PLTU 1 JAWA BARAT (INDRAMAYU) 3X330MW POWER PLANT Procedure For Erection Sodium Hyphochlorite Generating Device No.P-T3109-CONS-040 ‘CUSTOMER & PT.PLN (PERSERO) PT.PLN JASA SERTIFIKASI EPC CONTRACTOR scp JO au © SINOMACH PENTA PT. TRUBA JAYA ENGINEERING Rev. | Description Prepared by | Checkedby | Approvedby | DateSCP-SIPR-BG-05 Form of Construction Organization & Design ( Construction Proposal, Construction Instruction ) for Review and Approval Project Item | PLIPU 1 Jawa Barat 3X330 MW | Contract Code | INDRAMAYL! a Unit Project fem | BOP | Unit Project Code rection Sodium Hyphochlorite ar project Code generating device Part Project item To: SCP Project Department x fe herewith submit ia faith where of Provedure Sodio Hyphochlorite Generating Device | Construction Organization 1, Construction Proposal @ Construction Instruction for your review | and approval Asirchment:~ Construction Contractor: Legal Representative ext | oe: ‘Comments of Project Departments Construction Manager Construction Management in Charge: Professional Engineer QAIQC Engineer fa Safety Manager ‘The Fon that filled in by contractor is in wiplicate, of which must be kept on file each by JMK, SCP 0 ProjectSCP-SIT Form of Unit (Par6 Project Commencement for Appro' Serial No: LCONS-040) pit Project BOP Unit Pro Erection Sodium Part Project Item | Hyphochlorite | generating device Part Project Code To: SCP AG Project Department | Be kindly informed thatthe project PLU 1 Jawa Barat 3X330 MW indramayu undertaken by ou company is, | in filly ready For commencement, Is scheduled fo be commenced on 10 March 2008, Your prompt approval i [ highly appreciated Have received Design Drawing provided by SC status) 2. Clearly aware of design drawings and fecbnieal requirensenis eu 3. On-site organization sirueture has been set up and working staffs are deployed insite. 9 4. Construetion Machinery and Instruments have been mnobilized ino the site on oo 5. Water & ical power supply furnished,road, communication in good conditions. uc 6. Equipment & materials already mobilized into site through being well examined boo og 7. Conswuetion Organization & Desiys Construction Proposal o boo oo Consimtion tnstmaetion «have been published after being approved | Attachments b) Organization structure eleat, working staffs tis, and eopies of boo og qualification certificates, €} Lists of machineries and testing instruments. Hems, Qualities, Performance) pa oa Permit Copies of travelling heavy machineries(10t and over), no a Permit copies of stationary heavy machineries.(101 and over), no a Copies of Certificates of esting. and measuring instruments, oom 9 Statement of drawing, power supply, rol, conmnnnication and others. nog 2 Conmacior PT, Truba Jaya Engineering. a > ‘Personnel incharge:‘Feguh Achadi | Construction Superintendent Professional Enginver The Form that filled in by contractor is in duplicate, of which must be kept on file each by SCP 10 Project Department and ContractorINDRAMAYU - JABAR DOCUMENT NO: P-13109-CONS-040 PT. TRUBA JAYA ENGINEERING [me] PROCEDURE FOR ERECTION SODIUM HYPHOCHLORITE GENERATING DEVICE PLTU 1 3X330 MW POWER PLANT ORIGINATED BY | REVIEWED BY APPROVED BY | DISTRIBUTION -SDCC : Original ~ Originator; Copy + Z f — Ma a - WBS/ Sec.: Copy Teguh Achadi syah Iman Paryaman| Agus Sul 0 Mech. Engineer janager SMR Site Manager + —r ISSUED | EFFECTIVE Rev.No | "Dare DATE BRIEF OF REVISION 00 — | duly 21, 2009] July 21, 2009 WeQCA-OOL.EF (ORIGINAL DATE: 2009, 7-3PROCEDURE FOR ERECTION SODIUM HYPOCHLORITE GENERATING DEVICE PLTU 1 3X330 MW POWER PLANT INDRAMAYU - JABAR DOCUMENT NO. : P-T3109-CONS-040 ISSUED DATE : July 21, 2009 UNIT ISSUING: | APPROVED BY : Site Manager PAGE | REVISION Construction 2of8 0 TABLE of CONTENT No Description Page COVER 10f8| TABLE of CONTENT 7 2of fy 1.0 | TITLE et | 3 0f8, 2.0 | SCOPE OF APLICATION Hee Hee 30f8| 3.0 | OBJECTIVE ; ff 3 of 8 4.0 | REFERENCE | 30f8 5.0 | DESCRIPTION OF PROCEDURE - 40f8 | 6.0 | EXECUTION HYPOCHLORITE GENERATING DEVICE 6 ofs 7.0 | INSPECTION 8of8 8.0 | DOCUMENTATION i 8of8 9.0 | HSE ASPECTS IDENTIFICATION RISK ASSESSMENT AND RISKPROCEDURE FOR ERECTION SODIUM | DOCUMENT NO. : HYPOCHLORITE GENERATING DEVICE | P-T3109-CONS-040 PLTU 1 3X330 MW POWER PLANT INDRAMAYU - JABAR ISSUED DATE : July 21, 2009 UNIT ISSUING: | APPROVED BY : Site Manager PAGE | REVISION Construction 3of8 0 1. TITLE Precedure for installation of sodium hypochlorite generating device for 3 x 330 MW Coal fired steam power generation. 2, SCOPE OF APLICATION This procedure describes the installation of sodium hypochlorite generating device set PLTU 1 Jawa Barat ( Indramayu ) — Indonesia. In this connection, if any modification to this instruction it shall be carried out after reviewed by the concern person. 3. OBJECTIVE This procedure is to ensure that the installation of the hypochlorite generating device set following the client requirement, code and specification and to obtain good quality workmanship during the installation works. And this is also as systematic guidance for concerned Supervisor or Engineer to install the hypochlorite generating device. 4. REFERENCE 4.1. P-T3109-SDCC-001, Guidelines for Establishing Project Procedure. 4.2, £03033-PR-3001, Construction Execution Plan. 4.3. P-T3109-MC-001, Material Receiving 4.4. P-T3109-MC-003, Moving Storage Procedure. 4.5. Arrangement Drawing from Vendor.DOCUMENT NO. : P-T3109-CONS-040 ISSUED DATE : July 21, 2009 PAGE | REVISION 40f8 0 PROCEDURE FOR ERECTION SODIUM HYPOCHLORITE GENERATING DEVICE PLTU 1 3X330 MW POWER PLANT INDRAMAYU - JABAR UNIT ISSUING: | APPROVED BY : Site Manager Construction 5, DESCRIPTION OF PROCEDURES 5.1. Material 5.1.1. General All materials required for completion of erected sodium hypochlorite generating device and ensure that material to be procured in the field are as follows: 5.1.1.1 Old materials having any loss of effective thickness due to rust shall not be used. 5.1.1.2. All distortion caused during transportation or handling shall be corrected by approved method. 5.1.2. Delivery 5.1.2.1. Take delivery of equipment to be erected and inspect for damage. 5.1.2.2. Complete a list of all materials delivered to site and provide a copy to Client. 5.1.2.3. If following the delivery, equipment members are found to have defect, bends from the required shape they shall be corrected and repaired prior to erection. 5.1.2.4. Damage equipment members shall be reported, in writing to the Client. 5.1.3. Handling 5.1.3.1. Any movement of material shall be under control of Material Control Engineer at all times and reported to Client. 5.1.3.2. Unload and load trucks by using cranes or forklifts. Do not unload materials by free fall from trailers or trucks. 5.1.3.3. To drag or tow material along the ground is prohibited, 5.1.3.4. Handle equipment elements and other materials by utilising tools and equipment of adequate safe capacity. 5.1.3.5. Handle equipment elements using installed lifting hooks, if any or See ERR ec PO OTM PSB ere 5.1.4. Storage 5.1.4.1. Lay down area to be established with clear marking unit wise. 5.1.4.2. Storage areas are to be properly graded, flattened and made free from water. 5.1.4.3. Secure all materials to prevent loss or damage. 5.1.4.4. Keeping all areas designated for storage in a clean, tidy and orderly manner is mandatory. Easy access should be maintained for handling, identification and inventory 5.1.4.5. Separately store materials which have been found damage or defective, such materials can be transported to site only after thePROCEDURE FOR ERECTION SODIUM | DOCUMENT NO. HYPOCHLORITE GENERATING DEVICE 109-CONS-040 PLTU 1 3X330 MW POWER PLANT SSUEDDATESTITT, DATE INDRAMAYU - JABAR July 21, 2009 UNIT ISSUING: | APPROVED BY : Site Manager PAGE | REVISION Construction 5 of 8 0 defect and or the damage has been repaired or eliminated. Store at designated location all items which can not be repaired. 5.1.4.6. Store materials according to respective item classification. Do not store together different elements, sizes and shape. 5.1.4.7. Stack steel members on wooden planks, platforms, skids or other supports and keep completely clear from the ground and water. Do not store steel members on uneven supports. 5.1.4.8. Store materials in accordance with supplier's recommendations and in sheltered area, especially those materials which are susceptible to deterioration. 5.1.4.9. High strength bolts, mild steel bolts and electrodes are to be stored in watertight and dry place. 5.1.5. Protection 5.1.5.1. Use all means to protect steel members and packaged materials from corrosion and deterioration. 5.1.5.2. Protect the work and materials from damage by all other trades. 6. EXECUTION SODIUM HYPOCHLORITE GENERATING DEVICE Sodium hypochlorite generating device plant insist 1 Sea water prefilter 2 Sea water booster pump 3 Automatic backwash filter 4. Sodium hypochlorite generating device 5 Storage tank ( inlet sodium hyphochiorite ) 6. Blower 7. Countinuosly injection pump 8. Sodium hypochlorite shock injection pump 9. _ Injection pump for waste treatment system 10. Acid cleaning tank 11. Acid cleaning pump 12. Acid storage tank 13. Drainage pump “tater tank 15. Heat exchanger 16. Cooling water pump 6.1. Before installation equipment 6.1.1. The foundation to be checked as per the drawing dimensions by the surveyor and mark the centerline and co ordinates on the foundation 6.1.2. Check the anchor bolt for the correct location and straightness with respect to the equipment. 6.1.3. The surface of the foundation is to be cleaned of alll dirt, oil, and any loose materials and roughened by chipping with brush hammer before placing the equipment.DOCUMENT NO. : P-T3109-CONS-040 ISSUED DATE : PROCEDURE FOR ERECTION SODIUM. HYPOCHLORITE GENERATING DEVICE PLTU 1 3X330 MW POWER PLANT INDRAMAYU - JABAR July 21, 2009 UNIT ISSUING: | APPROVED BY : Site Manager PAGE | REVISION Construction 6 0f8 0 6.1.4. The padding plates are to be set-up just beside the anchor bolts or to 6.1.5, 6.1.6, suit site condition, except where the bolt is mounted in a sleeve, then the plates shall be placed as close to the bolts as possible. Check the elevation of padding plate by surveyor and correct if needed, before installation of equipment. Check the capacity of lifting equipment and rigging plan shall be prepared and approved before lifting of the equipment. 6.1. Installation Works 6.1.1. I 6.4.14 6.1.1.2. 6.1.1.3, installation for all tank and equipment Remove sundries, inspect wether or not there is any abnormal phenomenon around embedded parts base and working surface The orientation four position ( 0°, 90°, 180° and 270° ) to be marked on the equipment for checking orientation as per drawing. Leveling and verticality shall be done with packing plates and shims to correct location and elevation and checked with plumb at least 4 points. 6.1.1.4. The excess or protruding liner has to be cut-off and welded together. 6.1.2. I 6.1.2.1 6.1.2.2 6.1.2.3. 6.1.2.4. 6.1.2.6, 6.1.2.7. 6.1.2.8 6.1.2.9. installation for all pump Anchor Bolts in foundation shall be inspected prior placement of sole plate (if any) or equipment on the foundation. Anchor Bolt location and corresponding holes in sole plates and equipment shall be checked to insure that all component are matched Anchor Bolt shall be checked for elevation, dimensional and position using and established benchmark Anchor Bolt shall be straight and plumb, it is also inspected for damaged threads, dies may be run over anchor bolt to clean up thread, which are dirty. debris shall be removed Anchor Bolt that are damaged or improperly located shall be repaired or replace as per Client representative approval ‘Anchor Bolt shall be torque as per vendor requirement. Foundation shall be inspected for soundness, roughness and cleanliness prior to grouting, Shipping instruction, manufacturer drawings and specifications of equipment or motor shall be checked for lifting, moving and protection procedures. 6.1.2.10. Equipment shall be clean up of all sand, and other foreign materials immediately after removal from storage and before the equipment is brought in installation sites. Steel shim shall be used under allPROCEDURE FOR ERECTION SODIUM | DOCUMENT NO. : HYPOCHLORITE GENERATING DEVICE | P-T3109-CONS-040 PLTU 1 3X330 MW POWER PLANT ISSUED DATE : INDRAMAYU - JABAR July 21, 2009 UNIT ISSUING: Construction APPROVED BY : Site Manager PAGE | REVISION 7of8 o 6.1.2.11 6.1.2.12. 6.1.2.13. 6.1.2.14. 6.1.2.15. equipment and motor. Contract drawings or specification shall be checked for shim requirements. Clearance between anchor bolts and bolts hole shall be checked after placement of the equipment to be sure there is not binding or distortion Shim for final alignment and for placement or repair of motors and equipment, minimum thickness of this shim shall be 1/8 inch. Shim for elevating, levelling and support of motors and equipment Steel shim shall be placed on each side of anchor bolt to properly support the equipment from the foundation. Steel shim shall also be used where required to prevent distortion, binding breaking, levelling of equipment soleplates and supports. Steel shim shall be located to a minimum distance of % inch from the anchor sleeve and ¥% inch form the anchor without sleeves. Minimum width for these shim shall be 1 inch. Steel shim do not need to be removed for grouting unless other specified Equipment and motor that have been placed shall be leveled to the elevation and positioned. Specific clearances indicated on manufacturers drawing or in instruction manual such as rotor clearance to housing on fans, thrust bearing clearances or setting, shaft deflection, heat differential rise between equipment shall be checked before final alignment between each item of equipment. When one or more items of equipment or motors are to be connected by coupling or other means, level the position the items first. Shaft alignment and tolerances The alignment of rotating machinery shaft shall be as close to perfect as_ practicable. The tolerances for coupling and shaft alignment shall be no greater than those indicated in the installation instruction or as follows, which ever is more stringent. After due allowance for differential thermal expansion of components and for shaft sag, the face to face distance between disconnected coupling halves at the diametrically opposite points on their outer edges shall not differ by more than 0.05 mm (parallel offset) or the manufacturer tolerance of the coupling relative to the other shall not exceed 0.05 mm (Angular offset). The actual reading shall be recorded. 6.1.2.16. Dial indicator used for coupling and shaft alignment shall be calibrated 6.1.2.17. and controlled prior the alignment started. Feeler gauges shall be used to measure angular offset when the coupling is on a motor having sleeve bearing, and when space limitation prevent the use of a dial indicator. Gap tolerance or hub space preparation shall be as per drawing requirements or Client specification. Gap tolerances don't apply for limited end float and slide coupling application All inspection and testing work shall follow to inepection & test plan (ITP) and procedure followed.PROCEDURE FOR ERECTION SODIUM HYPOCHLORITE GENERATING DEVICE PLTU 1 3X330 MW POWER PLANT INDRAMAYU ~ JABAR DOCUMENT NO. : 6.4.2.48. When equipment and motor have been aligned and are ready for inspection, the QC Engineer shall arrange and to invite the Client representative to witness and approve the alignment check or other inspection. The alignment records or inspection required by Client, shall be filled in and signed at this time 641.219. Copies of the alignment record shali be given to the Client or his authorized representative. 6.1.2.20. All grouting work shall follow to procedure or technical specification 4.2.21 Grouting of the equipment and motors shall be done following acceptance front signing of grouting inspection record. 6.1.2.2, Equipment and motor shail he grouled as per requirement of manuiaclurers installation manual 64.2.23, Doweiing work shall be provide if specification oF insiatiation manua required 64.2.24, Tapered, removable dowels shall be used unless otherwise specified 6.1.2.25. Dowels size shall be per manulackuer’s specification 7. INSPECTION When equipment has been installed and ready for inspection, the QC Engineer shalt arrange and to invite the Client Representative to witness and approve the location and orientation check as per inspection & Test Pian (UP) 8, DOCUMENTATION 81 Ali Inspection Records shall be filed and documented as per proceaure 8.2. After construction works are finished as contract, all original required documentations as per contiact shall be submitted to Client and copied fo: our file, 9. HSE ASPECTS IDENTIFICATION RISK ASSESMENT AND RISK 9.1. Check area for crane erection 9.2. Install scaffolding for rigging open crane sling 9.3, Used body hardness safety for rigging 94. Safety personal should be there if erection.wis 2 | sae retqsoymat manne es} ste : 7 ons cursors susp aye sires] efos 5 | op vrocoaesl x foe + | pene my ensue ea ew foe |x | sar asanepse nuoma gy puned 5 FERNTCT TS TOUT ORT ie acta eee TOWLNOD HSTY ONY ANSWSSISS¥ NSTY “NOTLYOTALNSOI S193dSW 3H"SQWW 3a TIVHS 1531-38 ONY INSWISSISSV-U UIONOT ANY GALVURIO! LONNVD STH NSM