115ZV 2 (Ex F&S) 92

92-1
115ZV-2 Drawing & Diagrams
Axle Assembly ......................................................................................................................... 92-2

Torque Converter and Transmission........................................................................................ 92-3
Hydraulic & Brake Circuit......................................................................................................... 92-4
Brake Circuit ............................................................................................................................ 92-5
Electrical Wiring Diagram (1/3) (S/N 0101~0150) ................................................................... 92-6
Electrical Wiring Diagram (1/3) (S/N 0151~) ........................................................................... 92-9
Electrical Wiring Diagram (2/3) (S/N 0151~) ......................................................................... 92-10
Electrical Wiring Diagram (3/3) (S/N 0151~) ......................................................................... 92-11
Electrical Wiring Diagram ...................................................................................................... 92-12
Electrical wiring diagram abbreviation chart .......................................................................... 92-14
Electrical Wiring Diagram (CAB)............................................................................................ 92-15
Electrical Connection Diagram (1/2) (S/N 0101~0150) ......................................................... 92-16
Electrical Connection Diagram (2/2) (S/N 0101~0150) ......................................................... 92-17
Electrical Connection Diagram (1/2) (S/N 0151~) ................................................................. 92-18
Electrical Connection Diagram (2/2) (S/N 0151~) ................................................................. 92-19
Electrical Equipment Layout .................................................................................................. 92-20
Electrical Wiring Diagram (Cabin Air Conditioner)................................................................. 92-29
Electrical Circuit Diagram (Cabin Air Conditioner)................................................................. 92-30
Equipment Operation Table (Cabin Air Conditioner).............................................................. 92-31
Outline of MODM (Machine Operation Diagnostic Module) Operation.................................. 92-32
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table ......................... 92-41
Traction Control Switch Mount............................................................................................... 92-42
92-2
Axle Assembly
Axle Assembly
The only difference between the front and rear axles is the differential housing (1) and axle housing (2).
Other parts are the same as the rear axle assembly.
47 46 48
49
Brake adjustment
mechanism
14 A-Detail
45 23 3 50 1
13 12 A 1. Differential assembly 27. Snap ring
4
2. Axle housing assembly 28. Floating seal
29
25 16 3. Wheel hub 29. D-ring
11 43 PT3/8 4. Spider 30. D-ring
39 (Brake oil inlet) 5. Cover 31. O-ring
6. Axle shaft 32. O-ring
33
7. Sun gear 33. O-ring
52 8. Disc gear 34. Socket bolt
38 9. Planetary gear 35. Spring
10. Internal gear 36. U-nut
9 11. Internal gear hub 37. Magnet plug
5 12. Snap ring 38. Bolt
13. Planetary pin 39. Socket bolt
27
14. Wear ring 40. Air bleeder screw
7 15. Wear ring 41. Spring pin
16. Brake piston 42. Ring
8 17. Separation disc 43. O-ring
20 18. Friction disc 44. Spring pin
19. Brake backing plate 45. Plug
15 20. Plate 46. Spring
21. Axle nut 47. Sleeve
51 22. Taper roller bearing (inner) 48. Bushing
23. Taper roller bearing (outer) 49. Socket bolt
37 24. Separation disc 50. Bolt
2 6 45 25. Needle cage 51. Bolt
32 26 26. Axle lock plate 52. Flange bolt
41 30 31 22 28 42 44 40 37
21 19 18 17 24 10 34,35,36 115V2E92001
92-3
Torque Converter and Transmission
Torque Converter and Transmission
9 1 2 6 7
27 26 25 13 12
MODEL: TC400E01
MODEL: PS400D01 11
1. Pump impeller
20
2. Turbine impeller
3. Stator
4. Turbine shaft
5. Stator shaft (Fixed)
6. Drive cover
7. Ring gear
2 3 L R
8. P.T.O. drive gear
9. P.T.O. driven gear
1
10. P.T.O. driven gear
H
1st propeller shaft 11. Torque converter output flange
12. Transmission input flange
13. Transmission input gear
14. Transmission input shaft
15. High range clutch
16. Reverse clutch
5 10 8 3 4
17. Low range clutch
14 18. 3rd speed clutch
19. 2nd speed clutch
15 MODEL: TC400L01 20. 1st speed clutch
19 16 21. Output gear
17 29 22. Output shaft
18 23. Output flange (2nd propeller shaft side)
24. Output flange (3rd propeller shaft side)
25. Modulator valve
26. Clutch solenoid valve
27. Clutch valve
28. Lock-up clutch
29. Lock-up piston
23 24
21 22
28
Torque converter (Lock-up)

115V2E92002
92-4
Hydraulic & Brake Circuit
Hydraulic & Brake Circuit

1. Hydraulic pump (Steering) (for secondary steering)
2. Hydraulic pump (for efficient loading system)
(loading + pilot & brake) 50. —
3. Multiple control valve 51. Pressure sensor
(loading circuit) (for inching & stop lamp)
4. Steering valve 52. —
5. Boom cylinders 53. —
6. Bucket cylinder 54. —
7. — 55. Brake piston chamber (for parking)
8. Steering cylinders 56. —
9. — 57. —
10. — 58. —
11. Check valve (oil cooler bypass) 59. —
12. Return filter 60. —
13. Relief valve (return filter bypass) 61. Bleed screw
14. Pilot valve (stick) 62. Relief valve
15. Stop valve 63. Check valve
16. Pilot valve (for loading) 64. Solenoid valve
17. — (for efficient loading system)
18. Reducing valve (Orbitrol® circuit) 65. —
19. Adapter (orifice, slow spool return) 66. —
20. — 67. —
21. Breather valve (oil filling port) 68. —
22. Unloader valve 69. —
23. Brake valve 70. —
24. — 71. Fan motor
25. Slow return check valve 72. Proportional relief valve
26. — (for fan motor)
27. — 73. —
28. — 74. —
29. Solenoid valve (for auto-brake) 75. —
30. — 76. —
31. — 77. —
32. Check valve 78. —
33. Accumulator 79. —
34. — 80. —
35. Solenoid valve (for parking brake) 81. Line filter
36. — 82. —
37. Reducing valve (for auto-brake) 83. Suction strainer
38. Reducing valve 84. —
(pilot, parking brake) 85. —
PA 39. — 86. —
PA TA
40. — 87. —
41. — 88. —
42. — 89. —
43. — 90. —
44. — 91. Motor and pump
45. — (for secondary steering)
46. — 92. Check valve
47. — 93. Check valve
48. — 94. —
49. Pressure sensor 95. Valve (for safety lock)
09701-03271A
115V2E92017
(for brake oil pressure)
92-5
Brake Circuit
Brake Circuit
1. Hydraulic pump (Steering) 41. —
2. Hydraulic pump 42. —
(loading + pilot & brake) 43. —
3. — 44. —
4. — 45. —
5. — 46. —
6. — 47. —
7. — 48. —
8. — 49. Pressure sensor
9. — (for brake oil pressure)
10. — (for secondary steering)
11. Check valve (for efficient loading system)
(oil cooler bypass) 50. —
12. Return filter 51. Pressure sensor Stop lamp
13. Relief valve (for inching & stop lamp) turns on when
pressure rises.
(return filter bypass) 52. — 0.26 0.1 MPa2
(2.6 1 kgf/cm )
14. — 53. — (38 14.5 psi)
Inching is
15. — 54. — variable.
16. — 55. Brake piston chamber

17. — (for parking)
18. — 56. —
19. — 57. —
20. — 58. —
21. Breather valve 59. —
(oil filling port) 60. —
22. Unloader valve 61. Bleed screw
23. Brake valve 62. —
24. — 63. —
On when
25. — 64. — pressure
drops. Capacity: 3.0 L
26. — 65. — 3.9 0.5 MPa2 Gas charging
(40 5 kgf/cm ) pressure:
27. — 66. — (567 71 psi) 2.94 0.1 MPa2
28. — 67. — (30 1 kgf/cm )
(427 14 psi)
29. Solenoid valve 68. — Cut out:
(for auto-brake) 69. — 11.8 0.5 MPa
(120 5 kgf/cm2)
30. — 70. — (1,706 71 psi)
Cut in:
31. — 71. — 6.9 1.0 MPa
(70 10 kgf/cm2)
32. Check valve 72. — (995 142 psi)
33. Accumulator 73. —

34. — 74. — 1.3 MPa 2
13.3 kgf/cm
35. Solenoid valve 75. — 3.5 MPa 2 (185 psi)
35.7 kgf/cm
(for parking brake) 76. — (512 psi)
36. — 77. —
37. Reducing valve 78. —
(for auto-brake) 79. —
38. Reducing valve 80. — 1.0 kPa
(0.01 kgf/cm2)
0.3 0.06 MPa2
(pilot, parking brake, 81. Line filter (3 0.6 kgf/cm ) (0.14 psi)
(43.5 8.7 psi)
auto-brake) 82. —
39. — 83. Suction strainer 29.4 kPa
40. — (0.3 kgf/cm2)
(4.3 psi)
0.1 0.02 MPa2 0.1 0.02 MPa2

(1 0.2 kgf/cm ) (1 0.2 kgf/cm )
(14 2.8 psi) (14 2.8 psi)
09701-03611
115V2U92021a
92-6
Electrical Wiring Diagram (1/3) (S/N 0101~0150)

FUEL EFFICIENT FRONT WORKING REAR WORKING F/R S/W SELECTION
EFFICIENT MODE LOADING LAMP LAMP (EU STANDARD)
1 1 1
SELECTION SYSTEM (ELS) 2
3
2
3
2
3
1 1
2 2
INSTRUMENT PANEL 5
4
5
4
5
4
HAZARD 3 3 COLD 6 6 6
1 4 4
STARTER
2
3 5 5 S/W WL C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
6 6
4 7 4 5 6 7 4 5 6 7 4 5 6
GND
5
6 7 7
2 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND − 1 2 3 4 P W GND H L R
3 8 1 2 3 8 1 2 3 8 1 2 3
5 8 11 20 7 12 9 16 5 8 5 8 5 8
GyG Gy LgY LgW RB SbO YR YB YL YBr YG B BLY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy YV B
7 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 S515 S519 S528 F903 B601 S526 S511 S533 S522 S531 S523 S518 V304 S505 S508 B502 S514 F403 A102 A107 D113 C302 D109 C306 S918
753 749 173 102 C305 193 410 411 412 413 414 141 132 143 144 163 103 307 326 324 006 K105 002 H728 231
8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3
Sb WG LgW GyL Lg O RL BrB BrW BrR LgB YB BrW Lg GR LgR GY WL B LgY RGy RG RGy R RGy
A
S506
YSb
403
5 8 5 8 5 8 5 8 S513 H710 S527 S516 D103 S512 S532 H749 H735 H763 S524 S734 S721 D103 S529 S521 S520 S624 F002 B101 D113 A801 D109 A801
194 705 192 190 013 241 235 731 732 730 224 401 402 013 135 130 169 400 167 B201 006 310 002 310
RO RO BP Lg Lg BW BrB
B911 A815 G803 D103 D103 D105 H747 4 1 10 1 6 1 8 1 1 4 1 4 1 4 1
321 K101 323 013 013 012 722
RBr RBr BP B GyW B B GL B A5 A6 A7 A8 A9 B1 B2 A4 NEUTRAL
B910 A814 G803 S823 S822
322 K103 323 200 265 B3 B4 RELAY
4 1 4 1 4 1 4 1
COMBINATION S/W FOR LAMPS 1 1 B B
A1 A2 A3 A0 R L
E/G IDLE TORQUE E/G OIL
D602 C101 SELECTION SELECTION PRESS. Hi-BEAM HEAD LAMP WIDTH LAMP
023 801
SHIFT LEVER R L
RELAY RELAY S/W RELAY RELAY RELAY RELAY
HORN S/W D601 C102
024 802
TB TL TR HU EL LT LH HL
GW GL GY 3 2
LIFT KICKOUT FUSE
G L
PARKING P RBr RO RW B RB RY
SET-UP/ D102 D205
G B
LOWER KICKOUT DECLUTCH 014 005-a
S/W G703 A103 A106 F401 F601 F501
F801
320 322 321 304 301 302 SET-UP SET-UP RL SbP 1A 1A
H761 S618
L GR GB B 703 145
G 1 1 3 2 3 2 3 2 4 6 3 2 3 2
2 2 4 1 1 3 2 4
GL
R
Y 3 3 SbY SbR Sb SbP Gy GyR RW R R R R R
B 4 4 H737 S608 H704 S509 S816 H729 K108 D108 D108 D108 D108 D108 (BLACK)
8 1 5 5 209 208 205 202 750 751 308 001 001 001 001 001
6 6
B B RLg B B B RY RY RW RY RY C403 RB RB 1 2
B8 B9 H738 A813 F504 B912 F402 B915 K106 B914 F7
206 K102 305 304 305 302 H756 301
B Y R 4 1 4 1 4 1 3 1 4 1 300 4 1 3 4
LR LBr B 7 4 5 6 7 4 5 6 EMERGENCY
S911 S904 303
L G
126 128 DECLUTCH 8 1 2 3 8 1 2 3 (BLACK) (BLACK) (BLUE) (BLACK) (BLACK) STEERING
4 6 LW B 3 2
CUT-OFF RELAY LgB LgR
L LgG S912 5 8 5 8 F1 F2 F3 F4 F5 F6
120 S/W (EU:STANDARD) X803 X802
D206 H753 BW B BrG LP B LgY 221 150
005-b 162 LY LG LO F005 F004 F001 F002
S910 S903 S905 271 255 168 167 LgB LgR
GO SbW B X804 X801
S901 A712 121 122 123 B YO 226 154
164 163 RB F003
3 1 176 4 1
3 1 A611
YO
LLg
300 X9
4 1 4 1
B5 B6 B7 T7 T6
S921
F003
4 1
226 154
6
CAB 1 1 X904 X901
S2S 3 2 LgB LgR
L H758 RGy RB G WBr RLg O 221 150
B402 B208 A611 D107 D604 B108 D610 6 1 E/G DROOP 4 SPEED L YGy
E706 E704 X903 X902
802 S2L S2H 520 300 010 022 521 020 MCU BUZZER SELECTION LIFT KICKOUT LOWER KICKOUT INDICATOR 005-a 242 LgB LgR
H759 H760 168
L PB PL OR OL OW OG B0 3 2
B401 S720 S729 H764 H765 D609 D608 D607 D606
T606 HORN RELAY FAULT RELAY RELAY RELAY RELAY RELAY RELAY R B
801 B LP H804 3 2
500 506 019 018 017 016 243
2 1 271 167 LgB LgR
1
THROTTLE PEDAL T706 T608 4 1 H751 H209
7 12 6 4 BW LgY 221 150
255 176 (BLACK) LgB LgR
C1 C2 C3 R
GyY GyW BL T708 T601 S702 S605
G BrG YO 226 154
H746 H732 H717 Y V O V4
C0 736 737 741 B 4 3
CAB (AIRCON) 4 1
YV BLg BrW O 4 3
H719 H705 H733 R B G Y BrG YO
4 Sb GO WR 6 734 735 733 S922 B001
V 255 176
H907 H908 H909 C4 3 2 3 2 3 2 3 2 3 2 3 2 3 2
X8
1 3 BW LgY LgW L
G G Lg Lg SbW L BrB L BrR L LG LW
RB BrB LgY S813 A803 D107 D107 A508 D205 D103 D103 H703 D205 G402 D205 G202 D205 S502 S508
F604 H912 H911 271 167 010 010 102 005-a 013 013 207 005-a 257 005-a 272 005-a 142 144
300 B LP B LgW
GW GL LgSb LgBr RLg SbW B BrB B L LG B
DECLUTCH SENSOR S915 K107 B801 S612 G601 S609 H738 S615 S611 S610 A709
3 1 DATA LINK 168 VOLTAGE
1 329 328 101 112 104 206 203 258 273 132
2 CONNECTOR RELAY
6 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1
6 WP LgR PL BR BL 10 V BY
H910 H913 H015 C802 H008 C5 − + S709 S707 SLIP (BLACK) (BLUE) (BLACK) (BLACK) (BLACK) (BLUE) (BLUE)
H011 100 114 C7 REMOTE CONTROL
B WG OL BrW BG LgR B
THROTTLE (EU:STANDARD) F0 F8 F9 X5 X6 T9 T0 V3
H014 H013 H012 H007 S S727 J C
166 (EU:STANDARD) 1
2 CAB
5 1
3 H A D DOWNSHIFT
BUTTON ALARM
1
7 4
LO GW BY BrY Y RL 12 BUZZER
C509 C611
5 G E PILOT VALVE MAGNETS

C6 AIR
Y
H901 H902 H903 H904 C801 D701 1 2 3 6 F

C8 3 2
WY V PB YB VW P PROBE 7 BZ WG WL
FLOAT LEVELER KICKOUT
BR
H920 H919 H918 H917 H916 H914 (THAM) SHIFT H710 H766
2 705 707
3 HOLD TURN
2
6 1 HAZARD B B
7 4 5 6 4 DIAG S/W SIGNAL
2 YL
1 3 AIR-SUS. INC/DEC
1
8 1 2 3 YO H757 S2S (OPT) E E 4 1

S/W
S707 S732
YL
H706 H758
114 415
B
AIR TEMP. R
G
3 2 G L B L B
K206
T003
T903
C9 (BLUE)
BrW
5 8 5
BrR
272
250
257
BrB
PROBE GR BG S2L PG PW V805
Lg B B
S914
V708 V711 1 H759 H745 H731
BY
(MCU) 742 744 V703 3 2 3 2

2 013 739 740 Br Br Br
B P R BP G N8
GY S2H OY B D110 D110 D110
OSb GW B D114 BrG B B909 D111 A101 D107
2
V707 W H760 H718 1 003 003 003

743 V704 V701 007 YSb B 1 1 1 320 004 A108 010
D506 6 738 LgSb B B
211 210 8 2 S917 (BLUE)
1 1 4 1 X504
4 1 125 Br Br Br
7 G 112
1 2 1 4 1 4 1
D107
1
AIRCON UNIT 10
BrR BrW BrB 010
V5 V6 T4 T5 G0 G6 G7 G8
G1 G9 G2 G3 G4 G5 H9 C607 C608 C609 C610 C404 C405 C406 C506
LO GW BY BrY Sb GO WR WP
C606 C605 C604 C603 C602 D701 C601 C507 C402 C401
8
WY V PB YB VW RL P LgR BrB LgY

1
20 11
H767
A107
F404
H2
308
RW
RO
H8 H7 1 9
F403
F804
GW
306
329
RY
K1 12 7 H3 H4 H5 H6 D804 D802 H709 H723 C501 C510

1 4 14 8 7 1 H0 R RB RW Y BG BL B
B PB LgR LP
H742
H756
A102
F604
RBr
330 744 062 172 N803 S709 212 748 735 205 207 405 409
RB
S920 X802 S517

152 150 149 BY R X704 V211 D504 S722 A503 H003 K202 S525 T402 C002 F203 X603 S817 S821 D803 D701 H722 C508 C504 C503 C502 C509
LY LG LO LR LB LBr E701 V404 RL BG BW SbY WG RW V GW YO BLg Sb SbW YR YG RG RL YR PL WG OL BrW BR B
B108
RLg
311
S518 S502 S505 S613 S601 S604 1 1 1 114 243 312 743 181 171 S707 140 160 734 738 741 406 015
B
141 142 143 146 147 148 910 912 914 SbR V B208 V207 S811 S730 K203 H004 H016 S507 S716 C001 G004 C004 S828 D101 18 10
D301 D401 D002 E702 E703 RGy GY BrY SbY BY Y YR LLg Y YV BrG BL YB WR
4
1 6 901
R R R 240 100
5
327 742 220 170 F204 209 267 732 159 733 737 740 407 751
3 1
911
D402
913
D901
915
D001
E201
W
2 3
K103
RBr
V208
GR
S723
GyO
S614
WR
X604 F103 S501
RLg SbY GB
A606
BrW
S708
Y
C003
BrW
C005
GyW
G002
PW
S820
YL
F302
GyR
This page illustrates the transmission is in
R R R F604 180 182 162 221 266 731 184 722 736 739 408 161
BY
S707
H724
V
S709
H708
Br
D110
003 K2
K106
RB
S731
GyL
S806
LgL
B506
LgG
X803 S801
LgB GyB
A607
BrB
S815
Sb
A008
BrB
C006
GyY
G003
PG
S829
YBr
S715
W
neutral and key switch is in OFF position.
LgL BrR BrW 331 019 325 S724 506 500 730 183 703 T406 T405 T404 747
S504 S826 G302 S619 D609 K101 N802 C308 C307 A605 S814 F704 C201 C202 C203 T403
261 251 250 RG OR RO WL PL PB BrR SbO RL S2H S2L S2S YL 115ZV2-09709-09370A EU 1/3
70 64 63 57
4 6 115V2E92028
92-7

MCU
A 1.2S_SO A16.TT_L A31.1/4_L B12.X_R E 1.SSR_SO E16.SPD E31.TT_SE C 1.2S_SE C16.EP C31.BSL D12.SL_A
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.POD_SW1 C17.F C32.DSUB3 D13.DSUB2
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.POD_SW2 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW3 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.DSUB4 C19.TMP_SE C34.AFR D15.INCH_S
A 5.3_SO A20.AB_L B 1.H_SO B16.RIN1 E 5.GND E20.CANLO C 5.TT C20.1/2 D 1.PRK D16.OD_SW
A 6.HM A21.A_L B 2. B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 7.LU_SO A22.1/2_L B 3.IP_SO B18.N_R E 7.GND E22.B_SE2 C 7.ET C22.2S D 3.SL_2 D18.SS_SW
A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EGM D 4.SL_R D19.SS_F
A 9.EG_SW1 A24.SS_L B 5.MO_SO B20.CAN_R1 E 9.+5V E24.ALT C 9.BD C24.IP_SW D 5.SL_3 D20.TMP
A10.R_L A25.SC_SW B 6.FR_SO B21.CAN_R2 E10.TGEG E25.RXD1 C10.DSUB1 C25.FR D 6.S_UP D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.HYDOL C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.ISW_R B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.ASUB2 C13.BSL_S C28.3/4 D 9.M_SW D24.AR
A14.CW_L A29.N_L B10.BSL_R B25.ET_SE E14.EGR2 E29.CANHO C14.TF C29.1/4 D10.SL_1 D25.SM_SW
A15.ET_L A30.SC_L B11.KO_R B26.TXD1 E15.EGR1 E30.B_SE1 C15.WL C30.DC D11.SL_F D26.SS_R
A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 E1 E2 E3 E4 E5 E6 E7 E8 E9 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 D7
A10 A11 A12 A13 A14 A15 A16 A17 B8 B9 B10 B11 B12 B13 E10 E11 E12 E13 E14 E15 E16 E17 C10 C11 C12 C13 C14 C15 C16 C17 D8 D9 D10 D11 D12 D13
OPT A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
(WHITE) (BLUE)
B B
SbO LgW LgY GR OSb YBr RL YB GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr Y PW GyW LgY PB LLg BrG GW LB VG YW
A612 A502 A507 A701 V204 A618 A608 A616 T103 T303 A806 W301 T305 C703 C201 H725 H755 C901 T302 A603 K205 E802 H716 H744 T202 W701 E603 E501 H210 B002 F004 V201 E006 W801 E012
193 192 173 135 211 413 235 411 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 105 111 260 223 152 165 255 210 230 157 233
AUTO/FULL F23 CHANGE F34 CHANGE LY Gy GY LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YL YG GL GyW GB Lg YL LP PB YSb YV YO
AUTO POINT POINT ODOMETER A/M A708 A506 A807 A808 A617 A619 A604 H707 H739 X601 T104 T301 F701 H770 E003 C202 A602 H711 H740 H766 T304 H730 H701 A302 A202 V102 E503 G101 F001 S301 G901 A407 E005
EU JPN H201 749 169 130 412 414 224 V212 170 203 810 119 145 331 234 402 172 220 707 117 407 409 265 200 277 222 124 168 110 125 231 232
SELECTION SELECTION SELECTION SELECTION SELECTION RL YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW VY
3 PL P 2 B B B B B A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H743 H720 D107 100 H726 T203 F005 H762 H748 F303 H702 B703 B709 B706 W901
S803 S802 330 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120 158
108 107 GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
B PW VG VY PB PG H736 H202 E804 K204 A710 A901 H721 A711 F202 H205 V101 H206 X801 E502 E001 E002 X804 D201 D202 H734 E004 H750 S102 S103 H754 B503 S401 B702 B708 B701
S831 S925 S913 267 V303 242 261 H203 403 140 V302 202 147 278 148 154 225 237 236 226 005-A 005-B 159 K202 266 107 108 182 164 109 122 128 123
S916 S902 T101
111 157 158 110 109
1 1 1 1 1 1 H708
1 9 1 7 1 9 1 9 1 7
(BLUE) (BLUE) (GREEN) (BROWN) (BLACK) C701 E007 W302
C902 K203
E801 T102
S1 W7 W8 W9 S3 S4 S5 S6 S7 114 H724 S8 S9
T3 T1 W3 T2
FUSE BOX (CAB) 3 1 4 1 2 1 1

YB YG YBr GL V BY GyG
R5 R5 R5 S623 S733 S617 S616 S709 B
S707 S625
115 116 119 810 100 114 754
FUSE BOX (MAIN) YL YO B GR BY
S725 S626 S622 S707 R Y
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 117 118 811 114 S812 S830
R5 R5 R5 E/G WATER 106 105
4 6 3 2 3 2
RL RG LR LW YR YW W R Y B L G Br O WR RL RG LR LW YR YW MCU TEMP. SENSOR
RS232C (FOR INSPECTION) SPARE
SELECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
W R Y B L G Br O WR
003
G201 5
G301 G Br O WR RG YR YW R
G401 W R Y B L RL LR LW 5
R R
5
YW
K201
R
5 6 OG OL OR O 10 3 2
RL RG LR LW YR YW WR YW YR LW RG RB R R
STARTER 5 D606 D608 D609 D610 H018 H002 H402 H501
BW R1 BR WRx2 W R Y B G Br L O R R5 LR RG RL 913 914
S/W DC-DC
B WBx2 L R R RL R R
ACC 001 8 14 4 6 V808 D602 D601 CONVERTOR
R2 H001 H502
BG C G F406 R R Br R RG OY L R R BW W 915 (EC : STANDARD)
F502 B202 G702 B102 T501 H301 H302 H712 E202 5 1
V9 1 4 1
F503 B207 004 B107 007 910 911 062 T407 (EU:STANDARD)
W3 W5 F602 G BW Lg G WR R WR G WR C612
W F603 A007 F703 H715 H401 E107 E101 E106 H915 OUT
012 014 015 D2 912 065 064 063 5 1 H017 B E OUT
STARTER SWITCH BW WR WR G
W 7 C304 1 3 1 V801 V902 V901
BG WB WB 013
F802
A207 V203 1 3 4 5 6
W R R BIN IN
F803 2
G501 A307 X502 L
W A610 X503 L L L L L V906 V804 V908 V909 V910
WR WR G802 E008
D501 D503 D506 S717 A706 X703 S703 S704 S711 S712 E806 B504 6 OG Y OL OR O 10
5 8
060 E601 005-A 005-B 005-C 005-D F702 005-b
063 065 010 G L
G W F902 6 OG OW OL OR O 10 G501 V904
H601 D1 T902 D3 D4 D5 C312 C311 C310 C309 C301
D502 016 017 018 H768 020
064 901 T002 Y B W
1 X602 WBr R R D607 D604
005-a C303 B301 B302
4 1 022 023 024
E1 E2 4 1
5 1
D6 D7 D8 D9 D0
FR SWITCH
(EU : STANDARD) V8
1
2
3 EMERGENCY STEERING
4
5 RIDE (EU : STANDARD)
6
BACK REVERSAL CONTROL 4 3 3 4 PRESS.
YGy YGy
TRACTION CONTROL
LAMP FAN S/W S/W V V
FR SWITCH F/R SWITCH/ INTENSIFYING
V402 H803 S709 S503 (EU : STANDARD)
7 4 5 6 3
Lg LgL
S825 S606
2
GyW
242 100
B SbR
H802
100
SbR
S827
242
B 6 (EU : STANDARD) 1 1 STICK STEERING 6 B 6 1 1 6 Note:
8 1 2 3 S833 B YO BL BR G V YO LB OSb Lg GW GW Lg OSb
5 8
222 225
B LgY
S834
B
260
Lg L
240
BY
V403 H801
240
BY
S707
L
D205
E306
232
S607 S701 S719 S709 S919 S924
237 236 234 100 232 230 GB GB
S530 D103
211 013
S923
210
V602
210
V607 V604
013 211 Refer to "Traction Control
YO B YW D103 B YW YW B L BY S603 S824 GY GR B BG GW GW BG B GR GY
E405
232
E412
233
RL
X704
4
223
1
2
013
1
6
005-a 114
1 1
114 005-a
6
E308
233
S926
233
D205 S707
005-a 114
1
278 277
2
H727 H741
743 742
H713 S525
744 212
V502
212 744
V503 V501
742 743 Switch Mount" page 92-42.
330
7 12 12 7 7 12 12 7
T8 E5 E6 E7 E8 E4 E0 V1 V2 V7
4
E3
1
neutral and key switch is in OFF position.
A 115ZV2-09709-09370A EU 2/3
115V2E92029
92-8

1 6 70 64 63 57
JPN:CONNECT
8
COMBINATION LY LG LO LR LB LBr
1
EU :DISCONNECT J402 J502 J602 J102 J202 J302 RG GyG OR RO WL PL PB BrR SbO RL S2H S2L S2S YL
K303
K003
K502
LAMP R605 M601 M801 R603 M701 M803 M802 P816 X101 N906 P901 P902 P903 N001
RW
325
RO
141 142 143 146 147 148
303 K501 B PB LgR LP 2 303 R705 754 019 325 707 506 500 730 183 703 747
RB K106 3
J702 J001 R901 R104 RB GyL LgL LgG LgB GyB BrB Sb BrB GyY PG YBr W
K601
K302
K002
325 K502
GW
329
R604 M501 L806 M101 P101 L603 P817 X201 M001 P809 P823 J804 P831
RY
RO K101 152 150 149 240 100
K1 P403 P402 R704 180 182 162 221 266 731 184 722 736 739 408 161
12 7
SbR V RBr GR GyO WR RLg SbY GB BrW Y BrW GyW PW YL GyR
K501
K801
K802
RBr
327
RB
R703 P70L L701 X401 P808 P814 L501 P818 M901 P820 P810 P824 J803 P70A
B
K503 H2 114 X301
327 742 220 170 206 209 267 732 159 733 737 740 407 751
P401 P301
R R R RGy GY BrY SbY BY Y YR LLg Y YV BrG BL YB WR
K401
K901
FRONT HEAD BY R
RLg
2
B
N201 N201 N201 R102 P70M M401 M203 L804 P201 N502 M902 P821 P801 P811 J802 P50H W
LAMP (OUTSIDE) T/M SOLENOID VALVE 1 4 911 913 915 W 312 743 181 171 140 160 734 738 741 406 P602 S F G
K108 K102
308 306
N101 N101
RW RY
4
R R R R 901 R103 RL BG BW SbY WG RW V GW YO BLg Sb SbW YR YG
K3 +
5
N201 N201 N201 R602 P70N N201 M303 N905 L803 P70O N008 P822 P812 P813 J801 J805
B
B H8
LR B J1 910 912 914 R702 744 062 172 705 212 748 735 205 207 405 409 WR
W 1 3 F − + H204 W R H
330 14 8 7 1 H715 E A
1 146 N101
Br V BY 1 1 1
WORKING LAMP 3 L103 L201 L202 − 2 1
K2 L602
(INSIDE) 003 100 114 M202 114 P5
311 K4 BrW BrR LgL H3 H4 H5 H6 M302 L601 M301 3
W
RLg K105 L102 L203 L401 H7 L702 M502
+ 100 4 B N101 P D B J
250 251 261 M201 M602 S2L 2
B LB B J2
H − + H205 S2H P902 S2S
6 4
147 EFFICIENT P901 P903 C
HORN (L) GW
− 1
K601 2 1 LOADING 5 YL N0 B N K
329 HYD. OIL SYSTEM (ELS) OR H757
2 1
2 2 TEMP. B M L
B + OIL PRESS. PB OR YO
LBr B J3 SENSOR EFFICIENT F H764 H768 H706
B
SENSOR
B
K7 K6 R − + H206 LOADING
500 019 6
HORN (H) 148 FAN SPEED 8
K701
K703
K107
GW PB
GW
GW
WASHER
329
K601 − 2 1 HYD. OIL SYSTEM (ELS) M8 CONTROL 7 BO

MOTOR 3 PL
329 LEVEL SOLENOID 4
SOL. VALVE 745
1 1 B PL DATA LINK
B S/W VALVE R H765
+
506
CONNECTOR
LY B J4
1 − + H201 B X
WORKING LAMP 141 − + (BLUE) K W
(INSIDE) − 2 1
311 K9 GROUND GR
RLg K105 S L V
SPEED H741
B J
+
LG B SENSOR B H
J5 GY
2 − + H202 GyB M U
FRONT HEAD 142 Br Y Y M9 H727
2 H750 H720 H734 P7
− GyO BY 266 LgB B GyR
LAMP (OUTSIDE) 2 1 160 159 C A G
K108 K102
308 306
H729
RW RY
R H740 H724 GB B BY V H751

K0 BrY 220 114 H736 H724 H708 2 1 221 BG
N T
B
B H726 1 2 267 114 100 1 2 H713

+ 181 D F
W 1 2
1 LO B J6 1 2
3 − + H203 E
143 P1 GW
O S
JPN:CONNECT − M4 L7 L5 L6 H707
COMBINATION 2 1
EU :DISCONNECT
LAMP P R
303 K801 X4 M1 M2 M3 J8 X1 N5 X2 N6 Q
2
RB K106
RBr K103
327 K802 1 2
B
R9 2 1 2 1 LLg B BrR B
D 2 1 2 1 1 6
H208
M002
SbO H762
H721
149
LP
B WR B LgG V BY V BY YR B Sb 721
K803 H739 H753 H702
140 H748
B H708 H724 H708 H724
170 162 100 114 100 114 405 2 1 184
1
BUCKET SbY SbY YB YG

Br H725 H711 H716 H701 BrW W
LEVELER
2
Br K201 171 172 406 409 31 20

H733 H743
003 L1 YL YBr + − YV RLg
30 8 21
B
BrW B J0 H730 H744 H719 H738

L B K206 SPPC 407 408 GyY
3 4 19 9
H209
250
LgR
H746
150
S S GyW BrW
2 1 18 2 10
H732 H735
−
1/4 1/8 BLg
1
+ − + − R G 29 7 3 22
P8 H705 BL BrG BrB
1 PRESS. S/W 17 1 11
V 1/2 E LU ETHER H717 H718 H749
BOOM ANGLE 1
W Y PG
C L201 1 PB P 28 6 4 23
SENSOR 100 L3 V V J7 INJECTION H745
L301
BrR BrR
K202 H210 J902
AUTO BRAKE PARKING 3/4 T/M OIL Sb BrR
16 5 12
BrR 100 L302 100 L2 152 153 Br LOCK UP VALVE H704 H763
B L203
BY
K205
BY SOLENOID SOLENOID B FILTER WATER LEVEL SbW
251 251 251 2 1 SOLENOID 15 13
L303 K203 SENSOR H703
BY 114 114 PW SbY
A L202 27 14 24
2 2 PRESS. S/W H731 H737
114 BRAKE OIL PRESS.
3 26 25
P B J9
J701 (MAIN)
153
2 1 P4 EMERGENCY EMERGENCY FUEL LEVEL ECM
RIDE CONTROL SOLENOID (OPT) 2 1 STEERING STEERING SENSOR
L8 MOTOR RELAY X3 MOTOR RELAY 1
V BY P3 N004 R2
2
1 6 H803 H801 H760 312 REAR

R R CAN N002 P9 RGy R102
B LgL 100 114 S2H
H804 H804 H758 WORKING
B
H754 SbR (RESISTOR) N003

182 243 243 S2S B LAMP
H802 H759
This page illustrates the
L401
B 240 S2L
261
LgL
2 R3 312
2
REAR
2
B B RGy R102
WORKING transmission is in neu-
1
RW Y
B
R8 L4 H709 H723 S B LAMP

+ − + −
tral and key switch is in
R801
R803
K204
3 4
LgL
261
LgL
P0
4
3 4 + − BW COMPRESSOR 2 1
STARTER N7 330 BACK UP
OFF position.
1
EMERGENCY EMERGENCY
1
N702 R4
B
L902 L901 CLUTCH R103

RW Y STEERING STEERING 702 MAGNETIC ALARM
C (ECC) B RL
L401
261
LgL
L903 MOTOR PUMP MOTOR PUMP S/W

B B BW R RB
N3 P001 N304
3
182 R R104
L002 BATTERY W 702 3 701 R501 303
N703 2
B LgL 701 RELAY N102 LICENSE
1 6 900 LH
R502 B LAMP
EMERGENCY BATTERY
FUSIBLE FUSIBLE
STEERING 20 4 1 −
L9 L0 LINK LINK 1 2
OIL PRESS. SENSOR 303
2 1 R501 +
WV B 1 4
RW Y N403 RL WG RB B
T/M 30A N906 330 R301 REAR
L803 L804 700 N905
70A
70A
1
OIL TEMP. 703 705 R401 R201
2 1 RL RGy COMBINATION
B
B
SENSOR B 3 2
L802 70A LAMP (R.H)
L806
R6
H714
H770
LgL
182
3 2
330
331
6 1
RG
GR
YR
RL
B
N2
R
20 1 703 H722 RL RGy
2 N1 N4 N701 H714 H728
E/G WATER 1
H767
H756
330 312
325
303
RL
RO
RB
RY
2 1 2
G
TEMP. S/W 1 RB B
705
M7 H756
3
(COLD STARTER) 3 700 015 708 N704
N301 WG 303
ALTERNATOR N401 N402
R WV YR B 4 1 REAR
R
WR WP
B
1
1 2 H301 015 708
H302 R1 COMBINATION
P601 P602
B
B
4 3
H401 WR WP B LAMP (L.H)
E I B R H402 4 3 R7
H714
H770
1 2
330
331
RG
GR
P2
RL
H501
R
W W
1 2 3 N303 H601 H502
900 P50A 910-
H742
H756
1 B
N601
RBr
327
303
20 2 20
RB
RY
915
G
P50B WG B
H747
AIR P50F BW H710
3
M
GyL BY GyG BY 901 H712 705

CLEANER 081 WR WP
H755 H724 H769 H724 062 RL WL RH
BrR
180 114 754 114 085 H715 M702 H761 M701

WP WL
BrB
1 2 1 2
015 708 703 706 BATTERY
P601 N901
2 1 6 1
708 H766 −
1 2 ELECT. FAN 706 DIODE
707 +
CONDENSER UNIT
M5 M6 M0 P6 N9
115ZV2-09709-09370 EU 3/3
115V2E92030
92-9
Electrical Wiring Diagram (1/3) (S/N 0151~)
FRONT WORKING REAR WORKING F/R S/W SELECTION

FUEL EFFICIENT EFFICIENT LOADING LAMP LAMP (EU STANDARD)
MODE SELECTION SYSTEM(ELS) 2
1
2
1
2
1 SECONDARY STEERING
3 3 3
RELAY
2
1
2
1
INSTRUMENT PANEL 5
4
5
4
5
4
(EU:STANDARD)
HAZARD 3 3 B601
6 6 6
C305
2
1
3 5
4
5
4
COLD STARTER S/W
6 6 WL C AC TT + ES FR EG2 EG1 EG3 SS WTM TTM + N A AB SM SM TC PH WL HM
4 324 7 4 5 6 7 4 5 6 7 4 5 6
-
GND
5 325 2 WT EP BP CE (+) TF F 3/4 1/2 1/4 EMP GND 1 2 3 4 P W GND H L R
6 7 7
A815 3 8 1 2 3 8 1 2 3 8 1 2 3
W101
5 8 11 20 7 12 9 16 5 8 5 8 5 8
GyG Gy LgY LgW RB SbO YR YB YL YBr YG B B LY LG LO LW SbW GyB B RY RBr RO B RG RLg R RGy YV B
7 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 S515 S519 S528 F903 S526 S511 S533 S522 S531 S523 S518 V304 S505 S508 B502 S514 F403 A102 A107 D113 521 D109 520 S918
753 749 173 102 300 193 410 411 412 413 414 141 132 143 144 163 103 307 326 324 006 311 002 312 231
8 1 2 3 8 1 2 3 8 1 2 3 8 1 2 3 C302 C306 3 2
5 8 5 8 5 8 5 8
Sb
194
WG LgW GyL
S513 H710 S527 S516
705 192 190
Lg
013
O RL BrB BrW BrR LgB YB BrW
D103 S512 S532 H749 H735 H763 S524 S734 S721
241 235 731 732 730 224 401 402
Lg
D103
013
GR
S529
135
LgR GY WL
S521 S520 S624
130 169 400
B LgY
F002
167
RGy
310
YSb
S506
403
RG RGy
D113 A801
006 310
W105
R RGy
D109 A801
002 310
H728 A L YGy
E706 E704
RO RO BP Lg Lg BW BrB 005-a 242
B911 G803 D103 D103 D105 H747 4 1 10 1 6 1 8 B101 1 1 4 1 4 1 4 1 R B
321 323 013 013 012 722 B201 H804
RBr RBr BP B GyW B B GL B A5 A6 A7 A8 A9 B1 B2 A4 243
B910 G803 S823 S822 4 1
322 323 200 265 B3 B4 (BLACK)
4 A814 1 4 1 4 1 4 1
W103 COMBINATION S/W FOR LAMPS 1 1 B B
A1
326
327 A2 A3 A0
R
D602
L V4
C101
023 801 E/G IDLE TORQUE E/G OIL
R L
HORN S/W D601 SELECTION SELECTION PRESS. S/W HI-BEAM HEAD LAMP WIDTH LAMP
SHIFT LEVER 024
C102
802 RELAY RELAY RELAY RELAY (UL) RELAY (LH) RELAY (LT) NEUTRAL RELAY HORN RELAY
TB TL TR HU EL LT LH HL
GW GL GY LIFT KICKOUT SET-UP/

P RBr RO RW B RB RY
G703 A103 A106 F401 F601 F501 LOWER KICKOUT DECLUTCH
F801
PARKING S/W G B 320 322 321 304 301 302 SET-UP SET-UP
1 1
2 2
GL
GR GB B
328
L 3 3
G
Y 5
4
5
4 3 2 3 2 3 2 4 6 3 2 3 2 3 2 3 2
R 8 1 6 6
B SbY SbR Sb SbP Gy GyR RW R R R R R G L G G
B8 B9 H737 S608
209 208
H704 S509
205 202
S816 H729
750 751
W108
308
D108
001
D108 D108
001 001
D108 D108
001 001
D102 D205
014 005-a
D107 D107
010 010
307
B B RLg B B B 306 RY RY RW RY RY C403 RB RB RL SbP GW GL
7 4 5 6 7 4 5 6 H738 A813 F504 B912 F402 B915 W106 B914 H761 S618 W107 B801
B Y R LR LBr B 206 W102 305 304 305 302 H756 301 703 145 329 328
8 1 2 3 8 1 2 3 1 1 1 1 300 1 1 1
L G S911 S904 4 4 4 3 1 4 4 4 4
126 128 DECLUTCH CUT-OFF 303
6 5 8 5 8 (BLACK) (BLACK) (BLUE) (BLACK) (BLACK) (BLACK) (BLACK)
4 LW
S912
B S/W (OPT) BW B BrG LP B LgY
L LgG F005 F004 F001 F002
D206
005-b
H753
162 LY
120
LG LO
271 255 168 167 F1 F2 F3 F4 F5 F6 F7 F8
B YO
GO SbW B S910 S903 S905
121 122 123 F003
S901 A712 176
RB
YO
164 163
LLg
176
165
A611 3 1 4 1 4 1
3 1
300 T7 T6
S921
F003
B5 B6 B7
1
S2S 6
CAB 1 E/G DROOP E/G DROOP LOWER 4 SPEED FUSE
6
L H758 RGy RB G WBr RLg O
1
CONTROLLER SELECTION 1 SELECTION 2 LIFT KICKOUT KICKOUT INDICATOR
168
B402
802 S2L S2H
B208 A611 D107 D604 B108 D610
520 300 010 022 521 020 B0 T606 FAULT RELAY BUZZER RELAY RELAY RELAY RELAY RELAY RELAY VOLTAGE RELAY BACK RELAY
B LP 1A 1A
L H759 H760 PB PL OR OL OW OG
B401 S720 S729 H764 H765 D609 D608 D607 D606 271 167
801 500 506 019 018 017 016 T706 T608 1 3 2 4
2 1 THROTTLE PEDAL BW LgY
1
12 6 4 255 176
7 T708 T601
R 1 2
C1 C2 C3 GyY GyW BL
H746 H732 H717 Y V O
G 4
BrG YO
3
C0 736 737 741 B
3 3 4
4
YV BLg BrW BrG YO
CAB (AIRCON) H719 H705 H733 R B G
O
Y S922 B001
4 Sb 734 735 733 255 176 2 2 2 2 2 2 2
GO WR 6 V
BW LgY
3 3 3 3 3 3 3 3 2 3 2 3 2
H907 H908 H909 C4 1 3 S813 A803
LgW L
A508 D205
Lg Lg SbW L SbR L BrB L BrR L LG LW WG WL Lg LB LgB LgR
D103 D103 H703 D205 X002 D205 G402 D205 G202 D205 S502 S508 H710 H766 D103 S510 H751 H209
271 167 102 005-a 013 013 207 005-a 216 005-a 257 005-a 272 005-a 142 144 705 707 013 138 221 150
RB BrB LgY
F604 H912 H911 B LP B LgW LgSb LgBr RLg SbW RLg SbLg B BrB B L LG B B B RL B LgB LgR
300 S915 S612 G601 S609 H738 S615 H738 S534 S611 S610 A709 H714 S702 S605
DECLUTCH SENSOR 168 101 112 104 206 203 206 204 258 273 132 T801 330 226 154
3 1
2 1 DATA LINK CONNECTOR 6 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1
(BLUE) (BLACK) (BLACK) (BLACK) (BLACK) (BLUE) (BLUE) (BLUE) (BLACK)
6 WP LgR PL BR BL 10 -
V BY REMOTE SLIP CONTROL
H910 H913 H015 C802 H008 C5 + S709 S707
100 114 C7 THROTTLE
B
H011
WG OL BrW BG LgR (EU:STANDARD) B F0 F9 X5 X6 X7 T9 T0 V3 N8 X9 X8
S S727 (EU:STANDARD) J C
H014 H013 H012 H007 1
166 2 DOWNSHIFT
5 1 3
H A D BUTTON CAB ALARM
4
BUZZER
1
7 LO
5
G E
PILOT VALVE MAGNETS RESISTOR
RL 12
C509 C611
GW BY BrY Y 1 2 3 6
C6
Y
H901 H902 H903 H904 C801 D701

AIR TEMP. C8 7
F
FLOAT LEVELER KICKOUT
BZ
WY V PB YB VW P PROBE
BR
H920 H919 H918 H917 H916 H914 2

DIAG TURN HAZARD
(THAM) SIGNAL
INC/DEC
2
6 1 7 4 5 6 3 SHIFT HOLD
1 3
8 1 2 3 YL 4 AIR-SUS. S/W S/W (OPT) E E
2
1
124
YL
H757
B
YO S2S 3 2 R
W206
AIR TEMP. L B L B
S707 S732
747 G
T003
T903
BrW
415
5 8 H706
BrR
272
250
257
G
BrB
PROBE C9 GR BG
Lg 748 H758 PG PW V805 B SbR
S914
V708 V711 H745 H731 2
742 744 V703 5 3 3 2 X703
Br Br Br
(CONTROLLER) S2L 739 740
114
BY
GY 2 013 B OY B D110 D110 D110 B P R BP G 216

1 H759 BrG B B909 D111 A101 D107
V707 OSb GW B D114 1 003 003 003 A108 SbW
V704 V701 007 H718 320 004 323 010 H703
2
743 S2H 738 YSb B 1 1 1

211 210 S917 (BLUE) LgSb B B 207
1 W H760 1 2 4 1
Br Br Br X504
4 1 D506 125 112
6 G 1
8
060
1 2 D107
1 4 1 4 1 AIRCON UNIT
010 1 10
7 BrR BrW BrB
G6 G7 G8 X0
V5 V6 T4 T5 G0 G1 G9 G2 G3 G4 G5 H9 C607 C608 C609 C610
LO GW BY BrY
C404 C405 C406 C506
Sb GO WR WP
8
C606 C605 C604 C603 C602 D701 C601 C507 C402 C401
1
WY V PB YB VW RL P LgR BrB LgY

F804 F404
GW RW
RO
325
308
20 11
H767 H2
A107 H8 H7
F403
N803 S707 S709 X603 1 9

RY
306
329
W1 A503 W203 W202 X001

12 7 H3 H4 H5 H6 D804 D802 H709 H723 C501 C510
H0
RB
RBr
327
303
1 4 14 8 7 1 R RB RW Y BG BL B
H742 H756 B PB LgR LP
S920 X802 S517 330 744 062 172 705 100 212 748 735 205 207 405 409
A102 F604 BY R X904 V211 D504 S722 H003 S525 T402 C002 F203 S817 S821
B108
152 150 149 D803 D701 H722 C508 C504 C503 C502 C509
RLg
311
B
LY LG LO LR LB LBr E701 V404 RL BG BW SbY WG RW V GW YO BLg Sb SbW YR YG RG RL YR PL WG OL BrW BR B

S518 S502 S505 S613 S601 S604 1 1 1 114 243 312 743 181 171 114 140 160 734 738 741 406 015
18 10
4
141 142 143 146 147 148 910 912 914 SbR V B208 V207 S811 S730 H004 H016 S507 S716 C001 G004 C004 S828 D101
5
1 6 D301 D401 D002 E702 E703 F204 RGy GY BrY SbY BY Y YR LLg Y YV BrG BL YB WR
901 240 100 X604
S709 R R R 327 742 220 170 209 267 732 159 733 737 740 407 751
E201 X704
H708 911 913 915 W W103 V208 S723 S614 F103 S501 A606 S708 C003 C005 G002 S820 F302
3 1 D402 D901 D001 2 3 206 RBr GR GyO WR RLg SbY GB BrW Y BrW GyW PW YL GyR
R R R F604 303 180 182 162 221 266 731 184 722 736 739 408 161
S707 BY V Br
D110 W106 S731 S806 B506 X803 S801 A607 S815 A008 C006 G003 S829 S715
H724 114 100 003 W2 RB GyL LgL LgG LgB GyB BrB Sb BrB GyY PG YBr W
S724 506 500 730 183 703 T406 T405 T404 747
LgL BrR BrW N802 331 019 325
S504 S826 G302 S619 D609 W101 C308 C307 A605 S814 F704 C201 C202 C203 T403
707 RG OR RO WL PL PB BrR SbO RL S2H S2L S2S YL
261 251 250
4 70 64 63 57
6
115ZV2-09709-09970 EU 1/3
K115V2E92005
92-10
MCU
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.POD_SW1 C17.F C32.DSUB3 D13.DSUB2
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.POD_SW2 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW3 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.DSUB4 C19.TMP_SE C34.AFR D15.INCH_S
A 6.HM A21.A_L B 2. B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EGM D 4.SL_R D19.SS_F
A 9.EG_SW1 A24.SS_L B 5.MO_SO B20.CAN_R1 E 9.+5V E24.ALT C 9.BD C24.IP_SW D 5.SL_3 D20.TMP
A10.R_L A25.SC_SW B 6.FR_SO B21.CAN_R2 E10.TGEG E25.RXD1 C10.DSUB1 C25.FR D 6.S_UP D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.HYDOL C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.ISW_R B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.ASUB2 C13.BSL_S C28.3/4 D 9.M_SW D24.AR
OPT A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
(BLACK) (WHITE) (BLUE)
B B B B
SbO LgW LgY GR OSb YBr RL YB SbLg GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr PW GyW LgY PB LLg BrG GW LB VG YW
A612 A502 A507 A701 V204 A618 A608 A616 X701 T103 T303 A806 W301 T305 C703 C201 H725 H755 C901 T302 A603 W205 E802 H716 H744 W701 E603 E501 H210 B002 F004 V201 E006 W801 E012
193 192 173 135 211 413 235 411 204 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 111 260 223 152 165 255 210 230 157 233
AUTO/FULL F23 CHANGE F34 CHANGE LY Gy GY LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YL YG GL GyW GB Lg YL LP PB YSb YV YO
A708
EXPORT EU JAPAN
AUTO POINT POINT ODOMETER A/M H201 141
A506 A807 A808 A617 A619 A604
749 169 130 412 414 224 212
H739 X601 T104 T301 F701 H770
170 203 810 119 145 331
E003 C202 A602 H711 H740 H766 T304
234 402 172 220 707 117
H730 H701 A302 A202 V102 E503
407 409 265 200 277 222
G101 F001 S301 G901 A407 E005
124 168 110 125 231 232
SELECTION SELECTION SELECTION SELECTION SELECTION LB YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW VY
3 PL P 2 B B B B B X902 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H743 H720 D107 H726 T201 F005 H762 H748 F303 H702 B703 B709 B706 W901
S803 S802 138 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120 158
108 107 GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
B PW VG VY PB PG H736 E804 W204 A901 H721 F202 H205 V101 H206 X801 E502 E001 E002 X804 D201 D202 H734 E004 H750 S102 S103 H754 B503 S401 B702 B708 B701
S831 S925 S913 S916 S902 267 142 242 261 143 403 140 144 202 147 278 148 154 225 237 236 226 005-A 005-B 159 100 W202 266 107 108 182 164 109 122 128 123
111 157 158 110 109 T101
1 1 1 H708
1 1 1 9 7 9 9 7
1 1 1 1 1
(BLUE) (BLUE) (GREEN) (BROWN) (BLACK) H202 A710 A711 C701 E007 W302
V303 H203 V302 H707 C902 W203
V212 E801 T102
S1 W7 W8 W9 S3 S4 S5 S6 S7 114 H724 S8 S9
T3 T1 W3 T2
FUSE BOX (CAB) 3 1 4 1 2 1 1

YB YG YBr GL V BY GyG
R5 R5 R5 S623 S733 S617 S616 S709 R
S707 S625 S812
115 116 119 810 100 114 754 106
YL YO B GR BY
FUSE BOX (MAIN) S725 S626 S622 S707 B
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 117 118 811 114
R5 R5 R5
4 6 3 2
RL RG LR LW YR YW W R Y B L G Br O WR RL RG LR LW YR YW E/G WATER NEW ECO
CONTROLLER RS232C TEMP. SENSOR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SELECTION SELECTION
(FOR INSPECTION)
W R Y B L G Br O WR
5
G201 G Br O WR RG YR YW R
G301 5 5
G401 B102 W R Y B L RL LR LW R R YW
W201 B107
RL RG LR LW YR YW WR R
5
YW YR LW 6 OG OL OR O 10 3
RG RB 2 R R
STARTER S/W W R Y B G Br L O R
5
R
5
LR RG RL
D606 D608 D609 D610 H018 H002 H402 H501
BW R1 BR WRx2 913 914
L R R
R2
B ACC WBx2 8 14 4 6 V808 D602 D601
RL R
H001
R
H502
DC-DC CONVERTOR
BG C G F406 R R Br R RG OY L R R BW W 915 (EC : STANDARD)
F502 G702 T501 H301 H302 H712 E202 5 1
T407 V9 1 4 1
F503 001 003 004 006 007 910 911 062 060 (EU:STANDARD)
3 5 F602 G BW Lg G WR R WR G WR C612
WW W F603 A007 F703 H715 H401 E107 E101 E106 H915
D2 5 1 H017 B
OUT
E OUT
STARTER S/W BW WR WR G
W
012 014 015 912 065 064 063
7 C304 B202 1 3 1 V801 V902 V901
BG WB WB F802 B207 013 W R R IN
A207 V203 1 35 6 4 B IN
F803 002 2
G501 A307 X502 L
W A610 X503 L L L L E008 L V906 V804 V908 V909 V910
WR WR G802 OG Y OL OR O 10
D506 A706 X903 S703 S704 S711 S712 E806 B504 6 5 8
D501 D503 060 S717 005-A 005-B 005-C 005-D F702 005-b
063 065 010 E601 G L
W F902 6 OG OW OL OR O 10
G
D502
H601 D1 T902 D3 D4 D5 C312 C311 C310 C301
G501 V904
901 T002 016 017 018 020 C309
064 Y B W
1 X602 WBr R R H768
D607 D604
X702 C303 B301 B302 019
4 1 005-a 022 023 024
E1 E2 5 1
4 1
D6 D7 D8 D9 D0
FR SWITCH
(EU : STANDARD) V8
1
2
3
4 RIDE SECONDARY STEERING
5
6 (EU : STANDARD)
BACK REVERSAL CONTROL
FAN S/W S/W
4
YGy V
3 3
V YGy
4
F/R SWITCH/ PRESS. INTENSIFYING TRACTION CONTROL
LAMP V402 H803 S709 S503 FR SWITCH (EU : STANDARD)
STICK STEERING
7
8
4
1
5
2
6
3
3
Lg LgL
S825 S606
2
GyW
S833
242
B
100
SbR
H802
100
SbR
S827
242
B 6
B
(EU : STANDARD)
YO
1 1
BL BR G V YO LB
6 B 6
OSb Lg GW
1 1
GW Lg OSb
6 Note:
222 225 260 240 240
5
YO B YW
8 B LgY
S834
B Lg
D103
L BY
V403 H801
BY L
S707 D205
E306
232
B YW
S607 S701 S719 S709 S919 S924
237
YW
236 234
B
100 232
L BY
230 GB GB
S603 S824 GY GR
S530 D103
211 013
B BG GW
S923
210
V602
210
GW BG
V607 V604
013
B
211
GR GY
Refer to "Traction Control
223 013 005-a 114 114 005-a E308 S926 D205 S707 278 277 H727 H741 H713 S525 V502 V503 V501
E405 E412
232 233
RL
X904
330
4 1
2 1 6 1 1 6 233 233 005-a 114
1 2
743 742 744 212 212 744 742 743
Switch Mount" page 92-42.
7 12 12 7 7 12 12 7
4 1 T8 E5 E6 E7 E8 E4 E0 V1 V2 V7
E3
A
115ZV2-09709-09970 EU 2/3
K115V2E92006
92-11
1 6 2 3 70 64 63 57
JPN,EXPO:CONNECT LY LG LO LR LB LBr
240 100 RG OR RO WL PL PB BrR SbO RL S2H S2L S2S YL
COMBINATION LAMP EU:DISCONNECT J401 J501 J601 J101 J201 J301
141 142 143 146 147 148 P403 P402
R605 M801 R603 M701 M803 M802 P816 X101 N906 P901 P902 P903 N001
RB K106
303 K501 B PB LgR LP SbR V
R705 331 019 325 707 506 500 730 183 703 747
J702 J001 R901 114 243 R104 RB GyL LgL LgG LgB GyB BrB Sb BrB GyY PG YBr W
RO K101
325 K502 152 150 149 P401 X301
P301
R604 M501 L806 M101 P101 L603 P817 X201 M001 P809 P823 J804 P831
BY R R704 303 180 182 162 221 266 731 184 722 736 739 408 161
1 4 12 7
3 4 1 4 RBr GR GyO WR RLg SbY GB BrW Y BrW GyW PW YL GyR
RO RY RBr B BY LgL R703 P70L L701 X401 P808 P814 L501 P818 M901 P820 P810 P824 J803 P70A
B
K503 K101 K102 K103 K203 K204 H2 R
N201
R
N201
R
N201 327 742 220 170 206 209 267 732 159 733 737 740 407 751
325
RW GW RB RLg
306 327 114 261 H8 911 913 915 W RGy GY BrY SbY BY Y YR LLg Y YV BrG BL YB WR
V BrR N101 P50H
FRONT HEAD LAMP 2 K108 K107 K106 K105 K202 K205 T/M SOLENOID VALVE R R R 901 R102 P70M M401 M203 L804 P201 N502 M902 P821 P801 P811 J802 P602
308 329 303 311 100 251 N201 N201 N201 312 743 181 171 140 160 734 738 741 406 015
(OUTSIDE) 910 912 914 R103 RL BG BW SbY WG RW V GW YO BLg Sb SbW YR YG
K108 K102
Br BrW
RW RY
306
R
K3 8 5 K201 K206 F B LR
H204
J1 1 1 1
R602
R702 330
P70N N201 M303 N905 L803
744 062 172 705 100
P70O N008 P822 P812 P813 J801 J805
212 748 735 205 207 405 409
W
003 250
B
B N101 S F G
1 6 146 14 8 7 1 081
W 308 1 2 1 H3 H4 H5 H6 114
WR
3 W1 W2 L601 M201 M301
L702 M502 H715 W R H
WORKING LAMP L602
M202
H7 015 N101
085
E A
(INSIDE) K4 H B LB J2 M302
RLg K105
311 H205
147
COMPRESSOR P5
CLUTCH (ECc) W
B 2 1 HYD. OIL ELS ELS FAN SPEED HYD. OIL B N101 P D B J
085
TEMP. SOLENOID OIL PRESS. CONTROL LEVEL
8
1
1
HORN (L) GW B LBr J3 SENSOR VALVE SESOR SOLENOID SWITCH C
W103 W102 W101
W105 W106 W107 W108

K502
R
RW
RLg RB GW RW
RO
RY RO
K601
308
325
325
308
329 K303
H206
148
VALVE B N K
K003
2 2
K601
GW
2 1
RY
329
306
306
329
B B M L
K1 K302 K1
B
K7 K6 K002
K802
RB
RBr
RBr
303
327
327
303
HORN (H) GW J4
GW
GW
K107
K501 B LY
329
329
K601 K801 1 H201 BO

-
RLg
141 +
311
311
329 745
B
B
1 1 2 1
B K701
4
4
K703 S
5
5
K401
K901 X
2 B LG
H202
J5 YR
H722 K W
WORKING LAMP 311 K9 142 GyB
Br
GR
H750 1 2
(INSIDE) RLg K105 1 3 3 1 2 1
GyO BY 266
H741
742
L V
BrY J
B Br V BY BY V Br H740 H724 GB B BY V LgB B H726
L103 L201 L202 W203 W202 W201
K2 003 100 114 114 100 003 K2 1
220 114
2
H736
267
H724 H708
114 100
H751
221
181 YR B GY B H
BrW BrR LgL LgL BrR BrW 3 B LO J6 1 2 1 2 H727 M U
FRONT HEAD LAMP 2 L102 L203 L401 W204 W205 W206 H203
143
1 2 P7 GyR 743
250 251 261 261 251 250 H729 C A G
P2
K108 K102
(OUTSIDE)
RW RY
306
2 1 751 BG
R
K0 6 4 4 6 L7 L5 L6 P1 M4 H713 N T
B
B 744
D F
2
308
W
1 M9 M2 M3 J8 X1 N5 X2 N6 GW E
B
R9 1 2 H707 O S
D 2 1 2 1 212
H208
2 1 1 6
149
LLg B BrR B
LP
JPN,EXPO:CONNECT V BY V BY YR B M002 P R
SbO H762
H721 Sb
EU:DISCONNECT L L H708 H724 H708 H724 H702
COMBINATION LAMP 140
H748
721 Q
1
303 K801 H720 H734 100 114 100 114 405
RB K106 160 159 SbY SbY YB YG 2 1 184
K802 H716 H701
183
H725 H711
2
327
RBr K103 171 172 406 409
YL YBr
B
J0 H730 H744 + -
K803 SPPC 407 408
H209
3 4
LgR
150
B S S
BrW W
BUCKET 1/8 H733 H743 31 20
1
1/4
- -
+
RLg
-
Br + + R G YV 733 161
LEVELLER Br K201 PRESS. SW H719
GyY
H738
206
30 8 21
734
003 L1 1/2 E
H746 19 9
BrW B PB P
H210 J902
J7 W Y LU ETHER GyW 736 BrW
L B K206 H732 H735 18 2 10
250 152 153 3/4 Br INJECTION BLg 737 732
B H705 29 7 3 22
2 1 2 1 T/M OIL LOCK UP WATER VALVE P8 735
BL BrG BrB
H717 H718 H749 17 1 11
PRESS. SW GROUND FILTER SOLENOID LEVEL SENSOR PG 741 738 731
BRAKE OIL PRESS. H745 Sb 28 6 4 23
BOOM ANGLE V
3 P
J701
B J9 SPEED SENSOR (MAIN) 739
H704
BrR
H763 16 5 12
1 SbW
C L201 1 M8 X4 M1 205 730
SENSOR 100 L3 V
L303
V
K202
153
H703 15 13
BrR BrR
100 L302 BrR L2 2 1
FUEL LEVEL
OR PL PW 207 SbY
27 14 24
B L203 K205 100 2 1 2 1
H731
740
H737
209
BY BY
251
L301
251 251
K203 P4 SECONDARY STEERING SENSOR B WR B LgG 26 25
BY 114 114 PB B H739 H753
A L202 2 2 2 1 MOTOR RELAY X3 170 162
114
1 L8 P3
V BY
H803 H801 R R 1 3
ECM
1 6 100 114 H804 H804 OR PL
B LgL SbR 243 243 H768 H765
H754 019 506
RIDE CONTROL SOLENOID (OPT) 182 H802
240 PB B R2 RGy R102
312
B B B H764
500
REAR WORKING LAMP
2 4 B
2
RW Y (BLUE)
H709 H723 S + - + - R3 312
B
F R RGy
3 4 R102
REAR WORKING LAMP
L401
-
LgL
261
+
3 4 SECONDARY STEERING WASHER B
2
AUTO BRAKE PARKING

L902 L901 MOTOR PUMP MOTOR
1
SOLENOID BRAKE
B
L4 RW Y
R8 2 1
P0 SOLENOID R4 330
K204
L903
LgL
BACK UP ALARM
261
LgL
261
R103
B
STARTER BW BW R MAGNETIC
4
N702 P001 N304 B RL

182
702 R
N3 BATTERY W 3 SWITCH
1
701
1
L002 702
DATA LINK
B
C N703 2
R801 B LgL
R803 1 6
701 RELAY N102
900 N7 CONNECTOR
RB
R104
L401
R501
LgL
261
SECONDARY B
3 303
STEERING OIL FUSIBLE 4 R502 LICENSE LAMP
L0 S2L LH BATTERY
3
L9 PRESS. SENSOR
20 1 2
S2H P902 S2S
2 B
2 1 LINK FUSIBLE LINK B 1 4
RW Y
WV
N403 RL WG
P901 P903
4 1 -
700 N906 N905 303
L803 L804
30A 703 705 5
YL
H757
1 N0 R501 +
2 1
T/M OIL TEMP. SENSOR
70A
70A
B 747 RB B
330 312
L802 YO R301
REAR COMBINATION
1
R401
L806
LgL
182
70A 6 1 H706 R201

RL RGy
B
B
B
E/G WATER N4 703 748 3 2 LAMP (RH)
20 N2 1 N701 6
R6
H767 H714
H756 H770
RL 8 3 2
TEMP. S/W
RB RG
GR
N1 2
RO RL
330
331
2 1
R
1 705 RL RGy
(COLD STARTER) 3 M7 700 015 708 N704 7 H714 H728
330 312
N301 WG
RY
ALTERNATOR N401 N402
325
303
G
R WV RB B
R
WR WP
B
H301 1 H756
3
1 2 015 708
H302 N004 303
P601 P602 4 3 4 1
H401 WR WP B N002 H760
S2H P9
H402
1
E I B R
W W H501
1 2 4 3 H758 N003
S2S H759 R1 REAR COMBINATION
B
B
1 2 3 N303 H601 H502
910- S2L LAMP (LH)
900 P50A R7
H742 H714
H756 H770
1 B
N601
20 2 20
RB RG
GR
915 2
RBr RL
330
331
P50B WG CAN
R
H747
P50F BW H710
AIR CLEANER (RESISTOR)
M
GyL BY 901 H712 705

WR WP
RY
327
303
081
G
H755 H724 062 RL
BrR
721
180 114 085 H715 M702 H761

WP WL
BrB
722
015 708
3
1 2 P601 H766 703
708 707 2 1 6 1
1 2
ELECT. FAN DIODE RH BATTERY
M5 M0 CONDENSER UNIT P6 N9 -
+
115ZV2-09709-09970 EU 3/3
K115V2E92007
92-12
Electrical Wiring Diagram
Way of looking at connectors

Machine control unit (MCU)
White (Male connector)

MCU
MCU
A 2.2_SO A17.D_SO A32.FR_L B13.F_SO E 2.FC_SO E17.BATT E32.OT_SE C 2.DSUB2 C17.F C32.EG_M D13.SS_N
A 3.ES_R A18.1_SO A33.3/4_L B14.B_SO E 3.KEY E18.CANL1 E33.OUT_RSE C 3.DSUB4 C18.ASUB1 C33.DD_S D14.KD
A 4.DD_SO A19.EP_L A34.EG_SW1 B15.EG_SW2 E 4.KEY E19.SS_P E34.ET_M C 4.BSL- C19.ASUB2 C34.AFR D15.INCH_S
A 6.HM A21.A_L B 2.PWM_SO B17.OUT_MD2 E 6.GND E21.TM_M C 6.AC C21.1/8 D 2.AM_SW D17.SH
Female A 8.4_SO A23.E_L B 4.R_SO B19.BR_L E 8.GND E23.WT_SE C 8.BL C23.EG_H D 4.SL_R D19.SS_F
connector A 9.OTH_OUT
A10.R_L
A24.SS_L
A25.SC_SW
B 5.MO_SO
B 6.FR_SO
B20.CAN_R1
B21.CAN_R2
E 9.+5V
E10.TGEG
E24.ALT
E25.RXD1
C 9.BD
C10.DSUB1
C24.IP_SW
C25.FR
D 5.SL_3
D 6.S_UP
D20.TMP
D21.INCH
A11.F_L A26.TF_L B 7.SSL_SO B22.DOUT1 E11.KEY E26.TGSP C11.DSUB3 C26.KO_P D 7.S_DOWN D22.KO_S
A12.ST_L A27.AC_L B 8.BSL_SO B23.OUT_FEW E12.KEY E27.INCH_SE C12.DR C27.ES_SE D 8.EG_SW D23.SC
A13.WL_L A28.BP_L B 9.BZ B24.MT E13.CANH1 E28.SC_P C13.BSL+ C28.3/4 D 9.M_SW D24.AR
MCU A26 A27 A28 A29 A30 A31 A32 A33 A34 B20 B21 B22 B23 B24 B25 B26 E26 E27 E28 E29 E30 E31 E32 E33 E34 C26 C27 C28 C29 C30 C31 C32 C33 C34 D20 D21 D22 D23 D24 D25 D26
SbO LgW LgY GR OSb YBr RL YB GR YB WL GyG YO LgR S2H SbY GyL G YG YB BrR SbR YB YBr Y B GyW LgY PB LLg BrG GW LB PW YW
A612 A502 A507 A701 V204 A618 A608 A616 T103 T303 A806 H769 T305 C703 C201 H725 H755 C901 T302 A603 K205 E802 H716 H744 T202 E603 E501 H210 B002 F004 V201 E006 S201 E012
193 192 173 135 211 413 235 411 811 115 400 754 118 166 171 180 415 116 401 251 240 406 408 105 260 223 152 165 255 210 230 111 233
LY Gy GY LgR YL YG LgB GW WR SbW GL YBr SbP RG G S2L BrW SbY GyO WL YL YL YG GL GyW GB Lg YL LP PB YSb YV YO
A708 A506 A807 A808 A617 A619 A604 H707 H739 X601 T104 T301 F701 H770 E003 C202 A602 H711 H740 H766 T304 H730 H701 A302 A202 V102 E503 G101 F001 S301 G901 A407 E005
H201 749 169 130 412 414 224 V212 170 203 810 119 145 331 234 402 172 220 707 117 407 409 265 200 277 222 124 168 110 125 231 232
RL YR 0 Sb GyB GyG GyL LP SbR LgBr L BrB LgW LR L L W Y G BrY R BW SbO Sb Gy YR B LY LR LW
H714 A615 A609 A504 A809 A505 A501 H208 F102 X501 T001 T901 F901 H204 D203 D204 H743 H720 D107 100 H726 T203 F005 H762 H748 F303 H702 B703 B709 B706
T801 410 241 194 103 753 190 149 208 104 273 258 101 146 005-C 005-D 161 160 010 C702 181 106 271 183 184 750 405 121 126 120
GB LG YGy LgL LO YSb LLg LW SbP LB GB LBr LgR LgL BL BR LgB L L B B BY Y V E803 GyB P PL LgL GO PG LG LBr LO
H736 H202 E804 K204 A710 A901 H721 A711 F202 H205 V101 H206 H209 E502 E001 E002 H751 D201 D202 H734 E004 H750 S102 S103 H754 B503 S401 B702 B708 B701
267 V303 242 261 H203 403 140 V302 202 147 278 148 150 225 237 236 221 005-A 005-B 159 K202 266 107 108 182 164 109 122 128 123
T101
H708
1 9 1 7 1 9 1 9 1 7
C701 E007
Male connector C902 K203
E801 T102
S5 S6 S7 114 H724 S8 S9
Black (Female connector)
Female
connector
115V2E92016
92-13
40 poles connector 6 poles connector
Female connector
Male connector Female connector

Male connector
Black (Female connector)

H7
Female
connector 10
C201 C202 C203
6 5 1
F704 T406 T405 T404 T403 C002 F203 S615 S722 S730
RL S2H S2L S2S YL BLg Sb SbW SbY SbY C401
C404 C004
PARKING
D101 A606 S534 T402 C001 G004 C309 F103 G001 S/W
WR BrW SbLg RLg YO YV BrG BL OR SbY
H808 A607 S811 S723 S716

C402
C003 C005 G002 C307 F302 Male connector L
WY BrB BrY GyO Y BrW GyW PW PB GyR G White
C403 Y
A503 A605 A802 S708 D105 C006 G003 C308 S715 R
B
(Male
WG BrR BG GyR Y BW GyY PG PL W
40 36 35 31 connector)
B Y R
L G
40 36 35 31 4 6
BrR GyR Y GyY PG PL W L LgG
P743 P742 M901 P701 P724 M803 P741
Male D206 H137
WY BrB BrY GyO Y BrW GyW PW PB GyR
connector P201 P744 M401 L701 M902 P722 P711 P725 M802 P749 GO SbW B
WR BL YO YV BrG BL OR SbY S901 A712
P739 P734 P720 P709 P702 P734 M801 P713 Female connector
3 1
S2H S2L S2S YL BLg Sb SbY SbY
P901 P902 P903 P710 P723 P731 M303 M203
B5
10 6 5 1
H7
Black
White (Male connector) (Female connector)
90V2U92009
92-14
Electrical wiring diagram abbreviation chart
Electrical wiring diagram abbreviation chart
INSTRUMENT PANEL INSTRUMENT PANEL MCU MCU MCU MCU
WL Radiator coolant level alarm A AUTO lamp A22 Fuel level lamp (1/2) E2 Fan speed control solenoid valve E/G coolant temperature switch (not D12 Shift lever A
C7
C Charge lamp AB Auto brake A23 Fuel level lamp (E) E3 Power supply +24 V used) D13 F34 change point selection
AC Air cleaner clogging alarm SM Meter (Speed/Tacho) + A24 S/S indicator lamp E4 Power supply +24 V C8 — D14 Downshift button
TT T/M oil temperature alarm SM Meter (Speed/Tacho) – A25 Traction control selection E5 Power supply GND C9 — D15 Declutch set up
WT Engine water temperature alarm — A26 T/M oil filter warning lamp E6 Power supply GND C10 Spare digital input D16 Odometer selection
EP Engine oil pressure alarm TC Declutch lamp A27 Air cleaner warning lamp E7 Power supply GND C11 Hydraulic oil level switch D17 Shift hold switch
BP Brake oil pressure alarm PH Preheating lamp A28 Brake pressure warning lamp E8 Power supply GND C12 Spare D18 S/S shift selection switch
CE MCU error (failure alarm) WL Work lamp A29 Neutral indicator lamp E9 +5 V output C13 Lower kickout set-up D19 S/S shift switch F
+ +24 V power supply W Central alarm lamp A30 Traction control indicator lamp E10 Tacho-graph E/G speed C14 T/M oil filter switch D20 T/M accumulator limit switch
ES Emergency steering GND GND (–) A31 Fuel level lamp (1/4) E11 Power supply +24 V C15 Radiator water level switch D21 Declutch switch
FR Reversal fan indication lamp — A32 Reversal fan indicator lamp E12 Power supply +24 V C16 E/G oil pressure switch D22 Kickout set up
EG2 Engine warning lamp — A33 Fuel level lamp (3/4) E13 Communication CAN H1 C17 Fuel level (F) switch D23 Traction control switch
EG1 Engine protection lamp H High-beam lamp A34 E/G droop selection 2 E14 E/G speed sensor 2 (not used) C18 Spare analog input D24 Armrest switch
EG3 Engine stop lamp L Turn signal (left) lamp B1 H solenoid valve E15 E/G ECM C19 — D25 F23 change point selection
SS FR switch, S/S switch indication lamp R Turn signal (right) lamp B2 — E16 Machine speed sensor C20 Fuel level (1/2) switch D26 S/S shift switch R
Engine water temperature gauge (sen- — B3 Pressure intensifying solenoid valve E17 Power supply C21 Fuel level (1/8) switch
WTM
sor) GND Hour meter (–) B4 R solenoid valve E18 Communication CAN L1 C22 Efficient loading system switch
TTM T/M oil temperature gauge (sensor) HM Hour meter (+) B5 SPPC solenoid valve E19 S/S potentiometer C23 E/G mode selection switch
— B6 Reversal fan solenoid valve E20 Communication CAN L0 C24 Pressure intensifying switch
MCU
(+) Instrument panel illumination B7 S/S solenoid valve L E21 T/M oil temperature gauge C25 Reversal fan (manual) switch
TF T/M oil filter alarm A1 Efficient loading system solenoid valve B8 E/G idle selection E22 Brake oil pressure sensor 2 C26 Boom angle sensor
— A2 2nd speed solenoid valve B9 Buzzer E23 Hydraulic oil temperature sensor Emergency steering oil pressure sen-
C27
— A3 Emergency steering motor relay B10 Lower kickout relay E24 Alternator sor
F Fuel level lamp (F) A4 Ride control solenoid valve B11 Lift kickout relay E25 Communication RXD1 C28 Fuel level (3/4) switch
3/4 Fuel level lamp (3/4) A5 3rd speed solenoid valve B12 MCU fault relay E26 Tacho-graph machine speed C29 Fuel level (1/4) switch
1/2 Fuel level lamp (1/2) A6 Hour meter B13 L solenoid valve Declutch sensor C30 Spare
E27
1/4 Fuel level lamp (1/4) A7 Lock-up solenoid valve B14 Auto-brake solenoid valve (brake oil pressure sensor) C31 Auto/Full auto selection
EMP Fuel level lamp (E) A8 4th speed indicator relay B15 E/G droop selection 1 E28 Spare analog input C32 Spare digital input
GND GND (–) A9 E/G torque selection B16 Communication RINI E29 Communication CAN H0 C33 Ride control switch
+ + 24 V power supply A10 Back-up lamp B17 — E30 Brake oil pressure sensor 1 C34 Auto fan reversal switch
— A11 Fuel level lamp (F) B18 Neutral relay E31 T/M oil temperature sensor D1 Parking switch
— A12 Steering oil pressure warning lamp B19 Brake lamp E32 Air temperature probe D2 Auto/Manual selection
— A13 Radiator coolant level warning lamp B20 — E33 — D3 Shift lever 2
— A14 Central warning lamp B21 — E34 E/G coolant temperature gauge D4 Shift lever R
N Neutral A15 E/G coolant temperature warning lamp B22 Communication DOUT1 Efficient loading system oil pressure D5 Shift lever 3
C1
– GND (–) A16 T/M oil temperature warning lamp B23 — sensor D6 Shift up switch
1 1st speed indication A17 D solenoid valve B24 Meter output (Speed/Tacho) C2 Specification change 1 D7 Shift down switch
2 2nd speed indication A18 1st speed solenoid valve E/G water temperature sensor C3 Specification change 2 D8 E/G speed sensor selection
B25
3 3rd speed indication A19 E/G oil pressure warning lamp (For inspection) C4 Spare digital input D9 Meter selection
4 4th speed indication A20 Auto-brake indicator lamp B26 Communication TXD1 C5 T/M oil temperature switch (not used) D10 Shift lever 1
P Parking brake lamp A21 Auto shift indicator lamp E1 S/S solenoid valve R C6 Air cleaner clogging switch D11 Shift lever F
92-15
Electrical Wiring Diagram (CAB)
Electrical Wiring Diagram (CAB)

Gy
C101 1
P
TURN LAMP C102 2
A3
B 3
10 SPEAKER (L) 10 SPEAKER (R)
Br
B702 1
A4
SPEAKER BrB
B701 2
RGy
REAR WORKING C306
A5
GW
B102
WR
B101
WORKING LAMP (L) LAMP (OPT) WORKING LAMP (R) GB WB
B115 B116
1 A1 A2 1
1 RLg C302 RLg C302 1 1 1
B 2 2 B
2 ROOM LAMP B2 B3
3 3
(OPT) RY C103 RY C103 (OPT)
DOOR
+
SW
G B
C304 B
8
3 1
CIGAR LIGHTER 3 4
A6
WIPER SWITCH WIPER SWITCH
(F) (R) 7
WHITE BLACK
9 RADIO 4
1
GR OL REAR WIPER MOTOR
B4 A902 C310 L LR
M
B
LW G Y G Y GY B
O
ILL L+ R+ A901 B LW
LR R L R L
C301
ACC+ B+ E L- R- 2 3
(BLUE) (BLUE)
4 LY B PB 6 4 OL PL 6 9 GB WB 16
OW C311
1 2 B606 C307 C310 C308 B B WBr G B
C303 C304 B201 B301
L W YW GR GY
B901 B920 B605 B401 B402 RB GW WR
C305 B202 B302
3 1 3 1 8 1
A7 A8 A9 B1 C5
FRONT
12 5 WIPER MOTOR 6
CAN (RESISTER) M INTERMITTENT
WIPER RELAY
L W 2 4 6
11 Y R R 1 3 5
No DESCRIPTION
1 2 3
MODM 4 Y OR 6 4 Y YW LY 6
(FOR SPEAKER) 1 WORKING LAMP
B604 C309 B504 A801 A804 Br
2 1 A401
L W
B901 B920
OR PB
C309 C307
B
BrB
2 ROOM LAMP
3 A402
3 1 3 1
1 3 FRONT WIPER SWITCH
S2S
11 W 20 S2L B7
C203 A802
B502
B802
C202
B5 B6 4 REAR WIPER SWITCH
S2L S2H B O L S2H
B920 B901 C301 A803
B503
B801
C201 5 FRONT WIPER MOTOR
2 1 10 1
6 INTERMITTENT WIPER RELAY
B8 B9
7 REAR WIPER MOTOR
8 CIGAR LIGHTER
9 RADIO
C1 C2 C3 10 SPEAKER
Gy
A301 1
2 2 1 11 MODM
S2L S2H 7 B602 B603 B404 12
A302 B920 B901 A806 A906 B505 A905 C501
P
A203 3
PB PL OR OL OW 12 CAN (RESISTOR)
S2S B113 A201 B907
A103 B803 A501 B103 A603 B112 A101 A702
RY RGy RB G WBr RLg O
6 1
(FOR TURN CAN V2CAB-09709-08343 EXP
LAMP)(OPT) (RESISTOR) TO FLOOR K115V2E92004

92-16
Electrical Connection Diagram (1/2) (S/N 0101~0150)
STARTER S/W ACC' (L) (005-b) E

TO PARKING S/W
B BR ACC R1 R2 C (005)
F5 L2 (L) (005-a)
OFF
ON 30A
START G (010)
F10
E
ACC'
(081) (085) (900) 12V 12V LX4 (005-A~005-D)
W W [W5] 100
30A E/G DROOP
E05 E06 E17 E04 E12 SELECTION 1
E03 E11
BATTERY (SbP) (145)
(060) (901) ECM(H) WL (707) B18 NR NEUTRAL RELAY
W [W5] E24
LgW (101) MCU FAILURE RELAY
(065) (015) (708) B12 X
R1 BR WR1.25 F15 WR WP LR (126) BrB (258)
B AC D11 B11 KO LIFT KICKOUT RELAY
R2 C 5A WV LBr (128) L (273) (153) (152)
D04 LOWER KICKOUT RELAY
(700) F N R B10 BS P PB
SHIFT LEVER
T/M ACC. LIMIT S/W D20 (SbO) (193)
OPT A26 T/M OIL FILTER WARNING LAMP
SbO (183) (Sb) (194)
(064) (063)
T/M OIL FILTER S/W C14 A13 RADIATOR COOLANT LEVEL WARNING LAMP
MACHINE CONTROL UNIT (MCU)
MACHINE CONTROL UNIT (MCU)

G1.25 WR1.25 YGy (242) EMERGENCY STEERING (GY) (169)
BATTERY A03 ES A20 AUTO BRAKE INDICATOR LAMP
MOTOR RELAY COIL RADIATOR WATER Sb (184)
F14
F13
5A
5A
RELAY C15 (OSb) (211)

1 (146) LR LEVEL S/W A30 TRACTION CONTROL INDICATOR LAMP
(014) (013) 23A LW (120)
B13 L SOLENOID VALVE YR (405)
G1.25 (Lg) STARTER D12 FUEL LEVEL F C17 (RL) (235)
(147) LB A32 REVERSAL FAN INDICATOR LAMP (OPT)
LO (123) B01 H SOLENOID VALVE YB (406)
70A
D05 FUEL LEVEL 3/4 C28

(LgB) (224)
B C LG (122) (148) LBr YL (407) A24 S/S INDICATOR LAMP (OPT)
D03 B04 R SOLENOID VALVE FUEL LEVEL 1/2 C20
[R5] x 6 LY (121)
(910~ D10 (141) LY YBr (408) (YR) (410)
A18 1ST SPEED SOLENOID VALVE FUEL LEVEL 1/4 C29 A11 FUEL LEVEL F
915) MAGNETIC YG (409) (YB) (411)
S/W (702) YO (232) FUEL LEVEL 1/8 C21 A33 FUEL LEVEL 3/4
[R5] (701) 5 [BW ] S/S SHIFT S/W F D19 (LY) (YL) (412)
VOLTAGE A22 FUEL LEVEL 1/2
YW (233) (YBr) (413)
RL1.25 (703) WG(705) RELAY S/S SHIFT S/W R D26 (142) LG E
A31 FUEL LEVEL 1/4
A02 2ND SPEED SOLENOID VALVE V (100) (YG) (414)
NR E09 (+5V) A23 FUEL LEVEL E
(LG) 4S (132)(LG)
YV (231) S/S POTENTIOMETER (OPT) LgBr (104)
(013) (705)
(707)
S/S SHIFT D18 (143) LO G (234) B09 BZ BUZZER RELAY
(Lg) (WG) SELECTION S/W (OPT) F5 A05 3RD SPEED SOLENOID VALVE E19
F13 WL
LB (230)
CHARGE LAMP ARMREST S/W (OPT) D24 BOOM ANGLE SENSOR
(707) (LO) BrR (251) (YB) (401)
WL1.25 C26 E34 E/G COOLANT TEMP. GAUGE
LG (122) (144) LW
R SHIFT UP S/W (OPT) D06 A08 4S 4TH INDICATOR RELAY DECLUTCH SENSOR
20 (LgR) (166) (BrW) (402)
70A B I LY (121) E27 E21 T/M OIL TEMP. GAUGE
E SHIFT DOWN S/W (OPT) D07
(LW) BRAKE OIL
ALTERNATOR 20 LP (149) PRESS. SENSOR 1 SbY (171) E30
(YL) (124) A17 D SOLENOID VALVE (WL)(400) METER OUTPUT
DOWNSHIFT BUTTON D14 BRAKE OIL B24
WR (170) PRESS. SENSOR 2 (TACHOMETER)
YSb (125) B14 BRAKE SOLENOID VALVE SbY (172) E22
(005-a) SHIFT HOLD S/W (OPT) D17
(L) ES (420)
F5 M1 LP (168) LLg (140) OSb (+) (−)
DECLUTCH SET-UP D15 A07 LU SOLENOID VALVE (OPT) E10 TACHOGRAPH E/G SPEED (OPT)
M2 EFFICIENT LOADING SYSTEM
LgL (261) RIDE CONTROL
100 M1 EMERGENCY TRACTION (GW) (210)
D23 A04 OIL PRESS. SENSOR GyB (266) (421)
SOLENOID VALVE C01
M STEERING PUMP CONTROL S/W EMERGENCY STEERING OB (+) (−)
GB (267) E26 TACHOGRAPH MACHINE SPEED (OPT)
M2 EMERGENCY LIFT KICKOUT BrG (255) A01 EFFICIENT LOADING SYSTEM PRESS. SENSOR
D22 SbR (240)
M STEERING PUMP SET-UP SELECTION SOLENOID VALVE C27
BW (271) GB (278)
LOWER KICKOUT SET-UP C13 B03 PRESSURE INTENSIFYING GyG (754) YSb (403)
SOLENOID VALVE (OPT) E/G COOLANT TEMP. SENSOR B25 A06 HOUR METER DRIVE
LgL (225) GyL (180)
B06 REVERSAL FAN SOLENOID VALVE (OPT) T/M OIL TEMP. SENSOR E31 SbR (208)
(GB) (277) B08 AI E/G IDLE SELECTION
PRESSURE INTENSIFYING C24 (154) (150) (G) (415)
S/W (OPT) LgR OUTSIDE AIR TEMP. SENSOR E32 SbP (202)
THERMO LgR A09 TC E/G TORQUE SELECTION
B05 SPPC SOLENOID VALVE GyO (220)
(062) (012) (722) SWITCH (721) ETHER KIT REVERSAL FAN S/W (OPT) Lg (222) 1A HYD. OIL TEMP. SENSOR E23 SbW (203)
C25 B15 DC F5 E/G DROOP SELECTION 1
BW F12 BW BrB (BrR) (236)
AUTO FAN REVERSAL LgY (223) BR BY (114)
15A COLD C34 E01 S/S SOLENOID VALVE R (OPT) E07 A34 E/G DROOP SELECTION 2
S/W (OPT) (237)
1A
STARTER BL Y (160) (GW) (212)
SWITCH (Y) (105) B07 S/S SOLENOID VALVE L (OPT) MACHINE SPEED SENSOR E16 A25 ECM(O) TRACTION CONTROL SELECTION
B ACC' E SPARE C30 1A
(R) (106) (226) (221) W (161)
SPARE C12 LgB LgB E/G SPEED SENSOR ECM(31) E15 E
TO PILOT LAMP E02 FAN SPEED CONTROL SOLENOID VALVE (RL) (330)
LLg (165) 1A A10 TO BACK-UP LAMP
D21 Y (159)
(013) E08 (RG) (331)
E F13 GO (164) (Lg) B19 TO BRAKE LAMP
D01
F13
MACHINE CAB (013) GyW (200) (LgR) (130)
(Lg) C23 A21 AUTO SHIFT INDICATOR LAMP
GL (265) (100)
15 5A 30 20A C22 (GR) (135) (E09)
YO(176) A29 NEUTRAL INDICATOR LAMP V
+5V
(GyW ) (260) (GyB) (103)
C33 YB (115)
14 5A 29 20A (LgY) (167) A14 CENTRAL WARNING LAMP (OUT_FEW)B23 FEW
EP (LgY) (173) YG (116)
Gy (750) A28 BRAKE OIL PRESS. WARNING LAMP (OUT_RES)E33 RESET
E/G OIL PRESS S/W C16 E YL (117)
13 5A 28 10A DECLUTCH S/W DECLUTCH (Gy) (749)
E/G OIL PRESS. WARNING LAMP (RXD0)E25 RXD MCU PROGRAM REWRITE
A19 YO (118)
BrY (181) (GyG) (753) P (107) (TXD0)B26 TXD
12 15A 27 5A HYD. OIL LEVEL S/W C11 A15 E/G COOLANT TEMP. WARNING LAMP DESTINATION SWITCH 1 C02 YBr (119)
(163) PL (108) (OUT_MD2)B17 MD2
ON (SbW) (GyL) (190) DESTINATION SWITCH 2 C03
AIR CLEANER LgL (182) A16 T/M OIL TEMP. WARNING LAMP GND
11 10A 26 5A C06 (LgW) (192) PW(111)
CLOGGING S/W A27 AIR CLEANER WARNING LAMP AUTO/FULL AUTO SELECTION C31 E
OFF PG (109)
10 15A 25 20A PARKING SOL (162)
LgG ON (005-b) A12
(O) (241)
STEERING OIL PRESS. A/M SELECTION D02
GL (810)
(L) VG (157) (RIN1)B16
F5 WARNING LAMP F23 CHANGE POINT SELECTION D25
RS232C
9 15A 24 10A OFF VY (158) GR (811)
F34 CHANGE POINT SELECTION D13 (DOUT1)B22
PARKING S/W PB (110)
8 15A 23 10A ODOMETER SELECTION D16 S2H
(CANH0)E29
SPEED SENSOR SELECTION D08 S2L
7 10A 22 3A (CANL0)E20 CAN
S2S
METER SELECTION D09
6 15A 21 15A FUEL EFFICIENT MODE S/W
E E
5 30A 20 10A MAIN MCU
4 15A 19 10A
EFFICIENT LOADING SYSTEM S/W
3 10A 18 5A
2 15A 17 5A
1 20A 16 5A RIDE CONTROL S/W This page illustrates the transmission is in
MCU
X (LgW) (102) neutral and key switch is in OFF position.
FAILURE
(LgSb) (112) BZ
WARNING BUZZER
E 115ZV2-09708-06170A EU 1/2
115V2E92031
92-17

ACC' E ACC' E
COMBINATION F3 Br (003) BrB (257) BOOM

1.25 S/W 10A KO KICKOUT
F1 R (001) RB (301) B
LT LT 16 PIN ACC' E
20A (081)
EL W F
RY (302) F26 (RL)
LH LH BrR (272) 10A
FLOAT (085) 6 28
LT BS W A E 5A
B (LO) (PL)
FOR OPT LAMP 10A BM 19 3
B J (BR)
27
FOR OPT LAMP (015) K EC
AIRCON UNIT
WR (BrY)
BrW (250) BUCKET F15 H L CD 18 (BrW)
MACHINE WIDTH LAMP LEVELER 2
(WY) A/M SERVO MOTOR
MACHINE WIDTH LAMP
21 M
RB
ALTERATE THROTTLE FOR 23 PIN (WR)
(751) (RB) 20 MAM
(303) TRACTION CONTROL GL (766) GyR NIGHT 5
LICENSE LAMP L A EP E/G OIL PRESS. ILLUMINATION
GY (743) (OL)
M (BR) 9
TAIL LAMP BP (768) E 27 RIGHT VENT SELECTION
N W (GO) SERVO MOTOR
(745) 24 M
TAIL LAMP X BO (GW) (Sb)
(GW) (212) 12 25 MV1
(A25) O
INSIDE AIR SENSOR (THI)
(P) (WG)
THROTTLE PEDAL 31 PIN
13 10 LEFT VENT SELECTION
F7 (730) (013) (LgY) SERVO MOTOR
OY (007) AIR-SUS THROTTLE OPENING STOP BLOW-OFF THERMISTOR (THF) 36 M
INSTRUMENT C SENSOR
BrW (733) (BrR) (Lg)
(BY) (BrB)
PANEL LIGHTING 10A COMPRESSER 20 16 F13 14 26 MV2
(RB) YV (734)
(300) 21 (731) WARNING WATER TEMP. SENSOR (THW)
BLg (735) (BrB) (Y)
22 17 15 (WP)
11 DEF SELECTION
F20 O (020) (732) MAINTENANCE OUTSIDE AIR SENSOR (THAM) (VW) SERVO MOTOR
CIGARETTE IDLE SW (BrW) 34 M
TO RADIO/AIRCON 10A LIGHTER 18 (YB)
OFF IDLE GyY (736) 35 MV3
(304) 9 (PL)
MODM 3
RW
UL HU (BrR) (BG) INSIDE/OUTSIDE
KEY GND GyW (737) 16 1
EL 10 AIR SELECTION
COMBINATION S2H INSOLATION SENSOR (SS) (PB)
CANH0 IDLE 23 M SERVO MOTOR
S/W HL S2L (741) (V)
CAN CANL0 BL 22 MRF
(307) HIGH BEAM PL S2S 11
(RY) SPHL
(LgR)
RIGHT HEADLIGHT (H) E (161) W 4
(306) 31 (E15)
RY RESISTOR 8
(BL)
(305) UL LEFT HEADLIGHT (H) DIAGNOSTIC SW ACM
RY BrG (738) SPCD
G (010) ROOM LAMP 1 S2H (LgW)
LH F10 CH
RIGHT HEADLIGHT (L)
(308) S2L
RW INC/DEC SW CAN RY1.25
LEFT HEADLIGHT (L) INC S2S
TO FRONT PG (739) MB
(310) RLg (521) (m) 23 F29 R2 RY2 G2 3 2
F6
1.25
WORKING CAB WORKING LIGHT PW (740) RESISTOR M 4 1 BLOWER MOTOR
RG (006) (RGy)
WORKING LIGHT PL LIGHT 24 20A BM BLC
15A CAB WORKING LIGHT DEC B
(060)
RLg (311)
AI RY1.25 G1.25
FRONT WORKING LIGHT SbY (209) 9 PIN W F27 ECC
TO REAR RGy (520) CAB REAR 14 B RG YR
FRONT WORKING COMPRESSOR CLUTCH
WORKING FRONT WORKING LIGHT WORKING LIGHT TC C
S2H
C 5A EC
LIGHT E Sb (205)
LIGHT S/W CAB REAR 12 S2L
1.25 1.25 MCD 1.25
WORKING LIGHT D D F28 RCD
TO CAB WORKING LIGHT DC S2S RB RW Y
RLg (521) SbW (207) E E M CONDENSER MOTOR
1.25 13 10A CD
F2 R (002) (YL) (747)
F F
RLg (206) (Y0) (748)
15A 8 G G CH
RGy (312)
REAR WORKING LIGHT ACC' E
WIPER MOTOR A
REAR F19 OR (019)
WORKING REAR WORKING LIGHT M F WIPER ECM E
DATA LINK
LIGHT S/W 10A (501) Y L (503)
CONNECTOR
RGy (520)
TO REAR CAB WORKING LIGHT (502)W WIPER S/W
S2 S3
LB (138) RL (330) WASH B
TO MCU BACK-UP LAMP Sint S1
(A10)
BACK-UP LAMP (504) LY LW (505)
1 5 3
WASHER INTER-
BACK-UP ALARM MOTOR (500) 2 MITTENT6
PB WIPER
RG (331) M 4
RELAY
TO MCU RIGHT BRAKE LAMP
(B19) WIPER MOTOR
LEFT BRAKE LAMP F18 OL (018)
M R WIPER
(004) 5A (507) GY GR (508)
F4 R WASHER
E
15A MOTOR (506) B S1 S2
PL
FLASHER UNIT M WASH
ACC' B (WINKER) WIPER S/W
E
L
F16 OG (016)
(324) (RO)
(320)
RIGHT TURN SIGNAL PL
COMBINATION (325) 5A
P
S/W (321) RO RIGHT FRONT TURN SIGNAL
RO
TR F17 OW (017)
(322) RIGHT REAR TURN SIGNAL
TB
B RBr 5A
(010) TL DC-DC
LEFT FRONT TURN SIGNAL
F10 G CONVERTER
W (327)
RBr LEFT REAR TURN SIGNAL F22 (WBr) (022)
(060) 15A
24V
12V
FLASHER 3A
UNIT LEFT TURN SIGNAL PL
(326) (RBr) OW (017)
(HAZARD) (010)
B B G
E F10
L E
(323) BP
(329) GW
HORN
(328) (GL) CAB neutral and key switch is in OFF position.
HORN RELAY HORN S/W
TO RADIO/ROOM LAMP
TO CONTROLLER (E17)
115ZV2-09708-06170A EU 2/2
ACC' E
K115V2E92010
92-18
Electrical Connection Diagram (1/2) (S/N 0151~)

STARTER S/W
ACC’ (L) (005-b) E
B BR ACC R1 R2 C TO PARKING S/W
(005)
PREHEAT F5 L5 (L) (005-a)
OFF
30A
ON
G (010)
START F10
E
(081) (085) (900) 12V 12V
ACC’ Lx4(005-A~005-D)
W W [W5] 100
30A E/G DROOP
E05 E06 E17 E04 E12 SELECTION 1, 2
BATTERY E03 E11
(060) (901) (SbP) (145)
W [W 5 ]
ECM(H) WL (707)
E24
B18 NR NEUTRAL RELAY
LgW (101)
(065) (015) (708) B12 X MCU FAILURE RELAY
R1 BR WR1.25 F15 WR WP LR (126) BrB (258)
B AC D11 B11 KO LIFT KICKOUT RELAY
R2 C 5A WV LBr (128) L (273) (153) (152)
D04 LOWER KICKOUT RELAY
(700) F N R B10 BS
T/M PRESS. S/W
P PB
D20
OPT
LEVER
SbO (183) (SbO) (193)
SHIFT
(EU:STANDARD) A26
(064) (063) T/M OIL FILTER S/W C14 T/M OIL FILTER WARNING LAMP
G1.25 WR1.25 YGy (242) SECONDARY STEERING (Sb) (194)
A03 ES A13 RADIATOR COOLANT LEVEL WARNING LAMP
BATTERY MOTOR RELAY COIL RADIATOR WATER Sb (184) (GY) (169)
F14
F13
C15
5A
5A
RELAY (146) LR LEVEL S/W A20 AUTO BRAKE INDICATOR LAMP (EU:STANDARD)
1 B13 F SOLENOID VALVE
(014) (013) 2 3 A YR (405) (OSb) (211)
STARTER LW (120) FUEL LEVEL F C17
G1.25 (Lg) D12 (147) LB
A30 TRACTION CONTROL INDICATOR LAMP
LO (123) B01 H SOLENOID VALVE YB (406)
FUEL LEVEL 3/4
70A
D05 C28 (RL) (235)

A32 REVERSAL FAN INDICATOR LAMP
B C LG (122) (148) LBr YL (407)
D03 B04 R SOLENOID VALVE FUEL LEVEL 1/2 C20 (LgB) (224)
[R 5 ]x6 LY (121)
YBr (408) A24 S/S INDICATOR LAMP
D10 (141) LY FUEL LEVEL 1/4
(910~915) C29
(EU:STANDARD) A18 1ST SPEED SOLENOID VALVE
MAGNETIC YG (409) (YR) (410)
A11 FUEL LEVEL F
S/W (702) YO (232) FUEL LEVEL 1/8 C21
(YB) (411)
[R5] (701) [BW5]
VOLTAGE S/S SHIFT S/W F D19 (LY) A33 FUEL LEVEL 3/4
RELAY YW (233) (YL) (412)
RL1.25 (703) WG (705) S/S SHIFT S/W R D26 (142) LG E A22 FUEL LEVEL 1/2
A02 2ND SPEED SOLENOID VALVE V (100) (YBr) (413)
NR E09(+5V) A31 FUEL LEVEL 1/4
(YG) (414)
(LG) 4S (132)(LG)
S/S POTENTIOMETER A23 FUEL LEVEL E
(013) (705) S/S SHIFT YV (231)
(707) D18 (143) LO G (234) LgBr (104)
F13
(Lg) (WG)
WL
SELECTION S/W F5 A05 3RD SPEED SOLENOID VALVE E19 B09 BZ BUZZER RELAY
LB (230) BOOM ANGLE SENSOR
CHARGE LAMP ARMREST S/W D24
(707) (LO) BrR (251) (YB) (401)
C26 E34 E/G COOLANT TEMP. GAUGE
WL1.25
LG (122) (144) LW DECLUTCH SENSOR
R SHIFT UP S/W D06 A08 4S 4TH INDICATOR RELAY
20 (LgR) (166) (BrW) (402)
70A B I
SHIFT DOWN S/W LY (121) E27 E21 T/M OIL TEMP. GAUGE
E D07 BRAKE OIL
(LW)
PRESS. SENSOR 1
ALTERNATOR 20 LP (149)
SbY (171) E30
(YL) (124) A17 D SOLENOID VALVE (WL) (400)
DOWNSHIFT BUTTON D14 BRAKE OIL B24 METER OUTPUT
(EU:STANDARD) WR (170) PRESS. SENSOR 2 SbY (172) E22 (TACHOMETER)
YSb (125) B14 BRAKE SOLENOID VALVE
(005-a) SHIFT HOLD S/W D17
(L) ES (420)
F5 M1 LP (168) LLg (140) OSb (+)
DECLUTCH SET-UP D15 A07 LU SOLENOID VALVE E10 TACHOGRAPH E/G SPEED
M2 (EU:STANDARD) EFFICIENT LOADING SYSTEM
TRACTION (GW)(210) LgL (261) RIDE CONTROL OIL PRESS. SENSOR GyB (266)
100 M1 D23 A04 C01 (421)
SECONDARY CONTROL S/W SOLENOID VALVE (EU:STANDARD)
M STEERING PUMP E26
OB (+)
TACHOGRAPH MACHINE SPEED
M2 LIFT KICKOUT BrG (255) GB (267) EFFICIENT LOADING SYSTEM SECONDARY STEERING
SECONDARY D22 A01 SbR (240)
M SET-UP SELECTION SOLENOID VALVE PRESS. SENSOR C27
STEERING PUMP
LOWER KICKOUT BW (271) GB (278)
C13 B03 PRESSURE INTENSIFYING E/G COOLANT TEMP. SENSOR
GyG (754) YSb (403)
SET-UP SOLENOID VALVE
B25 A06 HOUR METER DRIVE
GyL (180)
LgL (225) REVERSAL FAN T/M OIL TEMP. SENSOR E31 SbR (208)
B06 B08 AI E/G IDLE SELECTION
PRESSURE (GB) (277) SOLENOID VALVE (G) (415)
C24 OUTSIDE AIR TEMP. SENSOR E32 SbP (202)
INTENSIFYING S/W A09 TC E/G TORQUE SELECTION
THERMO (154) (150) GyO (220)
(062) (012) (722) SWITCH (721) Lg (222) LgR LgR HYD. OIL TEMP. SENSOR E23 SbW (203)
E/G DROOP SELECTION 1
ETHER KIT REVERSAL FAN S/W C25 B05 SPPC SOLENOID VALVE
B15 DC F5
BW F12 BW BrB (BrR)
AUTO FAN LgY (223) 1A BY (114) SbLg (204)
C34 E07 A34 D2 F5 E/G DROOP SELECTION 2
15A COLD REVERSAL S/W (236)
STARTER BR Y (160) (GW) (212)
E01 S/S SOLENOID VALVE R MACHINE SPEED SENSOR E16 A25 ECM(O) TRACTION CONTROL SELECTION
SWITCH NEW DECLUTCH SELECTION C30 (237) 1A
B ACC’ E NEW ECO: connection (R) (106) BL (EU:STANDARD)
S/S SOLENOID VALVE L W (161)
OLD ECO: opening NEW ECO MODE SELECTION C12 B07 E/G SPEED SENSOR ECM(31) E15
TO PILOT LAMP, BACK-UP LAMP 1A (LB) (138)
LLg (165)
(226) (221) Y (159) A10 RR TO BACK-UP LAMP RELAY
D21
LgB LgB E08 RG (331)
E F13 GO (164) E02 FAN SPEED CONTROL B19 TO BRAKE
D01 1A (013)
SOLENOID VALVE LAMP E
(013) GyW (200)
C23 (Lg)
(Lg) F13
GL (265) (LgR) (130)
C22 A21
YO (176) (GyW)(260)
AUTO SHIFT INDICATOR LAMP (100)
C33 (GR) (135) (E09)
CAB A29 NEUTRAL INDICATOR LAMP V
MACHINE (LgY) (167) EP (GyB) (103)
+5V
Gy (750) YB (115)
E/G OIL PRESS S/W C16 A14 CENTRAL WARNING LAMP (OUT_FEW)B23 FEW
15 5A 30 20A DECLUTCH S/W DECLUTCH (LgY) (173)
BRAKE OIL PRESS. WARNING LAMP (OUT_RES)E33
YG (116)
RESET
BrY (181)
A28 E YL (117)
HYD. OIL LEVEL S/W C11 (Gy) (749) (RXD0)E25 RXD MCU PROGRAM REWRITE
14 5A 29 20A (163) A19 E/G OIL PRESS. WARNING LAMP YO (118)
P (107) (TXD0)B26 TXD
ON (SbW) (GyG) (753) SPECIFICATION SWITCH 1 C02 YBr (119)
AIR CLEANER LgL (182) A15 E/G COOLANT TEMP. WARNING LAMP
13 5A 28 10A CLOGGING S/W
C06 (GyL) (190) SPECIFICATION SWITCH 2
PL (108)
C03
(OUT_MD2)B17 MD2
OFF A16 T/M OIL TEMP. WARNING LAMP GND
(162) PW (111)
(LgW) (192) AUTO/FULL AUTO SELECTION
12 15A 27 5A PARKING SOL LgG ON (005-b) A27 AIR CLEANER WARNING LAMP C31
E
(L) PG (109)
F5 (O) (241) A/M SELECTION D02
A12 STEERING OIL PRESS.
11 10A 26 5A OFF
WARNING LAMP VG (157) (RIN1)B16
GL (810)
PARKING S/W F23 CHANGE POINT SELECTION D25
RS232C
VY (158) GR (811)
10 15A 25 20A F34 CHANGE POINT SELECTION D13 (DOUT1)B22
PB (110)
ODOMETER SELECTION D16 S2H
9 15A 24 10A (CANH0)E29
SPEED SENSOR SELECTION D08 S2L
(CANL0)E20 CAN
8 15A 23 10A FUEL EFFICIENT MODE S/W S2S
METER SELECTION D09
7 10A 22 3A
E MAIN MCU E
6 15A 21 15A EFFICIENT LOADING SYSTEM S/W
(EU:STANDARD)
5 30A 20 10A
Option in
4 15A 19 10A
RIDE CONTROL S/W
3 10A 18 5A
X (LgW) (102)
2 15A 17 5A MCU FAILURE
1 20A 16 5A (LgSb) (112)

BZ
WARNING BUZZER
115ZV2-09708-06590 EU 1/2
E K115V2E92008
92-19

ACC’ E ACC’ E B
16 PIN
(081)
COMBINATION F3 Br (003) BrB (257) W F ACC’ E
BOOM
1.25
S/W 10A KO KICKOUT 10A
F1 R (001) RB (301) (085)
LT LT W A E F26 (RL)
20A
EL
B 6 28
10A 5A
RY (302) B J (LO) (PL)
LH LH BM 19 3
BrR (272)
FLOAT (015) K (BR)
WR 27
LT BS EC
AIRCON UNIT
F15 H L
FOR OPT LAMP (BrY)
CD 18 (BrW)
2
FOR OPT LAMP ALTERATE THROTTLE FOR 23 PIN (WY) A/M SERVO MOTOR
BrW (250) BUCKET TRACTION CONTROL
(751) 21 M
GL (766) GyR NIGHT (WR)
MACHINE WIDTH LAMP LEVELER L A EP E/G OIL PRESS. (RB) 20 MAM
GY (743) ILLUMINATION 5
M
MACHINE WIDTH LAMP BP (768) E
RB N W (BR) (OL)
(303) (745) 27 9 RIGHT VENT SELECTION
LICENSE LAMP X BO (GO) SERVO MOTOR
(GW) (212) 24 M
(A25) O (GW) (Sb)
TAIL LAMP 12 25 MV1
THROTTLE PEDAL INSIDE AIR SENSOR (THI)

TAIL LAMP 31 PIN (P) (WG)
(730) (013)
THROTTLE OPENING STOP
(Lg)
13 10 LEFT VENT SELECTION
BrW (733) (BrR) (LgY)
SENSOR 20 16 F13 BLOW-OFF THERMISTOR (THF) SERVO MOTOR
YV (734)
36 M
21 (731) (BY) (BrB)
WARNING 14 26 MV2
BLg (735) (BrB)
F7 OY (007) 22 17 WATER TEMP. SENSOR (THW)
AIR-SUS
INSTRUMENT C COMPRESSER (Y) (WP)
10A (732) MAINTENANCE 15
(RB) PANEL LIGHTING IDLE S/W (BrW) 11 DEF SELECTION
(300) 18 OUTSIDE AIR SENSOR (THAM) (VW) SERVO MOTOR
OFF IDLE GyY (736) 34 M
9 (YB)
35 MV3
F20 (PL)
O (020) CIGARETTE 3
GyW (737)
TO RADIO/AIRCON 10A LIGHTER 10 (BrR) (BG) INSIDE/OUTSIDE
IDLE 16 1
(304) MODM (741) (PB) AIR SELECTION
INSOLATION SENSOR (SS)
UL
RW
HU E BL
11
23 M SERVO MOTOR
(V)
KEY GND 22 MRF
EL DIAGNOSTIC S/W
COMBINATION S2H
S/W CANH0 (161) W SPHL
HL S2L BrG (738) 31 (E15)
1 (LgR)
CAN CANL0 4
S2S
(307) HIGH BEAM PL (BL)
(RY) 8
INC/DEC S/W S2H ACM
RIGHT HEADLIGHT (H) SPCD
(306) INC
RESISTOR PG (739)
23 S2L (LgW)
RY (m) CAN CH
(305) UL PW (740)
RY
LEFT HEADLIGHT (H) 24 S2S
G (010) ROOM LAMP RY1.25
DEC
LH F10 RESISTOR MB
RIGHT HEADLIGHT (L) AI SbY (209) F29 3 2
(308) R2 RY2 G2
RW
14 B (060) M 4 1 BLOWER MOTOR
LEFT HEADLIGHT (L) 9 PIN
20A BM BLC
TO FRONT RLg (206) W
1.25 (310) WORKING
RLg (521) CAB WORKING E 8 B RY1.25 G1.25
ECC
F6 RG (006) (RGy) LIGHT S2H F27 RG YR
WORKING LIGHT PL LIGHT TC Sb (205) C C COMPRESSOR CLUTCH
15A CAB WORKING 12 S2L 5A EC
RLg (311) LIGHT D D
FRONT WORKING LIGHT TO REAR DC SbW (207) S2S MCD 1.25
FRONT RGy (520) CAB REAR E E F28
1.25 1.25 RCD
WORKING 13 RB RW Y
WORKING FRONT WORKING LIGHT WORKING LIGHT (216) (YL) (747) M CONDENSER MOTOR
LIGHT D2 F F
LIGHT S/W CAB REAR SbR (Y0) (748) 10A CD
TO CAB WORKING LIGHT WORKING LIGHT G G
RLg (521) 47kW CH
1.25 A
F2 R (002) ACC’ E
ECM E DATA LINK
15A
RGy (312) CONNECTOR
REAR WORKING LIGHT WIPER MOTOR
REAR F19 OR (019)
WORKING REAR WORKING LIGHT M F WIPER
LIGHT S/W 10A (501)Y L (503)
WIPER
RGy(520)
TO REAR CAB WORKING LIGHT (502)W S/W
S2 S3
(Lg) (013) RL (330) WASH B
F13 BACK-UP LAMP Sint S1
RR
BACK-UP LAMP (504) LY YW (505) Option in
1 5 3
WASHER INTER-
BACK-UP ALARM MOTOR (500) 2MITTENT6
PB WIPER
RG (331) M 4RELAY
TO MCU RIGHT BRAKE LAMP
(B19) WIPER MOTOR
LEFT BRAKE LAMP F18 OL (018)
M R WIPER
(004) 5A (507) GY GR (508)
F4 R E WASHER
15A MOTOR (506) B S1 S2
PL
FLASHER UNIT M WASH
ACC’ B
(WINKER) WIPER S/W
E
L
F16 OG (016)
(324) (RO)
(320)
RIGHT TURN SIGNAL PL
5A
P COMBINATION (325)
S/W (321) RO RIGHT FRONT TURN SIGNAL
RO DC-DC
TR CONVERTER
(322) RIGHT REAR TURN SIGNAL
TB
B RBr F22 (WBr) (022)
(010) TL
24V
12V
LEFT FRONT TURN SIGNAL 3A

F10 G
W (327) OW (017)
(060) 15A RBr LEFT REAR TURN SIGNAL (010)
FLASHER G
LEFT TURN SIGNAL PL F10
UNIT (326) (RBr) E
(HAZARD)
B B
E
L
CAB This page illustrates the transmission is in
(323) BP
(329) GW
HORN ACC’ E neutral and key switch is in OFF position.
(328) (GL)
HORN RELAY HORN S/W
TO RADIO/ROOM LAMP
115ZV2-09708-06590 EU 2/2
TO MCU (E17)
E K115V2E92009
92-20
Electrical Equipment Layout

Front chassis
Bucket leveler (L1)
Ground Ground
Head lamp Head lamp
Boom angle Horn (K6)

sensor (L3)
Front chassis ground

For ride control (L4)
(option)
To floor
To floor
LH Top view RH
115V2E92010
92-21
Rear chassis
Efficient loading system

solenoid valve (L5)
(Floor ~ rear chassis ground)
oil pressure sensor (L6)
Transmission Oil filter (X1)
To floor ground
A-A detail To floor
To Hydraulic oil A
temperature B
sensor (L7)
A Fuel level sensor (J8)
Hydraulic oil B
level switch (M4)
Washer motor
(M8)(option) Speed sensor
Transmission oil (automatic gear)
temperature sensor (M5) (M9)
Air cleaner indicator
(L0) Air conditioner
Auto brake condenser (L9)
solenoid valve (X4) Ground
Ground
Parking brake Brake oil pressure
solenoid valve (M1) sensor (M2/M3)
Lock up
Solenoid (N5)
Starter motor
ECM
Starter ground (P5/P7/P8)
Engine ground
Engine water ECM data link

Alternator ground temperature switch (N0)
Rear chassis ground (Cold starter) (M0)
Ether injection
valve (N6)
Compressor
(P2) Battery ground
Alternator (M7)
Water level
To combination lamp switch (X2)
To combination lamp
To rear grill
To combination lamp To rear grill Efficient loading system To combination lamp
oil pressure sensor (L6)
LH Top view Efficient loading system RH
solenoid valve (L5)
Alternator
Speed sensor (M9)
(automatic gear)
Transmission Oil filter
(X1)
Alternator ground
Alternator wiring B-B detail

115V2E92011a
92-22
Rear chassis
To starter To alternator (B)

5 BK & 20 BK Air conditioner condenser (L9)
white Fusible link (N1) +
100 Red
Magnetic
switch (N7) 5 White
0.85 White x 2 0.85 Red
5 Red x 6
White & Fusible link

Green (N2)
70A
30A
70A
70A
Red &
blue 5 Red 5 White 20 Red
Alternator
To battery(+) Starter
Battery (+)
100 Red
Rear chassis harness
Battery relay (N3) Starter
Voltage relay (N8)
Front
5 Red
Blue
White &
White & Green
White & BK
BK
BK
Purple
Magnetic
switch Air cleaner indicator (L0)
Voltage
relay
To rear chassis
harness
Engine relay unit wiring Wiring in engine relay box
(Machine L.H side)
20 BK +
To fusible link
100 Red 20 BK : Connect red wiring

To battery relay Ground
: Connect black wiring
5 BK & White S terminal
To magnetic switch
1.25 White
G terminal & Blue To rear chassis harness Rear working lamp detail
0.85 White
& Pink
B terminal
I terminal To rear
R terminal chassis harness
B terminal
E terminal T/M oil temperature
Engine ground To back-up sensor (M5)
100 BK alarm
Wiring in engine room

Starter motor wiring Alternator wiring
Rear working lamp
Radiator guard wiring
115V2E92012
92-23
Floor board
To rear ground
(Floor ~ rear ground) To control box
(Floor ground)
Red tape Green tape
Air temperature probe
(MCU) (red tape)
(C9) Four-way flasher Front working lamp
To rear
Air temperature probe Fuel efficient mode change Rear working lamp
(air conditioner)
(C8) Blue tape
Selection switch for shift lever

Cold start or F/R switch
To T/M K-Lever switch (opt)
Accelerator pedal (Red tape) Yellow tape
(C0) Yellow tape
To front
Operation switch connection

To operation stand
Horn switch (B8)

Shift lever
(B7) Combination switch
Declutch sensor (B9)
(C7)
Instrument panel
switch
Top view
Parking switch
(B5) To instrument
panel, switch
A Front
Hydraulic
oil hose Harness
A-A detail
115V2E92013
92-24
To Declutch set-up switch 4 poles black connector Declutch set-up switch

Floor board (control box) Remote kickout / lower kickout set-up switch Lift kickout /
lower kickout set-up switch
To floor harness
4 poles blue connector
Fuse box (cab)

4 poles white connector
Flasher unit Fuse box (main)
6 poles white connector 4 poles black connector

Switch wiring in control box
Declutch set-up switch (T6)
Remote kickout / lower kickout set-up switch Declutch set-up switch (T6)
(T7)
Buzzer (G6) Lift kickout /
lower kickout set-up switch D solenoid (R9)
(T7)
Red tape
To floor
Operation switch connection
RS232C
Accumulator
3 poles white connector pressure
Diagnostic switch connection (T2) switch (J7/J9)
MCU (S5~S9)
2 poles blue connector Front

Speedometer dividing ratio selection (S2) R
1
Odometer selection (S3)
L
2 poles black connector H
A/M selection (S4)
2
3
3 poles blue connector (option) (S1) (Ground)
Starter switch
To downshift button
Green
White
White & Black
Data link connector (T4)
B
ACC C
To pilot SPPC solenoid (J0)
valve BR
White & Red R1

R2
Diagnostic increment /decrement switch To shift hold T/M solenoid connection
(G0) switch (option) Black & White
Black & Green

To air suspension Power (option)
directed to battery Starter switch connection
To air conditioner unit
115V2E92027
92-25
Front chassis Floor board F/R S/W

Rear working Horn switch
Combination lamp (option) lamp S/W (B8)
(A4)
(B2) Combination
Not used
Front working switch
(Option)
Head lamp lamp S/W
(B1) Cold starter Parking switch
(K5) Operation
S/W (B5)
stand
Working lamp (B9)
ELS S/W
To floor board (A0) Shift lever
Fuel efficient
(B7)
mode S/W
(A3)
(A
5~
(K3) A9 Hazard S/W (A2)
(K1/K2) )
(A1)
(W1/W2)
MCU
(K4) (S5~S9)
Fuse box (cab)
(D6~D0)
Ride control
(option) (L4) Fuse box (main)
(D1~D5) DATA LINK
To aircon connector
Air
suspension (T4)
Starter S/W
Downshift (T5)
button (G1)
Diagnostic Buzzer
inc/dec Spec.
Pilot valve S/W (G0) (S1)
Bucket leveler (L1) (L2) Speed meter
(G6) Odometer (S2)
(E1) Declutch (S3)
Horn (R. H) (E2) set-up S/W
(T6) A/M S/W
Width lamp (G2~G4) Kickout
(option) (S4)
set-up S/W
(T7)
(K6) Working lamp
Kick down
Outside air
Head lamp thermo sensor
(air conditioner) (Option) Electrical
Combination lamp (C8) unit
(option) Outside temp.
sensor (Option)
(K9) (MCU) Throttle pedal
(C0)
Horn (L. H)
(C9)
(K0)
To cab
Declutch cut-off
S/W (B0)
(K8)
Declutch sensor (H7)
(C7)
(H
3~
Boom angle To aircon H6
sensor (L3) )
(floor board)
To front chassis
K115V292001
92-26
Rear chassis
Oil filter
Air compressor
Oil filter temp. sensor
press. sensor
Lift pump
To engine
DATA LINK Ether injection valve

(N6)
Water in
fuel sensor ECM
(P5) (N0)
Fuel level (P7)

sensor
(P8)
(J8)
Resistor
(P9)
To engine
(H7)
To floor board
LU solenoid
(N5)
(H3~H6)
(X1) Speed sensor

(for auto-shift)
(M9)
(M2/M3)
Brake oil main Parking brake
pressure switch solenoid (M1)
T/M oil filter Auto brake

Hydraulic oil solenoid (X4)
temperature Washer motor
sensor (L7) (M8)
Hydraulic oil
ELS oil pressure level switch (M4)
sensor (L6) ELS solenoid
valve (L5)
K115V292002
92-27
Rear chassis
Alternator
E/G water temperature switch Working lamp
(for cold starter)
(M0)
A/C condenser
(L9)
Working lamp
(R2)
Back-up alarm
Combination lamp
(R4)
(L0)
License lamp
(option)
(L8) (R6)
(R3)
(R5)
Air cleaner
Water level sensor (X2)
-
Fusible link
(N1/ N2)
Combination lamp
T/C oil temperature +
sensor (M5)
Fan control
solenoid (P1)
Magnet
switch (N7) Battery
(R1)
(R7)
Battery relay
(N3) Battery
Diode unit (N4)
Starter motor -
(P6)
+
K115V292003
92-28
Cab
Working lamp (front)

Rotary warning
lamp (spare)
(A3)
Working lamp
(rear) (A5)
(A2) (A6) (B3)

Speaker
Room lamp
Speaker (spare)
(B2)
Wiper motor
(rear)
(B4)
Car radio
(A1)
Wiper motor
(B1) (front)
Relay wiper
intermittent
Cigar socket
(B6) (B5)
Wiper S/W (rear)(A9)
(A7) Wiper S/W (front)(A8)
MODM
Speaker (option)
(B9)
To floor board Rotary warning

lamp (option)
K70V2E92004
92-29
Electrical Wiring Diagram (Cabin Air Conditioner)
Electrical Wiring Diagram (Cabin Air Conditioner)
Control panel 24V(BR')

Illumination power supply
Fuse box RB
A401
26 25 24 23 22 21 20 19 18 17 8 7 6 5 4 3 2 1
Outside air sensor Compressor Condenser HI
36 35 34 33 32 31 30 29 28 27 16 15 14 13 12 11 10 9 F26 RL
(THAM) Condenser relay clutch relay relay
B408 1 (MB) (RLEC) (RLCH)
5A
LgY YB VW B BR BrR Y BY P GW WP WG OL
A403 A604 A605 A501 A509 A102 A611 A609 A606 A608 A506 A502 A503 RG
F27
B409 2
BrB Sb GO PB V WY WR LO BrY BL RL RB LgR PL BrW BG
A402 A404 A405 A603 A602 A601 A406 A607 A610 A510 A612 A401 A507 A101 A504 A505 5A
A508
10 8 F28 RB
1 1 B417 3
A2 A3 10A
BR Y RB BrY RG BrY Y B
F29 R B417 B307 B409 B307
Insolation sensor B418 4
A509 A611 B415 B410
(SS)
20A 1 RW RL YR RL B LgW
2 B416 B408 B407 B408 B410 D104
2 1 2 1 2 1
(Black) (Black) (Black)
A9
B5 B6 B7
WR GO Sb Sb GO WR
BrR PL
A4 A204 A208 A209 B304 B303 B302 A4
A316 A303 LgY BrB RB RB BrB LgY
A220 A210 A305 A801 B312 B311 10 1 1 10
2 1 LO GW BY BrY Sb GO WR WP WP WR GO Sb BrY BY GW LO
3 1 1 3 B3 A607 A608 A609 A610 A404 A405 A406 A506 C201 B806 B907 B906 B503 C601 C501 C903 B3
B603
WY V PB YB VW RL P LgR BrB LgY LgY BrB LgR P RL VW YB PB V WY
A601 A602 A603 A604 A605 A612 A606 A507 A402 A403 C107 C106 D103 D201 C901 C203 C202 C407 C406 B807
A1 BL BR PL LgR WP WP LgR PL BR BL A7 A8
A5 A308 A211 A303 A304 A311 B301 B313 B406 A902 B411 A5
B402
BG BrW OL WG B B WG OL BrW BG Floor harness
A301 A302 A309 A310 A212 B401 B405 B404 B403 B412 R RB RW Y BG BL B B BL BG Y RW RB R
B4 A704 A703 B101 B102 A505 A510 B103 C702 C405 B704 B502 B504 C904 B4
5 1 1 5
RG RL YR PL WG OL BrW BR B B BR BrW OL WG PL YR RL RG Def selection servo motor (MV3)
A702 A701 B202 A508 A502 A503 A504 A509 A501 D101 B805 B905 C105 B602 B604
RL Y BrY BY GW LO LO GW BY BrY Y RL 9 1 1 B801 C403 B803 B501 9

A6 A306 A315 A202 A314 A312 A203 B310 B309 B308 B307 A901 B315 A6 B901 C502 B903 B601
B702
B703 C103 C602 C101 D102
P VW YB PB V WY WY V PB YB VW P C701 C205 D202 C204
A313 A218 A219 A207 A206 A205 B320 B319 B318 B317 B316 B314 C401
6 1 1 6
M
Air mixing servo motor (MAM) Vent selection servo motor (MV1) Front vent selection servo motor (MV2) Inside/outside air selection servo motor (MRF)
7 6 5 4 3 2 1
VW YB WP BR PL
C203 C202 C201 C205 C204
7 1
M M M C3 M
Connector between
floor and rear
3 1
C307 C306 C305

VW YB WP
Rear harness
C303 C301
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 BR PL 7 6 5 4 3 2 1
Electric blower condenser BR PL

WY WR BrW PL BR GO Sb OL PL BR LgY BrB WG BR PL B402 B406 PB V BG BR PL
B320 B302 B403 B406 B402 B303 B304 B404 B406 B402 B311 B312 B405 B402 B406 B318 B319 B412 B402 B406
VW YB WP
M 1 1 7 1 7 1 7 1 B316 B317 B301 7 1
RW
1 B416
B B1 3 1
2 3 B410
Y
2 B415
B8 B9 C1 C2 C4
2
3
High/low pressure SW
SP HL
1 2 Blow-off thermistor Blower motor
(THF) (MB)
Blower main relay
SP CD
BLC (RLBM) 4 3
Inside air sensor Water temperature sensor
Compressor clutch (ECC)
(THI) (THW) M
1
B2 4 3
2
B407
YR
YR
G RY BL B
C801 C802 B411 B410
2
R LO LgR
4 1 BR G
B418 B310 B313
B402 C801
C7 LgW RL
BR GW BR BY B701 B408
RY RL B P RY
B402 B309 B402 B308 RY D301 B315 B401 B314 C902
C703
2 1 1 1 1 1
2 2
G
C704
D302
C5 C6 C8 C9 D1 D2 D3
95ZVE72020
92-30
Electrical Circuit Diagram (Cabin Air Conditioner)
Electrical Circuit Diagram (Cabin Air Conditioner)

SW K
1 13
1 1 1 13
FU CD FU EC FU B FU A
10A 5A 20A 5A
LIGHT SW SIGNAL
5 8 12 2
M V3 M RF
5 8 12 39
RL CD RL EC RL BM 2 2 2
2
RL EC RL CD RL BM M M
SP CD 6 7
9 2RY
FOOT
REC
GND
DEF
FRE
GND
Vz
Vz
Pt
Pt
9 1.25RY 9 2RY 16 16 19
1.25RY
24 25 15 26 22 27 28 15 29 22
3 D1 MB
6
M CD M 225W
M V 3A M V 3B SV 3 M RFA M RFB S RF
M 80W
10
1.25G
10
2G
2 +B 16 19 39 24 25 26 27 28 29
6 18 19 5 34 35 11 23 22 1
4 2G
10 9 BLC B
3 4 3
1 RL CH
BLC F
BAT BLC 2 AC M
11 11 8
01
1
01
01 28 15 14 12 13 3 16 27 4 21 20 2 24 25 9 36 26 10
G 01 14 17 18 20 22 B P 21 15 23 30 31 32 33 34 35 36 37 38
4 4
0.5B
7 7 14 17 18 20 GS M AMB M AMA S AM M V 1B M V 1A S V1 M V 2A M V 2B S V2
21
R CD RL CH D2 EC C TH AM TH W TH I TH F S SD
40W
22
01 01 02 03 15 15 15 15 23 37 15 38 22
30 31 22 32 15 33 34 22 35 15 36
GND
GND
Mcool
Vz
Vz
GND
Mhot
Vz
SHUT
FACE
Pt
FOOT
Pt
Pt
FACE
SP HL
M M M
01
0.5B
0.5B 0.5B
01 02 03 M AM M V2
M V1
ACM Air conditioner control amplifier M AM Air mixing servo motor RL CH Condenser HI relay Dotted lines indicate the wiring on the machine side.
BAT Battery MB Blower motor RL EC Compressor clutch relay
BLC BLC (blower linear controller) M CD Condenser motor S SD Solar insolation sensor
D1 Diode 1 M RF Inside/outside air servo motor SPCD Condenser speed change pressure switch
D2 Diode 2 M V1 Vent servo motor SPHL Refrigerant high/low pressure switch
ECC Compressor clutch M V2 Front vent servo motor SWK Key switch
FU A Air conditioner fuse M V3 Defroster selection servo motor TH AM Outside air thermistor
FU B Blower motor fuse R CD Condenser motor speed change resistor TH F Frost prevention thermistor
95ZVE72019
FU CD Condenser motor fuse RL BM Blower main relay TH I Inside air thermistor
FU EC Compressor clutch fuse RL CD Condenser relay TH W Water temperature thermistor

92-31
Equipment Operation Table (Cabin Air Conditioner)
Equipment Operation Table (Cabin Air Conditioner)

Operation condition Display on control panel Relay Servo motor Major functional parts
Control
Outside air Set tempera- Key AUTO A/C Outside Inside air LCD Blower Compres- Con- Condenser
Inside Blower Compressor
Con- Remarks
Cycle status Air mixing Blow-off BLC
temperature ture on con- switch LED LED air LED LED Vent Set temperature Blower main sor denser high outside motor (clutch) denser
trol panel air motor
High load
> 30 18 Outside air > 30 → Fixed to "face"
(under burning sun in X or X
(86ºF) (65ºF) High air blow (Hi or Lo) Set value: 18 → High air blow
spring or summer)
18.5 (65ºF)
↑ Normal X ↑ Set value or X Set value: 18 → High air blow
~ 31.5 (90ºF) Automatic control (Hi or Lo)
30 (86ºF) Automatic High pressure > 1,520 kPa

↑ High load X ↑ ↑
~0 control (Hi) (15.5 kgf/cm2) (220 psi)
High pressure < 1,226 kPa

↑ ↑ Normal X ↑ ↑ ↑ X
(Lo) (12.5 kgf/cm2) (178 psi)
↑ ↑ ↑ ↑ ↑
Fully automatic
Frost cut X X X X X X Evaporator frost prevention control
↑ ↑ High pressure cut X ↑ ↑ ↑ X X X X X Condenser clogging, etc.
↑ ↑ Low pressure cut X ↑ ↑ ↑ X X X X X Gas leak, etc.
↑ ↑ High pressure error X ↑ ↑ ↑ X X X X X High/low pressure cut, etc.
Outside air < 0 → Fixed to "foot"

<0 ↑ Normal X ↑ ↑ X X X X X
and compressor disabled
Before engine is warmed Prevention of cold air blow at low

↑ 32 (90ºF) X ↑ X X X X X X X X
Water temperature < 25ºC OFF temperature
Before/after engine is warmed

↑ ↑ X ↑ ↑ X X X X X Set value: 32 → High air blow
Water temperature > 55ºC High air blow
35 (95ºF) 18.5 (65ºF) Automatic

HI ~ Lo X X Set value or X
~0 ~ 31.5 (90ºF) control Hi ～ Lo (Hi or Lo)
Blower manual Mode just
Nothing is
↑ ↑ OFF X X X X before OFF X X X X X X X X X X X
displayed. OFF
is displayed.
↑ ↑ FACE X X Set value or X

Manual (Fully automatic mode is released.)
Automatic control (Hi or Lo)
↑ ↑ FACE/FOOT X X ↑ ↑ or X
(Hi or Lo)
↑ ↑ Mode manual FOOT X X ↑ ↑ or X

(Hi or Lo)
↑ ↑ FOOT/DEF X X ↑ ↑ or X
(Hi or Lo)
↑ ↑ DEF X X ↑ ↑ or X
(Hi or Lo)
Automatic
↑ ↑ Outside air X ↑ ↑ or X
Inside/outside control (Hi or Lo)
air manual
↑ ↑ Inside air X ↑ ↑ ↑ or X
(Hi or Lo)
↑ ↑ ON X ↑ ↑ ↑ or X
(Hi or Lo)
A/C manual
↑ ↑ OFF X X ↑ ↑ ↑ X X X X X
92-32
Outline of MODM (Machine Operation Diagnostic Module) Operation

[ ] button [ ] button Input/Output monitor
(Press) (Press)
Machine fault log Press and hold Press and hold
Press
and hold
Replacement Press
monitor and hold
Engine fault log
Input signal
Fault log monitor

Display window [ (step back)] button [ (step forward)] button (Press)
Unit conversion
Current output
Information monitor Press and hold
Language select.
Output signal
(Press) (Press)
Outside air temperature (Press)
Electric current output

(FAN SOL)
Specification setting Parameter setting
monitor monitor
Engine oil filter Machine speed and engine speed
Fuel filter Engine coolant temperature Password input
Coolant filter T/M oil temperature Deceleration 1
T/C line filter Hydraulic oil temperature Press and Press and
hold hold Deceleration 2
Hydraulic oil return filter Odometer All reset Ride control 1 Output 1 group Brake pedal pressure Input 1 group
Engine oil Cycle Ride control 2 Output 2 group Steering pressure Input 2 group
T/C and T/M oil Hydraulic sys. press. Group 1 Boom angle
Axle gear oil Voltage Brake main pressure 1
Hydraulic oil Hour meter Group 2 Calendar Output 6 group Brake main pressure 2 Input 7 group
Replacement monitor screen Information monitor screen Specification setting monitor screen Parameter setting monitor screen Output signal screen Current output screen Input signal screen 80V2U92006
92-33
Power On (MODM Software Version) 3sec. displayed
Main Menu
Language Selection
Specification Setting Monitor Dutch
English
(Initial Screen) 3 sec Active Error Active Error
Information Monitor Language Selection
2 sec change Japanese Press any button

No Change
Replacing
Time Comming Replace Pop Up
Replacement Monitor
Press any button
Dutch Press any button:

Fault Log Monitor
( , , or )
Inout/Output Monitor English
Parameter Setting Monitor
Specification Selection Monitor
Information Monitor
70V2U92021
92-34
Information Monitor
Hour Meter
Outside Temprature
(Information Menu Initial Screen)
Unit Conversion 3 sec
Language Selection
2 sec Change
No Change
Active Error
Machine Speed / Engine Speed
Unit Conversion
Active Error
Odometer
Press any button
Replacing
Engine Coolant Temprature Cycle Time Comming
Unit Conversion Reset
Replace Pop Up
Reset
Press any button
Transmission Oil Temprature Hydraulic System Oil Pressure

Unit Conversion Unit Conversion (Pressure) Specification Setting
Reset Monitor
Hydraulic Oil Temprature Voltage

Unit Conversion
Replace Monitor
Reset
Odometer / Trip Meter Hour Meter Press any button:

Unit Conversion ( , , or )
Reset Reset
Cycle Outside Temperature
80V2U92008
92-35
Replacement Monitor
Hydraulic Oil Engine Oil
Enigin Oil Filter Cartrige

(Replace Monitor Initial Screen) 2 sec Transmission & Torque Converter Oil 2 sec Active Error
Timer Reset Timer Reset Active Error
2 sec Change 2 sec Change Press any button

No Change No Change
Replacing
Fuel Filter 2 sec Axle Gear Oil 2 sec Time Comming
Timer Reset Timer Reset Replace Pop Up
2 sec Change 2 sec Change Press any button

No Change No Change
Coolant Filter 2 sec Hydraulic Oil 2 sec
Timer Reset Timer Reset Information Monitor
2 sec Change 2 sec Change

No Change No Change
Transmission & Oil Filter 2 sec

Engine Oil Filter
Timer Reset Fault Log Monitor
2 sec Change
No Change
Timer Reset
Hydraulic Return Filter 2 sec
Press any button:
Timer Reset ( , , or )
2 sec Change
No Change
2 sec
Engine Oil
Timer Reset
2 sec Change
No Change
Transmission & Torque Conveter Oil
80V2U92009
92-36
Fault Log Monitor

2 sec
Machine Fault Log Engine Fault Log
2 sec
Active Fault
Machine Fault Log Maximum Engine Fault Log Maximum

Active Fault
Machine Fault Log 1 Press any button

Engine Fault Log 1
(Initial Screen for Machine Fault Log) 2 sec (Initial Screen for Engine Fault Log)
Replacing Time Comming (Timer 0)
Clear Fault Log
Replace Pop Up
2 seconds or more: Return after clear
Return without clear
Press any button
Machine Fault Log 2 2 sec Engine Fault Log 2
Clear Fault Log

Replace Monitor
Machine Fault Log 3 2 sec Engine Fault Log 3
Clear Fault Log

Input/Output Monitor
Clear Fault Log
Press any button
( , , or )
Maximum Machine Fault Log 2 sec Maximum Engine Fault Log
Clear Fault Log

Machine Fault Log 1 Engine Fault Log 1
80V2U92010
92-37
Input/Output Monitor
2 sec 2 sec 2 sec 2 sec 2 sec
Other Output Input Signal Analogue Input Output Signal Other Output Input Signal
2 sec 2 sec 2 sec 2 sec 2 sec

Active Error
DI Port 7 Brake main press 2 DO Port 6

Active Error
Press any button

DI Port 1
(Initial Screen for I/O Monitor) Brake Pedal Output Oil Pressure DO Port 1 Fan Control Sol. Valve
Replacing Time Comming
Replace Pop Up
Press any button
DI Port 2 Steering Oil Pressure DO Port 2
Fault Log Monitor
DI Port 3 Boom Angle DO Port 3
Parameter Setting
Monitor
Brake Main Pressure 1

Press any button
( , , or )
DI Port 7 Brake Main Pressure 2 DO Port 6
DI Port 1 Brake Pedal Pressure DO Port 1
Input Signal Screen Input Sensor Screen Output Signal Screen Cooling Fan Current Output
80V2U92011
92-38
Parameter Setting Monitor

Calendar Power Control (Vni) Setting 2
Deceleration Pervention Setting 1 2 sec

(Initial Screen for Parameter Setting) Lower Kick Out
Parameter Setting Input/Output Monitor
2 sec Change
No Change
Deceleration Prevention Setting 2 2 sec Lift Kick Out

Specification
Parameter Setting Selection Monitor
2 sec Change
No Change
Ride Control Setting 1 2 sec Calendar 2 sec
Parameter Setting Parameter Setting

No Change No Change
Ride Control Setting 2 2 sec

Deceleration Prevention Setting 1
Parameter Setting
2 sec Change
No Change
Parameter Setting
Speed Meter Divide Setting 1 2 sec
Parameter Setting
2 sec Change The cursor flashes in a 1-second cycle.

No Change
(lights for 0.5 second and lights off for 0.5 second).
- SPEED METER DIV2 - TRACTION CONTROL F1 The cursor moves rightward.

- TACHOGRAPH DIV1 - TRACTION CONTROL DSsc (upper right lower left lower right upper left)
- TACHOGRAPH DIV2 - TRACTION CONTROL Isc
- EMG STEERING ON - TRACTION CONTROL ti The cursor skips (digits/column) which can not be changed.
- EMG STEERING OFF - TRACTION CONTROL SCv Adding 1 to the value where the cursor is
- K-LEVER V1 - TRACTION CONTROL SCeg
- K-LEVER V2 - TRACTION CONTROL SCi (0 1 2 9 0)
- K-LEVER Vmax - TRACTION CONTROL SCt
Subtraciting 1 to the value where the cursor is.
- K-LEVER i1 - T/M CUT OFF IS
- K-LEVER i2 - 2 STAGE DSon (9 8 7 0 9)
- K-LEVER imax - POWER CONTROL TWni
Power Control (Vni) Setting 2
80V2U92012
92-39
Specification Setting Monitor (1/2)

Program No.
(Initial Screen for Specification) Password Input
The cursor moves rightward.
(upper right lower left lower right upper left).
The cursor moves leftward.
(upper left lower right lower left upper right).
Password
Adding 1 to the value where the cursor is.
( 1 2 9 0)
To confirm the change, press this button for 2 seconds or more.
Password OK
2 sec
Press and Press and

hold hold
All reset Kick down F/R Shift
- Auto brake - Shift hold

- Engine speed - Ride control
- Engine curve - Emergency steering
Group 1 - Cooling fan - K-Lever
- T/C oil temp. switch - Hydraulic press.
- E/G coolant temp. increase
switch - Traction control
- E/G coolant temp. - Tachograph
sensor - Efficient loading sys.
- E/G oil press. switch (ELS)
- E/G oil press. sensor - Lower kickout
Group 2 - Brake press. diff. - Lift kickout
switch
Specification setting monitor screen Brake oil level Wheel type
Group 2 Group 1
80V2U92013
92-40
Specification Setting Monitor (2/2)

Program No. Password Input
(Initial Screen for Specification)
The cursor moves rightward.
(upper right lower left lower right upper left).
The cursor moves leftward.
(upper left lower right lower left upper right).
Password
Adding 1 to the value where the cursor is.
( 1 2 9 0)
To confirm the change, press this button for 2 seconds or more.
Password OK
All Setting Reset 2 sec
All Setting Reset

Press and
2 sec Change hold
No Change
Press and Press and Press and

hold hold hold Parameter
Group 1 of Specification setting monitor screen Group 2 of Specification setting monitor screen Setting Monitor
Specification Selection
Specification item 24 Press and Specification item 23
hold
Specification Item 2 2 sec Specification Item 1 2 sec
Specification Specification Information

Selection Selection Monitor
Not returning
2 sec Change 2 sec Change to password
No Change No Change screen
Specification Item 3 2 sec Press and Specification Item 4 2 sec
hold
Specification Specification
Selection Selection
The cursor flashes in a 1 second cycle.
No Change No Change
- Ride control - Traction control - Engine speed - E/G coolant temp. switch
- Emergency steering - Tachograph - Engine curve - E/G coolant temp. sensor
- K-Lever - Efficient loading sys. (ELS) - Cooling fan - E/G oil pressure switch
- Hyd. press. increase - Lower kickout - T/C oil temp. switch - E/G oil pressure sensor
Selection Selection

No Change No Change
All Setting Reset
Selection Selection

No Change No Change
Specification item 2 Specification item 1
80V2U92014
92-41
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table
0 1 2 3 4 5 6 7
INPUT 1 Shift lever F Shift lever R Shift lever 1 Shift lever 2 Shift lever 3 Shift lever A Shift-up Shift-down
Engine speed sensor selection A/M selection (automatic/man- Meter selection (speedometer/
INPUT 2 Transmission pressure switch Kick-down Declutch switch Declutch setup Parking switch
(ECM output/sensor output) ual) tachometer)
Speedometer dividing ratio

F/R switch selection ON/OFF Stick steering (K-Lever) arm rest
INPUT 3 selection (large size tire/small F/R switch F F/R switch R Spare input Shift hold switch Traction control switch
switch switch
size tire)
Engine mode selection (econom- Odometer selection (only for- Efficient loading system (ELS)
INPUT 4 Spare input Pressure increase switch Ride control switch kickout setup Lower kickout switch
ical/normal) ward/forward and backward) switch
Opt 2
INPUT 5 Lower kickout setup Spare input Clear fault log Alternator neutral point voltage Spare input Opt 1 Hydraulic oil level switch
Brake differential pressure Engine coolant temperature Transmission oil temperature

INPUT 6 Brake oil level switch Engine oil pressure switch Transmission oil filter switch Air cleaner clogging switch Radiator water level switch
switch switch switch
INPUT 7 Fuel level 3/4 Fuel level 1/2 Fuel level 1/4 Fuel level 1/8 Fuel level F Reversal fan Auto fan reversal Error log recall
0 1 2 3 4 5 6 7
OUTPUT 1 1st speed solenoid valve 2nd speed solenoid valve 3rd speed solenoid valve 4th speed solenoid valve F solenoid valve R solenoid valve H solenoid valve Brake solenoid valve
Efficient loading system (ELS) Pressure increase solenoid

OUTPUT 2 D solenoid valve LU solenoid valve Ride control solenoid valve Alternate idle relay Reversal fan solenoid valve Brake lamp
selection solenoid valve valve
Engine oil pressure warning Engine coolant temperature Transmission oil temperature Transmission oil filter warning
OUTPUT 3 Selection switch indicator lamp Reversal fan indicator lamp Brake oil pressure warning lamp Air cleaner warning lamp
lamp warning lamp warning lamp lamp
Engine curve selection 1

OUTPUT 4 Back lamp Secondary steering motor relay Hour meter driving Neutral relay MCU failure relay kickout coil Lower kickout relay
(torque)
Radiator water level warning Steering oil pressure warning

OUTPUT 5 Slip control indicator lamp Auto shift indicator lamp Neural indicator lamp Auto brake indicator lamp Central warning lamp Fuel level F
lamp lamp
OUTPUT 6 Fuel level 3/4 Fuel level 1/2 Fuel level 1/4 Fuel level E Slip control selection Engine curve selection 3 (ISC) Engine curve selection 1 (droop) Buzzer
92-42
Traction Control Switch Mount
Traction Control Switch Mount
2 3
Traction control switch Alternate throttle for
traction control
1
2
3
1 2
4
5
6
7
1 2 3
2
7 4 5 6
1 3
8 1 2 3
1 013 766 768
1 2, 3 Lg GL BP
211 210 B 743
OSb GW GY
7 12
743 742 744

GY GR B BG 766 742
211 013 210 GL GR
OSb Lg GW 768 742
6 1
BP BG
6 1
211 013 210

OSb Lg GW
743 742 744
B BG
GY GR
7 12
4
A
1
A-A Resistor
3 Floor harness (S/N 9051~)
4
2
1. Traction control switch

3 2. E/G RPM adjustment resistor for traction control
3. Knob
4. Resistor
2
115ZV2 03126-07461
K115V2U92010

115ZV 2 (Ex F&S) 92

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Copyright:

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115ZV 2 (Ex F&S) 92

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92-1

115ZV-2 Drawing & Diagrams

115ZV-2 Drawing & Diagrams

Axle Assembly ......................................................................................................................... 92-2

Torque Converter and Transmission

Torque converter (Lock-up)

Hydraulic & Brake Circuit

16. — 55. Brake piston chamber

33. Accumulator 73. —

0.1 0.02 MPa2 0.1 0.02 MPa2

Electrical Wiring Diagram (1/3) (S/N 0101~0150)

5 G E PILOT VALVE MAGNETS

H901 H902 H903 H904 C801 D701 1 2 3 6 F

8 1 2 3 YO H757 S2S (OPT) E E 4 1

(MCU) 742 744 V703 3 2 3 2

V707 W H760 H718 1 003 003 003

WY V PB YB VW RL P LgR BrB LgY

K1 12 7 H3 H4 H5 H6 D804 D802 H709 H723 C501 C510

S920 X802 S517

Electrical Wiring Diagram (2/3) (S/N 0101~0150)

FUSE BOX (CAB) 3 1 4 1 2 1 1

Electrical Wiring Diagram (3/3) (S/N 0101~0150)

K601 − 2 1 HYD. OIL SYSTEM (ELS) M8 CONTROL 7 BO

R H740 H724 GB B BY V H751

B H726 1 2 267 114 100 1 2 H713

BUCKET SbY SbY YB YG

Br K201 171 172 406 409 31 20

BrW B J0 H730 H744 H719 H738

1 6 H803 H801 H760 312 REAR

H754 SbR (RESISTOR) N003

R8 L4 H709 H723 S B LAMP

L902 L901 CLUTCH R103

L903 MOTOR PUMP MOTOR PUMP S/W

AIR P50F BW H710

GyL BY GyG BY 901 H712 705

180 114 754 114 085 H715 M702 H761 M701

Electrical Wiring Diagram (1/3) (S/N 0151~)

FRONT WORKING REAR WORKING F/R S/W SELECTION

GW GL GY LIFT KICKOUT SET-UP/

H901 H902 H903 H904 C801 D701

H920 H919 H918 H917 H916 H914 2

GY 2 013 B OY B D110 D110 D110 B P R BP G 216

743 S2H 738 YSb B 1 1 1

WY V PB YB VW RL P LgR BrB LgY

N803 S707 S709 X603 1 9

W1 A503 W203 W202 X001

LY LG LO LR LB LBr E701 V404 RL BG BW SbY WG RW V GW YO BLg Sb SbW YR YG RG RL YR PL WG OL BrW BR B

Electrical Wiring Diagram (2/3) (S/N 0151~)

FUSE BOX (CAB) 3 1 4 1 2 1 1

Electrical Wiring Diagram (3/3) (S/N 0151~)

W103 W102 W101

W105 W106 W107 W108

K601 K801 1 H201 BO

AUTO BRAKE PARKING

N702 P001 N304 B RL

70A 6 1 H706 R201

GyL BY 901 H712 705

180 114 085 H715 M702 H761

Electrical Wiring Diagram

Way of looking at connectors

White (Male connector)

Black (Female connector)

40 poles connector 6 poles connector