Professional Documents
Culture Documents
1
Contents
Preface........................................................................................................................................ 3
Wood quality and drying quality................................................................................................ 4
Selection of a suitable target moisture content........................................................................... 9
Moisture content measurements – EN 13183 .......................................................................... 17
Shrinkage and swelling of wood .............................................................................................. 22
Measuring drying stresses, ENV 14464................................................................................... 24
Drying quality according to EN 14298 and ENV 12169 ......................................................... 26
Take care of the timber............................................................................................................. 35
2
Preface
COST E53 focuses on „Quality of Wood and Wood Products“. Besides techniques for
scanning round and sawn timber for wood properties and grading of sawn timber into
different use classes methods and strategies for assessment of drying quality are important
topics. In order to enable the European wood industries and the users of sawn timber to
specify and control drying quality of sawn timber products a number of CEN standards have
been edited and published recently. Up to now these standards have not yet been fully
implemented, understood and accepted by the various players.
Sincere thank is given to European Science Foundation for providing the framework for
COST Action E53 and bringing together all persons and institutions that have supported this
work without having received any financial compensation. SP Trätek has granted the
copyright to COST E53 and to EDG to enable translation into various European languages
and to secure a fast spreading of this brochure at lowest possible cost.
The pdf-version of this document in the different European languages is provided free of
cost. It can be downloaded from the COST E53 web-page (www.coste53.net) or from the
EDG web-page (www.timberdry.net). Copying and circulation of this information is welcome
as long as origin and source is correctly cited and the content is not changed.
The editors of this leaflet have done their best in referring to and in interpreting of recent
literature and standards. Nevertheless the document may contain errors. The editors refrain
from taking any kind of responsibility or grant warranty for losses arising from using this
document.
Johannes Welling
(for the editing team)
3
Wood quality and drying quality
The “drying quality” concept actually covers many factors. Some of these depend on the quality
of the wood itself, others on how the drying process has been performed. Some factors are easy
to describe and measure, some are more difficult but often more important for the producer and
for the user of the wooden product. Wrong mean moisture content, moisture content variation
or drying induced stresses belong to this group – they are not visible but represent a clear
disadvantage.
4
We are concentrating in this booklet on moisture content
and drying stresses as it is more complicated to assess the
quality regarding these factors than the other quality
factors. Other drying defects as for instance resin flow,
changes in knot appearance, discolouration and mould are 300
300
Fig.1. Variation of average MC around the target of 12
and 18% MC; left: narrow, right: wider variation 200
5
Variation within the timber cross section
6
Drying induced stresses
7
Drying checks
As mentioned above, checks can develop as the timber
starts to dry in the outer parts – surface checks. End
checks develop because green timber dries much faster
from the end surface than perpendicular to the grain.
Checks can occur both in living trees (usually in big logs)
and due to inappropriate drying conditions. Checking is
not further considered in this booklet, because checks are
defined and measurements well described in the normal
timber grading rules.
Distortions
In addition to the previously mentioned distortions of
spring, bow and twist, cupping of the timber may also
occur. Cup develops because shrinkage in the direction of
the annual ring is about double compared to shrinkage
across the annual ring. Cup is hardly apparent at about
20% moisture content but increases more and more at
lower moisture contents. Cup is more pronounced in wide
timber than in narrow timber.
After re-sawing the amount of cup is dependent on the
level of casehardening. This is because the stress-induced
cup is combined with the normal shrinkage-related cup,
see Fig.8. Timber for boarding is often re-sawn from
thicker dimensions.
Timber prone to twist, such as timber sawn close to the
pith, can be taken care of by top loading or by reversed
pre-twisting during the drying process at elevated
temperatures.
Fig.8.
Cup
Bow
Twist
Crook /Spring
8
Selection of a suitable target moisture content
In addition to the fact that there is a maximum allowable moisture content level for avoiding
mould or rot in the wood, it is obvious that the moisture content from the beginning has to be
adapted to the climate where the wood will be used, in order to avoid problems from
shrinkage, deformation/distortion, gaps, checks etc. Consequently some target moisture
content values have been selected that are considered suitable for use in practice for
different purposes.
9
EMC %
Different climates
22 The climate surrounding a piece of wood thus
90 determines its moisture content. As the climate changes
20
the wood moisture content will also gradually change. The
18 most important climate parameters are temperature and
RH, i.e. the amount of vapour in the air. Although it is the
16 80 RH that primarily determines the wood moisture content,
the temperature has indirectly a great importance. This is
14
70 due to the fact that a change in temperature will strongly
12 influence the RH. If the temperature is changed, but the
60 RH is kept constant, then the change in wood equilibrium
10 moisture content is however small, as seen in Figure 10.
50
8
For a given temperature in the surrounding air the wood
40 equilibrium moisture content is determined by the air RH.
6 30 If the temperature is changed, the RH will normally be
changed too and thus the equilibrium moisture content. A
4 20
temperature change from 20oC to 40oC will decrease the
2 10 equilibrium moisture content about 1 %-unit if the RH is
kept constant. But in practice the equilibrium moisture
rh %
0
0° 10° 20° 30°
content will decrease much more as the RH in a room at
the same time will strongly decrease due to a temperature
Fig.10. If the RH is kept constant increase. This can be seen in a Mollier-chart for humid air.
(red lines) then the wood equili- As an example; in a sealed room with RH 80% and
brium moisture content (EMC) temperature 10oC the equilibrium moisture content is 16
changes only slightly when the %. If the temperature is increased to 30oC, the RH will
temperature changes. Example: if decrease to 23% and the equilibrium moisture content to 5
an air dehumidifier is put into a %. The equilibrium moisture content is thus decreased by
cold storage/timber storehouse 16 - 5 = 11 %. Another example: If the temperature is in-
and set at RH 60 %, then the creased from 0oC to 30oC in a body of air that at 0oC has a
equilibrium moisture content will RH of 60 % then the RH at 30oC will be 9 %. For a higher
change only 1 %, even if the air temperature the more vapour can be held by the air.
temperature v aries between 0°C (RH is defined as the ratio of actual vapour content to the
and 30°C. maximum possible vapour content at each temperature.)
10
The wood tends all the time to adjust to these variations in the
climate. But the timber dimension and type of surface treatment may
strongly influence how fast the wood moisture content adapts to the
actual climate. Thicker dimensions react more slowly to sudden
changes in the climate. A paint/varnish coating will slow down the
timber moisture absorption/desorption. In some constructions, such as
outer walls, outer doors etc., the climate may vary a lot between the
inner and outer sides of the object, depending on the time of the year.
EMC % rh %
28
26 90
24 80
22
70
20
18 60
16
14 50
12 40
10
30
0 Month
01 02 03 04 05 06 07 08 09 10 11 12
Fig.11. Monthly average values for relative humidity RH (red) and
equilibrium moisture content EMC (blue) for wood in Stockholm
during a whole year. The dotted line represents the annual average
equilibrium moisture content
As guidance when drying timber, it can be said that for indoor use in
the Nordic countries – with heated ambient air – the target moisture
content should be 8 - 9 %, i.e. slightly below the annual mean value
according to Figure 12. A wooden product for indoor use should thus
be produced with a target moisture content between 8 % and 9 %. The
product should retain its quality for all monthly average moisture
contents during the year in the country in question. If the timber is
intended for outdoor use, sheltered from rain, the target moisture
content should be 15 - 16 %. This corresponds to the normal climate
variations in the Nordic countries, from spring-summer with the driest
climate to autumn-winter with the wettest climate, as seen in Figure
11.
11
Many times the target moisture content is given in an unclear way in the product
standards – often as an absolute demand, which is not correct. As mentioned earlier, it is
not possible for the sawmill to dry every piece of timber to the same moisture content.
There will always be a deviation in the mean moisture content from the target moisture
content (ordered moisture content). There will in addition always be a variation in
moisture within the batch, even if the sawmill has performed a moisture equalisation
phase. It is thus not possible to buy timber for which the seller to 100% can guarantee that
the moisture content is within given limits. In Europe a standard – ENV 12169 – has been
developed that makes it simpler for the buyer to select a certain quality level and to verify
it, in a statistically correct way without complicated statistical calculations, as will be
discussed later.
12
Conclusions
When producing wood products in Sweden for indoor purposes, the moisture content in the
timber should correspond to the average annual equilibrium moisture content – including
additional moisture sources, i.e.11 % in southern Sweden and 9 % in northern Sweden or 10
% for Sweden in general. From a practical point of view, it is often an advantage if the
moisture content is slightly lower than this theoretical value, as a joint will open from
shrinkage but can withstand some compression from swelling. It is thus probably better to
instead of a target of 10 % to use a target moisture content of 8-9 %. According to the same
reasoning should timber in unheated rooms have a target moisture content of 15-16 %.
The aim is that the target moisture content for a wood product should correspond to the
annual average equilibrium moisture content (EMC) in the place (indoors or outdoors) where
the product will be used (rounded off to the next whole number). This annual average varies
between countries but it is quite similar in many countries. Table 1 gives a simplified
overview of EMC-values for some European countries. The average EMC is the average of
EMCs in January and July. A better alternative is to find the EMC’s for each month and
average them.
Table 1. Rough target moisture contents for wood products outdoors in some European
countries.
To determine the correct target moisture content for indoor wood products tha local/regional
heating and air conditioning habits have to be taken into account. Please note that within
countries and regions substantial regional differences may occur.
13
Target moisture content selection by the wood industry
At the moment (2008) the wood using industry has developed a number of EN-standards
that, inter alia, describe the moisture requirements for wood products, Table 2.
Table 2. Today’s moisture content requirements from some product standards for wood
products (2008). The MC expression used in the standard is shown in bold. In some cases
MC requirements have to be recalculated to match the MC specification system described
in EN 14298 (first column of MC specification.
14
Unfortunately the MC requirements are available for achieving a high drying
expressed in these standards do not always quality. Using modern equipment and
comply with the requirements described in techniques the sawmills are able to hit the
EN 14298 “Sawn timber – Assessment of target moisture content within the ranges
drying quality”. This standard should be given in table 3 for the different moisture
used and referred to when buying timber content classes.
for further processing and the building
industry. By applying the standard The standard was put together by
specification of drying quality is industrial specialists and wood moisture
facilitated. Correspondingly, wooden content researchers in Europe. It was also
products can be manufactured from timber formulated according to the drying
with greater dimensional stability. The cost technology available today for sawmills.
of such timber with better drying quality is This technology can produce considerably
only slightly more expensive, but the better dried timber than was possible
higher price is justified by the higher earlier. The standard EN 14298 refers also
quality. The dimensional stability is to the method of selection as described in
improved as the drying induced stresses TS 12169 (Criteria for the assessment of
and the moisture gradient are minimized at conformity a lot of sawn timber). This
the same time as the moisture content standard for “conformity” stipulates how to
spread in the batch gets smaller. Then it statistically confirm that a delivered lot
also becomes easier to hit the correct target fulfils the drying quality the buyer has
moisture content. ordered. The seller and the buyer of timber
do thus not need an arbitrator in a dispute.
An additional benefit of using EN 14298 Both these standards are now included in
is that the timber buyer does not the standard contract “Softwood Contract
necessarily need to perform a full moisture Form” that is used in the Nordic countries,
content check. Both types of moisture UK and Ireland.
meters (resistive and capacitive type, on-
line and hand held) have a lower EN 14298 helps the joinery, flooring,
measurement accuracy as compared to the panelling industry etc. to order timber that
oven drying method . Nevertheless both suits their requirements with respect to
types are widely used in industry because moisture content.
they are non-destructive, easy to use and
rapid. The order of magnitude the The standard is put together in such a
measurement inaccuracy (see the next way that it is easy to perform a reliable and
chapter) is about 2 % MC. unambiguous inspection of the drying
quality delivered. That is why EN 14298
Many sawmills are today able to dry and ENV 12169 use the so called
timber with a high precision – provided standardized quality control system based
that they have got precise requirements on attribute control (Yes/No decision)
regarding the moisture content specified, instead of the alternative variable control
i.e. expressed according to the new (statistic calculation with measured
European standard EN 14298. Distinct values). Values from the attribute control
requirements will lead to increased can be converted into variable control
competition between suppliers because it values, that in some cases may better suit
becomes clear which sawmills can fulfil a sawmills/suppliers. Many sawmills are
certain quality level. A sawmill/supplier already using the parameters of variable
may also more easily find out where the control in delivery assessments, i.e. mean
shortcomings are. Established techniques values and standard deviation.
15
According to the new standard EN 14298 environment (see Table 3). The business
the customer may choose a target moisture sector should as a suggestion prioritize the
content between 7% and 18%. However, in six target moisture contents given in the
order to decrease the number of MC levels, following table (expressed according to EN
the business sector should select a few 14298 “Standard drying”).
important target moisture content values
that can be used for the most common
16
Moisture content measurements – EN 13183
In this chapter the method for determining the average moisture content of a piece of timber
by three different methods is described. These methods have been standardized in three
European standards and are included in standard contracts, for instance in NORSO F (for
the Nordic countries, UK and Ireland). In the chapter Drying quality the methods for
determining the average moisture content and the moisture content variation/standard
deviation for a batch of timber using these measurement methods are described.
There are several methods for the method, EN 13183-3 Part 3: Estimation by
measurement of the moisture content in capacitance method. The standards are not
wood. The three European standards for only valid for sawn timber, but also for
moisture content measurement are as planed or timber machined in another way.
follows: EN 13183-1 Moisture content of a One of the goals with these standards is
piece of sawn timber. Part 1: Determi- that the measurements should be done in a
nation by oven dry method, EN 13183-2 similar way in both the delivery and
Part 2: Estimation by electrical resistance acceptance controls.
The oven dry method is the reference much from the target, then the checking is
method. With that method the MC of the continued with the oven dry method. When
whole cross section of the piece of timber the indirect methods are used, the meters
is determined. The other two methods are should always be correctly calibrated
indirect methods that measure a part of the according to the wood species in question
cross section. This results in an estimate of and the wood temperature, in order not to
the MC. Measurements using the reference have excessive systematic deviations from
method require a rather long time, while the reference method. Resistance meters
the indirect methods are faster but have a should be calibrated for each wood species
lower accuracy. The capacitance method is against a standard resistance block
generally inferior to the resistance method. approved by research or certification
If a batch of timber is controlled, it is institutes. Some of the capacitance meters
recommended to use an indirect method have a kind of a calibration unit (normally
first – preferably the resistance method. If not controlled or certified for the actual
the moisture content seems to deviate too wood species by any independent body).
17
Moisture content determination with the oven dry method/reference
method according to EN 13183-1
The measurement should be performed in the following way:
Fig. 14: Follow up of action for conduction the oven dry method for determination of
moisture content
18
Estimation of the moisture content by the electrical resistance
method according to EN 13183-2
10000
tance for Nordic Pine
1000
with 95 % confidence
limits. The test material
100 had been kept in a
model constant climate during a
10 2.5 % conf. interval long time. The measuring
97.5 conf. interval
data
error is greater at higher
1 moisture contents.
8 10 12 14 16 18 20
Actual moisture content of wood (%)
19
Measurement according to EN 13183-2
The following measurement procedure shall be used:
Calibrate the instument with an approved resistance box.
Set the species and wood temperature correction or correct
the measured value with the aid of the correction tables
delivered with the instrument.
Drive the electrodes into the face side of the piece, normally
along the fibres, at a distance of at least 0,3 m from either
end of the piece (or at the mid point of pieces less than 0,6
m long) and at a distance of 0,3 times the width from one
edge, so that the tips of the electrodes penetrate to a depth of
0,3 times the thickness of the piece (see Figure 15). The
measurement area shall be free from resinous wood and
features such as bark, knots and resin pockets. If such
features exist, the measurement shall be taken at the nearest
clear area towards the centre of the piece.
Record the reading after it has been displayed for 2-3
seconds.
The moisture content reading shall be expressed at least to
the nearest 1 percentage-point moisture content.
Increasing the number of measurements in individual test
pieces does not increase significantly the accuracy of the
result when estimating the moisture content of a lot or Fig. 15. Measurement (estima-
consignment. tion) of the average moisture
If necessary, for example when estimating the moisture content of a piece of timber
content of a single test piece, or estimating the moisture according to EN 13183-2. Depth
content of a very small lot, sampling and testing frequencies of electrode penetration is 0,3
should comply with those given in Table 4. times the timber thickness (c),
The individual test results should be recorded together with distance from edge is 0,3 times
at least the following: specification of the lot of timber width (b) of the board, distance
(number, internal coding, supplier, customer... etc), species, from end (a) is 0,3.
dimensions, date, type of instrument used, species setting,
temperature setting, penetration depth.
Table 4. Number of
Number of tested pieces Number of measurements
measurements (accor-
per test piece
ding to Annex A in
1 3 EN 13183-2) if a lot
contains less than five
2 3 pieces
3 2
4 2
5 2
>5 1
Measurements should be taken at random along the length
excluding 0,3 m at each end (or at the mid point of pieces less than
0,6 m long). All measurement results should be noted.
20
Estimation of the moisture content by the capacitance method
according to EN 13183-3
21
Shrinkage and swelling of wood
Wood shrinks and swells different amounts in different directions. Changes are smallest in
the fibre direction and largest tangential to the annual rings. Different species move
different amounts when the moisture content changes. This has to be taken into account
when moisture related movements are critical for the product.
Fig. 17. Standard sawing pattern Dimensional changes depend on the amount of the MC
producing main product and side change and the location of the board in the log. Move-
boards ments are smallest in the axial direction and largest in the
tangential direction. Cup is the most common manifesta-
tion that wood has different deformations in different di-
rections. Minimum cupping is in boards with vertical
annual rings. The wider the board is and the closer to the
pith it is cut the larger is the cupping. Such boards are
22
sawn radially from a log. This requires a special sawing
system.
Within a species the wood density clearly affects the
amount of shrinkage and swelling. This is seen in Fig. 22.
The same dependency may be used for spruce also.
Because shrinkage and swelling are proportional to the
moisture content change it is possible to calculate
dimensional changes in any moisture content interval
between 0 and 30 %. Please note that the values presented
are averages and the deviation can be large even between
pieces taken from the same tree.
23
Mostly, the growth rings curve in the cross-section of sawn timber. A good estimation of the
average shrinkage for the width and the thickness of timber sawn is 0.25 % per 1% decrease
in moisture content. For this reason this value is given in a number of European standards.
The applicability of this rule of thumb for some standard dimensions of sawn timber can be
seen in Figure 20.
Case-hardening measurement
- How to do a slicing test
The degree of deformation, due to drying stresses, can be measured by sawing a 15 mm
wide slice, a so-called slicing test, from the sawn timber piece. When a sawn timber lot is
controlled for drying stresses, a larger number of specimens have to be taken.
24
each other, b) use a measuring jig as the case hardening gap is preformed
shown in Fig. 21. when the equalization is finished.
- Each sample is divided in the middle, - Use a measurement jig like the one in
parallel to the board surface, into two figure 24. If the sample is between 75
pieces. Use a band saw, circular saw or a and 100 mm wide use a jig with a
knife and hammer. Mark the pieces with distance of 75 mm between the 10 mm
1a and 1b. thick emplacement pins.
- Place the two pieces from the case - The measuring of the case-hardening
hardening sample in a plastic bag and should be performed with a calliper, a
seal it. Store the sample in room tempe- dial indicator or a wedge with a
rature for 24 hours (softwood)/48 hours resolution of 0,1 mm.
(hardwood) to equalize the moisture
gradient in the sample. The measuring of
Fig 21. Procedure for carrying out a slicing test for assessment of case-hardening
according to ENV 14464
The pieces from the case hardening sample are placed in the measuring jig so that the split
surfaces are facing the 10 mm thick alignment pins. The case hardening samples annual rings
should be oriented in the same way as when the case hardening sample was split, see figure
24. Measure the gap width. Subtract the alignment pins thickness from the measurement,
25
for example if the measurement is 12,3 mm the gap will be 2,3 mm with 10 mm thick
alignment pins. If the measurement was done with 75 mm between the emplacement pins the
value is multiplied with the factor 1,78, i.e. the case hardening gap is 2,3 x 1,78 = 4,1 mm.
Requirement level
Up to now limits for case-hardening are not defined for different products. ENV 14464 only
describes the assessment procedure but does not set any limits.
For example, material for furniture, joinery and floors of high quality should have a low
case hardening level. Such wood should also have a target moisture content adapted to the
products environment and a small moisture content variation, read under the heading
“Selection of a suitable target moisture content”.
Strutural timber which will not be cut lengthwise parallel to the flat side does not require a
low level of casehardening. Moisture content requirements are also not so strict because
higher MC can be accepted.
Reduction of casehardening
Sawn timber which is conditioned in a proper way at the end of the drying process is free of
stresses. The stresses in sawn timber decrease during conditioning by using an appropriate
conditioning temperature and relative humidity regime. By raising the moisture content in the
surface layers the compression stress in the surface layers is increase so that the permanent set
(plastic deformation) which was generated during initial stages of the drying process is
reduced or even reverse. Simple equalising moisture content does not result in a reduction of
case-hardening. To achieve a good conditioning a sharp increase of moisture content in the
surface is necessary. Conditioning is effective if the EMC in the kiln is raise at least 1-2%
above the target moisture content level. It sounds simple, but requires a great deal of technical
expertise, time and additional energy. Due to the fact that the conditioning substantially
increases the quality of the sawn timber, modern sawmills have made investments which
enable them to produce conditioned sawn timber with low level of case-hardening.
During storage of timber, moisture content gradients will level out over time. Without a
proper conditioning treatment at the end of the drying process stress level will not decrease
but increase considerable. Therefore, waiting is not a solution to the case-hardening problem.
26
Drying quality according to EN 14298 and ENV 12169
27
dry method instead would be unreasonably costly and not possible, because it is a destructive
way of assessing moisture content.)
In order to avoid the drawbacks from 100% requirements, wood moisture content experts
have decided to express the requirements as in the drying quality standard EN 14298. There
the quality assessment standard CEN/TS 12169 is used, which has been put together
especially for the wood sector, but in general follows normal industrial quality assessment.
This means that one, in a statistically correct way, allows a maximum amount of non-
conforming pieces. As an example, one can allow that only x % of the random sample
moisture content values are within 1,3 times the target and 0,7 times the target moisture
content.
A single sampling is carried out according to steps A to E. Double sampling is carried out
from step A to F. Single sampling requires a greater number of pieces to be tested, whereas
the double sampling consists of a two stage sampling, the first one with a comparatively small
sample and the need for a large sample only if no definitive decision could be made.
Table 6. Standard drying according to EN 14298 – Allowable range of the average moisture
content of a lot relative to the target moisture content
1
AQL - Acceptable Quality Level: This is usually defined as the worst case quality level, in
percentage non-conforming pieces, that is still considered acceptable.
28
Single sampling: Standard drying (standard quality)
A. Note the target moisture content you have ordered or which you wanted to achieve in the
drying process. (Shall be between 7 % and 18 % according to Table 6).
B. Note how much the average moisture content of the lot can deviate from the target
moisture content according to Table 6.
C. The number of packages to be inspected from the delivered lot is given in Table 7. By
dividing the sample size, as given in Table 8 (single sampling), by the number of packages to
be opened, the number of test pieces per package is obtained. Round off the result to the
nearest lower integer number. If the number of pieces does not agree exactly, select the extra
pieces at random. The column for AQL 6,5 in Table 8, shall be used for standard drying. This
means that 93,5 % of the pieces in a lot of timber should have a moisture content between
1,3 x the target moisture content and 0,7 x the target.
D. The first piece of timber to be measured in each package shall be located in the second
layer, because - according to EN 14298 - the outer layers shall be avoided.. The piece to be
measured in this layer is determined randomly (e.g. by throwing a dice). For example, if the
dice shows the number three, then it means that the third piece from left shall be measured,
see Fig.25.
E. To find the next piece to be measured another random number is chosen, e.g. 4. Now every
fourth piece is selected for testing, until the necessary number of test pieces per package is
reached. The results (number of non-conforming pieces) from all packages are summarized
and compared with column A for AQL 6,5 in Table 8 (standard drying). That way the status is
obtained for the whole lot, i.e. “conformity” or “non-conformity”.
If the delivery does not fulfil the requirements above, the lot should be rejected.
Instead of sampling in one stage according to Table 8, sampling can be made in two stages – a
so called double sampling, Table 9. This can reduce the number of sample pieces by half if
the first sampling fulfils the promised/expected quality requirements according to Table 6.
Double sampling is performed first as above (steps A to E) and after that continued according
to F below.
F. The measuring result after the first sampling can be “conformity”, “non-conformity” or
“uncertain” with reference to the agreement. If the result is “uncertain,” that is when
measuring results are between A and R in Table 9, a second sampling is carried out. The
result is added to those of the first sampling and compared with the values in the row “Total”
in Table 9.
In order for the lot to be accepted, the number of “non-conforming” pieces of timber has to
be equal to or less than A, and it is not accepted if the number of “non-conforming” pieces is
equal to R or more.
29
Table 7. Standard and special drying according to CEN/TS 12169 and EN 14298 – Number
of packages to be opened. *NB If these packages do not contain the number of pieces
required in Table 8 and 9, the necessary additional packages shall be opened
1 1
2-5 2
6-11 3
12 or more 4*
Table 8. Standard and special drying – Sampling plan by different AQL, single sampling.
(S = Number of pieces to be selected for testing; A = Maximum number of non-conforming
piece in the samples)
100-150 20 2 20 3 20 5
151-280 32 3 32 5 32 7
281-500 50 5 50 7 50 10
501-1 200 80 7 80 10 80 14
For “standard drying” AQL 6,5 is used and for “specific end use drying” with higher quality
requirements AQL 4 can be chosen. In some cases, when a lower quality can be accepted,
AQL 10 can be chosen.
30
Table 9. Standard and special drying – Sampling plan with different AQL, double
sampling. (S = Number of pieces to be taken out; A = Maximum number of non-
conforming pieces; R = Minimum number of non-conforming pieces for the lot to be non-
conforming; First = sample size in the first measurement round; Total = full sample size
including first measuring round).
Fig.22 Selecting pieces in a package (240 studs) by acceptance control. Example: 1) The
first piece (no 3) is chosen randomly from one side of the package. The next throw of the
dice (here 3) indicates that every third piece is selected for testing. Pieces in the outer layers
(red) should not be selected. One extra piece is tested to yield 31 pieces.
31
Example of acceptance control – single sampling – special drying,
low requirements
A lot of sawn timber has been delivered to an end user of sawn timber. He had ordered
“special drying”. He had selected a target moisture content 15 %, but will accept -3%/+3%
instead of -2/%/+1,5%. His quality expectation are not high, he accepted AQL 10. The lot
consists of 3600 pieces (studs) in 15 packages. Each package contains 240 studs.
According to Table 7 four packages are to be opened. According to Table 8 for AQL 10 a
total of only 125 pieces instead of 200 pieces in standard drying are to be inspected, that
means 125/4 = 31 pieces per package. 31 times 4 is 124, therefore one extra piece has to be
taken at random from one of the packages. The quality controller selected 3 as the first
random number. His second random number also was 3. Starting with stud no 3 in line 2 he
now selected every third stud for testing until he reached 30 per package. In one of the
packages he selected one extra stud at random as can be seen in Figure 22.
If more than 21 out of the selected 125 samples are “non-conforming” (see Table 11), the
lot is “non conforming”, which means the lot is not accepted. Otherwise it is “conforming”,
which means the lot is accepted.
Let’s assume that in the fist sample the quality controller had found an average moisture
content of 9% and/or 8 boards with a moisture content higher than 10,4% (upper allowable
limit 8% x 1,3), the sample would have to be classified “uncertain”. The quality controller
would have had to test another 50 boards, bringing to total number of test pieces to 100. After
summing up all results, the mean moisture content was 8,8%, with 15 non-conforming boards
(MC > 10,4%). Based on this result the lot would have been considered “non-conforming”.
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To produce right drying quality according to the new EN-standards
As mentioned earlier, it is often more suitable for the dried sawn timber producer to do an
on-line delivery control in the production. It becomes more and more common that the
moisture content is measured by a capacitance meter at the sawmills. The accuracy of the
measurement is not so high for each sawn timber piece – but the accuracy of the mean value
is the same as the calibration accuracy of the measuring instrument. It is important that the
mean value is as accurate as possible in order to pass the requirement on the deviation of the
moisture content. The base of new standards is that the bigger the deviation is from the target
moisture content, the stricter requirement is put on the standard deviation of the moisture
content.
The sawmill has to do an extensive equalising of the sawn timber in the kiln if the average
moisture content deviates too much from the target moisture content.
As the dried sawn timber producers measure the average moisture content and the
corresponding standard deviation of moisture content, the use of the statistical quality
measuring system based on “variables” (individual measurements) instead of “attributes”
(Yes/No) can be recommended.
In Table 10 the requirements in the standards EN14298/ENV 12169 are transformed to
values for a control scheme based on variables. The requirements in Table 10 are for standard
drying. Table 11 shows a proposal for the requirements in case of “special drying”.
If the average MC is lower than the target MC, a higher stdv can be accepted, if the average
MC is higher than the target MC the allowable stdv must be reduced.
Table 10. Standard drying. Use of the average value and standard deviation (stdv) of
moisture content at delivery control instead of the acceptance inspection according to EN
14298 and ENV 12169.
Examples of allowable
Demand according to EN 14298
stdv for MC
Ordered Allowable Lower Upper
Max. allowable stdv
MC variation limit for limit for
when target MC is hit
(target of average 93,5 % of 93,5 % of
exactly
MC) MC the lot the lot
7 -1.0/+1.0 4.9 9.1 1.1
8 -1.0/+1.0 5.6 10.4 1.3
9 -1.0/+1.0 6.3 11.7 1.5
10 -1.5/+1.5 7.0 13.0 1.6
11 -1.5/+1.5 7.7 14.3 1.8
12 -1.5/+1.5 8.4 15.6 2.0
13 -2.0/+1.5 9.1 16.9 2.1
14 -2.0/+1.5 9.8 18.2 2.3
15 -2.0/+1.5 10.5 19.5 2.4
16 -2.5/+2.0 11.2 20.8 2.6
17 -2.5/+2.0 11.9 22.1 2.8
18 -2.5/+2.0 12.6 23.4 2.9
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Note: It is common that sawmills in their process evaluate the moisture content variations in
timber lots by calculating the standard deviations. Also at an acceptance control by the timber
purchaser this method can be used. In case of dispute control according to the AQL-method in
ENV 12169 is valid. If supplier’s value for stdv (standard deviation) is below the value in
Table 10 (AQL 6,5), the supplier has apparently fulfilled the MC requirement.
Due to limitations in measuring high moisture contents during the drying process deviations
between measured and actual results may occur in industrial practice. Here, the well
developed calculation programs for kiln drying processes may offer some help. These
programs can often estimate the average final moisture content better than the electrical
moisture content meters in the kiln.
Table 11. Special drying. Use of the average value and standard deviation (stdv) of moisture
content at delivery control instead of the acceptance inspection according to EN 14298 and
ENV 12169, preferred MC values are marked in bold.
Examples of allowable
Demand according to EN 14298
stdv for MC
Ordered Allowable Lower Upper
Max. allowable stdv
MC variation limit for limit for
when target MC is hit
(target for target 93,5 % of 93,5 % of
exactly
MC) MC the lot the lot
7 -1.0/+1.0 5.3 8.8 0.9
8 -1.0/+1.0 6.0 10.0 1.1
9 -1.0/+1.0 6.8 11.3 1.2
10 -1.2/+1.2 7.5 12.5 1.4
11 -1.2/+1.2 8.3 13.8 1.5
12 -1.2/+1.2 9.0 15.0 1.6
13 -1.3/+1.3 9.8 16.3 1.8
14 -1.4/+1.4 10.5 17.5 1.9
15 -1.5/+1.5 11.3 18.8 2.0
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Take care of the timber
Timber that has been dried correctly in the sawmill deserves to be taken care of at the
construction site and in industry. Proper storage is therefore important in order to prevent
moist timber being built in, risking mould and rot and to avoid material waste and rejection in
the joinery and furniture industries. Here is some short advice on how to avoid quality
reduction during storage.
Storage in industry
Timber that has been dried at the sawmill is often
delivered bulk stacked, i.e. the timber is packed without
stickers between the different layers of timber. Packages
are kept together by steel bands and may be covered by
different materials.
Wood in bulk stacks incorporates a large amount of
water, which means that it takes a very long time for the
timber inside the package to adapt to the surrounding
climate. The timber in the outer parts of the package can
absorb moisture if the wood moisture content is low and
the plastic cover does not cover the whole package.
Storage of timber packages, with low moisture content,
should therefore be done in conditioned storerooms. A
unheated storeroom with dehumidifier is suitable. The best
guarantee for stable timber moisture content is to keep the
package intact and not break it until shortly before use.
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The reason for this is that, if not controlled, it can be
difficult to keep the timber dimension and shape, within
the intended tolerances, during production and installation
of the products. The surrounding conditions are even more
critical if the products consist of different wood species or
are combinations of solid wood, board products and
veneer or metal parts in combination with wood. In
addition the demand increases on a controlled climate
through the whole production if materials and components
are intermediately stored.
Storage at construction
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Protection against UV-radiation
Packages with transparent cover should not be placed in
the sun for longer periods. The sun dries the timber on the
exposed side, leading to checks, and moistens the timber
on the shady side. The risk is that after a while it will start
to grow go mouldy.
Timber that is left in the sun without cover starts to
deteriorate on the surface, which will turn gray.
Timber that is to be given a coating must not be exposed
to UV-radiation. Only a few weeks exposure reduces the
the adhesion of the coating.
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