IoT Production Monitoring Cloud

Session will start at 09:05 AM (US Central)

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Agenda
• Introduction to Oracle IoT Production Monitoring Cloud Service
• Overview of Production Monitoring UI / PM / DS
• Manage Factory Operations
• Create & View Factories/Operations
• Diagnose Production Issues
• Metrics
• Rules
• Anomaly Detection
• Identify Trends
• Predictions
• Integration Use Cases with Manufacturing & Maintenance cloud

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Industry 4.0 and Oracle IoT PM Cloud Service
When you say Industry 4.0, what comes to your mind?

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IoT Applications – Core Capabilities

Device Connectivity Fundementals in Oracle IoT Intelligent Applications

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What Is Production Monitoring?
Oracle IoT Production Monitoring is an IoT application that delivers “smart factory”, which is the
primary goal of Industry 4.0. It integrates with SCM products to deliver smart factory for you.

Plant, Product, Work Center, Work Oracle Supply Chain Cloud

Order Definitions

Oracle Internet of
Things
Manufacturing Maintenance
Production Monitoring Cloud Cloud Cloud

Real-Time Status, Machine Health,

Operations Diagnostics, Exceptions

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How does IoT PM Deliver Industry 4.0 Goals?
Production Monitoring offers many capabilities that help to deliver Industry 4.0 goals.

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How Does Production Monitoring Benefit You?
Consider a scenario of a manufacturing plant with different roles of a Plant Supervisor and Maintenance
Technician. The plant uses Production Monitoring. But how does Production Monitoring help?

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An IoT PM Customer Journey

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How does IoT PM Add Value to your Business?
Here are some important features of Production Monitoring that add value to your business.

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Digital Twin
• A digital twin is a digital copy of your factory’s physical and logical assets.
How Does Digital Twin Help Factory Operations?
Here is an example of how Production Monitoring uses digital twin to help manage your factory operations.

• You can create a digital twin of

your work orders where you can
view the progress of a work
order.

• You can view the stages of the

operation of work order and
also the completion times.

• Both the operator and machine

resources can be modeled with
digital twin to show their:
– Assignment
– Status
– Utilization

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Artificial Intelligence/Machine Learning
How does AI/ML support Production Monitoring for your factory?
• AI/ML:
- Provides you diagnostics with comparative analytics
- Identifies disruptions and detects anomalies
- Learns and helps you to act on:
◦ Trends
◦ Identified anomalies
◦ Predicted future events
- Provides recommendations to improve factory performance

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 Let’s see how we can achieve all of this…

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Overview of Production Monitoring
How to Access Production Monitoring

• You can access Production

Monitoring in two ways.
• You can either use a web-
based application or a mobile
app.

For accessing IoT Platform – use /ui

For accessing Production Monitoring – use /pm
For accessing Device Simulator – use /ds
For accessing PM Simulator – use /pm-sim
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What Is Simulator and Why to Use It?
Use a simulator when you want to create factories for test or demonstration purpose. It lets you
create a factory model that can have a group of factories for you to use for your simulator.
You can create factories in three ways:

Use predefined factory models

Import a factory model

Create a custom factory model

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How to Create a Factory Using Simulator

Locate the
Review factory on map
Open the Create the
predefined in the
factory factory and start
factory Production
simulator the simulation
configuration Monitoring
application

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Create Factory Using Manufacturing Cloud?

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What Can You View at Factory Level?
In the Operations Center, you can view many performance-related aspects about factories on a
global level. You can view:

Metrics in Map
• High-level factory and machine metrics visible in Map view
view

Global factory
• Metrics of all digital twins of factories that you create
metrics

Incidents • Any incidents generated by factories visible in the Map view

Warnings • Warnings for factories that were visible in Map view

Maintenance • Schedules that have been set for the factories visible in the Map
Schedules view
View at Individual Factory and Machine Level?

Factory Level Machine Level

• Floor plan • Machines Dashboard
• Incidents • Incidents
• Warnings • Warnings
• Product • Machine Sensors
• Reports • Anomalies
• Factory Anomalies • Predictions
• Factory Schedule Recommendation • Trends

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 Diagnose Production Issues

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What Are Metrics?
Metrics are those key values that you track in your factories and machines to monitor their health
and performance.

Use Design Center to

create metrics

Use Operations Center

to view metrics

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Types of Metrics and What They Do?

Out of User-
box These are the preset defined These are the custom
metrics that you get metrics that you can
with the Production define yourself using
Monitoring the Visual Expression
application. Builder.

On demand • These metrics give you live data.

• These metrics provide you data on

On schedule the schedule of a particular time
duration.

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What Are Rules?
• Rules are conditions that you define to trigger an incident, warning, or alert.

- Define rules to trigger these events based on the nature of the production issues and the actions required to
resolve them
- Monitor the list of incidents to learn about those production issues that require a maintenance technician to
resolve them
- Define rules in Design Center
- Define rules either on sensor attribute or a metric. Also, rules can be created for detected anomalies and
predicted events.

• Rules can be created based on

- Sensor Attributes
- Metrics
- Anomalies
- Predictions

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What Is an Anomaly?
An anomaly is a behavior that deviates from or doesn’t conform to the standard expected behavior
or pattern of a certain entity. Here it means the behavior of factories and machines.

Factory
level

Machine Use Design Center to

level create anomaly detections

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Types of Anomaly Detections
Anomaly detections are of two types.

User -
Automatic
defined Use this type of anomaly
detection when the user
This type of anomaly detection is provides the known
performed based on a fitted anomalous or acceptable
distribution of the sensor parameter behavior via the Design
or metric you have configured in Center for the sensor
anomaly detection via the Design parameter or metric. This
Center. This automatic anomaly anomaly detection method
detection studies the characteristic utilizes pattern / motif
of data and automatically finds the discovery as well as
best method to identify deviations. unsupervised algorithms to
identify anomalies.

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How Do Anomalies Work?
When you configure an anomaly detection, Production
Monitoring needs to train it first based on the algorithm
as appropriate for the configuration.

After the training of the anomaly detection is complete,

then the sensor or metric data starts filtering in, and you
can see if an anomaly is reported or not.

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What Are Trends?
Trends is the pattern of the performance data of your machines that you collect over a period of time. You
can analyze trends to monitor the health and performance of machines and to anticipate production issues
ahead of time.
Use Design Center
to configure trends

Use Operations
Center to view trends

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Types of Trends and How to Define Them
Trends are of two types.

Automatic
Automatically checks
for all Nelson Rules
Specific
You can select specific
trends of interest from
available trends.

Rule 1 Rule 2 Rule 3 Rule 4 Rule 5 Rule 6 Rule 7 Rule 8

• One point is • Nine, or more, • Six, or more, • Fourteen or • Two or three • Four, or five, • Fifteen points • Eight points in
more than points in a row points in a row more points in points in a row out of five in a row are all a row exist,
three standard are on the are a row alternate are more than points in a row within one but none
deviations same side of continuously in direction, two standard are more than standard within one
from the the mean. increasing or increasing and deviations one standard deviation of standard
Nelson Rules mean. decreasing. then from the deviation from the mean on deviation of
decreasing. mean in the the mean in either side of the mean, and
same the same the mean. the points are
direction. direction. in both
directions
from the
mean.

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What Are Predictions?
Forecasting future events for your factories and machines based on predictive analytics is called prediction.
Use Design Center to define
predictions

Use Operations Center to

view predictions
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What Is the Process to Define Predictions?

Step 1

Define Metrics

Step 2

Define predictions for that particular metric OR for any pre-

existing metrics

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 Integration Use Cases with Manufacturing & Maintenance cloud

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Integrate IoT PM and Manufacturing Cloud
Integrate manufacturing workflows and work orders with Production
Monitoring

Monitor work orders from Manufacturing Cloud

Analyze the factory performance and assign resources to the work

orders accordingly

Reduce the machine down time and improve factory performance

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How Do IoT PM and MFG Cloud work with each Other?

Oracle Fusion Manufacturing Oracle IoT Production Monitoring

Cloud Cloud

Work orders are imported as

and when they are created

Factory, product, and resource

are imported automatically as
per their definition in
Manufacturing Cloud

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Integrate IoT PM and Maintenance Cloud

Integrate Production Monitoring with incidents and maintenance

work orders

Improve factory uptime

Monitor machine’s health

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How Do IoT PM and MNT Cloud work with each Other?

Oracle Fusion Maintenance Oracle Production Monitoring

Cloud Cloud

Import machine assets

Incident
generated
Incident generates a work
order

Changes to a work order reflect

automatically

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Important Resources
The following resources are available:
• User Documentation
• Cloud Customer Connect for IoT
• Device Connectivity Fundementals in Oracle IoT Intelligent Applications
• https://iot.us.oracle.com/web/
• Smart Manufacturing
- ISG Solution
- Full Demo

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Contacts from IoT Team
Please reach out to below team for further assistance on implementations.

Joydeep.dey@oracle.com

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Thank You

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