Professional Documents
Culture Documents
58 (2018),
ISIJ International,
No. 3 Vol. 58 (2018), No. 3, pp. 379–400
Review
Kai TANG,1) Xuewei LV,1,2)* Shanshan WU,1) Senwei XUAN,1) Xiaobo HUANG3) and Chenguang BAI1)
1) School of Materials Science and Engineering, Chongqing University, No. 174 Shazheng Street, Shapingba District,
Chongqing, 400044 China. 2) The State Key Laboratory of Mechanical Transmissions, Chongqing University, No. 174
Shazheng Street, Shapingba District, Chongqing, 400044 China. 3) Technique Center, Handan Iron and Steel Com-
pany, Hebei Iron and Steel Group, at No. 232 Fuxing Road, Handan, Hebei, 056000 China.
(Received on July 21, 2017; accepted on November 10, 2017)
Contact angle, as a key index for the wettability of iron ore particles by water, is of very important for
the iron ore processing like beneficiation, sintering and pelletizing.
Methods developed for measuring the contact angles generally can be divided into direct and indirect
methods, which were summarized in present study and their advantages and disadvantages are all com-
pared. Capillary rise method may be the most applicative approach for porous particles.
Most of the contact angles between iron ore particles with water reported in the literatures were col-
lected and the influence of the physical and chemical properties of iron ore particles were analyzed. The
result shows that iron ore particles are hydrophilic and its water contact angles are influenced by the
complicate interaction of chemical compositions, especially the content of oxy-hydroxides and the surface
morphology. Generally, the water contact angle of goethite is the smallest. Complicate surface morphology
suggest a better wettability. Furthermore, the penetration behavior of natural iron ore particles and syn-
thetic iron ore particles are obviously different during the contact angle measurement. Compared with
sessile drop method, capillary rise methods are more suitable for the measurement of natural iron oxides.
Some empirical equations to predict the contact angle were collected and compared. The wettability can
be improved by increasing the surface morphology of particles, coating of iron ore particles, and high-
temperature treatment.
KEY WORDS: wettability; contact angle; chemical composition; surface morphology; iron ore particles.
equation and then fitted empirical expressions to the results, vital issue that how to obtain accurate contact angle of iron
as Eq. (1) shows. ore particle.
According to various determinations for the contact
2 a LV cos
F= 1
angle of particles, the measurement methods for contact
h2 a 2 h2 a ............... (1) angle can be divided into two categories: the direct method
1.0 2.1 10.0 and the indirect one. The direct measurement can be easily
V V used for the contact angle of solid, but with a requirement
Where γLV is the liquid surface tension, a is the radius of of a rigid homogeneous smooth surface.30) And compared
particle, h is the half distance between two vertical slices of with the direct measurements, the latter methods are more
particle surface, V is the bridge volume, θ is contact angle generally used in contact angle measurements for particles,
and r is the curvature of the bridge surface, which can be due to the great small size of particles cannot be convenient
calculated from the two principal radii of curvature of the to measure with the direct one. As shown in Fig. 3, there
surface, as shown in Fig. 2. It can be seen that the force are many measurement methods that have been developed
turns out to be directly proportional to the contact angle for particles: sessile drop method,31–37) captive bubble tech-
of the system.29) Through this equation, the effect of water nique,38–40) Wilhelmy plate,41) capillary rise method,42,43) and
contact angle on granulation can be indirectly characterized. some other new measurements,44–47) all of the above are
However, for porous particles like natural iron ore par- briefly described below.
ticles, the liquid soaked into intra-granular pores influences Many previous works have been done to determine the
its amount used in granulation process. It is helpful to contact angle of particles or powders, but there still has
improve granulation by optimizing proportioning of iron relatively few studies on the contact angle of iron ore par-
ore under the guidance of contact angle. Therefore, it is a ticles. Most papers are based on synthetic iron ore particles
and did not go deep into the relation between contact angles
and properties of iron ore particles. Iveson et al.48,49) have
done a series work on the contact angle of iron ore fines,
include measure the value of advancing contact angle of 17
different iron ores. Huang et al.50) tested contact angles of 7
kinds of iron ore particles with water and proposed a new
model for contact angle.
Results of contact angles of natural porous iron ore
particles and water is more significant to be evaluated for
wettability of most iron ore particles and understanding
granulation process. It should be understood that strict sci-
entific contact angle is not suitable to get the overall knowl-
edge of wettability for natural iron ore particles because
some vital messages are not include, such as porosity, sur-
face roughness and heterogeneity. In capillary rise methods,
particle groups used are always porous and without uniform
Fig. 1. Schematic illustration of agglomerate during granulation size, which properties is familiar with the materials used in
process.
granulators. Therefore, contact angles measured with these
methods contain some surface properties of particles and
can be used to improve granulation. In the paper of Mao et
al.,51) they have proved contact angles obtained by capillary
rise methods are appropriate to evaluate granulation results
and gave a binary linear regression equation.
The present review covers the various measurements of
contact angle for particles, and some important basic theories
were explained in detail. Materials and results of contact
angle measurement for iron ore particles and water were col-
lected and summarized. Also, influencing factors were dis-
Fig. 2. Schematic of a liquid bridge between spheres. cussed carefully and some useful suggestions were proposed.
angles can be obtained by calculating these equations. Com- height of the liquid front is recorded and the relation of the
pared with direct methods, indirect methods seem to more square height and time obtained to calculate the contact
popular in contact angle measurements for particles. angle using Eq. (4).
Among these indirect methods, capillary rise methods
are broadly used for contact angle measurement of particles 3.3. Summary of the Various Methods
due to its appropriate for porous particles. The classical Contact angle measurement methods were proposed
capillary rise method is the Washburn method64) first pro- and modified by many authors. In chronological order,
posed by Washburn in 1921. Based on the traditional one, Wilhelmy plate method80) appeared to be the earliest way
varieties of alternative capillary rise methods have been to measure contact angle among these methods. The famous
developed to apply in particle contact angle measurements. Washburn64) method was developed in 1921 for contact
Wei et al.65) have classified the capillary rise method as angle measurement of powders, and after that the pressure
the height method, the pressure,66,67) mass method,41,68) and method was delivered.67) Both sessile drop method and cap-
other methods such as thin-layer wicking method34,69–71) tive bubble method were developed in 1930s, and extended
and equilibrium height method.72,73) To apply the Washburn by Zisman and co-workers81) in 1946. Diggins66) , Delker72)
equation, the properties of liquid and flow are restricted as and Lago73) modified capillary rise methods based on
follows:41,74) equilibrium capillary height. Moreover, thin layer wicking
(1) Newtonian fluid (i.e., constant viscosity) acting as method,70) the ESEM method,82) weight method78) and gel
a continuum, (2) incompressible (i.e., constant density) trapping technique47) were developed in recent years. The
laminar flow, (3) steady-flow situation (4) fully developed overview of the development time of each measurement
flow, and (5) no-slip (i.e., zero velocity of fluid at the fluid/ method is shown in Fig. 8.
capillary wall interface). (6) no external pressure and (7) The advantages and disadvantages of these methods were
negligible gravitational summarized from literature and were shown in Table 1,
As the Washburn equation shows: including some modified ways.
LV reff cos
h2 t ........................... (4)
2 4. Measurements of Contact Angle for Iron Ore
Particles
Where h (m) is the height of liquid front, t (s) is the pen-
etrating time, γLV (N/m) is the surface tension of penetrat- Iron ore particles are natural particles that most are
ing liquid, reff42,66,74–78) (m) is the effective capillary radius, irregular and porous. It may be difficult to determine contact
η (Pa.s) is the viscosity of the wetting liquid. The contact angles of natural iron ore particles due to the complicated
angle can be calculated by curves of square of penetration surface morphology and pores inside particles. Various
height h2 verses time t. methods were used to determine contact angles between iron
As it’s shown in Fig. 7, the test particles are compressed ore particles and some common reagents, but among these
in a tube which bottom is always covered by a film to bare methods, capillary rise method and sessile drop method are
the particles and allow the liquid penetrate. The liquid widely used methods.
start penetrating when the tube bottom contacts liquid. The
4.1. Sessile Drop Method
4.1.1. Materials
In this method, the test iron ore particles are most man-
made in laboratory and some come from industrial raw
materials. The main physical properties of iron ore particles
that authors used are listed in Table 2.
Magnetite nanoparticles were synthesized by co-precipi-
tation of Fe(II) and Fe(III).83) Hematite particles obtained by
the mixture of FeCl3 solution and NaOH solution are mono-
sized cuboid,84) and Plaza R C et al.85) synthesized hema-
tite particles by hydrolysis of Fe(III)-chloride solutions.
Goethite and hematite that J Shang experimented were got
Fig. 7. Left: The schematic diagram of Washburn method. Right:
A typical curve of h 2 versus time.79) following the way Schwertmann and Cornell proposed;53,86)
Fig. 8. Research overview of the development time of measurement methods for contact angle.
besides, particles used in the experimental work of Susana Fig. 9, which were captured by SEM or TEM. It indicates
L are the raw materials used in the production of welding that the particles synthesized in laboratory were granular
wires,87) and handpicked hematite, magnetite, and goethite and regular. The synthetic particles were always pre-
samples used in the test of Ratha88) were obtained from dif- processed before contact angle measurements, since sessile
ferent iron ore mines of Odisha, which iron oxide content drop method required a continuous flat sample. The test
varies between 97.5 and 99%. Nanoparticles were obtained iron ore particles were made into suspension and the sus-
by heating the mixture of FeCl2·4H2O and FeCl3·6H2O in pension were withdrawn and equally distributed on a glass
diethylene glycol. Among the process, negatively charged microscope slides which were held strictly horizontal. The
SPIONs and positively charged SPIONs were obtained by a slides covered with a suspension of particles were dry in air
series of treatments. The treated SPIONs were taken directly or a vacuum. This preparation method is mentioned at the
from photo-initiated chemical vapor deposition (PICVD).89) second part, and it’s an alternative way to prepare samples
The Fe2O3 thin films were prepared by Kulal,90) which for no harm to samples and can make uniform plats. But
were obtained by immersing a glass/stainless steel substrate the natural ore particles used in the work of Susana L have
in a FeSO4 solution and a NaOH solution, in turn. In the not undergone any preparation or surface cleaning and were
experiment of Neto,91) sample S1 is magnectic iron oxide, used ‘as received’.
S2 is magnetic iron oxide coated with PDMS at 250°C for
8 cycles in soxhlet, S3 is magnetic iron oxide coated with 4.1.2. Contact Angles
PDMS at 250°C, 17 cycles in soxhlet, S4 is magnetic iron By use of a Gaertner (Chicago, IL) telemicroscope with
oxide coated with PDMS at 50°C for 8 cycles in soxhlet, S5 an eyepiece goniometer, the advancing contact angles of
is magnetic iron oxide coated with PDMS at 50°C 17 cycles monosized hematite were directly measured by Costanzo.84)
in soxhlet. Ores A, B and F are hematite iron ores, and ores Due to the particles are cuboid, the film made of particles
J and K are limonite iron ores.7) are flat and shiny, as shown in Fig. 10. Contact angles were
Surface morphology of iron ore particles are shown in read within only a second or so after depositing the drops,
(a) (b)
(c) (d)
(e) (f)
Fig. 9. Surface morphology of iron ore particles: (a). SEM micrograph of the synthetic monodisperse cuboid hematite
particles;84) (b). TEM micrographs of hematite particles of two size;85) (c). SEM micrographs of the film surfaces;
left: goethite and right: hematite.53) (d). HR-SEM images of synthetic magnetite particles on a ZnSe substrate;92)
(e). Reflected microphotographs of hematite, magnetite and goethite;88) (f). TEM Micrographs of the sample S2.91)
and for a-bromonaphthalene, diiodomethane, water, glyc- water. Contact angles of water with magnetite of different
erol, formamide, ethylene glycol are 13.8 ± 0.4°, 19.4 ± 0.5°, treatments are slightly above 20. It is reported that calcium
22.5 ± 0.5°, 26.4 ± 0.5°, 17.3 ± 0.5°, 14.0 ± 0.5°, respectively. ions can react with hydroxyls and release protons and add-
In the experiment of Shang,53) contact angles of goethite ing positive charge to the surface.93,94) Interactions of metal–
with diiodomethane, water and formamide are 19.4 ± 0.4°, water are stronger than hydrogen bonding between the sur-
22.8 ± 1.8° and 24.1 ± 1.0°, respectively; for goethite, they face hydroxyls and water.95) The Gibbs energy increased as
are 25.0 ± 0.8°, 46.9 ± 2.3° and 18.5 ± 1.7°. As shown in Fig. hydroxyl groups is substituted with calcium and the surface
11, during the measurement, contact angles stay constant hydrophilicity increased with the result of the decreasing of
for hematite sample, which indicates that hematite particles contact angle. The silicate species could increase the amount
formed a nonporous film with a periodical surface rough- of hydroxyl groups which caused the decrease of contact
ness. The different behavior of typical slip/stick patterns of angle. The contact angle of water and the magnetite treated
the three liquid that in dynamic method can be explained with maleic acid ester reached 44 ± 3° may be due to the
by their different Bond numbers. Based on the result, they formation of hemimicelles on the surface.96)
developed three types of mechanisms during contact angle Javanbakht89) investigate the charge effect of bare, posi-
measurements, which are swelling, non-swelling and porous tively and negatively charged SPIONs (superparamagnetic
and non-swelling, non-porous. Swelling films seal itself iron oxide nanoparticles) on surface functionalization of
when in contact with polar liquid, but acid–base interac- the particles following treatment by PICVD (photo-initiated
tions can cause the drop shape to change with time. The chemical vapour deposition). Contatc angles of samples and
non-swelling, porous films, as goethite, both acid-base inter- deionized water are obtained as shown in Table 3. It can
actions and imbibition can cause the drop shape changes. be concluded that both positively and negatively charged
The hematite sample is a non-swelling, non-porous film SPIONs take on a hydrophobic behaviour post-treatment.
(The hematite are non-porous because it was manmade), Kulal90) observed that the Fe2O3 thin films are superhy-
so the drop shape remains stable during the measurement. drophilic. Figure 12 shows contact angle measurement of
Potapova et al.83) found an interesting phenomenon that Fe2O3 thin films and the SEM micrographs of thin films,
contact angles are changed a lot after the treatment of and through SEM picture, smooth, irregular shaped particles
calcium ions and it seems that calcium ions have a great gather on the thin film surface can be observed. Results
influence on the contact angle of iron ore particles and show that water contact angle is less than 10°. This may be
due to the strong cohesive force between the water droplet
and hydroxide present in the iron oxide compound.
Contact angle of the three minerals with sodium oleate
solutions of different concentrations were measured by
Rath88) and are shown in Table 4. Contact angles of mag-
netite are larger than others at any concentrations of oleate
which indicates a worse wettability. According to their
results, contact angles increased by increasing the concen-
Fig. 11. Contact angles and drop diameters of test liquids as a function of time. Left: static method; right: dynamic
method.53)
Fig. 12. Water contact angle of Fe2O3 thin films and SEM micro-
graphs of Fe2O3 thin films at two different magnifications
(a) × 5 000 and (b) × 10 000.90)
tration of oleate. Table 5. Contact angle at 0 min of retention time for pure hema-
The particles of magnetic iron oxide were synthesized tite with different.
by the coprecipitation method.91) The functionalization of Surface roughness (μm)
the iron oxides was performed by coating surface with Porosity (%)
3.2–3.5 3.6–5.5 3.3–4.7 2.6–3.9 1.4–1.7
PDMS oil. S1 is magnetic iron oxide, S2 is magnetic iron
oxide coated with PDMS at 250°C for 8 cycles in soxhlet, 5 67.08° 74.58° 76.67° 72.92° 58.33°
S3 is magnetic iron oxide coated with PDMS at 250°C for 10 75.42° 83.75° 81.67° 80.42° 75.83°
17 cycles in soxhlet, S4 is magnetic iron oxide coated with 15 48.33° 71.25° 82.08° 68.75° 45.00°
PDMS at 50°C for 8 cycles in soxhlet and S5 is magnetic
20 35.42° 65.58° 60.42° 68.75° 33.75°
iron oxide coated with PDMS at 50°C 17 cycles in soxhlet.
Sample S1 showed hydrophilic behavior as the water droplet
on the surface of sample S1 spreaded completely. However, contact angle and surface roughness of pure hematite and
the samples coated with PDMS showed hydrophobic behav- iron oxides. Both the result shows that contact angle became
ior. Contact angles of each sample with water are measured large as the surface roughens became large.
by sessile drop method as shown in Fig. 13. Susana87) not only measured contact angles but also
MAEDA7) discussed the effect of porosity on iron ores obtained the experimental mean drop penetration time and
and concluded the relationship between surface roughness the standard error of the mean for each powder varying
and contact angle of iron ore in detail in their paper. Contact liquid binder. As shown in Fig. 16, 85.7 wt.% potassium
angle of pure hematite with different porosity and surface silicate solution penetrated in to particle bed. They think
roughness are shown in Table 5. The surface roughness of the infiltration of the fluids into powders interferes with
each sample was measured by the laser microscope. From the measurement of contact angle, because it is an unstable
the result, it indicates that the contact angles of the reagent condition and not meet the thermodynamic definition of
hematite samples become small in the order of samples with contact angle according to the theory of Young. There is
10%, 5%, 15% and 20% porosity. For the reason, they think not a general trend between the fluid rate penetration and
it due to that the sample surface becomes impossible to hold the contact angle values for the powder–liquid systems they
droplet on the sample surface as the porosity becomes over examined, but only for iron (Fe2), the larger the penetration
15%. Figures 14 and 15 show the relationships between velocity, the lower the contact angle.
Fig. 16. Penetration of 85.7 wt.% potassium silicate solution on iron. The picture are taken at (a) after the impact on
powder compact, (b) 0.02 s, (c) 0.10 s, (b) 0.20 s and (d) 0.30 s after the impact.87)
Table 6. The test liquid, iron ore particles and contact angles (°).
Authors Materials A B C D E F G H
80)
Costanzo Hematite 13.8 ± 0.4 14.0 ± 0.5 19.4 ± 0.5 17.3 ± 0.5 – – 26.4 ± 0.5 22.5 ± 0.5
Magnetite1 – – – – – – – 22 ± 3
Magnetite2 – – – – – – – 19 ± 2
Potapova79)
Magnetite3 – – – – – – – ≤10
4
Magnetite – – – – – – – 44 ± 3
Plaza81) Hematite – – 17.1 ± 0.5 30.7 ± 1.0 – – – 21.5 ± 0.5
Fe5 – – – – 87.50 ± 0.77 83.00 ± 1.13 – –
Susana82)
Fe6 – – – – 85.15 ± 1.62 80.70 ± 2.89 – –
Goethite – – 19.4 ± 0.4 24.1 ± 1.0 – – – 22.8 ± 1.8
Shang51)
Hematite – – 25.0 ± 0.8 18.5 ± 1.7 – – – 46.9 ± 2.3
Bare SPIONs – – – – – – – 40 ± 9
Positively
– – – – – – – 58 ± 12
charged SPIONs
Negatively
– – – – – – – 47 ± 13
83)
charged SPIONs
Javanbakht *
Bare SPIONs – – – – – – – 77 ± 14
Positively
* – – – – – – – 100 ± 23
charged SPIONs
Negatively
* – – – – – – – 97 ± 15
charged SPIONs
Kulal84) Fe2O3 thin films – – – – – – – <10
Hematite – – – – – – – 32.67
Rath85) Magnetite – – – – – – – 34.16
Goethite – – – – – – – 19.31
S1 – – – – – – – 0
S2 – – – – – – – 120.4
Neto86) S3 – – – – – – – 107.9
S4 – – – – – – – 83.8
S5 – – – – – – – 45.9
Pure hematite – – – – – – – 33.75–83.75
A – – – – – – – 80–93.89
MAEDA5) B – – – – – – – 51.61–72.95
F – – – – – – – 61.35–71.30
K – – – – – – – 58.45–91.60
A: a-bromonaphthalene
B: ethylene glycol
C: diiodomethane
D: formamide
E: 85.7 wt.% sodium silicate
F: 85.7 wt.% potassium silicate
G: glycerol
H: water
1: synthetic magnetite
2: synthetic magnetite after consequent conditioning with 4 mM CaCl 2.
3: synthetic magnetite after consequent conditioning with 0.4 mM Na2SiO3.
4: synthetic magnetite after consequent conditioning with 25 mg L −1 maleic acid ester.
5: Iron ore powders with a size of 42.24 μm.
6: Iron ore powders with a size of 129.36 μm.
*: they are particles following treatment by PICVD
Table 7. Values of surface tension (γL) and viscosity (η) of test 8. LIMS iron ore concentrates (FeCO3 and 2Fe2O3·3H2O)
liquids.70,79,87,97–99) were obtained from Jingtieshan Iron Mine of Jiuquan Steel
γL (mN/m) η (Pa.s) Company in Gansu Province of China.100) Magnetite pellet
concentrate after flotation and magnetic separation from the
a-bromonaphthalene 44.4 0.0489
pelletizing plant in Kiruna, Sweden was provided by LKAB
ethylene glycol 48.0 0.199 and was dried in an oven at 50°C before test.92) In the exper-
diiodomethane 50.8 0.028 iment of Iveson, ore compositions were determined using a
formamide 58.0 0.0455 manual point counting technique on a polished surface of
each ore.48) Both Iveson and Huang obtained the true density
85.7 wt.% sodium silicate 59.2 0.031
of samples by volumetric displacement of cyclohexane in a
85.7 wt.% potassium silicate 61.3 0.029 25 ml flask.48–50) SBET is the specific surface area represents
glycerol 64.0 14.90 the specific area of the internal and external surfaces was
water 72.8 0.010 measured by nitrogen adsorption method.50) The specific
surface area of goethite concentrate was determined based
on BET method.101)
Surface morphology of iron ore particles are also studied
by using SEM. Five typical images for five ores shown
in Fig. 18. Images (a) and (b) are SEM images of sample
S4 and S3, respectively; Images (c), (d) and (e) are SEM
images for sample A, B and C, respectively. All the SEM
pictures show that the natural particles were irregular and
angular in shape with a wide size range.
Reference liquid is important in capillary method. The
reference liquid authors used are summarized as shown in
Table 9. The assumed totally wetting liquids have a rather
small surface tension from Table 9.
its main composition is Fe2O3 and goethite oxy-hydroxide are to be expected the follows: (1) the materials are with
for its primary is FeO(OH).104) Natural ores are consisted significant variation in both composition and morphology
of complex mixtures of those oxides and oxy-hydroxides. between individual particles in the batch; (2) There is also
Both Iveson49) and Zhang105) found there is a linear relation- a difficulty in achieving uniform packing of the powders in
ship between the density and percent hematite, as Fig. 19 the columns. These uncertainties may cause the results not
shows, the ore density increased with the increasing of the accurate. But despite the large uncertainty in the contact
content of hematite. The large uncertainties in their results angle data, the content of oxides and oxy-hydroxides has a
(f) (g)
(h) (i)
Fig. 18. The SEM images for the surface morphology of iron ore particles. (a): sample S3; (b): sample S4;50) (c): sample
A; (d): sample B; (e): sample C;48) (f): Ore A, Ore B, Ore C, Ore D;51) (g): SEM images of iron ores studied;102)
(h): magnetite;71) (i). natural magnetite particles on a carbon tape.92)
Table 11. Water contact angle of the magnetite concentrate upon Fig. 21. Relationship between loss on ignition and weight loss
modification of the surface with water glass in 10 mM ratio.105)
NaCl at pH 9 for 9 h.
Water glass concentration (loss on ignition) and WLR (weight loss ratio), as Fig. 21
0 0.5 1 3
(mg g −1)
shows, the LOI increased with the increasing of WLR. They
Contact angle (°) 57 ± 5 41 ± 2 35 ± 1 28 ± 3 also gave a formula to describe the influences of hematite
content and LOI on contact angles, which is shown in Eq. (6).
Table 12. Water contact angle of the magnetite concentrate upon 0.24 x 1.9445 y 65.40 ................... (6)
modification of the surface with 0.04 mg g −1 sodium
polyacrylate at pH 9 for 1 h. Where x (vol.%) is the content of hematite and y is the
LOI (%) of iron ores.
CaCl2 concentration (mg g −1) 0 0.04 0.08
They also didn’t give a clear explanation of how surface
Contact angle (°) 55 ± 1 41 ± 8 25 ± 11 morphology influences the contact angle.
Huang et al.50) used the difference between the two sur-
face areas to describe the surface morphology index (SMI)
and defined SMI = SBET/SLPSA.106) SLPSA is the external surface
area from laser diffraction method.
They introduced LOI and gave formulas to calculate com-
positions of each oxide (Fe2O3.H2OG, Fe3O4M, Fe2O3T and
Fe2O3fH represents the mass fraction of goethite, magnetite,
total hematite and free hematite, respectively.):
Fe2O3 H 2OG LOI LOI 0
177.72 ....... (7)
18.02
LOI 0
0.1 * LOI
231.55
Fe3O4 M FeO ...................... (8)
71.85
Fig. 19. Ore density versus percent hematite. (Data come from
Zhang105) and Iveson49)).
Fig. 22. Measured density as function of calculated goethite con- Fig. 23. Adhesion energy as function of volume% of goethite for
tent.50) iron ores used.50)
Fig. 24. Influence of physical properties on relative contact angle (θRCA) of iron ores used.50)
Fig. 26. Effects of binder dosage on the contact angle of the iron
concentrate.101)
Fig. 25. The measured θRCA versus the calculated θcal based on
Iveson’s data.50)
Particle size
25–45 45–62 62–96 96–150
(μm)
Contact angle
73.93 ± 7.26 69.35 ± 4.03 67.01 ± 3.48 64.92 ± 2.35
(°)
Concentration of CTAB
0 40 80 120 160
solutions (mg/L)
Fig. 28. Wicking distance squared versus time for different test
liquids using thin-layer wicking.53) Contact angle (°) 69.37 74.15 80.83 85.02 78.04
Materials Contact
SLS SBET
TFe SiO2 CaO Al2O3 MgO LOI angle
(m 2/g) (m 2/g)
(°)
Ore A 65.29 1.36 0.02 1.49 0.09 2.18 0.51 6.84 53.84
Ore B 58.27 5.55 0.04 1.37 0.08 10.13 0.21 24.54 76.30
Ore C 64.51 4.3 0.02 0.68 0.05 2.04 0.18 1.60 69.58
Ore D 59.14 4.38 0.05 1.5 0.08 9.52 0.40 23.97 79.47
Fig. 29. Capillary rise curves, wicking weight versus time for dif-
ferent test liquids using the column wicking method.53)
Table 18. Contact angle of Fe3O4 micropowders.
Fig. 30. The slope w2 versus time for three different surfactant
solutions on iron powder.87) Table 19. Properties of test liquids at 25°C.
cosθ exceed unity when using n-heptane as the reference above theory that roughness will make it more hydrophilic.
liquid, and in addition, the situation improves little as the Contact angle is influenced by the two significant factors:
water is the reference liquid.53) It is because n-heptane is an surface chemical compositions and surface morphology.
apolar fluid and water is a polar fluid, as polarity of these The effect on contact angle of both factors will be described
liquids is a limitation for them to determine contact angles in the coming sections.
of powders which are lipophilic or hydrophilic. Surface ten-
sions of surfactant solutions are extremely low and it’s great 5.1. Chemical Compositions
for the calculation of contact angles. Iron oxides are hydrophilic materials. Due to the fact that
in the atmosphere, surface hydroxyl groups exist at the sur-
4.3. Captive Bubble and Wihelmy Plate Method faces of most metal oxides, these metallic oxides have dif-
The test particles are natural and synthesized in labora- ferent effect on wettability. For pure hematite, magnetite and
tory in the paper of Copeland C R et al.115) and Shang J et goethite, the major ingredient are Fe2O3 (α-Fe2O3), Fe3O4
al.,53) respectively. The content of Taconite is 67% hema- and FeO(OH) (α-FeOOH). The schematic diagrams of
tite (Fe2O3), 10% magnetite (Fe3O4), few silica and other crystal structures of the three iron oxides are shown in Fig.
gangue minerals. Hematite and goethite were pure. 31. Both α-Fe2O3 and α-FeOOH has an octahedral structure
Contact angle of taconite and water is 18 ± 3° by cap- that each iron atom is bonded to six oxygen atoms or three
tive bubble method, and for Wihelmy plate method con- oxygen atoms and three hydroxyls. In the case of magnetite,
tact angles of hematite and goethite are 71.7 ± 2.0° and the crystal structure is complicated inverse spinel structure,
14.2 ± 2.4°, respectively. As the same result of calcium where each unit cell contained 32 O2 − and 24 iron atoms. 8
chloride, adding acetylenic glycol lowered the contact angle Fe3 + and 8 Fe3 + with 8 Fe2 + are filled into the interspace of
of taconite and water. The Wilhelmy plate method generally
leads to an underestimation of the advancing contact angle
when the plate surface is rough, because the effective plate
perimeter is larger than that determined by a caliper.
5. Influencing Factors
Various methods have used to determine contact angles
of iron ore particles and liquids. According to the results
obtained in these methods, it can be observed that there exist
some differences between contact angles measured by the
two typical approaches: direct method and indirect method.
The reason may be settled in the chemical compositions and
physical properties of particles.
According to Yong’s equation, contact angle is related to
solid-gas interfacial energy, liquid-solid interfacial energy
and liquid-gas interfacial.
SG LS
cos Y ......................... (16)
LG
The liquid-gas interfacial and solid-gas interfacial energy
are constant values which only vary with different liquid
and materials. In other words, different kinds of liquid and
materials indicates different chemical compositions or phase
constitution possess discrepant free enthalpy. The liquid-
solid interfacial is related to the whole interfacial energy
of the contact surface. For an ideal material, which surface
is flat and homogeneous, the liquid-solid interfacial energy
is a fix value and only varies with chemical composition
or phase constitution. But in an actual surface, the surface
roughness increases the specific surface area thus changes
the surface free enthalpy of solid materials making the varia-
tion of contact angle.
Wenzel defined roughness factor r as the ratio of the area
of the actual surface to that of a smooth surface having the
same geometric shape and dimensions.110) It is assumed that
roughness makes hydrophilic surface a better wettability, but
for hydrophobic a worse wettability.110) By developing the
theory of Wenzel, Cassie116) proposed that a rough surface
of low interface energy possesses super-hydrophobicity. The Fig. 31. Crystal structures of hematite (α -Fe2O3),118) goethite
iron ore particles are hydrophilic materials so based on the (α -FeOOH)119) and magnetite (Fe3O4).120)
tetrahedrons and octahedrons, respectively. It can be found librium states exist, these surface features make different
both tetrahedral structure and octahedral structure in a unit wetting behaviors on material surface when contacted water.
cell of Fe3O4. Tetsuo Morimoto117) figured out the mecha- Pores, whether in sessile drop method or capillary rise
nism of formation of surface hydroxyl groups on the surface methods, are exist in test samples for individual particles
of metal oxides. Firstly, water is adsorbed on the surface of were generally made into a closely united tablet or a lump
metal oxide to form adsorption complex, and then, it transfer in column to measure contact angle.
to surface hydroxyl groups. The two neighboring surface Actually, according to the testing principle of sessile drop
hydroxyl groups adsorb water through hydrogen bonding. method, it is not suitable for contact angle measurement of
More surface hydroxyl groups means more water mol- natural iron ore particles with water. In sessile drop method,
ecules absorbed on the oxide surface by hydrogen bonding, natural iron ore particles show a different behavior in con-
partly, which suggests a lower contact angle or a better tact angle measurements compared to synthetic particles.
wettability. The above-mentioned two typical behaviors of droplet
Generally, natural ores contain most iron oxides and in contact angle measurements are shown in Fig. 33. As
some other metallic oxides such as silicon oxide, calcium shown in picture, for synthetic particles, contact angles stay
oxide, alumina and magnesium oxide. In the theory of constant in the measurement period which suggests that the
Iveson,49) natural iron oxides are complex mixture of dif- shape of droplets doesn’t change. But for natural particles,
ferent iron oxides, and these oxides can be divided into the droplet shape changes with time, which indicates that
oxides and oxy–hydroxides. Considering the hydration in water is absorbed into bed. These phenomenon due to the
oxy–hydroxides, there are more surface hydroxyl groups differences in surface morphology of synthetic particle and
generated in the surface of oxy–hydroxides than hydroxides. natural particle. The synthetic particles are always smooth
For goethite after highly weathered and roughed will in a certain shape. However, natural iron ore particles has a
wet better than magnetite. So, in the surface of goethite, an more complicated surface morphology due to its irregular,
oxy–hydroxide, density of surface hydroxide groups would rough and porous. It is said that irregular shape and uneven
be expected to be probably higher than that in hematite and size fractions contribute more space between particles due
magnetite. It agrees with the results of authors that goethite to its worse anastomosis,121) and thus, the space of inter-
has the lowest water contact angle among these iron oxides. particle can function as pores in contact angle measure-
However, other oxy-hydroxides, such as Al2Si2O5(OH)4Si ments, which means a higher porosity. So, for packed bed of
an Ca(OH)2, which constituted by element Ca, Mg, Si and natural particles, penetration happens as the time the droplet
Al in iron ore particles are too little to contribute to the den- spread on the surface of bed when it contacts particle bed.
sity of surface hydroxyl groups. From the statistical analysis The thermodynamic equilibrium of three phrases doesn’t
of contact angles with different chemical compositions, it exist in this situation and it ends with the complete suction
shows that SiO2, CaO, MgO and Al2O3 have not significant of droplet. Only at a thermodynamic equilibrium situation,
effect on contact angles. contact angle is meaningful according to the definition of
As Fig. 32 shows, there is a clear trend that contact angles contact angle. Thus, sessile drop method is not recom-
decreased with the decreasing of the volume fraction of mended as contact angle measurement of natural iron ore
goethite. It confirms that the increasing amount of goethite particles.
decreased contact angles,50) performing a better wettability. Unlike the sessile drop method, advancing contact angle
is determined in capillary rise methods by penetration.
5.2. Surface Morphology There is no need to create a thermodynamic equilibrium and
Surface morphology is a general designation of surface according to the Washburn equation, contact angle seems
feature of material, such as particle size, surface roughness to only relate to liquid physical properties (viscosity and
and porosity. On account of multiple thermodynamic equi- surface tension) and effective capillary radius.
property (k) of ores, which is a parameter relevant contact groups. There has an agreement that goethite has the small-
angle and increased with the decreasing of it. The results est contact angle among hematite and magnetite.
show that bed permeability can be exactly estimated by (2) Complicate surface morphology (the specific surface
granulation property and mass fraction, namely, contact area, pore volume) makes iron ore particles better wettabil-
angle measured by capillary rise methods are appropriate ity, which a surface of higher SMI is verified to have a lower
for granulation process evaluation. contact angle. But the mechanism of it influenced on contact
With the decreasing of high quality hematite, the dosage angle is still unclear. In reality, contact angle is influenced
of limonite becomes larger and it makes a better wettabil- by the complicate interaction of chemical compositions and
ity of iron ore particles as well as a better balling behavior. surface morphology.
However, an extremely good wettability may be not a good (3) For pure synthetic iron oxides, contact angle is
behavior in granulation as there is excess moisture in gran- similar in both direct and indirect method. Capillary rise
ules in the same stacking volume. It should be noted here methods are relatively better for the measurement of natural
that excess moisture makes particles crust on the inner wall iron oxides due to penetration takes place on the surface of
of mixer, which blocking the granulation process. Another packed lump by sessile drop method.
aspect is that excessive moisture increases the thickness (4) Surface treatment can alter the wettability of iron
of overdamp layer, reduces sintering temperature, makes ore particles by varying the surface free energy. The wet-
a worse permeability and deteriorates the sinter bed. Thus, tability can be improved by increasing the SMI of particles,
a novel and practical technology adopting low moisture coating of iron ore particles, high-temperature treatment.
should be developed based on the research on wettability (5) With growing use of limonite, excess moisture in
of different iron ores. granulation process makes particles crust easily on the inner
In order to alter the wettability of iron ores and make wall of mixer, causes a bad permeability and deteriorates
a better granulation behavior, the following methods can the sinter bed. A novel and practical technology adopting
be taken into consideration. According to the above men- low moisture should be developed based on the research on
tioned literature, it can be realized by changing the surface wettability of different iron ores.
tension of water by adding some reagents, and varying the
surface free energy of iron ore particles by increasing the Acknowledgements
SMI of particles. Moreover, coating of iron ore particles, The authors are especially grateful to National Natural
high-temperature treatment, such as oxidization roasting and Science Foundation of China (NSFC) (Grant No. 51544203)
magnetization roasting, are useful approaches to improve for supporting and funding this work.
the wettability.
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