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Pneumatic Components - Handouts
Pneumatic Components - Handouts
Abundant
Safe
Cheap
Easy to Maintain
Exhausted to atmosphere
Dr. M. Puviyarasan
Professor in Mechanical Engineering,
Panimalar Engineering College, Chennai-600 123. With Contributions from
M r. S . Um a sh a n k a r
Graduate Student, Class of 2019
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 3
Limitations
Precise actuator control and precise positioning control is not possible
(Because of high compressibility).
Can be only applied for low pressure applications.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 2 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 4
Applications Basic Laws
Stamping Boyle's law
Punching a law stating that the pressure of a given mass of an ideal gas is inversely
proportional to its volume at a constant temperature.
Riveting
Charle’s law
Hammering
a law stating that the volume of an ideal gas at constant pressure is directly
Drilling proportional to the absolute temperature.
Assembling
Gay Lussac’s law
Material Handling when volume is held constant, the pressure of an ideal gas is directly
Hoisting proportional to its temperature.
Clamping
In General PV/T = Constant
Logical Controlling
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 5 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 7
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 6 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 8
Charle’s law Basic Laws
Boyle's law
a law stating that the pressure of a given mass of an ideal gas is inversely
proportional to its volume at a constant temperature. P1V1=P2V2
Charle’s law
a law stating that the volume of an ideal gas at constant pressure is directly
proportional to the absolute temperature. V1T2=V2T1
Gay Lussac’s law
when volume is held constant, the pressure of an ideal gas is directly
proportional to its temperature. P1T2=P2T1
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 9 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 11
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 10 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 12
Typical Pneumatic Device System AIR COMPRESSORS
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 13 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 15
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 18 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 20
Rotary vane compressor Screw Compressor
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 21 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 23
• Pulsation free
• Smaller Size
• Light Weight
• High Speed
• 3 to 10 bars
• Low Pressure
• 3000 m3/hr
• Large Quantity • Steady delivery without pressure pulses • No need of receiver
• Up to 8 bars • 2500 m3/hr
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 22 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 24
Symbol for compressor Fluid Conditioners
Air filter, pressure regulator and lubricator are now built as
packaged combination known as service units.
Other than the impurities that might be entrained with the intake air
and delivered by the compressor air might pick up contaminants
such as dust, scale or rust particles in the distribution main leading to
the take-off point.
Provided that air main has been properly installed, the major part of
these impurities will collect in the condensate drain tanks.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 25 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 27
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 26 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 28
Fluid conditioners Source of contamination
The purpose of the fluid conditioners is to make the compressed air The quality of air being drawn into the compressor
more acceptable and suitable fluid medium for the pneumatic system The type and operation of the air compressor
as well as the operating personal. Compressed air storage devices and distribution systems
Types of contamination in a compressed air system
Elements of fluid conditioner
Atmospheric dirt
Filters Water vapour, condensed water and water aerosols
Regulator Rust and pipe scale
Lubricator Micro-organisms
Liquid oil and oil aerosols
Muffler
Oil vapour
Air dryers
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 29 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 31
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 30 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 32
Air filter - Construction Definition and typical applications of the seven qualities of air
angled louvers
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 33 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 35
Air Filter
• Air enters the inlet port of the air filter through angled louvers
• air to spin
• centrifugal action
• baffle prevents turbulent air from splashing water
• 5-50 microns
• The pressure difference between inlet and outlet will indicate the degree
to which the filter element is clogged.
• Commercially available filters have many additional features like
automatic drain facility, coalescing type filter element, service life
indicator etc.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 34 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 36
Air pressure regulator Air pressure regulator
Function: To maintain working pressure virtually constant regardless
of fluctuations of the line pressure and air consumption.
When the pressure is too low, it results in poor efficiencies.
when the pressure is too high, energy is wasted and equipment’s
performance decay faster.
In pneumatic system, pressure fluctuations occur due to variation in
supply pressure or load pressure.
It is therefore essential to regulate the pressure to match the requirement
of load regardless of variation in supply pressure or load pressure.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 37 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 39
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 38 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 40
Air pressure regulator diaphragm type Air pressure regulator piston type
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Function of Air Lubricator Air lubricator
Due to this pressure difference between the upper
Function: To add a controlled amount of oil with air to ensure proper chamber and lower chamber, oil will be drawn up
lubrication of internal moving parts of pneumatic components. in a riser tube.
Oil droplets mix with the incoming air and form a
Lubricants are used to fine mist.
To reduce the wear of the moving parts The needle valve is used adjust the pressure
differential between across the oil jet and hence
Reduce the frictional losses the oil flow rate.
Protect the equipment form corrosion The air – oil mixture is forced to swirl as it leaves
the central cylinder so that large particles of oil is
The lubricator adds the lubricating oil in the form of fine mist to goes back to bowl and only the mist goes to outlet.
reduce the friction and wear of moving parts of pneumatic The lubricator starts to operate only when there is
sufficient flow of air.
components such as valves, packing used in air actuators. Only thin mineral oil may be used in pneumatic
system lubricator. Viscosity ratings are normally
10-50 Centistokes or SAE 10 .
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 45 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 47
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 46 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 48
FRL unit Air Distribution
The air distribution should take into account the following parameters
1. Choice of fluid conductor
2. Flow resistance
3. Correct sizing of pipes
4. Correct sizing of fittings.
5. Pipe layout
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7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 50 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 52
Mufflers Mufflers
Factors affecting
intermittent or continuous use
the cleanliness of supplied air
amount of oil or dirt in the environment.
Malfunction of pneumatic equipment can all affect the insert's service
life.
At the end of its service life, the insert need only be replaced — not
the entire muffler.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 53 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 55
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 54 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 56
Moisture Separator and in-built coolers Air dryer
A moisture separator installed at the discharge of the after cooler removes most
of the liquid moisture and solids from the compressed air.
Utilizing centrifugal force, moisture and solids collect at the bottom of the
moisture separator. An automatic drain should be used to remove the moisture
and solids.
Compressor manufacturers may include after coolers within the compressor
package. Absorption Dryer Deliquescent Dryer
In general these compressors are referred to as integral after coolers.
A stand-alone or freestanding after cooler is a separate unit installed
downstream of the compressor.
Air - Cooled
Water - Cooled
Refrigerated Dryer
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 57 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 59
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 58 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 60
Absorption Dryer Adsorption type dryer (+)
Pellets made of dehydrated chalk/calcium chloride
Advantages of Absorption dryer
1. Simple to install
2. Low mechanical wear because there is no moving parts
3. No external energy requirement
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 61 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 63
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 62 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 64
Adsorption type dryer Refrigerated Dryer
Wet incoming compressed air after passing through a pre-filter is It is composed of a heat exchanger (stage1) and a refrigerating unit
directed to the adsorption chamber containing the desiccant. (Stage 2) to reduce the temperature of the compressed air.
Water vapour in the compressed air is absorbed by the desiccant. The incoming warm and humid air is first passed through the air–to-
Thereafter dry air is allowed to pass to the application through air heat exchanger, and then through the refrigerating unit to reduce
the after filter. the temperature of the compressed to as low as +2C.
Adsorption dryers usually have two desiccant filled chambers with This drying method is based on the principle that if the compressed
interconnecting piping and switching valves. air is cooled to a temperature below the dew point, condensation
takes place and water is precipitated.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 65 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 67
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 66 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 68
Refrigerated Dryer Membrane dryer
Almost all the water and oil particles get condensed, and collected in In this of dryer, pre-cleaned compressed air is passed through a bundle of
the water traps provided at appropriate points. hollow fibres in the membrane module.
The cooled compressed air is then filtered to remove from it the The hollow fibres constitute a membrane layer specially designed to
attract the water vapour inside.
suspended solid particles and most of the oil mist.
This water vapour diffuses through the very thin selective layer until it
The pressure dew point of 2 C is possible with this type, which is reaches the outside of the membrane due to partial pressure difference
sufficient enough for the smooth operation of the most of the industrial between inside and outside of the membrane.
and process applications. The permeated water vapour is then swept away by a small amount of dry
air fed back along the length of the membrane fibre through a purging
valve.
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 69 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 71
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Symbols CHECK VALVE
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7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 74 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 76
TWO WAY DC VALVE THREE WAY DC VALVE
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7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 78 7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 80
SHUTTLE VALVE (Spool Valve/Dynamic Seals)
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Quick exhaust valves Quick exhaust valves
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FLOW CONTROL VALVE Pneumatic actuator
Types are
Linear actuator
Rotary actuator
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Gear motors
Vane motors
Piston motors
Vane type
Piston type
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Specify?? Time delay valve
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Rodless cylinder Filter symbol and possible location
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Seals Seals
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The dream begins, most of the time, with a teacher who believes in
you, who tugs and pushes and leads you on to the next plateau,
sometimes poking you with a sharp stick called truth.
- Dan Rather
THANK YOU !
muthupuvi@gmail.com
7 May 2022 Dr. M. Puviyarasan, Professor, Panimalar Engineering College, Chennai. Slide 106