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Zhengzhou Hongxin Rubber Products Co., Ltd.

Xingyang Branch of Zhengzhou Hongxin Rubber Products Co., Ltd.

Make reliability and


Changzhi Branch of Zhengzhou Hongxin Rubber Products Co., Ltd.

convenience together
Company: Zhengzhou Hongxin Rubber Products Co.,Ltd.
Sales Office Add: Room 1603, No.15 Minhang Road, Jinshui District, Zhengzhou, China.
Factory Add: Gaocun, Xingyang, Zhengzhou, Henan Province.
Hongshui, Wuxiang, Changzhi, Shanxi Province.
Foreign Trade Department: 86-371-55629352
Email: ciel@cnhxxj.cn
Website: www.hiconveyor.com
ZHENGZHOU HONGXIN RUBBER MAKE RELIABILITY AND
PRODUCTS CO.,LTD. CONVENIENCE TOGETHER

Contents
01~02 Company Profile / Global Cooperative Clients

03~04 Global Sales Network

05~06 Quality Control Center / Qualifications

07~08 Technical Standard

Enterprise Production Standards And Inspection Standards


09~10
/ R&D Process And Standards

11~16 Pulley Rubber Lagging


Much experience of nearly 30 years.
Well understand customers’ need.
17~20 Impact Bed & Impact Bar

21~36 Belt Cleaner


Modern production equipment.
Supply customers’ need anytime. 37~44 Conveyor Belt Repair

45~46 Conveyor Dust Control System


Professional R& D teams.
Provide customers with customized solutions. 47~48 Conveyor Skirt Rubber Seal

49~52 Ceramic Lining


Serve for more than 100 companies worldwide.
Provide safe and efficient products and services for a long time. 53~64 Conveyor Belt
PAGE HONGXIN
01/02 RUBBER

Company Global cooperative


Profile clients

With a 30-year history in the conveyor field, it focuses on the manufacture and
application of conveyor drive products, conveyor belts and their maintenance,
conveyor dust reduction, conveyor belt impact protection, belt cleaners.
CNPC CNOOC Triumph Heavy Sinograin
Has ISO9001, SGS, MA coal safety certification, With 12 product patent
certificates and 4 brand trademarks, it provides conveying equipment
solutions for more than 4,000 customers in 42 countries around the world.

Huaxin Cement TK Bastion Huaneng Group DCS Limited

Vision:
Jidong Cement Wuhan Steel China Huadian Jinzhou Port Co. , Ltd.
To become the technical standard of bulk material conveying industry globally.

Values: Anhui Shengyun Rehan Can ( PVT) Ltd Conch Cement KazPetro Drilling

Diligence, Concentration, Cooperation, Developing.

Mission: MG Industries Ltd Lambton Conveyor Ltd United Cement Port of Dalian

Focus on technology and services to provide with safe, convenient and reliable
conveyor maintenance experience.

GSS Systems Co., Ltd.


PAGE HONGXIN
03/04 RUBBER

Global sales
network
30
Over 30 years of
Rubber Solutions

20%
Cost saving with
innovative rubber products

42
Cover 42 countries
worldwide

60%
Almost 60% of our
employees are technicians

3600 Over 3600


customers worldwide

7640
Almost 7640 kinds
of R&D products

36900
Over 36900 products
steadily running worldwide
PAGE HONGXIN
05/06 RUBBER

Quality control Qualifications


center

01 / 2 Tons Tension Tester 02 / 5 Tons Tension Tester 03 / Abrasion Tester 04 / Aging Test Box

05 / Large-scale Combustion 06 / Steel Cord Belt Dynamic


07 / WSK(A) Plasticity Tester 08 / Rubber Vulcanizer
Characteristic Test Box Bonding Strength Tester

09 / (101-1) Electric Heating Blast 10 / (101)


11 / Pulley Friction Tester 12 / High-speed Rail Tester
Constant Temperature Drying Oven Electric Heating Blast Drying Oven

01 02 03 04

05 06 07 08

09 10 11 12
PAGE HONGXIN
07/08 RUBBER

Technical
Standard

CN implementation standard German DIN standard

JC/T 821-2007 The clinker conveyer for cement industry Continuous mechanical handling equipment - Idlers for belt conveyors
DIN 15207-1-2000 - Main dimensions of idlers for belt conveyors for bulk material
GB/T 987-1991 Belt conveyors--Basic parameters and dimensions
Continuous mechanical handling equipment;
DIN 15207-2-1988 idlers for belt conveyors for unit loads; main dimensions of idlers
GB/T 988-1991 Belt conveyor pulleys--Basic parameters and dimensions

GB/T 990-1991 Belt conveyor idlers--Basic parameters and dimensions Continous mechanical handling equipment;
DIN 15209-1984
belt conveyors, impact rings for carrying idlers
Specification for safety performance inspection
MT 559-1996
of rubber impact rollers for belt conveyors in coal mines DIN 15210-1984 Continous mechanical handling equipment; belt conveyors, discs for return idlers

MT 820-2006 Technical conditions of belt conveyor for coal mine DIN 22102-1-1991 Conveyor belts with textile plies for bulk goods; dimensions, specifications, marking

MT 912-2002 Technical conditions for brakes of lower belt conveyors used in coal mines Continous mechanical handling equipment;
DIN 22107-1984
idler sets for belt conveyors for loose bulk materials; principal dimensions
MT 962-2005 Technical conditions of pulley rubber lagging of coal mine belt conveyors
DIN 22112-1-2000 Belt conveyors for underground coal mining - Idlers - Part 1: Dimensions
MT/T 1018-2006 Classification and specifications of conveyor belts for coal mine belt conveyors
DIN 22112-2-1996 Belt conveyors for underground coalmining - Idlers - Part 2: Requirements

ISO implementation standard DIN 22112-3-1996 Belt conveyors for underground coalmining - Idlers - Part 3: Testing

ISO 1120-2002 Conveyor belts - Determination of strength of mechanical fastenings - Static test method DIN 22131 Wire rope conveyor belts for elevators and belt conveyors

Continuous mechanical handling equipment for loose bulk materials;


ISO 1535-1975
Troughed belt conveyors (other than portable conveyors); Belts

Continuous mechanical handling equipment for loose bulk materials;


ISO 1536-1975
Troughed belt conveyors (other than portable conveyors); Belt pulleys

Continuous mechanical handling equipment for loose bulk materials;


ISO 1537-1975
Troughed belt conveyors (other than portable conveyors); Idlers US ANSI executive standard

ANSI/ASME B20.1-2006 Safety standards for conveyors and related equipment

British BS executive standard ANSI/CEMA 402-2003 Belt conveyors

BS 490-1983 Conveyor and Hoist Belts ANSI/CEMA 403-2003 Belt Driven Roller Conveyor
PAGE HONGXIN
09/10 RUBBER

Enterprise production standards R&D process and


and inspection standards standards

01 / Determine 02 / Rubber
01 / Raw material inspection 02 / Rubber mixing 03 / Performance test 04 / Rubber molding 03 / Mold design and production
drawings or samples technical formula design

06 / Intellectual
05 / Mold inspection 06 / Hot vulcanization molding 07 / Appearance treatment 08 / Appearance inspection 05 / Performance test
property evaluation
04 / Production of samples

09 / Warehousing enter 08 / Observation


10 / Product packaging 11 / Packaging inspection 12 / Product delivery 07 / Formal production
the maintenance system after application

01 02 03 04 01 02 03

05 06 07 08 04 05 06

09 10 11 12 07 08
PAGE HONGXIN
11/12 RUBBER

Cold Bonding Rubber Lagging

Combined with DCCD® cleaning agent, metal treatment agent and cement, it
can produce the maximum bonding strength and is safer to use; No need to
grind the CN layer.

HDRL-G · HDRL-C · HDRL-A · HPRL-1 · HCRL-19% · HCRL-39% · HCRL-58% · HPL-G · HPL-H ·


Diamond Cold Bond Diamond Cold Bond Diamond Cold Bond Plain Cold Bond Ceramic Cold Bonding Ceramic Cold Bonding Ceramic Cold Bonding Polyurethane Cold Polyurethane Cold
Rubber Lag - Rubber Lag - Rubber Lag - Rubber Lagging Rubber Lagging - Rubber Lagging - Rubber Lagging - Bond Lag-General Bond Lag-High Wear
General Purpose Convenient Installation Belt Anti-skid Light Duty Medium Duty Heavy Duty Purpose Resistant

Model HDRL-G HDRL-C HDRL-A HPRL-1 HCRL-19% HCRL-39% HCRL-58% HPL-G HPL-H

Thickness 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 12.15.20 mm 12.15.20 mm 12.15.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm

Conveyor belt width Variable Variable Variable Variable Variable Variable Variable Variable Variable

Pulley Diameter ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥300mm ≥250mm ≥250mm

Dry Anti-slip Normal Good Normal Weak Good Good Best Normal Normal

Wet Abrasion Normal Good Normal Weak Good Good Best Normal Normal

Installation Method On-site On-site On-site On-site On-site On-site On-site On-site On-site

Abrasion Normal Normal Normal Normal Good Good Best Good Good

Prevent and correct


Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade Can upgrade
deviation function
PAGE HONGXIN
13/14 RUBBER

Convenient Installation Pulley Lagging Various Customized Type Rubber Lag

Fast installation and convenient maintenance, can be installed without taking HLTRL-1 · Low Temperature Resistant Special Rubber Lag
off the pulley, shorten the down time, reduce maintenance cost, reduce the HHVRL-1 · Hot Vulcanization Special Rubber Lagging
friction between belt and pulley, reduce belt tension, protect pulley from HFARL-1 · Fire Retardant & Antistatic Special Rubber Lagging
wear and corrosion.

HSRL-1 · HCSRL-G · HCSRL-HD · HSDRL-1 ·


Slide-Lag Pulley Ceramic Slide-Lag Ceramic Slide-Lag Segmented Shell
Lagging Pulley Lagging-General Pulley Lagging-Heavy Diamond Rubber Lag
Purpose Duty Anti-Acid & Alkali Anti-Flame Anti-Low Tomp Anti-High Tomp Anti-Static Standard Type

Model HSRL-1 HCSRL-G HCSRL-HD HSDRL-1

Thickness 15.18mm 15mm 15mm 15.18mm

Conveyor belt width Variable Variable Variable Variable

Pulley Diameter ≥300mm ≥400mm ≥400mm ≥300mm

Dry Anti-slip Good Best Best Good

Wet Abrasion Good Best Best Good

Installation Method On-site On-site On-site On-site

Abrasion Normal Best Good Normal

Prevent and correct


NO NO NO NO
deviation function
PAGE HONGXIN
15/16 RUBBER

HFR-1 · Filler Rubber DCCD®1994 · Metal Primer

The CN bonding layer has huge adhesive power; Easy to install; Has variable sizes, For metal surface cleaning and anti-rust treatment.
can use for different application; Short lead time; High rubber density, has strong
compressive strength.

Model Width/mm Thickness/mm Length/mm Parameters

HFR-1-500-10000-2 500 2 10000


Without fabric;
HFR-1-500-10000-3 500 3 10000
Shore A Hardness : 68土5;
Tensile strength: 16.07MPa;
HFR-1-220-10000-4 500 4 10000
Elongation at break: 420%;

HFR-1-300-10000-5 500 5 10000

HFR-1-500-10000-2 500 2 10000

Reinforced fabric;
HFR-1-500-10000-3 500 3 10000
Shore A Hardness : 68土5;
DCCD®1995 · Cleaning Agent
Tensile strength: 16.07MPa;
HFR-1-500-10000-4 500 4 10000
Elongation at break: 420%;

HFR-1-500-10000-5 500 5 10000


Rubber and metal surface cleaning agent.

DCCD®1997 · Cold Bond Cement

Application: Rubber-Rubber,Rubber-Metal,Fabric-Fabric,Rubber-Fabric;
Dose on the metal or CN layer:200 g/m2; Dose on the rubber:300 g/m2;
Dose on the fabric:400g/m2.

VOLUME PACKING

®
DCCD 1997 One Plywood case
1000g
cold bonding adhesive contains 10 barrels of
One box DCCD®1997 cold bonding

DCCD® hardener 50g


adhesive and 10 bottles
of DCCD® hardener
DDLRS-E01 · AB Sealing Strip

Adopting the fast rubber vulcanization technology, after injecting the glue through the
Bonding strength
BONDING STRENGTH TESTING special glue injection gun, the sealant can be quickly and naturally vulcanized within
4-48 hours.
21
20.1 Hardness: Shore A60+5 Color: Gray Black Weight: 5KG/CTN
20

19 19.5

18
18.7

17

16
16.4 Storage
period

1 4 8 12 16 20 24
PAGE HONGXIN
17/18 RUBBER

Light-duty Impact Bed Medium-duty Impact Bed Heavy-duty Impact Bed

Can adapt for the shock of small bulk materials; Can adapt to the shock of medium bulk materials; Can adapt to the shock of heavy-duty
Adjustable degree 20° 35° 45° in two sides; The impact bars can be push-pulled and replaced; bulk materials;
Suitable for small bulk material with conveying capacity <1000T/H. Suitable for conveying equipment with conveying Suitable for conveying equipment
capacity <1800T/H. with conveying capacity >1800T/H.

IBB-LD-A · IBB-LD-B · IBB-LD-C · IBB-MD-A · IBB-MD-B · IBB-MD-C · IBB-HD-A · IBB-HD-B ·


Light-duty Impact Bed Light-duty Impact Bed Light-duty Impact Bed Medium-duty Impact Bed Medium-duty Impact Bed Medium-duty Impact Bed Heavy-duty Impact Bed Heavy-duty Impact Bed

Model IBB-LD-A IBB-LD-B IBB-LD-C IBB-MD-A IBB-MD-B IBB-MD-C IBB-HD-A IBB-HD-B

Drop height ≤3000mm ≤3000mm ≤3000mm ≤4000mm ≤4000mm ≤4000mm ≤5000mm ≤5000mm

Available belt width ≤2000mm ≤2000mm ≤2000mm ≤2000mm ≤2000mm ≤2000mm Any Any

Available belt speed 4m/s 4m/s 4m/s 5.2m/s 5.2m/s 5.2m/s 7m/s 7m/s

Available temperature -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ -50℃-85℃ --50℃-85℃

Corrosion resistance Normal Normal Strong Normal Normal Strong Normal Stronger

Available bulk materials Powder and small pieces Powder and small pieces Powder and small pieces Various bulk materials Various bulk materials Various bulk materials Various bulk materials Various bulk materials

Gap with conveyor belt 10mm-25mm 10mm-25mm 10mm-25mm 5mm-15mm 5mm-15mm 5mm-15mm 5mm-15mm 5mm-15mm

Conveyor belt protection Normal Normal Normal Stronger Stronger Stronger Stronger Stronger

Anti-flooding Normal Normal Normal Strong Strong Strong Stronger Stronger

Simple replacement Normal Normal Normal Easy Easy Easy Normal Normal
PAGE HONGXIN
19/20 RUBBER

DCCD® Impact Bar IB-HD · Heavy-duty Impact Bar

The design feature of conveyor impact bar is to prevent the belt from
being damaged by the blanking, and has excellent cushioning and wear ① IB-HD-B ① IB-HD-B · Heavy-duty Impact Bar
resistance. IB-HD-B impact bar mainly designed for large heavy bulk materials, such as mining,
coal etc; Reinforced aluminum part can withstand huge loading.
Low friction coefficient; high wear resistant;protect belt from damaging;
Shorten downtime and improve productivity; Effectively prevent ② IB-HD-C · Heavy-duty Impact Bar
material splash; No moving parts, high firmness.
IB-HD-C Impact bar is a heavy-duty type specially developed by DCCD® for conveyor
equipment with a conveying capacity ≥1500 tons/hour.

② IB-HD-C Model Length/mm Width/mm Thickness/mm


Thick of UHMWPE
Iayer/mm

600/700/750/800/900/1000/1220/
IB-HD-B / IB-HD-C 100 50/75 25
1300/1400/1500/1520/1600/1800

UHMWPE Qty of impact bar


Belt width.mm
Tensile strength 30Mpa Left Center Right

Elongation at break 300% 550 1 2 1


IB-LD · General Purpose Impact Bar 650 2 2 2
Hardness 96~98 Shore A

Gravity 0.93~0.94 g/cm 3 800 2 3 2


① IB-LD-0
1000 3 3 3
Coefficient of friction 0.07
① IB-LD-0 · General Purpose Impact Bar 1200 3 4 3
Rubber Part 1400 4 5 4
DCCD® provides IB-LD-0 impact bar for high-sulfur conveyor equipment; The steel
Tensile strength 19Mpa 1600 5 5 5
fixing frame has better corrosion resistance in the environment with high sulfur content.
Elongation at break 350% 1800 5 6 5

Color Black 2000 6 6 6

② IB-LD-A · General Purpose Impact Bar


The arc design on aluminum and special damping rubber provide the strongest shock
absorption protection for the conveyor belt.
② IB-LD-A IB-D · Heavy-duty Double-row Impact Bar
Thick of UHMWPE
Model Length/mm Width/mm Thickness/mm Iayer/mm

600/700/750/800/900/1000/1220/
IB-LD-0 / IB-LD-A 100 50/75 12.5
1300/1400/1500/1520/1600/1800 This type of impact bar developed by DCCD® is for the conveying equipment with
strong falling impact power.
UHMWPE Qty of impact bar
Thick of UHMWPE
Belt width.mm
Tensile strength 30Mpa Left Center Right Model Length/mm Width/mm Thickness/mm Iayer/mm

Elongation at break 300% 550 1 2 1 600/700/750/800/900/1000/1220/


IB-D 280 100 25
Hardness 96~98 Shore A 650 2 2 2 1300/1400/1500/1520/1600/1800

Gravity 0.93~0.94 g/cm3 800 2 3 2


UHMWPE Rubber Part
1000 3 3 3
Coefficient of friction 0.07
Tensile strength 30Mpa
1200 3 4 3 Tensile strength 19Mpa
Rubber Part 1400 4 5 4 Elongation at break 300%

Tensile strength 19Mpa 1600 5 5 5 Hardness 96~98 Shore A Elongation at break 350%

Elongation at break 350% 1800 5 6 5 Gravity 0.93~0.94 g/cm3


Color Black
Color Black 2000 6 6 6 Coefficient of friction 0.07
PAGE HONGXIN
21/22 RUBBER

Adjustment-free Belt Cleaning Primary Belt Cleaner for Mud

The automatic locking device ensures the cleaning efficiency of Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky
the conveyor belt at all times, and avoids the uncleanness of material on conveyor belt.
the conveyor belt caused by the lack of manual adjustment of
the locking device.

BC-1-A · BC-2-A · BC-1-180 · BC-1-280 · BC-1-400 · BC-1-500 ·


Primary Adjustment-free Secondary Adjustment-free Primary Belt Cleaner for Primary Belt Cleaner for Primary Belt Cleaner for Primary Belt Cleaner for
Belt Cleaning Belt Cleaning Mud-Light Duty Mud-Medium Duty Mud-Heavy Duty Mud-Super Heavy Duty

Model BC-1-A BC-2-A BC-1-180 BC-1-280 BC-1-400 BC-1-500

Blade height 260 260mm 200mm 300mm 400mm 500mm

Available pulley 600mm-1500mm 600mm-1500mm ≤630mm 630mm-1200mm 1000mm-1600mm ≥1200mm

Available belt width ≤3000mm ≤3000mm ≤2400mm ≤3000mm ≤3000mm ≤3000mm

Available belt speed ≤7.5m/s ≤6m/s ≤2.85m/s ≤3.15m/s ≤4.6m/s ≤6m/s

Available temperature 35℃-210℃ 35℃-210℃ 35℃-50℃ 35℃-50℃ 35℃-50℃ 35℃-50℃

Wear corrosion Strong Strong Strong Strong Strong Strong

Cleaning effect against


uneven conveyor belt
Strong Strong Strong Strong Strong Strong

Conveyor belt metal joint Not suitable Not suitable Suitable Suitable Suitable Suitable
PAGE HONGXIN
23/24 RUBBER

BC-2-M · Secondary Belt Cleaner for Mud BC-2-W · Secondary Water Proof Belt Cleaner

Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky material on Belt Cleaner for Mud:Solve the cleaning problem of sediment and sticky material on
conveyor belt. conveyor belt.

Application Environment:
Application Environment:
Maximum belt speed: ≤3.15m/s;
Maximum belt speed: ≤6m/s;
aximum applicable temperature: 50℃;
Maximum applicable temperature: 50℃;
Minimum applicable temperature: minus 35℃;
Minimum applicable temperature: minus 35℃;
Maximum belt width: ≤2.4m.
Maximum belt width: ≤3m;
Suitable Industry:
Suitable Industry:
Any conveying industry which has water or slurry.
Grain transportation, coal, cement plants, thermal power plants, mines.
Features:
Product Parameters 1、Improve the flexibility of polyurethane, fit more closely with the conveyor belt, and
Belt width / mm Blade width / mm Blade quantity
have better water wiping effect;
2、Slotted integral blade, quicker to replace;
650 608 4
3、The cleaner is made of galvanized or stainless steel with stronger corrosion resistance.
800 760 5

900 912 6

912
Product Parameters:
1000 6

1200 1064 7

1400 1216 8

1600 1520 10

1800 1672 11

2000 1976 13

2200 2128 14

2400 2280 15

2800 2736 18

3000 2888 19
PAGE HONGXIN
25/26 RUBBER

Ultra-clean cleaning box configuration


BC-2-MC · Mud Cleaning Box System Working condition Equipment Quantity

BC-2-A · Secondary Adjustment-free Belt Cleaning Or


1
BC-2-M · Secondary Belt Cleaner for Mud

For coal, tunnel and other working conditions where a large amount of sticky material BC-4-M · Brush Belt Cleaner with Motor 2

cannot be cleaned on the working surface of the conveyor belt, the Cleaning-Master MOL-4 · Sprinkler system 2

cleaning box can effectively clean the stubborn sticky material on the surface of the Conveyor belt with
MOL-2-550 dedicated dryer 1
uneven conveyor line
conveyor belt and the potholes; Return roller 3
The spray system uses 80-120bar water pressure to remove and soften the stubborn
Cleaning box 1
sticky material on the surface of the conveyor belt with every 40cm as a spray port;
Observation port 1-2
The return idler can make the running angle of the conveyor belt more suitable for the
cleaner scraper, resulting in better scraper cleaning effect;
The water removal cleaner cooperates with the drying facilities to remove the remaining
Spraying system main specifications
water on the surface of the conveyor belt, avoiding the slippery ground of the conveyor
No. Spraying system main specifications Parameters
line, and improving the safety of the production environment.
1 Sprinkler distance 40cm

2 Water pressure 80-120bar

3 Flow 10-60L/min

4 Pump power 4W

5 Spray control method Manual/Auto/Remote

6 Voltage Can be customized according to national and regional characteristics and working conditions

7 Noise leve <50 decibel

Cleaning box main specifications

No. Cleaning box main specifications Parameters


Ultra-clean cleaning box configuration
1 Box material Galvanized Steel or Stainless Steel
Working condition Equipment Quantity
2 Steel plate thickness 3-6cm
BC-2-M · Secondary Belt Cleaner for Mud Or
1-2
PBCT-2-G · Secondary Tungsten Carbide Belt Cleaner-General Purpose
3 Belt cleaner material Galvanized Steel or Stainless Steel
BC-2-W · Secondary Water Proof Belt Cleaner 1
4 Belt cleaner frame wall thickness 3.5mm-8mm
MOL-2-550 · dedicated dryer 1
Conveyor line with
5 Fast maintenance Yes
high water content Return roller 1-3
6 Dryer voltage Can be customized according to national and regional characteristics and working conditions
Cleaning box 1
7 Return idler material High molecular polyethylene(UHMWPE) or steel
Observation port 1-2
8 Return idler bearing SKF® or SRB®

9 Alloy blade service life Provide 3 options of 7,000 hours, 10,000 hours and 14,000 hours of use under normal working conditions
Ultra-clean cleaning box configuration
10 Brush belt cleaner service life Provide 2 options of 4,000 hours, 6,000 hours and 14,000 hours of use under normal working
Working condition Equipment Quantity
conditions
BC-2-M · Secondary Belt Cleaner for Mud Or
2
PBCT-2-G · Secondary Tungsten Carbide Belt Cleaner-General Purpose

BC-2-W · Secondary Water Proof Belt Cleaner 1 Process

MOL-4 · Sprinkler system 2 No. Process


Conveyor line with
severe sticky material on MOL-2-550 dedicated dryer 1 1 The customer provides the basic information of the conveyor line according to the "Measurement Diagram of the Cleaner" provided by our technicians
the conveyor belt
Return roller 3 2 Our technicians provide cleaning box solutions and quotations

Cleaning box 1 3 Our technicians provide confirmation drawings and accessories information

Observation port 1-2 4 When shipped, the installation manual and maintenance manual are provided with the goods
PAGE HONGXIN
27/28 RUBBER

BC-1-PL · BC-1-PM ·
Primary Polyurethane Belt Cleaner-Light Duty Primary Polyurethane Belt Cleaner-Medium Duty
Standard Primary Belt Cleaner is mounted in the front of head pulley. Standard Primary Belt Cleaner is mounted in the front of head pulley. Its main function is to
Its main function is to remove most of the residual material attached to remove most of the residual material attached to the surface of the belt. It is suitable for pulley
the surface of the belt. It is suitable for pulley diameter ≤600mm. diameter 600mm to 1000mm.

BC-1-PL-180 · BC-1-PL-198 · BC-1-PL-198B · BC-1-PM-226 · BC-1-PM-226B · BC-1-PM-300 ·


Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt Primary Polyurethane Belt
Cleaner-Light Duty Cleaner-Light Duty Cleaner-Light Duty Cleaner-Medium Duty Cleaner-Medium Duty Cleaner-Medium Duty

Model BC-1-PL-180 BC-1-PL-198 BC-1-PL-198B BBC-1-PM-226 BC-1-PM-226B BC-1-PM-300

Blade height 180mm 198mm 198mm 226mm 226mm 300mm

Available pulley ≤500mm ≤500mm ≤500mm 400-700mm 400-700mm 600-1000mm

Available belt width ≤2000mm Any Any ≤2000mm ≤2000mm ≤2000mm

Available belt speed 3.2m/s 3.4m/s 3.4m/s 3.6m/s 3.6m/s 3.6m/s

Available temperature -25℃-70℃ -25℃-70℃ -25℃-70℃ -25℃-70℃ -25℃-70℃ -25℃-70℃

Wear corrosion Normal Normal Strong Normal Strong Normal

Cleaning effect against


uneven conveyor belt Normal Strong Strong Normal Normal Normal

Conveyor belt metal joint Suitable Suitable Suitable Suitable Suitable Suitable
PAGE HONGXIN
29/30 RUBBER

BC-1-PH · BC-2-PL · Secondary Polyurethane Belt Cleaner-Light Duty


Primary Polyurethane Belt Cleaner-Heavy Duty
Heavy Duty Primary Belt Cleaner is mounted in the front of head pulley. Secondary Belt Cleaner is mainly used for belt width 400~2200mm;
Unique herringbone blade design, suitable for two-way running conveyor belt.
Its main function is to remove most of the residual material attached to the
surface of the belt. It is suitable for pulley diameter ≥ 1200mm.
Model Belt width/mm Width of blade/mm AOL/mm

550 450 1200

650 600 1300

BC-1-PH-400 · BC-1-PH-400N · BC-1-PH-500 · BC-1-PH-500N · 800 750 1500

Primary Polyurethane Primary Polyurethane Primary Polyurethane Primary Polyurethane 1000 900 1700
Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty Belt Cleaner-Heavy Duty
1200 1200 1900
BC-2-PL
1400 1350 2100

1600 1500 2300

1800 1800 2500

2000 1950 2700

2000 2100 2900

Model BC-1-PH-400 BC-1-PH-400N BC-1-PH-500 BC-1-PH-500N

Blade height 400mm 400mm 500mm 500mm BC-2-PM · Secondary Polyurethane Belt Cleaner-Medium Duty

Available pulley 800-1200mm 800-1200mm ≥1200mm ≥1200mm By designing the structure to increase the capacity of load-bearing, and the steel
beam is not deformed during heavy material cleaning operations.

Available belt width Any Any Any Any


Model Belt width/mm Width of blade/mm AOL/mm

550 450 1200


Available belt speed 5m/s 5m/s 7m/s 7m/s
650 600 1300

800 750 1500


Available temperature -25℃-70℃ -25℃-70℃ -25℃-70℃ -25℃-70℃
1000 900 1700

1200 1200 1900


Wear corrosion Normal Strong Normal Strong BC-2-PM
1400 1350 2100

Cleaning effect against 1600 1500 2300

uneven conveyor belt


Strong Strong Strong Strong
1800 1800 2500

2000 1950 2700


Conveyor belt Suitable Suitable Suitable Suitable
metal joint 2000 2100 2900
PAGE HONGXIN
31/32 RUBBER

HBCT-1 · Primary Tungsten Carbide Belt Cleaner PBCT-2 · Secondary Tungsten Carbide Belt Cleaner

DCCD® Primary tungsten carbide belt cleaner-general purpos is mainly used for Tungsten Carbide Secondary Belt Cleaner is installed under conveyor belt working surface.
cleaning the belt widths from 500mm to 1600mm The alloy blade can clean the Tungsten carbide blade can clean the adhesive materials on the belt surface effectively.
adhesive material on the conveyor belt surface effectively, and is more suitable for
high-speed conveying equipment.

HBCT-1-G-280 · HBCT-1-G-280N · PBCT-2-G-118 · PBCT-2-G-118N · PBCT-2-P-250 ·


Primary Tungsten Carbide Belt Primary Tungsten Carbide Belt Secondary Tungsten Carbide Secondary Tungsten Carbide Secondary Tungsten Carbide
Cleaner-General Purpose Cleaner-General Purpose Belt Cleaner-General Purpose Belt Cleaner-General Purpose Belt Cleaner-Powder

Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s; Available Belt Speed 6m/s;
Available Pulley Dia. 600mm to 2000mm; Available Pulley Dia. 600mm to 2000mm; Conveyor direction:irreversible; Conveyor direction:irreversible; Conveyor direction: irreversible;
Available Belt Width: any; Suitable for coal, iron ore, copper ore and other Suitable for conveyor equipment in mines, Suitable for coal, iron ore, copper ore and other Suitable for conveyor equipment in mines,
Suitable for mines, thermal power and ports etc. acid and alkali resistant conveyor equipment . thermal power, ports, etc. acid and alkali resistant conveyor equipment. thermal power, ports, etc.

HBCT-1-P · HBCT-1-H · PBCT-2-P-250N · PBCT-2-H ·


Primary Tungsten Carbide Belt Primary Tungsten Carbide Belt Secondary Tungsten Carbide Secondary Tungsten Carbide Belt
Cleaner-Powder Cleaner-High Temperature Resistant Belt Cleaner-Powder Cleaner-High Temperature Resistant

Available Belt Speed 6m/s; Metal and alloy blades are secured with an adhesive Available Belt Speed 6m/s; Metal and alloy blades are secured with an adhesive
Available Pulley Dia. 600mm to 2000mm; that can withstand temperatures up to 700°C; Conveyor direction: irreversible; that can withstand temperatures up to 700°C;
Suitable for coal, iron ore, copper ore and other The impact rubber adopts special high-temperature Suitable for conveyor equipment in mines, The impact rubber adopts special high-temperature
acid and alkali resistant conveyor equipment . resistant rubber that conforms to T1 to T4 grades. thermal power, ports, etc. resistant rubber that conforms to T1 to T4 grades.
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Tungsten Carbide Belt Cleaner BC-4-M · Brush Belt Cleaner with Motor

◎ Primary Tungsten Carbide Belt Cleaner Available Belt Speed 2.8m/s; Drived by drum power; Suitable for the conveyor equipment
◎ Secondary Tungsten Carbide Belt Cleaner of the herringbone or pattern conveyor belt in wood, sand, powder, grain etc.

Model Belt Width/mm Length of Brush/mm Motor Power Speed Rate

550 600

650 750 1.5KW 1/10

Tungsten Carbide Secondary Belt Cleaner Tungsten Carbide Secondary Belt Cleaner 800 900

1000 1100
Belt width/mm Width of blade/mm AOL/mm Belt width/mm Width of blade/mm AOL/mm
1200 1300 2.2KW 1/10
500 500 1200 1400 BC-4-M
1200 1900 1400 1500

500 1600 1600 1700


650 1300

630 800 1800 1900 3.0KW 1/10

2000 2100
500 1000
2000 2300 4.0KW 1/10
630 1400 1250 2100

800 800 1500 1400

1000 1600

1250 1000

V - Plough Belt Cleaner


1400 1250
1600 2300

1600 1400
Made of polyurethane material, it has features of wear resistance, corrosion resistance,
630 1600 hydrolysis resistance, no damage to the belt, no sticky material, longer life, etc.

800 1000 Model Belt Width/mm L L1 L2 β α

400 620 480 593 400


1000 1250
1000 1700 1800 2500 500 788 600 615 600
1250 1400
650 938 730 743 700

1400 1600 800 1138 910 920 900 60°

1000 1360 1160 1175 1100


1600 1000
V 1200 1610 1410 1419 1400

630
1400 1810 1610 1623 1600
1250

800 2000 2700 1600 2060 1844 1529 1500 75°


1200 1900
1400 1800 2280 2030 1560 1500
1000
2000 2470 2270 1730 1700 80°
1600
1250
2200 2700 2500 1960 1900
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DCCD® Belt Cleaner Blades DCCD® Belt Cleaner Bracket Frame


In order to ensure no any decrease on cleaning effect though bracket frame
DCCD® develops standard polyurethane blades, wear-resistant deformation under different working conditions, DCCD® selects a carbon steel
polyurethane blades, tungsten carbide polyurethane blades and material with higher hardness.
ceramic polyurethane blades, which can adapt to be used in various
harsh environments.

DCCD® Belt Cleaner Tensioner


DCCD® provides standard tensioner, medium duty tensioner, and heavy duty
Product Parameters tensioner for different belt speeds and conveyor capacity, which can provide the most
ideal blade fit in different working conditions.

No. Testing items Unit Standard Wear- Resistant Testing Method

1 Hardness Shore A 90±2 90±2 GB/T 531-1999

2 Tensile Strength Mpa 40 45 GB/T528-1992

3 Break Elongation Rate % 500 650 GB/T528-1992

4 Tear Strength KN/m 105 120 GB/T529-1999


Compression deformation rate
(Compression10%)70℃*22H
5 40 23 BG/T7759-1996

6 Impsct Elasticity % 30 45 GB/T1681-91

7 Density mg/m3 1.25 1.27 GB/T533-1991

8 Abrasion mm3 50 30 GB/T689-1998


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Conveyor Belt Wear-Resistant Splicing Conveyor Belt Oil-Resistant Splicing


Joint Rubber -- Intermediate Rubber Joint Rubber -- Intermediate Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material NR SBR DIR-50-1 DIR-50-2 0.51 500 Material NR SBR DIROR-50-1 DIROR-50-2 0.51 500

Density 1.275 DIR-70-1 DIR-70-2 0.76 500 Density 1.33 DIROR-70-1 DIROR-70-2 0.76 500

Tensile strength ≥15MPA DIR-110-1 DIR-110-2 1.14 500 Tensile strength ≥15MPA DIROR-110-1 DIROR-110-2 1.14 500

Abrasion ≤200mm³ DIR-150-1 DIR-150-2 1.52 500 Abrasion ≤200mm³ DIROR-150-1 DIROR-150-2 1.52 500

Elongation at break ≥350% DIR-200-1 DIR-200-2 2.03 500 Elongation at break ≥350% DIROR-200-1 DIROR-200-2 2.03 500

Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes

Conveyor Belt Wear-Resistant Splicing Conveyor Belt Oil-Resistant Splicing


Joint Rubber -- Cover Rubber Joint Rubber -- Cover Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm

Material NR SBR DCR-70-1 DCR-70-2 0.76 500 Material NBR DCROR-70-1 DCROR-70-2 0.76 500

Density 1.15 DCR-150-1 DCR-150-2 1.52 500 Density 1.22 DCROR-150-1 DCROR-150-2 1.52 500

Tensile strength ≥15MPA DCR-300-1 DCR-300-2 3.05 500 Tensile strength ≥15MPA DCROR-300-1 DCROR-300-2 3.05 500

Abrasion ≤200mm³ DCR-470-1 DCR-470-2 4.75 500 Abrasion ≤200mm³ DCROR-470-1 DCROR-470-2 4.75 500

Elongation at break ≥350% DCR-630-1 DCR-630-2 6.35 500 Elongation at break ≥350% DCROR-630-1 DCROR-630-2 6.35 500

Bonding strength 4.5N/mm Can be customized : Yes Bonding strength 4.5N/mm Can be customized : Yes

Conveyor Steel Cord Belt Splicing Conveyor Belt Wear-resistant Low Temperature
Joint Rubber -- Intermediate Rubber Splicing Joint Rubber -- Intermediate Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR SBR
Material NR SBR DIRST-50-1 DIRST-50-2 0.51 500 DIRLT-50-1 DIRLT-50-2 0.51 500
Density 1.27
Density 1.245 DIRST-70-1 DIRST-70-2 0.76 500 DIRLT-70-1 DIRLT-70-2 0.76 500
Tensile strength ≥15MPA
Tensile strength ≥18MPA DIRST-110-1 DIRST-110-2 1.14 500 DIRLT-110-1 DIRLT-110-2 1.14 500
Abrasion ≤200mm³
Abrasion ≤100mm³ DIRST-150-1 DIRST-150-2 1.52 500 DIRLT-150-1 DIRLT-150-2 1.52 500
Elongation at break ≥400%
Elongation at break ≥400% DIRST-200-1 DIRST-200-2 2.03 500 Bonding strength 4.5N/mm DIRLT-200-1 DIRLT-200-2 2.03 500

Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes

Conveyor Steel Cord Belt Splicing Conveyor Belt Wear-resistant Low Temperature
Joint Rubber -- Cover Rubber Splicing Joint Rubber -- Cover Rubber
Product parameters Product specification Product parameters Product specification

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material NR BR
Material NR SBR DCRST-70-1 DCRST-70-2 0.76 500 DCRLT-70-1 DCRLT-70-2 0.76 500
Density 1.14
Density 1.13 DCRST-150-1 DCRST-150-2 1.52 500 DCRLT-150-1 DCRLT-150-2 1.52 500
Tensile strength ≥15MPA
Tensile strength ≥18MPA DCRST-300-1 DCRST-300-2 3.05 500 DCRLT-300-1 DCRLT-300-2 3.05 500
Abrasion ≤200mm³
Abrasion ≤100mm³ DCRST-470-1 DCRST-470-2 4.75 500 DCRLT-470-1 DCRLT-470-2 4.75 500
Elongation at break ≥400%
Elongation at break ≥400% DCRST-630-1 DCRST-630-2 6.35 500 Bonding strength 4.5N/mm DCRLT-630-1 DCRLT-630-2 6.35 500

Bonding strength 4.5N/mm Can be customized : Yes Min.applicable temperature -45℃ Can be customized : Yes
PAGE HONGXIN
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Conveyor Belt Heat-resistant Splicing Special Filler Rubber for Steel Cord Belt
Joint Rubber -- Intermediate Rubber
Item Parameter
Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm Material NR SBR
Material NR SBR
DIRHT-50-1 DIRHT-50-2 0.51 500
Density 1.23
DIRHT-70-1 DIRHT-70-2 0.76 500 Density 1.33
Tensile strength ≥15MPA
DIRHT-110-1 DIRHT-110-2 1.14 500
Abrasion ≤200mm³
DIRHT-150-1 DIRHT-150-2 1.52 500 Tensile strength ≥15MPA
Elongation at break ≥350%
Bonding strength 4.5N/mm DIRHT-200-1 DIRHT-200-2 2.03 500
Abrasion ≤200mm³
Max.applicable temperature T4 ≤175℃ Can be customized : Yes

Elongation at break ≥350%

Conveyor Belt Heat-resistant Splicing Bonding strength 4.5N/mm

Joint Rubber -- Cover Rubber


Product parameters Product specification
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
Material EPDM SBR
DCRHT-70-1 DCRHT-70-2 0.76 500
Density 1.135
DCRHT-150-1 DCRHT-150-2 1.52 500
Tensile strength ≥15MPA
DCRHT-300-1 DCRHT-300-2 3.05 500
Abrasion ≤200mm³
DCRHT-470-1 DCRHT-470-2 4.75 500
Elongation at break ≥350%
Bonding strength 4.5N/mm DCRHT-630-1 DCRHT-630-2 6.35 500

T4 ≤175℃
Max.applicable temperature Can be customized : Yes
BRS-1· Conveyor Belt Repair Strip

Conveyor Belt Acid and Alkali Resistant Belt repair strip is made of special wear resistant rubber, which mainly used to
prevent belt from damaging, to prolong service life.
Splicing Joint Rubber -- Intermediate Rubber
Product parameters Product specification Model Width/mm Thicknes/mm Length/mm Parameters

Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm


Material NR SBR BRS2.2-100-10000-1 100 2.2 10000
DIRCR-50-1 DIRCR-50-2 0.51 500
Density 1.26
DIRCR-70-1 DIRCR-70-2 0.76 500 BRS3.2-150-10000-1 150 3.2 10000
Tensile strength ≥15MPA Without fabric;
DIRCR-110-1 DIRCR-110-2 1.14 500
Abrasion ≤250mm³
DIRCR-150-1 DIRCR-150-2 1.52 500 BRS3.2-220-10000-1 220 3.2 10000
Elongation at break ≥350% Hardness:Shore A 68士5;

Bonding strength 4.5N/mm DIRCR-200-1 DIRCR-200-2 2.03 500


BRS3.4-300-10000-1 300 3.4 10000 Tensile strength:16. 07MPa;
Max.applicable temperature T4 ≤175℃ Can be customized : Yes

Elongation at break 420% ;


BRS3.4-400-10000-1 400 3.4 10000

Abrasions:≤100 mm³;
Conveyor Belt Acid and Alkali Resistant BRS5-220-10000-1 220 5 10000

Splicing Joint Rubber -- Cover Rubber BRST3.6-100-10000-1 100 3.6 10000

Product parameters Product specification BRST4.6-150-10000-1 150 4.6 10000


With fabric reinforcement;
Item Parameter Standard P/N Flame retardant P/N Thickness.mm Width.mm
BRST4.6-220-10000-1 220 4.6 10000
Material SBR Hardness:Shore A 68士5;
DCRCR-70-1 DCRCR-70-2 0.76 500
Density 1.15
DCRCR-150-1 DCRCR-150-2 1.52 500 BRST4.8-300-10000-1 300 4.8 10000
Tensile strength ≥15MPA Tensile strength:16. 07MPa;
DCRCR-300-1 DCRCR-300-2 3.05 500
Abrasion ≤250mm³
BRST4.8-400-10000-1 400 4.8 10000 Elongation at break 420% ;
DCRCR-470-1 DCRCR-470-2 4.75 500
Elongation at break ≥350%
Bonding strength 4.5N/mm DCRCR-630-1 DCRCR-630-2 6.35 500 Abrasions:≤100 mm³;
BRST5-220-10000-1 220 5 10000
Max.applicable temperature T4 ≤175℃ Can be customized : Yes
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BRS-1 · Conveyor Belt Repair Patch HVPM-1 · Conveyor Belt Joint Vulcanizing Machine

Belt repair patch is made of special wear resistant rubber, which mainly used to 1、 Faster heating and cooling time, reducing downtime.
prevent belt from damaging, to prolong service life. 2、 Lighter weight, more convenient handling, saving manpower.
3、 SCHNEIDER® and SIEMENS® electrical control system, more accurate
Model Width.mm Thicknes.mm Length.mm Parameters vulcanization control, help improve the performance of rubber after vulcanization;
4、 The temperature distribution is more uniform, the error is lower, and the reliability
BRS2.4-130-160-1 130 2.4 160 Without fabric;
Hardness:Shore A 68±5;
of the conveyor belt joint is improved.
BRS2.4-200-260-1 200 2.4 260 Tensile strength: 16.07MPa;
Elongation at break 420% ; Technical data
BRS2.4-270-360-1 270 2.4 360 Abrasions:≤100 mm³
No. Parameters

BRST3.8-130-160-1 130 3.8 160 1 Vulcanizing Pressure:0~2.0Mpa


With fabric reinforcement;
Hardness:Shore A 68±5; 2 Vulcanizing Temperature:145℃
BRST3.8-200-260-1 200 3.8 260 Tensile strength: 16.07MPa;
3 Surface temp.difference of vulcanizing plate: ±5℃
Elongation at break 420% ;
BRST3.8-270-360-1 270 3.8 360 Abrasions:≤100 mm³ 4 Temperature rising time:≤30min(145℃)

5 Voltage:380V50Hz(Can be customized)

6 Output power of control panel:36~60Kw

7 Temp.adjusting scope:0~299℃

8 Time adjusting scope:0~999min

9 After pressuring to 0.8Mpa,the gap between the plates is no more than 0.3mm

DCCD® 1996 · Quick repair glue 10 Drop from 145℃to 70℃≤20min

Quick repair of defects such as longitudinal tearing, holes, scratches, and cover rubber Specifications

falling of the conveyor belt. Model Belt width . mm Rectangle spec . mm Hot plate size . mm Power .kw Machine size . mm Weight . kg

650*830 830*800 10.8 1322*830*585 440


HVPM-1-650 650
Property Index Remark
650*1000 1000*800 13 1384*1000*585 530

Color adhesive-no color hardener-black -- 800*830 830*995 12.7 1492*830*585 515


HVPM-1-800 800
800*1000 1000*995 15.4 1554*1000*585 630
Apply method inject,scraper easy operate,lower cost
1000*830 830*1228 15 1692*830*585 600
HVPM-1-1000 1000
Density/25℃ 1.05-1.15g/cm3 --
1000*1000 1000*1228 18 1754*1000*585 715

Coverage 0.9m2/kg(1mm thickness) effective coverage 1200*830 830*1431 18.5 1922*830*750 800
HVPM-1-1200 1200
1200*1000 1000*1431 22 1984*1000*750 912
Gel time(25℃) 6-10min(2mm thickness) effectively saving time
1400*830 830*1653 20.6 2142*830*750 885
HVPM-1-1400 1400
Hardness(24h later,at 25℃) shore A 60-65;Sh A 70 (80℃) strength and toughness 1400*1000 1000*1653 24.6 2204*1000*750 1050

Tensile Strength 7.5-10Mpa allow tension 1600*830 830*1867 22.8 2382*830*795 1130
HVPM-1-1600 1600
1600*1000 1000*1867 27.2 2444*1000*795 1325
Elongation 300-400% Flexible and strong
1800*830 830*2079 25 2592*830*900 1420
HVPM-1-1800 1800
Tear strength 38-45kN/m tear 1800*1000 1000*2079 30 2654*1000*900 1630

2000*830 830*2303 27.4 2792*830*900 1560


Abrasion resistance 120-170 not easy to wear
HVPM-1-2000 2000
2000*1000 1000*2303 33 2854*1000*900 1824
High temp performance 80-90℃ very good
2200*830 830*2478 30 2992*830*980 1720
HVPM-1-2200 2200
Package 400mL/package -- 2200*1000 1000*2478 36.2 3054*1000*980 2030
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Conveyor Belt Splicing Joint Accessories

01 / BP-3 Common conveyor belt stripper

Suitable for various layered belt joints such as EP,NN,cotton canvas.

Features:
Suitable for use in various environments;
Light weight and easy to carry.

03 / Other accessories

Professional rubber conveyor belt vulcanizing tool kit

02 / BP-4 Steel cord conveyor belt stripper

It is suitable for the separation between cover rubber and canvas, cover rubber and
steel wire rope and canvas of various fabric core and steel cord conveyor belts.

Features:
Large peeling area and fast speed;
Light weight and easy to carry. UL-JVM conveyor belt layer machine UL-JVM conveyor belt cutting machine
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DCCD® Conveyor Dust Control System


Primary and Secondary Spray System
DCCD® provides professional dust control solution according to the conveyor dust and airflow
direction, can effectively suppress more than 95% dust. By reducing dust pollution and spillage, Two spray systems are installed at the discharge slot of the
to provide customers with a clean and safe production environment. conveyor, which can effectively prevent the dust from
overflowing from the material guide port. At the same time,
it can also reduce the amount of dust that slips behind the
bulk material.
A / Air filter bag B / Dust filter C / Skirt rubber seal

D / Impact bed E / Spray system F / Dust curtain

Airtight Cabin Full-scale Filter System


When the bulk material enters the airtight cabin of the
conveyor line, the dust is wrapped through the full-scale
airtight cabin without leakage. The dust will be suppressed
by the airflow filter, air filter, high-pressure atomizing spray
A system, and dust curtain.

B Conveyor Belt
Deviation Correction Roller System

E The deviation of the conveyor belt and the inadequate


sealing between the conveyor belt and the lower chute are
F important factors leading to the overflow of bulk materials
and dust. The deviation correction roller set can effectively
prevent the leakage of dust and bulk materials on the side
of the airtight cabin due to the deviation of the conveyor
belt.

D Conveyor Dustproof
Skirting Rubber Seal System
The skirt rubber can seal the airtight cabin and conveyor
belt, to control the dust and prevent the overflow of bulk
materials. For high belt speed of conveyor system ( belt
speed ≥5m/s), DCCD® pure rubber skirt can provide better
sealing and prolong service life.
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PSR-1 · Polyurethane Skirt Seal-For Big Rocks RSR-3 · Rubber Skirting Seal-For Powder

The polyurethane rubber skirt is extremely wear,tear and impact resistant; It is the ideal Natural rubber is used to improve the abrasion resistance of the contact point between
product for mining, aggregate, foundries and all lighter duty industries. the rubber skirt board and the conveyor belt, and increase the service life of the product.

SIZE & SPEC. SIZE & SPEC.


Technical parameter Technical parameter
Width/mm Thickness/mm Length.m/roll Width/mm Thickness/mm Length.m/roll

Polymer Palyester prepolymer 114 10/12/15/20 50 or customized Polymer NR/SBR/NBR

150 10/12/15/20 50 or customized


Structure Pure polyurethane Structure Polyurethane + Rubber
170 10/12/15/20 50 or customized

Hardness 70~90 Shore A 190 10/12/15/20 50 or customized Hardness 65±5 Shore A

200 10/12/15/20 50 or customized 215 22 30m~50m


Elongation. 400% Tensile strength 12Mpa
220 10/12/15/20 50 or customized

Tear strength. Kn/m 45~100 250 10/12/15/20 50 or customized Elongation 345%

280 10/12/15/20 50 or customized


Compression set
---- ---- 28
300 10/12/15/20 50 or customized 100C*22H.%

CSR-2 · Y Dual Seal PU Rubber Skirt - For General Purpose RSR-4 · Y Shape Rubber Skirt - For High Temperature Resistant

Through the Y-shaped design, the sealing performance of the conveyor feeding chute Through the Y-shaped design, the sealing performance of the conveyor feeding chute
is increased, and the overflow and smoke emission are reduced. is increased, and the overflow and smoke emission are reduced.

SIZE & SPEC. SIZE & SPEC.


Technical parameter Technical parameter
Width/mm Thickness/mm Length.m/roll Width/mm Thickness/mm Length.m/roll

Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized

150 10/12/15/20 50 or customized 150 10/12/15/20 50 or customized


Structure Polyurethane + Rubber Structure Polyurethane + Rubber
170 10/12/15/20 50 or customized 170 10/12/15/20 50 or customized

Hardness 70±5 Shore A 190 10/12/15/20 50 or customized Hardness 70±5 Shore A 190 10/12/15/20 50 or customized

200 10/12/15/20 50 or customized 200 10/12/15/20 50 or customized


Tensile strength 12Mpa Tensile strength 12Mpa
220 10/12/15/20 50 or customized 220 10/12/15/20 50 or customized

Elongation 345% 250 10/12/15/20 50 or customized Elongation 345% 250 10/12/15/20 50 or customized

280 10/12/15/20 50 or customized 280 10/12/15/20 50 or customized


Compression set Compression set
28 28
100C*22H.% 300 10/12/15/20 50 or customized 100C*22H.% 300 10/12/15/20 50 or customized
PAGE HONGXIN
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Rocks Resistant Ceramic Rubber Lining Mud Resistant Ceramic Lining

Adopt a variety of highly wear-resistant circular ceramic designs, thermal Using 92% AL2O3 high wear-resistant ceramics, bonded to the inner wall of the lining
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with welding by a special adhesive, strong and safe.
bolts.Mainly used for lining protection for blanking trough, guiding trough and silo on Wide working temperature range:-50℃ to 1200℃.
bulk materials conveyor line.
Ceramic Ceramic Ceramic Ceramic
Model KG / Sqm
length /mm width 1 /mm width 2 /mm thickness /mm

Ceramic CRLP-C100A 100 30 28 15 30.4


Model Length/mm Width/mm Thickness /mm KG / Sqm
thickness /mm

CRLP-C100B 100 30 28 12 26.2

CRLP-A32 300 300 20 32 13 CRLP-C100C 100 50 48 12 43.8

CRLP-C150A 150 50 48 15 55

CRLP-A60 300 300 50 60 22.5 CRLP-C150B 150 50 48 12 43.8

Dust Resistant Ceramic Rubber Lining


Wear-Resistant Coating Lining
Adopt a variety of highly wear-resistant circular ceramic designs, thermal
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with welding Using 92% AL2O3 high wear-resistant ceramics, bonded to the inner wall of the lining
bolts.Mainly used for lining protection for blanking trough, guiding trough and silo on by a special adhesive, strong and safe.
bulk materials conveyor line. Wide working temperature range: -50℃ to 1200℃.

Ceramic Ceramic Ceramic


Ceramic Model KG / Sqm
Model Length/mm Width/mm Thickness /mm KG / Sqm length /mm width 1 /mm thickness /mm
thickness /mm

CRLP-D150 150 50 15 56

CRLP-B32 300 300 20 32 13

CRLP-D100A 100 50 15 56

CRLP-B60 300 300 50 60 22.5


CRLP-D100B 100 100 15 56
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WRM-1· Wear-resistant and Corrosion-resistant Coating WRM-3· Wear-resistant and Water-resistant Coating

Good toughness, high bonding strength, high bonding strength with metal substrates, It has high bonding strength with metal and resin substrates;
no shrinkage after curing. It is suitable for the protection of erosion, abrasion and corrosion.

Physical and mechanical performance table Physical and mechanical performance table

Color Status Density Compressive Shear Tensile Bending Hardness Color Status Density Compressive Shear Tensile Bending Hardness
(after mix) (after mix) (g/cm3) strength strength strength strength (Shore D) (after mix) (after mix) (g/cm3) strength strength strength strength (Shore D)

Grey Paste 2.0±0.1 >930kg/cm2 >160kg/cm2 >340kg/cm2 >520kg/cm2 >85 Grey Paste 1.83 973kg/cm2 167kg/cm2 382kg/cm2 516kg/cm2 89

Usage and curing characteristics table Usage and curing characteristics table
(experimental conditions: temperature 25℃±2℃, relative humidity 55%±5%) (experimental conditions: temperature 25℃±2℃, relative humidity 55%±5%)

Required curing time before Curing time required Working temperature Required curing time before Curing time required Working temperature
Construction method Operational time Construction method Operational time
putting into operation before full load operation range in slurry putting into operation before full load operation range in slurry

30min
>72h or homoeothermy 48h or
Squeegee ≤40min >24h -60℃~120℃ Squeegee 24h -60℃~120℃
>10℃ 4h+80℃ 2h homoeothermy 2h+80℃ 2h

Media resistance test data sheet

15% 5% sodium 50%


20% sulfuric acid 30% phosphoric acid 50% lime water
hydrochloric acid hypochlorite sodium hydroxide

The mass change rate of the test block immersed in the above
medium at room temperature (25℃±2℃) for 30 days is all <1%

WRM-2· Ceramic Wear Resistant Coating WRM-4· Wear-resistant and Water-resistant Coating

It has high bonding strength with metal substrates; Excellent wear resistance and corrosion resistance, suitable for repair and protection
It is suitable for the repair and protection of various abrasion and corrosion. of various abrasion and corrosion conditions.

Physical and mechanical performance table Physical and mechanical performance table

The highest
Color Density Compressive Tensile Shear Bending Hardness temperature/ Color Status Density Compressive Shear Tensile Bending Hardness
(after mix) (g/cm3) strength strength strength strength (Shore D) recommended (after mix) (after mix) (g/cm3) strength strength strength strength (Shore D)
temperature(℃)

1.75 936kg/cm2 162kg/cm2 347kg/cm2 512kg/cm2


160℃
Grey 2.4 1006kg/cm2 377kg/cm2 120kg/cm2 516kg/cm2 88 Grey Paste 89
/-60~110℃

Usage and curing characteristics table


Usage and curing characteristics table
(experimental conditions: temperature 25℃±2℃, relative humidity 55%±5%)

Status Operation Curing time Required curing time before Curing time required Working temperature
Application Scope Construction method Operational time
(after mix) time(25℃) (25℃) putting into operation before full load operation range in slurry

Two-component, widely used for repairing of various abrasion parts and the preparation of
30min -60℃~60℃
Paste 30min >24h wear-resistant protective coatings on the surface of various parts with wear-resistant and >72h or
Squeegee 24h
corrosion-resistant requirements Floor. >10℃ 4h+80℃ 2h
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DTQS® Steel Cord Conveyor Belt DTQS® Flame-retardant steel cord


conveyor belt for coal mine
Suitable for high-strength, long-distance, high-speed, and large-volume material
conveyor belts. It can be widely used in coal, mining, port, metallurgy, power and
In addition to the advantages of high strength, long distance, large capacity, and high
other industries to achieve high-efficiency transportation of materials.
belt speed of the general purpose steel cord conveyor belt, the flame-retardant steel
cord conveyor belt also has flame retardant and antistatic properties. It is suitable for
DIN 22131 Steel cord conveyor belt
safe transportation of underground coal mines.
Spec. ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400

Min. breaking
1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400 MT668-2008 Flame-retardant steel cord conveyor belt for coal mine
load . N/mm
Belt tension
Technical rating ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300 ST7000 ST7500
Max. cord dia . mm 4.1 4.9 5.6 5.6 7.2 8.1 8.6 8.9 9.7 10.9 11.3 items
Min. breaking
630 800 1000 1250 1600 2000 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
Supplied cord dia . mm 3.6 4.4 5.2 5.2 6.8 7.7 8.1 8.6 9.5 10.3 10.8 load . N/mm
Max. cord
3.0 3.5 4.0 4.5 5.0 6.0 7.2 7.5 8.1 8.6 8.9 9.7 10.9 11.3 12.8 13.5 15
dia . mm
Cord pitch . mm 12 14 15 12 15 15 15 15 16 17 17
Supplied. cord
2.8 3.0 3.4 3.8 4.4 5.0 6.6 6.9 7.3 7.7 8.2 9.0 9.8 10.2 11.8 12.6 13.2
dia . mm
Min. cover rubber . mm 4 4 4 5 5.5 6.0 6.5 7.0 7.0 7.5 8 Cord
pitch . mm
10 10 12 12 12 12 15 15 15 15 15 16 17 17 20 19 21

BW Width Number of cords Gauge of top and


tolerance 5+5 5+5 6+6 6+6 6+6 8+8 8+8 8+8 8+8 8+8 8+8 8+8 8.5+8.5 9+9 10+10 10+10 10+10
buttom covers.mm

Overall belt
500 ±5 39 34 - - - - - - - - - 12.8 13.0 15.4 15.8 16.4 21.0 22.6 22.9 23.3 23.7 24.2 25.0 26.8 28.0 32.4 33.5 35.0
gauge . mm
Reference
650 19.0 19.5 23.0 24.5 27.0 35.0 40.5 42.5 43.0 45.0 47.0 49.5 53.4 55.6 67.5 73.2 78.9
±7 51 44 - - - - - - - - - weight . kg/m2

Belt width Number of cords


800 ±8 64 55 50 64 - - - - - - -
800 75 75 63 63 63 63 50 50 50 50 - - - - - - -
1000 ±10 81 69 64 81 64 64 64 64 59 55 55
1000 95 95 79 79 79 79 64 64 64 64 64 59 55 55 48 49 45
1200 ±10 97 84 77 97 77 77 77 77 71 66 66
1200 113 113 94 94 94 94 76 76 76 77 77 71 66 66 58 59 54

1400 ±12 114 98 90 114 90 90 90 90 84 78 78 1400 133 133 111 111 111 111 89 89 89 90 90 84 78 78 68 69 63

1600 ±12 131 112 104 131 104 104 104 104 96 90 90 1600 151 151 126 126 126 126 101 101 101 104 104 96 90 90 78 80 72

1800 ±14 1800 171 171 143 143 143 143 114 114 114 117 117 109 102 102 88 90 82
147 127 117 147 117 117 117 117 109 102 102

2000 196 196 159 159 159 159 128 128 128 130 130 121 113 113 98 101 91
2000 ±14 164 141 130 164 130 130 130 130 121 113 113
2200 216 216 176 176 176 176 141 141 141 144 144 134 125 125 108 11 100
2200 ±15 181 155 144 181 144 144 144 144 134 125 125
2400 236 236 193 193 193 193 155 155 155 157 157 146 137 137 118 121 109
2400 ±15 197 169 157 197 157 157 157 157 146 137 137
2600 256 256 209 209 209 209 168 168 168 170 170 159 149 149 128 131 119

2800 276 276 230 230 230 230 184 184 184 184 184 171 161 161 138 142 129

DIN22131 Cover rubber grade


3000 296 296 247 247 247 247 198 198 198 198 198 185 174 174 148 152 138

Grade Min. tensile strength ≥MPa Elongation at break ≥% Abrasion ≤ mm3 3200 316 316 264 264 264 264 211 211 211 211 211 198 186 186 158 162 147

W 18 400 90
Safety performance
X 25 450 120 Items -- Parameters
Surface Resistance The average value of the resistance of the cover and bottom rubber of the belt ≤3x108 Ω
Y 20 400 150
Pulley surface temperature(℃) ≤325
Pulley Friction
K 20 400 200 The sample does not have any flame or flameless combustion 无
Average self-extinguishing time of six samples ≤3
Completely burnt cover rubber
Alcohol Blowtorch Burning Single value of self-extinguishing time of a sample ≤10
(Flame Or Flameless Average self-extinguishing time of six samples ≤5
Combustion) Peel off the cover rubber
Single value of self-extinguishing time of a sample ≤15
Propane Combustion Test The full width and undamaged length section of the specimen retained (mm) >600
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DTQS® Anti-Tearing Steel Cord Belt DTQS® Fabric Inserted Conveyor Belt

Wire breaker: Product category:


Fabric inserted conveyor belts can be divided into cotton canvas (CC) conveyor belt,
Features: nylon (NN) conveyor belt, and polyester (EP) conveyor belt according to the material of
◎Weft: High elongation steel wire ensures good trough ability the inserted layer.
◎Warp: RFL Nylon According to different rubber properties, the layered fabric inserted conveyor belt has
general type, heat-resistant type, high-temperature resistant type, burn-resistant type,
Specifications: abrasion-resistant type, general flame-retardant type, static-conducting type, acid and
◎125, 250, 315, 500 N/mm alkali resistant type, oil resistant type, food type, cold resistant type and other varieties .
◎Wire breaker can be embedded in top cover or pulley cover,or both top and Products are widely used in mines, ports, coal, metallurgy, construction, chemical,
bottom covers food and other industries.
Technical parameters
Thickness
Nylon fabric breaker:
Min. ply
Belt type Fabric ply strength(N/mm) # Of plies Belt width.mm Grade
Top cover rubber Bottom cover rubbe
EP-100 100
Features: EP-125 125
◎Weft: RFL Nylon EP-160 160

◎Warp: RFL Nylon EP Belts


EP-200 200 2-8
(Recommend
EP-250 250
not to 2-25 0-15 500-3200
EP-300 300
exceed 6 plies)
Specifications: EP-350
EP-400
350
400 Abrasion Resistant.
◎80 N/mm EP-500 500 Impact Resistant.

◎Nylon fabric breaker can be embedded in top cover or pulley cover,or both top EP-600 600 Heat Resistant.

NN-100 100 Oil Resistant.


and bottom covers NN-125 125 Acid/Alkali Resistant.

NN-150 150 Fire Resistant


2-10
NN-200 200 (Recommend Etc.
Cover rubber performance 2-25 0-15 500-3200
NN Belts not to
NN-250 250
exceed 8 plies)
Parameters NN-300 300
Items Unit NN-400 400
D H L
NN-500 500
NN-600 600
Tensile strength Mpa ≥ 18 24 15
CC Belts CC-56 56 3-12 2-25 0-15 500-3200 --
Elongation at break %≥ 400 450 350
Recommend minimum pulley diameter
Aging resistance test Driver # Of plies
(70℃, 7d) pulley 2 3 4 5 6 7 8 9 10 11 12
Change rate of tensile % -25~+25 -25~+25 -25~+25 Belt type dia. Fabric ply
Strength and of elongation EP100 200 250 315 400 500 630 800 / / / /
At break EP125 200 250 315 400 500 630 800 / / / /
EP160 250 400 500 630 800 1000 1250 / / / /
Abrasion ≤ 100 120 200
EP200 315 500 630 800 1000 1250 1400 / / / /
EP Belts
EP250 400 630 800 1000 1250 1400 1600 / / / /
D -- For conveying highly abrasive materials
EP300 500 630 800 1000 1250 1400 1600 / / / /
H -- Used to transport sharp and abrasive materials with strong damage
EP400 630 800 1000 1250 1400 1600 1800 / / / /
L -- Used for conveying moderately abrasive materials EP500 800 1000 1250 1400 1600 / / / / / /
EP600 1000 1250 1400 1600 1800 / / / / / /
NN100 200 250 315 400 500 630 800 1000 1250 / /
NN125 200 250 315 400 500 630 800 1000 1250 / /
Tear resistance NN150 200 250 315 400 50 630 800 1000 1250 / /
NN Belts NN200 250 315 400 500 630 800 1000 1250 1400 / /
Parameters NN250 315 400 500 630 800 1000 1250 1250 1400 / /
Items Unit
NN300 400 500 630 800 1000 1250 1400 1400 1600 / /
A B
NN400 500 630 800 1000 1250 1400 1600 1600 1800 / /
Cracking resistance KN≥ 3.0 10.0 NN500 630 800 1000 1250 1400 1600 1800 / / / /
NN600 800 1000 1250 1400 1600 1800 2000 / / / /
Breakdown impact strength N.M ≥ 400.0 1000.0 CC Belts CC-56 / 400 500 600 800 1000 1250 1250 1400 1600 1600
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DTQS® Pipe Conveyor Belt DTQS® Bucket Elevator Conveyor Belt

Features: Applications:
A well-rounded solution for securing materials over the long haul.Minimizing dust Bucket elevator conveyor belts are used for vertical triansportation of materials.They
pollution keep environment clean. Easily conforms to existing environment by going are widely used in construction material industry, mining,chemical industry,light
ups and downs and making turns, occupies less land. It can have larger lift angle. industry, power agriculture and food industry.
Materials can be conveyed at both upper(carry) and lower(return)branches. Developed
using FEA modeling to meet the demands of modern pipe conveyor systems. Provides
Features:
superb long-term transverse stiffness,excellent overlap seal,and reduced buckling and Occupies less land,low environmental pollution and large, transport capacity.Excellent
minimized seam rotation in curves. for conveying powdery materials.

Product classifications:
Select carcass reinforcement according to conveying distance,take-up travel,belt DTQS® Profiled Conveyor Belt
tension rating
◎ Fabric pipe belt (short length,low belt tension rating)
◎ Steel cord pipe belt(long distance,high belt tension rating) Applications:
Select covers according to material type,temperature,and energy saving requirement Conveyor belts with smooth top cover are useful for conveying of bulk solid materials
◎ Ambient low wear,acid/alkali resistant, heat resistant, flame resistant, energy saving up to the angle of inclinaton 22° as an upper limit. When reliable conveyor bets for
low rolling resistance steep inclines are needed,possibly as steep as 30° or even 40°,then profiled belts are
the right belts when material has to be conveyed without slip.

Features:
Cleats integrally molded and vulcanized as part of the top cover during manufacturing
process. Full range of belt widths with a variety of pattern designs and cleat heights
available,to suit most applications. Ensured belt troughability conformed to satisfy
demanding 3-,4-or 5-idler configuration with large trough angle equipped on
steep-angle conveyors.departments.
Recommend technical parameters
Product classifications:
Maximum allowed material loading Maximum allowed lump size Maximum allowed power utility
Select carcass reinforcement according to conveying distance, take-up travel,belt
75% 30% of pipe Full load-less than 80% of nameplate
tension rating.
Bridgestone standard HG/T 4224-2011 JB/T 10380-2013 ◎ Fabric belt (short length,low belt tension rating)
Nominal dia.mm
Actual pipe
outside dia.mm
Belt width.mm Nominal dia.mm
Actual pipe
outside dia.mm
Belt width.mm
Actual pipe
outside dia.mm
Belt width.mm ◎ Steel cord belt (underground fire retardant,long distance,high belt tension rating)
100 111.4 430 360 / 800 100 360 Select covers according to material type,temperature,and energy saving requirement.
150 165.5 600 550 / 1000 150 550 ◎ Fire retardant, wear resistant, acid/alkali resistant,heat resistant,flame resistant,oil
200 217.5 780 730 218 1100 200 730
resistant
250 284.4 1000 910 282 1300 250 910
300 308.9 1100 1100 308 1600 300 1100
350 360.9 1300 1280 361 / 350 1280 Typical Profile Patterns:
400 456.6 1600 1460 457 1850 400 1460
/ / / 1640 / / 450 1640 Closed V chevron Open V chevron Multi-V chevron

500 542.7 1900 1820 543 2250 500 1820


/ / / 2050 / / 560 2050 Without solid rubber edge
600 637.5 2250 2190 610 2450 600 2190
/ / / 2300 / / 630 2300
700 724.6 2550 2550 728 / 700 2550
/ / / 2900 / / 800 2900 With solid rubber edge

850 862.6 3100 3100 / / 850 3100


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Specifications of various sidewall belts


DTQS® Corrugated Sidewall Conveyor Belt Sidewall Model Height Pitch Pitch Width Meter per sqm Diaphragm qty Diaphragm type Base Width Meter per sqm
S 60 44 42 45 0.61 50 CT 55 0.55
S 80 44 42 50 0.75 75 CT 70 1.29
Product features: S 120 44 42 50 1.69 110 CT 100 1.73

◎ It can greatly shorten the floor space of the conveyor S 160 65 65 80 2.68 150 CT 100 2.24

◎ It is not necessary to equip the side plate when in use, so as to avoid unnecessary S 200 70 65 90 3.53 180 CT 160 3.39
S 240 80 65 90 4.75 220 CT 160 5.00
wear and tear 90 70 95
S 300 7.03 280 CT 160 7.05

Product applications:
◎ Diaphragm can be divided into "T" type and "L" type Specifications of various sidewall belts

Belt width.mm Sidewall height.mm Diaphragm height.mm Sidewall width.mm Sidewall Pitch.mm Pitch between sidewall
Product classifications: 40 35 25 180
and base belt.mm
35

◎ It can handle powder or bulk materials, and can realize large inclination angle 300 60 55
50 120 40
80 75
transportation, the maximum inclination angle can reach 75°.
60 55

Product structure: 400 80 75 50 180 60


100 90

01 / Base belt requirements 80 75

Corrugated Sidewall Conveyor Belt are required to have a certain degree of tensile 500 100 90 50 250 75
120 110
strength and wear resistance. Among them, for the corrugated sidewall conveyor belt
100 90
with empty edges, in order to meet the requirements of angle changes, the longitudinal 50 350
600 120 110 100
direction of the belt requires flexibility, and the transverse direction requires a certain
160 140 75 300
degree of rigidity. 120 110 50 460
120
02 / The structure of the base belt 800 160 140
75 140
200 180
The base belt is composed of four parts: cover rubber, bottom rubber, belt carcass and
160 140
lateral rigid layer. The thickness of the cover rubber is generally 3-6mm, and the
1000 200 180 75 550 150
thickness of the bottom rubber is generally 1.5-4.5mm. The carcass material bears the
240 220
tensile force. The material can be cotton canvas (CC), nylon (NN), polyester canvas 160 140
(EP) or steel cord (ST). In order to increase the lateral rigidity of the base belt, a special 200 180 75 690
1200 180
reinforcement layer is added to the belt carcass, which is called the lateral rigid layer. 240 220
The width specification of the base belt is the same as that of the ordinary belt, and it 300 280 105 630

meets the standard requirements of GB/T7984-2001. 200 180


75 830
240 220
03 / Corrugated ribs 1400
300 280
210

Put a tear-resistant canvas layer inside the corrugated ribs to enhance the tear 400 360
105 770

resistance and flexural resistance of the corrugated ribs, and avoid blocking due to 200 180
75 970
tension and compression. The edges are torn, increasing the service life of the ribs. 240 220
240
1600
S-shaped corrugated ribs can be divided into light (N), medium (S) and heavy (ES) 300 280
105 910
according to their bearing capacity. 400 360
240 220 75 1110
04 / Diaphragm 300 280
105 1050 270
The diaphragm is made of fiber composite material, which has great stiffness, enhanced 1800
400 360
impact resistance, and avoids the deformation of the diaphragm due to force. In the case 500 460 125 1010

of heavy wear and tear, for easy maintenance, the diaphragm can be made by
cyclopean type, such as TS type and TCS type.When the inclination angle of the
conveyor is less than 40 degrees, the diaphragm shall be of T type or TS type. When the
inclination angle is greater than 40 degrees, the diaphragm shall be of C type, TC type
Calculation method:
or TCS type.When arranging the spacing of the diaphragms, it should be considered to
cover rubber thickness+bottom rubber thickness perimeter
correspond to the crests of the corrugated ribs. In order to prevent the material from Total volume = [ BW * ( carcass layer + ————————————————————— )* perimeter ]+[ perimeter * 2 *SK ]+[ ———— * BW * CTK ]
1.5 pitch
leaking from the gap between the two and causing a dead angle when unloading.
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DTQS® High Wear-resistant Conveyor Belt DTQS® Impact Resistant Conveyor Belt

Product features、 performance and applications: Product features and applications:


◎ Specifications and main technical performance:According to the different working ◎ Product Applications:When the material has a large impact, if you use a general conveyor belt,
conditions of users or different use requirements, the framework materials can choose the cover rubber is easy to be worn, and the belt body is also easy to be torn. At this time, the
impact-resistant and tear-resistant conveyor belt should be selected. This product is specially
fabric carcasses and steel cord carcasses.
designed for mines, ports, and metallurgical industries. It is suitable for transporting all kinds of
◎ Product features:The cover rubber has excellent wear resistance, good tear large ores with relatively large volume density.
resistance and impact resistance, good interlayer adhesion, no need to worry about ◎ Product features:the conveyor belt has high strength and large safety factors;The special
delamination, ozone and ultraviolet resistance. It has good erosion performance and canvas used has excellent impact absorption performance, high tear strength and weft strength;
small elongation, which can be applied to the conveying system with short tension line The cover rubber has the characteristics of high strength, good elasticity, excellent wear resistance,
spacing. good tear resistance, good aging resistance and long service life;The production process is
unique, and the product has the characteristics of good practicability and long service life;The
◎ Product applications:It is suitable for the transportation of heavy materials in
cushion rubber has the characteristics of good elasticity and good vibration damping;The bonding
metallurgy, building materials, electric power, chemical industry, ports and other strength between layers is high, and there will be no peeling off between layers during use.
industries. It is especially suitable for the transportation of materials with high
abrasiveness, high bulk density and harsh working conditions. Specifications and main technical performance

Item High sear-resistant conveyor belt


Main indicators
Tensile strength MPa ≥ 25
Item High sear-resistant conveyor belt
Cover rubber performance Elongation at break % ≥ 450
Tensile strength MPa ≥ 18
Abrasion mm3 ≤ 120
Cover rubber performance Elongation at break % ≥ 400
Standard GB7984,AS1332,BS14890,DIN22102,GB/T9770
Abrasion mm3 ≤ 90

Standard GB7984,AS1332,BS14890,DIN22102,GB/T9770

DTQS® General Use Flame Retardant Conveyor Belt

DTQS® Oil Resistant Conveyor Belt


Product applications:
The conveyor belt runs in unattended places or the working environment has a fire
Product features and applications: hazard. It is difficult to eliminate the fire hazard by using a general conveyor belt. At
◎ Product features:The cover rubber is made of nitrile rubber with excellent durability; this time, a specially treated conveyor belt with flame retardant effect can be used;
the reinforcing material should be selected according to the different needs of customers. This product is mainly used in coal mines and power industries to prevent fire
◎ Product applications:Ordinary conveyor belts have relatively poor tolerance to accidents or the spread of fire accidents.
various oils and organic solvents. When transporting oily materials, due to the swelling
Physical properties of The cover rubber Safety performance
and corrosiveness of oils to the belt cover rubber, the volume of the cover rubber
increases, the structure relaxes, the physical and mechanical energy decreases, the Index Flame retardant performance level
Items Unit Items
product service life is short. The oil-resistant conveyor belt has relatively good durability D L K2 K3
and organic solvent resistance. It is suitable for the transportation of oily materials, and
Tensile Strength MPa ≥ 18 14
can be used in some occasions where oily and chemical solvents may appear. The total flame
The average
Elongation at break %≥ 450 400 duration of
the six covered value of the
samples shall flame duration of
Main varieties and indicators Aging test three
(70℃、7d) Flame duration not exceed 45S,
% -25~+25 -25~+25 Any single value coated samples,
Tensile strength change Not more than
Oil resistance Working temp Oily materials Durability index (72h under room temp ) cannot be
rate 60s
greater than 15S
LO -30~70℃ Mineral oil, organic solvent Volume expansion ratio ≤20% Abrasion mm3 ≤ 200 250
Electrostatic
DO -30~70℃ Vegetable oil, animal fat Volume expansion ratio ≤5% Standards GB/T10822,DIN22102K/S ≤ 3x10Ω
properties

LO: Oil resistant conveyor belt under general conditions DO: Conveyor belt under strong wear and oil resistant working conditions D-under light abrasion working conditions; L-under normal working conditions Reflammability No flame should reappear on any sample
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DTQS® Acid & Alkali Resistant Conveyor Belt DTQS® Heat Resistant Conveyor Belt

Product features and applications: Product features and applications:


◎ Product applications:Acid and alkali resistant conveyor belt is suitable for the Product applications:If the material temperature exceeds 70℃, the use of ordinary
transportation of acid or alkaline materials in the chemical, paper, cement, and conveyor belts will be affected, and the service life will be significantly shortened. At
fertilizer energy industries. this time, heat-resistant conveyor belts should be used. This type uses styrene
◎ Product features:It can prevent the corrosion of the conveyor belt by acid and butadiene rubber and EPDM rubber with good heat resistance as cover rubber and
alkali; Good adhesion performance, will not fall off during use; The belt carcass can be buffer layer, and the finished product has good thermal stability. This type is suitable
made of cotton, polyester cotton, nylon, polyester and other materials. for steel, metallurgy, building materials, glass and other industries, and transports
granular, powder, and massive sintered ore, coke, and cement clinker with a tempera-
Main performance and index
ture of 100-300℃.
Acid-base types Concentration Acid-base types Concentration

Hydrochloric acid 20% Carbonic acid Main performance and index

Applicable material Choose skeleton Maximum intermittent


Nitric acid 10% Sulfurous acid Types temperature material Abrasion Applications
operating temperature
Cotton, polyester, It is suitable for occasions where heat resistance is required and the temperature
Sulfuric acid 20% Acetic acid Any T1 Type -20~100℃ ≤120mm3 140℃
steel cord of the material is not very high. It is not suitable for powdery materials.
Cotton, polyester, Used in occasions with abrasion resistance requirements and suitable
Boric acid 40% Caustic soda T2 Type -20~125℃ steel cord ≤150mm3 175℃
temperature, or used for powdery materials with not too high temperature.
Cotton, polyester, Used in occasions with high temperature and high wear resistance
Phosphoric acid 40% Caustic Potassium T3 Type -20~150℃ steel cord ≤180mm3 220℃
requirements, such as sintered products, cement clinker, etc.
Cotton, polyester, Used in occasions with high temperature and high wear resistance
Arsenic acid Any T4 Type -20~175℃ steel cord ≤200mm3 requirements, such as sintered products, cement clinker, etc.
300℃

DTQS® Cold Resistant Conveyor Belt DTQS® High Temperature Resistant Conveyor Belt

Product features: Product features:


Choose cotton canvas, nylon canvas or polyester canvas as the carcass, covering the The carcass of this product is made of polyester canvas or high temperature resistant
combined rubber of natural rubber and butadiene rubber. It has the characteristics of steel mesh (model: SN400; SN600) with high modulus, low shrinkage and high tensile
high elasticity, impact resistance, cold resistance, etc., and can be used normally in strength. The cover rubber is made of EPDM which has good high temperature
the minimum -60 ℃ environment. resistance feature, with a unique formulad design, can effectively solve the problem of
low interlayer adhesion caused by ethylene propylene rubber of high saturation and
Product applications: poor adhesion. It has the characteristics of light belt body, long service life and good
heat resistance features.
Suitable for conveying materials in cold areas, open-air refrigerated warehouses and
other occasions. Physical properties of cover rubber after heat resistance test

Items --- Variation range

Technical index: Difference between after aging and before aging (IRHD) ±20
Hardness
Cold-resistant conveyor belts are divided into three types:
Maximum value after aging (IRHD) 85
◎ Scratch-resistant (H) and wear-resistant (D) general (L)
Decreased rate of performance change (%≤) 40
according to the performance of the cover rubber. Tensile strength
Lowest value after aging (MPa) 5
According to the cold resistance, it is divided into two levels: C1 and C2.
◎ The ambient temperature of C1 is -45℃---+50℃; Performance change rate (%≤) 55
Elongation at break
◎ the ambient temperature of C2 is -60℃---+50℃. Lowest value after aging (MPa) 180

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