14-Jul

CONCRETE MIX DESIGNS - 20/20 OPC

MIX DESIGN PARAMETERS [Revision Number : 1]

Project DOHA METRO RED LINE PROJECT Mix Code 005 Product Code

Client QATAR RAIL Issue Date 3-JAN-2015 Max.Agg. Size 20

2) 20 Free
Consultant Target strength(N/m Specified
water/cem-
Contractor RLS - JV Specified Slump,mm 130 - 180 mm ent ratio Used 0.57

DETAILS OF CONCRETE MIX INGREDIENTS

10/20 mm 10mm
Type 0/4 washed OPC SODAMCO Water
crushed crushed
Material description
Source Fujairah Fujairah QNCC QNCC CF 208 KAHRAMA

Quantity, Kg / m 3
705 425 854 300 6.00 171
Specific Gravity 2.84 2.82 2.67 3.15 1.2 1.0
Absolute Volume,litre 248.24 150.71 319.85 95.24 5.0 171.00
Water Absorption,% 0.5 0.6 1.4 - - -
Moisture content,% - -
Moisture correction, Kg / m3

Corrected Quantity, Kg / m3 702 423 844 300 6.00 186

Actual Plastic Density of Concrete, Mix Description
REMARKS
Kg / m3
Estimated Density of Concrete,
2461.00
1. The tolerence for Slump, may vary according to QCS 2010 LIMIT Kg / m3 20/20 OPC

Agg/cement
Total SO3 as % of cement 2.76
2.Moisture content of the aggregates is monitored on a daily basis and necessary ratio
corrections applied to mix whenever required.
Total Cl as % of cement 0.03 Total Absolute
Volume of
Air Content (%) 2.00 Concrete , litr

3. Admixture dosage as per manufacturer's specification and may vary according to Dosage of Admixture may vary from 5 to 6.5 Ltrs.This mix will Achieve all the High
workability requirement and climatic conditions. Durable Parameters.

COMBINED GRADING

100.00

90.00
20.000

25.000

80.00
14.000
CUMULATIVE % PASSING

70.00
31.500

60.00

50.00

40.00

30.00

20.00
1.000

10.00
0.500
0.250

40.000

0.00
0.125

63.000
0.063

Calculated combined grading 100 100 100 100 97.4 83.4

75.1 63.2 53.4 49 45 39.7 29.6 8.5 1.3 0.8
lower 100 98 90 50 20 SIEVE SIZE (MM)

PARTICLE SIZE DISTRIBUTION AND COMBINED GRADING PERCENTAGE OF AGGREGATES IN THE MIX (INDIVIDUAL)

Sieve sizes, mm 31.5 20.0 10.0 2.000 1.000 0.063 20 MM 10 MM W. SAND Total (%)
20mm agg.%passing 100 89 1 0.20 0.20 0.10 35 21.2 45.1 101.3

10mm agg.% passing 100 100 96 1.00 1.00 0.90

Washed Sand%passing Quality Control
100 100 100 93 82 1
Dune Sand,%passing 100 100 100 100 100 100
Combined, % passing 100.0 97.4 75.1 45.0 39.70 0.8
Target, % passing 99.0 94.5 70.0 40.0 10.0 2.5
Upper Limit 100 99 90 60 20 3
Lower Limit 98 90 50 20 0 0

proposed mix design page 1

 14-Jul
CONCRETE MIX DESIGNS - 25/20 OPC
MIX DESIGN PARAMETERS [Revision Number : 1]

Project DOHA METRO RED LINE PROJECT Mix Code 106 Product Code

Client QATAR RAIL Issue Date 2-FEB-2015 Max.Agg. Size 20

2) 20 Free
Consultant Target strength(N/m Specified
water/cem-
Contractor RLS - JV Specified Slump,mm 150 +/- 25 mm ent ratio Used 0.53

DETAILS OF CONCRETE MIX INGREDIENTS

10/20 mm 10mm
Type 0/4 washed OPC SODAMCO Water
crushed crushed
Material description
Source Fujairah Fujairah QNCC QNCC CF 208 KAHRAMA

Quantity, Kg / m 3
700 440 843 310 5.50 164
Specific Gravity 2.84 2.82 2.67 3.15 1.2 1.0
Absolute Volume,litre 246.48 156.03 315.73 98.41 4.6 164.00
Water Absorption,% 0.5 0.6 1.4 - - -
Moisture content,% - -
Moisture correction, Kg / m3

Corrected Quantity, Kg / m3 697 438 833 310 5.50 179

Actual Plastic Density of Concrete, Mix Description
REMARKS
Kg / m3
Estimated Density of Concrete,
2462.50
1. The tolerence for Slump, may vary according to QCS 2010 LIMIT Kg / m3 25/20 OPC

Agg/cement
Total SO3 as % of cement 2.76
2.Moisture content of the aggregates is monitored on a daily basis and necessary ratio
corrections applied to mix whenever required.
Total Cl as % of cement 0.03 Total Absolute
Volume of
Air Content (%) 2.00 Concrete , litr

3. Admixture dosage as per manufacturer's specification and may vary according to Dosage of Admixture may vary from 5 to 6.5 Ltrs.This mix will Achieve all the High
workability requirement and climatic conditions. Durable Parameters.

COMBINED GRADING

100.00

90.00
20.000

25.000

80.00
14.000
CUMULATIVE % PASSING

70.00
31.500

60.00

50.00

40.00

30.00

20.00
1.000

10.00
0.500
0.250

40.000

0.00
0.125

63.000
0.063

Calculated combined grading 100 100 100 100 97.4 83.4

75.1 63.2 53.4 49 45 39.7 29.6 8.5 1.3 0.8
lower 100 98 90 50 20 SIEVE SIZE (MM)

PARTICLE SIZE DISTRIBUTION AND COMBINED GRADING PERCENTAGE OF AGGREGATES IN THE MIX (INDIVIDUAL)

Sieve sizes, mm 31.5 20.0 10.0 2.000 1.000 0.063 20 MM 10 MM W. SAND Total (%)
20mm agg.%passing 100 89 1 0.20 0.20 0.10 34.5 21.9 44.3 100.7

10mm agg.% passing 100 100 96 1.00 1.00 0.90

Washed Sand%passing Quality Control
100 100 100 93 82 1
Dune Sand,%passing 100 100 100 100 100 100
Combined, % passing 100.0 97.4 75.1 45.0 39.70 0.8
Target, % passing 99.0 94.5 70.0 40.0 10.0 2.5
Upper Limit 100 99 90 60 20 3
Lower Limit 98 90 50 20 0 0

proposed mix design page 1

 14-Jul
CONCRETE MIX DESIGNS - 30/20 OPC
MIX DESIGN PARAMETERS [Revision Number : 1]

Project DOHA METRO RED LINE PROJECT Mix Code 108 Product Code

Client QATAR RAIL Issue Date 3-JAN-2015 Max.Agg. Size 20

2) 30 Free
Consultant Target strength(N/m Specified
water/cem-
Contractor RLS - JV Specified Slump,mm 150 +/- 40 mm ent ratio Used 0.54

DETAILS OF CONCRETE MIX INGREDIENTS

10/20 mm 10mm
Type 0/4 washed OPC SODAMCO Water
crushed crushed
Material description
Source Fujairah Fujairah QNCC QNCC CF 208 KAHRAMA

Quantity, Kg / m 3
701 430 850 320 5.50 173
Specific Gravity 2.84 2.82 2.67 3.15 1.2 1.0
Absolute Volume,litre 246.83 152.48 318.35 101.59 4.6 173.00
Water Absorption,% 0.5 0.6 1.4 - - -
Moisture content,% - -
Moisture correction, Kg / m3

Corrected Quantity, Kg / m3 698 428 840 320 5.50 188

Actual Plastic Density of Concrete, Mix Description
REMARKS
Kg / m3
Estimated Density of Concrete,
2479.50
1. The tolerence for Slump, may vary according to QCS 2010 LIMIT Kg / m3 30/20 OPC

Agg/cement
Total SO3 as % of cement 2.76
2.Moisture content of the aggregates is monitored on a daily basis and necessary ratio
corrections applied to mix whenever required.
Total Cl as % of cement 0.03 Total Absolute
Volume of
Air Content (%) 2.00 Concrete , litr

3. Admixture dosage as per manufacturer's specification and may vary according to Dosage of Admixture may vary from 5 to 6.5 Ltrs.This mix will Achieve all the High
workability requirement and climatic conditions. Durable Parameters.

COMBINED GRADING

100.00

90.00
20.000

25.000

80.00
14.000
CUMULATIVE % PASSING

70.00
31.500

60.00

50.00

40.00

30.00

20.00
1.000

10.00
0.500
0.250

40.000

0.00
0.125

63.000
0.063

Calculated combined grading 100 100 100 100 97.4 83.4

75.1 63.2 53.4 49 45 39.7 29.6 8.5 1.3 0.8
lower 100 98 90 50 20 SIEVE SIZE (MM)

PARTICLE SIZE DISTRIBUTION AND COMBINED GRADING PERCENTAGE OF AGGREGATES IN THE MIX (INDIVIDUAL)

Sieve sizes, mm 31.5 20.0 10.0 2.000 1.000 0.063 20 MM 10 MM W. SAND Total (%)
20mm agg.%passing 100 89 1 0.20 0.20 0.10 33.7 21.8 45.5 101

10mm agg.% passing 100 100 96 1.00 1.00 0.90

Washed Sand%passing Quality Control
100 100 100 93 82 1
Dune Sand,%passing 100 100 100 100 100 100
Combined, % passing 100.0 97.4 75.1 45.0 39.70 0.8
Target, % passing 99.0 94.5 70.0 40.0 10.0 2.5
Upper Limit 100 99 90 60 20 3
Lower Limit 98 90 50 20 0 0

proposed mix design page 1

 21-Feb
CONCRETE MIX DESIGN 35/20 SRC
CONTRACT DETAILS MIX DESIGN PARAMETERS

Project STANDARD Mix Code AMR/MD/117/13 Product Code 109

Client Date 11.03.2013 Max.Agg. Size 20 mm

Consultant Specified Strength,Mpa 35 Free Specified

water/cem-
Contractor Specified Slump,mm 150+/-25 ent ratio Used 0.42

DETAILS OF CONCRETE MIX INGREDIENTS

10/20 mm 4/10mm Super
Type 0/4 washed Dune sand Microsilica GGBS SRC Water profer Water
Material crushed crushed plasticizer
description
SODAMCO
Source Fujairah Fujairah QPMC Al Ain ….. ……. QNCC kim-hs KAHRAMA
CF-80
Quantity, Kg / m3 727 444 848 0 0 0 350 5.9 147
Specific Gravity 2.92 2.98 2.66 2.62 2.24 2.7 3.15 1 1.2 1.0
Absolute Volume,litre 248.99 149.10 318.88 0.00 0.00 0.00 111.11 0.00 4.9 147.00
Water Absorption,% 0.5 0.7 0.9 0.9 - - - - - -
Moisture content,% 0 0 0 0 - - - - - -
Moisture correction, Kg / m3 3.64 3.11 7.63 0.00 - - - - 14.4
Corrected Quantity, Kg / m3 723 441 841 0 0 0 350 0 5.9 161
Actual Plastic Density of Concrete, Mix Description
REMARKS 2520
Kg / m3
Estimated Density of Concrete,
2522
1. The tolerence for Slump, may vary according to QCS 2010 LIMIT Kg / m3 35.20 SRC
Yield, m3 1.001
Agg/cement
Total SO3 as % of cement 2.76 5.77
2.Moisture content of the aggregates is monitored on a daily basis and necessary ratio
corrections applied to mix whenever required.
Total Cl as % of cement 0.03 Total Absolute
Volume of 1000.00
Volume of air per m3 of Concrete, 20.00 Concrete , litr
litre

3. Admixture dosage as per manufacturer's specification and may vary according

Dosage of CF 80 may vary from 2.0 Ltr to 6Ltr / M³.
to workability requirement and climatic conditions.
COMBINED GRADING

100.00

90.00

80.00
CUMULATIVE % PASSING

70.00

60.00

50.00

40.00

30.00

20.00
10.000

10.00
2.000

0.00
1.000
0.063

31.500

Combined, % passing Upper Limit Lower Limit

20.000

SIEVE SIZE (MM)

PARTICLE SIZE DISTRIBUTION AND COMBINED GRADING PERCENTAGE OF AGGREGATES IN THE MIX (INDIVIDUAL)

Sieve sizes, mm 31.5 20.0 10.0 2.000 1.000 0.063 20 MM 10 MM 5 MM

20mm agg.%passing 100 97 58 55 2 0 36 22 42

10mm agg.% passing 100 96 75 0 0 0

Quality Controller -
4mm agg.%passing 100 100 99 65 30 5 Jasfer M Abdulrahman
Dune Sand,%passing 100 100 100 100 100 100
Combined, % passing 100.0 98.0 79.0 47.1 13 2.1 e - mail jasfer@almajalqatar.com

Target, % passing 99.0 94.5 70.0 40.0 10.0 2.5 Mobile- 70336545

Upper Limit 100 99 90 60 20 3

Lower Limit 98 90 50 20 0 0

proposed mix design page 1

 14-Jul
CONCRETE MIX DESIGNS - 40/20 OPC
MIX DESIGN PARAMETERS [Revision Number : 1]

Project DOHA METRO RED LINE PROJECT Mix Code 112 Product Code

Client QATAR RAIL Issue Date 3-JAN-2015 Max.Agg. Size 20

2) 40 Free
Consultant Target strength(N/m Specified
water/cem-
Contractor RLS - JV Specified Slump,mm 150 +/- 40 mm ent ratio Used 0.43

DETAILS OF CONCRETE MIX INGREDIENTS

10/20 mm 10mm
Type 0/4 washed OPC BASF Water
crushed crushed
Material description
Glenium
Source Fujairah Fujairah QNCC QNCC KAHRAMA
110

Quantity, Kg / m 3
712 488 834 350 3.00 150
Specific Gravity 2.84 2.82 2.67 3.15 1.2 1.0
Absolute Volume,litre 250.70 173.05 312.36 111.11 2.5 150.00
Water Absorption,% 0.5 0.6 1.4 - - -
Moisture content,% - -
Moisture correction, Kg / m3

Corrected Quantity, Kg / m3 709 486 824 350 3.00 165

Actual Plastic Density of Concrete, Mix Description
REMARKS
Kg / m3
Estimated Density of Concrete,
2537.00
1. The tolerence for Slump, may vary according to QCS 2010 LIMIT Kg / m3 40/20 OPC

Agg/cement
Total SO3 as % of cement 2.76
2.Moisture content of the aggregates is monitored on a daily basis and necessary ratio
corrections applied to mix whenever required.
Total Cl as % of cement 0.03 Total Absolute
Volume of
Air Content (%) 2.00 Concrete , litr

3. Admixture dosage as per manufacturer's specification and may vary according to Dosage of Admixture may vary from 3 to 5 Ltrs.This mix will Achieve all the High Durable
workability requirement and climatic conditions. Parameters.

COMBINED GRADING

100.00

90.00
20.000

25.000

80.00
14.000
CUMULATIVE % PASSING

70.00
31.500

60.00

50.00

40.00

30.00

20.00
1.000

10.00
0.500
0.250

40.000

0.00
0.125

63.000
0.063

Calculated combined grading 100 100 100 100 97.4 83.4

75.1 63.2 53.4 49 45 39.7 29.6 8.5 1.3 0.8
lower 100 98 90 50 20 SIEVE SIZE (MM)

PARTICLE SIZE DISTRIBUTION AND COMBINED GRADING PERCENTAGE OF AGGREGATES IN THE MIX (INDIVIDUAL)

Sieve sizes, mm 31.5 20.0 10.0 2.000 1.000 0.063 20 MM 10 MM W. SAND Total (%)
20mm agg.%passing 100 89 1 0.20 0.20 0.10 35 24.2 43.6 102.8

10mm agg.% passing 100 100 96 1.00 1.00 0.90

Washed Sand%passing Quality Control
100 100 100 93 82 1
Dune Sand,%passing 100 100 100 100 100 100
Combined, % passing 100.0 97.4 75.1 45.0 39.70 0.8
Target, % passing 99.0 94.5 70.0 40.0 10.0 2.5
Upper Limit 100 99 90 60 20 3
Lower Limit 98 90 50 20 0 0

proposed mix design page 1