ArcReach® Heater System Checklist

Air-Cooled Cable
301453030 30 ft. (9.1 m)
301453050 50 ft. (15.2 m)
301453080 80 ft. (24.4 m)
ArcReach Heater 301390 Air-cooled cables are ideal for wrapping
The ArcReach Heater is equipped with various pipe diameters, flat plate and irregular,
built-in temperature control allowing for either non-standard shapes requiring a flexible and
manual or computer-loaded programming uniform heating solution. Use with preheat cable
Preheat Insulation with Cable Harness
301334 1/2 x 16 x 120 in. (1.3 x 41 x 305 cm)
Air-cooled heating cable coils of various
sizes can be attached directly to this preheat
insulation. Once a coil is set up it can easily be
moved from part to part reducing setup times.
The insulation is 10-foot (3 m) long and can be

AIR-COOLED CABLES using up to six thermocouples. The ArcReach

Heater can run either one or two heating tools
covers to help protect from abrasion and weld
spatter. Requires preheat insulation for
cut to length to fit your application.
Note: Heating cable not included.
(air-cooled cable or air-cooled quick wrap) at temperatures over 302 degrees Fahrenheit
the same time. (150°C) to protect the tool. High-Temperature Rope 194965
Note: Weld cables are not included. 1-inch (2.5 cm) wide, 50-foot (15.2 m) roll. shows preheat
Photo
cable cover installed
USE ON PIPES, FLAT PLATE AND on air-cooled cables.
IRREGULARLY SHAPED WORKPIECES.
See chart for recommendations on cable
length/turns for various pipe sizes.
Series Cable Adapter
301453030 30 ft. (9.1 m) 195437 18 in. (46 cm)
301453050 50 ft. (15.2 m) Used to connect two air-cooled cables together Contact Thermocouple Sensor (Probe)
301453080 80 ft. (24.4 m) in series to extend length and create extra 301517
ArcReach Heater Extension Cable heating area.
301451 10 ft. (3 m) Contact thermocouple sensor is placed on the
Air-cooled cables or quick wraps connect to Preheat Cable Cover part being heated and provides temperature
CABLE LENGTH
the sideREQUIRED FOR:
of the box. Up to six thermocouple 204611 30 ft. (9.1 m) feedback to the power source. For preheat only,
NPS PIPE 600 degrees Fahrenheit (315°C) maximum.
SIZE sensors connect to the yellow panel, and BASE SETUP
204614 50 ft. (15.2 m) – powered by compatible
2 turns/side 3provide
turns/side 4 turns/side
temperature feedback from the piece 204620 80 ft. (24.4 m)
in. (cm) ft. (m) thatft.
is being
(m) heated. ft. (m) on-site welding power sources.
Used in preheat
applications to protect
0.5 (1.3) 30 (9) 30 (9) 30 (9) 301390
the heating cable from ArcReach Heater
301451
abrasion and weld spatter.ArcReach Heater Extension Cable
0.75 (1.9) 30 (9) 30 (9) 30 (9) Note: Cable cover does not
1 (2.5) 30 (9) 30 (9) 30 (9) provide insulation benefits
Temperature Measurement
1.25 (3.2) 30 (9) 30 (9) 30 (9) 194999 Thermocouple wire, 500 ft. (152 m)
WHEN HEATING BETWEEN 302°F AND
195098 Thermocouple connectors (10 pack)
1.5 (3.8) 30 (9) 30 (9) 30 (9) 194959 Thermocouple attachment unit
482°F (150°C (not and 250°C), use one layer of
shown)
2 (5.1) 30 (9) 30 (9) 30 (9)
1/2" WHEN HEATING
thickThermocouples
insulation. welded directly on the part
being heated are the most accurate way of
2.5 (6.4) 30 (9) 30 (9) 30 (9)
Air-Cooled Quick Wrap 301452
The30quick
ABOVE 482°F monitoring (250°C),
part temperatureuse two layers
for recording and of
3 (7.6) 30 (9) (9)wrap works on pipe30 with
(9) outside Preheat Insulation controlling the heating process.
diameter of 10 to 1.5 inches (25.4 to 3.8 cm), 204669 1/2 x 6 x 120 in. (1.3 x 15 x1/2"
305 cm) thick insulation.
3.5 (8.9) 30 (9) 30 (9) 30 (9)
and can heat up to a maximum of 600 degrees 195376 1/2 x 6 x 240 in. (1.3 x 15 x 305 cm)
Fahrenheit (315°C). Requires preheat insulation 211474 1/2 x 12 x 120 in. (1.3 x 31 x 305 cm)
4 (10.2) 30 (9) 30 (9) 30 (9)
for temperatures over 392 degrees Fahrenheit To insulate when heating pipes, plate and
System Components
5 (12.7) and30Accessories
(9) (200°C)
30 (9)to protect the tool.30
Most
(9)joints will
For preheat applications up to 600 degrees
materials
Fahrenheit (315°C). Designed to protect the with odd geometries, USE STANDARD
require two air-cooled quick wraps to be used air-cooled quick wraps and cables from high
6 (15.2) 30 (9) 30 (9) — one on each
simultaneously 30 side
(9) of the joint. temperatures, and maintain the optimum 1/2" X 6" INSULATION (either 120" or 140").
8 (20.3) 30 (9) 30 (9) 50 (15) coupling distance between the cables or
When
wraps and the pipe. The preheat insulation is
heating pipes, cut to fit outer dimension.
10 (25.4) 30 (9) 30 (9) 50 (15) 1/2-inch thick and can be cut to length to fit
204669 1/2 x 6 x 120 in. (1.3 x 15 x 305 cm)
your application.
12 (30.5) 30 (9) 50 (15) 50 (15) 195376 1/2 x 6 x 240 in. (1.3 x 15 x 610 cm)
14 (35.6) 30 (9) 50 (15) 50 (15) 211474 1/2 x 12 x 120 in. (1.3 x 31 x 305 cm)
3
Air-Cooled Cable
16 (40.6)
301453030 30 ft. (9.1 m)
30 (9) 50 (15) 50 (15)
Preheat Insulation with Cable Harness
301453050 50
18 (45.7)ft. (15.2 m) ArcReach
30 (9) Heater ®
System
301334 1/2
50 (15) x Components
16 x 120 in. (1.3
50x 41 and
(15) x 305Accessories
cm)
301453080 80 ft. (24.4 m) Air-cooled heating cable coils of various To insulate when heating flat plate or repetitive
20cables
Air-cooled (50.8) 50 (15)
are ideal for wrapping sizes50
can (15)
be attached directly80 (24)
to this preheat applications, simplify the process with CABLE
various pipe diameters, flat plate and irregular, insulation. Once a coil is set up it can easily be
either 22 (55.9) 50
non-standard shapes requiring a flexible and(15) 50 (15) 80
moved from part to part reducing setup times.
(24) HARNESS INSULATION. If heating above
ing uniform heating
24 (61) solution. Use with 50 preheat
(15)cable The insulation 50 (15)is 10-foot (3 m) 80long (24)and can be
Reach covers to help protect from abrasion and weld cut to length to fit your application. 392°F (200°C), an additional layer of 1/2" thick
g tools 26 (66)
spatter. Requires preheat insulation50for(15) Note:80 (24)
Heating
Air-Cooled Cable
cable not included.
301453030
80 (24)
30 ft. (9.1 m) Preheat Insulation with Cable Harness insulation can be added. Note that an additional
ap) at temperatures over 302 degrees Fahrenheit 301453050 50 ft. (15.2 m) 301334 1/2 x 16 x 120 in. (1.3 x 41 x 305 cm)
(150°C)28 (71.1)
to protect the tool. 50 (15) 80 (24)
High-Temperature
301453080Rope 80 m) (24)
194965
80 ft. (24.4 Air-cooled heating cable coils of various
quantity will be needed because cable harness
ArcReach Heater 301390 Air-cooled cables are ideal for wrapping sizes can be attached directly to this preheat
The ArcReach Heater is equipped1-inch (2.5 cm) wide, 50-foot (15.2 m) roll.
30 (76.2) 50 (15) with
80 (24) 80 (24)
various pipe diameters, flat plate and irregular,
built-in temperature control allowing for either
insulation. Once a coil is set up it can easily be
non-standard shapes requiring a flexible and moved from part to part reducing setup times. insulation is 16" wide.
manual or computer-loaded programming uniform heating solution. Use with preheat cable The insulation is 10-foot (3 m) long and can be
32 (81.3) 50 (15) 80 (24)
using up to six thermocouples. The ArcReach covers to help protect80 (24)and weld
from abrasion cut to length to fit your application.
Heater can run either one or two heating tools spatter. Requires preheat insulation for Note: Heating cable not included. 301334 1/2 x 16 x 120 in. (1.3 x 41 x 305 cm)
(air-cooled cable or air-cooled quick wrap) at temperatures overTwo 50Fahrenheit
302 degrees (15)
34 (86.4) 50 (15)
the same time. 80 (24)
(150°C) to protect the tool. High-Temperature Rope 194965
Note: Weld cables are not included. cables 1-inch (2.5 cm) wide, 50-foot (15.2 m) roll.

Two 50 (15)
36 (91.4) 50 (15) 80 (24) cables ATTACH EITHER CONTACT OR
Series Cable Adapter WELDED-ON THERMOCOUPLES
195437 18 in. (46 cm)
For larger pipe diameters, consult the owner's manual. (typically 2–4; 6 maximum). 301517 Contact thermocouple
Used to connect two air-cooled cables together Contact Thermocouple Sensor (Probe)
Series Cable Adapter
in series to extend length and create extra sensor (probe)
301517 195437 18 in. (46 cm)
heating area. Used to connect two air-cooled cables together
Contact thermocouple sensor isand
placed on the Contact Thermocouple Sensor (Probe)
in series to extend length create extra 301517
ArcReach Heater Extension Cable
ct to Preheat Cable Cover part being heated
heatingand
area.provides temperature Contact thermocouple sensor is placed on the
USE PREHEAT CABLE COVER
301451 10 ft. (3 m)
uple 204611Air-cooled (9.1 orm)quick wraps feedback
30 ft. cables connect to to the power source.Preheat For preheat
Cable Coveronly, part being heated and provides temperature
feedback to the power source. For preheat only,
Welded-on thermocouples are the most
the side of the box. Up to six thermocouple 204611 30 ft. (9.1 m)
d 600anddegrees Fahrenheit (315°C) maximum.
piece
50 ft.
204614sensors
204620provide
(15.2
connect
80 ft.
m)yellow panel,
to protect against abrasions/
to the
temperature
(24.4 m) feedback from the piece
204620 80 ft. (24.4 m)
204614 50 ft. (15.2 m) 600 degrees Fahrenheit (315°C) maximum.
accurate and are sometimes required by the
that is being heated.
Used in preheatspatter. Cover does
Used in preheat
not provide
applications to protect weld procedure. If you need them, USE THE
applications to protect the heating cable from
thermal
the heating cable from protection. abrasion and weld spatter.
Note: Cable cover does not
ATTACHMENT UNIT, CONNECTORS AND
abrasion and weld spatter.
204611
Note: Cable cover does not30 ft. (9.1 m)
provide insulation benefits
Temperature Measurement
194999 Thermocouple wire, 500 ft. (152 m)
THERMOCOUPLE WIRE.
204614
provide insulation benefits50 ft. (15.2 m) 195098 Thermocouple connectors (10 pack)
194959 Thermocouple attachment unit
204620 80 ft. Temperature
(24.4 m) Measurement
194959 Thermocouple attachment unit
(not shown)
194999 Thermocouple wire, 500 ft. (152 m) Thermocouples welded directly on the part
195098 Thermocouple connectors (10-pack)
Air-Cooled Quick Wrap 301452
195098 Thermocouple connectors (10 pack) being heated are the most accurate way of 194999 Thermocouple wire, 500 ft. (152 m)
monitoring part temperature for recording and
The quick wrap works on pipe with outside Thermocouple
194959 attachment unit
Preheat Insulation controlling the heating process.
diameter of 10 to 1.5 inches (25.4 to 3.8 cm),
and can heat up to a maximum of 600 degrees
(not 204669
shown) 1/2 x 6 x 120 in. (1.3 x 15 x 305 cm)
195376 1/2 x 6 x 240 in. (1.3 x 15 x 305 cm)
Thermocouples
Fahrenheit (315°C). Requires preheat insulation welded directly on the part
211474 1/2 x 12 x 120 in. (1.3 x 31 x 305 cm)
for temperatures over 392 degrees Fahrenheit
 Big Blue® 400 PipePro®
Big Blue® 500 Pro
Big Blue® 600 Pro
Big Blue® 600 Air Pak™

ArcReach® Heater System Checklist

Big Blue® 800 Duo Pro
Big Blue® 800 Duo Air Pak™

System Components and Accessories

AIR-COOLED QUICK WRAP

uration
easy way to wrap a pipe joint for preheating.
ends, and cinch the clip as closeCable
Air-Cooled to the pipe as
om 10 to 1.5 inches (25.4 to 3.8 cm).
301453030 30 ft. (9.1 m) Preheat Insulation with Cable Harness
301453050 50 ft. (15.2 m) 301334 1/2 x 16 x 120 in. (1.3 x 41 x 305 cm)
301453080 80 ft. (24.4 m) Air-cooled heating cable coils of various
Air-cooled cables are ideal for wrapping sizes can be attached directly to this preheat
various pipe diameters, flat plate and irregular, insulation. Once a coil is set up it can easily be
r either non-standard shapes requiring a flexible and moved from part to part reducing setup times.
ming uniform heating solution. Use with preheat cable The insulation is 10-foot (3 m) long and can be
cReach covers to help protect from abrasion and weld cut to length to fit your application.
ng tools spatter. Requires preheat insulation for Note: Heating cable not included.
rap) at temperatures over 302 degrees Fahrenheit
(150°C) to protect the tool. High-Temperature Rope 194965
1-inch (2.5 cm) wide, 50-foot (15.2 m) roll.

Series Cable Adapter

195437 18 in. (46 cm) Up to two heating tools
Used to connect two air-cooled cables together
BASE SETUP – powered
extension cable.by
can be connected
Contact
in series to extend length and create extra
301517
to the
Thermocouple Sensor (Probe) Use on pipes from 1 1/2" USE TWO QUICK WRAPS,
heating area.
compatible on-site welding Contact thermocouple sensor is placed on the
part being heated and provides temperature
to 10" IN DIAMETER. one on each side of the joint.
ect to Preheat Cable Cover
ouple power204611
sources.
30 ft. (9.1 m) feedback to the power source. For preheat only,
600 degrees Fahrenheit (315°C) maximum.
301452 For 10–1.5 in (25.4–3.3 cm) diameter pipes
nd 204614 50 ft. (15.2 m)
e piece 301390204620
ArcReach
80 ft. Heater
(24.4 m)
Used in preheat
301451applications
ArcReachtoHeater
protect Extension Cable
the heating cable from
abrasion and weld spatter.
Note: Cable cover does not
provide insulation benefits
Temperature Measurement
194999 Thermocouple wire, 500 ft. (152 m)
195098 Thermocouple connectors (10 pack)
194959 Thermocouple attachment unit
(not shown)
Thermocouples welded directly on the part
being heated are the most accurate way of
monitoring part temperature for recording and
side Preheat Insulation controlling the heating process.
.8 cm),
degrees USE ONE LAYER OF
204669 1/2 x 6 x 120 in. (1.3 x 15 x 305 cm)
195376 1/2 x 6 x 240 in. (1.3 x 15 x 305 cm)
nsulation
hrenheit PREHEAT INSULATION
211474 1/2 x 12 x 120 in. (1.3 x 31 x 305 cm)
For preheat applications up to 600 degrees
s will
e used
when heating from 392°F
Fahrenheit (315°C). Designed to protect the
the joint.
air-cooled quick wraps and cables from high
(200°C) to 600°F (315°C).
temperatures, and maintain the optimum
ATTACH EITHER Welded-on thermocouples are
coupling distance between the cables or
wraps and the pipe. The preheat insulation is
CONTACT OR WELDED-ON the most accurate and are
To insulate when heating pipes,
1/2-inch thick and can be cut to length to fit
your application.
THERMOCOUPLES sometimes required by the weld
USE STANDARD 1/2" X 6" (typically 2–4; 6 maximum). procedure. If you need them,
INSULATION (either 120" or 3
301517 Contact thermocouple sensor (probe) USE THE ATTACHMENT
240"). Cut to match pipe outer UNIT, CONNECTORS AND
diameter. THERMOCOUPLE WIRE.
194959 Thermocouple attachment unit
204669 1/2 x 6 x 120 in. (1.3 x 15 x 305 cm) 195098 Thermocouple connectors (10-pack)
195376 1/2 x 6 x 240 in. (1.3 x 15 x 610 cm) 194999 Thermocouple wire, 500 ft. (152 m)
211474 1/2 x 12 x 120 in. (1.3 x 31 x 305 cm)

#289047
Revised October 2020
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Miller, the Miller logo and ArcReach are registered trademarks of Illinois Tool Works, Inc.