Advanced Analytics with the OSIsoft PI

System
Emily Anderson

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Agenda
• Introduction to Seeq
• Predictive, diagnostic, descriptive, monitoring and
prescriptive analytics
• Integration with OSIsoft PI System data, Asset
Framework, Event Frames, PI Notifications, and PI Vision
• Use Case Examples
• Asset Availability – CIP Cycles
• Yield – Order Fill Analysis
• Product Quality – Reference Profile Monitoring
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Analytics Types

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Advanced Analytics for OSIsoft PI System

OSIsoft Cloud
PI Data Archive PI AF Event Frames PI Notifications PI Vision Services
Industrial A Service Service
MQTT
Provider Provider

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Advanced Analytics for OSIsoft PI System

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DEMO
Asset Availability – CIP Cycles

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 Asset Availability
CIP Cycles

CHALLENGE SOLUTION RESULTS

Cleaning based on timers leaves Identify overcleaning events Reduce time and resources used in
room for overcleaning leading to cleaning processes
unnecessary expenditure

• Identify current cleaning cycles
• Determine when desired conductivity
is achieved to find periods of
potential cycle time reduction
• Determine when desired CPP is
achieved
• Compare to current CIP cycle times to
find periods of potential savings
• Create key metrics to evaluate
improvement opportunities
• Determine optimal cycle times based
on CPPs
• Leverage metrics to quantify savings
in time and utilities

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DEMO
Yield –Order Fill Analysis

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 Yield
Order Fill Analysis

CHALLENGE SOLUTION RESULTS

Determine if production is on Predict total number of units filled Continuous monitoring of

schedule for shipping by shipping date predicted total units minimizes risk
of missed deadline

• Missing target delivery dates is costly
both for product lifespan and logistics
expenses
• Over-producing product leads to
additional storage requirements
• Use Fill Rate and Days in Order to
calculate prediction
• Confirm that prediction meets order
requirement and track progress
according to forecasted production
• Optimize outbound logistics
• Improved productivity through
process adjustments to achieve target
delivery date

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 DEMO
Product Quality – Reference Profile Monitoring

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 Product Quality
Reference Profile Monitoring
CHALLENGE
Temperature change at the end of
fermentation is critical to achieving
a quality beer
• Diactyl Rest for lagers requires an
increase in temperature at the end of
fermentation
• Process related quality data is measured
offline, so it is critical to monitor on-line
parameters to achieve desired results
SOLUTION RESULTS
Monitor temperature based on Improve beer quality with diacytl
historical curves levels maintained within
specification
• Create a reference profile of • Allow early detection of temperature
temperature during diactyl rest based deviations
on high quality batches
• Optimize diactyl rest times to achieve
• This profile can be applied to future consistent product quality
batches to monitor product quality
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Contextualize Data from PI Event Frames

Impact
Leverage PI Event Frames to
contextualize data in Seeq.

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 Writing Seeq Signals back to PI
1
3

Impact
Make model results or cleansed
signals available outside Seeq.

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Empower Employees
Connect the Subject Matter Expert to Interactive, Intuitive Applications

Cleanse
Application Requirements
● Self-directed
Analyze Contextualize ● Visual
● Iterative
● Flexible
● Scalable
● Modern
Compute Investigate

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Advanced Analytics with the OSIsoft PI
System

• Emily Anderson
• Senior Analytics Engineer
• Seeq
• Emily.Anderson@Seeq.com

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