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SANGIR PLASTICS P. LTD. www.sangir.

com

REVOLUTIONISING
THERMOPLASTICS
Innovative piping and sheets solutions
for industries constantly evolving for a
better tomorrow.

Product
Catalogué
Our Brands

Novathene PE Sheets Polyethylene (PE) Custom Roto Solutions

NovaLene PP Sheets Polypropylene (PP)

NovaLene-H PP-H Sheets Polyvinylidene Flouride (PVDF)

NovaStrong UHMW-PE Sheets

NovaKyn PVDF Sheets

NovaRex PVC Sheets (Rigid)

NovaFoam PVC Foam Sheets

NovaFab Fabric backed sheets

NovaRene HIPS Sheets

NovaTherm ABS Sheets

NovaWeld & NovaStic Rods


index

welcometo sangir p1-3

- a world of possibilities
plastics at sangir p4-17

Plastics - The Edge


Technical Details & Applications
Joining Techiniques
Transportation, Handling & Storage Guide

product range& specifications p18-62

Piping Systems
PE Piping Systems
PP / PPH Piping Systems
PVDF Piping Systems

Sheets & Profile systems


Novathene PE Sheets
NovaLene PP Sheets
NovaLene-H PP-H Sheets
NovaStrong UHMW-PE Sheets
NovaKyn PVDF Sheets
NovaRex PVC Sheets
NovaFoam PVC Foam Sheets
NovaFab Fabric backed Sheets
NovaRene HIPS Sheets
NovaTherm ABS Sheets
NovaWeld & NovaStic Rods

solutions
installation p63

resistance chart
chemical p64
1 welcome to sangir >

about sangir
At Sangir, we love to offer best quality
cost effective solutions for our
customers, partnering with them to
provide solutions within their budgets
and time lines, with products made
from advanced raw materials and
machineries that deploy the best of
contemporary technology.

Sangir Plastics Pvt Ltd, an ISO 9001:2000 & ISO 14001: 2004 Certified Company, prides itself as a quality manufacturer of
thermoplastics piping and sheet solutions. A broad array of products includes quality thermoplastic piping systems including
solution and roto moulded products made from PP, PPH, Nucleated PP, HDPE, PVDF, PPGL, HIPS, PPA, PPFR & PP conductive
grades. The company is also known for having successfully executed turnkey jobs at the largest companies in the country.

The Company is spread over a total area of over 500000 sq feet, conveniently located in the industrial town of Vapi, Gujarat &
Jaipur, Rajasthan in Western India. The company enjoys quick access to the Western Express Highway and is suitably within
close reach of the Mumbai port. We pride ourselves in the loyalty of 150+ talented employees, who move in tandem with the
leadership of an experienced management team, well qualified in their functional fields. To achieve its quality benchmarks, the
company sources its machinery from the best suppliers worldwide, with technological superiority and in-house research teams.

Sangirs’ products are exported to over 35 different countries in 5 continents. Products are widely used in diverse applications
handling a range of fluids, gases and slurries at temperatures between -400C to 2000C.

Our Commitment to Environment - ICARE


 Implement, review & improve critical processes for promoting a safe & healthy workplace
environment
 Comply & exceed local and state environment legislation

 Achieve optimal utilization of resources including water, energy & raw materials

 Raise awareness, encourage participation and train employees in environmental matter for

reducing pollution, emissions & waste


 Encourage & promote environmental standards with customers & suppliers

ISO 14001:2004
welcome to sangir > 2

standards & quality assurance


Sangir Plastics has built up an outstanding reputation for
quality and is constantly striving to enhance it further.
At Sangir Plastics we set high standards on our own performance, and for all our undertakings,
quality requirements are our guiding principle. Our staff checks every phase of the work against
our quality systems which is certified according to ISO 9001-2008. This internal quality system
and our stringent execution procedures ensure considerable time savings on our projects. From
our people you may always expect know-how, flexibility and imagination. Every project brings
new challenges, but also new opportunities. Nothing is more vulnerable than a leading edge in
know-how and technology. We therefore constantly invest in new techniques and systems, but
above all, in people. Education and training are essential elements of our company policy.
Sangir Plastics agreements will stand and always be honoured. Reliability might sound old-
fashioned, but as far as we are concerned it is certainly not out of date.

System control ISO 9001:2008


ISO 4427 Test and acceptance Incoming goods
raw material, vendor parts

ISO 10931 Extrusion Injection Rotational


In-process inspection process
Pipe & Sheets Fittings Custom
monitoring
DIN 16962

Final inspection In-process stock


DIN 8077
 dimensional control  density
 surface finish  hydraulic pressure
ASNZ 4130  melt flow index  drop impact Storage
Packing
 impact bending test  hardness
Despatch
 Heat reversion test
IS 8008

ASTM Sch 40 / 80
Product Inspection & Consultant approvals
IS 14151:1999  Aker Solutions Pvt. Ltd Government bodies
 Bureau Veritas Pvt. Ltd  National Thermal Power Corporation Ltd.

 Toyo Engineering Pvt Ltd  Nuclear Power Corporation India Ltd.

 SGS India Pvt. Ltd.  Certified Engineers India Ltd. (GWSSB))


CM/L-7312357
 Lloyds Register  Gujarat Water Sewerage & Supply Board

 Indian Register of Shipping  Municipal Corporation of Greater Mumbai Ltd.


IS 4984:1995
 Dalal & Consultants  Bureau of Indian Standards

 CMPDI Ltd  Mahanagar Gas Ltd

 Tata Projects Ltd  Tata Consulting Engineers Ltd.


CM/L-1285855
 Indian Institute of Technology (Powai)  CIPET

 Dodsal Engineering  Maharashtra Jeevan Pradhikaran


IS 14333:1996
 SNC Lavalin  CIDCO

 IBR Chematur  Heavy Water Board

 Shroff & Associates


CM/L-7754389
 M. N. Dastur
3 welcome to sangir >

production & supply programme


Sangir manufactures and supplies a wide range of industrial products from advanced engineering plastics. A variety of products
are made in compliance with different industrial standards to serve the needs of customers around the globe. DIN, ASTM, ISO,
EN, IS and ASNZ compliant products are readily available for all your needs.

Product Line Range Standards Followed


Pipes & Pipe Fittings
HDPE / MDPE Pipes & Fittings 16 - 1200mm OD / max PN20 IS 4984/14333, ISO 4427, DIN 8074, AZ4130
PP / PPH Pipes and Fittings, PP Liner Pipes 16 - 630mm OD / max PN20 DIN8077/8078, DIN16962, ASTM Sch 40/80
PVDF KYNAR® Pipes & Fittings, Liner Pipes 16 - 200mm OD / max PN20 ISO 10931, DIN 16962, ASTM Sch 40/80
PVC / CPVC Pipes & Fittings* 16 - 400mm OD / max PN20 IS 4985, DIN 8062 / 8063
HIPS Pipes, Cores, Fire Retardant Piping up to 315mm Custom
PP + FRP Piping, PPH+FRP piping Systems* up to 500mm Custom

Plastic Sheet Solutions


Polypropylene Sheets ISO 15013
PP & PP-Homo & PP copolymer Sheets 0.5 to 225mm, max 1.5m wide Extruded 1 - 30mm, Cast 40 - 225mm
PP Fabric Backed - PPGL / PPHGL Sheets 1 to 10mm, max 1.5m wide Custom Extruded
PP Fire Retardant - PPFR Sheets 1 to 15mm, max 1.5m wide
Polyethylene Sheets
HDPE / MDPE / Pe80 / PE100 Sheets 0.5 to 150mm, max 1.5m wide ISO 14632
LDPE Sheets 0.5 to 15mm, max 1.5m wide ISO 14632
UHMWPE Sheets 2 to 100mm, max 1.22m wide Cast
Geomembranes* 0.5 to 6mm, max 8m wide Extruded
PolyVinylChoride Sheets ISO 11833
PVC Rigid Sheets 1 to 50mm, max 1.22m wide Extruded up to 50mm
PVC Foam Sheets 1 to 10mm, max 1.22m wide Extruded
PVC Flexible , Gasket & Transperant Sheets 1 to 8mm, max 1.22m wide Extruded
CPVC Sheets* 1 to 30mm, max 1.22m wide Extruded
High Impact Polystyrene - HIPS Sheets 1 to 8mm, max 1.22m wide Custom Extruded
Acrylonitrile Butadiene Styrene - ABS, FR Sheets* 1 to 10mm, max 1.22m wide Custom Extruded
PVDF Regular and Fabric Backed Sheets* 1 to 10mm, max 1.5m wide ISO 15014
PP Corrugated Sheets, Flute Boards* 1 to 10mm, max 1.22m wide Custom Extruded

Plastic Solid Rods & Welding Rods


PP / PE / PPH / PVC / CPVC / PVDF weld Rods 1 to 5mm, roll form Various Shapes, Spools available
PP Solid Rods, PPH Solid Rods 16 - 250mm, max 1.0m L Extruded
PE Solid Rods, HDPE Solid Rods* 16 - 100mm, max 1.0m L Extruded
PVC, CPVC PVDF Solid Rods* 16 - 250mm, max 1.0m L Extruded

Fabrication Services
Piping Installation & Commissioning jobs Custom DVS 2207
Custom Fabrication / Welding Jobs Custom DVS 2207
Plastic Tanks, Hoods, Vessels Custom DVS 2207

Other Products
Profiles & Custom Fabricated Solution - Custom
Garbage Chute, Klean Chute for debris, waste disposal. 700mm max OD UL rated options and installations available
Custom Roto moulded products Custom ARMO

*Supply only
plastics at sangir
- a world of possibilities

- Classification of plastics 5
- Comparison of materials 6

Technical Details & Applications


- Polyethylene 7
- Polypropylene 9
- PolyVinylidene Flouride 11
- PolyVinyl Chloride 13
- Ultra High Molecular Weight PE 14

Joining Techniques 15

Storage & Transportation 17


5 plastics at sangir > classification of plastics & feature reference chart

classification
Classification of plastics

Thermoplastics Thermosets Elastomer

Thermo elastics Synthetic rubber


Resins

Polyolefin Vinyl Chlorides Fluoropolymers

PVC / C-PVC PVDF

PP Polypropylene PB Polybutylene PE Polyethylene

PP-C LDPE
PP-H MDPE
PP-R HDPE
UHMW-PE

Available at Sangir

Features reference chart

Elastic Wear resistant Non-toxic

Impact resistant Insulating Homogenous welded


joints

Thermal resistant Chemical resistant Prefabricated

Smooth inner walls Poor heat conductivity Light weight

Weather resistant Highly suitable for welding


plastics at sangir > comparison of materials 6

comparison of materials
Attribute of the raw material used PE-HD PEUHMW PP PVDF PVC-U PVC-C ABS
(Corzan®)
Physical Properties
1. Specific gravity (ρ) ISO1183 g/cm3 0.95 0.93 0.91 1.78 1.36 1.55 1.04
2. Water absorption ISO62 % 0.01 0.01 0.01 > 04 0.2 0.2 0.4
3. Chemical resistance - DIN8075 DIN8075 - - DIN8061 DIN8061 -
4. Max. permissible service Upper °C 90 90 100 150 60 85 70
temperature Lower °C -50 -150 5 -30 -15 -15 -50
Mechanical Properties
1. Tensile strength at yield (σS) ISO527 Mpa 27 17 30 50 55 57 45
2. Elongation at yield (εS) ISO527 % 9 > 20 10 9 3 3 -
3. Tensile strength at break (σR) ISO527 Mpa 35 40 - 46 30 80 -
4. Elongation at break (εR) ISO527 % > 700 > 50 > 50 > 50 > 50 15 -
5. Impact strength (an) ISO179 kJ/m2 No break No break No break 252 No break No break 333
6. Notch impact strength (ak) ISO179 kJ/m2 29 No break 50 22 3 8 37
7. Ball indentation hardn (Hk)/Rockwell ISO2039 Mpa - 35 67 80 120 150 R105
8. Shore-D DIN53505 - 64 61 70 78 82 90 70
9. Flexural strength (σB 3,5%) ISO178 Mpa 22 27 - 80 90 90 67
10. Modulus of elasticity (Et) ISO527 Mpa 1150 680 1200 2000 3000 2500 2260
Thermal Properties
1. Vicat softening temp. VST/B/50 ISO306 °C 80 80 91 140 75 105 103
VST/A/50 °C 129 - - 160 - - -
2. Heat deflection temperature HDT/B ISO75 °C 69 65 96 145 72 102 100
HDT/A °C - 42 - 104 - - 88
3. Coef. of linear therm. expansion (α) DIN53752 K-1 x 10-4 1.5 2 - 1.2 0.8 0.6 -
4. Thermal conductivity at 20 °C (λ) DIN52612 W/(mxK) 0.42 0.42 - 0.13 0.14 0.14 -
Electrical Properties
1. Volume resistivity (ρD) VDE0303 x cm > 1015 > 1014 > 1016 > 1013 > 1015 > 1015 -
2. Surface resistivity (Ro) VDE0303 > 1016 > 1012 - > 1014 > 1013 > 1013 -
3. Dielectric constant at 1 MHz (εr) DIN53483 2.35 3 2.3 7.25 3 3 -
4. Diel. loss factor at 1 MHz (tanδ) DIN53483 0.0003 0.0001 0.0002 0.18 0.01 0.01 -
5. Dielectric strength VDE0303 kV/mm 17 45 - 22 20-40 20-40 -
6. Tracking resistance IEC60112 V - KB >600 - CTI300 KB600 KB600 -
Additional Data
1. Bondability + - + o2) + + +
2. Physiological indifference EEC90/128 + + + - + - -
according3) FDA + + + + + - -
3. Friction coefficient DIN53375 0.3 0.25 0.34 0.6 0.6
4. Flammability UL94 HB HB HB V-0 V-0 V-0 HB
5. UV stabilisation4) o - o + o - -
Chemical Properties
1. Acid resistance + + + + + + +
2. Hydroxid resistance (dilute) + + + + + + -
3. Hydrocarbonat resistance + + + + + + o
4. CKW resistance - - o + - - -
5. Aromatic resistance o o - + o o -
6. Ketone resistance + + + o - - -
7. Resistance against hot water o o + + - o o
+ Yes; O Limited; - No
Note:
1. Above information is from generally available sources and does not include any binding legal guarantee of certain properties. Users should determine their own values and ascertain
applications with independent judgement.
2. Pretreatment necessary.
3. Physiological indifferences are valid for nature coloured materials.
4. Valid for natural coloured materials. An additional UV protection can provided by special pigments e.g. carbon black.
7 plastics at sangir > technical details & applications > pe Chemical composition of PE:
Ethylene Polyethylene Polymer

Technical details & applications

Polyethylene n

Polyethylene is a thermoplastic polymer consisting of long chains produced by combining the ingredient
monomer ethylene. The ethylene actually converts to ethane as it takes its place in a polymer and straight sections
of the polymer are the same structure as the simple chain hydrocarbons, e.g., propane, decane and other straight
single-bonded carbon chains. As with any polymer, the structure of the resulting substance defies molecular
description due to cross branching of the chains.

HDPE (High Density polyethylene) is defined by a density of greater or equal to 0.941 g/cm3. HDPE has a low
degree of branching and thus stronger intermolecular forces and tensile strength.

Technical information
HDPE MDPE LDPE PEUHMW
Specific gravity (ρ) ISO 1183 g/cm3 0.95 0.938 0.925 0.93
Max. permissible service temp °C -50 to 90 -50 to 85 -50 to 60 -50 to 90
Tensile strength at yield (σS) ISO 527 Mpa 27 20 11 17
Elongation at break (εR) ISO 527 % > 700 > 600 > 600 > 50
Impact strength (an) ISO 179 kJ/m2 No Break No Break No Break No Break
Flexural strength (σB 3,5%) ISO 178 Mpa 22 40 80 27
Modulus of elasticity (Et) ISO 527 Mpa 1150 760 260 680
Coef. of linear therm. expansion (α) DIN 53752 K-1 x 10-4 1.5 1.5 1.4 2
0
Vicat Softening Temp ISO306 C 80 80 94 80

Specific advanced high ESCR rated grades also available.

Features & advantages


 Suitable for underground pipes through adjustment to local ground movement
 Impact-resistant and tough.
 Thermal resistant Application possible between -40°C & 80°C

 Smooth internal wall Low blockage risk due to low deposit / residue effects

 Application in open air unrestricted through colouring with carbon black

 Lower cost due to relative long life

 Non conductive

 Suitable for transport of polluted waste water

 No condensation possible during short periods of cooling

 Easy installation using butt-welding and electro-fusion techniques

 Environmental friendly

 Homogeneous welded joints - Pull tight and leak proof

 Prefabrication = Fast and cost-saving installation

 Light in weight = Cost saving in transport and handling

PE products available at Sangir:


Pipes Fittings Sheets Weld & solid rods Profiles
plastics at sangir > technical details & applications > pe 8

Applications of Polyethylene

Applications
PE piping systems, sheets and roto moulded products have
versatile usage on several different industries from simple
usage in agricutlture to high end use in Chemical Industries.
 Municipal

 Industrial

 Marine / Dredging

 Agriculture

 Electrical

 Recreation

 Infrastructure

 Geo Thermal Heating

 Aquaculture

 Culverts

 Ventilation

 Float docks

 Residential

 Sanitation.
9 plastics at sangir > technical details & applications > pp Chemical composition of PE:
Propylene Polypropylene Polymer

Technical details and applications

Polypropylene n

Polypropylene (PP) is a thermoplastic from the polyolefin group. It is a semi-rigid, translucent polymer with good
toughness and weather resistance properties, low water absorption and is easily moulded to desired shapes. PP is
a largely non-polar, partially crystalline thermoplastic with a crystallinity of 60 to 70% and a density of 0.90 to
0.91 g/cm3 which is amongst the lowest for all plastics. It is generally available in three advanced forms:

 PP-Homopolymer (PP-H): Produced by a continous chain of polypropylene units which results in a high stiffness
material. Advanced homopolymer types like beta nucleated PP, are used to make piping systems and sheets.

 PP-Copolymer (PP-C): Produced by adding 4-15% ethylene to the polypropylene gives much improved impact
strength and considerably lowers the brittle point to below normal service temperatures i.e. -15°C to -20°C.

 PP Random Copolymer (PP-R): Random copolymer polypropylene is a clear, semi-crystalline polymer which
exhibits high stiffness, better impact strength and good electrical insulation properties.

Other options in PP include fire retardant and electro-conductive grades. PP can also be UV stabilized.

Technical information
PP-C PP-H PP-R PP2222
Specific gravity (ρ) ISO 1183 g/cm3 0.91 0.9 0.909 0.912
Max. permissible service temp °C 0 to 75 5 to 100 5 to 100 5 to 100
Tensile strength at yield (σS) ISO 527 Mpa 26 31 26.1 26
Elongation at break (εR) ISO 527 % - > 400 > 400 > 400
Impact strength (an) ISO 179 kJ/m2 No Break No Break No Break No Break
Modulus of elasticity (Et) ISO 527 Mpa 1200 1400 1200 1200
Coef. of linear therm. expansion (α) DIN 53752 K-1 x 10-4 1.5 1.5 1.5 1.5
O
Vicat Softening Temp ISO306 C 148 150 131.3 148
Shore Hardness ISO 868 Shore D 67 70 60 67

Features & advantages


 Excellent Chemical Resistance: Increases reliability and scope of use
 High Thermal Resistance: Less vulnerable to weathering

 High Stress Crack Resistance: Prevents inching growth of cracks

 Excellent Fusion Capabilities: Ease of installation

 Low density, Low weight: Ease of transportation

 Homogenous structure: Aesthetically superior.

 Good elasticity: Easy installation

 Non Toxic, Food Grade

 High Impact Strength: Better durability

 Smooth Inner surface: Low frictional loss

 Good Thermal insulation

 Very good fatigue resistance

 Excellent dielectric properties

PP products available at Sangir:


Pipes Fittings Sheets Weld & solid rods Profiles
plastics at sangir > technical details & applications > pp 10

Applications of Polypropylene

Applications
 Acid Fillings Stations  Textile Mills; Food & Beverage
 Laboratories  Thermal Baths
 Automotive Industry  Galvanizing Plants

 Nuclear Research Centres  Water Purification Plants

 Chemical Industry  Industrial washing /

 Paper & Pulp Mills bleaching lines


 Construction (Plumbing)  Packaging of Electrical

 Pharmaceutical Industry Components


 Desalination Plants  Suction & exhaust pipelines

 Pickling Lines  Lined Pipings (Mild Steel +

 Effluent Treatment / Disposal PP), (FRP +PP)


Plants  Water, effluent transport

 Refineries  Storage tank for chemicals

 Electroplating Plants  Hoods, Fume Ducts


11 plastics at sangir > technical details & applications > pvdf

Chemical composition of PVDF:

Technical Details and Applications

PolyVinylidene Flouride n

KYNAR® Polyvinylidene Fluoride (PVDF), the homopolymer of 1,1-difluoroethylene, is a tough engineering


thermoplastic that offers a unique balance of performance properties. The unique structure of alternating units of
methylene and difluoromethylene, create a polymer with high crystallinity combined with a high polarity, resulting
in a sharp melting point. It has the characteristic stability of fluoropolymers while retaining the properties of a
conventional thermoplastic material. KYNAR FLEX® resins are a series of PVDF based copolymers, similar to
KYNAR® homopolymer resins in purity and chemical resistance, but having additional chemical compatibility in
high pH solutions, increased impact strength at ambient and low temperatures, and increased clarity.

Kynar® Kynar® Kynar®


Technical Information 740 720 2850
Specific gravity (ρ) ISO 1183 g/cm3 1.78 1.78 1.78
Max. permissible service temp °C -30 to 140 -30 to 140 -30 to 140
Tensile strength at yield (σS) ISO 527 Mpa 50 52 35
Elongation at break (εR) ISO 527 % > 50 > 50 > 50
Flexural strength (σB 3,5%) ISO 178 Mpa 80 80 80
Modulus of elasticity (Et) ISO 527 Mpa 2000 2200 1000
Coef. of linear therm. expansion (α) DIN 53752 K-1 x 10-4 1.2 1.2 1.5
Volume resistivity (ρD) VDE 0303 x cm > 1013 > 1013 > 1013

Features & advantages of PVDF


 Mechanical strength & toughness KYNAR® PVDF has the charasteristic properties of high resistance to
 High thermal stability chemical attack intrinsic to all fluoropolymers based on the very high
strength of the carbon-fluorine atom bond.
 High dielectric strength
Halogenated
 Readily melt processable solvents PVDF
Esters, PVC
 Exceptional outdoor weather resistance
Strong oxidised ketones
HDPE
 Low permeability to most gases and liquids
PP
 Low flame and smoke characteristics
Aromatic PES-GF
 High abrasion resistance Halogens solvents

 Very low creep

 High purity
Strong acids
 Resistance to most chemicals and solvents Allphatic
solvents
 Resistance to nuclear radiation

 Resistance to fungi Strong bases Weak bases


 Very smooth surfaces can be obtained

PVDF products available at Sangir:


Pipes Fittings Sheets Weld & solid rods Profiles
plastics at sangir > technical details & applications > pvdf 12

Applications of PVDF

KYNAR® PVDF has outstanding barrier properties which allows a better protection of the
environment. The construction of chemical process equipment makes use of a multitude of
materials to cope with specific corrosion problems KYNAR® PVDF has the advantage of
absolute suppression of corrosion, even under varying process conditions, when compared
to stainless steel.

A comparision of various fluoropolymers is detailed below:

PVDF PTFE ETFE PCTFE ECTFE PFA FEP

Density 1.78 2.18 1.76 2.13 1.68 2.15 2.14


Stress at yield (Mpa) 48 14 28 40 31 19 15
Flexural Modulus (Mpa) 2,000 800 1,300 1,250 1,700 700 650
Dielectric constant 8 1.9 2.2 2.6 2.5 1.9 1.9
LOI (%) 44 90 30 90 60 90 90
Decomposition temperature (ºC) 340 400 360 320 320 400 300
Melting temperature 170 342 270 214 240-247 305-307 275-295

Data from "Modern Fluoropolymers", ed J. Scheirs, Wiley and Sons 1997, New York

Applications
 Process Industry
 Sugar Industry
 High purity applications

 Paper & pulp Industry

 Electronic, electrical & semi-conductors industry

 Nuclear power industry

 Pharmaceutical Industry

 Automotive Industry

 Solar power panels

 DI water plants
13 plastics at sangir > technical details & applications > pvc

Chemical composition of PVC:

Technical details and applications

PolyVinyl Chloride n

Unplasticised Polyvinyl Chloride (PVC-U) is the most widely used of all plastics used for pipe installations. It is
rigid, versatile, and is suitable for both above or below ground installations. It has excellent chemical resistance
which, combined with smoothness of bore, eliminates build up of scale and gives good flow characteristics. It is
odourless, tasteless and suitable for conveying potable water, food and dairy products. PVC-U is suitable for use at
temperatures from 0ºC to 60ºC at a wide range of operating pressures, depending upon the system chosen.

Technical information
PVC C PVC
Specific gravity (ρ) ISO 1183 g/cm3 1.36 1.55
Max. permissible service temp °C -15 to 60 -15 to 85
Tensile strength at yield (σS) ISO 527 Mpa 55 57
Elongation at break (εR) ISO 527 % > 10 > 15
Impact strength (an) ISO 179 kJ/m2 No Break No Break
Flexural strength (σB 3,5%) ISO 178 Mpa 90 90
Modulus of elasticity (Et) ISO 527 Mpa 3000 2500
Coef. of linear therm. expansion (α) DIN 53752 K-1 x 10-4 0.8 0.6
15 15
Volume resistivity (ρD) VDE 0303 x cm > 10 > 10

Features & advantages of PVC


 Strong and durable
 Good Thermal insulation

 Good Dimensional Strength

 Lightweight

 Good Electrical insulation

 Fire Retardant Properties

 Good Chemical Resistance

 Low Moisture Absorption

 Easy to join using Solvent Cement

 FDA compliant

Applications
 Chemical tanks & vessels
 Ducts & gutters to carry chemicals
 Control cabinets, panels

 Equipment for corrosive environment

 Paper making chemicals

 Vessel Lining

 Chemical Flooring

 Flexible PVC Strip Curtains

 Industrial Fabrication activity

 Valve & Pump Housing

 Manifolds & Slurry Conveyance

 Fire retardant applications

 Fume Scrubbers & FRP

PVC products available at Sangir:


Pipes Fittings Sheets Weld & solid rods Profiles
Structure of UHMWPE, where ‘n’ plastics at sangir > technical details & applications > uhmw-pe 14
is greater than 100,000:

Technical details and applications

n
Ultra high molecular weight PE
NovaStrong is made from UHMW-PE, a subset of the thermoplastic -polyethylene. It has extremely long chains,
with molecular weight numbering in the millions, usually between 2 and 6 million, strengthening intermolecular
interactions resulting in highest impact strength of any thermoplastic, very low coefficient of friction, self-
lubricating, and is highly resistant to abrasion (15 times more resistant to abrasion than carbon steel). Its
coefficient of friction is significantly lower than that of Polyamide and Acetal, and is comparable to that of PTFE,
but UHMWPE has better abrasion resistance than PTFE.

Features & advantages Technical information


 High Abrasion Resistance
Units Test Values
 Low Specific Weight Specific gravity (ρ) g/cm3 ISO 1183 0.93
 Low water absorption Water absorption % ISO 62 0.01
 Odorless Max. permissible service Temp. °C upper limit 90
 Good Low temp Resistance (no stress involved) °C lower limit -150
 Low Coefficient of Friction Tensile strength at yield (σS) Mpa ISO 527 17
 High chemical resistance
Impact strength (an) kJ/m2 ISO 179 o.B.
Notch impact strength (ak) kJ/m2 ISO 179 o.B.
 High Impact Strength
Ball indent. Hardn. /Rockwell Mpa ISO 2039 35
 Food Safe
Shore-D - DIN 53505 61
 Protection from Stress Cracking
Flexural strength (σB 3.5%) Mpa ISO 178 27
 Weathering Resistance Friction coefficient - DIN 53375 0.25
Flammability - UL 94 HB
Applications
 Transporting machinery
 Star Wheels, Idler Sprockets

 Textile machinery

 Bottling Machinery

 Food Processing machinery Components

 Harbor and shipbuilding machinery

 Architecture & agriculture machinery

 Conveyor Systems

 Paper-making machinery

 Dyeing decoration

 Abrasion Resistant Lining

 Mining Industry

 Shipping Industry

 Chemical Equipment

 Chute liners and Truck /hopper liners

UHMWPE products available at Sangir:


Sheets Profiles
15 plastics at sangir > jointing techniques

Joining techniques for pipes


Pressure / Time diagram
Butt Welding: In butt fusion the pipe ends to be Equalisation

(N/mm2) 0.50
pressure
joined are brought together in a dedicated butt

Pressure
fusion machine. The end faces are squared up by

Time (sec)
planing with a mechanical trimmer, then heated Heating
pressure
0.01
with thermostatically controlled non-stick heater Heating Cooling
period
plate. When molten, the faces are pushed Equalisation
period
pressure period Charge over Jointing building
together and allowed to cool. The butt fusion period period

process generates weld beads both inside and The welding cycle is divided in 5+1 different phases:
Phase 1: Bead formation t1 (bead  formation)
outside the pipe. These can be removed easily to Phase 2: Heating up t l (Continual heating)
produce a smooth bore or outer surface. Inspection Phase 3: Change over t3 (Change over)
Phase 4: Bringing up pressure t4
of beads is also a useful quality check on the weld. Phase 5: Cooling down under pressure t5
Phase 6: Cooling down out of the machine t6
p2=Pressure during continual heating
p1=Pressure during bead formation and cooling down

Values of butt fusion jointing process.


Pipe wall Heating Equalisation at Heating time (s) at Change Time (s) to Cooling time (s)
thickness element P = 0.1 N/mm2 P = 0.01 N/mm2 for various over time reach full under jointing
(mm) temp Height of bead materials (s) jointing pressure
°C (mm) pressure P = 0.15 N/mm2
PP HDPE PVDF
2-3.7 215 0.5 - 30-40 40-70 4 3-6 4-5
4.3-6.9 210 0.5 65 - 115 40-70 70-40 5 5-8 6-10
7.1-11.4 205 1 115 - 180 70-120 90-120 6 8-10 10-20
12.2-18.2 200 1 180 - 290 120-170 120-150 8 10-15 20-30
20.1-25.5 195 1.5 290 - 330 170-210 - 10 15-20 25-38

Socket Welding: Used mainly to fabricate PP and PVDF piping systems and involves the use of a socket type fitting.

1 2 3 4 5

cutting marking heating joining holding / cooling

PP PVDF
The welding cycle consists of a heating phase
Pipe OD Pipe insertion Min. Heating Cooling Min. Heating Cooling
and a cooling phase. A socket mounted on a hot depth Wall time time Wall time time
plate is used to heat the outside surface of the (into fitting) (mm) (secs) (secs) (mm) (secs) (secs)
pipe being welded. On the opposite side of the 16 13 2 5 2 1.5 4 2
hot plate, a spigot is used to heat the inside 20 13 2.5 5 2 1.9 6 2
surface of the injection moulded fitting. Both 25 15 2.7 7 2 1.9 8 2
the fitting and pipe are heated for a set 'heating 32 17 3 8 4 2.4 10 4
40 19 3.7 12 4 2.4 12 4
time'. When the heating time is complete, the
50 22 4.6 18 4 3 18 4
heated pipe and fitting are removed from the
63 25 3.6 24 6 3 20 6
socket and spigot, and the pipe is pushed inside 75 29 4.3 30 6 3.6 22 6
the fitting, producing the weld. Depending on 90 33 5.1 40 6 4.3 25 6
the pipe size, this process is carried out by hand 110 39 6.3 50 8 5.3 30 8
(<50mm OD) or on a mechanical / hydraulic
machine (>63mm OD).
plastics at sangir > jointing techniques 16

Flange Connections: Stub flanges / Pipe ends / collars as butt welded to each side of a length of
pipe after inserting two slip-on metal flanges (one for each side). A continuous line can then be
made by simply bolting the flanges together which are held securely in place. A leak proof joint is
ensured by inserting an sealing gasket thus providing a demountable joint or to match up with
pumps, valves etc . Primarily used where the pipes need cleaning or relocation.

Electro-Fusion Welding: This process involves an electrically conducting implant being


incorporated into the socket and / or fitting to be jointed to the pipe. A high electric current is
applied via a power source causing resistive heating which melts and fuses materials.

Extrusion Welding: The process involves continuously extruding molten thermoplastic material into a
weld preparation on the plastic component or structure which is being joined. A thermoplastic rod or
granule feedstock is fed into the rear of the barrel of an extrusion gun and the material is heated. The
ejected material is shaped to match the profile being welded. At the leading edge, hot gas is used to
ensure sufficient heat in the substrate material to form the weld. Typical welding speeds are 0.5-1
m/min. Extrusion welding is generally used to weld custom fabrications with sheet, nozzles etc.

Other methods of welding include infrared, bead and crevice free, friction welding depending on the requirements of the
application and ultimate use of the manufactured product.

Machining Guidelines

Turning Drilling
Peak Radius r to be min. 0.5 mm Twisting Angle β to be ca. 12° bis 16°

α γ χ v s α γ v s
PVC 8 - 10 0-5 50 - 60 200 - 750 0.3 - 0,5 5 - 10 3-5 60 - 100 30 - 120 0.1 - 0.5
PP / PE-HD 6 - 10 0-5 45 - 60 250 - 500 0,1 - 0,5 5 - 15 10 - 20 60 - 90 50 - 150 0.1 - 0.3
ABS 5 - 15 25 - 30 15 200 - 500 0.2 - 0,5 8 - 12 10 - 30 60 - 90 50 - 200 0.2 - 0.3
PMMA 5 - 10 0-4 15 200 - 300 0.1 - 0,2 3-8 0-4 60 - 90 20 - 60 0.1 - 0.5
PC / PPE 5 - 12 6-8 45 - 60 200 - 350 0.1 - 0,5 8 - 10 10 - 20 90 50 - 100 0.1 - 0.3
PA 6 - 10 0-5 45 - 60 200 - 500 0.1 - 0,4 5 - 15 10 - 25 90 50 - 150 0.1 - 0.3
PVDF 5 - 12 5 - 15 10 150 - 500 0.1 - 0,3 10 - 16 5 - 20 110 - 130 150 - 300 0.1 - 0.3

Milling Belt saw Circular saw


Allow feed up to
0.5 mm/tooth
α γ χ α γ v t α γ v t
PVC 5 - 10 0 - 15 300 - 1000 30 - 40 0-5 1200 3 5 - 10 0-5 3000 - 4000 3-5
PP / PE-HD 10 - 20 5 - 15 250 - 500 20 - 30 2-5 500 3-8 20 - 30 6 - 10 2000 3-8
ABS 5 - 10 0 - 10 300 - 500 15 - 30 0-5 300 2-8 5 - 10 0-5 1000 2-5
PMMA 2 - 10 2 - 10 2000 30 - 40 0-5 1200 3 5 - 10 0-5 1500 - 2000 3-5
PC / PPE 5 - 20 5 - 15 250 - 350 15 - 30 5-8 300 - 500 2-8 15 - 30 5-8 1800 - 2500 2-8
PA 10 - 20 5 - 15 250 - 500 15 - 30 0-5 300 - 500 2-8 15 - 30 0-8 1800 - 2500 2-8
PVDF 5 - 15 5 - 15 250 - 500 15 - 40 5-8 300 - 500 2-5 5 - 10 0 - 10 1000 - 2500 2-5

 Due to the danger of stress cracking we do not recommend oil based cooling agents (or to clean the parts well after machining). Amorphous materials should be annealed during machining.
 To avoid treatment problems we recommend a heating up of the materials on approx. 120 °C. Use only sharpened tools with small feed.
 With these materials we should pay attention to a good exhaust of the machining area.
17 plastics at sangir > storage & transportation

Storage & transportation


Support timbers
Slings General Handling: Plastic is a resilient material, lightweight and easy to handle. Still, care should be
taken not to cause scuffing or gouging of the surface of plastic products.

12m pipe bundle Loading, off-loading lengths and bundles: A flat-bed vehicle, free from sharp objects, projections
should be used for transportation of pipe systems. Wideband slings should be used to lift pipe
bundles by crane; do not use chains, hooks or hawsers. For lengths greater than six metres, load-spreading beams should
be inserted at equal distances apart.

Storage: Badly stacked pallets, coils or bundles may slip or collapse, causing injury to personnel or
damage to the pipe. Pipe-end caps, intended to prevent ingress of contamination, should be kept in
Storage of loose pipes place during storage.
- Pipes can be stored telescopically by storing lower dimension pipes inside pipes
- Storage heights should not exceed 1m where pipes are being piled together. Pipes may be stored in wooden / metal rakes
with proper insulation to avoid damage to pipe surface
- Unless the pipes have been stabilized for UV - pipes should not be stored under the sun to avoid damage due to radiation.
UV- non-stabilized Sangir PP Homo and PP-FR in natural and grey colour should therefore be stored inside covered
warehouses
- Fittings may be stored in separate pigeon hole drums to avoid mixing and exposure to dust / sunlight
- Impact and Bending stresses should be avoided for extremely low temperature situations

Lengths
Pipe lengths stored individually should be stacked in a pyramid not more than one metre high, with
the bottom layer fully restrained by wedges. Where possible, the bottom layer of pipes should be
laid on timber battens at one-metre centres. On site, pipes may be laid out individually in strings.
Handling of long lengths
(Where appropriate, protective barriers should be placed with adequate warning.)

Sheets: Plastics sheets are best stored on edge in "A" frame storage racks. These racks give full support to the sheets yet permit
easy removal of individual sheets from any rack. If sheets must be stored flat, care should be taken to avoid trapping chips and
dirt between the sheets which may scratch or press into the surface of the material. Piles of plastics sheet should ideally not be
over 18" high.

Rigid sheets should be laid flat on pallets. Sheets in roll form should be stacked on one end. Never use hooks to lift sheets. Use
of fork lifts with wide fork attachments is recommended.

Fittings: Never use hooks to lift fittings. Ensure the tines on forklift trucks are adequately covered (eg. by scrap PE pipe offcuts).

Transportation
- Pipes may travel telescopically however they should be properly aligned parallel to each other
- Care should be taken in extremely cold temperatures to avoid unnecessary bends or stresses during loading
- Material may be loaded into vehicles that have proper covering from sunlight and can hold the pipes compactly to avoid
unnecessary friction and damage during transport
product range &
specifications
Pipes and fittings
PE 19-30
PP 31-42
PVDF 43-49

Sheets & profile systems


Novathene PE Sheets 52
NovaLene PP Sheets 53
NovaLene-H PP-H Sheets 54
NovaStrong UHMW-PE Sheets 55
NovaKyn PVDF Sheets 56
NovaRex PVC Rigid Sheets 57
NovaFoam PVC Foam Sheets 58
NovaFab Fabric backed Sheets 59
NovaRene HIPS Sheets 60
NovaTherm ABS Sheets 61
NovaWeld & NovaStic Rods 62
PE
Piping
systems
product range & specifications > pe piping systems > technical information 20

Technical information

Sangir manufactures polyethylene pipes of following standards per national and international norms: ISO 4427; DIN 8074; EN
1220; IS 4984; IS 14151; IS 14333. Sangir manufacturers its pipes from different grades based on customer requirements
however, specializes in PE100 pipes from pre-compounded black raw material. PE100 is considered as the strongest of all PE
grades for piping and have maximum nominal bore for the same pressure ratings for PE 80 / 63. According to international
standard ISO 4427, an HDPE material can be certified as PE100, only if it passes 10,000 hours Long Term Hydrostatic Strength
(LTHS) test extrapolated to 50 years to show that it has a MRS of over 10 MPa for a lifetime of minimum 50 years.

Permissible Operating Temperature: The values in the tables apply to water, determined from the creep curve taking into
account a safety coefficient of C=1.25.

Temperature Operation Standard Diameter-wall thickness relation PE material for pipe extrusion is now
O
C period (SDR) available in three grades, PE63, PE80
(years) and PE100. These are classified based
41 33 26 17 11 7.4 6
on the MRS Strength of each grade.
Pipe series (S)
Specific properties can be improved by
20 16 12.5 8 5 3.2 2.5
using modified piping grade materials.
PN
Eg.: ESCR etc.
4 5 6.3 10 16 25 32

Permissible component operating pressure 1, 2


(bar) Long term MRS Designation D
strength (mpa)
6.3 - 7.99 6.3 Pe63 5
5 5 6.3 7.9 12.6 20.2 31.5 40.4 8 - 9.99 8 PE80 6.3
10 4.9 6.2 7.8 12.4 19.8 31 39.7 10 - 11.19
10 PE100 8
10 25 4.8 6 7.6 12.1 19.3 30.2 38.7 σ: MRS / C
MRS - Minimum required strength.
50 4.7 5.9 7.5 11.9 19 29.7 38 C - 1.25 for water
100 4.6 5.8 7.3 11.6 18.7 29.2 37.4
5 4.2 5.3 6.6 10.6 16.9 26.9 26.5
10 4.1 5.2 6.5 10.4 16.6 16.6 26
20 25 4 5 6.4 10.1 16.2 16.2 25.4
50 4 5 6.3 10 16 16 25
100 3.9 4.9 6.1 9.8 15.7 15.7 14.5
5 3.6 4.5 5.6 9 14.4 22.5 28.8
10 3.5 4.4 5.5 8.8 14 22.1 28.3
30
25 3.4 4.3 5.4 8.6 13.8 21.6 27.6
50 3.3 4.2 5.3 8.4 13.5 21.2 27.1
5 3 3.8 4.8 7.7 12.3 19.3 24.7
10 3 3.8 4.7 7.6 12.1 19 24.3
40
25 2.9 3.7 4.6 7.4 11.8 18.5 23.7
50 2.9 3.6 4.5 7.2 11.6 18.2 23.3
1 We recommend the calculation of the operating pressure in
5 2.6 3.3 4.2 6.7 10.7 16.7 21.4
piping systems to multiply the value in the table contained
50 10 2.6 3.2 4 6.5 10.4 16.2 20.3 operating pressure with a system reduction coefficient fs=0.8
15 2.3 2.9 3.7 5.9 9.5 14.8 19 (this value contains installation technical influences such as
welding joint, flange or also bending loads).
60 5 1.9 2.4 3 4.8 7.7 12.1 15.5
2 These operating pressure have to be reduced by the reducing
70 2 1.5 1.9 2.4 3.9 6.2 9.8 12.5
coefficients for every application.
21 product range & specifications > pe piping systems > pipes

PE Pipes
HDPE Pipes as per IS 4984:1995 PE100 Grade
SDR SDR21 SDR17.6 SDR13.6 SDR11 SDR9 Wall thickness Chart
PN6 PN8 PN10 PN12.5 PN16
Size emin emax emin emax emin emax emin emax emin emax
20 - - - - - - - - 2.3 2.8
25 - - - - - - 2.3 2.8 2.9 3.4
32 - - - - 2.4 2.9 2.9 3.4 3.7 4.3
40 - - 2.4 2.9 3 3.5 3.7 4.3 4.6 5.3
50 2.3 2.8 3 3.5 3.7 4.3 4.6 5.3 5.7 6.5
63 2.9 3.4 3.8 4.4 4.7 5.4 5.7 6.5 7.1 8.1
75 3.5 4.1 4.5 5.2 5.6 6.4 6.8 7.7 8.5 9.6
90 4.1 4.8 5.4 6.2 6.7 7.6 8.2 9.3 10.2 11.5
110 5 5.7 6.6 7.5 8.1 9.2 10 11.2 12.4 13.9
125 5.7 6.5 7.5 8.5 9.2 10.4 11.3 12.7 14.1 15.8 Please note:
 All dimensions in mm
140 6.4 7.3 8.4 9.5 10.3 11.6 12.7 14.2 15.8 17.6
 Pipes also available in DIN8074,
160 7.3 8.3 9.6 10.8 11.8 13.2 14.5 16.2 18.1 20.2
EN12201 and ASNZ 4130 standards.
180 8.2 9.3 10.8 12.1 13.3 14.9 16.3 18.2 20.3 22.6
200 9.1 10.3 12 13.4 14.8 16.5 18.1 20.2 22.6 25.1
225 10.3 11.6 13.5 15.1 16.6 18.5 20.4 22.7 25.4 28.2
250 11.4 12.8 15 16.7 18.4 20.5 22.6 25.1 28.2 31.3
280 12.8 14.3 16.8 18.7 20.6 22.9 25.3 28.1 31.6 35
315 14.4 16.1 18.9 21 23.2 25.8 28.5 31.6 35.5 39.3
355 16.2 18.1 21.2 23.6 26.2 29.1 32.1 35.6 40 44.2
400 18.2 21.2 23.9 27.7 29.5 34.2 36.2 41.9 45.1 52.1
450 20.5 23.8 26.9 31.2 33.1 38.3 40.7 47.1 50.8 58.7
500 22.8 26.5 29.9 34.6 36.8 42.6 45.2 52.2 56.4 65.1
560 25.5 29.6 33.5 38.8 41.2 47.6 50.6 58.4 - -
630 28.7 33.3 37.7 46.4 46.4 53.6 56.9 65.7 - -
710 32.3 37.4 42.4 49 52.3 60.4 - - - -
800 36.4 42.1 47.8 55.2 58.9 68 - - - -
900 41 47.4 53.8 62.1 - - - - - -
1000 45.5 52.6 - - - - - - - -

SDR: Standard Dimension Ratio Pipe OD to wall thickness.


product range & specifications > pe piping systems > pipes 22

HDPE Pipes as per IS4984 PE80 and IS14333 PE100 Grade


SDR SDR41 SDR26 SDR17.6 SDR13.6 SDR11 SDR9 SDR7.4
PN2.5 PN4 PN6 PN8 PN10 PN12.5 PN16
Size emin emax emin emax emin emax emin emax emin emax emin emax emin emax
16 - - - - - - - - - - - - - -
20 - - - - - - - - - - 2.3 2.8 2.8 3.3
25 - - - - - - - - 2.3 2.8 2.8 3.3 3.5 4.1
32 - - - - - - 2.4 2.9 3 3.5 3.6 4.2 4.5 5.2
40 - - - - 2.3 2.8 3 3.5 3.7 4.3 4.5 5.2 5.6 6.4
50 - - 2.3 2.8 2.9 3.4 3.8 4.4 4.6 5.3 5.6 6.4 6.9 7.8
63 - - 2.5 3 3.6 4.2 4.7 5.4 5.8 6.6 7 7.9 8.7 9.8
75 - - 2.9 3.4 4.3 5 5.6 6.4 6.9 7.8 8.4 9.5 10.4 11.7
90 2.3 2.8 3.5 4.1 5.1 5.9 6.7 7.6 8.2 9.3 10 11.2 12.5 14
110 2.7 3.2 4.3 5 6.3 7.2 8.2 9.3 10 11.2 12.3 13.8 15.2 17
125 3.1 3.7 4.9 5.6 7.1 8.1 9.3 10.5 11.4 12.8 13.9 15.5 17.3 19.3
140 3.5 4.1 5.4 6.2 8 9 10.4 11.7 12.8 14.3 15.6 17.4 19.4 21.6
160 4 4.6 6.2 7.1 9.1 10.3 11.9 13.3 14.6 16.3 17.8 19.8 22.1 24.6
180 4.4 5.1 7 7.9 10.2 11.5 13.4 15 16.4 18.3 20 22.2 24.9 27.6
200 4.9 5.6 7.7 8.7 11.4 12.8 14.9 16.6 18.2 20.3 22.3 24.8 27.6 30.6
225 5.5 6.3 8.7 9.8 12.8 14.3 16.7 18.6 20.5 22.8 25 27.7 31.1 34.5
250 6.1 7 9.7 10.9 14.2 15.9 18.6 20.7 22.8 25.3 27.8 30.8 34.5 38.2
280 6.9 7.8 10.8 12.1 15.9 17.7 20.8 23.1 25.5 28.3 31.2 34.6 38.7 42.8
315 7.7 8.7 12.2 13.7 17.9 19.9 23.4 26 28.7 31.8 35 38.7 43.5 48.1
355 8.7 9.8 13.7 15.3 20.1 22.4 26.3 29.2 32.3 35.8 39.5 43.7 49 54.1
400 9.8 11.5 15.4 18.0 22.7 26.4 29.7 34.4 36.4 42.1 44.5 51.4 55.2 63.7
450 11 12.9 17.4 20.3 25.5 29.6 33.4 38.7 41 47.4 50 57.7 - -
500 12.2 14.3 19.3 22.4 28.4 32.9 37.1 42.9 45.5 52.6 55.6 64.1 - -
560 13.7 16 21.6 25.1 31.7 36.7 41.5 48 51 58.9 - - - -
630 15.4 18 24.3 28.2 35.7 41.3 46.7 54 57.3 66.1 - - - -
710 17.4 20.3 27.4 31.8 40.2 46.5 52.6 60.7 - - - - - -
800 19.6 22.8 30.8 35.7 45.3 52.3 - - - - - - - -
900 22 25.5 32.7 40.2 51 58.9 - - - - - - - -
1000 24.4 28.3 38.5 44.5 56.7 65.5 - - - - - - - -

SDR: Standard Dimension Ratio Pipe OD to wall thickness.


23 product range & specifications > pe piping systems > pipes Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness

HDPE & MDPE Pipes as per ISO4427, PE63, PE80 and PE100
SDR SDR41 SDR26 SDR21 SDR17 SDR13.6 SDR11 SDR9 SDR7.4
series S 20 S 12.5 S 10 S8 S 6.3 S5 S4 S 3.2
PE 63 PN2.5 PN4 PN5 PN6 PN8 PN10 PN12.5 PN16
PE 80 PN3.2 PN5 PN6 PN8 PN10 PN12.5 PN16 PN20
PE100 PN4 PN6 PN8 PN10 PN12.5 PN16 PN20 PN25
Size emin emax emin emax emin emax emin emax emin emax emin emax emin emax emin emax
20 - - - - - - - - - - 2 2.3 2.3 2.7 3 3.4
25 - - - - - - - - 2 2.3 2.3 2.7 3 3.4 2.5 4
32 - - - - - - 2 2.3 2.4 2.8 3 3.4 3.6 4.1 4.4 5
40 - - - - 2 2.3 2.4 2.8 3 3.5 3.7 4.2 4.5 5.1 5.5 6.2
50 - - 2 2.3 2.4 2.8 3 3.4 3.7 4.2 4.6 5.2 5.6 6.3 6.9 7.7
63 - - 2.5 2.9 3 3.4 3.8 4.3 4.7 5.3 5.8 6.5 7.1 8 8.6 9.6
75 - - 2.9 3.3 3.6 4.1 4.5 5.1 5.6 6.3 6.8 7.6 8.4 9.4 10.3 11.5
90 - - - - 3.5 4 5.4 6.1 6.7 7.5 8.2 9.2 10.1 11.3 12.3 13.7
110 - - 4.2 4.8 5.3 6 6.6 7.4 8.1 9.1 10 11.1 12.3 13.7 15.1 16.8
125 - - 4.8 5.4 6 6.7 7.4 8.3 9.2 10.3 11.4 12.7 14 15.6 17.1 19
140 - - 5.4 6.1 6.7 7.5 8.3 9.3 10.3 11.5 12.7 14.1 15.7 17.4 19.2 21.3
160 - - 6.2 7 7.7 8.6 9.5 10.6 11.8 13.1 14.6 16.2 17.9 19.8 21.9 24.2
180 - - 6.9 7.2 8.6 9.6 10.7 11.9 13.3 14.8 16.4 18.2 20.1 22.3 24.6 27.2
200 - - 7.7 8.6 9.6 10.7 11.9 13.2 14.7 16.3 18.2 20.2 22.4 24.8 27.4 30.3
225 - - 8.6 9.6 10.8 12 13.4 14.9 16.6 18.4 20.5 22.7 25.2 27.9 30.8 34
250 - - 9.6 10.7 11.9 13.2 14.8 16.4 18.4 20.4 22.7 25.1 27.9 30.8 34.2 37.8
280 - - 10.7 11.9 13.4 14.9 16.6 18.4 20.6 22.8 25.4 28.1 31.3 34.6 38.3 42.3
315 7.7 8.6 12.1 13.5 15 16.6 18.7 20.7 23.2 25.7 28.6 31.6 35.2 38.9 43.1 47.6
355 8.7 9.7 13.6 15.1 16.9 18.7 21.1 23.4 26.1 28.9 32.2 35.6 39.7 43.8 48.5 53.5
400 9.8 10.9 15.3 17 19.1 21.2 23.7 26.2 29.4 32.5 36.3 40.1 44.7 49.3 54.7 60.3
450 11 12.2 17.2 19.1 21.5 23.8 26.7 29.5 33.1 36.6 40.9 45.1 50.3 55.5 61.5 67.8
500 12.3 13.7 19.1 21.2 23.9 26.4 29.7 32.8 36.8 40.6 45.4 50.1 55.8 61.5 - -
560 13.7 15.2 21.4 23.7 26.7 29.5 33.2 36.7 41.2 45.5 50.8 56 - - - -
630 15.4 17.1 24.1 26.7 30 33.1 37.4 41.3 46.3 51.1 57.2 63.1 - - - -
710 17.4 19.3 27.2 30.1 33.9 37.4 42.1 46.5 52.2 57.6 - - - - - -
800 19.6 21.7 30.6 33.8 38.1 42.1 47.4 52.3 58.8 64.8 - - - - - -
900 22 24.3 34.4 38.3 42.9 47.3 53.3 58.8 - - - - - - - -
1000 24.5 27.1 38.2 42.2 47.7 52.6 59.3 65.4 - - - - - - - -
1200 29.4 35.5 45.9 50.6 57.2 63.1 - - - - - - - - - -

SDR: Standard Dimension Ratio Pipe OD to wall thickness.


product range & specifications > pe piping systems > pe fittings 24

PE fittings
Code d1 A
Moulded bend 90⁰
PEBE020 20 22
Type : Butt Weld
PEBE025 25 27
PEBE032 32 35
PEBE040 40 44
PEBE050 50 53
PEBE063 63 66
PEBE075 75 80
PEBE090 90 95
PEBE110 110 115
PEBE125 125 130
A PEBE140 140 145
PEBE160 160 167
d1 PEBE180 180 186
PEBE200 200 205
PEBE225 225 225

Code d1 A B
Moulded Tee 90⁰
PETE020 20 78 38
Type: Butt Weld
PETE025 25 83 40
PETE032 32 87 42
PETE040 40 92 45
PETE050 50 100 50
PETE063 63 128 67
PETE075 75 150 77
d1 PETE090 90 200 102
PETE110 110 255 128
PETE125 125 250 128
PETE140 140 293 145

A PETE160 160 318 161


PETE180 180 353 177
PETE200 200 385 190
PETE225 225 440 206

B
25 product range & specifications > pe piping systems > pe fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness

Code d1 B D2 L SDR17 SDR11 SDR9 SDR7.4


Moulded stubend, adaptor (A) (A) (A) (A)
- short neck
PESE020 20 27 45 52 7 7 7 7
Type: Butt Weld
PESE025 25 33 58 53 9 9 9 9
PESE032 32 40 68 52 10 10 10 10
PESE040 40 50 78 51 11 11 11 11
PESE050 50 61 88 53 12 12 12 12
PESE063 63 75 95 50 14 15 17 19
PESE075 75 88 108 50 16 17 18 21
B PESE090 90 103 129 80 17 18 20 22
d1
PESE110 110 124 158 80 18 19 22 23
PESE125 125 128 158 80 18 25 28 31
L
PESE140 140 151 187 80 18 25 29 31
A
PESE160 160 168 213 80 18 26 29 32
d2
PESE180 180 190 213 80 20 30 34 36
PESE200 200 225 270 95 24 32 36 39
PESE225 225 230 270 95 24 32 36 39
PESE250 250 284 322 100 25 35 38 42
PESE280 280 294 334 100 25 35 38 42
PESE315 315 335 380 100 25 35 38 42
PESE355 355 366 442 110 30 40 45 50
PESE400 400 420 495 110 33 45 50 55
PESE450 450 470 545 110 46 45 50 55
PESE500 500 520 596 125 46 60 65 72
PESE560 560 580 657 125 50 60 65 72
PESE630 630 650 710 130 50 60 65 72
PESE710 710 735 800 130 50 60 65 72
PESE800 800 825 940 130 50 60 65 72
PESE900 900 940 1050 130 50 60 65 72
PESE1000 1000 1025 1125 130 60 60 65 72
PESE1200 1200 1230 1330 170 70 80 90 100

SDR 26 / 33 / 41 also available


Thickness as per SDR chart on page 22
product range & specifications > pe piping systems > pe fittings 26

Code d1 b D2 h1 L SDR17 SDR11 SDR9 SDR7.4


Long neck stubend (A) (A) (A) (A)
Weld Type: Socket PESE050 50 61 88 13 85 12 12 12 12
PESE063 63 75 102 16 99 14 15 17 19
PESE075 75 89 122 18 111 16 17 18 21
PESE090 90 105 138 19 121 17 18 20 22
PESE110 110 125 158 19 135 18 19 22 23
PESE125 125 132 158 26 147 18 25 28 31
PESE140 140 155 188 26 156 18 25 29 31
PESE160 160 175 212 26 160 18 26 29 32
B PESE180 180 180 212 31 169 20 30 34 36
d1 PESE200 200 232 268 33 192 24 32 36 39
PESE225 225 235 268 33 183 24 32 36 39
PESE250 250 285 320 35 205 25 35 38 42
L PESE280 280 291 320 36 206 25 35 38 42
PESE315 315 335 370 36 226 25 35 38 42
A PESE355 355 373 430 40 245 30 40 45 50
d2 PESE400 400 427 482 45 270 33 45 50 55

SDR 26 / 33 / 41 also available


Thickness as per SDR chart on page 22

Code d1 L Code d1 L
Moulded end cap
PEEC020 20 15 PEEC250 250 50
Type: Butt Weld
PEEC025 25 16 PEEC280 280 55
PEEC032 32 18 PEEC315 315 60
PEEC040 40 21 PEEC355 355 65
PEEC050 50 24 PEEC400 400 70
PEEC063 63 28 PEEC450 450 80
PEEC075 75 30 PEEC500 500 85
PEEC090 90 33 PEEC560 560 95
PEEC110 110 37 PEEC630 630 105
A PEEC125 125 40 PEEC710 710 115
PEEC140 140 43 PEEC800
d2
PEEC160 160 45 PEEC900
PEEC180 180 50 PEEC1000
PEEC200 200 50 PEEC1100
PEEC225 225 50 PEEC1200

Larger sizes available on request.


SDR 26 / 33 / 41 also available
Thickness as per SDR chart on page 22
27 product range & specifications > pe piping systems > pe fittings
d2

Moulded concentric reducer L

Type: Butt Weld


d1

Code d1 d2 L Code d1 d2 L Code d1 d2 L


PECR032020 32 20 50 PECR180125 180 125 120 PECR355160 355 160 120
PECR032025 32 25 50 PECR180140 180 140 120 PECR355180 355 180 120
PECR040025 40 25 40 PECR180160 180 160 120 PECR355200 355 200 120
PECR040032 40 32 40 PECR200050 200 50 120 PECR355225 355 225 120
PECR050025 50 25 50 PECR200063 200 63 120 PECR355250 355 250 120
PECR050032 50 32 50 PECR200075 200 75 120 PECR355280 355 280 120
PECR050040 50 40 50 PECR200090 200 90 120 PECR355315 355 315 120
PECR063032 63 32 60 PECR200110 200 110 120 PECR400160 400 160 125
PECR063040 63 40 60 PECR200125 200 125 120 PECR400180 400 180 125
PECR063050 63 50 60 PECR200140 200 140 120 PECR400200 400 200 125
PECR075040 75 40 70 PECR200160 200 160 120 PECR400225 400 225 125
PECR075050 75 50 70 PECR200180 200 180 120 PECR400250 400 250 125
PECR075063 75 63 85 PECR225090 225 90 120 PECR400280 400 280 125
PECR090040 90 40 100 PECR225110 225 110 120 PECR400315 400 315 125
PECR090050 90 50 75 PECR225125 225 125 120 PECR400355 400 355 125
PECR090063 90 63 75 PECR225140 225 140 115 PECR450160 450 160 125
PECR090075 90 75 75 PECR225160 225 160 115 PECR450180 450 180 125
PECR110040 110 40 105 PECR225180 225 180 115 PECR450200 450 200 125
PECR110050 110 50 90 PECR225200 225 200 115 PECR450225 450 225 125
PECR110063 110 63 105 PECR250090 250 90 120 PECR450250 450 250 125
PECR110075 110 75 95 PECR250110 250 110 120 PECR450280 450 280 125
PECR110090 110 90 100 PECR250125 250 125 120 PECR450315 450 315 125
PECR125040 125 40 110 PECR250140 250 140 115 PECR450355 450 355 125
PECR125050 125 50 110 PECR250160 250 160 115 PECR500200 500 200 125
PECR125063 125 63 120 PECR250180 250 180 115 PECR500225 500 225 125
PECR125075 125 75 100 PECR250200 250 200 115 PECR500250 500 250 125
PECR125090 125 90 110 PECR250225 250 225 115 PECR500280 500 280 125
PECR125110 125 110 102 PECR280090 280 90 120 PECR500315 500 315 125
PECR140040 140 40 110 PECR280110 280 110 120 PECR500355 500 355 125
PECR140050 140 50 110 PECR280125 280 125 120 PECR500400 500 400 125
PECR140063 140 63 110 PECR280140 280 140 115 PECR500450 500 450 125
PECR140075 140 75 110 PECR280160 280 160 115 PECR560450 560 450 125
PECR140090 140 90 110 PECR280180 280 180 115 PECR560500 560 500 125
PECR140110 140 110 110 PECR280200 280 200 115 PECR630400 630 400 125
PECR140125 140 125 110 PECR280225 280 225 115 PECR630450 630 450 125
PECR160040 160 40 120 PECR280250 280 250 115 PECR630500 630 500 125
PECR160050 160 50 120 PECR315090 315 90 120 PECR630560 630 560 125
PECR160063 160 63 120 PECR315110 315 110 120
Larger sizes available on request up to 1200mm.
PECR160075 160 75 120 PECR315125 315 125 120 Thickness as per SDR chart on page 22
PECR160090 160 90 120 PECR315140 315 140 120
Eccentric Reducers also available
PECR160110 160 110 120 PECR315160 315 160 120
PECR160125 160 125 120 PECR315180 315 180 120
PECR160140 160 140 120 PECR315200 315 200 120
PECR180050 180 50 120 PECR315225 315 225 120
PECR180063 180 63 120 PECR315250 315 250 120
PECR180075 180 75 120 PECR315280 315 280 120
PECR180090 180 90 120 PECR355090 355 90 120
PECR180110 180 110 120 PECR355110 355 110 120 Shortneck long spigot also available.
Please note: product range & specifications > pe piping systems > pe fittings 28
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness

SDR 11 SDR 17
Butterfly valve spacer Code Size A B C d° A B C d°
PEBV110 110 89 160 14 20 96 160 25 25
PEBV125 125 102 192 25 25 110 192 25 20
PEBV140 140 114 192 25 20 125 192 25 25
PEBV160 160 130 213 25 25 141 213 25 20
PEBV200 200 163 270 40 30 176 270 25 30
PEBV225 225 183 270 25 25 197 270 30 30
PEBV250 250 203 334 60 25 220 334 30 30
PEBV280 280 228 334 30 30 246 334 30 20
PEBV315 315 256 380 60 30 277 380 30 30
PEBV355 355 289 444 60 30 312 444 40 30
A B PEBV400 400 325 495 100 25 352 495 40 30
PEBV450 450 366 545 100 25 396 545 60 30
d
c
PEBV500 500 407 602 100 25 440 602 50 25
PEBV630 630 513 708 55 20 - - - -
SDR 7.4 / 9 / 13.6 / 21 / 26 / 33 also available

Code OD A B R
Fabricated segment bend 90⁰
PEBEF 110 110 265 100 165
Type: Butt Weld PEBEF 125 125 338 150 188
PEBEF 140 140 360 150 210
PEBEF 160 160 390 150 240
PEBEF 180 180 425 150 270
PEBEF 200 200 450 150 300
PEBEF 225 225 488 150 338
PEBEF 250 250 625 250 375
PEBEF 280 280 670 250 420
PEBEF 315 315 777 300 477
PEBEF 355 355 833 300 533
PEBEF 400 400 900 300 600
PEBEF 450 450 975 300 675
A PEBEF 500 500 1100 350 750
R
PEBEF 560 560 1190 350 840
B PEBEF 630 630 1295 350 945
PEBEF 710 710 1415 350 1065
d1
PEBEF 800 800 1550 350 1200

Long Radius, R = 2, 3 etc. also available.


Thickness as per SDR chart on page 22
29 product range & specifications > pe piping systems > pe fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness

Code OD A B R
Fabricated segment bend
PEBEF 110 110 168 100 165
45⁰, 60⁰, 30⁰. Type: Butt Weld PEBEF 125 125 227 150 188
PEBEF 140 140 237 150 210
PEBEF 160 160 249 150 240
PEBEF 180 180 261 150 270
PEBEF 200 200 274 150 300
PEBEF 225 225 290 150 338
PEBEF 250 250 412 250 375
PEBEF 280 280 474 250 420
PEBEF 315 315 498 300 477
PEBEF 355 355 520 300 533
PEBEF 400 400 548 300 600
PEBEF 450 450 580 300 675
R
PEBEF 500 500 665 350 750
A
PEBEF 560 560 698 350 840
B
PEBEF 630 630 741 350 945
d1
PEBEF 710 710 965 350 1065
PEBEF 800 800 1043 350 1200

5º to 90º, 120º,150º & 180º deg bends available.


Long Radius, R = 2, 3 etc. also available.

Code OD A B
Fabricated segment tee equal
PETEF 110 110 500 250
Type: Butt Weld
PETEF 125 125 500 250
PETEF 140 140 500 500
PETEF 160 160 600 500
PETEF 180 180 620 500
PETEF 200 200 650 500
PETEF 225 225 650 550
PETEF 250 250 700 650
PETEF 280 280 700 650
d1 PETEF 315 315 800 700
PETEF 355 355 800 700 Reducing tee
PETEF 400 400 1000 1100
PETEF 450 450 1100 1100
PETEF 500 500 1200 1200
PETEF 560 560 1200 1200
A PETEF 630 630 1200 1200
PETEF 710 710 1500 1700
PETEF 800 800 1600 1700
Fabricated ‘Y’s also available
Short Segment sizes per IS 8360 available.
SDR 26 / 33 / 41 also available
B Thickness as per SDR chart on page 22
product range & specifications > pe piping systems > pe fittings 30

Moulded backing flanges a) With steel inserts


b) Without steel inserts

Slip-on Blind

F A F

K K
C C

Size ASA 150lbs, ANSI 16.5 BS 10 Table D DIN 2501


d A K C F Bolt A K C F Bolt A K C F Bolt
20 32 60.5 90 4 X 16 M12 32 67 95 4 X 14 M12 28 65 95 4 x 14 M12
25 37 70 98 4 X 16 M12 37 73 100 4 X 14 M12 34 75 105 4 x 14 M12
32 44 79.5 108 4 X 16 M12 44 83 115 4 X 14 M12 42 85 115 4 x 14 M12
40 52 89 117 4 X 16 M12 52 87 120 4 X 14 M12 51 100 140 4 X 18 M16
50 62 98.5 127 4 X 16 M12 62 98 135 4 X 14 M12 62 110 150 4 X 18 M16
63 78 120.5 152 4 X 20 M16 78 114 150 4 X 18 M16 78 125 165 4 X 18 M16
75 92 139.5 178 4 X 20 M16 92 127 165 4 X 18 M16 92 145 185 4 X 18 M16
90 108 152 191 4 X 20 M16 108 146 185 4 X 18 M16 108 160 200 8 X 18 M16
110 128 190.5 229 8 X 20 M16 128 178 215 4 X 18 M16 128 180 220 8 X 18 M16
125 140 216 254 8 X 23 M16 140 210 255 8 X 18 M16 135 180 220 8 X 18 M16
140 158 216 254 8 X 23 M16 158 210 255 8 X 18 M16 158 210 250 8 X 18 M16
160 178 241 279 8 X 23 M20 178 235 280 8 X 18 M16 178 240 285 8 X 23 M20
180 195 241 279 8 X 23 M20 195 235 280 8 X 18 M16 188 240 285 8 X 23 M20
200 235 298.5 343 8 X 23 M20 235 292 335 8 X 18 M16 235 295 340 8 X 23 M20
225 240 298.5 343 8 X 23 M20 240 292 335 8 X 18 M16 238 295 340 8 X 23 M20
250 290 362 406 12 X 26 M24 290 356 405 8 X 22 M20 288 350 395 12 X 23 M20
280 300 362 406 12X 26 M24 300 356 405 8 X 22 M20 294 350 395 12 X 23 M20
315 345 432 483 12 X 26 M24 345 406 455 12 X 22 M20 338 400 445 12 X 23 M20
355 376 476 535 12 X 29 M24 376 470 525 12 X 26 M24 376 460 505 16 X 23 M20
400 430 540 600 16 X 29 M24 430 521 580 12 X 26 M24 430 515 565 16 X 27 M24
450 480 578 635 16 X 32 M30 480 584 640 12 X 26 M24 517 565 615 20 X 27 M24
500 533 635 700 20 X 32 M30 533 641 705 16 X 26 M24 533 620 670 20 X 27 M24
560 590 692 760 20 X 32 M30 590 699 760 16 X 30 M27 618 725 780 20 X 30 M27
630 660 749 813 20 X 35 M30 660 756 825 16 X 30 M27 645 725 780 20 X 30 M27
710 745 864 927 28 X 35 M33 745 845 910 20 X 30 M27
800 835 978 1060 28 X 41 M33 835 984 1060 20 X 36 M33

Galvanized Steel, Stainless Steel Flanges available Table E & Table F also.
HDPE Flanges with Steel Inserts as per ASA 150 and DIN 2501 available.
Flange thickness provided as per pressure ratings requirement.
PP
Piping
systems
product range & specifications > pp piping systems > technical information 32

Technical information

Technical data sheet


Specialty Advanced PP
Typical Properties Method Value Block Homo Beta
Unit Co-Poly Nucleated
Physical
Density ISO 1183 g/cm³ 0.912 0.9 0.905
Melt flow rate (MFR) (230°C/2.16 kg) ISO 1133 g/10m 0.3 0.3 0.3
(230°C/5 kg) g/10in 1.3 1.3 -
Mechanical
Tensile Modulus (23°C, v = 1 mm/min, Secant) MPa 1150 1300 1300
Tensile Stress at Yield (23°C, v = 50 mm/min) ISO 527-1, 2 MPa 26 30 30
Tensile Strain at Yield (23°C, v = 50 mm/min) ISO 527-1, 2 % 11 9 10
Tensile Creep Modulus 1h ISO 527-1, 2 MPa 1050 1250 -
Impact
Charpy unnotched impact strength (0°C) ISO 179 kJ/m² 8.0 200 -
(23°C) kJ/m² 40 26 -
Charpy notched impact strength (0°C) ISO 179 kJ/m² NoBreak 2.8 -
(23°C) kJ/m² NoBreak 2.2 50
Shore hardness (Shore D (3 sec)) ISO 868 MPa 67 70 -
Ball indentation hardness (H 132/30, 358/30) ISO 2039-1 MPa 54 67 -
Thermal
Heat deflection temperature B (0.45 MPa) ISO 75B-1, 2 °C 73 90
Unannealed A (1.80 MPa) ISO 75A-1, 2 °C 50 54
Vicat softening (VST/A/50 K/h (10N) ISO 306 °C 72 150
temperature (VST/B/50 K/h (50 N)) °C 165 90 83
Melting Temperature ISO3146 °C 48 165

The above are typical values taken from raw material manufacturers of existing grades. These may be subject to change depending
on availability of these grades and newer updated technology. Actual values may therefore differ.

Support Distances L for PPH pipes of PN10 rating


OD 20OC 30OC 40OC 50OC 60OC 70OC 80OC For other pressure ratings support distances may
20 70 67 65 62 60 57 55 be changed as follows:
25 80 77 75 72 70 67 65 PN2.5 -25%
32 95 92 90 87 85 80 75 PN6 / 6.3 -9%
40 110 107 105 100 95 92 87 PN16 +7%
50 125 122 120 115 110 105 100 For Gases with density <0.01 g/cm3 support distances will
63 165 160 155 150 145 140 135 be increased by:
75 155 150 145 140 135 130 125 PN 6 47%
90 145 142 140 135 130 125 120 PN10 30%
110 185 180 175 170 160 150 140 PN16 21%
125 200 195 190 180 170 160 150
140 210 205 200 190 180 170 160 Fluids of higher density, between 1 g/cm3 to
160 225 220 210 200 190 180 170 1.25 g/cm3, reduced by 4%.
200 250 240 230 220 210 200 190
225 265 255 245 235 225 215 200
250 280 270 260 250 240 230 215
280 295 285 275 265 255 245 230
315 315 305 295 285 270 260 245
355 355 325 315 300 285 275 260
400 355 345 335 320 305 290 275
33 product range & specifications > pe piping systems > technical information

Permissible Operating Temperatures

Pipe Series - S 20 16 12.5 8.3 8 5 4 3.2 2.5 2


Pressure Rating - PN 3 3.2 4 6 6.3 10 12.5 16 20 25
Std. Dimension Ratio: 41 33 26 17.6 17 11 9 7.4 6 5
Temp. (ºC)SDROperation Permissible component operating pressure (bar)1,2
period (yrs)
1 4.5 5.7 7.1 10.8 11.4 18 22.7 28.6 36 45.3
5 4.1 5.2 6.5 9.9 10.4 16.5 20.8 26.2 33 41.6
10 4 5 6.3 9.6 10 15.9 20.1 25.3 31.8 40.1
10
25 3.8 4.8 6 9.1 9.5 15.2 19.1 24.1 30.3 38.1
50 3.6 4.6 5.8 8.8 9.2 14.6 18.4 23.2 29.2 36.8
100 3.5 4.4 5.6 8.4 8.9 14.1 17.7 22.3 28.1 35.4
1 3.9 4.9 6.2 9.3 9.8 15.6 19.6 24.7 31.1 39.2
5 3.5 4.5 5.6 8.5 8.9 14.2 17.9 22.5 28.4 35.7
10 3.4 4.3 5.4 8.2 8.6 13.6 17.2 21.6 27.3 34.3
20
25 3.2 4.1 5.1 7.8 8.1 12.9 16.3 20.5 25.9 32.6
50 3.1 3.9 4.9 7.5 7.8 12.4 16.7 19.7 24.9 31.3
100 3 3.7 4.7 7.2 7.5 12 16.1 19 23.9 30.1
1 3.3 4.2 5.3 8 8.4 13.3 16.8 21.1 26.6 33.5
5 3 3.8 4.8 7.2 7.6 12.1 15.2 19.2 24.1 30.4
10 2.9 3.6 4.6 6.9 7.3 11.6 14.6 18.4 23.1 29.1
30
25 2.7 3.4 4.3 6.6 6.9 10.9 13.8 17.4 21.9 27.5
50 2.6 3.3 4.1 6.3 6.6 10.5 13.2 16.6 21 26.4
100 2.5 3.1 4 6 6.3 10 12.7 16.0 20.1 25.3
1 3.2 4 5.1 7.7 8.1 12.9 16.3 20.5 25.8 32.5
5 2.9 3.6 4.6 7 7.3 11.6 14.6 18.4 23.2 29.3
10 2.8 3.5 4.4 6.7 7 11.1 14 17.6 22.2 28
40
25 2.6 3.3 4.1 6.3 6.6 10.5 13.2 16.6 20.9 26.4
50 2.5 3.1 4 6 6.3 10 12.6 15.9 20 25.2
100 2.4 3 3.8 5.7 6 9.6 12 15.2 19.1 24.1
1 2.7 3.4 4.3 6.5 6.8 10.8 13.6 17.2 21.6 27.2
5 2.4 3 3.8 5.8 6.1 9.7 12.2 15.4 19.3 24.4
10 2.3 2.9 3.6 5.5 5.8 9.2 11.6 14.6 18.4 23.2
50
25 2.1 2.7 3.4 5.2 5.4 8.6 10.9 13.7 17.3 21.8
50 2 2.6 3.3 4.9 5.2 8.2 10.4 13.1 16.5 20.8
100 1.9 2.4 3.1 4.7 4.9 7.9 9.9 12.5 15.7 19.8
1 2.5 3.1 4 6 6.3 10 12.6 15.9 20.1 25.3
5 2.2 2.8 3.5 5.3 5.6 8.9 11.2 14.1 17.8 22.5
10 2.1 2.6 3.3 5.1 5.3 8.5 10.7 13.4 16.9 21.3
60
25 1.9 2.5 3.1 4.7 5 7.9 10 12.6 15.8 19.9
50 1.8 2.3 2.9 4.4 4.6 7.4 9.3 11.7 14.8 18.6
1 2 2.6 3.2 4.9 5.2 8.2 10.3 13 16.4 20.7
5 1.8 2.2 2.8 4.3 4.5 7.2 9.1 11.5 14.5 18.2
70 10 1.7 2.1 2.7 4.1 4.3 6.8 8.6 10.9 13.7 17.2
25 1.4 1.7 2.2 3.4 3.5 5.6 7.1 9 11.3 14.2
50 1.2 1.5 1.9 2.8 3 4.8 6 7.6 9.5 12
1 1.6 2.1 2.6 4 4.1 6.6 8.3 10.5 13.2 16.7
5 1.3 1.7 2.2 3.3 3.5 5.5 7 8.8 11.1 13.9
80
10 1.1 1.4 1.8 2.8 2.9 4.7 5.9 7.4 9.3 11.8
25 0.9 1.1 1.4 2.2 2.3 3.7 4.7 5.9 7.5 9.4
1 1.1 1.4 1.8 2.7 2.9 4.6 5.8 7.3 9.2 11.6
95 5 0.7 0.9 1.2 1.8 1.9 3.1 3.9 4.9 6.2 7.8
(10)3 (0.6) (0.8) (1) (1.5) (1.6) (2.6) (3.3) (4.1) (5.2) (6.6)
1 The above values are adapted from DIN 8077. They have to be adjusted by a reducing co-efficient for every
application depending on media temperature, concentration and composition. Also, UV radiation is not assumed
in these values. Values are determined using a creep curve with safety coefficient of 1.6 to 1.25
2 Values stated are for standard PP-Homopolymer. However specialty grades of PP may have better features
3 Values in brackets are valid at proof of longer testing periods >1 year for 110°C tests
product range & specifications > pp piping systems > pp pipes 34

PP Pipes
PP / PPH pipes as per DIN 8077 / 78
SDR 41 SDR 26 SDR 17.6 SDR 11 SDR 7.4 SDR 6 Wall thickness Chart
Outer
Pressure Rating
Diameter
PN 2.5 PN 4 PN 6 PN 10 PN 16 PN 20
mm inches e e e e e e
16 - - - - - 2.2 2.7
20 -
1/2 - - - 1.9 2.8 3.4
25 3/4 - - - 2.3 3.5 4.2
32 1 - - 1.8 2.9 4.4 5.4
40 1.25 - 1.8 2.3 3.7 5.5 6.7
50 1.5 - 2 2.9 4.6 6.9 8.3
63 2 1.8 2.5 3.6 5.8 8.6 10.5
75 2.5 1.9 2.9 4.3 6.8 10.3 12.5
90 3 2.2 3.5 5.1 8.2 12.3 15
110 4 2.7 4.2 6.3 10 15.1 18.3
125 5 3.1 4.8 7.1 11.4 17.1 20.8 Regular Pipes (Plain End)
140 5 3.5 5.4 8 12.7 19.2 23.3
Please note:
160 6 4 6.2 9.1 14.6 21.9 26.6
 All dimensions in mm
180 7 4.4 6.9 10.2 16.4 24.6 29  SDR Rating / Pipe Specs Standard to
200 8 4.9 7.7 11.4 18.2 27.4 33.2 be specified
225 8 5.5 8.6 12.8 20.5 30.8 37.4  Please refer pipe wall thickness chart
250 10 6.2 9.6 14.2 22.7 34.2 - for thickness
280 10 6.9 10.7 15.9 25.4 38.3 -  Standard Length: 6 mtrs

- -  Also available: Pipes in special


315 12 7.7 12.1 17.9 28.6
lengths, Ventilation pipes; SDR 33 / 17
355 14 8.7 13.6 20.1 32.2 - -
/ 9 / 5 thickness; Pipes per ASTM Sch
400 16 9.8 15.3 22.7 36.3 - -
40 / 80; Flanged Pipes
450 18 11 17.2 25.5 40.9 - -
500 20 12.3 19.1 28.4 - - -
560 22 13.7 21.4 31.7 - - -
630 24 15.4 24.1 35.7 - - -

Liner Pipes
For use with MS / SS lined Piping
Outer Diameter
mm inches e
29.2 1” 4
44.7 1.5” 4.1
56 2” 4.5
81.9 3” 4.5
107.1 4” 5.3
164.2 6” 5.7
206 8” 6.2

Other non-standard sizes


available on request.
35 product range & specifications > pp piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness

PP fittings  Fittings as per DIN 16962

Code Size d2 d1 d3 t1 e
Moulded Elbows 90° PPEL90020S 20 27.5 19.5 25.5 14.5 4
Weld Type: Socket PPEL90025S 25 33.5 24.5 29.5 16 4.5
PPEL90032S 32 41.3 31.5 35 18 4.9
PPEL90040S 40 50.6 39.45 41.5 20.5 5.6
PPEL90050S 50 63.7 49.45 49.5 23.5 7.1
PPEL90063S 63 79 62.5 60 27.5 8.3
PPEL90075S 75 91.5 74.9 69.5 31 8.3
PPEL90090S 90 111.5 89.9 79 33 10.8
e
PPEL90110S 110 134.5 110 97.5 37 12.3
d1 d2

t1

d3

Code Size d2 d1 d3 t1 e
Moulded Elbows 45º PPEL45020S 20 27.5 19.5 19.5 14.5 4
Weld Type: Socketz PPEL45025S 25 32.5 24.5 22 16 4
PPEL45032S 32 40.7 31.5 25.5 18 4.6
PPEL45040S 40 50.5 39.45 30 20.5 5.5
PPEL45050S 50 63.5 49.5 35 23.5 7.0
PPEL45063S 63 76 62.5 41.5 27.5 6.8
PPEL45075S 75 91.3 74.9 46.5 31 8.2
2
d
1
d

PPEL45090S 90 111.5 89.9 52.5 33 10.8

t1

e d3

Code Size d2 d1 d3 t1 e
Moulded Tees Equal PPTEEQ020S 20 27.5 19.5 25.5 14.5 4
Weld Type: Socket PPTEEQ025S 25 33.5 24.5 29.5 16 4.5
PPTEEQ032S 32 41.3 31.5 35 18 4.9
PPTEEQ040S 40 50.6 39.5 41.5 20.5 5.6
PPTEEQ050S 50 63.7 49.5 49.5 23.5 7.1
PPTEEQ063S 63 79 62.5 60 27.5 8.3
PPTEEQ075S 75 91.5 74.9 69.5 31 8.3
d3 PPTEEQ090S 90 111.5 89.9 79 33 10.8
PPTEEQ110S 110 134.5 110 97.5 37 12.3

t1

d1 d2

e
product range & specifications > pp piping systems > fittings 36

Code Size d2 d1 t1 b d6 e
Stubend Flange Adaptor PPSE020S 20 27 19.5 14.5 7 45 3.8
Weld Type: Socket PPSE025S 25 33 24.5 16 9 58 4.3
PPSE032S 32 41 31.5 18 10 68 4.8
PPSE040S 40 50 39.4 20.5 11 78 5.3
PPSE050S 50 61 49.4 23.5 12 88 5.8
PPSE063S 63 76 62.5 27.5 14 102 6.8
e
PPSE075S 75 90 74.9 31 16 122 7.6
d2
d1 PPSE090S 90 108 89.9 33 17 138 10.1
PPSE110S 110 131 110 37 18 158 10.6

t1

b
d6

Code Size d2 d1 t1 k1 e
Socket PPSO020S 20 25 19.5 14.5 3 2.8
Weld Type: Socket PPSO025S 25 32 24.5 16 3 3.8
PPSO032S 32 40 31.5 18 3 4.3
PPSO040S 40 50 39.5 20.5 3 5.3
PPSO050S 50 63 49.5 23.5 3 6.8
PPSO063S 63 75 62.5 27.5 3 6.3
PPSO075S 75 90 74.9 31 4 7.6
PPSO090S 90 110 89.9 33 5 10.1
t1 PPSO110S 110 131 110 37 5 10.5
k1

d1 d2

Code d2 d1 t1 t2 zk1
Reducers PPRE25X20S 25 19.5 14.5 12.5 18.5
Weld Type: Socket PPRE32X20S 32 19.5 14.5 14.6 22.5
PPRE32X25S 32 24.5 16 14.6 22.5
PPRE40X32S 40 31.5 14.5 17 27
PPRE50X25S 50 24.5 16 20 32.5
PPRE50X32S 50 31.5 18.1 20 32.5
PPRE50X40S 50 39.5 20.5 20 32.5
PPRE63X25S 63 24.5 16 24 39.5
PPRE63X32S 63 31.5 18.1 24 39.5
d1
PPRE63X50S 63 49.5 23.5 24 39.5
t2
PPRE75X63S 75 62.5 27.4 25 43.5
PPRE90X63S 90 62.5 27.4 28 50.5
zk1 PPRE90X75S 90 74.9 30 28 50.5
t1
PPRE110X90S 110 89.9 33 32 59.5
d2
37 product range & specifications > pp piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962

Code Size d t1 e
Moulded End Caps PPEC020S 20 19.5 14.5 3.8
Weld Type: Socket PPEC025S 25 24.5 16 4.3
PPEC032S 32 31.5 18 4.8
PPEC040S 40 39.5 20.5 5.3
PPEC050S 50 49.5 23.5 5.8
PPEC063S 63 62.5 27.5 6.8
PPEC075S 75 74.9 31 7.6
PPEC090S 90 89.9 33 10.1
e
PPEC110S 110 110 37 10.6

t1

Code d1 A
Moulded Bends 90º PPBE020 20 19
Weld Type: Butt PPBE025 25 23
PPBE032 32 30
PPBE040 40 38
PPBE050 50 48
PPBE063 63 61
PPBE075 75 72
PPBE090 90 87
PPBE110 110 107
PPBE125 125 122
PPBE140 140 137
PPBE160 160 157
A
PPBE180 180 176
PPBE200 200 196
d1
PPBE225 225 220

Code d1 A l
Moulded End Caps PPEC020 20 45 35
Weld Type: Butt PPEC025 25 52 40
PPEC032 32 58 44
PPEC040 40 67 50
PPEC050 50 75 55
PPEC063 63 85 62
PPEC075 75 95 63
PPEC090 90 110 79
PPEC110 110 127 88
PPEC125 125 138 102
l A
PPEC140 140 144 106
d2 PPEC160 160 154 109
PPEC180 180 191 141
product range & specifications > pp piping systems > fittings 38

Code d B le1
Moulded Tees Equal PPTE020 20 20 5
Weld Type: Butt PPTE025 25 25 6
PPTE032 32 32 8
PPTE040 40 40 10
PPTE050 50 50 12
PPTE063 63 63 16
PPTE075 75 75 19
PPTE090 90 90 22
PPTE110 110 110 28
d1 PPTE160 160 145 40
PPTE180 180 155 45
PPTE200 200 170 50
le1
PPTE225 225 220 55

Unequal tees also available

A
Stub Flange / Adaptor Code d1 B d2 Z SDR17 SDR11
Weld Type: Butt PPSE020 20 26 51 50 - 7
PPSE025 25 30 58 50 - 9
PPSE032 32 38 64 50 - 10
PPSE040 40 44 70 50 - 11
PPSE050 50 54 81 50 - 12
PPSE063 63 68 95 50 - 14
PPSE075 75 78 107 50 - 16
PPSE090 90 96 126 80 - 17
B PPSE110 110 116 158 80 18 18
d1 125 132 158
PPSE125 80 18 25
PPSE140 140 155 188 80 18 25
Z PPSE160 160 165 212 80 18 25
PPSE180 180 180 212 80 20 30
A
d2 PPSE220 220 232 268 100 24 32
PPSE225 225 235 268 100 24 32
PPSE250 250 285 320 100 25 35
PPSE280 280 291 320 100 25 35
PPSE315 315 335 370 100 46 60
PPSE355 355 373 430 120 25 35
PPSE400 400 427 482 120 46 60
PPSE450 450 514 585 120 30 40
PPSE500 500 530 585 120 50 60
PPSE560 560 615 685 120 33 46
PPSE630 630 642 685 120 50 60
39 product range & specifications > pp piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962

Code d1 d2 Z l1 l2 Code d1 d2 Z l1 l2
Concentric Reducers PPCR025020 25 20 50 23 25 PPCR200180 200 180 140 60 58
Weld Type: Butt PPCR032020 32 20 50 22 22 PPCR225140 225 140 160 70 58
PPCR032025 32 25 50 21 21 PPCR225160 225 160 160 70 58
PPCR040020 40 20 50 21 21 PPCR225180 225 180 160 70 60
PPCR040025 40 25 50 21 22 PPCR225200 225 200 160 70 60
PPCR040032 40 32 50 21 24 PPCR250160 250 160 180 75 63
PPCR050025 50 25 50 20 20 PPCR250180 250 180 180 75 66
PPCR050032 50 32 50 20 21 PPCR250200 250 200 180 75 72
PPCR050040 50 40 50 20 24 PPCR250225 250 225 180 75 83
d2 PPCR063032 63 32 60 25 22 PPCR280180 280 180 200 85 70
PPCR063040 63 40 60 25 24 PPCR280200 280 200 200 85 72
l2
PPCR063050 63 50 60 25 27 PPCR280225 280 225 200 85 80
L 75 32 70 30 25 280 250 200 85 90
PPCR075032 PPCR280250
l1 PPCR075040 75 40 70 30 25 PPCR315200 315 200 230 95 85
PPCR075050 75 50 70 30 28 PPCR315225 315 225 230 95 88
d1
PPCR075063 75 63 70 30 33 PPCR315250 315 250 230 95 95
PPCR090050 90 50 80 35 28 PPCR315280 315 280 230 95 107
PPCR090063 90 63 80 35 32 PPCR355225 355 225 140 57 40
PPCR090075 90 75 80 35 36 PPCR355250 355 250 130 54 40
PPCR110050 110 50 90 35 34 PPCR355280 355 280 120 53 40
PPCR110063 110 63 90 35 35 PPCR355315 355 315 110 53 40
PPCR110075 110 75 90 35 38 PPCR400225 400 225 160 64 40
PPCR110090 110 90 90 35 43 PPCR400250 400 250 150 61 40
PPCR125063 125 63 100 40 38 PPCR400280 400 280 140 60 40
PPCR125075 125 75 100 40 39 PPCR400315 400 315 120 50 40
PPCR125090 125 90 100 40 43 PPCR400355 400 355 110 51 40
PPCR125110 125 110 100 40 51 PPCR450280 450 280 160 65 40
PPCR140075 140 75 110 50 37 PPCR450315 450 315 140 55 40
PPCR140090 140 90 110 50 39 PPCR450355 450 355 130 57 40
PPCR140110 140 110 110 50 45 PPCR450400 450 400 120 60 40
PPCR140125 140 125 110 50 51 PPCR500315 500 315 170 71 40
PPCR160090 160 90 120 55 40 PPCR500355 500 355 150 62 40
PPCR160110 160 110 120 55 44 PPCR500400 500 400 140 65 40
PPCR160125 160 125 120 55 48 PPCR500450 500 450 120 60 40
PPCR160140 160 140 120 55 53 PPCR560355 560 355 180 75 40
PPCR180090 180 90 130 60 44 PPCR560400 560 400 160 68 40
PPCR180110 180 110 130 60 45 PPCR560450 560 450 140 62 40
PPCR180125 180 125 130 60 47 PPCR560500 560 500 130 67 40
PPCR180140 180 140 130 60 50 PPCR630400 630 400 190 78 40
PPCR180160 180 160 130 60 58 PPCR630450 630 450 170 72 40
PPCR200140 200 140 140 60 48 PPCR630500 630 500 150 67 40
PPCR200160 200 160 140 60 54 PPCR630560 630 560 130 64 40
SDR 7.4 / 9 / 13.6 / 17.6 also available

Eccentric Reducers also available


product range & specifications > pp piping systems > fittings 40

A min
Fabricated bends - segment Code d B r 90O
O
welded 90 . Weld Type: Butt PPBEF110 110 165 315
PPBEF125 125 188 338
PPBEF140 140 210 360
PPBEF160 160 150 240 390
PPBEF180 180 270 420
PPBEF200 200 300 450
PPBEF225 225 338 488
PPBEF250 250 375 625
250
PPBEF280 280 420 670
PPBEF315 315 473 773
PPBEF355 355 533 833
300
PPBEF400 400 600 900
A PPBEF450 450 675 975
R
PPBEF500 500 750 1100
B PPBEF560 560 350 840 1190
PPBEF630 630 945 1295
d1

Reduction tee also available

A min
Fabricated bends - segment Code d B r 60O 45O 30O
welded 60O, 45O, 30O PPBEF110 110 165 245 216 194
PPBEF125 125 188 258 228 200
PPBEF140 140 210 271 237 206
PPBEF160 160 150 240 288 249 214
PPBEF180 180 270 305 262 222
PPBEF200 200 300 323 274 230
PPBEF225 225 338 345 290 241
PPBEF250 250 375 466 412 350
250
PPBEF280 280 420 492 424 362
PPBEF315 315 473 576 498 428
PPBEF355 355 533 606 520 443
300
PPBEF400 400 600 646 548 461
R PPBEF450 450 675 689 580 481
A PPBEF500 500 750 783 665 551
B PPBEF560 560 350 840 835 698 575
d1 PPBEF630 630 945 896 741 603

Reduction Tee also available as per standards.


41 product range & specifications > pp piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962

Code d le Equal tee 60O Branch


Fabricated tees equal / Zk1 l1 Zk1 Zk2 l1
branch 60º. Weld Type: Butt PPTEF110 110 150 205 410 325 175 500
PPTEF125 125 150 215 430 355 190 545
PPTEF140 140 150 220 440 375 205 581
PPTEF160 160 150 230 460 412 230 642
PPTEF180 180 150 240 480 450 250 700
PPTEF200 200 150 250 500 487 272 759
PPTEF225 225 150 265 530 530 300 830
PPTEF250 250 250 375 750 580 325 905
Zk1 PPTEF280 280 250 390 780 630 365 995
PPTEF315 315 300 460 920 690 400 1090
PPTEF355 355 300 480 960 730 425 1155
90O
Zk1 PPTEF400 400 300 500 1000 800 450 1250
PPTEF450 450 300 525 1050 850 475 1325
PPTEF500 500 350 600 1200 900 500 1400
l1 d PPTEF560 560 350 630 1260 950 530 1480
PPTEF630 630 350 665 1330 1000 545 1545

Zk2
le

Reduction Tee also available as per standards.


product range & specifications > pp piping systems > fittings 42

Slip On Backing Ring


& Blind Flange
Slip on Blind

F A F

K K
C C

Size ASA 150lbs, ANSI 16.5 BS 10 Table D DIN 2501


d A K C F Bolt A K C F Bolt A K C F Bolt
20 32 60.5 90 4 X 16 M12 32 67 95 4 X 14 M12 28 65 95 4 x 14 M12
25 37 70 98 4 X 16 M12 37 73 100 4 X 14 M12 34 75 105 4 x 14 M12
32 44 79.5 108 4 X 16 M12 44 83 115 4 X 14 M12 42 85 115 4 x 14 M12
40 52 89 117 4 X 16 M12 52 87 120 4 X 14 M12 51 100 140 4 X 18 M16
50 62 98.5 127 4 X 16 M12 62 98 135 4 X 14 M12 62 110 150 4 X 18 M16
63 78 120.5 152 4 X 20 M16 78 114 150 4 X 18 M16 78 125 165 4 X 18 M16
75 92 139.5 178 4 X 20 M16 92 127 165 4 X 18 M16 92 145 185 4 X 18 M16
90 108 152 191 4 X 20 M16 108 146 185 4 X 18 M16 108 160 200 8 X 18 M16
110 128 190.5 229 8 X 20 M16 128 178 215 4 X 18 M16 128 180 220 8 X 18 M16
125 140 216 254 8 X 23 M16 140 210 255 8 X 18 M16 135 180 220 8 X 18 M16
140 158 216 254 8 X 23 M16 158 210 255 8 X 18 M16 158 210 250 8 X 18 M16
160 178 241 279 8 X 23 M20 178 235 280 8 X 18 M16 178 240 285 8 X 23 M20
180 195 241 279 8 X 23 M20 195 235 280 8 X 18 M16 188 240 285 8 X 23 M20
200 235 298.5 343 8 X 23 M20 235 292 335 8 X 18 M16 235 295 340 8 X 23 M20
225 240 298.5 343 8 X 23 M20 240 292 335 8 X 18 M16 238 295 340 8 X 23 M20
250 290 362 406 12 X 26 M24 290 356 405 8 X 22 M20 288 350 395 12 X 23 M20
280 300 362 406 12X 26 M24 300 356 405 8 X 22 M20 294 350 395 12 X 23 M20
315 345 432 483 12 X 26 M24 345 406 455 12 X 22 M20 338 400 445 12 X 23 M20
355 376 476 535 12 X 29 M24 376 470 525 12 X 26 M24 376 460 505 16 X 23 M20
400 430 540 600 16 X 29 M24 430 521 580 12 X 26 M24 430 515 565 16 X 27 M24
450 480 578 635 16 X 32 M30 480 584 640 12 X 26 M24 517 565 615 20 X 27 M24
500 533 635 700 20 X 32 M30 533 641 705 16 X 26 M24 533 620 670 20 X 27 M24
560 590 692 749 20 X 32 M30 590 699 760 16 X 30 M27 618 725 780 20 X 30 M27
630 660 749 813 20 X 35 M30 660 756 825 16 X 30 M27 645 725 780 20 X 30 M27

Galvanized Steel, Stainless Steel Flanges available Table E & Table F also.
PP-GF as per ASA 150 and DIN 2501 available.
Flange thickness provided as per pressure ratings requirement.
Flanges also available for socket fusion adaptors. Note: “A” is smaller.
PVDF
Piping
systems
product range & specifications > pvdf piping systems > technical information 44

Technical information

Kynar® PVDF has outstanding barrier properties which allows a better protection of the environment. The construction of
chemical process equipment makes use of a multitude of materials t ocope with specific corrosion problems. Kynar® PVDF has
the advantage of absolute suppression of corrosion, even under varying process condtitions, when compared to other
materials.

Technical information
When compared with non-fluorinated thermoplastics, KYNAR® PVDF gives maximum reliance in chemical resistance, such as
resistance to strong oxydising agents and concentrated mineral acids.

Evolution of the flexural module as a function of temperature in a dynamic 3 point bending test:
10000
Modulus E’ (Mpa)

KYNAR® 740

PP homo
1000
PEHO

100 PVC

10

0
-40 -20 0 20 40 60 80 100 120 140 160 180
Temperature (ºC)

Operating Operating pressure for the following pressure ratings


temperature 150 psi / 10 bar 232 psi / 16 bar
°F °C psi bar psi bar
-40 -40 150 10 232 16
68 20 150 10 232 16
104 40 117 8.1 190 13.1
140 60 96 6.6 152 10.5
176 80 75 5.2 117 8.1
212 100 58 4 90 6.2
248 120 42 2.9 67 4.6
284 140 27 1.9 13 3

Support Distances for PVDF pipes


O
C 20 40 60 80 100 120 140
Spacing (m) 1.524 1.524 1.27 1.016 1.016 1.016 1.016

Above table is valid for Density of fluid at 1000 kg.m3. It will increase based on correction factor below for higher density:
Density of fluid kg/m3 1250 1500 2000 2500 2750
Correction Factor 0.94 0.83 0.77 0.7 0.57
45 product range & specifications > pvdf piping systems > pipes Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962
® ® Flex
Sangir KYNAR & Sangir KYNAR

PN 10 / SDR 33 PN 16 / SDR 21
PVDF Pipes d1 Se d1 Se
ISO 10931 16 - 16 1.9
20 - 20 1.9
25 - 25 1.9
32 - 32 2.4
40 - 40 2.4
50 - 50 3
63 2 63 3
75 2.3 75 3.6
90 2.8 90 4.3
110 3.4 110 5.3
125 3.9 125 6
140 4.3 140 6.7
160 4.9 160 7.7
180 5.5
200 6.2

Sch 40 Sch 80
PVDF ASTM Size d1 d1 e mm e mm
(inches) (inches) (mm) (inches) (inches)

0.5 0.84 21.34 0.109 2.77 0.147 3.73


0.75 1.05 26.67 0.113 2.87 0.154 3.91
1 1.315 33.4 0.133 3.38 0.179 4.55
1.25 1.66 42.16 0.14 3.56 0.191 4.85
1.5 1.9 48.26 0.145 3.68 0.2 5.08
2 2.375 60.33 0.154 3.91 0.218 5.54
2.5 2.875 73.03 0.203 5.16 0.276 7
3 3.5 88.9 0.216 5.49 0.300 7.62

Size d1 Wall
PVDF Liner Pipes (inches) thickness
1 27.94 3.17
1.5 44.7 3.17
2 56.26 3.17
3 82.17 3.17
4 107.3 3.68
6 160 4.06
8 213.36 4.7
product range & specifications > pvdf piping systems > fittings 46

KYNAR
®
PVDF Fittings
Code Size d2 d1 d3 t1 e
PVDF Elbow 90° PPEL90020S 20 27.5 19.5 25.5 14.5 4
PPEL90025S 25 33.5 24.5 29.5 16 4.5
PPEL90032S 32 41.3 31.5 35 18 4.9
PPEL90040S 40 50.6 39.45 41.5 20.5 5.6
PPEL90050S 50 63.7 49.45 49.5 23.5 7.1
PPEL90063S 63 79 62.5 60 27.5 8.3
PPEL90075S 75 91.5 74.9 69.5 31 8.3
PPEL90090S 90 111.5 89.9 79 33 10.8
e
PPEL90110S 110 134.5 110 97.5 37 12.3
d1 d2

t1

d3

Code Size d2 d1 d3 t1 e
PVDF Elbow 45° PPEL45020S 20 27.5 19.5 19.5 14.5 4
PPEL45025S 25 32.5 24.5 22 16 4
PPEL45032S 32 40.7 31.5 25.5 18 4.6
PPEL45040S 40 50.5 39.45 30 20.5 5.5
PPEL45050S 50 63.5 49.5 35 23.5 7.0
PPEL45063S 63 76 62.5 41.5 27.5 6.8
PPEL45075S 75 91.3 74.9 46.5 31 8.2
2
d
1
d

PPEL45090S 90 111.5 89.9 52.5 33 10.8

t1

e d3

Code Size d2 d1 d3 t1 e
PVDF Tees Equal PPTEEQ020S 20 27.5 19.5 25.5 14.5 4
PPTEEQ025S 25 33.5 24.5 29.5 16 4.5
PPTEEQ032S 32 41.3 31.5 35 18 4.9
PPTEEQ040S 40 50.6 39.5 41.5 20.5 5.6
PPTEEQ050S 50 63.7 49.5 49.5 23.5 7.1
PPTEEQ063S 63 79 62.5 60 27.5 8.3
PPTEEQ075S 75 91.5 74.9 69.5 31 8.3
d3 PPTEEQ090S 90 111.5 89.9 79 33 10.8
PPTEEQ110S 110 134.5 110 97.5 37 12.3

t1

d1 d2

e
47 product range & specifications > pvdf piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962
®
KYNAR

Code Size d2 d1 t1 b d6 e
Stubend Flange Adaptor PPSE020S 20 27 19.5 14.5 7 45 3.8
Weld Type: Socket PPSE025S 25 33 24.5 16 9 58 4.3
PPSE032S 32 41 31.5 18 10 68 4.8
PPSE040S 40 50 39.4 20.5 11 78 5.3
PPSE050S 50 61 49.4 23.5 12 88 5.8
PPSE063S 63 76 62.5 27.5 14 102 6.8
PPSE075S 75 90 74.9 31 16 122 7.6
d4
d1 PPSE090S 90 108 89.9 33 17 138 10.1
PPSE110S 110 131 110 37 18 158 10.6

t1

b
d6

Code Size d2 d1 t1 k1 e
Socket PVSO020S 20 25 19.5 14.5 3 2.8
Weld Type: Socket PVSO025S 25 32 24.5 16 3 3.8
PVSO032S 32 40 31.5 18 3 4.3
PVSO040S 40 50 39.5 20.5 3 5.3
PVSO050S 50 63 49.5 23.5 3 6.8
PVSO063S 63 75 62.5 27.5 3 6.3
PVSO075S 75 90 74.9 31 4 7.6
PVSO090S 90 110 89.9 33 5 10.1
PVSO110S 110 131 110 37 5 10.5

d1 d2

k1
t1

Code d2 d1 t1 t2 zk1
Reducers PPRE25X20S 25 19.5 14.5 12.5 18.5
Weld Type: Socket PPRE32X20S 32 19.5 14.5 14.6 22.5
PPRE32X25S 32 24.5 16 14.6 22.5
PPRE40X32S 40 31.5 14.5 17 27
PPRE50X25S 50 24.5 16 20 32.5
PPRE50X32S 50 31.5 18.1 20 32.5
PPRE50X40S 50 39.5 20.5 20 32.5
PPRE63X25S 63 24.5 16 24 39.5
PPRE63X32S 63 31.5 18.1 24 39.5
d2
PPRE63X50S 63 49.5 23.5 24 39.5
t2
PPRE75X63S 75 62.5 27.4 25 43.5
L PPRE90X63S 90 62.5 27.4 28 50.5
zk1 PPRE90X75S 90 74.9 30 28 50.5
t1
PPRE110X90S 110 89.9 33 32 59.5
d1
product range & specifications > pvdf piping systems > fittings 48

®
KYNAR

Code Size d t1 e
Moulded End Caps PPEC020S 20 19.5 14.5 3.8
Weld Type: Socket PPEC025S 25 24.5 16 4.3
PPEC032S 32 31.5 18 4.8
PPEC040S 40 39.5 20.5 5.3
PPEC050S 50 49.5 23.5 5.8
PPEC063S 63 62.5 27.5 6.8
PPEC075S 75 74.9 31 7.6
PPEC090S 90 89.9 33 10.1
PPEC110S 110 110 37 10.6

t1

d1

D HS e dS2 Z
PVDF adaptor / stub end 20 35 3 45 6
Weld Type: Butt 25 35 3 60 6
32 50 4 65 6
40 50 4 72 6
50 50 5 81 8
63 50 5 95 8
75 50 6 104 10
90 72 6 126 10
110 72 6 158 10
e 140 78 8 195 12
160 78 10 216 12
B
d1

Z
d2
49 product range & specifications > pvdf piping systems > fittings Please note:
 All dimensions in mm
 SDR Rating / Pipe Specs Standard to be specified
 Dimensions may change without prior notice
 Please refer pipe wall thickness chart for thickness
 Fittings as per DIN 16962
®
KYNAR

Size
PVDF Flanges ASA 150lbs, ANSI 16.5 DIN 2501
d d6 K D b d2 Bolts d6 K D b d2 Bolts

20 25 60 90 20 16 4xM14 28 65 95 12 14 4xM12
25 30 70 100 20 16 4xM14 34 75 108 14 14 4xM12
32 40 80 108 20 16 4xM14 42 85 115 14 14 4xM12
40 50 89 118 20 16 4xM14 51 100 140 16 18 4xM16
50 60 99 127 20 16 4xM14 62 110 150 16 18 4xM16
63 73 121 153 20 19 4xM16 78 125 165 19 18 4xM16
F A 75 85 140 178 20 19 4xM16 92 145 185 19 18 4xM16
b 90 100 152 191 20 19 4xM16 108 160 200 21 18 8xM16
K 110 120 191 229 22 23 8xM21 128 180 220 22 18 8xM16
C 125 135 216 254 22 23 8xM21 135 180 220 22 18 8xM16
140 150 216 254 22 23 8xM21 158 210 250 26 18 8xM16
160 170 241 310 24 23 8xM21 178 240 285 27 22 8xM20
180 190 241 310 24 23 8xM21 188 240 285 27 22 8xM20
200 210 299 343 26 23 8xM21 235 295 340 28 22 8xM20
225 235 299 343 26 23 8xM21 238 295 340 28 22 8xM20

Galvanized Steel, Stainless Steel Flanges available Table E & Table F also.
PP-GF as per ASA 150 and DIN 2501 available.
sheets &
profile systems
Novathene PE Sheets 52
NovaLene PP Sheets 53
NovaLene-H PP-H Sheets 54
NovaStrong UHMW-PE Sheets 55
NovaKyn PVDF Sheets 56
NovaRex PVC Rigid Sheets 57
NovaFoam PVC Foam Sheets 58
NovaRene HIPS Sheets 59
NovaTherm ABS Sheets 60
NovaFab Fabric backed Sheets 61
NovaWeld & NovaStic Rods 62
product range & specifications > sheets & profile systems > pe sheets 52

Sheets & Profile systems

PE Sheets
Novathene Polyethylene Sheets are made from Polyethylene, the best known
volume plastic. It has a relatively high molecular form with medium to high
Novathene
density. Novathene PE sheets are stabilized against UV radiation effects to
counteract heat fatigue and increase life. They exhibit good toughness, high
resistance to stress cracking & good chemical resistance against many organic &
inorganic media. PE is non-toxic and non-staining & is often chosen because of
its FDA approval and food contact suitability & its excellent machine-ability. The
operating temperature ranges from -300C to 70oC.

Standard Sizing
Novathene PE sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (m) HPDE:PE100+, PE 300, PE80 Standard
0.2 - 1 10 to 25 pcs HDPE + LDPE: Flex Grade
2 1.5 x 20 or
LDPE: Standard
3 1.22 x 2.44 Roll form for
NovaOrtho MDPE
4 1.25 x 2 up to 6mm
5 1.5 x 3 4/5/6/8 pc Colours
6 4/5/6 pc Black
8 3/4/5 pc
White
10 1.22 x 2.44 2/3/4/5 pc
Custom
12 1.25 x 2 2/3/4 pc
15 1.25 x 3 2/3 pc
20 1.5 x 3 1 pc
25 1 pc
Embossing made to order.
30 - 200 1.00 x 2 1 pc

Features
 High Strength & Stiffness Typical applications
 Transport Containers
 Low Specific Weight
 Cover Strips, Baffles, Stack Seperators
 UV stabilized
 Electrical Engineering
 Outstanding Flexibility
 Corrosion Protection Seals;
 Good Low temp Resistance
 Gearwheels
 Good Abrasion resistance  Textile cans
 Weathering Resistance  Housing

 High Chemical Resistance  Grips

 Low Thermal Conductivity  Liner for Gas Lines, other Lining jobs
 Manholes
 Protection from Stress Cracking
 Orthotics and Prostheses
 Non Toxic & low water absorption
 Chemical Flooring
 Long Life and Durability
 Geo Thermal Applications; Insulation
 Excellent Weldability

 Easy Installation / Skill Availability

 Machined parts

 Geomembrane sheets

 Storage tanks and vessels


53 product range & specifications > pe piping systems > pp sheets

Sheets & Profile systems

PP Sheets
Polypropylene is a semi-rigid, translucent polymer with good toughness and
NovaLene weather resistance properties. It is a largely non-polar, partially crystalline
thermoplastic with a crystallinity of 60 to 70%. PP has a density of 0.90 to 0.91
g/cm3 which is amongst the lowest densities for all plastics. NovaLene® sheets
are made in 3 basic grades for application based usage - in PP-Homopolymer (PP-
H), PP-copolymer (PP-C) & PP Random Copolymer (PP-R). PP has replaced a lot of
traditional materials of construction including metals, wood and concrete in a
variety of applications.

Standard Sizing
NovaLene PP sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (m) PPH, PPH 2150, PP-CO,
0.2 - 1 - 10 Rolls PP-RC, PP-FR, PP-Std,
2 10 Rolls PP-EL, PP-UV, PP-SK,
3 1.5 x 20 10 Rolls
PP-GL, PP2222-36
4 1.22 x 2.44 10 Rolls
5 1.25 x 2 4/5/6/8 nos Colours
6 1.5 x 3 4/5/6 nos Dark grey
8 3/4/5 nos Natural
10 2/3/4/5 nos
1.22 x 2.44 Black
Typical applications 12 2/3/4 nos
 Chemical Storage
1.25 x 2 Custom
15 2/3 nos
 Filtration Systems, pickling tanks
1.25 x 3
20 1 nos Embossing / designs also available.
1.5 x 3
 Etching Tanks, Fabrication Works 25 1 nos Refer page no <fabric backed>
 Fume Extractors / FRP Lining 30 - 200 1.25 x 2 1 nos
 Office Stationery
 Thermoforming plastic parts
 Industrial Flooring Features
 Orthotics and prosthetics  Excellent Chemical Resistance

 Shipbuilding machinery  High Thermal Resistance


 Corrosive fume exhaust systems  Excellent Fusion Capabilities
 Engineering Components
 Homogenous structure
 Point of Display
 Excellent Fatigue Resistance
 Semiconductor equipment
 High Impact Strength
 FRP Lining Fabrication
 High Stress Crack Resistance
 Chemical industry.
 Electroplating plants  Low density, Low weight

 Excellent Dielectric properties

 Good Elasticity

 Non Toxic, Food Grade

 Good Thermal insulation


product range & specifications > sheets & profile systems > pp-h sheets 54

Sheets & Profile systems

PP-H Sheets
NovaLene-H Sheets are made from Advanced Grades of PP primarily to suit
applications of high temperature or high chemical corrosive conditions. PP-H is
NovaLene H
exceptionally resistant to strong acids – even at high temperatures – and also
highly resistant to alkalis & oxidizers. It can be welded & thermoformed, has a
high strength-to-weight ratio, easy to fabricate, economical, & a long track record
of success for the manufacture of tanks, tank hoods, ducts, scrubbers ,
accessories etc. It is a preferred materials of choice for quality engineering
plastic component fabrication. We offer a full range of piping systems from the
same raw material.

Standard Sizing
NovaLene PP sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (m) PPH-Std, PPH-UV, PPH-PC, PPH-FR,
0.2 - 1 10 , Rolls PPH 2150
2 1.5 x 20 10 , Rolls
3 1.22 x 2.44 10 , Rolls Colours
4 1.25 x 2 10 , Rolls RAL 7032
5 1.5 x 3 4/5/6/8 nos Natural
6 4/5/6 nos Black
8 3/4/5 nos
Dark Grey
10 1.22 x 2.44 2/3/4/5 nos
Custom
12 1.25 x 2 2/3/4 nos
15 1.25 x 3 2/3 nos Embossing / designs also available.
20 1.5 x 3 1 nos Refer page no <fabric backed>
25 1 nos
30 - 200 1.25 x 2 1 nos

Features
Typical applications
 Excellent Chemical Resistance  Engineering Parts
 High Thermal Resistance  Clean Room Applications
 Excellent Fusion Capabilities.  Chemical Storage

 Homogenous structure  Caustic Cleaning & Pickling

 Excellent Fatigue Resistance  Galvanizing Tanks, Etching


 Pharmaceutical Lines
 High Impact Strength
 Dairy Processing
 High Stress Crack Resistance
 Water Management
 Low density, Low weight
 Metallurgy
 Excellent Dielectric properties
 Fume Cupboards
 Good Elasticity  Anodizing
 Non Toxic, Food Grade  Organic Chemicals

 Good Thermal insulation  FDA Applications


 Wire & Strip Processing
 Oil Distribution
 Phosphating, Electroplating barrels
55 product range & specifications > pe piping systems > uhmw-pe sheets

Sheets & Profile systems

UHMW-PE Sheets
NovaStrong is made from UHMW-PE, a subset of the thermoplastic -polyethylene.
NovaStrong It has extremely long chains, with molecular weight numbering in the millions,
usually between 2 and 6 million, strengthening intermolecular interactions
resulting in highest impact strength of any thermoplastic, very low coefficient of
friction, self-lubricating, and is highly resistant to abrasion (15 times more
resistant to abrasion than carbon steel). Its coefficient of friction is significantly
lower than that of Polyamide and Acetal, and is comparable to that of PTFE, but
UHMWPE has better abrasion resistance than PTFE.

Standard Sizing
NovaLene PP sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (m) PE 300
20-75 1.23 x 2.15 PE 500
8 - 175 1.23 x 1.99 PE 1000
1 nos
6- 50 1.00 x 2.00
20-100 0.66 x 2.52 Colours
White
Black
Custom

Features
 High Abrasion Resistance
 Low Specific Weight

 Low water absorption

 Odorless

 Good Low temp Resistance

Typical applications  Low Coefficient of Friction


 Transporting machinery  High chemical resistance
 Star Wheels, Idler Sprockets
 High Impact Strength
 Textile machinery
 Food Safe
 Bottling Machinery
 Protection from Stress Cracking
 Food processing machinery
 Weathering Resistance
components
 Harbor and shipbuilding machinery
 Architecture & agriculture machinery
 Conveyor Systems
 Paper-making machinery
 Dyeing decoration
 Abrasion Resistant Lining
 Mining Industry
 Shipping Industry
 Chemical Equipment
 Chute liners and Truck /hopper liners
product range & specifications > sheets & profile systems > pvdf sheets 56

Sheets & Profile systems

PVDF Sheets
NovaKyn PVDF Sheets made from a pure thermoplastic fluoropolymer. PVDF
maintains its useful mechanical and chemical resistance properties at
NovaKyn
temperatures up to 150°C (300°F). An additional advantage is that PVDF can be
welded into tanks for acid and corrosive chemical processing in elevated
temperature environments. PVDF is rigid and resistant to creep under mechanical
stress and load. PVDF is stable to sunlight, and other sources of ultraviolet
radiation. It is generally used in applications requiring the highest purity,
strength, and resistance to solvents, acids, bases and heat and low smoke
generation during a fire event.

Standard Sizing
NovaKyn PVDF sheets are available in the following and variations:

Thickness Width x Length Packing Colours


(mm) (m) Natural
2
3
Embossing / designs also available.
1.5 x 2.5 Refer page no <fabric backed>
4
1.5 x 3
5 1 no / roll
6
10
1x2
12

Features
 Mechanical strength & toughness
 High thermal stability

 High dielectric strength


Typical applications
 Exceptional outdoor weather resistance
 Chemical tanks and vessels
 Total inertness to UV radiation  Glove Box for use in Nuclear Industry
 Low permeability to most gases & liquids  Control cabinets and panels

 Low flame & smoke characteristics  Equipment for corrosive

 High abrasion resistance environments


 Fume Scrubbers & FRP Applications
 Very low creep; High purity
 Vessel Lining
 Resistance to most chemicals & solvents (PH1 to PH14)
 Valve and Pump Housing
 Resistance to nuclear radiation
 Fire retardant applications
 Fungi resistant
 Paper industry
 Bleach Washer Lines
 Deionized Water Handling
 Bromine Handling
 Specialty Chemicals
 Insecticides Plants
 Chloro Alkali Plant
57 product range & specifications > pe piping systems > pvc sheets

Sheets & Profile systems

PVC Sheets
NovaRex PVC C-PVC Sheets are made from PVC, the most widely used member of
NovaRex
the vinyl family. They can resist mineral acids, alkalis, plating solutions, paper
making chemicals and other inorganic solutions and fumes. They also resist
alcohols, glycols, aliphatic hydrocarbons, amines and phenols offering excellent
corrosion and weather resistance. It has a high strength-to-weight ratio and is a
good electrical and thermal insulator. PVC is also self-extinguishing per UL
flammability tests. PVC may be used to temperatures of 140°F (60°C). They are
available in Flexible Transperant type also.

Standard Sizing
NovaRex PVC sheets are available in the following and variations:

Thickness Width x Length Packing Colours


(mm) (m) Grey
0.2 - 1 - Dark grey
2
3
4 1.22 x 2.44
5 1.25 x 2 10 pcs
6
8
10
12
15
1x2
20 1 pc
25 1 pc
30 1 pc
40 - 50 1x2

Features
Typical applications  Strong and durable
 Chemical tanks and vessels  Good Thermal insulation
 Ducts and gutters to carry chemicals
 Good Dimensional Strength
 Control cabinets and panels
 Good Electrical insulation
 Equipment for corrosive
 Fire Retardant Properties
environments
 Good Chemical Resistance
 Paper making chemicals
 Vessel Lining  Low Moisture Absorption

 Chemical Flooring  Easy to join using Solvent Cement

 Flexible PVC Strip Curtains  Easy to weld like other thermoplastics


 Industrial Fabrication activity  Wide skill / experience availaibility for fabrication acitivties
 Valve and Pump Housing
 FDA compliant
 Manifolds & Slurry Conveyance
 Fire retardant applications
 Fume Scrubbers & FRP Applications
product range & specifications > sheets & profile systems > pvc foam sheets 58

Sheets & Profile systems

PVC Foam
NovaFoam PVC Foam Sheets are made from high quality PVC compounds from
NovaFoam
the best sources in the world. It has high strength-to-weight ratio and is a good
electrical and thermal insulator. PVC is also self-extinguishing per UL
flammability tests. Foamed Sheets are developed primarily for the printing and
packaging industry for superior light weight solutions to carry and display in the
outdoors. The sheets can be extruded in custom sizes also and a variety of colors
are possible. our sheets are also ROHS complaint for use in Europe and North
America. We use no lead in our products.

Standard Sizing
NovaFoam PVC Foam sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (ft) PVC - Tin based
1
2 Colours
3 5 pcs White
4 4x8 Custom
5 3x6
6 1 pc
Density 0.50 - 0.7 as per customers
8 1 pc requirement
10 1 pc

Features
 Strong and durable

 Outstanding printability

 Good Thermal insulation

 Light weight

 Easily cleaned
Typical applications
 Easily fabricated
 Advertising signs, Outdoor Signage
 Uniform fine closed cell structure
 Exhibition stands
 Good resistance to light and weathering
 Interior design
 Low flammability  Point of purchase / sale displays
 Good Electrical insulation  Walls and partitions

 Non Corrosive  Fire retardant applications


 Shopfitting
 Screen printing
 Fabrication
 Photo mounting
 Marine outfitting
 Chemical apparatus
 Thermoformed parts
 Wall cladding
 Door panels
59 product range & specifications > pe piping systems > hips

Sheets & Profile systems

HIPS
NovaRene PS Sheets are made from polystrene which is an aromatic polymer
NovaRene made from aromatic monomer styrene, a liquid hydrocarbon that is commercially
manufactured from petroleum by the chemical industry. Polystyrene is one of
the most widely used kinds of plastic. Solid polystyrene in forms of sheets etc is
used, for e.g, in disposable cutlery, plastic models, CD and DVD cases, and smoke
detector housings. The two different grades of PS , GPPS and HIPS offer a variety
of solutions and are chosen depending on impact resistance required in the
sheets. High impact polystyrene can be assembled with mechanical fasteners,
solvents, or adhesives. HIPS is FDA compliant for use in food processing.

Standard Sizing
NovaRene Polystyrene sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (sq. m) HIPS
0.1 - 1 1.1m Wide X Roll Roll form GPPS
1.1 - 2 -do- Co Extrusion of HIPS/GPPS
2.1 - 3 Roll & 1.0X 2.5M
4 Colours
1 X 2.5 10
5
nos
White
1.22 X 2.44
6 Custom / transparent
Custom sizes available

Embossing
Egg Crate; Cracked Ice; Decorative; Flower; WaterCrush

Features
 Low cost

 Easily Printable
Typical applications
 Easy to assemble with adhesives or solvents
 Disposables cutlery
 Outstanding thermoforming characteristics
 Refrigeration Enclosures
 Good machinability
 ThermoFormed Articles
 Automobile Body parts  High impact strength with HIPS

 Suitcase Inners Seperators  Non Corrosive

 Replace Designer Glass Sheets  Textures available


 Lighting Fixtures  Semi Transculent with good lumniscence values available
 Printing Industry
 Printed Advertising Dislays, Kiosks
 POP displays
 Models & Prototypes
 Shelves
 Picture frames
product range & specifications > sheets & profile systems > abs sheets 60

Sheets & Profile systems

ABS
NovaTherm ABS sheets are made from Acrylonitrile Butadiene Styrene (ABS)
which is the polymerization of Acrylonitrile, Butadiene, and Styrene monomers.
NovaTherm
Chemically, this thermoplastic family of plastics is called "terpolymers", in that
they involve the combination of three different monomers to form a single
material that draws from the properties of all three. ABS possesses outstanding
impact strength and high mechanical strength, which makes it so suitable for
tough consumer products. Additionally, ABS has good dimensional stability and
electrical insulating properties.

Standard Sizing
NovaTherm ABS sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (sq. m) ABS
0.1 - 1 1.1m Wide X Roll ABS Modified
1.1 - 2 -do- Roll form
ABS -FR
2.1 - 3 Roll & 1.0X 2.5M
ABS -UV
4
1 X 2.5 10
5 Colours
1.22 X 2.44 nos
6 Black
Custom sizes available Custom

Embossing: Egg Crate; Cracked Ice;


Decorative; Flower; WaterCrush

Features
 Can be easily thermo or pressure formed, sheared, sawed, drilled,
cold stamped
 Weldability ultrasonic / thermo / chemically
Typical applications
 Excellent impact resistant
 Suitcase Body
 High strength & durability
 Bus Body Building
 Good machinability
 Storage cases
 Good electrical properties  Sanitary Ware
 High mechanical Strength  Product holders & Containers
 Point-of-purchase displays
 Display components
 Models and prototypes
 Machine housings, guards, and covers
 Instrument panels
 Thermoformed trays and bins
61 product range & specifications > pe piping systems > fabric backed

Sheets & Profile systems

Fabric backed sheets


NovaFab Sheets are Engineering Plastics sheets which are backed with a
NovaFab polyester or glass fabric layer on one side during the production process. The
bondng of the fabric to the sheet is of excellent quality as the fabric
incorporates itself into the sheet while it is still hot. The peel strength thus
provided is very strong. The dual layer construction sheets are used in a variety
of applications primarily where Fibre Reinforcement is required, the sheet acts as
a liner. Decorative cloths are also available for fancy thermoformed items or
orthopaedic articles for children.

Standard Sizing
NovaFab masking sheets are available in the following and variations:

Thickness Width x Length Packing Grades


(mm) (m) PP, PPH, HDPE, PVDF
1 Glass Backed & Polyester
Typical applications 1.5
 Chemical storage tanks
Backed options available
2 1.5 x 10 / 20
 Cover Strips, Baffles, Stack Seperators
2.75 Colours
 Liner for Gas Lines, other Lining jobs 1 roll
3 Black
 Chemical Flooring
4 RAL 7032
 Insulation
5 1.5 x 10
 Scrubbing systems
Dark Grey
6
 Fume hood ducts Grey
 Lining of tanks and vessels Custom
 Stackers
 Chemical process equipments Features
 Doors and body panels
 Good peel strength due to heat bonding

 Ease for direct Fibre Reinforcement

 Original properties of base plastic available for chemical resistance

 Decorative options available

 Final FRP reinforcement gives component good mechanical strength

 Glass & polyester backed options available


product range & specifications > sheets & profile systems > welding & solid rods 62

Sheets & Profile systems

Welding & solid rods


NovaWeld and NovaStic Rods are made from the highest quality engineering
plastics for use with sheets for fabrication work, and are made from the same raw
NovaWeld & NovaStic
materials used as the sheet, assuring best and easy weldability, and allowing best
quality jointing and bonding. Sizes are controlled for compatible usage with the
best welding equipment from around the world.

Standard Sizing
NovaWeld and NovaStic are available in the following variations:

NovaWeld® NovaStic®
Thickness Length Packing
(mm) (m)
Solid bars
1 PVC / PP / HDPE: 6mm to
3 kg
2 250mm, 1m length
1m or 5 kg
3
continuous 7. 5 kg PVDF: 6mm to 110mm, 600mm
4 lengths
13.5 kg length
5
Custom
6

Grades
PP, PPH, HDPE, PE100, PE80, LDPE, PVDF, PVC, CPVC

Colours
Black
RAL 7032
Dark Grey
Grey
Custom

Shapes
Round Semi Round Dual Round Triangle Oval

Typical applications
 Fabrication of Plastic Components
Features
 Chemical Storage Vessel Construction
 Standard Sizing for compatibility with all welding equipment  Repair Work on Leaks or broken parts
 Best weldability  Joining Piping Systems
 Variety of shapes and colours to suit the job  Extrusion Welding

 Light weight material and convenient packing options  Hot Air Gun Welding

 Good Machineability  Machined parts

 No porosity issues
installation
services

Sangir Plastics has a complete independent team handling on-site installation and
commissioning and off-site pre-fabrication work. A dedicated workshop equipped with
advanced welding equipment from European companies like Wegner and Technodue,
provides high quality fabricated fittings and custom fabrication jobs in-house. Sangir is able
to take up turnkey jobs which would consists of designing, supplying, installation, erection
and commissioning of complete piping systems with guaranteed performance for decades.

A total combined experience of the services management team exceeds 50 years in the
field and the supervisors include among the best available in the country.

Installations completed in following industries:


 Metallurgy plants

 Chemical industry

 Fluorochemical industry

 Phosphoric acid plants

 Chemical waste treatment plants

 Steel Plants

 Oil manufacturing plants

 Nuclear Power Plants

 Pickling Lines

 Textile Industry

 Effluent Treatment

 Marine Outfall

Custome Fabriation jobs


undertaken inclue:
 Tanks

 Vessels

 Hoods

 Ducts

 Lined pipes etc.


64
chemical resistance chart + resistent
o partly resistent
– non-restistent
PVC -U PP PE HD PE-UHMW PMMA ABS PC PPE PA6 PA6.6 POM PET PVDF ECTFE PSU PPSU PEI PPS PEEK
conc. (%) 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C 20⁰C 60⁰C
Acetone 100 – – + +/o + +/o + +/o – – – – – – – – o o o o + o o +/o +/o +/o + + – – – – – – + + +
Formic acid 10 + o + + + + + + – – + + + + + – – – – + – + o + + + + – – o
Ammonia conc. + o + + + + + + + + – – + +/o – +/o – + + o – + + + + o + + + + +
Ammonium chloride + + + + + + + + + + + + + +/o o + + + + + + + + +
Amyl alcohol + o + + + + + + – – + – + + + + + +
Apple juice + + + + o o + + + + + + + + +
Benzene – – o – +/o o/– + +/o – – – – – – – – + + + + o o o – + + + + – – o o + o +
Bleaching solution 12.5 CI + – o o o – – – – – – – – – o + +
Boric acid 100 + o + + + + + + – – + +/o o +/o o o/– – + + + + + +
Brake fluid + + + + + + + + –
Butyl acetate – – o – + o + – – – – – – + + + o + + + – + + + + + +/o + + +
Calcium chloride + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Chlorine, gas 100 o – – – o – o – – o – – + + + + +
Chlorobenzene 100 – – + o/– o – – – – – + + o o – – + + + + – – + +/o o +
Chloroform – – o – o/– – – – – – – – – – – – o o/– – – – – + + – – + +/o o +
Cyclohexene 100 + o + – + + + + – – + – – + + + + + + + + + + +
Cyclohexanone 100 – – + o/– + +/o + – – – – – – + + + + + o + o + o/–
Diethylene oxide, THF – – o + o – – – – + + + + + + + + + + + +
1.4 Dioxane 100 – – o/– + + – – +/o – o + + + + o o o o – + + + + +
Diesel fuel + + + + + + + + + o + + + + + + + + + + + + + + + + + + + + +
Acetic acid 100 + – + o + o + – – – – – – + – – – – o – – – + o + + + + + +
Vinegar, standard 5-10 + + + + + + + + + + + + + + + + + + + + + o + + + + + + + + + + + +
Ethyl acetate 100 – – + +/o + +/o + – – – – – – + + + o o +/o – + o – – + + +
Ethyl alcohol 96 + o + + + + + + +/o – – – o + + + + + + o + + + + + + + + + + + + +
Ethylene chloride 100 – – +/o +/o – – – – – – + + o/– – + + + + + +
Hydrofluoric acid 40 + o + + + o + – – o – – + – – – – – – – + + + + o o/– – –
Formaldehyde, aqu 40 + + + + + + + + + + o + + + + + + + + + + + + + +
Frost protection agent + + + + + + + + + + + + + + + + + o + + + + + + + + + +
Glycerin 100 + + + + + + + + + + + +/o o + + + + + + o + + + + + + + + + + +
Glycol 100 + + + + + + + + + + + + + o + o + + + o + + + + + + + +
Heating oil + + + +/o + + + + + + + o + + + + + + + + + + + + + + + + +
Heptane 100 + + o o + +/o + +/o + + + + + + + + + + + + + + + +
Isopropyl alcohol 100 + + + + + + + +/o o – o + + + + + + + + + o + + +/o + + +
Mercurochrome o – + o + +/o + – – o o + – – – – – + + + + o
Potassium hydroxide liquor 50 + + + + + + + + + + +/o – – + o o o – – + + – +
Cresol – – + + + + + + – – – – – – – – – – + +
Linseed oil + + + + + + + + + + + + + + + + + + + + + + + + + + +
Methyl alcohol 100 + +/o + + + + + + – – – – – – + + + + + + o + + + o o + + + + + +
Methylene chloride 100 – – o/– – o/– – o/– – – – – – – – o o o – – – – o – + o – – – – – o/– +
Methyl ethyl ketone 100 – – + o + – + – – – – – – – – + + o o + o/– – – – – o o o + + + o
Milk + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
2-Hydroxypropionic acid 90 + + + + + + + + +/o + – – – – – – + – +/o o + +
Mineral oils (aromatic free) + + + +/o + +/o + + + + + + + + + + + + + + + + + + + + + + +
Sodium hyrogen sulphite + + + + + + + + + + + + + – – + + + + + + + + +
Sodium carbonate, aqu + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Sodium chloride, aqu + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Sodium nitrate, aqu + + + + + + + + + + + + + + + + + + + + + + + + +
Sodium thiosulfate + + + + + + + + + + + + + + + + + +
Sodium hydroxide liquor 15 + + + + + + + + + + + – – + + + + o – – + + + + + + + +
Sodium hydroxide liquor 60 + + + + + + + + – – + – – + o o o – – + o + o/– + +
Nitrobenzene – – + +/o + +/o + – – – – – – o o o + o + *Figures indicated are
Oxalic acid + + + + + + + + + + + + + o o – + o + + + + +
approximate values
Ozone, gas < 0.5 ppm + + – – +/o – +/o + + + + o – – – – – – + + + + + o
Paraffine oil 100 + o + + + + + + + + + + + + + + + + + + + + + + + + + and may be affected by
Perchloroethylene – – o – o – o – o – – – – o – o – + o +/o – + + – – + o + + the temperature,
Petroleum ether 100 + + + o + o + o + – – o + + + + + + + operating time,
Petroleum 100 + + o o o/– o – + + + + + + + +
concentration and
Phenol, aqu ca. 9 o – + + + + + + – – o – – – – – – – – – + + + + + o +
Phosphoric acid 50 + + + + + + + + – – + + + + – – – – – – + o + + + + + + + + + + + stress level of the
Propyl alcohol + o + + + + + + + – + + + + + + component involved,
Pyridine – – + + + +/o + – – – – + o + o + – – – – + + by mechanical loads,
Nitric acid 10 + + + + + + + + + + + o – – – – – – – – + o/– + + + + + + + + – – + o/– + +
etc., and the user must
Nitric acid 50 + + – – o o/– o o/– – – +/o – – – – – – – – – – – – – + + + + – – – + o
Hydrochloric acid 10 + + + + + + + + + + o/– + + – – – – – – + o/– + + + + + + + + + + o/– + + perform checks and
Hydrochloric acid conc. + + + /o + + + + + +/o – o/– o + – – – – – – – – + + + + o/– + – + +/o trials before use.
Carbon disulphide 100 – – o – o – – – – – – – + – + – + + + o +
Sulphuric acid 96 + +/o o/– – o – o – – – – – – – – – – – – – – – – – + + + – – o/– – +/o +/o – – The values indicated
Hydrogen sulphide + + + + + +/o + + + + + + + + + + + + + here are compiled on
Silicone oil + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + the basis of current
Food oil + + + + + + + + + + + + + + + + + + + + + + + + + +
experiences and
Carbon tetrachloride – – – – o/– – – – – – – – – – + + + o + o + + o – + o +
Tetrahydrofurane 100 – – o/– o/– – – – – – – – + + o o – – o – – – + + o + findings and are not
Toluene 100 – – + – o/– – – – – – – – + + + + + + +/o – + +/o + + – – o o/– +/o +/o o + subject to a legal
Transformer oil + + +/ + +/o + + + + o/– + + + + + + + + + + + + + + + + + + + + binding guarantee of
Fuel, aromatic free + + + + + + + + + +/o o – – + + + + + + + + + + + + + + + + + + + + +
certain properties.
Premium Fuel – – + + + + + + – – – – – – – – + + + + + + + o + + + + + + + +/o +
Trichloroethylene 100 – – o – +/o – – – – – – – – – + – + – o o/– o – + + + + – – + + – + + Also, suitability for a
Water + + + + + + + + + + + + + +/o + + + + + + + + + – + + + o + o + +/o + +/o + +
specific application
Hydrogen peroxide 10 + + + + + + + + + + + + + +/o – +/o – + – + o + + + + + o +
Xylene – – – – – – – – – – – – – – – – + + + + + + o – + +/o + + – – + + +/o + cannot be inferred
Citric acid 10 + + + + + + + + + + + + + + + + + o – + o + + + + + + + + + + from the present data.
Serving customers across the globe:

Corporate Office
Sangir House, 366 / 2933, Motilal Nagar II,
Mumbai, Maharashtra, India. Postal Code: 400062.
22 28717800 (30 lines)
22 28724023
sales@sangir.in

Manufacturing Sites:
Unit 1: Survey 146, 147, 148, Behind Raymond Ltd.,
NH8 Western Express Highway, Motiwada, Taluka Pardi,
Vapi, Gujarat, India.
Postal Code: 396185.

Unit 2: A1, 2212 & 2213, Phase III, GIDC,


Vapi, Gujarat, India.
Postal Code: 396195

Disclaimer / TM information: SANGIR is a registered trademark of Sangir Plastics Pvt. Ltd. Information contained in this document is the property of Sangir Plastics Pvt. Ltd. Any
unauthorised use of this information is prohibited. Customers and other users should make their own independent determination that the product is suitable for the intended use. They
should also ensure that they can use the Sangir products safely and legally. This document does not constitute a warranty, express or implied, including a warranty of merchantability or
fitness for a particular purpose. No one is authorised to make such warranties or assume any liabilities on behalf of Sangir except in a writing signed by an authorized Sangir employee.
Unless otherwise agreed in writing, the exclusive remedy for all claims is replacement of the product or refund of the purchase price at Sangir's option, and in no event shall Sangir be
liable for special, consequential, incidental, punitive or exemplary charges.

Concept & design: info@ahead-online.com

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