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ISIJ International, Vol.

58 (2018),
ISIJ International,
No. 3 Vol. 58 (2018), No. 3, pp. 379–400

Review

Measurement for Contact Angle of Iron Ore Particles and Water

Kai TANG,1) Xuewei LV,1,2)* Shanshan WU,1) Senwei XUAN,1) Xiaobo HUANG3) and Chenguang BAI1)

1) School of Materials Science and Engineering, Chongqing University, No. 174 Shazheng Street, Shapingba District,
Chongqing, 400044 China. 2) The State Key Laboratory of Mechanical Transmissions, Chongqing University, No. 174
Shazheng Street, Shapingba District, Chongqing, 400044 China. 3) Technique Center, Handan Iron and Steel Com-
pany, Hebei Iron and Steel Group, at No. 232 Fuxing Road, Handan, Hebei, 056000 China.
(Received on July 21, 2017; accepted on November 10, 2017)

Contact angle, as a key index for the wettability of iron ore particles by water, is of very important for
the iron ore processing like beneficiation, sintering and pelletizing.
Methods developed for measuring the contact angles generally can be divided into direct and indirect
methods, which were summarized in present study and their advantages and disadvantages are all com-
pared. Capillary rise method may be the most applicative approach for porous particles.
Most of the contact angles between iron ore particles with water reported in the literatures were col-
lected and the influence of the physical and chemical properties of iron ore particles were analyzed. The
result shows that iron ore particles are hydrophilic and its water contact angles are influenced by the
complicate interaction of chemical compositions, especially the content of oxy-hydroxides and the surface
morphology. Generally, the water contact angle of goethite is the smallest. Complicate surface morphology
suggest a better wettability. Furthermore, the penetration behavior of natural iron ore particles and syn-
thetic iron ore particles are obviously different during the contact angle measurement. Compared with
sessile drop method, capillary rise methods are more suitable for the measurement of natural iron oxides.
Some empirical equations to predict the contact angle were collected and compared. The wettability can
be improved by increasing the surface morphology of particles, coating of iron ore particles, and high-
temperature treatment.

KEY WORDS: wettability; contact angle; chemical composition; surface morphology; iron ore particles.

(solid, liquid and gas) and was further studied by many


1. Introduction
authors. Not only in granulation process, but also in mineral
Granulation1–4) process is a typical method getting iron processing fields such as wet grinding, flotation, etc.,11–17)
ore particles together to form pellets/granules using water contact angles of iron ore particles and water, as a classical
as the binder in steel making industry. A good granulation parameter, is widely studied.
result can make a better permeability of the bed of granules Generally, it is believed that smaller contact angle sug-
in the sintering strand.5,6) With the decreasing of high grade gests better wettability and easier to agglomerate. The
iron ore, sinter preparation in the iron ore industry is rou- reason is that water droplet spread smoothly on mate-
tinely performed using a blend of different ores with low rial surface with good wettability, and moderate water in
total Fe content which usually called low grade iron ores. granulation can increase the strength of the liquid bridges
However, there is little regard for how this may be affect- between particles.18–20) Agglomeration21–23) is a process of
ing the granulation performance. Maeda et al.7) discovered wetting particles and making them coalesced together. As
that the use of some low grade iron ores in granulation the schematic illustration of agglomerate during granulation
may cause the fracture of sintered ores, which suggests the process shown in Fig. 1, first, water droplet is dripped on the
sintered ore has a low strength. Due to the above uncertain surface of powder bed and begin to disperse. At the same
situation, this is particularly important for iron ore samples time, penetration occurs and water contact inner particles
where significant differences in surface chemistry may be through void of inter-particle. According to the distribu-
expected to be altered substantially granulation process. It tion situations of water, it can be classified into pendular,
is believed that the granule strength is largely determined by funicular, capillary and droplet.24,25) When penetration time
the wettability of iron ore particles, the surface characteris- increases, water gradually filled into the space of inter-
tics and properties of binders.8) particles, while the states are transferred from pendular to
Wettability9) is always characterized by contact angle droplet. Rumpf26) and Kapur et al.24) found that the strength
which is first expressed by Young10) as a three phases angle of granules depends on the porosity of particles and connect-
ing forces between particles. Among these forces, capillary
* Corresponding author: E-mail: lvxuewei@163.com force is conservative that act to pull particles together.27)
DOI: http://dx.doi.org/10.2355/isijinternational.ISIJINT-2017-424 Willet et al.28) numerically solved the full Laplace–Young

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ISIJ International, Vol. 58 (2018), No. 3

equation and then fitted empirical expressions to the results, vital issue that how to obtain accurate contact angle of iron
as Eq. (1) shows. ore particle.
According to various determinations for the contact
2 a LV cos 
F= 1
angle of particles, the measurement methods for contact
 h2 a  2  h2 a  ............... (1) angle can be divided into two categories: the direct method
1.0  2.1    10.0   and the indirect one. The direct measurement can be easily
 V   V  used for the contact angle of solid, but with a requirement
Where γLV is the liquid surface tension, a is the radius of of a rigid homogeneous smooth surface.30) And compared
particle, h is the half distance between two vertical slices of with the direct measurements, the latter methods are more
particle surface, V is the bridge volume, θ is contact angle generally used in contact angle measurements for particles,
and r is the curvature of the bridge surface, which can be due to the great small size of particles cannot be convenient
calculated from the two principal radii of curvature of the to measure with the direct one. As shown in Fig. 3, there
surface, as shown in Fig. 2. It can be seen that the force are many measurement methods that have been developed
turns out to be directly proportional to the contact angle for particles: sessile drop method,31–37) captive bubble tech-
of the system.29) Through this equation, the effect of water nique,38–40) Wilhelmy plate,41) capillary rise method,42,43) and
contact angle on granulation can be indirectly characterized. some other new measurements,44–47) all of the above are
However, for porous particles like natural iron ore par- briefly described below.
ticles, the liquid soaked into intra-granular pores influences Many previous works have been done to determine the
its amount used in granulation process. It is helpful to contact angle of particles or powders, but there still has
improve granulation by optimizing proportioning of iron relatively few studies on the contact angle of iron ore par-
ore under the guidance of contact angle. Therefore, it is a ticles. Most papers are based on synthetic iron ore particles
and did not go deep into the relation between contact angles
and properties of iron ore particles. Iveson et al.48,49) have
done a series work on the contact angle of iron ore fines,
include measure the value of advancing contact angle of 17
different iron ores. Huang et al.50) tested contact angles of 7
kinds of iron ore particles with water and proposed a new
model for contact angle.
Results of contact angles of natural porous iron ore
particles and water is more significant to be evaluated for
wettability of most iron ore particles and understanding
granulation process. It should be understood that strict sci-
entific contact angle is not suitable to get the overall knowl-
edge of wettability for natural iron ore particles because
some vital messages are not include, such as porosity, sur-
face roughness and heterogeneity. In capillary rise methods,
particle groups used are always porous and without uniform
Fig. 1. Schematic illustration of agglomerate during granulation size, which properties is familiar with the materials used in
process.
granulators. Therefore, contact angles measured with these
methods contain some surface properties of particles and
can be used to improve granulation. In the paper of Mao et
al.,51) they have proved contact angles obtained by capillary
rise methods are appropriate to evaluate granulation results
and gave a binary linear regression equation.
The present review covers the various measurements of
contact angle for particles, and some important basic theories
were explained in detail. Materials and results of contact
angle measurement for iron ore particles and water were col-
lected and summarized. Also, influencing factors were dis-
Fig. 2. Schematic of a liquid bridge between spheres. cussed carefully and some useful suggestions were proposed.

Fig. 3. Categories of contact angle measurement methods.

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(degree) is the advancing contact angle and θR (degree) is


2. Contact Angle
the receding contact angle.
2.1. Equilibrium Contact Angle It is reported that the advancing contact angle is always
Contact angles can be defined as equilibrium and dynamic larger than the receding contact angle. The swelling behav-
contact angle. ior and surface roughness make contribution to this phe-
Droplet is always spherical as it is free from the effect nomenon.53)
of force field and only forced by the surface tension. But
when it contacts with solid surface, the final shape of the
3. Contact Angle Measurement Methods for Particles
droplet depends on the cohesion inside and the adhesive
force between solid and liquid. In addition, droplet can Contact angle measurement methods can be divided into
spread out on solid surface and form an angle on the contact two categories according to various methods proposed by
line between three phases: solid, liquid and gas, which is literatures. One is called the direct methods and the other is
defined as the equilibrium contact angle. As shown in Fig. the indirect methods.33)
4, the droplet on solid surface bears three forces, and an
equilibrium contact angle emerged when the forces balance. 3.1. Direct Methods
In 1805, Young10) proposed the famous equation to Generally, sessile drop method,36,54,55) captive bubble
describe this situation, which is known as the Young’s method,38,56,57) environmental scanning electron microscopy
equation: (ESEM) method44,52,58,59) and gel trapping method45,47) are
direct methods. These methods obtain contact angles by
 LG  cos Y   SG   LS ........................ (2)
observing the forming angles directly based on the theory of
Where γSG (N/m) is the solid-gas interfacial energy, γLG Young. The use of high speed CCD camera, scanning elec-
(N/m) is the liquid-gas interfacial energy, and γLS (N/m) is tron microscope (SEM), or Environment Scanning Electron
the liquid-solid interfacial energy, where interfacial energy Microscope (ESEM) makes it possible to observe contact
has unit mJ m − 2. But this equation is valid only when the angles from macroscopic to microscopic. Obviously, the
solid surface is an ideal one which is rigid smooth, homog- direct methods have advantages of convenient operation and
enous, inert, planar and non-deformable.52) apparent results compared to indirect methods.
Sessile drop method is one of the most widely used
2.2. Dynamic Contact Angle direct techniques to measure the contact angle. Usually, the
The surface of real solid is not as smooth and uniform as surface of materials is highly required smooth planar and
the ideal, so the interfacial energy of the surface in different non-porous so that it can obtain reliable results. For solid
position is inconstant. Hence, the contact angle isn’t a set- particles, the sessile drop method still can be applied when
tled value suggest by the Young’s equation, but is a dynamic particles are compressed into compacts or tablets to form
value between two relatively stable angles, which is called flat surface. In this way a high speed CCD camera is used
the contact angle hysteresis. The contact angle hysteresis to capture pictures of the compressed particle substrate and
is the embodiment of surface roughness and heterogeneity. droplet on the compact/table. The schematic of the apparatus
As shown in Fig. 5, the advancing contact angle is a special is shown in Fig. 6. The dynamic contact angle is produced
angle formed when the gas-solid interface is replaced by by increasing/decreasing the volume of droplet by using a
the liquid-solid interface as the droplet is going to run at a syringe. Pictures of equilibrium states or dynamic states
gradient plate. While, on the other side of the droplet, the are analyzed by image analysis software and then the static
liquid-solid interface is replaced by the gas-solid interface. contact angle is obtained. There are some drawbacks exist
And the angle formed on the gas-liquid-solid contact line is in the traditional sessile drop method, and some measures
the receding contact angle. The contact angle hysteresis can have been proposed to improve this method,33–35,53,60–63) also,
be calculated by the following equation: it was modified for finely particles.32,44)
   A   R ............................... (3)
3.2. Indirect Methods
Where Δθ (degree) is the contact angle hysteresis, θA For indirect methods, the core theories are the famous
Washburn equation or some other mechanical equilibrium
formulas (such as Wihelmy plate method41)), and contact

Fig. 4. Forces involved on a droplet placed on a solid surface.

Fig. 6. Left: The schematic diagram of apparatus using sessile


drop method: 1- high speed CCD camera, 2- light source,
3- sample rig. Right: Drop of water on the modified flat
Fig. 5. Advancing contact angle and receding contact angle. surface.62)

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ISIJ International, Vol. 58 (2018), No. 3

angles can be obtained by calculating these equations. Com- height of the liquid front is recorded and the relation of the
pared with direct methods, indirect methods seem to more square height and time obtained to calculate the contact
popular in contact angle measurements for particles. angle using Eq. (4).
Among these indirect methods, capillary rise methods
are broadly used for contact angle measurement of particles 3.3. Summary of the Various Methods
due to its appropriate for porous particles. The classical Contact angle measurement methods were proposed
capillary rise method is the Washburn method64) first pro- and modified by many authors. In chronological order,
posed by Washburn in 1921. Based on the traditional one, Wilhelmy plate method80) appeared to be the earliest way
varieties of alternative capillary rise methods have been to measure contact angle among these methods. The famous
developed to apply in particle contact angle measurements. Washburn64) method was developed in 1921 for contact
Wei et al.65) have classified the capillary rise method as angle measurement of powders, and after that the pressure
the height method, the pressure,66,67) mass method,41,68) and method was delivered.67) Both sessile drop method and cap-
other methods such as thin-layer wicking method34,69–71) tive bubble method were developed in 1930s, and extended
and equilibrium height method.72,73) To apply the Washburn by Zisman and co-workers81) in 1946. Diggins66) , Delker72)
equation, the properties of liquid and flow are restricted as and Lago73) modified capillary rise methods based on
follows:41,74) equilibrium capillary height. Moreover, thin layer wicking
(1) Newtonian fluid (i.e., constant viscosity) acting as method,70) the ESEM method,82) weight method78) and gel
a continuum, (2) incompressible (i.e., constant density) trapping technique47) were developed in recent years. The
laminar flow, (3) steady-flow situation (4) fully developed overview of the development time of each measurement
flow, and (5) no-slip (i.e., zero velocity of fluid at the fluid/ method is shown in Fig. 8.
capillary wall interface). (6) no external pressure and (7) The advantages and disadvantages of these methods were
negligible gravitational summarized from literature and were shown in Table 1,
As the Washburn equation shows: including some modified ways.
 LV reff cos 
h2  t ........................... (4)
2 4. Measurements of Contact Angle for Iron Ore
Particles
Where h (m) is the height of liquid front, t (s) is the pen-
etrating time, γLV (N/m) is the surface tension of penetrat- Iron ore particles are natural particles that most are
ing liquid, reff42,66,74–78) (m) is the effective capillary radius, irregular and porous. It may be difficult to determine contact
η (Pa.s) is the viscosity of the wetting liquid. The contact angles of natural iron ore particles due to the complicated
angle can be calculated by curves of square of penetration surface morphology and pores inside particles. Various
height h2 verses time t. methods were used to determine contact angles between iron
As it’s shown in Fig. 7, the test particles are compressed ore particles and some common reagents, but among these
in a tube which bottom is always covered by a film to bare methods, capillary rise method and sessile drop method are
the particles and allow the liquid penetrate. The liquid widely used methods.
start penetrating when the tube bottom contacts liquid. The
4.1. Sessile Drop Method
4.1.1. Materials
In this method, the test iron ore particles are most man-
made in laboratory and some come from industrial raw
materials. The main physical properties of iron ore particles
that authors used are listed in Table 2.
Magnetite nanoparticles were synthesized by co-precipi-
tation of Fe(II) and Fe(III).83) Hematite particles obtained by
the mixture of FeCl3 solution and NaOH solution are mono-
sized cuboid,84) and Plaza R C et al.85) synthesized hema-
tite particles by hydrolysis of Fe(III)-chloride solutions.
Goethite and hematite that J Shang experimented were got
Fig. 7. Left: The schematic diagram of Washburn method. Right:
A typical curve of h 2 versus time.79) following the way Schwertmann and Cornell proposed;53,86)

Fig. 8. Research overview of the development time of measurement methods for contact angle.

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ISIJ International, Vol. 58 (2018), No. 3

Table 1. Advantages and disadvantages of methods commonly used in particles.

Method Sample Advantages Disadvantages Modified ways


Influenced by liquid diffu- Use adhesive to
compact/tablet Easy to conduct, apparent
sion, compacting ways prepare sample
Sessile drop
Not suitable for porous
Single particle Precise for finely particles –
non-spherical particles
Not suitable for water Accurately
Substrate made
Direct Captive bubble Convenient, and apparent swelling particles, and adjust the bubble
of particles
methods influenced by distortion size by pressure
No damage to materials and
Not suitable for low contact
ESEM Single particle can be used in established –
angle and water wettability
temperature or humidity
Not suitable for porous
Gel trapping Single particle apparent –
non-spherical particles
Not suitable for water
Use adhesive to
Wilhelmy plate Plate a wide range of wettability swelling particles, influenced
prepare sample
by compacting ways
The true liquid front is
Washburn method reproducible
uncertain
Use laboratory
Indirect Weight method centrifuge to
Column
methods Equilibrium height reproducible and good prepare particle
Capillary Influenced by packing ways bed
method sensitivity
rise method
Pressure method
can be used for non spheri- The true liquid front is uncer-
Wicking method Thin layer cal particles, and avoids the tain and not usable for –
packing influence contact angles larger than 90°

Table 2. Main physical properties of particles.

Author Particles Source Particle shape Size


Potapova79) Magnetite nanocrystals Synthetic Spherical 5–15 nm
Costanzo80) Monosized hematite Synthetic Cuboid About 2/3 in 1 μm
Plaza81) Hematite Synthetic Approximately spherical 60 ± 7; 520 ± 30 nm
Goethite Acicular 1 814 ± 38 nm
Shang51) Synthetic
Hematite Spherical 146 ± 1 nm
Fe1 – 42.24 μm
Susana L82) 2
Ores
Fe – 129.36 μm
Bare SPIONs – 10.9 ± 0.2 nm
Bare SPIONs (treated) – 12.5 ± 0.4 nm
Negatively charged SPIONs – 11.8 ± 0.3 nm
Javanbakht83) Synthetic
Negatively charged SPIONs (treated) – 12.3 ± 0.3 nm
Positively charged SPIONs – 12.2 ± 0.2 nm
Positively charged SPIONs (treated) – 13.6 ± 0.2 nm
Kulal84) Fe2O3 (thin film) Synthetic – ≤1.2 μm (thickness)
Hematite – –
Ratha85) Magnetite Ores – –
Goethite – –
S1
S2
86)
Neto S3 Synthetic Spherical 10.9 ± 3.5 nm
S4
S5
Reagent hematite – – –
A – –
5)
MAEDA B – –
Ores
F – –
K – –
1, 2: iron ores but they differ in terms of particle size distribution.

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besides, particles used in the experimental work of Susana Fig. 9, which were captured by SEM or TEM. It indicates
L are the raw materials used in the production of welding that the particles synthesized in laboratory were granular
wires,87) and handpicked hematite, magnetite, and goethite and regular. The synthetic particles were always pre-
samples used in the test of Ratha88) were obtained from dif- processed before contact angle measurements, since sessile
ferent iron ore mines of Odisha, which iron oxide content drop method required a continuous flat sample. The test
varies between 97.5 and 99%. Nanoparticles were obtained iron ore particles were made into suspension and the sus-
by heating the mixture of FeCl2·4H2O and FeCl3·6H2O in pension were withdrawn and equally distributed on a glass
diethylene glycol. Among the process, negatively charged microscope slides which were held strictly horizontal. The
SPIONs and positively charged SPIONs were obtained by a slides covered with a suspension of particles were dry in air
series of treatments. The treated SPIONs were taken directly or a vacuum. This preparation method is mentioned at the
from photo-initiated chemical vapor deposition (PICVD).89) second part, and it’s an alternative way to prepare samples
The Fe2O3 thin films were prepared by Kulal,90) which for no harm to samples and can make uniform plats. But
were obtained by immersing a glass/stainless steel substrate the natural ore particles used in the work of Susana L have
in a FeSO4 solution and a NaOH solution, in turn. In the not undergone any preparation or surface cleaning and were
experiment of Neto,91) sample S1 is magnectic iron oxide, used ‘as received’.
S2 is magnetic iron oxide coated with PDMS at 250°C for
8 cycles in soxhlet, S3 is magnetic iron oxide coated with 4.1.2. Contact Angles
PDMS at 250°C, 17 cycles in soxhlet, S4 is magnetic iron By use of a Gaertner (Chicago, IL) telemicroscope with
oxide coated with PDMS at 50°C for 8 cycles in soxhlet, S5 an eyepiece goniometer, the advancing contact angles of
is magnetic iron oxide coated with PDMS at 50°C 17 cycles monosized hematite were directly measured by Costanzo.84)
in soxhlet. Ores A, B and F are hematite iron ores, and ores Due to the particles are cuboid, the film made of particles
J and K are limonite iron ores.7) are flat and shiny, as shown in Fig. 10. Contact angles were
Surface morphology of iron ore particles are shown in read within only a second or so after depositing the drops,

(a) (b)

(c) (d)

(e) (f)

Fig. 9. Surface morphology of iron ore particles: (a). SEM micrograph of the synthetic monodisperse cuboid hematite
particles;84) (b). TEM micrographs of hematite particles of two size;85) (c). SEM micrographs of the film surfaces;
left: goethite and right: hematite.53) (d). HR-SEM images of synthetic magnetite particles on a ZnSe substrate;92)
(e). Reflected microphotographs of hematite, magnetite and goethite;88) (f). TEM Micrographs of the sample S2.91)

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and for a-bromonaphthalene, diiodomethane, water, glyc- water. Contact angles of water with magnetite of different
erol, formamide, ethylene glycol are 13.8 ± 0.4°, 19.4 ± 0.5°, treatments are slightly above 20. It is reported that calcium
22.5 ± 0.5°, 26.4 ± 0.5°, 17.3 ± 0.5°, 14.0 ± 0.5°, respectively. ions can react with hydroxyls and release protons and add-
In the experiment of Shang,53) contact angles of goethite ing positive charge to the surface.93,94) Interactions of metal–
with diiodomethane, water and formamide are 19.4 ± 0.4°, water are stronger than hydrogen bonding between the sur-
22.8 ± 1.8° and 24.1 ± 1.0°, respectively; for goethite, they face hydroxyls and water.95) The Gibbs energy increased as
are 25.0 ± 0.8°, 46.9 ± 2.3° and 18.5 ± 1.7°. As shown in Fig. hydroxyl groups is substituted with calcium and the surface
11, during the measurement, contact angles stay constant hydrophilicity increased with the result of the decreasing of
for hematite sample, which indicates that hematite particles contact angle. The silicate species could increase the amount
formed a nonporous film with a periodical surface rough- of hydroxyl groups which caused the decrease of contact
ness. The different behavior of typical slip/stick patterns of angle. The contact angle of water and the magnetite treated
the three liquid that in dynamic method can be explained with maleic acid ester reached 44 ± 3° may be due to the
by their different Bond numbers. Based on the result, they formation of hemimicelles on the surface.96)
developed three types of mechanisms during contact angle Javanbakht89) investigate the charge effect of bare, posi-
measurements, which are swelling, non-swelling and porous tively and negatively charged SPIONs (superparamagnetic
and non-swelling, non-porous. Swelling films seal itself iron oxide nanoparticles) on surface functionalization of
when in contact with polar liquid, but acid–base interac- the particles following treatment by PICVD (photo-initiated
tions can cause the drop shape to change with time. The chemical vapour deposition). Contatc angles of samples and
non-swelling, porous films, as goethite, both acid-base inter- deionized water are obtained as shown in Table 3. It can
actions and imbibition can cause the drop shape changes. be concluded that both positively and negatively charged
The hematite sample is a non-swelling, non-porous film SPIONs take on a hydrophobic behaviour post-treatment.
(The hematite are non-porous because it was manmade), Kulal90) observed that the Fe2O3 thin films are superhy-
so the drop shape remains stable during the measurement. drophilic. Figure 12 shows contact angle measurement of
Potapova et al.83) found an interesting phenomenon that Fe2O3 thin films and the SEM micrographs of thin films,
contact angles are changed a lot after the treatment of and through SEM picture, smooth, irregular shaped particles
calcium ions and it seems that calcium ions have a great gather on the thin film surface can be observed. Results
influence on the contact angle of iron ore particles and show that water contact angle is less than 10°. This may be
due to the strong cohesive force between the water droplet
and hydroxide present in the iron oxide compound.
Contact angle of the three minerals with sodium oleate
solutions of different concentrations were measured by
Rath88) and are shown in Table 4. Contact angles of mag-
netite are larger than others at any concentrations of oleate
which indicates a worse wettability. According to their
results, contact angles increased by increasing the concen-

Table 3. Contact angle of deionized water and samples.

Samples Untreated Treated


Bare SPIONs 40° ± 9° 77° ± 14°
Positively charged SPIONs 58° ± 12° 100° ± 23°
Fig. 10. Photograph of a microscope glass slide coated with a
Negatively charged SPIONs 47° ± 13° 97° ± 15°
layer of hematite (arrow).84)

Fig. 11. Contact angles and drop diameters of test liquids as a function of time. Left: static method; right: dynamic
method.53)

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Fig. 13. Superficial wetness of samples S1 (A); S5 (B); S4 (C); S3


(D) and S2 (E).91)

Fig. 14. Relationship between contact angle at 0 min of retention


time and surface roughness of pure hematite.7)

Fig. 12. Water contact angle of Fe2O3 thin films and SEM micro-
graphs of Fe2O3 thin films at two different magnifications
(a) × 5 000 and (b) × 10 000.90)

Table 4. Contact angle of hematite, magnetite and goethite with


water.

Oleate concentration (g/t)


Sample
0 50 100 150 200 300
Hematite 32.67° 60.89° 70.79° 80.69° 83.66° 87.13°
Magnetite 34.16° 62.38° 75.74° 83.66° 90.10° 91.58°
Fig. 15. Relationship between contact angles at 0 min of retention
Goethite 19.31° 21.29° 27.72° 34.65° 37.62° 40.59°
time and surface roughness of iron ores.7)

tration of oleate. Table 5. Contact angle at 0 min of retention time for pure hema-
The particles of magnetic iron oxide were synthesized tite with different.
by the coprecipitation method.91) The functionalization of Surface roughness (μm)
the iron oxides was performed by coating surface with Porosity (%)
3.2–3.5 3.6–5.5 3.3–4.7 2.6–3.9 1.4–1.7
PDMS oil. S1 is magnetic iron oxide, S2 is magnetic iron
oxide coated with PDMS at 250°C for 8 cycles in soxhlet, 5 67.08° 74.58° 76.67° 72.92° 58.33°
S3 is magnetic iron oxide coated with PDMS at 250°C for 10 75.42° 83.75° 81.67° 80.42° 75.83°
17 cycles in soxhlet, S4 is magnetic iron oxide coated with 15 48.33° 71.25° 82.08° 68.75° 45.00°
PDMS at 50°C for 8 cycles in soxhlet and S5 is magnetic
20 35.42° 65.58° 60.42° 68.75° 33.75°
iron oxide coated with PDMS at 50°C 17 cycles in soxhlet.
Sample S1 showed hydrophilic behavior as the water droplet
on the surface of sample S1 spreaded completely. However, contact angle and surface roughness of pure hematite and
the samples coated with PDMS showed hydrophobic behav- iron oxides. Both the result shows that contact angle became
ior. Contact angles of each sample with water are measured large as the surface roughens became large.
by sessile drop method as shown in Fig. 13. Susana87) not only measured contact angles but also
MAEDA7) discussed the effect of porosity on iron ores obtained the experimental mean drop penetration time and
and concluded the relationship between surface roughness the standard error of the mean for each powder varying
and contact angle of iron ore in detail in their paper. Contact liquid binder. As shown in Fig. 16, 85.7 wt.% potassium
angle of pure hematite with different porosity and surface silicate solution penetrated in to particle bed. They think
roughness are shown in Table 5. The surface roughness of the infiltration of the fluids into powders interferes with
each sample was measured by the laser microscope. From the measurement of contact angle, because it is an unstable
the result, it indicates that the contact angles of the reagent condition and not meet the thermodynamic definition of
hematite samples become small in the order of samples with contact angle according to the theory of Young. There is
10%, 5%, 15% and 20% porosity. For the reason, they think not a general trend between the fluid rate penetration and
it due to that the sample surface becomes impossible to hold the contact angle values for the powder–liquid systems they
droplet on the sample surface as the porosity becomes over examined, but only for iron (Fe2), the larger the penetration
15%. Figures 14 and 15 show the relationships between velocity, the lower the contact angle.

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ISIJ International, Vol. 58 (2018), No. 3

Fig. 16. Penetration of 85.7 wt.% potassium silicate solution on iron. The picture are taken at (a) after the impact on
powder compact, (b) 0.02 s, (c) 0.10 s, (b) 0.20 s and (d) 0.30 s after the impact.87)

Table 6. The test liquid, iron ore particles and contact angles (°).

Authors Materials A B C D E F G H
80)
Costanzo Hematite 13.8 ± 0.4 14.0 ± 0.5 19.4 ± 0.5 17.3 ± 0.5 – – 26.4 ± 0.5 22.5 ± 0.5
Magnetite1 – – – – – – – 22 ± 3
Magnetite2 – – – – – – – 19 ± 2
Potapova79)
Magnetite3 – – – – – – – ≤10
4
Magnetite – – – – – – – 44 ± 3
Plaza81) Hematite – – 17.1 ± 0.5 30.7 ± 1.0 – – – 21.5 ± 0.5
Fe5 – – – – 87.50 ± 0.77 83.00 ± 1.13 – –
Susana82)
Fe6 – – – – 85.15 ± 1.62 80.70 ± 2.89 – –
Goethite – – 19.4 ± 0.4 24.1 ± 1.0 – – – 22.8 ± 1.8
Shang51)
Hematite – – 25.0 ± 0.8 18.5 ± 1.7 – – – 46.9 ± 2.3
Bare SPIONs – – – – – – – 40 ± 9
Positively
– – – – – – – 58 ± 12
charged SPIONs
Negatively
– – – – – – – 47 ± 13
83)
charged SPIONs
Javanbakht *
Bare SPIONs – – – – – – – 77 ± 14
Positively
* – – – – – – – 100 ± 23
charged SPIONs
Negatively
* – – – – – – – 97 ± 15
charged SPIONs
Kulal84) Fe2O3 thin films – – – – – – – <10
Hematite – – – – – – – 32.67
Rath85) Magnetite – – – – – – – 34.16
Goethite – – – – – – – 19.31
S1 – – – – – – – 0
S2 – – – – – – – 120.4
Neto86) S3 – – – – – – – 107.9
S4 – – – – – – – 83.8
S5 – – – – – – – 45.9
Pure hematite – – – – – – – 33.75–83.75
A – – – – – – – 80–93.89
MAEDA5) B – – – – – – – 51.61–72.95
F – – – – – – – 61.35–71.30
K – – – – – – – 58.45–91.60
A: a-bromonaphthalene
B: ethylene glycol
C: diiodomethane
D: formamide
E: 85.7 wt.% sodium silicate
F: 85.7 wt.% potassium silicate
G: glycerol
H: water
1: synthetic magnetite
2: synthetic magnetite after consequent conditioning with 4 mM CaCl 2.
3: synthetic magnetite after consequent conditioning with 0.4 mM Na2SiO3.
4: synthetic magnetite after consequent conditioning with 25 mg L −1 maleic acid ester.
5: Iron ore powders with a size of 42.24 μm.
6: Iron ore powders with a size of 129.36 μm.
*: they are particles following treatment by PICVD

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Table 7. Values of surface tension (γL) and viscosity (η) of test 8. LIMS iron ore concentrates (FeCO3 and 2Fe2O3·3H2O)
liquids.70,79,87,97–99) were obtained from Jingtieshan Iron Mine of Jiuquan Steel
γL (mN/m) η (Pa.s) Company in Gansu Province of China.100) Magnetite pellet
concentrate after flotation and magnetic separation from the
a-bromonaphthalene 44.4 0.0489
pelletizing plant in Kiruna, Sweden was provided by LKAB
ethylene glycol 48.0 0.199 and was dried in an oven at 50°C before test.92) In the exper-
diiodomethane 50.8 0.028 iment of Iveson, ore compositions were determined using a
formamide 58.0 0.0455 manual point counting technique on a polished surface of
each ore.48) Both Iveson and Huang obtained the true density
85.7 wt.% sodium silicate 59.2 0.031
of samples by volumetric displacement of cyclohexane in a
85.7 wt.% potassium silicate 61.3 0.029 25 ml flask.48–50) SBET is the specific surface area represents
glycerol 64.0 14.90 the specific area of the internal and external surfaces was
water 72.8 0.010 measured by nitrogen adsorption method.50) The specific
surface area of goethite concentrate was determined based
on BET method.101)
Surface morphology of iron ore particles are also studied
by using SEM. Five typical images for five ores shown
in Fig. 18. Images (a) and (b) are SEM images of sample
S4 and S3, respectively; Images (c), (d) and (e) are SEM
images for sample A, B and C, respectively. All the SEM
pictures show that the natural particles were irregular and
angular in shape with a wide size range.
Reference liquid is important in capillary method. The
reference liquid authors used are summarized as shown in
Table 9. The assumed totally wetting liquids have a rather
small surface tension from Table 9.

4.2.2. Contact Angles


Contact angles of the above-mentioned iron ore particles
Fig. 17. Synthetic particles, ores and treated particles with con-
tact angles.
were measured by capillary methods, and some significant
conclusions were obtained by authors.
In the study of Potapoya,92) for the natural magnetite
Contact angles of iron ore particles measured by sessile particles, the contact angle was estimated to be 50–60°.
drop method that above-mentioned are shown in Table 6, Compared with the value of contact angle for synthetic
and the properties of test liquids are given in Table 7. magnetite nanoparticles, they found that contact angles
Figure 17 shows contact angles of synthetic particles, of natural magnetite particles measured by the Washburn
ores and treated particles. From Table 6 and Fig. 17 it can method is normally reported to be higher, which may be
be concluded that for a kind of iron ore particle the contact partly due to the measuring technique and physical proper-
angle is not a fix value but varies in some influencing factors. ties of natural particles.
Contact angles of synthetic hematite are less than 46.9°, and Adsorption of flotation reagents makes effect on the
for synthetic magnetite and synthetic goethite which are less wettability of magnetite concentrate. In their previous
than 40° and about 22.8°. What’s more, there is not great research,103) it can be concluded that sodium metasilicate
difference in contact angles between synthetic particles and could suppress the adsorption of the model collector on
ore particles. But the contact angles of treated particles vary magnetite with the absence of calcium ions. Table 10 shows
in a large interval relates to the treated method. contact angle of magnetite concentrate upon modification
of the surface with 1 mg g − 1 water glass and Atrac 1 563
4.2. Capillary Rise Methods in 10 mM NaCl and 4 mM CaCl2 solution. It indicates that
Capillary rise methods, including Washburn method, the calcium ions contribute to the increasing of contact angle of
weight method, equilibrium height method, the pressure magnetite concentrate by collector adsorption.
method and thin-layer wicking method, are fully devel- As Table 11 shows, water contact angle of the magnetite
oped and commonly used in the contact angle determina- concentrate after flotated is decreased by increasing the
tion of particles. But in contact angle measurements, only concentration of water glass, and similar effect appeared
Washburn method, the pressure method and thin-later wick- in the addition of sodium polyacrylate with the presence of
ing method were used by some authors, wherein Iveson48,49) calcium, as shown in Table 12. But, the wettability didn’t
and Huang50) studied contact angles of several natural iron improved by increasing the concentration of sodium poly-
ore particles and obtained some significant laws. acrylate at a constant level of calcium. Wettability of the
flotated magnetite concentrate could be improved observ-
4.2.1. Materials ably by prolonged treatment with water glass or rather short
Iron ore particles used in these methods are most come conditioning with sodium polyacrylate.
from natural mines. The chemical composition and physi- Iveson et al.49) classified iron ores into two types which are
cal properties of used iron ore particles are shown in Table oxides and oxy-hydroxides. In a sense, hematite is oxide for

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Table 8. Chemical composition and physical properties of iron ore particles.

Chemical composition (mass%) SBET True density


Author Sample Size
TFe FeO CaO SiO2 Al2O3 MgO (103*m 2/kg) (103*kg/m3)
S1 61.53 0.29 0.02 3.05 2.06 0.16 9.098 4.32
S2 63.34 0.71 0.05 5.74 1.12 0.05 2.888 4.9
S3 64.51 0.45 0.02 4.3 0.68 0.05 1.602 4.96
Huang48) S4 58.27 0.22 0.04 5.55 1.37 0.08 ≤200 μm 24.544 3.93
S5 59.14 0.21 0.05 4.38 1.5 0.08 23.462 4.08
S6 61.26 0.32 0.03 3.69 2.25 0.06 7.788 4.58
S7 65.29 0.16 0.02 1.36 1.49 0.09 6.836 4.49
Qiu97) Magnetite 68.11 21.25 0.98 1.65 0.42 2.21 ≤74 μm 0.182 –
98)
Akdemir Hematite 67.82 – – – – – 10–38 μm – –
A – – – 3.2 – – – 3.57
B – – – 3.4 – – – 3.65
C – – – 0.6 – – – 4.49
D – – – 1.0 – – – 3.66
F – – – 0.2 – – – 4.00
G – – – 0.0 – – – 4.67
H – – – 1.4 – – – 4.25
Iveson47) I – – – 0.0 – – 53–150 μm – 4.95
J – – – 1.0 – – – 4.93
K – – – 0.0 – – – –
L – – – 5.0 – – – 4.61
M – – – 3.0 – – – 4.98
N – – – 4.4 – – – 4.85
O – – – 0.3 – – – 5.00
P – – – 0.6 – – – 4.58
Ea – – – – – – 134 μm – 4.06
Iveson46) Qa – – – 3.6 – – 77 μm – 4.58
a
R – – – 3.0 – – 87 μm – 5.29
Shang51) Goethite – – – – – – 1 814 ± 38 nm – –
Fe1 – – – – – – 42.24 μm – 7.684
Susana82)
Fe2 – – – – – – 129.36 μm – 7.812
A 58.27 0.22 0.04 5.55 1.37 0.08 – 3.93
B 59.14 0.21 0.05 4.38 1.50 0.08 – 4.08
C 61.53 0.29 0.02 3.05 2.06 0.16 – 4.32
D 60.91 0.29 0.02 4.07 2.54 0.05 – 4.51
E 61.26 0.32 0.03 3.69 2.25 0.06 – 4.60
Zhang99) 0.062–0.125 mm
F 65.29 0.16 0.02 1.36 1.49 0.09 – 4.49
G 62.24 0.23 0.04 4.40 2.31 0.08 – 4.63
H 63.34 0.71 0.05 5.74 1.12 0.05 – 4.90
I 62.84 0.35 0.02 4.49 2.46 0.02 – 5.10
J 65.72 0.34 0.09 3.37 1.27 0.02 – 5.18
100) Vanadium–Titanium
Long 53.97 20.89 1.13 3.38 4.18 2.73 ≤400 μm – –
magnetite concentrate
Potapoya88) Magnetite concentrate – – – – – – 0.5 –
96)
Liu LIMS iron ore concentrates 56.17 23.81 1.54 7.64 1.98 4.33 25–150 μm 8.12 –
Kirchberg67) Magnetite 71.04 – 0.3 0.6 0.1 0.4 ≤146 μm – –

its main composition is Fe2O3 and goethite oxy-hydroxide are to be expected the follows: (1) the materials are with
for its primary is FeO(OH).104) Natural ores are consisted significant variation in both composition and morphology
of complex mixtures of those oxides and oxy-hydroxides. between individual particles in the batch; (2) There is also
Both Iveson49) and Zhang105) found there is a linear relation- a difficulty in achieving uniform packing of the powders in
ship between the density and percent hematite, as Fig. 19 the columns. These uncertainties may cause the results not
shows, the ore density increased with the increasing of the accurate. But despite the large uncertainty in the contact
content of hematite. The large uncertainties in their results angle data, the content of oxides and oxy-hydroxides has a

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ISIJ International, Vol. 58 (2018), No. 3

(f) (g)

(h) (i)

Fig. 18. The SEM images for the surface morphology of iron ore particles. (a): sample S3; (b): sample S4;50) (c): sample
A; (d): sample B; (e): sample C;48) (f): Ore A, Ore B, Ore C, Ore D;51) (g): SEM images of iron ores studied;102)
(h): magnetite;71) (i). natural magnetite particles on a carbon tape.92)

vital influence on contact angles which as Fig. 20 shows. of hematite.49)


Contact angles increased by increasing hematite content or From the results they obtained, there has a strong corre-
decreasing goethite content.48,49) They developed a fit func- lation between the hematite/goethite composition ratio and
tion from the data: the contact angle. They think particle porosity and surface
roughness are not the main strong influence on contact angle
  45 x  8 ................................. (5)
measurement, but no powerful evidence was provided.
Where θ is the contact angle and x is the volume fraction Zhang et al.105) obtained a liner relationship between LOI

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Table 9. Reference liquids used in literature.

Surface tension Viscosity


Author Liquid
(mN/m) (mPa.s)
Huang48)
Iveson46,47)
Zhang99) Cyclohexane 25.0 0.908
Long100)
Mao49)
Akdemir 98) Aerosol OT 75 26.0 200.000
Surfactant solutions 21.5 1.002
Susana82)
N–heptane 21.0 0.400 Fig. 20. Contact angle versus ore hematite content. Error bars
show 95% confidence intervals.49)
Susana82)
*
Water 72.1 1.002
Qiu97)
Shang51) Hexane 17.9 0.300
67)
Kirchberg n–Hexane 18.43 0.308
*: They determined the constant C used quartz powder and water for
which contact angle is 0.

Table 10. Water contact angle of magnetite concentrate upon


modification of the surface with 1 mg g −1 water glass
and Atrac 1 563 in 10 mM NaCl and 4 mM CaCl 2 solu-
tion at pH 9.

Collector concentration (mg g −1) 0 0.04 0.08


10 mM NaCl 34 ± 1° 28 ± 4° 32 ± 5°
4 mM CaCl2 40 ± 3° 44 ± 5° 58 ± 1°

Table 11. Water contact angle of the magnetite concentrate upon Fig. 21. Relationship between loss on ignition and weight loss
modification of the surface with water glass in 10 mM ratio.105)
NaCl at pH 9 for 9 h.

Water glass concentration (loss on ignition) and WLR (weight loss ratio), as Fig. 21
0 0.5 1 3
(mg g −1)
shows, the LOI increased with the increasing of WLR. They
Contact angle (°) 57 ± 5 41 ± 2 35 ± 1 28 ± 3 also gave a formula to describe the influences of hematite
content and LOI on contact angles, which is shown in Eq. (6).
Table 12. Water contact angle of the magnetite concentrate upon   0.24 x  1.9445 y  65.40 ................... (6)
modification of the surface with 0.04 mg g −1 sodium
polyacrylate at pH 9 for 1 h. Where x (vol.%) is the content of hematite and y is the
LOI (%) of iron ores.
CaCl2 concentration (mg g −1) 0 0.04 0.08
They also didn’t give a clear explanation of how surface
Contact angle (°) 55 ± 1 41 ± 8 25 ± 11 morphology influences the contact angle.
Huang et al.50) used the difference between the two sur-
face areas to describe the surface morphology index (SMI)
and defined SMI = SBET/SLPSA.106) SLPSA is the external surface
area from laser diffraction method.
They introduced LOI and gave formulas to calculate com-
positions of each oxide (Fe2O3.H2OG, Fe3O4M, Fe2O3T and
Fe2O3fH represents the mass fraction of goethite, magnetite,
total hematite and free hematite, respectively.):


Fe2O3  H 2OG  LOI  LOI 0 
177.72 ....... (7)

18.02
 LOI 0
 0.1 * LOI 
231.55
Fe3O4 M  FeO  ...................... (8)
71.85
Fig. 19. Ore density versus percent hematite. (Data come from
Zhang105) and Iveson49)).

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 167.55  159.70  l  v  (1  cos( ))  WO  (WG  WO )  G ....... (13)


Fe2O3T   TFe  FeO   ......... (9)
 71.85  111.70 Where, σl-v is the surface tension of water (0.072 J/m2).
Figure 23 is the relationship between adhesion energy and
159.70
Fe2O3 fH  Fe2O3T  Fe2O3  H 2OG  ..... (10) the volume% of goethite, and it shows good agreement with
177.72 the experimental data (data of S7 was excluded). This model
With the calculated composition of each oxide, they also can be explained by the report49) that any surface that has
found a relationship between measured density and calcu- a reduced ability of favorable H-bonding interactions with
lated goethite content which is show in Fig. 22. water, would lead to the increase in contact angle of water
Then the volume% of goethite (φG) in an iron ore can be on the surface.
calculated as: The results indicate that goethite content influenced
strongly on contact angles. But, opposite opinions hold on
Fe2O3  H 2OG
G   ore .................... (11) the issue whether surface roughness and the particle porosity
3.83 between the samples can make strong influence on measured
Where, ρore is the true density of iron ore particles. Using 2
contact angles. With a correlation coefficient Radj = 0.9 and
the Young-Dupre equation107) and similar to the calculation SMI ≥ 1, an equation was obtained to describe the influence
of viscous Gibbs free energy for mixing, by using the rule of physical properties on relative contact angles, shown as
for average adhesion energy of heterogonous surfaces,108,109) Fig. 24.
the adhesion energy between water and the iron ore surfaces
can be estimated as:  RCA  90 / SMI 0.1 .......................... (14)
By using multilinear regression method, the volume%
W  WO  (1  G )  WG  G ................. (12)
of goethite (φG) can be expressed as a function of SMI
Where, WO represents all adhesion energy between water and (pore volume) VPore with a regression correlation
and all non-hydroxide oxides (J/m2); WG is the adhesion 2
Radj = 0.927.
energy between water and goethite (J/m2).
G  0.266  SMI  0.769  Vpore ................ (15)
Thus, a mathematical model for contact angle with the
volume% of goethite (φG) can be built as follows. They also compare with the literature from Iveson.48,49)
The measured θRCA versus the calculated θcal based on

Fig. 22. Measured density as function of calculated goethite con- Fig. 23. Adhesion energy as function of volume% of goethite for
tent.50) iron ores used.50)

Fig. 24. Influence of physical properties on relative contact angle (θRCA) of iron ores used.50)

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Fig. 26. Effects of binder dosage on the contact angle of the iron
concentrate.101)
Fig. 25. The measured θRCA versus the calculated θcal based on
Iveson’s data.50)

Table 13. Contact Angle for Different Grinding Times.102)

Grinding time (min) 0 3 6 9 12 30 60


Contact angle (°) 71 65 64 62 55 43 34

Table 14. Chemical compositions of Funa and Bentonite.101)

Binder Oorg SiO2 Al2O3 CaO MgO Fe2O3 P S CF


Funa 46.50 13.81 6.16 4.72 0.21 4.04 0.03 0.04 28.14
Bentonite 0 72.91 13.59 1.7 2.48 1.40 0.025 0.01 0

Fig. 27. Wetting heat of the iron concentrate affected by


Iveson’s data is shown in Fig. 25. It shows that the relative binders.101)
contact angles have a linear relation with the calculated con-
tact angle with a fitting coefficient equals 0.515. But some ferent liquids with goethite by using thin-layer wicking
differences exist due to the error in measurements. method and Washburn method, which are shown in Figs.
Long et al.102) have studied the influence of surface mor- 28 and 29, respectively. Through the thin-layer wicking
phology on contact angles of water and iron ore particles. method, contact angles for goethite with water, formamide,
They controlled the size distribution by grinding particles, diiodomethane are 34.1 ± 3.4°, 20.9 ± 1.8° and 46.7 ± 2.9°,
surface roughness of particles after 60 min increased obvi- respectively. But for Washburn method, they didn’t calcu-
ously and a relationship between contact angles and grind- late contact angles because there distinct stage 2 of column
ing times was obtained as shown in Table 13. wicking wasn’t find. This may due to pore structure of the
From Table 13, we can see that contact angles decreased packed soil colloids changed as the fluid was imbibed dur-
with the increasing of grinding time. This may be due to ing measurement. Surface tension and viscosity of the three
the surface roughness has changed after grinding, and they liquids can be seen in Table 9. They concluded that Thin-
thought this phenomenon agrees well with the finding that layer wicking was better suited for contact angle measure-
the contact angle decreases when the roughness factor is ments because the colloids on the plates formed a more rigid
increased.110) porous structure, and did not easily disperse.111)
Qiu G101) concluded that the physical properties of bind- Because tested liquid wets the powder bed better than
ers influence the wettability of iron concentrate (magnetite). the reference liquids they choose, Susana L et al.87) try to
Two binders were used in their experiment, and the chemi- choose better reference liquid by employed the lipophilic to
cal compositions were shown in Table 14. hydrophilic ratio (LHR).112) But all these results suggest that
Contact angle for magnetite is about 46° from Fig. 26, the LHR can give only limited information on the affinity of
and Funa has a stronger influence on the contact of iron the wetting medium with the powder and cannot be used as
concentrate than betonite. The effects of binders on the wet- a general guide for the selection of the proper wetting fluid,
ting heat of the concentrate were obtained and shown in Fig. which confirm that Washburn’s method is extremely sensi-
27. It can be seen that both Funa and bentonite can increase tive to the choice of the reference liquid used. They used
the wetting heat of the concentrate. However, the increase three surfactant solutions to be the reference liquids in the
of the wetting heat caused by Funa is much greater than Washburn method according to literature113) and obtained
that by bentonite. It suggests that Funa can greatly change curves of w2 versus time as shown in Fig. 30. Contact angles
the wettability of the magnetite and make the surface much of two iron ore particles can be calculate by using Washburn
more hydrophilic. equation.64) The result is bigger than the contact angle of
Shang53) has determined contact angles of three dif- water and iron ore particles.

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Table 15. The advancing contact angle of iron ore concentrate


particles of different fractions by WCR (Washburn
Capillary Rise).

Particle size
25–45 45–62 62–96 96–150
(μm)
Contact angle
73.93 ± 7.26 69.35 ± 4.03 67.01 ± 3.48 64.92 ± 2.35
(°)

Table 16. Contact angle of LIMS iron ore concentrate particles


versus CTAB concentration.

Concentration of CTAB
0 40 80 120 160
solutions (mg/L)
Fig. 28. Wicking distance squared versus time for different test
liquids using thin-layer wicking.53) Contact angle (°) 69.37 74.15 80.83 85.02 78.04

Table 17. Chemical composition and surface properties of iron


ores.51)

Chemical composition Surface properties

Materials Contact
SLS SBET
TFe SiO2 CaO Al2O3 MgO LOI angle
(m 2/g) (m 2/g)
(°)
Ore A 65.29 1.36 0.02 1.49 0.09 2.18 0.51 6.84 53.84
Ore B 58.27 5.55 0.04 1.37 0.08 10.13 0.21 24.54 76.30
Ore C 64.51 4.3 0.02 0.68 0.05 2.04 0.18 1.60 69.58
Ore D 59.14 4.38 0.05 1.5 0.08 9.52 0.40 23.97 79.47
Fig. 29. Capillary rise curves, wicking weight versus time for dif-
ferent test liquids using the column wicking method.53)
Table 18. Contact angle of Fe3O4 micropowders.

Powder contact angle (°)


Powder (μm)
H 2Odist. EG/H 2O(50/50) FADEE
Fe3O4 (0–20) 75.38 62.16 54.1
Fe3O4 (20–40) 75.10 60.10 52.63
Fe3O4 (40–63) 74.01 58.71 50.53
Fe3O4 (63–80) 73.50 54.80 47.46
Fe3O4 (80–100) 72.44 50.95 45.59
Fe3O4 (unsieved) 73.65 57.60 49.81

Fig. 30. The slope w2 versus time for three different surfactant
solutions on iron powder.87) Table 19. Properties of test liquids at 25°C.

Density Viscosity Surface tension


Test liquid
Liu100) used the Washburn method to determine contact [g/cm3] [mPa s] [mN/m]
angles of iron ore concentrate particles of different fractions. Fumeric acid diethyl ester 1.045 2.85 31.40
They found that contact angle decreased with the increase of Ethylene glycol-water (50/50) 1.064 3.81 57.89
particle size, and this opinion has been confirmed in litera-
Dist. water 0.998 1.00 72.30
ture. The contact angle values of four size grades were given
in Table 15. There is a great difference between the contact
angle measured by WCR and contact angle measured by Mao51) obtained contact angles of natural iron ore par-
sessile drop which is nearly 37.7° in the research result. The ticles with water. The chemical composition and surface
packing and tapping operations and the great roughness and properties of iron ore particles are shown in Table 17. Ore
surface properties of particles are the two aspects caused the A and ore C are hematite, ore B and ore D are limonite,
great difference in their idea. The contact angle of LIMS respectively. The particle size is less than 0.125 mm.
iron ore concentrate particles versus CTAB (cetyl trimethyl The effects of the particle shape, size and size distribution
ammonium bromide, which as an absorbate to improve the on the wetting behavior of soft magnetic micropowders are
interfacial behaviors of iron ore particles) concentration investigated in the experiment of Kirchberg.71) Calculated
were also studied in this paper. The Table 16 shows that the contact angles of different particle sizes of Fe3O4 powders
wettability of sample particles would get better if increasing with different test liquids are summarized in Tables 18,
CTAB concentration continuously. and 19 shows the properties of test liquid. From the test

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Table 20. Mdeasurement methods with contact angles of different 75.38c


iron ore particles.
Fe3O47 – – 62.16d
Contact 54.1e
Hematite Goethite
Author Method Sample angle 75.10c
(Vol.%) (Vol.%)
(degree) 8
Fe3O4 – – 60.10d
88) Washburn
Potapoya Magnetite – – 50–60 52.63e
method
S1 – 63.47 63 74.01c
S2 – 24.87 71 Fe3O49 – – 58.71d
S3 – 23.45 73 The mass 50.53e
The Kirchberg67)
method 73.50c
Huang48) pressure S4 – 92.27 57
method S5 – 90.02 59 Fe3O410 – – 54.80d
S6 – 62.41 66 47.46e
S7 – 22.68 67 72.44c
Washburn Fe3O411 – – 50.95d
Qiu97) Magnetite – – 46
method 45.59e
The height 73.65c
Akdemir 98) Hematite – – 47
method Fe3O412 – – 57.60d
A 8.6 87.2 0 49.81e
B 15.6 78.6 12
1: Iron ore powders with a size of 42.24 μm.
C 55.6 42.0 23 2: Iron ore powders with a size of 129.36 μm.
D 19.2 79.2 27 3: LIMS iron ore concentrate with a size of 25–45 μm.
F 22.4 77.4 30 4: LIMS iron ore concentrate with a size of 45–62 μm.
G 71.6 28.0 32 5: LIMS iron ore concentrate with a size of 62–96 μm.
6: LIMS iron ore concentrate with a size of 96–150 μm.
The H 53.2 41.0 37 ± 5
7: Fe3O4 micropowders with a size of 0–20 μm.
Iveson47) pressure I 77.6 22.4 37 8: Fe3O4 micropowders with a size of 20–40 μm.
method J 93.4 5.0 40 ± 13 9: Fe3O4 micropowders with a size of 40–63 μm.
K 97.2 1.4 43 ± 10 10: Fe3O4 micropowders with a size of 63–80 μm.
11: Fe3O4 micropowders with a size of 80–100 μm.
L 94.0 1.0 46
12: unsieved Fe3O4 micropowders.
M 92.2 2.8 48 ± 3 a: The test liquid is 85.7 wt.% sodium silicate.
N 88.2 7.0 49 ± 4 b: The test liquid is 85.7 wt.% potassium silicate.
O 98.6 0.6 49 ± 10 c: The test liquid is dist. water.
P 85.0 12.4 54 d: The test liquid is ethylene glycol-water (50/50).
e: The test liquid is fumeric acid diethyl ester.
The E 20.0 – 29
Iveson46) pressure Q 86.0 6.0 56 ± 10
method R 92.8 3.2 74 ± 3 result, they concluded that contact angles decreased with the
Thin–layer increasing of particle size and increased with the increasing
Shang51) wicking Goethite – – 34.1 ± 3.4 of particle porosity, which is agree with the conclusion of
method
literature.114) Finally it was found that higher liquid surface
67.35a tension results in higher contact angle and worse wetting of
Fe1 – –
Washburn 71.03b the different powder beds.
Susana82)
method 45.41a
Fe2 – – Contact angles of iron ore particles and test liquid by
63.13b using capillary rise method are shown in Table 20. By
A – – 57.70 analyzing the data of contact angles, some important infor-
B – – 62.83 mation can be obtained:
C – – 67.17 From the results of authors, contact angles vary from
D – – 73.19 0 to 87.25 with chemical compositions. Most samples are
The E – – 66.79
Zhang99) pressure complex of hematite, goethite and magnetite.
method F – – 79.19 There’s a strong relation between water contact angle and
G – – 77.86 the ratio of goethite and hematite from the results of Huang
H – – 80.30 and Iveson.48–50) Unfortunately, content of these chemical
I – – 83.00 compositions didn’t be obtained by other authors to support
J – – 87.25 this opinion.
The
Vanadium– For capillary rise methods, totally wetting liquid is of
Titanium
Long100) pressure
magnetite
– – 71 great important for contact angle measurements. The con-
method stant C can be counteracted by citing a prefect wetting liquid
concentrate
73.93 ± 7.263 which contact angle is assumed to be zero, and then the
Washburn
LIMS iron 69.35 ± 4.034 contact angle of test liquid is obtained. The pivotal thing to
Liu96) ore concen- – –
method
trate 67.01 ± 3.485 choose the totally wetting liquid is that the reference liquid
64.92 ± 2.356 should not have a lower wettability than the test water, or
contact angles can’t be calculated. For different reference
liquid, the contact angle is different. As reported, values of

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ISIJ International, Vol. 58 (2018), No. 3

cosθ exceed unity when using n-heptane as the reference above theory that roughness will make it more hydrophilic.
liquid, and in addition, the situation improves little as the Contact angle is influenced by the two significant factors:
water is the reference liquid.53) It is because n-heptane is an surface chemical compositions and surface morphology.
apolar fluid and water is a polar fluid, as polarity of these The effect on contact angle of both factors will be described
liquids is a limitation for them to determine contact angles in the coming sections.
of powders which are lipophilic or hydrophilic. Surface ten-
sions of surfactant solutions are extremely low and it’s great 5.1. Chemical Compositions
for the calculation of contact angles. Iron oxides are hydrophilic materials. Due to the fact that
in the atmosphere, surface hydroxyl groups exist at the sur-
4.3. Captive Bubble and Wihelmy Plate Method faces of most metal oxides, these metallic oxides have dif-
The test particles are natural and synthesized in labora- ferent effect on wettability. For pure hematite, magnetite and
tory in the paper of Copeland C R et al.115) and Shang J et goethite, the major ingredient are Fe2O3 (α-Fe2O3), Fe3O4
al.,53) respectively. The content of Taconite is 67% hema- and FeO(OH) (α-FeOOH). The schematic diagrams of
tite (Fe2O3), 10% magnetite (Fe3O4), few silica and other crystal structures of the three iron oxides are shown in Fig.
gangue minerals. Hematite and goethite were pure. 31. Both α-Fe2O3 and α-FeOOH has an octahedral structure
Contact angle of taconite and water is 18 ± 3° by cap- that each iron atom is bonded to six oxygen atoms or three
tive bubble method, and for Wihelmy plate method con- oxygen atoms and three hydroxyls. In the case of magnetite,
tact angles of hematite and goethite are 71.7 ± 2.0° and the crystal structure is complicated inverse spinel structure,
14.2 ± 2.4°, respectively. As the same result of calcium where each unit cell contained 32 O2 − and 24 iron atoms. 8
chloride, adding acetylenic glycol lowered the contact angle Fe3 + and 8 Fe3 + with 8 Fe2 + are filled into the interspace of
of taconite and water. The Wilhelmy plate method generally
leads to an underestimation of the advancing contact angle
when the plate surface is rough, because the effective plate
perimeter is larger than that determined by a caliper.

5. Influencing Factors
Various methods have used to determine contact angles
of iron ore particles and liquids. According to the results
obtained in these methods, it can be observed that there exist
some differences between contact angles measured by the
two typical approaches: direct method and indirect method.
The reason may be settled in the chemical compositions and
physical properties of particles.
According to Yong’s equation, contact angle is related to
solid-gas interfacial energy, liquid-solid interfacial energy
and liquid-gas interfacial.
 SG   LS
cos Y  ......................... (16)
 LG
The liquid-gas interfacial and solid-gas interfacial energy
are constant values which only vary with different liquid
and materials. In other words, different kinds of liquid and
materials indicates different chemical compositions or phase
constitution possess discrepant free enthalpy. The liquid-
solid interfacial is related to the whole interfacial energy
of the contact surface. For an ideal material, which surface
is flat and homogeneous, the liquid-solid interfacial energy
is a fix value and only varies with chemical composition
or phase constitution. But in an actual surface, the surface
roughness increases the specific surface area thus changes
the surface free enthalpy of solid materials making the varia-
tion of contact angle.
Wenzel defined roughness factor r as the ratio of the area
of the actual surface to that of a smooth surface having the
same geometric shape and dimensions.110) It is assumed that
roughness makes hydrophilic surface a better wettability, but
for hydrophobic a worse wettability.110) By developing the
theory of Wenzel, Cassie116) proposed that a rough surface
of low interface energy possesses super-hydrophobicity. The Fig. 31. Crystal structures of hematite (α -Fe2O3),118) goethite
iron ore particles are hydrophilic materials so based on the (α -FeOOH)119) and magnetite (Fe3O4).120)

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ISIJ International, Vol. 58 (2018), No. 3

tetrahedrons and octahedrons, respectively. It can be found librium states exist, these surface features make different
both tetrahedral structure and octahedral structure in a unit wetting behaviors on material surface when contacted water.
cell of Fe3O4. Tetsuo Morimoto117) figured out the mecha- Pores, whether in sessile drop method or capillary rise
nism of formation of surface hydroxyl groups on the surface methods, are exist in test samples for individual particles
of metal oxides. Firstly, water is adsorbed on the surface of were generally made into a closely united tablet or a lump
metal oxide to form adsorption complex, and then, it transfer in column to measure contact angle.
to surface hydroxyl groups. The two neighboring surface Actually, according to the testing principle of sessile drop
hydroxyl groups adsorb water through hydrogen bonding. method, it is not suitable for contact angle measurement of
More surface hydroxyl groups means more water mol- natural iron ore particles with water. In sessile drop method,
ecules absorbed on the oxide surface by hydrogen bonding, natural iron ore particles show a different behavior in con-
partly, which suggests a lower contact angle or a better tact angle measurements compared to synthetic particles.
wettability. The above-mentioned two typical behaviors of droplet
Generally, natural ores contain most iron oxides and in contact angle measurements are shown in Fig. 33. As
some other metallic oxides such as silicon oxide, calcium shown in picture, for synthetic particles, contact angles stay
oxide, alumina and magnesium oxide. In the theory of constant in the measurement period which suggests that the
Iveson,49) natural iron oxides are complex mixture of dif- shape of droplets doesn’t change. But for natural particles,
ferent iron oxides, and these oxides can be divided into the droplet shape changes with time, which indicates that
oxides and oxy–hydroxides. Considering the hydration in water is absorbed into bed. These phenomenon due to the
oxy–hydroxides, there are more surface hydroxyl groups differences in surface morphology of synthetic particle and
generated in the surface of oxy–hydroxides than hydroxides. natural particle. The synthetic particles are always smooth
For goethite after highly weathered and roughed will in a certain shape. However, natural iron ore particles has a
wet better than magnetite. So, in the surface of goethite, an more complicated surface morphology due to its irregular,
oxy–hydroxide, density of surface hydroxide groups would rough and porous. It is said that irregular shape and uneven
be expected to be probably higher than that in hematite and size fractions contribute more space between particles due
magnetite. It agrees with the results of authors that goethite to its worse anastomosis,121) and thus, the space of inter-
has the lowest water contact angle among these iron oxides. particle can function as pores in contact angle measure-
However, other oxy-hydroxides, such as Al2Si2O5(OH)4Si ments, which means a higher porosity. So, for packed bed of
an Ca(OH)2, which constituted by element Ca, Mg, Si and natural particles, penetration happens as the time the droplet
Al in iron ore particles are too little to contribute to the den- spread on the surface of bed when it contacts particle bed.
sity of surface hydroxyl groups. From the statistical analysis The thermodynamic equilibrium of three phrases doesn’t
of contact angles with different chemical compositions, it exist in this situation and it ends with the complete suction
shows that SiO2, CaO, MgO and Al2O3 have not significant of droplet. Only at a thermodynamic equilibrium situation,
effect on contact angles. contact angle is meaningful according to the definition of
As Fig. 32 shows, there is a clear trend that contact angles contact angle. Thus, sessile drop method is not recom-
decreased with the decreasing of the volume fraction of mended as contact angle measurement of natural iron ore
goethite. It confirms that the increasing amount of goethite particles.
decreased contact angles,50) performing a better wettability. Unlike the sessile drop method, advancing contact angle
is determined in capillary rise methods by penetration.
5.2. Surface Morphology There is no need to create a thermodynamic equilibrium and
Surface morphology is a general designation of surface according to the Washburn equation, contact angle seems
feature of material, such as particle size, surface roughness to only relate to liquid physical properties (viscosity and
and porosity. On account of multiple thermodynamic equi- surface tension) and effective capillary radius.

Fig. 33. Two typical behaviors of droplet in contact angle mea-


Fig. 32. The volume fraction of goethite with contact angles surements for iron ore particles. (a): Particle bed of natu-
obtained by Huang50) and Iveson.49) ral iron ore; (b): particle bed of synthetic particles.

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ISIJ International, Vol. 58 (2018), No. 3

particle seems to have a better wettability, and the equation


h 2 2 of relative contact angle and SMI was obtained as shown in
cos    ......................... (17)
t  LV reff Eq. (14). Introduce of SMI can express the surface rough-
ness and porosity exactly, which should be recommended
In order to avoid calculating reff directly, a reference liq- to be measured in future experiments. However, in recent
uid which contact angle for iron ore particle equals to zero studies, less attention were paid on the effect of SMI on
is used. The assumption is based on the fact that reference contact angle. The mechanisms of the surface morphology
liquid can wet perfectly on the surface of iron ores. This of these ore particles influenced on contact angles are still
assumption may not be strict as natural iron ore particles poorly understood. It is a complicate interaction effect with
may contain several different kinds of iron oxides. Thus, chemical composition on contact angle.
the measured contact angle should be called relative contact
angle, preferably. The second assumption of this method
6. Comments and Prospects
is that the density and porosity of packing beds stay con-
stant in each measurement. In fact, it’s harsh to meet these Both captive bubble method and Whihelmy plate method
requirements and the best way is to do repeated trials to requires determining contact angles under test liquid. Due
reduce errors. to iron ore particles are most hydrophilic, it’s also not a
Figure 34 shows the relationship between water contact good choice for this approach makes sample absorbed liquid
angle and particle size in using capillary rise methods. Dif- which may lead to the swell and dissolution of samples.
ferent color means of results were obtained by different Sessile drop method seems to be good with iron ore
authors, and the height of floating column is the size range particles synthesized in laboratory. Synthetic particles are
of used particles. From Fig. 34, most particle size is below regular with a narrow size distribution and can be formed
200 μm and a wide range of contact angle were obtained into a relative flat film. This may meet the hypothesis of
from 0 to a maximum 87.25. It seems that influence of par- Young’s equation, thus suitable for the measurement of
ticle size on contact angle is invisible for there exists unob- contact angle for synthetic particles. Because the synthetic
vious tendency from result. However, it should be noticed particles are almost pure hematite, goethite or magnetite,
that in Fig. 34, the red one and the light blue one indicate a contact angles are constant from literature, which indicates
phenomenon that contact angle increased with the decreas- the availability and accurate of this method. For natural ore
ing of particle size in a settled iron ore particles. Although particles, it’s not a good choice because of penetration on
slight variations of contact angles exist, particle size is not the porous surface.
a crucial influencing factor for water contact angle of iron In capillary rise methods, Iveson,49) Zhang et al.105) and
ore particles. It suggests that chemical compositions and Huang50) got an agreement that contact angle depends on
phase constitute are the main influence factors on water ore compositions, and they have concluded equations about
contact angle, for different kinds of iron oxides or mixture, contact angle with the volume fraction of hematite or goe-
as discussed in section 4.1. On such conditions, influence thite. Furthermore, Zhang et al.105) obtained a liner relation-
of particle size on water contact angle can be ignored for ship between LOI and WLR, and Huang50) combined SMI to
natural iron ore particles. characterize the relation between contact angles and physi-
Surface roughness is always regarded as a significant cal properties. The conclusion contains more details about
parameter in measurement of contact angle and was studied contact angle varies with the volume fraction of goethite
by many authors. According to the theory of Wenzel,110) and surface morphology compared with results of Iveson.49)
surface roughness plays a role of amplification for surface It accords with the opinion which both chemical composi-
wettability. Maeda7) found that as a general tendency, the tion and surface morphology lead to the variation of contact
contact angle of iron ore particle decreases with increasing angle as they do a complicate interaction on wettability.
the surface roughness. For approximately spherical par- The basic requirement in choosing reference liquid is that
ticles, roughness factor r can be described by SMI. Rougher the liquid should wet perfectly, as to how reference liquids
influence contact angles, there are not literature summa-
rized. An alternative packing way for column wicking has
been proposed by Galet et al.,114) by this way a centrifugal
was used to prepare samples of uniform density. It may deal
with the packing problems.
Both the results of direct methods and indirect methods
reach an agreement that goethite has the lowest water con-
tact angle. It is reliable and practical to evaluate the value of
contact angle by the volume fraction of goethite. As things
stand, the preferable approach for the measurement of water
contact angle of natural iron ore particles is the capillary rise
method, which is always used in the determination of con-
tact angles between water and porous iron ore particles. This
method takes into account the characteristics of natural ore
particles, porous and rough. The measured relative contact
Fig. 34. Relationship between water contact angle and particle angle is more reliable than it measured by direct methods.
size in using capillary rise methods. In the study of Mao et al.,51) they defined the granulation

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ISIJ International, Vol. 58 (2018), No. 3

property (k) of ores, which is a parameter relevant contact groups. There has an agreement that goethite has the small-
angle and increased with the decreasing of it. The results est contact angle among hematite and magnetite.
show that bed permeability can be exactly estimated by (2) Complicate surface morphology (the specific surface
granulation property and mass fraction, namely, contact area, pore volume) makes iron ore particles better wettabil-
angle measured by capillary rise methods are appropriate ity, which a surface of higher SMI is verified to have a lower
for granulation process evaluation. contact angle. But the mechanism of it influenced on contact
With the decreasing of high quality hematite, the dosage angle is still unclear. In reality, contact angle is influenced
of limonite becomes larger and it makes a better wettabil- by the complicate interaction of chemical compositions and
ity of iron ore particles as well as a better balling behavior. surface morphology.
However, an extremely good wettability may be not a good (3) For pure synthetic iron oxides, contact angle is
behavior in granulation as there is excess moisture in gran- similar in both direct and indirect method. Capillary rise
ules in the same stacking volume. It should be noted here methods are relatively better for the measurement of natural
that excess moisture makes particles crust on the inner wall iron oxides due to penetration takes place on the surface of
of mixer, which blocking the granulation process. Another packed lump by sessile drop method.
aspect is that excessive moisture increases the thickness (4) Surface treatment can alter the wettability of iron
of overdamp layer, reduces sintering temperature, makes ore particles by varying the surface free energy. The wet-
a worse permeability and deteriorates the sinter bed. Thus, tability can be improved by increasing the SMI of particles,
a novel and practical technology adopting low moisture coating of iron ore particles, high-temperature treatment.
should be developed based on the research on wettability (5) With growing use of limonite, excess moisture in
of different iron ores. granulation process makes particles crust easily on the inner
In order to alter the wettability of iron ores and make wall of mixer, causes a bad permeability and deteriorates
a better granulation behavior, the following methods can the sinter bed. A novel and practical technology adopting
be taken into consideration. According to the above men- low moisture should be developed based on the research on
tioned literature, it can be realized by changing the surface wettability of different iron ores.
tension of water by adding some reagents, and varying the
surface free energy of iron ore particles by increasing the Acknowledgements
SMI of particles. Moreover, coating of iron ore particles, The authors are especially grateful to National Natural
high-temperature treatment, such as oxidization roasting and Science Foundation of China (NSFC) (Grant No. 51544203)
magnetization roasting, are useful approaches to improve for supporting and funding this work.
the wettability.
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