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Keolebogile Seisa, Vivekanandhan Chinnasamy, Albert U.

Ude
FIBRES & TEXTILES in Eastern Europe
Review • DOI: 10.2478/ftee-2022-0011 FTEE • 151(2) • 2022 • 82–89

Surface Treatments Of Natural Fibres In Fibre Reinforced


Composites: A Review
Keolebogile Seisa 1
*, Vivekanandhan Chinnasamy 1
, Albert U. Ude 1

1 Department of Mechanical, Energy and Industrial Engineering, Faculty of Engineering and Technology, Botswana
International University of Science and Technology, Private Bag 16, Palapye, Botswana
* Corresponding author. E-mail: keolebogile.seisa@studentmail.biust.ac.bw

Abstract
The use of natural fibres in fibre-reinforced composites comes with drawbacks. They are highly hydrophilic, leading to high
moisture absorption and poor interfacial adhesion in matrix-reinforcement bonds. This affects the fibres’ thermal stability as well
as mechanical properties, hence limiting their wider application. This paper reviewed different ways in which natural fibres have
been treated to improve hydrophobicity, reinforcement-matrix interfacial adhesion and thermal stability. It will investigate. among
others, treatments like alkali, acetylation, bleaching, silane, benzoylation and plasma, which have been found to improve fibre
hydrophobicity. The literature reviewed showed that these methods work to improve mechanical, chemical, and morphological
properties of natural fibres by removing the amorphous surface, thus allowing for more efficient load transfer on the fibre-
matrix surface. Studies in the literature found alkali treatment to be the most common surface modification treatment due to its
simplicity and effectiveness. However, plasma treatment has emerged due to its lower processing time and chemical consumption.
A comparative analysis of other improved properties was also investigated.

Keywords
hydrophilic, thermal stability, hydrophobic, amorphous, morphological property.

1. Introduction thermal and mechanical properties of the found in their plant cells[13]. It is given
composite [5, 9]. by its chemical formula (C6H10O6) n and is
In recent years, a proliferation of natural made up of glucose monomers (C6H10O6),
fibre usage in many industries like To address poor interfacial adhesion where n represents the number of glucose
automotive, aerospace, construction, in natural fibre reinforced composites monomers present in the polymer chain
and packaging has occurred. This is caused by their hydrophilic nature, [14] . Surface modification methods are
because of natural fibres’ advantages, surface modification treatments like used to increase the cellulose content
which include low cost, a high strength- alkalisation, acetylation, bleaching in natural fibres to improve their fibre
to-weight ratio, a high specific tensile benzoylation, and silane have been tensile strength; but moderation of the
and compressive strength, controllable used to enhance reinforcement-matrix surface modification is necessary to
electrical conductivity, a low coefficient of interfacial adhesion by eliminating the avoid the cellulose being damaged in
thermal expansion, corrosion, and fatigue amorphous surface layer from the fibre the procedure [15]. Figure 1 shows the
resistance, and they are easy to form into and enhancing the physical strength of cellulose chemical structure.
complex shapes [1,2,3,4]. Owing to these the fibres [10–12]. There is a need to
advantages, automotive manufacturers review how different researchers have Hemicellulose is a type of polymer found
like Bavarian Motor Works (BMW) investigated the effect of these different in natural fibres that is easily dissolved by
have incorporated the use of natural surface modification techniques in an alkali, has high hydrophilicity, and can
fibres into various car parts like door natural fibres and the results they attained be easily hydrolysed by acid [14], [16].
panels, headliner panels and insulation to enhance qualities like thermal stability, This polymer consists of five different
panels in their vehicles [5]. However, mechanical properties as well as natural kinds of sugar units: glucose, mannose,
natural fibres’ hydrophilic nature, which fibre hydrophobicity. arabinose, wylose, and glucuronic acid
is affinity to moisture absorption, leads [14]. Its chemical structure is shown in
to poor interfacial adhesion in fibre- The main constituents of natural fibres are Figure 2.
reinforced composites [6]. The surface cellulose, hemicellulose, lignin, wax, and
of a natural fibre is composed of oils, pectin. Wax and pectin are a small part of Lignin is a component of a natural
cellulose, hemicellulose, lignin, and a the composition of fibres compared to the fibre which links the hemicellulose and
waxy layer, which impedes interfacial other three components. Table 1 shows cellulose, providing rigidity to the plant
bonding. A good reinforcement-matrix the different compositions of natural fibre cell wall, but not mechanical properties
bond is crucial because it ensures surfaces in different plant fibres to the same extent as cellulose does [17].
acceptable load transfer stress across Lignin is acid-soluble, but it cannot
the interface [7, 8]. Strong fibre-matrix Cellulose is the major chemical be hydrolysed by acids. Its chemical
adhesion is instrumental in improving the constituent of natural fibres, which is structure is displayed in Figure 3.

Open Access. © 2022 Keolebogile Seisa, Vivekanandhan Chinnasamy, Albert U. Ude, published by Sciendo. This work is licensed under the Creative Commons Attribution alone 3.0 License.
Fibres and Textiles in Eastern Europe

2. Surface modification
methods in natural fibres

Treating natural fibres with various


chemicals has been found to enhance
thermal, morphological, and mechanical
properties of natural fibres. The presence
of chemical constituents hinders natural
Fig. 1. Cellulose chain structure. Reprinted with permission from [14] fibres’ bonding ability to the matrix [18].
The type of chemical treatment used, its
concentrations, and the treatment time are
pivotal in optimising the final properties
after treatment [19].

2.1. Alkaline treatment

Several studies have been conducted


to evaluate the effect of the addition
of an alkali to a fibre-reinforced
composite. This method is also known
as mercerisation, where a natural fibre
is immersed in each concentration of
aqueous sodium hydroxide (NaOH) at a
given temperature for a given time. This
procedure increases surface roughness,
Fig. 2. Hemicellulose chemical structure. Reprinted with permission from [14] allowing for better mechanical
interlocking, and exposes cellulose to the
surface [20]. The chemical reaction for
this treatment for this process is given by
Equation (1) [21];

Fibre -OH + NaOH → Fibre -O -Na +H2O


(1)

Alkaline Treatment setup of sisal fibre by


J.T Kim et. al,2010 [22]

One specific study on alkalisation was by


Oushabi et al. [9], who evaluated how it
affects the morphological, mechanical,
and thermal properties of date palm fibres.
Sodium hydroxide (NaOH) of different
concentrations; 0 wt%, 2 wt%, 5 wt%,
and 10 wt% were used to treat the date
palm fibres for an hour at 25 ℃. They
were then rinsed by purified water and
oven-dried at 80℃ for 24 hours. 5 wt%
NaOH treatment was able to remove more
surface impurities hemicellulose and
lignin than 2 wt% NaOH treatment whilst
Fig. 3. Lignin chemical structure. Reprinted with permission from [14]
not damaging the fibre surface, as would
occur with 10 wt% NaOH. Furthermore,
this treatment improved the tensile

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Keolebogile Seisa, Vivekanandhan Chinnasamy, Albert U. Ude

strength of the date palm fibre by 76%, 2.2. Benzoylation treatment respectively. This is because it had the
with a reported value of 460 MPa at 5 wt% highest cellulose content, due to more
of NaOH. Thermogravimetric analysis This chemical treatment is performed hemicellulose and lignin being removed
showed decomposition of the treated date after the fibre has been pre-treated with in the chemical treatment. However,
palm fibres at about 310℃, while raw an alkali. It is usually performed using longer immersion time led to a reduced
date palm fibre showed decomposition benzoyl chloride and benzoyl peroxide, tensile strength because cellulose was
of hemicellulose, cellulose, and pectin which reduces moisture absorption and damaged during the process. The increase
at 290℃ and secondary decomposition improves the thermal stability of a given in tensile strength of the benzoyl treated
of lignin between 425℃ and 475℃. fibre [14]. The chemical reactions below natural fibre reinforced composite from
Secondary decomposition was not present show these two-part treatments, where raw fibre is correlated to the study by
when the date palm fibre had been treated, Equation (2) [25] shows the alkali pre- P. Madhu et al. [6] performed on Agave
hence alkali treatment improved thermal treatment and Equation (3) [26] the americana fibre.
stability. benzoylation treatment ;

In another report by Lassoued et al. Fibre -OH + NaOH → Fibre- O- Na+ + H2O 2.3. Bleaching Treatment
[11], who also studied date palm fibres, (2)
particularly their thermochemical This treatment is used to remove lignin
behavior before and after alkalisation, Fibre- O- Na+ + Cl-Cl(=O) – C6H5 → left on the surface of the fibre after it
fibres were treated with NaOH of various Fibre – O-C (=O) – C6H5 + NaCl has gone through alkali treatment. This
concentrations 0.5%, 0.75%, 1%, 2%, (3) is done by immersing the natural fibre
and 5 % in time intervals of 2, 5, 7, and in a mixture of hydrogen peroxide and
24 hours. Residual sodium hydroxide This procedure was performed by sodium hydroxide (H2O2 + NaOH) or a
was then removed from the fibres using Safri et al, [27] when they investigated mixture of sodium chlorite (NaClO2) and
distilled water, and then they were dried how adding glass fibre and chemically acetic acid (CH3COOH) [14].
at room temperature and atmospheric treating sugar palm composites by means
pressure. Thermogravimetric analysis of benzoylation treatment affected their Kumneadklang [29] characterised
showed that untreated fibres underwent properties by performing a dynamic cellulose fibre harvested from oil palm
a mass loss of 48% from a temperature mechanical analysis of the composite. frond biomass. Sodium hydroxide
of 550 ℃, while treated fibres stabilised They reported that benzoylation pellets of 98% concentration were used
from 700 ℃ with a mass loss of 59%. treatment affected the loss modulus of the in alkaline treatment. Two methods
The greater mass loss of the treated composite by reducing energy loss during of cellulose fibre isolation were used:
Tunisian palm fibres is postulated to material deformation. Furthermore, the without pressure for 2 hours and at 90-
be due to alkaline treatment improving storage modulus was increased in the 100 ℃, and under a pressure of 7 bar
their thermal stability. This is caused benzoyl treated composites. Therefore, and 150 ℃ for an hour. In both methods,
by the elimination of hemicellulose and benzoylation treatment enhances fibre- fibres were immersed in various NaOH
lignin present in the outside layer of the matrix interfacial bonding. solutions of 5, 10, and 15 %wt. The fibres
date palm fibre. Alkali fibre treated with were cleansed in distilled water to get rid
2% sodium hydroxide for 2 hours had a In another benzoylation research by of residual lignin and hemicellulose, and
tensile strength of 242.2MPa, which is an Izwan et al. [28], the effects of benzoyl then dried. The fibre was subsequently
improvement from raw fibre, which had treatment on sugar palm fibres that had bleach treated with 10% hydrogen
a tensile strength of 175 MPa. Treatment been pre-treated using sodium hydroxide peroxide at 90-100 ℃ for an hour. The
with 5% concentrations of NaOH and were studied. The sugar palm fibre surface morphology of the treated fibres
2% of NaOH for 5-hour, 7-hour and 24- specimen was immersed in a mixture showed that the surface roughness was
hour time periods had a tensile strength of benzoyl chloride and 10% NaOH reduced because impurities had been
less than 175MPa, which showed that for three different immersion times of removed during these treatments. Treated
cellulose, which is important in giving 10, 15, and 20 minutes. They observed oil palm fibre under pressure had the
the fibre better mechanical properties, a reduction in diameters in the treated highest crystallinity at 77.78% due to
gets damaged, thus inhibiting it from sugar palm fibre, which pointed to the the elimination of hemicelluloses and
doing so. The improvement of tensile removal of the amorphous layer that lignin. Thermal analysis showed the
properties after NaOH treatment is is present in the fibre surface, and this thermal properties of the oil palm fibre
consistent with researches performed by subsequently enhanced the interfacial specimens. Raw oil palm fibre had a
Ariawan et al, 2020 [23] on a Salacca adhesion that would occur between the residual mass of 12.12% from the onset
zalacca fibre reinforced high density fibre and polymer. Optimum tensile temperature of 263.5℃ to a maximum of
polyethylene (HDPE) composite and by strength was observed for the benzoyl 365.3℃, Oil palm fibre treated with 15%
Ganapathy et al. [24] on aerial roots of treated specimen after 15 minutes, which NaOH without pressure had a residual
Banyan tree fibre used as reinforcement had the highest tensile strength and temperature of 8.42 ℃ from the onset
in fibre reinforced plastics. modulus of 173.99 MPa and 6.64 GPa, temperature of 265.8 ℃ to a maximum

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Fibres and Textiles in Eastern Europe

of 364.8 ℃ , and oil palm fibre treated lignin, and waxy layers from the rice The fibres were subsequently rinsed by
with NaOH under pressure had a husk fibres. Consistent with the results of distilled water and oven-dried at 60 ℃
residual mass of 1.93 % from the onset Kumneadklang [29], the smoothness of for 24 hours. The treated fibres showed
temperature of 317.1 ℃ to a maximum the fibre surface after bleaching treatment better mechanical properties, lower water
of 366.8 ℃. This study attributed the was observed. This is postulated to be affinity, and better thermal stability than
removal of hemicellulose and lignin due to the removal of the protective layer untreated fibres. This was due to the
from the samples to the improvement in of waxes and pectin which exist on the presence of hydrophobic acetyl groups in
thermal properties. fibre surface. the sugarcane fibres. Fourier Transform
Infrared (FTIR) analysis corroborated
Improved thermal stability and higher this. These results are consistent with
cellulose content was confirmed by Johar 2.4. Acetylation Treatment what Senthilraja [32] reported.
[30] after treating industrial rice crops
with the bleaching process. The chemical This treatment is usually preceded by
composition of the untreated rice husk alkaline treatment or bleaching treatment 2.5. Silane Treatment
fibres was found to be 35wt% cellulose, for better results. Acetylation treatment
33wt% hemicellulose, 23wt% lignin and is a chemical reaction that introduces Silane treatment is a coupling agent
25wt% silica ash. Thermogravimetric the acetyl function into a natural fibre that fills micropores present in the
analysis (TGA) was used to study the [14]. This is done by applying acetic natural fibres’ surface and in so doing
thermal stability of the rice husk fibres by anhydride and acetic acid to the fibres strengthening interfacial adhesion [21].
observing the fibres’ crystallinity index. via the esterification method, where A coupling agent forms links between the
This was done by the continuous heating the hydroxyl group (-OH) present in the natural fibre reinforcement and matrix to
of the fibre to 900 ℃. The untreated rice natural fibre is replaced by an acetyl improve interfacial adhesion [34]. The
husk fibre had a crystallinity index of group (CH3CO) [31]. This reaction can chemical reaction for silane treatment is
46.8%. The fibres were then pre-treated be conveyed as Equation (4) [21]; shown in Equation 5 [35].
using alkali solution of 4wt% NaOH at
the reflux temperature for 2 hours, and Cellulose-OH + CH3 -CO – O – CO – CH3 CH2CHSi (OH) + Fibre – OH →
next rinsed with distilled water, which → Cellulose- O - CO – CH3 + CH3COOH CH2CHSi (OH)2O-Fibre + H2O
process was repeated two more times. (4) (5)
The crystallinity index after alkali
treatment was 50.2%. After this stage, Senthilraja [32] studied the effect of Mohammad Asim et al. [36] investigated
the chemical composition of the rice husk acetylation on the mechanical behaviour the impact of using silane treatment
fibres was found to be 57wt% cellulose, and durability of palm fibre vinyl-ester on the fibre-matrix bond of kenaf and
12wt% hemicellulose and 21wt% lignin. composites. The palm tree interior trunk pineapple leaf fibres. Two treatments
The fibres were bleached using a buffer part was crushed and used to prepare were prepared of 2% NaOH, 6% silane
solution of acetic acid, 1.7wt% aqueous fibre specimens. The palm fibres were in distilled water and 6% NaOH, 2%
sodium chlorite and distilled water at a immersed in vinyl ester of: 2%, 4%, 6%, silane to treat kenaf and pineapple leaf
reflux temperature of 100-130 ℃ for 4 8%, and 10% concentrations, and the fibre. The scanning electron micrograph
hours. The chemical composition after composite was cured at 80 ℃ and 2.6 showed the existence of impurities
bleaching was found to be 96wt% of MPa. Results gathered from this study on the surfaces of both the kenaf
cellulose and a negligible composition showed that the mechanical behaviour and pineapple leaf fibre. Treatment
of lignin, hemicellulose, and silica ash. and durability of the composite improved of these fibres made them smoother
The crystallinity index after bleaching due to the chemical treatment with acetyl than untreated fibres. The smoothness
was 56.5%. The improvement in the chloride. This is because acetylation of the surfaces is caused by the silane
crystallinity of the fibres meant that the treatment reduces the moisture absorption treatment, and the removal of lignin and
bleached fibres had the highest thermal of the fibres, thus improving interfacial hemicellulose from the fibre surface
stability as compared to the untreated adhesion between them and the matrices. was caused by the alkali treatment.
fibres and those that had only been alkali Smaller, uniform fibres were found
treated. Colour changes observed on the Fitch-Vargas et al. [33] studied the in treated fibres, because of the fact
rice husk fibres were consistent with properties of an acetylated sugarcane that the chemicals used removed the
the composition results. The untreated fibre-reinforced starch-based bio- amorphous outer layer present in the
rice husk fibres were brownish and then composite. The sugarcane fibre untreated fibres. Results showed that
changed to a brownish orange after alkali underewent alkaline and bleaching the 2% silane, 6% NaOH treatment
treatment. Bleaching treatment further treatment before acetyl treatment with gave better results. Asim concluded
changed their colour to completely sodium hydroxide and hypochlorite this investigation by saying that silane
white, which was due to the removal sodium solution. Acetylation of the treatment improves the hydrophilicity
of non-cellulosic components from fibres was done by immersing them in of pineapple leaf fibre and kenaf fibre.
the fibre as well as the hemicellulose, a 4% acetic acid solution for an hour.

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Keolebogile Seisa, Vivekanandhan Chinnasamy, Albert U. Ude

Orue et al. [37] studied how silane consumption and waste produced, and
3. Conclusions
treatments affect poly(lactic acid)/sisal the production time is lower compared Treatments of natural fibres are centred
fibre composites. The fibre was pre- to the conventional chemical treatments around modifying the fibre surface to
treated with alkali treatment before silane discussed [40]. Plasma treatment leads to remove the amorphous surface, which
was applied. The alkali pre-treatment was the etching of surface layers of the fibres, consists of hemicellulose and lignin.
done in 2 steps: firstly, immersing the raw enhancing interlocking with the matrix Removal of these components increases
sisal fibres in 2wt% NaOH solution for [41]. the composition of cellulose in the fibre
12 hours at room temperature to swell surface which is responsible for giving
them and then immersing the fibres in 7.5 strength to the fibre. This action reduces
wt% NaOH for 90 minutes at 100 ℃. The the fibre’s moisture affinity and improves
fibres were then washed in distilled water mechanical, morphological and thermal
and oven-dried at 100℃ for 12 hours to properties by ensuring that there is strong
prepare for the silane treatment. The sisal interfacial adhesion when the fibre is
fibres were then soaked in water for 3 bonded to the matrix. Adequate treatment
hours while being sonicated to enhance is important as insufficient treatment
silane accessibility to cellulose hydroxyl does not remove enough hemicellulose
groups. Results showed a decrease in and lignin from the fibre surface, and
the density of the fibres, caused by the over-treatment removes cellulose from
removal of lignin, hemicellulose, and
2.7. Plasma Processing System the fibre surface, which is instrumental
impurities that exist in the sisal fibre [42] in giving stiffness to the natural fibre.
surface. Morphological analysis of the Further research into various palm
composites showed improved interfacial Zhou et al. [43] was able to experiment on tree fibres is necessary to explore and
adhesion in the composite, which was ramie fibres with polypropylene to find find optimum results by utilising these
caused by the removal of the amorphous out how atmospheric pressure plasma chemical treatments. Research points to
layer. affects their interfacial shear strength. alkali treatment as the most used surface
The fibres were pre-treated by immersing modification technique, highlighted
Liu et al. [38] investigated the influence them in ethanol for 10 minutes, and then by both the fact that there is abundant
of silane treatment on corn stalk fibre plasma treatment was conducted using an literature on its use and that methods like
reinforced polymer composites. Silane atmospheric pressure plasma jet system bleaching and silane treatment require
coupling agents in water and absolute at 20 ℃ and 65% relative humidity. The natural fibres to be pre-treated by alkali
ethyl alcohol of 1 wt%, 5 wt%, 9wt% treatment times selected were 8, 16 and before being applied. The future points
and 13wt% concentrations were used to 24 s. The fibres that were plasma treated to the incorporation of fibre-reinforced
immerse the corn stalk fibre specimen . for 24 s gave an optimal interfacial composites as a substitute to reduce
The silane-treated corn stalk fibres were shear strength improvement of 46%. the usage of metals in engineering
then rinsed in distilled water to remove The authors postulated that the plasma industries. Physical treatment techniques
residual silane coupling before being treatment duration must be sufficiently like plasma treatment and corona
oven-dried for 24 hours at 90 ℃. The brief for maximum surface grafting and treatment have gained attraction in the
polymer matrix was dried in a heat- long enough to enhance interlocking of engineering community because of their
treatment tank at 80 ℃ for 24 hours, the fibre with the polypropylene matrix. lower production time and chemical
mixed with treated corn stalk fibre, and production. The exploration of many
hot pressed to make a composite. The The effect of cold plasma treatment on more plant fibres is imperative to find
silane solution treatment was found to be polyethylene/kapok composite interfacial better performing fibres to be used in
effective in reducing the water absorption adhesion was investigated by M. Macedo composites. Currently, composites are
of the fibre. The removal of lignin et al. [44]. Kapok fibres were treated used mostly in a non-structural capacity
and hemicellulose present in the fibre with a voltage in the range of 400- due to their lower fracture toughness.
surface enhanced the corn stalk fibre’s 500V, oxygen gas flowrate of 10cm3/ Future research should be focused on
hydrophobicity and matrix-reinforcement min, a reactor pressure of 1.5 mbar, and producing tough, thermally stable natural
bond. an exposure time of an hour before the fibre reinforced composites that are still
composite was fabricated. The tensile lightweight.
strength of the polypropylene was not
2.6. Plasma Treatment significantly affected when the fibres were Acknowledgements
added. Morphological analysis showed a
This technique is whereby plasma is good adhesion between the polyethylene The authors would like to thank the
produced from a vacuum chamber and kapok fibres. The authors conclude Mechanical, Energy and Industrial
through ionisation of a gas and is used that the improvement was due to the Engineering Department of Botswana
to modify a fibre surface [39]. As a result plasma treatment. International University of Science and
of this method, there is less chemical Technology for their support.

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Fibres and Textiles in Eastern Europe

No. Fibre Matrix Composites Applied treatment method Resultant properties Ref.
1. Abaca fibre reinforced Alkali treatment with 5 wt.% Increase in tensile strength of ~8% and [45]
composites NaOH interfacial shear strength of 32%
2. Coir-fibre reinforced 5wt.% NaOH alkali treatment Increase in tensile strength and [46]
polymer composites at 20℃ for 30 minutes flexural strength of 17.8% and 16.7%,
respectively
3. Benzoxazine resin Alkali treatment with 5wt.% Enhancement of microhardness, flexural [47]
reinforced with alfa fibres NaOH for 5 hours strength, and modulus by 29, 37 and
10%, respectively.
4. Oil palm/bagasse fibre 2% v/v silane treatment and Increase in tensile strength and flexural [48]
reinforced phenolic hybrid 4% v/v hydrogen peroxide strength of ~56 and 120%, respectively
composites
5. Acacia tortilis fibre Alkali treatment with 10 Enhancement of tensile strength by [49]
reinforced natural wt.% NaOH 27.5%.
composite
6. Flax/banana/industrial 5 wt.% NaOH treatment for Tensile and flexural strength were [50]
waste tea leaf fibre 12 hours at 27℃. enhanced by ~7% and ~5%
reinforced hybrid polymer respectively.
composite
7. Mutingia Calabura bark 2-hour alkali treatment with Crystallinity index enhancement of [51]
fibre reinforced green- 5% NaOH. 41.01% with NaOH and 14.86% by
epoxy composite 2% silane treatment for 2 silane treatment.
hours. Tensile strength improvement of
37.75% and 28.92% with NaOH and by
silane treatment, respectively.
Thermal stability improvement of
14.15% and 4.81% for NaOH and silane
treatment, respectively
8. Coir and oil palm empty Acetylation with a mixture Increase of tensile strength by 8% and [52]
fruit bunch of toluene, methanol, and 10.8% for coir and oil palm fruit bunch
acetone (4:1:1 volume ratio) respectively
for 5 hours at 100℃

Table 1.

Conflict of Interest
The authors would like to declare that
they have no known competing financial
interests or personal relationships that
could have appeared to influence the
publication of this paper.

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