tanks first.
tank to another is needed? 105.If an aircraft is fueled from a truck or storage tank
a. Fuel pressure warning. which is known to be uncontaminated with dirt or
b. Fuel pressure gauge. water, periodic checks of the aircraft’s fuel tank sumps
c. Fuel quantity indicator. and system strainers:
96. Fuel jettisoning is usually accomplished: a. Can be eliminated except for the strainer check
a. Through a common manifold and outlet in each before the first flight of the day and the fuel tank sump
wing. check during 100hour or annual inspections.
b. By gravity flow into the outboard wing tanks b. Are still necessary due to the possibility of
and overboard through a common outlet in each contamination from other sources.
wing. c. Can be sharply reduced since contamination
c. Through individual outlets for each tank. from other sources is relatively unlikely and of little
97. Where is fuel pressure taken for the pressure warning consequence in modern aircraft fuel systems.
signal on most aircraft engines?
a. Outlet side of the boost pump.
b. Fuel pressure line of the carburetor.
c. Between the fuel pump and the strainer. 106.A digital fuel totalizer automatically indicates the
98. (1) The function of a fuel heater is to protect the amount of fuel used, fuel remaining, current rate
engine fuel system from ice formation. of consumption, and fuel
(2) An aircraft fuel heater cannot be used to thaw ice in a. Weight, aboard at takeoff.
the fuel screen. b. Remaining at the 45-minute IFR fuel reserve.
Regarding the statements above, c. Remaining, flight time at the current power setting.
a. Only no.1 is true. 107.(1) A fuel pressure gauge is a differential pressure
b. Only no.2 is true. indicator.
c. Both no.1 and no.2 are true. (2) A fuel pressure gauge indicates the pressure of the
99. Microbial growth is produced by various forms of fuel entering the carburetor.
microorganisms that live and multiply in the water Regarding the statements above,
interfaces of jet fuels. Which of the following could a. Only no.2 is true.
result if microbial growth exists in a jet fuel tank and is b. Both no.1 and no.2 are true.
not corrected? c. Neither no.1 nor no.2 is true.
1. Interference with fuel flow. 108. The purpose of a diaphragm in a vane-type fuel pump
2. Interference with fuel quantity indicators. is to:
3. Engine seizure. a. Equalize fuel pressure at all speeds.
4. Electrolytic corrosive action in a metal tank. b. Vary fuel pressure according to throttle setting.
5. Lower grade rating of the fuel. c. Compensate fuel pressures to altitude changes.
6. Electrolytic corrosive action in a rubber tank. 109. Before fueling an aircraft by using the pressure fueling
a. 1, 2, 4 method, what precaution should be observed?
b. 2, 3, 5 a. The truck pump pressure must be correct for
c. 1, 5, 6 that refueling system.
100.What unit is generally used to actuate the fuel pressure b. The truck pump pressure must be adjusted for
warning system? minimum filter pressure.
a. Fuel flowmeter. c. The aircraft’s electrical system must be on to
b. Pressure-sensitive mechanism. indicate quantity gauge readings.
c. Fuel pressure gauge. 110. Select one means of controlling the fuel temperature on
101.Fuel heaters are used with fuel systems for turbine turbine-powered aircraft.
engines to prevent a. Engine bleed air to the fuel filter.
In the fuel from clogging system filters. b. Engine bleed air to the fuel tank.
a. Moisture. c. Engine bleed air to a heat exchanger.
b. Ice crystals. 111. Many fuel tanks incorporate valves to
c. Contamination. prevent fuel from flowing away from the boost pump
102.If it is necessary to enter an aircraft’s fuel tank, or tank outlet when the aircraft is in a high ‘G’
which procedure should be avoided? maneuver.
a. Continue purging the tank during the entire
work period.
a. Flapper b. Micrometer caliper
b. Check c. Dial indicator
c. Dump 9. In examining and evaluating a welded joint, a
112. Why is the capacitance fluid quantity indicating mechanic should be familiar with
system more accurate in measuring fuel level than a a. Likely ambient exposure conditions and
mechanical type? intended use of the part, along with type
a. Only one probe and one indicator are necessary of weld and original part material
for multiple tank configurations. composition
b. It measures in gallons and converts to pounds. b. The welding technique, filler material,
c. It measures by weight instead of volume. and temperature range used
113. What is one purpose of a fuel tank vent? c. The parts, proportions, and formation of
a. To maintain atmospheric pressure. a weld
b. To decrease fuel vapor pressure. 10. What nondestructive testing method requires
c. To decrease tank internal air pressure. little or no part preparation, is used to detect
surface or near-surface defects in most metals,
Materials and Processes and may also be used to separate metals or
alloys and their heat-treat conditions?
1. What two types of indicating mediums are available
a. Eddy current inspection
for magnetic particle inspection?
a. Iron and ferric oxides b. Ultrasonic inspection
c. Magnetic particle inspection
b. Wet and dry process materials
11. Which of the following is a main determinant of
c. High retentivity and low permeability material
the dwell time to use when conducting a dye r
2. What precision measuring tool is used for measuring
fluorescent penetrant inspection?
crankpin and main bearing journals for out-of-round
a. The size and shape of the discontinuities
wear?
being looked for
a. Dial gauge
b. The size and shape of the part being
b. Micrometer caliper
inspected
c. Depth gauge
c. The type and/or density of the part material
3. Which statement regarding aircraft bolts is correct?
12. Circular magnetization of a part can be used to
a. When tightening castellated nuts on drilled
detect which defects?
bolts, if the cotter pin holes do not line up, it is
a. Defects parallel to the long axis of the
permissible to overtighten the nut to permit
part
alignment of the next slot with the cotter pin
b. Defects perpendicular to the long axis of the
hole
part
b. In general, bolt grip lengths should equal the
c. Defects perpendicular to the concentric
material thickness
circles of magnetic force within the part
c. Alloy steel bolts smaller than ¼ -inch diameter
13. If it is necessary to accurately measure the
should not be used in primary structure
diameter of a hole approximately ¼ inch in
4. How many of these factors are considered essential
diameter, the mechanic should use a
knowledge for x-ray exposure?
a. Telescoping gauge and determine the size
1. Processing of the film
of the hole by taking a micrometer reading
2. Material thickness and density
of the adjustable end of the telescoping
3. Exposure distance and angle
gauge
4. Film characteristics
b. 0 - to 1-inch inside micrometer and read the
a. One
measurement directly from the micrometer
b. Three
c. Small-hole gauge and determine the size of the
c. Four
hole by taking a micrometer reading of the ball
5. On a fillet weld, the penetration requirement
end of the gauge
includes what percentage(s) of the base metal
14. Which statement relating to the residual magnetizing
thickness?
a. 100 percent inspection method is true?
a. Subsurface discontinuities are made readily
b. 25 – 50 percent
apparent
c. 60 – 80 percent
b. It is used in practically all circular and
6. What is descriptive of the annealing process of steel
longitudinal magnetizing procedures
during after it has been annealed?
a. Rapid cooling; high strength c. It may be used with steels which have been
heat treated for stressed applications
b. Slow cooling; low strength
15. Which of the following defects are not acceptable for
c. Slow cooling; increased resistance to wear
metal lines?
1. Cracked flare
7. Aircraft bolts are usually manufactured with a
2. Seams
a. Class 1 fit for the threads
3. Dents in the heel of a bend less than 20% of the
b. Class 2 fit for the threads
diameter
c. Class 3 fit for the threads
4. Scratches/nicks on the inside of a bend less than
8. Which tool can be used to determine piston pin
10% of wall thickness
out-of-round wear?
5. Dents in straight section that are 20% of tube
a. Telescopic gauge
diameter
a. 1,2,3,4 and 5 c. AN corrosion-resistant steel bolt
b. 1,2 and 3
c. 1,2,3 and 5 25. Which heat-treating process of metal produces a
16. If dye penetrant inspection indications are not sharp hard, wear-resistant surface over a strong, tough
and clear, the most cause is that part core?
a. Was not correctly degaussed before the a. Case hardening
developer was applied b. Annealing
b. Has no appreciable damage c. Tempering
c. Was not thoroughly washed before the 26. Alclad is a metal consisting of
developer was applied a. Aluminum alloy surface layers and a pure
17. Which heat-treating operation would be performed aluminum core
when the surface of the metal is changed chemically b. Pure aluminum surface layers on an
by introducing a high carbide or nitride content? aluminum alloy core
a. Tempering c. A homogeneous mixture of pure aluminum
b. Normalizing and aluminum alloy
c. Case hardening 27. Unless otherwise specified or required, aircraft
18. (1) In nondestructive testing a discontinuity may be bolts should be installed so that the bolthead is
defined as an interruption in the normal physical a. Upward, or in rearward direction
structure or configuration of a part b. Upward, or in a forward direction
(2) A discontinuity may or may not affect the c. Downward, or in a forward direction
usefulness of a part 28. The society of Automotive Engineers (SAE) and
Regarding the above statements, the American Iron and Steel Institute use a
a. Only No.1 is true numerical index system to identify the
b. Only No.2 is true composition of various steels. In the number
c. Both No.1 and No.2 are true ‘4130’ designating chromium molybdenum
19. Unless otherwise specified, torque values for steel, the first digit indicates the
tightening aircraft nuts and bolts relate to a. Percentage of the basic element in the alloy
a. Clean, dry threads b. Percentage of carbon in the alloy in
b. Clean, lightly oiled threads hundredths of a percent
c. Both dry and lightly oiled threads c. Basic alloying element
20. How is the locking feature of the fiber-type locknut 29. Which of the following describe the effects of
obtained? annealing steel and aluminum alloys?
a. By the use of an unthreaded fiber locking 1. Decrease in internal stress
insert 2. Softening of the metal
b. By a fiber insert held firmly in place at the base 3. Improved corrosion resistance
of the load carrying section a. 1,2
c. By making the threads in the fiber insert slightly b. 1,3
smaller than those in the load carrying section c. 2,3
21. When the specific torque value for nuts is not given, 30. What method of magnetic particle inspection is
where can the recommended torque value be found? used most often to inspect aircraft parts for
a. AC 43. 13-1B invisible cracks and other defects?
b. Technical Standard Order a. Residual
c. AC43. 13-2A b. Inductance
22. Which of the following occurs when a mechanical c. Continuous
force is repeatedly applied to most metals at room 31. (1) An aircraft part may be demagnetized by
temperature, such as rolling, hammering, or subjecting it to a magnetizing force from
bending? alternating current that is gradually reduced in
1. The metals become artificially aged. strength
2. The metals become stress corrosion cracked (2) An aircraft part may be demagnetized by
3. The metals become cold worked, strain or work subjecting it to a magnetizing force from direct
hardened current that is alternately reversed in direction
a. 2 and gradually reduced in strength
b. 1 and 3 Regarding the above statements,
c. 3. a. Both No. 1 and No. 2 are true
23. In performing a dye penetrant inspection, the b. Only No.2 is true
developer c. Only No.1 is true
a. Seeps into a surface crack to indicate the 32. What aluminum alloy designations indicate that
presence of a defect the metal has received no hardening or
b. Acts as a blotter to produce a visible tempering treatment
indication a. 3003-F
c. Thoroughly cleans the surface prior to b. 5052-H36
inspection c. 6061-O
24. A bolt with an X inside a triangle on the head is 33. What is steel tempered after being hardened
classified as an a. To increase its hardness and ductility
a. NAS standard aircraft bolt b. To increase its strength and decrease its
b. NAS close tolerance bolt internal stresses
c. To relieve its internal stresses and reduce its method is used to determine the soundness of
brittleness the repair after the repair has cured?
34. Identify the correct statement a. Eddy current test
a. An outside micrometer is limited to b. Metallic ring test
measuring diameters c. Ultrasonic test
b. Tools used on certificated aircraft must be 44. Which of the following materials may be
an approved type inspected using the magnetic particle inspection
c. Dividers do not provide a reading when method?
used as measuring device 1. Magnesium alloys
35. Which condition indicates a part has cooled too 2. Aluminum alloys
quickly after being welded? 3. Iron alloys
a. Cracking adjacent to the weld 4. Copper alloys
b. Discoloration of the base metal 5. Zinc alloys
c. Gas pockets, porosity, and slag inclusions a. 1,2,3
36. How is the locking feature of the fiber-type b. 1,2,3,4
locknut obtained? c. 3
a. By the use of an unthreaded fiber locking 45. Why is it considered good practice to normalize
insert a part after welding?
b. By a fiber insert held firmly in place at the a. To relieve internal stresses developed
base of the load carrying section within the base metal
c. By making the threads in the fiber insert b. To increase the hardness of the weld
slightly smaller than those in the load c. To remove the surface scale formed during
carrying section welding
37. Which number represents the Vernier scale 46. What is generally used in the construction of
graduation of a micrometer? aircraft engine firewalls?
a. .00001 a. Stainless steel
b. .001 b. Chrome-molybdenum alloy steel
c. .0001 c. Titanium nickel alloy
38. One characteristics of a good weld is that no 47. The aluminum code number 1100 identifies
oxide should be formed on the base metal at a what type of aluminum
distance from the weld of more than a. Aluminum alloy containing 11 percent
a. ½ inch copper
b. 1 inch b. Aluminum alloy containing zinc
c. ¼ inch c. 99 percent commercially pure aluminum
39. Which material cannot be heat treated 48. What tool is generally used to set a divider to an
repeatedly without harmful effects? exact dimension?
a. Unclad aluminum alloy in sheet form a. Machinist scale
b. 6061-T9 b. Surface gauge
c. Clad aluminum alloy c. Dial indicator
40. Aircraft bolts are usually manufactured with a 49. The core material of Alclad 2024-T4 is
a. Class 1 fit for the threads a. Heat-treated aluminum alloy, and the
b. Class 2 fit for the threads surface material is commercially pure
c. Class 3 fit for the threads aluminum
41. Generally speaking, bolt grip lengths should be b. Commercially pure aluminum, and the
a. Equal to the thickness of the material which surface material is heat-treated aluminum
is fastened together, plus approximately one alloy
diameter c. Strain- hardened aluminum alloy, and the
b. Equal to the thickness of the material which surface material is commercially pure
is fastened together aluminum
c. One and one half times the thickness of the 50. The clearance between the piston rings and the
material which is fastened together ring lands is measured with a
42. Which statement regarding aircraft bolts is a. Micrometer caliper
correct? b. Thickness gauge
a. When tightening castellated nuts on drilled c. Depth gauge
bolts, if the cotter pin holes do not line up, 51. To detect a minute crack using dye penetrant
it is permissible to overtighten the nut to inspection usually requires
permit alignment of the next slot with the a. That the developer be applied to a flat
cotter pin hole surface
b. In general, bolt grip lengths should equal b. A longer-than-normal penetrating time
the material thickness c. The surface to be highly polished
c. Alloy steel bolts smaller than ¼-inch 52. Magnetic particle inspection is used primarily to
diameter should not be used in primary detect
structure a. Distortion
43. A mechanic has completed a bonded b. Deep surface flaws
honeycomb repair using the potted compound c. Flaws on or near the surface
repair technique. What nondestructive testing
53. Aircraft bolts with a cross or asterisk marked on 62. Which type crack can be detected by magnetic
the bolthead are particle inspection using either circular or
a. Made of aluminum alloy longitudinal magnetization
b. Close tolerance bolts a. 45*
c. Standard steel bolts b. Longitudinal
54. Select a characteristics of a good gas weld c. Transverse
a. The depth of penetration shall be sufficient 63. A particular component is attached to the
to ensure fusion of the filler rod aircraft structure by the use of an aircraft bolt
b. The height of the weld bead should be 1/8 and a castle tension nut combination. If the
inch above the base metal cotter pin hole does not align within the
c. The weld should taper off smoothly into the recommended torque range, the acceptable
base metal practice is to
55. What defects will be detected by magnetizing a a. Exceed the recommended torque range by
part using continuous longitudinal no more than 10 percent
magnetization with a cable? b. Tighten below the torque range
a. Defects perpendicular to the axis of the part c. Change washers and try again
b. Defects parallel to the long axis of the part 64. In magnetic particle inspection, a flaw that is
c. Defects parallel to the concentric circles of perpendicular to the magnetic field flux lines
magnetic force within the part generally causes
56. Where is an AN clevis bolt used in an airplane a. A large disruption in the magnetic field
a. For tension and shear load conditions b. A minimal disruption in the magnetic field
b. Where external tension loads are applied c. No disruption in the magnetic field
c. Only for shear load applications 65. Which of the following methods may be suitable
57. When checking an item with the magnetic to use to detect cracks open to the surface in
particle inspection method, circular and aluminum forgings and castings?
longitudinal magnetization should be used to 1. Dye penetrant inspection
a. Reveal all possible defects 2. Magnetic particle inspection
b. Evenly magnetize the entire part 3. Metallic ring (coin tap) inspection
c. Ensure uniform current flow 4. Eddy current inspection
58. One way a part may be demagnetized after 5. Ultrasonic inspection
magnetic particle inspection is by 6. Visual inspection
a. Subjecting the part to high voltage, low a. 1,4,5,6
amperage ac b. 1,2,4,5,6
b. Slowly moving the part out of an ac c. 1,2,3,4,5,6
magnetic field of sufficient strength 66. Which tool is used to find the center of a shaft
c. Slowly moving the part into an ac magnetic or other cylindrical work
field of sufficient strength a. Combination set
59. How is a clevis bolt used with a fork-end cable b. Dial indicator
terminal secured? c. Micrometer caliper
a. With a shear nut tightened to a snug fit, but 67. A part which is being prepared for dye penetrant
with no strain imposed on the fork and safe inspection should be clean with
tied with a cotter pin a. A volatile petroleum-based solvent
b. With a castle nut tightened until slight b. The penetrant developer
binding occurs between the fork and the c. Water-base solvents only
fitting to which it is being attached 68. A bolt with a single raised dash on the head is
c. With a shear nut and cotter pin or thin self- classified as an
locking nut tightened enough to prevent a. AN corrosion-resistant steel bolt
rotation of the bolt in the fork b. NAS standard aircraft bolt
60. A fiber-type, self-locking nut must never be c. NAS close tolerance bolt
used on an aircraft if the bolt is 69. Liquid penetrant inspection methods may be
a. Under shear loading used on which of the following?
b. Under tension loading 1. Porous plastics
c. Subject to rotation 2. Ferrous metals
61. Why should an aircraft maintenance technician 3. Nonferrous metals
be familiar with weld nomenclature? 4. Smooth primer-sealed wood
5. Nonporous plastics
a. So that accurate visual (pictorial) a. 2,3,4
comparisons can be made b. 1,2,3
b. In order to gain familiarity with the welding c. 2,3,5
technique, filler material and temperature 70. What tool is generally used to calibrate a
range used micrometer or check its accuracy?
c. In order to compare welds with written a. Gauge block
(non-pictorial) description standards b. Dial indicator
c. Machinist scale
71. In the four-digit aluminum index system number
2024, the first digit indicates
a. The major alloying element 81. What metal has special short-time heat
b. The number of major alloying elements properties and is used in the construction of
used in the metal aircraft firewalls?
c. The percent of alloying metal added a. Stainless steel
72. Select a characteristics of a good gas weld b. Chrome molybdenum alloy steel
a. The depth of penetration shall be sufficient c. Titanium alloy
to ensure fusion off the filler rod 82. How can the dimensional inspection of a
b. The height of the weld bead should be 1/8 bearing in a rocker arm be accomplished?
inch above the base metal a. Depth gauge and micrometer
c. The weld should taper off smoothly into the b. Thickness gauge and push-fit arbor
base metal c. Telescopic gauge and micrometer
73. The twist of a connecting rod is checked by 83. The reheating of het treated metal, such as with
installing push-fit arbors in both ends, supported a welding torch
by parallel steel bars on a surface plate. a. Has little or no effect on a metal’s heat
Measurements are taken between the arbor and treated characteristics
the parallel bar with a b. Has a cumulative enhancement effect on the
a. Dial gauge original heat treatment
b. Height gauge c. Can significantly alter a metal’s
c. Thickness gauge properties in the reheated area
84. Holes and a few projecting globules are found in
74. The pattern for an inclusion is a magnetic a weld. What action should be taken?
particle build up forming a. Reweld the defective portions
a. A fernlike pattern b. Remove all the old weld, and Reweld the
b. A single line joint
c. Parallel lines c. Grind the rough surface smooth, inspect,
75. Which tool can be used to measure the and Reweld all gaps/holes
alignment of a rotor shaft or the plane of 85. Normalizing is a process of heat treating
rotation of a disk? a. Aluminum alloys only
a. Dial indicator b. Iron-base metal only
b. Shaft gauge c. Both aluminum alloys and iron-base metals
c. Protractor 86. The testing medium that is generally used in
76. What type of corrosion may attack the grain magnetic particle inspection utilizes a
boundaries of aluminum alloys when the heat ferromagnetic material that has
treatment process has been improperly a. High permeability and low retentivity
accomplished b. Low permeability and high retentivity
a. Concentration cell c. High permeability and high retentivity
b. Intergranular
c. Fretting
77. Which tool is used to measure the clearance MAINTENANCE FORMS AND RECORDS
between a surface plate and a relatively narrow 1. For aircraft operated under part 91, which of the
surface being checked for flatness? following records must be retained for at least one
a. Depth gauge year, or until the work is repeated or superseded?
b. Thickness gauge a. Records of time since overhaul of items
c. Dial indicator requiring overhaul on a time specified basis
78. Under magnetic particle inspection, a part will b. Records of maintenance, alterations, preventive
be identified as having a fatigue crack under maintenance, 100-hour, annual and progressive
which condition? inspections
a. The discontinuity pattern is straight c. Records of the current inspection status of the
b. The discontinuity is found in a nonstressed aircraft, including time since last required
area of the part inspections
c. The discontinuity is found in a highly 2. Which of the following may a certificated airframe
stressed area of the part and powerplant mechanic perform on aircraft and
79. What may be used to check the stem on a approve for return to service?
poppet-type valve for stretch? 1. A 100-hour inspection
a. Dial indicator 2. An annual inspection, under specified
b. Micrometer circumstances
c. Telescoping gauge 3. A progressive inspection, under specified
80. Which of these nondestructive testing methods circumstances
is suitable for the inspection of most metals, a. 1,2
plastics and ceramics for surface and subsurface b. 1,3
defects? c. 1,2,3
a. Eddy current inspection 3. If work performed on an aircraft has been done
b. Magnetic particle inspection satisfactorily, the signature of an authorized person
c. Ultrasonic inspection on the maintenance records for maintenance or
alterations performed constitutes
a. Approval of the aircraft for return to service
b. Approval for return to service only for the work a. Any format that provides record continuity and
performed includes the required information may be used
c. Verification that the maintenance or alterations b. The format provided by the manufacturer of the
were performed referencing approved aircraft must be retained
maintenance data c. Any desired change from manufacturer provided
4. Which aircraft record entry is the best description of format requires approval from the Federal
the replacement of several damaged heli-coils in a Aviation Administration
casting? 11. Where should you find this entry?
a. Eight ¼--20 inch standard heli-coils were ‘Removed right wing from aircraft and remove skin
replaced. The damaged inserts were extracted , from outer 6 feet. Repaired buckled spar 49 inches
the tapped holes gaged, then new inserts and in figure 8 in the manufacturer’s structural repair
installed, and tangs removed manual No. 28-1.’
b. Eight ¼--20 inch standard heli-coils were a. Aircraft engine maintenance record
installed in place of damaged ones b. Aircraft minor repair and alteration
c. Eight ¼--20 inch standard heli-coil inserts were c. FAA Form 337
repaired by replacing the damaged inserts with a 12. When a 100-hour inspection is completed, if separate
lock-type insert, after the tapped holes were maintenance records for the airframe, powerplant(s),
checked for corrosions and propeller(s) are maintained, where is the entry
5. What is the means by which the FAA notifies for the inspection recorded?
aircraft owners and other interested persons of a. In each record
unsafe conditions and prescribes the condition under b. In the airframe record only
which the product may continue to be operated? c. In any one of the records
a. Airworthiness Directives 13. When work is performed on an aircraft that
b. Aviation Maintenance Alerts necessitates the use of FAA Form 337, who should
c. Aviation Safety Data prepare the form?
6. Which maintenance record entry best describes the a. The person who performs or supervises the
action taken for a .125-inch deep dent in a straight work
section of 1/2 –inch aluminum alloy tubing? b. The person who approves for return to service
a. Dented section removed and replaces with c. The aircraft owner or operator
identical new tubing flared to 45° 14. A certificated mechanic without an inspection
b. Dent within acceptable limits, repair not authorization who signs the appropriate block on
necessary FAA Form 337 is doing what?
c. Dented section removed and replaced with a. Certifying that he work was done in accordance
identical new tubing flared to 37° with the requirements of 14CFR Part 43
7. Which is an appliance major repair? b. Approving the work for return to service
a. Overhaul of a hydraulic pressure pump c. Certifying the maintenance information used as
b. Repairs to a propeller governor or its control FAA-approved data
c. Troubleshooting and repairing broken circuits in 15. For the aircraft operated under part 91, what
landing light circus difference is there, if any, between the record entry
8. When approving for return to service after a requirements for maintenance (e.g., repair or
maintenance or alteration, the approving person must alteration) and the record entry requirements for
enter in the maintenance record of the aircraft inspections (beyond the description of the work
a. The date the maintenance or alteration was performed and the type and extent of inspection?
begun, description (or reference to acceptable
data) of work performed, the name of the person a. There is no difference
performing the work (if someone else), b. Aircraft total time is required to be included
signature and certificate number only in the maintenance entry
b. A description ( or reference of acceptable data) c. Aircraft total time is required to be included
of work performed, date of completion, the only in the inspection entry
name of the person performing the work (if 16. What is the status of data used as a basis of
someone else), signature and certificate number approving major repairs or alternations for returning
c. A description (or reference of acceptable data) to service?
of work performed, date of completion, the a. Data must be least FAA-acceptable when it is
name of the person performing the work (if used for that purpose.
someone else) , signature, certificate number and b. Data must be FAA-approved prior to its use for
kind of certificate held that purpose.
9. Who is responsible for upkeep of the work required c. Data may be FAA-approved after its used for
maintenance record of an aircraft? that purpose.
a. The maintaining repair station or authorized 17. Where is the record of compliance with
inspector Airworthiness Directives or manufacturer’s service
b. The maintaining certified aircraft mechanic bulletins normally indicated?
c. The aircraft owner a. FAA form 337
10. Which is statement is true regarding the b. Aircraft maintenance record
requirements for maintenance record format? c. Flight manual
18. If more spaces is needed for a work description c. After satisfactorily completing airframe,
entered o FAA Form 337, what information should component, or propeller maintenance
be included on the attached sheet (s), in addition to 25. For aircraft operated under part 91, which of the
the rest of the work description? following records must be retained and transferred
a. Make, model, and serial number of the aircraft with the aircraft when it is sold?
b. Aircraft nationality and registration mark, and a. Records of maintenance, alterations, preventive
the date the work was accomplished maintenance, 100-hour, annual and progressive
c. Name, date, and office designator of the FAA inspections
inspector from the supervising district office b. Records of inspections performed in accordance
19. After making a certain repair to an aircraft engine with 14 CFR part 43, Appendix D
that is to be returned to service, an FAA Form 337 is c. Records of the current status of applicable AD’s,
prepared. How many copies are required and what is and date and time when recurring AD’s are next
the disposition of the completed forms? due
a. Two; one copy for the aircraft owner and one 26. Which statement is true regarding the use of FAA
copy for the FAA Form 337?
b. Two; one coy for the FAA and one copy for the a. FAA Form 337 is unauthorized for use with
permanent records of the repairing agency or both U.S. and foreign registered aircraft
individuals b. FAA Form 337 is authorized for use with U.S.
c. Three; one copy for the aircraft owner, one copy registered aircraft, and foreign registered aircraft
for the FAA, and one copy for the permanent when located in the United States
records of the repairing agency or individual c. FAA Form 337 is not authorized for use with
20. An aircraft owner was provided a list of other U.S. registered aircraft
discrepancies on an aircraft that was not approved 27. An FAA form 337 is used to record and document
for return to service after an annual inspection. a. Preventive and unscheduled maintenance and
Which of the following statements is/are true special inspections.
concerning who may correct the discrepancies? b. Major and minor repairs, and major and minor
1. Only a mechanic with an inspection alterations.
authorization c. Major repairs and major alterations.
2. An appropriately rated mechanic 28. What is /are the appropriate action (s) concerning
3. Any certified repair station minor repairs performed on a certificated aircraft?
a. 2&3 1. FAA form 337’s must be completed
b. 2 2. Entries must be made in the aircraft
c. 1 maintenance record.
21. Which aircraft record entry best describes repair of a 3. The owner of the aircraft must submit a record
dent in a tubular steel structure dented at a cluster? of all minor repairs to the FAA at least annualy.
a. Removed and replaced the damaged member a. 2.
b. Welded a reinforcing plate over the dented b. 2 and 3.
area c. 1 and 2.
c. Filled the damaged area with a molten metal an 29. A person installing a product , part, or appliance on a
dressed to the original contour type certificated product must make certain that the
22. During an annual inspection, if a defect is found item’s records document what type of statement?
which makes the aircraft unairworthy, the person a. The product, part, or materials meets FAA
disapproving must airworthiness standards.
a. Void the aircraft’s airworthiness certificate b. A product produced by an owner or operator
b. Submit a malfunction defect report does not need a statement.
c. Provide a written notice of the defect to the c. The product or material was not produced under
owner an FAA production approval.
23. When a discrepancy list is provided to an aircraft 30. After a mechanic holding an airframe an powerplant
owner or operator after an inspection, it says in rating completes a 100-hour inspection, what action
effect that is required before the aircraft is returned to service?
a. The item inspected is unairworthy a. Make the proper entries in the aircraft’s
b. Except for these discrepancies, the item maintenance record.
inspected is airworthy b. An operational check of all systems.
c. The item inspected may or may not be airworthy c. A mechanic with an inspection authorization
depending on the discrepancies found must approve the inspection.
31. Which maintenance action is an airframe major
repair?
a. Changes to the wing or to fixed or movable
control surfaces which affect flutter and
24. For aircraft operated under part 91, when is aircraft vibration characteristics.
total time is required to be recorded in aircraft b. Rewinding the field coil of an electrical
maintenance records? accessory.
a. After satisfactorily completing maintenance, c. The repair of portions of skin sheets by making
preventive maintenance, rebuilding and additional seams.
alteration (excluding inspection) 32. Which maintenance record entry best describes the
b. After satisfactorily completing inspections action taken for a control cable showing
approximately 20 percent wear on several of the c. may sometimes be accomplished with the engine
individual outer wires at a fairlead? installed, ordinarily using power tools.
a. Wear within acceptable limits, repair not
4. One function of the nozzle diaphragm in a turbine engine is
necessary.
to
b. Removed and replaced the control cable and
a. Decrease the velocity of exhaust gases.
rerigged the system.
b. Center the fuel spray in the combustion chamber.
c. Cable repositioned, worn area moved away from
fairlead. c. Direct the flow of gases to strike the turbine blades
33. Who is responsible for making the entry in the at the desired angle.
maintenance records after an annual, 100 hour, or 5. Some high-volume turboprop and turbojet engines are
progressive inspection? equipped with two-spool or split compressors. When these
a. The owner or operator of the aircraft. engines are operated at high altitudes, the
b. The person approving or disapproving for return a. low-pressure rotor will increase in speed as the
so service. compressor load decreases in the lower density air.
c. The designee or inspector representing the FAA b. throttle must be retarded to prevent overspeeding of
Administrator. the high-pressure rotor due to the lower density air.
34. An aircraft was not approved for return to service c. low-pressure rotor will decrease in speed as the
after an annual inspection and the owner wanted to compressor load decreases in the lower density air.
fly the aircraft to another maintenance base. Which 6. A gas turbine engine comprises which three main sections?
statement is correct? a. Compressor, diffuser, and stator.
a. The owner must obtain a special flight
b. Turbine, combustion, and stator.
permit.
c. Turbine, compressor, and combustion.
b. The aircraft may be flown without restriction up
to 10 hours to reach another maintenance base. 7. An exhaust cone placed aft of the turbine in a jet engine
c. The aircraft becomes a restricted category type will cause the pressure in the first part of the exhaust duct to
until it is approved for return to service. a. increase and the velocity to decrease.
35. In order to reconstruct lost or destroyed aircraft b. increase and the velocity to increase.
maintenance records, what is it necessary to c. decrease and the velocity to increase.
establish? 8. The compression ratio of an axial-flow compressor is a
a. Dates of all maintenance, preventive function of the
maintenance and alterations. a. number of compressor stages.
b. Dates and/ or times of all 100-hour, annual, or b. rotor diameter.
progressive inspections.
c. air inlet velocity.
c. Total time-in-service of the airframe.
36. Each person performing an annual or 100-hour 9. The compression ratio of an axial-flow compressor is a
inspection shall use a checklist that contains at least function of the
those items in the appendix of a. number of compressor stages.
a. 14CFR Part 43. b. rotor diameter.
b. 14CFR Part 65. c. air inlet velocity.
c. AC 43.13-3. 10. If a turbine engine is unable to reach takeoff EPR before
its EGT limit is reached, this is an indication that the
TURBINE ENGINES a. Fuel control must be replaced.
1. Turbine engine components exposed to high temperatures b. EGT controller is out of adjustment.
generally may NOT be marked with c. Compressor may be contaminated or damaged.
1. layout dye. 11. Which turbine engine compressor offers the greatest
2. commercial felt tip marker. advantages for both starting flexibility and improved high-
altitude performance?
3. wax or grease pencil.
a. Dual-stage, centrifugal-flow.
4. chalk.
b. Split-spool, axial-flow.
5. graphite lead pencil.
c. Single-spool, axial-flow.
a. 1,2, and 3.
12. Who establishes the recommended operating time
b. 3 and 5.
between overhauls (TBO) of a turbine engine used in general
c. 4and 5.
aviation?
2. Jet engine turbine blades removed for detailed inspection
a. The engine manufacturer.
must be reinstalled in
b. The operator (utilizing manufacturer data and trend
a. a specified slot 1800 away.
analysis) working in conjunction with the FAA.
b. a specified slot 900 away in the direction of
c. The FAA.
rotation.
13. Which statements are true regarding aircraft engine
c. the same slot.
propulsion?
3. The blending of blades and vanes in a turbine engine
1. An engine driven propeller imparts a relatively small
a. is usually accomplished only at engine overhaul. amount of
b. should be performed parallel to the length of the acceleration to a large mass of air.
blade using smooth contours to minimize stress
points.
2. Tu.rbojet and turbofan engines impart a relatively large b. control excessively high RPM to prevent a
amount of compressor stall.
acceleration to a smaller mass of air.
c. vent high ram air pressure overboard to prevent a
3. In modern turboprop engines, nearly 50 percent of the compressor stall.
exhaust gas energy is extracted by turbines to drive the
24. An advantage of the axial-flow compressor is its
propeller and compressor with the rest providing exhaust
a. low starting power requirements.
thrust.
b. low weight.
a. 1,2,3.
c. high peak efficiency.
b. 1,2.
25. Who establishes mandatory replacement times for critical
c. 1.3.
components of turbine engines?
14. Continued and/or excessive heat and centrifugal force on
a. The FAA.
turbine engine rotor blades is likely to cause
b. The operator working in conjunction with the FAA.
a. Profile.
c. The engine manufacturer.
b. Creep.
26. What type igniter plug is used in the low tension ignition
c. Galling.
system of an aircraft turbofan engine?
15. The procedure for removing the accumulation of dirt
a. Low voltage, high amperage glow plug.
deposits on compressor blades is called
b. Self-ionizing or shunted-gap type plug.
a. the soak method.
c. Recessed surface gap plug.
b. field cleaning.
27. The velocity of subsonic air as it flows through a
c. the purging process.
convergent nozzle
16. The stators in the turbine section of a gas turbine engine
a. increases.
a. increase the velocity of the gas flow.
b. decreases.
b. decrease the velocity of the gas flow.
c. remains constant.
c. increase the pressure of the gas flow.
17. What is the first engine instrument indication of a
28. When starting a turbine engine,
successful start of a turbine engine?
a. a hot start is indicated if the exhaust gas
a. A rise in the engine fuel flow.
temperature exceeds specified limits.
b. A rise in oil pressure.
b. an excessively lean mixture is likely to cause a hot
c. A rise in the exhaust gas temperature.
start.
18. In what section of a turbojet engine is the jet nozzle c. release the starter switch as soon as indication of
located?
light-off occurs.
a. Combustion. 29. Hot section inspections for many modern turbine engines
b. Turbine. are required
c. Exhaust. a. only at engine overhaul.
19. The recurrent ingestion of dust or other fine airborne b. only when an overtemperature or overspeed has
particulates into a turbine engine can result in occurred.
a. foreign object damage to the compressor section. c. on a time or cycle basis.
b. the need for less frequent abrasive grit cleaning of 30. What are the two functional elements in a centrifugal
the engine. compressor?
c. erosion damage to the compressor and turbine a. Turbine and compressor.
sections. b. Bucket and expander.
20. What turbine engine section provides for proper mixing of c. Impeller and diffuser.
the fuel and air?
31. Hot spots in the combustion section of a turbojet engine
a. Combustion section.
are possible indicators of
b. Compressor section. a. faulty igniter plugs.
c. Diffuser section.
b. dirty compressor blades.
21. Which two elements make up the axial-tlow compressor c. malfunctioning fuel nozzles.
assembly?
32. How does a dual axial-flow compressor improve the
a. Rotor and stator.
efficiency of a turbojet engine?
b. Compressor and manifold.
a. More turbine wheels can be used.
c. Stator and diffuser. b. Higher compression ratios can be obtained.
22. Three types of turbine blades are c. The velocity of the air entering the combustion
a. reaction, converging, and diverging. chamber is increased.
b. impulse, reaction, and impulse-reaction. 33. (1) In a turbine engine axial-flow compressor, each
c. impulse, vector, and impulse-vector. consecutive pair of rotor and stator blades constitutes a
23. The purpose of a bleed valve, located in the beginning pressure stage.
stages of the compressor, in an aircraft gas turbine engine is (2) In a turbine engine axial-flow compressor, the number of
to rows of stages is determined by the amount of air and total
a. vent some of the air overboard to prevent a pressure rise required.
compressor stall. Regarding the thove statements,
a. only No. 1 is true.
b. only No. 2 is true. a. Annular, variable, and cascade vane.
c. both No. 1 and No. 2 are true. b. Can, multiple-can, and variable.
34. The basic gas turbine engine is divided into two main c. Multiple-can, annular, and can-annular.
sections: the cold section and the hot section.
44. Generally, when starting a turbine engine, the starter
(1) The cold section includes the engine inlet, compressor, should be disengaged
and turbine sections.
a. after the engine has reached self-accelerating
(2) The hot section includes the combustor, diffuser, and speed.
exhaust sections.
b. only after the engine has reached full idle RPM.
Regarding the above statements,
c. when the ignition and fuel system are activated.
a. only No. 1 is true.
45. In which type of turbine engine combustion chamber is
b. only No. 2 ¡s true. the case and liner removed and installed as one unit during
c. neither No. 1 nor No. 2 is true. routine maintenance?
35. If the RPM of an axial-flow compressor remains constant, a. Can.
the angle of attack of the rotor blades can be changed by b. Can annular.
a. changing the velocity of the airflow. c. Annular.
b. changing the compressor diameter. 46. What is the function of the stator vane assembly at the
c. increasing the pressure ratio. discharge end of a typical axial-flow compressor?
36. Which of the following factors affect the thermal a. To straighten airflow to eliminate turbulence.
efficiency of a turbine engine? b. To direct the flow of gases into the combustion
1. Turbine inlet temperature. chambers.
2. Compression ratio. c. To increase air swirling motion into the combustion
3. Ambient temperature. chambers.
4. Speed of the aircraft. 47. Some engine manufacturers of twin spool gas turbine
5. Turbine and compressor efficiency. engines identify turbine discharge pressure in their
6. Altitude of the aircraft. maintenance manuals as
a. 3, 4, 6. a. Pt7.
b. 1,2,5. b. Pt2.
c. 1.2.6. c. Tt7.
37. The velocity of supersonic air as it flows through a 48. Compressor field cleaning on turbine engines is
divergent nozzle performed primarily in order to
a. increases. a. prevent engine oil contamination and subsequent
b. decreases. engine bearing wear or damage.
c. is inversely proportional to the temperature. b. facilitate flight line inspection of engine inlet and
compressor areas for defects or FOD.
38. Where do stress rupture cracks usually appear on turbine
blades? c. prevent engine performance degradation, increased
fuel costs, and damage or corrosion to gas path
a. Across the blade root, parallel to the fir tree.
surfaces.
b. Along the leading edge, parallel to the edge.
49. Using standard atmospheric conditions, the standard sea
c. Across the leading or trailing edge at a right
level temperature is
angle to the edge length.
a. 59°F
b. 59°C.
39. In a gas turbine engine, combustion occurs at a constant
c. 29°C.
a. volume.
50. Main bearing oil seals used with turbine engines are
b. pressure.
usually what type(s)?
c. density.
a. Labyrinth and/or carbon rubbing.
40. What is meant by a double entry centrifugal compressor?
b. Teflon and synthetic rubber.
a. A compressor that has two intakes.
c. Labyrinth and/or silicone rubber.
b. A two-stage compressor independently connected to
51. Hot spots on the tail cone of a turbine engine are possible
the main shaft.
indicators of a malfunctioning fuel nozzle or
c. A compressor with vanes on both sides of the
a. a faulty combustion chamber.
impeller.
b. a faulty igniter plug.
41. The pressure of supersonic air as it flows through a
c. an improperly positioned tail cone.
divergent nozzle
52. What should be done initially if a turbine engine catches
a. increases.
fire when starting?
b. decreases.
a. Turn off the fuel and continue engine rotation
c. is inversely proportional to the temperature.
with the starter.
42. What is the proper starting sequence for a turbojet engine?
b. Continue engine start rotation and discharge a fire
a. Ignition, starter, fuel. extinguisher into the intake.
b. Starter, ignition, fuel. c. Continue starting attempt in order to blow out the
c. Starter, fuel, ignition. fire.
43. Which of the following types of combustion sections are
used in aircraft turbine engines?
53. What is the possible cause when a turbine engine indicates b. 1,2,3,4
no change in power setting parameters, but oil temperature is
c. 1,4.
high?
63. What term is used to describe a permanent and cumulative
a. High scavenge pump oil flow.
deformation of the turbine blades of a turbojet engine?
b. Engine main bearing distress.
a. Stretch.
c. Turbine damage and/or loss of turbine efficiency.
b. Distortion.
54. The stator vanes in an axial-flow compressor
c. Creep.
a. convert velocity energy into pressure energy.
64. What is the primary advantage of an axial-flow
b. convert pressure energy into velocity energy. compressor over a centrifugal compressor?
c. direct air into the first stage rotor vanes at the a. High frontal area.
proper angle.
b. Less expensive.
55. Turbine nozzle diaphragms located on the upstream side
c. Greater pressure ratio.
of each turbine wheel are used in the gas turbine engine to
65. In a dual axial-flow compressor, the first stage turbine
a. decrease the velocity of the heated gases flowing
drives
past this point.
a. N(2) compressor.
b. direct the flow of gases parallel to the vertical line
b. N(1) compressor.
of the turbine blades.
c. low pressure compressor.
c. increase the velocity of the heated gases flowing
66. Between each row of rotating blades in a turbine engine
past this point.
compressor, there is a row of stationary blades which act to
56. A cool-off period prior to shutdown of a turbine engine is
diffuse the air. These stationary blades are called
accomplished in order to
a. buckets.
a. allow the turbine wheel to cool before the case
b. rotors.
contracts around it.
c. stators.
b. prevent vapor lock in the fuel control and/or fuel
lines. 67. The non-rotating axial-flow compressor airfoils in an
aircraft gas turbine engine, are called
c. prevent seizure of the engine bearings.
a. pressurization vanes.
57. What is meant by a shrouded turbine?
b. stator vanes.
a. The turbine blades are shaped so that their ends form
a band or shroud. c. bleed vanes.
b. The turbine wheel is enclosed by a protective shroud
to contain the blades in case of failure. 68. Standard sea level pressure is
c. The turbine wheel has a shroud or duct which a. 29.00” Hg.
provides cooling air to the turbine blades. b. 29.29” Hg.
58. What is used in turbine engines to aid in stabilization of c. 29.92” Hg.
compressor airflow during low thrust engine operation? 69. Severe rubbing of turbine engine compressor blades will
a. Stator vanes and rotor vanes. usually cause
b. Variable guide vanes and/or compressor bleed a. bowing.
valves. b. cracking.
c. Pressurization and dump valves. c. galling.
59. In a turbine engine with a dual-spool compressor, the low 70. What is the function of the inlet guide vane assembly on
speed compressor an axial-flow compressor?
a. always turns at the same speed as the high speed a. Directs the air into the first stage rotor blades at the
compressor. proper angle.
b. is connected directly to the high speed compressor. b. Converts velocity energy into pressure energy.
c. seeks its own best operating speed. c. Converts pressure energy into velocity energy.
60. Where is the highest gas pressure in a turbojet engine? 71. Reduced blade vibration and improved airflow
a. At the outlet of the tailpipe section. characteristics in gas turbines are brought about by
b. At the entrance of the turbine section. a. fir-tree blade attachment.
c. In the entrance of the burner section. b. impulse type blades.
61. A purpose of the shrouds on the turbine blades of an axial- c. shrouded turbine rotor blades.
flow engine is to 72. Anti-icing of jet engine air inlets is commonly
a. reduce vibration. accomplished by
b. increase tip speed. a. electrical heating elements inside the inlet guide
c. reduce air entrance. vanes.
62. Which of the following can cause fan blade shingling in a b. engine bleed air ducted through the critical
turbofan engine? areas.
1. Engine overspeed. c. electrical heating elements located within the engine
2. Engine overtemperature. air inlet cowling.
3. Large, rapid throttle movements. 73. Dirt particles in the air being introduced into the
4. FOD. compressor of a turbine engine will form a coating on all but
which of the following?
a. 1,2
a. Turbine blades.
b. Casings. b. Impulse.
c. Inlet guide vanes. c. Impulse-reaction.
74. A weak fuel to air mixture along with normal airflow 83. The two types of centrifugal compressor impellers are
through a turbine engine may result in
a. single entry and double entry.
a. a rich flameout.
b. rotor and stator.
b. a lean die-out.
c. impeller and diffuser.
c. high EGT.
84. Newton’s First Law of Motion, generally termed the Law
75. Newton’s Law of Motion, generally termed the “Law of of Inertia, states:
Momentum,” states:
a. To every action there is an equal and opposite
a. Acceleration is produced when a force acts on a reaction.
mass. The greater the mass, the greater the amount of b. Force is proportional to the product of mass and
force needed. acceleration.
b. For every action there is an equal and opposite c. Everybody persists in its state of rest, or of motion
reaction. in a straight line, unless acted upon by some outside
c. Every body persists in its state of rest, or of motion force.
in a straight line, unless acted upon by some outside
85. The turbine section of a jet engine
force.
a. increases air velocity to generate thrust forces.
b. utilizes heat energy to expand and accelerate the
76. In an axial-flow compressor, one purpose of the stator
incoming gas flow.
vanes at the discharge end of the compressor is to
c. drives the compressor section.
a. straighten the airflow and eliminate turbulence.
86. The fan rotational speed of a dual axial compressor
b. increase the velocity and prevent swirling and
forward fan engine is the same as the
eddying.
a. low-pressure compressor.
c. decrease the velocity, prevent swirling, and
b. forward turbine wheel.
decrease pressure.
c. high-pressure compressor.
77. What is the primary factor which controls the pressure
87. The Brayton cycle is known as the constant
ratio of an axial-flow compressor?
a. Number of stages in compressor. a. pressure cycle.
b. Compressor inlet pressure. b. temperature cycle.
c. Compressor inlet temperature. c. mass cycle.
78. The function of the exhaust cone assembly of a turbine 88. What is the purpose of the dump valve used on aircraft
engine is to gas turbine engines?
a. The fuel is quickly cut off to the nozzles and the
a. collect the exhaust gases and act as a noise
manifolds are drained preventing fuel boiling off as a
suppressor.
result of residual engine heat.
b. swirl and collect the exhaust gases into a single
b. The valve controls compressor stall by dumping
exhaust jet.
compressor bleed air from the compressor discharge
c. straighten and collect the exhaust gases into a
port under certain conditions.
solid exhaust jet.
c. Maintains minimum fuel pressure to the engine fuel
79. What is the profile of a turbine engine compressor blade?
control unit inlet and dumps excessive fuel back to
a. The leading edge of the blade. the inlet of the engine-driven fuel pump.
b. A reduced blade tip thickness.
89. When starting a turbine engine, a hung start is indicated if
c. The curvature of the blade root. the engine
80. Which of the following variables affect the inlet air a. exhaust gas temperature exceeds specified limits.
density of a turbine engine? b. fails to reach idle RPM.
1. Speed of the aircraft.
c. RPM exceeds specified operating speed.
2. Compression ratio. 90. The abbreviation Pt7 used in turbine engine terminology
3. Turbine inlet temperature. means
4. Altitude of the aircraft. a. the total inlet pressure.
5. Ambient temperature. b. pressure and temperature at station No. 7.
6. Turbine and compressor efficiency. c. the total pressure at station No. 7.
a. 1,3,6. 91. When the leading edge of a first-stage turbine blade is
b. 1,4,5. found to have stress rupture cracks, which of the following
c. 4. 5. 6. should be suspected?
81. A turbine engine hot section is particularly susceptible to a. Faulty cooling shield.
which kind of damage? b. Overtemperature condition.
a. Scoring. c. Overspeed condition.
b. Cracking. 92. What are the two basic elements of the turbine section in
c. Galling. a turbine engine?
82. What type of turbine blade is most commonly used in a. Impeller and diffuser.
aircraft jet engines? b. Hot and cold.
a. Reaction. c. Stator and rotor.
93. The highest heat-to-metal contact in a jet engine is the 104. Stator blades in the compressor section of an axial-flow
a. burner cans. turbine engine
b. turbine inlet guide vanes. a. increase the air velocity and prevent swirling.
c. turbine blades. b. straighten the airflow and accelerate it.
94. When aircraft turbine blades are subjected to excessive c. decrease the air velocity and prevent swirling.
heat stress, what type of failures would you expect? 105. What must be done after the fuel control unit has been
a. Bending and torsion. replaced on an aircraft gas turbine engine?
b. Torsion and tension. a. Perform a full power engine run to check fuel flow.
c. Stress rupture. b. Recalibrate the fuel nozzles.
95. The pressure of subsonic air as it flows through a c. Retrim the engine.
convergent nozzle 106. The air passing through the combustion chamber of a
a. increases. turbine engine is
b. decreases. a. used to support combustion and to cool the
c. remains constant. engine.
96. What is the purpose of the diffuser section in a turbine b. entirely combined with fuel and burned.
engine? c. speeded up and heated by the action of the turbines.
a. To increase pressure and reduce velocity. 107. During inspection, turbine engine components exposed
b. To convert pressure to velocity. to high temperatures may only be marked with such materials
c. To reduce pressure and increase velocity. as allowed by the manufacturer. These materials generally
97. Which of the following is the ultimate limiting factor of include
turbine engine operation? 1. layout dye.
a. Compressor inlet air temperature. 2. commercial felt tip marker.
b. Turbine inlet temperature. 3. wax or grease pencil.
c. Burner-can pressure. 4. chalk.
98. In the dual axial-flow or twin spoil compressor system, the 5. graphite lead pencil.
first stage turbine drives the a. 1, 2, and 4.
a. N(1) and N(2) compressors. b. 1, 3, and 4.
b. N(2) compressor. c. 2.4. and 5.
c. N(1) compressor. 108. What is one purpose of the stator blades in the
compressor section of a turbine engine?
a. Stabilize the pressure of the airflow.
99. Which of the following engine variables is the most b. Control the direction of the airflow.
critical during turbine engine operation? c. Increase the velocity of the airflow.
a. Compressor inlet air temperature. 109. Why do some turbine engines have more than one
b. Compressor RPM. turbine wheel attached to a single shaft?
c. Turbine inlet temperature. a. To facilitate balancing of the turbine assembly.
100. (1) Welding and straightening of turbine engine rotating b. To help stabilize the pressure between the
airfoils does not require special equipment. compressor and the turbine.
(2) Welding and straightening of turbine engine rotating c. To extract more power from the exhaust gases
airfoils is commonly recommended by the manufacturer. than a single wheel can absorb.
Regarding the above statements, 110. Which of the following influences the operation of an
a. only No. 1 is true. automatic fuel control unit on a turbojet engine?
b. only No. 2 is true. a. Burner pressure.
c. neither No. 1 nor No. 2 is true. b. Mixture control position.
101. What is the major function of the turbine assembly in a c. Exhaust gas temperature.
turbojet engine? 111. (1) Accumulation of contaminates in the compressor of a
a. Directs the gases in the proper direction to the turbojet engine reduces aerodynamic efficiency of the blades.
tailpipe. (2) Two common methods for removing dirt deposits from
b. Supplies the power to turn the compressor. turbojet engine compressor blades are a fluid wash and an
c. Increases the temperature of the exhaust gases. abrasive grit blast.
102. Turbine blades are generally more susceptible to Regarding the above statements
operating damage than compressor blades because of a. only No. 1 is true.
a. higher centrifugal loading. b. only No. 2 is true.
b. exposure to high temperatures. c. both No. 1 and No. 2 are true.
c. high pressure and high velocity gas flow.
103. If, during inspection at engine overhaul, ball or roller
bearings are found to have magnetism but otherwise have no 112. The diffuser section of a jet engine is located between
defects, they a. the burner section and the turbine section.
a. cannot be used again. b. station No. 7 and station No. 8.
b. are in an acceptable service condition. c. the compressor section and the burner section.
c. must be degaussed before use.
113. The compressor stators in a gas turbine engine act as c. Type numbers and have no relation to the
diffusers to fuel’s performance in the aircraft engine
a. decrease the velocity of the gas flow. 4. When stopping a nosewheel-type airplane after
b. increase the velocity of the gas flow. taxiing (or towing), the nosewheel should be left
c. increase the velocity and decrease the pressure of a. Unlocked and pointed straight ahead
the gas. b. Turned at a small angle towards uphill if the
114. Which statement is true regarding jet engines? parking area is not perfectly flat
a. At the lower engine speeds, thrust increases rapidly c. Pointed straight ahead
with small increases in RPM. 5. Weathervaning tendency is greatest when taxiing
a. Both nosewheel and tailwheel-type airplanes in
b. At the higher engine speeds, thrust increases
a quartering tailwind
rapidly with small increases in RPM.
b. A tailwheel-type airplane in a direct
c. The thrust delivered per pound of air consumed is
crosswind
less at high altitude than at low altitude.
c. A nosewheel-type airplane in a quartering
115. The exhaust section of a turbine engine is designed to headwind
a. impart a high exit velocity to the exhaust gases. 6. A hung start in a jet engine is often caused by
b. increase temperature, therefore increasing velocity. a. Malfunctions in the ignition system
c. decrease temperature, therefore decreasing pressure. b. The starter cutting off too soon
116. A turbine engine compressor which contains vanes on c. An excessively rich fuel/air mixture
both sides of the impeller is a 7. A fuel that does not vaporize readily enough can
a. double entry centrifugal compressor. cause
b. double entry axial-flow compressor. a. Vapor lock
b. Detonation
c. single entry axial-flow compressor.
c. Hard starting
117. condition known as ‘hot streaking’ in turbine engines is
caused by
8. When first starting to move an aircraft while taxiing,
a. a partially clogged fuel nozzle. it is important to
b. a misaligned combustion liner. a. Test the brakes
c. excessive fuel flow. b. Closely monitor the instruments
118. An advantage of the centrifugal-flow compressor is its c. Notify the control tower
high 9. Generally, when an induction fire occurs during
a. pressure rise per stage. starting of a reciprocating engine, the first course of
b. ram efficiency. action should be to
c. peak efficiency. a. Discharge carbon dioxide from a fire
extinguisher into the air intake of the engine
119. At what stage in a turbine engine are gas pressures the
b. Continue cranking and start the engine if
greatest?
possible
a. Compressor inlet.
c. Close the throttle
b. Turbine outlet. 10. The priming of a fuel injected horizontally opposed
c. Compressor outlet. engine is accomplished by placing the fuel control
120. At what point in an axial-flow turbojet engine will the lever in the
highest gas pressures occur? a. IDLE-CUTOFF position
a. At the turbine entrance. b. AUTO-RICH position
b. Within the burner section. c. FULL-RICH position
c. At the compressor outlet. 11. A person should approach or leave a helicopter in the
pilot’s field of vision whenever the engine is running
in order to avoid
GROUND OPERATIONS &SERVICING
a. The tail rotor
1. If a hot start occurs during starting of a turbine b. The main rotor
powerplant, what is the likely cause? c. Blowing dust or debris caused by rotor
a. The starting unit overheated downwash
b. The ambient air temperature was too high (over 12. When taxiing (or Towing) an aircraft, a flashing red
100 degrees F) light from the control tower means
c. The fuel/air mixture was excessively rich a. Stop and wait for a green light
2. Which of the following is the most satisfactory b. Move clear of the runway/taxiway
extinguishing agent for use on a carburetor or intake immediately
fire? c. Return to starting point
a. Dry chemical 13. The color of 100LL fuel is
b. A fine, water mist a. Blue
c. Carbon dioxide b. Colorless or straw
3. Jet fuel number identifiers are c. Red
a. Performance numbers to designate the volatility 14. Characteristics of aviation gasoline ae
of the fuel a. High heat value, high volatility
b. Performance numbers and are relative to the b. High heat value, low volatility
fuel’s performance in the aircraft engine c. Low heat value, low volatility
15. The most important condition to be monitored during b. 100 feet
start after fuel flow begins in a turbine engine is the c. 50 feet
a. EGT, TIT or ITT 25. How is a flooded engine, equipped with a float-type
b. RPM carburetor, cleared of excessive fuel?
c. Oil pressure a. Crank the engine with the starter o by hand, with
16. During starting of a turbine powerplant using a the mixture control in cutoff, ignition switch off,
compressed air starter, a hung start occurred. Select and the throttle fully open, until the fuel charge
the proper procedure has been cleared
a. Advance power lever to increase RPM b. Turn off the fuel and the ignition. Discontinue
b. Re-engage the starter the starting attempt until the excess fuel has
c. Shut the engine down cleared
17. Characteristics of detonation are c. Crank the engine with the starter or by hand,
a. Cylinder pressure remains the same, excessive with the mixture control in cutoff, ignition
cylinder head temperature, and a decrease in switch on, and the throttle fully open, until the
engine power excess fuel has cleared or until the engine starts
b. Rapid rise in cylinder pressure, excessive 26. How are aviation fuels, which possess greater
cylinder head temperature, and a decrease in antiknock qualities than 100 octanes, classified?
engine power a. According to the milliliters of lead
c. Rapid rise in cylinder pressure, cylinder head b. By reference to normal heptane
temperature normal, and a decrease in engine c. By performance numbers
power 27. What effect, if any, will aviation gasoline mixed
18. Both gasoline and kerosene have certain advantages with jet fuel have on a turbine engine?
for use as turbine fuel. Which statement is true in a. No appreciable effect
reference to the advantages of each? b. The tetraethyl lead in the gasoline forms
a. Kerosene has a higher heat energy/ value per deposits on the turbine blades
unit weight than gasoline c. The tetraethyl lead in the gasoline forms
b. Gasoline has a higher heat energy/ value per unit deposits on the compressor blades
volume than kerosene 28. When taxiing (or towing) an aircraft, a flashing
c. Kerosene has a higher heat energy/ value per white light from the control tower means
unit volume than gasoline a. Move clear of the runway/taxiway immediately
19. When taxiing an airplane with a quartering tailwind, b. Ok to proceed but use extreme caution
the elevators and c. Return to starting point
a. Upwind aileron should be held in the up position 29. The main differences between grades 100 and 100
b. Upwind aileron should be held in the down LL fuel are
position a. Volatility and lead content
c. Both ailerons should be kept in the neutral b. Volatility, lead content and color
position c. Lead content and color
20. Why is ethylene dibromide added to aviation
gasoline? 30. When taxiing (or towing) an aircraft, an alternating
a. To remove zinc silicate deposits from the spark red and green light from the control tower means
plugs a. Move clear of the runway/taxiway immediately
b. To scavenge lead oxide from the cylinder b. OK to proceed but use extreme caution
combustion chambers c. Return to starting point
c. To increase the antiknock rating of the fuel 31. A fuel that vaporizes too readily may cause
21. When approaching the front of an idling jet engine, a. Hard starting
the hazard area extends forward of the engine b. Detonation
approximately c. Vapor lock
a. 10 feet 32. When starting and ground operating an aircraft’s
b. 15 feet engine, the aircraft should be positioned to head into
c. 25 feet the wind primarily
22. Which statement below reflects a typical a. To aid achieving and maintaining the proper air
requirement when towing some aircraft? flow into the engine induction system
a. Discharge all hydraulic pressure to prevent b. For engine cooling purposes
accidental operation of the nosewheel steering c. To help cancel out engine torque effect
mechanism 33. Tetraethyl lead is added to aviation gasoline to
b. Tailwheel aircraft must be towed backwards a. Retard the formation of corrosives
c. If the aircraft has a steerable nosewheel, the b. Improve the gasoline’s performance in the
torque-link lock should be set to full swivel engine
23. What must accompany fuel vaporization? c. Dissolve the moisture in the gasoline
a. An absorption of heat 34. When towing a large aircraft
b. A decrease in vapor pressure a. A person should be in the cockpit to watch for
c. A reduction in volume obstructions
24. When approaching the rear of an idling turbojet or b. Persons should be stationed at the nose, each
turbofan engine, the hazard area extends aft of the wingtip, and the empennage at all times
engine approximately c. A person should be in the cockpit to operate the
a. 200 feet brakes
35. (1) Jet fuel is of higher viscosity than aviation c. A coating of linseed oil
gasoline and therefore holds contaminations better, 6. What should be done to prevent rapid deterioration
(2) Viscosity has no relation to contamination of fuel when oil or grease comes in contact with a tire?
Regarding the above statement, a. Wipe the tire thoroughly with a dry cloth, and
a. Only no. 1 is true then rinse with clean water
b. Both No.1 and No.2 is true b. Wipe the tire with a dry cloth followed by a
c. Neither No.1 nor No.2 is true wash down and rinse with soap and water
36. Which of the following conditions has the most c. Wipe the tire with a cloth dampened with
potential for causing engine damage when starting os aromatic naphtha and then wipe dry with a clean
attempting to start a turbine engine? cloth
a. Hung start 7. One way of obtaining increased resistance to stress
b. Cold start corrosion cracking is by
c. Hot start a. Relieving compressive stresses (via heat
37. Which statement (s) is/are true regarding tiedown of treatment) on the metal surface
small aircraft? b. Creating compressive stresses (via shot
1. Manila (hemp) rope has a tendency to stretch peening) on the metal surface
when it gets wet c. Producing nonuniform deformation while cold
2. Nylon or dacron rope is preferred to manila rope working during the manufacturing process
3. The aircraft should be headed downwind in 8. Corrosion caused by galvanic action is the result of
order to eliminate or minimize wing lift a. Excessive anodization
4. Leave the nosewheel or tailwheel unlocked b. Contact between two unlike metals
a. 1,2,3 and 4 c. Excessive etching
b. 1 and 2 9. How many magnesium engine parts be cleaned?
c. 2 a. Soak in a 20 percent caustic soda solution
b. Spray with MEK ( methyl ethyl ketone)
38. If a radial engine has been shut down for more than c. Wash with a commercial solvent,
30 minutes, the propeller should be rotated through decarbonize, and scrape or grip blast
at least two revolutions to 10. Why is it important not to rotate the crankshaft after
a. Check for hydraulic lock the corrosion preventive mixture has been put into
b. Check for leaks the cylinders on engines prepared for storage?
c. Prime the engine a. Fuel may be drawn into one or more cylinders
and dilute or wash off the corrosion preventive
CLEANING AND CORROSION CONTROL mixture
1. (1) In the corrosion process, it is the cathodic area or b. The seal of corrosion preventive mixture will be
dissimilar cathodic material that corrodes broken
(2) In the Galvanic or Electro-Chemical Series for c. Engine damage can occur from hydraulic lock
metals, the most anodic metals are those that will 11. For which of the following reasons would a water
give up electrons most easily break test be conducted?
Regarding the above statements a. To make certain that a newly alodized
a. Only No.1 is true aluminum surface is sufficiently coated
b. Only No.2 is true b. To make certain that a bare metal surface is
c. Both No.1 and No.2 are true thoroughly clean
2. A non-electrolytic chemical treatment for aluminum c. To make certain that an anodizing coating has
alloys to increase corrosion resistance and paint- been sufficiently removed before an electrical
bonding qualities is called bonding connection be made
a. Anodizing 12. The lifting or flaking of the metal at the surface due
b. Alodizing to delamination of grain boundaries caused by the
c. Dichromating pressure of corrosion residual product buildup is
3. When an anodized surface coating is damaged in called
service, it can be partially restored by a. Brinelling
a. Applying a thin coat of zinc chromate primer b. Granulation
b. Chemical surface treatment c. Exfoliation
c. Use of a suitable mild cleaner 13. Which of the following are acceptable to use when
4. Caustic cleaning products used on aluminum utilizing chemical cleaning agents on aircraft?
structures have the effect of producing a. Synthetic fiber wiping cloths when using a
a. Passive oxidation flammable agent
b. Improved corrosion resistance b. Cotton fiber wiping cloths when using
c. Corrosion flammable agent
5. The interior surface of sealed structural steel tubing c. Atomizing spray equipment
would be best protected against corrosion by which a. 2 and 3
of the following? b. 1
a. Charging the tubing with dry nitrogen prior to c. 2
sealing 14. Fretting corrosion is most likely to occur
b. Evacuating moisture from the tubing before a. When two surfaces fit tightly together but can
sealing move relative to one another
b. Only when two dissimilar metals are in contact
c. When two surfaces fit loosely together and can c. Aromatic naphtha
move relative to one another 25. The rust or corrosion that occurs with most metals is
15. Nickel-cadmium battery cases and drain surfaces the result of
which have been affected by electrolyte should be a. A tendency for them to return to their
neutralized with a solution natural state
a. Boric acid b. Blocking the flow of electrons in homogenous
b. Sodium bicarbonate metals, or between dissimilar metals
c. Potassium hydroxide c. Electron flow in or between metals from
16. Which of these materials is the most anodic? cathodic to anodic areas
a. Cadmium 26. A primary reason why ordinary or otherwise non-
b. 7075-T6 aluminum alloy approved cleaning compounds should not be used
c. Magnesium when washing aircraft is because their use can result
17. A primary cause of intergranular corrosion is in
a. Improper heat treatment a. Hydrogen embrittlement in metal structures
b. Dissimilar metal contact b. Hydrogen embrittlement in nonmetallic
c. Improper application of primer materials
18. Which of the following is an acceptable first step c. A general inability to remove compound
procedure to help prevent scratching when cleaning a residues
transparent plastic surface? 27. Which of the listed conditions in NOT one of the
a. Gently wipe the surface with a clean, dry, soft requirements for corrosion to occur?
cloth a. The presence of an electrolyte
b. Flush the surface with clean water b. Electrical contact between an anodic area and a
c. Gently wipe the surface with a clean, soft cloth cathodic area
moistened with de-mineralized or distilled water c. The presence of a passive oxide film
19. Select the solvent used to clean acrylics and rubber 28. Flayed surfaces cause concern in chemical cleaning
a. Aliphatic naphtha because of the danger of
b. Methyl ethyl ketone a. Forming passive oxides
c. Aromatic naphtha b. Entrapping corrosive materials
20. Which of the following are the desired effects of c. Corrosion by imbedded iron oxide
using Alodine on aluminum alloy? 29. Intergranular corrosion in aluminum alloy parts
1. A slightly rough surface a. May be detected by surface pitting, and white,
2. Relived surface stresses powdery deposit formed on the surface of the
3. A smooth painting surface metal
4. Increased corrosion resistance b. Commonly appears ad threadlike filaments of
a. 3 and 4 corrosion products under a dense film of paint
b. 1,2 and 4 c. Cannot always be detected by surface
c. 1 and 4 indications
21. Spilled mercury on aluminum 30. What may be used to remove corrosion from highly
a. Greatly increases susceptibility to hydrogen stressed steel surfaces?
embrittlement a. Steel wire brushes
b. May cause impaired corrosion resistance if left b. Fine-grit aluminum oxide
in prolonged contact c. Medium-grit carborundum paper
c. Causes rapid and severe corrosion that is very 31. Which of these materials is the most cathodic?
difficult to control a. Zinc
22. Of the following, when and/or where is galvanic b. 2024 aluminum alloy
corrosion is most likely to occur? c. Stainless steel
a. When an electrolyte (water) covers the surface 32. Galvanic corrosion is likely to be most rapid and
of an aluminum skin, seeps into the cracks severe when
between lap joints, and oxygen is exclude from a. The surface area of the cathodic metal is smaller
the area than surface area of the anodic metal
b. At the interface of a steel fastener and aluminum b. The surface areas of the anodic and cathodic
alloy inspection plate in the presence of an metals are approximately the same
electrolyte c. The surface area of the anodic metal is smaller
c. In an area of unprotected metal exposed to an than the surface area of the cathodic metal
atmosphere containing battery fumes, exhaust 33. Which of the following ae acceptable to use in
gases, or industrial contaminants cleaning anodized surfaces?
23. Which of the following may not be detectable even 1. Steel wool
by careful visual inspection of the surface of 2. Brass wire brush
aluminum alloy parts or structures? 3. Aluminum wool
a. Filiform corrosion 4. Stainless steel wire brush
b. Intergranular corrosion 5. Fiber bristle brush
c. Uniform etch corrosion a. 1,3, & 5
24. Select the solvent recommended for wipe down of b. 2 & 4
cleaned surfaces just before painting c. 3 & 5
a. Aliphatic naphtha
b. Dry-cleaning solvent
34. Corrosion should be removed from magnesium parts b. Flex the rings slightly during operation and
with a reduce the possibility of the rings sticking in the
a. Stiff, nonmetallic brush grooves.
b. Silicon carbide brush c. Increase the compression pressure for starting
c. Carborundum abrasive purposes.
8. An unsupercharged aircraft reciprocating engine,
RECIPROCATING ENGINES operated at full throttle from sea level, to 10,000
feet, provided the RPM is unchanged, will
1. When is the fuel/air mixture ignited in a
a. Lose power due to the reduced volume of air
conventional reciprocating engine?
drawn into the cylinders.
a. When the piston has reached top dead b. Produce constant power due to the same volume
center of the intake stroke. of air drawn into the cylinders.
b. Shortly before the piston reaches the c. Lose power due to the reduce density of the air
top of the compression stroke.
drawn into the cyclinders.
c. When the piston reaches top dead center
9. As the pressure is applied during a reciprocating
on the compression stroke.
engine compression check using a differential
pressure tester, what would a movement of the
propeller in the direction of engine rotation indicate?
2. Direct mechanical push-pull carburetor heat control a. The piston was on compression stroke.
linkages should normally be adjusted so that the stop b. The piston was on exhaust stroke.
located on the diverter valve will be contacted c. The piston was positioned past top dead center.
a. before the stop at the control lever is 10. The valve clearance of an engine using hydraulic
reached in both HOT and COLD lifters, when the lifters are completely flatl, or
positions. empty, should not exceed
a. 0.00 inch
b. before the stop at the control lever ¡s
b. a specified amount above zero.
reached in the HOT position and after the
c. a specified amount below zero.
stop at the control lever is reached in the
11. What does valve overlap promote?
COLD position.
a. Lower intake manifold pressure and
c. after the stoD at the control lever is temperatures.
reached in both HOT and COLD b. A backflow of gases across the cylinder.
positions. c. Better scavenging and cooling
3. At what speed must a crankshaft turn if each cylinder characteristics.
of a four-stroke cycle engine is to be fired 200 times 12. During ground check an engine is found to be
a minute? rough-running, the magneto drop is normal, and the
a. 800 RPM. manifold pressure is higher than normal for any
given RPM. The trouble may be caused by
b. 1,600 RPM.
a. Several spark plugs fouled on different
c. 400 RPM. cylinders.
4. Excessive valve clearance in a piston engine b. a leak in the intake manifold.
a. increases valve overlap. c. a dead cylinder.
13. During routine inspection of a reciprocating engine ,
b. increases valve opening time.
a deposit of small , bright , metallic particles which
c. decreases valve overlap. do not cling to the magnetic drain plug is discovered
5. On which part of the cylinder walls of a normally in the oil sump and on the surface of the oil filter.
operating engine will the greatest amount of wear This condition
occur? a. may be a result of abnormal plain type
a. Near the center of the cylinder where piston bearing wear and is cause for further
velocity is greatest. investigation.
b. Near the top of the cylinder. b. is probably a result of ring and cylinder
c. Wear is normally evenly distributed. wall wear and is cause for engine removal
6. During the inspection of an engine control system in and/ or overhaul.
which push-pull control rods are used, the threaded c. is normal in engines utilizing plain type
rod ends should bearings and aluminum pistons and is not
a. insure that the safety wire passes thru the hole cause for alarm.
in shank of the rod-end. 14. Master rod bearings are generally what type?
b. Be checked for the thread engagement of at a. Plain
least two threads but more than four threads. b. Roller
c. Be checked for the amount of thread c. Ball
engagement by means of the inspection holes. 15. A hissing sound from the exhaust stacks when the
7. Some aircraft engine manufactures equip their propeller is being pulled through manually indicates
product with choked or taper-ground cylinders in a. a cracked exhaust stack
order to b. exhaust valve blow-by
a. Provide a straight cylinder bore at operating c. worn piston rings
temperatures.
16. If the exhaust valve of a four – stroke cycle engine is b. The exhaust valve opens on the exhaust
closed and the intake valve is just closed , the stroke.
piston is on the c. The intake valve closes on the intake stroke.
a. intake stroke 26. A characteristic of dyna- focal engine mounts as
b. power stroke applied to aircraft reciprocating engines is that the
c. compression stroke a. shock mounts eliminate the torsional
17. When will small induction system air leaks have the flexing of the powerplant.
most noticeable effect on engine operation? b. engine attaches to the shock mount at the
a. At high RPM. engine’s center of gravity.
b. At maximum continuous and takeoff power c. shock mount point toward the engine’s
settings. center of gravity.
c. At low RPM. 27. Which statement pertaining to fuel/air ratios is true?
18. What special procedure must be followed when a. The mixture ratio which gives the best
adjusting the values of an engine equipped with a power is richer than the mixture ratio
floating cam ring? which gives maximum economy.
a. Adjust valves when the engine is hot. b. A rich mixture is faster burning than a
b. Adjust all exhaust valves before intake normal mixture.
valves. c. The mixture ratio which gives maximum
c. Eliminate cam bearing clearance when economy may also be designated as best
making valve adjustment. power mixture.
28. One cause of afterfiring in an aircraft engine is
19. Valve overlap is defined as the number of degrees of a. sticking intake valves.
crankshaft travel b. an excessively lean mixture.
a. during which both valves are off their c. an excessively rich mixture.
seats. 29. The horsepower developed in the cylinders of a
b. between the closing of the intake valve and reciprocating engine is known as the
the opening of the exhaust valve. a. shaft horsepower
c. during which both valves ate on their seats. b. indicated horsepower
c. brake horsepower
30. An increase in manifold pressure with a constant
20. Which of the following engine servicing operations RPM will cause the bearing load in an engine to
generally requires engine pre-oiling prior to starting a. decrease
the engine? b. remain relatively constant
a. Engine oil and filter change. c. increase
b. Engine installation. 31. Which of the following will decrease volumetric
c. Replacement of oil lines. efficiency in a reciprocating engine?
21. What is the best indication of worn valve guides? 1. Full throttle operation.
a. High oil consumption. 2. Low cylinder head temperatures.
b. Low compression 3. Improper valve timing.
c. Low oil pressure. 4. Sharp bends in the induction system.
22. How may it be determined that a reciprocating 5. High carburetor air temperatures.
engine with a dry sump is pre-oiled sufficiently? a. 2,4, and 5
a. The engine oil pressure gauge will indicate b. 1,2,3, and 4
normal oil pressure. c. 3,4, and 5
b. Oil will flow from engine return line or 32. A nine –cylinder engine with a bore of 5.5 inches
indicator port. and a stroke of 6 inches will have a total piston
c. When the quantity of oil specified by the displacement of
manufacturer has been pumped into the a. 740 cubic inches
engine. b. 1,425 cubic inches
23. If air is heard coming from the crankcase breather or c. 1,283 cubic inches
oil filler during a differential compression check, 33. The primary purpose in setting proper valve timing
What is this an indication of? and overlap is to
a. Exhaust valve leakage a. permit the best possible charge of fuel / air
b. Intake valve leakage mixture into the cylinders.
c. Piston ring leakage. b. gain more thorough exhaust gas scavenging.
24. Excessive valve clearances will cause the duration of c. obtain the best volumetric efficiency and
valve opening to lower cylinder operating temperatures.
a. increase for both intake and exhaust valves.
b. decrease for both intake and exhaust
valves.
34. Engine crankshaft runout is usually checked
c. decrease for intake valves and decrease for
1. during engine overhaul.
exhaust valves.
2. during annual inspection.
25. Which statement is correct regarding a four- stroke
3. after a “prop strike” or sudden engine stoppage.
cycle aircraft engine?
4. during 100 – hour inspection.
a. The intake valve closes on the
a. 1,3 and 4
compassion stroke.
b. 1 and 3
c. 1,2 and 3. c. 1,4
35. A condition that can occur in radial engines but is
44. Standard aircraft cylinder oversizes usually range from
unlikely to occur in horizontally opposed engines is
0.010 inch to 0.030 inch. Oversize on automobile engine
a. oil- fouled spark plug
cylinders may range up to 0.100 inch.
b. valve overlap.
This is because aircraft engine cylinders
c. hydraulic lock.
a. have more limited cooling capacity.
36. Which statement is true regarding bearings used in
high-powered reciprocating aircraft engines? b. have relatively thin walls and may be nitrided.
a. The outer race of a single-row,self – c. operate at high temperatures.
aligning ball bearing will always have a 45. The purpose of two or more valve springs in aircraft
radius equal to the radius of the balls. engines is to
b. There is less rolling friction when ball a. equalize side pressure on the valve stems.
bearings are used than when roller bearings b. eliminate valve spring surge.
are employed. c. equalize valve face loading.
c. Crankshaft bearings are generally of the
ball-type due to their ability to withstand
extreme loads without overheating.
37. Excessive valve clearance results in the valves
opening 46. What could cause excessive pressure buildup in the
crankcase of a reciprocating engine?
a. late and closing early.
a. Plugged crankcase breather.
b. early and closing late.
b. Improper warmup operation.
c. late and closing late.
c. An excessive quantity of oil.
38. What will be the likely result if the piston ring gaps
happen to be aligned when performing a differential- 47. By use of a differential pressure compression tester, it is
pressure compression check on a cylinder? determined that the
a. Little or no effect. No. 3 cylinder of a nine-cylinder radial engine will not hold
pressure after the crankshaft has been rotated 2600 from top
b. The rings will not be seated.
dead center compression stroke
c. A worn or defective ring(s) indication.
No. 1 cylinder. How can this indication usually be
39. Engine operating flexibility is the ability of the
interpreted?
engine to
a. A normal indication.
a. deliver maximum horsepower at a specific
b. Exhaust valve blow-by.
altitude.
c. A damaged exhaust valve or insufficient exhaust
b. meet exacting requirements of efficiency and
valve clearance.
low weight per horsepower ratio.
48. One of the best indicators of reciprocating engine
c. run smoothly and give the desired
combustion chamber
performance at all speeds.
problems is
40. An engine misses in both the right and left positions
of the magneto switch. The quickest method for a. excessive engine vibration.
locating the trouble is to b. starting difficulties.
a. check for one oi more cold cylinders. c. spark plug condition.
b. perform a compression check. 49. If the ignition switch is moved from BOTH to either
c. check each spark plug. LEFT or RIGHT during a magneto check, a normal operation
is usually indicated by
41. After spark plugs from an opposed engine have been
serviced, in what position should they be reinstalled? a. no change in RPM.
a. Next in firing order to the one from which they b. momentary interruption of both ignition systems.
were removed. c. slight drop in RPM.
b. Swapped bottom to top. 50. The primary concern in establishing the firing order for an
c. Next in firing order to the one from which they opposed engine is
were removed and swapped bottom to top. to
42. Grinding the valves of a reciprocating engine to a a. provide for balance and eliminate vibration to the
feather edge is likely to result in greatest extent possible.
a. normal operation and long life. b. keep power impulses on adjacent cylinders as far
b. excessive valve clearance. apart as possible in order to obtain the greatest
mechanical efficiency.
c. preignition and burned valves.
c. keep the power impulses on adjacent cylinders as
43. Which of these conditions will cause an engine to have an
close as possible in order to obtain the greatest
increased tendency to detonate?
mechanical efficiency.
1. High manifold pressure.
51. Increased water vapor (higher relative humidity) in the
2. High intake air temperature.
incoming air to a
3. Engine overheated.
reciprocating engine will normally result in which of the
4. Late ignition timing. following?
a. 1,2,3. a. Decreased engine power at a constant RPM and
b. 1,2,3,4. manifold pressure.
b. Increased power output due to increased volumetric b. shot peening.
efficiency.
c. tempering.
c. A leaning effect on engines which use non-automatic
60. Why does the smoothness of operation of an engine
carburetors.
increase with a greater number of cylinders?
52. If the hot clearance is used to set the valves when the
a. The power impulses are spaced closer together.
engine is cold, what
b. The power impulses are spaced farther apart.
will occur during operation of the engine?
c. The engine has larger counterbalance weights.
a. The valves will open early and close early.
61. Which of the following is a characteristic of a thrust
b. The valves will open late and close early.
bearing used in most radial engines?
c. The valves will open early and close late.
a. Tapered roller.
53. Which fuel/air mixture will result in the highest engine
b. Double-row ball.
temperature (all
c. Deep-groove ball.
other factors remaining constant)?
62. Which condition would be the least likely to be caused by
a. A mixture leaner than a rich best-power mixture of
failed or failing engine bearings?
.085.
a. Excessive oil consumption.
b. A mixture richer than a full-rich mixture of .087.
b. High oil temperatures.
c. A mixture leaner than a manual lean mixture of
c. Low oil temperatures.
.060.
63. Valve clearance changes on opposed-type engines using
54. What is the principal advantage of using propeller
hydraulic lifters are accomplished by
reduction gears?
a. rocker arm adjustment.
a. To enable the propeller RPM to be increased without
b. rocker arm replacement.
an accompanying increase in engine RPM.
c. push rod replacement.
b. To enable the engine RPM to be increased with an
accompanying increase in power and allow the 64. The floating control thermostat, used on some
propeller to remain at a lower, more efficient RPM. reciprocating engine
c. To enable the engine RPM to be increased with an installations, helps regulate oil temperature by
accompanying increase in propelter RPM. a. controlling oil flow through the oil cooler.
55. Which bearing is least likely to be a roller or ball bearing? b. recirculating hot oil back through the sump.
a. Rocker arm bearing (overhead valve engine). c. controlling air flow through the oil cooler.
b. Master rod bearing (radial engine). 65. Which of the following would most likely cause a
c. Crankshaft main bearing (radial engine). reciprocating engine to
56. On which strokes are both valves on a four-stroke cycle backfire through the induction system at low RPM operation?
reciprocating a. Idle mixture too rich.
aircraft engine open? b. Clogged derichment valve.
a. Power and exhaust. c. Lean mixture.
b. Intake and compression. 66. What is the purpose of a power check on a reciprocating
c. Exhaust and intake. engine?
57. To reduce the power output of an engine equipped with a a. To check magneto drop.
constant-speed b. To determine satisfactory performance.
propeller and operating near maximum BMEP, the c. To determine if the fuel/air mixture is adequate.
a. manifold pressure is reduced with the throttle control 67. To what altitude will a turbo charged engine maintain sea
before the RPM is reduced with the propeller level pressure?
control. a. Critical altitude.
b. manifold pressure is reduced with the propeller b. Service ceiling.
control before the RPM is reduced with the throttle c. Pressure altitude.
control. 68. Before attempting to start a radial engine that has been
c. RPM is reduced with the propeller control before the shut down for more
manifold pressure is reduced with the throttle than 30 minutes,
control. a. turn the propeller by hand three or four revolutions
58. Which of the following would indicate a general weak- in the opposite direction of normal rotation to check
engine condition when operated with a fixed-pitch propeller for liquid lock.
or test club? b. turn the ignition switch on before energizing the
starter.
a. Lower than normal static RPM, full throttle c. turn the propeller by hand three to four revolutions in
operation. the normal direction of rotation to check for liquid
b. Manifold pressure lower at idle RPM than at static lock.
RPM. 69. If the crankshaft runout readings on the dial indicator are
c. Lower than normal manifold pressure for any given plus .002 inch
RPM. and minus .003 inch, the runout is
59. Some cylinder barrels are hardened by a. .005 inch.
a. nitriding. b. pIus .001 inch.
c. minus .001 inch.
77. The five events of a four-stroke cycle engine in the order
70. Full-floating piston pins are those which allow motion of their occurrence are
between the pin and a. intake, ignition, compression, power, exhaust.
a. the piston. b. intake, power, compression, ignition, exhaust.
b. both the piston and the large end of the connecting c. intake, compression, ignition, power, exhaust.
rod. 78. Ignition occurs at 28° BTDC on a certain four-stroke
c. both the piston and the small end of the cycle engine, and the
connecting rod. intake valve opens at 15° BTDC. How many degrees of
71. During overhaul, the disassembled parts of an engine are crankshaft travel after
usually degreased ignition does the intake valve open? (Consider one cylinder
with some form of mineral spirits solvent rather than water- only.)
mixed degreasers a. 707°.
primarily because b. 373°.
a. solvent degreasers are much more effective. c. 347°.
b. water-mixed degreaser residues may cause engine oil 79. What is required by 14 CFR Part 43 Appendix D when
contamination in the overhauled engine. performing an annual/100-
c. water-rn i xed deg rea sers cause corrosion. hour inspection on a reciprocating engine aircraft?
a. Magneto timing check.
b. Cylinder compression check.
72. When does valve overlap occur in the operation of an c. Valve clearance check.
aircraft reciprocating engine? 80. Backfiring through the carburetor generally results from
a. At the end of the exhaust stroke and the the use of
beginning of the intake stroke. a. an excessively lean mixture.
b. At the end of the power stroke and the beginning of b. excessively atomized fuel.
the exhaust stroke.
c. an excessively rich mixture.
c. At the end of the compression stroke and the 81. Reduced air density at high altitude has a decided effect
beginning of the power stroke.
on carburetion,
73. Which statement is correct regarding engine crankshafts? resulting in a reduction of engine power by
a. Moveable counterweights serve to reduce the a. excessively enriching the fuel/air mixture.
dynamic vibrations in an aircraft reciprocating
b. excessively leaning the fuel/air mixture.
engine.
c. reducing fuel vaporization.
b. Moveable counterweights serve to reduce the
torsional vibrations in an aircraft reciprocating
engine. 82. Which of the following conditions would most likely lead
to detonation?
c. Moveable counterweights are designed to resonate at
the natural frequency of the crankshaft. a. Late ignition timing.
74. The volume of a cylinder equals 70 cubic inches when the b. Use of fuel with too high an octane rating.
piston îs at bottom c. Use of fuel with too low an octane rating.
center. When the piston is at the top of the cylinder, the 83. How many of the following are factors in establishing the
volume equals 10 cubic inches. What is the compression maximum compression
ratio? ratio limitations of an aircraft engine?
a. 1 : 7 1. Detonation characteristics of the fuel used.
b. 7 : 10 2. Design limitations of the engine.
c. 7 : 1 3. Degree of supercharging.
75. Which of the following is most likely to occur if an 4. Spark plug reach.
overhead valve engine is operated with inadequate valve
clearances? a. Four.
a. The valves will not seat positively during start and b. Two.
engine warmup. c. THREE
b. The further decrease in valve clearance that occurs 84. Cam-ground pistons are installed in some aircraft engines
as engine temperatures increase will cause damage to to
the valve-operating mechanism.
a. provide a better fit at operating temperatures.
c. The valves will remain closed for longer periods
b. act as a compensating feature so that a compensated
than specified by the engine manufacturer.
magneto is not required.
76. If metallic particles are found in the oil filter during an
c. equalize the wear on all pistons
inspection,
85. What is an advantage of using metallic-sodium filled
a. It is an indication of normal engine wear unless the
exhaust valves in
particles are nonferrous.
aircraft reciprocating engines?
b. the cause should be identified and corrected
a. Increased strength and resistance to cracking.
before the aircraft is released for flight.
b. Reduced valve operating temperatures.
c. it is an indication of normal engine wear unless the
deposit exceeds a specified amount. c. Greater resistance to deterioration at high valve
temperatures.
86. The operating temperature valve clearance of a radial a. 20 to 300 before top center at the end of the
engine as compared to compression stroke.
cold valve clearance is b. when the exhaust valve opens at the end of the
a. greater. power stroke.
b. less. c. just after top center at the beginning of the power
c. the same. stroke.
87. When cleaning aluminum and magnesium engine parts, it 95. If an engine operates with a low oil pressure and a high oil
is inadvisable to soak temperature, the
them in solutions containing soap because problem may be caused by a
a. some of the soap will become impregnated in the a. leaking oil dilution valve.
surface of the material and subsequently cause b. sheared oil pump shaft.
engine oil contamination and foaming. c. clogged oil cooler annular jacket.
b. the soap can chemically alter the metals causing 96. What is likely to occur if a reciprocating engine is
them to become more susceptible to corrosion. operated at high power
c. the parts can be destroyed by dissimilar metal settings before it is properly warmed up?
electrolytic action if they are placed together in the a. Oil starvation of bearings and other parts.
solution for more than a few minutes.
b. Excessive thinning of the engine oil.
89. Using the following information, determine how many
c. Accelerated oil breakdown and oxidation.
degrees the crankshaft
97. What is the basic operational sequence for reducing the
will rotate with both the intake and exhaust valves seated.
power output of an
Intake opens 15°: BTDC.
engine equipped with a constant-speed propeller?
Exhaust opens 700: BBDC.
a. Reduce the RPM, then the manifold pressure.
Intake closes 45°: ABDC.
b. Reduce the manifold pressure, then retard the throttle
Exhaust closes 10°: ATDC.
to obtain the correct RPM.
a. 290°.
c. Reduce the manifold pressure, then the RPM.
b. 245°.
98. Which of the following will be caused by excessive valve
c. 25°. clearance of a
90. What tool is generally used to measure the crankshaft cylinder on a reciprocating aircraft engine?
rotation in degrees?
a. Reduced valve overlap period.
a. Dial indicator.
b. Intake and exhaust valves will open early and close
b. Timing disk. late.
c. Prop Protractor. c. A power increase by shortening the exhaust event.
91. How îs proper end-gap clearance on new piston rings 99. If the intake valve is opened too early in the cycle of
assured during the operation of a four
overhaul of an engine? stroke cycle engine, it may result in
a. By accurately measuring and matching the outside a. im proper scavenging of exhaust gases.
diameter of the rings with the inside diameter of the b. engine kickback.
cylinders.
c. backfiring into the induction system.
b. By using rings specified by the engine manufacturer.
100. (1) Preignition is caused by improper ignition timing.
c. By placing the rings in the cylinder and measuring
(2) Detonation occurs when an area of the combustion
the end-gap with a feeler gauge.
chamber becomes
92. An aircraft reciprocating engine using hydraulic valve
incandescent and ignites the fuel/air mixture in advance of
lifters is observed to have no clearance in its valve-operating
normal timed
mechanism after the minimum inlet
ignition.
oil and cylinder head temperatures for takeoff have been
Regarding the above statements,
reached. When can
a. only No. 1 is true.
this condition be expected?
b. both No. 1 and No. 2 are true.
a. During normal operation.
c. neither No. 1 nor No. 2 is true.
b. When the lifters become deflated.
101. If an engine cylinder is to be removed, at what position
c. As a result of carbon and sludge becoming trapped in
in the cylinder
the lifter and restricting its otion.
should the piston be?
93. Compression ratio is the ratio between the
a. Bottom dead center.
a. piston travel on the compression stroke and on the
b. Top dead center.
intake stroke.
c. Halfway between top and bottom dead center.
b. combustion chamber pressure on the combustion
102. During overhaul, reciprocating engine exhaust valves are
stroke and on the exhaust stroke.
checked for stretch
c. cylinder volume with piston at bottom dead
a. with a suitable inside spring caliper.
center and at top dead center.
b. with a contour or radius gauge.
94. If fuel/air ratio is proper and ignition timîng is correct, the
c. by placing the valve on a surface plate and
combustion
measuring its length with a vernier height gauge.
process should be completed
103. The actual power delivered to the propeller of an aircraft 4. Hydraulic accumulator is charge with an air preload of
engine is called 1000 PSI. when a hydraulic system pressure of 3000 PSI
a. friction horsepower. is developed, the pressure on the air side of the
b. brake horsepower. accumulator will be
c. indicated horsepower a. 1000psi
104. If an engine with a stroke of 6 inches is operated at 2,000 b. 3000psi
RPM, the piston movement within the cylinder will be c. 4000psi
a. at maximum velocity around TDC. 5. Which seals are with petroleum base hydraulic fluids?
b. constant during the entire 360° of crankshaft travel. a. Polyester
c. at maximum velocity 90° after TDC. b. Butyl rubber
105. If the oil pressure gauge fluctuates over a wide range c. Buna-N
from zero to normal 6. What is one advantage of piston type hydraulic motors
over electric motors?
operating pressure, the most likely cause is
a. They are considerably quieter in operation.
a. low oi supply.
b. There is no fire hazard if the motor s is
b. broken or weak pressure relief valve spring.
stalled.
c. air lock in the scavenge pump intake. c. They are satisfactory over a wider temperature
range.
106. What is the purpose of the safety circlet installed on 7. An emergency supply of fluid is often retained in the
some valve stems? main hydraulic system reservoir by the use of a
a. To hold the valve guide in position. standpipe. The supply line is connected to the
b. To hold the valve spring retaining washer in a. Inlet the main hydraulic system.
position. b. Inlet of the emergency pump.
c. To prevent valves from falling into the c. Outlet of the main system pump.
combustion chamber. 8. In a hydraulic system that has a reservoir pressurized
107. If the oil pressure of a cold engine is higher than at with turbine-engine compressor bleed air, which unit
normal operating reduces the air pressure between the engine and reservoir.
temperatures, the a. Relief valve.
a. oil system relief valve should be readjusted. b. Air bleed relief valve.
b. engines lubrication system is probably operating c. Air pressure regulator.
normally. 9. Quick – disconnect couplings in hydraulic systems
c. oil dilution system should be turned on immediately. provide a means of
a. Easily replacing hydraulic lines in areas where
108. (1) Cast iron piston rings may be used in chrome-plated
leaks are common.
cylinders.
b. Quickly connecting and disconnecting hydraulic
(2) Chrome-plated rings may be used in plain steel cylinders.
lines and eliminate the possibility of
Regarding the above statements,
contaminates entering the system.
a. only No. 1 is true. c. Quickly connecting and disconnecting hydraulic
b. neither No. 1 nor No. 2 is true. lines without loss of fluid or entrance of air into
c. both No. 1 and No. 2 are true. the system.
10. Components containing phosphate ester-base hydraulic
fluid may be cleaned with
HYDRAULIC &PNEUMATIC POWER SYSTEM a. Stoddard solvent.
b. Naphtha
1. A loud hammering noise in a hydraulic system having an
c. Carbon tetrachloride
accumulator usually indicates
11. Characteristic of MIL-H-5606 hydraulic fluid are
a. Air in the fluid.
a. Light purple color, phosphate ester base, fire
b. Too much preload in the accumulator.
resistant uses butyl rubber seals.
c. To low or no preload in the accumulator.
b. Blue color, will burl, uses natural rubber seals.
2. (1) Relief valves are used in pneumatic system as
c. Red color, petroleum base will burn uses
damage-preventing units.
synthetic rubber seals
(2) Check valves are used in both hydraulic and
12. Some hydraulic system incorporate a device which is
pneumatic systems. Regarding the above statements
designed to remain open to allow a normal fluid flow in
a. both no.1 and no.2 are true.
the line, but closed if the fluid flow increases above an
b. neither no.1 and nor no.2 is true.
established rate. This device is generally referred to as a
c. only no.1 is true.
a. Hydraulic fuse
3. The main system pressure relief valve in a simple
b. Flow regulator
hydraulic system equipped with a power control valve
c. Metering check valve
should be adjusted.
13. A worn hydraulic pump shaft seal can normally be
a. With the power control valve held in the
detected by
Closed position.
a. Hydraulic fluid flowing from the pump drain
b. While one or more actuating units are in
line
operation.
b. Evidence of hydraulic fluid combined in the
c. With the power control valve in the OPEN
engine oil.
position
c. The presence of hydraulic fluid around the
pump mounting pad.
14. (1) When servicing aircraft hydraulic system, use the 23. What function does the absolute pressure regulator
type fluid specified in the aircraft manufacturer’s perform in the pneumatic power system?
maintenance manual or on the instructions plate affixed a. Regulates the compressor outlet air pressure to
to the reservoir or unit. stabilize the system pressure.
(2)Hydraulic fluids for aircraft are dyed as specific b. Regulates the pneumatic system pressure to
color for each type of fluid regarding the statement protect the moisture separator from internal
a. only No. 1 is true explosion.
b.only No. 2 is true c. Regulates the compressor inlet air to provide a
c.both No.1 and 2 are true stabilized source of air for the compressor.
24. Teflon hose that has developed a permanent set from
15. If two actuating cylinder which have the same cross- being exposed to high pressure or temperature should
sectional area but different lengths of stroke connected to a. Not be straightened or bent further.
the same source of hydraulic pressure they will exert b. Not be reinstalled once removed.
a. Different amounts of force but will move at the c. Be immediately replaced
same rate of speed. 25. An aircraft pneumatic system which incorporates an
b. Equal amounts of force will move at different engine-driven multistage reciprocating compressor, also
rate speed requires
c. Equal amounts of force and will move at the a. An oil separator.
same rate of speed. b. A surge chamber.
16. The internal resistance of fluid which tend to prevent it c. A moisture separator.
from flowing is called 26. Select the valve used in a hydraulic system that directs
a. Volatility pressurized fluid to one end of an actuating cylinder and
b. Viscosity simultaneously directs return fluid to the reservoir from
c. Acidity the other end.
17. When hydraulic system pressure control and relief units a. Sequence.
fail to function properly. How are most systems protected b. Shuttle.
against over pressure c. Selector.
a. A shear section on the main hydraulic pump 27. Before removing the filler cap of a pressurized hydraulic
drive shaft reservoir , in order to service the system, you must
b. One or more hydraulic fuses installed in the a. Relieve the hydraulic system pressure.
pressure and return lines b. Pressurized all hydraulic components in the
c. A shuttle valve interconnecting the main and system.
emergency systems c. Relieve the air pressure.
18. One of the distinguishing characteristic of an open-center 28. If hydraulic fluid is released when the air valve core of
selector valve use in a hydraulic system is that. the accumulator is depressed , it is evidence
a. Fluid flow through the valve in the OFF a. Excessive accumulator air pressure.
position b. A leaking check valve.
b. Fluid flows in three directions on the ON c. A ruptured diaphragm or leaking seals.
position
c. A limited amount of flows on one directions and
no fluid flows in the opposite directions. 29. What is the purpose of using backup rings with o-rings in
19. Heat exchanger cooling units are required in some hydraulic systems above 1500 psi?
aircraft hydraulic system because of a. Prevent and external leakage of all moving
a. Fluid flammability parts within a hydraulic system.
b. High pressure and high rates of fluid flow b. Provide a seal between two parts of a unit which
c. The high heat generate from braking . move in relation to each other.
20. Using a hand pump, pressure of 100 psi has been built up c. Prevent high pressure from extruding the seal
in a hydraulic system . the hand pump piston is 1 inch in between the moving and stationary part.
diameter . A ½-inch line connects the hand pump to an 30. Although dents in the heel of a bend are not permissible,
actuating cylinder 2 inches in diameter. What is the they are acceptable in the remainder of a hydraulic tube
pressure in the line between the hand pump and the providing they are less than what percent of the tube
actuator? damenter
a. 100 psi. a. 5
b. 150psi. b. 10
c. 200psi. c. 20
21. The air that is expended and no longer needed when an 31. What types of selector valve is one f he most commonly
actuating unit is operated in a pneumatic system is used in hydraulic system to providing for simultaneous
a. Exhausted or dumped, usually overboard. flow of fluid into and out of a connected actuating unit?
b. Returned to the compressor. a. Four-port, closed-center valve
c. Charged or pressurized for use during the next b. Three-port, four-way valve
operating cycle. c. Two-port, open-center valve
22. Pressure is a term used to indicate the force per unit area. 32. What is the main purpose of a pressurized reservoir in a
Pressure is usually expressed in hydraulic system?
a. Pounds per square inch. a. Prevent tank collapse a altitude
b. Pounds per inch. b. Prevent hydraulic pump cavitation
c. Pounds per cubic inch. c. Prevent hydraulic fluid foaming
33. A unit which transform hydraulic pressure which linear
motions is called 44. Characteristic of MIL-H-8446 (skydrol 500 A & B
a. An actuating cylinder hydraulic fluids are
b. N accumulator a. Blue color ,phosphate ester base, fire resistant,
c. A hydraulic pump butyl rubber seals
34. (1) materials which are skydrol compatible or resistant b. Light purple color, phosphate ester base, fire
include most common aircraft metals and polyurethane resistant, butyl rubber seals
and epoxy paints. c. Light green color, phosphate ester base, fire
(2) skydrol hydraulic fluid is compatible with nylon and resistant, butyl rubber seals.
natural fivers regarding the above statements 45. A hydraulic system operational check during ground
a. Both No.1 and No.2 are true runup the wing flaps cannot be allowed using the main
b. Neither No.1 nor No.2 is true hydraulic system, but can be lowered by using the
c. Only No.1 is true emergency likely cause
35. Characteristic of MIL-H-7644 hydraulic fluid are a. The flaps selector valve has a severe internal
a. Red, petroleum, will burn synthetics rubber leak
seals b. The pressure accumulator is not suppling
b. Light purple color base phosphate ester base fire pressure to the system
resistant butyl rubber seals c. The fluid level in the reservoir is low
c. Blue color, vegetable base, will burn, natural 46. A pilot reports that when the hydraulic ump is running,
rubber seals the pressure is normal. However when pump is stopped
36. After installation of a rebuilt hydraulic hand pump. It is no hydraulic pressure is available. This is an indication of
found that the handle cannot be moved in the pumping a
directions (pressure stroke). The most likely cause is an a. Leaking selector
incorrectly installed b. Low accumulator fluid preload
a. Hand pump inport check valve c. Leaking accumulator air valve
b. Inport/outport orifice check valve 47. If a rigid tube is too short for the flare to reach its seat
c. Hand pump outport check valve before tightening, pulling it into place by tightening
37. Two types of hydraulic fluids currently being used in a. Is acceptable.
civil aircraft are b. May distort the flare.
a. Mineral base, and phosphate ester base c. May distort the cone.
b. Mixed mineral base phosphate 48. Which of the following is adversely affected by
c. Petroleum base mixed mineral base atmospheric humidity if left unprotected? 1. MILH-H-
38. Which seal/material is used with phosphate ester base 5606 hydraulic fluid. 2. Skydrol hydraulic fluid. 3. None
hydraulic fluids? of the above.
a. Silicone rubber a. 1 and 2
b. Butyl rubber b. 3
c. Neoprene rubber c. 2
39. How is the air in a hydraulic accumulator prevented 49. How many of these seals are used with petroleum base
from entering the fluid system? hydraulic fluids?
a. By forcing the oil/air ,mixture through a a. Natural rubber, ethylene-propylene.
centrifugal separating chamber that the b. Neoprene, Buna-N.
accumulator c. Natural rubber , butyl rubber.
b. By physically separating the air chamber from 50. Excluding lines, which components are required to make
the oil chamber with a flexible movable up a simple hydraulic system?
separation a. Actuator, pressure reservoir, accumulator, and
c. By including a valve hat automatically closes selector valve.
when the fluid level lower to a preset amount b. Pump, reservoir, selector valve, and actuator.
40. A hydraulic motor converts fluid pressure to c. Pump, reservoir, relief valve, and shuttle valve.
a. Linear motion 51. Petroleum base hydraulic fluid is which color?
b. Rotary motion a. Purple
c. Angular motion b. Blue
41. One of the main advance of skydrol is its c. Red
a. Wide operation temptation 52. What safety device is usually located between the diving
b. High operation pressure unit and hydraulic pump drive shaft?
c. Inability to mix with water a. Thermal relief valve.
42. If an aircraft’s constant-pressure hydraulic system and no b. Pump motor safety switch.
more frequently than detected the most probable cause is c. Pump drive coupling shear section.
a. A too high relief valve setting 53. A crossflow valve which is designed to bypass fluid from
b. Pump volume output too high one side of an actuating cylinder to the side, under certain
c. Low accumulator airpreload conditions, may be found in some aircraft installed in the
43. Hydraulic fluid filtering elements constructed of pours a. Flap overload system.
paper are normally. b. Engine cowl flap system.
a. Cleaned and reused c. Landing gear system.
b. Discarded at regular intervals and replaced 54. If a hydraulic brake system uses neoprene rubber packing
with new filtering elements materials, the correct hydraulic fluid to service the
c. Not approve for use in certification system is
a. Mineral base oil. c. Units are independent of each other , and
b. Synthetic base oil. therefore , no particular sequence is necessary.
c. Phosphate ester base oil. 65. Most variable displacement aircraft hydraulic pumps in
55. The primary purpose of a hydraulic actuating unit is to use.
transform a. Must be driven at a nearly constant speed in
a. Fluid motion into mechanical pressure and back order to be practical for use.
again. b. Are not practical for use with a closed-center
b. Fluid pressure into useful work. hydraulic system.
c. Energy form one form to another c. Contain a built- in means of system pressure
56. Hydraulic fluid reservoirs are sometimes designed with a regulation.
standpipe in one of the outlet ports in order to assure 66. Which must be done before adjusting the relief valve of a
emergency supply of fluid. The outlet port with the main hydraulic system incorporating a pressure
standpipe in it furnishes fluid to the regulator?
a. Emergency pump when the fluid supply to the a. Eliminate the action of the unloading valve.
normal system has been depleted. b. Adjust all other system relief valves which have
b. Emergency pump at any time it is required. lower pressure setting.
c. Normal system power pump. c. Manually unseat all system check valves to
57. Unloading valves are used with many engine-driven allow unrestricted flow in both directions.
hydraulic pumps to 67. In a gear-type hydraulic pump, a mechanical safety
a. Dampen out pressure surges. device incorporated to protect the pump from overload is
b. Relieve the pump pressure. the
c. Relieve system pressure. a. Bypass valve.
58. Where can information be obtained about the b. Check valve.
compatibility of fire resistant hydraulic fluid with aircraft c. Shear pin.
materials? 68. To prevent external and internal leakage in aircraft
a. Fluid manufactures technical bulletins. hydraulic units, the most commonly used type of seal is
b. Aircraft manufacturers specifications. the
c. AC 43.13-1A a. O-ring seal.
59. Phosphate ester base hydraulic fluid is very susceptible to b. Gasket seal.
contamination from c. Chevron seal.
a. Teflon seal material. 69. Generally the first step in removing an accumulator from
b. Water in the atmosphere. an aircraft is to
c. Ethylene-propylene elastomers. a. Relieve system pressure.
b. Discharge the preload.
60. A common cause of slow actuation of hydraulic c. Drain the reservoir.
components is 70. Pneumatic systems utilize
a. Cold fluid. a. Return lines.
b. Restricted orifices. b. Relief valves.
c. Internal leakage in the actuating unit. c. Diluter valves.
61. Which allows free fluid flow in one direction and no fluid 71. The primary function of the flap over load valve is to
flow in the other direction? a. Prevent the flaps from being lowered at
a. Check valve. airspeeds which would impose excessive
b. Metering piston. structural loads.
c. Shutoff valve. b. Cause the flap segments located on opposite
62. What type of packings should be used in hydraulic side of the aircraft centerline to extend and
components to be installed in a system containing retract .
skydrol? c. Boost normal system pressure to the flaps in
a. An packing made of natural rubber. order to overcome the air loads acting on the
b. Packing materials made for ester base fluids. relatively large flap are.
c. An packing made of neoprene. 72. The hydraulic component that automatically directs fluid
63. Hydraulic system accumulating serve which of the from either the normal source or an emergency source to
following functions?1. dampen pressure surges. 2. an actuating cylinder is called a
Supplement the system pump when demand is beyond a. Bypass valve.
the pump’s capacity.3. store power for limited operation b. Shuttle valve.
of components if the pump is not operating. 4. Ensure a c. Crossflow valve.
continuous supply of fluid to the pump . 73. Chattering of the hydraulic pump during operation is an
a. 2,3 indication
b. 1,2,3,4 a. Of low accumulator preload.
c. 1,2,3 b. That the main system relief valve is sticking
64. If it is necessary to adjust several pressure regulating open.
valves in a hydraulic system , what particular sequence , c. That air is entering the pump.
if any, should be followed ? 74. Which valve installed in a hydraulic system will have the
a. Units most distant from the hydraulic pump highest pressure setting?
should be adjusted first. a. Pressure regulator valve.
b. Units with the highest pressure settings and b. Main relief valve.
adjusted first. c. Thermal relief valve.
83. If the hydraulic system pressure is normal while the
75. The installation of a new metal hydraulic line should be engine driven pump is running, but there is no pressure
made with after the engine has been shut off, it indicates
a. A straight tube to withstand the shocks and a. The system relief valve setting is too high
vibration to which it will be subjected. b. No air pressure in the accumulator
b. A straight tube to permit proper alignment of the c. The pressure regulator is set too high
fitting and thereby reduce fluid loss through 84. The purpose of a hydraulic pressure regulator is to
leakage. a. Prevent the system pressure from rising above a
c. Enough bends to allow the tube to expand and predetermined amount due to thermal expansion
contract with temperature changes and to absorb b. Boost the pressure in portions of the system
vibration. c. Relieve the pump of its load when no
76. The purpose of the pressure regular in a hydraulic system actuating units are being operated
a. Maintain system operating pressure within a 85. Which is a characteristics of petroleum base hydraulic
pressure a predetermined range and to unload fluid?
the pump a. Flammable under normal conditions
b. Regulate the amount of fluid flow to the b. Compatible to natural rubber seals and packings
actuating cylinders within the system c. Nonflammable under all conditions
c. Prevent failure of components of hydraulic lines 86. A flexible sealing element subject to motion is a
under excessive pressure. a. Compound
77. Which is true regarding the ground check of a flap b. Packing
operating mechanism which has just been installed? c. Gasket
a. If the time required to operate the mechanism 87. Which of the following list only desirable properties of a
increase with successive operations, it indicates good hydraulic fluid that has chemical stability?
the air is being worked out of the system. a. High viscosity, low flash point, high fire point
b. If the time required tp operate the mechanism b. High flash point, low viscosity, low fire point
decrease with successive operations, itindicates c. Low viscosity, high flash point, high fire point
the air is being worked out of the system 88. How would the air pressure charge in the accumulator be
c. All hydraulic lines and components should be determined if the engine is inoperative, but the system
checked for leaks by applying soapy water to all still has hydraulic pressure?
connections. a. Read it directly from the main system pressure
78. Relief valves are used in pneumatic system gauge with all actuators inoperative
a. For one direction flow control b. Build up system pressure with the emergency
b. To reduce rate of airflow pump and then read the pressure on a gauge
c. As damage-preventing units. attached to the air side of the accumulator
79. What type of valve in an aircraft hydraulic system c. Operate a hydraulic unit slowly and note the
permits fluid to flow freely in one direction, but restricts pressure at which a rapid pressure drop begins
the rate at which fluid is allowed to flow in the other as it goes toward zero
direction? 89. What is the viscosity of hydraulic fluid?
a. Check valve a. The increase in volume of a fluid due to
b. Orifice restrictor temperature change
c. Orifice check valve b. The fluids ability to resist oxidation and
80. If an engine-drive hydraulic pump of the correct capacity deterioration for long periods
fails to maintain normal system pressure during the c. The internal resistance of a fluid which tends to
operation of a cowl flap actuating unit, the probable prevent it from flowing
cause is 90. Extrusion of an O-ring seal is prevented in a high-
a. Mechanical interference to the movement of the pressure system by the use of a
cowl flap a. Backup ring in the side of the O-ring next to the
b. A partial restriction in the inport of the selector pressure
valve b. U-ring on the side of the O-ring away from the
c. Restriction in the pimp outlet. pressure
81. What happens to the output of a constant-displacement c. Backup ring on the side of the O-ring away
hydraulic pump when the hydraulic system pressure from the pressure
regulator diverts the fluid from the system to the 91. Many hydraulic reservoir contain a small quantity of
reservoir? fluid which is not available to the main system pump.
a. The output pressure remains the same, but the This fluid is retained to
volume reduces a. Prime the main system.
b. The output pressure reduces, but the volume b. Supply fluid the auxiliary pump.
remains the same c. Supply fluid to the pressure accumulator.
c. The output pressure and volume remain the 92. The component in the hydraulic system that is used to
same direct the flow of fluid is the
82. What is used to flush a system normally serviced with a. Check valve.
MIL-H-5606 hydraulic fluid? b. Orifice check valve.
a. Methyl ethyl ketone or kerosene c. Selector valve.
b. Naphtha or varsol 93. The removal of air from an aircraft hydraulic system is
c. Lacquer thinner or trichloroethylene generally accomplished
a. Through automatic bleed valves on individual a. Selector valve.
components during system operation. b. Shuttle valve.
b. By operating the various hydraulic c. Sequence valve.
components through several cycles. 103. The purpose of restrictors in the hydraulic system is to
c. By allowing the system to remain inoperative a. Control the rate of movement of
for several hours. hydraulically operated mechanism.
94. After a hydraulic accumulator has been installed and air b. Allow the flow of fluid in one direction only.
chamber charged, the main system hydraulic pressure c. Lower the operating pressure of selected
gauge will not show a hydraulic pressure reading until components.
a. At least one selector valve has been actuated to 104. In a typical high-pressure pneumatic system, if the
allow fluid to flow into the fluid side of the moisture separator does not vent accumulated water
accumulator. when the compressor shuts down, a likely cause is a
b. The air pressure has become equal to the fluid a. Saturated chemical dryer,
pressure. b. Malfunctioning pressure transmitter.
c. The fluid side of the accumulator has been c. Malfunctioning solenoid dump valve.
charged. 105. Which is a characteristics of synthetic base hydraulic
95. If an aircraft hydraulic system requires mineral base fluid?
hydraulic fluid, but phosphate ester base hydraulic fluid a. Low moisture retention.
is used, what will be the effect on the system? b. High flash point.
a. No effect. c. Low flash point.
b. System will be contaminated, fluids will not 106. Severe kickback of the emergency hydraulic hand pump
blend, and the seals will fail. handle during the normal intake stroke will indicate
c. System will be contaminated, fluids will not which of the following?
blend, but there will be no seal problem. a. The hand pump inlet check valve is sticking
96. Which statement about fluids is correct? open.
a. Any fluid will completely fill its container. b. The main system relief valve is set too high.
b. All fluids are considered to be highly c. The hand pump outlet check valve is sticking
compressible. open.
c. All fluids readily transmit pressure. 107. A hydraulic pump is a constant-displacement type if it
97. To check the air charge in a hydraulic accumulator, a. Produces an unregulated constant pressure.
a. Reduce all hydraulic pressure, then observe the b. Produces a continuous positive pressure.
reading on the accumulator air gauge. c. Delivers a uniform rate of fluid flow.
b. Observe the first reading on the hydraulic 108. How can the proper hydraulic fluid to be used in an
system gauge while operating a component in airplane be determined?
the system. a. Refer to the aircraft parts manual.
c. Read it directly from the auxiliary pressure b. Consult the aircraft type certificate data sheet.
gauge. c. Consult the aircraft manufacture’s service
98. Hydraulic system thermal relief valves are set to open at manual.
a
a. Lower pressure than the system relief valve.
b. Higher pressure than the system relief valve. FUEL METERING SYSTEMS
c. Lower pressure than the system pressure 1. If the main air bleed of a float-type carburetor becomes
regulator. clogged, the engine will run
99. Seals used with a mineral base hydraulic fluid are a. lean at rated power.
identified by which color code? b. rich at rated power.
a. Green dash.
c. rich at idling.
b. Blue dot or stripe.
2. One of the best ways to increase engine power and control
c. Yellow dot or stripe.
detonation and preignition is to
100.Chatter in a hydraulic system is caused by
a. enrich the fuel/air mixture.
a. Excessive system pressure.
b. use water injection.
b. Insufficient system pressure.
c. Air in the system. c. lean the fuel/air mixture.
101.If fluid is added to a reservoir in a constant pressure 3. One purpose of an air bleed in a float-type carburetor is to
hydraulic system while the system is pressurized, what a. increase fuel flow at altitude.
will result? b. meter air to adjust the mixture.
a. Fluid will spray violently out of the reservoir c. decrease fuel density and destroy surface
when the filler neck cap is removed. tension.
b. The fluid level will increase when system 4. An excessively lean fuel/air mixture may cause
pressure is reduced. a. an increase in cylinder head temperature.
c. Air will be drawn into the system , when the b. high oil pressure.
filler neck cap is removed. c. backfiring through the exhaust.
102.What is commonly used to connect an emergency source 5. When checking the idle mixture on a carburetor, the engine
of power, and at the same time disconnect the normal should be idling normally, then pull the mixture control
hydraulic source from critical parts of a landing gear or toward the IDLE CUTOFF position. A correct idling mixture
wheel braking system for operation (usually when the will be indicated by
normal source system fails)?
a. an immediate decrease in RPM.
b. a decrease of 20 to 30 RPM before quitting. b. only No.2istrue.
c. an increase of 10 to 50 RPM before decreasing. c. both No. 1 and No. 2 are true.
6. Detonation occurs when the fuel/air mixture 16. Generally, the practice when trimming an engine is to
a. burns too fast. a. turn all accessory bleed air off.
b. ignites before the time of normal ignition. b. turn all accessory bleed air on.
c. is too rich. c. make adjustments (as necessary) for all engines on
7. What component is used to ensure fuel delivery during the same aircraft with accessory bleed air settings
periods of rapid engine acceleration? the same — either on or off.
a. Acceleration pump. 17. The device that controls the volume of the fuel/air mixture
b. Water injection pump. to the cylinders is called a
c. Power enrichment unit. a. mixture control.
8. In order to stabilize cams, springs, and linkages within the b. metering jet.
fuel control, manufacturers generally recommend that all final c. throttle valve.
turbine engine trim adjustments be made in the 18. During engine operation, if carburetor heat is applied, it
a. increase direction. will
b. decrease direction. a. increase fuel/air ratio.
c. decrease direction after over-adjustment. b. increase engine RPM.
9. If the idling jet becomes clogged in a float-type carburetor, c. decrease the air density to the carburetor.
the 19. Anine-cylinder radial engine, using a multiple-point
a. engine operation will not be affected at any RPM. priming system with a central spider, will prime which
b. engine will not idle. cylinders?
c. idle mixture becomes richer. a. One, two, three, eight, and nine.
10. A carburetor is prevented from leaning out during quick b. All cylinders.
acceleration by the c. One, three, five, and seven.
a. enrichment system. 20. What effect does high atmospheric humidity have on the
b. mixture control system. operation of a jet engine?
c. accelerating system. a. Decreases engine pressure ratio.
11. For what primary purpose is a turbine engine fuel control b. Decreases compressor and turbine RPM.
unit trimmed? c. Has little or no effect.
a. To obtain maximum thrust output when desired. 21. The throttle valve of float-type aircraft carburetors is
b. To properly position the power levers. located
c. To adjust the idle RPM. a. ahead of the venturi and main discharge nozzle.
12. What is the relationship between the pressure existing b. after the main discharge nozzle and ahead of the
within the throat of a venturi and the velocity of the air venturi.
passing through the venturi? c. between the venturi and the engine.
a. There is no direct relationship between the pressure 22. On a float-type carburetor, the purpose of the economizer
and the velocity. valve is to
b. The pressure is directly proportional to the velocity. a. provide extra fuel for sudden acceleration of the
c. The pressure is inversely proportional to the engine.
velocity. b. maintain the leanest mixture possible during cruising
13. The fuel metering force of a conventional float-type best power.
carburetor in its normal operating range is the difference c. provide a richer mixture and cooling at maximum
between the pressure acting on the discharge nozzle located power output.
within the venturi and the pressure 23. In turbine engines that utilize a pressurization and dump
a. acting on the fuel in the float chamber. valve, the dump portion of the valve
b. of the fuel as it enters the carburetor. a. cuts off fuel flow to the engine fuel manifold and
c. of the air as it enters the venturi (impact pressure). dumps the manifold fuel into the combustor to burn
14. A major difference between the Teledyne-Continental and just before the engine shuts down.
RSA (Precision Airmotive or Bendix) continuous flow fuel b. drains the engine manifold lines to prevent fuel
injection systems in fuel metering is that the boiling and subsequent deposits in the lines as a
a. RSA system uses air pressure only as a metering result of residual engine heat (at engine shutdown).
force. c. dumps extra fuel into the engine ¡n order to provide
b. Continental system utilizes airflow as a metering for quick engine acceleration during rapid throttle
force. advancement.
c. Continental system uses fuel pressure only as a 24. If a float-type carburetor becomes flooded, the condition
metering force. is most likely caused by
15.(1) The mixture used at rated power in air cooled a. a leaking needle valve and seat assembly.
reciprocating engines is richer than the mixture used through b. the accelerating pump shaft being stuck.
the normal cruising range. c. a clogged back-suction line.
(2) The mixture used at idle in air cooled reciprocating 25. Which of the following is NOT an input parameter for a
engines is richer than the mixture used at rated power. turbine engine fuel control unit?
Regarding the above statements, a. Compressor inlet pressure.
a. only No. 1 is true.
b. Compressor inlet temperature. b. richer as the altitude increases and leaner as the
c. Ambient humidity. temperature increases.
26. An aircraft should be facing into the wind when trimming c. richer as either the altitude or temperature
an engine. However, if the velocity of the wind blowing into increases.
the intake is excessive, it is likely to cause a 35. An aircraft engine continuous cylinder fuel injection
a. false low exhaust gas temperature reading. system normally discharges fuel during which stroke(s)?
b. trim setting resulting in engine overspeed. a. Intake.
c. false high compression and turbine discharge b. Intake and compression.
pressure, and a subsequent low trim. c. All (continuously).
27. When troubleshooting an engine for too rich a mixture to 36. What carburetor component actually limits the desired
allow the engine to idle, what would be a possible cause? maximum airflow to the engine at full throttle?
a. Economizer valve not operating correctly. a. Throttle valve.
b. Mixture setting too rich. b. Venturi.
c. Air leak in the intake manifold. c. Manifold intake.
28. An aircraft engine equipped with a pressure-type 37. The desired engine idle speed and mixture setting
carburetor is started with the a. is adjusted with engine warmed up and
a. primer while the mixture control is positioned at operating.
IDLE CUTOFF. b. should give minimum RPM with maximum
b. mixture control in the FULL-RICH position. manifold pressure.
c. primer while the mixture control is positioned at the c. is usually adjusted in the following sequence; speed
FULL-LEAN position. first, then mixture.
29. The back-suction mixture control system operates by 38. An indication that the optimum idle mixture has been
a. varying the pressure within the venturi section. obtained occurs when the mixture control is moved to IDLE
b. varying the pressure acting on the fuel in the float CUTOFF and manifold pressure
chamber. a. decreases momentarily and RPM drops slightly
c. changing the effective cross-sectional area of the before the engine ceases to fire.
main metering orifice (jet). b. increases momentarily and RPM drops slightly
30. On an engine equipped with a pressure-type carburetor, before the engine ceases to fire.
fuel supply in the idling range is ensured by the inclusion in c. decreases and RPM increases momentarily
the carburetor of before the engine ceases to fire.
a. a spring in the unmetered fuel chamber to
supplement the action of normal metering forces. 39. Which method is commonly used to adjust the level of a
b. an idle metering jet that bypasses the carburetor in float in a float-type carburetor?
the idle range. a. Lengthening or shortening the float shaft.
c. a separate boost venturi that is sensitive to the b. Add or remove shims under the needle-valve seat.
reduced airflow at start and idle speeds. c. Change the angle of the float arm pivot.
31. What should be checked/changed to ensure the validity of 40. Under which of the following conditions will the
a turbine engine performance check if an alternate fuel is to trimming of a turbine engine be most accurate?
be used? a. High wind and high moisture.
a. Fuel specific gravity setting. b. High moisture and low wind.
b. Maximum RPM adjustment. c. No wind and low moisture.
c. EPR gauge calibration. 41. What factor is not used in the operation of an aircraft gas
32. The device that controls the ratio of the fuel/air mixture to turbine engine fuel control unit?
the cylinders is called a a. Compressor inlet air temperature.
a. throttle valve. b. Mixture control position.
b. mixture control. c. Power lever position.
c. metering jet. 42. Which statement is correct regarding a continuous-flow
33. Select the statement which is correct relating to a fuel fuel injection system used on many reciprocating engines?
level check of a float-type carburetor. a. Fuel is injected directly into each cylinder.
a. Use 5 pounds fuel pressure for the test if the b. Fuel is injected at each cylinder intake port.
carburetor is to be used in a gravity fuel feed c. Two injector nozzles are used in the injector fuel
system. system for various speeds.
b. Block off the main and idle jets to prevent a 43. At what engine speed does the main metering jet actually
continuous flow of fuel through the jets. function as a metering jet in a float-type carburetor?
c. Do not measure the level at the edge of the float a. All RPM’s.
chamber.
b. Cruising RPM only.
34. If an aircraft engine is equipped with a carburetor that is
c. All RPM’s above idle range.
not compensated for altitude and temperature variations, the
44. When a new carburetor is installed on an engine,
fuel/air mixture will become
a. warm up the engine and adjust the float level.
a. leaner as either the altitude or temperature
b. do not adjust the idle mixture setting; this was
increases.
accomplished on the flow bench.
c. the engine is warmed up to normal temperatures,
adjust the idle mixture, then the idle speed.
45. What carburetor component measures the amount of air a. causes redundant or backup units to take over and
delivered to the engine? continue normal operation.
a. Economizer valve. b. usually degrades performance to the extent that
b. Automatic mixture control. continued operation can cause damage to the engine.
c. Venturi. c. causes an immediate reversion to control by the
46. What is the relationship between the accelerating pump hydromechanical fuel control unit.
and the enrichment valve in a pressure injection carburetor? 57. Which of the following is least likely to occur during
a. No relationship since they operate independently. operation of an engine equipped with a direct cylinder fuel
b. Unmetered fuel pressure affects both units. injection system?
c. The accelerating pump actuates the enrichment a. Afterfiring.
valve. b. Kickback during start.
47. Which of the following is NOT a function of the c. Backfiring.
carburetor venturi? 58. If the volume of air passing through a carburetor venturi is
a. Proportions the fuel/air mixture. reduced, the pressure at the venturi throat will
b. Regulates the idle system. a. decrease.
c. Limits the airflow at full throttle. b. be equal to the pressure at the venturi outlet.
48. A full-authority electronic engine control (EEC) is a c. increase.
system that receives all the necessary data for engine 59. The purpose of the back-suction mixture control in a float-
operation and type carburetor is to adjust the mixture by
a. adjusts a standard hydromechanical fuel control unit a. regulating the pressure drop at the venturi.
to obtain the most effective engine operation. b. regulating the pressure on the fuel in the float
b. develops the commands to various actuators to chamber.
control engine parameters. c. regulating the suction on the mixture from behind
c. controls engine operation according to ambient the throttle valve.
temperature, pressure, and humidity 60. The function of the altitude compensating, or aneroid
49. One of the things a metering orifice in a main air bleed valve used with the Teledyne-Continental fuel injection
helps to accomplish (at a given altitude) in a carburetor is system on many turbocharged engines is to
a. pressure in the float chamber to increase as airflow a. prevent an overly rich mixture during sudden
through the carburetor increases. acceleration
b. a progressively richer mixture as airflow through b. prevent detonation at high altitudes.
the carburetor increases. c. provide a means of enriching the mixture during
c. ‘better fuel vaporization and control of fuel sudden acceleration.
discharge, especially at lower engine speeds. 61. How will the mixture of an engine be affected if the
50. During the operation of an aircraft engine, the pressure bellows of the automatic mixture control (AMC) in a pressure
drop in the carburetor venturi depends primarily upon the carburetor ruptures while the engine is operating at altitude?
a. air temperature. a. It will become leaner.
b. barometric pressure. b. No change will occur until the altitude changes.
c. air velocity. c. It will become richer.
51. Which type of fuel control is used on most of today’s 62. A supervisory electronic engine control (EEC) is a system
turbine engines? that receives engine operating information and
a. Electromechanical. a. adjusts a standard hydromechanical fuel control unit
b. Mechanical. to obtain the most effective engine operation.
c. Hydromechanical or electronic.
b. develops the commands to various actuators to
53. When trimming a turbine engine, the fuel control is control engine parameters.
adjusted to
c. controls engine operation according to ambient
a. produce as much power as the engine is capable of
temperature, pressure, and humidity.
producing.
63. Where is the throttle valve located on a float-type
b. set idle RPM and maximum speed or EPR.
carburetor?
c. allow the engine to produce maximum RPM without
regard to power output a. Between the venturi and the discharge nozzle.
54. On a carburetor without an automatic mixture control as b. After the main discharge nozzle and venturi.
you ascend to altitude, the mixture will c. After the venturi and just before the main discharge
a. be enriched. nozzle.
b. be leaned. 64. The economizer system in a float-type carburetor
c. not be affected. a. keeps the fuel/air ratio constant.
55. What corrective action should be taken when a carburetor
b. functions only at cruise and idle speeds.
is found to be leaking fuel from the discharge nozzle?
a. Replace the needle valve and seat. c. increases the fuel/air ratio at high power settings.
b. Raise the float level. 65. Under which of the following conditions would an engine
c. Turn the fuel off each time the aircraft is parked. run lean even though there is a normal amount of fuel
56. In a supervisory EEC system, any fault in the EEC that present?
adversely affects engine operation a. The use of too high an octane rating fuel.
b. Incomplete fuel vaporization.
c. The carburetor air heater valve in the HOT position. b. observe the reading on the aircraft Outside Air
66. The active clearance control (ACC) portion of an EEC Temperature (OAT) gauge.
system aids turbine engine efficiency by c. hang a thermometer in the shade of the nose wheel-
a. adjusting stator vane position according to operating well until the temperature reading stabilizes.
conditions and power requirements. 75. What are the positions of the pressurization valve and the
b. ensuring turbine blade to engine case clearances are dump valve in a jet engine fuel system when the engine is
kept to a minimum by controlling case temperatures. shut down?
c. automatically adjusting engine speed to maintain a a. Pressurization valve closed, dump valve open.
desired EPR. b. Pressurization valve open, dump valve open.
67. What method is ordinarily used to make idle speed c. Pressurization valve closed, dump valve closed
adjustments on a float-type carburetor?
76. What is a function of the idling air bleed in a float-type
a. An adjustable throttle stop or linkage. carburetor?
b. An orifice and adjustable tapered needle. a. It provides a means for adjusting the mixture at idle
c. An adjustable needle in the drilled passageway speeds.
which connects the airspace of the float chamber b. It vaporizes the fuel at idling speeds.
and the carburetor venturi.
c. It aids in emulsifying/vaporizing the fuel at idle
68. Which of the following best describes the function of an speeds.
altitude mixture control?
77. If an engine is equipped with a float-type carburetor and
a. Regulates the richness of the fuel/air charge the engine runs excessively rich at full throttle, a possible
entering the engine. cause of the trouble is a clogged
b. Regulates the air pressure above the fuel in the float a. main air bleed.
chamber.
b. back-suction line.
c. Regulates the air pressure in the venturi.
c. atmospheric vent line.
69. What could cause a lean mixture and high cylinder head
78. A mixture ratio of 11:1 normally refers to
temperature at sea level or low altitudes?
a. a stoichiometric mixture.
a. Mixture control valve fully closed.
b. 1 part air to 11 parts fuel.
b. Defective accelerating system.
c. 1 part fuel to 11 parts air.
c. Automatic mixture control stuck in the extended
position. 79. What will occur if the vapor vent float in a pressure
carburetor loses its buoyancy?
70. A punctured float in a float-type carburetor will cause the
fuel level to a. The amount of fuel returning to the fuel tank
from the carburetor will be increased.
a. lower, and enrich the mixture.
b. The engine will continue to run after the mixture
b. rise, and enrich the mixture.
control is placed in IDLE CUTOFF.
c. rise, and lean the mixture.
c. A rich mixture will occur at all engine speeds.
71. Which of the following causes a single diaphragm
80. The metered fuel pressure (chamber C) in an injection-
accelerator pump to discharge fuel?
type carburetor
a. An increase in venturi suction when the throttle
a. is held constant throughout the entire engine
valve is open.
operating range.
b. An increase in manifold pressure that occurs
b. varies according to the position of the poppet valve
when the throttle valve is opened.
located between chamber D (unmetered fuel) and
c. A decrease in manifold pressure that occurs when chamber E (engine-driven fuel pump pressure).
the throttle valve is opened.
c. will be approximately equal to the pressure in
72. During idle mixture adjustments, which of the following chamber A (impact pressure).
is normally observed to determine when the correct mixture
81. Why must a float-type carburetor supply a rich mixture
has been achieved?
during idle?
a. Changes in fuel/air pressure ratio.
a. Engine operation at idle results in higher than normal
b. Fuel flowmeter. volumetric efficiency.
c. Changes in RPM or manifold pressure. b. Because at idling speeds the engine may not have
73. Idle cutoff is accomplished on a carburetor equipped with enough airflow around the cylinders to provide
a back-suction mixture control by proper cooling.
a. introducing low pressure (intake manifold) air into c. Because of reduced mechanical efficiency during
the float chamber. idle.
b. turning the fuel selector valve to OFF. 82. If a float-type carburetor leaks fuel when the engine is
c. the positive closing of a needle and seat. stopped, a likely cause is that the
74. The generally acceptable way to obtain accurate on-site a. float needle valve is worn or otherwise not seated
temperature prior to performing engine trimming is to properly.
a. call the control tower to obtain field temperature. b. float level is adjusted too low.
c. main air bleed is clogged.
83. A reciprocating engine automatic mixture control 93. An aircraft carburetor is equipped with a mixture control
responds to changes in air density caused by changes in in order to prevent the mixture from becoming too
a. altitude or humidity. a. lean at high altitudes.
b. altitude only. b. rich at high altitudes.
c. altitude or temperature. c. rich at high speeds.
84. When air passes through the venturi of a carburetor, what 94. To determine the float level in a float-type carburetor, a
three changes occur? measurement is usually made from the top of the fuel in the
a. Velocity increases, temperature increases, and float chamber to the
pressure decreases. a. parting surface of the carburetor.
b. Velocity decreases, temperature increases, and b. top of the float.
pressure increases.
c. centerline of the main discharge nozzle.
c. Velocity increases, temperature decreases, and
95. The economizer system of a float-type carburetor
pressure decreases.
performs which c following functions?
85. Float-type carburetors which are equipped with
a. It supplies and regulates the fuel required for all
economizers are normally set for
engine speeds.
a. their richest mixture delivery and leaned by means of
b. It supplies and regulates the additional fuel
the economizer system.
required for all engine speeds abovecruising.
b. the economizer system to supplement the main
c. It regulates the fuel required for all engine speeds
system supply at all engine speeds above idling.
and all altitudes.
c. their leanest practical mixture delivery at cruising
96. Fuel is discharged for idling speeds on a float-type
speeds and enriched by means of the economizer
carburetor
system at higher power settings.
a. from the idle discharge nozzle.
86. What is the possible cause of an engine running rich at
full throttle if it is equipped with a float-type carburetor? b. in the venturi.
a. Float level too low. c. through the idle discharge air bleed.
b. Clogged main air bleed. 97. The fuel level within the float chamber of a properly
adjusted float-type carburetor will be
c. Clogged atmospheric vent.
a. slightly higher than the discharge nozzle outlet.
87. The use of less than normal throttle opening during
starting will cause b. slightly lower than the discharge nozzle outlet.
a. a rich mixture. c. at the same level as the discharge nozzle outlet.
b. a lean mixture. 98. What is the purpose of the carburetor accelerating system?
c. backfire due to lean fuel/air ratio. a. Supply and regulate the fuel required for engine
speeds above idle.
88. The primary purpose of the air bleed openings used with
continuous flow fuel injector nozzles is to b. Temporarily enrich the mixture when the
throttle is suddenly opened.
a. provide for automatic mixture control.
c. Supply and regulate additional fuel required for
b. lean out the mixture.
engine speeds above cruising.
c. aid in proper fuel vaporization.
89. The density of air is very important when mixing fuel and
FLUID LINES & FITTINGS
air to obtain a correct fuel-to-air ratio. Which of the following
weighs the most? 1. Flexible lines must be installed with
a. 75 parts of dry air and 25 parts of water vapor. a. A slack of 5 to 8 percent of the length
b. 100 parts of dry air. b. A slack of at least 10 to 12 percent of the length
c. :50 parts of dry air and 50 parts of water vapor. c. Enough slack to allow maximum flexing during
operation
90. Reciprocating engine power will be decreased at all
2. Hydraulic tubing, which is damaged in a localized
altitudes if the
area to such an extent that repair is necessary, may
a. air density is increased. be repaired
b. humidity is increased. a. By cutting out the damaged area and utilizing a
c. manifold pressure is increased. swaged tube fitting to join the tube ends
b. Only by replacing the tubing section run
91. Select the correct statement concerning the idle system of
(connection to connection) using the same size
a conventional float-type carburetor.
and material as the original
a. The low-pressure area created in the throat of the c. By cutting out the damaged section and
venturi pulls the fuel from the idle passage. soldering in a replacement section of tubing
b. Climatic conditions have very little effect on idle 3. Rolling-type flaring Tools are used to flare X, X, and
mixture requirements. X tubing
c. The low pressure between the edges of the throttle a. Stainless steel, hard copper, mild steel
valve and the throttle body pulls the fuel from the b. Titanium, soft copper, corrosion resistant steel
idle passage. c. Soft copper, aluminum, brass
4. If a flared tube coupling nut is overtightened, where
is the tube most likely to be weakened/damaged?
a. Along the entire length of the sleeve and tube a. The pressure of a fluid increases at points where
interface the velocity of the fluid increases
b. At the edge of the sleeve and straight portion of b. The pressure of a fluid decreases at points
the tube where the velocity of the fluid increases
c. At the sleeve and flare junction c. It applies only to gases and vaporized liquids
5. The maximum distance between end fittings to 12. In most aircraft hydraulic systems, two-piece tube
which a straight hose assembly is to be connected is connectors consisting of a sleeve and a nut are used
50 inches. The minimum hose length to make such a when a tubing flare is required. The use of this type
connection should be connector eliminates
a. 54-1/2 inches a. The flaring operation prior to assembly
b. 51-1/2 inches b. The possibility of reducing the flare thickness by
c. 52-1/2 inches wiping or ironing during the tightening process
6. Which statement (s) about Military Standard (MS) c. Wrench damage to the tubing during the
flareless fittings is/are correct? tightening process
1. During installation, MS flareless fittings are 13. Which of the following hose materials are
normally tightened by turning the nut a specified compatible with phosphate-ester base hydraulic
amount, rather than being torqued fluids?
2. New MS flareless tubing/fittings should be 1. Butyl
assembled clean and dry without lubrication 2. Teflon
3. During installation, MS flareless fittings are 3. Buna-N
normally tightened by applying a specified 4. Neoprene
torque to the nut a. 1 and 2
a. 1 b. 2 and 4
b. 1 and 2 c. 1 and 3
c. 3 14. The primary purpose of providing suitable bends in
7. Which statement is true regarding flattening of fluid and pneumatic metal tubing runs is to
tubing in bends? a. Clear obstacle and make turns in aircraft
a. Flattening by a maximum of 20 percent of the structures
original diameter is permissible b. Provides for access within aircraft structures
b. Flattening by not more than 25 percent of the c. Prevent excessing stress on the tubing
original diameter is permissible 15. What is the color of an AN steel flared-tube fitting
c. The small diameter portion in the bend cannot a. Black
exceed more than 75 percent of the diameter of b. Blue
straight tubing c. Red
8. From the following sequences of steps, indicate the 16. The material specifications for a certain aircraft
proper order you would use to make a single flare on require that a replacement oil line be fabricated from
a piece of tubing 3/4 –inch 0.072 5052-0 aluminum alloy tubing. What
1. Place the tube in the proper size hole in the is the inside dimension of this tubing?
flaring block a. 0.606 inch
2. Project the end of the tube slightly from the top b. 0.688 inch
of the flaring tool, about the thickness of a dime c. 0.750 inch
3. Slip the fitting nut and sleeve on the tube 17. Which tubings have the characteristics (high
4. Strike the plunger several light blows with a strength, abrasion resistance) necessary for use in a
lightweight hammer or mallet and turn the high-pressure (3,000 PSI) hydraulic system for
plunger one-half turn after each blow operation of landing gear and flaps?
5. Tightened the clamp bar securely to prevent a. 2024-T or 5052-0 aluminum alloy
slippage
b. Corrosion-resistant steel annealed or 1/4H
6. Center the plunger or flaring pin over the tube c. 1100-1/2H or 3003-1/2 H aluminum alloy
a. 1,3,5,2,4,6 18. Metal tubing fluid lines are sized by wall thickness
b. 3,1,6,2,5,4
and
c. 3,1,2,6,5,4 a. Outside diameter in 1/16 inch increments
9. A gas or fluid line marked with the letters PHDAN is b. Inside diameter in 1/16 inch increments
a. A dual-purpose pneumatic and/or hydraulic line c. Outside diameter in 1/32 inch increments
for normal and emergency system use 19. (1) Bonded clamps are used for support when
b. Used to carry a hazardous substance
installing metal tubing
c. A pneumatic or hydraulic system drain or (2) Unbonded clamps are used for support when
discharge line installing wiring
10. Which coupling nut should be selected for use with Regarding the above statements,
½ -inch aluminum oil lines which are to be a. Only No.1 is true
assembled using flared tube ends and standard AN b. Both No.1 and No.2 are true
nuts, sleeves, and fittings? c. Neither o.1 nor No.2 is true
a. AN-818-5 20. What is an advantage of a double flare on aluminum
b. AN-818-16 tubing?
c. AN-818-8 a. Ease of construction
11. Which statement concerning Bernoulli’s principle is
true?
b. More resistant to damage when the joint is 3. AN fittings are generally interchangeable with
tightened AC fittings of compatible material composition
c. Can be applied to any size and wall-thickness of a. 1
tubing b. 1 and 3
21. A 3/8 aircraft high pressure flexible hose as c. 1,2 and 3
compared to 3/8 inch metal tubing used in the same 29. The term ‘cold flow’ is generally associated with
system will a. The effects of low temperature gasses or liquids
a. Have higher flow capabilities flowing in hose or tubing
b. Have equivalent flow characteristics b. Impressions left in natural or synthetic
c. Usually have interchangeable applications rubber hose material
22. When flaring aluminum tubing for use AN fittings, c. Flexibility characteristics of various hose
the flare angle must be materials at low ambient temperatures
30. When a Teflon hose has been in service for a time,
a. 37° what condition may have occurred and/or what
b. 39° precautions should be taken when it is temporarily
c. 45° removed from the aircraft?
23. Scratches or nicks on the straight portion of a. The hose interior must be kept wet with fluid
aluminum alloy tubing may be repaired if they are no carried to prevent embrittlement/deterioration
deeper than b. The hose may become stiff and brittle if not
a. 20 percent of the wall thickness flexed or moved regularly
b. 1/32 inch or 20 percent of wall thickness, c. The hose may have developed a set, or have
whichever is less been manufactured with a pre-set shape, and
c. 10 percent of the wall thickness must be supported to maintain its shape
24. When installing bonded clamps to support metal 31. A scratch or nick in aluminum tubing can be repaired
tubing provided it does not
a. Paint removal from tube is not recommended as a. Appear in the heel of a bend
it will inhibit corrosion b. Appear on the inside of a bend
b. Paint clamp and tube after clamp installation to c. Exceed 10 percent of the tube OD on a straight
prevent corrosion section
c. Remove paint or anodizing from tube at 32. A certain amount of slack must be left in a flexible
clamp location hose during installation because, when under
25. Which of the following statements is true regarding pressure, it
minimum allowable bend radii for 1.5 inches OD or
less aluminum alloy and steel tubing of the same a. Expands in length and diameter
size? b. Expands in length and contracts in diameter
a. The minimum radius for steel is greater than for c. Contracts in length and expands in diameter
aluminum 33. In a metal tubing installation,
b. The minimum radius for steel is less than for a. Rigid straight line runs are preferable
aluminum b. Tension is undesirable because pressurization
c. The minimum radius is the same both steel and will cause it to expand and shift
aluminum c. A tube may be pulled in line if the nut will start
26. Excessive stress on fluid or pneumatic metal tubing on the threaded coupling
caused by expansion and contraction due to 34. The best tool to use when cutting aluminum tubing,
temperature changes can best be avoided by or any tubing of moderately soft metal is a
a. Using short, straight sections of tubing between a. Hand operated wheel-type cutter
fixed parts of the aircraft b. Fine-tooth hacksaw
b. Using tubing of the same material as the c. Circular-saw equipped with an abrasive cutting
majority of the adjoining structure wheel
c. Providing bends in the tubing 35. Flexible hose used in aircraft systems is classified in
27. Which statement is true regarding the variety of size according to the
symbols utilized on the identifying color-code bands a. Outside diameter
that are currently used on aircraft plumbing lines b. Wall thickness
a. symbols are composed of various single colors c. Inside diameter
according to line content
b. symbols are always black against a white
background regardless of line content INDUCTION AND ENGINE AIRFLOW SYSTEM
c. symbols are composed of one to three
contrasting colors according to line content 1. The action of a carburetor air scoop is to supply air
to the carburetor, but it may also
28. Which of the following statements is/are correct in
a. cool the engine.
reference to flare fittings? b. keep fuel lines cool and prevent vapor lock.
1. AN fittings have an identifying shoulder c. increase the pressure of the incoming air by ram
between the end of the threads and the flare cone effect.
2. AC and AN fittings are considered identical 2. What are the three basic regulating components of a sea-
except for material composition and identifying level boosted turbocharger system?
1. Exhaust bypass assembly.
colors
2. Compressor assembly.
3. Pump and bearing casing.
4. Density controller. 14. On small aircraft engines, fuel vaporization may
5. Differential pressure controller. be increased by
a. 2,3,4. a. cooling the air before it enters the engine.
b. 1,4,5. b. circulating the fuel and air mixture through
c. 1,2,3. passages in the oil sump.
3. If carburetor or induction system icing is not present c. heating the fuel before it enters the carburetor.
when carburetor heat is applied with no change in the 15. If the turbocharger waste gate is completely closed.
throttle setting, the a. none of the exhaust gases are directed through the
a. mixture will become richer. turbine.
b. manifold pressure will increase. b. the turbocharger is in the OFF position.
c. engine RPM will increase. c. all the exhaust gases are directed through the turbine.
4. Carburetor icing on an engine equipped with a 16. Bootstrapping of a turbocharged engine is indicated by
constant- speed propeller can be detected by a. an overboost condition of the engine on takeoff.
a. a decrease in power output with no change in b. a transient increase in engine power.
manifold pressure or RPM. c. a maximum increase in manifold pressure.
b. an increase in manifold pressure with a constant 17. If a fire starts in the induction system during the engine
RPM. starting procedure. what should the operator do?
c. a decrease in manifold pressure with a constant a. Turn off the fuel switches to stop the fuel.
RPM. b. Continue cranking the engine.
5. The application of carburetor heat will have which of c. Turn off all switches.
the following effects? 18. What method(s) is/are used to provide clean air to
a. The manifold pressure will be increased. the engines of helicopters and turboprop airplanes that
b. The mixture will become leaner. have particle (sand and ice) separators installed?
The mixture will become richer. a. Positive and negative charged areas to attract
6.Which of the following statements regarding and/or repel
volumetric efficiency of an engine is true? particulates out of the airflow.
a. The volumetric efficiency of an engine will remain b. Air/moisture separators, and washing the air clean
the same regardless of the amount of throttle utilizing water
opening. droplets.
b. It is impossible to exceed l00 percent volumetric c. Sharp airflow directional change to take advantage
efficiency of any engine regardless of the type of of inertia and/or centrifugal force, and filters or
supercharger used. engine inlet screens.
c. It is possible to exceed 100 percent volumetric 19. Which of the following would be a factor in the failure
efficiency of some engines by the use of of an engine to develop full power at takeoff?
superchargers of the proper type. a. Improper adjustment o carburetor heat valve
6. When starting an engine equipped with a carburetor control Linkage.
air heater, in what position should the heater be b. Excessively rich setting on the idle mixture
placed? adjustment.
a. Hot. c. Failure of the economizer valve to remain closed
b. Cold. at takeoff throttle setting.
c. Neutral 20. What part of an aircraft in flight will begin to
8. What is used to drive a supercharger? accumulate ice before any other?
a. Exhaust gases. a. Wing leading edge.
b. Gear train from the crankshaft. b. Propeller spinner or dome.
c. Belt drive through a pulley arrangement. c. Carburetor.
9. Where would a carburetor air heater be located in a fuel 21. In addition to causing accelerated wear, dust or
injection system? sand ingested by a reciprocating engine may also cause
a. At the air intake entrance. a. silicon fouling of spark plugs.
b. None is required. b. sludge formation.
c. Between the air intake and the venturi. c. acid formation.
10. Into what part of a reciprocating engine induction 22. Carburetor icing nay be eliminated by which of
system is deicing alcohol normally injected? the following methods?
a. The supercharger or impeller section. a. Alcohol spray and electrically heated induction duct.
b. The airstream ahead of the carburetor. b. Ethylene glycol spray and heated induction air.
c. The low-pressure area ahead of the throttle valve. c. Alcohol spray and heated induction air.
11. As manifold pressure increases in a reciprocating 23. Carburetor icing nay be eliminated by which of
engine, the the following methods?
a. volume of air in the cylinder increases. a. Alcohol spray and electrically heated induction duct.
b. weight of the fuel/air charge decreases. b. Ethylene glycol spray and heated induction air.
c. density of air in the cylinder increases. c. Alcohol spray and heated induction air.
12. When an engine with a subsonic divergent type inlet 24. The vortex dissipators installed on some turbine-
duct is running in place at high speed on the ground, the air powered aircraft to prevent engine FOD utilize
pressure within the inlet is a. variable inlet guide vanes (IGV) and/or variable
a. negative. first stage fan
b. positive. blades.
c. ambient. b. variable geometry inlet ducts.
13. What is the purpose of a turbocharger system for a small c. a stream of engine bleed air blown toward the
reciprocating aircraft engine? ground ahead of the
a. Compresses the air to hold the cabin pressure engine.
constant after the aircraft has reached its 25. The purpose of a bemouth compressor inlet is to
critical altitude. a. provide an increased ram air effect at low airspeeds.
b. Maintains constant air velocity in the intake b. maximize the aerodynamic efficiency of the inlet.
manifold. c. provide an increased pressure drop in the inlet.
c. Compresses air to maintain manifold pressure 26. An increase in manifold pressure when carburetor heat
constant from sea level to the critical altitude of is applied indicates
the engine. a. ice was forming in the carburetor.
b. mixture was too lean. 38. In an airplane equipped with an alternate air system, if
c. overheating of cylinder heads. the main air duct air filter becomes blocked or clogged
27. The differential pressure controller in a a. the system will automatically allow warm,
turbocharger system unfiltered air to be drawn into the engine.
a. reduces bootstrapping during part-throttle b. flow of air into the engine will be slowed or cut off
operation. unless alternate air is selected.
b. positions the waste gate valve for maximum power. c. system will automatically allow warm, filtered
c. provides a constant fuel-to-air ratio. alternate air to be drawn into the engine.
28. Carburetor icing is most severe at 39. What indications nay shift when a turbofan engine anti-
a. air temperatures between 30 and 40°F. icing (bleed air) system is turned on?
b. high altitudes. 1. Tachometer.
c. low engine temperatures. 2. EGT.
29. When operating an engine, the application of 3. EPR.
carburetor heat will have what effect on the fuel air a. l and 2.
mixture? b. 2and 3.
a. Enriching the mixture because the AMC cannot c. 1, 2 and 3,
make a correctionfor increased temperature. 40.The application of carburetor heat during engine
b. Enriching the mixture until the AMC can make a operation will
compensation. a. decrease the weight of the fuel/air charge.
c. Leaning the mixture until the AMC can make a b. decrease the volume of air in the cylinder.
compensation. c. increase the density of air in the cylinder.
30. The purpose of an engine/inlet anti-ice system is primarily 41.A method commonly used to prevent carburetor icing is to
to a. preheat the intake air.
a. remove ice from engine and/or inlet areas. b. mix alcohol with the fuel.
b. prevent ice formation in engine and/or inlet areas. c. electrically heat the venturi and throttle valve.
c. remove ice from engine and/or inlet areas and 42.The purpose of a sonic venturi on a turbocharged engine is
prevent ice formationin engine and/or inlet areas. to
31.Boost manifold pressure is generally considered to be any a. limit the amount of air that can flow from the
manifold pressure above turbocharger into the cabin for pressurization.
a. 14.7 inches Hg. b. increase the amount of air that can flow from the
b. 50 inches Hg. turbocharger into the cabin for pressurization.
c. 30 inches Hg. c. increase the velocity of the fuel/air charge.
32. A carburetor air pre-heater is not generally used 43.Vortex dissipator systems are generally activated by
on takeoff unless absolutely necessary because of the a. a landing gear switch.
a. loss of power and possible detonation. b. a fuel pressure switch anytime an engine is
b. possibility of induction system overboost. operating.
c. inability of the engine to supply enough heat to make c. an engine inlet airflow sensor.
a significant difference.
33.During full power output of an unsupercharged
engine equipped with a float-type carburetor, in which of
the following areas will the highest pressure exist?
a. Venturi.
b. Intake manifold.
c. Carburetor air scoop.
34.What is the purpose of the density controller in
a turbocharger system?
a. Limits the maximum manifold pressure that can be
produced at
other than full throttle conditions.
b. Limits the maximum manifold pressure that can be
produced by the
turbocharger at full throttle.
c. Maintains constant air velocity at the carburetor
inlet.
35. What is the purpose of the rate-of-change controller in a
turbocharger system?
a. Limits the maximum manifold pressure that can be
produced by the turbocharger at full throttle
conditions.
b. Controls the rate at which the turbocharger discharge
pressure will increase.
c. Controls the position of the waste gate after the
aircraft has reached its critical altitude.
36. What directly regulates the speed of a turbocharger?
a. Turbine.
b. Waste gate.
c. Throttle.
37. The absolute pressure controller on some small engines
is designed to sense oil pressure which flows through the
waste gate actuator and then
through the controllers on the turbocharger system the
pressure between the turbocharger and the throttle valve is
called
a. turbocharger boost pressure.
b. induction manifold pressure.
c. upper deck pressure.

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