TetraPak Steps

UHT Process

Re-Value
M2 M3 M4 M5

Steps Description Q17/0 Q17/1 Q17/2 Q17/3

Sterilazation
1 Activation Valve 1 M0.0 0
2 Activation Pump 2 M0.1 0
3 Fill Up Plant 3 M0.2 0
4 Activation Steam 4 M0.3 0
5 Heating 5 M0.4 0
6 Sterilization 6 M0.5 0
7 Cooling 01 7 M0.6 0
8 Cooling 02 10 M0.7 0
9 Cooling 03 11 M1.0 0
10 Sterile Water/Ready Prodction 17 M1.1 0
Production
11 Prepare For Production 21 M2.0 0
12 Empty BTD 22 M2.1 0
13 Fiil BTD over LL 23 M2.2 0
14 Fill Plant Mix to Dest 24 M2.3 0
15 Production 27 M2.4 0
Production Finish
16 Empty Balace Tank 40 M2.5 0
17 Fill Mix in BTD 41 M2.6 0
18 Empty BTD 42 M2.7 0
19 Empty Plant 43 M3.0 0
20 Empty Plant to Reclaim 44 M3.1 0
21 Rinsing 45 M3.2 0
ShutDown
22 BTD Empty 70 M4.0 0
23 Rinsing 71 M4.1 0
Main CIP
24 m. 101 M6.0 0
25 Activation Pump 102 M6.1 0
26 Fill Up Plant 103 M6.2 0
27 Activation Steam 104 M6.3 0
28 Rinsing 111 M6.4 0
29 Caustic Dosing 113 M6.5 0
30 Caustic Circulation 114 M6.6 0
31 Adapt Temp. Flow 122 M6.7 0
32 Caustic Circulation 134 M7.0 0
33 BTD Empty 135 M7.1 0
34 Rinsing 141 M7.2 0
35 Acid Dosing 143 M7.3 0
36 Acid Circulation 144 M7.4 0
37 BTD Empty 146 M7.5 0
38 Rinsing 148 M7.6 0
39 Rinsing 149 M7.7 0
AIC
40 Rinsing 46 M8.0 0
41 Caustic Dosing 52 M8.1 0
42 Caustic Circulation 53 M8.2 0
43 BTD Empty 54 M8.3 0
44 Rinsing 55 M8.4 0
45 Rinsing 62 M8.5 0
M6 M9 M10 M11 HOMO PRESSURE ON

1st 16 Digital Outputs

Q17/4 Q17/5 Q17/6 Q17/7 Q17/8 Q17/9 Q17/10 Q17/11 Q17/12 Q17/13
 Output Register

Re-Value
Q17/14 Q17/15 Q18/0 Q18/1 Q18/2 Q18/3 Q18/4

N9:0 0
N9:1 0
N9:2 0
N9:3 0
N9:4 0
N9:5 0
N9:6 0
N9:7 0
N9:8 0
N9:9 0

N9:10 0
N9:11 0
N9:12 0
N9:13 0
N9:14 0

N9:15 0
N9:16 0
N9:17 0
N9:18 0
N9:19 0
N9:20 0

N9:21 0
N9:22 0

N9:23 0
N9:24 0
N9:25 0
N9:26 0
N9:27 0
N9:28 0
N9:29 0
N9:30 0
N9:31 0
N9:32 0
N9:33 0
N9:34 0
N9:35 0
N9:36 0
N9:37 0
N9:38 0

N9:39 0
N9:40 0
N9:41 0
N9:42 0
N9:43 0
N9:44 0
 2nd 16 Digital Outputs
Q18/5 Q18/6 Q18/7 Q18/8 Q18/9 Q18/10 Q18/11 Q18/12 Q18/13
 Output Register

Re-Value
REJECT REQ TOWER WATOK TO ACTIVE V15A

Q18/14 Q18/15 Q19/0 Q19/1 Q19/2 Q19/3 Q19/4

N9:45 0
N9:46 0
N9:47 0
N9:48 0
N9:49 0
N9:50 0
N9:51 0
N9:52 0
N9:53 0
N9:54 0

N9:55 0
N9:56 0
N9:57 0
N9:58 0
N9:59 0

N9:60 0
N9:61 0
N9:62 0
N9:63 0
N9:64 0
N9:65 0

N9:66 0
N9:67 0

N9:68 0
N9:69 0
N9:70 0
N9:71 0
N9:72 0
N9:73 0
N9:74 0
N9:75 0
N9:76 0
N9:77 0
N9:78 0
N9:79 0
N9:80 0
N9:81 0
N9:82 0
N9:83 0

N9:84 0
N9:85 0
N9:86 0
N9:87 0
N9:88 0
N9:89 0
 M12 M13 V13.1 V13.2 V14
3rd 16 Digital Outputs
Q19/5 Q19/6 Q19/7 Q19/8 Q19/9 Q19/10 Q19/11 Q19/12
 Output Register

Re-Value
V75 V76 V15A V15B V44 V74A

Q19/13 Q19/14 Q19/15 Q20/0 Q20/1 Q20/2

N9:90 0
N9:91 0
N9:92 0
N9:93 0
N9:94 0
N9:95 0
N9:96 0
N9:97 0
N9:98 0
N9:99 0

N9:100 0
N9:101 0
N9:102 0
N9:103 0
N9:104 0

N9:105 0
N9:106 0
N9:107 0
N9:108 0
N9:109 0
N9:110 0

N9:111 0
N9:112 0

N9:113 0
N9:114 0
N9:115 0
N9:116 0
N9:117 0
N9:118 0
N9:119 0
N9:120 0
N9:121 0
N9:122 0
N9:123 0
N9:124 0
N9:125 0
N9:126 0
N9:127 0
N9:128 0

N9:129 0
N9:130 0
N9:131 0
N9:132 0
N9:133 0
N9:134 0
V74B V78 RESERVE V8 V10 RESERVE V51A V51B V52 V53A
4th 16 Digital Outputs
Q20/3 Q20/4 Q20/5 Q20/6 Q20/7 Q20/8 Q20/9 Q20/10 Q20/11 Q20/12
 Output Register

Re-Value
V53B V55 V59 RESERVE RESERVE V63 V64 V66

Q20/13 Q20/14 Q20/15 Q21/0 Q21/1 Q21/2 Q21/3 Q21/4

N9:135 0
N9:136 0
N9:137 0
N9:138 0
N9:139 0
N9:140 0
N9:141 0
N9:142 0
N9:143 0
N9:144 0
0
N9:145 0
N9:146 0
N9:147 0
N9:148 0
N9:149 0
0
N9:150 0
N9:151 0
N9:152 0
N9:153 0
N9:154 0
N9:155 0
0
N9:156 0
N9:157 0
0
N9:158 0
N9:159 0
N9:160 0
N9:161 0
N9:162 0
N9:163 0
N9:164 0
N9:165 0
N9:166 0
N9:167 0
N9:168 0
N9:169 0
N9:170 0
N9:171 0
N9:172 0
N9:173 0
0
N9:174 0
N9:175 0
N9:176 0
N9:177 0
N9:178 0
N9:179 0
V96 V97 V98 V80 V81 V82 V84 V85 RESERVE
4th 16 Digital Outputs
Q21/5 Q21/6 Q21/7 Q21/8 Q21/9 Q21/10 Q21/11 Q21/12 Q21/13
 Output Register

Re-Value
V22A V22B V13 V23 V24 V29 V32

Q21/14 Q21/15 Q22/0 Q22/1 Q22/2 Q22/3 Q22/4

N9:180 0
N9:181 0
N9:182 0
N9:183 0
N9:184 0
N9:185 0
N9:186 0
N9:187 0
N9:188 0
N9:189 0
0
N9:190 0
N9:191 0
N9:192 0
N9:193 0
N9:194 0
0
N9:195 0
N9:196 0
N9:197 0
N9:198 0
N9:199 0
N9:200 0
0
N9:201 0
N9:202 0
0
N9:203 0
N9:204 0
N9:205 0
N9:206 0
N9:207 0
N9:208 0
N9:209 0
N9:210 0
N9:211 0
N9:212 0
N9:213 0
N9:214 0
N9:215 0
N9:216 0
N9:217 0
N9:218 0
0
N9:219 0
N9:220 0
N9:221 0
N9:222 0
N9:223 0
N9:224 0
0
V34 V43 V94 RESERVE RESERVE V26 V27 V28 RESERVE
5th 16 Digital Outputs
Q22/5 Q22/6 Q22/7 Q22/8 Q22/9 Q22/10 Q22/11 Q22/12 Q22/13
 Output Register

Re-Value
RESERVE RESERVE V25 V46 V48 V67 RESERVE

Q22/14 Q22/15 Q23/0 Q23/1 Q23/2 Q23/3 Q23/4

N9:225 0
N9:226 0
N9:227 0
N9:228 20 1 1
N9:229 0
N9:230 0
N9:231 0
N9:232 0
N9:233 0
N9:234 0
0
N9:235 0
N9:236 0
N9:237 0
N9:238 0
N9:239 0
0
N9:240 0
N9:241 0
N9:242 0
N9:243 0
N9:244 0
N9:245 0
0
N9:246 0
N9:247 0
0
N9:248 0
N9:249 0
N9:250 0
N9:251 0
N9:252 0
N9:253 0
N9:254 0
N9:255 0
N9:256 0
N9:257 0
N9:258 0
N9:259 0
N9:260 0
N9:261 0
N9:262 0
N9:263 0
0
N9:264 0
N9:266 0
N9:267 0
N9:268 0
N9:269 0
N9:270 0
RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE
6th 16 Digital Outputs
Q23/5 Q23/6 Q23/7 Q23/8 Q23/9 Q23/10 Q23/11 Q23/12 Q23/13
RESERVE RESERVE

Q23/14 Q23/15