Singapore • Indonesia • India • Vietnam • USA

MES PROPOSAL FOR MANUFACTURER

07/2022

CONFIDENTIAL – DO NOT DISTRIBUTE

 North America
Headquarters:
Detroit

South East Asia

Global
Headquarters:
Singapore

Presence
• 50+ strong team globally
• 150+ deployments globally
• Veterans in the
Manufacturing industry Global Demo Centers:
Digital Joint Lab (Singapore) SK International (Detroit, USA)
Arcstone Arcstone
KSMC (Vietnam) Innovation Lab (Malaysia)
Offices Partners
PIDI (Indonesia) Omron ATC (Chicago, USA)

2
PATH TO MANUFACTURING EXCELLENCE
1 2 3 4 5

MINDSET SENSORIZATION PREVENTATIVE

ADVANCED
& DIGITIZATION & &
ANALYTICS
INFRASTRUCTURE AUGMENTATION PREDICTIVE

• Data first • Paperless • Removing • KPIs & • Machine

Operations Human Benchmarking Learning
• Willingness to
Intervention
try, fail and try • Checklists, • Joining Manual • AI Toolsets &
again Parts, • Deploying IoT & Sensor Data Models
Calibration,
• Build • Integrate to • SPC, Statistical • Custom
etc. digitized
Infrastructure Machine Trends Optimization
for Openness • Real-Time is the
and Scalability Best Time

3
 ARCSTONE’S MES PROPOSAL FOR
MANUFACTURING COMPANY
1.Warehouse & Inventory Management
2.Production Planning
3.Digitization of Production Data Collection
4.Quality Control
5.Production Monitoring
6.Labour Performance Monitoring
7.Automatic Reporting
8.Real-time Notifications & Alerts
CONFIDENTIAL – DO NOT DISTRIBUTE 4
WAREHOUSE & INVENTORY
MANAGEMENT

CONFIDENTIAL – DO NOT DISTRIBUTE 5

 WAREHOUSING MANAGEMENT INTERFACE

Configurable Inventory Label design

Warehousing Management Interface

CONFIDENTIAL – DO NOT DISTRIBUTE 6

 PO RECEIVING

PO Line Item receiving

PO List Management Interface

Lot creation and Label Printing IQC Result Input interface

CONFIDENTIAL – DO NOT DISTRIBUTE 7

STOCKING & PICKING

CONFIDENTIAL – DO NOT DISTRIBUTE 8

 STOCK TAKING

Stock Taking list interface

Stock Taking Instruction

import popup

Stock Taking
session detailed
view
Operator's Stock Taking
interface

CONFIDENTIAL – DO NOT DISTRIBUTE 9

PRODUCTION PLANNING

CONFIDENTIAL – DO NOT DISTRIBUTE 10

AUTOMATIC WORK ORDER SCHEDULING AND ASSIGNMENT

CONFIDENTIAL – DO NOT DISTRIBUTE 11

 FLEXIBLE MANUAL SCHEDULE ADJUSTMENTS

• Prioritization: WO will be prioritized • Daily/Weekly/Monthly views

based on their due date • Calendar/Timeline view
• Scheduling method: WO will be • Grouping schedules by jobs, machines,
backwardly scheduled from their due operators
date • Drag and drop manual rescheduling
• Constraints: and personnel assignment
– Equipment requirement
– Personnel requirement
– Raw material (RM) requirement
– Factory operating hour
– Change-over time

CONFIDENTIAL – DO NOT DISTRIBUTE 12

 DIGITIZATION OF
PRODUCTION DATA COLLECTION

CONFIDENTIAL – DO NOT DISTRIBUTE 13

 PRODUCTION PROCESS MAPPING - WORKFLOW BUILDER

 Map and translate existing physical

production process into a digital one
using the module Workflow Builder
 Drag and drop to define and adjust the
production workflow
 Itiems specified in a workflow
 Possible steps needed to complete a
work order
 Sequence of steps
 Data to collected from associated
processes in the step
 Specific resources, raw material or
equipment required for each step
 Inspection checklists to be filled and
signed off in each step
 Approval/rejection requirement for each
step

CONFIDENTIAL – DO NOT DISTRIBUTE 14

 DIGITIZATION OF PRODUCTION DATA COLLECTION

Workstation inventory tracking of materials input and finished goods output

CONFIDENTIAL – DO NOT DISTRIBUTE

DIGITIZATION OF PRODUCT OUTPUT CHECKING PROCESS
E-Forms Module enables the creation of flexible forms to supplement data collection

eForm will be used to create custom forms for production supervisors to capture and verify
actual production output by different lines and different operators.
CONFIDENTIAL – DO NOT DISTRIBUTE 16
QUALITY CONTROL

CONFIDENTIAL – DO NOT DISTRIBUTE 17

 CHECKLIST BUIDER – QUALITY CONTROL
• Customable checklists can be built for
quality control
• Drag-and-drop interface with variable of
data types
• Modifiable and extendable checklists
• As much checklists as demands for
various purposes of QA/QC
• Digital E-Signature is supported
• Full Approval Process
• Customized Process Orchestration Flow

Thiết kế checklist cho QC

Thực hiện QC, ký xác nhận

CONFIDENTIAL – DO NOT DISTRIBUTE 18
PRODUCTION PROGRESS
MONITORING

CONFIDENTIAL – DO NOT DISTRIBUTE 19

 REALTIME DASHBOARDS FOR
PRODUCTION PROGRESS MONITORING

Dashboard Description

Provide overviews for all WOs inside the system. Indicate real-
Real-time WO Tracker time status and progress for each WO, as well as highlight any
potential issue/action items (delay, machine changed, etc.)

Real-time Overall
Provide detail on schedule, capacity, output and efficiency of
Labour Effectiveness
operators on the shop floor
(OLE)

Real-time Inventory Provide detail on inventory location and transaction history,

Monitoring existing stock level and recommended restocks

CONFIDENTIAL – DO NOT DISTRIBUTE 20

DASHBOARD DESIGNER

CONFIDENTIAL – DO NOT DISTRIBUTE 21

 REALTIME WORK ORDER TRACKER

Sample personnel monitoring dashboard

Sample job detail dashboard

CONFIDENTIAL – DO NOT DISTRIBUTE 22

SAMPLES OF PRODUCTION DASHBOARD

CONFIDENTIAL – DO NOT DISTRIBUTE 23

LABOUR PERFORMANCE
MONITORING

CONFIDENTIAL – DO NOT DISTRIBUTE 24

 LABOUR PERFORMANCE MONITORING

Personal production monitoring

Overall Labour Effectiveness (OLE)

Monitoring

CONFIDENTIAL – DO NOT DISTRIBUTE 25

AUTOMATIC REPORTING

CONFIDENTIAL – DO NOT DISTRIBUTE 26

AUTOMATIC REPORTING DESIGN AND CONFIGURATION

REPORT DESIGNER
• Drag-and-drop designer
platform
• Built-in formula editor
• Any built report can be
automatically generated and
archived/emailed
• Suggestion for Estron:

Example Description
Provide full costing report for each operator based on the selected time period
(shift/day/week/month) with details on production timing, production output, as
Operator Costing
well as quality data. This can factor in the quota for each operator for each SKU
Report
for the production shift to come out with metrics on work completion and
costing calculations.

Provide full report on each SKU based on the selected time period
SKU Production
(shift/day/week/month/year) with details on Work Order list, production trend,
Report
quality trend, costing trend, etc.

27
REAL-TIME ALERTS & NOTIFICATIONS

CONFIDENTIAL – DO NOT DISTRIBUTE 28

ARC.FLOW DESIGNER FOR REAL-TIME NOTIFICATION

Example of Notification on new machine data

CONFIDENTIAL – DO NOT DISTRIBUTE 29

 SUGESSION OF REAL-TIME ALERTS & NOTIFICATIONS

Example of Alert Description Targets Format

Alert when inventory level is low for
Reorder (EOQ)
certain materials so that restock PO Purchase department Email/SMS
Alert/ can be made
Incoming PO Alert when an incoming PO is Warehouse receiving
Email/SMS
Alert scheduled to arrive today personnel
Email/SMS or real-
Alert when IQC check results in NG time warning
IQC fail alert Production/IQC manager
item through light tower
or speaker
Notify the completion of a WO and Assigned production
WO Completion Telegram
the next WO to be run personnel, production lead
Notify the result of any QC check
Quality Assigned production
that is done during the production Telegram
inspection result personnel, production lead
process and next course of action

CONFIDENTIAL – DO NOT DISTRIBUTE 30

RECOMMENDED INFRASTRUCTURE
ARCHITECTURE

CONFIDENTIAL – DO NOT DISTRIBUTE 31

 RECOMMENDED INFRASTRUCTURE ARCHITECTURE

On premise Infrastructure architecture On-site and Cloud deployment architecture

CONFIDENTIAL – DO NOT DISTRIBUTE 32

Future with arc.Net - Multi-Factories Monitoring

CONFIDENTIAL – DO NOT DISTRIBUTE 33

 Join us at the Forefront of Industry 4.0

Visit our Demo Center Schedule for a technical demo We’ll setup a POC remotely for
OFFICE 0305, WEST POINT BUILDING your current projects
PHAM HUNG, NAM TU LIEM, HANOI

Contact Us

CONFIDENTIAL – DO NOT DISTRIBUTE 34