Professional Documents
Culture Documents
convenience together
Company: Zhengzhou Hongxin Rubber Products Co.,Ltd.
Sales Office Add: Room 1603, No.15 Minhang Road, Jinshui District, Zhengzhou, China.
Factory Add: Gaocun, Xingyang, Zhengzhou, Henan Province.
Hongshui, Wuxiang, Changzhi, Shanxi Province.
Foreign Trade Department: 86-371-55629352
Email: ciel@cnhxxj.cn
Website: www.hiconveyor.com
ZHENGZHOU HONGXIN RUBBER MAKE RELIABILITY AND
PRODUCTS CO.,LTD. CONVENIENCE TOGETHER
Contents
01~02 Company Profile / Global Cooperative Clients
With a 30-year history in the conveyor field, it focuses on the manufacture and
application of conveyor drive products, conveyor belts and their maintenance,
conveyor dust reduction, conveyor belt impact protection, belt cleaners.
CNPC CNOOC Triumph Heavy Sinograin
Has ISO9001, SGS, MA coal safety certification, With 12 product patent
certificates and 4 brand trademarks, it provides conveying equipment
solutions for more than 4,000 customers in 42 countries around the world.
Vision:
Jidong Cement Wuhan Steel China Huadian Jinzhou Port Co. , Ltd.
To become the technical standard of bulk material conveying industry globally.
Values: Anhui Shengyun Rehan Can ( PVT) Ltd Conch Cement KazPetro Drilling
Mission: MG Industries Ltd Lambton Conveyor Ltd United Cement Port of Dalian
Focus on technology and services to provide with safe, convenient and reliable
conveyor maintenance experience.
Global sales
network
30
Over 30 years of
Rubber Solutions
20%
Cost saving with
innovative rubber products
42
Cover 42 countries
worldwide
60%
Almost 60% of our
employees are technicians
7640
Almost 7640 kinds
of R&D products
36900
Over 36900 products
steadily running worldwide
PAGE HONGXIN
05/06 RUBBER
01 / 2 Tons Tension Tester 02 / 5 Tons Tension Tester 03 / Abrasion Tester 04 / Aging Test Box
01 02 03 04
05 06 07 08
09 10 11 12
PAGE HONGXIN
07/08 RUBBER
Technical
Standard
JC/T 821-2007 The clinker conveyer for cement industry Continuous mechanical handling equipment - Idlers for belt conveyors
DIN 15207-1-2000 - Main dimensions of idlers for belt conveyors for bulk material
GB/T 987-1991 Belt conveyors--Basic parameters and dimensions
Continuous mechanical handling equipment;
DIN 15207-2-1988 idlers for belt conveyors for unit loads; main dimensions of idlers
GB/T 988-1991 Belt conveyor pulleys--Basic parameters and dimensions
GB/T 990-1991 Belt conveyor idlers--Basic parameters and dimensions Continous mechanical handling equipment;
DIN 15209-1984
belt conveyors, impact rings for carrying idlers
Specification for safety performance inspection
MT 559-1996
of rubber impact rollers for belt conveyors in coal mines DIN 15210-1984 Continous mechanical handling equipment; belt conveyors, discs for return idlers
MT 820-2006 Technical conditions of belt conveyor for coal mine DIN 22102-1-1991 Conveyor belts with textile plies for bulk goods; dimensions, specifications, marking
MT 912-2002 Technical conditions for brakes of lower belt conveyors used in coal mines Continous mechanical handling equipment;
DIN 22107-1984
idler sets for belt conveyors for loose bulk materials; principal dimensions
MT 962-2005 Technical conditions of pulley rubber lagging of coal mine belt conveyors
DIN 22112-1-2000 Belt conveyors for underground coal mining - Idlers - Part 1: Dimensions
MT/T 1018-2006 Classification and specifications of conveyor belts for coal mine belt conveyors
DIN 22112-2-1996 Belt conveyors for underground coalmining - Idlers - Part 2: Requirements
ISO implementation standard DIN 22112-3-1996 Belt conveyors for underground coalmining - Idlers - Part 3: Testing
ISO 1120-2002 Conveyor belts - Determination of strength of mechanical fastenings - Static test method DIN 22131 Wire rope conveyor belts for elevators and belt conveyors
BS 490-1983 Conveyor and Hoist Belts ANSI/CEMA 403-2003 Belt Driven Roller Conveyor
PAGE HONGXIN
09/10 RUBBER
01 / Determine 02 / Rubber
01 / Raw material inspection 02 / Rubber mixing 03 / Performance test 04 / Rubber molding 03 / Mold design and production
drawings or samples technical formula design
06 / Intellectual
05 / Mold inspection 06 / Hot vulcanization molding 07 / Appearance treatment 08 / Appearance inspection 05 / Performance test
property evaluation
04 / Production of samples
01 02 03 04 01 02 03
05 06 07 08 04 05 06
09 10 11 12 07 08
PAGE HONGXIN
11/12 RUBBER
Combined with DCCD® cleaning agent, metal treatment agent and cement, it
can produce the maximum bonding strength and is safer to use; No need to
grind the CN layer.
Model HDRL-G HDRL-C HDRL-A HPRL-1 HCRL-19% HCRL-39% HCRL-58% HPL-G HPL-H
Thickness 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 12.15.20 mm 12.15.20 mm 12.15.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm
Conveyor belt width Variable Variable Variable Variable Variable Variable Variable Variable Variable
Pulley Diameter ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥300mm ≥250mm ≥250mm
Dry Anti-slip Normal Good Normal Weak Good Good Best Normal Normal
Wet Abrasion Normal Good Normal Weak Good Good Best Normal Normal
Installation Method On-site On-site On-site On-site On-site On-site On-site On-site On-site
Abrasion Normal Normal Normal Normal Good Good Best Good Good
Fast installation and convenient maintenance, can be installed without taking HLTRL-1 · Low Temperature Resistant Special Rubber Lag
off the pulley, shorten the down time, reduce maintenance cost, reduce the HHVRL-1 · Hot Vulcanization Special Rubber Lagging
friction between belt and pulley, reduce belt tension, protect pulley from HFARL-1 · Fire Retardant & Antistatic Special Rubber Lagging
wear and corrosion.
The CN bonding layer has huge adhesive power; Easy to install; Has variable sizes, For metal surface cleaning and anti-rust treatment.
can use for different application; Short lead time; High rubber density, has strong
compressive strength.
Reinforced fabric;
HFR-1-500-10000-3 500 3 10000
Shore A Hardness : 68土5;
DCCD®1995 · Cleaning Agent
Tensile strength: 16.07MPa;
HFR-1-500-10000-4 500 4 10000
Elongation at break: 420%;
Application: Rubber-Rubber,Rubber-Metal,Fabric-Fabric,Rubber-Fabric;
Dose on the metal or CN layer:200 g/m2; Dose on the rubber:300 g/m2;
Dose on the fabric:400g/m2.
VOLUME PACKING
®
DCCD 1997 One Plywood case
1000g
cold bonding adhesive contains 10 barrels of
One box DCCD®1997 cold bonding
Adopting the fast rubber vulcanization technology, after injecting the glue through the
Bonding strength
BONDING STRENGTH TESTING special glue injection gun, the sealant can be quickly and naturally vulcanized within
4-48 hours.
21
20.1 Hardness: Shore A60+5 Color: Gray Black Weight: 5KG/CTN
20
19 19.5
18
18.7
17
16
16.4 Storage
period
1 4 8 12 16 20 24
PAGE HONGXIN
17/18 RUBBER
Can adapt for the shock of small bulk materials; Can adapt to the shock of medium bulk materials; Can adapt to the shock of heavy-duty
Adjustable degree 20° 35° 45° in two sides; The impact bars can be push-pulled and replaced; bulk materials;
Suitable for small bulk material with conveying capacity <1000T/H. Suitable for conveying equipment with conveying Suitable for conveying equipment
capacity <1800T/H. with conveying capacity >1800T/H.
Drop height ≤3000mm ≤3000mm ≤3000mm ≤4000mm ≤4000mm ≤4000mm ≤5000mm ≤5000mm
Available belt width ≤2000mm ≤2000mm ≤2000mm ≤2000mm ≤2000mm ≤2000mm Any Any
Available belt speed 4m/s 4m/s 4m/s 5.2m/s 5.2m/s 5.2m/s 7m/s 7m/s
Available temperature -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ --50℃-85℃
Corrosion resistance Normal Normal Strong Normal Normal Strong Normal Stronger
Available bulk materials Powder and small pieces Powder and small pieces Powder and small pieces Various bulk materials Various bulk materials Various bulk materials Various bulk materials Various bulk materials
Gap with conveyor belt 10mm-25mm 10mm-25mm 10mm-25mm 5mm-15mm 5mm-15mm 5mm-15mm 5mm-15mm 5mm-15mm
Conveyor belt protection Normal Normal Normal Stronger Stronger Stronger Stronger Stronger
Simple replacement Normal Normal Normal Easy Easy Easy Normal Normal
PAGE HONGXIN
19/20 RUBBER
The design feature of conveyor impact bar is to prevent the belt from
being damaged by the blanking, and has excellent cushioning and wear ① IB-HD-B ① IB-HD-B · Heavy-duty Impact Bar
resistance. IB-HD-B impact bar mainly designed for large heavy bulk materials, such as mining,
coal etc; Reinforced aluminum part can withstand huge loading.
Low friction coefficient; high wear resistant;protect belt from damaging;
Shorten downtime and improve productivity; Effectively prevent ② IB-HD-C · Heavy-duty Impact Bar
material splash; No moving parts, high firmness.
IB-HD-C Impact bar is a heavy-duty type specially developed by DCCD® for conveyor
equipment with a conveying capacity ≥1500 tons/hour.
600/700/750/800/900/1000/1220/
IB-HD-B / IB-HD-C 100 50/75 25
1300/1400/1500/1520/1600/1800
600/700/750/800/900/1000/1220/
IB-LD-0 / IB-LD-A 100 50/75 12.5
1300/1400/1500/1520/1600/1800 This type of impact bar developed by DCCD® is for the conveying equipment with
strong falling impact power.
UHMWPE Qty of impact bar
Thick of UHMWPE
Belt width.mm
Tensile strength 30Mpa Left Center Right Model Length/mm Width/mm Thickness/mm Iayer/mm
Tensile strength 19Mpa 1600 5 5 5 Hardness 96~98 Shore A Elongation at break 350%
The automatic locking device ensures the cleaning efficiency of Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky
the conveyor belt at all times, and avoids the uncleanness of material on conveyor belt.
the conveyor belt caused by the lack of manual adjustment of
the locking device.
Conveyor belt metal joint Not suitable Not suitable Suitable Suitable Suitable Suitable
PAGE HONGXIN
23/24 RUBBER
BC-2-M · Secondary Belt Cleaner for Mud BC-2-W · Secondary Water Proof Belt Cleaner
Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky material on Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky material on
conveyor belt. conveyor belt.
Application Environment:
Application Environment:
Maximum belt speed: ≤3.15m/s;
Maximum belt speed: ≤6m/s;
aximum applicable temperature: 50℃;
Maximum applicable temperature: 50℃;
Minimum applicable temperature: minus 35℃;
Minimum applicable temperature: minus 35℃;
Maximum belt width: ≤2.4m.
Maximum belt width: ≤3m;
Suitable Industry:
Suitable Industry:
Any conveying industry which has water or slurry.
Grain transportation, coal, cement plants, thermal power plants, mines.
Features:
Product Parameters 1、Improve the flexibility of polyurethane, fit more closely with the conveyor belt, and
Belt width / mm Blade width / mm Blade quantity
have better water wiping effect;
2、Slotted integral blade, quicker to replace;
650 608 4
3、The cleaner is made of galvanized or stainless steel with stronger corrosion resistance.
800 760 5
900 912 6
912
Product Parameters:
1000 6
1200 1064 7
1400 1216 8
1600 1520 10
1800 1672 11
2000 1976 13
2200 2128 14
2400 2280 15
2800 2736 18
3000 2888 19
PAGE HONGXIN
25/26 RUBBER
For coal, tunnel and other working conditions where a large amount of sticky material BC-4-M · Brush Belt Cleaner with Motor 2
cannot be cleaned on the working surface of the conveyor belt, the Cleaning-Master MOL-4 · Sprinkler system 2
cleaning box can effectively clean the stubborn sticky material on the surface of the Conveyor belt with
MOL-2-550 dedicated dryer 1
uneven conveyor line
conveyor belt and the potholes; Return roller 3
The spray system uses 80-120bar water pressure to remove and soften the stubborn
Cleaning box 1
sticky material on the surface of the conveyor belt with every 40cm as a spray port;
Observation port 1-2
The return idler can make the running angle of the conveyor belt more suitable for the
cleaner scraper, resulting in better scraper cleaning effect;
The water removal cleaner cooperates with the drying facilities to remove the remaining
Spraying system main specifications
water on the surface of the conveyor belt, avoiding the slippery ground of the conveyor
No. Spraying system main specifications Parameters
line, and improving the safety of the production environment.
1 Sprinkler distance 40cm
3 Flow 10-60L/min
4 Pump power 4W
6 Voltage Can be customized according to national and regional characteristics and working conditions
9 Alloy blade service life Provide 3 options of 7,000 hours, 10,000 hours and 14,000 hours of use under normal working conditions
Ultra-clean cleaning box configuration
10 Brush belt cleaner service life Provide 2 options of 4,000 hours, 6,000 hours and 14,000 hours of use under normal working
Working condition Equipment Quantity
conditions
BC-2-M · Secondary Belt Cleaner for Mud Or
2
PBCT-2-G · Secondary Tungsten Carbide Belt Cleaner-General Purpose
Cleaning box 1 3 Our technicians provide confirmation drawings and accessories information
Observation port 1-2 4 When shipped, the installation manual and maintenance manual are provided with the goods
PAGE HONGXIN
27/28 RUBBER
BC-1-PL · BC-1-PM ·
Primary Polyurethane Belt Cleaner-Light Duty Primary Polyurethane Belt Cleaner-Medium Duty
Standard Primary Belt Cleaner is mounted in the front of head pulley. Standard Primary Belt Cleaner is mounted in the front of head pulley. Its main function is to
Its main function is to remove most of the residual material attached to remove most of the residual material attached to the surface of the belt. It is suitable for pulley
the surface of the belt. It is suitable for pulley diameter ≤600mm. diameter 600mm to 1000mm.
Conveyor belt metal joint Suitable Suitable Suitable Suitable Suitable Suitable
PAGE HONGXIN
29/30 RUBBER
Primary Polyurethane Primary Polyurethane Primary Polyurethane Primary Polyurethane 1000 900 1700
Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty
1200 1200 1900
BC-2-PL
1400 1350 2100
Blade height 400mm 400mm 500mm 500mm BC-2-PM · Secondary Polyurethane Belt Cleaner-Medium Duty
Available pulley 800-1200mm 800-1200mm ≥1200mm ≥1200mm By designing the structure to increase the capacity of load-bearing, and the steel
beam is not deformed during heavy material cleaning operations.
HBCT-1 · Primary Tungsten Carbide Belt Cleaner PBCT-2 · Secondary Tungsten Carbide Belt Cleaner
DCCD® Primary tungsten carbide belt cleaner-general purpos is mainly used for Tungsten Carbide Secondary Belt Cleaner is installed under conveyor belt working surface.
cleaning the belt widths from 500mm to 1600mm The alloy blade can clean the Tungsten carbide blade can clean the adhesive materials on the belt surface effectively.
adhesive material on the conveyor belt surface effectively, and is more suitable for
high-speed conveying equipment.
Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s;
Available Pulley Dia. 600mm to 2000mm; Available Pulley Dia. 600mm to 2000mm; Conveyor direction:irreversible; Conveyor direction:irreversible; Conveyor direction: irreversible;
Available Belt Width: any; Suitable for coal, iron ore, copper ore and other Suitable for conveyor equipment in mines, Suitable for coal, iron ore, copper ore and other Suitable for conveyor equipment in mines,
Suitable for mines, thermal power and ports etc. acid and alkali resistant conveyor equipment . thermal power, ports, etc. acid and alkali resistant conveyor equipment. thermal power, ports, etc.
Available Belt Speed 6m/s; Metal and alloy blades are secured with an adhesive Available Belt Speed 6m/s; Metal and alloy blades are secured with an adhesive
Available Pulley Dia. 600mm to 2000mm; that can withstand temperatures up to 700°C; Conveyor direction: irreversible; that can withstand temperatures up to 700°C;
Suitable for coal, iron ore, copper ore and other The impact rubber adopts special high-temperature Suitable for conveyor equipment in mines, The impact rubber adopts special high-temperature
acid and alkali resistant conveyor equipment . resistant rubber that conforms to T1 to T4 grades. thermal power, ports, etc. resistant rubber that conforms to T1 to T4 grades.
PAGE HONGXIN
33/34 RUBBER
Tungsten Carbide Belt Cleaner BC-4-M · Brush Belt Cleaner with Motor
◎ Primary Tungsten Carbide Belt Cleaner Available Belt Speed 2.8m/s; Drived by drum power; Suitable for the conveyor equipment
◎ Secondary Tungsten Carbide Belt Cleaner of the herringbone or pattern conveyor belt in wood, sand, powder, grain etc.
550 600
Tungsten Carbide Secondary Belt Cleaner Tungsten Carbide Secondary Belt Cleaner 800 900
1000 1100
Belt width/mm Width of blade/mm AOL/mm Belt width/mm Width of blade/mm AOL/mm
1200 1300 2.2KW 1/10
500 500 1200 1400 BC-4-M
1200 1900 1400 1500
2000 2100
500 1000
2000 2300 4.0KW 1/10
630 1400 1250 2100
1000 1600
1250 1000
1600 1400
Made of polyurethane material, it has features of wear resistance, corrosion resistance,
630 1600 hydrolysis resistance, no damage to the belt, no sticky material, longer life, etc.
630
1400 1810 1610 1623 1600
1250
%
Compression deformation rate
(Compression10%)70℃*22H
5 40 23 BG/T7759-1996
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR SBR DIR-50-1 DIR-50-2 0.51 500 Material NR SBR DIROR-50-1 DIROR-50-2 0.51 500
Density 1.275 DIR-70-1 DIR-70-2 0.76 500 Density 1.33 DIROR-70-1 DIROR-70-2 0.76 500
Tensile strength ≥15MPA DIR-110-1 DIR-110-2 1.14 500 Tensile strength ≥15MPA DIROR-110-1 DIROR-110-2 1.14 500
Abrasion ≤200mm³ DIR-150-1 DIR-150-2 1.52 500 Abrasion ≤200mm³ DIROR-150-1 DIROR-150-2 1.52 500
Elongation at break ≥350% DIR-200-1 DIR-200-2 2.03 500 Elongation at break ≥350% DIROR-200-1 DIROR-200-2 2.03 500
Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR SBR DCR-70-1 DCR-70-2 0.76 500 Material NBR DCROR-70-1 DCROR-70-2 0.76 500
Density 1.15 DCR-150-1 DCR-150-2 1.52 500 Density 1.22 DCROR-150-1 DCROR-150-2 1.52 500
Tensile strength ≥15MPA DCR-300-1 DCR-300-2 3.05 500 Tensile strength ≥15MPA DCROR-300-1 DCROR-300-2 3.05 500
Abrasion ≤200mm³ DCR-470-1 DCR-470-2 4.75 500 Abrasion ≤200mm³ DCROR-470-1 DCROR-470-2 4.75 500
Elongation at break ≥350% DCR-630-1 DCR-630-2 6.35 500 Elongation at break ≥350% DCROR-630-1 DCROR-630-2 6.35 500
Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes
Conveyor Steel Cord Belt Splicing Conveyor Belt Wear-resistant Low Temperature
Joint Rubber -- Intermediate Rubber Splicing Joint Rubber -- Intermediate Rubber
Product parameters Product specification Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR SBR
Material NR SBR DIRST-50-1 DIRST-50-2 0.51 500 DIRLT-50-1 DIRLT-50-2 0.51 500
Density 1.27
Density 1.245 DIRST-70-1 DIRST-70-2 0.76 500 DIRLT-70-1 DIRLT-70-2 0.76 500
Tensile strength ≥15MPA
Tensile strength ≥18MPA DIRST-110-1 DIRST-110-2 1.14 500 DIRLT-110-1 DIRLT-110-2 1.14 500
Abrasion ≤200mm³
Abrasion ≤100mm³ DIRST-150-1 DIRST-150-2 1.52 500 DIRLT-150-1 DIRLT-150-2 1.52 500
Elongation at break ≥400%
Elongation at break ≥400% DIRST-200-1 DIRST-200-2 2.03 500 Bonding strength 4.5N/mm DIRLT-200-1 DIRLT-200-2 2.03 500
Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes
Conveyor Steel Cord Belt Splicing Conveyor Belt Wear-resistant Low Temperature
Joint Rubber -- Cover Rubber Splicing Joint Rubber -- Cover Rubber
Product parameters Product specification Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR BR
Material NR SBR DCRST-70-1 DCRST-70-2 0.76 500 DCRLT-70-1 DCRLT-70-2 0.76 500
Density 1.14
Density 1.13 DCRST-150-1 DCRST-150-2 1.52 500 DCRLT-150-1 DCRLT-150-2 1.52 500
Tensile strength ≥15MPA
Tensile strength ≥18MPA DCRST-300-1 DCRST-300-2 3.05 500 DCRLT-300-1 DCRLT-300-2 3.05 500
Abrasion ≤200mm³
Abrasion ≤100mm³ DCRST-470-1 DCRST-470-2 4.75 500 DCRLT-470-1 DCRLT-470-2 4.75 500
Elongation at break ≥400%
Elongation at break ≥400% DCRST-630-1 DCRST-630-2 6.35 500 Bonding strength 4.5N/mm DCRLT-630-1 DCRLT-630-2 6.35 500
Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes
PAGE HONGXIN
39/40 RUBBER
Conveyor Belt Heat-resistant Splicing Special Filler Rubber for Steel Cord Belt
Joint Rubber -- Intermediate Rubber
Item Parameter
Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Material NR SBR
Material NR SBR
DIRHT-50-1 DIRHT-50-2 0.51 500
Density 1.23
DIRHT-70-1 DIRHT-70-2 0.76 500 Density 1.33
Tensile strength ≥15MPA
DIRHT-110-1 DIRHT-110-2 1.14 500
Abrasion ≤200mm³
DIRHT-150-1 DIRHT-150-2 1.52 500 Tensile strength ≥15MPA
Elongation at break ≥350%
Bonding strength 4.5N/mm DIRHT-200-1 DIRHT-200-2 2.03 500
Abrasion ≤200mm³
Max.applicable temperature T4 ≤175℃ Can be customized : Yes
T4 ≤175℃
Max.applicable temperature Can be customized : Yes
BRS-1· Conveyor Belt Repair Strip
Conveyor Belt Acid and Alkali Resistant Belt repair strip is made of special wear resistant rubber, which mainly used to
prevent belt from damaging, to prolong service life.
Splicing Joint Rubber -- Intermediate Rubber
Product parameters Product specification Model Width/mm Thicknes/mm Length/mm Parameters
Abrasions:≤100 mm³;
Conveyor Belt Acid and Alkali Resistant BRS5-220-10000-1 220 5 10000
BRS-1 · Conveyor Belt Repair Patch HVPM-1 · Conveyor Belt Joint Vulcanizing Machine
Belt repair patch is made of special wear resistant rubber, which mainly used to 1、 Faster heating and cooling time, reducing downtime.
prevent belt from damaging, to prolong service life. 2、 Lighter weight, more convenient handling, saving manpower.
3、 SCHNEIDER® and SIEMENS® electrical control system, more accurate
Model Width.mm Thicknes.mm Length.mm Parameters vulcanization control, help improve the performance of rubber after vulcanization;
4、 The temperature distribution is more uniform, the error is lower, and the reliability
BRS2.4-130-160-1 130 2.4 160 Without fabric;
Hardness:Shore A 68±5;
of the conveyor belt joint is improved.
BRS2.4-200-260-1 200 2.4 260 Tensile strength: 16.07MPa;
Elongation at break 420% ; Technical data
BRS2.4-270-360-1 270 2.4 360 Abrasions:≤100 mm³
No. Parameters
5 Voltage:380V50Hz(Can be customized)
7 Temp.adjusting scope:0~299℃
9 After pressuring to 0.8Mpa,the gap between the plates is no more than 0.3mm
Quick repair of defects such as longitudinal tearing, holes, scratches, and cover rubber Specifications
falling of the conveyor belt. Model Belt width . mm Rectangle spec . mm Hot plate size . mm Power .kw Machine size . mm Weight . kg
Coverage 0.9m2/kg(1mm thickness) effective coverage 1200*830 830*1431 18.5 1922*830*750 800
HVPM-1-1200 1200
1200*1000 1000*1431 22 1984*1000*750 912
Gel time(25℃) 6-10min(2mm thickness) effectively saving time
1400*830 830*1653 20.6 2142*830*750 885
HVPM-1-1400 1400
Hardness(24h later,at 25℃) shore A 60-65;Sh A 70 (80℃) strength and toughness 1400*1000 1000*1653 24.6 2204*1000*750 1050
Tensile Strength 7.5-10Mpa allow tension 1600*830 830*1867 22.8 2382*830*795 1130
HVPM-1-1600 1600
1600*1000 1000*1867 27.2 2444*1000*795 1325
Elongation 300-400% Flexible and strong
1800*830 830*2079 25 2592*830*900 1420
HVPM-1-1800 1800
Tear strength 38-45kN/m tear 1800*1000 1000*2079 30 2654*1000*900 1630
Features:
Suitable for use in various environments;
Light weight and easy to carry.
03 / Other accessories
It is suitable for the separation between cover rubber and canvas, cover rubber and
steel wire rope and canvas of various fabric core and steel cord conveyor belts.
Features:
Large peeling area and fast speed;
Light weight and easy to carry. UL-JVM conveyor belt layer machine UL-JVM conveyor belt cutting machine
PAGE HONGXIN
45/46 RUBBER
B Conveyor Belt
Deviation Correction Roller System
D Conveyor Dustproof
Skirting Rubber Seal System
The skirt rubber can seal the airtight cabin and conveyor
belt, to control the dust and prevent the overflow of bulk
materials. For high belt speed of conveyor system ( belt
speed ≥5m/s), DCCD® pure rubber skirt can provide better
sealing and prolong service life.
PAGE HONGXIN
47/48 RUBBER
PSR-1 · Polyurethane Skirt Seal-For Big Rocks RSR-3 · Rubber Skirting Seal-For Powder
The polyurethane rubber skirt is extremely wear,tear and impact resistant; It is the ideal Natural rubber is used to improve the abrasion resistance of the contact point between
product for mining, aggregate, foundries and all lighter duty industries. the rubber skirt board and the conveyor belt, and increase the service life of the product.
CSR-2 · Y Dual Seal PU Rubber Skirt - For General Purpose RSR-4 · Y Shape Rubber Skirt - For High Temperature Resistant
Through the Y-shaped design, the sealing performance of the conveyor feeding chute Through the Y-shaped design, the sealing performance of the conveyor feeding chute
is increased, and the overflow and smoke emission are reduced. is increased, and the overflow and smoke emission are reduced.
Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized
Hardness 70±5 Shore A 190 10/12/15/20 50 or customized Hardness 70±5 Shore A 190 10/12/15/20 50 or customized
Elongation 345% 250 10/12/15/20 50 or customized Elongation 345% 250 10/12/15/20 50 or customized
Adopt a variety of highly wear-resistant circular ceramic designs, thermal Using 92% AL2O3 high wear-resistant ceramics, bonded to the inner wall of the lining
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with welding by a special adhesive, strong and safe.
bolts.Mainly used for lining protection for blanking trough, guiding trough and silo on Wide working temperature range:-50℃ to 1200℃.
bulk materials conveyor line.
Ceramic Ceramic Ceramic Ceramic
Model KG / Sqm
length /mm width 1 /mm width 2 /mm thickness /mm
CRLP-C150A 150 50 48 15 55
CRLP-D150 150 50 15 56
CRLP-D100A 100 50 15 56
WRM-1· Wear-resistant and Corrosion-resistant Coating WRM-3· Wear-resistant and Water-resistant Coating
Good toughness, high bonding strength, high bonding strength with metal substrates, It has high bonding strength with metal and resin substrates;
no shrinkage after curing. It is suitable for the protection of erosion, abrasion and corrosion.
Physical and mechanical performance table Physical and mechanical performance table
Color Status Density Compressive Shear Tensile Bending Hardness Color Status Density Compressive Shear Tensile Bending Hardness
(after mix) (after mix) (g/cm3) strength strength strength strength (Shore D) (after mix) (after mix) (g/cm3) strength strength strength strength (Shore D)
Grey Paste 2.0±0.1 >930kg/cm2 >160kg/cm2 >340kg/cm2 >520kg/cm2 >85 Grey Paste 1.83 973kg/cm2 167kg/cm2 382kg/cm2 516kg/cm2 89
Usage and curing characteristics table Usage and curing characteristics table
(experimental conditions: temperature 25℃±2℃, relative humidity 55%±5%) (experimental conditions: temperature 25℃±2℃, relative humidity 55%±5%)
Required curing time before Curing time required Working temperature Required curing time before Curing time required Working temperature
Construction method Operational time Construction method Operational time
putting into operation before full load operation range in slurry putting into operation before full load operation range in slurry
30min
>72h or homoeothermy 48h or
Squeegee ≤40min >24h -60℃~120℃ Squeegee 24h -60℃~120℃
>10℃ 4h+80℃ 2h homoeothermy 2h+80℃ 2h
The mass change rate of the test block immersed in the above
medium at room temperature (25℃±2℃) for 30 days is all <1%
WRM-2· Ceramic Wear Resistant Coating WRM-4· Wear-resistant and Water-resistant Coating
It has high bonding strength with metal substrates; Excellent wear resistance and corrosion resistance, suitable for repair and protection
It is suitable for the repair and protection of various abrasion and corrosion. of various abrasion and corrosion conditions.
Physical and mechanical performance table Physical and mechanical performance table
The highest
Color Density Compressive Tensile Shear Bending Hardness temperature/ Color Status Density Compressive Shear Tensile Bending Hardness
(after mix) (g/cm3) strength strength strength strength (Shore D) recommended (after mix) (after mix) (g/cm3) strength strength strength strength (Shore D)
temperature(℃)
Status Operation Curing time Required curing time before Curing time required Working temperature
Application Scope Construction method Operational time
(after mix) time(25℃) (25℃) putting into operation before full load operation range in slurry
Two-component, widely used for repairing of various abrasion parts and the preparation of
30min -60℃~60℃
Paste 30min >24h wear-resistant protective coatings on the surface of various parts with wear-resistant and >72h or
Squeegee 24h
corrosion-resistant requirements Floor. >10℃ 4h+80℃ 2h
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Min. breaking
1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400 MT668-2008 Flame-retardant steel cord conveyor belt for coal mine
load . N/mm
Belt tension
Technical rating ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300 ST7000 ST7500
Max. cord dia . mm 4.1 4.9 5.6 5.6 7.2 8.1 8.6 8.9 9.7 10.9 11.3 items
Min. breaking
630 800 1000 1250 1600 2000 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
Supplied cord dia . mm 3.6 4.4 5.2 5.2 6.8 7.7 8.1 8.6 9.5 10.3 10.8 load . N/mm
Max. cord
3.0 3.5 4.0 4.5 5.0 6.0 7.2 7.5 8.1 8.6 8.9 9.7 10.9 11.3 12.8 13.5 15
dia . mm
Cord pitch . mm 12 14 15 12 15 15 15 15 16 17 17
Supplied. cord
2.8 3.0 3.4 3.8 4.4 5.0 6.6 6.9 7.3 7.7 8.2 9.0 9.8 10.2 11.8 12.6 13.2
dia . mm
Min. cover rubber . mm 4 4 4 5 5.5 6.0 6.5 7.0 7.0 7.5 8 Cord
pitch . mm
10 10 12 12 12 12 15 15 15 15 15 16 17 17 20 19 21
Overall belt
500 ±5 39 34 - - - - - - - - - 12.8 13.0 15.4 15.8 16.4 21.0 22.6 22.9 23.3 23.7 24.2 25.0 26.8 28.0 32.4 33.5 35.0
gauge . mm
Reference
650 19.0 19.5 23.0 24.5 27.0 35.0 40.5 42.5 43.0 45.0 47.0 49.5 53.4 55.6 67.5 73.2 78.9
±7 51 44 - - - - - - - - - weight . kg/m2
1400 ±12 114 98 90 114 90 90 90 90 84 78 78 1400 133 133 111 111 111 111 89 89 89 90 90 84 78 78 68 69 63
1600 ±12 131 112 104 131 104 104 104 104 96 90 90 1600 151 151 126 126 126 126 101 101 101 104 104 96 90 90 78 80 72
1800 ±14 1800 171 171 143 143 143 143 114 114 114 117 117 109 102 102 88 90 82
147 127 117 147 117 117 117 117 109 102 102
2000 196 196 159 159 159 159 128 128 128 130 130 121 113 113 98 101 91
2000 ±14 164 141 130 164 130 130 130 130 121 113 113
2200 216 216 176 176 176 176 141 141 141 144 144 134 125 125 108 11 100
2200 ±15 181 155 144 181 144 144 144 144 134 125 125
2400 236 236 193 193 193 193 155 155 155 157 157 146 137 137 118 121 109
2400 ±15 197 169 157 197 157 157 157 157 146 137 137
2600 256 256 209 209 209 209 168 168 168 170 170 159 149 149 128 131 119
2800 276 276 230 230 230 230 184 184 184 184 184 171 161 161 138 142 129
Grade Min. tensile strength ≥MPa Elongation at break ≥% Abrasion ≤ mm3 3200 316 316 264 264 264 264 211 211 211 211 211 198 186 186 158 162 147
W 18 400 90
Safety performance
X 25 450 120 Items -- Parameters
Surface Resistance The average value of the resistance of the cover and bottom rubber of the belt ≤3x108 Ω
Y 20 400 150
Pulley surface temperature(℃) ≤325
Pulley Friction
K 20 400 200 The sample does not have any flame or flameless combustion 无
Average self-extinguishing time of six samples ≤3
Completely burnt cover rubber
Alcohol Blowtorch Burning Single value of self-extinguishing time of a sample ≤10
(Flame Or Flameless Average self-extinguishing time of six samples ≤5
Combustion) Peel off the cover rubber
Single value of self-extinguishing time of a sample ≤15
Propane Combustion Test The full width and undamaged length section of the specimen retained (mm) >600
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DTQS® Anti-Tearing Steel Cord Belt DTQS® Fabric Inserted Conveyor Belt
◎Nylon fabric breaker can be embedded in top cover or pulley cover,or both top EP-600 600 Heat Resistant.
Features: Applications:
A well-rounded solution for securing materials over the long haul.Minimizing dust Bucket elevator conveyor belts are used for vertical triansportation of materials.They
pollution keep environment clean. Easily conforms to existing environment by going are widely used in construction material industry, mining,chemical industry,light
ups and downs and making turns, occupies less land. It can have larger lift angle. industry, power agriculture and food industry.
Materials can be conveyed at both upper(carry) and lower(return)branches. Developed
using FEA modeling to meet the demands of modern pipe conveyor systems. Provides
Features:
superb long-term transverse stiffness,excellent overlap seal,and reduced buckling and Occupies less land,low environmental pollution and large, transport capacity.Excellent
minimized seam rotation in curves. for conveying powdery materials.
Product classifications:
Select carcass reinforcement according to conveying distance,take-up travel,belt DTQS® Profiled Conveyor Belt
tension rating
◎ Fabric pipe belt (short length,low belt tension rating)
◎ Steel cord pipe belt(long distance,high belt tension rating) Applications:
Select covers according to material type,temperature,and energy saving requirement Conveyor belts with smooth top cover are useful for conveying of bulk solid materials
◎ Ambient low wear,acid/alkali resistant, heat resistant, flame resistant, energy saving up to the angle of inclinaton 22° as an upper limit. When reliable conveyor bets for
low rolling resistance steep inclines are needed,possibly as steep as 30° or even 40°,then profiled belts are
the right belts when material has to be conveyed without slip.
Features:
Cleats integrally molded and vulcanized as part of the top cover during manufacturing
process. Full range of belt widths with a variety of pattern designs and cleat heights
available,to suit most applications. Ensured belt troughability conformed to satisfy
demanding 3-,4-or 5-idler configuration with large trough angle equipped on
steep-angle conveyors.departments.
Recommend technical parameters
Product classifications:
Maximum allowed material loading Maximum allowed lump size Maximum allowed power utility
Select carcass reinforcement according to conveying distance, take-up travel,belt
75% 30% of pipe Full load-less than 80% of nameplate
tension rating.
Bridgestone standard HG/T 4224-2011 JB/T 10380-2013 ◎ Fabric belt (short length,low belt tension rating)
Nominal dia.mm
Actual pipe
outside dia.mm
Belt width.mm Nominal dia.mm
Actual pipe
outside dia.mm
Belt width.mm
Actual pipe
outside dia.mm
Belt width.mm ◎ Steel cord belt (underground fire retardant,long distance,high belt tension rating)
100 111.4 430 360 / 800 100 360 Select covers according to material type,temperature,and energy saving requirement.
150 165.5 600 550 / 1000 150 550 ◎ Fire retardant, wear resistant, acid/alkali resistant,heat resistant,flame resistant,oil
200 217.5 780 730 218 1100 200 730
resistant
250 284.4 1000 910 282 1300 250 910
300 308.9 1100 1100 308 1600 300 1100
350 360.9 1300 1280 361 / 350 1280 Typical Profile Patterns:
400 456.6 1600 1460 457 1850 400 1460
/ / / 1640 / / 450 1640 Closed V chevron Open V chevron Multi-V chevron
◎ It can greatly shorten the floor space of the conveyor S 160 65 65 80 2.68 150 CT 100 2.24
◎ It is not necessary to equip the side plate when in use, so as to avoid unnecessary S 200 70 65 90 3.53 180 CT 160 3.39
S 240 80 65 90 4.75 220 CT 160 5.00
wear and tear 90 70 95
S 300 7.03 280 CT 160 7.05
Product applications:
◎ Diaphragm can be divided into "T" type and "L" type Specifications of various sidewall belts
Belt width.mm Sidewall height.mm Diaphragm height.mm Sidewall width.mm Sidewall Pitch.mm Pitch between sidewall
Product classifications: 40 35 25 180
and base belt.mm
35
◎ It can handle powder or bulk materials, and can realize large inclination angle 300 60 55
50 120 40
80 75
transportation, the maximum inclination angle can reach 75°.
60 55
Corrugated Sidewall Conveyor Belt are required to have a certain degree of tensile 500 100 90 50 250 75
120 110
strength and wear resistance. Among them, for the corrugated sidewall conveyor belt
100 90
with empty edges, in order to meet the requirements of angle changes, the longitudinal 50 350
600 120 110 100
direction of the belt requires flexibility, and the transverse direction requires a certain
160 140 75 300
degree of rigidity. 120 110 50 460
120
02 / The structure of the base belt 800 160 140
75 140
200 180
The base belt is composed of four parts: cover rubber, bottom rubber, belt carcass and
160 140
lateral rigid layer. The thickness of the cover rubber is generally 3-6mm, and the
1000 200 180 75 550 150
thickness of the bottom rubber is generally 1.5-4.5mm. The carcass material bears the
240 220
tensile force. The material can be cotton canvas (CC), nylon (NN), polyester canvas 160 140
(EP) or steel cord (ST). In order to increase the lateral rigidity of the base belt, a special 200 180 75 690
1200 180
reinforcement layer is added to the belt carcass, which is called the lateral rigid layer. 240 220
The width specification of the base belt is the same as that of the ordinary belt, and it 300 280 105 630
Put a tear-resistant canvas layer inside the corrugated ribs to enhance the tear 400 360
105 770
resistance and flexural resistance of the corrugated ribs, and avoid blocking due to 200 180
75 970
tension and compression. The edges are torn, increasing the service life of the ribs. 240 220
240
1600
S-shaped corrugated ribs can be divided into light (N), medium (S) and heavy (ES) 300 280
105 910
according to their bearing capacity. 400 360
240 220 75 1110
04 / Diaphragm 300 280
105 1050 270
The diaphragm is made of fiber composite material, which has great stiffness, enhanced 1800
400 360
impact resistance, and avoids the deformation of the diaphragm due to force. In the case 500 460 125 1010
of heavy wear and tear, for easy maintenance, the diaphragm can be made by
cyclopean type, such as TS type and TCS type.When the inclination angle of the
conveyor is less than 40 degrees, the diaphragm shall be of T type or TS type. When the
inclination angle is greater than 40 degrees, the diaphragm shall be of C type, TC type
Calculation method:
or TCS type.When arranging the spacing of the diaphragms, it should be considered to
cover rubber thickness+bottom rubber thickness perimeter
correspond to the crests of the corrugated ribs. In order to prevent the material from Total volume = [ BW * ( carcass layer + ————————————————————— )* perimeter ]+[ perimeter * 2 *SK ]+[ ———— * BW * CTK ]
1.5 pitch
leaking from the gap between the two and causing a dead angle when unloading.
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DTQS® High Wear-resistant Conveyor Belt DTQS® Impact Resistant Conveyor Belt
Standard GB7984,AS1332,BS14890,DIN22102,GB/T9770
LO: Oil resistant conveyor belt under general conditions DO: Conveyor belt under strong wear and oil resistant working conditions D-under light abrasion working conditions; L-under normal working conditions Reflammability No flame should reappear on any sample
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DTQS® Acid & Alkali Resistant Conveyor Belt DTQS® Heat Resistant Conveyor Belt
DTQS® Cold Resistant Conveyor Belt DTQS® High Temperature Resistant Conveyor Belt
Technical index: Difference between after aging and before aging (IRHD) ±20
Hardness
Cold-resistant conveyor belts are divided into three types:
Maximum value after aging (IRHD) 85
◎ Scratch-resistant (H) and wear-resistant (D) general (L)
Decreased rate of performance change (%≤) 40
according to the performance of the cover rubber. Tensile strength
Lowest value after aging (MPa) 5
According to the cold resistance, it is divided into two levels: C1 and C2.
◎ The ambient temperature of C1 is -45℃---+50℃; Performance change rate (%≤) 55
Elongation at break
◎ the ambient temperature of C2 is -60℃---+50℃. Lowest value after aging (MPa) 180