NGUYEN THI PHUONG GIANG - PGs.Ts, 7; 1S. RAN THE Luc TS. LE THANH SON - HUONG DANign “Hucéng dan thiét ké dung cu cit kim logi” duce xudt ban ops A cong tic gidng day, hoc tap va nghién cthu 6 cae. trudng Hes ~ ubn sich gibi thigu trinh ty ngi dung tinh todn thiét Kg dao - i sain, dao chust, dao phay, cde dung cy cét ring, aa rong nganh ché tao co Khi c6 rét nhigu dang gia cén; ing cp edt ding trong cde dang d6 edn lon hom nhitu. 6 pham vi 48 én mén hhoe thigt KE dung cy ct, cc dung cy duge chon-a 1a mot sé dung cu tiéy igu vi ching dai dign cho phuong phap gia céng phd bién 1a phuong phép g khéc nhau, sé Sau khi hodn thanh d3 én mén hoe nay, sinh vign sé 6 co sé tt dé tim: va thiét ké céc loai dung cu ct Khéc. Sach duge diing lim tai liga giing lay va hoe tp cho sinh vién hoc gidng vign céc trudng Dai hoc - Cao ding "nganh co khi ché tao may. : ving t6i xin chfn thanh cém on sy gitp 46 dng vién cia cée ding ghigp BG mén Gia cdng vat ligu va Dung cu céng nghiép — Vign Co Khi — rruéng Dai hoc Bach Khoa Ha Noi. Trong qué trinh bién sogn che chin cin nhigu thiéu sét. Ching toi rét ong nhin duge ¥ kién déng gop cita ban doc va ding nghiép dé lin tai ban au sé hoan thién hon. Moi gép y xin giti vé theo dia chi: B6 mén Gia céng u va Dung cu céng nghiép — Vign Co Khi — ‘Trung Dai hoc Bach Khoa | NOi ote Céng ty Cé phin sich Dai hoc - Day ngh8 HEVOBCO, Nha xudt ban Gido dye Vigt Nam, 25 Han Thuyén, Ha N6i. Cie tie giaGIGI THIGU CHUNG - .NHIEM VU THIET KE DUNG CU cdr | : fn mén hoc “Thiét ké dung cy edt” c6.muc dich git inh vi oe hit ké mot vii dung ou ct phd bien Piemonte "pig oy élt c6 nhiéu Joni, trong mbi loai e6 nhidu dng val két cfu ke - phau, Dua Vao chi tiét gia cOng vA co sb sin xudt, sinh vien sé phan tich, so sénh a8 lua chiom phizong 4n t6t nht cho vige thiét ké, Thiét ké dung cu cit. bao gm: tinh todn, thiét-ké profin cia lui ct, xAc dinh'céc thong sé két cu . dung cy, quy dinh cdc yéu cdu ky thuat ché tao ching, Ndi dung cia dé. "in ditge trinh bay trong thayét minh va thé hign trén ban ve ché tao. Dé thiét ké duoe tt, nigudi thiét ké cn nim ving cde yéu cdu co ban cia dung owelt kim log, is ; ; 1.1.2. Yéu cau vé dé chifih xéc_ ‘ae‘cao hom 0 chin xée ota chi tet gia xéc olla dung cy bao gdm: Dung cy ct thudng c6 d6:¢) CEng ({t nhdt tir 1 dén 2 cAp). BS—Dé chinh xéc cita timg profin ludi ct —Dé6.chinh xéc trong quan gifta cdc profin vi nhau (& cdc dung.cy ct 6 nhiéu ludi). Dp chinh xéc cba cdo bé mat dinh —D} chinh xée ota of bé mat dig dé kidm tra 4.1.3. Yéu cu vé d6.nham bé mat Mat truéc, mat sau, mit dinh vi, mat ding 48 kiém tra cdn phai qua mai thd, mai tinh, 46i khi mai nghién, mai bong. Tuy nhién, cé nhimg dung cy ma mit true, 1hit'sau khong. nidi'sau nhiét luyén (mili khoan, m6t $6 dao phay hét hung,...) 14 Vi vige mai sic khé khan, khéng c6 tinh kinh t6, *. 4.1.4. Yéu cau vé tudi bén, tudi tho Khi Iya chon. céc théng s6 hinh hoc va két céu can dat ct bin va tudi tho ctia dio 18 cao abit. 1.1.8. Yéu.cdu v8 tinh. céng nghé va gia thanh Durig cu oft phai ob tinh cong nghé cao: dé ché tao va dé mai sfc Igiva 6 gid than he thép. : 1.2, TRINH TU THIET KE DUNG CU CAT KIM LOAL ° Dé ridm vitng thiét ké- sinh vién cd thyc hign theo iinh ty sau day: 1. Nghién cttu chi tiét gia céng: 5 — Xéc dinh cy thé cdc loai ba mat duge gia cbng. — Chat lung bé mat duge gia cong. * — Vat ligu lam chi tiét va trang thai pho, - Sin’ lugng hang nam, hang thang, hang any 2. Chon so dé cit. So dd cit cdn chon hop ly dé dam bao tui oft da bin, kee cdu aang cu hop ly, b6ng righé ché tao dung cy dé dang.” 3. Chon vat ligu plian cat va phan’cén.thiét ké prOfin luo cht. on, tinh ton Ket ef dang cu, -dinh céc yeu cdu ky thud an vé, viet thuyét minh? fe X6 dudng do va dutmg kiém tra, ot MINH VA BAN VE - cit la chi tiét phite tap, nd phai: duge bidu din qua cée hinh ct (néu cde hinh chiéu chinh khéng biéu 8 ché tao (trén.khd gidy Ay). TY 18 ‘ung cu: mat trude, mat sau, i Athy ng ah ti gy vovan A We Nguyen]; |. Dao phay ln HK Ha NOI Bu . trycthenhoa | Vien Gokhi- 60 mon Tie or : Gia cong vat lieu va tu Dung ev cing naiée Weve | Naty | oyge ia lim do dae wii gu dur gb, v8 ede tn ht. I, tin sang io ptm ving ae Sfhaah phan céc nguyén t6 héa hoe; egg ttn a 2 _ THER CAl 30N DUNG CU ANS a, 66 Rich thhiée hd, eft ‘Thép cdcbon cu'ding dé 1am cdc a 06 Ka eat v6i téc d@ thép nur ‘cira, cua dia, mii’ ‘han, ‘doa; dao ‘phay.cé during ‘inh nhé, ta 6 va bin rén logi nhd. Cig ng tg oat xen ban 2. 1. “Bing 2.1. Cong dung ca ce log thép cdcbon dungeu 5 To Bb eG DO chiunhist |. Thodd oft isc’ | Geoganpal [Seu] Savane] Kieét | thong thaéng fe He HRC. lca Yea 182 61-64 60-62 aor YI0A 197 2-64 60-62 = YHA “207 nea 7 aes “atc ce YA ear pees oe a P oren Via PE 21S diet 288 or-63 ‘2,2, THEP HOP KIM DUNG CU | ~~ ‘Thép hop kim dung cy ding dé lam dao tién, dao bao, ¢ dao xoc, mii Khoan, mili khoét, mili doa, ta r6, dao phay. Riéng loai thép XB lam duge dao chadt, ta6 dai, cOng dung timg loai xem bang 2.2.Sa 7 cep HB at | souraminc | mittiaes | 1S nit khi'cdt Netelee ‘én 225 262 Sines ae ‘Ban 225 262 1-65 ‘pén 321 265 64-66 250° 18 : ‘pen 255 262 e265 ae gié ding aé ché xem em bang 2.3, 24. 2 tao duge hau hét cdc.loai dung cy. Cong dun; nae ‘Bing iat Cong ‘dung bd ‘che loai thép gid “posing Do ehu mht | ji Dang cung] Saatdl ‘Sau ram HRC ae Roni cfpHB_| HRC nse @ ag | een 6s | 8485 7665 1, | 62-03 | i 64-88 ; | 765 | 62-83 64-65 i eee see? | 255 2-64 4-65 1560600°C «| * 20% 50miph seep reee =| 88= 04 5 66 ay = 76 | 64-65 5-66 Bang 2.4. Céc loai dung cv cdt'va vatligu ché tao dao Ten dung cy Thép gid =, Thép hep kim, Thap céc bon < 9XxC YI0A, Y11A P29, PS XC : | P18, PS P18, PO : P1802 : P13 xB 1 P18, P9 9XC. ‘9xC xe i a OEE [_YAYA Le ae 9, P18 Bee [ee] Mi doa tay eae pe jee 9Dao phay’ = P18, PO “ Dao chudt P13, P12 x Dao tign ren P18 xe ‘Tard tay khong mai ren a ‘Tard tay va may co mairen a A | ‘Ban ren F P18 “ Yi2a Dao phay dia médun PIs ome a Dao phay ngén médun P18 i ‘Dao phay lan ring P18, P180255 : “Dao xge rang P18 = Dao oa rang PIs Dao et banh ring con PIs 2.4. HOP KIM CUNG : Se Hop kim cimg nhém.1 cécbit chi yéu ding dé gia céng kim. (Gia cong vat ligu gidn), nhém 2 cdcbit diing dé gia cong thép, thép chiu ndng va thép khéng gi. Nhém 3-cdcbit ding d8 gia'céng vat ligu 06 a6 cimg va do bén. Dic tinh cia timg loai xem bang 2.5, 2.6. Do dic diéma cu tao hop kim cig khéc voi thép dung ci nén hop kim cig thuémg ding lim dung cy cét o6 hinh dang don gidn, it ding d& ché tao -nhing dung cy hinh dang phite tap. SOR Bang 2.5, Ky higu hgp kim cig va 46 bén, tc d9 cit dat duye Ky higuhop kim ‘Gidi han ban, wing | -epne= | oa ae ery | Bana] Soo Noa 150 as ‘9, (Nim?) mph BKS 88s 700 182 : BKaM “| Kot | et 4100 182 ‘BK4* 89,5 1400 15,1 BK6M Kio: 88,5 1500, 14,8 100+200 |. BKB “87,5 1600. ~ 46 : BKIOM: | K30 88 1500 145 BKIS | G30} a6 1800 fae cea) uD a 7 885 2400 12,7. "151 10 |" 0 1 : : TaoKs [Por] 92 a : oe “S90 +1000 | Nir tn irate a7 1650 132 — 90,5 _ rag ke a : bes a 900 +1000 “| Nhu trenGhicha Sth Us dang cung cp VODS25 VOi9S25 | Ds gia ctng nhigt veiose0 41“Phan 2 ie ae “ THIET 4g MOT SODAO BIEN HINH rrufr KEDAO TIEN BINH HINH Nhigm vy oo bin ea qué trinh tiétké dao tign dinh hinh duge tén hing theo trinh ty sau day: 1. Phin tich hinh dang, 49 chfnh xée yéu tao dung cy duge thiét'ké,... 48 chon kiéu dao duge hinh dia, dao gi huémg Kinh hay gé nghiéng,...)- s 2. Chon géc 46 dao: géc sau . va géc trudc y trong tiét dién chinh truée, ” prOfin cia dao img voi'diém co sd. ee 3. Chon diém co sé dé tinh toan chiéu cao préfin dao. ‘Tién hanh tinh ton chidu cao profin dao trong tiét dién vuéng géc voi mat sau (va chiéu cao -_ prOfin theo m&t truéc). Vé pr6fin dao voi géc toa dé 1a diém co sé. 4. Théng thudng préfin ciia dao trong tiét dién vudng géc véi mit sau cd” thé la du’ng cong phic tap, do d6 dé don gian cho ché tao can phai thay thé _ Préfin cong nay bang cung trdn, nghifa lA phai tinh todn toa 46 tam cia cung > tron thay thé cia d4 mai dé phn nay‘ cia mit sau dao duge “sita 44” theo ~ cung tron nay. - 8 Thiét ké két clu dao: Thiét ké trén phan ludi c&t phu ca dao, chon ‘ich thuée két cu dua theo kich thuée chiéu cao lén nhit cia profin chi tét, uy dinh nhimg chi tiét k¥ thuat cho ban vé cdutgo dao. : cdu cia chi tit, kha nang ché thiét ké (dao ling tru, daooN ISU DAO DUOC THIET KE a vt? hinh déng ee chi tit 44 cho, nhting yeu ol vé a9 ot fing nhu quan tam dén hign tung vt ly ay ra tro 46 chinh xé¢ Ee, nib mn...) mé,mgudi thié ké phan tich va chon each oft i, eer két ‘cfu dao. Dui day 14 mét vai phuong an Iya chon, t phuong fn - Phi Chi tist & profin dng OF. f nghiang mit gdc vo) D80 ce o8 . o x ek inh 3.1a: cise unong 06 ap it bm ine Do AoE flv teks ces anda ng note rn xy BE GADTINEMUE Tg dao dn) va gf hung kin nghia la “truc pro ea dung es ~~ a) Dao ling try gé hudng kinh; b) Dao lang try gf E wht “nding mot goo A 13i | | | | | thi & dim 1 : jtra hai a ludi ct voi cdc Mat diy «, dguimg tim oi ti, > nS Adin, a ae nae cfu. ‘Néu chon phuong’én gé dao huéng j,. * Hinh 3.tb: Chi ti aa nu trén'doan 3-4 ctia ludi ct, g6c = ‘éci ae ON Leon’ 38 ping khong: pidu nay ety ma sat lin gig, oe a ‘va bd mgt gia con: BE trénb hign tugng nay, dao duge ny ae ga nghidng mot B60. (theo tinh toan)s nghia 1a truc profin cita day hop voi dudng vu6ng goo voi tam chi tiét mot goc W- : fink 3.1o: Chi tiét gbm mot doan hinh try tron. va mot doan cén nd ig, nnhaw, Néu chi tiét cén dogn c6n chinh xéc (nghfa la duémg sinh ctia né kéo da phai cit tim 0-0), da0 pphai duige; ché tg0 sa0 cho luéi dt ting voi doan oj, cia chi tét tring v6i duéng sinh: Dung thang ab tring v6i luGi cat vi dung sinh chi tiét duge goi. 14 “dudng co 6” hay ‘“‘dao-cé doan co sO nam ngang tam chi tiét”. Dao nay c6 mat trade nang 1 goo. 3.2, LAP-SO DO TINH, CHON THONG SO HINH Hoc cUADAO = 3.21. Véso'dd tinh é don gidn tinh tofn ngudi ta ding phuong phap 46 thj gidi tich 48 tinh todn préfin lui edt dao, 46 thi (so 40 tinh) duge vé & vi tri cudi cing Khi dao gia cong xong chi'tiét. Trude hét chi tiét due vé trén hai hinh chiéu (chiéu bang ‘va chiéu dimg). Dé vé duge vi tri cla dao can tién -hanh chon cac thing 6 sau: chon diém co’ sé, chon-géc truéc, gbe sau tai diém co s@’y va ot, 3.2.2. Chon diém co’ so = pe ae ac gue ale : oo dao tién dinh hinh, trudc tién phai chon diém co sé sau d6 s = , = 1 ca0 (hi) va-chiéu rng. (I) ctia dao. C6 thé.coi diém oo sé l8 gb: ca ton i chi tmg chi ao profi ) cia dao va hoinh 6 = "Ong (1) ia dao img voi chibu dai cia chi téts = in co sm dao a ci Gt tring nav nim igang tm chi tet (cn exo vi tm chi i) ng thx ten t trude ci 6 li iém n&m xa chuan kep nhét. me eo 14 : =inh pi tinh todn da0 tign dinh hinh inh dia gi céng chi tiét néu.6 hinh 49; iem oosb doe chon la diém 1... ‘pin may tide min digu Ki “pm tit va xa chun kep “pgang tam chi te ‘shat. 6 diy chuan kep cia dao dia “Yatim dao (02),-0d0 ‘chudn kep cha Go Hing tr 1a bE mat anh mang, 4 (hinh 3.3; 3.4). * Hinh 3.3. Bidm co s@ va chun kep clia dao lang try 3.2:3. Gdc trréc, goc sau 6 dao tién dinh hinh, thong s6 hinh hoc co ban la goc sau a va géc trude “y, Hai ‘g6c nay cia dao duro chon theo vat ligu gia cong, chiéu day 16p cit. Do do, néu trudng hop cv thé dao phai cft phoi mong thi goc sau’ nén chon Jén khodng 10-12° nh tang tudi ban ca dao. Gid tri cia go sau a va gc ‘eb tribe 1 cign theo bang 3.1 (ahiing 6¢ nay dug diém oo sé). ‘Theo tinh quy lugt vé sy thay 46i git 6 cia ay)? ‘ibm i cia luéi oft’xa diém co s0-thi: cdng x* aigm co 90 (ve phi oh Be Lames a eg ; nay rt hop ly vi gée a; cang ting tl Ane Joi vé mat vatlY- Can goer ahd di 15én bibn ang, v4 Ie Ki la cB C8 THE Kongo, amg xducha nd sae ai va kiém tra nd, do 46 n6 dy... , mi cong nah chi tiét. tim. ae coe vb la the 5 xée djnh trong mét phiing vubng goo voi te & ; | 28 va tong mat pring wg gos WOK chi BE Bang3.1. Géc tréc.y va gée sau a, ctia dao tién inh binh thép gié La Tinh chlt co fge cba vat lu gia bong Peewee Vatu gia ctng on MPa os ‘ = : : Tren | Tei Ten | tor]. a * Bg 48, nem Sa ess Soe roe ht ag ose i es SES OOS RSE SASS Te re as PAT 5001/8000] erase | as : hp, ow | ow ae a ea TM 1000 S| 200-20 | 350 ea) os _ Pena thay bag anh = a ~ 3 9 fps S = is ‘gang — a at 200" “2505 nhan xét tir hinh 3.2 va hinh 3,3 a va géc trude y due chon cho diém co sé xii a tryc profin cla dung cu (vudng géc vai truc ' , —_ ; since dh uc chi tiét), vie a0 2 TE diém i khéc nhau cia Iwai cét cang xa did , he 4 cn ke) th eng ting (inh 3.3) 9 vi ti =2, gi 7 ae wettest ap 4 : 7 . ve mat vat Yi eu Ss : aod i> a (ala gdc pasion 0 48 S oan cho dao trong qué trinh cit, sr" nién, ngoal nhtng éiém cia InGi elt thupe po ss oo 2 cia ludi cat thude profin chi tiét, con” = dmc judi cft phy 48 tao mép vat hod tgo rah cho dao eft di c. aig nay tO nhigu trudng hgp sé nm cao hon tém so véi diém co sp (did 1), 26° 4, Do 40 Ki thidt ké, 7 Céch kiém tra theo céng thite sau: a” = a0— (xem hinh 3.5). FA acne : sau & nhimg diém nay nho hon géc sau di chon 6 dim co” thudng phai tinh todn kiém tra nhiing géc nay. yeosy-r* co eran Fn] * aes siny (G.1) V6i: : a: goc sau & diém co so. ve goc gitta mit cit qua I cao hon tim va mat ct qua diémco sd. a’: goc sau d 4iém I cao hon tam chi tid. bin kinh tng voi diém co sd. 1’: ban kinh ring voi vong tron qua tam 1. ye pbc trude & diém co s8. Dé trinh gée sau a” ¢6 thé qué nhé, thm chi r>r, «gqn”, nén chon lu6i phy 06 17i Lett pay a8 tao rn : Hinh 3.5. X4c dinh diém I cia Iwo cat phy nam trong diém co sé va kiém tra goc sau q tai cc diém nay " , 88. KICH THUOC KET CAU CUA DAO TIEN DINH HINH 3.3.1. Kich thre dao lang tru Dé dam bao 46 ci; > ¢ g ving, két cau cia dao tién dinh hi hon theo chiéu siti lén Sein Elak foye chn nbét cia chi tiét dupe gia cong tex (xem bing 3.2). te = Sn a mm G2) nee, dna’ Gung kinh lon nhét va thé nbét cia chi tiét, - 18chigu sau lon Kich thuée dao (mm) Chuti nhat ae chitiét --5 7 E z - - 5 Toi4 prio. | 4. [| 05 4 6 4 |o78 | 8. [ 20 | 2 05 6 10 1 | >| 6 |.) 8 05 6 14 25 | 90 | 10 |.30.| 20 10 10 20 35 | 90 | 10 | 40 25 | 1.0 40 28 45 | too | 15 | 60 40 | 1,0 16 Chichi: es : : friar 110. Vidy chi ft 06 t= 7 mm 4. Cho phép ding kich thurbe néu trong pang di voi 06 thé Iéy Kich thuxée cho dao theo trax = 14mm. 2ptaty |LRhiL > 25 tl cho phép chon kich thue chudi én hon. a ‘A néu khong 06 durong kinh ote bi (4) neu tone ‘pang, nM et ten ced yzA~2Ecotga + aftootg's) tA =6 19eb wae Sos ° See ee ech 5 cde dew tie Si bik Ba She Aadde vad n ANA ok ot of on Wo Bw BE | @ z # isa4.3.3. Mot s6 ban vé ché tao dao ding 48 tham khao b) So dé tinh cho dao dia g& nghiéng a) So dé tinh cho dao da gia céng mat ngoai ¢) So 46 tinh cho dao dia gia céng mat trong Hinh 3.6: Dao tién dinh hinh hinh dia(gn) ei uuty YuTY yulp U9n BQ “Z°e UU upéni den oo, 2 SBA ese poy enuelx - LOR ig S9-Z90UH :Bupo 9G - ; g mi 8 13, ee SO'OFEZO Bhd 2m eA - BS om | ‘8p 76 O89 ngiyd:| Buon udh ‘ep WUIY YUTY Mulp UdA OBC “ge HUI cep 96 9p. 0s chgnane ube gunn viaid ¥ re (Lye (Qe aos z 0th Bugg 4p 148 2 sup Ho 23¥ | s0'0rar'€ | doors Po ‘S0'0755°0E SP-0F. 08H Ue Ugud $9-TO UH WE URUd -uekNL IN Xsy dou cuguy ugud ‘Bled ABS UpUd =nen aA, Bou seru20+ Gugiybu 26 Ay Bug! yuiy yu Yup UgR Oe “OLE YUL ‘S00’ oR Uugsd w9> wpAp O79 Gp wor Yes Bung. Sor oun oa ot Be dud ubip ign Buon cep wun go Ugur 2A dou uma upd ‘ted ago upud nbn en, 3watt y TOAN DAO TIEN DINH HINH GA HUONG KiNH 344. Tinh toan dao tién dinh hinh ling try ga thing pao thyre hign: 1, Kien thuée két cu cla theo bang 3.2. * 2, Ge trude y Va gc. sau 0. sion teo bing 31 ph tbe 2 gu ign gia OBB va vat lig ‘am dao, Y VA cho tai dinh dao (cing voi dutng ‘inh bé nhat cia profin chi tiét) trong mit phing yudng tiét, khi ga dinh dao cao ngang tim chi tiét. 5 3, Tinh ton profin cha dao (hinh 3.12) theo trinh ty sau: a) Xéc dinh chiéu cao t img ‘y6i cde diém ola profin dao tién theo mat trxd¢. b) Tinh chiéu cao hg trong tit dién vuong goc voi mat sau. ) Tinh ton ban kinh cong cia profin chi tiét R, & nhtmg dogn chi tiét c6 profin cong (néu 6) va tinh géc B hop gitta profin thing ota chi tiét va dudng _thing wudng géc vii truc. 4, DBi v6i chi tiét c6 profin cong cdn chia nhd chidu dai than timg doan nhé d&khodng céch gitta céc diém ait bé sao cho sai sb profin nim trong gii han cho phép, sau 46 tinh hg & mot s6 diém thude préfin 46. Céng thite tinh todn profin dao tign dinh hinh hg = t2008(c+7) Hinh 3.42, So dd tinh ton dao tin inh hinh ing try Tang try gé thing: 27Aensiny | | y= 81-0081 ! mag ut in ee UII DPS - earesi “ior) % -sin( 3 ‘ =| in| “si z Je (a+) n cos| eres snr) reosy |cos(a-+y) chidu dai chi tiét li = 1, (theo a fin cia chi tiét: ie 5, Xie dinh chidu dai dao bing “(x =2,3,... 4.42. Tinh ton profn dao tign inh hint hin trén ga thing E oF iinl cho gigm 3 (xéc dinh Rs) OA is sin0,3,A Q=0,A=R, sin(a+7) 0,3: = oa 3,A=1A-135 =R,.cos(a+) - 13) JB, =, (Tinh nhur dao Hing try ga thing) im x bat ky: R,sin(a +7) R= ee sin [sc (ae R,cos(a+y) #1, Ung voi di WW! chigu cao cla dao theo mat truée. fu cho diém x thép hon tm; déu + cho diém x cao hon tam. 3,43. Tinh toan préfin ctia dao tign inh hinh lang try ga nang ‘Tinh goo ndng cia mét trube: tg= 4. & —wsn 1 lt ‘Tinh dim 2 (hao): haa = (t2 — r)coso. ‘Tinh diém 3 (hes): has = hee + : a=23'cos(a+y) 93° duge tinh nhu dao lang try gé thing . Tinh diém 4 (haa) 4h didm ngang tam chi tiét c6 mat trade di qua diém 4 hag = bte b=14'cosa Van -% Y= +1,te9 oe ¢=4'4* cos(a+4) 4°4* tinh nhur dao Fang try g4 thing.Hinh 3.14, So’ 46 tinh toan profin luo? c&t dao tien dinh hinh ing try G4 nang Tinh cho diém 5 (hys) 2 * Diém 1 la diém co sé 8 tinh has 30 hys = 15* .cos(a4y) 16* duge tinh nhur dao ling try gé thing Tinh cho diém 6 (hye) Biém 6" la diém co si tinh hag hy =e+f &= 6'6* cos(aty)£= (r1—1°6).cos(a-+y) : te = ri + li.tg® 66% auge tinh nhu dao lingtru g& thin; ¥ 23 oan profin ci " 344 Tinh toan préfin clia dao tién dinh hinh hi 7 inh tron ga ganang a nang thing) ban kink, pang 3.1. Ta inh profin dao hinh tron 9: g ga nang (eA Hinh 3.15. So” ad xac dit x dao tign khon Twong ty nhw khi thiét dao tai diém co so Ri, 86° trade 7, Boe Sau 4 dao. duge chon tong xée djnh duge chidu ca0 8 : : : 34rofin cua chi tiét thanh so do ta og th in tea F i he ,. ‘Thoh ve 23,4 5,6 (08 Ry). 8 ty ; ‘ut eto “ H= Risina so Be voi tga, = __H @ Ra Gina, Rycosa.~ (r, 7) 3,45. Thist kédao tien dinh hinh ga nghiéng diém géc profin @ bé, c6 pis »: 6c sau on Onhimg : Be, £8 dt if potent ‘on < [own] 420 tién. dinh hinh duge thiét ké ga aa . 8 ‘8 ata dao ga nehiéng hop voi phuong Vubng B6c Véi tye “ty ee : it go , hinh 3.16. — ae mo pene cao hata tid din thing g6c voi chun Boge ng ~ Xée dinh kich thuée chidu true tuemg img trong tiét dign = : vyéi tryc ga hode truc dao. . %y Chon diém co s6-la diém k, — Goi diém nim trén profin chi iét ma can tim chidu cao hinh dng Ets img voind lai. __ ~Gpichidu cao hinh dng oba dao trong tétdign vung ge vi mg img voind lah. < ~ n4la-chidu cao préfin dao theo mat trudc trong tiét din Wudng gic vj dudng co so A-B, tng voi diém i. ~ ty: chibu cao prin deo theo mat tude trong tiétdign vudng gic vj dug tm chi tiét. ; ~ 4 :khoding céch ti diém co s6, “K”, theo phuong chigu truc dén i, ~pi: bén kinh chi tiét tmg v6i diém i bat ky nao dé. +1: ban kinh vong tron co so, “K”, ~Xj :hoanh 46 ca diém i thude dao, 32To ie ge ae etre Se Hihh 3.16, So’ dd tinh cho dao lang tru g& nghiéng gia cng mat ngoai. 3 5 47 COS COS Yr _ =[p, cosy; -[(r +4 eRe h, =[p, cosy; ~[@+ .tgo) cosy} a cos(a+ 7). ‘ i ; = 2) XENEM= LE Tcostrsing cos@ Viét gon: hy= ty Ki ty = picosyi- (1+ Etge)cosyr- 33°.+ x - chiéu rong gitta cdc ntit hin Deut Ong Og : Fi Ce 5: cX—-X. He x OB cola) > cosy g tran thay thé . 3.4.6. Cac cun cdc diém ‘co ban ctia dao cé tha ys | a dG cdc : 4 EVE a by Sau khi tink i toad dang dao. So ‘péi véi ede, phan cong ola profin of thé thay bang céc'cung : : sé lam cho dao kém chin xéo. Dbi véi céc dao chinh xéc th; ae ty as xéc djnh theo toa 46 cha cc diém cach nhau rat gan. Mt sb trudng hop thay thé thudmg gap: 4, Cung ddiximg trong pham vi1/2 vong tron (hinh 3.17) 96 ligu-ban dau: : _ x —-chigu rong cia ‘cung hinh ding dao ; h—chiéu cao cia hinh dng. R— ban kinh cia cung tron thay thé xdc dinh theo Ong thite = « - Crs ce Ro Sop? BTS Hinh 3.17 2. Cung khong a4i ximg trong pham vi 1/2 yong tron tin 3. 18) S6 ligu ban dau: dang hy, ha, ih ~ Cc i nt : diém nit hinh déing, Bén kin R oi cng ton thay th thé hodnh 6 x,” y va Hinh 3.18= hgh. 4S 5 tep Zl +; A=2,/h,-h, .cosB. Tam cia cung trdn cting x4c dinh theo céng thite sau: —h+h,-A R= 23 xo = Vh,@R-h,) 2sin® B 3. 5. DIEU KIEN KY THUAT CUA DAO TIEN 1. Vat ligu phan edt: hop kim'ctmg, thép gi6j... 05 2% Vat ligu than dao: thép 40, thép 45, CT6,... Vat ligu lam than: thép 45 ho&e logi thép khée ¢6 tinh tong durong:. voi kich thuée quy wéc nhu-sau,- =~ . (hinh 3.19): Hy =25+40%H By=(1,5 = 1,7)tinax Dao tron tién 18 06 duémg kinh D > 20mm nén-ché tao: han ché | chiéu dai phan thép gid, lay Khoang © (2 +1 sS)chiéu dai - chi tiét, Can’ es dao lam bang thép 45. : 2. BO cig sau khi nhiét luyén: - -_phn edt: 62-65 HRC. « : : — phan than dao: 30-40 HRC. - 3. D6 nham bé mat. —Dao thép gid: mat trudc va mat sau Re > 0,8pm. cimg: mat trude va mat. sau Raz 02um. - Hinh 3.19 —Dao hop kim ~My te thn dao thp on Ra = 634. ee ack pene 4, Sal léch goc méi-mai sic: aval! : es | péivéi dao tign réinh 18430 * 35°.W du tit ign than dao 16025, si di thud 00 5 bi, Ch ie ight soesxi25,9 45x20, 0 qcassgna a yipy MINE HOA ah hinh lang tra dé gia‘céng chi tiét thes hin bay toén dao tign dinh 5 coo cd phn chu ti edt ait) voi ofc thing s° $2 i ( anita aoe phoi thanh tron thép C45 06 op sl0Niem Hinh 3.20, _Thayét min tin odin 1, Phin tich chon dung cy-gia cong: - = . 06 dang m&t ngoai try trdn xoay trén-d6 bao gdm céc mit bn vt cho nén ta chon dao tign dink hinh lang tru ché tao d€ ding it vga cing chi tiét 06 9 chinh xéc eao hom: Deo in dn ink wecig ving cao hon dao hinh tron déng thai cé thé khéc phuc dugc sai s6 loai 2 cdn sai s6 loai 1 c6 thé khic phuc duge. g 2. Chon diém co sé, : T Dé thudn tign cho viée tinh todn ta chon diémi co sé° 4 theo nguyén tic: diém co so | it diém nim ngang tim chi SL tiét va xa chudn kep nhét (hoc gin tam chi tiét nhét). ! Vay ta chon diém 1 1a diém | co sé nhw hinh 3.21. | 3, Chon géc trude y va a4 goc sau a Voi vat liu gia céng 1a phi thanh thép tron C45 06 oy = 600N/mm?, : Theo bang 3.1 trang 16 ta chon: géc true y = 20° goc sau a = 12° : 4, Tinh todn chibi cao’ i profin dao so ai tint toén cho thong Hinh 3:21 sf tai 1 diém bat Icy trén ludi c&t cha dao nhur sau: ‘Tinh todn tai cde diém: a: ee ib bt npn ch tito i! ong eg. dno, Opi chi cao ela prfin ci do tg idm 1b theo hin vé to hh, = 1.cos(a+ 7) ~ 4 =C, -B , =H -00875 ae Ben,.cosy= 16:60820° "15,035 (mm) siny=%-8in7; “37ap Py = aresin(y, /y;).8iny -008(t; /1,.8i01) —2,c05 ¥.cos(r/ x. siny)- =rcog =4. cos(a+.y) Tinh tai diém 1 »5t is r=r = 16mm: ¥.= 71 =20° A=rsiny = 16.sin20°= 5,479 mm B oon = 16.cos20° = 15,035 mm oS = 15,035 mm Se 0 Tinh tai => diém 2,3: m2=21 mm a . siny2°=(ri/s). siny 1 = (16/21). sin20° = 0,605 > 725 15,1058 i" B=15;035 mm : Z C= tm. C0872 = 21.c0815,105° = 20,274 mm 42=C2—B = 20,274 — 15,035 = 5,239 mm hy = tz. cos(a +7) =5,239.cos(12° + 20°) = 4,449 mum Tinh tai diém 4: 14 =20mm siny 4=(1i/t4). siny= (1620sina0 y4=15,105° B= 15,035 mm Cq= ty. 0087 4= 20.cos14,30° = 19,38 mm . ¢4= Cy-B = 19,38 - 15,035:= 4,345 mm. hy = +4. cos(a +7) =4,345:cos(12° +20°) = 3,685 mm Tinh tai diém 6,7: s %e=21 mm siny 6 = (ty/te). siny, = (16/21). sin20?= 2=15,105° Y1-cos(e, +y) 0; 2605 yeryp=15,035 Co= 16. cosy §=21.c0s15,105° =20,274 mm 16 = Cs— B = 20,274 — 15,035 = 5,239 mm hg= 16. c09(a+7)=5,239.00s(12° +20") = 4442 mm tg = 20mm siny = (ri/ts ). siny = (16/20). sinoo?= 0.274 ya 14,30° B= 15,035 mm Cg = rg. COSY g= 20.c0s14,30° =.19,38 mm +g = Cg— B= 19,38 =15,035 = 4,345 mm hg t5.20s(a+7)= 4,345 ens(12" + 20")= 3,685 im Tinh tai diém 10: Tyo = 22,5 mm. . + siny 10 =(r1/t10). siny ee 5). sin20°= os eee = 15,035 mm : Teer = =r19 . C08 19 = 22;5.cos14,063° =21,825 mm 110 = Cwo- B= 21,825 — 15,035 = 6,79 mm hyo = t10- cos(a+y) = 6,79.cos(12? + 20°) = ‘3,7581mm * "Ta cé bang tinh toaa profin dao nhusau: © | 1 A! Pg | 3 Sat h Pim | om | om, oad " (mm) | (emmy | emmy 145 16 «6,472 | 0,342 20° 18,035 0: 0 23 21 0,2605 15,105" 20,274 5,239 4 AA2 4 20 0,274 1430 | 19,38 4,435. 3,685 67 24 ames | 150 | zozrs | 5.230 | 4442 68 20 0274 14,30" 798 | 4345 | 3.685 10 22,5 0,243 74,063" |. 21,825% 6,79 5,758 Ta c6 hinh dang profin theo tiét dign vudng géc voi mat sau nhw hinh 3.22b: Ta chon préfin nhu tiét dién tring voi mat ‘rude nhu inh 3.228: 39PT enh sau: a=b = "1mm. : chon g=2'mm; FY Chidu rong vet cia chi ty “40 Hinh 3.22 thude bt cfu ciia'dao tign dinh hinh 5, Tinh toan lich ign inh | hinh duge chon theo chiéu cag lin Kioh thurde két odu cba dao ti nit cia profin chi: tit: Tac tax = (din — dy? ¢ Dye vio bing 3.2 két cfu va kich thude cla dao tiga inh hinh Ling in, Tacé kich ee co.ban cla, dao: =19 nguyén cong ct dirt ra khoi ph6i kich thuée nhu hinh 3.23: 2 = Chon kich thuée cia phi phy: ss g: Chidu rong ui ain cit i, ‘chon f=1 mm, c= f+g4+T24 mms . 91= 45%, p= 45° d= (c~ Bt #2: = (4-Dipasry 2 = ee : Chiu dai eda dao: 1 a ee i. 323- tatbtdtoe ae 50 mm7. Diu kién ky thuat: ~ Vat ligu phan ct: Thép gi6; | § cimg sau khi:nbiét luyén; Phin cit: HRC62' Do bong: Mat trade Ry= 0,325" Mat sau Re= 0,63; Mat tyra trén than dao oe 0,63pm. Sai léch géc trudc y = 20° 4 th 6c sa o,= Pa Por _, Ban -vé thiét ké xem hinh 3.24, 75 finn 3.24 a