Professional Documents
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VS125
USER’S MANUAL
ENGLISH
IMPORTANT BWARNING
BREAK-IN INFORMATION FOR YOUR
May endanger the safety of the rider, neglecting
MOTORCYCLE this information might lead to harm and injury.
The initial 500 km are the most important in the life of your
motorcycle. Proper break-in operation during this time BCAUTION
will help ensure maximum life and performance from your
new motorcycle. Haojue parts are manufactured from Highlights special precautions or procedures that
high quality materials, and machined parts are finished must be followed in order to avoid damaging the
to close tolerances. Proper break-in operation allows motorcycle.
the machined surfaces to polish each other and mate
smoothly. NOTICE
Motorcycle reliability and performance depend on special Indicates a potential hazard that could result in
care and restraint exercised during the break-in period. motorcycle or equipment damage.
It is especially important that you avoid operating the
engine in a manner which could expose the engine parts NOTE: Special explanations for easier maintenance or
to excessive heat. further clarification of important instructions.
Please refer to the “BREAK-IN” section for specific break-
in recommendations.
BWARNING/BCAUTION/NOTICE/NOTE
Please read this manual carefully and strictly follow the
instructions described herein. To emphasize important
issues, the words “BWARNING”, “BCAUTION”,
“NOTICE” and “NOTE” are used in this manual. Please
pay special attention to these sections.
FOREWORD CONTENTS
Motorcycling is one of the most exhilarating sports and, CONSUMER INFORMATION 3
to ensure your riding enjoyment, you should become ACCESSORY INSTALLATION AND MOTORCYCLE
thoroughly familiar with the information presented in this LOADING 3
user’s manual before riding your motorcycle. SERIAL NUMBERS LOCATION 4
SAFE RIDING RECOMMENDATION 5
The proper care and maintenance that your motorcycle
MAINTENANCE OF CONTINUOUSLY VARIABLE
requires is outlined in this manual. By following these
CLUTCH 6
instructions closely you will ensure a long trouble-free
CONTROLS 7
operating life for your motorcycle. Your authorized Haojue
LOCATION OF PARTS 7
dealer has experienced technicians that are trained to
KEYS 9
provide your motorcycle with the best possible service
IGNITION SWITCH 9
with the right tools and equipment.
ANTI-THEFT LOCK LID 9
All information, illustrations, photographs and DASHBOARD 10
specifications contained in this manual are based LEFT HANDLE SWITCHES 11
on the latest product information available at the time RIGHT HANDLE SWITCHES 12
of publication. Due to improvements or other changes, FUEL TANK 13
there may be some discrepancies in this manual. Haojue KICK START LEVER 14
reserves the right to make changes at any time. FRONT STORAGE CASE 14
Please note that this manual applies to all specifications STORAGE CASE 14
for all respective destinations and explains all equipment. PARKING STAND 15
Therefore, your model may have different standard LOAD 15
features from those shown in this manual. FUEL AND OIL RECOMMENDATIONS 16
FUEL OCTANE RATING 16
ENGINE OIL 16
GEAR OIL 16
BREAK-IN 17
INSPECTION BEFORE RIDING 18
RIDING TIP 19
passenger. When selecting your accessories, keep in movement of the rider and may limit his or her ability
mind the weight of the rider as well as the weight of the to control the motorcycle.
accessories. The additional weight of the accessories • Additional electric accessories may overload the
may not only create an unsafe riding condition but may existing electrical system. Severe overloads may
also affect rider stability. damage the wiring harness or create a dangerous
G.V.W.: 292kg (643lbs) at the tire pressures (cold) situation due to sudden loss of electrical power during
Front: 175 kPa (1.75 kgf/cm2) the operation of the motorcycle.
Rear: 225 kPa (2.25 kgf/cm2) • The motorcycle may be affected by a lifting condition
• Install accessories which may affect aerodynamics, or by instability in cross winds or when being
such as a fairings, windshields, backrests, saddlebags overtaken or overtaking large vehicles. Improperly
and travel trunks, as low as possible, as close to the mounted or poorly designed accessories can result in
motorcycle and as near to the center of gravity as is an unsafe riding condition or lead to an accident.
feasible. Check that the mounting brackets and other • Do not pull a trailer or sidecar. This motorcycle is not
attachment hardware are rigidly mounted. designed to pull a trailer or sidecar.
• Check for proper ground clearance and bank angle.
Inspect that the accessory does not interfere with the SERIAL NUMBERS LOCATION
operation of the suspension, steering or other control
operations.
• Accessories fitted to the handlebar or the front fork
area can create serious stability problems. The extra
weight will cause the motorcycle to be less responsive
to your steering control. The weight may also cause
1 Vehicle identification number (VIN)
oscillations in the front end and lead to instability
2 Engine number
problems. Accessories added to the handle-bars or
front fork should be as light as possible and kept to a The vehicle identification number (VIN) 1 and/or the
minimum. engine number 2 are used to register motorcycle. They
are also used to assist your dealer when ordering parts or
• Certain accessories displace the rider from his or her
referring to special service information.
normal riding position. This limits the freedom of
BCAUTION
Avoid driving for a long time while over load.
BCAUTION
In case of climbing long slopes and steep slopes,
try to increase the speed of the motorcycle and
avoid the lack of power and cause the clutch to slip.
BCAUTION CONTROLS
LOCATION OF PARTS
If the motorcycle fails to pass normally due to
special road conditions such as pits, mud roads
and shoulders of road, push the motorcycle
through.
8 Rear brake switch ? Air filter E Front brake switch G Battery and fuse
9 Hook @ Kick start lever F Front brake cylinder H Engine oil cap (Engine oil
: Front storage case A Main stand dipstick)
; Spark plug B Engine oil filter
< Storage case C Passenger footrests
= Carburetor D Side stand
> Fuel tank
8
BWARNING
IGNITION SWITCH Never attempt to move the motorcycle when the
The ignition switch contains four steering is locked.
positions:
“*” (on) position BWARNING
The ignition circuit is completed and Do not turn the ignition switch key to the “4”
the engine can now be started. The position when riding the motorcycle, otherwise the
key cannot be removed from the motorcycle will lose control.
ignition switch in this position.
“%” (off) position
The ignition circuit are cut off. The engine will not start. ANTI-THEFT LOCK LID
The key can be removed.
“4” (steering lock) position
In order to lock up the steering, first turn the handlebars
to the left, insert the key in the “%” position, turn
counterclockwise to the “4” position. The steering is then
locked. The ignition circuit are cut off. Position OPEN Position SHUT
This motorcycle is equipped with a anti-theft lock lid on
9
right turn signal indicator light will flicker accordingly. REAR BRAKE LEVER 1
NOTE: If the turn signal fails to work due to a broken bulb To brake rear wheel, grip this brake lever towards the
or faulty wire connection, the indicator on the dashboard handlebar, the brake light on at the time.
will remain light up continuously or flicker at a high DIMMER SWITCH 2
frequency. “'” position
POSITION INDICATOR LIGHT 6 6 The headlight low beam and taillight will light up.
The position light indicator will light up when the position “9” position
light is turned on. The headlight high beam and taillight will light up. The
FUEL GAUGE 7 $ high beam indicator on the dashboard will also be lit.
When the pointer (1) reaches the
BCAUTION
red mark (2), there is about 1.4L fuel
left in the fuel tank. You must refill as Holding the dimmer switch between “9” and “'”
soon as possible. When the pointer position will turn on both “9” and “'” headlight
reaches “F”, the fuel tank is full. beams. This operation can damage the motorcycle.
NOTE: The level indicated by the fuel gauge may Use the dimmer switch only at “9” and “'”
change during frequent ignition switch operation, urgent position. Do not stick tape on the headlight or
acceleration or deceleration, motorcycle incline or uphill place objects in front of the headlight.
or downhill riding. This is normal.
TURNING SIGNAL SWITCH 3 = 8
NOTE: When the motorcycle is held upright, turn the Moving the switch to the “=” position will engage the
ignition switch to the “ *” position, don’t start the engine, left turn signals. Moving the switch to the “8” position
the fuel gauge will indicate correctly. will engage the right turn signals. The indicator on the
dashboard will also flash. To cancel turn signal operation,
LEFT HANDLE SWITCHES push the switch inward.
11
HORN BUTTON 4 , Engaging the starter motor for more than five
Pressing this button will trigger the horn. seconds at a time can damage the start motor and
wiring harness from overheating.
Do not engage the starter motor for more than
RIGHT HANDLE SWITCHES five seconds at a time. The interval between
each two usage of electric startup button is about
ten seconds. If the engine does not start after
several attempts, check the fuel supply and ignition
system. Refer to the “TROUBLESHOOTING”
section in this manual.
Accelerate
LIGHT SWITCH 1 BWARNING
“+” position
When cleaning the motorcycle, do not clean
The headlight, front position light, dashboard lights, tail
its electric parts with the high-pressure water,
light will be turned on together.
particularly its handle switch.
“6” position
The front position light, dashboard lights, tail light will be BWARNING
turned on together.
“&” position Do not use the electric start function and the kick
All lights mentioned above will be turned off. lever function at the same time.
12
BWARNING BWARNING
Do not start the motorcycle when the fuel or engine Overfilling the fuel tank can cause the fuel to
oil is insufficient. overflow when it expands due to heat from the
engine or the sun. Fuel that overflows can catch
NOTE: The starting motorcycle will not turn in case front
fire.
brake lever or rear brake lever is not tightly grasped.
THROTTLE GRIP 3 BWARNING
The engine speed is controlled by the position of the
throttle grip. Turn it toward you to increase engine speed. Never fill the fuel above the bottom of the filler
Turn it away from you to decrease engine speed. neck. Fuel and fuel vapor are highly flammable and
FRONT BRAKE LEVER 4 toxic. Risks of fire or poisoning are present while
The front brake is applied by grasping the brake lever refueling.
gently toward the throttle grip. The brake light will be alight Turn off the engine and keep flames, sparks and
when the brake lever is grasped inward. heat sources away. Refuel only outdoors or in a
well-ventilated area. Do not smoke. Wipe up spills
immediately. Avoid breathing fuel vapors. Keep
FUEL TANK children and pets away.
BWARNING
Do not insert the fuel nozzle too far into the fuel
tank as it may damage the fuel gauge.
1Fuel level 2Filler neck NOTE: When cleaning the motorcycle, do not flush the fuel
The fuel tank cap is under the saddle. When filling fuel, tank cap with high-pressure water or else high-pressure
open the saddle and remove fuel tank cap by turning it water will possibly flow into the fuel tank.
counterclockwise. At completion of fuel filling, tighten fuel
tank cap, press down saddle and have saddle locked.
13
The kick start lever is provided on the left of engine. When This motorcycle is provided with a front storage case. This
starting the motorcycle, support it securely with the main storage case has a capacity of 1.5 kg.
stand and treat on the kick lever hard.
BCAUTION
BWARNING
Do not put valuables in the storage case.
Do not use the electric starter and the kick start
lever at the same time.
STORAGE CASE
BWARNING
After the engine is started, inspect whether the kick
lever has been returned to its normal position.
BWARNING
The storage case is under the saddle. Open the saddle
Do not start with the kick lever when the motorcycle lock, open the saddle, then will see the storage. To lock
is supported on the side stand and the main stand saddle, put and press the saddle back to the original
is not packed up. position. This storage case has a capacity of 10 kg.
BCAUTION
Water shouldn’t be let into the storage case.
14
BCAUTION BWARNING
Temperature-sensitive things should not be kept in Riding with the side stand incompletely stowed can
the storage case. result in an accident when you turn left. Always
retract the side stand completely before starting
BCAUTION off.
PARKING STAND
11.5kg 210kg
• The load in the front storage case must not exceed
1.5 kg.
The motorcycle is equipped with both a main stand and a
• The load in the hook up of the front storage case must
side stand.
not exceed 1.5 kg.
Main stand 1
• The load in the storage case must not exceed 10 kg.
To support the motorcycle with the main stand, tread on
the main stand 1 rod, hold the steering handlebar with BWARNING
your left hand, grasp the rear hand grill 3 with your right
hand and pull the motorcycle upward to a standstill. The load should not exceed the limit, otherwise
ride balance might be affected making riding
Side stand 2
dangerous or resulting in damage to the chassis.
The side stand is for temporary parking. When use the
side stand, stop the engine, then rotate the side stand to
lower limit, leave your motorcycle on the side stand only
after confirming it is stable. 3
15
16
BREAK-IN BWARNING
Correctly breaking in the motorcycle can improve its life,
Failure to perform break-in of the tires could cause
and at the same time fully bring out the performance
tire slip and loss of control.
of motorcycle. The following guidelines explain proper
Use extra care when riding on new tires. Perform
break-in procedures:
proper break-in of the tires as described in
RECOMMENDED THROTTLE LIMIT this section and avoid hard acceleration, hard
Throttle opening must not reach maximum during the new cornering, and hard braking for the first 160 km.
motorcycle brake-in period; it is suggested to be less than
3/4 of the maximum, while snap-acceleration must be AVOID CONSTANT LOW SPEED
avoided while riding. Operating the engine at constant low speed (light load)
VARY ENGINE SPEED can cause parts to glaze and not seat in. Allow the engine
The engine speed should be changed frequently instead to accelerate freely through the gears, without exceeding
of being kept in a constant speed. During the break-in the recommended maximum limits. Do not, however, use
period, proper acceleration will ensure a complete break- full throttle for the first 500 km.
in. However, do not exceed the recommended throttle CIRCULATE ENGINE OIL BEFORE RIDING
opening limit. Allow sufficient idling time after warm or cold engine start
BREAKING IN THE NEW TIRES up before applying load or revving the engine. This
New tires need proper break-in to assure maximum allows time for the lubricating oil to reach all critical engine
performance, just as the engine does. Wear in the components.
tread surface by gradually increasing your cornering lean FIRST AND MOST CRITICAL MAINTENANCE
angles over the first 160 km before attempting maximum The initial 1000 km maintenance is the most important
performance. Avoid hard acceleration, hard cornering, service your motorcycle will receive. During break-in
and hard braking for the first 160 km. operation, all of the engine components will have engaged
together and seated. Maintenance required as part of
the initial service includes correction of all adjustments,
tightening of all fasteners and replacement of dirty oil.
Timely performance of this service will help make sure
you get the best service life and performance from the
engine.
17
18
19
When the engine is cold 2. The throttle grip is on its original position.
1. Grasp the front or rear brake
3. Push the electric startup button “#” or tread on the
lever.
kick lever (Omit the first step in the case of the kick
2. When the throttle grip is on lever).
its original position, open the
throttle to 1/8 of its limit when BWARNING
necessary. Throttle opening
Exhaust gas contains carbon monoxide, a
3. Press the electric startup button “#” or tread on the dangerous gas that is difficult to defect because
kick lever (omit the first step in the case of the kick it is colorless and odorless. Breathing carbon
lever). monoxide can cause death or severe injury. Never
4. Keep the engine running until fully warmed up after start the engine or let it run indoors or where there
startup. is a little or no ventilation.
BCAUTION BWARNING
The sufficient preheating of a cold engine after Do not start the engine in a poorly-ventilated place
start up can provide the necessary conditions for or a room without ventilation devices because the
the normal running of the engine. If the engine waste gas discharged by the engine is toxic. When
is not sufficiently preheated, and if the motorcycle nobody is around to attend to the engine, do not
travels repeatedly for only a few kilometers each have it running.
time, normal engine performance will be affected
and the service life of the engine oil will be
BWARNING
shortened. When the temperature is low, sufficient
preheating of the engine is even more important. Do not start the motorcycle when the fuel or engine
oil is insufficient.
NOTE: The colder the weather, the longer preheating
time the engine needs. Riding after the engine is fully
BWARNING
preheated will cause the engine to suffer less wear.
When the engine is warm Do not use the electric start function and the kick
1. Grasp the front or rear brake lever. lever function at the same time.
20
21
22
BWARNING BWARNING
Inexperienced riders tend to underutilized the front The muffler will be very hot when the engine is
brake. This can cause excessive stopping distance running or shortly after it is shut down. Do not
and lead to a collision. Using only the front or rear touch it at this time; otherwise you will get a burn.
brake can cause skidding and loss of control.
Thus, the two brakes should be used in a balanced BCAUTION
way at the same time.
If other antitheft locks such as a U-shaped lock,
a brake disc lock and a chain lock are used for
BWARNING
prevention of thievery, the antitheft lock should be
If the rider brakes suddenly in turns, the motorcycle taken off before the starting of the motorcycle.
will lose control. The correct method is to brake
before turns to slow down.
BWARNING
Use the braking system carefully and gently on wet
and slippery roads or in turns. Urgent braking on
uneven or slippery roads will cause the motorcycle
to be out of control.
BWARNING
Riding too close to other vehicles will result in
rear-end collisions. A greater riding speed should
correspond with a longer braking distance. Make
sure there is a safe braking distance between the
motorcycle and the vehicle in front of it.
23
24
Interval km Initial 1000 Every 3000 Every 6000 Interval km Initial 1000 Every 3000 Every 6000
Items Month Initial 3 Every 6 Every 12 Items Month Initial 3 Every 6 Every 12
*Clutch intake air Clean Clean - *Fuel hose and Inspect Inspect -
pipe secondary air Replace every 4 years
*Muffler bolts & Tighten Tighten - hose
nuts *Secondary air Replace every 3 years or every
*Cylinder head Tighten Tighten - valve 18,000 km
bolts & nuts *Secondary air - - Inspect
*Valve clearance Inspect Inspect - filter
(cold status) *Fuel filter Inspect Inspect Replace
Intake:0.05–0.10 mm *Brake Inspect Inspect -
Exhaust:0.10–0.15 mm *Brake fluid hose Inspect Inspect -
Spark plug Inspect Inspect - Replace every 4 years
Replace every 10,000 km *Brake fluid - Inspect -
Engine oil Replace Replace+ - Replace every 2 years
*Engine oil filter Replace Replace+ - Tire Inspect Inspect -
element *Steering Inspect Inspect -
*Engine oil strainer Clean every 18 months or every *Front and rear - Inspect -
12,000 km absorber
*Gear oil - - Replace Light and signal Inspect Inspect -
*Drive belt (clutch - - Inspect *Chassis bolts and Inspect Inspect -
belt) Replace every 24,000 km nuts
*Clutch shoe - - Inspect NOTE: If the motorcycle has been ridden for a long time
*Clutch roller - - Inspect on poor roads or under full power, the inspections should
Carburetor (idle Inspect Inspect - be done more frequently.
speed)
NOTE: The items marked with a “*” in the chart should
Throttle cable Inspect Inspect -
be handled only by an authorized dealer, whereas “-”
*Fuel evaporative - Inspect -
does not contain such requirements. Items marked
pollutant system
with “+” in the table indicate the replacement (or
25
26
BATTERY BWARNING
BWARNING Batteries contain toxic substances including
Battery posts, terminals, and related accessories sulfuric acid and lead. They could cause injury to
contain lead and lead compounds. Lead is harmful humans or could damage the environment.
to your health if it gets into your blood stream. A used battery must be disposed of or recycled
Wash hands after handling any parts containing according to local law and must not be discarded
lead. with ordinary household waste. Make sure not to
tip over the battery when you remove it from the
Battery removal motorcycle. Otherwise, sulfuric acid could run out
and you might be injured.
Battery recharge
Have your dealer check the battery’s state of charge
periodically. The battery should be recharged if the
voltage falls below 12.4V.
Battery under the toe board is sealed and doesn’t need
electrolyte supply. Use the following procedure to remove Standard recharging rate is 0.6A x 5 to 10 hours.
the battery. BWARNING
1. The ignition switch is not in the “*” position. Remove
the toe cushion. Batteries produce flammable hydrogen gas which
can explode if exposed to flames or sparks.
2. Remove the screw 1 and battery cover 2.
Keep flames and sparks away from the battery.
3. Disconnect the negative “-” terminal. Never smoke when working near the battery.
4. Remove the cap, disconnect the positive “+” terminal.
5. Take out the battery. BCAUTION
Exceeding the maximum recharging rate for the
battery can shorten its life.
Never exceed the maximum recharging rate.
27
28
BWARNING
The air filter is an important component in the
engine intake system, which is used to filter the
dust, foreign matter and moisture in the air. A
blocked air filter will affect the engine performance
The air filter inside the air cleaner, the air cleaner is close
and the fuel economy.
to the left side of the rear wheel. Use the follow procedure
to remove the air filter and check it.
BWARNING
1. Loose the bolt, then disassemble the intake air pipe.
2. Blow the pressed air into the entry, clean the intake air Filter element damage or dust entering into
pipe. the engine will exacerbate the wear of moving
components and reduce the reliability and
3. Remove the screws 1.
durability.
4. Remove the air filter cover 2.
5. Remove the screw 3. BWARNING
6. Remove the filter element assembly and the sponge
It is crucial to regularly maintain or replace the filter
filter element 4 from it.
element.
Clean the filter
1. Inspect the filter element, or
replace it.
2. Remove the dust in the air filter
housing and the cover.
3. Check the sealing strip on the air filter housing for
completeness and damage.
4. Reassembly the cleaned air filter elements in the order
opposite to that for removal. Make sure the air filter
is installed firmly at the specified position and sealed
properly.
29
BCAUTION 5. After the fuel is drain out, insert the plug 4 into the oil
collecting pipe 2 and loosen the clamp 3 and move
If riding in dusty conditions or in moist conditions, it down to clamp the plug 4.
make the inspection and replacement intervals
6. Get the oil collecting pipe 2 stuck in the fixing clip 1.
for the air filter element shorter; if it is found
that the air filter element is blocked, damaged or NOTE: Be true that reinstall the collecting pipe plug.
non-dustproof, the engine power has dramatically NOTE: When air is very humid, properly increase the
declined or the fuel consumption has increased, do inspection frequency.
not solve the problem during the next maintenance Rear lower oil collecting pipe
but immediately change the air filter element. If the 1. Loosen the clamp 2.
engine is started when there is no air filter element,
2. Remove the oil collecting pipe 1
it will wear seriously. Check the condition of the air
together with the clamp 2.
filter element frequently because this component
usually has an impact on engine life. 3. Drain all the waste liquid in the
oil collecting pipe 1.
4. Reinstall the oil collecting pipe 1 and fasten the clamp
OIL COLLECTING PIPES 2.
After the air filter is inspected, inspect the oil collection of
NOTE: Be true that reinstall the collecting pipe.
the oil collecting pipes at its lower part. If there is liquid in
the oil collecting pipes, drain it promptly with the method NOTE: When air is very humid, properly increase the
below. inspection frequency.
Front lower oil collecting pipe
1. Remove the oil collecting pipe 2 SPARK PLUG
from the fixing clip 1. Spark plug inspection
2. Loosen the clamp 3 and move
it up.
3. Pull out the oil collecting pipe
plug 4 from the oil collecting pipe 2. 0.6–0.7 mm
4. Drain the waste liquid in the oil collecting pipe 2. Measure the spark plug gap with a thickness gauge. The
30
standard spark plug gap is 0.6–0.7 mm. If the measured BOSCH NGK TORCH Remarks
spark plug gap is out of standard range, adjust or replace If the standard spark
it with a new one. plug is apt to get
A5RTC CR5HSA A5RTC wet, replace with this
Whenever removing carbon deposits, be sure to observe
the operational color of the spark plug’s porcelain tip. plug.
This color tells you whether or not the standard spark A6RTC CR6HSA A6RTC Standard.
plug is suitable for your type usage. A normal operating If the standard
spark plug should be very light brown in color. If the spark plug is apt to
A7RTC CR7HSA A7RTC overheat, replace
spark plug is very white or glazed in appearance, it works
under overheating conditions. This spark plug should be with this plug.
replaced with a colder one. NOTE: This motorcycle uses a resistor-type spark plug
Spark plug replacement guide to avoid jamming electronic parts. Improper spark
plug selection may cause electronic interference with
BCAUTION your motorcycle’s ignition system, resulting in motorcycle
An improper spark plug may have an incorrect fit or performance problems. Use only the recommended spark
heat range for your engine. This may cause severe plug.
engine damage. Spark plug removal
BCAUTION
Use one spark plug listed below or equivalent.
Consult your Haojue dealer or a qualified mechanic
if you are not sure which spark plug is correct for
your type of usage.
31
2. Remove the screws 1 and then the helmet hooks. Spark plug installation
3. Remove the bolts 2, 2 respectively for front and rear. BCAUTION
4. First open the cover and then remove the bolt 3,
A cross-threaded or over-tightened spark plug will
because the middle 2 bolts 3 are enclosed by the
damage the aluminum threads of the cylinder head.
mounting cover.
When dismantling the spark plug, keep debris from
5. Unscrew the fuel tank cap 6 and disconnect the entering the engine via the spark plug hole.
connection between the cable tie 5 and the fuel tank
cap 6. Follow the procedure below to tighten the spark plug
6. Slightly lift up the rear half body 4 of the storage box, properly.
disconnect the connection between the fuel overflow Carefully turn the spark plug by hand into the threads until
pipe 8 and the rear half body 4 of the storage box it is finger tight. If the spark plug is new, tighten it with a
and then remove the rear half body 4. wrench about 1/2 turn past finger tight. If you are reusing
7. Screw the fuel tank cap 6 to prevent foreign matters the old spark plug, tighten it with a wrench about 1/8 turn
entering into the fuel tank. past finger tight.
8. Remove the front half body 7 of storage box and the NOTE: Insert the plug cap completely.
saddle.
9. Remove the spark plug cap 9.
10. Remove the spark plug with a spark plug wrench.
11. When installing the spark plug, firstly install the spark
plug and its cap 9, and then unscrew the fuel tank
cap 6, install the front half body 7 of storage box and
the saddle, connect the fuel overflow pipe 8 and the
rear half body 4 of storage box, install the rear half
body 4 of storage box, connect the cable tie 5 and
the fuel tank cap 6, screw the fuel tank cap 6 and
finally install the screws 1, bolts 2 and 3.
32
BCAUTION Inspect the engine oil level following the steps below.
1. Stop the engine and support it on a flat ground with
The standard spark plug for application on the
the help of the main stand.
motorcycle of this model is carefully chosen and
can be used in most of operating conditions. If 2. Start the engine and have it run for several minutes.
the actual color differs from the normal spark 3. After the engine has been stopped for several minutes.
plug color, please consult with a distribution and 4. Remove the engine oil dipstick, wipe it, insert it into
maintenance organization about it before replacing the engine oil without turning it and then take it out to
the present spark plug with another with a different check the engine oil level. The engine oil level should
heat value. If an improper spark plug is used, the be between the UPPER LEVEL and LOWER LEVEL
engine will be seriously damaged. on the engine oil dipstick.
If a spark plug of another brand is used, there could
possibly be serious consequences. Thus, you are BCAUTION
expected to consult with one of our maintenance If the engine oil level is lower than the LOWER
units before doing so. LEVEL on the engine oil dipstick, do not start
the engine. When adding engine oil makes sure
the engine oil level is not higher than the UPPER
ENGINE OIL AND OIL STRAINER
LEVEL. It is recommended to fill the oil to the 2/3
Long engine life depends much on the selection of a POSITION at the oil dipstick.
quality oil and the periodic changing of the oil. Daily oil
level checks and periodic changes are two of the most
BCAUTION
important maintenance items to be performed.
Oil level check Under normal operation, the engine will consume
oil, which is normal, so it’s required to refill timely.
BCAUTION
Timely go to a repair shop for professional
inspection if the oil consumption of the engine
(A)UPPER LEVEL (B)LOWER LEVEL (C)2/3 POSITION
increases abnormally.
33
BCAUTION
Replace the engine oil with new oil after the engine is in a
hot state to completely drain the original engine oil. Steps Carefully inspect whether the engine parts that
for engine oil replacement. have been dismantled and installed again suffer
1. Stop the engine and support it on flat ground with the any oil leakage.
help of the main stand.
Engine oil filter
2. Remove the engine oil dipstick 1.
3. Place a drain pan below the engine. Dismantle the
drain plug 2 and its washer to drain the original
engine oil.
4. After draining all the engine oil, install the drain plug
2 and its washer. Regularly replace the engine oil filter as instructed in the
5. Fill 950 milliliter of new engine oil into the engine via “TABLE OF REGULAR MAINTENANCE”. The replacing
the oil filling port of the dipstick. Fill 1000 milliliter if the steps are as follows.
oil filter element is replaced at the same time. Be sure 1. Drain the engine oil according to the content in
to use specified oil every time. “Engine oil change”.
6. Install engine oil the dipstick again 1. 2. Remove the nuts 1.
7. Start the engine and have it run for several minutes. 3. Remove the engine oil filter cover 2.
8. Stop the engine and inspect the engine oil with 4. Take the old oil filter out and replace with a new one
the dipstick several minutes later. The engine oil 5.
level should be between the UPPER LEVEL and the
5. Replace the seal rings 3 and 6.
LOWER LEVEL.
6. Always check to make sure the spring 4 and seal ring
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6 are properly installed before reassembling the oil Regularly replace the engine oil strainer as instructed
filter cover 2. in the “TABLE OF REGULAR MAINTENANCE”. The
7. Install the engine oil filter cover 2, and then screw on replacing steps are as follows.
the nuts 1 but not too tightly. 1. Completely drain the original engine oil as instructed
8. Add the specified new engine oil into the engine as in section “Engine oil replacement”.
instructed in section “Engine oil change”. 2. Remove the bolts 1.
BCAUTION 3. Remove the oil strainer cover 2, support 3 and
sealing gasket 4.
Insert one side with holes of the oil filter into the 4. Remove the oil strainer 5 to clean and inspect it, and
engine and make sure the oil filter is installed at replace it in case of damage.
correct position.
5. Replace with a new sealing gasket 4.
6. Reassembly the oil strainer 5.
BCAUTION
7. Reassembly the oil strainer cover 2, support 3,
Carefully inspect whether the engine parts that sealing gasket 4 and bolts 1.
have been dismantled and installed again suffer
8. Add the specified new engine oil into the engine as
any oil leakage.
instructed in section “Engine oil replacement”.
BCAUTION BCAUTION
It is suggested to replace the seal rings when the Carefully inspect whether the engine parts that
engine oil filter element is replaced. have been dismantled and installed again suffer
any oil leakage.
Engine oil strainer
BCAUTION
It is suggested to replace the sealing gasket when
the engine oil strainer is replaced.
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BWARNING BCAUTION
Tire standard applicable to the motorcycle: Please go to an authorized service station to
Front wheel: 90/90-10 50J replace the bulb.
Rear wheel: 100/90-10 56J
BCAUTION
BWARNING
Must keep the bulb clear, otherwise the bulb will
Using tires other than the standard tires might
destroys early. When replacing the bulb, clear the
create problems. We sincerely recommend you to
grease on the bulb.
select standard tires.
Location of bulbs
LIGHT AND SIGNAL
The check of lighting and signal consult the content of the
“INSPECTION BEFORE RIDING” section.
Replacement of bulbs
The rated power of each bulb is shown in the latter content 1 Front turn lights (left one and right one)
of “TABLE OF SPECIFICATIONS”. When replacing a 2 Front position light
burnt out bulb, be sure to use the bulb with the same 3 Headlight
rated power and specification. If using a different bulb, 4 Rear turn lights (left one and right one)
it might cause overload of the electric system and early 5 Tail light/Brake light
breakdown of the bulb. 6 License light
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TROUBLESHOOTING BWARNING
If the engine fails to start, please check the following to
Do not fix the spark plug near the spark plug hole
help determine the cause.
for inspection, because combustible mixed gas is
1. Make sure there is sufficient fuel in the tank. likely to be ignited by the spark and result in a fire.
2. Make sure the fuel reaches the carburetor from the
fuel tank. Loosen the drain screw of carburetor, drain BWARNING
fuel from carburetor and refit the drain screw.
3. Tread on kick startup level several times. To reduce the possibility of electric shock, it is
advised to fix the metal casing of the spark plug
4. Loosen the drain screw to see if there is fuel in the on an unpainted metal surface of the motorcycle
carburetor. frame. Persons with heart disease or pacemakers
BWARNING should not do this inspection.
Do not let fuel spill on to the ground; it should be
BCAUTION
collected in a container. Do not move the fuel close
to a hot engine or exhaust pipe. When doing this You are advised to consult your dealer before
check, fire and fumes should be avoided, do not proceeding with repairs. Your dealer will assist you
move close to any fire source or heat source. in solving problems.
5. If fuel is reaching the carburetor, check the ignition
system next.
6. Remove the spark plug, and connect it to ignition coil.
7. Fix the screwed part of spark plug onto the outer case
of engine, open ignition switch to the “*” position and
press the electric startup button “#”. If the ignition
system is normal, there will be blue sparks between
the two poles of the spark plug. If there is no spark,
consult your dealer for repair.
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TRANSPORTATION STORAGE
Before the motorcycle is transported, drain the fuel in it If the motorcycle is kept out of service in winter or any
because it is highly combustible and tends to explode in other seasons, it should be maintained using proper
certain conditions. When draining, storing or filling fuel, materials and devices. So it is recommended that your
make sure there are no open flames, the engine has motorcycle maintained by an authorized dealers. If you
stopped and the operating place is well ventilated. Fuel want to maintain the motorcycle by yourself, please follow
should be drained following the steps below. the guidelines below.
1. Turn off the engine and pull out key of the ignition Motorcycle
switch. • Support the motorcycle with the stand and clean it
2. Drain fuel in the fuel tank into an appropriate container thoroughly.
with a siphoning method or another proper method. Fuel
3. Put the end of the drain pipe of the carburetor into an • Drain the fuel from the fuel tank by the way of a siphon
appropriate container. of other proper methods. Loosen the carburetor
drain screw and drain the carburetor completely, then
4. Loosen the drain screw to drain all the fuel in the
tighten the drain screw.
carburetor and then tighten the drain screw again.
Battery
BCAUTION • Remove the battery from the motorcycle.
Before transportation of the motorcycle, drain all NOTE: Remove the wire from the negative terminal first,
the fuel in the fuel tank and the carburetor. and then the positive terminal.
• Clean the battery exterior with a diluted detergent
BCAUTION solution; eliminate rust stains on the terminal and wire
connectors.
Transporting the motorcycle in a normal riding
position to avoid leakage of its engine oil and gear • Store the battery in a room with an ambient
oil. temperature of above 0 oC. Charge the battery
completely.
• Recharge it every 1 months afterwards.
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• Frequent starting and short distance riding; processed by the authorized dealer.
• Low-speed riding for a long time;
• Brake light kept lit due to tight gripping of brake lever
or brake pedal treading;
• Extra electric elements installed or high-power bulbs
used.
2.3 In case of difficult starting, dim light or horn sounding
not loud and clear, perform immediate charging.
2.4 If your motorcycle is to be stored for a Long time,
charge the battery before storage and charge it every 1
month.
2.5 * Charging
2.5.1 Use motorcycle battery special charger. When
charging, keep the room well ventilated and free from
flame.
2.5.2 Recharge according to the battery instruction
manual.
3. PRECAUTIONS
3.1 When using or charging battery, stay off the flame,
avoid positive or negative electrode short circuit and
loosening of positive or negative terminals so as to
prevent battery explosion.
3.2 Installation of anti-burglar alarm will also affect the
battery. It is suggested to use an anti-burglar alarm
recommended by Haojue, other alarms may lead to
abnormal operation of the circuit system, or even damage
the battery or ignition device and rectifier.
NOTE: The items marked with * are recommanded to be
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