2024.01.17 IntroductionToSafetySystems PDF

Thank you for joining, we’ll be starting shortly.
Please note the webinar will start at 11:00am,

Coordinated Universal Time (UTC)
EIT CRICOS Provider Number: 03567C | EIT Institute of Higher Education: PRV14008 | EIT RTO Provider Number: 51971
Notifications/Sounds
To disable sounds/pop-up notifications you must:
Go to “My Settings” in the cog symbol in the bottom right corner of the screen
Go to “Notification Settings” and untick all the boxes
Introduction to Safety Systems
17 January 2024 | Technical Topic Webinar
Dr. Rodney Jacobs

EIT Instructor & Senior International Consulting Engineer
Common Questions/FAQs
Copy of slides/video recording

Everyone registered for this webinar will receive a copy of the PDF slides and a
link to the video recording within the next two business days via email. Please
monitor your junk email folder.
Certificate of Attendance
We provide a free, digital certificate of attendance for live attendees for
technical topic webinars. There will be a link/QR code to a short form/survey
provided at the end of this session which you need to complete in order to
receive one. Once completed, we’ll endeavour to send your certificate to you
within the next four business days.
About EIT
We are dedicated to ensuring that you receive World-Class Australia Accredited Education
Our vocational programs and higher education degrees are
a world-class education and gain skills that you registered and accredited by the Australian Government.
can immediately implement in the workforce. We have programs that are also recognized under three
international engineering accords.
Engineering Specialists Industry Experienced Lecturers

EIT is one of the only institutes in the world specializing Our lecturers are highly experienced engineers and subject
in Engineering. We deliver professional certificates, specialists with applied knowledge. The technologies
diplomas, advanced diplomas, undergraduate and employed by EIT, both online and on-campus, enable us to
graduate certificates, bachelor’s and master’s degrees, source our lecturers from a large, global pool of expertise.
and a Doctorate of Engineering.
Industry Oriented Programs Unique Delivery Model

Our programs are designed by industry experts, We deliver our programs via a unique delivery methodology
ensuring you graduate with cutting-edge skills that that makes use of live and interactive webinars, an
are valued by employers. Our program content international pool of expert lecturers, dedicated learning
remains current with rapidly changing technology support officers, and state-of-the-art such as hands-on
and industry developments. workshops, remote laboratories, and simulation software.
About the Presenter
Dr. Rodney Jacobs
• Background: Electrical engineering

• 30 years of consulting across various industries (oil & gas, mining, etc.)
• Expertise in instrumentation, including PLCs, DCS, SCADA, loop tuning, etc.
• Migration to heavy current engineering and safety systems
• Conducted face-to-face engineering workshops in 50+ countries globally
• Pioneering instructor in e-learning at EIT
• Presented hundreds of workshops to thousands of engineering professionals
• Qualifications: Mostly in engineering, with some in psychology
Bhopal, India Union Carbide
Bhopal, India Union Carbide - 23 December 1984
Deep Water Horizon April 2010
Deep Water Horizon April 2010
Fukushima Tsunami
Fukushima Tsunami
Measurement of Risk
• Risk = Frequency of Event x Consequence:
Measurement of Risk
Risk Reduction
• To reduce risk: Reduce Frequency or Consequence or do both
Risk Reduction
Safety Instrumented System
• SIS provides an independent layer of protection
BPCS
Control
Measure System
Control
Operating
Equipment
Measure
Shut down
Protection
System SIS
Sensor subsystem Logic Solver (Hardware and Software) Actuator subsystem
Hazardous Event
Risk reduction factor (RRF) = Fnp/Fp
Operating
Equipment
LT
1
Demands/yr = Fnp Haz.Events/yr = Fp
SIS
SIS failure on demand
The SIS Reduces the Frequency of a Hazardous Event
Safety Integrity Levels
SIL RRF Probability of Failure on

Demand
4 >10 000 to < 100 000 >10-5 to <10-4
3 >1000 to < 10 000 >10-4 to <10-3
2 >100 to < 1 000 >10-3 to <10-2
1 >10 to < 100 >10-2 to <10-1
Simple Shutdown System: Example 1
Basic tank level control with overflow hazard
Simple Shutdown System: Example 1
FC = Fails closed on loss of air pressure
Layers of Protection
Community Emergency Response *

Plant Emergency Response *
Other Devices (Other Technology)
Automatic SIS
Process Critical Alarms and Manual Response
Process Design
External protection
Tolerable Risk Targets
Tolerable Risk and ALARP
PLC in a Safety System
General Arrangement of a PLC in a Safety System
Equipment Under Control
HAZOP is applied to the complete EUC inc operator and controls:
Raw materials Product movement
energy status energy
Controlled
Element
Actuators Sensors
EUC risk
Control includes
command Plant control
EUC
Operator’s s status
command system
instructions
s
Controlling
Operator Device
information
display,
Equipment Under Control Defines the Scope

The Process Hazard Study Lifecycle
Hazard Study….…………1….…2……….3………….....4…………....5………..….6
Process Development…...
Process Definition…………….
Process Design……………………...
Procurement and Construction……………………….
Commissioning……………………………………………………….
Operation…………………………………………………………………………..
Process Hazard Study Lifecycle
IEC 61511 Risk Parameters Chart
Risk Parameters:
C – Consequence
C A:
CB:
CC:
CD:
F –Occupancy
FA:
FB:
P – Hazard Avoidance Probability
PA:
PB:
W – Demand rate in the absence of the SIF under consideration
W1:
W2:
W3:
W3 W2 W1
a - -
CA
PA 1 a -
FA
CB PB
FB 2 1 a IEC 61511 Risk Parameters Chart
Starting PA
point FA PB
CC 3 2 1
FB
PA
CD FA PB 4 3 2
FB P A
b 4 3
PB
- = No safety requirements
a = No special safety requirements
b = A single E/E/PES is not sufficient
1,2,3,4 = Safety integrity level
SIL Classification by Risk Parameters
Risk Parameters:
C – Extent of Damage
• CA: Slight injury
• CB: Severe irreversibly injury to one or more persons or death of a person
• CC: Death of several persons
• CD: Catastrophic consequences, multiple deaths
F – Frequency and Exposure Time
• FA: Seldom to relatively frequently
• FB: Frequently to continuous
SIL Classification by Risk Parameters
Risk Parameters:
P – Hazard Avoidance / Mitigation
• PA: Possible under certain conditions
• PB: Hardly possible
W – Demand rate in the absence of the SIF under consideration
• W1: Very Low
• W2: Low
• W3: Relatively high
Table 5.1: Example of LOPA Work sheet
Architectures for Safety Systems
1oo1 Fault Tolerance: 0
Channel
1oo1 D Fault Tolerance: 0
Channel
1oo1 D
Diagnostics
Architectures for Safety Systems - 1oo1 Single Channel
1oo2D
Channel
Fault Tolerance: 1
Diagnostics 1oo2
1oo2
Channel
2oo2D
Channel
Fault Tolerance: 0
Diagnostics 2oo2
Channel
Architectures for Safety Systems - 1oo2 v 2oo2

Channel 1oo2D
Fault Tolerance: 1
Diagnostics
1oo2D
Diagnostics
Channel
Reverts to 1oo1D on detection of fault

1oo1D
Channel
Remaining
Fault Tolerance: 0
Diagnostics 1oo1D
Channel
Architectures for Safety Systems - 1oo2 D Diagnostic Pair
Channel 2oo3
Fault Tolerance: 1
Channel 2oo3
Channel
Channel
Channel 2oo3
Channel
Architectures for Safety Systems - Basic 2oo3
Comparison of Redundancy Options
Comparison of Redundancy Options

Effect of Manual Proof Testing
Effect of Manual Proof Testing
Test Interval vs PFDavg
1
Cumulative p(t) = λd .t
Probability
p(t) of failure
PFDavg = λd .Ti/2
0
Ti 2Ti 3Ti Time t
Reducing the Test Interval Ti Reduces the PFDavg
Need to Manage ALL Changes!
Why We Need to Manage ALL Changes!
Thank You!
What courses cover this topic?
Safety systems can be found in the following courses:
• Professional Certificate of Competency in Safety Instrumentation Systems for Process Industries
• 52886WA Advanced Diploma of Industrial Automation Engineering

• Hazardous Areas and Hazops (DIAHAZ612)
• Bachelor of Science (Industrial Automation Engineering)

• Safety Systems Engineering (BIA303)
• Master of Engineering (Industrial Automation)

• Safety Instrumented Systems (ME508)
Upcoming Courses
We have a range of courses in Industrial Automation Engineering.
Courses Start Date

52886WA Advanced Diploma of Industrial Automation Engineering 6 February 2024
Professional Certificate of Competency in Safety Instrumentation Systems for Process Industries 13 February 2024
On-Campus – Master Of Engineering (Industrial Automation) 19 February 2024
Professional Certificate of Competency in Smart Grids 12 March 2024
Professional Certificate of Competency in Instrumentation, Automation & Process Control 12 March 2024
52892WA Advanced Diploma of Electrical and Instrumentation (E&I) Engineering in Mining 2 April 2024
52872WA Advanced Diploma of Robotics and Mechatronics Engineering 2 April 2024
Professional Certificate of Competency in Industrial Automation Engineering 23 April 2024
Online – Master of Engineering (Industrial Automation) 24 June 2024
Online – Bachelor of Science (Industrial Automation Engineering) 22 July 2024
Find MORE courses here: www.eit.edu.au/study-areas/industrial-automation-instrumentation-and-

process-control/ EIT CRICOS Provider Number: 03567C | EIT Institute of Higher Education: PRV14008 | EIT RTO Provider Number: 51971
Upcoming Webinars
All upcoming Events & Webinars:
www.eit.edu.au/news-events/events/
Exploring Advanced Applications in Construction Using BIM

25 Jan 2024
EIT’s Accreditations and Educational Offerings

31 Jan 2024
Renewable Integration Into Power Systems: Challenges and Solutions

08 Feb 2024
Optimization of Biomimetic-Based Aircraft Wing

15 Feb 2024
Certificate of Attendance
To receive your digital certificate of attendance for participating in this

webinar, please fill out the form and survey here (or scan the QR Code):
https://qrco.de/bei4NM
Kindly note that this form will close on Sunday, 21 January 2024 and no further requests
for certificates will be accepted after the form has closed
Q&A
Website Email
www.eit.edu.au webinars@eit.edu.au
Head Office Courses

1031 Wellington Street West Perth https://www.eit.edu.au/schedule/
Perth, WA 6005
Phone
Inside Australia: 1300 138 522
Outside Australia: +61 8 9321 1702

2024.01.17 IntroductionToSafetySystems PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

2024.01.17 IntroductionToSafetySystems PDF

Uploaded by

Copyright:

Available Formats

Thank you for joining, we’ll be starting shortly.

Please note the webinar will start at 11:00am,

To disable sounds/pop-up notifications you must:

Go to “Notification Settings” and untick all the boxes

Dr. Rodney Jacobs

Copy of slides/video recording

Engineering Specialists Industry Experienced Lecturers

Industry Oriented Programs Unique Delivery Model

• Background: Electrical engineering

Bhopal, India Union Carbide - 23 December 1984

Deep Water Horizon April 2010

Safety Instrumented System

Sensor subsystem Logic Solver (Hardware and Software) Actuator subsystem

Demands/yr = Fnp Haz.Events/yr = Fp

The SIS Reduces the Frequency of a Hazardous Event

SIL RRF Probability of Failure on

4 >10 000 to < 100 000 >10-5 to <10-4

3 >1000 to < 10 000 >10-4 to <10-3

2 >100 to < 1 000 >10-3 to <10-2

1 >10 to < 100 >10-2 to <10-1

Safety Integrity Levels

Safety Integrity Levels

Basic tank level control with overflow hazard

FC = Fails closed on loss of air pressure

Community Emergency Response *

Tolerable Risk and ALARP

General Arrangement of a PLC in a Safety System

Equipment Under Control Defines the Scope

Procurement and Construction……………………….

1oo1 D Fault Tolerance: 0

Architectures for Safety Systems - 1oo1 Single Channel

Architectures for Safety Systems - 1oo2 v 2oo2

Reverts to 1oo1D on detection of fault

Comparison of Redundancy Options

Effect of Manual Proof Testing

Reducing the Test Interval Ti Reduces the PFDavg

Why We Need to Manage ALL Changes!

• Professional Certificate of Competency in Safety Instrumentation Systems for Process Industries

• 52886WA Advanced Diploma of Industrial Automation Engineering

• Bachelor of Science (Industrial Automation Engineering)

• Master of Engineering (Industrial Automation)

Courses Start Date

Find MORE courses here: www.eit.edu.au/study-areas/industrial-automation-instrumentation-and-

Exploring Advanced Applications in Construction Using BIM

EIT’s Accreditations and Educational Offerings

Renewable Integration Into Power Systems: Challenges and Solutions

Optimization of Biomimetic-Based Aircraft Wing

To receive your digital certificate of attendance for participating in this

Head Office Courses

You might also like