Slip No.: Q.!.

&1I~
THE MAH ARA JA SA YAJI RAO UNIV ERSI TY OF
Exam Seat No. _
BAR ODA
y) Exam inatio n
SS of M.E. Part 15 (Met. & Mats .) (Wel ding Tech nolog
1

Day: Mond ay Year: 2023 Time: 3:00 PM to 6:00 PM

Date: 15/05 /2023
SUBJ ECT : Manu factu ring Techn ology [MM E222 7]
r books
Note: l) Answers of both sections must be written in separate answe
Assume any data if missing and write your assum ption clearly
2)
wherever necessary
3) Answer must be brief and to the point & draw sketch/figure
4) Figures to the right indicate full marks of the question Total Marks: 70

SECT ION: I
10
Q. 1 Attem pt the follow ings with neat sketch :
~ Comp31red to hot formi ng, write the aqvan
tages of the warm work ing proce ss.
drawing proce ss.
(B) Discu ss the paten ting heat treatm ent used in wire
10
Q. 2 Attem pt ANY TWO of the follow ings :
J.M Draw and expla in different shape terminology used in ro lling process.
~ Discu ss extru sion tubing process.
uC) Enlis t basic parts and parameters in metal spinn ing proce ss.
! 15
Q. 3 Attem pt ANY THR EE of the followings:
ng proce ss.
~Co mpa re the fixed plug and floating plug drawi
~ Expla in water shrou d proce ss varian
t in-pla sma arc cuttin g.
ion process.
(C) Discu ss the die desig ning and die materials of extrus
g process.
~ Write a short note on different hamm ers used in forgin

SECTION: II
10
Q. 4 Attem pt the follow ings :
strike durin g weldi ng .
~Ex pla in the cause s effect and remed ies of arc
m SAW and twin head SA w
.0)--- List down ;dvan ced welding processes and expla in tande
proce ss w itb.J;ketch.
10
Q. 5 Attem pt ANY TWO of the followings:
tion.
~ L i s t down variou s steps for nozzl e set up opera
ges of plasm a arc cuttin g and gas cuttin g.
(!}V' "Writ e short notes on advan tages and disad vanta
sses in detail.
(C) What is mach ining ? Discu ss variou s mach ining proce
15
Q. 6 Attem pt ANY THREE of the followings :
~ r i t e a short note on passivation.
ng proce sses.
car- wha t is drawi ng proce ss? Explain variou s drawi
(C) Write a short note on defec t marki ng and remov al
~ Expla in v~rious steps involved in tube
sheet fabrication with sketches. Enlis t the variou s
defec ts, their cause s & remedial action with sketch es.
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 Slip No. _ __ EXAM SEAT No.:

THE MAHARAJA SAY AJIRAO UNIVERSITY OF' BARODA

ME Part-II ( (Met. & lvlats.)(Welding Tech.) Examination

Day: Wednesday Date: 17-05-2023 Time: 3.00 pm to 6.00 pm

Subject -CORROSION OF WELDMENTS (MlVfE-2228)
N.B :- (i) Answer to the Two Sections must be written in Two separate Answer bookc,;,·
0 /'I ~
(ii) The marks given in right indicate ful I marks for each qu estion.
(iii) Draw neat sketches wherever required. x ,x-v
c.,,'-'? Max. Marks - 70
·l .c,
SECTION-I

Q ~ Explain electrolytic etching with oxalic ac id method used for Tntergramdar corrosion testing
of stainless steel samples (ASTM A262 practice - A) (08)
.J.J>rExplain how degree of sensitization can be quantitatively determined by EPR method. (06)

Q-2 writes the answer of the following questions (ANY TWO) (14)
(a) Explain EIS technique
\--ffi)J:xplain EMF Series
'-Kf Descnbe Chromate conversion coating
Q-3 Write short noted on following (ANY TWO) (2 X 6 =12)
~Method B-Ferric chloride crevice test
(b) Proof Ring_ testing _
~ I t Spay testing

..
SECTION-II

Q--l ~ Explain mixed potential theory to constitute basis of modem electrode kinet ic theory with
suitable examples . . (08)
~ Explain effect of various factors which influencing the quality of Phosphate,coating (08)

Q-5 ~ ~plai n the va~ious factors whic_h i_nfluencin g the hydrogen over voltage with suitable examples (06)
(bJ What are the different charactenst1cs of Stress corrosion cracking? Why stud} of res idual stress in
im portant in sec. (06)
_/_ OR
Q-5 -ta) Discuss mechanism of Crevice corrosion. How to identify crevice corrosion
(06)
~Define distance ancf area effect during Galvanic corrosion.
(06)

Q-6 Diifirent the folllowing ( ANY TWO)

( 2x6 = 12)
~ Activation & Concentration polari zation
-ft5}:' Su lfuric acid anodizing & Chromic acid anodizing
(c) ESSC & SASC Process

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Slip No: ON E
l - 1

/ - _.
EXAM SEAT NO:
--
OA
THE MAHARAJA SAYAJ IRAO UNIVERSITY OF BAR

S. 5. o.f M.E I (H d& ,M i/; ,){ We .U.t'n3 /ed m/3~¼ Jnation

1
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sueJecr: VYe/c.fjt>!J M~~lluxg.:J)' (M ME ~2 z9
)
Note: (i) Answ er all questions to the point.
J___;
tions.
(ii) Figures to the right indicate full marks for ques
in two separate answer~9ooks.
(iii) Answ er to the Two Sections must be writt en
tO. To iaf . M<:1.'ik-s:
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Slip No: TWO t ')/'S,)? I':YO EXAM SEAT NO:_ _

THE MAHARAJA SAYAJIRAO UNIVERSITY OF BAROA

5. g_oi H E-I .(He.f&H afs) (WeJefL-t'JJ Tech nofo3:'1,~ amin ation

: 1f;7J·n). t;;-
Dav-SaTur1dfily Date:OG/05/c..3. Year Zo t3 . Time :(: oo p -m .

SUBJECT: Wefcftr19 '1v/ef<2<llu:?f3y-(f'-1ME 2,-~2: f )

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 Slip No. 01 Exam No.- - --
THE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA
S.S. ofM.E. -. . -I (METALLURGICAL & MATERIALS ENGG) (Welding Technology)
Day: Tuesday Date: 09-05-2023 Year-2023 Time: 3:00 pm to 6:00 pm
Subject: Design of Weldments (MME2225)
Max.Marks:70

Notes: I. Answers to the two sections must be written in two separate answers books.
II. Figure to the right indicate full marks for each question.
III. Assume any data if missing and write your assumptions.

SECTION-I

Q-1 (04)
~ What do you mean by performance-oriented products and cost oriented
products? Discuss briefly about analysis of _cost for designing of materials.

~ Draw and discuss nomenclature for the groove and the fillet weld. (03)

Q-2
~ Explain all variants ofT-joint with neat sketch. (07)

~ Two plates 40 mm thick are to be jointed by partial penetration single-v groove (07)
weld using SAW process. The groove angle is 60 degree, the depth of
·preparation is IO~ and witq no root opening. Sketch the desired weld and
C'}..,.,.,... , C~Jrr-•hr 1 i.C-tt,..,.,. ~.Wo"+:-a +J.,,..~,..+ !..., ♦ .... h~ 1 .C:: ..,.,.,._
_...,,.,.,v •• - •J ! .. .-vv•• . .• ..a 4 .., '-,11.;."""" .. a. •..., ..... u -....~ .._..:..:, "'~: _,v'-' ~ J .a.-..a...a.ai._

OR

Q-2 (a) Draw and discuss all variants of Butt joints. (07)

(b) Two plates are to be joined by square butt weld with a root gap of 3 mm using (07)
SMAW process. Sketch the desired weld and its symbol if a melt through with a
reinforcement height of2 rfim is to be achieved.

Q-3 Write short notes on Any Two of the following: (14) /I

~ Supplementary symbols.
Ulr' Factors affecting fatigue life for designing ofweldments.
(c) Weld design for impact loading.

(d) Material or section properties for weld design for static loading.

(P.T.O.)
 :2:
SECTION-II

Q - 4 ~ Draw a sketch of the followin g weld joint & Calculat e the strength of 6mm ( 07 )
thick, V-groov e butt weld joint of mild steel.
The tensile strength of the mild steel is as~umed to be 400 MPa
The effective area (A) of the weld is = 17.32 mm 2 • ·
Weld joint design :-
Plate thicknes s (t): 6 mm
Groove angle (a.): 60 degrees
Root face (r): 2 mm
Root gap (g): 2 mm
Weld leg length (a): 5 mm
Welding process: GTAW

~ The same welded joint is subjected to static load of 5KN. State whether this (06)
joint can perform satisfactorily for the given applicati on? (wrt the strength
calculated in above problem )

Q-5 Attempt Any Two of the following questions: (14)

Define fracture toughness. Explain the impo!iance of fr~:ture

tougnness of iiAZ a,1d Weid metal ·

(b) Assumin g that A 514 material Plate ( TS 760 Mpa & Y.S 690 MPa) is welded
using a filler metal E 11018 having matching strength of base metal and same
material A 514 material plate is welded with under strength filler metal E7018 (
T.S. 480 Mpa & Y.S 410 Mpa) then what will be the effect on Stress-S train
Characteristics of these two welded joints?

Describe the general rules applied for weld design & state why a good welding
design engineer wo.dd design a weld joint with minimw n weld volume?

Q-6 Write short notes on Any two of the following.

(08)
Static Loading condition & Dynamic loading conditions
Allowable Stress Design (ASD) & Load Resistance Factor Design (LRFD)
Fatigue life improvement for weld
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 ,'"1-ilJ) No. 01 V.rnm No.

TIIE MAIIARA.IA SAYA.Jll{AO UNIV1 :R:.;rrv ()f,' BARODA

1

S.S. of M .E. -1(MET/\1, LlJ l{(il C'/\L & M/\TEl{ l /\ 1 S I NGG) (Welding Technology)
Day: Saturday Date: 13-05-2023 Ycnr-2 02 \ Ti me: 3: 00 pm to 6:00 pm
Subject: Welding process and wcldin~ eco nom y (MEC22 5 1)
Max.Ma rks:70
Notes: I. A1~ wcrs to the two sections must be wri tten in two separate answers books.
IL Figure to the ri ght indicatl;l full nwrk s for c:H.:h qucs Li on.
UL Assume any data if missing and write your 11ss11mp1i ons.

SECTION - I
Q-1 Discuss techniques for improving ht!at ba lance when work pieces with different ( I l)
conductivity and different thi ckness arc used in 1\.:sislancc spot weld.
(OR)
QV Describe basic three types of resistance scam we ldin g- lap scam weld, mash
seam weld and metal finish scam weld. '"
Q-2 Attempt Any Two of the following questi ons: ( 12)
(a) Write note on designs of projection s specially for pi'ojccti on weld ing of sheet
metals.
Discuss in detail about electrodes used in fl ash welding,.
Explain about 51irect drive type energv input method in friction welding.
Q-3 Answers Any Two of the following questi ons: ( 12)
(a) Discuss lap, butt scarf groove and self-fixturin g joint designs in brazing.
~\)) Discuss about dip brazing in detail.
~ Explain with sketch about dip, wave and cascade so ldering.

SECTIO N-II
Q-4 Attem.pt Any Four of the following questions :
(20)
~ Explain in detail: Smart Managers i:,educe over welding.
~ Draw and explain cost curve of welding current vis depos ition rate for all
weld ing processes &welding current v/s cost or we ld deposited for SM AW
process.
~ What is ~tandard time? Describe each one of them.
(d) Find out the standard time for cutting strips 15111 long fro m plates IO mm & 60
mm thick, using a manual oxyacetylene cutting torch. K=0.25 & take base time
for IO mm as 2.5 & base time for 60 mm plate as 5.
Describe the general rules applied for weld design & state why a good we lding
design engineer would design a weld joint with minimum weld volume?
Q-5 Answers Any Three of the following questions :
( 15)
Write the significance of welding Jig and Fixture.
How to optimize the cost in line pipe industries?
What are the ways to improve welder efficiency '?
What do you understand about quality cost?.
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 Exam Seat No.: 2C,0 5 f 0
1'hp N11 · Ol
Tllf1: MAIIA HA.JA SAYA .fIRAO UNIV ERSIT Y OF BARO DA
or M.11:, Pud 1" 1 (Me t. an<l Mats.) (Weld ing Techn ology) Exami
nation
H~
l/0 ~/202.l J)uy : JJ1 11J~<lny Year: 2023 Time: 3:00 PM to 6:00 PM
l>nhll J

AlJTI.mCT: ~~din g Codes and Standards {MME2226]

Autt w1.m1 c>f' l)olh ,11ec1Ions musl be writtliln in separate answer books
?)
') A111l llfll () ony dllfn II' missing and write your assumption
clearly
A or; w0r 11\II Hf be hrlef nnd to the point and draw sketch/figure wherever necessary
,,J)) 111K111·011 10 th e right· ind icULc full marks of the question
Total Marks: 70

SECTION: J
10
(). I All o111pl tho followingHwith nea t sketch:
(A} Dofino wold cnt cgorios for following weld joints:
er to sheJ1
Cf" Sholl 10 nozzles, shell long seams, shell circ. Seam, communication chamb
Nozzlo 10 nnngo, pipe 10 nange, Head long seam
Section
(JtY lnlorprot following Welding Consumable AWS Cla?sification as defined in ASME
11 Port. C: E8018 -O2, E7 1T-1, F8A2-EB3R, E9015-B3
10
(). 2 Altom pl ANY TWO oft.ho followings:
r qualification as per
e vuric ny describe any FOUR vnriables for Machine we~ding operato
ASME Soc rx.
JPr Write down any five essential variables for welder performance qualifi
procoss and SMAW process.
cation of SAW

(C) 12xploin different weldi~g positions for welder qualification.

15
Q. _\ /\!tcinrt .4.~lY '!'!!!'~E:E of i.h~ ~o:iowm1;s:
as per ASME St::e IX .
~ Ex plain the Expiration and Renewal of qualification of a welder
y variables for groove
. ~ Writ~ any FOUR esse_ncial. variables and TWO Supplementar
Sec IX. Explain them
· weld mg procedure qualrfication by GMA W Process as per ASME
briefly .
{C-Yf )efinc and differe ntiate between a PQR and WPQ.
suitable sketches.
(D) Explain mandatory testing required for welder qualification with

SECTION: II
· 10
Q.4 Attempt the followings : ·
W Ex plain with sketch the testing requirement for Groove joint procedure
qualification.
ure Qualification as defined
~ explain in brief Impact Test requirement for Welding Proced
in CJG-84 of ASME Section VIII Div I.
10
Q. 5 .Attempt ANY TWO of the followings:
per ASME Sec IIC.
Oricfly explain testing requirement for SMAW & SAW consumable as
(A)
tic welding giving suitable
~ Explain Semiautomatic welding, machine welding and automa
examples.
cation and procedure
~V'E xplain the various thickness limits for overlay welder qualifi
qualification along wi1h testing requirements.
15
Q. 6 .Attempt ANY THREE of Lhe followings:
(A) Briefly describe the difference between ASME Sec VIII
Div I, II and III.
on butt joints.
MDiscuss the acceptance standard for radiography of welder qualification
be welded? Explain
~ What is Production Test Coupon (PTC)? When PTC required to
testing require ment s for Production test coupons (PTC).
lPY Clossificalion of FCJ\ W electrodes as per ASME Sec IIC
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