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Electrical System
42 Injector Actuation Control Valve
175 RD A/C Blower M737 WH Flow Limit Press Valve Solenoid Monitor F-1 11 Switch - Single-Double Action D-4 A Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
91 Backup Throttle Position Switch
179 BU 12V 10A Converter 2 M738 OR ATCH Primary NFC Motor - Fuel Pump I-7 25 Switch - A/C Panel D-1 G It has a coil that makes an electromagnet when current flows through it. The
180 GN Aux Circuit M739 YL Solenoid Return 2
94 Fuel Pressure Sensor Motor - Lower Washer G-7 15 Switch - ACL F-9 E electromagnet can open or close the switch part of the relay.
184 RD Engine/Pump Control Bat + M740 PK Travel Straight Solenoid
100 Engine Oil Pressure Sensor Motor - Lower Wiper I-1 H Switch - Backup EPR Valve G-2 B
188 WH Fuel Pump M741 GY Travel Alarm Cancel
110 Engine Coolant Sensor Motor - Starter E-10 12 Switch - Backup Governor H-2 B
189 RD Timer Relay Out M742 PU AEC Model Switch
164 Injector Pressure Sensor Motor - Washer G-7 15 Switch - Coolant Level I-7 21 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
168 System Voltage
191 WH Atch Fine Swing Cont SW
Ground Circuits
M743
R746
GN
PK
Travel Mode Switch
Turbo Outlet Pressure Pump - Refueling A-2 27 Switch - Disconnect G-8 23 DAA1-UP coil that makes an electromagnet when current flows through it. The electromagnet
172
175
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
200 BK Main Chassis R747 GY Atmospheric Pressure Relay - Boom Lamp I-8 23 Switch - Engine Oil Level E-11 12 FED1-UP can open or close a valve or move a piece of metal that can do work.
201 BK Opr. Mon. Return 892 BR CAT Data Link - Relay - Cab Lamp H-8 23 Switch - Fine Swing Control D-3 D
247 J1939 Data Link
210 BK Converter Ground 893 GN CAT Data Link + Relay - Chassis Lamp I-8 23 Switch - Hammer Pressure A-9 E
253 Personality Module
254 ECM Error
229
235
BK
BK
Battery -
Engine Pump Control Ground
A893
F889
OR
WH
Fuel Pump
Throttle
Relay - Fuel Pump G-8 1 Switch - Hammer Straight Pressure I-1 A
Harness And Wire Symbols
261 Timing Sensor Calibration Relay - Heater E-11 23 Switch - Horn I-3 C
262 Analog Sensor Power Supply Voltage
Basic Machine Circuits G826 BR Oil Pressure Sensor +5V Relay - Horn I-8 23 Switch - Hydraulic Filter A-5 E
Component
304 WH Start Relay Output G827 BU Oil Pressure Sensor Return Wire, Cable, or Harness Part Number
263 Digital Supply Sensor Relay - Hydraulic Lock H-8 23 Switch - Hydraulic Oil Level A-4 32
268 Check Programmable Parameters
306 GN Starter Relay Coil to Neut Start Switch G828 WH Eng Pressure Sensor +5V
Relay - Main H-11 23 Switch - Joystick Pressure I-2 H Pin Socket Wire Color Assembly Identification
273 Turbocharger Compressor Outlet Press. Sens.
307 OR Key Start To Neut Start Switch G829 GN Eng Pressure Sensor Return Fuse
Relay - Neutral Start H-8 23 Switch - Key H-1 B
308 YL Main Power Relay Coil G833 PK Eng Temp Sensor Rtn
274 Atmospheric Pressure Sensor Relay - Refueling Power A-3 27 Switch - Lower Washer D-2 A A AA 105-9344
310 PU Start Aid Switch To Start Aid Solenoid G849 BR Inj Actuation Pressure
320 Speed Timing Sensor Relay - Refueling Stop A-3 27 Switch - Lower Wiper D-2 A
342 Secondary Speed Timing Sensor
320 RD Horn Relay To Horn Switch G850 BU Inlet Air Htr Relay 325-PK-14 1
321 BR Backup Alarm Lamp Travel Alarm G853 OR Intake Air Temp Relay - Start H-12 23 Switch - Neutral Start Limit I-3 H
617 Air Heater Relay
322 GY Forward Horn G854 PK IAP Control Valve Relay - Timer I-10 23 Switch - One Touch Low Idle H-1 B
1627 Fuel Pump Relay
323 WH ATCH Refueling Power Relay G855 PU IAPCV Common Resister I-12 31 Switch - Panel E-1 G Single Wire Circuit Number Wire Gauge Receptacle
Valve Control 325 PK ATCH Refueling Stop Sw G856 WH Timing Cal Probe + Connector Identification
Seat with Seat Heater H-2 27 Switch - Power Window D-2 A
(MID No. 06A) 326 RD Engine Shutdown Solenoid To Key Switch G857 YL Timing Cal Probe - Sender - Hydraulic Temperature A-5 32 Switch - Quick Coupler F-3,G-3 B Plug
145 12 V Power Supply 329 YL ATCH Refueling Stop Relay K843 GN Stem 3-Extend Switch
Sensor - A/C Photo F-1 G Switch - Refueling A-4 26 Ground 2
365 YL ATCH Refueling Start Relay K844 GY Stem 4-Extend Switch Connection 200-BK-14
1522 Variable Relief #2 Check Solenoid Valve Sensor - Atmospheric Pressure B-11 2 Switch - Refueling (NC) A-3 26
Monitoring Circuits K847 PU Stem 3-Retract Switch
1523 Variable Relief #1 Check Solenoid Valve Sensor - Coolant Temperature B-11 2 Switch - Refueling (NO) A-3 26 Pin or Socket
403 GN Alternator+C96-Term K848 WH Stem 4-Retract Switch
1593 ATT Valve #1 Extension
405 GY Opr. Mon. Oil Pressure (Low Setting) K849 YL Hammer Pressure Switch Sensor - Pump Discharge Pressure 1 A-10 E Switch - Refueling Start A-3 26 Number
1594 ATT Valve #2 Extension
410 WH Opr. Mon. Action Alarm K850 BR ATCH Stem 2 Swing Cancel Sensor - Pump Discharge Pressure 2 A-10 E Switch - Seat Heater D-2 G
1595 ATT Valve #3 Extension
1596 ATT Valve #1 Retraction 412 BU Opr. Mon. Coolant Level K851 BU Medium Line Pressure SW Sensor - Dual Cam SP/TMG (HIGH) B-11 2 Switch - Secondary Shutdown G-5 H
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
1597 ATT Valve #1 Retraction 430 BU Opr. Mon. Air Filter K852 GN Aux Hyd Pressure SW Sensor - Dual Cam SP/TMG (LOW) B-11 2 Switch - Throttle Position H-1 B
2 connector. The plug contains all 2 connector. The plug and receptacle
487 OR Hyd. Oil Flow Switch K853 GY Atch Pump 1-Control Valve Sensor - Engine Oil Pressure C-11 2 Switch - Travel Left Pressure I-2 H
1598 ATT Valve #1 Retraction sockets and the receptacle contains contain both pins and sockets.
491 PK Hyd. Oil Temp Sensor K854 OR Atch Pump 2-Control Valve Sensor - Engine Oil Temperature B-11 2 Switch - Travel Right Pressure I-2 H
1609 Squeeze Load Pressure Sensor
1615 1 Way / 2 Way Changeover Solenoid Valve 495 GN Fuel Level Signal K855 PK Seperator Valve Sensor - FLY TMG Cal B-11 2 Switch - Window Limit G-1 G
all pins.
496 WH Opr. Mon. Panel Hyd. Oil Level K856 PU Stem 1-Control Valve A
1657 Left Joystick Thumb Wheel Sensor - Fuel Level A-4 26 Switch - Under Window Limit F-1 A
C468 BU Engine Oil Level K857 WH Stem 2-Control Valve A
1658 Right Joystick Thumb Wheel Sensor - Fuel Pressure C-11 2 Timer - Lamp Delay I-12 31 © 2002 Caterpillar Printed in U.S.A.
E472 GN 12V Supply From Valve Control K858 YL Stem 3-Control Valve A
1665 Proportional Reducing Valve For Variable Relief Valve #2 Sensor - Inj Actuation Pressure B-11 2 Valve - IAP Control A-11 2
1666 Proportional Reducing Valve For Variable Relief Valve #1 E473 GY Stem 1-Modulation K860 BU Stem 1-Control Valve B All Rights Reserved
E474 OR Stem 2-Modulation K861 GN Stem 2-Control Valve B Sensor - Intake Air Temperature B-11 2
¹ The CID is a diagnostic code that indicates which component is faulty. A = Inside of Cab Area F = Inside of Engine Compartmentt
E475 PK Stem 3-Modulation K862 GY Stem 3-Control Valve B
² The MID is a diagnostic code that indicates which electronic control module B = Inside of Right Console Area G = Around Dash Area
E476 PU Stem 4-Modulation K863 OR Stem 4-Control Valve B
diagnosed the fault.
F441 GN Oil Temp K864 PK ATT Relief Valve Solenoid 1 C = Inside of Left Console Area H = Under Operators Platform
H446 PK O.L.W.D. Pressure Sensor K865 PU ATT Relief Valve Solenoid 2 D = Swing Motor Area
H465 GN Travel Alarm Cancel Indicator K866 WH ATT 1-Way/2-Way Control Valve Solenoid E = Inside of Pump Compartment
H467 WH Travel Mode Indicator 1 K868 BR ATT Solenoid Return 2
H473 BR Travel Straight Pressure Switch K869 BU ATT Solenoid Return 3
H474 GN Travel Right Pressure Switch K870 GN ATT Solenoid Return 4
H475 BU Travel Left Pressure Switch K871 WH ATCH 1 Pump-2 Pump Exchange Solenoid
H476 WH Joystick Pressure Switch K872 OR ATCH Singlr Action Solenoid
Accessory Circuits K876 BR ATT Relief Check Valve Solenoid 1
Failure Mode Identifiers (FMI)¹ 501 GN Wiper - Front (Low) K877 BU ATT Relief Check Valve Solenoid 2
FMI No. Failure Description 506 PU Washer - Front K879 GN ATCH Double Action Solenoid
0 Data valid but above normal operational range. 508 PU Radio Speaker - Left K904 GN Pump Discharge Pressure Sensor
1 Data valid but below normal operational range. 509 WH Radio Speaker - Left (Common) K906 GN Swing Brake Solenoid
2 Data erratic, intermittent, or incorrect.
511 BR Radio Speaker - Right K907 BU Swing Brake Cancel Solenoid Connector Location Resistor, Sender and Solenoid Specifications
512 GN Radio Speaker - Right (Common) 954 GN ATCH Hammer Solenoid
3 Voltage above normal or shorted high. Schematic Machine Part No. Component Description Resistance (Ohms)¹
530 OR Washer 995 BU Coolant Temp Connector Number
4 Voltage below normal or shorted low. Location Location
535 BU ATCH Converter 998 BR Throttle Return 23 31 Solenoid: Travel Speed
5 Current below normal or open circuit. C CONN 1 C-11 2
575 YL ATCH Lower Wiper Switch C987 RD Atch Valve Cont +B 15 16
CONN 2 G-12 23 Swing Brake
6 Current above normal or grounded circuit. 576 PK Lower Wiper Sw. C990 YL Eng Oil Pressure A 10 H 8
5 CONN 3 G-12 23 121-1491 Travel Straight 32.0 ± 3.2
7 Mechanical system not responding properly. 578 BU Washer - Aux. C991 PK Fuel Pressure 1 B
CONN 4 G-11 23 Hydraulic Lock
8 Abnormal frequency, pulse width, or period. 586 BR Not Used E963 BK Top Cam Spd/Tmg Sensor - 21 13 11
G CONN 5 Product Link F-10 31
9 Abnormal update. 590 GY Wiper Switch To Intermittent Module E964 WH Top Cam Spd/Tmg Sensor + 7 ATCH Double Action
592 BU ATCH Converter E965 BU Bottom Cam Spd/Tmg Sensor - 24 CONN 6 G-10 23
10 Abnormal rate of change. 25 F 28 ATCH 1Pump-2 Pump Exchange
A537 PK Not Used E966- YL Bottom Cam Spd/Tmg Sensor + CONN 7 G-10 23
11 Failure mode not identifiable. D Solenoid: ATCH Stem Control
A579 OR Wiper Motor + G976- BU Water Separator Sensor CONN 8 Electronic Technician I-10 23 111-9916 11.7 ± 2.2
12 Bad device or component. 2 Power Shift Control
6 CONN 9 G-7 H
A580 GN Wiper Motor - K904 GN Pump Discharge Pressure Sensor 1 29 18
13 Out of calibration. 4 22 12 20 17 CONN 10 H-7 H 4I-5394 Sender: Hydraulic Oil Temperature Sender 221 to 25451
A581 GN Wiper Control - Reverse K906 GN Swing Brake Sol - Signal 30
14 Parameter failures. 26
A582 PU Wiper Control - Stop K907 BU Swing Brake Cancel Sol 14 CONN 11 I-5 H 165-9555 Solenoid: ATCH Relief 1 + 2 19.5 ± 2.0
RENR7085
15 Parameter failures. A583 YL Wiper Control - Rise L968 OR E/P Control PS Valve - E CONN 12 E-6 13 107-7056 Solenoid: ATCH Fine Swing 34 ± .5
16 Parameter not available. A584 BU Front Window Limit Switch to Wiper Cont. L969 WH E/P Control PS Valve + CONN 13 A-6 H
32 27 9 7Y-8242 Resistor: Backup 47 ± 4.7
17 Module not responding. A586 OR Wiper Switch. To Wiper Cont L972 BU Low Idle Switch 3 CONN 14 F-5 E
A588 GN Hyd Lock Sol. Relay to Hyd Lock Sol. L973 GN Fine Swing Control Relay to Sol Val A-6 ¹ At room temperature unless otherwise noted.
18 Sensor supply fault. 19 CONN 15 E
19 Condition not met. A589 OR Power Window Control - Up L976 GN ATCH Refueling Start Sw (NO) CONN 16 E-5,F-5 H
A590 BU Power Window Control - Dn L983 WH Injector Common 1&2 CONN 17 G-5 H
20 Parameter failures.
A591 PU Power Window Control - R Limit L984 OR Injector Common 3&4 CONN 18 E-4 G
¹The FMI is a diagnostic code that indicates what type of failure has occurred. C537 GN A/C Photo Sensor + Sig L985 YL Injector Common 5&6
CONN 19 E-4 G
C538 OR A/C Photo Sensor - Sig M906 BU Squeeze Pressure Sensor
CONN 20 E-4 G
C569 YL Second DC/DC Converter Power Output T967 YL Pump Discharge Pressure Sensor 2
CONN 21 B-4 26
E554 PK A/C Controller to A/C Compressor Clutch
CONN 22 B-4 26
CONN 23 B-3 H
CONN 24 C-3 B
CONN 25 F-3,G-3 H
CONN 26 H-3 H
CONN 27 H-3 H
CONN 28 H-3 H Off Machine Switch Specification
8
Related Electrical Service Manuals 10 CONN 29 H-3 H Part No. Function Actuate Deactuate Contact Position
7
A CONN 30 I-3 C 154-0498 ACL Switch 635 ± 58 mm H²O - Normally Open
Title Form Number
CONN 31 I-3 C ATCH Boom Down Pressure Switch
Alternator: 185-5294 SENR4130
C CONN 32 C-2 H
Electric Starting Motor: 6V-5539 31 17 28 ATCH Hammer Pressure Switch
13 CONN 33 C-2 28
F B
Consist: 207-1557 - Nippondenso R8.0 SENR4975 23 16 29
1 24
G 167-3466 Joystick Pressure Swicth 490 ± 49 kPa 290 kPa MIN
14 2 32 11 CONN 34 F-1 G
Consist: 6V-0890 - Delco-Remy 50 MT SENR3860 4 12 26 18 ATCH Str Pressure Switch (71.07 ± 7.11 psi) (42.06 psi) Normally Open
25 E 30 The connectors shown in this chart are for harness to harness connectors.
Engine/Pump Control: 157-3165 RENR3814 6
22 D Connectors that join a harness to a component are generally located at or near the Travel Left Pressure Switch
21 5 20 component. See the Component Location Chart.
19 15 3 27 9 H Travel Right Pressure Switch
L60
12V OUT 5 135-BU 12V OUT 5 135-BU 135-BU 6 235-BK-18 2 GND 235-BK-18 235-BK-18
684-RD-18 684-RD-18 167-3467 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 H476-WH-18 235-BK-18 A
SIGNAL
GROUND
SIGNAL
D 4 3 4 3 A ATCH
L59
12V MEMORY 12V MEMORY 179-BU 235-BK-18 235-BK-18 235-BK-18 K849-YL-18 1
GND B ATCH LAMP A 105-RD 147-PU B Y 4 X 4 200-BK H475-BU-18 H476-WH-18 1 JOYSTICK 235-BK-18 2 HAMMER
+B
KEY OFF C DELAY TIMER C 308-YL 151-GN A588-GN A893-OR 1 7 ATCH 12V 7A 7 C569-YL H474-GN-18 235-BK-18 2 PRESS SW PRESS.SW
163-6704 L48 L48 L48 CONVERTER HORN SW 167-3466 167-3466
+B A B 200-BK A893-OR A278-BK 2 179-BU 179-BU 8 8 229-BK CONN 30
235-BK-18
412-BU-18
322-GY 179-BU 9 167-3467 9 128-2134
RELAY 1 684-RD-18 1 684-RD-18 308-YL A 607-PK B 24V MEMORY 1 179-BU 10 10 200-BK 200-BK-18 200-BK-18 2 200-BK-18
I I
C569-YL
LAMP SW 2 2 646-RD-18 893-GN-18 D 616-BU 24V IN 2 179-BU 11 11 200-BK-18 320-RD-18 1 320-RD-18 A A ATCH
229-BK
210-BK
135-BU
RR L56 L56 BOOM LAMP RELAY ATCH 12V 7A A E E TRAVEL LEFT AUX HYD
892-BR-18 E GND 3 200-BK 12 12 H475-BU-18 1 K852-GN-18 1
L49 L49
D 235-BK-18 B 161-3128 CONVERTER 12V OUT 5 C569-YL 12V 7A CONSOLE(LH) 235-BK-18 2 PRESS SW 235-BK-18 2 PRESS SW
4
2
1
3
D C ET CONN 149-RD 645-RD-18 167-3467 GND 6 229-BK 167-3466 167-3466
308-YL 4 IN F 149-RD B 12V MEMORY 4 CONN 12
189-RD
151-GN
114-RD
115-RD
TIMER Y A
200-BK 2 GND G
189-RD
114-RD
115-RD
149-RD
149-RD 616-BU 320-RD-18
RELAY CONN 8 D 12V 7A X 2 (NOTE E) A
G976-BU-18
L27
110-RD 1 +B H 154-RD A RD-18
235-BK-18
163-6703 B ATCH L17 L17 TRAVEL RIGHT A ATCH
189-RD 3 OUT J 200-BK 151-GN B WH-18 H474-GN-18 1
147-PU
D MOTOR LOWER PRESS SW MEDIUM LINE
578-BU 200-BK 189-RD C BK-18 235-BK-18 2 K851-BU-18 1
CHASSIS LAMP RELAY WASHER 167-3466 PRESS SW
L59
200-BK 235-BK-18 2
161-3128 7T-8890 200-BK-18 NEUTRAL START 167-3466
160-PU A623-BU-18 200-BK-18 GROUND STRAP 200-BK-14 LIMIT SW
184-RD 160-PU 200-BK-18 7G-1060 200-BK-14 163-6785 A
L55 L79
105-RD 160-PU 607-PK 200-BK-14 1 576-PK-18 3
130-RD-14 D 607-PK B WASHER 2 535-BU 1
MOTOR 7T-8890 CHASSIS A L15 ATCH LOWER
L17
506-PU-18 PLATFORM 3 575-YL-18 4 235-BK-18 235-BK-18
+ WIPER MOTOR
M743-GN-18 4 200-BK-18 2 235-BK-18 235-BK-18
DIODE DIODE D N S +1 167-7079 235-BK-18
PRODUCT LINK L60 L60 MOTOR
L16
121-1022 121-1022 5A 172-GN-18 200-BK-18
ENG CONT CAB LAMP RELAY L59 L59 L16 -
D 15A 130-RD-14 576-PK-18
HORN 161-3128 L26 L15 L15
L57
L59
L60
200-BK 10A 114-RD 179-BU 535-BU
TIMER RELAY
306-GN 10A 110-RD 115-RD 684-RD-18 5A 120-YL 575-YL-18 CONN 29
D CAB LAMP
306-GN D 10A 115-RD 115-RD 5A 320-RD-18 307-OR N F
KEY SW L17
308-YL 10A 105-RD 115-RD 615-YL 10A 154-RD M743-GN-18 4 K847-PU-18 E472-GN-18 1 +12V
D BOOM LAMP D D L14 L14
308-YL 10A 149-RD 10A 151-GN E472-GN-18 1 E472-GN-18 E473-GY-18 3 PWM+
E/P CONT FUEL PUMP L59
200-BK 2 200-BK 308-YL 10A 184-RD 10A 188-WH 189-RD 169-PK-18 E473-GY-18 2 E473-GY-18 F K843-GN-18 5 SWITCH 1
ATCH V CONT WIPER/WASHER F ATCH
306-GN 1 200-BK 308-YL 15A C987-RD-14 10A 118-GY 169-PK-18 169-PK-18 K843-GN-18 3 K843-GN-18 200-BK-18 GND K847-PU-18 6 SWITCH 2
D DOME LAMP/MEMORY HORN RELAY CHASSIS LAMP SEAT WITH
200-BK 308-YL 10A 103-RD 10A 160-PU A770-PK-18 A537-PK-18 1 607-PK +B 235-BK-18 4 COMMON
A/C BLOWER L54 161-3128 BACKUP/MONITOR CONT L32 L32 CONN 28 SEAT HEATER
15A 175-RD-14 5A 169-PK-18 307-OR 200-BK-18 2 235-BK-18 2 GND
NN SEAT HEATER L16 L16 164-0505 IND UNIT
304-WH-8 109-RD-8 112-PU-6 30A 168-RD-10 114-RD 320-RD-18 5A 123-WH-18 105-RD 200-BK-18 11 200-BK-18 F
PP NN MM LOWER WIPER/WASHER 163-6702 ATCH JOYSTICK
G976-BU-18
109-RD-6 114-RD 10A 152-BU 150-OR-18 169-PK-18 8 607-PK
235-BK-18
235-BK-18
412-BU-18
200-BK-18
506-PU-18
LL HH CIGAR LIGHTER
A893-OR
A278-BK
101-RD-4 114-RD 322-GY 129-BU A588-GN 607-PK 5 L972-BU-18 200-BK-18 200-BK-18 177-7711
578-BU
147-PU
10A
START RELAY MAIN RELAY KK JJ D SW PANEL/RADIO
5A 113-OR-18 191-WH-14 A770-PK-18 A770-PK-18 1 A755-PK-18 200-BK-18 607-PK
125-1302 165-4026 ATT SOL L33 L33 L32 L13
101-RD-4 80A 109-RD-4 10A 147-PU 123-WH-18 150-OR-18 150-OR-18 2 A756-BU-18 L972-BU-18
KK 12V 7A CONVERTOR 1
H H
L57
L48
10A 120-YL 615-YL 105-RD 105-RD 3 A757-GY-18 A755-PK-18 2 S1
ALT BREAKER HYD LOCK SOL RELAY 12V 7A CONVERTOR 2 F
179-BU 118-GY 307-OR 307-OR 307-OR 4 A758-BR-18 A756-BU-18 3 S2
147-PU
147-PU
10A
171-2210 161-3128 A/C L25 L13
L27
15A 124-GN-14 646-RD-18 307-OR 308-YL 12 235-BK-18 A757-GY-18 4 S3 L972-BU-18
L26
QUICK COUPLER BACKUP GOV SW
L74
151-GN 200-BK-18 5A 150-OR-18 113-OR-18 L972-BU-18 6 F774-WH-18 A758-BR-18 5 S4 235-BK-18
VV WW POWER WINDOW B A 163-6711
L56
L55
151-GN 151-GN 15A 191-WH-14 L59 L60 129-BU A755-PK-18 7 F773-OR-18 235-BK-18 1 COM
2 1 ONE TOUCH
151-GN 151-GN 101-RD-4 120A 108-RD-4 189-RD A588-GN 5A 308-YL 11 152-BU A756-BU-18 10 169-PK-18 998-BR-18 F773-OR-18 6
L55 L55 AUX CKT F F THROTTLE LOW IDLE SW
189-RD D A588-GN 10A 180-GN 129-BU 8 103-RD A757-GY-18 9 M736-BU-18 F774-WH-18
L48 L48 HEATER BREAKER F 3F POS SW 128-2134
CONN 27
E472-GN-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E472-GN-18
L25
152-BU 6 645-RD-18 A758-BR-18 A
235-BK-18
L56 L56 216-4970 106-0107
123-WH-18 147-PU 235-BK-18 1 998-BR-18
147-PU
9
101-RD-4 MM A770-PK-18 2 308-YL 308-YL F773-OR-18 2 F889-WH-18
F
108-RD-4 645-RD-18 3
CONN 11
124-GN-14 308-YL F774-WH-18 A CONN 26 169-PK-18
1 2
109-RD-4 NEUTRAL START RELAY 191-WH-14 615-YL 4 175-RD-14 M736-BU-18 5 A537-PK-18 K906-GN-18
112-PU-6
161-3128 3
101-RD-4 150-OR-18 320-RD-18 1 607-PK 607-PK K907-BU-18 6 K907-BU-18 K907-BU-18
168-RD-10 154-RD 200-BK-18 124-GN-14 151-GN 12 607-PK 607-PK L18 L969-WH-18 11 A770-PK-18 A770-PK-18
L18 4 5 R
L79
306-GN 306-GN 179-BU 154-RD 10 L968-OR-18 8 L969-WH-18 A768-BU-18 K906-GN-18
L46 6
112-PU-6 112-PU-6 307-OR 306-GN 120-YL 105-RD 7 A769-GY-18 9 L968-OR-18 L969-WH-18 308-YL
L68
L12
L55
175-RD-14
124-GN-14
200-BK-14
200-BK-14
B A 9 B ST
L16
200-BK 129-BU A588-GN 4 780-PU-18 1 K906-GN-18 105-RD 235-BK-18
607-PK
200-BK 200-BK-18 200-BK-18 152-BU 118-GY 326-RD 10 308-YL 235-BK-18
105-RD
105-RD
1
200-BK 200-BK-18 200-BK-18 123-WH-18 191-WH-14 3
CONN 10 E472-GN-18 1 998-BR-18 7 326-RD
L12 10 11
A769-GY-18 F L KEY SW
L47 12 9G-7641
H705-BR-18
235-BK-14 229-BK-18 229-BK-18 150-OR-18 2 E475-PK-18 3 F889-WH-18 12 307-OR L968-OR-18
320-RD-18
645-RD-18
L56
L46 L68
L48
L57
A588-GN
FUEL PUMP RELAY 235-BK-18 2 (NOTE C) A537-PK-18 4 105-RD F F
154-RD
189-RD
607-PK
615-YL
118-GY
188-WH
235-BK-18
235-BK-18
B A F BACKUP
161-3128 307-OR 5 4 A F
F EPR VALVE SW
CONN 6 CONN 7
L54
L47
L46
CAB
E472-GN-18
E472-GN-18
E472-GN-18
L24
L12
H705-BR-18 229-BK-18 BK-00 175-RD-14 1 5 1 150-OR-18
235-BK-18
235-BK-18
L27
L68
L52 163-6710
CC
C987-RD-14
A770-PK-18
L74
BK-00 103-RD 8 6 2 780-PU-18 235-BK-18
130-RD-14
892-BR-18
893-GN-18
235-BK-14
168-RD-10
646-RD-18
169-PK-18
780-PU-18
304-WH-8
109-RD-6
109-RD-4
101-RD-4
101-RD-4
108-RD-4
A588-GN
A893-OR
151-GN
105-RD
184-RD
147-PU
322-GY
607-PK
616-BU
151-GN
H705-BR-18
12 512-GN-18 150-OR-18 1 235-BK-18
175-RD-14
320-RD-18
645-RD-18
172-GN-18
191-WH-14
150-OR-18
124-GN-14
113-OR-18
123-WH-18
7N-0718 L68
CONN 9
A588-GN
124-GN-14 3 SECONDARY 780-PU-18 2
308-YL
103-RD
154-RD
189-RD
607-PK
615-YL
118-GY
307-OR
179-BU
120-YL
147-PU
129-BU
152-BU
L53 L52 7N-0719(NOTE F) G,H
L47 179-BU 4 SHUTDOWN SW XX
BLOCK AS. 4D-1836 CONN 17
L46
VV 120-YL 2
121-1023 D L47
A770-PK-18
D D 147-PU 6 N A
130-RD-14
892-BR-18
893-GN-18
235-BK-14
168-RD-10
646-RD-18
169-PK-18
PP LL JJ HH WW D
304-WH-8
109-RD-4
101-RD-4
108-RD-4
2 1
A588-GN
A893-OR
H CONSOLE(RH)
G976-BU-18
112-PU-6 113-OR-18 10 235-BK-18 2
607-PK
105-RD
184-RD
322-GY
616-BU
151-GN
147-PU
506-PU-18
200-BK-18
412-BU-18
10
11
12
4
3
C
6
2
4
2
D D L46
A
3
B
A893-OR
A278-BK
169-PK-18 9 1 F. LIMIT A584-BU-18
235-BK
235-BK
147-PU
235-BK
235-BK
578-BU
B 3 ATCH POWER L58
CAB
E472-GN-18
E472-GN-18
646-RD-18 11 SW. UP A589-OR-14
G G
235-BK-18
235-BK-18
N B G
11
10
12
7
8
5
6
9
2
1
12
10
11
B B B B B F716-WH-18 WINDOW CONT SW. DOWN A590-BU-14
235-BK
8
7
9
1
4
2
6
5
3
GROUND STRAP H GG GG
L52 117-6305 ATCH
L77
L53
L65
304-WH-8
109-RD-4
101-RD-4
108-RD-4
L50 167-3441
F716-WH-18
A537-PK-18
A591-PU-18 NEUTRAL A588-GN 615-YL
235-BK-18
169-PK-18
200-BK-14
L42
GND 200-BK-14
308-YL
607-PK
G,H
H705-BR-18
A770-PK-18
235-BK-18 2 200-BK-18 R. LIMIT A591-PU-18
168-RD-10
130-RD-14
235-BK-14
172-GN-18
893-GN-18
892-BR-18
646-RD-18
169-PK-18
113-OR-18
124-GN-14
175-RD-14
150-OR-18
191-WH-14
320-RD-18
645-RD-18
123-WH-18
108-RD-4
101-RD-4
109-RD-4
304-WH-8
A588-GN
A893-OR
A588-GN
616-BU
322-GY
184-RD
147-PU
120-YL
179-BU
607-PK
103-RD
307-OR
118-GY
189-RD
105-RD
154-RD
151-GN
615-YL
152-BU
129-BU
147-PU
308-YL
L45 G
184-RD E476-PU-18 3 (NOTE C) ATCH POWER 200-BK-14 200-BK 200-BK 176-1986
L39 H GG GG
892-BR-18 4 WINDOW LIMIT SW 200-BK-18 200-BK 200-BK 615-YL 615-YL ATCH
308-YL 893-GN-18 5 117-6306 (NOTE B) 200-BK-14 200-BK 200-BK 200-BK CAB LAMP
G,H
308-YL 308-YL 412-BU-18 6 508-PU-18 200-BK 200-BK-18 167-3441
L37 ATCH SPEAKER (L) G,H
308-YL G976-BU-18 N 509-WH-18
7Y-5505 L23
147-PU 147-PU 430-BU-18 511-BR-18
L50
L45
L24
L16
L18
L26
L27
L68
A584-BU-18
L25
L45 L45 L73
L77 L77
L39
L42 L42
L37 L37
L68
117-6306
L76 L76
L23
L65
L58
L73
L24
L44 L68 L6 L6
430-BU-18 ATCH 135-BU-14
L77 L77 L42 L42 12V 7A SOCKET
1 150-OR-18 210-BK-14
L38 L38 L38
2 780-PU-18
L73 121-0987 G,H 200-BK MONITOR CONN 34
308-YL
147-PU
L39
157-3198 M M G,H
E472-GN-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E475-PK-18
E476-PU-18
F716-WH-18
A537-PK-18
A584-BU-18
893-GN-18 XX YY 200-BK-14
235-BK-18
235-BK-18
169-PK-18
200-BK-14
892-BR-18 184-RD ATCH C569-YL-14 ACC 3 169-PK-18 3 169-PK-18
235-BK
308-YL
607-PK
L40 L39 G,H L6
L973-GN 892-BR-18 12V 7A SOCKET 229-BK-14 129-BU CIGAR LIGHT 7 607-PK-18 7 607-PK
L6
403-GN-18 893-GN-18 121-0987 (NOTE E) G,H 200-BK LIGHTER GND 2 201-BK-18 2 201-BK-18
430-BU-18
892-BR-18 892-BR-18 A G,H ATCH QUICK 2 235-BK-18 9W-0335 CDL + 5 893-GN-18 5 893-GN-18
L76 COUPLER SW
893-GN-18 893-GN-18 229-BK 2 229-BK-14 2 3 1 410-WH-18 CDL - 6 892-BR-18 6 892-BR-18
B L27 7N-2353 SERVICE L5
L43
L76
FF 403-GN-18 893-GN-18 893-GN-18 C569-YL 1 C569-YL-14 403-GN-18 + - +B 1 103-RD-18 1 103-RD
1 172-GN-18 F889-WH-18 893-GN-18 893-GN-18 L67 210-BK 21 210-BK-14 ACTION ALARM G,H METER +12V 4 4 152-BU
169-PK-18
L65
(NOTE F) G,H
3 308-YL ACL SW L973-GN 892-BR-18 CONN 16 135-BU 20 135-BU-14 132-1829 6T-7337 8 8 535-BU
607-PK
BK-00
RD-00
BK-00
RD-00
150-OR
780-PU
410-WH-18
235-BK-18
403-GN-18
L76 B A
LINK
A584-BU-18
A584-BU-18
(NOTE F) 6 892-BR-18 K907-BU-18 892-BR-18 892-BR-18 37 F716-WH-18 200-BK-14 12 200-BK-14
129-BU
DD L67
F889-WH-18
RD-00 RD-00 4 403-GN-18 L969-WH-18 45 308-YL 8 A588-GN CONN 25 535-BU 152-BU
403-GN-18
403-GN-18
(NOTE F) L30 L65
F F
L973-GN
L973-GN
CC BB AA 2 235-BK-18 B B L968-OR-18 33 K851-BU-18 7 191-WH-14 191-WH-14 G,H G,H
NEG POS NEG POS NEG POS NEG POS H466-BU-18 31 H473-BR-18 CONN 18 9 191-WH-14 YY ZZ
L73 ATCH UNDER
CONN 5 H465-GN-18 5 K849-YL-18 18 147-PU 150-OR-18
WIPER CONT WINDOW LIMIT SW MOTOR
L23
H467-WH-18 F889-WH-18 6 K852-GN-18 4 K871-WH 780-PU-18
ATCH BATTERY BATTERY L43 L16 155-7042 G,H 129-6466 G,H
L26
410-WH-18 L973-GN 4 H476-WH-18 A537-PK-18 5 K872-OR
3T-5760 3T-5760 L44 ENG/PUMP CONT L58 L58
M736-BU-18 3 H475-BU-18 576-PK-18 6 K879-GN WIPER CUT 3 A584-BU-18 A579-OR
(NOTE F) J2 157-3165 J1 L26 L10 L10
L38
403-GN-18 2 H474-GN-18 535-BU 15 307-OR W. CCW 1 A579-OR A580-BR
235-BK-18
L77
F889-WH-18
F889-WH-18
L37
L969-WH-18 7 PS CONT PRV 44 L968-OR-18 24 235-BK-18 169-PK-18 19 123-WH-18 STOP 12 A582-PU 200-BK
403-GN-18
403-GN-18
L51
L973-GN
157-3165 B L968-OR-18 19 PRV RETURN(1) 34 H466-BU-18 34 235-BK-18 607-PK 17 576-PK-18 INT(6) 4 A586-OR-18
1 H466-BU-18 14 AEC MODE IND 35 H465-GN-18 18 235-BK-18 235-BK-18 10 607-PK-18 INT(3) 9 590-GY-18 WIPER
TT L30 L30 A/C PHOTO MOTOR
ANALOG SENSOR POWER 2 2 G850-BU-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 H467-WH-18 35 A588-GN 11 607-PK-18 607-PK LOW 8 501-GN-18
L51 SENSOR 161-3667
ANALOG SENSOR RETURN 3 1 C987-RD-18 H467-WH-18 15 TRAVEL MODE IND 3 410-WH-18 38 235-BK-18 191-WH-14 13 607-PK 607-PK WASH 7 530-OR-18 Y/G
L24
L25
THROTTLE POWER 4 410-WH-18 23 FAULT ALM 25 892-BR-18 7 L972-BU-18 123-WH-18 G,H ACC 6 118-GY 167-7083
A
6 108-RD-4 200-BK-4 M736-BU-18 47 BKUP SW 24 893-GN-18 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE. S 11 A583-YL-18 (NOTE D)
B
L10
7 403-GN-18 35 ALT R TERM CREEPER TRAVEL FUNCTION SW 17 K849-YL-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18
L25 L4
10 HEATER RELAY L973-GN 6 FREE SWING OVER LOAD ALM CANCEL SW 16 K851-BU-18 13 A757-GY-18 646-RD-18 15 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
11 209-5582 ENG BLOCK F889-WH-18 44 GOV COMMAND 37 K852-GN-18 14 A758-BR-18 113-OR-18 16
CONN 19 L11 L11 L11
403-GN-18 G,H
G,H
L23
12 763-BU-18 2 TRAVEL SP CHG SOL 36 H473-BR-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18
13 788-YL-18 16 SP SNSR(-) 27 H476-WH-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
L18
CONN 13
K849-YL-18
K851-BU-18
K852-GN-18
14 A762-PU-18 25 SP SNSR(+) 26 H475-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 590-GY-18 5 W. INT(3)
892-BR-18
893-GN-18
L42
15 ALT M740-PK-18 1 TRAVEL STR SOL OPTION SW 7 H474-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 200-BK 200-BK 501-GN-18 14 W. LOW
L41 L66 L8 L8 L8
NOT AVAILABLE-USED ON J2 16 109-RD-4 + R 403-GN-18 M737-WH-18 8 FLOW LIMIT PRESS PRV OPTION SW 8 L29 L972-BU-18 47 L969-WH-18 147-PU 2 M742-PU-18 200-BK-18 200-BK-18 530-OR-18 17 WASH
L5
B B
L38
L40
17 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 A755-PK-18 48 L968-OR-18 H466-BU-18 11 M734-BR-18 645-RD-18 2 L. BOOM
200-BK-18
200-BK-14
201-BK-18
18 ALTERNATOR 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 A756-BU-18 44 A769-GY-18 H465-GN-18 10 646-RD-18 200-BK-18 20 GND
184-RD
200-BK
200-BK
200-BK
200-BK
L11
185-5294 B N
L67
64 200-BK-4 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 A757-GY-18 43 A768-BU-18 M741-GY-18 8 H467-WH-18 3
20 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 A758-BR-18 42 K906-GN-18 M742-PU-18 5 575-YL-18 12
4
21 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18 M741-GY-18 30 326-RD M734-BR-18 4 113-OR-18 113-OR-18 13
5
3
1
6
2
L38 B
L44
L43
SHARED WITH TDC CAL 24 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 M742-PU-18 29 780-PU-18 H467-WH-18 17 113-OR-18 15
SHARED WITH TDC CAL 25 A/C CLUTCH B T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18 M734-BR-18 36 998-BR-18 410-WH-18 18 G 16
SOL L9 L9
K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
26 2 200-BK-18 29 COOL TEMP SNSR ENG OIL LEVEL SW 40 C468-BU-18 308-YL 22 F889-WH-18 893-GN-18 3 586-BR H 118-GY 11 TRAVEL MODE IND 2
893-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
L58
113-3499 L9
NOT AVAILABLE-USED ON J2 27 1 E554-PK-18 36 GOV FDBK GND 14 235-BK F716-WH-18 20 H466-BU-18 892-BR-18 6 A537-PK-18 CAB H466-BU-18 19 AEC MODE IND
L8
29 (NOTE D) 3 GND 2 235-BK 578-BU 19 H465-GN-18 310-PU H465-GN-18 18 ALARM CANCEL IND
184-RD
184-RD
B L8
E E
L41
L4
L51
34 10 FAN MOT CONT PRV COOL. LEVEL SW 31 412-BU-18 A769-GY-18 49 410-WH-18 K872-OR 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1
35 ENG SPEED B 22 PRV RETURN(4) +B 13 184-RD A768-BU-18 41 893-GN-18 K879-GN 12 235-BK-18 113-OR-18 9 +B
PICKUP
A537-PK-18
A589-OR-14
A590-BU-14
A584-BU-18
A583-YL-18
36 WH-18 1 788-YL-18 40 SNSR RETURN +B 1 184-RD K906-GN-18 40 892-BR-18 L973-GN 10 893-GN-18 575-YL-18
607-PK-18
123-WH-18
191-WH-14
576-PK-18
K871-WH
K879-GN
K872-OR
L973-GN
37 6V-2455 BK-18 2 A762-PU-18 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4 780-PU-18 53 310-PU 586-BR 9 892-BR-18 SWITCH PANEL
147-PU
147-PU
147-PU
147-PU
147-PU
586-BR
147-PU
307-OR
310-PU
L7 163-6701
38 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 998-BR-18 51 578-BU 6 152-BU
B
39 304-WH-8 780-PU-18 26 OPTION V SW(1) CAT DATA LINK(-) 43 892-BR-18 892-BR-18 235-BK-18 50 506-PU-18 5 535-BU
G S
L78
40 780-PU-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18 893-GN-18 K871-WH 52 403-GN-18 4 578-BU
B L31 L31
L78
41 101-RD-4 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 K879-GN 28 L973-GN 11 103-RD 103-RD 893-GN-18
AA
L29
42 MTR BAT RD-00 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 K872-OR 25 K871-WH 103-RD 103-RD 892-BR-18
DD(NOTE F) CONN 20 A L7 L7 L5
A762-PU-18
C468-BU-18
E554-PK-18
403-GN-18
235-BK-14
235-BK-18
200-BK-18
101-RD-4
304-WH-8
109-RD-4
108-RD-4
A278-BK
C
MOTOR
B
A
45 34 JOYSTICK PRESS SW 29 H476-WH-18 CONN 14 54 586-BR 535-BU 535-BU
200-BK-18
235-BK-18
235-BK-14
235-BK-18
200-BK-18
235-BK-18
235-BK-14
L44
L43
L38
L40
L34
200-BK-4
L42
L41
A278-BK
STARTER P
L24
46 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 1 E554-PK-18 578-BU 535-BU
235-BK
235-BK
L67
6V-5539
K871-WH-18
K879-GN-18
K872-OR-18
49 49 ONE TOUCH LO IDEL SW 11 L972-BU-18
L29
H705-BR-18
C468-BU-18
F889-WH-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
M739-YL-18
K904-GN-18
T967-YL-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
F716-WH-18
168-RD-10
130-RD-14
235-BK-18
506-PU-18
200-BK-18
487-OR-18
496-WH-18
405-GY-18
893-GN-18
892-BR-18
403-GN-18
763-BU-18
788-YL-18
321-BR-18
495-GN-18
491-PK-18
780-PU-18
998-BR-18
101-RD-4
108-RD-4
109-RD-4
304-WH-8
A588-GN
A278-BK
L973-GN
616-BU
322-GY
308-YL
147-PU
578-BU
235-BK
235-BK
128-8886 CAB
L36
L28
55 41 THRT POS 4 20 A758-BR-18
L66
10
1
4
2
6
5
8
9
7
56 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 W
L4
N
C560-OR-18
C566-PK-18
57 229-BK-14 53 AEC MODE SW 12 M742-PU-18
113-OR-18
509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK-18
L63
58 38 TRAVEL MODE SW 21 M734-BR-18
103-RD
607-PK
CHASSIS L24
A537-PK-18
A589-OR-14
A590-BU-14
67 27 KEY SW ON 23 308-YL
103-RD-18
113-OR-18
509-WH-18
512-GN-18
508-BU-18
511-BR-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
123-WH-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
191-WH-14
200-BK-18
200-BK-18
607-PK-18
607-PK-18
535-BU-18
200-BK-18
200-BK-18
607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
K871-WH
K879-GN
K872-OR
L973-GN
B
C537-GN-18
C538-OR-18
60 B
147-PU
147-PU
307-OR
310-PU
586-BR
147-PU
147-PU
578-BU
L51
E554-PK-18
62
175-RD-14
124-GN-14
200-BK-14
200-BK-14
ABBREV COLOR
A762-PU-18
C468-BU-18
E554-PK-18
H705-BR-18
F774-WH-18
F773-OR-18
F889-WH-18
F716-WH-18
K906-GN-18
M740-PK-18
A768-BU-18
A769-GY-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
-B 61 229-BK-14
607-PK
235-BK-14
788-YL-18
403-GN-18
235-BK-18
200-BK-18
893-GN-18
892-BR-18
405-GY-18
130-RD-14
998-BR-18
763-BU-18
168-RD-10
780-PU-18
496-WH-18
487-OR-18
491-PK-18
495-GN-18
321-BR-18
235-BK-18
235-BK-18
506-PU-18
101-RD-4
108-RD-4
304-WH-8
109-RD-4
G,H RD RED
A278-BK
A588-GN
L973-GN
-B 63 229-BK-14 229-BK-14 W
235-BK
308-YL
616-BU
322-GY
607-PK
147-PU
235-BK
578-BU
10
OR ORANGE
4
2
6
5
8
9
7
+B 48 130-RD-14 780-PU-18 IGN 113-OR-18 G,H G G G G G H G G
+B 52 130-RD-14 130-RD-14 E554-PK-18 A 12V 592-BU-18 H H H H H H H G YL YELLOW
+B 53 130-RD-14 F773-OR-18 MEM A513-RD-18 NOTE C NOTE C H PK PINK
D D
GND
ACC
BACKUP
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
BK BLACK
5
4
2
6
1
68 F774-WH-18 GND 200-BK-18
200-BK-18
200-BK-18
L34 L28 L28 GY GRAY
L36
A513-RD-18
L35
L21
69 130-RD-14 A769-GY-18
592-BU-18
L36 ATCH PU PURPLE
R/L
FUEL PUMP RELAY 19 H705-BR-18 A768-BU-18
BR
G
B
B
USER DEFINED SHUTDOWN 59 F716-WH-18 K906-GN-18 CONVERTER BR BROWN
THROTTLE RETURN 5 998-BR-18 998-BR-18 134-1346 GN GREEN
CAT DATA LINK + 8 893-GN-18 F716-WH-18 W
BU BLUE
CAT DATA LINK - 9 892-BR-18 578-BU
L35 L35
THROTTLE BACKUP (ACCEL) 22 F773-OR-18 506-PU-18
8
5
1
6
7
2
3
4
THROTTLE BACKUP (DECEL) 23 F774-WH-18 235-BK-18 ATCH ATCH ATCH
AM/FM RADIO AM/FM RADIO AM RADIO A/C SW PANEL SYMBOL DESCRIPTION
LOW OIL PRESSURE OUTPUT 28 405-GY-18
THROTTLE 66 F889-WH-18 ATCH TO RADIO (CASSETTE) 163-6707 163-6706 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH FINE ATCH SEAT ATCH POWER ATCH LOWER ATCH LOWER 157-3210
HEATER UNIT 163-6709 EXCHANGE SW ACTION EXCHANGE SW SWING CONT SW HEATER SW WINDOW SW WASHER SW WIPER SW ATCH HEATER BLADE, SPADE, RING,
IGNITION KEY SW 70 308-YL OR SCREW TERMINAL
164-0490 170-6955 170-6956 163-6722 163-6721 163-6720 163-6719 163-6718 SW PANEL
ENG CONT GND STRAP FOR O/S JAPAN FOR JAPAN NOTE B 176-2005
CIRCUIT CONNECTED
A/C UNIT
ENG BLOCK 161-3779 CAB CAB CIRCUIT NOT CONNECTED
L78
L77
L67
L66
OPERATOR STATION
L21 L21 L21 ELECTRICAL CONNECTION
L51
J
ANTENNA CONN 32 B K (NOTE A) TO MACHINE STRUCTURE
INLET AIR HTR RLY COMMON 9 C987-RD-18 616-BU
INLET AIR HTR RLY 12 G850-BU-18 L51 167-3492 616-BU 616-BU 1 616-BU 616-BU ATCH
BOOM LAMP INTERNAL ELECTRICAL
63 235-BK-18 235-BK L21 322-GY 200-BK 2 200-BK 200-BK CONNECTION TO SURFACE
UU INJECTOR 153-2521
10 A706-GY 1 235-BK-18 235-BK-18 235-BK-18 607-PK 200-BK OF COMPONENT
SOL 6 B L1 J
11 L985-YL 2 235-BK-18 235-BK-18 235-BK-18 168-RD-10 322-GY 1
8 TRAVEL 2 235-BK-18 235-BK 147-PU 200-BK 2 K (NOTE A)
CONN 1 UU INJECTOR B STRAIGHT SOL B Z CONNECTOR
13 L985-YL 1 1 M740-PK-18 M740-PK-18 K904-GN-18
SOL 5 TRAVEL 121-1491 L22 L22
2
M740-PK-18
K906-GN-18
A769-GY-18
A768-BU-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
4 UU A705-BU 2 235-BK-18 K906-GN-18 T967-YL-18
200-BK
200-BK
CONN 33 GOLD TERMINAL
763-BU-18
235-BK-18
235-BK-18
780-PU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
168-RD-10
TT
A588-GN
L973-GN
INJECTOR 6 55 A706-GY-18 6 SPEED SOL 763-BU-18 B 763-BU-18 M738-OR-18
235-BK
147-PU
607-PK
322-GY
616-BU
1
UU INJECTOR 121-1491 SWING ATCH
L22
6 L985-YL-18 8 A704-GN 1 1 K906-GN-18 A588-GN M737-WH-18 200-BK ATCH WIRE, CABLE,
SOL 4 B BRAKE SOL L3 L3 BOOM LAMP
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 7 L984-OR 2 2 235-BK-18 200-BK-18 M739-YL-18 616-BU COMPONENT
HYD LOCK 121-1491 L2 153-2521
INJECTOR 5 54 A705-BU-18 5 1 A588-GN 491-PK-18
UU
L3
INJECTOR 4 39 A704-GN-18 4 L984-OR 1 INJECTOR SOL 2 200-BK-18 495-GN-18
SOL 3 121-1491 ATCH J L# CIRCUIT GROUPING
INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR 2 321-BR-18 DESIGNATION
5 L984-OR-18 9 VALVE CONT 496-WH-18 K (NOTE A)
C INJECTOR 3 38 A703-BR-18 3 A702-PU
UU
1 INJECTOR 157-3200 487-OR-18 C
SOL 2 L77 L77 L77
INJECTOR 2 37 A702-PU-18 2 L983-WH 2 780-PU-18
200-BK
200-BK
Z
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12 N N L3 A768-BU-18 ATCH 322-GY HORN
UU INJECTOR FINE SWING SOL 7Y-3919
7 L983-WH-18 11 L983-WH 1 4 +B 1 C987-RD-14 A769-GY-18 200-BK HARNESS AS.
INJECTOR 1 36 A701-GY-18 1 A701-GY 2 SOL 1 5 +B 13 C987-RD-14 C987-RD-14 235-BK-18 107-7056
15 6 INTER LOCK 53 151-GN 151-GN
L77
B S S 322-GY IDENT PART NO. LOC
30 11 KEY SW 23 308-YL 308-YL L973-GN 1 L973-GN-18 1 322-GY HORN
L72 7Y-3920 A 204-1812 G-3
17 15 4 308-YL 200-BK 2 200-BK-18 2 200-BK B 224-2850 A-2
TT
OIL PRESSURE SENSOR +5V 41 G826-BR-18 A OR +5V ENG OIL PRESSURE 17 STEM1 EXTEND SW 9 200-BK C 197-4328 B-4
Z
CONN 24
L72
ENG OIL PRESSURE 24 C990-YL-18 C WH SENSOR SIGNAL SENSOR 20 STEM1 RETRACT SW 10 D 213-0906 H-8
OIL PRESSURE SENSOR RETUM 42 G827-BU-18 B BK SENSOR COMMON 194-6725 21 STEM2 EXTEND SW 19 M740-PK-18 E 170-6959 I-3
19 24 STEM2 RETRACT SW 20 K906-GN-18 F 186-4624 G-1
20 32 STEM3 RETRACT SW 12 763-BU-18 G 163-6787 D-1
TT L22
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K858-YL-18
K857-WH-18
K856-PU-18
M906-BU-18
21 G827-BU-18 B YL SENSOR COMMON FUEL PRESSURE 51 STEM3 EXTEND SW 11 K843-GN-18 A588-GN H 170-6813 D-1
FUEL PRESSURE 16 C991-PK-18 C GN SENSOR SIGNAL SENSOR 27 STEM4 EXTEND SW 21 K844-GY-18 235-BK
B
WIRE GROUP COLOR DESCRIPTIONS J 186-4617 C-1
L66
L2
L1
GROUND CIRCUIT.
L63
50 34 5 E474-OR-18 L67 235-BK-18 200-BK L 170-6828 G-1
L67
51 G828-WH-18 42 6 E473-GY-18 200-BK-18 200-BK-18 200-BK M 163-6810 F-1
52 G828-WH-18 43 7
L71
E476-PU-18 200-BK-18 200-BK-10 WIRES THAT HAVE BATTERY VOLTAGE
TT P B N 186-4637 H-3
ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 A OR +5V ATMOSPHERIC 44 8 E475-PK-18
L63
WHEN THE KEY SWITCH IS OFF. P 186-4635 B-4
ATMOSPHERIC PRESSURE 14 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR 35 NEG CONT PRESS SNSR1 16 E472-GN-18 P
ATCH S ACTION R 183-0998 A-6
ENG PRESS SENSOR COM 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 45 NEG CONT PRESS SNSR2 51 235-BK-18 N
ATCH SOL1 2 200-BK-18 CHASSIS WIRES THAT HAVE BATTERY VOLTAGE S 193-3494 C-3
26 G829-GN-18 47 PUMP1 F1 F CONT PRV 52 235-BK K864-PK-18 K864-PK-18 1 RELIEF SOL1 215-4890 1 K872-OR-18 200-BK-18 WHEN THE KEY SWITCH IS ON. T 204-1686 A-2
TT
28 G829-GN-18 B BK SENSOR COMMON INJ ACTUATION 48 PUMP2 F1 F CONT PRV 17 K870-GN-18 K870-GN-18 K870-GN-18 2 165-9555 200-BK-18 U 116-0098 A-3
L61 L2 L2
INJ ACTUATION PRESSURE 27 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR 52 18
L64
K865-PU-18 K870-GN-18
L63
K872-OR-18 K872-OR-18 STARTING CIRCUIT. V 116-0096 A-3
29 G828-WH-18 A OR +5V 194-6726 53 26 K876-BR-18 K871-WH-18 K871-WH-18 W 167-3527 D-5
31 38 PRV RETURN(1) 27 235-BK-18 N
ATCH K879-GN-18 K879-GN-18 CAT DATA LINK. X 167-3457 I-5
TT
2
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
A768-BU-18
A769-GY-18
33 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET 50 GND 2 235-BK-14 K877-BU-18 K870-GN-18
START AID CIRCUIT. Y 167-3473 I-6
491-PK-18
496-WH-18
495-GN-18
321-BR-18
780-PU-18
235-BK-18
487-OR-18
325-PK-18
RELIEF SOL2
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR GND 14 235-BK-14 235-BK-18 K865-PU-18
147-PU
1 165-9555 Z 163-6750 C-2
25 G828-WH-18 A OR +5V 161-9929 K858-YL-18 9 ATCH STEM3 CONT PRV(A) RS422 RX+ 3 235-BK-14 K866-WH-18 PANEL LAMP CIRCUIT. TT 195-7336 C-11
67 K857-WH-18 18 ATCH STEM2 CONT PRV(A) RS422 RX- 15 UU 153-8920 C-10
53 ATCH 1PUMP-2PUMP N K856-PU-18 28 ATCH STEM1 CONT PRV(A) RS422 TX+ 24 VALVE CONTROL CIRCUIT.
EXCHANGE SOL1 L72 GG 167-3456 G-1
43 K862-GY-18 1 K868-BR-18 39 SOL GND2 RS422 TX- 25 XX 204-1923 G-3
121-1491 ATCH STEM 3 N B B ENGINE CONTROL CIRCUIT.
1 K869-BU-18 2 K862-GY-18 19 ATCH STEM3 CONT PRV(B) SNSR GND 28 YY 204-1920 F-4 B
235-BK-14
ZZ 204-1919 F-3
11
12
10
PASSIVE SENSOR CONN 22
3
4
2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 200-BK-18 2 ATCH STEM 3 111-9916 2 K869-BU-18 K860-BU-18 8 ATCH STEM1 CONT PRV(B) ATCH STEM2 NEUTRAL 32 CONN 21
8
6
5
7
3
1
2
4
191-6587 CONT SOL(B) TURN SIGNAL / WIPER / WASHER CIRCUIT.
56 G833-PK-18 K871-WH-18 1 K869-BU-18 40 SOL GND3 RS232 RX 34 C C
57 G833-PK-18
COOLANT TEMP
111-9916 30 ATCH STEM4 CONT PRV(A) RS232 TX 35 N
ATCH RELIEF HEATER AND AIR CONDITIONER CIRCUIT. WIRE AS.
TT
COOLANT TEMP 32 995-BU-18 1 GN SENSOR SIGNAL 10 ATCH STEM4 CONT PRV(B) ATCH STEM3 NEUTRAL 41 K876-BR-18 1 CHECK SOL1
SENSOR ATCH 1PUMP-2PUMP
60 G833-PK-18 2 YL SENSOR COMMON K869-BU-18 K869-BU-18 25 TOOL PRESS SNSR ATCH STEM4 NEUTRAL 42 235-BK-18 2 LL 213-0915 G-12
200-BK-18
200-BK-18
130-9811 215-4890
EXCHANGE SOL2 MM 213-0887 H-8
A768-BU-18
A769-GY-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
69 K869-BU-18 7 SEPARATE VALVE PRV RS232 GND 44
780-PU-18
487-OR-18
491-PK-18
496-WH-18
235-BK-18
495-GN-18
321-BR-18
325-PK-18
TT INTAKE AIR TEMP 121-1491 ATCH STEM 2 NN 213-0886 H-12
L78
147-PU
SENSOR P CONT SOL(B) N
64 G833-PK-18 2 YL SENSOR COMMON K866-WH-18 1 1WAY/2WAY CONT SOL 29 ATCH RELIEF PP 149-5060 G-12
130-9811 111-9916 N
65 200-BK-18 2 K876-BR-18 2 RLF CHK V1 30 K877-BU-18 1 CHECK SOL2 RR 163-6758 I-12
TT DUAL CAM L69
2 SS 132-1827 A-4
L64
TOP CAM S/T - 49 E963-BK-18 A GN S/T - K871-WH-18 1 K861-GN-18 1 K877-BU-18 3 RLF CHK V2 36 235-BK-18 215-4890
SP/TMG SNSR(HI) N
TOP CAM S/T + 48 E964-WH-18 B YL S/T + K868-BR-18 2 K864-PK-18 12 ATCH1 RLF PRV 37
169-3300 ATCH STEM 2 P
66 1 K857-WH-18 K865-PU-18 22 ATCH2 RLF PRV 38 ATCH S ACTION
TT DUAL CAM
BOTTOM CAM S/T - 59 E965-BU-18 A GN S/T -
SP/TMG SNSR(LOW)
ATCH DBL ACTION CONT SOL(A) 2 K868-BR-18 K870-GN-18 41 SOL GND4 39 N
SOL2 1 K872-OR-18 L19 CABLE AS.
BOTTOM CAM S/T + 58 E966-YL-18 B YL S/T + SOL N 111-9916 E474-OR-18 26 ATCH STEM2 MODULATION 40 235-BK-18 2 ATCH 1WAY/2WAY 2 200-BK-18 B T B
200-BK-18
200-BK-18
169-3300 215-4890
68 121-1491 K860-BU-18 1 E473-GY-18 36 ATCH STEM1 MODULATION 45 K866-WH-18 1 CONT SOL 200-BK-10 AA 204-1788 E-11
TT FLY. TMG CAL P ATCH STEM 1 N L71 215-4890 L61 CONN 23 B BB 170-6929 F-11
TIMING CAL PROBE + 22 G856-WH-18 1 GN TCD + K868-BR-18 2 E476-PU-18 37 ATCH STEM4 MODULATION 46 200-BK-18 168-RD-10
2
1
SENSOR CONT SOL(A) L62 L1 CHASSIS
TIMING CAL PROBE - 23 G857-YL-18 2 YL TCD - 200-BK-18 2 1 K856-PU-18 E475-PK-18 46 ATCH STEM3 MODULATION CDL(+) 33 893-GN-18 K871-WH-18 607-PK 200-BK CC 197-4435 G-8
6V-2197 ATCH STEM 1 111-9916 T LAMP
70 K879-GN-18 1 2 K868-BR-18 E472-GN-18 54 12V SPLY CDL(-) 43 892-BR-18 K879-GN-18 607-PK DD 204-1789 E-11 (NOTE F)
TT IAP CONTROL CONT SOL(B) L66 L66 153-2523
IAP CONTROL VALVE 61 G854-PK-18 1 GN IAPCV K849-YL-18 13 ATCH STEM1 49 K849-YL-18 200-BK EE 170-6929 F-12 (NOTE F)
325-PK-18
VALVE 111-9916 L70 C L19
IAPCV COMMON 62 G855-PU-18 2 YL COMMON K852-GN-18 14 ATCH STEM4 50 K852-GN-18 235-BK-18 200-BK-10 200-BK-10 FF 186-4634 G-8 (NOTE F)
TT 150-0375 L70
K868-BR-18 K868-BR-18 K851-BU-18 23 ATCH STEM3 47 K851-BU-18 235-BK-18 200-BK-18 HH 197-4353 H-11
CHASSIS JJ 213-0562 H-10
L71
L62
N L69
K877-BU-18 B M738-OR-18 M738-OR-18 THIS SCHEMATIC IS FOR THE 322C/325C-HYD EXCAVATOR.
ATCH SQUEEZE L64 L64 L75
K864-PK-18 A M737-WH-18 M737-WH-18
PRESS. K865-PU-18 C M739-YL-18 M739-YL-18 T T SCHEMATIC NO. 183-1008 HE 02
323-WH-10
200-BK-10
SENSOR K870-GN-18 R C 487-OR-18
157-3182 235-BK-18 491-PK-18
2
1
1
2
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L976-GN-18
ATCH QUICK C FUEL LEVEL C
L976-GN-18
L976-GN-18
GN-18 2 200-BK 235-BK-18 235-BK-18 U V OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
168-RD-18
365-YL-18
200-BK-18
365-YL-18
329-YL-18
329-YL-18
168-RD-18
168-RD-18
168-RD-18
168-RD-18
168-RD-10
COUPLER SOL SENSOR
A A
L976-GN-18
L62
325-PK-18
365-YL-18
168-RD-18
152-8346 L78 L78 L78 163-6700 BK 2 235-BK-18 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
T
L20
308-YL 235-BK-18
POWER SHIFT L62 L62 L62
C 235-BK-18 235-BK-18
CONT SOL 1 A768-BU-18 200-BK 235-BK-18 235-BK-18 WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
111-9916 2 A769-GY-18 780-PU-18 235-BK-18 235-BK-18 T AT LEAST 1 TURN PER 25mm.
A768-BU-18 C
ATCH ATCH T
A769-GY-18 235-BK-18 2 235-BK-18
FLOW LIMIT L20 L20 L20 HYD OIL TRAVEL ALARM NOTE A: USE WITH SHORT BOOM.
147-PU K904-GN-18 1 321-BR-18 T
SOL TEMP SENDER 3E-7738
171-0188
SIGNAL BR-18 C K904-GN-18 235-BK-18 491-PK-18 323-WH-10 + - NOTE B: USE WITH POWER WINDOW.
GROUND BK-18 B 235-BK-18 +B YL-18 A 147-PU 147-PU C C 4I-5394 U U V V
T° NOTE C: NOT USE ON THIS VEHICLE.
M738-OR-18 +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18
ATCH M738-OR-18 C GROUND BK-18 B 235-BK-18 235-BK-18 235-BK-18 ATCH SS SS C ATCH ATCH ATCH ATCH ATCH NOTE D: NOT USE WITH HEATER UNIT.
PRIMARY L75 PUMP DISCHARGE REFUELING SW REFUELING REFUELING REFUELING REFUELING REFUELING ATCH NOTE E: USE WITH 12V 7A X 2 CONVERTER.
1 1
L75
12 11 10 9 8 7 6 5 4 3 2 1