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Module No 4 - Accounting For Spoiled Units - 954372979
Module No 4 - Accounting For Spoiled Units - 954372979
Learning Outcome/s:
Be able to compute the equivalent units of production and to prepare the cost of production report
when spoilage of products has occurred
Introduction:
To ensure the quality of the products being manufactured, rigid inspection of every unit is made before
they are sold to customers. When units are inspected in every department, spoiled units are detected.
The accounting for spoiled units is discussed below.
Body:
Spoiled units (or lost units) – units that have been damaged or improperly manufactured and cannot be
completed as salable products.
Classification of Spoilage
1. Normal spoilage – spoilage that commonly occurs and is inherent in the manufacturing process.
This type of spoilage is unavoidable and cannot be eliminated. This is to be absorbed by the
remaining good units.
2. Abnormal spoilage – results from unusual and nonrecurring factors, such as fire or wager
damage. This type of spoilage is avoidable and controllable. Costs of abnormal spoilage are
computed separate from the cost of production.
Usually, lost units are discovered or detected at the end of the manufacturing process when completed
units are to be transferred to the next department. Hence, the costs of units lost through normal
spoilage are absorbed by the remaining good units produced during the month.
Costs related to abnormal spoilage are usually removed from the work in process account and charged
to a loss account so that the completed units do not absorb the costs related to abnormal lost units.
Illustration
The data of Star Paper Company will be used to illustrate the preparation of cost of production report
with normal lost units under both the average and FIFO methods.
Average method
Cutting department – Normal lost units
Assume that in February 2020, the second month of operations, the Cutting Department of Star Paper
Company reports that 200 units are at a complete loss. The February cost and production data for the
Cutting Department are presented below:
Cost Data
Beginning Work in Process:
- Materials Php 22,560
- Labor 13,536
- Overhead 28,952
Balance, January 31 Php 65,048
Current Month Costs:
- Materials Php 69,944
- Labor 82,416
- Overhead 133,886
Total February Costs Php 286,246
Account Balance, February 28 Php 351,294
In computing the equivalent units of production, lost units are assumed to be 100% complete as to
materials, labor, and overhead because spoilage are assumed to occur at the end of the process.
Cutting Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 3,760
- Started in Process 11,160
- Transferred Out to Next Department 9,400
- Work in Process – Ending 5,320
- Lost Units – Normal 200
Stage of Completion of Work in Process Ending
- Materials 100%
- Labor 45%
- Overhead 55%
Cutting Department
Equivalent Units of Production Computations
February 2020
Materials
- Transferred Out to Next Department 9,400
- Work in Process – Ending (5,320 x 100%) 5,320
- Lost Units – Normal 200
Equivalent Units for Materials 14,920
Labor
- Transferred Out to Next Department 9,400
- Work in Process – Ending (5,320 x 45%) 2,394
- Lost Units – Normal 200
Equivalent Units for Labor 11,994
Overhead
- Transferred Out to Next Department 9,400
- Work in Process – Ending (5,320 x 55%) 2,926
- Lost Units – Normal 200
Equivalent Units for Overhead 12,526
Cutting Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 3,760
Started in process 11,160
Total to be accounted for 14,920
b. Quantity accounted for:
Transferred out to next department 9,400
Work in process – ending 5,320
Lost units – normal 200
Total accounted for 14,920
Cost Data
Beginning Work in Process:
Costs Transferred In from Prior Department Php 28,130
Costs Incurred in this Department:
- Materials 1,455
- Labor 5,529
- Overhead 4,656
Balance, January 31 Php 39,770
Current Month Costs:
Costs Transferred In from Prior Department Php 261,120
Costs Incurred in this Department:
- Materials 23,128
- Labor 70,638
- Overhead 74,735
Total February Costs 429,621
Account Balance, February 28 Php 469,391
Assembly Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 970
- Transferred In – Current Month 9,400
- Transferred Out to Next Department 8,820
- Work in Process – End 1,100
- Lost Units – Normal 450
Stage of Completion of Work in Process Ending
- Transferred In Cost 100%
- Materials 55%
- Labor 55%
- Overhead 55%
Assembly Department
Equivalent Units of Production Computations
February 2020
Transferred In Cost from Prior Department
- Transferred Out to Next Department 8,820
- Work in Process – Ending (1,100 x 100%) 1,100
- Lost Units (450 x 100%) 450
Equivalent Units for Transferred In Costs 10,370
Materials
- Transferred Out to Next Department 8,820
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units (450 x 100%) 450
Equivalent Units for Materials 9,875
Labor
- Transferred Out to Next Department 8,820
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units (450 x 100%) 450
Equivalent Units for Labor 9,875
Overhead
- Transferred Out to Next Department 8,820
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units (450 x 100%) 450
Equivalent Units for Overhead 9,875
Assembly Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 970
Started in process 9,400
Total to be accounted for 10,370
b. Quantity accounted for:
Transferred out to next department 9,470
Work in process – ending 1,100
Lost units – normal 450
Total accounted for 10,370
Assume that the Packaging Department experienced abnormal spoilage of 100 units. The cost data is
presented as follows:
Cost Data
Beginning Work in Process:
Costs Transferred In from Prior Department Php 133,280
Costs Incurred in this Department:
- Materials 0
- Labor 2,230
- Overhead 1,020
Balance, January 31 Php 136,530
Current Month Costs:
Costs Transferred In from Prior Department Php 427,673
Costs Incurred in this Department:
- Materials 2,560
- Labor 20,480
- Overhead 16,885
Total February Costs 467,598
Account Balance, February 28 Php 604,128
Packaging Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 2,720
- Transferred In – Current Month 8,820
- Transferred Out to Finished Goods 7,620
- Work in Process – End 3,820
- Abnormal Lost Units 100
Stage of Completion of Work in Process Ending
- Transferred In Cost 100%
- Materials 0%
- Labor 20%
- Overhead 15%
Packaging Department
Equivalent Units of Production Computations
February 2020
Transferred In Cost from Prior Department
- Transferred Out to Finished Goods 7,620
- Work in Process – Ending (3,820 x 100%) 3,820
- Abnormal lost units (100 x 100%) 100
Equivalent Units for Transferred In Costs 11,540
Materials
- Transferred Out to Finished Goods 7,620
- Work in Process – Ending (3,820 x 0%) 0
- Abnormal lost units (100 x 100%) 100
Equivalent Units for Materials 7,720
Labor
- Transferred Out to Finished Goods 7,620
- Work in Process – Ending (3,820 x 20%) 764
- Abnormal lost units (100 x 100%) 100
Equivalent Units for Labor 8,484
Overhead
- Transferred Out to Finished Goods 7,620
- Work in Process – Ending (3,820 x 15%) 573
- Abnormal lost units (100 x 100%) 100
Equivalent Units for Overhead 8,293
Packaging Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 2,720
Started in process 8,820
Total to be accounted for 11,540
b. Quantity accounted for:
Transferred out to next department 7,620
Work in process – ending 3,820
Abnormal lost units 100
Total accounted for 11,540
FIFO method
Cutting department – Normal lost units
The cost data for the month of February are presented as follows:
Cost Data
Beginning Work in Process:
- Materials Php 22,560
- Labor 13,536
- Overhead 28,952
Balance, January 31 Php 65,048
Current Month Costs:
- Materials Php 69,944
- Labor 82,416
- Overhead 133,886
Total February Costs Php 286,246
Account Balance, February 28 Php 351,294
Cutting Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 3,760
- Started in Process 11,160
- Transferred Out to Next Department
a. From Work in Process – Beginning 3,760
b. Started and Completed – Current Month 5,640 9,400
- Work in Process – End 5,320
- Lost Units – Normal 200
Stage of Completion of Work in Process Beginning Ending
- Materials 100% 100%
- Labor 40% 45%
- Overhead 55% 55%
Cutting Department
Equivalent Units of Production Computations
February 2020
Materials
- Transferred Out to Next Department
a. Completion of Beginning WIP (3,760 x 0%) 0
b. Started and Completed 5,640
- Work in Process – Ending (5,320 x 100%) 5,320
- Lost Units – Normal (200 x 100%)* 200
Equivalent Units for Materials 11,160
Labor
- Transferred Out to Next Department
a. Completion of Beginning WIP (3,760 x 60%) 2,256
b. Started and Completed 5,640
- Work in Process – Ending (5,320 x 40%) 2,128
- Lost Units – Normal (200 x 100%)* 200
Equivalent Units for Labor 10,224
Overhead
- Transferred Out to Next Department
a. Completion of Beginning WIP (3,760 x 45%) 1,692
b. Started and Completed 5,640
- Work in Process – Ending (5,320 x 55%) 2,926
- Lost Units – Normal (200 x 100%)* 200
Equivalent Units for Overhead 10,458
*Since they are discovered at the end of the process, then they are 100% completed as to materials,
labor and overhead.
Cutting Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 3,760
Started in process 11,160
Total to be accounted for 14,920
b. Quantity accounted for:
Transferred out to next department
From beginning WIP 3,760
Started and completed 5,640 9,400
Work in process – ending 5,320
Lost units – normal 200
Total accounted for 14,920
Assembly Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 970
- Started in Process – Current Month 9,400
- Transferred Out to Next Department
a. From Work in Process – Beginning 970
b. Started and Completed 7,850 8,820
- Work in Process – End 1,100
- Lost Units – Normal 450
Stage of Completion of Work in Process Beginning Ending
- Transferred In Cost 100% 100%
- Materials 60% 55%
- Labor 60% 55%
- Overhead 60% 55%
Assembly Department
Equivalent Units of Production Computations
February 2020
Transferred In Cost from Prior Department
- Transferred Out to Next Department
a. Completion of Beginning WIP (970 x 0%) 0
b. Started and Completed 7,850
- Work in Process – Ending (1,100 x 100%) 1,100
- Lost Units – Normal (450 x 100%) 450
Equivalent Units for Transferred In Costs 9,400
Materials
- Transferred Out to Next Department
a. Completion of Beginning WIP (970 x 40%) 388
b. Started and Completed 7,850
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units – Normal (450 x 100%) 450
Equivalent Units for Materials 9,293
Labor
- Transferred Out to Next Department
a. Completion of Beginning WIP (970 x 40%) 388
b. Started and Completed 7,850
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units – Normal (450 x 100%) 450
Equivalent Units for Labor 9,293
Overhead
- Transferred Out to Next Department
a. Completion of Beginning WIP (970 x 40%) 388
b. Started and Completed 7,850
- Work in Process – Ending (1,100 x 55%) 605
- Lost Units – Normal (450 x 100%) 450
Equivalent Units for Overhead 9,293
Assembly Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 970
Started in process 9,400
Total to be accounted for 10,370
b. Quantity accounted for:
Transferred out to next department
From beginning WIP 970
Started and completed 7,850 8,820
Work in process – ending 1,100
Lost units – normal 450
Total accounted for 10,370
Packaging Department
Monthly Production Report
February 2020
Quantity
- Work in Process – Beginning 2,720
- Transferred In – Current Month 8,820
- Transferred Out to Finished Goods
a. From Beginning Work in Process 2,720
b. Started and Completed 4,900 7,620
- Work in Process – End 3,820
- Abnormal Lost Units 100
Stage of Completion of Work in Process Beginning Ending
- Transferred In Cost 100% 100%
- Materials 0% 0%
- Labor 20% 20%
- Overhead 15% 15%
Packaging Department
Equivalent Units of Production Computations
February 2020
Transferred In Cost from Prior Department
- Transferred Out to Next Department
a. Completion of Beginning WIP (2,720 x 0%) 0
b. Started and Completed 4,900
- Work in Process – Ending (3,820 x 100%) 3,820
- Abnormal Lost Units (100 x 100%) 100
Equivalent Units for Transferred In Costs 8,820
Materials
- Transferred Out to Next Department
a. Completion of Beginning WIP (2,720 x 100%) 2,720
b. Started and Completed 4,900
- Work in Process – Ending (3,820 x 0%) 0
- Abnormal Lost Units (100 x 100%) 100
Equivalent Units for Materials 7,720
Labor
- Transferred Out to Next Department
a. Completion of Beginning WIP (2,720 x 80%) 2,176
b. Started and Completed 4,900
- Work in Process – Ending (3,820 x 20%) 764
- Abnormal Lost Units (100 x 100%) 100
Equivalent Units for Labor 7,940
Overhead
- Transferred Out to Next Department
a. Completion of Beginning WIP (2,720 x 85%) 2,312
b. Started and Completed 4,900
- Work in Process – Ending (3,820 x 15%) 573
- Abnormal Lost Units (100 x 100%) 100
Equivalent Units for Overhead 7,885
Packaging Department
Cost of Production Report
February 2020
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 2,720
Started in process 8,820
Total to be accounted for 11,540
b. Quantity accounted for:
Transferred out to next department
From beginning WIP 2,720
Started and completed 4,900 7,620
Work in process – ending 3,820
Abnormal lost units 100
Total accounted for 11,540
Cost Schedule
c. Costs to be accounted for:
Work in process – beginning Php 136,530
Costs incurred in current month
Transferred-in costs from prior dept. Php 429,822 8,820 Php 48.73265
Costs incurred in this department
Materials 2,560 7,720 Php 0.33161
Labor 20,480 7,940 Php 2.57935
Overhead 16,885 7,885 Php 2.14141
Total costs added Php 39,925 Php 5.05237
Total costs this month Php 469,747 Php 53.78502
Total costs to be accounted for Php 606,277
d. Costs accounted for:
Transferred out
From beginning WIP inventory Php 136,530
Current month costs
Materials 902 2,720 Php 0.33161
Labor 5,613 2,176 Php 2.57935
Overhead 4,951 2,312 Php 2.14141
Costs of completed beginning WIP Php 147,996
Started and completed 263,546 4,900 Php 53.78502
Total costs transferred out Php 411,542 7,620 Php 54.00814
Work in process – end
-Transferred-in costs from prior dept. 186,159 3,820 Php 48.73265
-Materials 0 0 Php 0.33161
-Labor 1,971 764 Php 2.57935
-Overhead 1,227 573 Php 2.14141
Total work in process Php 189,357
Abnormal lost units Php 5,378 100 Php 53.78502
Total costs accounted for Php 606,277
Note: The costs of normal spoilage are allocated to units in ending work in process – in addition to
completed units – if the units in ending work in process have passed the inspection point.
Illustration
Pink Manufacturing Company uses the average method of process costing. The product is processed in
two departments: forming and finishing. Direct materials are added at the beginning of each
department; conversion costs are incurred evenly during the process. Spoiled units are discovered as
follows:
Forming department – Units are inspected at the end of the process and spoiled units are discovered at
this point.
Finished department – Units are inspected at 40% completion and spoiled units are discovered at this
point.
Forming Department
Monthly Production Report
Quantity
- Work in Process – Beginning 6,000
- Started in Process 42,000
- Transferred Out 36,000
- Work in Process – End 4,000
- Lost Units – Normal 6,000
- Abnormal Lost Units 2,000
Stage of Completion of Work in Process Ending
- Materials 100%
- Conversion Costs 40%
Forming Department
Equivalent Units of Production Computations
Materials
- Transferred Out to Next Department 36,000
- Work in Process – Ending (4,000 x 100%) 4,000
- Lost Units – Normal (6,000 x 100%) 6,000
- Abnormal Lost Units (2,000 x 100%) 2,000
Equivalent Units for Materials 48,000
Conversion Costs
- Transferred Out to Next Department 36,000
- Work in Process – Ending (4,000 x 40%) 1,600
- Lost Units – Normal (6,000 x 100%) 6,000
- Abnormal Lost Units (2,000 x 100%) 2,000
Equivalent Units for Conversion Costs 45,600
Forming Department
Cost of Production Report
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 6,000
Started in process 42,000
Total to be accounted for 48,000
b. Quantity accounted for:
Transferred out to next department 36,000
Work in process – ending 4,000
Lost units – normal 6,000
Abnormal lost units 2,000
Total accounted for 48,000
Finishing Department
Monthly Production Report
Quantity
- Work in Process – Beginning 14,000
- Transferred In 36,000
- Transferred Out 38,000
- Work in Process – End 8,000
- Lost Units – Normal 3,000
- Abnormal Lost Units 1,000
Stage of Completion of Work in Process Ending
- Transferred In Costs 100%
- Materials 100%
- Conversion Costs 60%
Finishing Department
Equivalent Units of Production Computations
Transferred In Cost
- Transferred Out to Next Department 38,000
- Work in Process – Ending (8,000 x 100%) 8,000
- Lost Units – Normal (3,000 x 100%) 3,000
- Abnormal Lost Units (1,000 x 100%) 1,000
Equivalent Units for Transferred In Cost 50,000
Materials
- Transferred Out to Next Department 38,000
- Work in Process – Ending (8,000 x 100%) 8,000
- Lost Units – Normal (3,000 x 100%) 3,000
- Abnormal Lost Units (1,000 x 100%) 1,000
Equivalent Units for Materials 50,000
Conversion Costs
- Transferred Out to Next Department 38,000
- Work in Process – Ending (8,000 x 60%) 4,800
- Lost Units – Normal (3,000 x 40%) 1,200
- Abnormal Lost Units (1,000 x 40%) 400
Equivalent Units for Conversion Costs 44,400
Finishing Department
Cost of Production Report
Quantity Schedule Units
a. Quantity to be accounted for:
Work in process – beginning 14,000
Started in process 36,000
Total to be accounted for 50,000
b. Quantity accounted for:
Transferred out to next department 38,000
Work in process – ending 8,000
Lost units – normal 3,000
Abnormal lost units 1,000
Total accounted for 50,000
Allocated as follows:
Actual units Ratio Allocated cost
Units transferred out 38,000 38k/46k Php 41,832
Units in ending WIP 8,000 8k/46k 8,568
Total 46,000 Php 50,400
Summary:
Normal losses are inherent and recurring part of the production process hence, normal lost units are
usually included in computing the EUP and costs are subsequently absorbed by the good units. On the
other, the costs of abnormal lost units are removed from the work in process and charged to a loss
account.
References:
Cost Accounting Principles and Procedural Applications by Pedro P. Guerrero, 2014-2015 edition