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Suppliers of Low PowerWireless Connectivity products throughout Australia, New Zealand & S.

E Asia

RADIOMETRIX The wireless industry's


leading product range:
VHF and UHF radio
modules on LIPD bands

Single/Multi channel
transmitters, receivers
BiMl VHF Transce¡ver and transceivers
15.1MHz 100mW Aus
173MHz 100mW NZ Narrow and wide
band FM modules

Encoders and
decoders for RF
remote control
B¡M2 (
BiM2H (25mW) Radio packet
UHF Transceiver PRINT POST APPROVED
modems
433.92MH225mW - PP255003/O1272
Radio packet $8flg,: NZ$9,?,9
controllers

Complete range of
TXlH VHF 100mW evaluation kits for all
NiM2 UHFTransceiver
Transmitter and
RXl. VHF Receiver
,r.rJJlfl[:" OEM modules
Narrowband. 1 0kbps. 433MHz 25mW Radio lntedace Chips
www.rfmodules.com.au
434.650MH2 10mW
'''\- ù¡

f - t\

CD lgn¡tion

*"ll
1
io, ,í. i

sales@Émod u les.c(rm.au
RFMA ßfi"H,q-9"IT.."'.,'âJJ,;TL?I iR
PO. Box 1 957, Launceston, Tasmania. 7 25O. Ph: +61 -3-6331 -6789. Fax: +61 -3-6331 -1 243
vvww. ffmodu Ies.com.au
Ph: O3-6331-6789
lnductonce ond
Cupucitonce
[.Cl ileter
\ Don't forget

May lth
itSCOPe pc oscittoscopes & Anolyze?s
on Sunday
Ask for our Mother's Day flyer DSO Test Instrument Software for Bitscope M¡xed Signal Oscilloscopes
in store from lst May. , ,, -JEJ',
CREE" X-Glow LED Torches Golour Changing Magic Egg Light 30W Professional PA Amplifier I covrrn I
cour:n

Watch ¡n amazement as this magic egg changes from S:TUP


These fanlastic torches use Cree,B high
performance LEDs for massive l¡ght output one colour to the next. The egg can be lifted from its
- Mains or l2VDC Powered
A versatile PA ampl¡fìer thât can be run from
and low battery drain They are built to last charging base and placed anywhere
mains power for honre, office or factory use, or
and are housed ¡n a tough alloy case around the house. Safer than candles
from 1 2VDC for portable applications like
. Several models available and beaut¡ful to watch.
. lncludes mains charger busklng or spruiking.
I 36 Lumens .95mm h¡gh
. 30W RMS power output @ 4 ohms
Perfect fo[ everyday use . Output impedance 4 to I 6 ohms
. lncludes nylon pouch & carry¡ng strap GH-r804
¡rr.r¡ |
' Water resistant . 3 egg version also available
.3 x l.5V AA Size alkaline batter¡es 0ncluded) l-rftã.
. 2l5mm long
. Burn time: Up to 25 hrs
Fnd*Èl
lulúúl
s49.95 E@
|_l--
ldeal for hearry-duty lighling situations rILl
It projects a beam of up to 176 lumens and url ¡r l.rql
includes 3 opeiational modes High/Low ¡@,
intensity and a flash¡ng sett¡ng IEil
@
@
Valve Lookalike AM/FM Radio
A funky AM/FM radio that's styled like a hiji valve rl SP¡ uspuv
$59.95 amp with genu¡ne ¡m¡tation valves that glow just "":I¡ Ji
like real ones. lt also has a faux heats¡nk to
136 Lumens - Rechargeable
This sturdy unit can be recharged via â mains outlet or
High Efficiency MEPS complete the look 90mm high.
. Requ¡res 4 x AA batteries :l
even your car's c¡garette lighter The pelect camping Rated Plug Packs
companion Car and mains chargers included These new high efficiency ma¡ns adaptors meet the
' lncludes nylon pouch & carrying strap proposed'Min¡mum Energy Performance Standard'
. Wâter res¡stant and consume very little standby power They wlll fÌt
side-by-side in a powerboard and have a low profile.
5, 6,9, & l2VDC models are available in two power
ratings.
. 5 watt models MP-3144/45/46/47
. t5 wâtt nìodels MP-3480/82184/86

Talking Photo Album


Perfect for Grand Parents 4 Channel BitScope 2 Channel BitScope Pocket Analyzer
of overseas relatives
lmagine the ¡oy when they
press the button and hear Cool Mist Humidifier BitScope DSO Software for Windows and Linux
a Þre-recorded message "l Reduce airborne allergens and
love you Grandad" or "l love promote skin hydrat¡on |rrth this
Bitscope DSO is fast and intuitive multi-channel test and measurement software for your
PC of notebook whelher ìt's a digital scope, spectrum analyzey mixed signal scope,
you Nan". Holds up to 72 elegant humidifier AiÌri i:w drops of
6" x 4" photos and each one essential o¡l and enlr ' ' l¡enefits of logic analyzer, waveform generator or data recorder, Bitscope DSO supports them all.
can have ¡ts own l0 second capture deep buffer one-shots or display waveforms live just like an analog scope.
sound track. comprehensive test instrument integration means you can view the same data in
. Requires 3 x AAA batteries . 60ml water tânk capâ: different ways simultaneously at the click of a button.
' lVains Power suPPI\' l' , lt .'r. DSO may even be used stand-alone to share data with colleagues, students or
' 2romm high
02 ó02 I
ó788
OUEENSLÄIID
Aspley Ph 38ó3 0099 Aluminium Case with customers. waveforms may be exported as porlable image files or live captures replayed
02 9699 4699 Ca¡rns Ph 404 I 6747 on other PCs as if a Bitscope was locally connected
07 9to9 2822 loswich Ph 3782 5800 Foam Insert
02 9618 9669 lVoolloongabba Ph 3393 0117
5479 35tI ldeal for camera & v¡deo equipment etc. Bitscope DSO supports all current Bitscope models, auto-configures when it connects
02 9ló9 3899 Maroochydore Ph
02 9905 4t30 Mermaid Beach Ph 552ó 6122 Features removable 15mm square foam pieces and can manage multiple BitScopes concurrently. No manual setup ¡s normally required.
02
02
4620 1 t55
4165 3433
lownsville
lJnderuood
Ph
Ph
4112 50?2
4888 Rechargeable Shaving Kit Data export is available for use with third parly software tools and Bitscope's networked
02 9439 4799 Stay groomed while you re travelling wltlr lhis data acquis¡tion capabilities are fully suppoded.
02 9416 6121
02 4965 1199 rechargeable shaver kit Ultra-thin foil and floating
02 9ó83 3377 cutter for a close shave Mains charger in1 tded
0? 472t 8337
02 883t lt5t Was 529.95
02 974 I 8557
02 9261 t6t4
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9384 l8l I

978t 4t00
522 I
5800
9ó61 2030
9070 9053 use l¡braries to bu¡ld custom B¡tscope solutions.
9547 t077
93t0 80óó
Measures 407w] x 277(DJ x gs(Hlmm

www. bits coPe. com


9465 3333

8948 4043
Bitscope Desisns Ë:, [3i] 31323?ZZ
Better. More Technical INTERNET. www.Jaycar.c0m.au
Prices valid until 3l-5-08
Do You Eat, Breathe and Sleep TECHNOLOGY? Aduertising lndex
tunities for full-time and oart-time oositions all over Australia & New Zealand
Jaycar Eleclronics is a rapidly growing, Australian Iwhy.not do something you love and get paid lor it? Please 555 Electronics. . .. .... ............ ... B
owned, international rela¡ler w¡th more lhan 39 stores in
Australia and New Zealand. 0ur aggressive expansion
wrile or omail us w¡lh your deta¡ls, along wilh yout C.V.
and any qualilications you may have. We pay a
Aternative Techology Assoc ...... 6
programme has resulted in the need for ded¡cated compet¡tíve salary, sales commissions and have greal Altronics . ... .82-85
indiv¡duals to i0¡n our team lo ass¡st us in achieving our benefib liks liheral stafl purchase policy.
Amateur Scienttst CDs. . ........ .. 99
a
goals.
Send to:
We pride ourselves on the technical knowledge of our Fetail 0perations Manager - Jeycar Electronics Pty Lld Av-Comm ....... .......102
staff. Do you lhink lhat the f0llowing statements describe
you? Please put a tick ¡n the boxes that do:
P.0. Box 6424 Silveruater ltSW 1811
BitScope Designs. IBC
Email: iobs@iaycar,com.au
Clean Site System . . .. ............102
Knowledgs 0f electron¡cs, part¡culaily at component level.
E
E Assenble proiects or k¡ts youßalflor car, complJtar, sud¡o, etc.
Jaycar Electronics is an equal opportunity employer and
act¡voly promolos staff from within the organisation.
Computronics . . 103
tr
tr
Havs empathy w¡th oth€6 who have the same interesl ss you.
May have worked in some relail aliêsdy Inot ohligatorÏl.
CutterElectronics ...........,... I
Dick Smith Electronics . ... ....24-27 10 The Vectrix Electric Motor Scooter
Jagtrar
E llavo energy, enlhusiasm and a pers0tral¡tylhat sn¡oys
help¡ng p€opls.
tr Apprecistes an opFortun¡ty forfulure advancement. Dontronics ...... 103 The Vectrix Electric Motor Scooter is the f¡rst production battery-powered road
E Havo an eye for detail.
Ecowatch..... .103 vehicle to be sold in Australia. We test drove it for a week - by Ross Tester
Emona lnstruments. . . . .. ......... 39 18 The Enersonic Power Saver
Furzy Electronics....... ...21 Here's another power saving gadget that won't save you a cent on your
Gless Audio. ... 102 electricity bill- by Leo Simpson
Grantronìcs... .. .... . 103
N¡M2-434.650-10 Applications: TX2H-433-64 Harbr-rchElectronics.......... . 38 29 Prototype PC Boards
Rural Where do you go for high-quality prototype PC boards and for small
UH F Nanowband Transceiver High Profile Communications. 104
production runs? IMP Printed Circuits Pty Ltd, that's where - by RossTester
ln Stock NOW! Utilities IMP Printed Circuits... . . . ... 15
lndustrial lnstarrtPCBs ...102
Commercial Jaycar .. 1FC,49-56,104
Government JED Microprocessors .... ....... 5
Meter Reading Receiver: RX2A-433-64 Keith Rippon. 1O4 Replacement CDI Module For Small Petrol Motors
LED Sales .........102 Don't pay hundreds of dollars lor a replacement CDI module for your ride-on
RADIOMETRIX: Low Power, Licence Exempt Radio Modules Microbyte Electronics .... . . .102 mower, motorbike, outboard or other small petrol motor.This one can be built
for less than $50 - by John Clarke
RF Modules Australia, P.O. Box 1957 Launceston, TAS., 7250. Microzed Computers .. ....... 79
Ph : 03-633 1-6789. Email : sales@fmodules.com.au. Web: rfmodules.com.au Ocean Controls .. 4 High-Accuracy Digital LC Meter
Ozitronics . .95 It's based on an ingenious measurement technique and measures inductance
Performance Elect For Cars..... 37 from 1ùnH to over 70mH and capacitance from 0.1pF to over 800nE lt's also
Prime Electronics .. 7 very easy to build - by Jim Rowe
Procon Technology....,. ... . .104 Low-Cost dsPlC/PlG Programmer
An extensive range of construction kits We specialise in:
are now available. Controlled by the
Quest Electronics . ... 103 Easylo-build unit can program all dsPlCSùF series microcontrollers in the DIP
ROBOPTo interface and flowchart Mini lathes, milling m,/c. FCS Radio....... ........ . 1O2 package, along with most PIC microcontrollers - by Mauro Grassi
style software. Communicates with the
Data logging, test and FF Modules OBC,104
PC via COM, USB or RF data link
measurement equipment.
Fohde & Schwarz .. I 76 High-Current Adjustable Voltage Regulator
Rezap battery chargers. Want to opercte a CD, DVD or MP3 player from the cigarette lighter socket
Ultra-Violet torches. Sesame Electronics 102
in your car? This 6-step adjustable regulator will step the voltage down to
The fischertechnik range includes kits for the Weather stations, Silicon Chip Binders.... .45.75 by Mauro Grassi
junior engineer tbrough to training models for Power supplies. Silicon Chip Bookshop .... 100-101
what's needed -
schools and unive¡sities. Interface drivers and Fìadio. TV & Hobbies DVD-ROM . 15
*Free Varta alksline
C language compiler examples included.
Extensive range of spare parts stocked. b¡tteries wlth all orders. Silicon Chip Subscriptions ......,. B1
Siomar Battery lndustries. . 102
ww\ü.procontechnology.com.au P. O. Box 65 5 Mt.Waverley VIC 3 1 49.
Soundlabs Group .. 61 57 Serviceman's Log
Phone: 1300304125 Fax: (03) 98306481 email: procon@tpgi.com.au Speakerbits ....102 Who mangled Duck's USB ports? - by theTV Serviceman
Splat Controls. 103
72 Circult Notebook
Tekmark Australia.. 6 (1) Frequency lndicator For Generating Equipment; (2) Constant-Current
and passive components for industry,
KIT ASSEMBLY hobbyist and amateur projects includ- Telelink .. ... 103 LED Navigation Lights; (3) Optical Smoke Detector; (4) BiasedYes Or No
ing Drew Diamond.2TThe Mall, South Truscotts Electronic World. 104 Circuit; (5) 24V e 6VVersions ForThe Battery Charge Controller
KETTH RTPPON KrT ASSEMBLY & Croydon, Melbourne. (03) 9723 3860. Trusys. ........ 103
86 Vintage Radio
BEPAIR: electron¡cworld @ optusnet.com.au Vectrix Australia.. ... .. 47
The versatile multi-band Ferris 174 poftable - by Rodney Champness
* Australia & New Zealand Wagner Electronics. . ...,. ... 59
* Small production runs. WANTED: EARLY HlFls, AMPLIFIERS, Worldwide Elect Components.. 102
Phone Keith 0409 662794. Speakers, Turntables, Valves, Books,
keith.rippon gmail.com Quad, Leak, Pye, Lowther, Ortofon,
2 Publisher's Letter
@
SME, Western Electric, Altec, Marantz, i],I Eoareis 81 Order Form
WANTED Mclntosh, Tannoy, Goodmans, Whar- Printed circuit boards for SiLICON 3 Mailbag 94 Ask Silicon ChiP
fedale, rad¡o and wireless. Collector/ CHIP designs can be obtained from
RCS Badio Pty Ltd. Phone (02) 9738
28 Book Review 98 Notes & Errata
CUSTOMERS: Truscotts Electronic Hobbyist will pay cash. (07) 5471 1062.
johnmurt@ highprof ile.com.au 0330 Fax (02) 9738 0334. 38 Products Showcase 102 Market Centre
World - large range of semiconductors

1O4 Stuco¡,t CruP www si I ¡conch ip. com. au siliconchip.com.au


ELNEC IC PROGRAMMERS VIDEO.AUDIO.PG
High quality -
Puili$neF's lettcr
distribution amps splitters
Realistic prices
digital standards converters - tbc's
Free software updates switchers - cables - adaptors
Large range of adaptors genlockers - scan converters
Vectrix motorbike is the Windows 95/98/Me/NT/2kD(P bulk vga cable - wallplates
GLEVERSCOPE
Pu b I isher
& Ed itor-i n-Ch i eÍ
Leo Simpson, B.8us., FAICD
first electric vehicle for USB OSC]LLOSCOPES
DVS5o & DVS5S
H¡gh Perlormance
Vidôo / S-Video

Production Manager
Australian roads 2 x 1 OOMSa/s 10bit inputs + trigger and Audio Spl¡ttêrs

Greg Swain, B.Sc.(Hons.) This month we are very pleased to feature the story
on the Vectrix battery-powered motorbike. While ilon fnquoil uprl¡tas - evry 2,5 saconb!
Technical Slall iloft almr sott¡ngs - ovor 70 prmoton!
most people will probably be surprised at this turn
John Clarke, B.E.(Elec.) ilon hlglrs, loss ad graphs - oyor &l ln all!
Ross Tesler
of events, this is the first mass-produced electric
ADR-compliant vehicle to be sold in Australia. No Windows 98/Me/NT/2klXP
Jim Rowe, 8.4., 8.Sc, UK?ZLO With the Vanlage Pro2 Wealher Slalion
doubt it wiÌl be the subject of considerable debate IMAGECRAFT C COMPILERS you get incredibly detailed information on:
Mauro Grassi, B.Sc.(Hons.)
about its merits. Does it is have enough power, range and so on? ANSIC compilers, Windows IDE Wind - direction and strength
Photography AVR, TMS43O, ARMT/ARMg Rainfall - current, recent patterns etc.
Ultimately, these questions will be answered by its commercial success
ßoss Tester 68HC08, 68HC11, 68HC12 Tempetalure - current, wind chill, etc.
or otherwise but we think it is a very good pointer to the technology which
GRANTRON¡CS PTY LTD Barometric pressure - current and trends
Beader Services will be featured in future electric cars. It also demonstrates that the technol-
ntron ics. com. au Humidity & dewpoinl - current and 24 hrs
Ann Morris ogy does not have to be really exotic, It uses NiMH batteries and its motor www. g ra
And your own local forecast. You'll be

Advertising Enquiries
control and battery-monitoring technology is nothing really special. Similar
technology has been available for at least 10 years.
Of course, we would have to admit that producing an electric motorbike ll¡ Jru heru uirclcss
more accurate than the weather bureaul
Available in wired or wireless models
(wireless transmission up to 300m!)
ïiî.ïi',i:
Ouest Elætroni6' Pty Limited abn 83 003 501 282 Va
II.
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Glyn Smilh
Phone (02) 9939 3295
Mobile 0431 792293
is a much easier challenge than producing an electric car. For example, a
motorbike does not need airconditioning or a host of other power-eating
Ielelinl [as wlrules$ $dut¡ons! ECOrgÃ1CH
l,
Un¡l õ, 3l3l $¡uthlorl llue lfilsyth, Uic
Pr0ducls, Specials & Prlc0lisl al www.queslronh.com.au
lax (02) ¿1341 2795
ema I I : quorf,il@què9',rcn lx.c om, eu
devices such as power steering and braking. Nor does a motorbike need to
g lyn@siliconchip. com. au Iel: [03] 8t8l t0f0 fax f03l Stgl t050
meet today's stringent standards for crash safety. However, today's hybrid

Regular Contributors
electric vehicles do meet all those requirements and it should not be an
insurmountable challenge for a pure electric vehicle to do the same. lf you want the right'wireless' ingredients for a
www.dau¡$¡[$truments.com.au
fDon
successful project recipe, THINK Telelinkl Donl
Brendan Akhurst Ultimately, it will be a compromise between overall vehicle weight and want to be confused by wireless gobbledegook nww.dontfon¡Gs. Gom has 300 selected
Rodney Champness, VK3UG
Mike Sheriff , B.Sc, VK2YFK
Stan Swan
overall range. The indications are that this compromise can be quite satisfac-
tory, if you consider the Tesla Roadster now being delivered to customers
in the USA. While this is an all-out performance vehicle, one can see how
and confusing buz words? TALK to Telelink!
We will give you honest advice so that you
can make the right purchase decision for
S
c-o N r Ro r s
You^get results
îe¡lorwlth lhe
hardware and software prcducts avail-
ablefiom over¿10 world wide manufactur-
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your 0EM fow power wireless requirements.
its technology could be satisfactorily adapted to a more mundane vehicle Browse our website for more information about world's asiest)oonlrollersl
- Olimex Development Boards & Tools:
SlLlC0N CHIP is published 12 times intended to carry four or more passengers and their luggage with reasonable our products. lf you have any questions speak o l2UO: ARM, AVR, MAXQ, MSP430 and PlC.
a year by Silicon Chip Publicalions performance and range. with a Telelink Communications representative. protected inputs Atmel Programmers And Compilers:
Pty Ltd. ACN 003 205 490. ABN 49 o LCD, 5 buttons,
STK500, Codevision C, Bascom AVR,
003 205 490 All malerial copyright Enersonic Power Saver does not work FED AVIDICY Pro, MikroElektronika Basic
@. No part ol this publication may and Pascal, Flash File support, and boot
On a less positive note, we also have a debunking review of the Enersonic o Easy to program,--r'à loaders.
be reproduced withoul the wr¡lten
Power Saver in this issue, We are really concerned that such products con-
consenl of the publisher. t"t*ioiTli PlCmicro Programmers And Compilers:
Printing: Hannanprint, Noble Park,
tinue to appea-r. They appeal to people's concerns about climate change, -tclEllnl.Gom.au o Powerful, versatile microEngineering Labs USB programmers,
global warming and their wish to do something positive, however small it
Victoria.
might be.
Jr¡lll¡rl¡t -lül@blrll¡Lilr.rr Develop€r's Kit $193 includes progming cable & softwæ adapters, and Basic Compilers, DIY (K¡t-

Distribution: Nelwork Distribution


tr Hil lln llil ¡ll¡ ü llzt llt ¡¡t in Australia - enthusiastic usem srus) USB programmers, MikroElektronika
The big problem is that most people simply do not have any concept of Basic, Pascal, DSpic Pascal Compilers,
Company. CCS C, FED C, Hi-Tech C, MikroElektronika
how electricity is generated and how various appliances actually work and
Subscription rates: $89.50 per yeal C, disassembler and hex tools.
consume electric energy, If a few more people in the corridors of power,
in Australia. For overseas rates, see for example, realised how little power is consumed by ordinary incandes- CAN: Lawicell CANUSB, CAN232
the subscription page in lhis issue. cent lamps in the home relative to total electric power consumption, there FTDI: USB Family of lC 's. FT232RL,
Editorial office: would never have been any move to ban them, Compact fluorescent lamps FT2452RL, also BL and olhers.
Unil 1, 234 Harbord Rd, are more efficient but their wholesale adoption will have very little effect 4DSystems LOD/Graphics: Add VGA,
Un¡versal sf/tial dev¡ce servf'ß allow yout
Brookuale, NSW 2100. on total power consumption in most homes. Those householders who have monitor, oTOLED LCD to your micro, Simple
industtial seilal devices t0 be n1nit\red
Serial l/F.
Poslal address: P0 Box 139, had their incandescents changed to CFLs should already be aware of this, lrcm vou netwotk w¡th PPP\E &
DDl,lS protocols, Thrly suppotl Ap-plicati Heaps And Heaps Of USB Products:
Collaroy Beach, NSW 2097. since their energy bills will have hardly changed, if at all. firnware upgrade, web manage-
Phone (02) 9939 3295. nent and event alam liggeiln|
TTL, RS-232, RS-485, modules, cables,
And if people had this knowledge about electricity, the ridiculous postur- us¡ng anail and SMS lot rcaL analyzers, CRO's.
Fax (02) 9S39 2648. ing about the recent Earth Hour would have had even less significance - it tine sy slen manag em e nt. Popular Easysync USB To RS-232
E-mail: silicon@siliconchip. com.au was a meaningless gesture which fortunately was ignored by the majority

rss¡r 1030-2662
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Leo Simpson
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Stttco¡,t Cutp siliconchip.com,au www. s i I iconc h ip. com. au MAY 2OO8 103
Letters and emails should contain complete name, address and daytime phone number. Letters to
Cash in your sur¡rlus gear. Advertise it here in Sn rco¡q Crrrp the Ed¡tor are submiüed on the condition that Silicon Chip Publications Pty Ltd may edit and has the

II right to reproduce in electronic form and communicate these letters. This also applies to submissions

a CIASSIFIED AùVERflgNe RAÍES I Battery


to "Ask Stltcoru CHrp" and "Circuit Notebook".

Standby power in I always find SucoN CHIP interest-


HD set top boxes ing each month and have built many projects was far more limited. I much
I bought a HD set-top box (Digicrys- kits since issue No.1, prefer the diverse range ofproiects you
tal) in Adelaide. As with the Tevion David Lawrence, continue to cover. I think it's a credit
TEV82o0 reviewed in the March 2008 Victor Harbor, SA. to you that you continue to dream
issue, it also had a large standby watt- them upl
age. Micro proiects need more As an electronic enthusiast for over
L-'IIIIIIIIIIIIIIIIII
-.J It appears that in standby mode it software explanation 40 years, I prefer to try my hand at
merely removes the program content Your February 200S editorial raised new things. In fact I now put together
www.batterybook.com some interesting points regarding more practical proiects, most using the
HIGH QUALITY VALVE/TUBE KITS Phone (08) 9302 5444
from the video signal, so the box "ap-
pears" to start up almost instantly. All magazine content, Firstly, as you have mighty PICAXE processor, than I ever
NX.14 RETRO NIXIE CLOCK well and good, except my video set-up said, your magazine has many micro- did in the past.
has an automatic switch box (Jonsa processor-based designs and I dare I often use parts of a circuit You
STEREO VALYE
SC Jufy-Aug
Ellies) to direct the most recently say |ohn Clarke must know just about have published and modifu them for
2007
AMPLIFIER switched-on video signal (DVD, SD everything there is to know about us- my own purpose. If a micro can save
SC Aug-Sep box/recorder, HD box) automatically ing the PIC processor considering the dozens of logic ICs I'm all for it and I
2005 LIMITED
HI.FI SPEA|(ER REPAIRS to the amplifier and TV. As the video number of designs he has come up don't consider it diminishes the excite-
PRODUCTION
This great-looking and
signal is always present, the auto with, Do I think there are too many ment I get making something work.
popular valve amplifier now has better ì These amazing clocks are loved by technical and YOUN EXPENI SPEAKEN NEPNN SPECIALISIS
micro based projects? On balance, I The one criticism I do have is the
sound than ever and has been favourably compared non-technical people alike. Features retro vintage switch box ignored the HD box after
to other valve amplifiers costing 3-5 times its price. Nixie tubes & crystal control for accurate time. Specialising in UK US and Danish brands. the flrst switch-on. would say no, Iack of detailed software explanation,
FULL KIT:$950.00 FULL KIT: $259,00 with transparent housing & blue Speakerbits areyourvintage, rare and collectable speaker I returned the Digicrystal HD box If I look back at my "pre-micro" You seemed to put more effort into this
Available in silver as shown or in shoji white lor a LED uplighting, LESS HOUSING: $199.00 repairexperts. fo am surrounds,voice coils, complete and have since bought a Topfield magazines (I collected EA, ETI & AEM side ofyour projects a few years back
really contemporary appearance. recone kits and more. 0riglnal 0EM parsforScan'Speak TF7010HT HD set top box (also the when they were published and of but I don't see it as much anY more.
GTESS AUDIO: 7 Lyonsville Ave, Preston 3072. Dynaudio,Tannoy, JBl. ElectoVoice and ohers!
same price - $198) which does switch course, SIICON CHrp, for more years I use the PICAXE chip as it's verY
Phone: (O3l 9442 3991 Mob: 0403 O55 374 lel: 03 9647 7000 www.speakerhits.com to fulI standby and works perfectly. than I'd like to admit to), the range of easy to program and you cover this

Boa¡d Manufacture
Hí-Tech lÃIIN System 48-Hour service * High qualþ * Low priqes PICAXE circuits are not frustrating but in the end rewarding being winners if they use a PICAXE
I oßtoanyquantity and I did it myself! or PIC, we can see how you could
& History Cleaner Artwork desigr if required , the only winners
Maybe we need a mix of projects easþ getthat imprcssion since thete
C all Jo r obli ga ti o n fre e q rcte "' I I have noticed a big trend towards
TV reception in your Eyerything someone has euer done on ,NT PCBS. POBox 448, Avalon 2 and some more "back to basics" have been so many winners øIong
11æ Fax þ2),9974
PlC-based projects. More worrying is
home is nowaffordable. your computer can be ttaced. Go to Ph 102)æ74411
the appearance thatthe only circuits articles on microcontrollers for us those lines in the last 72 months.
Send for your free info
pac* containing eQuip-
www. cleansitesystem. com
thathave any chance of winningthe old guys out there. Howeve4 that is not intentional
ment catalog, satellite 0rdet today for FBEE 801{US tx)il'Nr,(rll) olIll ()l'lAl,oo À'l' Circuit Notebook prize are those The other thing I have noticed and we have had non-PIC winners
lists, etc or call for appointment to view. www. iinet. net.au/-wolcom that include a PICAXE. I have been with PIC kits is that their price is in the March, April, May, August ù
We can display all salellit€s from 76.5"
to 180".
AY-COilt PlL, UP Porell¡ Rd; *
sMWWW
Each binder holds up to 12 issues
woRtDwtDE EtEcTRol{lc coMPollEllrs
P0 Box 631, Hillarys, WA 6923
put off submitting my ideas and
circuits because of this. I wonder
how many of your readers are in the
generally between $70 and $100.
I sometimes find it hard to see tle
value in kits like the "PIC-Based Bat-
December 2007 issues and in the
March t April2008 issue.
In j u d ging th e winner e ach month,
Brookvale, tS'Wãm.
Ph: (08) 9i107 7305 Fax: {081 9307 7309
same boat. tery Voltage Monitor" (Sruco¡¡ Crm. we are lookíng for ingenuity and if
Prlce: $A13.95 plus $47 p&p per order (p&p Email: worcom@iinet.net.au the circuit involves a PIC/PICAXE
Ta[ lE S9{37t or9ß9¡ß78. lree for 5+ binders). Avallable in Australla only. I have built a lot of projects in May 2006) for cars which retails for
Far 9939 f376; wwr.aroonm.con.au Buy live and get them postage free. my day and have found that micro- around 970 when you can buy an and is ingenious, then so be it' But we
PCBs MADE, ONE OR MANY. Any controlled projects tend to do what LCD module for around $20 that would Love to have a larger varietY
format, hobbyists welcome. Sesame tley are claimed to and have greater will do the same job. Hobby elec- of circuits - if you have some, please
name LEDs from just a few cents each. Electronics Phone (02) 9593 1025. reliability. Is this a good thing? I'm honics is no longer cheap and some send them in. Hauing said that, there
FOR SALE Also Cree X-Lamps, 5 and 10 watt power sesame@sesame.com.au not really sure. people will find ithard to justifythe is no guarantee that they will win or
LEDs, LED drivers, kits and all sorts of www.sesame.com.au I remember building the 240VAC growing cost of kits. So maybe some even be published (we can be hard
LEDs! I NOW HAVE good stocks of other stuff. www.ledsales.com.au light chaser some years ago. It was low-cost projects couldbe added for toplease...).
RCS RADIO/DESIGN is at 41 Arlewis abigkitwith some 3oo-odd compo- these readers too. As far as kit ptices are concerned,
Nichia superbright oval LEDs, as well
St, Chester Hil 2162, NSW Australia nents and it took a couple of days Paul Dawson, if you look at them in rcal dollar
as Smm Agilent (HP) LEDs. These MicroByte Electronics: PIC Micros
Development Board - DeveloPment and has all the published PC boards to build. What I remember most is Waurn Ponds, Vic. terms, they are still good value for
are fantastic, bright brand-name qual- - Comment: with regard to the matter money compqred to kit prices of 20
ity LEDs at Chinese LED prices! Also tools & Components, Phone: (03) 9378 from SC, EA, ETl, HE, AEM & others. Ph what I learned about fault-finding in
(02) 9738 0330. sales @ rcsradio.com. getting the thing to work. It was most about Circuít Notebook items only o1 more yeaß ag,o.
Osram surJace mount range and other 4288. info @ microbyte.com.au; www.
NOS standard and superbright brand microbyte.com.au au ; www.rcsradio.com.au
MAY 2OOB
7o2 Stuco¡,t Crutp www. s il ico nch ip. com. au siliconchip.com.au
l0o/o ¡I1IGOT Gf,I? ¡T¡¡GTI¡E

llcl¡rirrg fo f)ul r0il ill ( orrlr0l


quite well in your articles. If some of
your simpler PIC designs gave a more
thorough description of the software
program and or some more tutorials on
for basing projects around micro-
controllers, there are some negative
spin-offs. I don't see how PlC-based
projects will offer the same opportuni-
0Íl! Fü r r¡r l¡Gourt 0I
Proccs,s ('ottÍnl programming, it would prompt me to ties to learn about circuit design, the ROBOT BUIIDER'S COO¡ßOOK AC MAGHII|ES sy ¡¡m towe Published 2006
By Owen Bishop Published 2007 Applicable to Australian trades-level courses including NE1 0 AC
be more adventurous and maybe then effect of individual components on the
lntroducing, through hands-on project work, the Machines, NE12 Synchronous Machines and the AC part of
I can try to modify your programs and whole or the ability to add and delete NE30 Eleckic Motor Control and Protection. Brings together
mechanics, electronics and programming involved
hardware for my own projects. functions. in practical robot design and construction. The use up-to-date aspects of the field, covering polyphase induction
As for your second comment on I am not suggesting that microcon- of the PIC microcontroller throughout provides motors, single-phase molors, synchronous machines
and polyphase motor start¡ng. 160 pages in paperback.
projects and technical articles, yes, I troller projects should banned from a painless introduction to programminO. lt's
would like to see a few more articles, a book for first-time robot builders, advanced
Sn IcoN Crur! They provide a learning
robot builders and those studying at higher
particularly around theory. ETI had opportunity of a different kind, as well education levels in this fascinating field. By Fred Eady, Published 2007
a great series called "Lab Notes" for as projects which, as you correctly ob- Has companion website to download We asked our Zigbee guru, Telelink's Jack Chomley, to com-
ilable in both a few years. Even EAs "Let's Buy An serve, would not be feasible with any programs. 374 pages in paperback ment on this book and he said '\ryow! This one is right up to
non-isolated Argument" series had lots of interest- other design approach, But I hope you date'. A lot of it is pretty in-depth but, according to Jack, if
you want to learn all about Zigbee you'd go a long way to find
ing technical topics, will continue to develop and publish lrEwlrEs GUTDE T0 TEtEVrStot{
a better reference than this one, 33ô pages in paperpback.
Notwithstanding these comments, circuits built around conventional A]flt VIDE0 TECHlt0rocY
(only for TxiRail) your current format with its emphasis discrete components. By KF lbrahim 4th Edition (Published 2007) THE PRACTIGAT GU]DE
,4-2OmA. outputs on well-designed projects has outlived It's back! This very popular book now in a new
mA or 0-10V. Fully Program- fohn Keitley, TO SATELLITE TV
all of your competitors. Please, fine- edition provides a full and comprehensive coverage
$99+GST Vermont, Vic. By Garry Cratt - 6th Edition 2007
of video and television technology including the
tune as you like but keep the basic latest developments - HDW and DVD. lt starts with
We've had other satellite W books in the past but they have
Counter --.: format as it is, RF projects wanted fundamentals so is ideal for students but covers in-
all had a lot of useless (to this part of the world) overseas
stuff. This one is written in Australia, for Australian condi-
mable 6- Finally, as I congratulate you on Your Publisher's Letter in the Febru- depth technologies such as blu ray, DLP, Digilal TV,
tions by one of Australia's foremost satellite TV experts.
nter is also your 20 years of publication, I do won- ary edition has prompted me to write. etc so is also perfect for engineers. The new edition
lf there is anything you wanted to know about setting up
has a number of useful appendices covering a wide
der how you will eventually change First, congratulations on reaching 20 a satellite TV system, (including what you can't do!) it's
variety of subjects. 600+ pages in paperback
q u ad ratu re
over to a new guard. Most of the Su- years, I thoroughly enjoy every issue sure to be covered in this 176-page paperback book

ing and accepts remote reset. CoN CHIP staff appear to go back many and appreciate aII the hard work that
relay outputs with built-in tim- years and I do worry that the next gen- goes into designing the projects as weII TV All0 H0BBIES April 1939 to March 1965
can be activated at any of the 3 eration will not have the same fascina- as the rest of the magazine, - Every article to enjoy once aga¡n on l¡V¡l-ROM!
nter presets: unit, batch or total- tion, commitment a¡d resou¡cefu lness I do like microcontroller projects as This remarkable archival collection spans nearly three decades of of copies now sold, Two incredible CDs
currently shown. Or are there young I have the software and can program Australia's own 'Radio and HobbiesTRadio TV and Hobbies'. Every \ containing over 1000 classic projects, sourced from
Scientific American over the past 73 years - and
article has been scanned into PDF format - ready to read at your
adults out there that share the same PICs but it would be good to balance it every field of science. This new 'Dr Shawn'edition is the
leisure on your computer (obviously, a computer DVD-R0M reader
passion? I only hope there are. out with projects that use normal com- is required along with Acrobat Reader 6 or later). For history buffs, latest version - it's said to be even more user friendly
Clive Allan, ponents too as this helps beginners worth its weight in gold. For vintage radio enthusiasts, whal with much more information and data. Runs with any
11 different timing Glen Waverley, Vic, Iearn electronics building blocks, could be better? For anyone interested in electronics, this is browser (on Win2000 or later). Recommended by the
I am not a radio amateur but I am one which you itUSIhave in your collection! National Science Teachers Association (USA).
Comment on interested in RF stuff, as follows. How
microcontroller projects about a project for an RF oscillator for NOTE: ALL PNrcES ABE PLUS P&P - SEE BELOW. TAX lNV0|CE - SlLlC0N CHIP PUBLICATI0NS n¡N qs oo¡ zos ¿so
to do what you want. 91I9+GST D MACHINES.
It has been impossible to ignore the aligning AM and FM radios? Many AC . $66
il
OO

AMATEUR SCIENTIST CD
proliferation of PIC-based projects in readers have asked for a TV freld .,..... $62
il
OO

..,,..,..,
ANALOG CIRCUIT TECHNJOUES WDIGITAL INT, $88,00 Your Na
StlIcott Cup over the last few years.
And while I agree with your reasons
strength meter. Maybe a set-top box t AUDIoELECTR0N|CS.......
ELECTRoNtCS.........,..................
ANALoG ..,.,. $100.00
could be modified to do it? tr .,.$101.00
Í ......, Add ress
t
AUD|o PoWER AMPLTFTER DESTGN ,....,....,.. $87 00
DVD PLAYERS AND DRTVES .. ..,.,....,.... $85.00
ilable as 2,4,6 or 8 relays. These
can be activated by TTL, NPN
Impedance bridge does not reading (which will be very broad il ELECTRIC MOTORS AND DRIVES,. . $55,00 Postcode
measure impedance and some 40% of the input voltage) ü HANDS-oN ZTGBEE . ,. .,.., .,..,....,......,$96.50

tilil
PNP signals. DIN Rail mounting an ,
From $21.50+cST I must comment on the ImFedance will occur at a 4;1 ratio of the iange TNTERFACTNG W|TH C....., . .
8051.,...
,. ...$68.00 Daytime Phone No. (_)
Bridge in Circuit Notebook on page switch. M',C0NTRoLLER PH0JECTS tN C FoR .... $81 00

As is well-known, impedance NEWNES GUIDE TO TELEVISION AND VIDEO TECHNOLOGY . , slD

tt
.,..,$60.50
70 of the March issue. I realise that 0P AMPS FoR EVERYoNE..,. ,.... ....,.,,.......,...... $137 00
quality SSR's this is not your circuit but one look brid¿es must have a compensating Ptc tN pRAcTtcE,..,,. .
t
......,.,..,.,.... $60.00 Payment deta¡ls:
4-32VDC, 80- at the actual bridge circuit shows reactive component Ín one of the PIC MICROCONTROLLER - PERSONAL INTRO COURSE, $52,00
AC, 4-20mA and that it can onlybe used forresistance branches. Even for resistance meas- ü P0wER SUPpLY C00K800K.,.......,..........,... , .,. ,,.,.,...,.,....,.,...$109.00 ff Cheque/Money 0rder enclosed 0B
measurements (much simpler to do urements there is a problem as, with Í PRACTICALGUIDET0SATELLITETV (6thedition).,....... ..,...$49.00
card - f I
with an ohmmeter). If the u¡lcrown t}'e values shown, the maximum ü PRACTTCAL RF HANDBooK . , ,.....,......,......,. $80.00
Charge my credit Visa Card Master0ard

is in any way reactive, t-he bridge will resistance that can be measured is tr PRACT, VARIABLE SPEED DRIVES/POWER ELECT,.,.. . ... . $94.00

not balance, or be correct. 10kç¿! And of couise, no need for


Í-l RADIO, TV AND HOBBIES ON DVD-ROIM $62 OO
No:
RF CTRCU|T DESTGN ... ...., ...,.,.., $67,00
For instance, if tle unknown is choice of frequency. Sorry to spoil Í R0B0T BUTLDER'S C00KB00K .. , $63.00 S¡gnature Card expiry date

til
.

a prue reactance of half ttre value the effort. SELF 0N AUDIo (2nd_ edition)
Contact Ocean Controls ...,................ $83.00
SWITCHING POWER SUPPLIES A-Z (inc CD-ROM)....... $106 00
of the multiplier (ie, an impedaace Charles Borger,
Ph: 03 9782 5882 ratio of 2:1), the minimum balance Pascoe Vale, Vic. E VIDEO SCRAMBLING/DESCRA¡/BLING. . $95.00 PLUS P&P: $.,. , ..... ..... . 0RDER TOTAL$ AU
www.oceancontrols.com.au

StucoN Catp siliconchip.com.au


'AtL TITLES SUBJECT TO AVAILABIL|ry. PRICES VALID FOR MONTH OF MAGAZINE ISSUE ONtY. ALL PBICES INCLUDE GST
electric razors and a battery/mains
Atmel's AVR, ftom
Old inverters had
lots of interference portable radio. We soon found the JED in Australia
In the February 2008 issue, Rod- interference Mr Champness men-
ney Champness had an interesting tioned.
sErt oil AUD|0 AUDIO POWER AMPLIFIER DESIGil On enquiry to Ferris we were
a¡ticle on old inverters. I grew up on
by Douglas Self 2nd Edition 2006 HA]{DB00K by Douglas Self 4th Edition 2006 told that these inverters were not
a property in nortlern NSW with a
The very latest from the renowned audio design guru. A neduced ¡n ü¡ce ¡rcm prcv¡nus edition! From one of the
world's most respected audio authorities. New 4th edition is 32V lighting plant. The important intended to operate radios. Their
collection of 35 classic magæine articles offering a depend-
able methodology for designing audio power amplifiers in more comprehensive than ever - now with new chapters on thing to remember about tlese in- attitude seemed to be that if one
a way that improves performance at every po¡nt without Class D amplifiers and DC servos. Now even bigger - 465 stallations is that they were just that: wished to use radios, it would be bet-
significantly increasing cost. lncludes compressors/limiters, pages in paperback. See the review in Septenber 2006 "lighting plants". ter to buy an inverter or genemotor
hybrid bipolar/FET amps, electronic switching and more.
Owners often forced them to do that operated at 50H2. These were
474 pages in paperback. . available but were very expensive
more than just illuminate, eg, oPer-
- ate power tools, etc. Most could not and inefficient.
oblige unless you ran the generator Of course, at a vibrator frequency
as you worked. of 100H2, the rather rudimentary
We had one of the little Ferris power supply ffltering in battery/ The AVR570 module (above) is a way of
inverters illustrated in the article.
as mains radio sets would not have using an ATmega128 CPU on a user base
Having a 33kV line running right been very effective. But like Mr board without having to lay out the intricate,
AIIAIOG EIEGTROI{IGS past our home, we lived in hope Champness, I think that the RF flIter- surface-mounted surrounds of the CPU, and
then having to manufacture your board on
Microcontroller Ptojects in G for the By lan Hickman. 2nd edition 1999. of "Town Power" and so had some ing could have been better.
an SMT robot line. lnstead you simply layout
8051 by Dogan lbrahim. Published 2000. small 240VAC appliances, The in- Bruce Bowman, a square for four 0.1" spaced socket strips
Through graded projects introduces the fundamentals of verter was bought to operate 240VAC Ainslíe, ACT. and plug in our pre-tested module. The
microelectronics, the 8051 family, programming in C and module has the crystal, resetter, AVR-ISP
the use of a C compiler. Provides an interesting, enjoy- programming header (and an optionalJTAG
able and easily mastered alternative to more theoretical ICE pad), as well as programming signal
textbooks. 178 pages in paperback. Furthermore, how about a demod- or more. I propose current limiting switching. Fora little extra, we load a DS1305
h ulator probe for tracking a video signal the output as in the previous example RTC, crystal and Li battery underneath,
through the IF sections ofa TV set and (suitably adapted for a high-side field which uses SPI and Port G.
0p Amps for Everyone See JED'S www site for a datasheet.
Edited by Ron Mancini Published 2003 a piezoelectric clamp that attaches to winding).
Compiled by Texas lnstruments, this is the closest thing the injector pipe of older diesel en- Franc Zabkar,
to a "bible" on op amps. This is an engineer's reference gines to fire a timing light? Barrack Heights, NSW. AVR573 Single Board GomPutet
with lots of theory, plenty of maths and right up-to- GeoffCoppa,
the-minute with modern devices. Not cheap but still use
POWER SUPP. A tO Z Elanora, Qld. PC boards
worth every cent. 478 pages, soft covers.
Maniktala. Published 200b. Imperial measurements
RF CIRGUIT DESIGil and practical aspects of controlling Circuit Notebook: I read with a touch of amusement
by Chris Bowick, Second Edition, 2008.
electromagnetic interference in a few observations some of the readets' comments about
power supplies. lncludes flow-charls
A new edition of the classic RF circuit design book. RF I have a couple of minor observa- being aghast at the magazine express-
for building DC-DC converters and their
CIRCU IT circuit design is now more important that ever in the tions in respect of two items published ing some parameters in the old Impe-
]til clesiclrr wireless world in which we live. ln most of the wireless
devices that we use there is an RF component - this
magnetic components under typical
wide-input supply conditions.
503 pages in hard cover.
in the Circuit Notebook section of
Sn rcox CHp for March 2oo8:
rial units and not in current trendy
metric.
This board uses the AVR570 module and
adds 20 An./Dig. inputs, 12 FET outputs, LCD/
ilÍw book tells how to design and integrate in a very
practical fashion. 244 pages in paperback.
CD-RoM included. (1,) The PC cooling fan driver on page Domestic TV sets are expressed in Kbd, 2xRS232, 1 xRS485,'l -Wire, power reg.
etc. See www.iedmicro.com.au/avr.htm
DVD PTAYERS A]ID IIRIVES 71 has no hysteresis, I think that the "cm" (diagonal screen size) but an odd
PRACTICAT RF HA]IDBOOK by K.F. lbrahim. Published 2003. fan could hunt around the set-point thing is that if you take the back cover
$330 PG-PROM Progtammer
by lan Hickman NEW 4TH EDlTl0N 2006 A guide to DVD technology and applications, with particular whenever the +5V rail fluctuates, as it off the TV set, the actual size of the TV This programmer plugs into a PC printer
The latest guide to RF design for engineers, technicians, stu- focus on design issues and pitfalls, maintenance and repair. does during variations in CPU load. monitor may have, embedded in raised port and reads, writes and edits any 28 or
dents and enthusiasts. Covers key topics in RF: analog design ldeal for engineers, technicians, students of consumer (2) The alternator controller on page 68 glass (as poured from the factory), the
principles, transmission lines, couplers, transformers, ampli- electronics and sales and installation staff. As reviewed in
suffers from two potential problems. size expressed in inches.
fiers, oscillators, modulation, transmitters and receivers, Silicon Chip February 2004. 319 pages in paperback.
propagation & antennas. 279 pages in paperback. The first is that the battery wiII dis- AII computer monitors are proudlY
charge into the fieldwinding at amaxi- in inches and of course, 99.99% of
A]{AIOG TECHI{IOUES WITH P¡G lll PRACTICE by D w smith. mum rate of -4,t if the motor stops for all integrated circuits have 0.1-inch
IIIGITAT I ]{TERFAGI ]IG New 2nd Edition - published 2006 any reason, To prevent this, I propose pin spacing.
by T H Wilmshurst - Published 2001. Based on popular short courses on the PlC, for that the field sectionbe powered from Industrial electronics remains in
Covers all the analog electron¡cs needed in a wide range of professionals, students and teachers. Can be used
the alternator's exciter diodes. The Imperial, as does aviation which still
higher education programs: first degrees in electronic engi- at a variety of levels. An ideal introduction to the
initial self-excitation curuent could be uses feet above sea level (and pounds
neering, experimental science course, MSc electronics and world of microcontrollers.255 pages in paperback.
electronics units for HNDs. Supported by numerous worked provided by a momenta¡y start switch of fuel), The Navy use fathoms below
Also available is a multi-PROM UV eraser
examples and experimental exercises. 312 pages paperback. as in this example at: the keel and I note that the Bathurst with timer, and a32132 PLCC converter.
500 (or whatever) motor race now
ETECTRIC MOTORS A]{D DRIVES Ilectilc llfoto¡s
PIC MIGROGOI{TROIIER - http ://www.users.on.neV-fr abkar/alt-
reg.|PG refers to pounds of fuel and the com- JEll Microprocessors PtY ltd
and &¡l/es PERSO]{AI I]ITRODUCTORY COURSE petitors are not permitted to use litres
By Austin Hughes - Third edition 2006 The second problem is that a flatbat- 173 Bolonia Rd, Bolonia, Uictolia, 3155
Brand new edition of this amæingly popular book. lntended By John Morlon NEW: Srd edition 2005.
A unique and practical guide to getting up and running
tery will be subject to the fulI output ¿my more. Ph. 03 9762 3588, Fax 03 9762 5499
for non-specialist users of electric motors and drives, filling A large circuit board company here
the gap between academic texts and general "handbooks'. with the PlC. lt assumes no knowledge of microcontrollers of the alternator which could be 40.t www.iedniüo.com,au
Explores all of the widely-used modern types of motor and - ideal introduction for students, teachers, technicians
7ft,¡rive including convent'ronal & brushless DC, induction and electronics enthusiasts. Revised 3rd edition focuses
entirely on re-programmable flash PlCs such as 16F54, MAY 2oo8
svnchronous and re'uctance' siliconchip.com.au
[' t @]$i:;:ïïäiri'#'s' 16F84 12F508 and 12F675. 226 pages in paperback.
\-/
DEAII DEUIGE UIIDER TEST?

NO PROBTEM! Mailbag: continued


in Sydney had to close not long ago of 2m or 2.5m? Because they used to be
because they accepted a contract for
a large order from a European Telco
6 feet or I feet and basically, they still
are! There are lots of odd metric sizes o incredlble CDs w¡th ouer 1000 classic proiects
with all dimensions of the circuit
board expressedin metric, with the
with some equalling precise Imperial
equivalents, and the rest being near as
from the. pages 0f Scientif ic Americañ
result that their CNC drilling machines
could not drill the boards within the
hardly matters. We still buy Imperial
sized items; they just give us metric
covering every f¡eld of science...
contract time, due to the slowness of equivalent dimensions. Arguably THE most IMPORIANT collection of
a 0.1mm XY axis movement (rather Mr Smith could go to an auto parts
tlan the normal 2s-thou hop, step and store where he can buy a 2000 Ib winch scientific projects ever put together!
j,rmp). s9.s9% of all CAD-designed or view many other products having INCLUDES This is version 3, Super Science Fair Edition
circuit boards are SI'd in Imperial Imperial references - not equivalents BONUS SCIENCE from the pages of Scientific American.
.
Features:
. 64 to 128 Channels Digital V-l Tester
Analogue/ Digital as wired in-circuit testers
not metric.
So do not be so quick to discard the
but delineations, Read a car magazine
or watch Top Gear and it's nearly all
soE
LIB
As well as specif,rc project material, the CDs
contain hints and ttpr by experienced
¡ Power On/Off testing Imperial measurements when there is MPG, cubic inches and foot-pounds of
really nothing equivalent in metric. torque, Mr, Smith should also check amateur scientists, details on building
THE MOST COMPREHEI'ISIVE TEST SEI FOß Bob Barnes, the diameter of his ca¡'s wheels! And science apparatus, a large database
FAUTT-Fll'lDlt{G 0N
ATMOST AI'IY KIND OF PCB
RCS Radio Pty Ltd, might I add, it wasn't all that long ago of chemicals and so much more. i
Chester Hill, NSW. that TV screens were still quoted in
inches, withmetrics more of an adden-
Hardware still comes dum. Many rulers and tape measures
'l( TekMark Ausùal¡a Pty Ltd in Imperial sizes are still ma¡ked for both systems and SCIENTIFIC.
Suite 302, Level 3, 1 8-20 Orion Road I was bemused by the gripes of your I expect forever will be, AMERICAN
d'
Lane Cove - NSW 2066 - Australia
Ph: 029911 3888 Fax: 0294188485 correspondents, T. Robinson and Ray I love metrics. I'd much rather
enquiries@tekmarkgroup.com Smith, regarding the triviality of a measure down to the millimetre than
www.tekmarknetau few Imperial measurements in your 13/64ths any day. It is so beautifully
February 2008 issue. Mr Robinson, in simple: a litre of water weighs one
"A mus science student, science
Want a real speed
particular, was rather childish in my
opinion, by threatening to stop buying
kilogram and one thousand of them
will fit into one cubic metre and weigh teøcher, b... or simplyforthose
the magazine if he sees Imperial refer- one tonne. And there is the simplicity
\ with an mind . . ."
controller k¡t? ences, I bet he wouldn't!
Personally, I find "litres per hundred
of the millimetre and its decadic mul-
tiples. But nobody should be so blind
\
\ Just a tiny selection of the incredible range of projects:
lf you need to control kilometres" to be useless, We buy fuel as to tìink that the Imperial system is Build a seismograph to study earthquakes . Make soap bubbles that last for months .
12 or 24 volt DC by the litre, so why not a more usefuI nowhere to be found. Look around,
'Monitor the health of local streams . Preserve biological specimens. Build a carbon
motors and "kilometres per litre"? I shouldn't have it's everywhere, and it won't go away dioxide laser. Grow bacteria cultures safely at home . Build a ripple tank to study wave
want a to fool around dividing figures. any time soon. phenomena . Discover how plants grow in low gravity. Do strange experiments with
speed -!àL'= Mr Robinson asks who still uses Im- Paul Carson, sound. Use a hot wire to study the crystal structure of steel . Extract and purify DNA
controller perial units. Bulnings hardware stores Westmead, NSW. in your kitchen.Create a laser hologram. Study variable stars like a pro. lnvestigate
that will easily are fuIl of them! Buy a length of ply- vortexes in water. Cultivate slime moulds . Study the flight efficiency of soaring birds
handle 30 amps, wood a¡rd you can get 1BO0mm. Why Interesting circuit doesn't work . How to make an Electret. Construct fluid lenses . Raise butterflies as experimental
then this is the kit for you.
not 1.5 or 2 metres? Because 1800mm I had occasion to build arr expanded animals. Study the physics of spinning tops. Build an apparatus for studying chaotic
This controller allows you to vary the is approximately 6 feet. And it used scale voltmeter recently. I remembered systems. Detect metals in air, liquids, or solids. Photograph an ant's brain and
speed of DC motors from 0 to 1OO%.lt to be L840mm incidentally, which is you had already published a very nervous system . Use magnets to make fluids into solids . Measure the metabolism of
is also ideal for conlrolling loads such almost precisely 6 feet. clever version of this, in November an insect . . . o âfld many, many more (a thousand more, in fact!)
as incandescent/halogen lamps and Or you can buy 2400mm (rather than 2006, on page 7. This was a reprint
heating elements. the more logical 2.5 metresl which is from the "Circuit Notebook" June See the V2 review in Stttcou 2004. . . or read on line at siliconchip.com.au
This kit makes a great controller for the old B-foot length. Better yet, buy 1995, which I didn't have.
use on small electric vehicle projects,
such as electrically assisted bikes and
go-carts. We have tested it to over 30
it by the lineal metre, which is 3.66
metres or dare I say it, exactly 1.2 feel;
an astonishing coincidence!
I built it in about 10 minutes and
it didn't work! I took some measure- IIERE'S HOW TO ORDER YOUR COPY: BY FAX:#
ments and pondered for a while; it's
amps without problems-it barely gets
warml ltem code: SPEEDCON.
We also have solar maximiser kits,
Having a Stratco catalog in front of
me,I roofing sheets with awidth of
see
762mm- down to a measly two milli-
a bit of a brain-teaser, The problem
is that l};re 78O5/7905 devices are de-
signed to source current to the load,
(02) s939 2648
24 Hours 7 flays øiii#ift','"I-il
' Ploaso have your credil cald handy! # Don'l fotgel to include your name, address, phone no and credit cald details. ^ You will be
prompled for required inlormation
Luxeon LEDs, and lots of interesting metres? The weird thing is that762mm and in this case the current is flowing
products and publications. is exactly 30 inches or 2.5 feet! Wall the other way back into both the regu-
Thele's also a handy order form inside this issue (see Stucoru Cxtp Boolrshop
Go to shop.ata.org.au or call siding al L22Ornrn is exactly 4 feet. lators, This causes tlle regulation to fail
us on (03)9639 1500. Why are ladders 1.Bm or 2.4m instearl and the output terminal voltage to rise

Stuco¡rt Catp siliconchip.com.au

WWW.SI rconc
fl5Amæffi@ffi [ffi&ffiffi
I was recently interested to see
the availability of 15 and 30 Farad
drop, it will make no difference to
the sound quality,
72-24V High Current Speed Con-
troller, March & April 2008: the
component overlay (page 6s,
Microcontroller articles
are appreciated
As a regular purchaser of Sntcou
CHrP, I am responding to you¡ Febru-
In looking for a direction for the
future, I think that you should, no,
you must publish very elementary
projects like Stan's on a regular ba-
PRIME
capacitors for bolstering the L2V
battery line in car sound systems.
The only time that a momentary
drop in the supply rails could cause April 2008) shows a 100¡rF ca- ary 2008 editorial where you ask for sis. There are a lot of people to be ELECTRONICS
problems is if the ampliler is very pacitor immediately to the right comments re future articles. I am a brought into the PIC fold and the Est. 1987
Made by Stinger in the USA, they
ofLK14. This should be a 470pF farmer in East Gippsland, Victoria. more complicated projects will not
are priced at US$500 and US$650, close to full power and the slight
16V electrolytic. Similarly, the I expect that I would be classed as entice them into it.
respectively. voltage drop then causes itto go into
component overlay shows a 220nF something of arr experimenter in Emphasis on electronic projects
Do you think these are worth- clipping. If you are pushing the sys-
MKT capacitor in parallel with electronics but I do take that further as against articles about new de-
while? (P. K., Gulgong, NSW). tem that hard, it must be "rooly rooly 115 Gompact DMM
zener diode ZD6. This should be to a point where I build helpful and velopments: I see your magazine
o Such capacitors are a complete loud". Norwill driving an amplifier
as a constructional one and that
waste of money. It is true that a big into clipping cause any damage to a 100nF MKT capacitor. reliable devices to assist around our
home and our farm. your present approach is the best.
lump of bass may cause a momentary the amplifier itself, although it may
The bend towards microcontrollers: I recall ceasing buying Electronics
drop in the amplifier's supply rails damage tweeters.
Australia because it had too much
but arry such drop is more likely Irr practice, you would be better off to build in a switch-controlled volume I really appreciate these articles, so
in the high-voltage rails from the installing another car battery in the control? (R.N., Geraldton, WA), keep tlem coming. It would be a on new developments and nowhere
amplifier's internal inverter, not the vehicle, close to the amplifier. You a Switched volume controls are pos- retrograde step for you to ignore near enough comparatively simple
sible but you do not get enough steps tìeir existence and to replace their constructional projects.
battery supply itself. would save heaps of money, based
and so the volume change for each step function with complicated circuitry, Instructional detail¡ if one decides
If the amplifier rails do drop be- on those prices, and end up with a
better result. Those super capacitors is too large. A better approach may be Oneuses an B-pin 555 timerwithout to undertake a particular project,
cause of limitations in the inverter, you just cannot have enough detail.
with digital readouts look pretty to substitute a pot that is close enough a second thought so why single out,
al external capacitor cannot help,
say, the 8-pinPICAXE orPIC asbeing Your writers do an excellent job and AC/DC Volts 600V Analog Bar Graph
,{nd even if the amplifrer rails do sr'azzy though. - say 100kQ. The effect on perform- it would be a shame to see that re- AC/DCAmps 104 Backlight
ance will probably be minimal, too complicated? Min/MalAvg
Resistance
If you set out to ignore them, you duced in any way. The Gonsequence Display Hold
Continuity
might as weII close the book on of too brief a description is failure
Does regulator solid-state and go back to having of the project.
Frequency Auto/Manual Range
Holster
to cooking in this way. It will also allow you to keep cooking Capacitance
Note that induction cook tops are if you have a power blackout, There is need a heatsink? everything operating with thermi- Internet: I live in an area where ru¡al Our Prlce
I have purchased the Adjustable telephone wires have made ground
very expensive and you can only use
certain steel a¡d cast iron saucepans -
more information at this website:
http //www. choice, com. au/viewArti-
: Regulated Power Supply kit (StlIcoN
onic valves. I consider that PICs a¡e
incredibly useful and foresee utilis- access to the internet pretty much $t 99.0o
all others will be unsuitable (eg, those cle.aspx?id=103867&catld=100447& Crm, May 2OO7). The directions state ing them in various projects in the out of the question, Our only solu-
with aluminium or copper bases). tid=1 00008&p=1&title=Test%3 a+Ind that I may need to install a heatsink. years to come. tion would lie with satellite coverage 179lEDA2 Combo Kit
Halogen cook tops use essentially uction+cooktops+(archived) I intendto regulate four 3.7V (14.8V) However, I am continually sur- but the cost has been a problem for
the same technology as halogen lamps Li-ion 3.34h batteries to give an out- prised at how many people in the us. So, with no access, when an ar-
except that the light from the lamp put of 7V at 1,{. Do I need to install a electronics business know almost ticle suggests that part of the project
Switched volume heatsink a¡d what heatsink should I nothing about the PIC programmers. information, say for exampìe, a PIC
must pass through an infrared fiIter,
ie, the glass cook top. As a result, the control wanted use? [S. C., via email). And I have to admit, were it not for program, should be obtained via the
cook top becomes hot and heats up the I am looking for a circuit diagram of o If you mean that the regulator is Sta¡r Swan's series of easy-to-read internet, we are in trouble,
saucepan. Having said that, we cannot a switch-controlled (not a potentiom- required to deliver 7V at 1A with a and understand articles on them, I StiII, I expect that we are the
see any particular beneflt of halogen eter) volume control. I am repairing 14.8V input, then you need a heatsink, would have had a lot of difficulty in exception and there will be an
cook tops although they may heat up an old ACCLIPHASE-202 amPlifier of The dissipation is 7W and so a low coming to terms with them. ever-increasing reliance upon it for
great sentimental value and cannot thermal resistance heatsink (<2.5"C1 Even with his articles, I was sure such references. Perhaps you could
more rapidly than other t¡tes,
If you want to be environmentally obtain the original or any dual zsokO W) such as Jaycar's HH-8570 fan type that I was going to seriously damage give some consideration to those
friendly, the best bet is a gas cook top, Iog potentiometer. Would it be possible should be used. sC my computer with the serial port folk who are for whatever reason,
link to the device but that didn't without internet access. Kit Gontains
happen, The BASIC language they Keith Traill, o Fluke 179 True RMS DMM
use is not hard; in fact quite fasci- Buchan, Vic. c TL224 SureGrip* Silcone Test Lead
nating to create, to program into the Comment: we can make sofiware Set
o T1910 Electronic Test Probe Set
StLtcoN CHre magazine regularly describes projects which employ a mains power supply or produce high voltage. device and to see whether it does available on CD-ROM for ß9.50 in- o 4C280 SureGrip* Hook Clip Set
All such projects should be considered dangerous or even lethal if not used safely. what you walt. cluding postage. o TPAK Magnetic Hanger
Readers are warned that high voltage wiring should be carried out according to the instructions in the articles' . 80BK lntergrated DMM TemP Probe
When working on these projects use extreme care to ensure that you do not accidentally come into contact with
¡ C35 Soft Meter Case
mains AC voltages or high voltage DC. lf you are not confident about working with projects employing mains voltages (with respect to its GND pin). output pin of the 7905 wiII be sitting Our Price
or other high voltages, you are advised not to attempt work on them. Silicon Chip Publications Pty Ltd disclaims The 7905 was much worse than the al +7Y (ie 12V-5V) with respect to the
any liability for damages should anyone be killed or injured while working on a proiect or circuit described in any 7805. With only 1mA flowing back- input minus. This +7V has a current
$4g9.OO
issue of Stt-lcolr¡ CHtp magaz¡ne. Devices or circuits described in SlLlcoN CHIP may be covered by patents. Slt-tcot'¡ wards into its output pin, the voltage path via the meter to the 5V output Prices exclude GST
Cnlp disclaims any liability for the infringement of such patents by the manufacturing or selling of any such equip- rises to over 6V. I tried a number of of the 7805, thus tending to pull the
ment. SILICON CHIP also disclaims any liability for projects which are used in such a way as to infringe relevant regulators from different manufactur- 7805 to a voltage above 5V. The same Callfor a 2008 Fluke Catalogue
government regulations and by-laws. ers but they were all the same. happens to the other regulator, www prime€lectronics æm au
Advertisers are warned that they are responsible for the content of all advertisements and that they must con- To explain the problem, if we as- In order to fix it, you need to ensure
form to theTrade Practices Act 1974 or as subsequently amended and to any governmental regulations which are sume 12V is applied to the input, the current is always flowing out of each
Brisbane (o7l32527466
applicable. Sydney (02) e7o4 eooo
siliconchip.com.au siliconchip.com.au MAY 2OO8
98 Stuco¡,t Cntp
Mailbag: continued
to-peak random noise is about 40mV
hence giving about -30d8,
I have verifi.ed that the LM358 is
ffi@ffidtuæmffimsAffi
t¡izfiÅR new sïslem regulator. This requires a load resistor from each output
working correctly on both differential
inputs from the HK828, These meas-
urements were made at highest quality
Thank you for providing a practi-
cal use for out-of-date drives with
incorporating the pushbuttons
ald a small microcontroller. The
the Playback Adapter for CD-ROM microcontroller would decode and
circuit design, pin to the respective GND pin. I would suggest that, to (OscR = 24kO). There is no hum and
Drives [SucoN Cnp, November & debounce the pushbuttons and then
keep it stable, about five times the cunent should flow via the noise is apparently being generated
December 2OO7). These computer send a serial stream to the main
this resistor, ie, 5mA through the resistor and 1mA through internally by the HKB2S. drives are of better quality than boa¡d.
the meter. I have checked the HKB2B data sheet
those in cheap combination sound In fact, you would probably want
I am surprised that Wal Douglas claims to have used it a¡rd note that it stores 256 voltage lev-
systems. the infrared remote control sensor
successfully for years, els, I would therefore have expected Could you also produce a push- (IRD1) on the pushbutton panel as
Bruce Boardman, something over -40d8 S/N, button panel to go on the front of an well. So the second microcontroller
Telstra - Wireless Engineering & Operations, Could you please tell me if this noise
older computer tower? The remote would decode the pushbuttons and
Sydney, NSW. is normal or what the cause may be? control is a great idea but I always the infrared remote control signals.
Comment: well you have uncovered a mess. We did not spot (G. J., Emerald, Vic).
like to use malual controls as well, These would then be fed to the main
the problem in 1995 and we didn't spot it again in 2006! o Although the HK828 does store The buttons would have to be Stop, board through the input pin that the
samples al 256 voltage levels, they
;-lloh & Business Comment on are stored in analog "chatge" form
Play, Forward & Reverse. (R, P., via
email).
infrared remote control sensor is
connected to presently (ie, pin 12
ffim! Prius battery life
I can't believe you published Gorton Drennan's letter
rather than in digital. We suspect that
is why the signal to noise ratio is not
o While it would be nice to have a [PD2] of the microcontroller).
Wmd
..':
without a warning about its accuracy. His assertion that the
Prius' battery has to be periodically replaced is not true.
as good as onewould expect from a
digital memory device offering the
panel of pushbuttons to control the
CD-ROM playback adaptor, it turns
So what you are asking for, while
seemingly simple, is a lot more
out to be a bit of a tall order. complicated to implement, We do
Toyota claims the battery will last the life of the vehicle, same nominal B-bit resolution.
As the circuit stands at the mo- not think it is worth pursuing as the
They achieve this by ensuring the battery is never fuIly The figure that you are getting is ment, there are no free input pins all-up cost of the resulting project
charged or discharged, about as good as you can get from this
on the existing microcontroller, It would be far more tha¡r buying a
Mr Drennan has confused the expression "limited capac- chip. It seems adequate in practice for
ity" with "limited life". The limited capacity (aAh) and would require another PC board good quality DVD player.
many applications,
extra weight of the Prius means that when it is used for any
www.5SSelectron ics. com. au purpose other than city driving, it will not achieve better
mileage than maly conventional petrol vehicles.
Missing track could be made adjustable. The third back from the loudspeaker to tlre nega-
Paul Smith, on PC board requirement would be to have a nar- tive supply. With no signal, no current
Port Macquarie, NSW. Iread about D.P.'s problem with
Gree llogstar2 K¡t from Comment: in fact, the battery does not last forever. We re- the Programmable Ignition display on
row-band EQ feature to boost the low
frequencies to compensate for output
flows through the loudspeaker,

cently had a couespondent who purchased a grey-market page 98 of the February 2008 issue. I losses in high excursion (and often
import (ex-lapan) 1999 Prius in which the battery has failed. Induction cook tops
Gutter Electronics Toyota apparently will not help because the car was not
too had no display - "boxes" only.
The problem was a missing PC track
expensive!) low-frequency drivers. (1,
are expensive
P., via email).
purchased from a Toyota dealer. between the top of the SIP resistor ar- o The Subwoofer Controller project I am currently in the market for a
l5 THIS THE WORLDS Brlshtert DIV ray arrd pin 14 of the LCD module, It in the August 2007 issue did incor- new stove and I want to know how
LICHT KIT ? Non-metric standards
Klt lnclude¡ was just next to the top left mounting porate a low-pass fiIter with a roll-off much more efficient is an induction
Twln Alloy houllngr wlth Norow ond I was about 10 when we went metric, so became conver- bolt. (J. Y,, Milang, SA), at'l,íHz. cook top compared to a halogen cook
Medlum Beom Optlcs,
2 x Mlcrc contrcller conrtorit cuFent
sant in both metric and Imperial systems. I became familiar We don't think there is much point top? Are there any bad health side
drlvsE, ¡elect buch or boort with SI units through physics and can happily work in Processor for in having it adjustable. However, if effects that could occur as a resuÌt of
2 x MR11 lze PCB wlth 3 x C¡ee XR-E, R2
bln ledr. (totol Llght output t6oo
several different number bases, you wanted to increase the roll-off using an induction cooktop? Andhow
f lumens) However, I have never been able to get familiar with kilo- subwoofer amplifiers frequency to 2OHz, you could do so does an induction cook top work?
-t Comes complete wlth twltchel, coble,
connedoñ, rust odd Power!l!l
parsecs per 100 litres (or whatever) or hecta/megapascals.
MPG and PSI still hold a lot of meaning to me, as well as
I have a suggestion for an up-com-
ing project. Following on from the
by scaling the relevant capacitors. The
circuit also incorporates an adjustable
I am also interested in how a halogen
cook top works but I have probably
I for a large number of other people. Pray you never need to previous sub processors for subwoofer narrow-band equaliser. already asked too many questions! (L.
Order on line at work with old English equipment, when it seemed a new amplifiers, how about tackling the M., Lakes Entrance, Vic).
www.cuttencom,au thread was invented for every application! other end of the frequency range? By
Current flow in o We do not have comparative effr-
If seeing MPG on a magazine cover is so distressing to that I refer to the 10Hz -20H2 region, ciency figures for cook tops although
I 4
Enqulrler plæe T. Robinson, I hope the editorial staff at Sntcotrt CHIe never where most subwoofer speakers are class-B amplifier the induction type should be the
Emoll:morþ,rlleyGcutteicom.ou show a valve project on the cover again, Presumably, medi- totally unprotected from peak signals I am having trouble understanding most efficient. It works by inducing
cal assistance would be required! often well below the tuning frequency the direction of current flow in simple a¡ intense alternating magnetic field
Brett Cupitt, of the box (vented high-pass types in class-B amplifiers with and without an into the base of the saucepan, The
Ashfield, NSW. particular). ,{C signal. I would appreciate some resulting eddy currents in the base of
Comment: you should realise that the metric thought police What is needed is variable sub- help. (W S., via email). the saucepan cause heating.
Keep your co¡lies sale with these harrrly binrlers will be around to your place shortly. with a slope of at least
sonic filter o Look at it this way: for positive In effect, all the power being used
Ava¡lable Aust only, Price: SAl3-95 plus 37 p&p per 24dB which can be adjusted using a excursions of a sinewave, the upper goes into the base ofthe saucepan but
order (¡ncludes GST) Just fill ¡n and mail the handy DDS VFO project feedback potentiometer, transistor conducts and feeds current there will inevitably be some losses (ie,
order form ¡n th¡s ¡ssue; or fax (02) 9939 2648; or call
(02) 9939 3295 and quote your credit card number.
I have recently acquired an RCA BgP WW2 (1.54213 The second thing that is required is from the positive rail to the loudspeak- inefficiency) in the large electromag-
build) 2}id}Jz - 2OMHz AM crystal-controlled transmitter. some form oflimiter (compression?) to er, For negative excursions, the lower net coil used to induce the magnetic
Buy five and get them postage free! '
limit the signal if required. Again this transistor conducts and pulls current flelds. There are no health side effects
SILIC)N CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 97
WAffiffimffi This was used on \ÂIW2 warships and
built like a rock, weighing in at a
was
I would like to know how to re- appreciated. Here is one link to a with either polarity but with a polar-
shade under 350kg. This is a long-term
verse the direction of a perma-nent company in America that has this ity sensor that alters the coil switch-
ing sequence according to applied restoration project and part of the idea N ever
magnet brushless DC motor, eg, frmction for its Solar DC Cooling,
polarity. This can reverse tle motor was to convert the crystal oscillator The R&S NRP fanrrly of poler sensors rl
CPU cooling fans or solar-powered Fans & Kits - see htt¡l:/Ânrww.ad- tlte rattçtc
direction. to a VFO, DC to 40 GHz arrrl 200 l)W to 30W
exhaust fans. I know this capability vancedenergyonline. com/catalog/
The DDS VFO article in the March
does exist but it is not weII known applications/fans.hh Somebrushless motots do notuse
2008 issue was exactly what I was lVlaxilrrr¡nr b¡ndr,vrdth, lrtqh tlleasttrctlltltìt acctllilcV, l0ll
or used. They say "The reversible, ball any synchronising sigrral but iust
Iooking for, so I have embarked on neasurenrerlt s¡tee11 Powct scns0ts ftotn the R&S NRP fartlrly
The reason is that sometimes it bearing PM motor allows the fan sequence the powering of the coils
acquiring the parts, The display inter- are r,r¡hat all the others asprre t0 bc Every R&S NRP potvcr
is better to bring air in instead of to be used for intake or exhaust by (assuning the motor will run at a set sens0r rs a contpletc neasuring ittstrtrnleltt irl ttsclf lts USB
ested me as I have a few other projects
exhausting it out, so it would be reversing tle wire at the motor. " (M. speed). This is OK for motors that
that could use this approach, so I
interface allor,vs you t0 0perate it directly frolll a PC, ftolll othcr
have a constar.t load such as fans. Rohde&Schwarz nteasuting ¡nstrutn0tlts, ol front the R&S NRP
good to have a control to reverse D., Cairns, Qld).
o Whether a (permanent magnet) Again, depending on the design did a search using a popular search base unit
the direction of rotation, whether
that be manually or automatically brushless DC motor canbe reversed the motor may also be reversible. If I
I read a¡ound 30 or 40 hits, finding Thermal sensor for challertging nteasurenìents
switched. or not depends on tlre circuiFy that you have access to the (usual) tb¡ee t Diode sensor with a 90 dB clynamic range - also {or
prices ranging from $9 to $61, The
I am fairly familiar with motor switches the coils. With some, the wires which actually power the
$61 was in the first few hits, the $9 in
types and their fimctions and re- coils are switched using timing motor, it may be possible to reverse
one of the ones much further down,
alise that brushed DC motors can infolmation from HalI effect or mag- direction by swapping two of the (Tip: when using a search engine,
be reversed by changing the input netic sensors. The switching circuit connections.
look beyond the first page of results,
polarity. Howevet, I am specifically then keeps the coils powered at the Note, however, that reversing tle
especially if you want to find the good
asking about brushless DC motors correct time to ensure the motor runs direction of a fan motor, particularly
prices.)
as they are very efficient and can be in the correct direction. Reversing those mounted within a fan cowling,
I was pleased to find an Australian
run ofbothDC andAC (after conver- the supply will just prevent the does not work, as they do not move
supplier of the display (Peakhour at
sion). I understand that they cannot circuit receiving power because it air efficiently in the opposite direc-
www.peakhour.com.au). I ordered
be reversed by changing polarity via includes a blocking diode for the tion. They tend to just disturb the
air when rotating backwards. The a few for the various projects, paid
the use of a DPDT switch or some supply.
online and they were delivered in
other means. Altematively, a diodebridge could fanblades and cowling are designed
two working days. One of the units
Your assistance would be greatly be used to allow the circuit to run for one way only.
was damaged in transit ánd I emailed
Peakhour with a photo and they dis-
patched a new unit on the same day.
ing on. I flnally fixed the problem - the aware of, eg, avoidingtheuse of induc- Chaaging the value of R4 appears Ah . . . customer service as it used to
speaker output wires were routed nea¡ tive emitter resistors (an early fault to be the way to do this but I am con- be still exists.
the primary of the power transformer with the 1980s ETI Series 5000 Mosfet cerned about affecting the equalisa- Matt Howard,
and when I moved these wires to the amplifier)? (P, R., Noosa, Qld). tion. (I. P,, via email), Melbourne, Vic.
other side of the transformer, the unit ¡ There is no such problem in the a R4 is the one to reduce to get more
functioned properly and has for the 20W Class-A Amplifier, If someone gain but unfortunately there is not a Video on soldering SMDs Years of
flil ttri
past three years without issue. is experiencing 160kHz oscillation in lot of extra gain to be had. You really Following your article on solder-
I suspect that noise in the mains their amplifier it points to incorrect need a higher gain circuit such as the ing SMDs in the March 2008 issue, Htuttllllti, DrivÍng
was triggering instability in the power components or perhaps a missing or Magnetic Cartridge Preamplifier de- there is an excellent video on this tHillltlt I nnovati o n
section. (L M., via email). wrong value compensation capacitor scribed in the August 2006 issue. topic at http://www.curiousinventor.
o Possibly the fact that the speaker associated with QB, ie, the 100pF NPO c om/guides/Surfac e-Mount-S o lder-

leads were very close to the mains ing/ror


ceramic. 45s Voice Recorder has
har Robert Ellis,
wires may mean that there was direct Non-inductive resistors have no
induction of transient voltages into merit in a class-A circuit. They do have poor signal/noise ratio South Oakleigh, Vic.
the amplifier output stage. Even so, some application in class-B circuits I have a question concerning the 45- Comment: thanks forthe link olthough
the output filter should have stopped where inductive resistors cal magnify Second Voice Recorder (Snrcou Cme, we have to say that we would rather
most of this effect. the crossover "discontinuity" in the December 2oo7). My module appears hear the Americans refer to solder as which showed which cha¡nei had program memory location numbers
transfer characteristic and even then to be working as intended. However "solder" instead of "sodder"! beentunedwas a 1998 Philips. Newer don't equal the channel numbers.
they are more applicable to Mosfet the signal-to-noise ratio is rather lower TVs need a press of the remote control For example, my mother has been in
Non-inductive resistors power amplifi.ers than bipolar transis- than I had expected, with quite audible Watermark logos to reveal the station you're on whereas hospital three times in the last few
for amplifier tor circuits. background noise which does not vary are useful the watermark allows me to see the months. The TVs there don't dis-
I wish to build a 20W Class-A Stereo with AGC action on the input signal On page 4 of Mailbag in the April channel at a glance. play actual channels, only program
amplitude. 2008 issue, the writer is bothered by I never find the logos intrusive, as memory numbers, When I subscribed
Amplifier, as per the series of articles
that appeared in Sntcox Crup in 2007.
Increasing the gain I have measured the peak signal/ television stations identifying their they are "translucent". One ca¡ still to cable TV watermarks were used
However, I read a report on the DVT of the RIAA preamp noise ratio as about -30d8 (measured transmission. In fact, I actually find see the picture behind it. As for stick- frequently - including when viewing
website, stating that the author built bymyCRO onthe outputRCA connec- this handy. ing a grey paper over the watermark, a recorded program; you knew where
I need to increase the gain of the you'd recorded it very easily,
one a¡rd found it
was oscillating at Universal Stereo Preamplifi er (SucoN tor). The peak-to-peak signal on well- Very few modern television sets what does that achieve - only a worse
above 160kHz and regularly blowing recorded voice is about 1.2V, On the have channel identification numbers distraction? P. Smith,
Crur, April 1994) in RIAA mode to
output transistors. same recording with the microphone on the front panel, The last TV I ovrmed The watermark is handy when the Albert Park, Vic. sC
match other inputs. Can you suggest
Are there any later notes I should be a modification to do this? capsule itself short-circuited, the peak-
MAY 2OOB
96 stuco¡,t cutp siliconchip.com.au siliconchip.com.au
I
tors or resistors in the filter networks to
provide your speech fi.lter function. ffiWIrcffimqrumFftüffis
ItuightRider works I have a number of questions input and output impedance of the
in other cars on the Weather Satellite Receiver RF preamp are both also very close
project (Sntcox CuIp, December to 75Q, hence the suggested use of
I bought a KnightRider scanner kit 2003). What is the impedance of the a matching section in the lead from
(SII,lcoN CHn, May 1996) from Dick
receiver - 5OCl or 75Q? Also, what is the turnstile antenna - see page 36
Smith Electronics, I would love to the input and output impedaace of of the January 2oo4 issue of Su,IcoN
mount this kit behind the grille of my the preamplifier. My QFH antenna Cmp.
car which, to my great dismay, is not has aterminating impedance of 50Q You probably don't need match-
,æ a 1980s Pontiac, Ideally, I'd have the so do I need to transform this to 75O ing section or other impedance
a

circuit mounted under the dash in the or not and if so, how? transformer to connect a 50Q an-
cabin and a bunch of cable running I used extra bypass capacitors in tenna to the RF preamp input,
from there to a series of 10mm 12V the preamplifier and in the receiver, You may still be getting a small
LEDs behind the grille. with extra shielding to stop oscilla- amount of oscillation in the receiv-
Will this kit still work if I were to go tion problems. There has been a big er's front-end or IF section. You may
ahead and make these modifications? improvement but I still have lots of need further shielding and bypass-
(D. C., via email).
noise ald a weak receive signal ing around the SA605D and possibly
¡ We regret that your cil does not Is my reception problem likely to around the 8F998 in the receiver.
happen to be a 1980s Pontiac.
æ Fortunately, the KnightRider will
be due to interference from paging It's also possible that some of your
services at 148MHz at my location? troubles are due to interference from
work in other cars. To install it, you Is the receiver's sensitivity in ques- pagers. If so, it may be necessary
can run cabling from the PC board tion or can I get better reception from to add a bandpass flIter in the line
to the LEDs but you should not use between the antenna a¡rd the RF
r " 12V LEDs. Use standard 10mm LEDs
a cheap scanner?
I mounted the turnstile antenna preamp.
| ,./' instead. L2V LEDs have an internal reflector on my QFH antenna with We doubt if you would get better
resistor to allow direct connection to about 65Omm spacing from the bot- NOAA satellite reception using a
12V and they would glow very dimly tom. Why do I get a stronger signal cheap scanner, unless the receiver
if used in this circuit, is still being severely desensitised
I with the antenna about half a wave-
Iength offthe ground as opposed to because of either interference or
Question about old when it is on the chimney? (D, K.,
via email),
RF/IF oscillation.
It's hard to explain why reception
electrolytic c ap acitors o We will answer your questions can be better closer to the ground
Could you tell me what material in the order that you asked them, than further away, Factors like
is contained within electrolytic ca- The inputimpedance of thereceiver ground conductivity, surrounding
pacitors in 1950/60s TVs? [8. K,, via itself is typically very close to 75O metalwork (like metal roofing) and
email), when the front-end is tuned. The simila¡ things probably play a role.
o We think that the electrolyte used
in those days was based on an ammo-
nium salt, possibly ammonium chlo-
ride. Nowadays, boron compounds changes due to leakage, evaporation few years ago and one of the modules
a¡e used and the electrolytes a¡e a lot or fllling tend wiII be ignored. kept failing. I replaced transistors
more stable. The alarm function operates so long several times, checked every node in
as tìe þressure probe is within the the circuit and eventually replaced the
x. Does pool monitor water. This gives some 100mm or so entire module to no avail
water level variation with the alarm I also noticed that the failures were
t* \ adiust for evaporation? still in operation. often preceded by my old fridge turn-
The PIC-ControIIed Pool Monitor Note that sensitivity to changes in
(SntcoN Crue, January 2008) is a fan- water level over the 1O-second period
- tastic project but I have a question, will be slightly different with differ-
: Does the PIC compensate for the slow ent water levels (and the associated

1 evaporation of water over time or will depth that the probe is within the 4-Diqit Tirnirrq Modrrl
it suddenly one daytriggerbecause the water). However, this is not sufficient
t water level has dropped? to require recalibration,
We can lose several inches of water

e finst all-elecËniè
from our pool in a matter of weeks. Transistor failures in
10,000 second timing
Conversely, will trickle fiIling the range. Other firmware

pool require recalibration? (M, C., via SC4B0 amplifier chips available. Can be
custornised to suit your
email). I saw a question regarding output needs. Size:51x66mm

rrc le
¡ The pool monitor only monitors
cË transistor failures in the "Ask SnIcoN
! 9-1 8VDC. K1 48 - $44.00
for water level changes over a short Cnr" pages of the February 2008 is- Prices & documentat¡on auailable on weLsite:
(1O-second) period. Any longer term sue. I built a stereo SC4B0 system a

ab lia tr

!
siliconchip.com,au MAY 2OOB 95
Í I ThvwouldSu,rcorCnpwant

ASK SILICON CHIP


l/ll tá review a motorbike?
U U ttaa'n, urs ts no orornary
motorbike!
As far as we know, the Vectrix
Electric Motor Scooter is the first
fully-b atte ry- p owe r e d, ro ad-registered
production vehicle of any description
on sale to the public in Australia. That

Speed controller causes needs to be set so that the minimum kit KC-5345) and the accompanying is reason enough in itself.
speed is high enough so this cogging power supply [KC-s347). The re- And with all the talk about saving
low-speed "coggittg" does not happen. quired transformer is the MM-1095 energy, CO2 emissions and carbon
I have recently completed the 'Im- The slowest minimum speed varies from faycar. Note that the amplifier footprints, we gladly accepted the offer
proved Speed Controller For Universal from appliaace to appliance, and power supply must be built into of a week's hands-on trial
Motors" as featured in the October a suitable case. We were interested in the Vectrix
2002 issue. It is driving a brush motor
Simple mixer If you build your own amplifier, on two levels - first, how the electric
rated at 2A; well within the design's the two 10kQ mixing resistors for the bike compared to its petrol-powered
5A rating. circuit wanted left and right channel signals can be equivalents, ie, how successful was Vectrix aren't an organisation to hide their light under a bushell. You can't fail
The unit controls OK at the higher I want to build a preamp which placed at the signal input to the ampli- the transition from traditional power to see that the bike is electric-powered, even if you can't åeo¡ it!
speeds. However, whenturned down, will combine the left and right signals fier rather than using a mixing lead as to electric power and second (and
it "hunts" f¡om a high speed to virtu- from my digitai set-top box, to enable mentioned above. more importantly to us as a technol- The definition of a motor scootet, as a¡rd throbbing motor between your
ally off and then accelerates back to ogy magazine) the inner workings of far as we can tell, is "a light motor cycle legs. So, therefore, it's somewhere in
me to drive a centre speaker (such as
the bike. What had Vectrix done where with small wheels". WeII, light it ain't, between a scootet and a bike,
the high speed and so on. I have had
one of the ANU's technicians check
that sold by Dick Smith ElectronicsJ. Software for Smart many others had tried but failed? neither are its wheels particularly However, it is fairly large. And it's a
I do not require ultra hifi., as the idea
the unit but he cannot identify the is simply to improve the clarity of Card Programmer Being the only holder of a motorcy- small at 14-inch and t3-inch (front Iot heavier tha¡r most bikes ridden by
problem. I cannot find files for IC-PROGL05a cle rider's licence around here, yours and rear respectively), average riders: the Vectrix weighs in at
speech. What kit(s) can you suggest,
Years ago I built the controller's please? (T. S,, Claremont, WA). on www.ic-prog.com for your Smart truly was elected to evaluate it. Fair-dinkum "bikes" also have a about 210kg (that's as heavy as some
Iower-tech predecessor and that con- o The easiestwayto do this istomake Card Programmer (Srrrcou Cure, July One difÈculty, being based on Syd- foot-controlled lever to select gears superbikes), A significant proportion
trols the motor quite well. Any ideas up a mixing lead that connects to the 2003), I can only find IC-PROG105e. Is ney's northern beaches, was that it and, because the clutch lever is of that 210kg is its NiMH batteries.
as to why the newer unit is causing this file sufñcient? Ca¡r I also program had to be picked up from the western mounted on the handlebars, another The bike itself features a lightweight,
left and right outputs from the digital
problems? (,{. D., via email). set-top box and combines the Ieft and the PIC877 smartcard with the same suburbs. Not being a regular motorbike foot-controlled lever for brakes. The heavy-duty aluminium frame (as
o It is possible that diode D3 is faulty software? (T. T., Westmeadows, Vic), rider in city traffic, I wasn't at all con- Vectrix has neither of tlese because shown in our exploded diagrams),
right signals using a 10kÇt resistor in
and is causing disruption with the o The later "e" version of IC-PROG fident about mixing it with Sokm+ of it doesn't have a clutch. Both brakes The batteries, all 110 of them, sit
each signal wire. The junction of each
back-EMF and hence the speed con- resistor then becomes the centre chan- 105 can be used. For the PIC76F877 Sydley roads and freeways. are ha¡dlebar mounted, similar to a Iow in the bike to assist its centre of
trol Note, however, thatthe minimum you need a loader. The GSM a3 So I fronted the distributor's factory pushbike. gravity. Even so, I'd hate to drop this
nel signal for a power amplifier,
speed for an appliance is dependent on gold and silver wafer card loader with a large box trailer, Ioaded up the So it's not exactly a step-through; bike because it would be a pain to get
A courmercial power amplifrer can
the onset of "cogging", where the mo- http://users.net.yu/-deian/ should very heavy Vectrix (a very close fit!), neither do you have a big fuel tank back up*,
be used or there are many kit amplifiers
tor tends to run in shortbursts. So VR2 available such as the SCa80 (Jaycar be able to be used. More informa- ti ed it on securely and brought it back
tiou is available on the net - see to the relative safety ofthe back streets

Ghsflffiffimmffi http ://gsmhosting. com/vbb/archive/ of Brookvale.


index.php/t-3 7383.html I'Il have more to say on the street
tests shortly, Sufftce to say that I also
co-opted the services of some experi-
If one wanted to use the 20W Iines and then set the operating cur- Speech filter to reduce enced (ie, every day) riders to share
Class-A Amplifier for lower wattage rent so thatthe outputtransistors are background noise their opinions and experiences.
requirements (say around 5-10W), is fuIly conducting to providethe peak
it possible to alter the design so this current through the loudspeaker at
I am wondering if you have pub- Justto re-emphasise: the Vectrix is a
lished a circuit for an audio filter? I fully legal, road-registerable, battery-
can be achieved so that its constant fulI power. In practice, the operating powered bike. As such, it requires
am designing some equipment that
power draw can be maximally re- current is halfthe required peak cur-
needs a fllter to remove background that the rider have both a motor cycle
duced? I couldn't readily find how rent at fulI power, In the case of the rider's licence and motor cycle helmet
noise and focus on the frequencies of
much it draws but the oider 15W 20W Class-A Amplifier, tì.e current
speech. (N.H., via email), to use on Australia¡r roads.
model was said to consta¡rtly draw is 7.1-2A, giving a total power draw o Strangely enough, we have not
100w of soW per channel,
produced an audio "speech" filter A close-up look at the Vectrix
Alternatively, as an innovation, is If you reduced the operating cur- They say first impressions count
although it would be easy enough to
it possible to come up with a design rent to 800m.\, the maximum class-
modification so that the constant A power output would be 10W into
do, Basically, you need a combination - if you didn't know it was an elec-
of a high-pass filter with a low-pass tric bike (and failed to read that huge
power draw (and resulting output 8-ohm loads. Similarly, reducing the
filter. To see examples of high-pass "electric" logo down the side!), you
wattage) could be changed via a operating current to around 560m4
and low-pass fiIters, have a look at the might think it was just another fairly
switch or dial, depending on wheth- would give a class-A output of SW'
Subwoofer Controller in the August Iarge motorbike.
er a full power mode is required or Switchable bias would be imprac-
2007 issue, specifrcally at the fiIter Butyou'dbe wrong, Vectrix insist it's
not? (P, R., via email). tical, as you would need separate stages involving IClb (Iow-pass) and a "MAXI Scooter" but we think they
o In setting the bias for a class-A trimpots and a change of PC board
IC5a (high-pass), are underplaying their hand; damning
amplifrer it is normal to draw load layout. This X-ray view of the Vectrix shows the batteries (red) and the charger (orange).
Youwouldneedto scale the capaci- it with faint praise, if you will. The batteries are housed in a heavy fibreglass "safe\r cell" - just in case.

94 Srucox Cntp siliconchip.com.au MAY 2oo9 7l


The battery pack is rated at 125V phone ïmer; Pic-ïoc - A Simple Alarm Clock; Fast Universal Battery
Char0er, Pt.2; Backing Up Your Email.
March20ll4: PC Board Desion, Pt.2; BuildTheouickBrake Forlncreased
Driving Safety; 3V-9V (or more) oC-DC Converter; ESR Meter Mk.2,
June 2006:Televisi0n-The Elusive G0al, Pt,1; Electric-Powered Model
A¡rcratl, Pt 2; Pocket A/V Test Pattern Generator; ïwo-Way SPDIF-to-
30Ah (3.7kwh) withthe cells arranged plilier Module;
Pt.1: PICAXE-18X 4-Channel Datalogoer, Pt.3. Toslink Dig¡tal Audio Converter: Build A 2.4GHz Wireless A/V Link; A
High-Curent Battery Charoer For Almost Nothing.
in series to get the required output Module; Using Apr
The
Loudspeaker Level Meter For Home
ixture Display For Cars: ESR Meter July 2006: Telev¡sion - The Elusive Goal, Pt.2; ¡rini Theremin l\4k.2,
voltage. Mk. or UHF Bemote Control. Pt.l: Proqrâmmable Analoo 0n-ofl Controller; Studio Ser¡es Stereo
September200l: Making MP3s; Build An MP3 Jukebox, n.1; PC-Con-
The cells are arranged in 3 levels x kolled Mains Switch; Personal Noise Source For Innitus; D¡rectional May 20f14: Amplifier Component Video
Preamplifier; Slop Those Zaps From 0ouble-lnsulated Equ¡pment.

S
;

2 rows with six temperature sensors Microphone; Us¡ng Linux To Share An lnternet Connection, Pt.4. To RGB Converter:
Wkeless Parallel Po
Luxeon StarLEDs: Auoust 2006: Television -The Elusive Goal, Pt.3; Novel Picaxe-Based
LED Chaser C¡ock: Bu¡ld A Magnetic Cartridge Preamplifier; An Ultra-
and two voltage sensors constantly l{ovemter 2001: Ultra-LD l0ow0hannelStereo Amplifier, R.1; Neon
Tube Modulator For Cars; Audio/Vide0 Diskibution Amplifier; Build A Juno 2004: Dr Video Mk.2 Video Slab¡liser: Build An RFID Securitv
sonic Eavesdropper; M¡ni Theremin Mk.2, Pt.2.

monitoring them. This occurs even Short Message Recorder Play€r; Useful Tips For Your PC. Module: Fridge-DoorAlarm; Courtesy LightDelayForCars; AutomatinÓ
PC Power-Up; Upgraded Software For The EPRoM Programmer.
September 2006: Thomas Alva Edison - Genius, Pt.1; Transferr¡ng
Your LPs To CDs & MP3s: Turn an old Xbox lnto A $200 Mullimedia
when the bike is not being ridden, December 2001: lB Transceiver For PCs; 100WCh Stereo Amplif¡eÍ, Player; Picaxe Net Server, Pl.1; Build The Galactic Voice; Aquar¡um
Pt.2; Pardy L¡ghts Colour Display; PIC Fun - Learning About ¡ricros. July2004: Silencing A Noisy PC: V€rsatile Battery Protector; App¡iance Temperature Alarm; S-Video To Composile Video Converter
with fa¡s used to keep the tempera- EnergyMeter, Pt.1;A PoorMan's 0 Meter; Regulated High-Voltage Sup-
January 2002: Touch And/0r Remote-Controlled Light Dimmer, Pt.l; ply For Valve Ampl¡liers: Remote Control For A ¡/lodel Train Layout. 0cl0ber 2000: Thomas Alva Edison - Genius, Pl 2; LED Tachometer
ture down, A Cheap 'n'Easy Motorbik€ Alarm; 100W /Channel Stereo Amplifi€r, With Dual 0isplays, Pt.1; [JHF Prescaler F0r Frequency Countersi ln-
As we went to press, Melbourne n.3; Build A Baucous Alarmi FAQS 0n The MP3 Jukebox. Au D0-Xceneration frared Remote Conlrol Extender: P¡caxe NetServer, Pt.2; Easy-To-Build
lV Balanc€d lrlicro- 12V Digital Timer Module; Build A Super Bicycle LightAlternator.
was having an autumn heatwave (40oC February2002: 10-Channel lR BemoteControl R€ceiver; 2.4GHz Hi0h- ph e Logic Probe.
Power Audio-Video Link; Touch And/0r Remote-Controlled Light Dim- lpha 4100 Dioital SLR Camera (Review);
days) and on the bikes in use down mer, Pt.2; Bo0l¡ng A PC Without A Keyboârd; 4-Way Event Tìmer. Septemb0r 2004: Vo¡ce 0ver lP (VolP) For Be0inners: WiFry- Cooking
Up 2.4GHzAnlennas: Bed Wetting Alert; Build a Programmable Robot;
n.1; Bu¡ld Your own Compact Bass Reflex
able Christmas Star; DC Relay Switch; LED
there, the fans were doing overtime! , ûlarch 2002: Miqhty e; o-Channel Another CFL lnverter. plays, Pt.2i Picaxe Net Seruer, Pt.3.
lR Remote Volume Co For Maonetic
High temperatu¡es limit the battery's Cartridges;1z24v hte ger. 0cl0bor 2004: The Humble "Trannie" Turns 50; SMS Controller, Pt.l; De Drill BackTo Life; Cord-
ability to supply peak power and also BGB To Component V¡deo Converteri USB Power lnj€ctorj Remote les Radar Spe€d Gun, Pt.2;
April Channel Light Dimmerj R,1; Water Level Conkoller For Garage Doors & Gates. He eedo Correctori 1224V
interfere with the cooling during the lndic nch Power Supply; Versatile Multi-Mode Au er, Pt.3.
ïme Volume Control, Pt.z. Electr
l{ouember 2004: 42V Car Power
charging process. charg
switch (Errata Dec.2004): s, Pt.1; Vers
January 2007: h; lntelligent Car Airoon-
May2002: 32-LED Knightr¡der;The EatteryGuardian (Cuts PowerWhen Driveway Sentry; SMS Controlle ntrol. ditioning Conkoller: age Doors: lntelligent 12V
the Battery Voitage Drops); Stereo Headphone Amplifier; Automatic Charger For SLA &
Decombsr 2004: Build A Windm¡ll Generator, n.1; 20W Amplifier
Starting Single-Channel Light Dimmer; Pt.2; Stepper Motor Control¡er.
Module: Charoer tor Deep-Cycle 12V Batteries, Pt.2; SolarPowered February 2007: Bemote Volume Control & Preamplifier Module, Pt.1;
August2002: Digital lnstrumentation Software For PCs; Digital Storage Wireless Weather Station; Bidirectional Motor Speed Controller. Simple Variable Boost Conlrol F0r Turbo Cars; Fuel Cut Defeater For
The Vectrix features an inbuilt anti- Logic Probe; Digital Therm./Thermostat; Sound Card lnterface For PC The Boost Control; Low-Cost 50¡rHz Frequency Meter, lrlk.2: Bìke
theft starting procedure (starting is Test lnstruments: D¡rect Conversion Receiver For Badio Amateurs. January2005: Windmill Generator, Pt,2; Build A V8 Doorbell; lR Remote
Control Checker; 4-Minute ShowerTimer; The Prawnlite; Sinom Såys
C0mputer To Digital Ammeter Conversion

hardly the right word!), Unless you Seplember 2002: 12V Fluorescent Lamp lnverteri 8-Channel lnfrared
Remote Control; 50-Watt DC Electronic Load; Spyware - An Update.
Game: VAF DC-7 General¡on 4 Kit Speakers. March 2007: Programmable lonition System For Cars, Pt 1; Remote
Volume Control & Preampl¡fier Module, Pl.2i GPS-Based Frequency
have the "GO" symbol on the instru- octot0r2002: Speed ControllerFor Universal Motors; PC Parallel Port
Pt.3; USB-Controlled Electro-
lnductance & 0-Factor M€ter,
Reference, Pt.1; Simple Ammeter & Voltmeter.

ment cluster, it won't. Go, that is! Wizard; Cable Tracer; AVR ISP Ser¡al Programmeri 3D TV. attery Charger. A ps; High-Power
R 's Ladderi GPS-
To get it there, you need to turn the November 2002: Super0harger For NiCd/NiMH Batter¡es, Pt.1; W¡n- Marc Pt,1;Swim- B tion System For
dows-Based EPRoM Programmer, Pt.1; 4-Digit Crystal-Controlled ming ,2; Shielded Cn.
key to the appropriate position, wait ïming Module. Loop Picaxe Data

until the on-board computer has cy- over er. M


December 2002: Beceiving TV From Sate ul
cled tlrough its self-testing procedure, StereoFMTransmitter;Windows-Based EP
percharger For NiCd/NiMH Batter¡es; Pt.2;
Apr¡l 2005: lnstall Your own ln-Car Video (Reversing M0nitor); Build
A MlDl Theremin, Pt.1: Bass Extender For Hifi Svstems; Sports Score-
m
M
then squeeze the two brake handles in January 2003: Rece¡ving TV From Satellites, Pt 2: SC480 50W
board, Pt.2; Slrs Controller Add-0ns; A $5 Vailable Power Supply.
June 2007:20W Class-A Knock Detector ForThe
the right order. BMS Amplifier Module, Pt,1; Gear.lndicator For Carsi Active 3-Way tlay2005: Getting lntowi-Fi, Pt.1; BuildA4S-second voic€ Becordef; Programmable ìgnit¡on' r Controls; Frequency-
Crossover For Speakers. Wreless Microphone/Audio Link; MlDl Theremin, Pt.2: Sports Score- Ca
Activated Switch For s Revisit€d.
OK, so it's not much of a security board, Pt.3; Automatic Stopwatch Timer.
Fsbruary 2003: PortaPal PA System, Pt.l; SC,l80 50W RMS Amplifier July2007: HowTo CutYour Greenhouse Emissions, Pt.1; 6-Dioit Nixie
feature but unless you know about Module, Pt.2; Windows-Based EPROM Programmer, Pt.3; Fun With June 2005: Wi-Fi, Pt.2; The Mesmeriser Ciock, Pt.1: TankWater Level Indicator; A PlDTemperature Controller:

it, you won't be riding the Vectrix The PICAXE, Pt.1. Freezer Temperature Controller; Altern
Colour Recognition System; AVB200 S
20W Class-A Stereo Ampl¡fier: Pt 3i Making Panels For Projects.

anywhere. Needless to say, I forgot March 2003: LED Lighting For Your Car; Pelt¡er-Effect Tinnie Cooler;
PortaPal PA System, Pt.2; 12V SLA Battery Float Charger; Little Dyna- July 2005: Wi-Fi, Pt.3; Remote-Conkolled Automatic Lamp Dimmer;
Auqusl 2007: How To Cut Your Greenhouse Emissions, Pt.2: 20W
Class-A Stereo Amplifier; Pt.4: Adaptive Turbo ïimer; Subwoofer
it when I first tried to ride the bike! mite Subwoofer: Fun With The PlCf\,\E, Pl.z (Shop Door Minder). Lead-Acid Battery Zapper; Ser¡al Stepper lvotor Controller; Salvaging,
& Using Thermoslats; Unwired Modems & External Antennas.
Controller: 6-Dio¡t Nixie Clock, Pt.2.

Putting the kickstand down automati- Apr¡l 2003: Video-Audio Booste hone 0f Long-Distance WiF¡; Fasl Charger For
Thr
Dialler For Burolar Alarms; Pt.3 Augusl2005: MudlarkA20SValve StereoAnplifier, Pt.1; Prograrnmable imple Data-Logging Weather Station, n.1:
cally disables the bike and you must (Heartbeat Simulator); Electr¡c Flexilimer: Carb0n MonoxideAlert; Serial LCD Driver: Enhanced Sports f¡er: Pt.s.
Scoreboard: Salvaging Washing Maching Pressure Switches.
go through the brake handle squeeze May 2003: Widgybox Guilar Dislortion Effects Un¡t; 10MHz Direct october 2007: DVD Players - For HiF¡ Audio?;

procedure again. Digital Synthesis Generator; Big Blaster Subwoofer; Printer Port SBptembsr2005: BuildYour0wnSeismograph; Bilge SniflerForEoats; Electron¡c Noughts & Crosses ic Probe; Roll¡no
Simulator; PICAXE, Pl.4 (Motor Controller). V0lP Analog Phone Adaptor; Mudlark A205 Valve Stereo Amplifier, Code Security System, Pt.1; S Weather Slalion,
Pt.2; PIC¡ù(E in Schools, Pt.4. R,2; AM Loop Antenna & Amp
lntercom:
Charging & Garden 0clobor2005
Studio Series
Box; November 2007: Your Own Home Becording Studio; PIC-Based
rForCars; sion Water Tank Level Meter, Pt.l: Playback Adaptor For CD-R0M Drives,
The Vectrix has a built-in 1,5kW lmpa¡red Peo Pt.1; Rolling Code Security System, Pt,2; Bu¡ld A UV Light Box For
Making PC Boards.
240V mains charger (it's actually under July 2003: Smart er-Up Auto Mains l{0vomb€r2005: Good oualitv CarSou PICAXE
"Smart"
S'¡/itch; A Continuity Tester; ln Schools, Pt.5; Studio Seriós Stereo Build A December 2007: Sign eakers; lR Audio Head-
the handlebars), AII you need to do is PICAXE Pt.6 - Da PIC Programmer lillDl Drum Kit, Pt.1; Serial l/0 Control phone Link; Enhanced dule: PIC-Based WateF

release the luggage container under


& Checkerboard: Pt.2
Tank Level Meter: CD-RoM Drives; Pt.2.
D6cEmbor2005 onTheCheap; Pt.2; Building
the seat (again with the main key), Augu e MP3s 0n The ult¡mate Ju gh-Energy lon¡tion Systern,
Your ig For Cars, Pt.1: Remote LE Control; Build A MIDI Drum
Pt.1: .4 AXE Pt.7. Kit, Pt 2: 433MHz Wireless Data Communical¡on.

September 2003: Robot Wars; Krypton Bike LiOht; PIC Programmer; January2006: Pocket Jim"AM Radio The WaterTank Level Meter Pressure Senson
Current Clamp MeterAdapter For 0MMs; PICAXE Pt.8 -A Data Logger; Transm¡tter; universal .2j Building The
Digital lnstrument Display For Cars, Pt.2. Ultimate Jukebox,Pt. Based 433MHz February 2008: UHF Remote-Controlled Mains Switch: UHF Bemote
Wireless Therm0meter; A Human-Powered LED Torch. Mains Switch Transmitter; A PIB-Triggered Mains Sw¡tch: Shilt lndicator
0ct0ber 2003: PC Board Design, Pt.1; JV80 Loudspeaker System; A & Rev Limiter For Cars; Mini Solar Battery Charger.
Dirt Cheap, High-Current Power Supply: Low-Cost 50MHz Frequency ; PC-Conkolled
Meter; Lonq-Range'16-Channel Remote Control Syslem. & MPg Players; March 2008: HowTo Get I A Ouick
ildAMlDlDrum Primer; 12V-24V High-Cu Pt.1i A
l{ovember 2003: PC Board Des¡gn, Pt.2: 124X7 Valve Audio Pr€am- D¡oital VFo w¡th LCD Graph nterface
plifier; 0ur Eest Ever LED Torch; Smart Radi0 Modem For Microcon- For Debugg¡ng;One-Pulse cks.
trollers; PIC,AXE Pt.9; Programmable PIC-Powered Iimer March 2006:The Electronjc Camera, Pt,1; Pc-Controlled BurglarAlarm
System, Pt.2; Low-Cost lntercooler Water Spray Controller; AVR ISP Apr¡l 2008: How To Get I nto Digital IV, Pt.2; Charge Controller For 1 2V
Decemter 2003: PC Board Design, Pt.3; VHF Receiver For Weather SocketBoald: Build A Low-Cost Large D¡splay Anemometer Lead-Acid 0r SLA Batteries: Safe Flash Trigger F0r Digital Cameras;
Satell¡tes; Linear Supply For Luxeon 1 W Slar LEDs; 5V Meter Calibration 12V-24V High-Current DC lrotor Speed Controller, Pt2; Two-Way
Standard; PIC-Based Car Battery Monitor: PICAXE Pt.10. o Series Remote Control Stereo Headphone Adaptor
el Audio/Video Selector;
h- Pt.1; Picaxe Goes Wire-
0f PLEASE lloTE: issues not listed have sold out All listed issues are in
E-

It might look like a conventional bike May 2006:


High-Enero
th¡ottle. But turning it backwards FeDruary 2004: FC Board Design, Pt.l: Supply Rail Monitor For PCs;
Studio 350W Power Amplifier Module, Pt.2; Shorted Turns Tester For
BoxForMu
Picaxe Goe
selects slow reverse and/or braking Line 0utput Transformers: PICTAXE-18X 4-Channel Datalogger, Pt.2. Antennas; I
regeneration.
72 SnICoN CTilP siliconchip.com.au siliconchip.com.au MAY 2OOB 93
0ctober 1998: AC ¡/lillivoltmetet Pt 1 ; PC-Controlled Stress-0-Meterl Steel Rear
Versatile Electronic G uitar Limiter; 1 2V Trickle Charger For Float Condi- AlrPlenum-r lntake/Exhau¡t Sub.Frame
t¡onsi Adding An External Battery Pack To Your Flashgun Fan
l{ovember 1998: The Christmas Star; A Turbo T¡mer For Cars; Build
'l
A Poker Mâch¡ne, Pt i Flll Transm¡tter For l\4usicians; Lab Quality AC
Mill¡voltmeter, Pt 2; lmproving AM Radio Reception, Pt 1

January 1994: 3A 40V Variable Polver Supply: Solar Panel Swilching Jüne 1996: StereoSimulator (uses delaychip); Rope LightChaseri Low 0ecember 1998: Eno¡ne lmmobiliser Mk.2; Thermocouple Adaptor
Requlator; Pr¡nterSlatus Ind¡catorI Mini Drill Speed Controlleri Stepper 0hms Tester F0r Your 0[¡¡r: Automalic 104 Battery Charger. For DM¡rs; Reoulated 1 2V 0C Plugpack; Build A Poker Mach¡ne, Pt.2;
M0tor C0nlr0llert Aclive F¡lter Design; Enqine Managemenl, Pt.4. lmDrovin0 Al\4 Radi0 Reception, Pt.2j Mixer ¡rodule F0r F3B Gliders.
1 S96: VGA 0ig¡tal Oscilloscope, Pl.1 ; Remote Control Extender For
Ju ly
tebruary 994:90 1 r; 1 2-240VAC 200W I n- VCRs; 2A SLA Battery chargert 3-Band Parametric Equaliser;. January 1999: High-Vollage Megohm Tester; A Look At The BASIC
verter;0.swAud¡o le PowerSupply; Enoine Stamp: Earoraph Ammeler For Cars; Keypad Eng¡ne lmmobiliser.
Management, Pt.s ey Work. Àu0ust1996: lntroduction to IGBTs: El€ctronic Starter F0r Fluor€scent
LañDs; VGA oscilloscope, Pt.2t 350W Amplifier Module, Masthead March 1999: Build A 0igital Anemometer: DIY PIC Programmer; Build '13" Gearbox
March 1994: lntell¡gent lR Rem0le Controllert 50W (L[43876) Audio Amplilier tor IV & FMt cathode Ray 0scilloscopes, Pt.4. An Audio Compressori Low-Distortion Audio Signal Generator, Pt.2.
Am0lifier Module: Level Crossing Detector For Model Railways; Voice
Aclñated Switch For Fl\4 lvlicrophones; Engine Management, Pt,6. se0lember 1996: VGA Oscilloscope, Pt.3; lR Stereo Headphon€ Link, ADril 1999: Gettin0 Started W¡th Linuxt Pt.2t High-PowerElectric Fence Caat Alumlnum
Pt.i: HF Amateur Radio Receivert Cathode Ray 0scilloscopes, Pt,5. Gontroller; Bass Cube Subwoofer; Programmable Thermostat/TheF
ADril 1994: S0und & Lighls For Model Railway Level Cross¡ngsi 0ual mometer; Build An Infrared Sentry: Rev Limiter For Cars. Swlngarm
SilD0lv Voltaqe Reoulatori Un¡versal Stereo Preampl¡f ier: Digital Water oclober 1996: Send Video Sionals over Twisted Pair Cablet 600w
Tank Gauoe; Engine Management, Pt.7. DC-DC Converter For Car HifiSystems, Pt.1; lR Stereo Headph0ne May 1999: The Line Dancer Robot: An X-Y Table With Stepper M0tor
Conlrol. Pt 1; lhree Electric Fence Ïesters; Carbon ¡/]onoxide Alarm.
Link, Pt.2: Multi-Channel Radio Control Transmitter, Pt.8. Encoder
May 1994: Fast Charger For Nicad Batteriest lnduction Balance l\4etal
Locãtor; lvlultì-Channel lnfrared Bemote Control; Dual Eleclron¡c Dice; November 1996:8-Channel Stere0 ¡¡ixer, Pt,1 i Low-Cost Flu0rescent June 1 999: F¡¡ Radio Tuner Card For PCs; X-Y Table With Stepper Motor
Simple SeruO Dr¡ver Circuitst Engine Management, Pt I Light lnverter; Repairing 0omestic Light Dimmers Control, Pt 2; Proorammable lgnition T¡m¡ng lVodule For Cars, Pt 1

June 1994: A Co0lant Level Alarm For Your Car; 80-Metre AÌ\4/CW December 1996: Active Filter For CW Reception: Fast Clock July1999: BuildA 000 Silencer;10uH to 19.99mH lnductance ¡reterl
Transmitter For Amateurs; Convertino Phono lnputs To Line Inputs: For Railwav Modellerst Laser Pistol & Electronic TarOet; Build Audio-Video Transm¡tteri Programmable lOnition T¡ming Module For
Pc-Based Nicad Battery Monitor; Engine Management, Pt 9 A Sound Level Meter: 8-Channel Stereo Mixer, Pt.2; lndex To Vol.9. Cars, Pt.2; XYZ Table Wilh Stepper Motor Control, Pt.3.

Ju lv 994: Build 4-Bav Bow-Ti -Tran- ultiple Smoke Alarms, Pt.1; Build lll
Augusllggg: Remote Lighls For
1

sistor Preampliliert Steãm


A
Train or; ôV ntrolled Dual Power SuPPlY, Pt.1; Monito
Cars; Build A PC Controller:
SLA Battery Charger; Electron¡c Eight TemPeratures). XYZTableW¡thStepper ing,Pt.14. OSP/IGBT Based
Motor Controller
August 1 994: High-Power Dim mer For i ncandescent Lights; Dual 0¡ver- February 1997: PC-Conlrolled Movin0 ¡¿lessage D¡splay; Compuler Se0lember 9991 ot, Pt.1 : Voice Di rect Speech
sity Tuner For FM Microphones, Pt.1; Nicad Zapper (For Resurrecting Controlléd Dual Power SupDlv, Pt.2: Alerl-A-Phone Loud Sounding Recognition ¡rod apacitance Meter; XYZTable
Teleph0ne Alarm; Control Panèl For Mult¡ple Smoke Alârms, Pt,2. With Stepper ¡ro -Powered can cooler
Nicad Batteries); Electron¡c Engine Management, Pt.1 1. Brushlees DC Motor
seEtember 1994: Automatic Discharger For Nicad Batteries; lV¡nivox March 1997: 175W PA AmDl¡fier; Signalling & Lighting For Model 0ctober1999: BuildThe BailpowerModelTrainController, Pt.1;Semi-
conduclor Curve Tracer: Autonomouse The Robot, Pt.2l XYZ Table With
' GP NIMH Battery Packs
Voice ODerat€d Relay; Al\4 Radio For Weather Beâconst Dual Diversity Railways: Jumbo LED Clock; Cathode Ray Oscilloscopes, Pt.7
Tuner For Fl\¡ ¡rics, Pt.2i Electron¡c Engin€ Management, Pt.12. Stepper Motor Control, Pt 6; Introduc¡ng Home Theatre
A h No lost Digilal Voltmeter For Carsi
oclobe round Sound Workst Dual Ra¡l Variable L r€o Amplifierst iilodel Train Controller: l{ovemher 1999: Sett¡n0 Up An Email Servert Speed Alarm For Cars,
Welded Alumlnum Frame
Porver ight Reminder; Electronic Ballast For A Cathode Ray oscilloscopes, Pt.8. Pt.1 | LED Christmas Tree; lntercom Stâtion Expanderi Foldback Loud-
Fluores Engine l\4anagement, Pt.13. speaker Systemt Railpower Model Train Controller, P|.2,
May 1 997: Neon Tube Mod ulator For Lig Lig hts For
November 1994: Dry Cell Battery Reiuvenatort Novel Alphanumer- -l
A Mbdel I ntersection; The Spacewr¡ter I n Thin Air; December1999: Solar Panel Regulatort PC Powerhouse (gives +12V,
ic Clock, 80-M DSB Amaleur TransrÌritlerj 2-Ceil Nicad Discharger. A Look At Signal Tracingi Pl.2; Calhode , Pt.g. +9V +6V & +5V rails)t Fortune F¡nder Metal Locator; Speed Alarm For
Cars, Pl.2t Railpower Model Train Controller, R.3; Index T0 V01.1 2.
Decembe¡1994: car BurglarAlarm: Three-Spot Low Distortion Sine- June 1997: PC-Controlled Thermometer/Thermostat: TV Pattern Gen-
January 2000: Spring Reverberation Modulet An Audi0-Video Test Gen-
the bane of petrol-powered bikes if
erator, Pl,1: Audioi RF Sional Tracer; High-Current Speed Controller For
wave 0scillator; Clifford - A Peslq Electronic Cricket: Remote Control
'l
system for Models, Pt I lndex to Vol.7 1 2Vl24V ¡/otors; Manual Control Circuit For Stepper Motors.
eratol Parallel Port inlerface Card; Telephone otf-Hook lndicator take out the mains lead and plug it in charge the Vectrix, And if you have
January 1 995: Su n Tracker For Solar Panels; Battery Saver For ïorchesl Julv 1997: lnlrared Remote Volume Control; A Flexible lnterface Card FEbruary 2000: [4ulti-Sector Sprinkler Controlleri A 0¡g¡tal Voltmeter to any standard power point. off-peak electric (5.39c/kWh), you only because of the frequent mainte-
FoiPCs; Points Controller For Model Railways; Colour TV Pattern F0r Youi Cari Safety Sw¡tch Checker; Sine/Square Wave oscillator.
Dual Channel UHF Remote Control; Stereo M¡crophone Preamplifier
Generator, Pt.2; An ln-Line ¡ilixer For Radio Contr0l Rece¡vers. The on-board computer goes tluough could have a new GPO fitted to that nance required.
March 2000: Resurrecting An 0ld Computert 100W Amplifier
February 1995: 2 x 50W Stereo Ampl¡fier Module; Dig¡lal Etfects unit
For lvlusicianst 6-Channel LCD Thermometert Wide Range Electrostat¡c oclober 1997: 5-Dioit Tachometer: Central Lockino For Y0ur Cari PC- ¡rodule, Pt.1t Electron¡c Wind Vane With 16-LED Displayt Build A a rather (visually) spectacular self- circuit and the power charge would The motor is consistently described
Loudspeakers, Pt 1; Remote Conlrol System For lvlodels, Pt 2 Controlled 6-Channõl Voltmetert 500W Aud¡o Power Amplifier, PI.3. Glowplug Driver
check routine (especially pretty at then reduce to about 21c. in Vectrix literature ald websites as a
March 1 995: 2 x 50W Stereo Amplifiet Pt.1 ; Subcarrier Decoder For FM

Receivers; Wide Range Electrostat¡c Loudspeakers, Pt.2t lR llluminator


November 1997: HeaW Duty 104 240VAC Motor Speed Controlleri
Easv-To-Use Cable &Wir¡ng Tester; Build A lvlus¡cal Doorbell; Replacin0
May 2000: Ultra-LD Stereo Amplifier, Pt.2; LED Dice (With Plc Micro-
coniroller); 50A Motor Speed Controller For Models.
night!) then proceeds to fast-charge In a PowerSmart home, a similar "brushless DC" type which we believe
For CCD Camerast Remote C0nlrol System For l\rodels, Pt.3. Foam Speaker Surrounds; Understanding Electric Lighting Pt.1.
June 2000: Automatic Rain Gauge: Parallel Port VHF F¡¡ Receiver;
the battery pack at the appropriate reduction would happen automati- is a misleading term. It's a common
ADri 995: FIV Radio Trainer, Pt.1
I 1 ; ¡ne Filterl December 1997: S0eed Alarm For Cârst 2-Axis Robot With Gr¡pperl Switchmode Power Supply (1.23V t0 40V) Pt.1; CD Compressor. rate, 80% charge is achieved in two cally if you charged in the off-peak error made where the motor suPPlY
sÖW0hannel Stereo Amplif¡er, Pt tic L0ud- SteÞoer lvl0t0r Driver W¡lh 0nboard Buffer; Power Supply For Stepper
hours but there is no problem in leav- period (ie, 5.61c/kWh between 1Opm is battery (DC). But we believe it's
speakers, Pt.3t 8-Channel Decode ol. Motdr Cards; LJnderstanding Electric Lighting Pl.2; lndex To Vol.10. July 2000: llloving Message Displayt compactFluorescent Lamp Dr¡ver;

May 1995: Guitar Headphone Amplif ier; F¡il Rad¡o Trainer, Pt.2i Transis- Januarvl998:4-Channell2VDCorl2VACLiohtshow.Pt.l:Command
Mu'sicians' Lead Tester; Sw¡tchmode Power Supply, Pt.2.
ing the bike charging overnight - the and zam). misleading to describe any motor as
tor/l\¡osfet Tesler For Dlì/l¡/s: A 1 6-Channel Decoder For Räd¡o Remote ControiFor Model Railways, Pt.'1; Pan Contrõller For cCD Cameras, Au0ust 2000: Theremin; Spinner (wr¡tes messages in "thin-a¡i');
Proximity Switch; Structured Cabl¡ng For Computer Networks. computer ensures the batteries can't The bike also has an "accessory" a DC type when, as in this case, the
Controlt ¡ntroduction To Satellite TV.
tebruary 1 998: Telephone Exchange Simulator For Testing; Command
SaDtember 2000: Swimm¡ng Pool Alarm; 8-Channel PC Relay Board;
be cooked by overcharging. socket for charging such things as motor is a variable-frequency, 12-poie
June 1995: Build A Satell¡te TV Rece¡veri Train Detector For lModel Control F0rModel Railways, Pt.2; 4-Channel Lightshow, Pt.2.
Bailtvaysi W Audio Amplilier Trainer: Low-Cost Video Securily System;
1
Fuèl lilixture Display For Cars, Pt.1 | Protoboards -The Easy Way lnto
Electronics, Pt.1; Cybug The Solar Fly.
Charging is a four-stage process. Ini- mobile phones, 3-phase AC type,
April 1998: Automat¡c Garage Door 0pener, Pt 1:40V 8A Adjustable
[4ult¡-Channel Badi0 Control Transmitter For Models, Pt.'1 .
Power SuDplv, Pt.1; Po-Controlled 0-30kHz Sinewave Generator; tially, the computer does apre-checkto Speed control of this type of motor
Julv 1995: Electric Fence C0ntroller: How To Run Tv/o Trains 0n A
Sinôle Track (lncl. L¡ghts & Sound); Setting Up A Satellite TV Ground
Understanding Electric Lighting; Pt.6. ocloùer 2000: Guìtar Jammer; Breath Tester; Wand-Mounted lnspec-
t¡on Camerat subwoofer For Cars: Fuel Mixture oisplay, Pt 2 ensure all is well with the pack. The motor is achieved by varying the frequency
Stat¡0n; Build A Rel¡able Door l\4inder May 1990: 3-LED Logic Probe; Garage Door 0pener, Pt.2t Command
Control System, Pt.4; 40V 8A Adjuståble Power Supply, Pt.2. l{ovember 2000: Santa & Rudolf Chrissie Display; 2-Channel Guitar It then undertakes a "conditioning" The 2OkW (peak) motor is built into via the DSP & IGBT electronic control-
Auqusl '1995: Fuel lnjeclor l\4on¡tor For Cars; A Gain Controlled
Microphone Preampt ldent¡fying IDE Hard 0isk Dr¡ve Parameters. June 1998: Troubleshoot¡ng Your Pc, Pt.2t Universal High Energy
Preamplif¡er, Pt.1: Message Bank & l\4issed Call Alertt Protoboards
- The Easy Way lnto Electron¡cs, Pt.3. charge of a¡ound 3-44. The third stage the rear wheel hub and is directly Ier. For those who are interested, we
lgnition System; The Roadìes' Friend Cable Testeri Universàl Stepper
De ng For Shared nternet Access; White
is the main charge, which is a constant- connected via the planetary gearbox. explain this in more detail in the sepa-
Seplember 1995: Ra¡lpo$/er Mk.2 Walkaround Throttle For Modei Motor CoñtrolleÍ Command Control F0r lvlodel Ra¡lways, Pt.5. ¡

Bail|ays, Pt.1; Keypad Combinalion Lock; Build A Jacob's Ladder L_E mpl¡fier, Pt.2 (Digilal Reverb); Driving current charge of 10-12,\, the precise There is no chain or belt drive - often rate panel at the end ofthis feature.
0isplay Julv ur PC, Pt.3r 15WCh Class-A Aud¡o An ndexTovol.l3.
Ambl orOV & 12V SLA Batteries; Automatic rate determinedbythe computer from
Sem¡ Januâru 2001: How To Transfer LP Doctor
0ct0ber 1995: 3-Way Loudspeaker Systemt Railpower Mk.2 Walk-
around Throtlle For ¡rodel Bailways, Pt.2; Nicad Fast Charger
standing Electric Lighting, Pt.8.
Ar
- Clean Up Clicks & Pops, Pt.1 ; ort 2-Chan- the battery's initial charge level and 1. Driver information LCD
Auqust 1998: Troubleshoot¡nq Your PC, Pt.4; l/0 Card With Data Log- nel Guilar Preampl¡lier, Pt.3; PIC
November 1995: lvlìxture Display For Fuel lnjected Carst CBTransverter gin-g; Beat Triggered Strobe; lSWCh Class-A Stereo Amplilier, Pt.2. also from the condition of the battery 2. Anti-theftìndicalor
tebruarv 200'l: An Easv WaV To ¡/ake PC Boards; fil Pulser Train
For The 801\4 Amateur Band, Pt 1; PIR Movement Detector
Seltember 1998: Troubleshooting Your PC, Pt.5; A Blocked AirFilter controllóÍ A [4lDl lnterface Éor PCs; Build The Bass Blazerr 2-¡/etre cells themselves. 3. Low battery voltage indicator
May 1 996: High V0ltage I nsulation Tester; Knightrider LED Chaser; Sim- Alarmt Waa-Waa Pedal For Guitars;Jac0b's Ladder; Gear Change lnd ica-
tor For Cars; Capacity lndicator For Rechargeable Batteries.
Groundplane Antennat LP Doctor - clean Up Clicks & P0ps, Pt.2.
Finally, it enters a transition stage 4. Battery level indicator
Dle lntercom Uses 0pt¡cal Cable; Cathode Ray 0scilloscopes, Pt.3.
March 2001: ¡rak¡no Photo Resist PC Boards; Big-Digit 1224 Hour
Clock: Parallel Port PIC Pro0rammer & Checkerboard; Protoboards - which, at 1-34, can be regarded as a 5. Vehicle power switch
The Easy Way lnto Electronics, Pt.5; A Simple lvllDl Expansion Box. top-up. The inbuilt fans can start at 6. Dual function throttle
ADril 2001: A GPs [4odule ForYour PC; Dr Video - An Easy-To-Build any time during the charging process 7. Speedometer
Vídeo Stabiliser; Tremolo Unit For Mus¡cians; Minimitter FM Stereo
Transmittert lntelligent Nicad Battery Charoer and wiII generally still be cooling the 8. Estimated range
cells down next morning, even though 9. Key ("ignition") switch
ier
Mav 2001: 12V Mini Slereo AmDlif uild;
10. Turn signal
Po\ierPak-AMulti-VollagePbwer eAn
the charge itself may have ceased some
lnternet Connection, Pt.1 ; Tweaking 1 1. Ready/Go indicator
June 2001: Universal Battery Charger, Pt.1: Phonome - Call, Lislen
time before.
ln & Switch Devjces 0n & oti: Low-Cost Automatic Camera Sw¡tcher: At current (Sydney) standard elec-
using Linux To share An lnternet Connection, Pt,2
tricity rates (12.87clkWh), it takes The instrument cluster is fairly typicat bike, except for that big "GO" symbol
Jüly 2001: The HeartMate Heart Rate ¡ilon¡tor: Do Not Disturb Tele-
roughly 50c worth of power to fuIly on the left LCD display and the battery level indicator on the right'

sil¡conchip.com.au siliconchip.com.au MAY 2OOB 13


s2 StLtcox Cutp
Sing le-stage Inset at left: the patented, hub-mounted SBC Parker able to adjust all the coils. The align-
planetary gearbox brushless motor, driving a 6:L planetary gearbox, The ment techniques used were covered Photo Gallery: Astor "Mickey Mouse"
brushless motor is three phase, with 12 poles and t6 in my articles for December 2002 and
slots. It produces up to 20kW at 3000 RPM.
January-February 2003.
The final step in the alignment in-
3-phase motor volves adjusting the loopstick tuned
circuit, To gain access to the loopstick
artenna, it is necessary to flrst lift
the ends of the Ferris name strip on
the handle a¡rd then remove the two
Swing arm screws at its ends, That done, you then
pull the two sections apart to reveal
the Ioopstick.
Care must be taken here, as it's all
too easy for the loopstick to fall out
of the ha¡rdle and break. To adjust it,
it is necessary to keep it in the same
position as it would normally occupy
and slide one of the two coils along the
LED drìver
LED drivers rod forbest performance at the low-fre-
quency end of the broadcast band.
trt tuned up quite well but when I
N/tcP2551 moved to the high-frequency end of
I cAN dr¡ver the band, I was unable to peak the
circuit correctly. Initially, i tried plac- TheAstor Mickey came ¡n a very compactcab¡netand was oneof the earliest
ing additional frxed capacitors across Australian bakelite radios, being a modifled version of an Amer¡can receiver.
Scanning Malrix FETs PIC16F874A MCU MCP2515 CAN controller the trimmer capacitor but to no avail. ln fact, Astor used American c¡rcu¡ts for some years, often changing parts
The circuit was deflnitely not peaking to less than optimum values to save a few pennies.
The heart of the Vectrix - the Interface Conhol Module or ICM, which governs all operational aspects of the Vectrix, because when I brought my hand near
Early Australian Mickey rad¡os had the name "M¡ckey Mouse" and a drawing
everything from the turn indicators to throttle settings and regenerative braking control. Microchip PIC microcontrollers the loopstick (which added capaci- of M¡ckey on the rear - w¡thout an agreement! Astor forgot to tell Disney
are used throughout. tance across the coil) the performance
andWalt Dlsney was not amused. Legalaction resulted in the name being
The motor is governed so that it can- That might sound dangerous but its down my long, "S"-shaped, t-in-3 improved. altered to just plain "Mickey", no doubt with Astor pleased to still get some
not exceed L00km/h. With amaximum not - in fact, it's a bona-fide way to driveway ald found the reverse gear m¡leage from all their previous advert¡s¡ng.
motor speed of 30oo RPM, this means control this bike, It was, in fact, one couldn't hold it. Incidentally, going Wiring error
The receiver was a great peÉormer, cons¡der¡ng the component limitations
that the controller runs up to 300H2 to of the significant design features of the back up again the Vectrix was still ac- There was nothing obviouslywrong,
as the soldered connections and at the time.The valve llne-up var¡ed through the model's life but typically
achieve the 0-100km/h speed range. bike and is patented, celerating nicely at the top!
switch contacts were in good order. included a 524 rectifier, a 2546 aud¡o output stage and 607,6K7 and ô48
As you might imagine, a reverse
It has a reverse gear! Not enough noise? I then looked to see if anything was vâlves for the RF and lF stages. Photo supplied by the Historical Rad¡o
gear is very handy for slow-speed
We mentioned before the noise (or wrong with the wiring and it didn't Society of Austral¡a lnc (HRSA), PO Box 2283, MtWaverley,V¡c 3149. www.
When I picked up the Vectrix, Tony, manoeuvring and parking but that is
lack thereoÐ of the Vectrix. Just a bit take long to discover that TR4 was hrca.net.au
the Sydney agent carefully explained not its main pupose. Putting the motor
the starting procedure, throttle con- into reverse while travelling forward of gearbox and engine whine on ac- wired to the top contact of the switch
trol and brakes - and their use. For introduces regenerative braking, not celeration and quite quiet as you drive going to C3 rather than to the bottom
the most part, the handgrip-based only slowing the bike but puttingbrak- along at local street speeds, of L4. I rewired TR4 to the correct tuned to around 77j|l}lz. when fitting these replacement bat-
control is typical of any motor cycle ing energy (which would normally be And believe it or not, that's a position in the circuit and the tuning I ran the set off a small regulated teries, This can be done using pieces
throttle control - turn it towards you wasted as heat) back into the battery. down-side. Pedestrians don't hear adjustments then peaked, just as they power supply for all my tests. In of corrugated cardboard around the
and the bike accelerates, all the way The Vectrix specs claim rp lo 72o/o you coming as they would a bike or should. practice, the set is designed to run off battery compartment to prevent bat-
to maximum speed (there is no clutch energy recovery, That mightn't sound a car. During the few days of riding, Next, I tried adjusting trimpot R3 to a 286 battery but these are no longer tery movement.
n or user-controlled gearbox). like much but if you're approaching see what effect it had and found that available. However, \MES Components
But if you turn the throttle control the BOkm limit a¡rd you're 1Okm from it adjusted the receiver's sensitivity. have a 276P battery which should be Summary
in the opposite direction, the motor home, it could be a lifesaver! If I adjusted it too far one way, the suitable, Battery packs made up of six The Ferris 174 is one set that lived
is put into reverse - from any speed. Tony further explained that for the set would oscillate.but the set works 'AA cells or of six 'C' cells will also up to its advertising claims. In fact,
first half hour or so, I would be using quite well with it adjusted just below easily fit in the battery compartment I liked it so much that I eventually
the front and rear disc brakes (Brem- the point of oscillation. and it may even be possible to install obtained one for myself.
bos) just like a normal bike, "But as Further tests showed that the dial packs with six'D' cells. In summary, this is an excellent
soon as you get used to using reverse, drive is quite positive in its action with Note, however, that it will be neces- receivet that has everything a listener
you'll probably never touch the brake no discernible backlash, even when sary to protect some parts in the set might want except an FM band. SC
levers again,"
And he was right! It became almost
ii VEETRIX
second nature to ¡everse the throttle
any time I needed to slow do-wn. And
it was so smooth,
Look mum - no CO2 (well, not from
the bike, at least. Maybe a tad from
lssues Gett¡ng Ilog-[aredP
the power station?), Vectrix certainly Available Aust, only. Price: $413.95 plus $7 p&p per order (includes GST). Just fill in and mail the handy
The only time I needed the ha¡rd- haven't failed to target the "green"
Quality Brembo brakes are fitted - but order form in this issue or ring (02) 9939 3295 and quote your credit card number.
you'll seldom use them! brakes was when I took the Vectrix market.

74 SntcoN Cntp siliconchip.com.au siliconchip.com.au MAY 2OOB 91


fitting black tubing over the transistor I had to hit the anchors several times R,EGENERATM BRAKING
to make it look a bit tidier, as completely oblivious pedestrians
(manybusily chatting away on mobile
Testing the receiver phones) stepped out into my path.
With everything appearing to be in What ever happened to "look right, SPEED CONTROI,TER
ñ
order, I connected a 9V supply to the look left and look right again"? HTESS

set and switched it on, The receiver Fortunately [and probably due to the VARIABTE IREOUENCY
'rOt
immediately began operating which fact that I was a pretty slow rider), I had VÂRIAB1I VOLTÂGE

was a pleasant surprise. I left it oper- the reaction time necessary fo react so
ating for an hour or so and it happily no harm was done (except perhaps
continued playing with no fuss. to my heart rate). But it is certainly
It was now time to check and adjust something all electric vehicle riders/ 240V,
ON.BOARD
ple: ia high
Fig.ll in principle, it's pretty simple:
the alignment if necessary, First, I drivers wiII have to keep in mind as OUNET
SÀTARI CHARGER
voltage, high-current battery, a motor
rotor speed
checkedthe IF alignment and found it numbers increase, controller and motor and a batteryry ch
charger.
to be very slightly out, Unfortunately, Then again, as anybike rider will tell
I had trouble adjusting one core as you, the vast majority of pedestrians
a previous owner (not the current are idiots, followed closely by the ma- right turn, low battery warning, theft One factually my son-in-law, who
owner) had used beeswax to "lock" jority of car drivers (particularly Volvo protection on/off, high/low beam and features on this month's cover) has a
it in place. drivers with big ears and hats). service required light. couple of bikes, one not too different
Aligning the three tuned bands also The left handlebar has the light in capacity to the Vectrix and anotler,
proved to be less than straightforward, Instrumentation switch, high/lowbeam, horn, plus turn a superbike, not too different in weight
The problem here is that the dial scale The instrument cluster has three signals and cancelling, The right has but very different in performance.
paint',s-o that lt now look¡ new aSâin. and the front and back covers of the "dials". Centre is the speedo/odom- only the power on/off switch and, of His reaction? "Wow!" Of course, it
set must be removed to gain access to eter, while on the left is the "ready- course, the patented throttle control didn'thave anything like the accelera-
the tuning adjustments. GO" indicator, clock trip meter and discussed earlier, tion or speed of the big bike but he
front panel removed by swivelling it That meant that I couldn't align the estimated range indication. On the thought it compared quite well to his
To prevent this, special precautions
out from the bottom, set by tuning to various stations and right is a large graphic instantly reveal- Other riders 250cc. For him, it had plenty of low-
must be taken to thermally stabilise
As can be seen in one of the photo- adjusting it so that the dial markings ing battery state-of-charge - virtually I gave a couple of long-term motor end grunt and continuing acceleration
the two OC74 audio output transis-
graphs, the front panel in particular correctly coincided with the pointer. a fuel gauge. bike riders the opportunity to take the and power.
tors. In this circuit, this is achieved
had lots of marks, I cleaned the mesh Instead, I had to rely on the tune-up Above are the indicators for lefti Vectrix for a run. The reverse gear had him bemused,
using thermistor R32, Its resistance
decreases as the temperature rises and with fine wet-and-dry paper and then information which specifies the fre-
tlis automaticallyreduces the forward used a damp, soapyrag to remove arly quencies tuned with the gangs closed
bias on the transistors as their junc- body grease from the front panel, This and fully open.
tion temperatures rise, This in turn was then followed with a damp rag. Fortunately, this proved to be fairly
stabilises the current through them Once it was cleaned, I masked off satisfactory and the calibrations were
and prevents thermal runaway. and applied some off-white and flat near enough for all practical purposes.
black spray paint to the various panel However, I'm quite sure that with a bit . EÍcry ls3üe lndlrldü.llf rrchlted, bl month and Yeal IMP PRINIED CIRCUITS
. Gomnlot! rllfi hder for e¡ch YeaÌ
Restoring l}l:e 774 sections. This considerably improved more work, Ferris could have designed .I nul-hare for lrÊryone lîtÊrested lr electronlcs
The unit featured here was obtained the appearance of the panelwhichnow tÌ.e cabinet so that the dial-scale could
from a member of my local vintage looks new again. have remained in-situ while the align- This remarkable collection of PDFs covers every
since 7964
radio club. It was handed to me com- Getting back to the receiver, all ment adjustments were carried out. issue of R & H, as it was known from the
pletely unrestored and its owner also controls worked as they should and The next step was to align the broad- beginning (April 1939 - price sixpencel)
kindly lent me the service manual to only required a little sewing-machine cast band on the car radio setting of right through to the final edition of R, TV Worldwrrlt supplrer of PCfìs

help with this column. oil on their various moving surfaces the band-change switch. This went & H in March 19ô5, before it disappeared
I Jnturp¿!5r'd qrrrlity & dt:lrvcry

Wcrrldwidc courcing of cornpctilivcly priced PCBs


The receiver looked as though it had to ensure continued smooth opeta- smoothly but because I wasn't using forever with the change of name to
5rn¡lr', doublc'8, tlP lo l¿y{lr bo¡rrir rrr hor¡sr'
a car radio antenna, trimmer TR1 wiII
¿3

had plenty of use, with some scuffing tion. To get into awkward spots, I use Electronics Australia. Rclr.rbk' t'rctotypr' & [rprcsl St:rvtces
ofthe cabinet. The cabinet also looked a 2,5m1 hypodermic syringe partially probably require further adjustment For the first time ever, complete and in one , Pccl¡trlt' sol.llr nt.rsl'. ¿r !ol(lr'r
abit shabby in the areas where the per- filled with the required lubricant (I when the set is actually tested in a handy DVD, every article and etlery issue is covered. pdstc 51rrrì(11!

forated aluminium panels are fltted. also blunt the needle on a grinder car. The oscillator adjustments were lf you re an old timer (or even y0ung timer!) into vintage radio, it
V¡rriors 1r'¡d lrct Rr¡ll5 finishcs
¡lolrl & sLlvt:r filrtsh0s
Removing the front and back pan- to avoid accidents). That done, the accurate enough on aII bands, so these doesn t get much more vintage than this. lf you re a student of
HartJ
Flîctnc,rl b¿rcbo¿rrl Lc5trn¡l
els is quite straightforward, The back switch contacts were sprayed with were left untouched. history, this archive gives an extraordinary insight into the amazing
panel is removed by first undoing two Inoxa, as corrosion was evident on The 2-6MHz band also tuned uP breakthroughs made in radio and electronics technology following
screws along the bottom of the case, some of them, easil¡ as didthe 6-18MHzband. How- the war years. And speaking of the war years, R & H had some of the
after which the back can be swung A close examination of the internals ever, I had to be carefuI not to peak best propaganda imaginable!
out, of the set revealed nothing out of the the image signal rather than the cor- Even if you're just an electronics dabbler, there's something here to
The front panel fi.rst requires the dial ordinary apart from the RF transistor, rect signal on the 6-18MHz band, as interest you.
pointer to be run to the lefthand end which was wrapped in black insula- image rejection is poor at the top end
of the dial. Three screws are then un- tion tape. Unwrapping the transistor of this band. In fact, this is a common llB: Requ¡res a computet ffth DUD leadet to uiew
done from the dial scale which is then revealed that it was not an OC171 but problem with most sets using a 45 SkHz
removed, That done, the knobs are an equivalent in a different package IF amplifier, - ffll not worl on a ståndald aud¡o/u¡deo DUD playel
removed followed by two more screws
on the bottom of the case. Finally, the
that had been substituted at some
stage in the set's life. I got rid of the
As before, a few of the coil cores
were partially sealed with wax but by FreecallAustfalll: j
treephone New Zealand:
1800 888 543
0800 ¿141 500
@ru
Rd#*- sH
Ëffi
speaker leads are disconnected and the insulation tape arrd slipped some neat- picking some of it out, I was eventually
MAY 2OOB 15
90 Stuco¡,t Cntp siliconchip.com.au siliconchip.com.au
With its battery installed, it weighs in at about 4kg so it is
"Brushless DC" motor control - how does it work? not exactly a lightweight.
Circuit details rÉ
!n
t\
Fig.1 shows tlre circuit details. It uses eight transistors
and delivers good sensitivity over the three bands tuned,
Êt
Ëdú
The transistors are second-generation germanium types, !-î ¡\
iDU
which were more sensitive and had lower noise than the (Ef /l
original OC44 and OC45 series, Ë. sp
Ef .=i
The input circuit is relatively complex, with a 4-pole 4- rü.= oi
position switch section used to select between the ferrite
Ioop antenna and the car antenna (or a long antenna). An Þ ËË"
ÉËo
6o¡Þ
OC1,71, PNP tra¡rsistor is used as the radio frequency [RF)
amplifier and the amplified signal is then fed on to a second HÉ!?
OCl71., which acts as an autodyne converter. EÉi
C!Þ¡o)
The various coils (10 in alll are switched using another 10 E
poles on the 4-position wave-change switch. A total of 20 Eng
adjustments is required to accurately align the front-end of : Ë
9'ç
¡i\.Hé o
the receiver, while the intermediate frequency (IF) amplifier
requires a further flve adjustments, iüÈ
=¡fõ
Following the converter is a 2-stage IF amplifier based
on two OC169 transistors. Neither of these transistor stages <83
,: -ç-i ø
is neutralised. Note also that the emitter of the second IF
transistor stage is not bypassed, which improves its ability ËE;
.9 9:i
The hub motor used in the Vectrix motorbike is variously
described as a "brushless DC" and also as a "12-pole 3-phase"
motor which is likely to confuse many readers. ln reality, there is
.l to deal with strong signals.
Following the IF amplifier is an OA91 detector diode.
This is biased close to its conduction point by resistors
EEo
ÞoçÍ
¡-O
2íàTo'
no such thing as a brushless DC motor. R17, R1B & R19 and this greatly improves the sensitivity ÈÉød
All DC motors have brushes and a commutator while brushless ofthe detector, çE
Èl ¡r o)
DC motors are actually 3-phase motors driven by a 3-phase vari- A second OA91 diode is used to derive the automatic ËËE
able frequency converter. gain control (AGC) voltage. This voltage is fed to the base EÉ3
For power ratings up to about 20kW as used in the Vectrix, the
motor can be regarded as a synchronous motor with permanent
magnets providing the rotor field. Larger brushless motors can
'l of the RF amplifier transistor via R16 & R2. The AGC volt-
age rises as the signal strength increases, to gradually cut
this transistor off, In addition, its emitter is connected to
E
w¡-

ÉiÈ
FiíQ
ôi èo:
be regarded as induction motors. the base circuit of the first IF amplifier (OC169) and so the
forward bias on the latter is also reduced, which reduces I ËË
.l
Synchronous motors are always locked to the rotating magnetic
field produced by the stator but the rotor may lag the field by a its gain with strong signals. EN
€)¡rv
9
small amount depending on the load. Note that the forward bias for the RF stage (OC171) .9.È'ã
By contrast, induction motors are never locked to the rotating is adjusted by trimpot R3. However, the service manual aøa
Yo(n
magnetic field and their speed is always less than the synchronous makes no mention of the circumstances under which R3 is .ã È'ã
speed. This is measured as "slip" which is typically around 5% the amplítude of the drive voltage must be reduced as the fre- adjusted. In practice, I suspect that it was adjusted during
g Ë.9
at rated load. Such a motor (4-pole) would have a rated speed of quency is lowered, manufacture to give best performance when the receiver
was tuned to a weak sígnal 9.9 .<
1440 RPM compared to synchronous speed of 1500 RPM.
The circuit above shows the general arrangement of the motor
Note that the motor is rated at 7kW continuous but as with
many (if not most) 3-phase motors, the peak power output is Following the detector is a three-stage audio amplifier E.i
SFo
i
and its controlling electronics. The heart of the circuit uses slx considerably higher at 20kW The limitation will be due to power based on two OC71s and two OC74 transistors. The OC74
lnsulated Gate Bipolar Transistors (lGBTs) powered by 125V DC dissipation limits in the windings of the stator and power dissipa- class-B output pair are driven in push-pull fashion by ;Ëå
Éh¡i
from the NiMH battery pack. tion in the 3-phase converter. Peak currents from the battery pack transformer T1 and in turn drive the internal loudspeaker
That much we know from the limited information in Vectrix litera- can be as high as 2754. via transformer T2.
ture. From here on we are speculating on just how it is controlled The PWM signals to give the variable sinewave outputs to the There is also provision for an external speaker to be gsÉ
but the method is typical of brushless DC motors, Nor do we know motor may be up to 2SkHzor higher. The motor responds to the plugged in (doing this automatically disconnected the in- õF,É
if the motor is connected in star or delta configuration. average value of the phase outputs (A, B & C) and ignores the ternal unit). This allowed a larger car speaker to be used, to : ã.e
Note that the IGBT symbols shown in the circuit above are not pulse width modulation, give improved audio performance in a noisy cabin. ,= a
incorrect. They are typically, although not always, shown with
arrows for the collector and emitter. Also note that the motor's
For precise speed control, the statorwill includethree Hall Effect
devices to give rotor position measurement. This will allow the
Negative feedback in the audio amplifler is derived from
one side the speaker-transformer secondary winding. This þe-
o
;rþ
.rÉ ¡Ë '"

.2 øE
rotor is shown as having only two poles (N & S) whereas it actu- speed controllerto varythe phase-lead or phase lag of the rotating feedback signal is applied via R36 to the base of the OC71 + c^l
Ì\ o) -:
ally has 12. magnet field (produced by the stator winding) with respect to the audio driver-transistor (ie, the tra¡sistor driving transformer t-{E(!
øcÉÉ
The six IGBTs are driven with pulse-width modulation (PWM) magnetic fields produced by the of the rotor's permanent magnets. T1).
signals to provide three sinewave averaged output voltages with With phase lead, the motor will provide power to the wheels via ._õ:€
120" phase separation, ie, as for a normal 3-phase motor. The the planetary gearbox. With phase lag, the motor will become Preventing thermal runaway o¡X !
frequency of the outputs is varied between 1 Hz and 300H2, giving an alternator to provide regenerative braking. Alternatively, by Germanium transistors are very sensitive to heat and Ptt c)
a maximum motor speed of 3000 RPM. Furthermore, since the changing the direction of the rotating magnetic field in the stator, draw more current as they heat up. This increased current ;': 8'E
then leads to even more heating ald cal soon escalate into
.å.HE
motor's impedance will vary in direct proportion to the f requency, the motor will drive the bike in reverse. (L.D.S.)
thermal runaway which can destroy the device.

16 SLtco¡,t Cntp siliconchip.com.au siliconchip.com.au MAY 2OOB B9


if the engine was running. There were
two reasons for this: (1) interference Vêctrix Health Check Diagnostics
from the ignition system and other .Ì :-)
electrical equipment, even if "sup-
pressed", was still high enough to -ç-É
severely mar reception; and (2J the
metalwork of the vehicle acted as a
Faraday shield and this reduced the
signal picked up by the ferrite rod an-
tenna. This shielding effect also acted
to concentrate the interference within
the cabin of the vehicle.
As a result, most Ferris portables,
including the 174, featured a shielded
. When you put yourVectr¡x in for its any parameter and also upload the latest
six-monthly"Health ChecK' the dealer firmware to your bike. As it is a brand
case (just like purpose-built car radios)
will use this diagnostic software, via new design, revisions will continually cost of the mach¡ne, Vectrix expectthe
and included a socket to plug in an fhe CAN BUS and accessed through take place to make it perform better, dealer Health Check to be quite low in
external car radio antenna. Ferris adjust charging characteristics, prolong .
price - in the order of $65 or so ,- ::
:a serial socket inside the glove box, to
did their homework well - their sets :êheck that all is A-O-K with the bike, battery life, check operating tempera- And no (sorry!), the Health Check
worked well in a car but most portables
lhe batteries and everyth¡ng else! tures and even fix bugs! diagnostic software will not be avei]l
from other manufacturers were u¡rsuit- 'Aithat time, the dealer can tweak able to Vectrix users.
ln keeping with the very low running
able in this role because the problems
This close-up view shows the band-change switch and several of its associated outlined above were not addressed.
coils. The switch is used to select between the ferrite loop antenna and a car As well as the car radio antenna, the first time he'd ridden a bike with cal and auto-electrical workshops. significantly more expensive than
radid anten¡a on the medium-wave bald and also to select the 2-6MHz and the band switching in the receiver one. But like me, he found it very The Vectrix created quite a stir; the average bike a commuter might
6-1BMHz shortwave ba¡rds. also allows either a long-wire antenna easy to get used to and to use instead the greasies and sparkies pouring out purchase.
or the loopstick antenna system to of the brakes. of their buildings, wanting to know But that, to a large extent, is a fea-
be used on the broadcast band [sgO- His test ride turned out a bit longer all about it. ture of its "newness" - all ieading
1.62okfIz). On shortwave, the receiver than intended, as his F250 truckbroke Believe it or not, one guy even edge products come at a premium
can be switched to cover 2-6MHz or down on the way to our photo shoot showed me an electric bike fte had (remember early computers, DVD
6-18MHz but must be used with an location - and he borrowed the Vectrix tucked away - a Chinese import players, plasmas, etc?], And it's in a
external antenna, whether in a car, in to ride home arrd back with tools! that could not pass ADR rules, so it similar market position to the Tesla
the home or out in the "bush". My other bike-riding friend com- couldn't be registered. He mainly uses Roadster electric sports car in the
On the shortwave bands, the re- mutes every day on his Triumph. it for the grandkids to ride around on USA, nowbeing sold for $US100,000
ceiver was often used by people who He expressed reservations about the his country property, and they can't make enough!
needed to listen to relatively weak sta- B0km range, until I asked him how He couldn't believe that someone I would expect the price of the
tions such as the Royal Flying Doctor far he rode to work and back. "Mona had actually released a road-register- Vectrix to drop as (a) sales volumes
Service, bushfire brigade communica- Vale to Chatswood, about 20km each able model - "at long last," he said , increase - with higher volumes come
tions and small ships (fishingboats).It way," he said. economies of scale. So far, all Vectrix
was also used by those who wanted to Then the penny dropped - his ride My impression advertising has been word of mouth
listen to shortwave services such as the was almost spot on tle average bike I loved it - on any number of levels. - and they are starting to sell); and [b)
abovementioned ABC inlald service, commute of 40km per day which It's easy and fun to ride and being competition comes onto the market.
the BBC a¡rd VOA, etc. Vectrix research had shor,rrn. electric, certainly turned heads (if I've heard a number of reports that
The set used a No. 286 battery which He could ride to work and back - they heard itl). many organisations in China are work-
gave up to 1000 hours of operation with plenty of reserve if he had to go The technology behind the Vectrix ing hard to produce road-registerable
before replacement was needed. In somewhere else. And if necessary, is clearly well thought out and well electric bikes.
fact, the set will work with a supply he could plug the bike in to a power engineered. If you're looking for a fun bike to
voltage as low as 5V whichmeanttàat outlet at work ald charge (to B0%) For the commuting or occasional ride to work, uni, etc; don't need long
every lastbit ofelectrical energy could in two hours for another 60km or so short-trip bike rider, the Vectrix is range; like the idea of very low run-
be wrung out of the battery. This also of range. a clear winner. Because it is electric ning costs , . . look at the Vectrix.
A close-up view of the main PC board. Despite its age (40 years), the set is still meant that it was quite economic to When he thought about this, his powered, it offers quite a number of
in quite good condition and required only minor work to get it going. use it as a battery-powered domestic comment was "They'll sell squillions advantages over apetrol-poweredbike * Woops. Mea Culpa. As it turned
receiver (ie, without recourse to the of these , . ." Now I'm not sure how - not the least of which is low cost of out, I did drop it - would you
Basically, the Ferris L74was amulti- meant that signal pick-up could only use of a mains power adaptor). marty squillions tlere are to the boat- running and service. believe as I Loaded it back on the
purpose¡ B-transistor, triple-wave, take place via the car's antenna or via So the Ferris 1,7 4was a very versatile load but I'm pretty sure the Australian It's not the bike you would take to trailer to return it? And yes, it was
portable-cum-car radio. It was also the external (to the caseJ loopstick set. At home, it could be powered f¡om distributors would love to hear this. tour Australia - unless you took it in a real pain to get back up. Sorry,
touted as being quite suitable as a antenna. Some extraneous interfer- d mains adaptor (or from batteries), On tiny bite-sized chunks and had charg- Vectuix! se
cordless mantel receiver. ence may have been able to penetrate the way to the beach, it could easily be The WOW factor ing organised wherever you stopped,
the receiver if a¡r external speaker was connected to the car's radio antenna Sntcon Cræ is located in Brookvale, But then again, it was never intended
Metal case in use, aithough this is likely to have via the coaxial antenna cable, And at on Sydney's Northern Beaches. As for this market. Gontact:
As was common to most Ferris re- been minimal. the beach, it could be used as a true well as being the home of a number Its other main disadvantage is its Vectrix Austtalia
ceivers, the model L74rsed a metal In the vehicles of the era, a conven- portable. of surfboard manufacturers, our cost - at $15,950 plus on-road costs 164 Bouse St Port Melbourne 3207
case ald this ensured good shielding tional portable radio sitting on the seat Even so, you probably would not street is also an auto alley - plen- (dealer delivery, regiétration, CTP Ph: (03) 9676 9133
of the circuitry from interference. This ofthe car suffered severe interference want to have to carry the set too far. ty of open-to-the-street mechani- - iikely to add another grandl it's Website: www.vectr¡x.c0m (US site)

BB Stucon Catp siliconchip.com.au siliconchip.com.au MAY 2OOB 1,7


receiver complete with noise limiter.
SÍnce our debunkÍng of the The engine bay layouts of vehicles
"EIe ctricity saving b ox" tn from that period were not conducive
to minimising spark ignition noise, so
the November 2OO7 issue, noise limiters were a necessary feature

onother device olong the WFR S4 t/FÆ of such sets.


In 1955, Ferris started building AC/
battery-powered portables which had
some lÍnes has qppeared Ín provision to plug in a car radio an-
tenna. They subsequently found that,
Harvey Normqn stores. with the advent of transistors, they
Called the "EnersonÍc Power could make radios that were truly port-
abie. These sets could also be used as
Saver" Ít clqÍms potentÍal car radios when plugged into a cradle
or they could be laid on the seat in a
power savings ol up to 24%o. ì safety bracket - rather like a seat belt
for radios (and well before they became
At $59.00, Ít is consÍderably compulsory for humans) I
As with their earlier sets, these new
more expensive thqn the sets were designed to connect to a car's

previous devÍce but just lÍke radio antenna.


Many such sets were also considered
thqt one, it won't ssve you suitable for use as domestic receivers,
as they had quite a large battery fitted,

o cent on your electricÍty Some also featured shortwave recep-


tion so that those people in remote This is the view inside the front of the set with the front panel removed. The
cardboard pointer at left indicates the mechanical linkage between the band-
bÍlls. areas could at least listen to the ABC's
shortwave inland service, These sets
change switch and its front-panel control knob.

were also of considerable interest to


people interested in listening to short-
wave radio as a hobby,
This ABC's inland service, by the
way, was disbanded several years ago
and replaced by the "HF Shower" serv-
ice. It emanates from Alice Springs,
Tennant Creek and Catherine and
broadcasts on the 2MHz and 4MHz
bands.

The Ferris 174 receiver


The Ferris multi-purpose model
1.74 came out in 1963. This set was
enclosed in an attractive gunmetal grey
aluminium case and mèasured 255 x
oaa 220 x 100mm (W x H x D), including
the knobs. The back features a black
perforated aluminium sheet while
the front also features a perforated
I number of readers contacted checked the Harvey Norman website company devised a power reduction aluminium sheet, which is coloured
/l ,r, bv ohone and email to ask to find out about the device. circuit for induction motors during the black and off-white.
L luUo,rt the "Enersonic Power I then went to our nearest store 1970s. This used a phase-controlled In keeping with the theme, the
Saver". This was featured on the and while the helpful salesman knew Triac to slightly reduce the voltage to knobs are black and white, while the
Seven Network's "Sunrise" program about it, they did not yet have stock the motor which apparently had the slide-rule dial scale is finished in
on March 3'd and is the subject of available. As I left, he remarked that it effect of reducing power consumption black, white and blue, with a red dial
favourable comment on a number of "worked by cutting the amperage, not while not making much of a difference pointer.
websites, such as www.gadgetguy. voltage". "Hmm, that's interesting", I to reÌiable running of the motor. The ferrite rod antenna is encased The rear view inside the set is dominated by the PC board, with the tuning gang
com,au thought. In such a device, you cannot reduce in a plastic rectangular sleeve, which and band-change switch to the right. The ferrite rod antenna is hidden inside
Those who had seen the Electricity The poor sod had no idea... the voltage by very much, say no more swivels aÌong its longest axis. It is the handle.
saving box article were curious/con- On the way back to the SucoN Cmp than 15 or 2olo, otherwise the induc- located on the top of the set and also
cerned/outraged that a similar device offices, I remembered that an American tion motor would refuse to start and acts as the carry handle, The cabinet The model 1.74was produced over much more than the average wage at
would appeil so soon after the first be at risk ofburnout. certainly isn't as flashy as some tran- a 4-year period until at least 1967 and the time. It was supplied comPlete
had been thoroughly debunked. In practice, I think the device did not sistor radios of the erá but has a reaÌ sold for 51.24,50 - about 50% more with a car seat bracket and a wire
By LEO SIMPSON no-nonsense look about it, than a good car radio of the era and indoor antenna,
We promised to follow it up and catch on and its power savings would

18 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB


have been marginal anyway. 3fiN PIIJG
So I wondered whether this
new Power Saver could possibly
be based on a phase-controlled
Triac.
The reason for thinking along
these lines was that the promo
photos for the Power Saver, in the
Harvey Norman catalog, showed
it in conjunction with a 2-door
refrigerator, a flont-loading wash-
had produced radios to suit AC/DC ing machine and a wide-screen TV
mains, some fine 32V receivers and a (plasma or LCD?). Both the first two
few high-quality multi-band receivers appliances would use an induction
but when it came to TV sets, no 12V motor.
or 32V-powered receivers were made But I also noted that the Power Fig.1: the círcuit of the Enersonic
Power Saver. Ifyou have a sense
Iocally. Saver is suited to appliances up to
of deia vu, it iust migåt be because
In tlose days, there was a strong 24OOW (10,A.). That would probably tlis circuit is virtually identical to
demand for electronic equipment rule out use of a Triac inside the that of the "Electricity saving box", which we thoroughly debunked back in
- radios mostly - that could be used plastic case. Why? Because a rule of our November 2OO7 issue. We thought such scams had been laid to rest . . .
by people in rural areas where there thumb is that a Triac will dissipate
was no mains power. Radios in the a little over one watt for each amp of
1950s, 60s and 70s were still relatively current that it controls, There, that oughta do it. worthwhile in industrial and com-
expensive and a set that could be used So if the Power Saver used a Triac, In brief, "power factor correction" mercial buildings which have large
in many different situations would be its total dissipation when controlling is a process whereby lagging currents numbers of fluorescent lights and
an attractive product. an appliance load of 2400W would drar,rm by inductive loads such as fluo- induction motors. In fact, fluorescent
In particular, a radio that could be be 12W or more - too much inside a rescent lights and motors are brought lights installed in commercial and
used as a household receiver, a car plastic case with no ventilation. back into phase with the 50Hz sine- industrial buildings must all have
radio and a portable receiver would So that meant the Power Savet was wave of the voltage waveform. power factor correction capacitors
find a ready market. It would cost more probably predicated on power factor Such lagging currents (ie, out of inside the battens.
than a conventional set but it would correction, just like the Electricity sav- phase with the sinewave voltage wave- But here is the rub: fluorescent lights
still work out cheaper than having to ingbox. As soon as we obtained aunit, form) are a problem for the electricity for domestic installations usually do
buy three separate sets. we would be able to conflrm that. supply authorities because they place not include power factor correction
The first thing we did when we additional load on the alternators, capacitors because the supply authori-
Ferris radios unpacked the unit was to check the substation transformers and the dis- ties do not regard it as a problem.
Fortunately, one Australiar manu- , capacitance between the Active and tribution system in general Furthermore, your household power
facturer, Ferris Brothers Pty Ltd, Neutral prongs on the integral 3-pin Power factor correction is very meters only measure watt-hours or
stepped into this niche market. Ferris plug.
was not a mainstream manufacturer Yep, it was 6.11¡rF; not much dif- THEORY GRAPH
and did not concentrate on the com- ferent from the 6.2pF capacitor we After
Before
mon four or 5-valve mantel receivers found in the Electricity saving box.
of the era. Instead, it was a specialised So it is the same product dressed up
manufacturer that produced many in- in a different box. Voltoge\current
novative radio and allied electronic We could end this report right here
products. and state that these things are a fraud
Ferris Brothers commenced busi- ald a total waste of money. That would
please people who read our November ond flller
ness 4round 1934 and subsequently wovê shope
specialised in car radios. However, 2007 article and they could sagely nod
the Australian Offrcial Radio Service their heads but it would leave others
Manuals (AORSM) do not list any none-the-wiser.
Ferris sets until tg+6, so Ferris was So we had better explain,
probably quite a small manufacturer By the way, we should state that
up until that time. incredibly, at least one person has
Their products became more read- read the November 2007 article and
ily available after World War II and by has not realised that the Electricity Curren.f
band valve portables. In addition, 1,947 lhey were producing a car radio Saving Box is a fraud.
M3'å"åi11i ffiSÏ:ff'"l'T several manufacturers produced s ome that could not only be powered from Maybe we did not say it strongly
including AW,\, HMV and Astor, outstanding car radios. a \2V battery but from 240V AC as enough.
concentrated on producing items that Commercial production of mains- well. It featured an elementary noise Fig.2: gee, they could be on to something here . ' . This diagram c-omes from the
were sold in their thousands. Before operated TV receivers began in 1956 limiter, as did a bus radio that came THE ELECTRICITY SAVING boi thé Enersônic came in. If this device could turn the green before waveform
the advent of TV these products were and again the manufacturers con- out in the same year. BOX DOES NOT SAVE ELEC. into the green "after" waveform, it might be useful as a spike suppressor. But
mainly four and 5-valve radios, either centrated on items that would sell By 1949, the company was produc- it's not --and it sure ain't gonna lower your power bills! The words "naive" and
TRICITY. IT IS A FRAUD. "gullible" spring to mind - but so should the words "consumer protection."
240V mains-operated or broadcast- in large quantities. Previously, they ing a 3-band car radio cum domestic

86 StLtcotrt Cøtp siliconchip.com.au siliconchip.com.au MAY 2OOB 19


Resellers
WESTERN AUSTRALIA
A!bary_____-___ ____ JEM-Eleclrdi6__9!1-2-{q-4
oenmark J&M Electron¡cs 9848 2164

EUCC!A-_-_--__,lsI9E!çSQ!!1q!$ebbrß _S71 qq4-


GeEldton ML Cmmunþalions 9965 7555
Keyless Door Entry System Kit Tiny PIC Logic vrcloRtA
Bâllaat WiltMics 5334 2513
(SC June'04) This modute can be inter Probe Kit Bemlla I',lorlh East Eleclmn¡6 5762 2710
faced to an atarm system or door lock (SC September '07) lndicates 3 con- q!q!.qr!F
-8e@1s9--------- - - - --!41¡q{
Up to 24 users can ga¡n access by simpty ditions when test¡ng c¡rcu¡ts & BeMick Eleclron¡c Connælions 9768 9420
waving a pre-coded tag in front of the receiv- devices. Includes SIVID parts, fine soL- -!-c-q
çerrþmai¡_e______: __ _ Ig)_Þ.d_ÞF9l9Sy_--{¡? tA_.
Cmnbo{rne-
er w¡th the use of a PIN or key. Great for dering skilts required Supplied with- ç!cy1er--------- -tq{¡re-!e-c!rea -qÞqaQ!-e-
G&CCommn'ffiüms 59963æ8
home or business. Suppt¡ed with one keyfob out pen cos¡ng ond 'needle' probe end
- -- -- --Ia!e{!!-El@@=q?cqc@-
I'EoeL--
tag, extras $9.95 ea (K 9302). Card tags $5.95 qgggrs__ _ __ ___¡tr!cry_I-v__- 52L8_! 6?l-
ea (K 9303). A gÌeat ¡ntro to working with SMD components! {0.8tr!_____-L!-ê!iIuIqeJÞc1a!!Ë_-_5_Q-8?-_{1{-.
legrgatq___ _ __Qsr_dJgr ElgqSI'ë 5æ? ?q61-
Portable PIC Measure Gapacitors k9_!Ca_!ta___Lsongl_qE_q¡-Sþ-srQp!6&_E_1c4._l$_?_q2_a7_
Melton Melton Elø{foni6 97€ 1233

In-Circuit... lakelham _ q9!_9IE( rltFi qRepetA le_41_{qq0_


Programmer Kit Porlland PREIætm¡6 5521 ll21
(SC Sept.'03) This NO NEED FOR DESOTDERING! Preston Prestfi Electronics 9484 019'l
(SC April'04 ESR MKll Kit) Swan H¡ll Lated Cffmunicatims $32 2322
battery powered programmer kit ¡s suit- e q99!q__q5n 1le0_
Attows quick'in-c¡rcu¡t" detection
abte for: PlC16F and 12F, 16F87X ser¡es, Wilmambæl xorolt Street Electron¡æ Seã¡ce sSoi sili
Fig. 3: the typical distortion of the 50Hz 240VAC sinewave Fig. : these scope waveforms demonstrate the voltage and 24CXX EEPROI\4S INCLUDES: ZIF SOCK- of defective electrolyt¡c capacitors
U€9¡j!___--_E4qlq;o{!ÊieÞ and Êlætrcnics___6û56 57_46_

which can be observed in domestic, industrial and current waveforms for a 500W halogen spotlight. This ET, CABTES AHD 16F84 PIC CHIP.
0.01-99O autoranging. A musl UeoIqsL- =-_- rcf!er-&--L!d---q!41 4Z!-
for repair technicians NEnf soult wALEs
commercial premises. Notice the flattening of the peaks resistive load has the voltage (yellow) and current (red) 28 & 40 Pin Adaptor Boards lncludes case & fully s85 Ballim __-_____--_Lqa!l!gE&e E!9q!ro!iQr _-q@elq-
and troughs and the slight ripple in the sloping sections. exactly in phase and the power factor is 1 (or 100%). All Designed by Altronics. Great addition to screened & punched Brmkvale Brmk'/ale ÊleclrÍcal 9938 4299

This was measured at about 3.37o harmonic distortion, heaters and incandescent lamps are resistive loads, the K 9505. They allow you to easily front pane[.
K2514 Cobar CobarÊlectronics 68362962
RRP S89 95 F_orsler____- Flrerpgin!Eleclrg!¡_Q ôi9450q0-
program23 & 40 pin PIC's. Each kit cririlh Gúrh gysteqË Plue---6-9-01_5!9-3-

kilowatt-hours. They do not measure use a capacitor and it is labelled "G¡rF stabilise the voltage. includes a ZIF socket and PIC chip Headphone Amplifier Kit Gunnedah Protronics 67422110
Lâfelelqn ---Læ!]!1s!49!!9qa!ts- J!$?Þ2!-
"reactive power" (kVAr) which only 450V AC". It also contains a small This is stated in the tiny instruction Buy the prcgrammer and both adaptor boards forjust $79!
Ultra low noise, low NewcasìeWest HencùmanPrcducls 49567111
dÍstortion design. North Fichmond
becomes signiflcant if power factor is PC board which has a fuse (why?), manual and implied in the waveforms Drives high and tow
CPT 4571 4699
Pq4es ___=*ç![[q Lqqdins Edse__C8!??!.e-3--
a problem, a VDR (voltage dependent resistor) on the packaging (see Fig.2). impedance Penrit¡ __!e0[q_!4¡t aAL qe!!_ 7!e@_
So even if you use an Enersonic and a power supply to light the single In the "Before" diagrams on the left- headphones Great Po_rt_Ma_clllariê ___ Jún Ftull Trcì,Vay Fadr_o_-r5q8l-1-3{1_
!slqs_el!qç!rc!8s__4q87 !Q_s
Power Saver to totally correct the LED, hand side of Fig.2, you will see a rather for those requiring a
San Soæi Marinectrnecl 9583 1710
3mm High bit more lÌsteninB
9¡SLe!.q!_____
power factor in your household in- It is almost identical to the circuit ragged looking voltage waveform at
lntensity LEDs "oomph" from their portable Sm¡lhlìeld
sinslelm H¡-Fr_ _ú722_4L
Chmlffics 9609 7218
stallation, there will be no saving in ofthe Electricity saving box discussed top and a set of voltage (blue) and cur- 1600mcd bright-
MP3 player or CD ptayer Features dual TalqQ-__&!9jlo_A!!!99Íonß_!qsf _q@
power. Zero! In fact, because the Power in the November 2007 issue. What a rent (red) waveforms at bottom. headphone outputs. waggs Wruqa _wa_g9g-_QerRaoþ,q¡!-Fi 6!?-1_6_1!1

Terminals ness- Wh¡te Waterlæ HeftesElectriml 9319313íì


Saver has an internal circuit to run its coincidence! The details are shown Welher¡ll Park Tællron Elæ1ffii6 9604 9710
SrOCK UP AHD HALF Power LEDs up Wmqetg_
LED indicator, it will actually draw in Fig.1. Voltage waveforms sÁvEr 6A @
M?d Be€rrm'rcs__4_2q ¿3q

PRICE! to 5 watts! !&ll9[S9!C_N€wtek Eleclrcltð 4227 1_6!.0_-

a small amount of additional power. In all the years that I have been 400V rated.
(sc May'04)
VWmg_ Pro_DisEnlefairuen!_€13_-!]!p__

So you will pay more, just to run the Voltage stabilisation observing 24OVAC 50Hz mains wave- Powers up two
QUÊEti¡Sl-AND

Power Saver! Apart from making outrageous forms, I have never seen anything as
3;F
After we had run all the tests on claims about power saving, the mak- ragged as in Fig.2. In fact, the power singte 5W LED. The unique
switching regulation employed means
the unit, we pulled it apart to confirm ers of the Enersonic Power saver also supply authorities do maintain per- that it is very efficient and produces
what we already suspected. claim that the device will clean up formance standards for harmonic 433MHz Data very littte heat. lts 12V ¡nput makes it
The photos show that indeed it does the voltage/current waveforms ald content, because high values of har- Transceivers perfectfor boats, cars & caravans.
These compãct anywhere low voltage tighting might be required!
Gfeat for
units allow
lnventors & -
Alphanumeric LCD Module wireless data
expeflments! Resurrect Your Old LP's and 78's!
transm¡ssion ovel
Easy to use & drive. 196 characters (SG August '06) Add's a RIAA phono input to any
a 30m range. Perfect for remote
built ¡n. Yetlow green backtighting amplifier and allows easy line level recordíng to
monitorìng dev¡ces, PC
20characterx4tines. CD or MP3. Prevent the deter¡orat¡on of your
communicat¡ons, inventions etc.
98Wx60Hx13Dmm. favourite vinyl and revisit those golden otdies and
classics by converting them to MP3.

ffi
Make your own Allows easy connection
prototype circuits from turntable to
PC. Features:
Pr¡nted and drilled specifically to . Can be equalised
suit DIP packaged lC's.0.9mm

ffi
to suit various types
hotes @ 2.54mm spacing.
of 45's 78's and
H 0717: 75 x 43mm
LP's . Low signat lo
H 0719: 110 x 140mm

Burnie Electroni6 Plus 64if2 2644


Heavy Duty Diecast Boxes - Buy a pa¡r and save! Hobart Aclive Elætronìcs 6231 0111
Subwoofer Launceston Acl¡w Elæfonics 6334 7333
BRP 2tot.. Launæslon
Great for
proiects xorsr rorxsoxzs seìs ii) Processor Kit
(Sc sept 99)
NÊW ZEATANO
CBD Elætroni6 6334 2n7

requirlng RF H0453 121x66x38 $ee5


$15 Get the most out of your sub-
woofer. Designed to compensate for
Fig,6: the effect when the Enersonic Power Saver is shielding or
H0454
$2O poor subwoofer response or ¡mprove
119x93x30 $11s5
connected in the circuit, demonstrating that it does have mechanical
$4{) bottom end. Features a subsonic fitter
protect¡on. 0455 193x112x61$2s.s5
compressor is running. Notice the phase lag between the an effect on power factor. The current waveform (red) is H set to 20H2, variabte low pass filter,
voltage (yellow) and the current (red), This phase lag is now more in phase with the voltage waveform (yellow) variable gain, pLus duaI phase outputs
ofno concern to the average consumer and does not cost and is reduced in amplitude. Paradoxically, the power Altron¡cs lakes no responsibil¡ly lor any loss or
damage howsoever caused, suffered by a reader wilh
anything. consumption actually increased by about 5W respecl lo any maller or th¡ng relered to here¡n
Pr¡ces slated herein are only val¡d for lhe current
20 Sr,tcoN Cutp siliconchip.com.au monlh or unl¡l stocks run oul. All pr¡ces include GST
and exclude lre¡qht and ¡nsurance See lalest
catalogue lor ke¡ght rates
monics (ie, harmonic distortion) can
cause problems in the distribution
Jayca r's Mu
During the testing of
lti-Fu nctio@
network. the Enersonic power
That is not to say that distorted Saver we used the
mains waveforms do not occur and Jaycar Energy Meter
SAVE 20olo ON RJ45 Connector Cat5e 305m the scope waveform of Fig,3 is quite
Test LAN ù,no.Un¡'
E
Dru.tr*
in helping to assess
Cables FAST! CATSE PATCH LEADS Packs
Boxes E typical of what can be observed in whether power was
High quatity Cat5e with strain 1r- Stock up on handy RJ45 wtoa any commercial or domestic location,
This uttra comoact LAN tester
relief plugs. data connectors for custom Make your own u"$ being saved (or more
saves you the time and frustra-
1m 2m 5m patch teads custom patch In fact, it was taken at my home on being used).
tion of identifying bad network
Blue P 18084 P 1809 P 18124 leads or nehvork Sydney's northern beaches. It has a 3-pin socket
leads! lt instantly displays the
status of al[ cabte conductors
Red P 18214 P t822 P 18254
your house. Top
quatity cat5e ¡n a
Notice that it is flattened on the so the appliance you
(shorted pins, straight or Ycliorv P 18314 P1832 P 18354
conven¡ent and neat peaks and troughs, as well as being wish to monitor can be
crossover cable identification). lm 2m 3m 5m pultbox. not quite smooth as it shouldbe on the simply plugged into it.
Su¡ts most common netrlvork FBP $3.9s $5.20 $6.95 $8.95 W 276O grey Jüst
sloping sections. In fact, we have the
i ¡lue
l|0" $3.* $4,0o $5.m $7.0o
conf igurations. lncludes battery. w 2z6t 80 cents It has switches to allow
i w zt62 pinx per metr€! equipmentto measure such harmonic it to display the mains
ldeat for the lT tech!
distortion but in this case we did not voltage and appliance
have to go to the trouble of making current, power con-
"safe" connections to make such a sumption, power factor,
19" Rack measurement, and overload current,
¡fF
Mount Patch Panels Instead, we had an ldeal Voltage mains frequency and
Performance Monitor (VPM) in for the time.
review at the same time. You can enter in
This instrument monitors voltage, your electricity tariff
impulses (ie, tra¡sient spike voltages), and display the cost of
total harmonic distortion (THD) and running the appliance
other parameters. over a given length of time. The The Multi-Function Energy Meter is
Australian Made 30W PA Amplifier Paging Typically, when monitoring the meter works well but we found the available from all Jaycar Electronics
Mr Smith! } OVAC mains waveform in the Stlt- displayed units are very small and stores and website at $99.95 including
SAVE OVER 200lo coN CHIP offices, this gives readings difficult to read. GST. (Cat MS-611s).
Excellent for general
paging applicat¡ons. Fitted with a 3
around 1.2-1.3o/o. However, at the
pîn XLR, it is the perfect partner for the time that the waveform on the scope
A 40304 30W amptifier. was recorded, its readings were much trace) and the current waveform
Equ¡ppcd wlth â higher at around 3,3%. trace), This is to be expected with ownApplianceEnergyMeter[SII,tcoN
spælâl¡sd mlc for cleâl So we were able to use the Ideal the inductive load presented by the Cmr, JuIy & August 2004) or a much
25lq/oOFÍl LED "halogen type" globe spesch æPredùcdon &
Replace halogens with eff¡clent, low enhaßæd Gl,NdtYl VPM to monitor the mains voltage fridge's compressor motor. more compactMulti-FunctionEnergy
smatl businesses, workshops, schools etc
heat LED globes. Great for motorhome, Features both 3 XLR mic and 3 RCA [ine inputs (w¡th parameters with and without the Ener- We then óonnected the fridge via Meter from Jaycar (Cat MS-61L5)'
3 Pin XLR Plugs
caravan and boat t¡ghting. ldealtty suited for votume controls).30W RMS. 240VAC operation
MAKE YOUR OWN MIC LEADS! sonic Power Saver connected and with the Power Saver and made the meas- Interestingly, this latter device will
feature & cabinet tighting. For 12V DC power
app[¡cations. lW light output.
Packs of 10. various loads such as a refrigerator ald urement again, This showed that the give a reading of the power factor of
Drop Proof Announcers vacuum cleaner connected, power factor correction capacitor the load. Bingo!
SAVE UP Guess what? The Power Saver ãoes indeed work, as we would have So we plugged in the fridge via the
rO2lJo/o made zero difference to the observed expected, (See Fig,a), |aycar unit. It read the frid€e's power
waveforms or the measutements on Ñotice that the red current trace is consumption at 220W or thereabouts
the VPM. notonlymoreinphasewiththeyellow but it tends to drop the longer the
We expected nothing more, of voltage trace but is also reduced in am- complessol luns. And it gave a powel

ffiffi
Rack Shetf Discounts!
domestic applicat¡ons. Very tittle heat
generation &.much longer life compared to
incandescent lights.

BRP
SAVE
OVER
Power
_. uD to 8
speakers from a
s¡ngle ampt¡f¡er!
i Mic Gabte stAsHED!

i .räï,ff',n,..,
lÌne noise. Thick
outer sheath.
course, but we had to go through the
process.
We also monitored the voltage and
current waveforms for a small refrig-
plituãe. Sothat'sgood.Butatthesame factor reading of around 57, which
time, we were measuring the power equates to 0'57.
consumption andthe difference was
not what you would expect,
PluggingtheEnersonicPowerSaver
into the dual GPO then changed the
on
This compact device allows you
$49 SAVE erator in the SII-IcoN CHp kitchen, as
Massive 20kg load rat¡ng w¡th
tough powdercoated finish.
H 5352 2U 325mm $57.75ea
s59
to power up to 4 pairs of speakers
from a normal stereo amplifìer. A great
Fult 100m
28olo shown in Fig.3. che c ki n g p owe r co ns ump ri å: îå"tffi :"å J" ,"f åit,Ï,"'#iìL'":
H 5362 2U 400mm $69.30ea
$52 way to extend your lounge stereo system In this case there is a phase lag be- and power factor indeed correcting the power factor.
H 5353 3U325mm $6,l.95ea into the entertainment area. l50W total
tween the voltage waveform (yellow We had two options to measure But the power consumption reading
H 5363 3U 400mm $72.45ea
$62 power handting

$8 Elqctronie
sAVE 20olo! Gustomisable Rack Gases P 0728 lm $10.50
g9 Softwa¡s
These pro quatity cases altow internaI subchassis to be P 072s 3m $11 75 Dsþn & Dcvdopmmt Enginecrt
mounted along the fult width or height of the case Great for test equipment,
P0732 5m trr.rs
S1O Bargain 30m Rolls of Fig'8'
amplifiers etc. Aluminium front & rear panets Type C790 Controller
SuppLied w¡th internat pânet and $tl 5 Great for low current DC wlrlng in
o Sensor Moniùoring (V, I, n ,I.4)
P o73E 1om *rr.nu cars, 4WDs, caravans etc-
4 mounting strips.
0737
$2O W 212$:2410.20 Heavy Duty Red/Btack. o EventTimitg / Sequerrcins
P 20m Srr.ns
W 2138t3210.20 Exfra Heavy Duty o @er / Under SÉ Detedion
White/Btack- o Over / Under DC Voltaç Detection
Great for mlcs & mixers!
$27s.00 AUD Rlecd t 4s7 6t4
Incfud€s Endc¡e åflf 2qB
o Temperah¡re Gonboller
-c.1Pq
Mtûtælorì

MAY 2OOB 27
the Electricity saving box, which was
lOe'¿Woltage Performance Mon itor claimed to be the latest technology
from Germany.
It also has an Australian Approval
Number (NSW 22555). This shows that
SAVE 20olo on Handheld Soldering lrons
ïl¡:k t*tt 2oo/o ffi.
Ðoloer Fumes r Multi-Angte
OFF!
Bench Vice
it complies with Australian electrical Tired of coughing on soldering
fumes when you're work¡ng on Made from diecast attoy. Clamps
standards but that in no way indicates PC boards? This compact fume to your work bench and provioes F

that it wiII do what it claims. Great performers under $201 extractor whisks away smoke & totat 360" freedom when work-
Enersonic also suggest that "For Great for beginners, enthusi- fitters the air at the same time. All ing. Jaws open to 55 mm,
asts, home handymen or as a back up in the toolbox ALI are sup- metat construction ensures it will lnctudes soft jaws for hotding
best results, use 3 to 4 pieces of Power pl¡ed with a handy mini bench stand. Equipped with an iron ctad, tast for YEARS! deticate connectors,
Saver per typical size home". Apart chrome ptated t¡p for tong [ife.
your soldering
from being poorly expressed, this is A must have to ensure
pollutants
tlke a third
a lie! There is no power saving with Sotdering lron Caddy ?äãìt Ti"" rt"m alrborne hand!
Stores your iron, sotder and sponge in one
one device and the power saving with handy spot. Wall or bench mount. Accepts
four such devices will be exactly four i See
250gm or lkg sotder rolls
times zero = zeto. Nole: solder not included i around
i corners!

,ffi
Handy benchtoP accessorY! Eliminate
This comPact ¡nstrument Uo to 512 events can be logged So how do you save on power Static Damage! ; Handy tetescopic ,,,
captures and logs mains- and subsequentlY scrolled bills? Re Antistatic mat for han-
; inspection mirror,
Ì great for workìng in
specific voltage param- through with the enter and There are no magic bullets to save dling components and : tight spaces
sensitive hardware ¡n safety. W¡th
navigation buttons. power with the existing appliance Set of 6 drivers with comfortable
eters that can affect the / F

performance of equip- , The disPlay is a bright Yel- line-up in any home. The only ways
buitt in tool pockets and wr¡st strap
JUMBO 600 x 650mm SIZE!
soft rubber handgrips 3 ftat
blade, 3 phit¡ps type.
low OLED tYPe and it can to save power in your household are
reducing heatshrink, removing adhesives, paint
ment such as induc- etc. W¡th a ftick of the tr¡gger it ¡nstantty pow-
be inverted just in case --\
m
tion motors, sensitive not to use your appliances as much, Car Tune Up's
instrumentation, medical
the VFM is Plugged into not to open fridge/freezer doors as of- ,"*; il"."Ïlì,i,î:'.-,,'^li, -';
Made Easy!
a GPO which Places it ten, to turn remote-controlled devices Mult¡funct¡on aulomotive
equipment and so on.
upside down.
It reads and disPlaYs
four parameters: true RMS
UnfortunatelY, the
(audio/video especially) off instead of
leaving them on "standby" and finally, 125W lroda Portable Gas lron
multimeter ¡deal for mechanics,
apprent¡ces & enthusiasts.
Serves not onty as a standard
Þroo
Ratchet Driver Set
2-pin Australian socket to buy more efficient appliances, POWERED BY REFItt.
voltage, imPulse voltage adaptor it comes with ABLE GARTRIDGE! ¡
muttimeter for generaI etectrical AT A BARGAIN PRICE!
(above 450V to 4kV Positive There are no gadgets that can do it . Totallywireless I but also performs RPM, dwetL Handy ratchet action speeds

or negative), THD (total har'


willnormallY Posit¡on for you. s8 operation - No need to
angte, duty cycle, temperature &
pulse width measurements
||ryflf up any job. Designed for
the instrument side- comms equipment, computers etc. lncludes
monid distortion) and mains
run extensíon
Suppt¡ed w¡th induct¡ve pick up.
ways, so you have ...leads to your work 3 phittips, 2 hex nut dr¡vers, 3 ftat btade & 4
frequencY from 45-65H2. area . Super tough design witt last for years
Suits 2 or 4 stroke, 2-10 cylinders. star bits
ln addition, it will disPlaY and
to crook Your head .
. Easy to t¡ght, one-cl¡ck piezo ignit¡on High reliabitity and tong Great for checklng auto w¡r¡ng' With a full range of tips plus
log the deviation from the nomi-
to read the disPlaY (see life tip . Powers on for up to 4 hours from a futl tank of gasl rad¡ator temps, lgnlt¡on Problems
etc'
extens¡on bar!
(ie, 2a0V) as a SAG or photos above).
naì voltage
-(SWL)
SWELL together with the That aside, this is powerful instru-
logged time. ment for monitoring mains voltage'
iñrputses are displayed as lMP, with
lnstant Insulation i I Contact Free Digitat i Precision
the magnitude in kV and duration in For further information, contact Testing. 2oo/o OFFI i :.
,", I Thermometer i Frequency
microsJconds, again with the logged Trio Smartcal. Phone 1300 853 407
time.THD is displayed as percentage Fax 1300 853 409
(eg, 1.3%) Email: trio @ smartcal.com'au :Î::.Ï:åi::iï'J,[.ffii#il15%"-iilJ.ñ:ll;#i.ili.]äi::::::r':^":,T:'-lffi¡E
oranyonewhoworks,
: - t.r
: -'---'' --- '- ----?tZtfË
É
shoot'temperature
on mains equipmenr. measufement. Provides accurate ¡ :^"]:lt^1 lt:S:Îi?,""- ,- two
in "..^ J.
;00rriä;,';óöìi;;: i: perature read¡nss trom a ¿¡siancl. ; ranges
::19:^"j.10,1'^:-27^GHz
0-1000V. lnctudes
rr^âr ror
tdeal ¡^ñ^^,-1..-^ measurement
r^- temperature -^^".,,^^.;-;,- ir ;: ;;;%;;ìñ;liJä'îi^"1,-,,),^;;;;:;;;;
w¡th separate inputs; Ch A 10Hz to 100MHz
;;,r
increased. Whoa! That's not right. We (r)The Enersonic Power Saver eads.i o
A.

didn't believe it. may provide a degree of power fac- r i :a


Repeating tlte power consumption tor correction for inductive loads ¡:' 't
test with the SucoN CHrr Appliance BUT ' i¡
Energy Meter also showed an increase (2) Itwill notresultin anyreduc- Locate the right cable in seconds! i Multifunction
when the Power Saver was plugged tion in real power as measured by
in but in this case it was only a few any appliance energy meter or the
watts. Nevertheless, rather than giving meters in your power box at home.
no change which we expected, there It will probably lead to a small in- i : meter
was an increase. I repeated these tests crease. i aI i deveto
with a small fridge in my home and (3) It does not "cleanup" voltage :;: i crosso
came up with exactly the same results and current waveforms and it does i 'Power

- a¡l increase in power consumption, not have any means of doing so, 'å:ïfåiï,ii:: i rns nrcn¡ w Yotl* PocKEÍ! resona
not a decrease. A few other comments should be
made. The Enersonic Power Saver is
Summary stated to be "Designed & Engineered
Taking the back offreveals a 6pF capacitor, a
bridge rectifier, VDR, LED, a couple of smaller
OK, so where does alÌ that leave us? in Australia". That may well be true
capacitors . . . how's that deja vu going now?
Our conclusions were: but electrically, it is very similar to This shot is virtually same size.
22 Sntco¡rt Cntp siliconchip.com.au
stuff taken from the "Gad€et Guy" webslte (www.gad€etguv.com.au):
Porrver savlnéls of uP to 24vo usl,îg the tnersodc Po1ver gaver (and our responses lnbol(t ltatic)
Dear Valued Customers,
I am pleased to announce the appo¡ntment of our
new retail managers. Scott Paton has been 80,000 songs - All in one box!*
promoted to manager after working with the
By add¡ng a hard drive of your chooslng to th¡s styllsh un¡|, you
company forfve years in Perth. Whilst Robert
-can create a totally portable mult¡mediâ solution for your home
Atekso\rskl ha-gjolned ourteam in Sydney, after
w¡thout the expense of a hi-fi PC. lt provides h¡gh def¡n¡tion power that is generated.by the power statloI.|s,
¡n the electronics industry.
ptayback for any tiles stored on the dr¡ve, via user friendly on-screen and. tI
menus. Su¡table for most MPG formats' D¡vX, JPG, MP3 etc!
24o vort power sockets to rur yovt erectficar appJlances. powet
tactor correction (Ioesn't save yoa money
l\ Firmware upgrades also avallable. D 5510 320gb SATA HDD to suit $141
entwaüs. An
iT
I
D5563AFeaturas.UpdatebyUSB2.0,wiredethernetll0/100)
.
oyy¡¡.¡uttt,ntt'nn
t};,e electrical
t (802.1lb/gl Composlte, S-V¡deo, DVI-D, component & digital audio outputs
.
' lR
enension . 1080p high definition ßemote control . USB flash stick d¡rect connection wit}: the heat
. 3.5" SATA HDD compatible D
Build Your Own uffiõEösnm HARD DRIvE lúooEl! Power savrng thto*Eh man.agrrtg tndacttve and
¡ew'r€ of cherper model¡ on lhe m.rkot wlth resÍethve roails
Active Subwoofer 'Dependant on hard dr¡ve capacily. low rcsolutlon outp¡¡t and umlted codec support. The Enersonic Power savet will r.ot save energr
Enhance your sound system, if all you used. in yourpremÍses were fi1ament ught
bulbs arrd electücbaJ" radlators ot oiJ heat'ers. These
add mindblowing realism to. tÉ Watt axe rererred. to becrvúcalJy as resistive load.s.
Sult3 a hu8ê rante of scrern *Hl""li":''i;"0'il.o
m
your favourite DVD! Turn your: Mount Your
lounse room ¡nto a cinema: d electronjc applia,nces insta.fied, whic}r ca,n to

ffil I ó.
Plasma or
e! withlour very own custom i
subwoofer. Fantastic for build- i LCD Screen ^--. '::', wer Saver is insta-l_led . These ad.ditional, appkances
components, whTch act as inductive load.s, a,nd-
ing into custom subwoofer cabi- i A great way to
nets, Equipped with votume,; mount your flat acteristics. Iniluettve loails don't necessatlly
crossover frequency controt, ; panel TV securely to
ro lloo :'
High Gurrenl llvr ur
phase switch, high and tow i your wall. Tilting or
In slmp-le terms, the Enersonic powet Saver is d.
level outputs. 120W RMS, i fixed models Mounting help corxect these problems caused.by the
Stabte ¡nto 4 ohms, i holes are provided for both 450 Regulated Lab Power Supplies mlx of imductive and' tesistive Toad's, and' to help
out a",d s¡mchronise the erectxica,l. wavetorm
& 600mm stud watts. Eas¡ty Compact sw¡tchmode design is both powerfuI and to herp prouide abettet power ractot correction. we
SoeakerSwitchers l{Etlt mounted to brick watts with tightweight. Great )r powertngcommunicat¡ons h.ave demonstrated, lt iloes no suci,- ti'tlngl
ð¡lot. r.¿ effective wav of DESIGI{! appropr¡ate fixings. 60kg max equrpment, car audio amptifiers, camptngfr¡dges or
selecting speaker zones throuBhout other portable DC power appliances. on the
M 8212: 3to30V regutated @ 204 m x.
Stunning lú82ü2¡l-15V regutated @ d)max. Plusauxil- one
Gompact Hi-Fi liary 5A output on front panet. he.lp
Compact Autoranging
WHOPPER WIRE - SAVE 15olo i
speakers i.
DMM
Oxygen free cable for superior speaker i
have a sensational sound :
Perfect for the home lnclude¡ ¡
for thelr compact size. ' tampo ¡a
performance. Superb quatity for use in hi{i, i handyman, enthus¡ast
lFttll home theatre and car audio i
Each speaker unit
or student! Features:
pmbo tt no
comprises of two sw¡vet mount drivers enra cost!
systems FuL[ 50m rotts onty i . Data hotd . Backtit R'eesons to buy an Enereonlc pou¡er gaver
prov¡ding qu¡te amaz¡ng reproduct¡on &
Supeó quality & Y.lue. ! power handlìng. ldeal for unobtrusive sound in the kitchen, disptay . AC/DC votts
studyorbedroomorsurround sound use 130x65x75mm.
. Res¡stance . Cont¡nuity . fn some cases even more. No reduction tn electrtcll,4r.büJ
. Transistor & diode
Pro-Grade HDMI Leads In our oplnlon - lust es good as the checker . AC/DC current
Superb quatity for any grade
brand names, wlthout the pr¡cetag!
home theatre
system.

Why P.t a
fortuno tt a
hl-ñ ¡torc?
4' No mairrtenance .equired. rtulhat ito yøo do tf tl,e tnterner
Component Leads ruse ,Jrows?
High quatity leads with all metal 5' R'apid retr.r-rn on your i¡vestment . Tl,ere is no tetartz
ptugs, gotd plated contacts and on l',,vestmant!
thick shielding to prevent 6' 1-1 exchange warlanty. rrow about money back tr tt iloesn t cto
what ls claímeit?
Measures your systolic/ diastol¡c pressures and heart 7. Envj¡onmental$r friend.J¡r. In what way?
See In The Dark rate. Provides a simple way to get fast and accurate
blood pressure readings. Stores 30 readings forlp to 8' rt acts as a ¡efore supplies load with proper voltage during momentarîr
GGD Camera
With 14 infra red
power surges.
LEDS! Excetlent low
light perfrìrmance cou.
17 in 1 Multitool
pted with sharp ctarity day Great for the gtovebox or
Signals Plus oPtlcal audlol
time use. The best of both
Run out of HD lnputs on your emp or TV? Take worlds! Sturdy housing is well
crrit to a ,high enersr rating circrrit, therefore
edvantage of thls handy 3 way swltchor 1080¡ suited to sheltered outdoor insta[a- a singte unit such as
compatabte. Also ¡IirdË\stereo RCA or optical audio tions such as under eaves, patio's savjng you money on' your electrÍcity bill. rt does no such t'llns - lt
in:conjunctíon wif¡árqffftnt video. ldeal for game consoles or ' etc. M 9243 ptugpack to suit $18. A totât tool does nothins to seve eTectilcíty.

siliconchip.com.au MAY 2OOB


www.siliconchip. com,au
PB¡GE GUlllE: SUBSCRIPTI0IlS
(Note: all subscr¡ptlon prices include P&P).
YOUR DETAILS (Aust. prlces lnclude GST)
Your llame Please state month to start.
(PLEASE PRINT) Australia:'l yr ,.,.,...,.,.,...,....$489.50 2 yrs.,.,...... ..,..,, .., $4172
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Organisation (if applicable) NZ (air): 1 yr .,.,.,,.. .,.,.,.,....$ASO 2 yrs.,.,....,....,..,..,,, $4190
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PRIGE GUlllE: OIHER PR0DUGTS


(all prlces lnclude GST on Auqt. qderc)

-SlLlC0N
Postcode Daytime Phone llo. ( CHIP BACK ISSUES in stock: 10% discount for 10
or more issues or photocopies. Australia: $49.50 ea (includ-
ing p&p). Overseas: $41 3 each (including p&p by air).
Email address (if applicable) -ELECTBONICS
AUSTRALIA: project photocopies. Australia:
$49.50 each (including p&p). Overseas: $41 3 each (including
Method of Payment: p&p by air).

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Adjustable Temperature Soldering Station Benchtop Soldering Fume Filter


tr Cheque/Money Order tr Visa Card tr Master Card (Available in Aust. only): $413.95 each plus $7 p&p per
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Lightweight handle with burn-resistant cable,
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Reduce soldering fumes with this compact filter.
lnc. low-noise mains-powered fan, 2 activated
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2509 Lead-Free Solder Electronic ignition, with
A lead-free 1.0mm solder alloy containing temperatures up to Item P&P if Total
flux for general electronics work where earlier 1300'C, and up to ó0mins Qtv Item Description Price extra Price
lead-based solders cannot be used. This solder use per refill. lnternal
is 99.3% Tin and 0.7% Copper. Recommended brass and ceramic parts
for use with iron-clad or nickel-clad soldering for precision operation.
iron tips.2509 roll. N2ó32 Colour may vary. T1101

TV Cable RG-59U Economy


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use on analogue TVs in areas where
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w2003
Total $n
for making patch leads. w2080 installations. W2084

Promotion from 30/04/æ to 27 /O5lß


Farts L[st
the top/output end. Follow this with
the three electrolytic capacitors, taking
W
care to flt each ofthese the correct way
1 PC board, code 11105081, around because they are polarised.
107 x 39mm The next step is to fit the heatsink
1 HH-850219mm square (either the HH-8502 or the larger HH-
TO-220 heatsink, OR 8511 - see Table 1), along with REG1 USE WIRES TO PINS I & 2 FOR Vin - l2V
1 HH-8511 61 x 36 x 30mm'U' and Qr. Each of the latter two devices
Fig.3: a hard disk drive power
heatsink is mounted "flat" with its leads bent connector (eg, Jaycar PP-0743) can
2TO-220 silicone washers downby 90o about 6mm from its case, be used to connect the input of the
1 6x2length of DIL jumper strip so they pass through the relevant holes regulator board to the 12V ouþut
1 jumper shunt in the PC board. ó4-Piece Bit Set and Case
from a PC power supply. Packed in two soft plastic storage cases
2 M3 x 6mm machine screws If you're just using the small HH- for ease of carrying. lncludes a magnetic
2 M3 nuts 8502 heatsink for Q1, REG1 can be 1ópc Slim Bh Set with Ratchet Handle bit holder. Each set contains: security Torx
4 PC board terminal pins, 1mm fitted directly to the board (ie, no the mounting screw). That way, the
Helping Hands with Magnifier
Uses 45mm long super-hard 52 grade 4mm bits, Hex bits, Tri-wing bits, Spanner bits,
s
diameter heatsink) and its metal tab secured us- heatsink can then be earthed to other Heavy cast-iron base for stability,
ing an M3 x 6mm machine screw and equipment. a magnifying glass, plus adjustable
Semiconductorc position alligator clips to hold an item
nut. The machine screw and nut also
1 LM317T regulator (REG1)
provide REG1 with a small amount of Voltage selection still while you're working on it. T5715
1 BDX54C or BD65O PNP
incidental heatsinking, in conjunction The next step is to fit the voltage
power Darlington (Q1)
with the copper square underneath, selection jumper shunt to select the
Capacitors Once you've secured its tab, its required output voltage. That done,
1 470¡tF 35V RB electrolytic leads can be soldered to the copper connect a DC power source (it must
2 1OpF 16V RB electrolytic pads under the board. Don't solder provide at least 3V more than the out-
1 100nF MKT metallised the leads before bolting down the tab put voltage you want), then check the
polyester - you could stress ald crack the solder output voltage with your digital multi-
joints if you do, meter, It should be within t3%.
Resisto¡s (0.25W f %)
2 300c) 1 91O QL is mounted on the top of its If you are going to be sourcing the
heatsink, using a thermal conducting adaptor input voltage from your cat
1 270el¿ 1 22A washer or a sme¿tr of thermal com- or truck battery, the input lead can be
1 180c¿ 1 18C) pound to ensure a good thermal bond. fitted with a cigarette lighter plug at Soldering lron Tip Cleaner Anti-Static Solder Sucker Heavy Duty Solder Sucker Heavy Duty Soldering lron Stand
1 160ç) 1 5.6C¿
An M3 x 6mm screw and nut are then the far end to mate with the vehicle's Low abrasion spiral-br ass for easy Easy to clean solder sucker with
a strong Solidly built plastic housing, strong spring Diecast heary duty construction with rubber
1 120O used to secure the assembly in place, cigarette lighter socket, Jaycar sells tip cleaning, with no water required metal body, excellent suction and a assenrbly, dual "O" r ing seals lor better feet to prevent scratching yotrr desk, also
lncludes metal holder with non-slip heat-res¡stant Teflon tip
T25ó7 suct¡on, easy to open for waste solder includes a "spìral brass" style tip cleaner
Where To Buy A K¡t before'soldering Q1's leads to their two such plugs - the low-cost PP-2000 rubber base T2007 removal T257.1 T1256

pads underneath, and the PP-2001 which has an internal


This project was developed by
Alternatively, both Q1 and REG1 3A fuse.
Jaycar Electronics and they own Similarly, if you intend sourcing
canbe mounted onthe largerHH-851L
the copyright on the PC board, Kits
heatsink, again using either thermal the adaptor's input voltage from a PC ¿-
will be available exclusively from power supply, the input lead can be /t-
Jaycar retail outlets and dealers
conducting washers or smears of ther-
fitted with a 4-way plug (as used on
- __
mal compound to ensure good thermal
(Cat. KC-5463) and will be supplied
bonds. As before, bolt the assembly the rear of hard disk drives), to mate
with the HH-8502 heatsink.
to the PC board before soldering the with a spare power connector inside
device leads. the PC. Again laycar can provide two
versions of these plugs: the PP-O743
ing 107 x 39mm. The component Voltage on the heatsink or the PP-0744. Diagonal Nippers Allows you to cut almost any shape 1ó-Piece Servicing Tool Kit
overlay diagram is shown in Fig.2. It is not really necessary to elec- Fig.3 shows the connections for us- Made from high quality carbon steel,
w¡th full cut edges so they're ideal for
or size of hole in sheet steel to
0.ómm thick or light alloy to 1 5mm diamond coated 2mm dianreter bit
Wide range of seruicìng tools in a handy
zippered carry case lncludes wire cutters,
Begin assembly by fitting the four PC trically isolate the metal tabs of Q1 ing this type of plug to provide a 12V precise circuit board work- They have thick lt follows curved or straight Can be used on many glass, cerantic long-nose pliers, lC inserter, hex drivers,
board terminal pins (to the external and REG1 from each other (or from supply for the regulator board, Note, smooth grip insulation and are spring lines wìth ease and is also great for or metal surfaces. Supplied with various scrervdrìvers, insulated tweezers

however, that this input voltage will battery case and lead -I477ó and more f4343
wiring points) and the 6x2 length of the heatsink), since they both sit at toaÕed I JIJI use on many plastics. T4945

DIL jumper strip used for the output the output voltage (ie, Q1's tab is its only be suitable for output voltages
voltage programming. Follow these collector and REG1's tab is its output up to 9V.
terminal). It does mean, however,
r :.,
with the single wire link that goes just 350pc C-able
Output connector ''¿ai

below the 120C1 resistor, that the heatsink also operates at the Tie Pack
Next, fit the 10 resistors to the board, output voltage when power is applied, The adaptor's output lead can be Stoc{< up now! Pack
taking care to place each one in its so make sure it doesn't short against fitted with a power connector to suit contains 100pcs
ea of natural &
correct position. Table 1 shows the other equipment, the device or devices you're going to coloured 100mm x
resistor colour codes but you should This is also an important considera- be powering, In many cases this is 2.5mm, 50pcs ea
also check each resistor using a DMM tion if you mount Q1 off the board on likely to be a concentric low-voltage natural & coloured
200mm x 2.5mm,
before soldering it in, as some of the a large external heatsink, In that case, DC connector, and 50pc coloured
Toolbox with Component rage
colours can be diffrcult to decipher. you might want to electrically isolate Finally, when mounting the adaptor 280mm x 3.5mm
Solidly buih and well-finished plastic
cable ties. xsoó¿
After the resistors you can install Q1 from the heatsink using a TO- inside a case, make sure it has adequate toolbox with a removable
the capacitors, starting with the un- 220 insulation kit (ie, thermal insula- ventilation to dissipate the likely heat internal tray,
storage in th
polarised 100nF MKT capacitor up at tion washer plus insulating bush for it will produce. sc 30kg max ca
H45C7

BO stLtco¡,t cntp siliconchip.com.au


*Conditions apply. See in-store for deta¡ls. \^/ \^/ ¡y Cl S e C O-m O t
W rent capability is to provide Ql with
larger heatsink, as just discussed,
a
JOIN THE TECHNOLOGY
Example AGE NOW
Let's say you want to use the adaptor W¡th
to power a portable CD player from the
cigarette lighter socket in your car and PICAXE
the CD player needs 3V DC, So Vi. is
12V and the adaptor will have to drop
USE SMAII
1,2-3=9Y.
HEATSINK QI
toR Now let's assume that Q1 is fitted
CURRENT with just a small HH-8502 heatsink,
õ¡õreFfüfr
ffi õ¡êreFMm
reffi
USE, I.ARGER
SHARED
What current will it be able to deliver Developed as a teaching tool,
llluminated Pocket Magnifier Stâ¡nless Steel Digital Callipers Magnifoing Desk Lamp HEATSINK to the CD player at ambient tempera- the PICAXE is a low-cost "brain"
Great for checking comPonents. PCBs, and These stainless steel dþital callipers feature Work with small items more easily with the magnified
FOR HIGHER, tures up to 40"C?
for almost any project
other items where a magnified view is required. a +dig¡t LCD screen, internal and external and illuminated view provided by this magniling
CURRENT
From what we've seen above, the
Features a large 2ómm coated glass lens, measuring jaw, depth measuring blade, desk lamp. Uses 2 x lOW Halogen bulbs, quality glass
USE
'lOx magnification, carry pouch and a white mm & inch measurements, and zero setting. magnifoing lens, flexible gooseneck, and removable total R(j-a) for Q1 with this small
LED to þrovide lighting of the viewed item. a
Supplied in a foåm-lined carry case w¡th Ac;dáptor. T4599 heatsink is around 24oClwatt, so if Easy to use and understand,
Requires 3 x "AA/4" size batteries. T4597 battery and deta¡led ¡nstructions. 01 382
we want its temperature to rise by professionals & hobbyists can
no more than 60'C above an ambient be productive within minutes.
of 40'C (ie, to 100"C maximum), the Free software development
flEr,'g.LltiF,l maximum power that Q1 should be
Lug Crimping Tool 4/6/8 Pin Modular tTffi"l. @ system and low-cost in-circuit
A handy crÌmping tool Crimp Tool called upon to dissipate is 60124 = programming.
when you're working Cuts and strips cables as 2.5W If the adaptor will be dropping
POSInON Variety of hardware, project
with non-insulated well as crimping various 4¡pin,
IJMPER
9V this corresponds to a maximum
terminals. Has a strong ó-pin and 8 pin modular
SHUNT load current of 2.5/9, or about 275mA boards and kits to suit your
metal {rame and jaws, connectors including 4P4Ç,
coated handles and óP4C (RJ-1 1 ), óPóC (RJ-l 2), FOR (power = voltage x current, so current applicat¡on.
Ratchet Coaxial Crimping Tool DESIRED
a cable cutter Suit and 8P (RJ-45) varieties Digital, analog, serial RS232,
10 28AWG wire Rugged metal congtruction
Perfect for E BNC, TNC, N, Teflon, or,rlRtf = power/voltage).
Thinnet PVC and Fibre-Optic voEs If the CD playerneeds to drawmore
T3528 for accurate crimps. 12923
connectors Has an accurate
1-WirerM, and l2C facilities.
current than this, you'll have to fit Q1 PC connectivity.
s;;ii:sii:1, $2Ss8 with a larger heatsink like the HH-8511
f:II[mf
n for reliable
which allow it to deliver 6/9 amps, or
Applications include:
about 660m4.
If this current rating seems pretty Datalogging
tNit rno,u rc
POWER SUPPTY OR low, consider that this example is for Robotics
VEHIC]E BATTERY
a very demanding situation where it is Measurement & instruments
Fig.z: install the parts on the PC being called upon to deliver the lowest Motor & lighting control
board as shown here. The output selectable output voltage but from a Farming & agriculture
voltage is set by installing a iumper fairìy high input voltage.
DORCY LED lnternet server
Dynamo Flashlight shunt in one of the link positions.
For an easier example, let's say you
Sìmply wind handle Wireless links
to'POWER UP'light, want to provide a radio or some other
renewable energy - equipment with 9V but still want to Colour sensing
alternative to power light
HH-8511 (which can be shared with run the adaptor from 12V. This wìll Fun games
ideal for emergencies at
home, camping and cars REG1 as the latter doesn't dissipate mean that Q1 will only have to drop
No more bulbs or much power), The larger heatsink re- ('J.2 - I = 3V). So with the smaller
batteries required
HH-8502 heatsink it would be able
Y1277
amp duces R(c-a) to 6oC/watt, resulting in
a total temperature rise of only (4 + 6) to deliver up to 2.5/3 or 830m4. AI-
!#Jrtrl::åff#,il0"
on 3 x A/AA alkaline batteries (included) ytzs:
= 1OoC for each watt dissipated,
It is possible to reduce the value of
ternatively, with the larger HH-8511
heatsink, it would be able to supply
R(c-a) even further by fitting Q1 with 6/3 or 2A,
an even larger heatsink, to allow it to To make it easier to choose which
dissipate even more power. However size of heatsink you need for your ap-
this involves mounting Q1 off the plication, refer to Table 1 for the most
adaptor's PC board. likely combinations of input voltage Distributed in Australia by
To summarise, if you want the and output voltage. Note that only
adaptor to supply as much current as practical combinations are shown - ie, Microzed Computers
possible, you must limit (Vi" - Vo,rt) where the input is at least 3V higher Pty Limited
by reducing Vir.. However, Vin must than the output, so that the unit can
be at least 3V higher than Voo¡ for the operate correctly. Phone 1300 735 420
adaptor to work correctly. Fax 1300 735 421
Dorcv Suoer Brioht
- f,nLec If you're stuck with a particular Construction
uo Flaslilight
High powered LUXEON 1 watt
-LED
light source, lightweight t300 input voltage (say 12V), the only way
to increase the adaptor's output cur-
All the parts used in the adaptor
mount on a small PC board measur-
www.m¡crozed.com.au
aluminium casing with rubber hand
grip, projects over 30 metre beam. hunting or general outdoor use. lncl. óV 4 amp
;
Y'I2M SLA battery plus 240V ãdaptor. Y1249 siliconchip.com.au MAY 2OOB 79

Promotion from 30/04/O8re 27 /OS|O8


ã ît rîf nrfil I Fr{ttltr r il nrl r-l[ lTmtl{rmã]T I i €r il-|I{ load current that the adaptor can
handle.
D ffi
Moximum ouþut current fust how hot Q1 and REG1 actu-
lnput Ouþut ally get for a given amount of power
Vn - Voul wih HH€502 w¡rh HH€51 I WithQl on HH€sóó
Volts Volts
heotsink lon boordl hcots¡nk lon boodl heo¡inlç off bood dissipation depends on the heatsink
830m4 2A 2.84
size. To be precise, the temperature
óv 3V
3V
rise for each device is determined Ei¡-
-rÅ*
3V 9V 275nr'. óó0mA 940m4
by the power being dissipated and gg _ _:_
t2v
5V

óv
TI
óV
350m4

415m4
850m4
IA
12Á.
l.4A
2.84
the 'thermal resistance' between its
internal junction and the surrounding
"ambient", as follows:
't
,\

(èstvann
9V 3V 830m4 2A
T(case - ambient) = P(tot) x R(j-a) Home Automation - Timed Home/Office Surveillance System
3V 21V I l5mA 280m4 400m4
Lighting and Appliance Kit Records onto the massive 1óOGB hard drive
5V r9v l30mA 31OmA 440m4 where T(case - ambient) is the case This movement-activated alarm is great for Awomatãlighting aooliances within
Automate liohtino & àppliances wil minutes! using 4 included cameras either independently
temperature rise above ambient and the garage or shed. h sounds an ultraloud Activate at the touch of a button, sruitch on bedside or simuhaneously. Vew recorded images on your
óV r8v I 35mA 330m4 Á70rlÁ 130d8 siren and monitors a 7m range in a lamp and tum on the kettle at the same time. Simple computer via a USB back-up. Easy connect¡on to
R(j-a) is the thermal resistance between yourTV.
21V ó0 degree arc. 17228 and easy DfY installation. Easily expandable. L¿ozo Ló111
9V l5v ló0rA 400n4 5ó0mA the junction and ambient. The latter is
500m4 700m4 made up from two thermal resistances
l2v 1At 200m4
in series; the junction to case thermal ltUB BTSI
l5v 275¡¡'A óó0FA 940m4
9V resistance and the thermal resistance rutR PRlctl
Table 1: use this table to select the heatsink necessary to suit the required from case to ambient:
output current from the regulatol board. Note that you also have_t9 consider the R(j-a)=R(j-c)+R(c-a)
diffãrence between the input and outpul voltages when making this selection.
where R[j-c) is the internal thermal
the negative voltage rail, and also by to less than about 15W, resistance from junction to case, which
the 100nF and 10pF capacitors across These limits control the adaptor's is a¡ound 4"C per watt for TO-220
the output. output current because the case temp- devices like Q1 or REG1, R(c-a) is the _æ
E[creFfr¡ÎF
eratures of Q1 and REG1 a¡e propor- thermal resistance from case to ambi- 3.5 Digit LCR Muhimetet 4
Current, power & heatsinking tional to the power they have to dis- ent, which we can lower by frtting the Measureì ¡nductânce, capàcitance, frequency,
res¡stance, plus AC/DC cunent and voltage. Also tests
Before we trun to the construction sipate, and their power dissipation device with a heatsink. tansistors, continuity and diodes. Large 2000 count
of the adaptor, it's important to under- is determined in turn by the voltage For example, the thermal resistance LCD screen, auto power off, and low battery waming.

stand how the amount of load current they have to drop (ie, the difference R(c-a) of a'1O-22O device like Q1 Complete with test leads & holster. ots59

is determined by two factorsr (1) the between the adaptor's output and in- without any heatsink at all is around
difference between the input voltage put voltages) multiplied by the output 46'C/watt, so its temperature will
and the selected output voltage; and current, rise above ambient by about (4 + 46)
(21 the amount of heatsinking fitted We can express this mathematically = 50oC for every watt of power it must
to current booster Q1 (and to a lesser using the following equation: dissipate. Ell tri
extent, regulator REGL). If we fititwith even a small heatsi¡k Elr E:t eJl
P(tot) = I(load) x (Vir'' Vo"t) Él [rj
These things are all linked together Iike the Jaycar HH-8502, this droPs È^)
È:]
-si {,)
because the main limitation on the where P(tot) is the total power dis- R(c-a) to 2O"C/watt, lowering the total
adaptor's maximum output current is sipation in watts, I(load) is the load temperature rise above ambient to
the heat dissipation in both Q1 and current in amps md Vi.r and Vool are (4 + 20) = 24oC for each watt of power
DEreFfr¡fr
æÐ
REG1, Q1 can only dissipate a little the adaptor input and output voltages dissipated. So fitting this small heat-
l0MHz Sinole Adaotor HDMI
over 20W for case temperatures up to respectively. sink on Q1, will roughly double the Deluxe Dual lnput Thermometer Channel Oúilloscope Fem'ale - Female
100oC, while REG1 has internal over- So the important point to grasP is adaptor's power dissipation ability. Compact, dual input 4.5 digit dig'rtal An economical and sensitive 1OMHz Oscilloscope A HDMI fumale joiner to allow the
We can do much better if we frt Q1 thermometer, complete with 2 x K-type sensors. that's easy to operate, making it idealfor a wide extension of two HDMI cables that
cunent and over-temperature protec- that the larger the voltage difference range of hobby and educational uses. Supplied with also doubles as a "gender changer"
Offerc both Celsius and Fahrenheit readings.
tionwhich limits its power dissipation (Vi" - Vo"t), the smaller the maximum with a larger heatsink like the Jaycar Beeper sounds when preset temperature a 1:1 & 10:1 sr¡vitchable CRO probe, tiltable carry from male HDMI to female. Pó7æ
limit ¡s exceeded. 01437 handle and detailed insruction manual. ol8o3

ffi[efs Ræffiü@[owGodæ
t¡ No. Value 4'Band Gode (1%) 5'Band Code (1%)
ü 2 30OO orange black brown brown orange black black black brown
tr 1 27OO red violet brown brown red v¡olet black black brown
tr 1 18OO brown grey brown brown brown grey black black brown
tr 1 160c¿ brown blue brown brown brown blue black black brown
tr
tr
1
1
12OO
91O
brown red brown
white brown black
brown
brown
brown red black black brown
white brown black gold brown ER¡oht Anole HDMI Male Adaotor HDMI Male - Adaptor HDMI Female -
tr 1 22a red red black brown red red black gold brown to-HDMlTemale Adaptor DVI Female DVI lVlale
.t
" slrm
tr 18O brown grey black brown brown grey black gold brown Right angle HDMI (H¡gh
Defi n¡tion Multimedia lnterface)
tr 1 5.6C, green blue gold brown green blue black silver brown Male to HDMI Female Adaptor
- great for those tight spots convenientþ. Pó723
around the back of your high
siliconchip.com.au defin¡t¡on s6een orTV Pó721
SILICON CHIP
Tem and onditions: Offen start 30/04/08 atdend27l05l08or while stæþ111' W W W. ilS e . C O m , O
---
No rainchedc. No layby. Offea may not be available in sme æller or franchiæ store
50pA) ard varies by less than 5¡rA ar BDX54C/BDó50
over the fulI rated load current range
(10m4 - 1.5,{) and the input-output
voltage range of 3-40V.
The LM317's actual regulated out-
put voltage can be varied over a wide
ralge using a simple resistive voltage
RF Gircuit Design by Ghris Bowick divider. As shown in Fig,1, the divid-
er's top resistor is connected between 3ooo I
2nd edition published 2008 by Elsevier lnc. the OUT and ADJ terminals of REG1, 5.ór¡ 12V
while the bottom resistor is connected
244 pages,279 x 217mm, paperback. between the ,{DJ terminal a¡rd the -4/'/'rlr
270o.
ISBN-I3: 978 0 7506 8518 4 $67.00 negative voltage rail.
9V

Since the LM317 maintains the volt-


300c)
age across the upper resistor at 1.25V
lTlhis is the long- n of a book the total output voltage can be set for
47O¡Í
35V
;
i..$ +llf f roo.r OUfPIJT

I whichhasbeen andhighly- virtually any voltage above this level


L regardedtextbo technology, simply by adjusting the value of the
At first thought, most people regard RF design as pretty lower divider resistor. The value of 18c)
esoteric and not of much interest or ¡elevance to the wider tlre lower resistor is found by taking
field of electronics. This is a big mistake. For a start, all into account that it needs to drop the I 80r¡
forms of RF communications are just as important as they desired output voltage minus 1..25V,
have always been, while carrying the current passing I ó0c)
Apart from conventional radio and TV broadcasting, both through the upper resistor plus an
of which are now in digital form and ever-expanding, there additional 5opA (from the ADJ ter-
is a huge range of communications services which were minal),
either very new or largely unthought of 25 years ago, when In our circuit, the upper divider
the first edition of this book was produced. Most signifi- resistor is 1200, giving a nominal
cant of these would be mobile phones, the many forms of current of 1,25172o = 7o,42mA. Hence
satellite communications, including GPS navigation, satel- the current through the lower divider
lite TV, EPIRBs and so on, More recently there have been
all the so-called "wireless" protocols such as Bluetooth,
resistor is 1,O.42 + 0.05 = L0.47mA.
The value of the lower divider resist-
ffi IIIBH CURRTIil AIIJUSTABI.E REGUIAT||R
Wifr, Wimax,Zigt:ee and others. So RF technology is more in detail, which is necessary as background for chapter 3 ance is varied using the jumper shunt Fig.1: the circuit is based on an LM317 adustable regulator and a PNP
important than ever. which is on filter design. to link one of the six "voltage select" Darlington transistor (Q1) to boost the output current capability, The output
In addition, anyone who wants to be profi.cient in the I should note that the entire discussion is on passive pin pairs. For example, when the shunt voltage is set by the resistive voltage divider string on the regulator's OLII
and ADf terminals and depends on the jumper shunt installed.
design of switchmode power supplies and amplifrers and filters involving inductors and capacitors. Chapter 4 deals is fitted in the 3V position, the lower
any fast data communication system really needs to have with impedance matching - a most important concept for divider resistor is 160C1, while when
a good basic knowledge ofRF technology. RF design. It also introduces the Smith Chart, a circular it's fitted in the 6V position the lower
You only need to read the first chapter of this book to chart which is most useful for impedance calculations. The resistor value is set to (160 + 180 + about 55m4, the voltage drop across way and va¡ies the current passing
see how releva¡rt it is to modern electronic design. This Smith Chart is a mystery to many people who are otherwise 18 + 91) = 449Ç2. The resistor values I}re 22{ù resistor will be around 1.2V, through Q1 byvarying its olrrn current.
chapter is on components and systems and on the first page well "clued up" but it is fairly easy to use and you do not selected by each of the jumper shunt This is enough to forward bias Q1 into In effect, Q1 acts purely as a slave to
it mentions "skin effect". How many misconceptions are need to understand the mathematics behind it. positions have been calculated to give conduction. As the load current rises REG1, boosting the total output cur-
there about this effect among hifi enthusiasts? You only Chapter 5 discusses tra¡rsistors atradio frequencies while Li|Ld3L7 output voltages as close as above this 55mA level, Q1 gradually rent capacity.
have to read a few paragraphs to realise that skin effect is chapter 6 builds on that in discussing RF amplifier design, possible to the marked values, using takes over from the LM31.7 and han- The function of the azopF capacitor
of negligible importance in audio systems, despite what is using Y and S parameters. Both these chapters are on small- standard resistor toleralce values, dles more and more of the load current. across the adaptor's input is to provide
promoted by the makers of expensive high-falutin' speaker signal design but chapter 7 goes on to Power Amplifiers The higher the load current, the greater a degree of smoothing and filtering, to
cables. (large signal) including class-B and class-C operation. Current boost the proportion that's handled by Qr. minimise the effect of any alternator
Then on the second page there is the calculation of the This is a completely different ball-game to anyone who is So that is how we set the output The current boost provided by Q1 noise or power supply ripple which
inductance of a straight piece of wire. "Not too important", familiar with class-B audio ampÌifrers, voltage, However, since the LM3'17 doesn't degrade the voltage regula- may be present on the input voltage.
you might think. On the contrary; when we were recently Chapter B is devoted to RF front end design for receivers can only cope comfortably with cur- tion performance of the LM317. The Further filtering is provided by the
developing our high power switching speed controller and transceivers and here it covers the gamut from simple rents up to around 1.54, it needs a regulator still controls the output 10pF capacitor which is connected
(SntcoN Crup, March & April 2008J a few quick calcula- AM to the latest 3G design, FinaIIy, chapter I is on RF design boost if the adaptor is to supply higher voltage level closely in the normal between the LM3 1 7's ADJ terminal and
tions to determine the inductance of the heavy connecting tools, including those needed for field programmable gate currents, In our circuit, this boost is
leads from the battery emphasised the importance of this arrays (FPGAs), programmable logic devices, integrated provided by Qr, a BDX54C/8D650
parameter, especially when high currents and high switch- circuits, PC boards and systems on a chip (SOC). PNP Darlington power transistor.
ing speeds are involved, Considering that the book is fairly short at |usl 244 Q1 has its emitter and base con-
The same chapter. goes on to discuss when resistors are pages, it packs in a great deal of useful information, It is nected across the 22C) resistor in series o Selectable output voltage:3V 5V, 6V, 9V 12V or 15V DC within t3%
no longer resistive but inductive, when inductors can be well written and while there are quite a few formulas and with the LM317's input. As a result,
capacitive and when capacitors can be inductive, depend- mathematics to work through, it is most worthwhile. the voltage developed across Ihe 22{L o Output voltage regulation: typically better than 0.5% up to 500m4;
ent upon frequency. Other topics within the same chapter In conclusion, even if you are not involved in RF design, resistor when the LM31.7 draws cur- better than 17" tor output currents up to 1A
include winding inductors on toroids, and ferrite versus this is a most useful book and should be in the reference rent provides Q1 with forward bias. . DC lnput voltage: up to 24V battery
powdered iron cores. collection of every designer. When the current drawn by the .
Chapter 2 discusses resonant circuits (parallel not series) The book is available from the StltcoN Crm bookshop, load thrgugh the LM317 rises to
Output current: up to 4.25A - see Table 1.

28 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 77


Bv JIM RflWE

w-Voltage
Adiust,able ReÉul If you'te q smoll manufacturer, design lab or college
wìthout in-house PC board prototypìng facilities, who do
Need to operate a CD, DVD or MP3 player from the cigarette
lighter soc you turn to? It's o problem a lot of organisatÍons face - even
camera or S//-IC2N CHIP - but there are enswers out thete . . .
your PC? e not new photo resists (and production processes) ofthe day could
voltage down to what's needed. It has jumper shunts to select one ¡flommercial
t - thev've bee e PC boards handle them.
of six common output voltages (from 3-15V) and depending on the \rlstarted being , the 1960s? Another memory from way back then is the late Ron
Bell, founder of RCS Radio (and one of Äustralia's earlyPC
By and large, they've concentrated on the one-off board
input voltage and the heatsink(s) you use, it can deliver an output as an adjunct to their main game - commercial PC board board gurus!) complaining bitterly to the project designers
current of just over 4A.. manufacture. at Electronics Australia when we used "25 thou" tapes and
spacing instead of his minimum of "35 thou"!
A potted PC board history "No-one in Australia can produce boards with that spac-
When PC boards first came out, producing artwork for ing," he said. Imagine how Ron would be todaywith 5-thou
PC power supplies only have 5V and using a push-on jumper shunt to de- the pattern was a labour-intensive and exacting process. tracks and spacing over multiple layers!
CONSIIERING THE PRICE of bat-
First of all, the pattern had to be worked out by the designer
\¡teries and the ever-growing array 12V supplies readily available. liver one of six output voltages: 3V,
PC board PC software
of small items of electronic gear de- In addition, the voltage
available 5V 6V, 9V,12V or 15V. In each case or engineer, then hand-drawn by a skilled draftsman (yep,
signed to run from low-voltage battery from a vehicle battery can vary over the output voltage is well regulated, very few girls back then) using black ink on either film or It must have been the late 1980s or early 1990s when
power, it's not surprising that one a fairly wide range depending on remaining very close to the selected paper. software for printed circuit board design started appearing
of the most common requests from whether the engine is running, the voltage despite broad changes in both I well remember one such draftsman where I worked (remember Autotrax?)
SucoN CHIP readers is for an adaptor battery is being charged and whether input voltage and load current level, who had all-but finished such a drawing - a rather large Since then, there have been lots ofboard layout packages
so this kind of equipment can be run the lights and/or air conditioning are one at that - and then knocked over his bottle of ink (guess brought out - some excellent, some average and some, well
from either the power supply inside on, This sort of voltage variation can Circuit description where!), A week's work, literalÌy in the bin , , . , . . Some were so expensive they were way beyond the
a PC or a cigarette lighter socket in a cause problems for electronic circuits, The circuit is shown in Fig.L. The Once the drawing was finished, checked and checked home constructor but believe it or not, some were actually
motor vehicle. as these generally perform much better heart of the adaptor is an LM317T again, a photographic negative had to be produced, usually freeware or shareware.
Most of the battery-operated equip- and more reliably when operated from adjustable 3 -terminal regulator which involving a trip to a photo lithographer. Then the board OK, so you've designed your masterpiece on the com-
ment we're talking about is designed a regulatedpower supply, comes in a TO-220 package. The had to be produced using one of several photo-sensitive puter and even had the software check it out to make sure
to operate at 3V 6V or 9V whereas the This low-voltage adaptor has been LM377 is designed to maintain the processes, there are no mistakes, Where to from here?
voltages available from vehicle batter- designed for use in virtually any of voltage between its output (OUT) and Later came drafting tapes and pads, which allowed the As you might imagine, SucoN CHtp faces this dilemma
ies or PC power supplies are rather these common DC voltage step-down adjustment (ADJ) terminals at close to board pattern to be laid out on film and used directly with with just about every project we design, as the vast major-
more restricted. For example, there's applications. It can be connected to '1,.25V. At the same time, the current positive photo resists. However, track ity are based on PC boards.
usually only either 1.2Y or 24V avail- aly convenient source ofinput voltage Ievel through its AD| terminal is main- widths (or more specifically track gaps) We've been down the path of the
able from vehicle batteries, while most up to about 2BV and is "programmed" tained at a very low level (typically had to be kept quite wide so that the by Ross Tester D-I-Y prototype PC board - we've even

Stuco¡,t Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB


4
24V & 6V versions eË
of battery charge +61

controller
Undoubtedly, some readers will
J
wqnt to use the Charge Controller ro

from the April 2008 issue with a 24V


or 6V charger. We are not in favour
zro
o
!
of this, since tle adaptor has been L
d
optimised for 12V operation but here :ø
is how it could be done.
This partial version of the circuit
shows the componentchanges need-
Here's how you'll receive your "panel" of PC boards from Each ofthe individual PC boards is about 95% cut out but ed (in red) for 24V operation. For t
IMP. There are ten boards on this standard-size (s77 x remains secured to the panel as shown above (highlighted g
24V use, REG1 must be changed to
264mm) panel and by the yellow circle), Even these lands are themselves
an LM317IW to cope with the higher
required, Theboar
and screened with
d drilled with a series of small holes to make removal of the
board from the panel an easy task . . . inputvoltage; a 1N4004 diode must
N
ô
N
69
Ituõ
be connected between the input ô ãõ
and output of REG1 (anode to tle
tq
ÊU
published several articles about it. A¡rd we've achieved IMP PC offer arange of prototyping services, from a light-
some very good results, particularly with today's photo- ning-fast 24 hour priority through to the one we generally
output, cathode to the input); ZÐt ôôô
uuu
Nct
must be cþanged to two 24Y zer.;er
sensitive PC board blanks. use, a 5-day sample and prototype panel service. They're diodes in series; and the 470pF and
Forthe hobbyist, we standby everythingwe said inthose an RoHS-compliant manufacturer and can offer boards 10pF capacitors atthe inputto REG1
articles - it's still a perfectly viable process, with either leaded or lead-free solder, depending on the must be SoV t¡les. In addition, R1
However, we have to say it cal also be a messy process, customer's requirements. and R2 should be 130kO and 2+kf,!
particularly the etching side. One un-noticed splash of In fact, they can also offer immersion silver finish and respectively. This changes the divi-
etchant on a shirt and it's offto shirt heaven (or more likely even immersion gold finish. sion ratio so that IC1 sees the volt-
to shirt hell with the expletives undeleted!). That word "parel" requires a little explanation. It's not ages for a 12V battery.
What's more, under- or over-etching is far too easy to do, a foont or rear panel as we're used to - rather, it's a panel Note that when setting the adjust-
with shorts between tracks or breaks in tracks too common. of PC boards, as many as will fit on their staldard sheets: able values, use voltages that are
Again, they're easy to miss and Murphy says they'Il only 41.7 x264rnm useable area. They also have a large sheet 0.5 of the required value. So a 30V
show up when the smoke escapes at first turn-on. with 493 x 29omm useable area, cut-offwouldbe setfor 15V (1.5Von
We've even tried a milling process, where a computer- This gives you a clue to the way they work. Ratler than VR2). Similarly, a -50mV/'C temp-
controlled mill grinds off the unwanted copper and even produce just one PC board at a time, they offer the cus- erature compensation would be set
drills the holes. It works , . . but it takes time. And the mill tomer the opportunity to have a number made at the one at -25mV using a 2.5V setting for
is not exactly cheap! time. They could be duplicates of the one PC board or they VR4.
Speaking of holes, all bar the milled boards must be could be completely different boards, We generally get two For 6V operation, use alow drop-
drilled. If it's a large, complicated board, that Murphy boards of each board made - just in case - and then fill out adjustable regulator (LD'1.777V) I
N
bloke again says you're bound to miss one or two ald only the panel with other project prototype boards or even get for REG1, a 10Q resistor instead of o
discover them when a chip won't fit in! some boards made that we need, the 1000 resistor supplying REG1, =
So what we needed was a prototyping sewice that wasn't The boards that come back to us come still attached to and a 15V zener for ZD1. R1 should o
u
d
too expensive and provided reasonably quick turnaround. It the panel - but cutting them out is very easy (most of the be 22kfJ- and R2 should be 1okQ.
needed to handle electronic lodgement of computer files. board edge is cut - or more accurately, it's milled - but just
We think we've found such a service! In fact, we've used a few "bridges" ofblank [etchedl fibreglass hold the board
In the 6V case, you must only use
the adlustable parameters because
ãìì.:8ìì
Nô{F: NNF

it quite a number of times now a¡rd cannot fault the end on the panel. See the photo series above. tle preset ones are fsr l2Vbatteries.
result - except where they tell us that the end result has a You must use a 6V charger and the =Y
fault (more on that in a moment). 6V battery must not be much less t.

And lest you think that we at SnrcoN Crm get a cut rate than 6V unloaded.
for mentioning them, we carr assure you that we pay the When the cut-off voltage for the
same rates as everyone elsel It's just that we have found selected charge cycle is less than
the service so good, we thought we should tell everyone 12V the burst charging for a flat
about it! battery that's at less than 10.5V be-
comes inoperative. This enables the
Enter the Gladiators . . . 6V charging. The adjustable cut-off ô
(J
It's called IMP Printed Circuits Pty Ltd, a member of the and float voltages are set at, for ex- o (9 Iô
Codan Group and is based in Cavan, a northern suburb ample, 7,2Y and 6.9V respectively, o er
4 ao
ú
of Adelaide, SA. These days, with high-speed broadband with 0.72V and 0.69V at TP2 and
G
a All
4l^ ô
and fast courier services, that's as close as the office next TP3 respectively. The temperature Eøê"j R

door! compensation is set to the mV/"C É t. EicËsËãi Pã CÉ ãÞ


This board has a flaw (in this case a broken track) - so
With more than 40 years experience in the PC game (the when IMP send it to the client, it has a highlight - a value for the battery.
U.
Þ I gr9,
-ñö{ YY öT
-ñ öö
IY 5Y
company was established in 1 964), they're now recognised huge arrow marking the spot. As it is a prototype, such fohn Clarke, Sntcot¡ Crm.
z
L,
as one of the leaders in the industry. imperfections are easily cured!
30 Stuco¡,t Cutp siliconchip.com.au siliconchip.com.au MAY 2OO8 75
Gfineuflt otobook : Gontflnued
Biased yes
or no circuit
This may look like a simple coin
toss or decision circuit but it is de-
signed to enable you to increasingly
say "No, I won't" when confronted
with temptations to eat snacks or
otherwise indulge appetites which
increase your waistline, threaten
your heart, imperil your lungs or . . . and this is how it's done. The long hair and hand You don't even have to cut through all four sides to remove
belong to StLtcoN Cru's Mauro Grassi, who is shown the board. We normally find cutting through two sides is
endanger your driver's licence. It has
here removing one of the individual PC boards by cutting enough; a bit of thumb-power is all that's needed to break
two LEDs - green for "GO AHEAD" it free. The slightly rough edges are very easy to clean up
through the land with a hacksaw blade. As we said before,
and red for "REFUSE". this already has a series of holes drilled to mke it easy. with a file.
Unlike other deciders which are
designed to simulate coin tossing
with even chances for heads or tails, let the circuit make the decision placement of 52 in the circuit is The boards are not simply etched - they are drilled, do this to establish an account or aüange credit card pay-
this circuit has adjustable bias so for you. necessary because the more usual plated, solder-masked and a component overlay is silk- ment for your first order
that as you start your program to The circuit is based on 555 timer positions altered the status of the screened on the reverse side. In other words, they're com-
increase your resolve power, you IC1 which is wired as al astable os- output - which is not wanted. plete ready to use once removed from the palel. How much?
can set it for a roughly even chance cillator. This lights red LED1 when The bias of the circuit is set by The standard prototyping service, with S-day turnaround,
of yes or no but then as your "won't pin 3 is low and green LED2 when trimpotVRl. This couldbe a 1O-turn How many boards? costs $285 for the standard sheet and $335 for the large
power" improves, you can bias it to pin 3 is high. type if you want fine adjustment. It How long is a piece of string? It all depends on the size sheet (for a single-sided board).
increase the chance of a "REFUSE" \Mhen you p¡ess RUN switch 51, acts as a mark/space ratio controller of the individual boards. They're fitted onto the panel for OK, at first glance this sounds expensive but look at
answel. both LEDs flash rapidly until you to give longer green or red outputs, minimum wastage allowing, of course, for a small space what you get: while they're called "prototype" boards,
So when temptation rears its ugly stop the timer by pressing STOP A. f. Lowe, between each board. The accompanying photo of a recent they're every bit as good as the production boards IMP PC
head, just press RUN switch 51 and switch 52. The slightly unusual Bardon, Qld. ($35) panel we had made give you a good idea. wiII also be glad to talk to you about! (IMP PC also work
with several quality overseas suppliers who can produce
How many layers? volume boards at the right price),
IMP PC's sample and prototype service can produce any Even if that was for just one board, that's chicken feed
board from single sided and double sided right through to for most companies - th"y would have spent many' many
eight layers. Naturally, as the number of layers goes up, thousands of dollars developing the project and probably
so do the prices. paid several thousand dollars for their PC board software
As you can see, we pay good io boot (you like that pun?). What's more, have a look at
moneyfor each of the "Circuit Yield the photo of the panel of boards above that we had made
Notebook" items published in We hinted before that PC board production is not an exact recently. Count 'em - there are ten reasonable-size boa¡ds
Srt-tcol.r CHIP. But now there science, It's pretty good, but with the thin tracks used on on that panel with space for at least one more.
I today's boards, there will be times when the boards aren't $335 divided by LL is just over $30 per board. So cost
I are four more reasofls
to
absolutely 100% perfect, really isn't an issue, Time (5 working days) shouldn't be
I send in your circuit idea. Each
I month, the best contribu- We've only struck this once or twice but it so happened an issue with the right planning - and if a board really
I tion published will entitle that one of the boards we recently received had a flaw in is required urgently IMP PC offer a 24-l,ot;r service. Yes,
I the author to choose the it. you'll have to pay extra for that - but if it really is that
I prize: an LCH40 LCR to send that brilliant circuit in. Send it It's not like the days of yore when you had to go over urgent, . .

I meter, a DCA55 Semicon- to SrLrcoN Cntp and you could be a your own produced board with a magnifying glass - IMP With the "rush" service, if the PC boa¡d fiIe is received
I ductor Component Analyser, an winner. PC do it for you. If they find anything wrong, they highlight prior to 104M, the finished panel wiII be despatched from
¡
ESR60 Equivalent Series Resistance of Peak Electronic Design Ltd www. You can either email your idea to it with a big yellow arrow' the factory by midday next day,
I peakelec.co.uk silicon @siliconchip.com.au or post it to You might wonder why they don't redo the panel if it has Incidentally, if you want extra panels produced at the
Analyser or an SCR100 Thyristor &
I errors: surely you want your PC boards perfect. Remember, same time as your frrst, they will cost $75 for the standard
So now you have even more reasons PO Box 139, Collaroy, NSW 2097.
I Triac Analyser, with the compliments
t_-l we are talking prototype boards and it is highly likely that panel and $95 for the large.
there will need to be mods anyway, so a repaired track is And if you need more advanced boards, IMP PC can
not a signifi.cant problem. Howevet, they will redo the panel handle just about any requirements. They have a freecall
if it doesn't achieve their pre-agreed yield standard. number inboth Australia (1B00 IIB 543) and New Zealand
lssuæ Gffimg DogFEarcdfl Lodging board patterns
(0800 441 500) for technical enquiries. sG

Keep your copies safe w¡th these handy binders. Like most PC board houses, IMP PC work from Protel PC For more information, contact
board files which are electronically submitted, IMP Printed Circuits Pty Ltd,
Available Aust, only. Price: $413.95 plus $7 p&p per order (includes GST). Just f ill in They do have their own speciflc requirements for lodge- 6CB Fisher Drive, Cavan SA 5094
and mail the handy order form in this issue; or fax (02) 9939 2648; or call (02) 9939 i ment so it's worth a look at their website (or call them) Tel: (08) 82621444 Fax: (08) 82622044
3295 and quote your credit card number. before you send in your first batch. In fact, you'll need to Website:

siliconchip.com.au MAY 2OO8 31


74 Stuco¡,t Cutp
Í.Jif,fffiïeJ
Constant-current
tED navigation lights
This constant-current LED circuit
has been used as the basis for a 24-
LED navigation light on a yacht. The
LEDs were arranged in two staggered
rows around a 32mm plastic pipe
placed in a small glass jar. For a
24-LED array, eight of these current
sources will be required.
The LED drive circuit works as
follows. The LM334 constant current
source maintains
a nominal 64mV
between its "R"
and "V-" terminals
and it does this by

Replacement adjusting the base


current of transis-
tor Q1 so that the
collector current The accompanying photos show
is 19.39mlt. Atthis how the assembly is wired and
cufient, the volt- housed in the jar, The plastic lid
age across the 3.3Q each built onto two circular pieces needs to be painted with several
resistor is maintained at 64mV a¡d of Veroboard which were then coats of white acrylic to prevent
so the three series-connected LEDs stacked inside the glass )an'|he 24 deterioration due to [fV exposure.
are operated at a constant 19.4m4. LEDs were then wired to the drive ]osh Stevenson,
Four of these drive circuits were circuits. Kotare, NZ.

lor small petrol motors +12Y

'*"rî
If the CDI module in your motorbike, outboard, ride-on mower Dt tN4l48

or other small petrol motor fails, you could be in for a shock.


Depending on the brand or model, they can cost up to $+OO. You
can build this one for less than $50 and it will do the same iob t2v 8C548

for most engines.


PIEZO
SOUNDER

used to drive lights and ancillaries find that the replacement can be very
R'.i?:å:#tTåå'ii."'i"lU; but this is used independently of the expensive.
module for motorbikes, outboards a¡d ignition. The CDI Module described here Optical smoke d¡ives the non-inverting input (pin go high and so Q1 will be turned on.
other small petrol motors, You can CDI is a great improvement on the maybe used to replace a failed factory 3) of op amp IC1 which functions This will uigger amonostable timer
understand why. It can be a real shock old magneto ignition systems, Not unit for an engine that incorporates a detector as a comparator. based on 555 timer IC2 and this will
to front up to your local dealer and only does the CDI deliver higher spark generator and trigger coil to provide This smoke detector circuit is Normally, tìe output from the sound the piezo bttzzer for a time
find out the price for such a module. energy but it also dispenses with the the high-voltage and the firing point. based on a standard photo-inter- infrared LED shines across the gap determined by the 100kO resistor
It is even ha¡der to justify the prices points which were inevitably subject Most of these CDI systems operate in rupter as used in many computer and turns on the phototransistor and 100pF capacitor at pins 6 & 7.
charged when you see the circuit to wear and required periodic clean- a similar way but there are variations printers. It contains an infrared which pulls pin 3 of IC1 low As a Tïimpot VR1 is used as a sensitiv-
components involved, ing, adjustment and replacement. in design that use the opposite polarity LED facing a phototransistor across result, the comparator's output at ity control.
Those days, a great many small pet- The one drawback is that CDI sys- for voltage generation and are therefore an air gap. pin 1 will be low and transistor Q1 A suitable photo-intemrpter can
rol engines use a Capacitor Discharge tems don't last forever - they can fail. unsuitable for our module. br this circuit, the collector of tìe will be off. be obtained from faycar (Cat. ZD-
Ignition (CDI) module. The high-volt- While the failure can be within the While some tests can be performed phototransistor (PS1) is connected If enough smoke passes through 1e01,).
age capacitor is charged directly from flywheel generating coils or the igni- to check for suitability, we cannot to +1.2Y via a 2,2kC) resistor and the gap, the infrared LED's output T. K, Ha¡eendran,
a generator located on the flywheel, tion coil, it is most likely to be the guarantee that the module will work trimpot VR1. The collector also will be blocked and pin 3 of IC1 will Kerala,India. ($35)
A battery may still be included and CDI module itself and then you will for every engine, Even so, because this

32 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 73


CDI Module uses cheap and readily

C]IRCIJITD N$OTEEOOK
IGNITION
available parts, it may be worth a try colt
if you are unwilling to fork out lots of
ha¡d cash for a genuine replacement ilt
il
module. GENERATOR il
colL il
il
How CDI works il
Fig.1 shows the connections re- !!!

quired for a typical CDI module. The


Dl lN400l generator (magneto) coil provides the
high voltage to charge a capacitor (in
the CDI module), while the trigger
coil provides the signal to dump the
capacitor's highvoltage charge into the
ignition coil. A kill switch shunts the TYPICÆ MODUIE FOR CDI WITH ÐCTERNAL CONNECTIONS SHOWN
high-voltage supply from the generator
to prevent ignition. Fig.L: how a typical CDI mo generator (magneto)
coil provides ltrign voltage n the CDI module, while
Fig,2 shows how CDI works, It the tiigger coil próvides the the capacitor's high
comprises three main components: voltage charge into the ignition coil.
the ignition coil, a capacitor (C1) and a
Silicon Controlled Rectifrer (SCR). The IGNITION
colt
SCRbehaves as a switch, It is normally SPARK
PLUG
a high impedance until a small trigger
voltage is appliedbetween its gate and
cathode. It then conducts and behaves
like a diode. After triggering, the SCR
switches off when the current through
it falls cìose to zero,
Initially, the SCR is off and capaci-
tor C1 is discharged. Positive voltage
from the generator then charges C1 via
diode DL and the primary winding of
the ignition coil. The current path is
shown in red as "Iç".
C1 is discharged when the SCR BASIC CDIOPERATION
IFRONT PANET OF
PIUG PACK CASEI is subsequently triggered, allowing Fig,Zr Initially, the g
current to flow back through the igni- toah triggerpulse( n
tion coil primary. This current path turns discharges C1
N4001
I
=---
D2,D3: lN4l48 is shown in green as "I¡". The fast flow back through the coil primary.
-- AK discharge of C1 and resulting current
through the ignition coil causes a high
voltage to be developed across the advance using a special trigger coil and Voltage from the generator coil charges
Frequency indicator for generating equipment secondary winding of the ignition coil, magnetic core design that advances capacitor C1 (and C2) via diode D1
to fire the spark plug(s). the firing edge with increasing RPM, and the ignition coil primary. As
This circuit was developed to connected to 0V via a common lkCl regulator (REGI). The 50Hz signal Once the spark plug is extinguished, This is achieved by having a stepped previously mentioned, D2 is there to
adjust the operating speed (RPM) resistor artd tralsistor Q1 which is from the transformer is also fed via the collapsing field of the ignition or shaped coil core that has a larger conduct the reverse current flow from
-
of portable AC generators. These turned on and off by a 50Hz signal a 10k^O resistor to a squaring circuit coil develops a reverse current flow gap at its leading edge compared to the ignition coil after the capacitor has
usually have a speed-control knob derived from the generator, comprising gates ICld & IC1c. This via diode D2 to partially recharge the trailing edge - see Fig.3. discharged.
but no means of determining the If the 50Hz and 500H2 frequen- drives transistor Q1. capacitor C1. At low speeds the coil voltage re- The two in-series 1MQ resistors
correct (50H2) frequency, Since this cies are precisely locked, the dis- In use, the u¡it is plugged into Typically, the generator coil delivers quired for triggering is developed at across capacitor C1 are there to dis-
sort of job is done outdoors, a dig- play will show a stationary LED. the mains outlet of the portable about 1A in charging the capacitor up the trailing edge of the magnet but as charge the capacitor if the SCR does
ital frequency counter is not really However, if the 50Hz signal is generator and the governor speed to about 350V. If C1 is 1pF, then it will revs increase, the leading edge of the not fire, This is a safety feature that
justified and canbe difEcultto read, slightly high in frequenc¡ the LED of the engine is,adjusted to give a charge in about 350ps - much quicker magnet is able to induce more voltage prevents a nasty electric shock if you
because of the typically long gating will appear to move in one direc- stationary LED display, For 60Hz than the time between sparks, even in in the coil and so firing occurs earlier. happen to connect yourself across the
time at low frequencies. tion and if the signal is slightly low equipment, the oscillator would be a high-rewing engine, This is shown in Fig.4, capacitor. It takes about two seconds
Two NAND gates, IClc & IC1b, are the LED will appear to move in the set to 600H2. Other designs use electronic ad- for the capacitor to discharge to a safe
wired as a 500H2 oscillator a¡d this opposite direction. Note thatthe oscillator frequency No RPM advance va¡rce but these require extra power for value.
clocks a4O77 decade counter, IC2. The 50Hz ?4OVAC input from should be adjusted precisely with Note that the CDI Module does not the circuitry and tend to be used only Provision has been made on the
This drives L0 LEDs but only one the generator is fed via tra¡sformer the aid of an accurate frequency incorporate RPM advance and so it with battery-powered systems. PC board for two discharge capaci-
will be on at any particular time, T1 and it powers tle circuit via meter. provides a fixed timing from the trig- tors, C1 & C2, This allows the use of
as the counter cycles through from rectifier diode D1, a 100pF filter Dayle Edwards, ger coil - most common with small Circuit details either two O.47¡tF capacitors or two
1-10. However, all the LEDs are capacitor and a 7809 9V 3-terminal Taylorville, Westland, NZ. ($60) engines, The simplest circuit arrangement 1pF capacitors. A higher capacitance
Some engines do incorporate RPM for the CDI module is shown in Fig,5, will produce greater spark energy,

72 StLtcoN Cutp siliconchip.com,au siliconchip.com.au MAY 2OOB 33


reverse voltage on the gate while the
5LC) resistor limits the gate current to a
(FLYWHEETI safe value. A 1kO resistor ties the gate
\----êt-7 to ground to prevent false triggering, Device ZIF sockel JPl JPz JP3 JP4
while the 10OnF capacitor filters noise 10F200120?/2041206 EXt N/A NI/A NI/A lVA
MAGNET and transients that may cause the SCR
N S 1 2F508/509 Ext N/A N/A N/A N/A
to trigger at the wrong time.
sMAI.I- GAP A kiII switch connection has also 12F609/615 Ext N/A N/A NI/A N/A
IARGER GAP
-Ê been provided to shunt the generator 12F629/675 Ext N/A N/A N/A NiA
cuuent to ground and stop the mo-
12F635/636/639 Ext N/A N/A N/A N/A
tor,
12F675 Ext N/A N/A N/A N/A
Circuit refinements 12F683 Ext N/A t{/A N/A N/A
The simple circuit of Fig,5 works
well but additional circuitry can im- 1 6F61 0/61 6 Ext N/A N/A N/A N/A
coRE prove reliability and provide for more 't6F627i627N62816284 ZIF SKT2 N/A NI/A Short Open
-----7
consistent triggering. The extended 1 6 F630/63 1 i636/639/676/677 / 6841 6
circuit is shown in Fig.6. Ext N/A N/A N/A N/A
ADVANCE TRIGGER HEAD DESIGN 85/687/688/689
Fig.3: some engines achieve RPM advance using a special trigger coil with First, diode D4 has been added
16F648/6¿t8A ZIF SKT2 N/A NI/A Short Open
a stepped magnetic core that has a larger gap at its leading edge compared across the generator and thus shunts
to the trailing edge. This advances the firing edge with increasing RPM. negative excursions across the coil 1 6F71 6 ZIF SKT2 N/A N/A Short Open
to less than -0,7V, Without D4, the 16F73n37n4n6n7 ZIF SKT2 N/A N/A Open Short
FIRING POINT TDC ITOP DEAD CENTREI anode of diode D1 can be subject to
16F818/819 ZIF SKT? Short Open
\ -350V from the negative swings of the N/A N/A
generator. This means that diode D1 16F8/.|8/,N87l88 ZIF SKT2 N/A N/A Short Open
could have over 700V across it if the 16F8701871/872 ZIF SKT2 N/A N/A Open Short
capacitor is charged to +350V.
While D1 is rated at 1000V D4 1 6F873/8734/87 41 87 4 N 87 61 87 6N ZIF SKT2 N/A N/A Open Short
8771877A
reduces the maximum likely voltage
across it to around 350V or so and 16F913/914/9161917 ZIF SKT2 N/A N/A Open Short
II thereby reduces the possibility of re- 1 8F 2220 I 2320 I 4220I 4320 ZIF SKTz N/A N/A Open Short
I
verse breakdown ofthe diode.
Triggering in this version of the 1 8F 2331 I 2431 I 4331 I 4431 ZIF SKT2 N/A N/A Open Short
¡ 50ms
circuit has also been improved in two 't 8F 2420 I 2520 I 4 420 I 4520 ztF sK12 N/A f\YA Open Short
AT LOWER RPM ways. First, we have added a series 18F245014450 ZIF SKT2 N/A N/A Open Short
1OpF capacitor to the gate ofthe SCR.
This capacitor prevents false trig- 'l 8F 2455 I 2550/¡145 5/4550 ZIF SKT2 N,I/A N/A Open Short
gering due to any DC offset from the 1 8F 2480 I 2580 I 4 480 I 4580 ZIF SKT2 N/A N/A Open Short
trigger coil that may be more positive 4525I 4620 ZIF SKT2 I{/A Open Short
1 8F 25251 2620 N/A
than it should be because of remnant
magnetism in the coil's core, The LkÇ) 1 8F 2439 I 2539 I 4 439 / 4539 ZIF SKT2 N/A N/A Open Short
resistor across the capacitor is there 't8F2421252t4/.21452t ZIF SKT2 ¡t/A f{/A' Open Short
to discharge the capacitor and is high
1 I F25 85/45 85/2680/4680 ZIF SKT2 N/A N/A Open Short
enough in value to prevent it triggering
the SCR on its own. Diode D5 prevents 18F2ß125814r'.81458 ztF sK12 NI/A N/A Open Short
the 1OpF capacitor from being charged 1 8F 2682/ 2685 I 4682/ 4685 ZIF SKTz N/A N/A Open Short
with reverse polarity when the trigger
dsPlC30F2010 ZIF SKTI Open Short N/A IVA
coil output swings negative.
A second improvement involves the dsPlC30F201 1/3O12 ZIF SKTI Short Open N/A N/A
use of a negative temperature coeffi- dsPlC30F2012l3O13 ZIF SKT1 Open Short N/A N/A
cient (NTC) thermistor across the gate
AT HIGHER RPM of the SCR. This thermistor reduces its dsPlC30F3010 ZIF SKTI Open Short N/A N/A
Fig.4: the effect of a stepped trigger core design is shown in these timing resista¡rce with increasing temperature dsPlC30F3011 ZIF SKTI Short Open N/A N/A
advance waveforms, At low speeds, the coil voltage required for triggering and is used to compensate for the dsPlC30F301 414O13 ZIF SKTI Short Open N/A N/A
is developed only at the trailing edge of the magnet (waveform A). lowered triggering requirement of the
However, at higher revs, the leading edge of the magnet induce a greater SCR (for both voltage and current) at dsPlC30F4011 ZIF SKT1 Short Open r{/A N/A
voltage into the coil and so firing occurs earlier (waveform B), higher temperatures. dsPlC30F4012 ZIF SKTI Open Short N/A N/A
Effectively, the NTC thermistor
forms a voltage divider with the 51C)
Ext = use an external programming header or the adaptor board. operating system, timing problems
provided the generator coil can charge sary signal to trigger the SCR. When resistor, At 25'C, the thermistor is could arise. For this reason, it is pru-
the capacitors to the full voltage in the the coil voltage goes positive, it feeds 500Q and so it attenuates the signal at http://freenet-homepage,de/dl+yhf/ Because WinPIC tries to switch the dent to use the "slow mode" option in
required time. current to the gate of the SCR via a 51Q from the trigger coil to 91%, However, winpic/winpic_faq,htm as a first resort programming lines in real time and the "Interface " tab if you suspect there
The trigger coil provides the neces- resistor and diode D3. D3 prevents at L00'C, the NTC thermistor resist- if you are experiencing problems, because Windows is a multi-tasking may be timing problems. Sc

34 StLtco¡,t Crutp siliconchip.com.au siliconchip.com.au MAY 2OOB 77


FrogrannmEmg A F[Gs A @"ry66sp GmEde
KIII SWITCH Farts Est
DI 1 PC board, code 05105081, 64
qevice lools lelp GENERATOR I N5408 x 45mm
Ble qdit qevice Iools HdP Eile Edt
colt 1 potting box, 70 x 50 x 20mm
-PjEllslélsllil èl elElisl4.tJlil XI ilt
ilt D3 (Jaycar H8-5204 or equ¡valent)
oa" o*i*.
coa" I I c"rfs I cortrg Mmy I optiro lntËfæ I I cooe loaa lo*-.c*csl CorûgMärr Onrim
I rr{aræ | f,ræ"s6 | ilt TRIGGER I N4004
1 500Cl NTC thermistor (Jaycar
"**" Ít cott 5lo A
? H+útPrhòãræ | ? H+*æMea I l? Oea h.ffss befoe loÈúE HEX fle ilt
ilt
Ít
Ít RN-3434)
rlr*afæ Tæt- 17 raÀeVdd Hæ llEt-R¡r'pp 1 M3 x 10mm screw
lr
tlf v-t.lsr'l Fogêmmer lor seriðl pod
1 M3 nut
'iia otJúi
selcdldglôse I*Ñ-,"",!
lr o"* *po,t, þõÏif-! "a*
lf DdðßoHq Cu¡rcn itefæ deñnlion fle: i -9{"
t"1o'Y-""ltt---]
Semiconductorc
I o*"tn-o
DlÐ3 1 C1228,8T151 500V SCR
if
lî-
iflf
CrùÞ E..:tlÉ
t-'¿l¿l¡e¡se
e"'rl'rciÉ i+, æ d¡ed æ d d, q{y æ rinAPl i
i
l-
l-
dmd*e øS þue haóvael
geÆöte Yshos m$4þs
-AIF (scR1)
3 1N5408 3A 1000V diodes
^r,î¡+Ã't4,tÈi wSl'lPORT O æPotlôk
Ft æ *edy grartcd befqe stat i st't tuo ll-- ffi 0lll il0llulE (BAsrc vERsroNt
(D1,D2,D4)
1 1N4004 1A 400V diode (D3
for Basic Version; D5 for Extra
di*imFlCP¡ogrffi 5tæ rä**rgPlÉfrogffi Sffi- Fig.5: this is the circuit for the Basic Version. The kill switch is there to
Features Version)
stop the motor by shunting the generator coil's output to ground, while the
Fig.4: clicking the Interface tab in WinPic brings up this Fig,5: after selecting the device to be programmed (see
1kQ resistor on SCRl's gate prevents false triggering due to noise. Capacitors
window. Ensure "COMB4 prograrnmer for serial port" is text) go to the Options tab and select the options shown
selected for the Interface Tlpe and be sure to choose the here. The dsPIC or PIC can then be programmed as 1 1O¡rF 25V PC electrolYtic
correct COM port. outlined in step 4. 1 l¡tF 275VAC or 280VAC
ance is around 35O and the trigger both versions of the circuit. This can metallised polypropylene; or
Once the programmer has been dsPlO you wish to program from the microcontroller using WinPlC, although signal is divided down to 41% of the fit into a plastic box that
measures 20.47¡tF 275VAC or 280VAC
drop down menu. That done, go to the you should keep in mind that reading a trigger coil value, 70 x 50 x 20mm and this box allows metallised polypropylene; or
initialised correctly by WinPlC, you are
ready to program some PlCs. Here's the "Options" tab and select the opt¡ons as code protected device will result in zero This attenuation in signal level at- the whole module to be subsequently 21¡tF 275YAC or 280VAC
procedure, step-by-step: shown in Fig.5. readings forthe program memory bytes. tempts to match the SCR's reduced potted. metallised polyProPYlene
(1) Check that the power is off, then (4)To program the dsPlC or PlC, go to For more detailed information on how to trigger level requirement at higher Begin by checking the PC board for
- see text
insert the PIC or dsPlC you wish to pro- File -> Load -> Program Device and use WinPlC, refer to its help menu. temperature. So as temperature rises, the correct hole sizes. The four corner 1 100nF MKT polyester
gram into its corresponding ZIF socket select the hex file to be programmed. Finally, note that WinPlC accesses the signal is increasingly attenuated mounting holes should be drilled to 1 1OnF MKT polyester
(according to Table 4). Note that the fuse bits should be within the serial port on your PC and requires and as a consequence, the SCR fires 3mm, as should the hole for the SCR
(2) Setthe jumpers as indicated inTable the hex file and they will be programmed real-time control of the programming at the same trigger coil voltage over a mounting tab. That done, checkthe PC Resistors (0.25W 1%)
4. Note that either JP1 or JP2 (but NOT as well. signals. lt is therefore poss¡ble that it wide tempetature range. Without the board for breaks in the copper tracks 21MO 1 51c¿
both) must be installed for dsPlCs. Simi- WinPlC should now start to program will lock up while programming is in thermistor, the SCR would be subject or for shorts between tracks. Make any 1 1kO
larly, either JP3 or JP4 (but NOT both) your device and then verify its contents. progress and fail to respond to mouse to timing changes with temperature. repairs before assembly.
Mlscellaneous
must be installed for PIC microcontrol- You can use the "Code" tab to see the or keyboard commands. Fig.7 shows the simple version of
Automotive wire, crimp connectors,
lers, as set out in the table. program memory. To prevent this, avoid having other Construction the circuit, while Fig.B shows the
lf these jumpers are incorrect, pro- lf programming is successful, you Windows programs running in the back- neutral-cure silicone sealant.
A small PC board coded 05105081 more complex version. The choice is
gramming will almost certainly fail. should see the message "Program- ground while WinPlC is programming a yours but we recommend the version
and measuring 64 x 45mm caters for
(3) Once the jumpers have been set, ming finished, no errors" at the bottom device. lf the WinPlC window stops re-
apply power, start WinPlC, go to De- lefthand corner of the window. sponding when programming a device,
vice -> Select and select the PIC or You can also erase, read and verify a simply wait for it to finish. tGNtftoN
cott
C1,C2: 2x470nt275YAC
OR Cl: I xl¡rF275VAC
ORCl,C2:2xlpt275YAC
If everything is working correctly, that transistors Q1 & Q2 are the cor- (3) Clicking on the "Data (to PIC)" box GENERATOR
you should see the message "Initial- rect types, Ifthey are, trâce the signal should toggle pin 6 of CON3 from 0V cotL

ising PlC-Programmer: Success" at from pin 3 of the serial port to pin 1 of to around +3,5-5V and you should see il l0ut 25Y
the bottom of the WinPIC window, as CON3, checking at each stage that the the "Data In=" fleld change from 0 to ilt

signal toggles as this box is "ticked" 1. The latter should be 0 with the box TRIGGER
shown in Fig.5. il COtt 5lo
Ít
and "un-ticked" in WinPIC, un-ticked and 1 otherwise.
Troubleshooting (2) Clicking on the "Clock" box should If this is not the case, check the D5
IOOnF NTCI
If you receive the message "WARN- toggle pin 2 of CON3 from 0V [un- signal at various points on the circuit I N400¿
ING: Could not initialize program- ticked) to around +4-5V (ticked). from pin 4 of the serial port to pin 6
mer!" instead, you can test the inter- If that doesn't happen, check the of CON3, Check also that pin B of the
face manually to narrow down the }i4AI'232 and its surrounding capaci- serial port is receiving the correct level '500f¡Æ 25'C
Iist of possible problems. Here's what tors, That done, check the signal at pin (read by WinPIC and displayed in the
to do: 7 of the serial port, then at pins 13 & "Data In=" field),
(L) Clicking the "Vpp(+13V)" box
should toggle pin 1 of CON3 (the exter-
L2 ofICL,pin 1 of IC2, pin 2 of IC2 and
finally pin 2 of CON3, Read the FAQ -s* Slll ìl00U1E (ÐnRA FEATUREs vERsroN) A
G

nal programming header) from 0V þox Note that the MAX232 (IC1) should Finally, if the programmer is still Fig.6: the Extra Features Version includes diode D4 to shunt negative excu¡sions across the generator.coil to less
un-ticked) to around +12,5-13V þox level translate the signal level at pin not working, there could be issues thãn -0.2V and thus limit the voltage across D1 to around 350V. It also features an improved bigger circuit, to ensure
ticked), If this doesn't happen, check 13 to about +5V at pin 1'2. with WinPIC. Refer to the online FAQ consistent firing of the SCR with variations in temperature.

70 Stuco¡rt Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 35


used to calculate a new value for R2
from the formula given in the circuit
description.
UdTAUSilSÆGowffi
If the supply rails are couect, switch
This dsPlC/PlC Programmer is
off and fit IC1 & IC2 to their respective
designed to work with native
sockets. That done, connect a serial
RS-232 serial ports. How-
cable between the programmer and ever, many computers
your PC.
today, especially note-
books, do not have a
Adaptor board assembly serial port, as it has been
-fj-F]- o -Tõ;F Fig.S shows the parts layout for superseded by USB. --,-æ
@ Ð*" the adaptor board. It's a snap to as-
semble - just install the four wire
Although
converter
USB-Io-RS232 -(CìE'
cables are available, -
links, the two IC sockets (watch their not allwillwork correctly with this <;)--n-
orientation) and the two 20-pin SIL programmer. And for those that do S-:;':9ZF-"
'BASIC' CDI VERSION 'EXÍRA FEAruRES' CDI VERSION
pin headers. work, programming may be consid- \Y--=="<!F=
Note that the pin headers are mount- erably slower compared to working
Fig.7r follow this parts layout diagram to build the Fig.8: the "Exha Features" version is tìe one that we
ed on the copper side ofthe board, To direct from a serial port.
"Basic Version" of the CDI Module. It can be used for recommend you build. Take care with the orientation
non-critical applications. of the diodes and the 10¡rF electrolytic capacitor. install them, push their longer pins The reason some converters don't work has to do with the low-level interface
through until they sit flush with the and the implementation of the USB-to-RS232 converter. ln particular, the prob-
top of the PC board, then initially lem arises because some USB-to-R5232 converters are impedect emulations
solder just a pin at either end. The of the serial port.
in Fig.B. In fact, the following assembly By contrast, the trigger lead does not as this will corrode the wires and cop- remaining pins can then be soldered, ln normal use, pin 3 (Tx) of the RS232 serial port is the transmit line, used to
procedure assumes that you are build- have to be heavy duty but should have per pattern on the PC board. after which the plastic strips are slid send data at the selected baud rate. Most USB-to-R5232 converters will correctly
ing the "Extra Features" version. suitable insulation for automotive use. Note that the capacitor(s) will pro- down the pins until they rest against emulate this, as it is necessary for full duplex data transmission.
Start by installing the diodes, tak- Sheath the wires in some flexible tub- trude a little from the top of the potting the soldered joints. However, COM84 style programmers like this one use pin 3 (Tx) of the serial
ing care to orient each one correctly, ing to prevent possible chaffing ofthe box. The box can be mounted on the You are now ready to install the port for the programming voltage and hence as a simple digital output. This is an
The resistors can then go in - their wiring insulation. Better still, you may engine frame using suitable brackets. WinPIC software on your PC. unconventional use of the Tx line. lt is accomplished in the WinPlC software by
values can be checked against the ac- be able to use the existing wiring for It should be placed away from the setting the "break" flag in the line control register (bit 6). However, some USBìo-
companying table and with a digital the original CDI module. exhaust side of the engine. Software installation RS232 converters (and their supplied software driver) do not emulate the break
multimeter, If you want the best spark possible, Make sure that any mounting screws As mentioned above, the software to flag functionality and therefore will not work with this programmer.
Next, install the thermistor, the you can try adding a second 1pF ca- for the box do not penetrate and make use with this programmer is WinPIC, USB-to-RS232 converters based on the newer FTDI chips, especially the
smaller capacitors and the 1OpF elec- pacitor in parallel with the first, This contact with the circuit. available from either http://freenet- FT232R, could possibly work, given that the specifications claim that the FT232R
trolytic, making sure it is oriented cor- may improve the "fatness" (intensity) homep age. de/dl+yhflwinpicpr.htnl or has inbuilt support for line break. lt is, of course, up to the manufacturer of the
rectly. The discharge capacitor(sJ can of the spark. In some cases though, Testing the generator coil from the SucoN Crm website at www. USB-Io-RS232 converter as to whether the full features of the interface lCs are
then be installed, As noted above, we a 1¡rF capacitance will give the best Sometimes the generator coil can siliconchip.com.au, Once it has been supported through the supplied software driver.
have provided for two capacitors and spark because 2pF may load the gen- fail due to either a shorted turn or a downloaded, it's installed by running lf you would like to try a USB-to-RS232 converter with this programmer, you
also for two different lead spacing on erator coil too much and lower the broken wire, You can test for a break the executable frle winpic s etup, exe, should make sure that it supports line break and that the "no direct access at
the PC board. charge voltage, in the coil by measuring its resistance By the way, do not confuse WinPIC all, only use Win APl" option is selected in the "Options" tab of WinPlC. This
The SCR is mounted horizontally Once the board is complete, run - ie, between its output and ground, with other software that's available, means that WinPlC will not access the serial ports directly but only through the
with its leads bent down by 90o so the external connections and test the If the coil is OK, its resistance will such as WinPICB0O. The latter is a Windows APl.
that they pass through their holes in CDI for correct operation, Adjust the probably be less than 200Q, completely different program and it This ensures that WinPlC talks to the windows driver for your USB-to-RS232
the PC board. Secure its tab using an ignition timing according to the manu- A shorted turn is not easily checked will NOT work with this program- converter, rather than trying to access ports that are not implemented. As indi-
M3 x 10mm screw and M3 nut before facturer's instructions. except using a special shorted turns mer. cated above, this may result in substantially slower operation than with a native
soldering the leads, serial port.
The wiring from the PC board to Potting the circuit Setting up WinPIC ln ourcase, we tested the Prolific GUC-ADg USB-RS232 converteron Windows
the generator coil, kill switch and to As previously indicated, we used ffibæWefltbnGodæ After installing WinPIC, you should XP and it worked. The only drawback was that it was slow - up to 1 0 times slower
the ignition coil must all be rated at a potting box (Jaycar Cat, HB-s204) make sure that it is correctly set up to than when running the programmer direct from a serial port.
250VAC and 7.54. Automotive wire to house the CDI unit, Potting allows Value ¡rF Value IEC Code EIA Code work with the programmer. Here's how This is related to latencies in the windows API and the windows driver for the
should be suitable or you can use the components to be protected from l trF l trF 1u0 105 to configure WinPIC: converter. A small delay (in the order of milliseconds) occurs when switching any
24OVAC mains wire salvaged from a vibration, water ald dust. You must 470nF 0.47¡tF 470n 474 (r) Start WinPIC and click on the "In- control line and these small delays all add up to a considerable delay due to the
mains extension cord. The wiring for use a "neutral-cure" silicone sealant 100nF 0.1pF 100n 104 terface" tab (see Fig, ); huge number of switching requests made by WinPlC.
for this job. (2) Ensure "COMB4 programmer for
the chassis connection should also be
rated at 7.5,{ or more. Do not use an "acid-cure" silicone,
10nF .01¡rF 10n 103
serial port" is selected from the drop
Note: the Prolific GUC-AD9 USB-RS232 converter is available from Jaycar
(Cat. XC4834).
down menu;
(3) Ensure that the correct COM port
ffih f s RcsM@[owGodæ is set;
(a) Check that both ZIF sockets are PortTalk or SMPORT (both are faster slower but wilì ensure that WinPIC ac-
tr No. Value 4-Band Code (1%) 5-Band Code (1%) empty ald that the programmer is con- than using the Windows API). By con- cesses the correct windows drivers in-
tr 2 1MO brown black green brown brown black black yellow brown nected to the PC via a serial cable; trast, if you wish to use a USB-RS232 stalled for your USB-RS232 converter,
(S) Apply power to the programmer converter cable, you are probably safer Refer to the section "Using USB-RS232
tr 1 1kO brown black red brown brown black black brown brown
green brown black brown
and click on "Initialize!"; selecting the "no direct access at all, Converters" in the accompanying
tr 1 51O green brown black gold brown
(6) In the "Options" tab, select either only use win ÄPI" option. This will be panel for more information.

36 StLtcoN Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 6S


AII that remains now is to install the
major hardware items, These include
the 2.5mm DC power socket (CON1),
the RS-232 connector (CON2], tog-
gle switch 51, the 6-pin & 8-pin DIL
pin headers and the two 40-pin ZIF
sockets.
Note that the B-pin header must be
installed but the 6-pin header is nec-
essary only if want to program a PIC
or dsPIC externally and need access
to the +5V GND, MCLR-bar/Vpp, PGC
and PGD lines!
Be sure to install the two large 40-
pin ZIF sockets with the correct orien-
tation, If you will only be programming This completed CDI module is the "Extra Features" version. The board should be installed in a plastic case,and.potted
a few microcontrollers occasionally, you may Ïave to experiment with the number of discharge using neutral-cure silicone sealant to ensure reliability (ie'
you can replace these with much capacitórs to get the'best spark - see text. to prãtect against vibration, moisture and dust).
cheaper IC sockets but tlneZIF sockets
make life much easier (and are worth tester, However, you cal get some idea should at least get to 200V DC if you
the extra money in our opinion), if the coil is delivering suffrcient volt- can kick the motor over fast enough.
Finally, secure four M3 x 9mm sPac- age by measuring it with a multimeter Alternatively, if an oscilloscope is
This CDI module is not intended
ers to the corner positions ofthe board set to read AC volts up to 300V, The available, the voltage waveform canbe
for use as a replacement for CDI
using M3 x 6mm machine screws, voltage is measured when the engine measured with the probe set to 1.0:1,
units that generate their own high
These are used to support the board is turned over. One point we have not mentioned is
voltage from an inverter requiring a
off the bench top during use. If you Take care if making this measure. the polarity ofthe voltage, The capaci-
12V battery supply.
like, you can also flt four rubber feet ment, since the generated voltage can tor needs to charge to a positive voltage
To replace one of these units,
to these spacers. give you an electric shock. DO NOT before the trigger signal occurs. If the
you could adapt one of our Previous
The dsPIC/PIC Programmer is now touch any of the wiring when turning voltage from the generator coil is nega-
designs, such as the High EnergY
ready for testing, the motor over. tive before triggering occurs' it will
lgnition (StLtcoN CHIP December
Note that the voltage measured mean that the CDI module described
1995 and January 2006) orthe Multi-
Preliminary testing across the generator coil will not be here is not suitable for replacing the
Spark CDI (September 1997). Alter-
Before using this new program- anywhere near the voltage that it de- module in your engine.
natively, you could consider using
mer, it
should be given a thorough velops when running, That's because You can check the polarity using a
the Programmable lgnition SYstem
check, Important: do not insert a the multimeter does not respond well multimeter set to DC volts - it's just
from March, April& MaY 2007.
microcontroller (PIC or dsPIC) into to the low-frequency voltage fluc- a matter of checking that the voltage
any ZIF socket before these tests are tuations that occur when kicking the on SCR1's anode goes positive before
completed. engine over. In addition, most multi- the SCR is triggered and negative after
A 16V DC plugpack should be used meters do not respond to the peak of the trigger, over a short portion of each engine
The adaptor board is used for programming 10F & 12F series PICs. As shown to power the dsPIC/PIC Programmer, the waveform but to the average of a revolution,
here, it plugs into ZIF SKT? on the dsPICÆIC Programmer board. although you can also probably use a sinewave, Thigger coil testing Typically, you might measure a
15V DC plugpack (just), Apply power In practice, you should get a reading The trigger coil can be tested in the trigger voltage of less than LV using
and you should see the red indicator of about 50V AC from the coil. same way as the generator coil (ie, a multimeter set to read AC volts,
as some colours can be difficult to these parts go in the right way around
The trigger coil voltage can also be
ie, notched ends to the right. Note, LED light. If it doesn't, check the sup- Another way of testing the coil volt- measure the voltage between D3 or
decipher. - age is to connect the CDI module and D5's cathode and chassis as the mo- observed on an oscilloscope,
The three diodes ale next on the however, that these sockets are option- ply polarity and if that's OK, checkthe
polarity of the LED. measure the DC voltage between the tor is kicked over), This voltage will Of course, the real test is when it is
list, Be sure to install them with the al, Do not install the ICs at this stage
Assuming that the LED lights, the cathode of D1 and the chassis while be quite small compared to that from used with the CDI module itself, as it
correct polarity, as indicated on the - that step comes later, after the power must be able to trigger the SCR' SC
parts layout diagram (Fig,2). Once supply has been checked out. next step is to check the voltages at kicking the motor over, The reading the generator coil and only occurs
they're in, install the two transistors, Regulators REG1 & REG2 can now the outputs of the two regulators, You
again making sure that they are cor- be mounted. These are both installed should measure +5V at the outPut of
rectly oriented. with their metal tabs flat against the REG1 (anything ftom 4.8-5.1V ib nor-
Don't get the t¡ansistors mixed up. PC board. To do this, first bend their mal), while REG2's output should be
Ql is aBC337 NPNtransistor, while Q2 leads down by 90" about 6mm from close to 13.6V (13.4-13.8V is OK).
is aBC327 PNP type. Check that each their bodies. That done, fasten each If REG's output is lower than 13.4V
increase the value of the B2O resistor
o Learn how engine management systems work
is installed in its correct location, regulator to the PC board using M3 x
10mm screws and nuts, then solder (eg, to 120Q) to bring it into the 13.4- o Build projects to corilrol n¡rous, fuel injection and h¡rbo boost systems
Now for the capacitors: the ceramic
and monolithic types are not polar- their leads. 13.8V range, Conversely, ifthe output o Switch devices on and off on the bas¡s of signalfrequency, temperahre and voltage
ised ald can go in either way around. Do NOT solder the leads before bolt- is higher than 13.8V decrease the o Build t€st ¡nstruments to check fuel injector duty cycle, fuel mixturcs and brake & temperature
However, the electrolytic capacitors ing the devices down, as this could value ofthe 82Ç) resistor.
Mail oder pr¡ces: Aust. $422.511(incl. GST & P&Pl; 0uerceas $A26.lHl via aimail. Oder by
are polarised, so be sure to install crack the soldered joints and damage Alternatively, if REG2's outPut is phontng (æl gæS 3295 & quot¡ng your credit card number; or iaxthe d_etails to f0219939
them correctly, the PC board as the nuts are tightened. outside the designated range, check 2e+g; ol-mail your order w¡th Ghcque or Gredit card details to $ilicon Ghip Publlcations,
The next step is to install IC sockets Make sure also that each device is the voltage between REG2's OUT & P0 Box 139, Gollaroy, t$W 2097.
for IC1 &ICz. Again, make sure that installed in its correct location, AD] terminals. This value can then be
siliconchip.com.au MAY 2OOB 37
68 StLtco¡,t Cntp siliconchip.com.au
the jumper on fP3 or fP4 is irrelevant

PRODVCTSHOWCASE
when using the adaptor.
As shown in Fig.3, the adaptor has
2O-pin and a-pin IC sockets. The B-pin
socket is for 10F series PICs and the
2O-pin socket is fot 1.2F series PICs. As
Audio Precision's APx500 series Ultra short throw, wide screen proiector usual, the microcontroller to be pro-
grammed should be oriented so that
multi- Epson's new EMP- its pin 1 is connected to the socket's
channel r 400W ultra short pin 1. In addition, pin 1 of the adaptor
Audio I thro*. wide screen board goes to pin 1 of ZIF SKT2.
I pro¡eótor makes a You will need to refer to the micro-
Analyser big impact for pre- controller's datasheet à¡d ensure that
senters, lecturers and the pin-out is compatible with the ZIF
The APx 585 is a dedicated multichannel audio analyser corporate boardrooms socket by referring to the schematic
that combines a "next generation" user interface with Au- delivering a 60-inch wide screen image from only 65cm away. diagram.
dio Precision's commitment to performance. It's designed It can be mounted on a boom attached to the wall and the presenter
for R&D and production test users who need speed and can stand close to the image and interact with the whiteboard without Construction
ease-of-use. shadows interfering with the audience's view, and without lamp glare The dsPIC/PIC Programmer is
Now available in al B or L6 channel configuration, the in the presenter's eyes. built on a PC board coded 07105081
APx is capable of taking 14 measurements in 7 seconds, With Epson's newly developed high precision lens, the EMP-400W
/ and measuring L22 x 120mm, The
automatically generating a report of results ald saving all is the only short throw, wide-screen (16:10) projector available. lt companion adaptor board is coded
test settings in a single, sharable project frle. projects in Wide XGA (1280 x 768 pixels), an increasingly common O71.O5OB2 and measures 52 x 19mm,
It also offers one-click measurements and saveable format for laptops and PCs and it can also be adjusted for interac- Fig.2 shows the main board layout,
sequences, real-time signal monitors including residual tive white boards (and regular screens) to give aspect ratios of 4:3, while Fig,3 shows where the parts go
THD+N in oscilloscope view and one million point FFT 16:9 and 16:10. The 4000-hour, 1800-Ansi-lumen long-life lamp in on the adaptor board.
and Dolby/ DTS the EMP-400W, made As usual, begin by checking the PC
confldence testing, Contact: by Epson themselves, Contact: boards for defects, such as breaks in
multitone analys Uicom Australia Pty ttd can be replaced easily Epson Australia Pty ttd the tracks or shorts between adjacent
er, input regula- 1064 Centre Rd, Oakleigh Sth, Vic.3167 by loosening a single Locked Bag 2238, North Ryde BC NSW 1670 tracks. It's rare to find any problems
tion and CEA-2006 Tel: (03) 9563 7844 Far: (03) 9579 7255 screw on the hatch on Tel: (02) 8899 3666 Far (02) 8899 3777 these days but it's still a good idea to
& EIAiCEA-490-A Website:
top of the projector. Website:
check, as defects canbe difÊcultto spot
measurements, after the parts are installed.
Once these checks are completed,
2008 Super Frequency List on CD start the main board assembly by in-
stalling the 20 wire links. Use tinned
Anyone remotely interested country, type, language, copper wire for these links and make
in listening to radio - of \.- time of transmission and a compatible pin-out with the ZIF (pin 5) and simply connect CON3's sure that they are nice and straight.
any type - would know so on. sockets - see Table 4, GND (pin 3 or 4) to tàe ground of You ca¡ straighten the link wire by
of the World Radio TV Whetheryou're just Devices that fall into that category your board. It's then simply a matter clamping one end in a vice and these
Handbook. It has been a sometime enthusi- include the l0Fxxxx and l2Fxxxx of connecting the MCLR-bar/Vpp, PGC stretching the wire slightly by pull-
Iong regarded as the ast, ar international series of PICs, as well as some of the and PGD lines to the appropriate pins ing on the other end with a pair of
authoritative listing of radio listenerhobby- l6Fxxxx series. on your PIC or dsPIC. pliers.
radio stations around ist, a business person The pin-outs for CON3 are shown Note that link LK7 goes under the
the world. or tourist travelling in Table L and include the GND, +5V Optional Adaptor Board for RS-232 socket (CON2), while LK3 &
Trouble was (and is) around the world, a MCLR-bar/Vpp, PGC and PGD lines. 10F & 12F series PICs LK6 are under ZIF SKT1,
is that it rs a printed book, fessional monitor- These a¡e the only lines you will ever We have also designed an optional Follow these with the 12 resistors,
with all the diffrculties in' service or even a sailor need to program your microcontrol- adaptor board for 10F and 12F series Table 1 shows the resistor colour codes
finding and analysing informa- ircumnavigating the globe, ler, PICs - see Fig,3. This adaptor plugs to help you select the values but it is
tion that such a format presents. remarkable CD will instantly If the microcontroller is on a pow- directly into ZIF SKT2 on the dsPIC/ prudent to check each one using a
Av-Comm's Garry Cratt has now the help you find the stations or services ered board, you can ignore the +5V line PIC Programmer and the position of DMM before it is soldered in place,
perfect alternative: a CD containing you want.
the latest clandestine, domestic and Information is presented in both
international shortwave broadcasting English and German.
schedules and the most up-to-date The CD is available by web, phone
HF utility communications freqency or mail order from Av-Comm for $ 77.00 tr No. Value 4-Band Code (1%) 5-Band Code (1%)
list. plus $8.50 p&p (Cat No Q3051J.
Running on Windows of any persua-
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sion, the 2008 Super Frequency List on Contact: tr 1 1.1kl) brown brown red brown brown brown black brown brown
CD gives you various powerful search Av-Gomm Pty ttd Harbuch Electronics pty ur tr 1 120Ct brown red brown brown brown red black black brown
tools to find exactly what you want P0 Box 225, Brookvale NSW 2100 9/40 Leighton Pl, HORNSBY 2077 tr 1 82O grey red black brown grey red black gold brown
- in less than one second! (02) 9939 4377 Far: (02) 9939 4376
Ph (02) 9476 5854 Fax (02) 9476 3231 tr 3 39O orange white black brown orange white black gold brown
Now you can sort by frequency, area, www.avcomm.G0m.au

Stuco¡rt Cutp siliconchíp.com.au siliconchip.com.au MAY 2OOB 67


|aycar's new 200W PA Speaker/
Amplifier Combo
If you're looking for a high-power, self-contained public
address speaker/amplifier, this new model from laycar should
fill the bill nicely.
Sold under faycar's "Digitech Audio" brand, with a 200W
RMS inbuilt power amplifier and 2-way speaker featuring a
12-inch ìong throw driver and efË.cient compression driver, it
can really pump it out - whether that be for Dl, school/club/
church/conference use, sporting venues or, in fact,
practically any PA application.
It has a durable moulded ABS enclosure and a
very tough metal grille in front, so it is obviously
designed to take the knocks and abuse that all PA
equipment suffers!
The amplifier also has a quite versatile mixer
feeding it, offering thre inputs - two XLR balanced
a a aa a aa aa aa a a a a a a a a a and 6,Smm unbalanced microphone inputs and
one line-level input (RCA and XLR) which can be
-l lKt ó used for a wireless microphone, CD/cassette player,
etc. It also has a line-leveÌ output (6.5mm and
a aaa aaaaa a a a a a a a a a a a XLR) for cascading or recording, All inputs have
their own level controls and there's a master leveÌ
control plus bass and treble cut/boost controls.
As you would expect from an amplifier of this
a a aaa aa aa aa a a a a a a a a a power, it's mains powered (via standard IEC mains
Iead) - battery operation is not an option!
(, The unit is neither small nor light - it measures 600
[h) x a10 (w) x 325 (d) and weighs in at 16,Skg. Jaycar haue moued
a aaa aaa a aaa a a a a aa a aa It comes with four screw-on feet - and a nice feature is these
And speaking 0f Jaycar Electronics, fot the third time in a
feet match recesses in the top of the case so that units can be
decade 0r s0, they have outgrown their prem¡ses, lorcing a
safely stacked, if desired. Provision is also made for post-top
move t0 a s¡gnif¡cantly larger watehouse c0mplex.
mounting with a
Head 0flice and distr¡bution Gentre are now located in Rydal-
standard (internal) mere, aboul Skm from their old Silverwater headquarters. You'll
Contact:
top-hat.
Jaycar Electronics (all stores) find them at 320 Victoria Rd, Rydalmere NSW 2116.
to the type of PIC being programmed for some dsPlC3OFxxxx microcon- selectecl by installing JP4 instead. Retail price is P0 Box 107, Rydalmere NSW 2116 Phone numbers have also changed: the ma¡n sw¡tchboard
inZIF SKT2. trollers that require the programming Warning: it is quite possible to $399.00 includ- 0rder Tel: 1 800 022 888 Far: (02) 8832 31 88 is now (02) 8832 3200; fax (02) 8832 3232. Jaycar's u,ebs¡te
If jP1 is shorted, it connects the PGC clock on pin B. Alternatively, if JP2 is damage a microcontroller installed ing GST (Cat CS- Website: www. iavcar.com.au fema¡ns the same: www.¡aycaÌ.Gom.au
line to pin B of ZIF SKT1. This caters shorted, it connects pin B of ZIF SKTl in either ZIF socket by incorrectly 2517).
to ground and this caters for the rest of setting jumpers lP7-1P4, so check zÙì
álE\
lr the dsPIC30Fxxxx family that require
a ground connection at pin B.
Tables 2 & 4 carefully before insert.
ing a microcontroller into its socket
Pin Description lP3 and JP4 select which pin the and applying power. However, a more
1 MCLR-barA/pp MCLR-bar/Vpp programming line is likely outcome is that you will not
connected to on ZIF SKT2. If lP3 is damage the microcontroller (as they
2 PGC shorted, it connects the programming usually have protection diodes) butthe
3 GND line to pin 4 of ZIF SKT2 and this suits programmingwill not be successful,
GND
microcontrollers such as the popular In summary, you must install ei-
4
16FBB, Alternatively, some microcon- ther fP1 or lP2 (but NOT both) when
Rigol DSs062MA 60MHz Rigol DS5102MA 100MHz Rigol ES1202CA 2ûûMHz DS13t2e A 300Mllz
5 +5V rail (Vep) trollers require the programming volt- programming a dsPIC and either fP3
6 PGD age to be applied to pin 1 and this is or fP4 (but NOT both) when program- ) 60MHz Bandwìdth, 2 Ch ) 100MHz Bandwidth, 2 Ch ) 200MHz Bandwidth, 2 Ch ) 300MHz Bandwidth, 2 Ch
ming a PIC. ) IGS/s Real Time Sampling ) 1GS/s Real Time Sampling ) 2GS/s Real Time Sampling ) 2GS/s Real Time Sampling
) 4k Memory Per Channel ) 4k Memory Per Channel ) 10k Memory Per Channel ) 10k Memory Per Channel
) ) Advanced Triggering ) Advanced Triggering
¿ External Programming Advanced Triggering >
)
Advanced Triggering
) Buillin USB ) Built-in USB
) Built-in USB Built-in USB
Using CON3 ) 3 Year Warranty ) 3 Year Warranty ) 3 Year Warranty ) 3 Year Warranty
Jumper Number DescriPtion
The 6-pin header CON3 can be used f}t{tY $7gg GSr oltlY s1,0sg * csr 0H1Y $2,[f tG ex csr flHlv $2,62t ex csr
JP1 Short to make pin I ol ZIF SKTI the PGC pin to program a PIC or dsPIC that's either ",
JP2 Short to make pin I ol ZIF SKT1 GND mounted in-circuit on a separate board Sydney Melbourne Brisbane Adelaide Perth
or installed on abreadboard. For exam- Tel 02 9519 3933 Tel 03 9889 0427 Tel 07 3275 2183 Tel 08 83635733 Tel 08 9361 4200
JP3
JP4
Short to make pin 4 oÍ ZIF SKT2 the /MCLR/VPP pin
Short to make pin 1 ol zlF sKT2 the iMCLRA/PP pin
ple, this is one way of programming a
PIC microcontroller that doesn't have
Fax 02 9550 1378 Fax 03 9889 0715
email testinst@emona com.au
Fàx 07 3275 2196 Fax 08 83635799 Fax 08 9361 4300
web www emona.com au EMONfr
siliconchip.com.au siliconchip.com.au MAY 2OOB 3S
66 StLtcoN Crutp
port (ie, after sending pin 4 of the se-
rial port high). ixz
So the PGD line is actually "bi-di- tt)
rectional" and is used as an output ê)
tr
when writing to the microcontroller
and as art input when reading from o)
the microcontroller. ¡o
Note that, as with the PGC line, the È
PGD line is fed via a 39O resistor and is FNO!b€l\@ô
,;,
0)
filtered usin g a 22pF ceramic capacitor J(J
to reduce spurious noise. o
(a
TvvoZIF (zero insertion force) sock- lr
ets are used to accept the microcontrol- N
ler to be programmed. ZIF SKTL is ÈI
used for dsPIC30F series microcontrol-
!t
lers and they should always be aligned
o
with their pin 1 going to pin 1 of the (J 0)
ZIF socket, È
Alternatively, ZIF SKT? should be l_{r. !
1r)
o
(J
used for programming standard PICs Þ
ø õ
like the 16FBB. As before, pin L of the L E
N É
(d
microcontroller goes to pin 1 of the
0)
ZIF socket.
Note, however, thatthe 10F and 12F 0)
o.
O6
series of PICs are not compatible with
ti(Ë
the onboard ZIF socket, These mustbe CJ
programmed via an external adaptor .là ßi

board, as described later, or by using


åã
CONS and a breadboard,' H6

External programming IH se
À¡m
L
c Ø F-l
CON3 is a 6-pin header and its pin- ô{
$t
ú+
N:
out is arranged as shown in Table 1. It

can be used to access the five relevart X>
<lo
Iines required to program both PICs <i+
âo
and dsPICs externally (see the section (ÉÞ
entitled "External Programming Using ék
ôë)
primary parameter (like inductance or CON3" below),
Here's a handy piece of test gear you can capacitance) but one or more second- For example, if your PIC is not
õo
build for yourself - a Digital LC Meter for aryparameters as well, However, many actually compatible with the pin-
lÉã
.oõ
.23
of these you-beaut instruments also ning of ZIF SKT? [eg, if you have a
measuring inductance and capacitance over carried ahefty price tag, keeping them PICI,OF2OZ), then you may use this
¡o
o
@
N
'tJ N
ãH
a wide range. It's based on an ingenious well out of reach for many of us. connector to access the relevant lines. o aú
Fortunately, thanks to microcon- These lines can be connected to, say, u
e -¿
measurement technique, delivers surprising troller technology, that situation has a breadboard, to program your PIC off Ê O\J
cE

accuracy and is easy to build. changed somewhat in the last few the PC board, Of course, you can also T¡ r f¡l

years with much more affordable dig- use this connector to program micro- - À9
ital instruments now becoming avail- controllers in circuit as well. - GE
ANY MODERN DMM's (digital It's even worse when it comes to able. These include both commercial
Ê 6)¡
øio
multimeters) have capacitance measuring inductors. Very few DMMs and DIY instruments, along with the fumper settings o0)
CÐ ¡fr
measuring ranges, especially the up- have the ability to measure induct- unit described here. Finally, there is an 8-pin header € O*j
market models, So it's not hard to ance, so in many cases you have to use which accepts jumper shunts IP1,-JP4. E ,3
measure the value of capacitors, as either an old-type inductance bridge or Main features However, only two of the four posi- È o-(J_Y
Iong as their value is more than about a 'Q'meter. Both of these are basically As shown in the'photos, our new tions should ever be shorted at any CÐ .Fo
I
50pF or so. analog instruments and don't offer Digital LC Meter is very compact, It's one time. Table 2 shows the jumper Ê. :Þo
Below that level, DMMs are not very either high resolution or particularly easy to build, has a¡r LCD readout and functions. R
o \ rÈ
usefuI for capacitalce measurements. high accuracy. fits snugly inside a UB3 utility box. It In practice, you must set these ac- CÐ
I
Dedicated digital capacitance meters It's different for professionals who won't break the bank either - we esti- cording to the microcontroller being =
gE È (,>(Þ
are available, of course, and they gen- for the last 20 years or so have been mate that you should be able to build programmed. Either lP1 or JP2 (but at o¡
erally measure down to a few pF or able to use digital LCR meters. These it for less than $75, not both) must be shorted according
<J
o<
44
! :d
Despite its modest cost, it offers
LU
so. But if you want to measure things allow you to measure almost any pas- to the type of dsPIC being programmed
So erÊ
like stray capacitance, they too are of sive component quickly and automati- automatic direct digital measurement in ZIF SKT1, while JP3 or JP4 (but éå !Dð
.xo Þ
f¡r È
(J
Iimited use. cally, often measuring not just their over awide range forboth capacitance not both) must be shorted according

40 S]LICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB o5


by PNP transistor Q2 which in turn is function of the MCLR-bar/Vpp pin, al-
Fants Lflst switched on and off by NPN transistor Iowing it to be used for an alternative HOW ITWORKS: THE EAUATIONS
Q1, When pin 3 (Tx) of the serial port (multiplexed) function, This should be c (A) ln colibrotion mode
1 PC board, code 07105081, is high, it will switch Ql on, in turn avoided when using this programmer ll I Wirh iusr Ll ond Cl :

122x 120mm switching Q2 on and applying around with a dsPIC or PIC plugged into a ZIF 2.r..JTTET

1 adaptor PC board, code 13V to the MCLR-bar/Vpp pin on the socket, for the reasons outlined above L f2l w¡thc2oddedøcl: t2' ----J-
(this does not apply when using CON3 2.r. {ï.ieT+eZi
07105083, 52 x 19mm microcontroller to be programmed,
Conversely, when pin 3 of the serial to program an external device), l3l Flom ('llond l2l, wa con ftnd Cl:
1 16V 400mA DC plugpack
1 SPDT right-angle PO-mount port is low, Q1 will be off and therefore Reguldtor REGI is used to derive ct - ¡ft¡.cz
toggle switch (S1) Q2 will also be off. In this case, the the +5V rail and this is used to power
1 PO-mount 2.5mm DC socket 2.2kQ resistor on D2's cathode will IC'l,,ICz and the microcontroller being (41 Alp from lt ) ond l2!, we con find Ll :

(coN1) pull the MCLR-bar/Vpp pin low. programmed. This +5V rail is bypassed - 1.r2.F12 'C1
1 DBg female right-angle socket Basically, on a PIC or dsPIC micro- using 1O¡rF, 1p.F and 100nF capacitors,
(coN2) controller, the MCLR-bar/Vpp pin acts while a 1¡rF capacitor also bypasses (B) ln meosurement mode
1 DlP14 lC socket either as a Reset (0V) or a programming REG1's input. (5f WhenCxisconnætud: F3=
1 DlP16 lC socket voltage pin (around 13V for PICs or CAI
il#
2D|P4O ZIF sockets between 9V and 13V for a dsPIC3OF Control lines rc cx=cr. (iå -t)
clL
2 jumper shunts series microcontroller). When MCLR- The relevant lines used in the RS-
1 8-pin DIL header with 2.54mm bar/Vpp is low, the microcontroller is 232 serial interface to control the Fig.1: the circuit uses a wide-range test oscillator, the frequency of which
(ól Orwhan lx is conmled:
in the Reset state (meaning that all its dsPIC/PIC Programmer are derived t?= I
spacing vaiies when an unlsrown inductor (Lx) or capacitor (Cx) is connected. This 2.n. {[TiEiEl
1 6-pin DIL header with 2.54mm configurable pins are high impedance from pins 3, 4,5,7 & B. oscillator is in turn monitored using a microconboller which accurately
spacrng inputs). When it is high (around V¡¡ Pin 5 is the ground connection while calibrates the unit and measures the change in oscillator frequency. The s r'-Lr. ($ -r)
1 500mm length of 0.7mm tinned = +5V), the microcontroller runs in pins 3, 4 & 7 (respectively Tx, DTR and microcontroller then calculates the unknown component's inductance or
NOTE: F2 & F3 should ohvoys be lower thon Fl
program mode and if it is at Vpp the RTS) are outputs from the serial port. capacitance and displays the result on an LCI).
copper wire
4 M3 x 6mm screws microcontroller will enter program- In particular, pins 4 & 7 are digital
2 M3 nuts ming mode. outputs, while pin 3 is usually the
2 M3 x 1Omm screws It was a deliberate design decision Transmit line of the serial port. These (C) and inductance (L) with a-digit with positive feedback around it - see +2.5Y level, the comparator's output
to switch the MCLR-bar/Vpp line be- a¡e controlled by the WinPIC software resolution. In fact, it measures capaci- Fig.1. This configuration has a natural suddenly switches low,
4 9mm long M3 tapped spacers
tween 0V and Vpp rather tha¡r between on the PC as appropriate, tance from just 0.1pF up to B00nF and inclination to oscillate because ofthe This voltage low is fed back to the
Semiconductors V¡¡ and Vpp. This was done to avoid Finally, pin B (CTS) is an input pin inducta¡rce from 1OnHto 70mH. Meas- very high gain between tle compara- comparator's non-inverting input via
1 MAX232A RS232 line driver possible damage to the microcontroller and this is used to read data from the urement accuracy is also surprisingly tor's input and output. a 100kO feedback resistor. It is also
receiver (lC1) being programmed. microcontroller, as required to verify good, at better than t1% ofreading. When power (+5V) is flrst applied, coupled through the 10PF input ca-
1 74LSO4 hex inverter (lC2) To explain, if the MCLR-bar/Vpp or read the state of the memory. It also operates from 9-12V DC, the comparator's non-inverting (+) pacitor to a tuned circuit formed by
1 8C337 NPN transistor (Q1) line were switched between V¡¡ and IC1 is a MAX232 RS-232 line driver drawing an average current of less input is held at half the supply volt- inductor L1 and capacitor C1. This
18C327 PNP transistor (Q2) Vpp, the program would run on the receiver. Its job is to translate between than 20m4, This means that it can be age (+2,5V) by a bias divider formed makes the tuned circuit "ring" at its
1 7805 5V regulator (REG1) microcontroller when programming the RS-232 voltage levels (ie, t10V) powered fiom either a 9V alkaline bat- by two 100kQ resistors. However, the resonant frequency.
1 LM317T regulator (REG2) finishes, If that program were to drive at the serial port and the TTL levels tery inside the case or f¡om an external voltage at the inverting input is ini- As a result, the comparator and
31N4004 diodes (D1-Dg) the output pins (as digital outputs or (0-5V) used by the microcontroller. As plugpack supply. tially zero because the 1OpF capacitor the tuned circuit now function as an
1 red 3mm LED (LED1) as peripheral outputsJ, it could cause mentioned, pins 4 & 7 of the serial port at this input needs time to charge via oscillator at that resonant frequency,
excessive currents to flow and damage are standard digital outputs and these How it works the 47kQ feedback resistor. So with In effect, the comparator effectively
Gapacitorc
the output stages of those pins, are connected directly to IC1. The meter's impressive performalce its non-inverting input much more functions as a "negative tesistatce"
1 1OpF 16V electrolytic
That's because the ZIF sockets have In operation, the MAX232 actually depends on an ingenious measure- positive than its inverting input, the across the tuned circuit, to cancel its
7 1pF 16V electrolytic
many power connections to accom- inverts the levels and so its outputs at ment technique which was developed comparator initially switches its out- losses and maintain oscillation.
2100nF monolithic (code 100n
modate differentPICs and dsPICs (+5V pins 9 & 12 are fed to inverter IC2a & about 10 years ago by NeiI Hecht, of put high (ie, to +5V). Once this oscillation is established,
or 1 04)
and GND). As a result, some of the IC2f (part of a 74LS04 hex inverter) to Washington state in the USA. It uses Once it does so, the 10pF capacitor a square wave of the same frequency
222pF ceramic
microcontroller's output pins could invert them back again. a wide-range test oscillator whose on the inverting inputbegins charging appears at the comParator's outPut
Resis'tors (0.25U1, 1 %) be shorted to +5V or to ground if the Pin 7 of the serial port controls the frequency is varied by connecting the via the 47kO resistor and so the volt- and it is this frequency (Fo,'i that is
62.2kA 1 82A program were to tun. PGC (CLOCK) Iine and is applied to unknown inductor or capacitor you're age at this input rises exponentially, measured by the microcontroller. In
1 1.1kO 3 39O For this reason, the Vpp pin is the microcontroller via IC1, IC2a and measuring. The resulting change in As soon as it rises slightly above the practice, before anything else is con-
1 12012 switched from 0V to 13V so that the a 39Ç) resistor (to limit the current). In frequency is measured by a micro-
microcontroller is never in the run- addition, a 22pF ceramic capacitor is controller which then calculates the
ning mode. used to flIter any high-frequency noise component's value and displays it
ideally be between 12.8V and 13.1V, Of course, if youwere to incorporate on this line, directly on an LCD readout.
However, anything from 13.4V to this programmer onto a PC board that Pin 4 controls the PGD line (DATA) So there are basically only two key . Inductance Range: from about 1OnH to over 70mH (4-digit resolution)
13.8V is actually OK atREG2's output, catered for ICSP (in-circuit-serial-pro- output. When it goes low so does parts in the meter: (1J the test oscilla-
since this is fed through transistor gramming) then you would have this the pin 12 output of inverter IC2f. tor itself and [2) the microcontroller o Capacitance Range: from about 0.1pF to over 800nF (4-digit resolution)
switch Q2 and series diode D2 before line switch from V¡¡ (+5V) to 13V and Diode D3 allows a low level from which measures its frequency (with . Range Selection: automatic (capacitors must be non-polarised)
being applied to the MCLR-bar/Vpp the reset would occur on any transition IC2f to drive the PGD line but blocks and without the component being o
measured) and calculates the compo-
Sampling Rate: approximately five measurements per second
(master clear/programming voltagel from 13V down to 5V, Refer to the sec- high-level signals from IC2f. A 2.zko-
pin of the microcontroller to be pro- tion entitled "External Programming pull-up resistor is used instead to pull nent's value. . Expected Accuracy: better than *11" ol reading, +0.1pF or +1OnH
grammed. Using CON3") for more details. this line high. This allows the WinPIC To achieve reliable oscillation over o Power Supply: 9-12V DC at less than 20mA (non-backlit LCD module).
In operation, the regulated 13.6V Note that some PIC microcontrollers softwa¡e to read the PGD line from the a wide frequency range, the test oscil- Can be operated from an internal 9V battery or an external plugpack.
rail from REG2 is switched on and off can be configured to disable the Reset microcontroller via pin B of the serial lator is based on an analog comparator
MAY 2OOB 47
64 StUCO¡,t Cntp siliconchip.com.au siliconchip.com.au
value of the unknown component a serial port. There are really three
Parts Ltst using one of the equations shown in lines which are necess€ry to program
m
the lower section of the equations box most PICs and microcontrollers in
1 PC board, code 04105081, 5 M3 x 6mm pan head machine - ie, the section labelled "In Measure- the dsPIC30F family: CLOCK (PGC),
Features
125 x 58mm screws ment Mode". D,{TA (PGD) and Vpp (programming
1 PC board, code 04105082,3ô 1 M3 nut (metal) From these equations, you car. see voltage), (1) W¡llprogram alldsPlC3OF series microcontrollers in the DIP package
x 16mm 2M2x 6mm machine screws that the micro has some fairly solid Incidentally, the dsPIC3OF family (2) Will program most PlCs in DIP package
1 PC board, code 04105083,41 (for S1) "number crunching" to do, both in the has two programming modes - en- (3) Uses PC freeware WinPlC forWindows
x 21mm 4 M3 x 12mm Nylon screws calibration mode when it calculates hanced and standard. The enhanced (4) Connects to the serial (RS232) port of a PC
1 UB3 utility box, 130 x 68 x I M3 Nylon nuts the values of L1 and C1 and then in mode is faster ald requires a program- (5)Very low cost
44mm 4 M3 Nylon nuts with integral the measurement mode when it cal- ming executive or "bootloader" to be
1 16x2 LCD module (Jaycar QP- washers culates the value of Cx or Lx, Each of programmed in first. However, this Minimum Supported lleyices (others may also work)
5515 or QP-5516 - see panel) 1 9V battery snap lead these values needs to be calculated to a programmer uses only the slower
10F series
1 5V 1OmA DIL reed relay 1 1OkO horizontaltrimpot (VR1) high degree ofresolution and accuracy. ICSP mode that is standard across the
1 0F20012021204/206 (E) (.)
(Jaycar SY-4030) To achieve this, the micro's firmware PIC family (ICSP = In-Circuit Serial
1 100pH RF inductor (11) Semiconductorc needs to make use of some 24-bit float- Programming).
12F series
1 4.0MHz crystal, HC-49U 1 PlCl 6F628A microcontroller ing point maths routines. Ifyou are interested in the details of
12Fs08/50e (E)
1 DPDT subminiature slider programmed with 041 05084. the ICSP protocol, refer to the Micro-
Circuit details 12F609/615 (E)
switch (S1) hex (lC1) chip website at wlvw.microchip.com
12F629/675 (E) (.)
1 SPST momentary contact 1 7805 +5V regulator (REG1) Howthis ingeniousyet simple meas- (look for the "memory programming
12F635/636/63e (E)
pushbutton switch (S2) 1 1N4148 diode (D1) urement scheme is used to produce a specifications").
12F683 (E)
1 SPDT minitoggle switch (S3) 1 1N4004 diode (D2) practical LC meter can be seen from the Programming mode is entered by
1 18-pin DIL lC socket fulI circuit diagram of Fig,2,It's even raising Vpp up to around 13V. Data
16F series
1 2.5mm PC-mount DC Capacitorc simpler than you might have expected is then programmed into the micro-
16F610/616 (E)
connector 122¡tF 16V RB electrolytic because there's no separate comparator controller by serially shifting com-
1 6F 627 / 627 N 628/ 628 A (. )
1 4x2 section of DIL header strip 210¡tF 16V RB electrolytic to form the heart of the measurement mands and data using the PGC and
1 6F630/631 /636/639/676/677 t68416851687/688/689 (E)
1 7x2 section of DIL header strip 1 1OpF 16V tantalum oscillator. Instead we're making use PGD lines.
1 6F648/648A
1 jumper shunt 1 100nF monolithic of a comparator that's built into the The PGC line synchronises tl.e ex-
1 6F71 6
1 binding posVbanana socket, 2 1nF MKT or polyçtyrene (1% microcontroller (IC1) itself. change of se¡ial bits, while the PGD
16F73n37n4n6n7
As shown, microcontroller IC1 is a line contains the data. The PGD line
red
1 binding posUbanana socket,
if possible)
233pF NPO ceramic PIC16F628A and it actually contains is bidirectional, allowing reading and
1 6F81 8/81 I
16F84184N87188 (.)
black two analog comparators which can be writing of the microcontroller.
16F87018711872
2 PC terminalpins, 1mm Resistorc (0.25W, 1%l configured in a variety of ways. Here For example, there is a commald
6F 87 3 I 87 3 N 87 4 I 87 4 N 87 6 I 87 6 N 87 7 I 877 A ('*
diameter 3 100ko 2 4.7ko we are using comparator 1 (CMPI) as code for "Erase" which will erase the
1

16F913/914/9161917
)

4 M3 x 1Smm tapped spacers 1 68kO 4 1kO the measurement oscillator. Compara- flash memory of the microcontroller.
4 M3 x 6mm csk head machine 1 47kA tor 2 (CMP2) is used only to provide There are also commalds for "Writ-
18F series dsPlC30F ser¡es
screws some additional "squaring up" of the ing" and "Reading" pages, etc. As 8F 2220 I 2320 I 4220 I 4320
1 dsPlC30F2010 (")
output from CMPI and its outputthen soon as the microcontroller enters
1 8F 2331 I 2431 I 4331 I 4431 dsPIC30F2011/3012 (.)
drives the internal frequency counting programming mode, it starts listening
1 8F 2420I 2520I 4 420I 4520 dsPlC30F2012/3013 (.)
circuitry. for commands.
18F245014450 dsPlC30F3010 (.)
nected into ci¡cuit, Forrl simply cor- to remove C2, allowing the oscillator The oscillator circuitry is essentially
Circuit details 1 8F 2455 I 25 50 / 4 455/ 4550 (. ) dsPlC30F3011 (.)
responds to the resonant frequency of frequency to return to F1. The unit is unchanged from that shown in Fig.1.
1 8F 2480 I 2580 I 4480 I 4580 dsPlC30F301414013 (.)
L1, C1 arrd any stray capacitance that now ready to measure the unknown Note that the micro controls RLY1 .To successfully program a PIC or
(which switches calibrating capacitor 1 8F 2525 I 2620 4525I 4620 dsPlC30F4011 (-)
may be associated with them. inductor or capacitor (Cx or Lx). dsPIC series microcontroller, we must
1 8F 2439I 2539 I 4 439 I 4539 dsPlC30F4012 (.)
When power is first applied to the As shown in Fig.1, the unknown C2 in and out of circuit) via its I/O be able to control the PGC, PGD and
18F2421252144214521
meter, the microcontroller measures component is connected across the test port B's RB7 line (pin L3). Diode DL VPP lines in the correct fashion. The
I F2585/4585/2680/4680
this frequency (F1) and stores it in
1
terminals. It is then connected to the prevents the micro's internal circuitry Stucox Cnp dsPIC/PIC Programmer
18F248125814481458
memory. It then energises reed relay oscillator's tu¡red circuit via switch S1. from being damaged by inductive achieves this by giving control of
1 8F 26821 2685 I 46821 4685
RLYI, which switches capacitor C2 When measuring an unknown capaci- spikes when RLY1 switches off. these lines to the software running on
in parallel with C1 and thus alters the tor, 51 is switched to the "C" position In operation, IC1 senses which po- a PC. This software program is called (*) = tested & passed. (E) = requires external connection or adaptor socket.
oscillator frequency (ie, it lowers it). so that the capacitor is connected in sition switch 51 is in using RB6 (pin "WinPIC" a¡d it makes sure that the
The microcontroller then measures parallel with Cr. Alternatively, for an 12). This is pulled high internally correct procedr:re is followed for a
and stores this new frequency (F2). unknown inductor, 51 is switched to when S1b is in the "C" position ald particular device.
Next, the microcontroller uses these the "L" position so that the inductòr Iow when S1b is in the "L" position. Fig.1 shows the circuit details, As regulator. Its output is determined by voltage to: Y =7.25 x (1+ R2lR1). Note,
two frequencies plus the value of C2 is connected in series with Lr, Crystal X1 (aMHz) sets the clock fre- car be seen, the dsPIC/PIC Program- the bias applied to its ADf terminal, however, that slight manufacturing
to accurately calculate the values of In both cases, the added Cx or Lx quency for IC1, while the associated mer has two distinct supply rails (+5V as determined by the voltage divider variations mean that the L.25 factor
both C1 and L1. If you're interested, the again causes the oscillator frequency 33pF capacitors provide the correct & +13.6V) and these are derived from formed by the 120Q resistor arrd the can be anywhere between 1.2 ald 1.3
equations it uses to do this are shown to change, to a new frequency (F3). loading to ensure reliable starting of the DC supply rail using two 3-termi- series 1.1kCl & 82Q resistors. in actual practice.
in the top (Calibration Mode) section As with F2, this will always be lower the clock oscillator. nal regulators (REG1 & REG2). 51 is the If R1 is the resistance between In this case, RL & R2 have been se-
of the box titled "How It Works: The than FL. So by measuring F3 as before The results of IC1's calculations are power on/off switch, LED1 provides the OUT and AD] terminals (120Ç) lected so that REG2 regulates its output
Equations". and monitoring the position of 51 displayed on a standard 2x16line LCD power indication and diode D1 pro- in our case) and R2 is the resistance to 13.6V in typical conditions. This
Following these calculations, the (which is done via the C/L-bar line), module. This is driven directly from vides reverse polarity protection, between ADJ and GND (1182C)), then provides the MCLR-bar/Vpp voltage
microcontroller turns RLY1 off again the microcontroller cal calculate the the micro itself, via port pins RB0-R85. REG2 is an LM317T variable voltage the LM3L7T will regulate its output for the microcontroller which should

42 Stuco¡t Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 63


Trimpot VR1 allows the LCD contrast
to be optimised.

Firmware & link functions


By Mauro Grassi The filmware in IC1 is designed to èo

automatically perform the calibration


function just after initial start-up.
However, this can also be performed
at any other time using switch 52.
:þ *t' Ë
_o
5
d
0)

z ô
CE

Pressing this switch simply pulls the z


micro's MCLR-bar pin (+) down, so o
o
that the micro is forced to reset and z
start up again, recalibrating the circuit
a
in the process,
Links LKl-LK4 are not installed for tr
normal use but are used for the initial
U
setting up, testing and calibration. As
shown, these links connect between 8Ë'o
UUgg

c)

RB3-RB0 and ground respectively. aüÍÉ.


lf;xx 0)
For example, if you fit LK1 and then
gËEE ,
press S2 to force a reset, the micro will ¡o 4ôUU
o
activate RLY1 (to switch capacitor C2 ao
N ËÓNF
iYVY
into circuit) and measure oscillator o (!
frequency F2. This is then displayed u
d
o
on the LCD. (n

for dsPl0s & PlCs


Similarly, if you fit LK2 and press e
52, the micro simply measures the ø
initial oscillator frequency (F1) and
displays this on the LCD. This allows e)
you to not only make sure that the os- (ú

cillator is operating but you can check


This low-cost unit can program all dsPICSOF series its frequency as well. We'll have more l_lr. (É

microcontrollers in the DIP package, along with most PIC to say about this later.
LK3 & LK4 allow you to perform
microControllers. ft's easy to build and uses standard parts.

¡r
manual calibration "tweaks" to the
meter. This is useful if you have access
to a capacitor whose value is very ac- tr ¡ri

curately known (because it


has been eã
most older PIC programmers cannot measured using a full-scale LCR meter, 5rI
oo
[ICs ARE NOW ONE of the most Dedicated single-cycle DSP opera-
tions like MAC (multiply and accumu- program them, This is due to incom- for example).
@
ôiÊ
-f widely used microcontrollers. Like N
-€
et s EO
all micros, they greatly simplify many late) allow them to perform real-time patibilities with the pin-outs of the With LK3 fltted, the capacitance
reading decreases by a small amount õ
electronic designs, are reconfigurable signal processing using multiple 40-bit dsPIC family.
in the field and allow projects that accumulators. They also incorporate As a result, we have designed
this simple, low-cost dsPIC and PIC
each time it makes a new measure-
ment (which is about five times per
v.
NoE
1
o-.
(j-É
would be unwieldy or overly com- hardware multiplication and division É9
plex without them. In addition, extra and have surprisingly fast ADC acqui- programmer. It can program all the second). Conversely, if LK4 is fitted <É
features can often be added retrospec- sition modes. These features make dsPIC30F family of microcontrollers instead, the microcontroller increases N=
tively to the firmware. them well-suited to many digital signal that are available in a DIP package, as the capacitance reading by a small 9\l
Although the PIC family of micro- processing applications. well as almost all regular PICs. It uses increment each time it performs a new ç{ >ì
controllers is well k¡rown (we have One such device, the dsPIC30F4011, freely-available software (for the PC) measurement,
Ê ô,:
published many projects that employ will feature in a new digital Musicol- and is easy to buiÌd. Each time a change is made, the ad- E (!E q?(!
PICs), Microchip also manufactures our lightshow project to be published By the way, if you have ever wanted justment factor is stored in the micro's F ä.2
to experiment with DSPs (digital signal EEPROM and this calibration value is H
the lesser-known dsPIC30F series of soon in SIrtcoN CHIp. This particular
microcontrollers. device can perform a real-time FFT processors), the dsPIC30F series is a then applied to future measurements. -
These are microcontrollers with (Fast Fourier Transform) on audio- good starting point. Microchip offers Note also that although the calibration ¿o1 CÐ (Jl!

is made using a "standard" capacitor,


<f35
rã*; J !
'1 É
similar peripherals to those found band signals with ADC acquisition a lot of documentation and source J oé
on standard PICs but which have an modes that can operate at up to 1MS/s code for free on their website vvww. it also affects the inducta¡rce measure- ot
enhanced instruction set augmented (1 million samples per second). It runs microchip.com, ment function. F
I EtØ
with DSP (digital signal processing) at close to 3OMIPs and has 4BkB of In short, the idea is to flt the jumper o CÐ O¡r
(Jo
Programming procedure (J-J ã I
type operations. They are 16-bit mi- proSram memory. to one link or the other (ie, to LK3 or E or!
Our new programmer is based on LK4) until the reading is correct, The €d
crocontrollers and are surprisingly ñ+
powerful, running at speeds in the Programming them the original COMB4 style programmer link is then removed. etË èox
tens of MIPs (millions of instructions The dsPIC30F series of micro- - so named because it was designed to As mentioned above,links LK1-LK4 C'!'N

per second). controllers ate extremely useful but program 1 6FB4 microprocessors from are all left out for normal operation,
MAY 2OOB 43
62 StLtco¡,t Cntp siliconchip.com.au siliconchip.com.au
Iines only to flnd that they were alÌ I found a secondary problem. The difñcult access, I measured the B+ rails
spot on, As a result, my next move was DVD kept defaulting to "Disco Sound feeding the vertical output timebase
to order and change the microproces- Mode" and there was no Prol-ogic de- on the G Board,
sor. It wasn't all that expensive but coding. This fault had previously been These were all OK so I checked for
unfortunately it made no difference. masked by the frrst problem but when dry joints, first by tapping the board
I also kept pressing the three "Diag- I quizzed the client, he was fortunately and then by heating and cooling the
nostic Mode" buttons in the hope that only too well aware that it had been an board, However, there seemed to be
something might happen andbelieve it existing problem, A new board would nothing wrong with the output stages
or not, my prayers finally worked when cost in excess of g¿00 but he wasn't on the G Board,
for a very brief moment the Display prepared to go that far a¡d was happy I had put off'checking the Proscan
dimly showed "PRV", This was the enough to use the unit without the Module as it was tlre most inacces-
clue I so desperately needed, but flrst Prol-ogic sound. sible board in the set. It has a lot of
a buzz word glossary: (1) "PRI" means metalwork screening, all held in place
Over Current Protection; (2J "PRV" A beautiful Philips by concealed clips. However, I even-
means Power Voltage Protection; and Some of the expensive andbeautiful tually managed to remove this board
(3) "PRD" mea¡s Power Amplifler VoIt- sets imported by NAPF Electronics di- from the set and then tried running
age. rectly from Philips in Europe are now the set without it. The sound was now
The one I was now interested in coming in for repair even though they muchbetter and there was a fulI raster,
therefore was the voltage protection are a bit long in the tooth at around 15 albeit with a little vertical foldover in
line to pin 91 of microcontrollerlCs0l, years old, One such set was a Philips the centre.
This involves a network of seven or 32FL2881.175R employing an FL2G By now, I really felt that I was getting
eight resistors f¡om the power supply chassis, It would come on with abeau- somewhere, so I reconnected the Pros-
rails, which together bias pin 91 to tiful picture and sound for around two can module (H Board) and applied all
1 ,5V. If any of the supply rails or resis- minutes a¡rd then cut off, the tests I had just done to the G Board,
one end ofthe board and is sup- tors fail, then the 1.5V would change The diagnostics available on this It made almost no difference until I hit
ported at either end using M3 and the set would turn off, which was set are read out via seven LEDs on it with a lot of freezer, whereupon the
Nylon screws and nuts, precisely what was happening, Computer Board W on the SSP (small picture momentarily returned.
Fig.3 shows the parts layout In fact, a quick check showed that signal panel) inside the set, Four of I took the board out and carefully
on the PC board. Here's the pin 91 was at just 0.8V. To confirm these LEDs are also in parallel with examined what appeared to be the
suggested order of fitting the my hypothesis, I connected a 10kC) the LEDs on the front panel, heat sensitive area but initially could
components to the PC board: resistor (as a random example) to the When the fault was present, two find nothing wrong. However, while
(11. Fit DC power connec- +5V rail and it was enough to raise the of these LEDs would flash. The big resoldering some possible dry joints, I
tor CON1 and the two 1mm PC voltage to 1.5V and enable the micro- problem for me was trying to work out suddenly detected a fi.sh-like smell and
board terminal pins for the internal controller, In addition, the Diagnostics whether these LEDs were numbers L instantly knew that I had electrolytic
battery connections. mode could now be fuIIy accessed and and 2 (ie, LEDs 6053 & 6051) or 6 and capacitor problems.
(2). Fit the six wire links, four of it confi¡med aII the above, 7, as the manual is very confusing, In the end, I changed a number
which go under where the LCD mod- So what had caused this? WelI, it However, after studying the manual, of "fishy" electros, including C2046
ule is later frtted, Don't forget the link was really simple from now on. All I I eventually interpreted the LED read- (10pF), C2o64 (100¡rFJ and Czo8t
immediately below switch S1. had to do was measure all the resis- outs as indicating a 03 error code mes- (szllF). However, my money was re-
They're only used for troubleshooting power switch 53 to regulator REG1 - a (3). Install lhe 4x2 DIL pin header tors from the supply rails to pin 91 sage. That in turn indicated a problem ally on C2O92, a 47¡tF electro in the
and calibration, standard 7805 device. The resulting used for links LK1-LK4. Note that this (the PRV1 line) of the microcontroller, in the Proscan Box "H, H1", "Watchdog" circuit.
+5V rail at REG1's output is then used item must be mounted on the copper WelI, of course, it does sound simple The Proscan box takes care of a Replacing all four and cleaning the
Power supply to power IC1 and the LCD module. side of the board (not on the top), so except that physical access is a prob- number of functions, including (as board restored the picture completely.
Power forthe circuit is derived from that a jumper can later be fitted to any lem and that meant major surgery to far as I can determine) Teletext, PIP Shorting the Service Mode Test Points
an external 9-12VDC source. This can Construction of the links when the board assembly get at those resistors, a¡d the aspect ratio. However, being 526 and 527 on the SSP then brought
come from either a plugpack supply Because ituses so fewparts, the unit is attached to the box lid). Eventually, after a lot ofhard yakka, rather cynical about the reliability of up all the error codes since the set
or from an internal 9V battery. The is very easy to build, AII the parts, ex- To install this header, just push the I found the @#$%^&. It was R230 diagnostic systems, I decided to do was last used, in this case 08, 03, 04,
switched DC input socket automati- cept for switches S1-S3 and the Cx/Lx ends of the longer sides of the pins into Ø7kA) which runs from the +25V some basic tests myself, 26 & 99,
cally disconnects the battery when the input terminals, are mounted on a PC the board holes by L-2mm, then solder rail on the PRV2 line and plugs into First, I momenta¡ily shorted a cath- After I switched the set to Standby
plugpack supply is connected. board coded o41o5o81 and measur- them carefuIly to the pads. That done, the PRV1 line via C8104 on the PCB ode of the CRT to ground via a 10kC2 and tried again, I was rewarded with
The incoming DC rail is fed via re- ing 125 x 58mm. The LCD module push the plastic strip down the pins so Input 1 Board. resistor and found that there was no five zeros, meaning that there were no
verse polarity protection diode D2 and connects to a 7x2 DIL pin header at that it rests against the solder joints, Now that the unit was working, vertical deflection, Then, despite the more elrols. sc

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44 SILIC)N CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 61,
Senvfle@milamos [,og : æffinwú to my workshop,
When I plugged it in, I measured
the output on the DC plug to be spot
on, However, when I connected it to
the picture quality over between the the Toshiba LCD TV, I saw for the first
main picture and the PIP. time the symptoms my friend had
I 14 P Ð nfi ilf t ìl F 0 fl Ãl lTl 0ll /P0) There were no error codes and all described. I could also see why it had
FRL: ov¿n (ueee¡n the B+ levels looked OK, so there "fooled" him. If I had not originally
PRcrfEfTroN was nothing for it but to take connected my own power supply, I
PRVg PowEeVour¡e this extremely heavy set to the would have also said that the fault was
Rørg¿to^l workshop and dustthe cobwebs in the TV itself.
å PowgR off the CRO. Anyway, I noticed that if you lis-
VourÊÉE I was mainly interested in tened carefully to the fuIly enclosed
TAaX (uoor< Frtcs finding out where the main power supply, you could hear a rus-
luminance was disappear- tling noise as though a cockroach had
LÊDl Àotrt ing, Tracing the signal path got inside! As a result, I prised open
Ptxeuers was extremely difÊcult but I the glued plastic case and took a look
USB? M¡pc:r ù\t managed to follow it through at the PC board.
Roeee onto digital signal board BH1 I quickly noticed that the solder
from the AVSW, comb filter joint on D2 had been getting quite These binders will protect your
and A boards. From there, it hot and when I measured the FR107 copies of SlLlcoN CHte. They
goes via a low-pass filter to a diode, it was short circuit, I had the feature heavy-board covers & are
Helios microprocessor (IC3 301, usual "kerfuffle" of trying to source a made from a distinctive 2-tone
cxD3BosAQ), replacement and eventually settled for green vinyl.They hold 12 issues &
I soon realised I was out of my
depth and frgured that this Z40-pin
a UF4007, I also replaced C1L, a47¡tF
25V electro which fed the FET,
leaving the clean outer ends of all pins
free to take a jumper shunt, ffifb2 @aefltorGodæ will look great on your bookshelf.

OK, why did it go into an uncontrol- surface mounted IC was not for me to At switch on, I was delighted to see (41, Fit aTx2DIL pin header for the
Value pF Code IEC Code EIA Code
* 80mm internalwidth
lable howl? tackle, Instead, I ordered an expensive that the TV now came on perfectly LCD module connections. This header
This oscillation had to be caused BH1 replacement board (Part No. A- with this supply. What's more, the is fitted to the top of the PC board in 0.1pF 100n
100nF 104 * SrLrcoN CH|P logo pr¡nted in
gold-coloured lettering on spine &
by feedback, so I shorted out the (ob- 1.084-427-A) and crossed my fingers cockroach had taken his rustle away! the usual way. 1nF .001¡rF 1n 102 cover
viously) positive feedback to ground that I had done the right thing. Having frxed it, I decided to keep (5). Install the 11 resistors, seven of 33pF NA 33p 33
from the output transformer and the You can imagine my relief when I this little set as it's really quite nice which go under the LCD module, Table * Buy five and get them postage
howling stopped instantly, I then plugged the new one in and was re- - and it needs soak testing! It's just a 1 shows the resistor colour codes but free!
rewired the output leads so that it cor- warded with an excellent picture on shame that I didn't get the stand that you should also check each resistor ule and the PC board, while a third Prlce: $413.95 plus $47 p&p per
rectly gave negative feedback instead all channels. goes with it, using a DMM before soldering it to nut with an integral washer is fitted order. Avallable only in Aust.
of positive feedback and that frxed the the board. to secure the assembly under the PC
problem completely, The freebie LCD TV Yamaha Prologic receiver (6), InstaÌl trimpot VR1, followed by board, Note that when you're fitting Silicon Chip Publications
The original valve (V2) was faulty Recently, a colleague gave me a A Yamaha RX-V596 AV Prologic re- inductor L1 and reed relay RLY1. the module to the top of the board, it
or low emission, How someone had small Toshiba LCD TV (14JLzAJ that ceiver was Ieft at reception DOA (dead (z). Fit the five non-polarised capaci- shouldbe lowered carefully so that the P0 Box 139
managed to wire the leads the wrong he had given up repairing, with the on arrival), the customer requesting a tors, followed by the 10pF tantalum, holes at the lefthand end slip down Gollaroy Beach 2097
way round was a bit of a mystery as intent that I use it for spare parts. It cheap Lazarus job, the two 10pF RB electrolytics and the over the pins of ltre 7x2 DIL strip frt-
Or call (02) 9939 3295; or fax (02)
their lengths made it impossible to came without its 19V power supply My only comment to that request 22pF RB electrolytic, Note that the tan- ted ea¡lier.
9939 2648 & quote your credit
do it any other way without extend- and I was told that there was no picture was that you can have one or the other talum capacitor and the electroÌytics (10), Solder the 14 pin connections
card number.
ing them. and only intermittent sound. but not both. Anyway, the money are polarised, so take care with their on the top of the LCD module using a
This successful repair has meant Ever the optimist, I thought that eventually talked loud enough for me orientation. fine-pointed iron.
that I am now required to repair more
ancient valve equipment from the
I would give it a go before I started
robbing it for parts, using a regulated
to get stuck into it,
Apparently, following a thunder-
(B). Install relay RLY1, the 18-pin
socket for IC1 and the 4MHz crystal
(rr). Plug the programmed
16F62BA (ICl,) into its socket, then
PIC- ':i'lioltT- r r r
same owner, starting with a 2-valve bench power supply which at a stretch storm, the receiver would no longer X1. Follow these parts with diodes D1 fit four M3 x 15mm tapped spacers to Enclosed is my cheque/monev order for
¡ ¡
AM tuner. If only there was decent I could crank up to 1BV. You can im- switch on. In fact, there were no lights & D2 and regulator REG1. the PC board mounting points. Secure
| $- or Please debit mY I
money in it! agine my surprise when I got not only and no display - it would just click Note that the regulator's leads are these spacers using M3 x 6mm pan-
full sound but an excellent picture as and then turn off. bent downwards through g0' 6mm head screws. | trvisa EMastercard I
A sick Sony well, Obviously, I thought, the fault This is a complex unit with an from its body, so that they pass through That completes the board assembly. I card No: I
We sold a Sony KV-D432M36 CRT must be intermittent so I left it on to equally complex "Diagnostic Mode" the holes in the board, Before soldering It can now be placed to one side while II
TV to a clientback in 2005. It perform-
ed flawlessly up until a few weeks ago,
soak test but the hours stretched into
days with no sign of any fault,
which, when selected, tricks the mi-
croprocessor and bypasses the protec-
its leads, secure its metal tab to the PC
board using an M3 x 6mm machine
you work on the case.
tl
when the owner called complaining of The next time I saw my friend the tion circuits, To start this diagnostic screw and nut. Preparing the case I Card Expiry Date I
a poor picture, conversation drifted onto this TV He program, you have to hold down the (9). Secure the LCD module to the ,ts shown in the photos, the PC I Signature -/- I
When I got there, I found that the was dumbfounded when I told him righthand "Preset /Tuning" and "A/ PC board, using four M3 x 12mm board assembly is mounted on the lid I I
picture was washed out. It was as that it was working perfectly and that BICID|E' keys while simultaneously cheesehead Nylon screws and 12 nuts of a standard UB3-size jiffy box, Name
If you're building the Digital LC I I
though there was no luminance, and I hadn't done anything to fix it. I then pressing the "StandbylOn" button, fthree on each screw). Fig,4 shows the Address
yet the OSD menus were all OK and hassled him for the original power Submenu 1 will then start. detaiÌs, Meter from a kit, the plastic case will I I
the PIP (Picture-in-Picture) was also supply (what are friends for?) which Unfortunately, none of this was At each mounting point, two plain probably be supplied with all holes I p/code_ |
good. However, you could not swap he eventually found and I took it back working, so I checked out all the power nuts act as spacers between the mod- drilled and with screen printed letter- L--rrrrrr --J
60 stLtco¡tt cntp siliconchip.com.au siliconchip.com.au MAY 2OOB 45
Cnp website and printed onto photo- wear but still working [just). changing them for the later Philips
LONG CSK H uD ot Fig.4: here's how graphic paper. It can then be attached The new owner really only wanted beige axial polyesters and rounding
M3 SCREì¡/S BOX the assembly goes to the lid using an even smear of neu- to use it for spare parts and removed the .05¡rF units to .o47¡tF. The elec-
together. The tral-cure silicone sealant ald the holes the output transformer to use in anoth- trolytics were also replaced, with the
LCD module is er amplifier. But then, some years later, 25pF and 16pF units replacedby 22pF
cut out using a sharp hobby knife.
mounted using
lSmm IONG
Once all the panel hardware is in he decided to reinstall the transformer capacitors,
M3 TAP9ED Nylon screws
SPACERS and nuts, while place, the next step is to fit the PC back into the original Ace Radio unit Some of the resistors in this old cor-
the completed board, The first thing to note here is to get it working again. roded amplifrer were very much the
board assembly that the rear lugs of switches 52 & 53 When he did, the output was lower worse for wear. These included the
óm LOù.lG is attached to the will pass through their PC pads when than normal and he noticed that if he 325Ç) wirewound cathode resistors
M3 SCREWS case lid using M3 the board is mounted on the lid, with removed one of the output valves (V4) on the output valves, I replaced these
4x2 HEADER
x 15mm tapped just enough metal protruding to al- EL84/68Q5), the sound actually got with 330Q units and out of interest, These are the four 3300¡rF electrolytic
scRE\ /s wfflt MUnnE Nufs llKr {rúrl capacitors removed from the Gigabyte
s¡racers and low soldering, This also applies to louder, However, if he removed the checked the old resistors on my DMM.
lsMAüfR coMPoNB.¡TS NOT SrlOWN, FOR CLARITYI rnachine sc¡ews, other output valve (V3) instead, there They were long way from the marked GA-7VKML motherboard (all carried
the binding post terminals. However, a
a "GSC" brand). Note the bulging tops
slide switch Sl's lugs are not long was no sound! values.
and the leaking electrolyte.
enough for this, so after the switch is Not sure of the condition of the The old Ace Radio amplifier had
mounted on the lid, a short length of valves, he swapped them around with been modifi.ed and repaired several
tinned copper wire (eg, a resistor lead the other amplifier. Most made no times during its long life, so I couldn't
offcut) mustbe soldered to each lug to difference but swapping the ECCB3/ be certain as to its exact original con-
extend its length. 1,2AX7 (V2) caused the amplifier to flguration. Unfortunately, after replac-
By the way, when you're go into an uncontrollable howl. And ing most of the remaining resistors and
. fitting these short extension that's when he brought it in to me, capacitors with new high-stability
wires, it's a good idea to Not having a circuit diagram but types, the symptoms were still the
make a small hook at the end being of Pommie descent, I recognised same. I also noticed that the two
of each wire and pass it through the design to be based loosgly on the output cathodes had been strapped
the lug's holebefore squeezing Mullard 5-L0. And fortunately, I still together with no parallel electros - not
it with needle-nose pliers. The had my bible "Mullard Circuits for Au- that this made any difference to the
idea here is to ensure that, once dio Amplifiers", 2nd Edition August symptoms.
soldered, it's not going to fall out when 1960 which I acquiredwhen Ibuiltmy I was beginning to suspect the Fer-
side view shows the completed PC-board and lid assenbly, ready for the lower ends of the wires are later Stern-Clyne kit from London (along guson output transformer, so I tried This view shows a mangled USB Port
with many others). swapping the leads around from one (circled) on a colleague's notebook
installation in the case. soldered to the board pads.
The Ace Radio version still had valve to a¡rother but it made no differ- computer. Note how the pins are all
Once the extension wires have been
ence. I then disconnected the negative
sitting in mid-air.
fitted, you should be able to fit the PC wax capacitors and old style resistors
ing for the front panel, If so, it will be front panel artwork as a drilling tem- board assembly on the lid so that all where the body colour was the first feedback from the output stage and
plate. In addition, you wiII have to the switch and binding post leads pass digit. I began by measuring the voltages that too made no difference. ets in case the sea water had made
simply a matter of frtting the switches
and binding posts to the lid. drill/ream a 1-0mm diameter hole in through their matching board holes. on the outputs and soon discovered I did notice, however, that if Vr them conductive but as usual, it was
the righthand end of the box to give That done, you can fasten it all together that one of them was switched off at (EF86/6BKS) was removed, all the a case of a lot of different symptoms
Note that slide switch SL is secured
access to the DC connector (CONl), using fourM3 x 6mm countersinkhead the phase splitter, The EFB6/6BKB was voltages in the rest of the amplifler a¡rd not knowing which ones were
usingtwo M2 x 6mmmachine screws,
while 52 & 53 are mounted using their This hole shouldbe positioned 22mm screws which pass through the front also nearly switched off too, returned to normal. As a result, I spent significant,,
own mounting nuts and lockwashers, from the lront edge of the case and of the lid and into the spacers. Anyway, bearing in mind its 4O-year a lot of time checking its operating In fact it was the ECCB3iIZAX7
The binding posts mount to the panel 9mm down from the lid, so that it The assembly can nowbe completed old status, it was hard to know where conditions. I even went to the extent valve (V2) that gave the important
aligns correctly with CON1,. by soldering the switch and binding to start. I began with the old capacitors, of replacing the old rusty valve sock- clue. Assuming its replacement was
in the same way.
If you have to drill the case holes That done, the front panel artwork post leads arrd by fitting the battery
yourself, you can use a copy of the can be downloaded from the SucoN snap connector,

DIGITAL tC METER @G)


Checkout & calibration
TRUE AUDIOPHILE SFEAKERS
o@ Your LC Meter is now ready for test-
ing and calibration, To do this, first Danish Engineered Speaker Drivers for
connect a plugpack supply or a 9V
alkaline battery to the unit, set slider Astonishing Sound Reproduct¡on w¡th
@ switch 51 to the "Capacitance" posi- Clarity & Outstand¡ng Performance
tion and switch on using 53. As soon
".A
tcD
ootTRAsf as power is applied, the message "CaIi- Tymphany & DST bring toqether Peerless & FindSpecs/deta¡lsonl¡ne:
brating" should appeil on the LCD ::ã.l;:3.""i.;lî"#illoo=,#åi:' ;äffi ::1 www. d -s-t.co m.a u

Elrurf* Ac'vE
Ö o'ìD

#)
for a second or two, then the disPlaY
should change to read "C = NN.N pF",
where NN.N is less than 10pF, AY¡
the past 80 years. V¡s¡t: www.d-s-t.com.au

o
:
If this happens, then your meter is wagner Ele<tronlcs
o probably working couectly, so just vifa innovation lives on
o@Y
l3SLlYe lRoa4
CAPACÍÎAÍICE lilDuqf flCE
POWER @o leave it for a minute or two to let the
test oscillator stabilise. During this
Ashffeld, NSW,213l
,Phone:02-979&9233

f.z SCANSPEAK
Far02-979&{þ17
Fig.s: this full-size front-panel artwork
- can be used as a drilling template for time the capacitance reading may vary Emall: sa les@'vagner.netau

the front panel. The artwork is also on the SILICON CHIP website. stightly by a few tenths of a picofarad Web: wwuwagner.net"au

MAY 2OO8 5g
46 Stucow Cntp siliconchip.com.au siliconchip.com.au
connectors. Replacing them wasn't
Scnvfioemnamos [oS - @ffiffiffiwfl an option, as they are moulded into a
fltting which also includes the front-
Adaptor Board Fot Vety Small Gapacitors
panel audio output and microphone H.ACE SMD CAPACIÍOR HERE
sockets, Fig.6: this is what appears on the
LCD screen after zeroing the unit in
It's not uncommon capacitance mode.
Apparently, damage to USB sockets
is not uncommon. In fact, when I men-
tioneditto a colleague, he immediately as everything settles down - that's HN TACKS
showed me anotebook computerwith normal. ru,G BOD{ES
&HN lAcl(s
a damaged USB socket that had all its Now press "Zere" button 52 for SOIDEREDÌO
ISHOMNG BAR'FOR
metal contacts sitting in mid-air (see a second or two and release it, This rc BOARDCOPPER ZEROING MEIER IN
INDI'EÍAI.ICE MODE
photo). Another colleague had also forces the microcontroller to start up
encountered several computers with again and recalibrate, so you'll briefly Fig.7: the adaptor board (left) is designed
similar damage to USB sockets see the "Calibrating" message again to facilitate the neasurement of very snall
It's probably due to the plug being a¡rd then "C = 0.0pF", This indicates capacitors, including SMD devices. The
forced upwards (or downwards) as that the microcontroller has balanced "shorting bar" (above, right) allows easier
some heavy-handed person "yanks" it out the stray capacitance and reset its zeroing of the meter in its inductance mode.
out of the socket. When that happens, zero reference.
the plug acts as a lever and bends the O HELP MEASURE very small Thatdone, thetwo pin jacks (cutfrom
plastic base inside the socket as it is re- Troubleshooting I capacitors -
including trimmers a SIL or DIL socket strip) are soldered
moved. The base subsequently springs If you don't get any messages dis- and SMD capacitors - we have de- into the two smaller holes.
back into place but the metal contact played on the LCD, chances are that s¡gned a small adaptor board which To use this adaptor board, you sim-
"Æþ can be plugged into the mete/s bind- ply plug it into the top of the Digital LC
rrr4) strips don't and are Ieft stranded in
mid-air.
you've connected either the battery
snap lead or the plugpack lead's con- ing post terminals. This adaptor board Meter's binding posts and then press
USING A I{Of IR'NIWIÍH A The next time someone attempts to nector with reversed polarity. Check provides a pa¡r of closely spaced pin the Zero button to force the meter to
FINE-?' tNfÉÞ .f\ P rf "rJVß,IGéLÉD plug in a USB cable, itwon'tfi.tbecause the supply connections carefully. With jacks, along with copper pads sepa- cancel out the additional stray capaci-
the ends of these metal contacts now power applied, you should be able to rated by a lmm gap. tance. You can then measure small
ÉA(H C¡\?A¿ IÍOR OVf OF butt against the plastic base inside the measure +5V on pin 14 of IC1 with The pin jacks make it easier to leaded capac¡tors, tr¡mmers or SMD
ìfS l.t\OUNf\NG t{OtÊS plug. Any attempt to force the plug in respect to ground. measure small leaded capacitors and capacitors s¡mply by app¡ying them to
only mangles the contacts further. Alternatively, if you get some mes- very small trimmers, while the copper the top of the adaptor.
a multilayer board is never easy, as to nail the culprit. Disconnecting the In Duck's machine, someone must sages-on the LCD but they're not as pads alongside are for measuring Finally, we have also designed a
care has to be taken not to damage supply connectors to the disk drives have applied considerable force to the described, it's time to check that the SMD capacitors. second small adaptor board which
the tiny pads or any adjacent tracks. made no difference but when I discon- USB connector because the contacts meter's test oscillator is working prop- The adaptor board is easily assem- acts a "shorting bai'. lt connects be-
However, by using a hot iron with a nected the front-panel USB connec- had all been bent to the rear of both erly. To do this, switch off, fit jumper bled. lt mounts copper-side-up on two tween the two normal binding posts of
fine-pointed tip, I was eventually able tor cable from the motherboard and sockets. Apparently, there are strong shunt LK2 (ie, at the back of the board), banana plugs, which are soldered to the Digital LC Meter, to allow zeroing
to "wriggle" each capacitor out of its pressedthe power switch, the machine suspicions as to just who this person then apply power and watch the thecopperaround the two large holes. of the meter in its inductance mode.
mounting holes. I then used a needle immediately switched on! might have been but DNA samples LCD. After the "Calibrating" message,
which I heated with the soldering In fact, after reconnecting power have yet to be taken. the micro should display an 8-digit
iron to clear the holes of solder before to the disk drives, it booted straight Duck should wring his neck! number which represents the oscilla- working and you will need to switch Ifyou do get a figure in the correct
installing fournew 3300pF 10V (105") into Windows and behaved normally, tor frequency F1, This should be be- off a¡d look for the cáuse. The possi- range, write the value down, then
low-ESR capacitors into the vaca¡t Duck's computer was back in action! An ancient valve amplifier tween about 00042000 and 00058000, bilities include missed solder joints, a switch off and transfer the jumper
positions. Many people out there are beginning if your components for L1 and C1 are poor solder joint involving one of the shunt to the LK1 position, Re-apply
That done, I sat the motherboard Mangled USB ports to realise that a lot of old (and not so within the usual tolerance. oscillator components, or perhaps a power and check that the LCD now
on a cardboard box, plugged in the A close inspection of the two front- old) technology is fast disappearing If the figure you get for F1 is tiny sliver of solder bridging adjacent shows a different 8-digit number after
power supply and briefly shorted the panel USB sockets revealed that the into landfill. In particular, most old '00000000", your test oscillator isn't tracks or pads. calibrating. This will be F2 - ie, the
motherboard's power switch pins. The contacts in both had been thoroughly valve equipment has long gone, apart
power supply immediately started, so mangled. These contacts usually lie from that remaining in the hands of a
it looked like the problem was solved. flat on a plastic base but inbotlr cases, few enthusiasts. For yoar nearesl dealer localion, call
AII that remained now was to re-install they had been lifted up and pushed Occasionally, however, the odd
the motherboard in the case, plug in all
the cables and batten down the hatches
to the rear of the socket, so that all
contacts were bent and shorted to the
piece of valve gear does come my way
for repair. For example, I was recently
asked to repair an old Ace Radio (Mar-
YcII.JFISELF
- or so I thought,
Well I did thatbutwhen I attempted
to restart the computer for a fi¡ral test, it
metal housing,
That also meant that the power
supply contacts in both sockets were
rickville) audio amplifi.er from the
early 1960s.
GINIYGIIJFI
was as dead as a dodo again. What was shorted to earth. The motherboard This particular unit had been used
Port Melbourne,
going on? I'd fixed the faulty capacitors had been detecting this short and as a as a PA amplifier at Manly Wharf for Victoria 3207
but there was obviously another fault result, had been refusing to start the many years, It had then been donated
to Dee Why Surf Club and used until,
VEETRI
Iurking in the works somewhere. power supply.
I decided to see if I could make the In the end, the cure was simple - just one day, it a¡rd its accessories were
problem go away by disconnecting leave the USB cable disconnected and swamped by a small tsunami. It was
each item in turn. It didn't take long seal the two faulty front-panel USB then sold off cheaply, a little worse for

58 sn¡co¡¡ cutp siliconchip.com.au


SERVICEM'SLOG
figure, quickly remove the jumper to
end the calibration adjustment.
Conversely, if the meter's reading for
The Digital LC Meter described in this article is based on a 1998 design by the known capacitor is too high, fol-
Neil Hecht of "Almost All Digital Electronics", in Auburn, Washington USA low the same procedure but with the
(see his website at www.aade.com).
Mr Hecht's design used a PlC16C622 microcontroller, togetherwith an LM311
jumper in the LK3 position. This will
cause the micro to decrement the me-
ter's scaling factor each time it makes
Who mangled Duck's USB ports?
comparator in the measuring oscillator. His firmware also made use of float- a measurement and as before, the idea
ing-point maths routines for PIC processors. These was written by Frank J. is to remove LK3 as soon as the reading
Testa and made available on the website of PIC manufacturer Microchip
Technology (www.m icroch i p.com).
reaches the correct figure.
If you are not fast enough in remov-
Nothing comes even close to computers when Items Covered This Month
Since then, various people have produced modified versions of the design, ing the jumper during either of these ranking gear that's stuffed by consumers. As e Gigabyte GA-7VKML mother-
including Australian radio amateur Phil Rice, VKSBHR of Bendigo, Victoria.
Mr Rice and others have also modified the firmware and adapted it to use the
calibration procedures, the microcon-
troller will "overshoot". In that case,
a result, I usually try to avoid fixing them board
PlC16F628 micro with its internal comparator.They also added the firmware you simply need to use the opposite but niece Duck's computer was different. ¡ Ace Radio audio amplifier
calibration facility. Further information on Mr Rice's version can be found on procedure to bring the reading back
the website of the Midland Amateur Radio Club (www.marc.org.au). to the correct figure. In fact, you may
. SonyKV-DA32M36CRTTV
I have a niece who, at the tender age When I removed the side panel, I set
ln summary a great deal of the credit for this latest version of the design must need to adjust the cal.ibration back and
go to those earlier designers. The author acknowledges their work. forth a few times until you satisfied of three, was nicknamed "Duck". WelI, immediately spotted two obviously . Yamaha RX-V596 Prologic
that it is correct, Duck stuck and now at the even more faulty electrol¡ic capacitors between receiver
As previously mentioned, the PIC tender age of 16, she's still lumbered the processor ard the memory sockets.
microcontroller saves its scaling factor with that stupid name, Both had bulging tops which were r Philips 32FL28üT5RTV set
(FL2G chassis)
oscillator frequency when capacitor curate calibration, you'll have to rely in its EEPROM after every measure- Recently, Duck's computer failed covered in abrown crust due to leaking
C2 is switched in parallel with C1. on the meter's own self-calibration ment during these calibration proce- and who better to fix it than this little electrol5rte. Then I spotted two more
Because the two capacitors are (which relies largely on the accuracy of dures. That means that you only have black duck? The complaint was that identical capacitors with bulging tops
nominally the same value, F2 should capacitor C2). In this case, just remove to do the calibration once. Note also the computer was dead. Not even the ald leaking electrol¡e in anotfrer sec- something else on the motherboard
be very close to 77V" of F1, That's any jumpers from LK1-LK4 arrd fityour when yeu calibrate the meter in this power supply was starting up, tion of the motherboard. failed as well? There was only one
because doubling the capacitance re- meter assembly into its box, using the way using a known value capacitor, When the box arrived, I hooked Soit was beginning to appear that way to find out andthatwas to replace
duces the frequency by a factor egual self-tapping screws provided to hold it's also automatically calibrated for it up and pressed tlle power switch. it was a motherboard fault that was them. If it worked, it worked, If it
to the square root of two (ie, 71"12 = everything together. inductance measurements, Nothing happened - it was as dead preventing the power suppiy from didn't, then the motherboard would
O.7O7).If your reading for F2 is well The battery sits in the bottom of as a dodo. starting up. That's because, on an ATX be a "bin job".
away from 71.1o of F1, you may need the case. It is secured by wrapping it Using it This was going to be easy, After all, machine, the power switch is con- I removed the motherboa¡d and
to replace C2 with another capacitor in foam, so that it is firmly wedged The Digital LC Meter is easy to use. as everyone knows, if you press the nected to two pins on the motherboard took a closer look at the leaking ca-
whose value is closer to C1, in place when the lid assembly is Initialiy, you just switch it on, set 51 power switch and nothing happens, arrd it's the motherboard that then pacitors, They were all 33oopF 6,3V
On the other hand, if F2 is exactly fltted. to "Capacitance" (NOT "Inductance"), it's just got to be the power supply. starts the power supply (via the main types branded "GSC". A quick Google
the same as F1, this suggests that RLY1 wait a minute or two for it to stabilise Yeah, right! connector) when the power switch is of "GSC 3300pF" showed that these
is not actually switching C2 in at aII. Fine-tuning the calibration a¡rd then zero it using pushbutton 52. pressed. blighters have caused problems on lots
This could be due to a poor solder If you do have capacitor of known
a It's then just a matter of connecting The question was, was it just the of other motherboards over tle years,
joint on one of RLY1's pins oryoumay value þecause you've been able to the unknown component to the test capacitors that were faulty or had not just on this 6-year-old Gigabyte
have wired it into the boardthe wrong measure it with a high-accuracy LCR terminals, selecting "Capacitance" or GA-7VKML.
way around. meter), you can easily use it to fine- "Inducta¡ce" using S1 and reading the Before replacing the motherboard
Once you do get sensible readings tune the Digital LC Meter's calibra- component's value off the LCD, capacitors, I decided to test the power
for F1 a¡rd FZ, your Digital LC Meter tion. Alternatively, you can zero the supply. Whe+ not hooked up to a
will be ready for calibration and/or First, switch the unit on and let it Digital LC Meter on the "Inductance" motherboard, most ATX supPlies can
use. If you don't have a capacitor of go through its "Calibrating" and "C = range by fitting the shorting bar shown be started simply by applying power
known value to perform your own ac- NN.N pF" sequence. That done, wait in Fig.7 (since this bar has virtually and shorting the green wire on the
a minute or two and press the Zero zero inductance). This shorting bar is main connector plug (ie, the one that
button, ensuring that the LCD then initially connected between the test plugs into the motherboard) to an
tldng A E€dt[t Lf.ti shows the correctly zeroed message terminals and switch 52 then pressed adjacent black wire (ground).
to zero the reading. That done, the It's also a good idea to connect a
Either the Jaycar QP-5515 LCD - ie, "C = 0.0 pF". load, as some supplies won't start
Next, connect your known-value shorting bar is removed and the un-
module (no backlight) or the QP- capacitor to the test terminals and known inductor connected to the test without one. In this case, I connected
5516 LCD module (with backlight) note the reading. It should be fairly terminals. an old floppy drive to the supply and
can be used with this project. close to the capacitor's value but may Note that if you don't have 51 used a paper clip to short the green and
lf you intend running the unit from
be somewhat high or low. (Capacitance/Inductance) in the cor- black wires on the plug. The power
a plugpack or if battery use will only If the reading is too low, install LK4 rect position, the micro will usually supply fan immediatelyburst into life
be for short periods, then the backlit give an "Ovet Range" error message and I was able to confirm that the
on theback of the board and watch the
QP-5516 can be used. Alternatively, LCD display. Every 200ms or so, the on the LCD, This will also occur if +5V and +t2Vrails were present
for general battery use, we recom- reading will increment as the PIC mi- the component's value is outside the on the disk drive connectors.
mend the QP-5515 - its current crocontroller adjusts the meter's scal- meter's measuring range - ie, above Having clearedthe power sup-
consumption is much lower and so ing factor in response to the jumper. As about B00nF for capacitors or 70mH ply, I went back to the mother-
the battery will last a lot longer. soon as the reading reaches the correct for inductors. DUC K rS <o[.¡PufER FAILED,,, board. Removing capacitors from

siliconch MAY 2OOB


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Directional fine sl7.s5
clipping and distortion 100w tuning possible
producing consequences . stereo through you want to run
10m clear speaker wire with variable
of wiring loom voltage o 5m red # 109 power cable with
the powe¡-lead Three sizes available more than one
direction inneÍ
drops Handy voltage 5 Amp AA-3072 deck, you will
inline 304 fuse . amplifier is suitable for reflector - easy to
o For basic car stereos 63 x 31mm need mult¡ple
display readout and ¡ 1 2m black # 109 power cable MATV applications Housed in mount - 75 ohm
20 Amp AA-3076 'pre-outs'from
indicator LEDs included . 5m blue remote wire . For medium car stereos a stout, fully shielded diecast aluminium case, impedance with
. 5m screened stereo RCA cable your head unit This dash-mountable
o78x60x46mm RCA splitter has an integrated fader
it features single or combined VHF/UHF . Range of up to 50m (line of sight)
. Plus an assortment of inputs, separate VHF/UHF gain controls and - . Built-¡n lR remote . No messy wires
40 Amp AA-3081 control allowing you to tune and
screws, connecro,Ll44{E . Effective against 'engine balance your car stereo to different
30dB test point lt's designed for indoor use, . AR-1841 Additional receivers available separately
150(H) x85(W) x85(D)mm but may be used outdoors with the
hum' &'ticking' conditions and music styles Can also
2 Farad RU-6751 manufacturer's recommended weatherproof
o 75 x 40mm
Measures:
be used as a line level balance control masthead housing Mount¡ng bracket and Fixed Attenuatots
in home audio 12V plugpack included, or the un¡t may be
170(H) x 85(W) x Fixed atlenuators are a handy way to resolve ghosting and
85(D)mm
applications. line-powered vìa the coax cable FF output is Uideo Enhancet and reflections caused by too high a signal strength created by RF
byF-typeconnectors
. FrequencV range:
Stabiliser or Video signals BNC, F-Type and FCA fixed attenuâtors w¡ll
Removes addilionâl hidden signals from address this problem in the most reliable manner.
44-2301520-860MHz o Made from solid brass body wìth nickel plating
SHAD0W 3-Point Engine 4 Door Powel loclr Kit 7" LCD Roof Mount Monitol . Gain: 27dB - 32d8 commercial videos and DVDs
. Bandwidth: SMHz to lGHz
lmmobilising Gar Alam with Media Player . Noise: 5dB {such as copy
. All are inline (socket to plug) & DC blocking
Add that touch of luxury to . protection) which
Return loss: 10dB Atten. Cat. Price
This high qua¡ity eng¡ne immobilising your car with . can interfere with
Current consumption: 140m4 3dB
car alarm surpâsses the AS/NZS low cost 4 It can be folded up to
. picture quality RCA LT-3051 $7 95
serve as an interior Dimensions: 85(L) x 81 (W) x 27(H)mm BNC 3dB LT-3053 $7 95
door central . Power supply and
locking kit,
light when not in
RCA cable included BNC 6dB LT-3055 $7 95
and
operation, and BNC 12dB LT-3057 $7 95
includes a full function F Type 3dB LT-3052 $7 95
boasts a unlock the drivers door the other three doors will
remote control, The 6 Input Audio Uideo Switchet F Type 6dB LÏ-3054 $7 95
range of also unlock lt can be connected to cêr alarms w¡th
features a negative triggering locking output, or used with
feature packed monitor F Type 12dB LT-3056 $7 95
including our LR-8831 remote controller for remote locking
has a memory card slot USB DUD Maker DC Blocking Module LT-3070 $16.95
. Supplied with 1 master and 3 slave actuators, that supports SD, MMC,
. Micro- processor controlled MS, XD and CF cards, Turn your VHS tapes into excit¡ng video
technology control relav, hardware & wiring loom
dual AV inputs, and USB productions or record live video stra¡ght to
. 2 button 2 channel code hopping remotes . Beware of lower priced inferior
port so you can ¡nterface a your DVD or CD burner Editing software lets
o External relay output for the th¡rd immobilisation kits
quality lockins
$39.95 laptop or PC game you add effects as well as sound tracks and This new series of Response woofers are excellent for
point console lt will play MP3, : Watch one video source and record another titles to your work replacement orfor new Hi-Fi speakerdesign constructions Not
. Pan¡c button personal safety feature MP4. AVl, WMA files and s¡multaneously w¡th this slimline selector . Requìres PC with suitable burner only are they price competitive and perform very well, but they
. Horn or siren output 12U Auto Strobe light has a built-in Flvl transmitter and stereo lR sound Supports component and composite video, Was $99.00 also look fantastic! The concave treâted paper cone matched
. Heaw duty 2 x 40 amp immobiliser output for use with headphones etc S-video, digital aud¡o Remote control with rubber surround provides smooth overall response
relay circuits Perfect for adding a visual Was S299.OO included 280mm wide Equipped with strong steel frame baskets, high power
. Remote central locking (if a car is deterrent to your car alarm magnets & voice coils, these drivers will produce massive
fitted with central locking) Mounts underneath your car's quant¡ties of clean bass output for any musical application
floor pan and is supplied
complete with two flasher lenses
Car Uoltage Meter/ ln-Out 4" Shielded Paper Cone Woofer/Midrange
(red & blue) and all required Ihemometel / Gloclr Nominal impedance: I ohms
12 Uolt ATX Compuler mounting hardware Power nominal: 27WRMS
à Tk{z
Power Supply for Gals Measures only 60mm Frequency response: ToHz -

Simply replace the


6.5" Paper Cone Woofer/Midrange
This excellent range of multimedia extenders transm¡t audio and video signals up to 300m over Nominal impedance: I ohms
existing ATX power
supplv in your computer motor¡st lt will give you an accurate standard CATS UTP network cable and are availablp for both Component Video and Composite Power nominal: 60WRMS
w¡th this 12 volt DC version Elecllonic Siren measurement of the battery voltage, Video signals with and without audio They are perfect for AV distribution systems in . Frequency response: 44Hz - TkHz
and you can run a PC in your inside and outside temperature and a clock to give offices or home theatre applications etc Several models are t
Small sized siren lt's much eas¡er time and date The unit features an alarm if the available and they are supplied in pairs
car as an entertainment Ç 10" Paper Cone Woofer
centre to store and plav an to mount in a cramped engine bay!
. Operating voltage : 12VDC
voltage is critically low and an ice warning tells you Composite video & stereo audio LT-3036
3
ÐÇ Nominal impedance: I ohms $39.95
almost limitless number of MP3s if the temperature is below zero, great for the Compos¡te video, mono sound & DC power LT-3037
I ?Ç Power nominal: 225WRMS
and MP4 movies etc Add one of our
. Sound output: 125d8
o Power rating : 20W
snovyfields Simply plugs into your cigarette lighter
socket and the d¡splay
Component video LT-3038
I çt_ Frequency response: 40Hz- lkïz
TFT display screens Component video & digital audio LT-3039 û o
(Use OM-3752 7" Mon¡tor available
.Currentdraw:13Amp features an easy to . CW-2192 5" SOWRMS $24.95
and your car computer is ready to go
o 80(L) x 70(W) x 92(H)mm readEL backlight : . CW-2'196 8" goWRMS $34 95
Was $99.00 inctudins mountins bracker $19.95 Was S39.95 a o CW-2199 12" 225WRMS $44 95

2 JilgtrdF Befter- More Technical FOR INFORMATION AND ORDERING FOB INFORMATION AND ORDERING
Better, More Technical 7
TEIEPHoNE> 1800 f22 888
Science Time Kits USB to IDE & SAIA Hard 0fiue Adaplor 5 Poil 100/1000]{-Way Gisabit Switch
A must have tool for PC technicians! This clever device will allow you to use This high performãnce. 5 port, 10/100/1000
A fantastic range of 25 electr¡cal science kits that will give your children an insight into the wonderful world of science Each kit is a project in itself and will help
an ordinary IDE or SATA disk drive on a USB 2 0 interface N-Way switch ¡s a cost effective means
develop your child's scientific knowledge, and dexterity Kits are supplied with almost everything you need to construct the project Here's just a few examples
of increasing network performance and
Eleclromagnetic Playground ¡ Balloon Bacer Ex[elimenls
Construct an electromagnetic swing . Discover the concept of propulsion
Bobolic Bubble Blower
Build this ôutomatic bubble blower
Uolcanic Eru[t¡on K¡t
You can even connect an IDE drive and a SATA sìmultaneously
and transfer data between them The adaptor and hard drive reducing congestion The switch also
supports auto-negotiation which allows
Expeilments can be powered from the USB port for smaller (2 5") hard
and see-saw while learning about while building a racing car. device complete with gears and a Find out why volcanoes erupt and drives An external power supply is included to power each port to be operated at a different
magnetism. . Supplied w¡th pump and 3 x balloons liquid tank. how the pressure is derived from speed while maintaining maximum throughput
. Base size 112(W) x 110(D) x S(H)mm . Car Size: 75(W) x 120(L) x 35(H)mm ¡ Size 111(W) x 120(L) x 130(H)mm magma and gas Comprehensive front panel indicators show connect¡on
. Requires 2 x AA batteries . Suitable for ages Syrs+ . Supplied with goggles, status and activity I VAC power pack included
and volcano cup
. 1 Oyrs+

Storage for up to 60 CDs Each


sleeve holds 4 discs with a
protective divider Silver finish
with carry¡ng handle
computer Simply connect to a o Dimensions: 280(L) x 185(W)
USB port and ¡nstall the software x 52(H)mm
provided Move between the main Exchange data between your PC
"Ple Champ" Uelsatile Preamplifier Kit Grystal Radio 3 Mette lB L¡gnt Beam and secondary screen as easily as
sliding your mouse across Perfect for
Don't be fooled by its tiny size
Th¡s little beauty has all the
and all the flash memory cards
currently on the market One
Enjoy AM broadcasting without using With a range of about 3 metres, this kit will viewing large spreadsheets or running two functions of larger adaptors but simple solution, no need for
Refer Silicon Chip 07/94
battery or other power sources ldeal for indicate using an LED when a person or d¡fferent applications in full screen mode, without will sit almost unnoticed in your different card readers for different
This tiny preamp was specifically
entry-level students or hobbyist w¡th object interrupts the infrared light beam Use overlapping windows, notebook's USB pon Just 23mm electronic devices.
designed to be used with the
'Champ' amplifier KC-5.1 52, little electronics experience lncludes it across a doorway or across an assembly . Requires Windows 2000, XP or V¡sta long, including the USB
o Measures 70(W) x
circuit explanation Kit supplied with line. Connect a relay or use the relay card
. Supports resolution up ro 1280 x 1024 40(D)mm
Unless you have a signal of
suff icient amplitude the sìlk-screened PCB (81x53mm), crystal, KG-g142 for a relay output PCB dimensions:
. Software included
'Champ' will not produce its prewound coil, earphone and all 20 x 30mm. Kit supplied with Kwik Kit PCB,
. Adaptor measures 80(L) x 40(W) x 20(H)mm
maximum power output The 'Pre- inf rared transm¡tter/receiver diodes,
Champ' is the answer w¡th a ga¡n in magnifying lens and all
electronic components
- f-
excess of 40d8, which is more than enough
for most applications, You cân vary the ga¡n by 9-12VDC operation
changing a resistor and there is even provision on use plugpack Cat e Displays the computer's video signal on two This tone generator is a highly
the PCB for an electret practical network installation and
monitors Great for small presentat¡ons,
microphone Use AM-4010 education, and remote troubleshooting tool and allows
. Power requirement 6-12VDC cables to be easily traced by
. Kit includes PCB and electronic components $il.95 monitoring etc
.lnput 15 pin the probe. even when
. Can be battery powered D male
Display specials, opening hours, or just the time of cables are in a bundìe
. Outputs 15 pin day w¡th this attention-getting display lt can be or hidden in punch

IED Battery Uoltage lndicator usB Expefimenter's lnteilace l(it Digital Multimeter Kit D female
programmed with its remote control or via the
RS-232 interface. Software & RS-232 cable
included
down blocks or wall
plates

Refer: Eleetronics Aust¡alia Sept 1995 Learn everything there . Wall mounting
is to know about 4 Port Video Spl¡tter $99 95
This tiny circuit measures just 25mm x 25mm and
Cat YN-8099 also available $79.95
o 50 x 7 LED dot matrix 3169.95
will provide power indication and low voltage . 435(L) x 97(H) x 37(D)mm
indication using a bi-colour LED, and can be used in

Hub
just about any piece of battery operated equipment
Greenhouse
E
Current consumption is only 3mA at 6V and 8mA at state of external ln-Desk 4 Pott USB 2.0 VtBtt) USB Diqital Mobile Microsco[e
10V and the circuit is suitable for equipment sw¡tches or controls
powered from about 6-30VDC With a simple circuit . Two variable gain analogue inputs that connect to comprehensive kit This unique USB hub is built No green thumb? Simply sow your seeds of choice, Enter the micro realm with ease.
change, the bi-colour LED will produce a red glow sensors measuring temperature, humidity, From test leads to into a 3" desk grommet and install the software, plug into your USB port and let These portable pocket-s¡zed m¡croscopes are
to indicate that the voltage has EXCEEDED a preset vohage, current, & other variable parameters solder, everything you provides an elegant solution your computer do all the work Growth chart, surprisìngly powerful with a magnif¡cation range of
value. . Eight digital & two analogue outputs for need for the construct¡on of th¡s meter is included, for your desk top expansion calendar and diary 24x- 90x They use 3 br¡ght-white LEDS to light up
. PCB, bicolour LED and all controll¡ng external equipment The kit is supplied All you'll need is a soldering ironl The hub has 4 x USB 2.0 ports functions not only remind .. your objects and feature an adjustable focus to
o Meter dimensions:
with all components, silk screened PCB, and supports data transfer you to water and fertil¡se sharpen your image
assembly manual, and software 67(W) x 123(H) x 25(D)mm rates up to 480Mbps while but also help you monitor Two versìons available:
. On-board test buttons for inputs and LED the grommet section allows your plants progress, Digital Mobile Microscope
o PCB measures 145 x 87mm easy access to cables under . Marigold seeds, cat No. oc-3245
. Analogue input range 0 to SVDC Economy Adiustable artificial soil and Dimensions: 120(L) x 55(W)mm
. USB powered Iemperatule Switch software included
. Win9SSE or above (not NT) L
o 220lHl x 170(W)mm Digital Mobile Microscope with lmage Capture
Ref: High Performance Electronic Pro¡ects . Computer not included Cat no. OC-32¡f6
fo¡ Cars - Silicon Chip Publications. Viewed images can be easily transferred to a PC
Speedo Conector Mlrll This unit has an adjustable switching temperature (OC-3246 only) for use in reports, articles, projects
up to 245'C, and it can be configured to trigger etc (Capable of taking JPEG images at a resolut¡on
ïempmaster l(il Refe¡: Silicon Chip December 2006 wrth rising or falling temperature lt has adjustable USB Ontical Mouse USB SIM Card ßeader / Writer of 320 x24Ol
Modifying your gearbox, diff hysteresis (the difference between on/off temp) . Dimensions: 120(L) x 55(W)mm
ratio or tyre This USB computer mouse has an ergonomic This super small GSM Sllvl
Ref: Silicon Chip June 2005 which is a great feature many other units do not o lncludes f, ¡ AAI ¡sçh¿¡gsable Ni-MH batter¡es
circumference. may design to comfortably fit into Vour hand lt has card reader is no larger
This project turns a regular possess lt can be used to operate cooling fans on

ill":"#";ii "'''o .-'.*


result ¡n an inaccurate a rubber paint finìsh for better than a keyring and allows
fridoe or freezer into a a radiator or amplif¡er, over-temp warn¡ng lights or
speedometer. This krt overall gr¡p and feel, which you to read, wr¡te
alarms, and much more The small temperature
the ,n. alters the speedometer $4s.95 is matched with an optical and edit all
accurately controlling *-"[8fl sensor reacts quickly to temp changes
temperature between "Wå i signal up or down from 00/" to 99% of the or¡ginal Kit supplied with PCB, NTC
pick up with 800dpi information stored
2.5-33" makins it \f + f signal With this improved model, the ¡nput setup all , -
resolution for precision on the card using your
forwine storage. * .'
Thermistor, and --.: control
suitable I f I select¡on can be automatically selected and it also PC
Kit supplied with PCB , panel mount features ôn LED indicator to show when the input
o USB interface - Plug and Play
ma¡ns socket, mains lead, machined signal is being received Kit supplied with PCB
w¡th overlay and all electronic components
. Compatible with
case with screen printed lid and all
electronic components. . Recommended box U85 use H8-601 5 win e5/e8/2000/Nr/MElxP $14.95 s34.95

6 IAgtrAf Befter. More Technica F'RTNF'RMATT'NAND'RDERTNG FOR INFOBMATION ANO ORDERING

TELEPH0I'|E> 1800 fl22 888


Wireless Golour [CD Weather Station lÊ Uideo lPll,letwollt Web Seruet -
Wireless outdoor temperature and Ref Silicon Chip November 2007 An affordable system that provides reliable prolection for your home, : 2 Ghannelwilh PSU
hygrometer sensors transmjt data to This P|C-based unit uses a pressure sensor to monitor apartment or small office The system is simple to instâll and the
water level and will display tank level via an RGB LED alarm panel will detect and 'learn' which sensors have been installed Upgrade your CCW system to an lP (lnternet
the colour LCD receiver whìch
displays temperature, humidity, heat at the press of a buttorÌ The kit can be expanded to include an The control unit also monitors the system status and sensor battery Protocol) surveillance system The unit can be
optional wireless remote display panel that can monitor up to ten given a fixed, or router assigned lP address, which
index & dew point levels, the time, condition to ensure system reliability The system includes the control
barometric pressure and comfort separate tanks (KC-5461) or you can add a wireless remote panel with keypad, a passive lR motion sensor, and a reed switch allows camera images to be viewed and controlled
index, and forecasts the weather controlled mains power switch (KC-5462) to control remote watet sensor for door or window protection Wireless installation makes the from anvwhere in the world via an lnternet
through 5 weather icons pumps. Kit includes electronic components, case, screen printed system ideal for tenants Batteries and power supply included browser.
. Outdoor sensors require 5 x AAA batteries PCB & pressure sensor. See website for full details
(Use SB-2334) Specifications:
. Plugpack for main unit included o Control Unit . Transmission frequency - 433MHz
. Dimensions: 170(L) x 95(H) x 50(D)mm . Siren duration - 3 min
(including stand) . Dimensions - 85(W) x 160 (H) x 30(D)mm
PIR Sensor
. Coverage- 110' .Detection range- upto 12 metres Additional Sensors available separately

lligital Hand-Held Anemomeler . LA-5136 - Wireless PIR Sensor $¡f9.95


Recharueable Spotlights 38 Ghannel UHt CB Power requirement - 2 x AAA bâtterìes {Use 58-2426)
LA-5137 - Wireless Reed Switch Sensor $39.95
Reed Switch Sensor
A handy tool for the sailor or windsurfer or the These versatile halogen spotl¡ghts feature a bright Ilruin Pack . Power requirements - 2 x AAA batteries (Use S8-2426) LA-s138 - Remote Control Unit $29.95
quartz halogen globe, swivel handle LA-5139 - Repeater/Extender Sensor $59.95
everyday enthusiast Measure the speed of This 2 pack of mini UHF CB
wind in mph, km/h, and adjustable stand for
communicators can keep you clearly in Poilable Pan/fill l,light Uision
various carry or mounting
m/s or knots,
positions, lever style power
touch up to 3km They feature
Dooüell for the Camera System
displayed on an electronic volume control,
sw¡tch for hands-free use,
LED display with a
all constructed into a hìgh-
monitor funct¡ons and an Simple to ¡nstall and protects your valuable
Heafing lmpaired Th¡s wireless, compact and versatile pan-tìlt camera
Beaufort wind integrated blue LED torch system is designed for general use around the

I
scale bar graph impact ABS plastic, tools and equ¡pment stored in the
rffsqui¡s5f,¡AAA When this doorbell rings, the sound ¡s home or office, The system can be used to
. Battery included weatherproof body The per ,1; shed, garage or even the boat
accompanied by bright flashes from the receiver's monitor a sleepìng child's bedroom or keep an eye
Was $79.95 internal SLA battery can be
batteries . Mains powered ì : :
built in strobe light so a hearing impaired person on the kids playing in the back yard lt would also
charged through your car's . Controlled unit measures
w¡ll know that someone is at the door can be be useful as a simple surveillance system in a shop
cigarette lighter or by the 80(W) x120(H) x32(D)mm
taken from room to room or used outdoors, or office The four channel monitor is small and
supplied plugpack . Choose from seven melodies compact and can be easily carried in your hand or
. Perfect for automotive, boating or other outdoor . 210mm long pocket The system also has audio capabilities so
recreational use .
. Supplied with ma¡ns and in-car charger Requires 4 x C cells (Use SB-2320) you can listen as well as see what is going on
Was S49.95 - -.-:.r-,
elsewhere The monitor has both audio and video
. Replacement globe available - use Cat SL-3221
$4s.e5 outputs that can be fed to a v¡deo recorder if
ST-3300 1,000,000 Candlepower
desired. The monitor can support up to three
200 l¡llatl Wind Tuüine ST-3303 5,000,000Candlepower Dynamo Solat [E0 ïorch cameras Mains plug pack are provided for both the
ST-3308 10,000,000 Candlepower
Generalols This compact green powered torch is great for
camera and monitor
camping and for the car Just a few cranks on
These are serious w¡nd turbines at a breakthrough Camera Soecifications
the handle and it will give you a super bright
price They will generate useful power at wind
light consisting of 3 LEDs Also features a
This tiny personal alarm has a loud 100dB . 1/3 'CMOS image sensor
speeds as low as three metres per second (1Okph) (A) siren and is small . 380 W lines
solar panel to keep the torch charged and
and deliver their rated output at around eight enough to fit in your purse . 62" viewing angle
metres per second (28kph) Some skill is required Ihe Amazing Flygun ready for use
or arãund vour neck
l, Èl . 5m nÌght v¡s¡on range
in construction e g concreting, mechanical included Biometric Fingerprint
assemble and rigging etc See our website or
Get rid of flies and other insect pests and have . Dimensions 150(L)x 5o(w)_ $24.95 Batteries
oMeasures:40(L)x -I l lD Access Gontlol
Was $399.00
some fun at the sôme t¡me The kìds will love 30(D)mm
catalogue for full specifications. 1 2V and 24V it ênd so will you
models available 80kg shipping weight . Su¡table for Syrs+ Control a single door or use multiple un¡ts on a
MG-451212V model
! site connected to a PC via an
MG-4510 24V model R5232, R5485 or Ethernet
connection Software inciuded
. Up to 500 users
. 12VDC 3A relay output
Dual beam detector for enhanced security. . Tamper and door ajar alarm
Housed in a strong aluminum housing and outputs
Amol[hous Solat Panels suitable for protected . Requires 9VDC @ 500m4
outdoor . 180(L) x 82(W) x 55(H)mm
environments (1P55)
These amorphous silicon panels are made in As¡a under the control of one of the largest US manufacturers
and maintain good performance even on cloudy days. The panels have a strong aluminìum frame and the
¡ indoor sensing
cells are protected by a strong, clear glass window They are long lasting and will maintain 800/o of there range 1 6m
performance rating, even after 20 years of use . Mounting hardware
. Duêl lunction amorphous silicon with laser edged isolation construct¡on included

Voltage Power Cat. 'ad UHF Baby Monitor ïransmilter


6V 1W ZM-9020
12V 2W ZM-9024 Know exactly when your baby ts
12V 4W ZM-9026 g-smart ¡s a GSM-based SMS transmitter/receiver control system lt is '-.-- awake, needs changing or even
12V 10w zM-9030 a simple yet powerf ul communications module and uses a dual-band feeding with our automatic
12V 15W ZM-9045 Siemens TC35 GSIVl module to receive secure commands and messages g-smart baby transm¡Îter. The voice
12V 40W ZM-9034 can be utilised as the heart of your home automation system. lt has 2 on-board relays activatìon (VOX) means you'll
(expandable to 8) and can easily connect to eight different pieces of equipment such as an air
zM-9045 conditioner, central heat¡ng system, or electric gates etc Configuration sett¡ngs are stored ¡n
the g-smart ând are not lost in case of a power failure. lf a break-jn occurs or an alarm is
triggered, the unìt w¡ll send an SMS message or an email to a pre-defined account.
The system uses caller ID and passwords
to ensure that only authorised users can systems for - automobiles, trucks, construct¡on
access the system. machinery, containers, caravans, holiday homes Devices for
Power supply: 12V-15V DC 8W monitoring vending machines ( malfunction and stock
warnings), refrigeration st/stems (temperature control), pumps
SIM card: Mini card, 1.8V & 3V (power failure) Remote controls for watering, heat¡ng, light¡ng,
Measures: 82 5(H) x 94(L) x 28(D)mm video surveillance, sirens or any household appliance
Was $599.00 . LA-5372 GSM Alarm Expander board $89.95
zM-9026 zM-9030

TELEPHONE> 18{XI 022 888


Wireless Golour [CD Weather Station lÊ Uideo lPll,letwollt Web Seruet -
Wireless outdoor temperature and Ref Silicon Chip November 2007 An affordable system that provides reliable prolection for your home, : 2 Ghannelwilh PSU
hygrometer sensors transmjt data to This P|C-based unit uses a pressure sensor to monitor apartment or small office The system is simple to instâll and the
water level and will display tank level via an RGB LED alarm panel will detect and 'learn' which sensors have been installed Upgrade your CCW system to an lP (lnternet
the colour LCD receiver whìch
displays temperature, humidity, heat at the press of a buttorÌ The kit can be expanded to include an The control unit also monitors the system status and sensor battery Protocol) surveillance system The unit can be
optional wireless remote display panel that can monitor up to ten given a fixed, or router assigned lP address, which
index & dew point levels, the time, condition to ensure system reliability The system includes the control
barometric pressure and comfort separate tanks (KC-5461) or you can add a wireless remote panel with keypad, a passive lR motion sensor, and a reed switch allows camera images to be viewed and controlled
index, and forecasts the weather controlled mains power switch (KC-5462) to control remote watet sensor for door or window protection Wireless installation makes the from anvwhere in the world via an lnternet
through 5 weather icons pumps. Kit includes electronic components, case, screen printed system ideal for tenants Batteries and power supply included browser.
. Outdoor sensors require 5 x AAA batteries PCB & pressure sensor. See website for full details
(Use SB-2334) Specifications:
. Plugpack for main unit included o Control Unit . Transmission frequency - 433MHz
. Dimensions: 170(L) x 95(H) x 50(D)mm . Siren duration - 3 min
(including stand) . Dimensions - 85(W) x 160 (H) x 30(D)mm
PIR Sensor
. Coverage- 110' .Detection range- upto 12 metres Additional Sensors available separately

lligital Hand-Held Anemomeler . LA-5136 - Wireless PIR Sensor $¡f9.95


Recharueable Spotlights 38 Ghannel UHt CB Power requirement - 2 x AAA bâtterìes {Use 58-2426)
LA-5137 - Wireless Reed Switch Sensor $39.95
Reed Switch Sensor
A handy tool for the sailor or windsurfer or the These versatile halogen spotl¡ghts feature a bright Ilruin Pack . Power requirements - 2 x AAA batteries (Use S8-2426) LA-s138 - Remote Control Unit $29.95
quartz halogen globe, swivel handle LA-5139 - Repeater/Extender Sensor $59.95
everyday enthusiast Measure the speed of This 2 pack of mini UHF CB
wind in mph, km/h, and adjustable stand for
communicators can keep you clearly in Poilable Pan/fill l,light Uision
various carry or mounting
m/s or knots,
positions, lever style power
touch up to 3km They feature
Dooüell for the Camera System
displayed on an electronic volume control,
sw¡tch for hands-free use,
LED display with a
all constructed into a hìgh-
monitor funct¡ons and an Simple to ¡nstall and protects your valuable
Heafing lmpaired Th¡s wireless, compact and versatile pan-tìlt camera
Beaufort wind integrated blue LED torch system is designed for general use around the

I
scale bar graph impact ABS plastic, tools and equ¡pment stored in the
rffsqui¡s5f,¡AAA When this doorbell rings, the sound ¡s home or office, The system can be used to
. Battery included weatherproof body The per ,1; shed, garage or even the boat
accompanied by bright flashes from the receiver's monitor a sleepìng child's bedroom or keep an eye
Was $79.95 internal SLA battery can be
batteries . Mains powered ì : :
built in strobe light so a hearing impaired person on the kids playing in the back yard lt would also
charged through your car's . Controlled unit measures
w¡ll know that someone is at the door can be be useful as a simple surveillance system in a shop
cigarette lighter or by the 80(W) x120(H) x32(D)mm
taken from room to room or used outdoors, or office The four channel monitor is small and
supplied plugpack . Choose from seven melodies compact and can be easily carried in your hand or
. Perfect for automotive, boating or other outdoor . 210mm long pocket The system also has audio capabilities so
recreational use .
. Supplied with ma¡ns and in-car charger Requires 4 x C cells (Use SB-2320) you can listen as well as see what is going on
Was S49.95 - -.-:.r-,
elsewhere The monitor has both audio and video
. Replacement globe available - use Cat SL-3221
$4s.e5 outputs that can be fed to a v¡deo recorder if
ST-3300 1,000,000 Candlepower
desired. The monitor can support up to three
200 l¡llatl Wind Tuüine ST-3303 5,000,000Candlepower Dynamo Solat [E0 ïorch cameras Mains plug pack are provided for both the
ST-3308 10,000,000 Candlepower
Generalols This compact green powered torch is great for
camera and monitor
camping and for the car Just a few cranks on
These are serious w¡nd turbines at a breakthrough Camera Soecifications
the handle and it will give you a super bright
price They will generate useful power at wind
light consisting of 3 LEDs Also features a
This tiny personal alarm has a loud 100dB . 1/3 'CMOS image sensor
speeds as low as three metres per second (1Okph) (A) siren and is small . 380 W lines
solar panel to keep the torch charged and
and deliver their rated output at around eight enough to fit in your purse . 62" viewing angle
metres per second (28kph) Some skill is required Ihe Amazing Flygun ready for use
or arãund vour neck
l, Èl . 5m nÌght v¡s¡on range
in construction e g concreting, mechanical included Biometric Fingerprint
assemble and rigging etc See our website or
Get rid of flies and other insect pests and have . Dimensions 150(L)x 5o(w)_ $24.95 Batteries
oMeasures:40(L)x -I l lD Access Gontlol
Was $399.00
some fun at the sôme t¡me The kìds will love 30(D)mm
catalogue for full specifications. 1 2V and 24V it ênd so will you
models available 80kg shipping weight . Su¡table for Syrs+ Control a single door or use multiple un¡ts on a
MG-451212V model
! site connected to a PC via an
MG-4510 24V model R5232, R5485 or Ethernet
connection Software inciuded
. Up to 500 users
. 12VDC 3A relay output
Dual beam detector for enhanced security. . Tamper and door ajar alarm
Housed in a strong aluminum housing and outputs
Amol[hous Solat Panels suitable for protected . Requires 9VDC @ 500m4
outdoor . 180(L) x 82(W) x 55(H)mm
environments (1P55)
These amorphous silicon panels are made in As¡a under the control of one of the largest US manufacturers
and maintain good performance even on cloudy days. The panels have a strong aluminìum frame and the
¡ indoor sensing
cells are protected by a strong, clear glass window They are long lasting and will maintain 800/o of there range 1 6m
performance rating, even after 20 years of use . Mounting hardware
. Duêl lunction amorphous silicon with laser edged isolation construct¡on included

Voltage Power Cat. 'ad UHF Baby Monitor ïransmilter


6V 1W ZM-9020
12V 2W ZM-9024 Know exactly when your baby ts
12V 4W ZM-9026 g-smart ¡s a GSM-based SMS transmitter/receiver control system lt is '-.-- awake, needs changing or even
12V 10w zM-9030 a simple yet powerf ul communications module and uses a dual-band feeding with our automatic
12V 15W ZM-9045 Siemens TC35 GSIVl module to receive secure commands and messages g-smart baby transm¡Îter. The voice
12V 40W ZM-9034 can be utilised as the heart of your home automation system. lt has 2 on-board relays activatìon (VOX) means you'll
(expandable to 8) and can easily connect to eight different pieces of equipment such as an air
zM-9045 conditioner, central heat¡ng system, or electric gates etc Configuration sett¡ngs are stored ¡n
the g-smart ând are not lost in case of a power failure. lf a break-jn occurs or an alarm is
triggered, the unìt w¡ll send an SMS message or an email to a pre-defined account.
The system uses caller ID and passwords
to ensure that only authorised users can systems for - automobiles, trucks, construct¡on
access the system. machinery, containers, caravans, holiday homes Devices for
Power supply: 12V-15V DC 8W monitoring vending machines ( malfunction and stock
warnings), refrigeration st/stems (temperature control), pumps
SIM card: Mini card, 1.8V & 3V (power failure) Remote controls for watering, heat¡ng, light¡ng,
Measures: 82 5(H) x 94(L) x 28(D)mm video surveillance, sirens or any household appliance
Was $599.00 . LA-5372 GSM Alarm Expander board $89.95
zM-9026 zM-9030

TELEPHONE> 18{XI 022 888


Science Time Kits USB to IDE & SAIA Hard 0fiue Adaplor 5 Poil 100/1000]{-Way Gisabit Switch
A must have tool for PC technicians! This clever device will allow you to use This high performãnce. 5 port, 10/100/1000
A fantastic range of 25 electr¡cal science kits that will give your children an insight into the wonderful world of science Each kit is a project in itself and will help
an ordinary IDE or SATA disk drive on a USB 2 0 interface N-Way switch ¡s a cost effective means
develop your child's scientific knowledge, and dexterity Kits are supplied with almost everything you need to construct the project Here's just a few examples
of increasing network performance and
Eleclromagnetic Playground ¡ Balloon Bacer Ex[elimenls
Construct an electromagnetic swing . Discover the concept of propulsion
Bobolic Bubble Blower
Build this ôutomatic bubble blower
Uolcanic Eru[t¡on K¡t
You can even connect an IDE drive and a SATA sìmultaneously
and transfer data between them The adaptor and hard drive reducing congestion The switch also
supports auto-negotiation which allows
Expeilments can be powered from the USB port for smaller (2 5") hard
and see-saw while learning about while building a racing car. device complete with gears and a Find out why volcanoes erupt and drives An external power supply is included to power each port to be operated at a different
magnetism. . Supplied w¡th pump and 3 x balloons liquid tank. how the pressure is derived from speed while maintaining maximum throughput
. Base size 112(W) x 110(D) x S(H)mm . Car Size: 75(W) x 120(L) x 35(H)mm ¡ Size 111(W) x 120(L) x 130(H)mm magma and gas Comprehensive front panel indicators show connect¡on
. Requires 2 x AA batteries . Suitable for ages Syrs+ . Supplied with goggles, status and activity I VAC power pack included
and volcano cup
. 1 Oyrs+

Storage for up to 60 CDs Each


sleeve holds 4 discs with a
protective divider Silver finish
with carry¡ng handle
computer Simply connect to a o Dimensions: 280(L) x 185(W)
USB port and ¡nstall the software x 52(H)mm
provided Move between the main Exchange data between your PC
"Ple Champ" Uelsatile Preamplifier Kit Grystal Radio 3 Mette lB L¡gnt Beam and secondary screen as easily as
sliding your mouse across Perfect for
Don't be fooled by its tiny size
Th¡s little beauty has all the
and all the flash memory cards
currently on the market One
Enjoy AM broadcasting without using With a range of about 3 metres, this kit will viewing large spreadsheets or running two functions of larger adaptors but simple solution, no need for
Refer Silicon Chip 07/94
battery or other power sources ldeal for indicate using an LED when a person or d¡fferent applications in full screen mode, without will sit almost unnoticed in your different card readers for different
This tiny preamp was specifically
entry-level students or hobbyist w¡th object interrupts the infrared light beam Use overlapping windows, notebook's USB pon Just 23mm electronic devices.
designed to be used with the
'Champ' amplifier KC-5.1 52, little electronics experience lncludes it across a doorway or across an assembly . Requires Windows 2000, XP or V¡sta long, including the USB
o Measures 70(W) x
circuit explanation Kit supplied with line. Connect a relay or use the relay card
. Supports resolution up ro 1280 x 1024 40(D)mm
Unless you have a signal of
suff icient amplitude the sìlk-screened PCB (81x53mm), crystal, KG-g142 for a relay output PCB dimensions:
. Software included
'Champ' will not produce its prewound coil, earphone and all 20 x 30mm. Kit supplied with Kwik Kit PCB,
. Adaptor measures 80(L) x 40(W) x 20(H)mm
maximum power output The 'Pre- inf rared transm¡tter/receiver diodes,
Champ' is the answer w¡th a ga¡n in magnifying lens and all
electronic components
- f-
excess of 40d8, which is more than enough
for most applications, You cân vary the ga¡n by 9-12VDC operation
changing a resistor and there is even provision on use plugpack Cat e Displays the computer's video signal on two This tone generator is a highly
the PCB for an electret practical network installation and
monitors Great for small presentat¡ons,
microphone Use AM-4010 education, and remote troubleshooting tool and allows
. Power requirement 6-12VDC cables to be easily traced by
. Kit includes PCB and electronic components $il.95 monitoring etc
.lnput 15 pin the probe. even when
. Can be battery powered D male
Display specials, opening hours, or just the time of cables are in a bundìe
. Outputs 15 pin day w¡th this attention-getting display lt can be or hidden in punch

IED Battery Uoltage lndicator usB Expefimenter's lnteilace l(it Digital Multimeter Kit D female
programmed with its remote control or via the
RS-232 interface. Software & RS-232 cable
included
down blocks or wall
plates

Refer: Eleetronics Aust¡alia Sept 1995 Learn everything there . Wall mounting
is to know about 4 Port Video Spl¡tter $99 95
This tiny circuit measures just 25mm x 25mm and
Cat YN-8099 also available $79.95
o 50 x 7 LED dot matrix 3169.95
will provide power indication and low voltage . 435(L) x 97(H) x 37(D)mm
indication using a bi-colour LED, and can be used in

Hub
just about any piece of battery operated equipment
Greenhouse
E
Current consumption is only 3mA at 6V and 8mA at state of external ln-Desk 4 Pott USB 2.0 VtBtt) USB Diqital Mobile Microsco[e
10V and the circuit is suitable for equipment sw¡tches or controls
powered from about 6-30VDC With a simple circuit . Two variable gain analogue inputs that connect to comprehensive kit This unique USB hub is built No green thumb? Simply sow your seeds of choice, Enter the micro realm with ease.
change, the bi-colour LED will produce a red glow sensors measuring temperature, humidity, From test leads to into a 3" desk grommet and install the software, plug into your USB port and let These portable pocket-s¡zed m¡croscopes are
to indicate that the voltage has EXCEEDED a preset vohage, current, & other variable parameters solder, everything you provides an elegant solution your computer do all the work Growth chart, surprisìngly powerful with a magnif¡cation range of
value. . Eight digital & two analogue outputs for need for the construct¡on of th¡s meter is included, for your desk top expansion calendar and diary 24x- 90x They use 3 br¡ght-white LEDS to light up
. PCB, bicolour LED and all controll¡ng external equipment The kit is supplied All you'll need is a soldering ironl The hub has 4 x USB 2.0 ports functions not only remind .. your objects and feature an adjustable focus to
o Meter dimensions:
with all components, silk screened PCB, and supports data transfer you to water and fertil¡se sharpen your image
assembly manual, and software 67(W) x 123(H) x 25(D)mm rates up to 480Mbps while but also help you monitor Two versìons available:
. On-board test buttons for inputs and LED the grommet section allows your plants progress, Digital Mobile Microscope
o PCB measures 145 x 87mm easy access to cables under . Marigold seeds, cat No. oc-3245
. Analogue input range 0 to SVDC Economy Adiustable artificial soil and Dimensions: 120(L) x 55(W)mm
. USB powered Iemperatule Switch software included
. Win9SSE or above (not NT) L
o 220lHl x 170(W)mm Digital Mobile Microscope with lmage Capture
Ref: High Performance Electronic Pro¡ects . Computer not included Cat no. OC-32¡f6
fo¡ Cars - Silicon Chip Publications. Viewed images can be easily transferred to a PC
Speedo Conector Mlrll This unit has an adjustable switching temperature (OC-3246 only) for use in reports, articles, projects
up to 245'C, and it can be configured to trigger etc (Capable of taking JPEG images at a resolut¡on
ïempmaster l(il Refe¡: Silicon Chip December 2006 wrth rising or falling temperature lt has adjustable USB Ontical Mouse USB SIM Card ßeader / Writer of 320 x24Ol
Modifying your gearbox, diff hysteresis (the difference between on/off temp) . Dimensions: 120(L) x 55(W)mm
ratio or tyre This USB computer mouse has an ergonomic This super small GSM Sllvl
Ref: Silicon Chip June 2005 which is a great feature many other units do not o lncludes f, ¡ AAI ¡sçh¿¡gsable Ni-MH batter¡es
circumference. may design to comfortably fit into Vour hand lt has card reader is no larger
This project turns a regular possess lt can be used to operate cooling fans on

ill":"#";ii "'''o .-'.*


result ¡n an inaccurate a rubber paint finìsh for better than a keyring and allows
fridoe or freezer into a a radiator or amplif¡er, over-temp warn¡ng lights or
speedometer. This krt overall gr¡p and feel, which you to read, wr¡te
alarms, and much more The small temperature
the ,n. alters the speedometer $4s.95 is matched with an optical and edit all
accurately controlling *-"[8fl sensor reacts quickly to temp changes
temperature between "Wå i signal up or down from 00/" to 99% of the or¡ginal Kit supplied with PCB, NTC
pick up with 800dpi information stored
2.5-33" makins it \f + f signal With this improved model, the ¡nput setup all , -
resolution for precision on the card using your
forwine storage. * .'
Thermistor, and --.: control
suitable I f I select¡on can be automatically selected and it also PC
Kit supplied with PCB , panel mount features ôn LED indicator to show when the input
o USB interface - Plug and Play
ma¡ns socket, mains lead, machined signal is being received Kit supplied with PCB
w¡th overlay and all electronic components
. Compatible with
case with screen printed lid and all
electronic components. . Recommended box U85 use H8-601 5 win e5/e8/2000/Nr/MElxP $14.95 s34.95

6 IAgtrAf Befter. More Technica F'RTNF'RMATT'NAND'RDERTNG FOR INFOBMATION ANO ORDERING

TELEPH0I'|E> 1800 fl22 888


Gomponent Gat Speakels with Bibbon Ïweelets 2 x 8flWBMS Besponse Car Amplifiet Windows Media Centte Home Ïheatte Poweûoard Audio Uideo Sendels
Everything you need to install a good quality split system in your wheels. 6 5" PMI/KevlaP An outstanding first upgrade amplifier that offers fully
Remote Gontlol Surge protection and filtering are provided for
2.4ÊHz AU Sender - Battery
composite cones for maximum rigidity and response Ribbon tweeters for-crisp highs Separate variable high and low pass filters, with path thru RCA the mains as well as your telephone line,
A Windows Media Centre PC can .,/l;ë Wireless and compôct, th¡s is the
;pre-outs allowing you to link to additional amplifiers network connection, satellite / cable W, and
crossovers with screw terminals Mounting hardware included revolutionise your home ¡t-Í" ideal solution when power
Each kit contains: without the addirional cost of RCA splitters. This ¡s the ry antenna Further protection is provided
entertainment and th¡s remote will availability and space are a
.2 x woofer/midrange drivers a great ampl¡fier that would put you in command The remote by the built-in '104 c¡rcuit breaker
consideration Both transmitter and
.2xribbontweeters be ideal when matched to will let you control the system as receiver operate on battery
o 2 x crossovers . 2 x gr¡lles the Response coaxials and easily as you now control the TV power Connection to
Soecif ications: . Requires 3 x AAA batteries the AV source is v¡a
Frequency response: TOHz - 4kïz .21Omm long 3 Smm to RCA
Iweeter: Ribbon type w¡th Power / channel @ 4ohm 14 4V: 8OWRMS x 2
composite video and
neodymium magnet Power/channel @2oám 14 4V: 1OOWRMS x 2
audio lead (2 x 1m leads
Frequency response: 3kHz - 40kHz Power/ bridsed @ 4ohm 14,4V: 2oowRMS $169.95 $24.95

& 2Fa¡ad Gapacitor High Powered Gar Car Noise tilterc Flont / Bear Fadel [¡ngray UHtruHt Disttihution
Gontrol
UHF UHF IU lndoor Antenna
with IED D¡splay Audio Wiring Kil Car noise filters or AmRlifier
The ult¡mate ¡ndoor antenna - built-in mixer
These hold a reserve
hot line filters are lf your car
All the electricaì wire, speaker a
Suitable for bo for UHFIr'HF/FM - wide frequency band
charge which is available amplifier has analogue and
cables, connectors, screws & lugs from 40MHz
in microseconds if separate RCA digital free-to-
required to install most systems and to 890MHz
needed, eliminating w¡ll support power ratings up to
entering your car
inputs for the
front and rear or
Directional fine sl7.s5
clipping and distortion 100w tuning possible
producing consequences . stereo through you want to run
10m clear speaker wire with variable
of wiring loom voltage o 5m red # 109 power cable with
the powe¡-lead Three sizes available more than one
direction inneÍ
drops Handy voltage 5 Amp AA-3072 deck, you will
inline 304 fuse . amplifier is suitable for reflector - easy to
o For basic car stereos 63 x 31mm need mult¡ple
display readout and ¡ 1 2m black # 109 power cable MATV applications Housed in mount - 75 ohm
20 Amp AA-3076 'pre-outs'from
indicator LEDs included . 5m blue remote wire . For medium car stereos a stout, fully shielded diecast aluminium case, impedance with
. 5m screened stereo RCA cable your head unit This dash-mountable
o78x60x46mm RCA splitter has an integrated fader
it features single or combined VHF/UHF . Range of up to 50m (line of sight)
. Plus an assortment of inputs, separate VHF/UHF gain controls and - . Built-¡n lR remote . No messy wires
40 Amp AA-3081 control allowing you to tune and
screws, connecro,Ll44{E . Effective against 'engine balance your car stereo to different
30dB test point lt's designed for indoor use, . AR-1841 Additional receivers available separately
150(H) x85(W) x85(D)mm but may be used outdoors with the
hum' &'ticking' conditions and music styles Can also
2 Farad RU-6751 manufacturer's recommended weatherproof
o 75 x 40mm
Measures:
be used as a line level balance control masthead housing Mount¡ng bracket and Fixed Attenuatots
in home audio 12V plugpack included, or the un¡t may be
170(H) x 85(W) x Fixed atlenuators are a handy way to resolve ghosting and
85(D)mm
applications. line-powered vìa the coax cable FF output is Uideo Enhancet and reflections caused by too high a signal strength created by RF
byF-typeconnectors
. FrequencV range:
Stabiliser or Video signals BNC, F-Type and FCA fixed attenuâtors w¡ll
Removes addilionâl hidden signals from address this problem in the most reliable manner.
44-2301520-860MHz o Made from solid brass body wìth nickel plating
SHAD0W 3-Point Engine 4 Door Powel loclr Kit 7" LCD Roof Mount Monitol . Gain: 27dB - 32d8 commercial videos and DVDs
. Bandwidth: SMHz to lGHz
lmmobilising Gar Alam with Media Player . Noise: 5dB {such as copy
. All are inline (socket to plug) & DC blocking
Add that touch of luxury to . protection) which
Return loss: 10dB Atten. Cat. Price
This high qua¡ity eng¡ne immobilising your car with . can interfere with
Current consumption: 140m4 3dB
car alarm surpâsses the AS/NZS low cost 4 It can be folded up to
. picture quality RCA LT-3051 $7 95
serve as an interior Dimensions: 85(L) x 81 (W) x 27(H)mm BNC 3dB LT-3053 $7 95
door central . Power supply and
locking kit,
light when not in
RCA cable included BNC 6dB LT-3055 $7 95
and
operation, and BNC 12dB LT-3057 $7 95
includes a full function F Type 3dB LT-3052 $7 95
boasts a unlock the drivers door the other three doors will
remote control, The 6 Input Audio Uideo Switchet F Type 6dB LÏ-3054 $7 95
range of also unlock lt can be connected to cêr alarms w¡th
features a negative triggering locking output, or used with
feature packed monitor F Type 12dB LT-3056 $7 95
including our LR-8831 remote controller for remote locking
has a memory card slot USB DUD Maker DC Blocking Module LT-3070 $16.95
. Supplied with 1 master and 3 slave actuators, that supports SD, MMC,
. Micro- processor controlled MS, XD and CF cards, Turn your VHS tapes into excit¡ng video
technology control relav, hardware & wiring loom
dual AV inputs, and USB productions or record live video stra¡ght to
. 2 button 2 channel code hopping remotes . Beware of lower priced inferior
port so you can ¡nterface a your DVD or CD burner Editing software lets
o External relay output for the th¡rd immobilisation kits
quality lockins
$39.95 laptop or PC game you add effects as well as sound tracks and This new series of Response woofers are excellent for
point console lt will play MP3, : Watch one video source and record another titles to your work replacement orfor new Hi-Fi speakerdesign constructions Not
. Pan¡c button personal safety feature MP4. AVl, WMA files and s¡multaneously w¡th this slimline selector . Requìres PC with suitable burner only are they price competitive and perform very well, but they
. Horn or siren output 12U Auto Strobe light has a built-in Flvl transmitter and stereo lR sound Supports component and composite video, Was $99.00 also look fantastic! The concave treâted paper cone matched
. Heaw duty 2 x 40 amp immobiliser output for use with headphones etc S-video, digital aud¡o Remote control with rubber surround provides smooth overall response
relay circuits Perfect for adding a visual Was S299.OO included 280mm wide Equipped with strong steel frame baskets, high power
. Remote central locking (if a car is deterrent to your car alarm magnets & voice coils, these drivers will produce massive
fitted with central locking) Mounts underneath your car's quant¡ties of clean bass output for any musical application
floor pan and is supplied
complete with two flasher lenses
Car Uoltage Meter/ ln-Out 4" Shielded Paper Cone Woofer/Midrange
(red & blue) and all required Ihemometel / Gloclr Nominal impedance: I ohms
12 Uolt ATX Compuler mounting hardware Power nominal: 27WRMS
à Tk{z
Power Supply for Gals Measures only 60mm Frequency response: ToHz -

Simply replace the


6.5" Paper Cone Woofer/Midrange
This excellent range of multimedia extenders transm¡t audio and video signals up to 300m over Nominal impedance: I ohms
existing ATX power
supplv in your computer motor¡st lt will give you an accurate standard CATS UTP network cable and are availablp for both Component Video and Composite Power nominal: 60WRMS
w¡th this 12 volt DC version Elecllonic Siren measurement of the battery voltage, Video signals with and without audio They are perfect for AV distribution systems in . Frequency response: 44Hz - TkHz
and you can run a PC in your inside and outside temperature and a clock to give offices or home theatre applications etc Several models are t
Small sized siren lt's much eas¡er time and date The unit features an alarm if the available and they are supplied in pairs
car as an entertainment Ç 10" Paper Cone Woofer
centre to store and plav an to mount in a cramped engine bay!
. Operating voltage : 12VDC
voltage is critically low and an ice warning tells you Composite video & stereo audio LT-3036
3
ÐÇ Nominal impedance: I ohms $39.95
almost limitless number of MP3s if the temperature is below zero, great for the Compos¡te video, mono sound & DC power LT-3037
I ?Ç Power nominal: 225WRMS
and MP4 movies etc Add one of our
. Sound output: 125d8
o Power rating : 20W
snovyfields Simply plugs into your cigarette lighter
socket and the d¡splay
Component video LT-3038
I çt_ Frequency response: 40Hz- lkïz
TFT display screens Component video & digital audio LT-3039 û o
(Use OM-3752 7" Mon¡tor available
.Currentdraw:13Amp features an easy to . CW-2192 5" SOWRMS $24.95
and your car computer is ready to go
o 80(L) x 70(W) x 92(H)mm readEL backlight : . CW-2'196 8" goWRMS $34 95
Was $99.00 inctudins mountins bracker $19.95 Was S39.95 a o CW-2199 12" 225WRMS $44 95

2 JilgtrdF Befter- More Technical FOR INFORMATION AND ORDERING FOB INFORMATION AND ORDERING
Better, More Technical 7
TEIEPHoNE> 1800 f22 888
1:28 Scale Remole Gontlol Ferati M0del Gats..-
These factory endorsed 1/281h scale Ferraris are outstanding
-----ì--*:-* Mains gulet with BF Bemole Ggnlrgt
Control your appliances with the push of a remote control
The full function remote control lets you move forward, button This wireless control system can be used to remotely
backwards, left and right The headlìghts illuminate as you control an e¡ectrical appliance via the mains outlet The
accelerate and the taillights when you brake They remote unit is able to control a total of four outiets, so you
recharge from the display base and will look truly sexy on can use it to contÍol extra mains outlets or other slave
display in your office With two frequencies and four models available you can, in the devices lt has a range of about 50m and transmits at
'quiet' times, invite your colleagues in for some competitive racing 433 92MHz
. I yrs o Each model requires 4 x AA batteries (Use SB- 2425)
+ . 1 x mains outlet &
GT-3296 1:28 Ferrari F50GT 40MHz lx4channelRC
Gf-3291 1:28 Ferrari FXX2IMHz
GT-3298 1'.28 Ferrari F40 Competizione 27MHz
supplied ELEGTRIGAI SCREWORIUERS NEW RYDATMEBE STORE
GT-3299 1:28Fenati 575 GTC 40MHz This range of trade qual¡ty insulated screwdrivers are some of the most comfortable screwdrivers we have
ever used The ergonomic handles have a soft rubber coating for a secure, comfortable grip that you can
t_,
Radio Gontlolled Mini Monster ïluclr - ,\ use for hours on end
. All are TUV and GS approved and rated
I o A size for any application:
These little beasts have enormous wheels for getting over obstacles and workìng rear suspension for
maximum traction You can wheelstand them or just putthe hammerdown and run overthings, The TD-2230 Flat Blade 2,5 x 75mm
truck charges from the remote control to give about 10 minutes of rootin'tootin'rednecktruckin'fun fD-2231 FlatBlade 30x100mm
Two models to choose from so you can race them aga¡nst each other: fD-2232 FlatBlade 55x125mm
Green - 27MHz GT-3254 fD-2233 FlatBlade 65x l50mm
Red - 40MHz GT-3256 ID-2234 Flat Blade 8.0 x 175mm
TD-2235 Phillips #0 x 60mm
. Requires 4 x AA batter¡es (Use S8-2425) Additional Accessories Sold Separately
fD-2236 Phillìps #1 x 80mm
. Measures: 98(L) x 65(H)mm MS-6132 RF RC Mains Outlet $24.95
1D-7237 Phillips #2 x 100mm
. Recommended for ages 8+ MS-6134 RC for RF Devices $24.95
fD-2238 Phillips #3 x 150mm
MS-6136 Weatherproof RF RC Receiver 240V S39.95 320 Uictofia load
MS-6f38 RF RC Receiver 240V S29.95
Rydalmete llSW 2116
MS-6139 RF RC Receiver 12V S29.95 ilEW KITS ÏHE ]IEW ÏU REUOLUilO]I
Phone: (02) 8832 3120
ilmt
I in I Uniuersal 8G IED Wall Gloclr with FC RG Secret Farter RG Golf Ball lmproued low llollaqe Adaplot Kit
Ref Silicon Ch¡p Magazine May 2008 Watch high definition dig¡tal telly on your computer
A wall-mounted clock that can easily Just hide the box near your ¡ntended Fix your short game the best way This handy regulator w¡ll for the same cost as a standard definition set-top
Dynamo Gadgel Ghalget
Can operate up to 8 differenl be seen across the room, day or victim and activate ¡t from a distance possible - by cheating! let Vou run a variety of box Simply connect the USB stick, plug in the Charge your gadgets on the go!
dev¡ces at once including ry n¡ght lt comes with a remote with your remote control button. Not . Transmissìon range 10m devices such as CD, antenna, install the software and away you go Recharge your mob¡le phone,
DVD players, VCF, RCVF, controller to adjust the time after the only w¡ll they be embarrassed, they . Requires 2 x M batteries DVD or MP3 players . Supports worldwide free-to-air DTV PDA or MP3 plaver by winding
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Mains Powel Meter MulliUoltage Powel Point & leakage Tester Ret Silicon Chip May 2008
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OBDER FREECA]þ 1 8OO 022 W8 nnnur, wwlu.laycar. Gom.au y{"rechnicar ldgtrAl- l
SERVICEM'SLOG
figure, quickly remove the jumper to
end the calibration adjustment.
Conversely, if the meter's reading for
The Digital LC Meter described in this article is based on a 1998 design by the known capacitor is too high, fol-
Neil Hecht of "Almost All Digital Electronics", in Auburn, Washington USA low the same procedure but with the
(see his website at www.aade.com).
Mr Hecht's design used a PlC16C622 microcontroller, togetherwith an LM311
jumper in the LK3 position. This will
cause the micro to decrement the me-
ter's scaling factor each time it makes
Who mangled Duck's USB ports?
comparator in the measuring oscillator. His firmware also made use of float- a measurement and as before, the idea
ing-point maths routines for PIC processors. These was written by Frank J. is to remove LK3 as soon as the reading
Testa and made available on the website of PIC manufacturer Microchip
Technology (www.m icroch i p.com).
reaches the correct figure.
If you are not fast enough in remov-
Nothing comes even close to computers when Items Covered This Month
Since then, various people have produced modified versions of the design, ing the jumper during either of these ranking gear that's stuffed by consumers. As e Gigabyte GA-7VKML mother-
including Australian radio amateur Phil Rice, VKSBHR of Bendigo, Victoria.
Mr Rice and others have also modified the firmware and adapted it to use the
calibration procedures, the microcon-
troller will "overshoot". In that case,
a result, I usually try to avoid fixing them board
PlC16F628 micro with its internal comparator.They also added the firmware you simply need to use the opposite but niece Duck's computer was different. ¡ Ace Radio audio amplifier
calibration facility. Further information on Mr Rice's version can be found on procedure to bring the reading back
the website of the Midland Amateur Radio Club (www.marc.org.au). to the correct figure. In fact, you may
. SonyKV-DA32M36CRTTV
I have a niece who, at the tender age When I removed the side panel, I set
ln summary a great deal of the credit for this latest version of the design must need to adjust the cal.ibration back and
go to those earlier designers. The author acknowledges their work. forth a few times until you satisfied of three, was nicknamed "Duck". WelI, immediately spotted two obviously . Yamaha RX-V596 Prologic
that it is correct, Duck stuck and now at the even more faulty electrol¡ic capacitors between receiver
As previously mentioned, the PIC tender age of 16, she's still lumbered the processor ard the memory sockets.
microcontroller saves its scaling factor with that stupid name, Both had bulging tops which were r Philips 32FL28üT5RTV set
(FL2G chassis)
oscillator frequency when capacitor curate calibration, you'll have to rely in its EEPROM after every measure- Recently, Duck's computer failed covered in abrown crust due to leaking
C2 is switched in parallel with C1. on the meter's own self-calibration ment during these calibration proce- and who better to fix it than this little electrol5rte. Then I spotted two more
Because the two capacitors are (which relies largely on the accuracy of dures. That means that you only have black duck? The complaint was that identical capacitors with bulging tops
nominally the same value, F2 should capacitor C2). In this case, just remove to do the calibration once. Note also the computer was dead. Not even the ald leaking electrol¡e in anotfrer sec- something else on the motherboard
be very close to 77V" of F1, That's any jumpers from LK1-LK4 arrd fityour when yeu calibrate the meter in this power supply was starting up, tion of the motherboard. failed as well? There was only one
because doubling the capacitance re- meter assembly into its box, using the way using a known value capacitor, When the box arrived, I hooked Soit was beginning to appear that way to find out andthatwas to replace
duces the frequency by a factor egual self-tapping screws provided to hold it's also automatically calibrated for it up and pressed tlle power switch. it was a motherboard fault that was them. If it worked, it worked, If it
to the square root of two (ie, 71"12 = everything together. inductance measurements, Nothing happened - it was as dead preventing the power suppiy from didn't, then the motherboard would
O.7O7).If your reading for F2 is well The battery sits in the bottom of as a dodo. starting up. That's because, on an ATX be a "bin job".
away from 71.1o of F1, you may need the case. It is secured by wrapping it Using it This was going to be easy, After all, machine, the power switch is con- I removed the motherboa¡d and
to replace C2 with another capacitor in foam, so that it is firmly wedged The Digital LC Meter is easy to use. as everyone knows, if you press the nected to two pins on the motherboard took a closer look at the leaking ca-
whose value is closer to C1, in place when the lid assembly is Initialiy, you just switch it on, set 51 power switch and nothing happens, arrd it's the motherboard that then pacitors, They were all 33oopF 6,3V
On the other hand, if F2 is exactly fltted. to "Capacitance" (NOT "Inductance"), it's just got to be the power supply. starts the power supply (via the main types branded "GSC". A quick Google
the same as F1, this suggests that RLY1 wait a minute or two for it to stabilise Yeah, right! connector) when the power switch is of "GSC 3300pF" showed that these
is not actually switching C2 in at aII. Fine-tuning the calibration a¡rd then zero it using pushbutton 52. pressed. blighters have caused problems on lots
This could be due to a poor solder If you do have capacitor of known
a It's then just a matter of connecting The question was, was it just the of other motherboards over tle years,
joint on one of RLY1's pins oryoumay value þecause you've been able to the unknown component to the test capacitors that were faulty or had not just on this 6-year-old Gigabyte
have wired it into the boardthe wrong measure it with a high-accuracy LCR terminals, selecting "Capacitance" or GA-7VKML.
way around. meter), you can easily use it to fine- "Inducta¡ce" using S1 and reading the Before replacing the motherboard
Once you do get sensible readings tune the Digital LC Meter's calibra- component's value off the LCD, capacitors, I decided to test the power
for F1 a¡rd FZ, your Digital LC Meter tion. Alternatively, you can zero the supply. Whe+ not hooked up to a
will be ready for calibration and/or First, switch the unit on and let it Digital LC Meter on the "Inductance" motherboard, most ATX supPlies can
use. If you don't have a capacitor of go through its "Calibrating" and "C = range by fitting the shorting bar shown be started simply by applying power
known value to perform your own ac- NN.N pF" sequence. That done, wait in Fig.7 (since this bar has virtually and shorting the green wire on the
a minute or two and press the Zero zero inductance). This shorting bar is main connector plug (ie, the one that
button, ensuring that the LCD then initially connected between the test plugs into the motherboard) to an
tldng A E€dt[t Lf.ti shows the correctly zeroed message terminals and switch 52 then pressed adjacent black wire (ground).
to zero the reading. That done, the It's also a good idea to connect a
Either the Jaycar QP-5515 LCD - ie, "C = 0.0 pF". load, as some supplies won't start
Next, connect your known-value shorting bar is removed and the un-
module (no backlight) or the QP- capacitor to the test terminals and known inductor connected to the test without one. In this case, I connected
5516 LCD module (with backlight) note the reading. It should be fairly terminals. an old floppy drive to the supply and
can be used with this project. close to the capacitor's value but may Note that if you don't have 51 used a paper clip to short the green and
lf you intend running the unit from
be somewhat high or low. (Capacitance/Inductance) in the cor- black wires on the plug. The power
a plugpack or if battery use will only If the reading is too low, install LK4 rect position, the micro will usually supply fan immediatelyburst into life
be for short periods, then the backlit give an "Ovet Range" error message and I was able to confirm that the
on theback of the board and watch the
QP-5516 can be used. Alternatively, LCD display. Every 200ms or so, the on the LCD, This will also occur if +5V and +t2Vrails were present
for general battery use, we recom- reading will increment as the PIC mi- the component's value is outside the on the disk drive connectors.
mend the QP-5515 - its current crocontroller adjusts the meter's scal- meter's measuring range - ie, above Having clearedthe power sup-
consumption is much lower and so ing factor in response to the jumper. As about B00nF for capacitors or 70mH ply, I went back to the mother-
the battery will last a lot longer. soon as the reading reaches the correct for inductors. DUC K rS <o[.¡PufER FAILED,,, board. Removing capacitors from

siliconch MAY 2OOB


Stucou Cmp
connectors. Replacing them wasn't
Scnvfioemnamos [oS - @ffiffiffiwfl an option, as they are moulded into a
fltting which also includes the front-
Adaptor Board Fot Vety Small Gapacitors
panel audio output and microphone H.ACE SMD CAPACIÍOR HERE
sockets, Fig.6: this is what appears on the
LCD screen after zeroing the unit in
It's not uncommon capacitance mode.
Apparently, damage to USB sockets
is not uncommon. In fact, when I men-
tioneditto a colleague, he immediately as everything settles down - that's HN TACKS
showed me anotebook computerwith normal. ru,G BOD{ES
&HN lAcl(s
a damaged USB socket that had all its Now press "Zere" button 52 for SOIDEREDÌO
ISHOMNG BAR'FOR
metal contacts sitting in mid-air (see a second or two and release it, This rc BOARDCOPPER ZEROING MEIER IN
INDI'EÍAI.ICE MODE
photo). Another colleague had also forces the microcontroller to start up
encountered several computers with again and recalibrate, so you'll briefly Fig.7: the adaptor board (left) is designed
similar damage to USB sockets see the "Calibrating" message again to facilitate the neasurement of very snall
It's probably due to the plug being a¡rd then "C = 0.0pF", This indicates capacitors, including SMD devices. The
forced upwards (or downwards) as that the microcontroller has balanced "shorting bar" (above, right) allows easier
some heavy-handed person "yanks" it out the stray capacitance and reset its zeroing of the meter in its inductance mode.
out of the socket. When that happens, zero reference.
the plug acts as a lever and bends the O HELP MEASURE very small Thatdone, thetwo pin jacks (cutfrom
plastic base inside the socket as it is re- Troubleshooting I capacitors -
including trimmers a SIL or DIL socket strip) are soldered
moved. The base subsequently springs If you don't get any messages dis- and SMD capacitors - we have de- into the two smaller holes.
back into place but the metal contact played on the LCD, chances are that s¡gned a small adaptor board which To use this adaptor board, you sim-
"Æþ can be plugged into the mete/s bind- ply plug it into the top of the Digital LC
rrr4) strips don't and are Ieft stranded in
mid-air.
you've connected either the battery
snap lead or the plugpack lead's con- ing post terminals. This adaptor board Meter's binding posts and then press
USING A I{Of IR'NIWIÍH A The next time someone attempts to nector with reversed polarity. Check provides a pa¡r of closely spaced pin the Zero button to force the meter to
FINE-?' tNfÉÞ .f\ P rf "rJVß,IGéLÉD plug in a USB cable, itwon'tfi.tbecause the supply connections carefully. With jacks, along with copper pads sepa- cancel out the additional stray capaci-
the ends of these metal contacts now power applied, you should be able to rated by a lmm gap. tance. You can then measure small
ÉA(H C¡\?A¿ IÍOR OVf OF butt against the plastic base inside the measure +5V on pin 14 of IC1 with The pin jacks make it easier to leaded capac¡tors, tr¡mmers or SMD
ìfS l.t\OUNf\NG t{OtÊS plug. Any attempt to force the plug in respect to ground. measure small leaded capacitors and capacitors s¡mply by app¡ying them to
only mangles the contacts further. Alternatively, if you get some mes- very small trimmers, while the copper the top of the adaptor.
a multilayer board is never easy, as to nail the culprit. Disconnecting the In Duck's machine, someone must sages-on the LCD but they're not as pads alongside are for measuring Finally, we have also designed a
care has to be taken not to damage supply connectors to the disk drives have applied considerable force to the described, it's time to check that the SMD capacitors. second small adaptor board which
the tiny pads or any adjacent tracks. made no difference but when I discon- USB connector because the contacts meter's test oscillator is working prop- The adaptor board is easily assem- acts a "shorting bai'. lt connects be-
However, by using a hot iron with a nected the front-panel USB connec- had all been bent to the rear of both erly. To do this, switch off, fit jumper bled. lt mounts copper-side-up on two tween the two normal binding posts of
fine-pointed tip, I was eventually able tor cable from the motherboard and sockets. Apparently, there are strong shunt LK2 (ie, at the back of the board), banana plugs, which are soldered to the Digital LC Meter, to allow zeroing
to "wriggle" each capacitor out of its pressedthe power switch, the machine suspicions as to just who this person then apply power and watch the thecopperaround the two large holes. of the meter in its inductance mode.
mounting holes. I then used a needle immediately switched on! might have been but DNA samples LCD. After the "Calibrating" message,
which I heated with the soldering In fact, after reconnecting power have yet to be taken. the micro should display an 8-digit
iron to clear the holes of solder before to the disk drives, it booted straight Duck should wring his neck! number which represents the oscilla- working and you will need to switch Ifyou do get a figure in the correct
installing fournew 3300pF 10V (105") into Windows and behaved normally, tor frequency F1, This should be be- off a¡d look for the cáuse. The possi- range, write the value down, then
low-ESR capacitors into the vaca¡t Duck's computer was back in action! An ancient valve amplifier tween about 00042000 and 00058000, bilities include missed solder joints, a switch off and transfer the jumper
positions. Many people out there are beginning if your components for L1 and C1 are poor solder joint involving one of the shunt to the LK1 position, Re-apply
That done, I sat the motherboard Mangled USB ports to realise that a lot of old (and not so within the usual tolerance. oscillator components, or perhaps a power and check that the LCD now
on a cardboard box, plugged in the A close inspection of the two front- old) technology is fast disappearing If the figure you get for F1 is tiny sliver of solder bridging adjacent shows a different 8-digit number after
power supply and briefly shorted the panel USB sockets revealed that the into landfill. In particular, most old '00000000", your test oscillator isn't tracks or pads. calibrating. This will be F2 - ie, the
motherboard's power switch pins. The contacts in both had been thoroughly valve equipment has long gone, apart
power supply immediately started, so mangled. These contacts usually lie from that remaining in the hands of a
it looked like the problem was solved. flat on a plastic base but inbotlr cases, few enthusiasts. For yoar nearesl dealer localion, call
AII that remained now was to re-install they had been lifted up and pushed Occasionally, however, the odd
the motherboard in the case, plug in all
the cables and batten down the hatches
to the rear of the socket, so that all
contacts were bent and shorted to the
piece of valve gear does come my way
for repair. For example, I was recently
asked to repair an old Ace Radio (Mar-
YcII.JFISELF
- or so I thought,
Well I did thatbutwhen I attempted
to restart the computer for a fi¡ral test, it
metal housing,
That also meant that the power
supply contacts in both sockets were
rickville) audio amplifi.er from the
early 1960s.
GINIYGIIJFI
was as dead as a dodo again. What was shorted to earth. The motherboard This particular unit had been used
Port Melbourne,
going on? I'd fixed the faulty capacitors had been detecting this short and as a as a PA amplifier at Manly Wharf for Victoria 3207
but there was obviously another fault result, had been refusing to start the many years, It had then been donated
to Dee Why Surf Club and used until,
VEETRI
Iurking in the works somewhere. power supply.
I decided to see if I could make the In the end, the cure was simple - just one day, it a¡rd its accessories were
problem go away by disconnecting leave the USB cable disconnected and swamped by a small tsunami. It was
each item in turn. It didn't take long seal the two faulty front-panel USB then sold off cheaply, a little worse for

58 sn¡co¡¡ cutp siliconchip.com.au


Cnp website and printed onto photo- wear but still working [just). changing them for the later Philips
LONG CSK H uD ot Fig.4: here's how graphic paper. It can then be attached The new owner really only wanted beige axial polyesters and rounding
M3 SCREì¡/S BOX the assembly goes to the lid using an even smear of neu- to use it for spare parts and removed the .05¡rF units to .o47¡tF. The elec-
together. The tral-cure silicone sealant ald the holes the output transformer to use in anoth- trolytics were also replaced, with the
LCD module is er amplifier. But then, some years later, 25pF and 16pF units replacedby 22pF
cut out using a sharp hobby knife.
mounted using
lSmm IONG
Once all the panel hardware is in he decided to reinstall the transformer capacitors,
M3 TAP9ED Nylon screws
SPACERS and nuts, while place, the next step is to fit the PC back into the original Ace Radio unit Some of the resistors in this old cor-
the completed board, The first thing to note here is to get it working again. roded amplifrer were very much the
board assembly that the rear lugs of switches 52 & 53 When he did, the output was lower worse for wear. These included the
óm LOù.lG is attached to the will pass through their PC pads when than normal and he noticed that if he 325Ç) wirewound cathode resistors
M3 SCREWS case lid using M3 the board is mounted on the lid, with removed one of the output valves (V4) on the output valves, I replaced these
4x2 HEADER
x 15mm tapped just enough metal protruding to al- EL84/68Q5), the sound actually got with 330Q units and out of interest, These are the four 3300¡rF electrolytic
scRE\ /s wfflt MUnnE Nufs llKr {rúrl capacitors removed from the Gigabyte
s¡racers and low soldering, This also applies to louder, However, if he removed the checked the old resistors on my DMM.
lsMAüfR coMPoNB.¡TS NOT SrlOWN, FOR CLARITYI rnachine sc¡ews, other output valve (V3) instead, there They were long way from the marked GA-7VKML motherboard (all carried
the binding post terminals. However, a
a "GSC" brand). Note the bulging tops
slide switch Sl's lugs are not long was no sound! values.
and the leaking electrolyte.
enough for this, so after the switch is Not sure of the condition of the The old Ace Radio amplifier had
mounted on the lid, a short length of valves, he swapped them around with been modifi.ed and repaired several
tinned copper wire (eg, a resistor lead the other amplifier. Most made no times during its long life, so I couldn't
offcut) mustbe soldered to each lug to difference but swapping the ECCB3/ be certain as to its exact original con-
extend its length. 1,2AX7 (V2) caused the amplifier to flguration. Unfortunately, after replac-
By the way, when you're go into an uncontrollable howl. And ing most of the remaining resistors and
. fitting these short extension that's when he brought it in to me, capacitors with new high-stability
wires, it's a good idea to Not having a circuit diagram but types, the symptoms were still the
make a small hook at the end being of Pommie descent, I recognised same. I also noticed that the two
of each wire and pass it through the design to be based loosgly on the output cathodes had been strapped
the lug's holebefore squeezing Mullard 5-L0. And fortunately, I still together with no parallel electros - not
it with needle-nose pliers. The had my bible "Mullard Circuits for Au- that this made any difference to the
idea here is to ensure that, once dio Amplifiers", 2nd Edition August symptoms.
soldered, it's not going to fall out when 1960 which I acquiredwhen Ibuiltmy I was beginning to suspect the Fer-
side view shows the completed PC-board and lid assenbly, ready for the lower ends of the wires are later Stern-Clyne kit from London (along guson output transformer, so I tried This view shows a mangled USB Port
with many others). swapping the leads around from one (circled) on a colleague's notebook
installation in the case. soldered to the board pads.
The Ace Radio version still had valve to a¡rother but it made no differ- computer. Note how the pins are all
Once the extension wires have been
ence. I then disconnected the negative
sitting in mid-air.
fitted, you should be able to fit the PC wax capacitors and old style resistors
ing for the front panel, If so, it will be front panel artwork as a drilling tem- board assembly on the lid so that all where the body colour was the first feedback from the output stage and
plate. In addition, you wiII have to the switch and binding post leads pass digit. I began by measuring the voltages that too made no difference. ets in case the sea water had made
simply a matter of frtting the switches
and binding posts to the lid. drill/ream a 1-0mm diameter hole in through their matching board holes. on the outputs and soon discovered I did notice, however, that if Vr them conductive but as usual, it was
the righthand end of the box to give That done, you can fasten it all together that one of them was switched off at (EF86/6BKS) was removed, all the a case of a lot of different symptoms
Note that slide switch SL is secured
access to the DC connector (CONl), using fourM3 x 6mm countersinkhead the phase splitter, The EFB6/6BKB was voltages in the rest of the amplifler a¡rd not knowing which ones were
usingtwo M2 x 6mmmachine screws,
while 52 & 53 are mounted using their This hole shouldbe positioned 22mm screws which pass through the front also nearly switched off too, returned to normal. As a result, I spent significant,,
own mounting nuts and lockwashers, from the lront edge of the case and of the lid and into the spacers. Anyway, bearing in mind its 4O-year a lot of time checking its operating In fact it was the ECCB3iIZAX7
The binding posts mount to the panel 9mm down from the lid, so that it The assembly can nowbe completed old status, it was hard to know where conditions. I even went to the extent valve (V2) that gave the important
aligns correctly with CON1,. by soldering the switch and binding to start. I began with the old capacitors, of replacing the old rusty valve sock- clue. Assuming its replacement was
in the same way.
If you have to drill the case holes That done, the front panel artwork post leads arrd by fitting the battery
yourself, you can use a copy of the can be downloaded from the SucoN snap connector,

DIGITAL tC METER @G)


Checkout & calibration
TRUE AUDIOPHILE SFEAKERS
o@ Your LC Meter is now ready for test-
ing and calibration, To do this, first Danish Engineered Speaker Drivers for
connect a plugpack supply or a 9V
alkaline battery to the unit, set slider Astonishing Sound Reproduct¡on w¡th
@ switch 51 to the "Capacitance" posi- Clarity & Outstand¡ng Performance
tion and switch on using 53. As soon
".A
tcD
ootTRAsf as power is applied, the message "CaIi- Tymphany & DST bring toqether Peerless & FindSpecs/deta¡lsonl¡ne:
brating" should appeil on the LCD ::ã.l;:3.""i.;lî"#illoo=,#åi:' ;äffi ::1 www. d -s-t.co m.a u

Elrurf* Ac'vE
Ö o'ìD

#)
for a second or two, then the disPlaY
should change to read "C = NN.N pF",
where NN.N is less than 10pF, AY¡
the past 80 years. V¡s¡t: www.d-s-t.com.au

o
:
If this happens, then your meter is wagner Ele<tronlcs
o probably working couectly, so just vifa innovation lives on
o@Y
l3SLlYe lRoa4
CAPACÍÎAÍICE lilDuqf flCE
POWER @o leave it for a minute or two to let the
test oscillator stabilise. During this
Ashffeld, NSW,213l
,Phone:02-979&9233

f.z SCANSPEAK
Far02-979&{þ17
Fig.s: this full-size front-panel artwork
- can be used as a drilling template for time the capacitance reading may vary Emall: sa les@'vagner.netau

the front panel. The artwork is also on the SILICON CHIP website. stightly by a few tenths of a picofarad Web: wwuwagner.net"au

MAY 2OO8 5g
46 Stucow Cntp siliconchip.com.au siliconchip.com.au
Senvfle@milamos [,og : æffinwú to my workshop,
When I plugged it in, I measured
the output on the DC plug to be spot
on, However, when I connected it to
the picture quality over between the the Toshiba LCD TV, I saw for the first
main picture and the PIP. time the symptoms my friend had
I 14 P Ð nfi ilf t ìl F 0 fl Ãl lTl 0ll /P0) There were no error codes and all described. I could also see why it had
FRL: ov¿n (ueee¡n the B+ levels looked OK, so there "fooled" him. If I had not originally
PRcrfEfTroN was nothing for it but to take connected my own power supply, I
PRVg PowEeVour¡e this extremely heavy set to the would have also said that the fault was
Rørg¿to^l workshop and dustthe cobwebs in the TV itself.
å PowgR off the CRO. Anyway, I noticed that if you lis-
VourÊÉE I was mainly interested in tened carefully to the fuIly enclosed
TAaX (uoor< Frtcs finding out where the main power supply, you could hear a rus-
luminance was disappear- tling noise as though a cockroach had
LÊDl Àotrt ing, Tracing the signal path got inside! As a result, I prised open
Ptxeuers was extremely difÊcult but I the glued plastic case and took a look
USB? M¡pc:r ù\t managed to follow it through at the PC board.
Roeee onto digital signal board BH1 I quickly noticed that the solder
from the AVSW, comb filter joint on D2 had been getting quite These binders will protect your
and A boards. From there, it hot and when I measured the FR107 copies of SlLlcoN CHte. They
goes via a low-pass filter to a diode, it was short circuit, I had the feature heavy-board covers & are
Helios microprocessor (IC3 301, usual "kerfuffle" of trying to source a made from a distinctive 2-tone
cxD3BosAQ), replacement and eventually settled for green vinyl.They hold 12 issues &
I soon realised I was out of my
depth and frgured that this Z40-pin
a UF4007, I also replaced C1L, a47¡tF
25V electro which fed the FET,
leaving the clean outer ends of all pins
free to take a jumper shunt, ffifb2 @aefltorGodæ will look great on your bookshelf.

OK, why did it go into an uncontrol- surface mounted IC was not for me to At switch on, I was delighted to see (41, Fit aTx2DIL pin header for the
Value pF Code IEC Code EIA Code
* 80mm internalwidth
lable howl? tackle, Instead, I ordered an expensive that the TV now came on perfectly LCD module connections. This header
This oscillation had to be caused BH1 replacement board (Part No. A- with this supply. What's more, the is fitted to the top of the PC board in 0.1pF 100n
100nF 104 * SrLrcoN CH|P logo pr¡nted in
gold-coloured lettering on spine &
by feedback, so I shorted out the (ob- 1.084-427-A) and crossed my fingers cockroach had taken his rustle away! the usual way. 1nF .001¡rF 1n 102 cover
viously) positive feedback to ground that I had done the right thing. Having frxed it, I decided to keep (5). Install the 11 resistors, seven of 33pF NA 33p 33
from the output transformer and the You can imagine my relief when I this little set as it's really quite nice which go under the LCD module, Table * Buy five and get them postage
howling stopped instantly, I then plugged the new one in and was re- - and it needs soak testing! It's just a 1 shows the resistor colour codes but free!
rewired the output leads so that it cor- warded with an excellent picture on shame that I didn't get the stand that you should also check each resistor ule and the PC board, while a third Prlce: $413.95 plus $47 p&p per
rectly gave negative feedback instead all channels. goes with it, using a DMM before soldering it to nut with an integral washer is fitted order. Avallable only in Aust.
of positive feedback and that frxed the the board. to secure the assembly under the PC
problem completely, The freebie LCD TV Yamaha Prologic receiver (6), InstaÌl trimpot VR1, followed by board, Note that when you're fitting Silicon Chip Publications
The original valve (V2) was faulty Recently, a colleague gave me a A Yamaha RX-V596 AV Prologic re- inductor L1 and reed relay RLY1. the module to the top of the board, it
or low emission, How someone had small Toshiba LCD TV (14JLzAJ that ceiver was Ieft at reception DOA (dead (z). Fit the five non-polarised capaci- shouldbe lowered carefully so that the P0 Box 139
managed to wire the leads the wrong he had given up repairing, with the on arrival), the customer requesting a tors, followed by the 10pF tantalum, holes at the lefthand end slip down Gollaroy Beach 2097
way round was a bit of a mystery as intent that I use it for spare parts. It cheap Lazarus job, the two 10pF RB electrolytics and the over the pins of ltre 7x2 DIL strip frt-
Or call (02) 9939 3295; or fax (02)
their lengths made it impossible to came without its 19V power supply My only comment to that request 22pF RB electrolytic, Note that the tan- ted ea¡lier.
9939 2648 & quote your credit
do it any other way without extend- and I was told that there was no picture was that you can have one or the other talum capacitor and the electroÌytics (10), Solder the 14 pin connections
card number.
ing them. and only intermittent sound. but not both. Anyway, the money are polarised, so take care with their on the top of the LCD module using a
This successful repair has meant Ever the optimist, I thought that eventually talked loud enough for me orientation. fine-pointed iron.
that I am now required to repair more
ancient valve equipment from the
I would give it a go before I started
robbing it for parts, using a regulated
to get stuck into it,
Apparently, following a thunder-
(B). Install relay RLY1, the 18-pin
socket for IC1 and the 4MHz crystal
(rr). Plug the programmed
16F62BA (ICl,) into its socket, then
PIC- ':i'lioltT- r r r
same owner, starting with a 2-valve bench power supply which at a stretch storm, the receiver would no longer X1. Follow these parts with diodes D1 fit four M3 x 15mm tapped spacers to Enclosed is my cheque/monev order for
¡ ¡
AM tuner. If only there was decent I could crank up to 1BV. You can im- switch on. In fact, there were no lights & D2 and regulator REG1. the PC board mounting points. Secure
| $- or Please debit mY I
money in it! agine my surprise when I got not only and no display - it would just click Note that the regulator's leads are these spacers using M3 x 6mm pan-
full sound but an excellent picture as and then turn off. bent downwards through g0' 6mm head screws. | trvisa EMastercard I
A sick Sony well, Obviously, I thought, the fault This is a complex unit with an from its body, so that they pass through That completes the board assembly. I card No: I
We sold a Sony KV-D432M36 CRT must be intermittent so I left it on to equally complex "Diagnostic Mode" the holes in the board, Before soldering It can now be placed to one side while II
TV to a clientback in 2005. It perform-
ed flawlessly up until a few weeks ago,
soak test but the hours stretched into
days with no sign of any fault,
which, when selected, tricks the mi-
croprocessor and bypasses the protec-
its leads, secure its metal tab to the PC
board using an M3 x 6mm machine
you work on the case.
tl
when the owner called complaining of The next time I saw my friend the tion circuits, To start this diagnostic screw and nut. Preparing the case I Card Expiry Date I
a poor picture, conversation drifted onto this TV He program, you have to hold down the (9). Secure the LCD module to the ,ts shown in the photos, the PC I Signature -/- I
When I got there, I found that the was dumbfounded when I told him righthand "Preset /Tuning" and "A/ PC board, using four M3 x 12mm board assembly is mounted on the lid I I
picture was washed out. It was as that it was working perfectly and that BICID|E' keys while simultaneously cheesehead Nylon screws and 12 nuts of a standard UB3-size jiffy box, Name
If you're building the Digital LC I I
though there was no luminance, and I hadn't done anything to fix it. I then pressing the "StandbylOn" button, fthree on each screw). Fig,4 shows the Address
yet the OSD menus were all OK and hassled him for the original power Submenu 1 will then start. detaiÌs, Meter from a kit, the plastic case will I I
the PIP (Picture-in-Picture) was also supply (what are friends for?) which Unfortunately, none of this was At each mounting point, two plain probably be supplied with all holes I p/code_ |
good. However, you could not swap he eventually found and I took it back working, so I checked out all the power nuts act as spacers between the mod- drilled and with screen printed letter- L--rrrrrr --J
60 stLtco¡tt cntp siliconchip.com.au siliconchip.com.au MAY 2OOB 45
Iines only to flnd that they were alÌ I found a secondary problem. The difñcult access, I measured the B+ rails
spot on, As a result, my next move was DVD kept defaulting to "Disco Sound feeding the vertical output timebase
to order and change the microproces- Mode" and there was no Prol-ogic de- on the G Board,
sor. It wasn't all that expensive but coding. This fault had previously been These were all OK so I checked for
unfortunately it made no difference. masked by the frrst problem but when dry joints, first by tapping the board
I also kept pressing the three "Diag- I quizzed the client, he was fortunately and then by heating and cooling the
nostic Mode" buttons in the hope that only too well aware that it had been an board, However, there seemed to be
something might happen andbelieve it existing problem, A new board would nothing wrong with the output stages
or not, my prayers finally worked when cost in excess of g¿00 but he wasn't on the G Board,
for a very brief moment the Display prepared to go that far a¡d was happy I had put off'checking the Proscan
dimly showed "PRV", This was the enough to use the unit without the Module as it was tlre most inacces-
clue I so desperately needed, but flrst Prol-ogic sound. sible board in the set. It has a lot of
a buzz word glossary: (1) "PRI" means metalwork screening, all held in place
Over Current Protection; (2J "PRV" A beautiful Philips by concealed clips. However, I even-
means Power Voltage Protection; and Some of the expensive andbeautiful tually managed to remove this board
(3) "PRD" mea¡s Power Amplifler VoIt- sets imported by NAPF Electronics di- from the set and then tried running
age. rectly from Philips in Europe are now the set without it. The sound was now
The one I was now interested in coming in for repair even though they muchbetter and there was a fulI raster,
therefore was the voltage protection are a bit long in the tooth at around 15 albeit with a little vertical foldover in
line to pin 91 of microcontrollerlCs0l, years old, One such set was a Philips the centre.
This involves a network of seven or 32FL2881.175R employing an FL2G By now, I really felt that I was getting
eight resistors f¡om the power supply chassis, It would come on with abeau- somewhere, so I reconnected the Pros-
rails, which together bias pin 91 to tiful picture and sound for around two can module (H Board) and applied all
1 ,5V. If any of the supply rails or resis- minutes a¡rd then cut off, the tests I had just done to the G Board,
one end ofthe board and is sup- tors fail, then the 1.5V would change The diagnostics available on this It made almost no difference until I hit
ported at either end using M3 and the set would turn off, which was set are read out via seven LEDs on it with a lot of freezer, whereupon the
Nylon screws and nuts, precisely what was happening, Computer Board W on the SSP (small picture momentarily returned.
Fig.3 shows the parts layout In fact, a quick check showed that signal panel) inside the set, Four of I took the board out and carefully
on the PC board. Here's the pin 91 was at just 0.8V. To confirm these LEDs are also in parallel with examined what appeared to be the
suggested order of fitting the my hypothesis, I connected a 10kC) the LEDs on the front panel, heat sensitive area but initially could
components to the PC board: resistor (as a random example) to the When the fault was present, two find nothing wrong. However, while
(11. Fit DC power connec- +5V rail and it was enough to raise the of these LEDs would flash. The big resoldering some possible dry joints, I
tor CON1 and the two 1mm PC voltage to 1.5V and enable the micro- problem for me was trying to work out suddenly detected a fi.sh-like smell and
board terminal pins for the internal controller, In addition, the Diagnostics whether these LEDs were numbers L instantly knew that I had electrolytic
battery connections. mode could now be fuIIy accessed and and 2 (ie, LEDs 6053 & 6051) or 6 and capacitor problems.
(2). Fit the six wire links, four of it confi¡med aII the above, 7, as the manual is very confusing, In the end, I changed a number
which go under where the LCD mod- So what had caused this? WelI, it However, after studying the manual, of "fishy" electros, including C2046
ule is later frtted, Don't forget the link was really simple from now on. All I I eventually interpreted the LED read- (10pF), C2o64 (100¡rFJ and Czo8t
immediately below switch S1. had to do was measure all the resis- outs as indicating a 03 error code mes- (szllF). However, my money was re-
They're only used for troubleshooting power switch 53 to regulator REG1 - a (3). Install lhe 4x2 DIL pin header tors from the supply rails to pin 91 sage. That in turn indicated a problem ally on C2O92, a 47¡tF electro in the
and calibration, standard 7805 device. The resulting used for links LK1-LK4. Note that this (the PRV1 line) of the microcontroller, in the Proscan Box "H, H1", "Watchdog" circuit.
+5V rail at REG1's output is then used item must be mounted on the copper WelI, of course, it does sound simple The Proscan box takes care of a Replacing all four and cleaning the
Power supply to power IC1 and the LCD module. side of the board (not on the top), so except that physical access is a prob- number of functions, including (as board restored the picture completely.
Power forthe circuit is derived from that a jumper can later be fitted to any lem and that meant major surgery to far as I can determine) Teletext, PIP Shorting the Service Mode Test Points
an external 9-12VDC source. This can Construction of the links when the board assembly get at those resistors, a¡d the aspect ratio. However, being 526 and 527 on the SSP then brought
come from either a plugpack supply Because ituses so fewparts, the unit is attached to the box lid). Eventually, after a lot ofhard yakka, rather cynical about the reliability of up all the error codes since the set
or from an internal 9V battery. The is very easy to build, AII the parts, ex- To install this header, just push the I found the @#$%^&. It was R230 diagnostic systems, I decided to do was last used, in this case 08, 03, 04,
switched DC input socket automati- cept for switches S1-S3 and the Cx/Lx ends of the longer sides of the pins into Ø7kA) which runs from the +25V some basic tests myself, 26 & 99,
cally disconnects the battery when the input terminals, are mounted on a PC the board holes by L-2mm, then solder rail on the PRV2 line and plugs into First, I momenta¡ily shorted a cath- After I switched the set to Standby
plugpack supply is connected. board coded o41o5o81 and measur- them carefuIly to the pads. That done, the PRV1 line via C8104 on the PCB ode of the CRT to ground via a 10kC2 and tried again, I was rewarded with
The incoming DC rail is fed via re- ing 125 x 58mm. The LCD module push the plastic strip down the pins so Input 1 Board. resistor and found that there was no five zeros, meaning that there were no
verse polarity protection diode D2 and connects to a 7x2 DIL pin header at that it rests against the solder joints, Now that the unit was working, vertical deflection, Then, despite the more elrols. sc

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44 SILIC)N CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 61,
Trimpot VR1 allows the LCD contrast
to be optimised.

Firmware & link functions


By Mauro Grassi The filmware in IC1 is designed to èo

automatically perform the calibration


function just after initial start-up.
However, this can also be performed
at any other time using switch 52.
:þ *t' Ë
_o
5
d
0)

z ô
CE

Pressing this switch simply pulls the z


micro's MCLR-bar pin (+) down, so o
o
that the micro is forced to reset and z
start up again, recalibrating the circuit
a
in the process,
Links LKl-LK4 are not installed for tr
normal use but are used for the initial
U
setting up, testing and calibration. As
shown, these links connect between 8Ë'o
UUgg

c)

RB3-RB0 and ground respectively. aüÍÉ.


lf;xx 0)
For example, if you fit LK1 and then
gËEE ,
press S2 to force a reset, the micro will ¡o 4ôUU
o
activate RLY1 (to switch capacitor C2 ao
N ËÓNF
iYVY
into circuit) and measure oscillator o (!
frequency F2. This is then displayed u
d
o
on the LCD. (n

for dsPl0s & PlCs


Similarly, if you fit LK2 and press e
52, the micro simply measures the ø
initial oscillator frequency (F1) and
displays this on the LCD. This allows e)
you to not only make sure that the os- (ú

cillator is operating but you can check


This low-cost unit can program all dsPICSOF series its frequency as well. We'll have more l_lr. (É

microcontrollers in the DIP package, along with most PIC to say about this later.
LK3 & LK4 allow you to perform
microControllers. ft's easy to build and uses standard parts.

¡r
manual calibration "tweaks" to the
meter. This is useful if you have access
to a capacitor whose value is very ac- tr ¡ri

curately known (because it


has been eã
most older PIC programmers cannot measured using a full-scale LCR meter, 5rI
oo
[ICs ARE NOW ONE of the most Dedicated single-cycle DSP opera-
tions like MAC (multiply and accumu- program them, This is due to incom- for example).
@
ôiÊ
-f widely used microcontrollers. Like N
-€
et s EO
all micros, they greatly simplify many late) allow them to perform real-time patibilities with the pin-outs of the With LK3 fltted, the capacitance
reading decreases by a small amount õ
electronic designs, are reconfigurable signal processing using multiple 40-bit dsPIC family.
in the field and allow projects that accumulators. They also incorporate As a result, we have designed
this simple, low-cost dsPIC and PIC
each time it makes a new measure-
ment (which is about five times per
v.
NoE
1
o-.
(j-É
would be unwieldy or overly com- hardware multiplication and division É9
plex without them. In addition, extra and have surprisingly fast ADC acqui- programmer. It can program all the second). Conversely, if LK4 is fitted <É
features can often be added retrospec- sition modes. These features make dsPIC30F family of microcontrollers instead, the microcontroller increases N=
tively to the firmware. them well-suited to many digital signal that are available in a DIP package, as the capacitance reading by a small 9\l
Although the PIC family of micro- processing applications. well as almost all regular PICs. It uses increment each time it performs a new ç{ >ì
controllers is well k¡rown (we have One such device, the dsPIC30F4011, freely-available software (for the PC) measurement,
Ê ô,:
published many projects that employ will feature in a new digital Musicol- and is easy to buiÌd. Each time a change is made, the ad- E (!E q?(!
PICs), Microchip also manufactures our lightshow project to be published By the way, if you have ever wanted justment factor is stored in the micro's F ä.2
to experiment with DSPs (digital signal EEPROM and this calibration value is H
the lesser-known dsPIC30F series of soon in SIrtcoN CHIp. This particular
microcontrollers. device can perform a real-time FFT processors), the dsPIC30F series is a then applied to future measurements. -
These are microcontrollers with (Fast Fourier Transform) on audio- good starting point. Microchip offers Note also that although the calibration ¿o1 CÐ (Jl!

is made using a "standard" capacitor,


<f35
rã*; J !
'1 É
similar peripherals to those found band signals with ADC acquisition a lot of documentation and source J oé
on standard PICs but which have an modes that can operate at up to 1MS/s code for free on their website vvww. it also affects the inducta¡rce measure- ot
enhanced instruction set augmented (1 million samples per second). It runs microchip.com, ment function. F
I EtØ
with DSP (digital signal processing) at close to 3OMIPs and has 4BkB of In short, the idea is to flt the jumper o CÐ O¡r
(Jo
Programming procedure (J-J ã I
type operations. They are 16-bit mi- proSram memory. to one link or the other (ie, to LK3 or E or!
Our new programmer is based on LK4) until the reading is correct, The €d
crocontrollers and are surprisingly ñ+
powerful, running at speeds in the Programming them the original COMB4 style programmer link is then removed. etË èox
tens of MIPs (millions of instructions The dsPIC30F series of micro- - so named because it was designed to As mentioned above,links LK1-LK4 C'!'N

per second). controllers ate extremely useful but program 1 6FB4 microprocessors from are all left out for normal operation,
MAY 2OOB 43
62 StLtco¡,t Cntp siliconchip.com.au siliconchip.com.au
value of the unknown component a serial port. There are really three
Parts Ltst using one of the equations shown in lines which are necess€ry to program
m
the lower section of the equations box most PICs and microcontrollers in
1 PC board, code 04105081, 5 M3 x 6mm pan head machine - ie, the section labelled "In Measure- the dsPIC30F family: CLOCK (PGC),
Features
125 x 58mm screws ment Mode". D,{TA (PGD) and Vpp (programming
1 PC board, code 04105082,3ô 1 M3 nut (metal) From these equations, you car. see voltage), (1) W¡llprogram alldsPlC3OF series microcontrollers in the DIP package
x 16mm 2M2x 6mm machine screws that the micro has some fairly solid Incidentally, the dsPIC3OF family (2) Will program most PlCs in DIP package
1 PC board, code 04105083,41 (for S1) "number crunching" to do, both in the has two programming modes - en- (3) Uses PC freeware WinPlC forWindows
x 21mm 4 M3 x 12mm Nylon screws calibration mode when it calculates hanced and standard. The enhanced (4) Connects to the serial (RS232) port of a PC
1 UB3 utility box, 130 x 68 x I M3 Nylon nuts the values of L1 and C1 and then in mode is faster ald requires a program- (5)Very low cost
44mm 4 M3 Nylon nuts with integral the measurement mode when it cal- ming executive or "bootloader" to be
1 16x2 LCD module (Jaycar QP- washers culates the value of Cx or Lx, Each of programmed in first. However, this Minimum Supported lleyices (others may also work)
5515 or QP-5516 - see panel) 1 9V battery snap lead these values needs to be calculated to a programmer uses only the slower
10F series
1 5V 1OmA DIL reed relay 1 1OkO horizontaltrimpot (VR1) high degree ofresolution and accuracy. ICSP mode that is standard across the
1 0F20012021204/206 (E) (.)
(Jaycar SY-4030) To achieve this, the micro's firmware PIC family (ICSP = In-Circuit Serial
1 100pH RF inductor (11) Semiconductorc needs to make use of some 24-bit float- Programming).
12F series
1 4.0MHz crystal, HC-49U 1 PlCl 6F628A microcontroller ing point maths routines. Ifyou are interested in the details of
12Fs08/50e (E)
1 DPDT subminiature slider programmed with 041 05084. the ICSP protocol, refer to the Micro-
Circuit details 12F609/615 (E)
switch (S1) hex (lC1) chip website at wlvw.microchip.com
12F629/675 (E) (.)
1 SPST momentary contact 1 7805 +5V regulator (REG1) Howthis ingeniousyet simple meas- (look for the "memory programming
12F635/636/63e (E)
pushbutton switch (S2) 1 1N4148 diode (D1) urement scheme is used to produce a specifications").
12F683 (E)
1 SPDT minitoggle switch (S3) 1 1N4004 diode (D2) practical LC meter can be seen from the Programming mode is entered by
1 18-pin DIL lC socket fulI circuit diagram of Fig,2,It's even raising Vpp up to around 13V. Data
16F series
1 2.5mm PC-mount DC Capacitorc simpler than you might have expected is then programmed into the micro-
16F610/616 (E)
connector 122¡tF 16V RB electrolytic because there's no separate comparator controller by serially shifting com-
1 6F 627 / 627 N 628/ 628 A (. )
1 4x2 section of DIL header strip 210¡tF 16V RB electrolytic to form the heart of the measurement mands and data using the PGC and
1 6F630/631 /636/639/676/677 t68416851687/688/689 (E)
1 7x2 section of DIL header strip 1 1OpF 16V tantalum oscillator. Instead we're making use PGD lines.
1 6F648/648A
1 jumper shunt 1 100nF monolithic of a comparator that's built into the The PGC line synchronises tl.e ex-
1 6F71 6
1 binding posVbanana socket, 2 1nF MKT or polyçtyrene (1% microcontroller (IC1) itself. change of se¡ial bits, while the PGD
16F73n37n4n6n7
As shown, microcontroller IC1 is a line contains the data. The PGD line
red
1 binding posUbanana socket,
if possible)
233pF NPO ceramic PIC16F628A and it actually contains is bidirectional, allowing reading and
1 6F81 8/81 I
16F84184N87188 (.)
black two analog comparators which can be writing of the microcontroller.
16F87018711872
2 PC terminalpins, 1mm Resistorc (0.25W, 1%l configured in a variety of ways. Here For example, there is a commald
6F 87 3 I 87 3 N 87 4 I 87 4 N 87 6 I 87 6 N 87 7 I 877 A ('*
diameter 3 100ko 2 4.7ko we are using comparator 1 (CMPI) as code for "Erase" which will erase the
1

16F913/914/9161917
)

4 M3 x 1Smm tapped spacers 1 68kO 4 1kO the measurement oscillator. Compara- flash memory of the microcontroller.
4 M3 x 6mm csk head machine 1 47kA tor 2 (CMP2) is used only to provide There are also commalds for "Writ-
18F series dsPlC30F ser¡es
screws some additional "squaring up" of the ing" and "Reading" pages, etc. As 8F 2220 I 2320 I 4220 I 4320
1 dsPlC30F2010 (")
output from CMPI and its outputthen soon as the microcontroller enters
1 8F 2331 I 2431 I 4331 I 4431 dsPIC30F2011/3012 (.)
drives the internal frequency counting programming mode, it starts listening
1 8F 2420I 2520I 4 420I 4520 dsPlC30F2012/3013 (.)
circuitry. for commands.
18F245014450 dsPlC30F3010 (.)
nected into ci¡cuit, Forrl simply cor- to remove C2, allowing the oscillator The oscillator circuitry is essentially
Circuit details 1 8F 2455 I 25 50 / 4 455/ 4550 (. ) dsPlC30F3011 (.)
responds to the resonant frequency of frequency to return to F1. The unit is unchanged from that shown in Fig.1.
1 8F 2480 I 2580 I 4480 I 4580 dsPlC30F301414013 (.)
L1, C1 arrd any stray capacitance that now ready to measure the unknown Note that the micro controls RLY1 .To successfully program a PIC or
(which switches calibrating capacitor 1 8F 2525 I 2620 4525I 4620 dsPlC30F4011 (-)
may be associated with them. inductor or capacitor (Cx or Lx). dsPIC series microcontroller, we must
1 8F 2439I 2539 I 4 439 I 4539 dsPlC30F4012 (.)
When power is first applied to the As shown in Fig.1, the unknown C2 in and out of circuit) via its I/O be able to control the PGC, PGD and
18F2421252144214521
meter, the microcontroller measures component is connected across the test port B's RB7 line (pin L3). Diode DL VPP lines in the correct fashion. The
I F2585/4585/2680/4680
this frequency (F1) and stores it in
1
terminals. It is then connected to the prevents the micro's internal circuitry Stucox Cnp dsPIC/PIC Programmer
18F248125814481458
memory. It then energises reed relay oscillator's tu¡red circuit via switch S1. from being damaged by inductive achieves this by giving control of
1 8F 26821 2685 I 46821 4685
RLYI, which switches capacitor C2 When measuring an unknown capaci- spikes when RLY1 switches off. these lines to the software running on
in parallel with C1 and thus alters the tor, 51 is switched to the "C" position In operation, IC1 senses which po- a PC. This software program is called (*) = tested & passed. (E) = requires external connection or adaptor socket.
oscillator frequency (ie, it lowers it). so that the capacitor is connected in sition switch 51 is in using RB6 (pin "WinPIC" a¡d it makes sure that the
The microcontroller then measures parallel with Cr. Alternatively, for an 12). This is pulled high internally correct procedr:re is followed for a
and stores this new frequency (F2). unknown inductor, 51 is switched to when S1b is in the "C" position ald particular device.
Next, the microcontroller uses these the "L" position so that the inductòr Iow when S1b is in the "L" position. Fig.1 shows the circuit details, As regulator. Its output is determined by voltage to: Y =7.25 x (1+ R2lR1). Note,
two frequencies plus the value of C2 is connected in series with Lr, Crystal X1 (aMHz) sets the clock fre- car be seen, the dsPIC/PIC Program- the bias applied to its ADf terminal, however, that slight manufacturing
to accurately calculate the values of In both cases, the added Cx or Lx quency for IC1, while the associated mer has two distinct supply rails (+5V as determined by the voltage divider variations mean that the L.25 factor
both C1 and L1. If you're interested, the again causes the oscillator frequency 33pF capacitors provide the correct & +13.6V) and these are derived from formed by the 120Q resistor arrd the can be anywhere between 1.2 ald 1.3
equations it uses to do this are shown to change, to a new frequency (F3). loading to ensure reliable starting of the DC supply rail using two 3-termi- series 1.1kCl & 82Q resistors. in actual practice.
in the top (Calibration Mode) section As with F2, this will always be lower the clock oscillator. nal regulators (REG1 & REG2). 51 is the If R1 is the resistance between In this case, RL & R2 have been se-
of the box titled "How It Works: The than FL. So by measuring F3 as before The results of IC1's calculations are power on/off switch, LED1 provides the OUT and AD] terminals (120Ç) lected so that REG2 regulates its output
Equations". and monitoring the position of 51 displayed on a standard 2x16line LCD power indication and diode D1 pro- in our case) and R2 is the resistance to 13.6V in typical conditions. This
Following these calculations, the (which is done via the C/L-bar line), module. This is driven directly from vides reverse polarity protection, between ADJ and GND (1182C)), then provides the MCLR-bar/Vpp voltage
microcontroller turns RLY1 off again the microcontroller cal calculate the the micro itself, via port pins RB0-R85. REG2 is an LM317T variable voltage the LM3L7T will regulate its output for the microcontroller which should

42 Stuco¡t Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 63


by PNP transistor Q2 which in turn is function of the MCLR-bar/Vpp pin, al-
Fants Lflst switched on and off by NPN transistor Iowing it to be used for an alternative HOW ITWORKS: THE EAUATIONS
Q1, When pin 3 (Tx) of the serial port (multiplexed) function, This should be c (A) ln colibrotion mode
1 PC board, code 07105081, is high, it will switch Ql on, in turn avoided when using this programmer ll I Wirh iusr Ll ond Cl :

122x 120mm switching Q2 on and applying around with a dsPIC or PIC plugged into a ZIF 2.r..JTTET

1 adaptor PC board, code 13V to the MCLR-bar/Vpp pin on the socket, for the reasons outlined above L f2l w¡thc2oddedøcl: t2' ----J-
(this does not apply when using CON3 2.r. {ï.ieT+eZi
07105083, 52 x 19mm microcontroller to be programmed,
Conversely, when pin 3 of the serial to program an external device), l3l Flom ('llond l2l, wa con ftnd Cl:
1 16V 400mA DC plugpack
1 SPDT right-angle PO-mount port is low, Q1 will be off and therefore Reguldtor REGI is used to derive ct - ¡ft¡.cz
toggle switch (S1) Q2 will also be off. In this case, the the +5V rail and this is used to power
1 PO-mount 2.5mm DC socket 2.2kQ resistor on D2's cathode will IC'l,,ICz and the microcontroller being (41 Alp from lt ) ond l2!, we con find Ll :

(coN1) pull the MCLR-bar/Vpp pin low. programmed. This +5V rail is bypassed - 1.r2.F12 'C1
1 DBg female right-angle socket Basically, on a PIC or dsPIC micro- using 1O¡rF, 1p.F and 100nF capacitors,
(coN2) controller, the MCLR-bar/Vpp pin acts while a 1¡rF capacitor also bypasses (B) ln meosurement mode
1 DlP14 lC socket either as a Reset (0V) or a programming REG1's input. (5f WhenCxisconnætud: F3=
1 DlP16 lC socket voltage pin (around 13V for PICs or CAI
il#
2D|P4O ZIF sockets between 9V and 13V for a dsPIC3OF Control lines rc cx=cr. (iå -t)
clL
2 jumper shunts series microcontroller). When MCLR- The relevant lines used in the RS-
1 8-pin DIL header with 2.54mm bar/Vpp is low, the microcontroller is 232 serial interface to control the Fig.1: the circuit uses a wide-range test oscillator, the frequency of which
(ól Orwhan lx is conmled:
in the Reset state (meaning that all its dsPIC/PIC Programmer are derived t?= I
spacing vaiies when an unlsrown inductor (Lx) or capacitor (Cx) is connected. This 2.n. {[TiEiEl
1 6-pin DIL header with 2.54mm configurable pins are high impedance from pins 3, 4,5,7 & B. oscillator is in turn monitored using a microconboller which accurately
spacrng inputs). When it is high (around V¡¡ Pin 5 is the ground connection while calibrates the unit and measures the change in oscillator frequency. The s r'-Lr. ($ -r)
1 500mm length of 0.7mm tinned = +5V), the microcontroller runs in pins 3, 4 & 7 (respectively Tx, DTR and microcontroller then calculates the unknown component's inductance or
NOTE: F2 & F3 should ohvoys be lower thon Fl
program mode and if it is at Vpp the RTS) are outputs from the serial port. capacitance and displays the result on an LCI).
copper wire
4 M3 x 6mm screws microcontroller will enter program- In particular, pins 4 & 7 are digital
2 M3 nuts ming mode. outputs, while pin 3 is usually the
2 M3 x 1Omm screws It was a deliberate design decision Transmit line of the serial port. These (C) and inductance (L) with a-digit with positive feedback around it - see +2.5Y level, the comparator's output
to switch the MCLR-bar/Vpp line be- a¡e controlled by the WinPIC software resolution. In fact, it measures capaci- Fig.1. This configuration has a natural suddenly switches low,
4 9mm long M3 tapped spacers
tween 0V and Vpp rather tha¡r between on the PC as appropriate, tance from just 0.1pF up to B00nF and inclination to oscillate because ofthe This voltage low is fed back to the
Semiconductors V¡¡ and Vpp. This was done to avoid Finally, pin B (CTS) is an input pin inducta¡rce from 1OnHto 70mH. Meas- very high gain between tle compara- comparator's non-inverting input via
1 MAX232A RS232 line driver possible damage to the microcontroller and this is used to read data from the urement accuracy is also surprisingly tor's input and output. a 100kO feedback resistor. It is also
receiver (lC1) being programmed. microcontroller, as required to verify good, at better than t1% ofreading. When power (+5V) is flrst applied, coupled through the 10PF input ca-
1 74LSO4 hex inverter (lC2) To explain, if the MCLR-bar/Vpp or read the state of the memory. It also operates from 9-12V DC, the comparator's non-inverting (+) pacitor to a tuned circuit formed by
1 8C337 NPN transistor (Q1) line were switched between V¡¡ and IC1 is a MAX232 RS-232 line driver drawing an average current of less input is held at half the supply volt- inductor L1 and capacitor C1. This
18C327 PNP transistor (Q2) Vpp, the program would run on the receiver. Its job is to translate between than 20m4, This means that it can be age (+2,5V) by a bias divider formed makes the tuned circuit "ring" at its
1 7805 5V regulator (REG1) microcontroller when programming the RS-232 voltage levels (ie, t10V) powered fiom either a 9V alkaline bat- by two 100kQ resistors. However, the resonant frequency.
1 LM317T regulator (REG2) finishes, If that program were to drive at the serial port and the TTL levels tery inside the case or f¡om an external voltage at the inverting input is ini- As a result, the comparator and
31N4004 diodes (D1-Dg) the output pins (as digital outputs or (0-5V) used by the microcontroller. As plugpack supply. tially zero because the 1OpF capacitor the tuned circuit now function as an
1 red 3mm LED (LED1) as peripheral outputsJ, it could cause mentioned, pins 4 & 7 of the serial port at this input needs time to charge via oscillator at that resonant frequency,
excessive currents to flow and damage are standard digital outputs and these How it works the 47kQ feedback resistor. So with In effect, the comparator effectively
Gapacitorc
the output stages of those pins, are connected directly to IC1. The meter's impressive performalce its non-inverting input much more functions as a "negative tesistatce"
1 1OpF 16V electrolytic
That's because the ZIF sockets have In operation, the MAX232 actually depends on an ingenious measure- positive than its inverting input, the across the tuned circuit, to cancel its
7 1pF 16V electrolytic
many power connections to accom- inverts the levels and so its outputs at ment technique which was developed comparator initially switches its out- losses and maintain oscillation.
2100nF monolithic (code 100n
modate differentPICs and dsPICs (+5V pins 9 & 12 are fed to inverter IC2a & about 10 years ago by NeiI Hecht, of put high (ie, to +5V). Once this oscillation is established,
or 1 04)
and GND). As a result, some of the IC2f (part of a 74LS04 hex inverter) to Washington state in the USA. It uses Once it does so, the 10pF capacitor a square wave of the same frequency
222pF ceramic
microcontroller's output pins could invert them back again. a wide-range test oscillator whose on the inverting inputbegins charging appears at the comParator's outPut
Resis'tors (0.25U1, 1 %) be shorted to +5V or to ground if the Pin 7 of the serial port controls the frequency is varied by connecting the via the 47kO resistor and so the volt- and it is this frequency (Fo,'i that is
62.2kA 1 82A program were to tun. PGC (CLOCK) Iine and is applied to unknown inductor or capacitor you're age at this input rises exponentially, measured by the microcontroller. In
1 1.1kO 3 39O For this reason, the Vpp pin is the microcontroller via IC1, IC2a and measuring. The resulting change in As soon as it rises slightly above the practice, before anything else is con-
1 12012 switched from 0V to 13V so that the a 39Ç) resistor (to limit the current). In frequency is measured by a micro-
microcontroller is never in the run- addition, a 22pF ceramic capacitor is controller which then calculates the
ning mode. used to flIter any high-frequency noise component's value and displays it
ideally be between 12.8V and 13.1V, Of course, if youwere to incorporate on this line, directly on an LCD readout.
However, anything from 13.4V to this programmer onto a PC board that Pin 4 controls the PGD line (DATA) So there are basically only two key . Inductance Range: from about 1OnH to over 70mH (4-digit resolution)
13.8V is actually OK atREG2's output, catered for ICSP (in-circuit-serial-pro- output. When it goes low so does parts in the meter: (1J the test oscilla-
since this is fed through transistor gramming) then you would have this the pin 12 output of inverter IC2f. tor itself and [2) the microcontroller o Capacitance Range: from about 0.1pF to over 800nF (4-digit resolution)
switch Q2 and series diode D2 before line switch from V¡¡ (+5V) to 13V and Diode D3 allows a low level from which measures its frequency (with . Range Selection: automatic (capacitors must be non-polarised)
being applied to the MCLR-bar/Vpp the reset would occur on any transition IC2f to drive the PGD line but blocks and without the component being o
measured) and calculates the compo-
Sampling Rate: approximately five measurements per second
(master clear/programming voltagel from 13V down to 5V, Refer to the sec- high-level signals from IC2f. A 2.zko-
pin of the microcontroller to be pro- tion entitled "External Programming pull-up resistor is used instead to pull nent's value. . Expected Accuracy: better than *11" ol reading, +0.1pF or +1OnH
grammed. Using CON3") for more details. this line high. This allows the WinPIC To achieve reliable oscillation over o Power Supply: 9-12V DC at less than 20mA (non-backlit LCD module).
In operation, the regulated 13.6V Note that some PIC microcontrollers softwa¡e to read the PGD line from the a wide frequency range, the test oscil- Can be operated from an internal 9V battery or an external plugpack.
rail from REG2 is switched on and off can be configured to disable the Reset microcontroller via pin B of the serial lator is based on an analog comparator
MAY 2OOB 47
64 StUCO¡,t Cntp siliconchip.com.au siliconchip.com.au
port (ie, after sending pin 4 of the se-
rial port high). ixz
So the PGD line is actually "bi-di- tt)
rectional" and is used as an output ê)
tr
when writing to the microcontroller
and as art input when reading from o)
the microcontroller. ¡o
Note that, as with the PGC line, the È
PGD line is fed via a 39O resistor and is FNO!b€l\@ô
,;,
0)
filtered usin g a 22pF ceramic capacitor J(J
to reduce spurious noise. o
(a
TvvoZIF (zero insertion force) sock- lr
ets are used to accept the microcontrol- N
ler to be programmed. ZIF SKTL is ÈI
used for dsPIC30F series microcontrol-
!t
lers and they should always be aligned
o
with their pin 1 going to pin 1 of the (J 0)
ZIF socket, È
Alternatively, ZIF SKT? should be l_{r. !
1r)
o
(J
used for programming standard PICs Þ
ø õ
like the 16FBB. As before, pin L of the L E
N É
(d
microcontroller goes to pin 1 of the
0)
ZIF socket.
Note, however, thatthe 10F and 12F 0)
o.
O6
series of PICs are not compatible with
ti(Ë
the onboard ZIF socket, These mustbe CJ
programmed via an external adaptor .là ßi

board, as described later, or by using


åã
CONS and a breadboard,' H6

External programming IH se
À¡m
L
c Ø F-l
CON3 is a 6-pin header and its pin- ô{
$t
ú+
N:
out is arranged as shown in Table 1. It

can be used to access the five relevart X>
<lo
Iines required to program both PICs <i+
âo
and dsPICs externally (see the section (ÉÞ
entitled "External Programming Using ék
ôë)
primary parameter (like inductance or CON3" below),
Here's a handy piece of test gear you can capacitance) but one or more second- For example, if your PIC is not
õo
build for yourself - a Digital LC Meter for aryparameters as well, However, many actually compatible with the pin-
lÉã
.oõ
.23
of these you-beaut instruments also ning of ZIF SKT? [eg, if you have a
measuring inductance and capacitance over carried ahefty price tag, keeping them PICI,OF2OZ), then you may use this
¡o
o
@
N
'tJ N
ãH
a wide range. It's based on an ingenious well out of reach for many of us. connector to access the relevant lines. o aú
Fortunately, thanks to microcon- These lines can be connected to, say, u
e -¿
measurement technique, delivers surprising troller technology, that situation has a breadboard, to program your PIC off Ê O\J
cE

accuracy and is easy to build. changed somewhat in the last few the PC board, Of course, you can also T¡ r f¡l

years with much more affordable dig- use this connector to program micro- - À9
ital instruments now becoming avail- controllers in circuit as well. - GE
ANY MODERN DMM's (digital It's even worse when it comes to able. These include both commercial
Ê 6)¡
øio
multimeters) have capacitance measuring inductors. Very few DMMs and DIY instruments, along with the fumper settings o0)
CÐ ¡fr
measuring ranges, especially the up- have the ability to measure induct- unit described here. Finally, there is an 8-pin header € O*j
market models, So it's not hard to ance, so in many cases you have to use which accepts jumper shunts IP1,-JP4. E ,3
measure the value of capacitors, as either an old-type inductance bridge or Main features However, only two of the four posi- È o-(J_Y
Iong as their value is more than about a 'Q'meter. Both of these are basically As shown in the'photos, our new tions should ever be shorted at any CÐ .Fo
I
50pF or so. analog instruments and don't offer Digital LC Meter is very compact, It's one time. Table 2 shows the jumper Ê. :Þo
Below that level, DMMs are not very either high resolution or particularly easy to build, has a¡r LCD readout and functions. R
o \ rÈ
usefuI for capacitalce measurements. high accuracy. fits snugly inside a UB3 utility box. It In practice, you must set these ac- CÐ
I
Dedicated digital capacitance meters It's different for professionals who won't break the bank either - we esti- cording to the microcontroller being =
gE È (,>(Þ
are available, of course, and they gen- for the last 20 years or so have been mate that you should be able to build programmed. Either lP1 or JP2 (but at o¡
erally measure down to a few pF or able to use digital LCR meters. These it for less than $75, not both) must be shorted according
<J
o<
44
! :d
Despite its modest cost, it offers
LU
so. But if you want to measure things allow you to measure almost any pas- to the type of dsPIC being programmed
So erÊ
like stray capacitance, they too are of sive component quickly and automati- automatic direct digital measurement in ZIF SKT1, while JP3 or JP4 (but éå !Dð
.xo Þ
f¡r È
(J
Iimited use. cally, often measuring not just their over awide range forboth capacitance not both) must be shorted according

40 S]LICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB o5


|aycar's new 200W PA Speaker/
Amplifier Combo
If you're looking for a high-power, self-contained public
address speaker/amplifier, this new model from laycar should
fill the bill nicely.
Sold under faycar's "Digitech Audio" brand, with a 200W
RMS inbuilt power amplifier and 2-way speaker featuring a
12-inch ìong throw driver and efË.cient compression driver, it
can really pump it out - whether that be for Dl, school/club/
church/conference use, sporting venues or, in fact,
practically any PA application.
It has a durable moulded ABS enclosure and a
very tough metal grille in front, so it is obviously
designed to take the knocks and abuse that all PA
equipment suffers!
The amplifier also has a quite versatile mixer
feeding it, offering thre inputs - two XLR balanced
a a aa a aa aa aa a a a a a a a a a and 6,Smm unbalanced microphone inputs and
one line-level input (RCA and XLR) which can be
-l lKt ó used for a wireless microphone, CD/cassette player,
etc. It also has a line-leveÌ output (6.5mm and
a aaa aaaaa a a a a a a a a a a a XLR) for cascading or recording, All inputs have
their own level controls and there's a master leveÌ
control plus bass and treble cut/boost controls.
As you would expect from an amplifier of this
a a aaa aa aa aa a a a a a a a a a power, it's mains powered (via standard IEC mains
Iead) - battery operation is not an option!
(, The unit is neither small nor light - it measures 600
[h) x a10 (w) x 325 (d) and weighs in at 16,Skg. Jaycar haue moued
a aaa aaa a aaa a a a a aa a aa It comes with four screw-on feet - and a nice feature is these
And speaking 0f Jaycar Electronics, fot the third time in a
feet match recesses in the top of the case so that units can be
decade 0r s0, they have outgrown their prem¡ses, lorcing a
safely stacked, if desired. Provision is also made for post-top
move t0 a s¡gnif¡cantly larger watehouse c0mplex.
mounting with a
Head 0flice and distr¡bution Gentre are now located in Rydal-
standard (internal) mere, aboul Skm from their old Silverwater headquarters. You'll
Contact:
top-hat.
Jaycar Electronics (all stores) find them at 320 Victoria Rd, Rydalmere NSW 2116.
to the type of PIC being programmed for some dsPlC3OFxxxx microcon- selectecl by installing JP4 instead. Retail price is P0 Box 107, Rydalmere NSW 2116 Phone numbers have also changed: the ma¡n sw¡tchboard
inZIF SKT2. trollers that require the programming Warning: it is quite possible to $399.00 includ- 0rder Tel: 1 800 022 888 Far: (02) 8832 31 88 is now (02) 8832 3200; fax (02) 8832 3232. Jaycar's u,ebs¡te
If jP1 is shorted, it connects the PGC clock on pin B. Alternatively, if JP2 is damage a microcontroller installed ing GST (Cat CS- Website: www. iavcar.com.au fema¡ns the same: www.¡aycaÌ.Gom.au
line to pin B of ZIF SKT1. This caters shorted, it connects pin B of ZIF SKTl in either ZIF socket by incorrectly 2517).
to ground and this caters for the rest of setting jumpers lP7-1P4, so check zÙì
álE\
lr the dsPIC30Fxxxx family that require
a ground connection at pin B.
Tables 2 & 4 carefully before insert.
ing a microcontroller into its socket
Pin Description lP3 and JP4 select which pin the and applying power. However, a more
1 MCLR-barA/pp MCLR-bar/Vpp programming line is likely outcome is that you will not
connected to on ZIF SKT2. If lP3 is damage the microcontroller (as they
2 PGC shorted, it connects the programming usually have protection diodes) butthe
3 GND line to pin 4 of ZIF SKT2 and this suits programmingwill not be successful,
GND
microcontrollers such as the popular In summary, you must install ei-
4
16FBB, Alternatively, some microcon- ther fP1 or lP2 (but NOT both) when
Rigol DSs062MA 60MHz Rigol DS5102MA 100MHz Rigol ES1202CA 2ûûMHz DS13t2e A 300Mllz
5 +5V rail (Vep) trollers require the programming volt- programming a dsPIC and either fP3
6 PGD age to be applied to pin 1 and this is or fP4 (but NOT both) when program- ) 60MHz Bandwìdth, 2 Ch ) 100MHz Bandwidth, 2 Ch ) 200MHz Bandwidth, 2 Ch ) 300MHz Bandwidth, 2 Ch
ming a PIC. ) IGS/s Real Time Sampling ) 1GS/s Real Time Sampling ) 2GS/s Real Time Sampling ) 2GS/s Real Time Sampling
) 4k Memory Per Channel ) 4k Memory Per Channel ) 10k Memory Per Channel ) 10k Memory Per Channel
) ) Advanced Triggering ) Advanced Triggering
¿ External Programming Advanced Triggering >
)
Advanced Triggering
) Buillin USB ) Built-in USB
) Built-in USB Built-in USB
Using CON3 ) 3 Year Warranty ) 3 Year Warranty ) 3 Year Warranty ) 3 Year Warranty
Jumper Number DescriPtion
The 6-pin header CON3 can be used f}t{tY $7gg GSr oltlY s1,0sg * csr 0H1Y $2,[f tG ex csr flHlv $2,62t ex csr
JP1 Short to make pin I ol ZIF SKTI the PGC pin to program a PIC or dsPIC that's either ",
JP2 Short to make pin I ol ZIF SKT1 GND mounted in-circuit on a separate board Sydney Melbourne Brisbane Adelaide Perth
or installed on abreadboard. For exam- Tel 02 9519 3933 Tel 03 9889 0427 Tel 07 3275 2183 Tel 08 83635733 Tel 08 9361 4200
JP3
JP4
Short to make pin 4 oÍ ZIF SKT2 the /MCLR/VPP pin
Short to make pin 1 ol zlF sKT2 the iMCLRA/PP pin
ple, this is one way of programming a
PIC microcontroller that doesn't have
Fax 02 9550 1378 Fax 03 9889 0715
email testinst@emona com.au
Fàx 07 3275 2196 Fax 08 83635799 Fax 08 9361 4300
web www emona.com au EMONfr
siliconchip.com.au siliconchip.com.au MAY 2OOB 3S
66 StLtcoN Crutp
the jumper on fP3 or fP4 is irrelevant

PRODVCTSHOWCASE
when using the adaptor.
As shown in Fig.3, the adaptor has
2O-pin and a-pin IC sockets. The B-pin
socket is for 10F series PICs and the
2O-pin socket is fot 1.2F series PICs. As
Audio Precision's APx500 series Ultra short throw, wide screen proiector usual, the microcontroller to be pro-
grammed should be oriented so that
multi- Epson's new EMP- its pin 1 is connected to the socket's
channel r 400W ultra short pin 1. In addition, pin 1 of the adaptor
Audio I thro*. wide screen board goes to pin 1 of ZIF SKT2.
I pro¡eótor makes a You will need to refer to the micro-
Analyser big impact for pre- controller's datasheet à¡d ensure that
senters, lecturers and the pin-out is compatible with the ZIF
The APx 585 is a dedicated multichannel audio analyser corporate boardrooms socket by referring to the schematic
that combines a "next generation" user interface with Au- delivering a 60-inch wide screen image from only 65cm away. diagram.
dio Precision's commitment to performance. It's designed It can be mounted on a boom attached to the wall and the presenter
for R&D and production test users who need speed and can stand close to the image and interact with the whiteboard without Construction
ease-of-use. shadows interfering with the audience's view, and without lamp glare The dsPIC/PIC Programmer is
Now available in al B or L6 channel configuration, the in the presenter's eyes. built on a PC board coded 07105081
APx is capable of taking 14 measurements in 7 seconds, With Epson's newly developed high precision lens, the EMP-400W
/ and measuring L22 x 120mm, The
automatically generating a report of results ald saving all is the only short throw, wide-screen (16:10) projector available. lt companion adaptor board is coded
test settings in a single, sharable project frle. projects in Wide XGA (1280 x 768 pixels), an increasingly common O71.O5OB2 and measures 52 x 19mm,
It also offers one-click measurements and saveable format for laptops and PCs and it can also be adjusted for interac- Fig.2 shows the main board layout,
sequences, real-time signal monitors including residual tive white boards (and regular screens) to give aspect ratios of 4:3, while Fig,3 shows where the parts go
THD+N in oscilloscope view and one million point FFT 16:9 and 16:10. The 4000-hour, 1800-Ansi-lumen long-life lamp in on the adaptor board.
and Dolby/ DTS the EMP-400W, made As usual, begin by checking the PC
confldence testing, Contact: by Epson themselves, Contact: boards for defects, such as breaks in
multitone analys Uicom Australia Pty ttd can be replaced easily Epson Australia Pty ttd the tracks or shorts between adjacent
er, input regula- 1064 Centre Rd, Oakleigh Sth, Vic.3167 by loosening a single Locked Bag 2238, North Ryde BC NSW 1670 tracks. It's rare to find any problems
tion and CEA-2006 Tel: (03) 9563 7844 Far: (03) 9579 7255 screw on the hatch on Tel: (02) 8899 3666 Far (02) 8899 3777 these days but it's still a good idea to
& EIAiCEA-490-A Website:
top of the projector. Website:
check, as defects canbe difÊcultto spot
measurements, after the parts are installed.
Once these checks are completed,
2008 Super Frequency List on CD start the main board assembly by in-
stalling the 20 wire links. Use tinned
Anyone remotely interested country, type, language, copper wire for these links and make
in listening to radio - of \.- time of transmission and a compatible pin-out with the ZIF (pin 5) and simply connect CON3's sure that they are nice and straight.
any type - would know so on. sockets - see Table 4, GND (pin 3 or 4) to tàe ground of You ca¡ straighten the link wire by
of the World Radio TV Whetheryou're just Devices that fall into that category your board. It's then simply a matter clamping one end in a vice and these
Handbook. It has been a sometime enthusi- include the l0Fxxxx and l2Fxxxx of connecting the MCLR-bar/Vpp, PGC stretching the wire slightly by pull-
Iong regarded as the ast, ar international series of PICs, as well as some of the and PGD lines to the appropriate pins ing on the other end with a pair of
authoritative listing of radio listenerhobby- l6Fxxxx series. on your PIC or dsPIC. pliers.
radio stations around ist, a business person The pin-outs for CON3 are shown Note that link LK7 goes under the
the world. or tourist travelling in Table L and include the GND, +5V Optional Adaptor Board for RS-232 socket (CON2), while LK3 &
Trouble was (and is) around the world, a MCLR-bar/Vpp, PGC and PGD lines. 10F & 12F series PICs LK6 are under ZIF SKT1,
is that it rs a printed book, fessional monitor- These a¡e the only lines you will ever We have also designed an optional Follow these with the 12 resistors,
with all the diffrculties in' service or even a sailor need to program your microcontrol- adaptor board for 10F and 12F series Table 1 shows the resistor colour codes
finding and analysing informa- ircumnavigating the globe, ler, PICs - see Fig,3. This adaptor plugs to help you select the values but it is
tion that such a format presents. remarkable CD will instantly If the microcontroller is on a pow- directly into ZIF SKT2 on the dsPIC/ prudent to check each one using a
Av-Comm's Garry Cratt has now the help you find the stations or services ered board, you can ignore the +5V line PIC Programmer and the position of DMM before it is soldered in place,
perfect alternative: a CD containing you want.
the latest clandestine, domestic and Information is presented in both
international shortwave broadcasting English and German.
schedules and the most up-to-date The CD is available by web, phone
HF utility communications freqency or mail order from Av-Comm for $ 77.00 tr No. Value 4-Band Code (1%) 5-Band Code (1%)
list. plus $8.50 p&p (Cat No Q3051J.
Running on Windows of any persua-
tr 6 2.2kA red red red brown red red black brown brown
sion, the 2008 Super Frequency List on Contact: tr 1 1.1kl) brown brown red brown brown brown black brown brown
CD gives you various powerful search Av-Gomm Pty ttd Harbuch Electronics pty ur tr 1 120Ct brown red brown brown brown red black black brown
tools to find exactly what you want P0 Box 225, Brookvale NSW 2100 9/40 Leighton Pl, HORNSBY 2077 tr 1 82O grey red black brown grey red black gold brown
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Now you can sort by frequency, area, www.avcomm.G0m.au

Stuco¡rt Cutp siliconchíp.com.au siliconchip.com.au MAY 2OOB 67


AII that remains now is to install the
major hardware items, These include
the 2.5mm DC power socket (CON1),
the RS-232 connector (CON2], tog-
gle switch 51, the 6-pin & 8-pin DIL
pin headers and the two 40-pin ZIF
sockets.
Note that the B-pin header must be
installed but the 6-pin header is nec-
essary only if want to program a PIC
or dsPIC externally and need access
to the +5V GND, MCLR-bar/Vpp, PGC
and PGD lines!
Be sure to install the two large 40-
pin ZIF sockets with the correct orien-
tation, If you will only be programming This completed CDI module is the "Extra Features" version. The board should be installed in a plastic case,and.potted
a few microcontrollers occasionally, you may Ïave to experiment with the number of discharge using neutral-cure silicone sealant to ensure reliability (ie'
you can replace these with much capacitórs to get the'best spark - see text. to prãtect against vibration, moisture and dust).
cheaper IC sockets but tlneZIF sockets
make life much easier (and are worth tester, However, you cal get some idea should at least get to 200V DC if you
the extra money in our opinion), if the coil is delivering suffrcient volt- can kick the motor over fast enough.
Finally, secure four M3 x 9mm sPac- age by measuring it with a multimeter Alternatively, if an oscilloscope is
This CDI module is not intended
ers to the corner positions ofthe board set to read AC volts up to 300V, The available, the voltage waveform canbe
for use as a replacement for CDI
using M3 x 6mm machine screws, voltage is measured when the engine measured with the probe set to 1.0:1,
units that generate their own high
These are used to support the board is turned over. One point we have not mentioned is
voltage from an inverter requiring a
off the bench top during use. If you Take care if making this measure. the polarity ofthe voltage, The capaci-
12V battery supply.
like, you can also flt four rubber feet ment, since the generated voltage can tor needs to charge to a positive voltage
To replace one of these units,
to these spacers. give you an electric shock. DO NOT before the trigger signal occurs. If the
you could adapt one of our Previous
The dsPIC/PIC Programmer is now touch any of the wiring when turning voltage from the generator coil is nega-
designs, such as the High EnergY
ready for testing, the motor over. tive before triggering occurs' it will
lgnition (StLtcoN CHIP December
Note that the voltage measured mean that the CDI module described
1995 and January 2006) orthe Multi-
Preliminary testing across the generator coil will not be here is not suitable for replacing the
Spark CDI (September 1997). Alter-
Before using this new program- anywhere near the voltage that it de- module in your engine.
natively, you could consider using
mer, it
should be given a thorough velops when running, That's because You can check the polarity using a
the Programmable lgnition SYstem
check, Important: do not insert a the multimeter does not respond well multimeter set to DC volts - it's just
from March, April& MaY 2007.
microcontroller (PIC or dsPIC) into to the low-frequency voltage fluc- a matter of checking that the voltage
any ZIF socket before these tests are tuations that occur when kicking the on SCR1's anode goes positive before
completed. engine over. In addition, most multi- the SCR is triggered and negative after
A 16V DC plugpack should be used meters do not respond to the peak of the trigger, over a short portion of each engine
The adaptor board is used for programming 10F & 12F series PICs. As shown to power the dsPIC/PIC Programmer, the waveform but to the average of a revolution,
here, it plugs into ZIF SKT? on the dsPICÆIC Programmer board. although you can also probably use a sinewave, Thigger coil testing Typically, you might measure a
15V DC plugpack (just), Apply power In practice, you should get a reading The trigger coil can be tested in the trigger voltage of less than LV using
and you should see the red indicator of about 50V AC from the coil. same way as the generator coil (ie, a multimeter set to read AC volts,
as some colours can be difficult to these parts go in the right way around
The trigger coil voltage can also be
ie, notched ends to the right. Note, LED light. If it doesn't, check the sup- Another way of testing the coil volt- measure the voltage between D3 or
decipher. - age is to connect the CDI module and D5's cathode and chassis as the mo- observed on an oscilloscope,
The three diodes ale next on the however, that these sockets are option- ply polarity and if that's OK, checkthe
polarity of the LED. measure the DC voltage between the tor is kicked over), This voltage will Of course, the real test is when it is
list, Be sure to install them with the al, Do not install the ICs at this stage
Assuming that the LED lights, the cathode of D1 and the chassis while be quite small compared to that from used with the CDI module itself, as it
correct polarity, as indicated on the - that step comes later, after the power must be able to trigger the SCR' SC
parts layout diagram (Fig,2). Once supply has been checked out. next step is to check the voltages at kicking the motor over, The reading the generator coil and only occurs
they're in, install the two transistors, Regulators REG1 & REG2 can now the outputs of the two regulators, You
again making sure that they are cor- be mounted. These are both installed should measure +5V at the outPut of
rectly oriented. with their metal tabs flat against the REG1 (anything ftom 4.8-5.1V ib nor-
Don't get the t¡ansistors mixed up. PC board. To do this, first bend their mal), while REG2's output should be
Ql is aBC337 NPNtransistor, while Q2 leads down by 90" about 6mm from close to 13.6V (13.4-13.8V is OK).
is aBC327 PNP type. Check that each their bodies. That done, fasten each If REG's output is lower than 13.4V
increase the value of the B2O resistor
o Learn how engine management systems work
is installed in its correct location, regulator to the PC board using M3 x
10mm screws and nuts, then solder (eg, to 120Q) to bring it into the 13.4- o Build projects to corilrol n¡rous, fuel injection and h¡rbo boost systems
Now for the capacitors: the ceramic
and monolithic types are not polar- their leads. 13.8V range, Conversely, ifthe output o Switch devices on and off on the bas¡s of signalfrequency, temperahre and voltage
ised ald can go in either way around. Do NOT solder the leads before bolt- is higher than 13.8V decrease the o Build t€st ¡nstruments to check fuel injector duty cycle, fuel mixturcs and brake & temperature
However, the electrolytic capacitors ing the devices down, as this could value ofthe 82Ç) resistor.
Mail oder pr¡ces: Aust. $422.511(incl. GST & P&Pl; 0uerceas $A26.lHl via aimail. Oder by
are polarised, so be sure to install crack the soldered joints and damage Alternatively, if REG2's outPut is phontng (æl gæS 3295 & quot¡ng your credit card number; or iaxthe d_etails to f0219939
them correctly, the PC board as the nuts are tightened. outside the designated range, check 2e+g; ol-mail your order w¡th Ghcque or Gredit card details to $ilicon Ghip Publlcations,
The next step is to install IC sockets Make sure also that each device is the voltage between REG2's OUT & P0 Box 139, Gollaroy, t$W 2097.
for IC1 &ICz. Again, make sure that installed in its correct location, AD] terminals. This value can then be
siliconchip.com.au MAY 2OOB 37
68 StLtco¡,t Cntp siliconchip.com.au
used to calculate a new value for R2
from the formula given in the circuit
description.
UdTAUSilSÆGowffi
If the supply rails are couect, switch
This dsPlC/PlC Programmer is
off and fit IC1 & IC2 to their respective
designed to work with native
sockets. That done, connect a serial
RS-232 serial ports. How-
cable between the programmer and ever, many computers
your PC.
today, especially note-
books, do not have a
Adaptor board assembly serial port, as it has been
-fj-F]- o -Tõ;F Fig.S shows the parts layout for superseded by USB. --,-æ
@ Ð*" the adaptor board. It's a snap to as-
semble - just install the four wire
Although
converter
USB-Io-RS232 -(CìE'
cables are available, -
links, the two IC sockets (watch their not allwillwork correctly with this <;)--n-
orientation) and the two 20-pin SIL programmer. And for those that do S-:;':9ZF-"
'BASIC' CDI VERSION 'EXÍRA FEAruRES' CDI VERSION
pin headers. work, programming may be consid- \Y--=="<!F=
Note that the pin headers are mount- erably slower compared to working
Fig.7r follow this parts layout diagram to build the Fig.8: the "Exha Features" version is tìe one that we
ed on the copper side ofthe board, To direct from a serial port.
"Basic Version" of the CDI Module. It can be used for recommend you build. Take care with the orientation
non-critical applications. of the diodes and the 10¡rF electrolytic capacitor. install them, push their longer pins The reason some converters don't work has to do with the low-level interface
through until they sit flush with the and the implementation of the USB-to-RS232 converter. ln particular, the prob-
top of the PC board, then initially lem arises because some USB-to-R5232 converters are impedect emulations
solder just a pin at either end. The of the serial port.
in Fig.B. In fact, the following assembly By contrast, the trigger lead does not as this will corrode the wires and cop- remaining pins can then be soldered, ln normal use, pin 3 (Tx) of the RS232 serial port is the transmit line, used to
procedure assumes that you are build- have to be heavy duty but should have per pattern on the PC board. after which the plastic strips are slid send data at the selected baud rate. Most USB-to-R5232 converters will correctly
ing the "Extra Features" version. suitable insulation for automotive use. Note that the capacitor(s) will pro- down the pins until they rest against emulate this, as it is necessary for full duplex data transmission.
Start by installing the diodes, tak- Sheath the wires in some flexible tub- trude a little from the top of the potting the soldered joints. However, COM84 style programmers like this one use pin 3 (Tx) of the serial
ing care to orient each one correctly, ing to prevent possible chaffing ofthe box. The box can be mounted on the You are now ready to install the port for the programming voltage and hence as a simple digital output. This is an
The resistors can then go in - their wiring insulation. Better still, you may engine frame using suitable brackets. WinPIC software on your PC. unconventional use of the Tx line. lt is accomplished in the WinPlC software by
values can be checked against the ac- be able to use the existing wiring for It should be placed away from the setting the "break" flag in the line control register (bit 6). However, some USBìo-
companying table and with a digital the original CDI module. exhaust side of the engine. Software installation RS232 converters (and their supplied software driver) do not emulate the break
multimeter, If you want the best spark possible, Make sure that any mounting screws As mentioned above, the software to flag functionality and therefore will not work with this programmer.
Next, install the thermistor, the you can try adding a second 1pF ca- for the box do not penetrate and make use with this programmer is WinPIC, USB-to-RS232 converters based on the newer FTDI chips, especially the
smaller capacitors and the 1OpF elec- pacitor in parallel with the first, This contact with the circuit. available from either http://freenet- FT232R, could possibly work, given that the specifications claim that the FT232R
trolytic, making sure it is oriented cor- may improve the "fatness" (intensity) homep age. de/dl+yhflwinpicpr.htnl or has inbuilt support for line break. lt is, of course, up to the manufacturer of the
rectly. The discharge capacitor(sJ can of the spark. In some cases though, Testing the generator coil from the SucoN Crm website at www. USB-Io-RS232 converter as to whether the full features of the interface lCs are
then be installed, As noted above, we a 1¡rF capacitance will give the best Sometimes the generator coil can siliconchip.com.au, Once it has been supported through the supplied software driver.
have provided for two capacitors and spark because 2pF may load the gen- fail due to either a shorted turn or a downloaded, it's installed by running lf you would like to try a USB-to-RS232 converter with this programmer, you
also for two different lead spacing on erator coil too much and lower the broken wire, You can test for a break the executable frle winpic s etup, exe, should make sure that it supports line break and that the "no direct access at
the PC board. charge voltage, in the coil by measuring its resistance By the way, do not confuse WinPIC all, only use Win APl" option is selected in the "Options" tab of WinPlC. This
The SCR is mounted horizontally Once the board is complete, run - ie, between its output and ground, with other software that's available, means that WinPlC will not access the serial ports directly but only through the
with its leads bent down by 90o so the external connections and test the If the coil is OK, its resistance will such as WinPICB0O. The latter is a Windows APl.
that they pass through their holes in CDI for correct operation, Adjust the probably be less than 200Q, completely different program and it This ensures that WinPlC talks to the windows driver for your USB-to-RS232
the PC board. Secure its tab using an ignition timing according to the manu- A shorted turn is not easily checked will NOT work with this program- converter, rather than trying to access ports that are not implemented. As indi-
M3 x 10mm screw and M3 nut before facturer's instructions. except using a special shorted turns mer. cated above, this may result in substantially slower operation than with a native
soldering the leads, serial port.
The wiring from the PC board to Potting the circuit Setting up WinPIC ln ourcase, we tested the Prolific GUC-ADg USB-RS232 converteron Windows
the generator coil, kill switch and to As previously indicated, we used ffibæWefltbnGodæ After installing WinPIC, you should XP and it worked. The only drawback was that it was slow - up to 1 0 times slower
the ignition coil must all be rated at a potting box (Jaycar Cat, HB-s204) make sure that it is correctly set up to than when running the programmer direct from a serial port.
250VAC and 7.54. Automotive wire to house the CDI unit, Potting allows Value ¡rF Value IEC Code EIA Code work with the programmer. Here's how This is related to latencies in the windows API and the windows driver for the
should be suitable or you can use the components to be protected from l trF l trF 1u0 105 to configure WinPIC: converter. A small delay (in the order of milliseconds) occurs when switching any
24OVAC mains wire salvaged from a vibration, water ald dust. You must 470nF 0.47¡tF 470n 474 (r) Start WinPIC and click on the "In- control line and these small delays all add up to a considerable delay due to the
mains extension cord. The wiring for use a "neutral-cure" silicone sealant 100nF 0.1pF 100n 104 terface" tab (see Fig, ); huge number of switching requests made by WinPlC.
for this job. (2) Ensure "COMB4 programmer for
the chassis connection should also be
rated at 7.5,{ or more. Do not use an "acid-cure" silicone,
10nF .01¡rF 10n 103
serial port" is selected from the drop
Note: the Prolific GUC-AD9 USB-RS232 converter is available from Jaycar
(Cat. XC4834).
down menu;
(3) Ensure that the correct COM port
ffih f s RcsM@[owGodæ is set;
(a) Check that both ZIF sockets are PortTalk or SMPORT (both are faster slower but wilì ensure that WinPIC ac-
tr No. Value 4-Band Code (1%) 5-Band Code (1%) empty ald that the programmer is con- than using the Windows API). By con- cesses the correct windows drivers in-
tr 2 1MO brown black green brown brown black black yellow brown nected to the PC via a serial cable; trast, if you wish to use a USB-RS232 stalled for your USB-RS232 converter,
(S) Apply power to the programmer converter cable, you are probably safer Refer to the section "Using USB-RS232
tr 1 1kO brown black red brown brown black black brown brown
green brown black brown
and click on "Initialize!"; selecting the "no direct access at all, Converters" in the accompanying
tr 1 51O green brown black gold brown
(6) In the "Options" tab, select either only use win ÄPI" option. This will be panel for more information.

36 StLtcoN Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 6S


FrogrannmEmg A F[Gs A @"ry66sp GmEde
KIII SWITCH Farts Est
DI 1 PC board, code 05105081, 64
qevice lools lelp GENERATOR I N5408 x 45mm
Ble qdit qevice Iools HdP Eile Edt
colt 1 potting box, 70 x 50 x 20mm
-PjEllslélsllil èl elElisl4.tJlil XI ilt
ilt D3 (Jaycar H8-5204 or equ¡valent)
oa" o*i*.
coa" I I c"rfs I cortrg Mmy I optiro lntËfæ I I cooe loaa lo*-.c*csl CorûgMärr Onrim
I rr{aræ | f,ræ"s6 | ilt TRIGGER I N4004
1 500Cl NTC thermistor (Jaycar
"**" Ít cott 5lo A
? H+útPrhòãræ | ? H+*æMea I l? Oea h.ffss befoe loÈúE HEX fle ilt
ilt
Ít
Ít RN-3434)
rlr*afæ Tæt- 17 raÀeVdd Hæ llEt-R¡r'pp 1 M3 x 10mm screw
lr
tlf v-t.lsr'l Fogêmmer lor seriðl pod
1 M3 nut
'iia otJúi
selcdldglôse I*Ñ-,"",!
lr o"* *po,t, þõÏif-! "a*
lf DdðßoHq Cu¡rcn itefæ deñnlion fle: i -9{"
t"1o'Y-""ltt---]
Semiconductorc
I o*"tn-o
DlÐ3 1 C1228,8T151 500V SCR
if
lî-
iflf
CrùÞ E..:tlÉ
t-'¿l¿l¡e¡se
e"'rl'rciÉ i+, æ d¡ed æ d d, q{y æ rinAPl i
i
l-
l-
dmd*e øS þue haóvael
geÆöte Yshos m$4þs
-AIF (scR1)
3 1N5408 3A 1000V diodes
^r,î¡+Ã't4,tÈi wSl'lPORT O æPotlôk
Ft æ *edy grartcd befqe stat i st't tuo ll-- ffi 0lll il0llulE (BAsrc vERsroNt
(D1,D2,D4)
1 1N4004 1A 400V diode (D3
for Basic Version; D5 for Extra
di*imFlCP¡ogrffi 5tæ rä**rgPlÉfrogffi Sffi- Fig.5: this is the circuit for the Basic Version. The kill switch is there to
Features Version)
stop the motor by shunting the generator coil's output to ground, while the
Fig.4: clicking the Interface tab in WinPic brings up this Fig,5: after selecting the device to be programmed (see
1kQ resistor on SCRl's gate prevents false triggering due to noise. Capacitors
window. Ensure "COMB4 prograrnmer for serial port" is text) go to the Options tab and select the options shown
selected for the Interface Tlpe and be sure to choose the here. The dsPIC or PIC can then be programmed as 1 1O¡rF 25V PC electrolYtic
correct COM port. outlined in step 4. 1 l¡tF 275VAC or 280VAC
ance is around 35O and the trigger both versions of the circuit. This can metallised polypropylene; or
Once the programmer has been dsPlO you wish to program from the microcontroller using WinPlC, although signal is divided down to 41% of the fit into a plastic box that
measures 20.47¡tF 275VAC or 280VAC
drop down menu. That done, go to the you should keep in mind that reading a trigger coil value, 70 x 50 x 20mm and this box allows metallised polypropylene; or
initialised correctly by WinPlC, you are
ready to program some PlCs. Here's the "Options" tab and select the opt¡ons as code protected device will result in zero This attenuation in signal level at- the whole module to be subsequently 21¡tF 275YAC or 280VAC
procedure, step-by-step: shown in Fig.5. readings forthe program memory bytes. tempts to match the SCR's reduced potted. metallised polyProPYlene
(1) Check that the power is off, then (4)To program the dsPlC or PlC, go to For more detailed information on how to trigger level requirement at higher Begin by checking the PC board for
- see text
insert the PIC or dsPlC you wish to pro- File -> Load -> Program Device and use WinPlC, refer to its help menu. temperature. So as temperature rises, the correct hole sizes. The four corner 1 100nF MKT polyester
gram into its corresponding ZIF socket select the hex file to be programmed. Finally, note that WinPlC accesses the signal is increasingly attenuated mounting holes should be drilled to 1 1OnF MKT polyester
(according to Table 4). Note that the fuse bits should be within the serial port on your PC and requires and as a consequence, the SCR fires 3mm, as should the hole for the SCR
(2) Setthe jumpers as indicated inTable the hex file and they will be programmed real-time control of the programming at the same trigger coil voltage over a mounting tab. That done, checkthe PC Resistors (0.25W 1%)
4. Note that either JP1 or JP2 (but NOT as well. signals. lt is therefore poss¡ble that it wide tempetature range. Without the board for breaks in the copper tracks 21MO 1 51c¿
both) must be installed for dsPlCs. Simi- WinPlC should now start to program will lock up while programming is in thermistor, the SCR would be subject or for shorts between tracks. Make any 1 1kO
larly, either JP3 or JP4 (but NOT both) your device and then verify its contents. progress and fail to respond to mouse to timing changes with temperature. repairs before assembly.
Mlscellaneous
must be installed for PIC microcontrol- You can use the "Code" tab to see the or keyboard commands. Fig.7 shows the simple version of
Automotive wire, crimp connectors,
lers, as set out in the table. program memory. To prevent this, avoid having other Construction the circuit, while Fig.B shows the
lf these jumpers are incorrect, pro- lf programming is successful, you Windows programs running in the back- neutral-cure silicone sealant.
A small PC board coded 05105081 more complex version. The choice is
gramming will almost certainly fail. should see the message "Program- ground while WinPlC is programming a yours but we recommend the version
and measuring 64 x 45mm caters for
(3) Once the jumpers have been set, ming finished, no errors" at the bottom device. lf the WinPlC window stops re-
apply power, start WinPlC, go to De- lefthand corner of the window. sponding when programming a device,
vice -> Select and select the PIC or You can also erase, read and verify a simply wait for it to finish. tGNtftoN
cott
C1,C2: 2x470nt275YAC
OR Cl: I xl¡rF275VAC
ORCl,C2:2xlpt275YAC
If everything is working correctly, that transistors Q1 & Q2 are the cor- (3) Clicking on the "Data (to PIC)" box GENERATOR
you should see the message "Initial- rect types, Ifthey are, trâce the signal should toggle pin 6 of CON3 from 0V cotL

ising PlC-Programmer: Success" at from pin 3 of the serial port to pin 1 of to around +3,5-5V and you should see il l0ut 25Y
the bottom of the WinPIC window, as CON3, checking at each stage that the the "Data In=" fleld change from 0 to ilt

signal toggles as this box is "ticked" 1. The latter should be 0 with the box TRIGGER
shown in Fig.5. il COtt 5lo
Ít
and "un-ticked" in WinPIC, un-ticked and 1 otherwise.
Troubleshooting (2) Clicking on the "Clock" box should If this is not the case, check the D5
IOOnF NTCI
If you receive the message "WARN- toggle pin 2 of CON3 from 0V [un- signal at various points on the circuit I N400¿
ING: Could not initialize program- ticked) to around +4-5V (ticked). from pin 4 of the serial port to pin 6
mer!" instead, you can test the inter- If that doesn't happen, check the of CON3, Check also that pin B of the
face manually to narrow down the }i4AI'232 and its surrounding capaci- serial port is receiving the correct level '500f¡Æ 25'C
Iist of possible problems. Here's what tors, That done, check the signal at pin (read by WinPIC and displayed in the
to do: 7 of the serial port, then at pins 13 & "Data In=" field),
(L) Clicking the "Vpp(+13V)" box
should toggle pin 1 of CON3 (the exter-
L2 ofICL,pin 1 of IC2, pin 2 of IC2 and
finally pin 2 of CON3, Read the FAQ -s* Slll ìl00U1E (ÐnRA FEATUREs vERsroN) A
G

nal programming header) from 0V þox Note that the MAX232 (IC1) should Finally, if the programmer is still Fig.6: the Extra Features Version includes diode D4 to shunt negative excu¡sions across the generator.coil to less
un-ticked) to around +12,5-13V þox level translate the signal level at pin not working, there could be issues thãn -0.2V and thus limit the voltage across D1 to around 350V. It also features an improved bigger circuit, to ensure
ticked), If this doesn't happen, check 13 to about +5V at pin 1'2. with WinPIC. Refer to the online FAQ consistent firing of the SCR with variations in temperature.

70 Stuco¡rt Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB 35


reverse voltage on the gate while the
5LC) resistor limits the gate current to a
(FLYWHEETI safe value. A 1kO resistor ties the gate
\----êt-7 to ground to prevent false triggering, Device ZIF sockel JPl JPz JP3 JP4
while the 10OnF capacitor filters noise 10F200120?/2041206 EXt N/A NI/A NI/A lVA
MAGNET and transients that may cause the SCR
N S 1 2F508/509 Ext N/A N/A N/A N/A
to trigger at the wrong time.
sMAI.I- GAP A kiII switch connection has also 12F609/615 Ext N/A N/A NI/A N/A
IARGER GAP
-Ê been provided to shunt the generator 12F629/675 Ext N/A N/A N/A NiA
cuuent to ground and stop the mo-
12F635/636/639 Ext N/A N/A N/A N/A
tor,
12F675 Ext N/A N/A N/A N/A
Circuit refinements 12F683 Ext N/A t{/A N/A N/A
The simple circuit of Fig,5 works
well but additional circuitry can im- 1 6F61 0/61 6 Ext N/A N/A N/A N/A
coRE prove reliability and provide for more 't6F627i627N62816284 ZIF SKT2 N/A NI/A Short Open
-----7
consistent triggering. The extended 1 6 F630/63 1 i636/639/676/677 / 6841 6
circuit is shown in Fig.6. Ext N/A N/A N/A N/A
ADVANCE TRIGGER HEAD DESIGN 85/687/688/689
Fig.3: some engines achieve RPM advance using a special trigger coil with First, diode D4 has been added
16F648/6¿t8A ZIF SKT2 N/A NI/A Short Open
a stepped magnetic core that has a larger gap at its leading edge compared across the generator and thus shunts
to the trailing edge. This advances the firing edge with increasing RPM. negative excursions across the coil 1 6F71 6 ZIF SKT2 N/A N/A Short Open
to less than -0,7V, Without D4, the 16F73n37n4n6n7 ZIF SKT2 N/A N/A Open Short
FIRING POINT TDC ITOP DEAD CENTREI anode of diode D1 can be subject to
16F818/819 ZIF SKT? Short Open
\ -350V from the negative swings of the N/A N/A
generator. This means that diode D1 16F8/.|8/,N87l88 ZIF SKT2 N/A N/A Short Open
could have over 700V across it if the 16F8701871/872 ZIF SKT2 N/A N/A Open Short
capacitor is charged to +350V.
While D1 is rated at 1000V D4 1 6F873/8734/87 41 87 4 N 87 61 87 6N ZIF SKT2 N/A N/A Open Short
8771877A
reduces the maximum likely voltage
across it to around 350V or so and 16F913/914/9161917 ZIF SKT2 N/A N/A Open Short
II thereby reduces the possibility of re- 1 8F 2220 I 2320 I 4220I 4320 ZIF SKTz N/A N/A Open Short
I
verse breakdown ofthe diode.
Triggering in this version of the 1 8F 2331 I 2431 I 4331 I 4431 ZIF SKT2 N/A N/A Open Short
¡ 50ms
circuit has also been improved in two 't 8F 2420 I 2520 I 4 420 I 4520 ztF sK12 N/A f\YA Open Short
AT LOWER RPM ways. First, we have added a series 18F245014450 ZIF SKT2 N/A N/A Open Short
1OpF capacitor to the gate ofthe SCR.
This capacitor prevents false trig- 'l 8F 2455 I 2550/¡145 5/4550 ZIF SKT2 N,I/A N/A Open Short
gering due to any DC offset from the 1 8F 2480 I 2580 I 4 480 I 4580 ZIF SKT2 N/A N/A Open Short
trigger coil that may be more positive 4525I 4620 ZIF SKT2 I{/A Open Short
1 8F 25251 2620 N/A
than it should be because of remnant
magnetism in the coil's core, The LkÇ) 1 8F 2439 I 2539 I 4 439 / 4539 ZIF SKT2 N/A N/A Open Short
resistor across the capacitor is there 't8F2421252t4/.21452t ZIF SKT2 ¡t/A f{/A' Open Short
to discharge the capacitor and is high
1 I F25 85/45 85/2680/4680 ZIF SKT2 N/A N/A Open Short
enough in value to prevent it triggering
the SCR on its own. Diode D5 prevents 18F2ß125814r'.81458 ztF sK12 NI/A N/A Open Short
the 1OpF capacitor from being charged 1 8F 2682/ 2685 I 4682/ 4685 ZIF SKTz N/A N/A Open Short
with reverse polarity when the trigger
dsPlC30F2010 ZIF SKTI Open Short N/A IVA
coil output swings negative.
A second improvement involves the dsPlC30F201 1/3O12 ZIF SKTI Short Open N/A N/A
use of a negative temperature coeffi- dsPlC30F2012l3O13 ZIF SKT1 Open Short N/A N/A
cient (NTC) thermistor across the gate
AT HIGHER RPM of the SCR. This thermistor reduces its dsPlC30F3010 ZIF SKTI Open Short N/A N/A
Fig.4: the effect of a stepped trigger core design is shown in these timing resista¡rce with increasing temperature dsPlC30F3011 ZIF SKTI Short Open N/A N/A
advance waveforms, At low speeds, the coil voltage required for triggering and is used to compensate for the dsPlC30F301 414O13 ZIF SKTI Short Open N/A N/A
is developed only at the trailing edge of the magnet (waveform A). lowered triggering requirement of the
However, at higher revs, the leading edge of the magnet induce a greater SCR (for both voltage and current) at dsPlC30F4011 ZIF SKT1 Short Open r{/A N/A
voltage into the coil and so firing occurs earlier (waveform B), higher temperatures. dsPlC30F4012 ZIF SKTI Open Short N/A N/A
Effectively, the NTC thermistor
forms a voltage divider with the 51C)
Ext = use an external programming header or the adaptor board. operating system, timing problems
provided the generator coil can charge sary signal to trigger the SCR. When resistor, At 25'C, the thermistor is could arise. For this reason, it is pru-
the capacitors to the full voltage in the the coil voltage goes positive, it feeds 500Q and so it attenuates the signal at http://freenet-homepage,de/dl+yhf/ Because WinPIC tries to switch the dent to use the "slow mode" option in
required time. current to the gate of the SCR via a 51Q from the trigger coil to 91%, However, winpic/winpic_faq,htm as a first resort programming lines in real time and the "Interface " tab if you suspect there
The trigger coil provides the neces- resistor and diode D3. D3 prevents at L00'C, the NTC thermistor resist- if you are experiencing problems, because Windows is a multi-tasking may be timing problems. Sc

34 StLtco¡,t Crutp siliconchip.com.au siliconchip.com.au MAY 2OOB 77


CDI Module uses cheap and readily

C]IRCIJITD N$OTEEOOK
IGNITION
available parts, it may be worth a try colt
if you are unwilling to fork out lots of
ha¡d cash for a genuine replacement ilt
il
module. GENERATOR il
colL il
il
How CDI works il
Fig.1 shows the connections re- !!!

quired for a typical CDI module. The


Dl lN400l generator (magneto) coil provides the
high voltage to charge a capacitor (in
the CDI module), while the trigger
coil provides the signal to dump the
capacitor's highvoltage charge into the
ignition coil. A kill switch shunts the TYPICÆ MODUIE FOR CDI WITH ÐCTERNAL CONNECTIONS SHOWN
high-voltage supply from the generator
to prevent ignition. Fig.L: how a typical CDI mo generator (magneto)
coil provides ltrign voltage n the CDI module, while
Fig,2 shows how CDI works, It the tiigger coil próvides the the capacitor's high
comprises three main components: voltage charge into the ignition coil.
the ignition coil, a capacitor (C1) and a
Silicon Controlled Rectifrer (SCR). The IGNITION
colt
SCRbehaves as a switch, It is normally SPARK
PLUG
a high impedance until a small trigger
voltage is appliedbetween its gate and
cathode. It then conducts and behaves
like a diode. After triggering, the SCR
switches off when the current through
it falls cìose to zero,
Initially, the SCR is off and capaci-
tor C1 is discharged. Positive voltage
from the generator then charges C1 via
diode DL and the primary winding of
the ignition coil. The current path is
shown in red as "Iç".
C1 is discharged when the SCR BASIC CDIOPERATION
IFRONT PANET OF
PIUG PACK CASEI is subsequently triggered, allowing Fig,Zr Initially, the g
current to flow back through the igni- toah triggerpulse( n
tion coil primary. This current path turns discharges C1
N4001
I
=---
D2,D3: lN4l48 is shown in green as "I¡". The fast flow back through the coil primary.
-- AK discharge of C1 and resulting current
through the ignition coil causes a high
voltage to be developed across the advance using a special trigger coil and Voltage from the generator coil charges
Frequency indicator for generating equipment secondary winding of the ignition coil, magnetic core design that advances capacitor C1 (and C2) via diode D1
to fire the spark plug(s). the firing edge with increasing RPM, and the ignition coil primary. As
This circuit was developed to connected to 0V via a common lkCl regulator (REGI). The 50Hz signal Once the spark plug is extinguished, This is achieved by having a stepped previously mentioned, D2 is there to
adjust the operating speed (RPM) resistor artd tralsistor Q1 which is from the transformer is also fed via the collapsing field of the ignition or shaped coil core that has a larger conduct the reverse current flow from
-
of portable AC generators. These turned on and off by a 50Hz signal a 10k^O resistor to a squaring circuit coil develops a reverse current flow gap at its leading edge compared to the ignition coil after the capacitor has
usually have a speed-control knob derived from the generator, comprising gates ICld & IC1c. This via diode D2 to partially recharge the trailing edge - see Fig.3. discharged.
but no means of determining the If the 50Hz and 500H2 frequen- drives transistor Q1. capacitor C1. At low speeds the coil voltage re- The two in-series 1MQ resistors
correct (50H2) frequency, Since this cies are precisely locked, the dis- In use, the u¡it is plugged into Typically, the generator coil delivers quired for triggering is developed at across capacitor C1 are there to dis-
sort of job is done outdoors, a dig- play will show a stationary LED. the mains outlet of the portable about 1A in charging the capacitor up the trailing edge of the magnet but as charge the capacitor if the SCR does
ital frequency counter is not really However, if the 50Hz signal is generator and the governor speed to about 350V. If C1 is 1pF, then it will revs increase, the leading edge of the not fire, This is a safety feature that
justified and canbe difEcultto read, slightly high in frequenc¡ the LED of the engine is,adjusted to give a charge in about 350ps - much quicker magnet is able to induce more voltage prevents a nasty electric shock if you
because of the typically long gating will appear to move in one direc- stationary LED display, For 60Hz than the time between sparks, even in in the coil and so firing occurs earlier. happen to connect yourself across the
time at low frequencies. tion and if the signal is slightly low equipment, the oscillator would be a high-rewing engine, This is shown in Fig.4, capacitor. It takes about two seconds
Two NAND gates, IClc & IC1b, are the LED will appear to move in the set to 600H2. Other designs use electronic ad- for the capacitor to discharge to a safe
wired as a 500H2 oscillator a¡d this opposite direction. Note thatthe oscillator frequency No RPM advance va¡rce but these require extra power for value.
clocks a4O77 decade counter, IC2. The 50Hz ?4OVAC input from should be adjusted precisely with Note that the CDI Module does not the circuitry and tend to be used only Provision has been made on the
This drives L0 LEDs but only one the generator is fed via tra¡sformer the aid of an accurate frequency incorporate RPM advance and so it with battery-powered systems. PC board for two discharge capaci-
will be on at any particular time, T1 and it powers tle circuit via meter. provides a fixed timing from the trig- tors, C1 & C2, This allows the use of
as the counter cycles through from rectifier diode D1, a 100pF filter Dayle Edwards, ger coil - most common with small Circuit details either two O.47¡tF capacitors or two
1-10. However, all the LEDs are capacitor and a 7809 9V 3-terminal Taylorville, Westland, NZ. ($60) engines, The simplest circuit arrangement 1pF capacitors. A higher capacitance
Some engines do incorporate RPM for the CDI module is shown in Fig,5, will produce greater spark energy,

72 StLtcoN Cutp siliconchip.com,au siliconchip.com.au MAY 2OOB 33


Í.Jif,fffiïeJ
Constant-current
tED navigation lights
This constant-current LED circuit
has been used as the basis for a 24-
LED navigation light on a yacht. The
LEDs were arranged in two staggered
rows around a 32mm plastic pipe
placed in a small glass jar. For a
24-LED array, eight of these current
sources will be required.
The LED drive circuit works as
follows. The LM334 constant current
source maintains
a nominal 64mV
between its "R"
and "V-" terminals
and it does this by

Replacement adjusting the base


current of transis-
tor Q1 so that the
collector current The accompanying photos show
is 19.39mlt. Atthis how the assembly is wired and
cufient, the volt- housed in the jar, The plastic lid
age across the 3.3Q each built onto two circular pieces needs to be painted with several
resistor is maintained at 64mV a¡d of Veroboard which were then coats of white acrylic to prevent
so the three series-connected LEDs stacked inside the glass )an'|he 24 deterioration due to [fV exposure.
are operated at a constant 19.4m4. LEDs were then wired to the drive ]osh Stevenson,
Four of these drive circuits were circuits. Kotare, NZ.

lor small petrol motors +12Y

'*"rî
If the CDI module in your motorbike, outboard, ride-on mower Dt tN4l48

or other small petrol motor fails, you could be in for a shock.


Depending on the brand or model, they can cost up to $+OO. You
can build this one for less than $50 and it will do the same iob t2v 8C548

for most engines.


PIEZO
SOUNDER

used to drive lights and ancillaries find that the replacement can be very
R'.i?:å:#tTåå'ii."'i"lU; but this is used independently of the expensive.
module for motorbikes, outboards a¡d ignition. The CDI Module described here Optical smoke d¡ives the non-inverting input (pin go high and so Q1 will be turned on.
other small petrol motors, You can CDI is a great improvement on the maybe used to replace a failed factory 3) of op amp IC1 which functions This will uigger amonostable timer
understand why. It can be a real shock old magneto ignition systems, Not unit for an engine that incorporates a detector as a comparator. based on 555 timer IC2 and this will
to front up to your local dealer and only does the CDI deliver higher spark generator and trigger coil to provide This smoke detector circuit is Normally, tìe output from the sound the piezo bttzzer for a time
find out the price for such a module. energy but it also dispenses with the the high-voltage and the firing point. based on a standard photo-inter- infrared LED shines across the gap determined by the 100kO resistor
It is even ha¡der to justify the prices points which were inevitably subject Most of these CDI systems operate in rupter as used in many computer and turns on the phototransistor and 100pF capacitor at pins 6 & 7.
charged when you see the circuit to wear and required periodic clean- a similar way but there are variations printers. It contains an infrared which pulls pin 3 of IC1 low As a Tïimpot VR1 is used as a sensitiv-
components involved, ing, adjustment and replacement. in design that use the opposite polarity LED facing a phototransistor across result, the comparator's output at ity control.
Those days, a great many small pet- The one drawback is that CDI sys- for voltage generation and are therefore an air gap. pin 1 will be low and transistor Q1 A suitable photo-intemrpter can
rol engines use a Capacitor Discharge tems don't last forever - they can fail. unsuitable for our module. br this circuit, the collector of tìe will be off. be obtained from faycar (Cat. ZD-
Ignition (CDI) module. The high-volt- While the failure can be within the While some tests can be performed phototransistor (PS1) is connected If enough smoke passes through 1e01,).
age capacitor is charged directly from flywheel generating coils or the igni- to check for suitability, we cannot to +1.2Y via a 2,2kC) resistor and the gap, the infrared LED's output T. K, Ha¡eendran,
a generator located on the flywheel, tion coil, it is most likely to be the guarantee that the module will work trimpot VR1. The collector also will be blocked and pin 3 of IC1 will Kerala,India. ($35)
A battery may still be included and CDI module itself and then you will for every engine, Even so, because this

32 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 73


Gfineuflt otobook : Gontflnued
Biased yes
or no circuit
This may look like a simple coin
toss or decision circuit but it is de-
signed to enable you to increasingly
say "No, I won't" when confronted
with temptations to eat snacks or
otherwise indulge appetites which
increase your waistline, threaten
your heart, imperil your lungs or . . . and this is how it's done. The long hair and hand You don't even have to cut through all four sides to remove
belong to StLtcoN Cru's Mauro Grassi, who is shown the board. We normally find cutting through two sides is
endanger your driver's licence. It has
here removing one of the individual PC boards by cutting enough; a bit of thumb-power is all that's needed to break
two LEDs - green for "GO AHEAD" it free. The slightly rough edges are very easy to clean up
through the land with a hacksaw blade. As we said before,
and red for "REFUSE". this already has a series of holes drilled to mke it easy. with a file.
Unlike other deciders which are
designed to simulate coin tossing
with even chances for heads or tails, let the circuit make the decision placement of 52 in the circuit is The boards are not simply etched - they are drilled, do this to establish an account or aüange credit card pay-
this circuit has adjustable bias so for you. necessary because the more usual plated, solder-masked and a component overlay is silk- ment for your first order
that as you start your program to The circuit is based on 555 timer positions altered the status of the screened on the reverse side. In other words, they're com-
increase your resolve power, you IC1 which is wired as al astable os- output - which is not wanted. plete ready to use once removed from the palel. How much?
can set it for a roughly even chance cillator. This lights red LED1 when The bias of the circuit is set by The standard prototyping service, with S-day turnaround,
of yes or no but then as your "won't pin 3 is low and green LED2 when trimpotVRl. This couldbe a 1O-turn How many boards? costs $285 for the standard sheet and $335 for the large
power" improves, you can bias it to pin 3 is high. type if you want fine adjustment. It How long is a piece of string? It all depends on the size sheet (for a single-sided board).
increase the chance of a "REFUSE" \Mhen you p¡ess RUN switch 51, acts as a mark/space ratio controller of the individual boards. They're fitted onto the panel for OK, at first glance this sounds expensive but look at
answel. both LEDs flash rapidly until you to give longer green or red outputs, minimum wastage allowing, of course, for a small space what you get: while they're called "prototype" boards,
So when temptation rears its ugly stop the timer by pressing STOP A. f. Lowe, between each board. The accompanying photo of a recent they're every bit as good as the production boards IMP PC
head, just press RUN switch 51 and switch 52. The slightly unusual Bardon, Qld. ($35) panel we had made give you a good idea. wiII also be glad to talk to you about! (IMP PC also work
with several quality overseas suppliers who can produce
How many layers? volume boards at the right price),
IMP PC's sample and prototype service can produce any Even if that was for just one board, that's chicken feed
board from single sided and double sided right through to for most companies - th"y would have spent many' many
eight layers. Naturally, as the number of layers goes up, thousands of dollars developing the project and probably
so do the prices. paid several thousand dollars for their PC board software
As you can see, we pay good io boot (you like that pun?). What's more, have a look at
moneyfor each of the "Circuit Yield the photo of the panel of boards above that we had made
Notebook" items published in We hinted before that PC board production is not an exact recently. Count 'em - there are ten reasonable-size boa¡ds
Srt-tcol.r CHIP. But now there science, It's pretty good, but with the thin tracks used on on that panel with space for at least one more.
I today's boards, there will be times when the boards aren't $335 divided by LL is just over $30 per board. So cost
I are four more reasofls
to
absolutely 100% perfect, really isn't an issue, Time (5 working days) shouldn't be
I send in your circuit idea. Each
I month, the best contribu- We've only struck this once or twice but it so happened an issue with the right planning - and if a board really
I tion published will entitle that one of the boards we recently received had a flaw in is required urgently IMP PC offer a 24-l,ot;r service. Yes,
I the author to choose the it. you'll have to pay extra for that - but if it really is that
I prize: an LCH40 LCR to send that brilliant circuit in. Send it It's not like the days of yore when you had to go over urgent, . .

I meter, a DCA55 Semicon- to SrLrcoN Cntp and you could be a your own produced board with a magnifying glass - IMP With the "rush" service, if the PC boa¡d fiIe is received
I ductor Component Analyser, an winner. PC do it for you. If they find anything wrong, they highlight prior to 104M, the finished panel wiII be despatched from
¡
ESR60 Equivalent Series Resistance of Peak Electronic Design Ltd www. You can either email your idea to it with a big yellow arrow' the factory by midday next day,
I peakelec.co.uk silicon @siliconchip.com.au or post it to You might wonder why they don't redo the panel if it has Incidentally, if you want extra panels produced at the
Analyser or an SCR100 Thyristor &
I errors: surely you want your PC boards perfect. Remember, same time as your frrst, they will cost $75 for the standard
So now you have even more reasons PO Box 139, Collaroy, NSW 2097.
I Triac Analyser, with the compliments
t_-l we are talking prototype boards and it is highly likely that panel and $95 for the large.
there will need to be mods anyway, so a repaired track is And if you need more advanced boards, IMP PC can
not a signifi.cant problem. Howevet, they will redo the panel handle just about any requirements. They have a freecall
if it doesn't achieve their pre-agreed yield standard. number inboth Australia (1B00 IIB 543) and New Zealand
lssuæ Gffimg DogFEarcdfl Lodging board patterns
(0800 441 500) for technical enquiries. sG

Keep your copies safe w¡th these handy binders. Like most PC board houses, IMP PC work from Protel PC For more information, contact
board files which are electronically submitted, IMP Printed Circuits Pty Ltd,
Available Aust, only. Price: $413.95 plus $7 p&p per order (includes GST). Just f ill in They do have their own speciflc requirements for lodge- 6CB Fisher Drive, Cavan SA 5094
and mail the handy order form in this issue; or fax (02) 9939 2648; or call (02) 9939 i ment so it's worth a look at their website (or call them) Tel: (08) 82621444 Fax: (08) 82622044
3295 and quote your credit card number. before you send in your first batch. In fact, you'll need to Website:

siliconchip.com.au MAY 2OO8 31


74 Stuco¡,t Cutp
4
24V & 6V versions eË
of battery charge +61

controller
Undoubtedly, some readers will
J
wqnt to use the Charge Controller ro

from the April 2008 issue with a 24V


or 6V charger. We are not in favour
zro
o
!
of this, since tle adaptor has been L
d
optimised for 12V operation but here :ø
is how it could be done.
This partial version of the circuit
shows the componentchanges need-
Here's how you'll receive your "panel" of PC boards from Each ofthe individual PC boards is about 95% cut out but ed (in red) for 24V operation. For t
IMP. There are ten boards on this standard-size (s77 x remains secured to the panel as shown above (highlighted g
24V use, REG1 must be changed to
264mm) panel and by the yellow circle), Even these lands are themselves
an LM317IW to cope with the higher
required, Theboar
and screened with
d drilled with a series of small holes to make removal of the
board from the panel an easy task . . . inputvoltage; a 1N4004 diode must
N
ô
N
69
Ituõ
be connected between the input ô ãõ
and output of REG1 (anode to tle
tq
ÊU
published several articles about it. A¡rd we've achieved IMP PC offer arange of prototyping services, from a light-
some very good results, particularly with today's photo- ning-fast 24 hour priority through to the one we generally
output, cathode to the input); ZÐt ôôô
uuu
Nct
must be cþanged to two 24Y zer.;er
sensitive PC board blanks. use, a 5-day sample and prototype panel service. They're diodes in series; and the 470pF and
Forthe hobbyist, we standby everythingwe said inthose an RoHS-compliant manufacturer and can offer boards 10pF capacitors atthe inputto REG1
articles - it's still a perfectly viable process, with either leaded or lead-free solder, depending on the must be SoV t¡les. In addition, R1
However, we have to say it cal also be a messy process, customer's requirements. and R2 should be 130kO and 2+kf,!
particularly the etching side. One un-noticed splash of In fact, they can also offer immersion silver finish and respectively. This changes the divi-
etchant on a shirt and it's offto shirt heaven (or more likely even immersion gold finish. sion ratio so that IC1 sees the volt-
to shirt hell with the expletives undeleted!). That word "parel" requires a little explanation. It's not ages for a 12V battery.
What's more, under- or over-etching is far too easy to do, a foont or rear panel as we're used to - rather, it's a panel Note that when setting the adjust-
with shorts between tracks or breaks in tracks too common. of PC boards, as many as will fit on their staldard sheets: able values, use voltages that are
Again, they're easy to miss and Murphy says they'Il only 41.7 x264rnm useable area. They also have a large sheet 0.5 of the required value. So a 30V
show up when the smoke escapes at first turn-on. with 493 x 29omm useable area, cut-offwouldbe setfor 15V (1.5Von
We've even tried a milling process, where a computer- This gives you a clue to the way they work. Ratler than VR2). Similarly, a -50mV/'C temp-
controlled mill grinds off the unwanted copper and even produce just one PC board at a time, they offer the cus- erature compensation would be set
drills the holes. It works , . . but it takes time. And the mill tomer the opportunity to have a number made at the one at -25mV using a 2.5V setting for
is not exactly cheap! time. They could be duplicates of the one PC board or they VR4.
Speaking of holes, all bar the milled boards must be could be completely different boards, We generally get two For 6V operation, use alow drop-
drilled. If it's a large, complicated board, that Murphy boards of each board made - just in case - and then fill out adjustable regulator (LD'1.777V) I
N
bloke again says you're bound to miss one or two ald only the panel with other project prototype boards or even get for REG1, a 10Q resistor instead of o
discover them when a chip won't fit in! some boards made that we need, the 1000 resistor supplying REG1, =
So what we needed was a prototyping sewice that wasn't The boards that come back to us come still attached to and a 15V zener for ZD1. R1 should o
u
d
too expensive and provided reasonably quick turnaround. It the panel - but cutting them out is very easy (most of the be 22kfJ- and R2 should be 1okQ.
needed to handle electronic lodgement of computer files. board edge is cut - or more accurately, it's milled - but just
We think we've found such a service! In fact, we've used a few "bridges" ofblank [etchedl fibreglass hold the board
In the 6V case, you must only use
the adlustable parameters because
ãìì.:8ìì
Nô{F: NNF

it quite a number of times now a¡rd cannot fault the end on the panel. See the photo series above. tle preset ones are fsr l2Vbatteries.
result - except where they tell us that the end result has a You must use a 6V charger and the =Y
fault (more on that in a moment). 6V battery must not be much less t.

And lest you think that we at SnrcoN Crm get a cut rate than 6V unloaded.
for mentioning them, we carr assure you that we pay the When the cut-off voltage for the
same rates as everyone elsel It's just that we have found selected charge cycle is less than
the service so good, we thought we should tell everyone 12V the burst charging for a flat
about it! battery that's at less than 10.5V be-
comes inoperative. This enables the
Enter the Gladiators . . . 6V charging. The adjustable cut-off ô
(J
It's called IMP Printed Circuits Pty Ltd, a member of the and float voltages are set at, for ex- o (9 Iô
Codan Group and is based in Cavan, a northern suburb ample, 7,2Y and 6.9V respectively, o er
4 ao
ú
of Adelaide, SA. These days, with high-speed broadband with 0.72V and 0.69V at TP2 and
G
a All
4l^ ô
and fast courier services, that's as close as the office next TP3 respectively. The temperature Eøê"j R

door! compensation is set to the mV/"C É t. EicËsËãi Pã CÉ ãÞ


This board has a flaw (in this case a broken track) - so
With more than 40 years experience in the PC game (the when IMP send it to the client, it has a highlight - a value for the battery.
U.
Þ I gr9,
-ñö{ YY öT
-ñ öö
IY 5Y
company was established in 1 964), they're now recognised huge arrow marking the spot. As it is a prototype, such fohn Clarke, Sntcot¡ Crm.
z
L,
as one of the leaders in the industry. imperfections are easily cured!
30 Stuco¡,t Cutp siliconchip.com.au siliconchip.com.au MAY 2OO8 75
Bv JIM RflWE

w-Voltage
Adiust,able ReÉul If you'te q smoll manufacturer, design lab or college
wìthout in-house PC board prototypìng facilities, who do
Need to operate a CD, DVD or MP3 player from the cigarette
lighter soc you turn to? It's o problem a lot of organisatÍons face - even
camera or S//-IC2N CHIP - but there are enswers out thete . . .
your PC? e not new photo resists (and production processes) ofthe day could
voltage down to what's needed. It has jumper shunts to select one ¡flommercial
t - thev've bee e PC boards handle them.
of six common output voltages (from 3-15V) and depending on the \rlstarted being , the 1960s? Another memory from way back then is the late Ron
Bell, founder of RCS Radio (and one of Äustralia's earlyPC
By and large, they've concentrated on the one-off board
input voltage and the heatsink(s) you use, it can deliver an output as an adjunct to their main game - commercial PC board board gurus!) complaining bitterly to the project designers
current of just over 4A.. manufacture. at Electronics Australia when we used "25 thou" tapes and
spacing instead of his minimum of "35 thou"!
A potted PC board history "No-one in Australia can produce boards with that spac-
When PC boards first came out, producing artwork for ing," he said. Imagine how Ron would be todaywith 5-thou
PC power supplies only have 5V and using a push-on jumper shunt to de- the pattern was a labour-intensive and exacting process. tracks and spacing over multiple layers!
CONSIIERING THE PRICE of bat-
First of all, the pattern had to be worked out by the designer
\¡teries and the ever-growing array 12V supplies readily available. liver one of six output voltages: 3V,
PC board PC software
of small items of electronic gear de- In addition, the voltage
available 5V 6V, 9V,12V or 15V. In each case or engineer, then hand-drawn by a skilled draftsman (yep,
signed to run from low-voltage battery from a vehicle battery can vary over the output voltage is well regulated, very few girls back then) using black ink on either film or It must have been the late 1980s or early 1990s when
power, it's not surprising that one a fairly wide range depending on remaining very close to the selected paper. software for printed circuit board design started appearing
of the most common requests from whether the engine is running, the voltage despite broad changes in both I well remember one such draftsman where I worked (remember Autotrax?)
SucoN CHIP readers is for an adaptor battery is being charged and whether input voltage and load current level, who had all-but finished such a drawing - a rather large Since then, there have been lots ofboard layout packages
so this kind of equipment can be run the lights and/or air conditioning are one at that - and then knocked over his bottle of ink (guess brought out - some excellent, some average and some, well
from either the power supply inside on, This sort of voltage variation can Circuit description where!), A week's work, literalÌy in the bin , , . , . . Some were so expensive they were way beyond the
a PC or a cigarette lighter socket in a cause problems for electronic circuits, The circuit is shown in Fig.L. The Once the drawing was finished, checked and checked home constructor but believe it or not, some were actually
motor vehicle. as these generally perform much better heart of the adaptor is an LM317T again, a photographic negative had to be produced, usually freeware or shareware.
Most of the battery-operated equip- and more reliably when operated from adjustable 3 -terminal regulator which involving a trip to a photo lithographer. Then the board OK, so you've designed your masterpiece on the com-
ment we're talking about is designed a regulatedpower supply, comes in a TO-220 package. The had to be produced using one of several photo-sensitive puter and even had the software check it out to make sure
to operate at 3V 6V or 9V whereas the This low-voltage adaptor has been LM377 is designed to maintain the processes, there are no mistakes, Where to from here?
voltages available from vehicle batter- designed for use in virtually any of voltage between its output (OUT) and Later came drafting tapes and pads, which allowed the As you might imagine, SucoN CHtp faces this dilemma
ies or PC power supplies are rather these common DC voltage step-down adjustment (ADJ) terminals at close to board pattern to be laid out on film and used directly with with just about every project we design, as the vast major-
more restricted. For example, there's applications. It can be connected to '1,.25V. At the same time, the current positive photo resists. However, track ity are based on PC boards.
usually only either 1.2Y or 24V avail- aly convenient source ofinput voltage Ievel through its AD| terminal is main- widths (or more specifically track gaps) We've been down the path of the
able from vehicle batteries, while most up to about 2BV and is "programmed" tained at a very low level (typically had to be kept quite wide so that the by Ross Tester D-I-Y prototype PC board - we've even

Stuco¡,t Cutp siliconchip.com.au siliconchip.com.au MAY 2OOB


50pA) ard varies by less than 5¡rA ar BDX54C/BDó50
over the fulI rated load current range
(10m4 - 1.5,{) and the input-output
voltage range of 3-40V.
The LM317's actual regulated out-
put voltage can be varied over a wide
ralge using a simple resistive voltage
RF Gircuit Design by Ghris Bowick divider. As shown in Fig,1, the divid-
er's top resistor is connected between 3ooo I
2nd edition published 2008 by Elsevier lnc. the OUT and ADJ terminals of REG1, 5.ór¡ 12V
while the bottom resistor is connected
244 pages,279 x 217mm, paperback. between the ,{DJ terminal a¡rd the -4/'/'rlr
270o.
ISBN-I3: 978 0 7506 8518 4 $67.00 negative voltage rail.
9V

Since the LM317 maintains the volt-


300c)
age across the upper resistor at 1.25V
lTlhis is the long- n of a book the total output voltage can be set for
47O¡Í
35V
;
i..$ +llf f roo.r OUfPIJT

I whichhasbeen andhighly- virtually any voltage above this level


L regardedtextbo technology, simply by adjusting the value of the
At first thought, most people regard RF design as pretty lower divider resistor. The value of 18c)
esoteric and not of much interest or ¡elevance to the wider tlre lower resistor is found by taking
field of electronics. This is a big mistake. For a start, all into account that it needs to drop the I 80r¡
forms of RF communications are just as important as they desired output voltage minus 1..25V,
have always been, while carrying the current passing I ó0c)
Apart from conventional radio and TV broadcasting, both through the upper resistor plus an
of which are now in digital form and ever-expanding, there additional 5opA (from the ADJ ter-
is a huge range of communications services which were minal),
either very new or largely unthought of 25 years ago, when In our circuit, the upper divider
the first edition of this book was produced. Most signifi- resistor is 1200, giving a nominal
cant of these would be mobile phones, the many forms of current of 1,25172o = 7o,42mA. Hence
satellite communications, including GPS navigation, satel- the current through the lower divider
lite TV, EPIRBs and so on, More recently there have been
all the so-called "wireless" protocols such as Bluetooth,
resistor is 1,O.42 + 0.05 = L0.47mA.
The value of the lower divider resist-
ffi IIIBH CURRTIil AIIJUSTABI.E REGUIAT||R
Wifr, Wimax,Zigt:ee and others. So RF technology is more in detail, which is necessary as background for chapter 3 ance is varied using the jumper shunt Fig.1: the circuit is based on an LM317 adustable regulator and a PNP
important than ever. which is on filter design. to link one of the six "voltage select" Darlington transistor (Q1) to boost the output current capability, The output
In addition, anyone who wants to be profi.cient in the I should note that the entire discussion is on passive pin pairs. For example, when the shunt voltage is set by the resistive voltage divider string on the regulator's OLII
and ADf terminals and depends on the jumper shunt installed.
design of switchmode power supplies and amplifrers and filters involving inductors and capacitors. Chapter 4 deals is fitted in the 3V position, the lower
any fast data communication system really needs to have with impedance matching - a most important concept for divider resistor is 160C1, while when
a good basic knowledge ofRF technology. RF design. It also introduces the Smith Chart, a circular it's fitted in the 6V position the lower
You only need to read the first chapter of this book to chart which is most useful for impedance calculations. The resistor value is set to (160 + 180 + about 55m4, the voltage drop across way and va¡ies the current passing
see how releva¡rt it is to modern electronic design. This Smith Chart is a mystery to many people who are otherwise 18 + 91) = 449Ç2. The resistor values I}re 22{ù resistor will be around 1.2V, through Q1 byvarying its olrrn current.
chapter is on components and systems and on the first page well "clued up" but it is fairly easy to use and you do not selected by each of the jumper shunt This is enough to forward bias Q1 into In effect, Q1 acts purely as a slave to
it mentions "skin effect". How many misconceptions are need to understand the mathematics behind it. positions have been calculated to give conduction. As the load current rises REG1, boosting the total output cur-
there about this effect among hifi enthusiasts? You only Chapter 5 discusses tra¡rsistors atradio frequencies while Li|Ld3L7 output voltages as close as above this 55mA level, Q1 gradually rent capacity.
have to read a few paragraphs to realise that skin effect is chapter 6 builds on that in discussing RF amplifier design, possible to the marked values, using takes over from the LM31.7 and han- The function of the azopF capacitor
of negligible importance in audio systems, despite what is using Y and S parameters. Both these chapters are on small- standard resistor toleralce values, dles more and more of the load current. across the adaptor's input is to provide
promoted by the makers of expensive high-falutin' speaker signal design but chapter 7 goes on to Power Amplifiers The higher the load current, the greater a degree of smoothing and filtering, to
cables. (large signal) including class-B and class-C operation. Current boost the proportion that's handled by Qr. minimise the effect of any alternator
Then on the second page there is the calculation of the This is a completely different ball-game to anyone who is So that is how we set the output The current boost provided by Q1 noise or power supply ripple which
inductance of a straight piece of wire. "Not too important", familiar with class-B audio ampÌifrers, voltage, However, since the LM3'17 doesn't degrade the voltage regula- may be present on the input voltage.
you might think. On the contrary; when we were recently Chapter B is devoted to RF front end design for receivers can only cope comfortably with cur- tion performance of the LM317. The Further filtering is provided by the
developing our high power switching speed controller and transceivers and here it covers the gamut from simple rents up to around 1.54, it needs a regulator still controls the output 10pF capacitor which is connected
(SntcoN Crup, March & April 2008J a few quick calcula- AM to the latest 3G design, FinaIIy, chapter I is on RF design boost if the adaptor is to supply higher voltage level closely in the normal between the LM3 1 7's ADJ terminal and
tions to determine the inductance of the heavy connecting tools, including those needed for field programmable gate currents, In our circuit, this boost is
leads from the battery emphasised the importance of this arrays (FPGAs), programmable logic devices, integrated provided by Qr, a BDX54C/8D650
parameter, especially when high currents and high switch- circuits, PC boards and systems on a chip (SOC). PNP Darlington power transistor.
ing speeds are involved, Considering that the book is fairly short at |usl 244 Q1 has its emitter and base con-
The same chapter. goes on to discuss when resistors are pages, it packs in a great deal of useful information, It is nected across the 22C) resistor in series o Selectable output voltage:3V 5V, 6V, 9V 12V or 15V DC within t3%
no longer resistive but inductive, when inductors can be well written and while there are quite a few formulas and with the LM317's input. As a result,
capacitive and when capacitors can be inductive, depend- mathematics to work through, it is most worthwhile. the voltage developed across Ihe 22{L o Output voltage regulation: typically better than 0.5% up to 500m4;
ent upon frequency. Other topics within the same chapter In conclusion, even if you are not involved in RF design, resistor when the LM31.7 draws cur- better than 17" tor output currents up to 1A
include winding inductors on toroids, and ferrite versus this is a most useful book and should be in the reference rent provides Q1 with forward bias. . DC lnput voltage: up to 24V battery
powdered iron cores. collection of every designer. When the current drawn by the .
Chapter 2 discusses resonant circuits (parallel not series) The book is available from the StltcoN Crm bookshop, load thrgugh the LM317 rises to
Output current: up to 4.25A - see Table 1.

28 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 77


ã ît rîf nrfil I Fr{ttltr r il nrl r-l[ lTmtl{rmã]T I i €r il-|I{ load current that the adaptor can
handle.
D ffi
Moximum ouþut current fust how hot Q1 and REG1 actu-
lnput Ouþut ally get for a given amount of power
Vn - Voul wih HH€502 w¡rh HH€51 I WithQl on HH€sóó
Volts Volts
heotsink lon boordl hcots¡nk lon boodl heo¡inlç off bood dissipation depends on the heatsink
830m4 2A 2.84
size. To be precise, the temperature
óv 3V
3V
rise for each device is determined Ei¡-
-rÅ*
3V 9V 275nr'. óó0mA 940m4
by the power being dissipated and gg _ _:_
t2v
5V

óv
TI
óV
350m4

415m4
850m4
IA
12Á.
l.4A
2.84
the 'thermal resistance' between its
internal junction and the surrounding
"ambient", as follows:
't
,\

(èstvann
9V 3V 830m4 2A
T(case - ambient) = P(tot) x R(j-a) Home Automation - Timed Home/Office Surveillance System
3V 21V I l5mA 280m4 400m4
Lighting and Appliance Kit Records onto the massive 1óOGB hard drive
5V r9v l30mA 31OmA 440m4 where T(case - ambient) is the case This movement-activated alarm is great for Awomatãlighting aooliances within
Automate liohtino & àppliances wil minutes! using 4 included cameras either independently
temperature rise above ambient and the garage or shed. h sounds an ultraloud Activate at the touch of a button, sruitch on bedside or simuhaneously. Vew recorded images on your
óV r8v I 35mA 330m4 Á70rlÁ 130d8 siren and monitors a 7m range in a lamp and tum on the kettle at the same time. Simple computer via a USB back-up. Easy connect¡on to
R(j-a) is the thermal resistance between yourTV.
21V ó0 degree arc. 17228 and easy DfY installation. Easily expandable. L¿ozo Ló111
9V l5v ló0rA 400n4 5ó0mA the junction and ambient. The latter is
500m4 700m4 made up from two thermal resistances
l2v 1At 200m4
in series; the junction to case thermal ltUB BTSI
l5v 275¡¡'A óó0FA 940m4
9V resistance and the thermal resistance rutR PRlctl
Table 1: use this table to select the heatsink necessary to suit the required from case to ambient:
output current from the regulatol board. Note that you also have_t9 consider the R(j-a)=R(j-c)+R(c-a)
diffãrence between the input and outpul voltages when making this selection.
where R[j-c) is the internal thermal
the negative voltage rail, and also by to less than about 15W, resistance from junction to case, which
the 100nF and 10pF capacitors across These limits control the adaptor's is a¡ound 4"C per watt for TO-220
the output. output current because the case temp- devices like Q1 or REG1, R(c-a) is the _æ
E[creFfr¡ÎF
eratures of Q1 and REG1 a¡e propor- thermal resistance from case to ambi- 3.5 Digit LCR Muhimetet 4
Current, power & heatsinking tional to the power they have to dis- ent, which we can lower by frtting the Measureì ¡nductânce, capàcitance, frequency,
res¡stance, plus AC/DC cunent and voltage. Also tests
Before we trun to the construction sipate, and their power dissipation device with a heatsink. tansistors, continuity and diodes. Large 2000 count
of the adaptor, it's important to under- is determined in turn by the voltage For example, the thermal resistance LCD screen, auto power off, and low battery waming.

stand how the amount of load current they have to drop (ie, the difference R(c-a) of a'1O-22O device like Q1 Complete with test leads & holster. ots59

is determined by two factorsr (1) the between the adaptor's output and in- without any heatsink at all is around
difference between the input voltage put voltages) multiplied by the output 46'C/watt, so its temperature will
and the selected output voltage; and current, rise above ambient by about (4 + 46)
(21 the amount of heatsinking fitted We can express this mathematically = 50oC for every watt of power it must
to current booster Q1 (and to a lesser using the following equation: dissipate. Ell tri
extent, regulator REGL). If we fititwith even a small heatsi¡k Elr E:t eJl
P(tot) = I(load) x (Vir'' Vo"t) Él [rj
These things are all linked together Iike the Jaycar HH-8502, this droPs È^)
È:]
-si {,)
because the main limitation on the where P(tot) is the total power dis- R(c-a) to 2O"C/watt, lowering the total
adaptor's maximum output current is sipation in watts, I(load) is the load temperature rise above ambient to
the heat dissipation in both Q1 and current in amps md Vi.r and Vool are (4 + 20) = 24oC for each watt of power
DEreFfr¡fr
æÐ
REG1, Q1 can only dissipate a little the adaptor input and output voltages dissipated. So fitting this small heat-
l0MHz Sinole Adaotor HDMI
over 20W for case temperatures up to respectively. sink on Q1, will roughly double the Deluxe Dual lnput Thermometer Channel Oúilloscope Fem'ale - Female
100oC, while REG1 has internal over- So the important point to grasP is adaptor's power dissipation ability. Compact, dual input 4.5 digit dig'rtal An economical and sensitive 1OMHz Oscilloscope A HDMI fumale joiner to allow the
We can do much better if we frt Q1 thermometer, complete with 2 x K-type sensors. that's easy to operate, making it idealfor a wide extension of two HDMI cables that
cunent and over-temperature protec- that the larger the voltage difference range of hobby and educational uses. Supplied with also doubles as a "gender changer"
Offerc both Celsius and Fahrenheit readings.
tionwhich limits its power dissipation (Vi" - Vo"t), the smaller the maximum with a larger heatsink like the Jaycar Beeper sounds when preset temperature a 1:1 & 10:1 sr¡vitchable CRO probe, tiltable carry from male HDMI to female. Pó7æ
limit ¡s exceeded. 01437 handle and detailed insruction manual. ol8o3

ffi[efs Ræffiü@[owGodæ
t¡ No. Value 4'Band Gode (1%) 5'Band Code (1%)
ü 2 30OO orange black brown brown orange black black black brown
tr 1 27OO red violet brown brown red v¡olet black black brown
tr 1 18OO brown grey brown brown brown grey black black brown
tr 1 160c¿ brown blue brown brown brown blue black black brown
tr
tr
1
1
12OO
91O
brown red brown
white brown black
brown
brown
brown red black black brown
white brown black gold brown ER¡oht Anole HDMI Male Adaotor HDMI Male - Adaptor HDMI Female -
tr 1 22a red red black brown red red black gold brown to-HDMlTemale Adaptor DVI Female DVI lVlale
.t
" slrm
tr 18O brown grey black brown brown grey black gold brown Right angle HDMI (H¡gh
Defi n¡tion Multimedia lnterface)
tr 1 5.6C, green blue gold brown green blue black silver brown Male to HDMI Female Adaptor
- great for those tight spots convenientþ. Pó723
around the back of your high
siliconchip.com.au defin¡t¡on s6een orTV Pó721
SILICON CHIP
Tem and onditions: Offen start 30/04/08 atdend27l05l08or while stæþ111' W W W. ilS e . C O m , O
---
No rainchedc. No layby. Offea may not be available in sme æller or franchiæ store
W rent capability is to provide Ql with
larger heatsink, as just discussed,
a
JOIN THE TECHNOLOGY
Example AGE NOW
Let's say you want to use the adaptor W¡th
to power a portable CD player from the
cigarette lighter socket in your car and PICAXE
the CD player needs 3V DC, So Vi. is
12V and the adaptor will have to drop
USE SMAII
1,2-3=9Y.
HEATSINK QI
toR Now let's assume that Q1 is fitted
CURRENT with just a small HH-8502 heatsink,
õ¡õreFfüfr
ffi õ¡êreFMm
reffi
USE, I.ARGER
SHARED
What current will it be able to deliver Developed as a teaching tool,
llluminated Pocket Magnifier Stâ¡nless Steel Digital Callipers Magnifoing Desk Lamp HEATSINK to the CD player at ambient tempera- the PICAXE is a low-cost "brain"
Great for checking comPonents. PCBs, and These stainless steel dþital callipers feature Work with small items more easily with the magnified
FOR HIGHER, tures up to 40"C?
for almost any project
other items where a magnified view is required. a +dig¡t LCD screen, internal and external and illuminated view provided by this magniling
CURRENT
From what we've seen above, the
Features a large 2ómm coated glass lens, measuring jaw, depth measuring blade, desk lamp. Uses 2 x lOW Halogen bulbs, quality glass
USE
'lOx magnification, carry pouch and a white mm & inch measurements, and zero setting. magnifoing lens, flexible gooseneck, and removable total R(j-a) for Q1 with this small
LED to þrovide lighting of the viewed item. a
Supplied in a foåm-lined carry case w¡th Ac;dáptor. T4599 heatsink is around 24oClwatt, so if Easy to use and understand,
Requires 3 x "AA/4" size batteries. T4597 battery and deta¡led ¡nstructions. 01 382
we want its temperature to rise by professionals & hobbyists can
no more than 60'C above an ambient be productive within minutes.
of 40'C (ie, to 100"C maximum), the Free software development
flEr,'g.LltiF,l maximum power that Q1 should be
Lug Crimping Tool 4/6/8 Pin Modular tTffi"l. @ system and low-cost in-circuit
A handy crÌmping tool Crimp Tool called upon to dissipate is 60124 = programming.
when you're working Cuts and strips cables as 2.5W If the adaptor will be dropping
POSInON Variety of hardware, project
with non-insulated well as crimping various 4¡pin,
IJMPER
9V this corresponds to a maximum
terminals. Has a strong ó-pin and 8 pin modular
SHUNT load current of 2.5/9, or about 275mA boards and kits to suit your
metal {rame and jaws, connectors including 4P4Ç,
coated handles and óP4C (RJ-1 1 ), óPóC (RJ-l 2), FOR (power = voltage x current, so current applicat¡on.
Ratchet Coaxial Crimping Tool DESIRED
a cable cutter Suit and 8P (RJ-45) varieties Digital, analog, serial RS232,
10 28AWG wire Rugged metal congtruction
Perfect for E BNC, TNC, N, Teflon, or,rlRtf = power/voltage).
Thinnet PVC and Fibre-Optic voEs If the CD playerneeds to drawmore
T3528 for accurate crimps. 12923
connectors Has an accurate
1-WirerM, and l2C facilities.
current than this, you'll have to fit Q1 PC connectivity.
s;;ii:sii:1, $2Ss8 with a larger heatsink like the HH-8511
f:II[mf
n for reliable
which allow it to deliver 6/9 amps, or
Applications include:
about 660m4.
If this current rating seems pretty Datalogging
tNit rno,u rc
POWER SUPPTY OR low, consider that this example is for Robotics
VEHIC]E BATTERY
a very demanding situation where it is Measurement & instruments
Fig.z: install the parts on the PC being called upon to deliver the lowest Motor & lighting control
board as shown here. The output selectable output voltage but from a Farming & agriculture
voltage is set by installing a iumper fairìy high input voltage.
DORCY LED lnternet server
Dynamo Flashlight shunt in one of the link positions.
For an easier example, let's say you
Sìmply wind handle Wireless links
to'POWER UP'light, want to provide a radio or some other
renewable energy - equipment with 9V but still want to Colour sensing
alternative to power light
HH-8511 (which can be shared with run the adaptor from 12V. This wìll Fun games
ideal for emergencies at
home, camping and cars REG1 as the latter doesn't dissipate mean that Q1 will only have to drop
No more bulbs or much power), The larger heatsink re- ('J.2 - I = 3V). So with the smaller
batteries required
HH-8502 heatsink it would be able
Y1277
amp duces R(c-a) to 6oC/watt, resulting in
a total temperature rise of only (4 + 6) to deliver up to 2.5/3 or 830m4. AI-
!#Jrtrl::åff#,il0"
on 3 x A/AA alkaline batteries (included) ytzs:
= 1OoC for each watt dissipated,
It is possible to reduce the value of
ternatively, with the larger HH-8511
heatsink, it would be able to supply
R(c-a) even further by fitting Q1 with 6/3 or 2A,
an even larger heatsink, to allow it to To make it easier to choose which
dissipate even more power. However size of heatsink you need for your ap-
this involves mounting Q1 off the plication, refer to Table 1 for the most
adaptor's PC board. likely combinations of input voltage Distributed in Australia by
To summarise, if you want the and output voltage. Note that only
adaptor to supply as much current as practical combinations are shown - ie, Microzed Computers
possible, you must limit (Vi" - Vo,rt) where the input is at least 3V higher Pty Limited
by reducing Vir.. However, Vin must than the output, so that the unit can
be at least 3V higher than Voo¡ for the operate correctly. Phone 1300 735 420
adaptor to work correctly. Fax 1300 735 421
Dorcv Suoer Brioht
- f,nLec If you're stuck with a particular Construction
uo Flaslilight
High powered LUXEON 1 watt
-LED
light source, lightweight t300 input voltage (say 12V), the only way
to increase the adaptor's output cur-
All the parts used in the adaptor
mount on a small PC board measur-
www.m¡crozed.com.au
aluminium casing with rubber hand
grip, projects over 30 metre beam. hunting or general outdoor use. lncl. óV 4 amp
;
Y'I2M SLA battery plus 240V ãdaptor. Y1249 siliconchip.com.au MAY 2OOB 79

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Farts L[st
the top/output end. Follow this with
the three electrolytic capacitors, taking
W
care to flt each ofthese the correct way
1 PC board, code 11105081, around because they are polarised.
107 x 39mm The next step is to fit the heatsink
1 HH-850219mm square (either the HH-8502 or the larger HH-
TO-220 heatsink, OR 8511 - see Table 1), along with REG1 USE WIRES TO PINS I & 2 FOR Vin - l2V
1 HH-8511 61 x 36 x 30mm'U' and Qr. Each of the latter two devices
Fig.3: a hard disk drive power
heatsink is mounted "flat" with its leads bent connector (eg, Jaycar PP-0743) can
2TO-220 silicone washers downby 90o about 6mm from its case, be used to connect the input of the
1 6x2length of DIL jumper strip so they pass through the relevant holes regulator board to the 12V ouþut
1 jumper shunt in the PC board. ó4-Piece Bit Set and Case
from a PC power supply. Packed in two soft plastic storage cases
2 M3 x 6mm machine screws If you're just using the small HH- for ease of carrying. lncludes a magnetic
2 M3 nuts 8502 heatsink for Q1, REG1 can be 1ópc Slim Bh Set with Ratchet Handle bit holder. Each set contains: security Torx
4 PC board terminal pins, 1mm fitted directly to the board (ie, no the mounting screw). That way, the
Helping Hands with Magnifier
Uses 45mm long super-hard 52 grade 4mm bits, Hex bits, Tri-wing bits, Spanner bits,
s
diameter heatsink) and its metal tab secured us- heatsink can then be earthed to other Heavy cast-iron base for stability,
ing an M3 x 6mm machine screw and equipment. a magnifying glass, plus adjustable
Semiconductorc position alligator clips to hold an item
nut. The machine screw and nut also
1 LM317T regulator (REG1)
provide REG1 with a small amount of Voltage selection still while you're working on it. T5715
1 BDX54C or BD65O PNP
incidental heatsinking, in conjunction The next step is to fit the voltage
power Darlington (Q1)
with the copper square underneath, selection jumper shunt to select the
Capacitors Once you've secured its tab, its required output voltage. That done,
1 470¡tF 35V RB electrolytic leads can be soldered to the copper connect a DC power source (it must
2 1OpF 16V RB electrolytic pads under the board. Don't solder provide at least 3V more than the out-
1 100nF MKT metallised the leads before bolting down the tab put voltage you want), then check the
polyester - you could stress ald crack the solder output voltage with your digital multi-
joints if you do, meter, It should be within t3%.
Resisto¡s (0.25W f %)
2 300c) 1 91O QL is mounted on the top of its If you are going to be sourcing the
heatsink, using a thermal conducting adaptor input voltage from your cat
1 270el¿ 1 22A washer or a sme¿tr of thermal com- or truck battery, the input lead can be
1 180c¿ 1 18C) pound to ensure a good thermal bond. fitted with a cigarette lighter plug at Soldering lron Tip Cleaner Anti-Static Solder Sucker Heavy Duty Solder Sucker Heavy Duty Soldering lron Stand
1 160ç) 1 5.6C¿
An M3 x 6mm screw and nut are then the far end to mate with the vehicle's Low abrasion spiral-br ass for easy Easy to clean solder sucker with
a strong Solidly built plastic housing, strong spring Diecast heary duty construction with rubber
1 120O used to secure the assembly in place, cigarette lighter socket, Jaycar sells tip cleaning, with no water required metal body, excellent suction and a assenrbly, dual "O" r ing seals lor better feet to prevent scratching yotrr desk, also
lncludes metal holder with non-slip heat-res¡stant Teflon tip
T25ó7 suct¡on, easy to open for waste solder includes a "spìral brass" style tip cleaner
Where To Buy A K¡t before'soldering Q1's leads to their two such plugs - the low-cost PP-2000 rubber base T2007 removal T257.1 T1256

pads underneath, and the PP-2001 which has an internal


This project was developed by
Alternatively, both Q1 and REG1 3A fuse.
Jaycar Electronics and they own Similarly, if you intend sourcing
canbe mounted onthe largerHH-851L
the copyright on the PC board, Kits
heatsink, again using either thermal the adaptor's input voltage from a PC ¿-
will be available exclusively from power supply, the input lead can be /t-
Jaycar retail outlets and dealers
conducting washers or smears of ther-
fitted with a 4-way plug (as used on
- __
mal compound to ensure good thermal
(Cat. KC-5463) and will be supplied
bonds. As before, bolt the assembly the rear of hard disk drives), to mate
with the HH-8502 heatsink.
to the PC board before soldering the with a spare power connector inside
device leads. the PC. Again laycar can provide two
versions of these plugs: the PP-O743
ing 107 x 39mm. The component Voltage on the heatsink or the PP-0744. Diagonal Nippers Allows you to cut almost any shape 1ó-Piece Servicing Tool Kit
overlay diagram is shown in Fig.2. It is not really necessary to elec- Fig.3 shows the connections for us- Made from high quality carbon steel,
w¡th full cut edges so they're ideal for
or size of hole in sheet steel to
0.ómm thick or light alloy to 1 5mm diamond coated 2mm dianreter bit
Wide range of seruicìng tools in a handy
zippered carry case lncludes wire cutters,
Begin assembly by fitting the four PC trically isolate the metal tabs of Q1 ing this type of plug to provide a 12V precise circuit board work- They have thick lt follows curved or straight Can be used on many glass, cerantic long-nose pliers, lC inserter, hex drivers,
board terminal pins (to the external and REG1 from each other (or from supply for the regulator board, Note, smooth grip insulation and are spring lines wìth ease and is also great for or metal surfaces. Supplied with various scrervdrìvers, insulated tweezers

however, that this input voltage will battery case and lead -I477ó and more f4343
wiring points) and the 6x2 length of the heatsink), since they both sit at toaÕed I JIJI use on many plastics. T4945

DIL jumper strip used for the output the output voltage (ie, Q1's tab is its only be suitable for output voltages
voltage programming. Follow these collector and REG1's tab is its output up to 9V.
terminal). It does mean, however,
r :.,
with the single wire link that goes just 350pc C-able
Output connector ''¿ai

below the 120C1 resistor, that the heatsink also operates at the Tie Pack
Next, fit the 10 resistors to the board, output voltage when power is applied, The adaptor's output lead can be Stoc{< up now! Pack
taking care to place each one in its so make sure it doesn't short against fitted with a power connector to suit contains 100pcs
ea of natural &
correct position. Table 1 shows the other equipment, the device or devices you're going to coloured 100mm x
resistor colour codes but you should This is also an important considera- be powering, In many cases this is 2.5mm, 50pcs ea
also check each resistor using a DMM tion if you mount Q1 off the board on likely to be a concentric low-voltage natural & coloured
200mm x 2.5mm,
before soldering it in, as some of the a large external heatsink, In that case, DC connector, and 50pc coloured
Toolbox with Component rage
colours can be diffrcult to decipher. you might want to electrically isolate Finally, when mounting the adaptor 280mm x 3.5mm
Solidly buih and well-finished plastic
cable ties. xsoó¿
After the resistors you can install Q1 from the heatsink using a TO- inside a case, make sure it has adequate toolbox with a removable
the capacitors, starting with the un- 220 insulation kit (ie, thermal insula- ventilation to dissipate the likely heat internal tray,
storage in th
polarised 100nF MKT capacitor up at tion washer plus insulating bush for it will produce. sc 30kg max ca
H45C7

BO stLtco¡,t cntp siliconchip.com.au


*Conditions apply. See in-store for deta¡ls. \^/ \^/ ¡y Cl S e C O-m O t
www.siliconchip. com,au
PB¡GE GUlllE: SUBSCRIPTI0IlS
(Note: all subscr¡ptlon prices include P&P).
YOUR DETAILS (Aust. prlces lnclude GST)
Your llame Please state month to start.
(PLEASE PRINT) Australia:'l yr ,.,.,...,.,.,...,....$489.50 2 yrs.,.,...... ..,..,, .., $4172
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Organisation (if applicable) NZ (air): 1 yr .,.,.,,.. .,.,.,.,....$ASO 2 yrs.,.,....,....,..,..,,, $4190
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PRIGE GUlllE: OIHER PR0DUGTS


(all prlces lnclude GST on Auqt. qderc)

-SlLlC0N
Postcode Daytime Phone llo. ( CHIP BACK ISSUES in stock: 10% discount for 10
or more issues or photocopies. Australia: $49.50 ea (includ-
ing p&p). Overseas: $41 3 each (including p&p by air).
Email address (if applicable) -ELECTBONICS
AUSTRALIA: project photocopies. Australia:
$49.50 each (including p&p). Overseas: $41 3 each (including
Method of Payment: p&p by air).

õ¡õkMm
læffi
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@tu
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BUY 5 or more and get them postage free.

Adjustable Temperature Soldering Station Benchtop Soldering Fume Filter


tr Cheque/Money Order tr Visa Card tr Master Card (Available in Aust. only): $413.95 each plus $7 p&p per
order,
Lightweight handle with burn-resistant cable,
45W power, 250'C to 450'C temp. range,
240V powered, with 1.ómm tip and
Reduce soldering fumes with this compact filter.
lnc. low-noise mains-powered fan, 2 activated
carbon filters, adjustable stand, and plastic
cardNo IIII I
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9414.95; Overseas $418.00. (Prices include p&p & GST
cleaning sponge. T'197ó hood assembly. T234ó
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Card expiry date: I I ll I I -PERFORMANCE ELECTRONICS FOR CARS: Aust.
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PT-200 Butane
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D¡êreX¡MiÏF with adjustable flame
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2509 Lead-Free Solder Electronic ignition, with
A lead-free 1.0mm solder alloy containing temperatures up to Item P&P if Total
flux for general electronics work where earlier 1300'C, and up to ó0mins Qtv Item Description Price extra Price
lead-based solders cannot be used. This solder use per refill. lnternal
is 99.3% Tin and 0.7% Copper. Recommended brass and ceramic parts
for use with iron-clad or nickel-clad soldering for precision operation.
iron tips.2509 roll. N2ó32 Colour may vary. T1101

TV Cable RG-59U Economy


Economical 75 ohm dual shield
coaxial cable suitable for indoor
75 Ohm TV Coaxial
Cable RG-ó
Quality shielded low loss
Cable Harmony HD
Video Audio C-able
Suits high definition video and
Subscribe to Stttc0¡t Cntp on-line at: www.siliconch¡p.com.au
Both printed and on-line versions available
*
t w
use on analogue TVs in areas where
there is a reasonable signal. Great
heavy duty coaxial cable that
is suitable for digital television
audio cabling hookups.
w2003
Total $n
for making patch leads. w2080 installations. W2084

Promotion from 30/04/æ to 27 /O5lß


stuff taken from the "Gad€et Guy" webslte (www.gad€etguv.com.au):
Porrver savlnéls of uP to 24vo usl,îg the tnersodc Po1ver gaver (and our responses lnbol(t ltatic)
Dear Valued Customers,
I am pleased to announce the appo¡ntment of our
new retail managers. Scott Paton has been 80,000 songs - All in one box!*
promoted to manager after working with the
By add¡ng a hard drive of your chooslng to th¡s styllsh un¡|, you
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Atekso\rskl ha-gjolned ourteam in Sydney, after
w¡thout the expense of a hi-fi PC. lt provides h¡gh def¡n¡tion power that is generated.by the power statloI.|s,
¡n the electronics industry.
ptayback for any tiles stored on the dr¡ve, via user friendly on-screen and. tI
menus. Su¡table for most MPG formats' D¡vX, JPG, MP3 etc!
24o vort power sockets to rur yovt erectficar appJlances. powet
tactor correction (Ioesn't save yoa money
l\ Firmware upgrades also avallable. D 5510 320gb SATA HDD to suit $141
entwaüs. An
iT
I
D5563AFeaturas.UpdatebyUSB2.0,wiredethernetll0/100)
.
oyy¡¡.¡uttt,ntt'nn
t};,e electrical
t (802.1lb/gl Composlte, S-V¡deo, DVI-D, component & digital audio outputs
.
' lR
enension . 1080p high definition ßemote control . USB flash stick d¡rect connection wit}: the heat
. 3.5" SATA HDD compatible D
Build Your Own uffiõEösnm HARD DRIvE lúooEl! Power savrng thto*Eh man.agrrtg tndacttve and
¡ew'r€ of cherper model¡ on lhe m.rkot wlth resÍethve roails
Active Subwoofer 'Dependant on hard dr¡ve capacily. low rcsolutlon outp¡¡t and umlted codec support. The Enersonic Power savet will r.ot save energr
Enhance your sound system, if all you used. in yourpremÍses were fi1ament ught
bulbs arrd electücbaJ" radlators ot oiJ heat'ers. These
add mindblowing realism to. tÉ Watt axe rererred. to becrvúcalJy as resistive load.s.
Sult3 a hu8ê rante of scrern *Hl""li":''i;"0'il.o
m
your favourite DVD! Turn your: Mount Your
lounse room ¡nto a cinema: d electronjc applia,nces insta.fied, whic}r ca,n to

ffil I ó.
Plasma or
e! withlour very own custom i
subwoofer. Fantastic for build- i LCD Screen ^--. '::', wer Saver is insta-l_led . These ad.ditional, appkances
components, whTch act as inductive load.s, a,nd-
ing into custom subwoofer cabi- i A great way to
nets, Equipped with votume,; mount your flat acteristics. Iniluettve loails don't necessatlly
crossover frequency controt, ; panel TV securely to
ro lloo :'
High Gurrenl llvr ur
phase switch, high and tow i your wall. Tilting or
In slmp-le terms, the Enersonic powet Saver is d.
level outputs. 120W RMS, i fixed models Mounting help corxect these problems caused.by the
Stabte ¡nto 4 ohms, i holes are provided for both 450 Regulated Lab Power Supplies mlx of imductive and' tesistive Toad's, and' to help
out a",d s¡mchronise the erectxica,l. wavetorm
& 600mm stud watts. Eas¡ty Compact sw¡tchmode design is both powerfuI and to herp prouide abettet power ractot correction. we
SoeakerSwitchers l{Etlt mounted to brick watts with tightweight. Great )r powertngcommunicat¡ons h.ave demonstrated, lt iloes no suci,- ti'tlngl
ð¡lot. r.¿ effective wav of DESIGI{! appropr¡ate fixings. 60kg max equrpment, car audio amptifiers, camptngfr¡dges or
selecting speaker zones throuBhout other portable DC power appliances. on the
M 8212: 3to30V regutated @ 204 m x.
Stunning lú82ü2¡l-15V regutated @ d)max. Plusauxil- one
Gompact Hi-Fi liary 5A output on front panet. he.lp
Compact Autoranging
WHOPPER WIRE - SAVE 15olo i
speakers i.
DMM
Oxygen free cable for superior speaker i
have a sensational sound :
Perfect for the home lnclude¡ ¡
for thelr compact size. ' tampo ¡a
performance. Superb quatity for use in hi{i, i handyman, enthus¡ast
lFttll home theatre and car audio i
Each speaker unit
or student! Features:
pmbo tt no
comprises of two sw¡vet mount drivers enra cost!
systems FuL[ 50m rotts onty i . Data hotd . Backtit R'eesons to buy an Enereonlc pou¡er gaver
prov¡ding qu¡te amaz¡ng reproduct¡on &
Supeó quality & Y.lue. ! power handlìng. ldeal for unobtrusive sound in the kitchen, disptay . AC/DC votts
studyorbedroomorsurround sound use 130x65x75mm.
. Res¡stance . Cont¡nuity . fn some cases even more. No reduction tn electrtcll,4r.büJ
. Transistor & diode
Pro-Grade HDMI Leads In our oplnlon - lust es good as the checker . AC/DC current
Superb quatity for any grade
brand names, wlthout the pr¡cetag!
home theatre
system.

Why P.t a
fortuno tt a
hl-ñ ¡torc?
4' No mairrtenance .equired. rtulhat ito yøo do tf tl,e tnterner
Component Leads ruse ,Jrows?
High quatity leads with all metal 5' R'apid retr.r-rn on your i¡vestment . Tl,ere is no tetartz
ptugs, gotd plated contacts and on l',,vestmant!
thick shielding to prevent 6' 1-1 exchange warlanty. rrow about money back tr tt iloesn t cto
what ls claímeit?
Measures your systolic/ diastol¡c pressures and heart 7. Envj¡onmental$r friend.J¡r. In what way?
See In The Dark rate. Provides a simple way to get fast and accurate
blood pressure readings. Stores 30 readings forlp to 8' rt acts as a ¡efore supplies load with proper voltage during momentarîr
GGD Camera
With 14 infra red
power surges.
LEDS! Excetlent low
light perfrìrmance cou.
17 in 1 Multitool
pted with sharp ctarity day Great for the gtovebox or
Signals Plus oPtlcal audlol
time use. The best of both
Run out of HD lnputs on your emp or TV? Take worlds! Sturdy housing is well
crrit to a ,high enersr rating circrrit, therefore
edvantage of thls handy 3 way swltchor 1080¡ suited to sheltered outdoor insta[a- a singte unit such as
compatabte. Also ¡IirdË\stereo RCA or optical audio tions such as under eaves, patio's savjng you money on' your electrÍcity bill. rt does no such t'llns - lt
in:conjunctíon wif¡árqffftnt video. ldeal for game consoles or ' etc. M 9243 ptugpack to suit $18. A totât tool does nothins to seve eTectilcíty.

siliconchip.com.au MAY 2OOB


the Electricity saving box, which was
lOe'¿Woltage Performance Mon itor claimed to be the latest technology
from Germany.
It also has an Australian Approval
Number (NSW 22555). This shows that
SAVE 20olo on Handheld Soldering lrons
ïl¡:k t*tt 2oo/o ffi.
Ðoloer Fumes r Multi-Angte
OFF!
Bench Vice
it complies with Australian electrical Tired of coughing on soldering
fumes when you're work¡ng on Made from diecast attoy. Clamps
standards but that in no way indicates PC boards? This compact fume to your work bench and provioes F

that it wiII do what it claims. Great performers under $201 extractor whisks away smoke & totat 360" freedom when work-
Enersonic also suggest that "For Great for beginners, enthusi- fitters the air at the same time. All ing. Jaws open to 55 mm,
asts, home handymen or as a back up in the toolbox ALI are sup- metat construction ensures it will lnctudes soft jaws for hotding
best results, use 3 to 4 pieces of Power pl¡ed with a handy mini bench stand. Equipped with an iron ctad, tast for YEARS! deticate connectors,
Saver per typical size home". Apart chrome ptated t¡p for tong [ife.
your soldering
from being poorly expressed, this is A must have to ensure
pollutants
tlke a third
a lie! There is no power saving with Sotdering lron Caddy ?äãìt Ti"" rt"m alrborne hand!
Stores your iron, sotder and sponge in one
one device and the power saving with handy spot. Wall or bench mount. Accepts
four such devices will be exactly four i See
250gm or lkg sotder rolls
times zero = zeto. Nole: solder not included i around
i corners!

,ffi
Handy benchtoP accessorY! Eliminate
This comPact ¡nstrument Uo to 512 events can be logged So how do you save on power Static Damage! ; Handy tetescopic ,,,
captures and logs mains- and subsequentlY scrolled bills? Re Antistatic mat for han-
; inspection mirror,
Ì great for workìng in
specific voltage param- through with the enter and There are no magic bullets to save dling components and : tight spaces
sensitive hardware ¡n safety. W¡th
navigation buttons. power with the existing appliance Set of 6 drivers with comfortable
eters that can affect the / F

performance of equip- , The disPlay is a bright Yel- line-up in any home. The only ways
buitt in tool pockets and wr¡st strap
JUMBO 600 x 650mm SIZE!
soft rubber handgrips 3 ftat
blade, 3 phit¡ps type.
low OLED tYPe and it can to save power in your household are
reducing heatshrink, removing adhesives, paint
ment such as induc- etc. W¡th a ftick of the tr¡gger it ¡nstantty pow-
be inverted just in case --\
m
tion motors, sensitive not to use your appliances as much, Car Tune Up's
instrumentation, medical
the VFM is Plugged into not to open fridge/freezer doors as of- ,"*; il"."Ïlì,i,î:'.-,,'^li, -';
Made Easy!
a GPO which Places it ten, to turn remote-controlled devices Mult¡funct¡on aulomotive
equipment and so on.
upside down.
It reads and disPlaYs
four parameters: true RMS
UnfortunatelY, the
(audio/video especially) off instead of
leaving them on "standby" and finally, 125W lroda Portable Gas lron
multimeter ¡deal for mechanics,
apprent¡ces & enthusiasts.
Serves not onty as a standard
Þroo
Ratchet Driver Set
2-pin Australian socket to buy more efficient appliances, POWERED BY REFItt.
voltage, imPulse voltage adaptor it comes with ABLE GARTRIDGE! ¡
muttimeter for generaI etectrical AT A BARGAIN PRICE!
(above 450V to 4kV Positive There are no gadgets that can do it . Totallywireless I but also performs RPM, dwetL Handy ratchet action speeds

or negative), THD (total har'


willnormallY Posit¡on for you. s8 operation - No need to
angte, duty cycle, temperature &
pulse width measurements
||ryflf up any job. Designed for
the instrument side- comms equipment, computers etc. lncludes
monid distortion) and mains
run extensíon
Suppt¡ed w¡th induct¡ve pick up.
ways, so you have ...leads to your work 3 phittips, 2 hex nut dr¡vers, 3 ftat btade & 4
frequencY from 45-65H2. area . Super tough design witt last for years
Suits 2 or 4 stroke, 2-10 cylinders. star bits
ln addition, it will disPlaY and
to crook Your head .
. Easy to t¡ght, one-cl¡ck piezo ignit¡on High reliabitity and tong Great for checklng auto w¡r¡ng' With a full range of tips plus
log the deviation from the nomi-
to read the disPlaY (see life tip . Powers on for up to 4 hours from a futl tank of gasl rad¡ator temps, lgnlt¡on Problems
etc'
extens¡on bar!
(ie, 2a0V) as a SAG or photos above).
naì voltage
-(SWL)
SWELL together with the That aside, this is powerful instru-
logged time. ment for monitoring mains voltage'
iñrputses are displayed as lMP, with
lnstant Insulation i I Contact Free Digitat i Precision
the magnitude in kV and duration in For further information, contact Testing. 2oo/o OFFI i :.
,", I Thermometer i Frequency
microsJconds, again with the logged Trio Smartcal. Phone 1300 853 407
time.THD is displayed as percentage Fax 1300 853 409
(eg, 1.3%) Email: trio @ smartcal.com'au :Î::.Ï:åi::iï'J,[.ffii#il15%"-iilJ.ñ:ll;#i.ili.]äi::::::r':^":,T:'-lffi¡E
oranyonewhoworks,
: - t.r
: -'---'' --- '- ----?tZtfË
É
shoot'temperature
on mains equipmenr. measufement. Provides accurate ¡ :^"]:lt^1 lt:S:Îi?,""- ,- two
in "..^ J.
;00rriä;,';óöìi;;: i: perature read¡nss trom a ¿¡siancl. ; ranges
::19:^"j.10,1'^:-27^GHz
0-1000V. lnctudes
rr^âr ror
tdeal ¡^ñ^^,-1..-^ measurement
r^- temperature -^^".,,^^.;-;,- ir ;: ;;;%;;ìñ;liJä'îi^"1,-,,),^;;;;:;;;;
w¡th separate inputs; Ch A 10Hz to 100MHz
;;,r
increased. Whoa! That's not right. We (r)The Enersonic Power Saver eads.i o
A.

didn't believe it. may provide a degree of power fac- r i :a


Repeating tlte power consumption tor correction for inductive loads ¡:' 't
test with the SucoN CHrr Appliance BUT ' i¡
Energy Meter also showed an increase (2) Itwill notresultin anyreduc- Locate the right cable in seconds! i Multifunction
when the Power Saver was plugged tion in real power as measured by
in but in this case it was only a few any appliance energy meter or the
watts. Nevertheless, rather than giving meters in your power box at home.
no change which we expected, there It will probably lead to a small in- i : meter
was an increase. I repeated these tests crease. i aI i deveto
with a small fridge in my home and (3) It does not "cleanup" voltage :;: i crosso
came up with exactly the same results and current waveforms and it does i 'Power

- a¡l increase in power consumption, not have any means of doing so, 'å:ïfåiï,ii:: i rns nrcn¡ w Yotl* PocKEÍ! resona
not a decrease. A few other comments should be
made. The Enersonic Power Saver is
Summary stated to be "Designed & Engineered
Taking the back offreveals a 6pF capacitor, a
bridge rectifier, VDR, LED, a couple of smaller
OK, so where does alÌ that leave us? in Australia". That may well be true
capacitors . . . how's that deja vu going now?
Our conclusions were: but electrically, it is very similar to This shot is virtually same size.
22 Sntco¡rt Cntp siliconchip.com.au
monics (ie, harmonic distortion) can
cause problems in the distribution
Jayca r's Mu
During the testing of
lti-Fu nctio@
network. the Enersonic power
That is not to say that distorted Saver we used the
mains waveforms do not occur and Jaycar Energy Meter
SAVE 20olo ON RJ45 Connector Cat5e 305m the scope waveform of Fig,3 is quite
Test LAN ù,no.Un¡'
E
Dru.tr*
in helping to assess
Cables FAST! CATSE PATCH LEADS Packs
Boxes E typical of what can be observed in whether power was
High quatity Cat5e with strain 1r- Stock up on handy RJ45 wtoa any commercial or domestic location,
This uttra comoact LAN tester
relief plugs. data connectors for custom Make your own u"$ being saved (or more
saves you the time and frustra-
1m 2m 5m patch teads custom patch In fact, it was taken at my home on being used).
tion of identifying bad network
Blue P 18084 P 1809 P 18124 leads or nehvork Sydney's northern beaches. It has a 3-pin socket
leads! lt instantly displays the
status of al[ cabte conductors
Red P 18214 P t822 P 18254
your house. Top
quatity cat5e ¡n a
Notice that it is flattened on the so the appliance you
(shorted pins, straight or Ycliorv P 18314 P1832 P 18354
conven¡ent and neat peaks and troughs, as well as being wish to monitor can be
crossover cable identification). lm 2m 3m 5m pultbox. not quite smooth as it shouldbe on the simply plugged into it.
Su¡ts most common netrlvork FBP $3.9s $5.20 $6.95 $8.95 W 276O grey Jüst
sloping sections. In fact, we have the
i ¡lue
l|0" $3.* $4,0o $5.m $7.0o
conf igurations. lncludes battery. w 2z6t 80 cents It has switches to allow
i w zt62 pinx per metr€! equipmentto measure such harmonic it to display the mains
ldeat for the lT tech!
distortion but in this case we did not voltage and appliance
have to go to the trouble of making current, power con-
"safe" connections to make such a sumption, power factor,
19" Rack measurement, and overload current,
¡fF
Mount Patch Panels Instead, we had an ldeal Voltage mains frequency and
Performance Monitor (VPM) in for the time.
review at the same time. You can enter in
This instrument monitors voltage, your electricity tariff
impulses (ie, tra¡sient spike voltages), and display the cost of
total harmonic distortion (THD) and running the appliance
other parameters. over a given length of time. The The Multi-Function Energy Meter is
Australian Made 30W PA Amplifier Paging Typically, when monitoring the meter works well but we found the available from all Jaycar Electronics
Mr Smith! } OVAC mains waveform in the Stlt- displayed units are very small and stores and website at $99.95 including
SAVE OVER 200lo coN CHIP offices, this gives readings difficult to read. GST. (Cat MS-611s).
Excellent for general
paging applicat¡ons. Fitted with a 3
around 1.2-1.3o/o. However, at the
pîn XLR, it is the perfect partner for the time that the waveform on the scope
A 40304 30W amptifier. was recorded, its readings were much trace) and the current waveform
Equ¡ppcd wlth â higher at around 3,3%. trace), This is to be expected with ownApplianceEnergyMeter[SII,tcoN
spælâl¡sd mlc for cleâl So we were able to use the Ideal the inductive load presented by the Cmr, JuIy & August 2004) or a much
25lq/oOFÍl LED "halogen type" globe spesch æPredùcdon &
Replace halogens with eff¡clent, low enhaßæd Gl,NdtYl VPM to monitor the mains voltage fridge's compressor motor. more compactMulti-FunctionEnergy
smatl businesses, workshops, schools etc
heat LED globes. Great for motorhome, Features both 3 XLR mic and 3 RCA [ine inputs (w¡th parameters with and without the Ener- We then óonnected the fridge via Meter from Jaycar (Cat MS-61L5)'
3 Pin XLR Plugs
caravan and boat t¡ghting. ldealtty suited for votume controls).30W RMS. 240VAC operation
MAKE YOUR OWN MIC LEADS! sonic Power Saver connected and with the Power Saver and made the meas- Interestingly, this latter device will
feature & cabinet tighting. For 12V DC power
app[¡cations. lW light output.
Packs of 10. various loads such as a refrigerator ald urement again, This showed that the give a reading of the power factor of
Drop Proof Announcers vacuum cleaner connected, power factor correction capacitor the load. Bingo!
SAVE UP Guess what? The Power Saver ãoes indeed work, as we would have So we plugged in the fridge via the
rO2lJo/o made zero difference to the observed expected, (See Fig,a), |aycar unit. It read the frid€e's power
waveforms or the measutements on Ñotice that the red current trace is consumption at 220W or thereabouts
the VPM. notonlymoreinphasewiththeyellow but it tends to drop the longer the
We expected nothing more, of voltage trace but is also reduced in am- complessol luns. And it gave a powel

ffiffi
Rack Shetf Discounts!
domestic applicat¡ons. Very tittle heat
generation &.much longer life compared to
incandescent lights.

BRP
SAVE
OVER
Power
_. uD to 8
speakers from a
s¡ngle ampt¡f¡er!
i Mic Gabte stAsHED!

i .räï,ff',n,..,
lÌne noise. Thick
outer sheath.
course, but we had to go through the
process.
We also monitored the voltage and
current waveforms for a small refrig-
plituãe. Sothat'sgood.Butatthesame factor reading of around 57, which
time, we were measuring the power equates to 0'57.
consumption andthe difference was
not what you would expect,
PluggingtheEnersonicPowerSaver
into the dual GPO then changed the
on
This compact device allows you
$49 SAVE erator in the SII-IcoN CHp kitchen, as
Massive 20kg load rat¡ng w¡th
tough powdercoated finish.
H 5352 2U 325mm $57.75ea
s59
to power up to 4 pairs of speakers
from a normal stereo amplifìer. A great
Fult 100m
28olo shown in Fig.3. che c ki n g p owe r co ns ump ri å: îå"tffi :"å J" ,"f åit,Ï,"'#iìL'":
H 5362 2U 400mm $69.30ea
$52 way to extend your lounge stereo system In this case there is a phase lag be- and power factor indeed correcting the power factor.
H 5353 3U325mm $6,l.95ea into the entertainment area. l50W total
tween the voltage waveform (yellow We had two options to measure But the power consumption reading
H 5363 3U 400mm $72.45ea
$62 power handting

$8 Elqctronie
sAVE 20olo! Gustomisable Rack Gases P 0728 lm $10.50
g9 Softwa¡s
These pro quatity cases altow internaI subchassis to be P 072s 3m $11 75 Dsþn & Dcvdopmmt Enginecrt
mounted along the fult width or height of the case Great for test equipment,
P0732 5m trr.rs
S1O Bargain 30m Rolls of Fig'8'
amplifiers etc. Aluminium front & rear panets Type C790 Controller
SuppLied w¡th internat pânet and $tl 5 Great for low current DC wlrlng in
o Sensor Moniùoring (V, I, n ,I.4)
P o73E 1om *rr.nu cars, 4WDs, caravans etc-
4 mounting strips.
0737
$2O W 212$:2410.20 Heavy Duty Red/Btack. o EventTimitg / Sequerrcins
P 20m Srr.ns
W 2138t3210.20 Exfra Heavy Duty o @er / Under SÉ Detedion
White/Btack- o Over / Under DC Voltaç Detection
Great for mlcs & mixers!
$27s.00 AUD Rlecd t 4s7 6t4
Incfud€s Endc¡e åflf 2qB
o Temperah¡re Gonboller
-c.1Pq
Mtûtælorì

MAY 2OOB 27
Resellers
WESTERN AUSTRALIA
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GeEldton ML Cmmunþalions 9965 7555
Keyless Door Entry System Kit Tiny PIC Logic vrcloRtA
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(SC June'04) This modute can be inter Probe Kit Bemlla I',lorlh East Eleclmn¡6 5762 2710
faced to an atarm system or door lock (SC September '07) lndicates 3 con- q!q!.qr!F
-8e@1s9--------- - - - --!41¡q{
Up to 24 users can ga¡n access by simpty ditions when test¡ng c¡rcu¡ts & BeMick Eleclron¡c Connælions 9768 9420
waving a pre-coded tag in front of the receiv- devices. Includes SIVID parts, fine soL- -!-c-q
çerrþmai¡_e______: __ _ Ig)_Þ.d_ÞF9l9Sy_--{¡? tA_.
Cmnbo{rne-
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G&CCommn'ffiüms 59963æ8
home or business. Suppt¡ed with one keyfob out pen cos¡ng ond 'needle' probe end
- -- -- --Ia!e{!!-El@@=q?cqc@-
I'EoeL--
tag, extras $9.95 ea (K 9302). Card tags $5.95 qgggrs__ _ __ ___¡tr!cry_I-v__- 52L8_! 6?l-
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Portable PIC Measure Gapacitors k9_!Ca_!ta___Lsongl_qE_q¡-Sþ-srQp!6&_E_1c4._l$_?_q2_a7_
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battery powered programmer kit ¡s suit- e q99!q__q5n 1le0_
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Fig. 3: the typical distortion of the 50Hz 240VAC sinewave Fig. : these scope waveforms demonstrate the voltage and 24CXX EEPROI\4S INCLUDES: ZIF SOCK- of defective electrolyt¡c capacitors
U€9¡j!___--_E4qlq;o{!ÊieÞ and Êlætrcnics___6û56 57_46_

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0.01-99O autoranging. A musl UeoIqsL- =-_- rcf!er-&--L!d---q!41 4Z!-
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commercial premises. Notice the flattening of the peaks resistive load has the voltage (yellow) and current (red) 28 & 40 Pin Adaptor Boards lncludes case & fully s85 Ballim __-_____--_Lqa!l!gE&e E!9q!ro!iQr _-q@elq-
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This was measured at about 3.37o harmonic distortion, heaters and incandescent lamps are resistive loads, the K 9505. They allow you to easily front pane[.
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program23 & 40 pin PIC's. Each kit cririlh Gúrh gysteqË Plue---6-9-01_5!9-3-

kilowatt-hours. They do not measure use a capacitor and it is labelled "G¡rF stabilise the voltage. includes a ZIF socket and PIC chip Headphone Amplifier Kit Gunnedah Protronics 67422110
Lâfelelqn ---Læ!]!1s!49!!9qa!ts- J!$?Þ2!-
"reactive power" (kVAr) which only 450V AC". It also contains a small This is stated in the tiny instruction Buy the prcgrammer and both adaptor boards forjust $79!
Ultra low noise, low NewcasìeWest HencùmanPrcducls 49567111
dÍstortion design. North Fichmond
becomes signiflcant if power factor is PC board which has a fuse (why?), manual and implied in the waveforms Drives high and tow
CPT 4571 4699
Pq4es ___=*ç![[q Lqqdins Edse__C8!??!.e-3--
a problem, a VDR (voltage dependent resistor) on the packaging (see Fig.2). impedance Penrit¡ __!e0[q_!4¡t aAL qe!!_ 7!e@_
So even if you use an Enersonic and a power supply to light the single In the "Before" diagrams on the left- headphones Great Po_rt_Ma_clllariê ___ Jún Ftull Trcì,Vay Fadr_o_-r5q8l-1-3{1_
!slqs_el!qç!rc!8s__4q87 !Q_s
Power Saver to totally correct the LED, hand side of Fig.2, you will see a rather for those requiring a
San Soæi Marinectrnecl 9583 1710
3mm High bit more lÌsteninB
9¡SLe!.q!_____
power factor in your household in- It is almost identical to the circuit ragged looking voltage waveform at
lntensity LEDs "oomph" from their portable Sm¡lhlìeld
sinslelm H¡-Fr_ _ú722_4L
Chmlffics 9609 7218
stallation, there will be no saving in ofthe Electricity saving box discussed top and a set of voltage (blue) and cur- 1600mcd bright-
MP3 player or CD ptayer Features dual TalqQ-__&!9jlo_A!!!99Íonß_!qsf _q@
power. Zero! In fact, because the Power in the November 2007 issue. What a rent (red) waveforms at bottom. headphone outputs. waggs Wruqa _wa_g9g-_QerRaoþ,q¡!-Fi 6!?-1_6_1!1

Terminals ness- Wh¡te Waterlæ HeftesElectriml 9319313íì


Saver has an internal circuit to run its coincidence! The details are shown Welher¡ll Park Tællron Elæ1ffii6 9604 9710
SrOCK UP AHD HALF Power LEDs up Wmqetg_
LED indicator, it will actually draw in Fig.1. Voltage waveforms sÁvEr 6A @
M?d Be€rrm'rcs__4_2q ¿3q

PRICE! to 5 watts! !&ll9[S9!C_N€wtek Eleclrcltð 4227 1_6!.0_-

a small amount of additional power. In all the years that I have been 400V rated.
(sc May'04)
VWmg_ Pro_DisEnlefairuen!_€13_-!]!p__

So you will pay more, just to run the Voltage stabilisation observing 24OVAC 50Hz mains wave- Powers up two
QUÊEti¡Sl-AND

Power Saver! Apart from making outrageous forms, I have never seen anything as
3;F
After we had run all the tests on claims about power saving, the mak- ragged as in Fig.2. In fact, the power singte 5W LED. The unique
switching regulation employed means
the unit, we pulled it apart to confirm ers of the Enersonic Power saver also supply authorities do maintain per- that it is very efficient and produces
what we already suspected. claim that the device will clean up formance standards for harmonic 433MHz Data very littte heat. lts 12V ¡nput makes it
The photos show that indeed it does the voltage/current waveforms ald content, because high values of har- Transceivers perfectfor boats, cars & caravans.
These compãct anywhere low voltage tighting might be required!
Gfeat for
units allow
lnventors & -
Alphanumeric LCD Module wireless data
expeflments! Resurrect Your Old LP's and 78's!
transm¡ssion ovel
Easy to use & drive. 196 characters (SG August '06) Add's a RIAA phono input to any
a 30m range. Perfect for remote
built ¡n. Yetlow green backtighting amplifier and allows easy line level recordíng to
monitorìng dev¡ces, PC
20characterx4tines. CD or MP3. Prevent the deter¡orat¡on of your
communicat¡ons, inventions etc.
98Wx60Hx13Dmm. favourite vinyl and revisit those golden otdies and
classics by converting them to MP3.

ffi
Make your own Allows easy connection
prototype circuits from turntable to
PC. Features:
Pr¡nted and drilled specifically to . Can be equalised
suit DIP packaged lC's.0.9mm

ffi
to suit various types
hotes @ 2.54mm spacing.
of 45's 78's and
H 0717: 75 x 43mm
LP's . Low signat lo
H 0719: 110 x 140mm

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Great for
proiects xorsr rorxsoxzs seìs ii) Processor Kit
(Sc sept 99)
NÊW ZEATANO
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requirlng RF H0453 121x66x38 $ee5


$15 Get the most out of your sub-
woofer. Designed to compensate for
Fig,6: the effect when the Enersonic Power Saver is shielding or
H0454
$2O poor subwoofer response or ¡mprove
119x93x30 $11s5
connected in the circuit, demonstrating that it does have mechanical
$4{) bottom end. Features a subsonic fitter
protect¡on. 0455 193x112x61$2s.s5
compressor is running. Notice the phase lag between the an effect on power factor. The current waveform (red) is H set to 20H2, variabte low pass filter,
voltage (yellow) and the current (red), This phase lag is now more in phase with the voltage waveform (yellow) variable gain, pLus duaI phase outputs
ofno concern to the average consumer and does not cost and is reduced in amplitude. Paradoxically, the power Altron¡cs lakes no responsibil¡ly lor any loss or
damage howsoever caused, suffered by a reader wilh
anything. consumption actually increased by about 5W respecl lo any maller or th¡ng relered to here¡n
Pr¡ces slated herein are only val¡d for lhe current
20 Sr,tcoN Cutp siliconchip.com.au monlh or unl¡l stocks run oul. All pr¡ces include GST
and exclude lre¡qht and ¡nsurance See lalest
catalogue lor ke¡ght rates
have been marginal anyway. 3fiN PIIJG
So I wondered whether this
new Power Saver could possibly
be based on a phase-controlled
Triac.
The reason for thinking along
these lines was that the promo
photos for the Power Saver, in the
Harvey Norman catalog, showed
it in conjunction with a 2-door
refrigerator, a flont-loading wash-
had produced radios to suit AC/DC ing machine and a wide-screen TV
mains, some fine 32V receivers and a (plasma or LCD?). Both the first two
few high-quality multi-band receivers appliances would use an induction
but when it came to TV sets, no 12V motor.
or 32V-powered receivers were made But I also noted that the Power Fig.1: the círcuit of the Enersonic
Power Saver. Ifyou have a sense
Iocally. Saver is suited to appliances up to
of deia vu, it iust migåt be because
In tlose days, there was a strong 24OOW (10,A.). That would probably tlis circuit is virtually identical to
demand for electronic equipment rule out use of a Triac inside the that of the "Electricity saving box", which we thoroughly debunked back in
- radios mostly - that could be used plastic case. Why? Because a rule of our November 2OO7 issue. We thought such scams had been laid to rest . . .
by people in rural areas where there thumb is that a Triac will dissipate
was no mains power. Radios in the a little over one watt for each amp of
1950s, 60s and 70s were still relatively current that it controls, There, that oughta do it. worthwhile in industrial and com-
expensive and a set that could be used So if the Power Saver used a Triac, In brief, "power factor correction" mercial buildings which have large
in many different situations would be its total dissipation when controlling is a process whereby lagging currents numbers of fluorescent lights and
an attractive product. an appliance load of 2400W would drar,rm by inductive loads such as fluo- induction motors. In fact, fluorescent
In particular, a radio that could be be 12W or more - too much inside a rescent lights and motors are brought lights installed in commercial and
used as a household receiver, a car plastic case with no ventilation. back into phase with the 50Hz sine- industrial buildings must all have
radio and a portable receiver would So that meant the Power Savet was wave of the voltage waveform. power factor correction capacitors
find a ready market. It would cost more probably predicated on power factor Such lagging currents (ie, out of inside the battens.
than a conventional set but it would correction, just like the Electricity sav- phase with the sinewave voltage wave- But here is the rub: fluorescent lights
still work out cheaper than having to ingbox. As soon as we obtained aunit, form) are a problem for the electricity for domestic installations usually do
buy three separate sets. we would be able to conflrm that. supply authorities because they place not include power factor correction
The first thing we did when we additional load on the alternators, capacitors because the supply authori-
Ferris radios unpacked the unit was to check the substation transformers and the dis- ties do not regard it as a problem.
Fortunately, one Australiar manu- , capacitance between the Active and tribution system in general Furthermore, your household power
facturer, Ferris Brothers Pty Ltd, Neutral prongs on the integral 3-pin Power factor correction is very meters only measure watt-hours or
stepped into this niche market. Ferris plug.
was not a mainstream manufacturer Yep, it was 6.11¡rF; not much dif- THEORY GRAPH
and did not concentrate on the com- ferent from the 6.2pF capacitor we After
Before
mon four or 5-valve mantel receivers found in the Electricity saving box.
of the era. Instead, it was a specialised So it is the same product dressed up
manufacturer that produced many in- in a different box. Voltoge\current
novative radio and allied electronic We could end this report right here
products. and state that these things are a fraud
Ferris Brothers commenced busi- ald a total waste of money. That would
please people who read our November ond flller
ness 4round 1934 and subsequently wovê shope
specialised in car radios. However, 2007 article and they could sagely nod
the Australian Offrcial Radio Service their heads but it would leave others
Manuals (AORSM) do not list any none-the-wiser.
Ferris sets until tg+6, so Ferris was So we had better explain,
probably quite a small manufacturer By the way, we should state that
up until that time. incredibly, at least one person has
Their products became more read- read the November 2007 article and
ily available after World War II and by has not realised that the Electricity Curren.f
band valve portables. In addition, 1,947 lhey were producing a car radio Saving Box is a fraud.
M3'å"åi11i ffiSÏ:ff'"l'T several manufacturers produced s ome that could not only be powered from Maybe we did not say it strongly
including AW,\, HMV and Astor, outstanding car radios. a \2V battery but from 240V AC as enough.
concentrated on producing items that Commercial production of mains- well. It featured an elementary noise Fig.2: gee, they could be on to something here . ' . This diagram c-omes from the
were sold in their thousands. Before operated TV receivers began in 1956 limiter, as did a bus radio that came THE ELECTRICITY SAVING boi thé Enersônic came in. If this device could turn the green before waveform
the advent of TV these products were and again the manufacturers con- out in the same year. BOX DOES NOT SAVE ELEC. into the green "after" waveform, it might be useful as a spike suppressor. But
mainly four and 5-valve radios, either centrated on items that would sell By 1949, the company was produc- it's not --and it sure ain't gonna lower your power bills! The words "naive" and
TRICITY. IT IS A FRAUD. "gullible" spring to mind - but so should the words "consumer protection."
240V mains-operated or broadcast- in large quantities. Previously, they ing a 3-band car radio cum domestic

86 StLtcotrt Cøtp siliconchip.com.au siliconchip.com.au MAY 2OOB 19


receiver complete with noise limiter.
SÍnce our debunkÍng of the The engine bay layouts of vehicles
"EIe ctricity saving b ox" tn from that period were not conducive
to minimising spark ignition noise, so
the November 2OO7 issue, noise limiters were a necessary feature

onother device olong the WFR S4 t/FÆ of such sets.


In 1955, Ferris started building AC/
battery-powered portables which had
some lÍnes has qppeared Ín provision to plug in a car radio an-
tenna. They subsequently found that,
Harvey Normqn stores. with the advent of transistors, they
Called the "EnersonÍc Power could make radios that were truly port-
abie. These sets could also be used as
Saver" Ít clqÍms potentÍal car radios when plugged into a cradle
or they could be laid on the seat in a
power savings ol up to 24%o. ì safety bracket - rather like a seat belt
for radios (and well before they became
At $59.00, Ít is consÍderably compulsory for humans) I
As with their earlier sets, these new
more expensive thqn the sets were designed to connect to a car's

previous devÍce but just lÍke radio antenna.


Many such sets were also considered
thqt one, it won't ssve you suitable for use as domestic receivers,
as they had quite a large battery fitted,

o cent on your electricÍty Some also featured shortwave recep-


tion so that those people in remote This is the view inside the front of the set with the front panel removed. The
cardboard pointer at left indicates the mechanical linkage between the band-
bÍlls. areas could at least listen to the ABC's
shortwave inland service, These sets
change switch and its front-panel control knob.

were also of considerable interest to


people interested in listening to short-
wave radio as a hobby,
This ABC's inland service, by the
way, was disbanded several years ago
and replaced by the "HF Shower" serv-
ice. It emanates from Alice Springs,
Tennant Creek and Catherine and
broadcasts on the 2MHz and 4MHz
bands.

The Ferris 174 receiver


The Ferris multi-purpose model
1.74 came out in 1963. This set was
enclosed in an attractive gunmetal grey
aluminium case and mèasured 255 x
oaa 220 x 100mm (W x H x D), including
the knobs. The back features a black
perforated aluminium sheet while
the front also features a perforated
I number of readers contacted checked the Harvey Norman website company devised a power reduction aluminium sheet, which is coloured
/l ,r, bv ohone and email to ask to find out about the device. circuit for induction motors during the black and off-white.
L luUo,rt the "Enersonic Power I then went to our nearest store 1970s. This used a phase-controlled In keeping with the theme, the
Saver". This was featured on the and while the helpful salesman knew Triac to slightly reduce the voltage to knobs are black and white, while the
Seven Network's "Sunrise" program about it, they did not yet have stock the motor which apparently had the slide-rule dial scale is finished in
on March 3'd and is the subject of available. As I left, he remarked that it effect of reducing power consumption black, white and blue, with a red dial
favourable comment on a number of "worked by cutting the amperage, not while not making much of a difference pointer.
websites, such as www.gadgetguy. voltage". "Hmm, that's interesting", I to reÌiable running of the motor. The ferrite rod antenna is encased The rear view inside the set is dominated by the PC board, with the tuning gang
com,au thought. In such a device, you cannot reduce in a plastic rectangular sleeve, which and band-change switch to the right. The ferrite rod antenna is hidden inside
Those who had seen the Electricity The poor sod had no idea... the voltage by very much, say no more swivels aÌong its longest axis. It is the handle.
saving box article were curious/con- On the way back to the SucoN Cmp than 15 or 2olo, otherwise the induc- located on the top of the set and also
cerned/outraged that a similar device offices, I remembered that an American tion motor would refuse to start and acts as the carry handle, The cabinet The model 1.74was produced over much more than the average wage at
would appeil so soon after the first be at risk ofburnout. certainly isn't as flashy as some tran- a 4-year period until at least 1967 and the time. It was supplied comPlete
had been thoroughly debunked. In practice, I think the device did not sistor radios of the erá but has a reaÌ sold for 51.24,50 - about 50% more with a car seat bracket and a wire
By LEO SIMPSON no-nonsense look about it, than a good car radio of the era and indoor antenna,
We promised to follow it up and catch on and its power savings would

18 SLICON CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB


if the engine was running. There were
two reasons for this: (1) interference Vêctrix Health Check Diagnostics
from the ignition system and other .Ì :-)
electrical equipment, even if "sup-
pressed", was still high enough to -ç-É
severely mar reception; and (2J the
metalwork of the vehicle acted as a
Faraday shield and this reduced the
signal picked up by the ferrite rod an-
tenna. This shielding effect also acted
to concentrate the interference within
the cabin of the vehicle.
As a result, most Ferris portables,
including the 174, featured a shielded
. When you put yourVectr¡x in for its any parameter and also upload the latest
six-monthly"Health ChecK' the dealer firmware to your bike. As it is a brand
case (just like purpose-built car radios)
will use this diagnostic software, via new design, revisions will continually cost of the mach¡ne, Vectrix expectthe
and included a socket to plug in an fhe CAN BUS and accessed through take place to make it perform better, dealer Health Check to be quite low in
external car radio antenna. Ferris adjust charging characteristics, prolong .
price - in the order of $65 or so ,- ::
:a serial socket inside the glove box, to
did their homework well - their sets :êheck that all is A-O-K with the bike, battery life, check operating tempera- And no (sorry!), the Health Check
worked well in a car but most portables
lhe batteries and everyth¡ng else! tures and even fix bugs! diagnostic software will not be avei]l
from other manufacturers were u¡rsuit- 'Aithat time, the dealer can tweak able to Vectrix users.
ln keeping with the very low running
able in this role because the problems
This close-up view shows the band-change switch and several of its associated outlined above were not addressed.
coils. The switch is used to select between the ferrite loop antenna and a car As well as the car radio antenna, the first time he'd ridden a bike with cal and auto-electrical workshops. significantly more expensive than
radid anten¡a on the medium-wave bald and also to select the 2-6MHz and the band switching in the receiver one. But like me, he found it very The Vectrix created quite a stir; the average bike a commuter might
6-1BMHz shortwave ba¡rds. also allows either a long-wire antenna easy to get used to and to use instead the greasies and sparkies pouring out purchase.
or the loopstick antenna system to of the brakes. of their buildings, wanting to know But that, to a large extent, is a fea-
be used on the broadcast band [sgO- His test ride turned out a bit longer all about it. ture of its "newness" - all ieading
1.62okfIz). On shortwave, the receiver than intended, as his F250 truckbroke Believe it or not, one guy even edge products come at a premium
can be switched to cover 2-6MHz or down on the way to our photo shoot showed me an electric bike fte had (remember early computers, DVD
6-18MHz but must be used with an location - and he borrowed the Vectrix tucked away - a Chinese import players, plasmas, etc?], And it's in a
external antenna, whether in a car, in to ride home arrd back with tools! that could not pass ADR rules, so it similar market position to the Tesla
the home or out in the "bush". My other bike-riding friend com- couldn't be registered. He mainly uses Roadster electric sports car in the
On the shortwave bands, the re- mutes every day on his Triumph. it for the grandkids to ride around on USA, nowbeing sold for $US100,000
ceiver was often used by people who He expressed reservations about the his country property, and they can't make enough!
needed to listen to relatively weak sta- B0km range, until I asked him how He couldn't believe that someone I would expect the price of the
tions such as the Royal Flying Doctor far he rode to work and back. "Mona had actually released a road-register- Vectrix to drop as (a) sales volumes
Service, bushfire brigade communica- Vale to Chatswood, about 20km each able model - "at long last," he said , increase - with higher volumes come
tions and small ships (fishingboats).It way," he said. economies of scale. So far, all Vectrix
was also used by those who wanted to Then the penny dropped - his ride My impression advertising has been word of mouth
listen to shortwave services such as the was almost spot on tle average bike I loved it - on any number of levels. - and they are starting to sell); and [b)
abovementioned ABC inlald service, commute of 40km per day which It's easy and fun to ride and being competition comes onto the market.
the BBC a¡rd VOA, etc. Vectrix research had shor,rrn. electric, certainly turned heads (if I've heard a number of reports that
The set used a No. 286 battery which He could ride to work and back - they heard itl). many organisations in China are work-
gave up to 1000 hours of operation with plenty of reserve if he had to go The technology behind the Vectrix ing hard to produce road-registerable
before replacement was needed. In somewhere else. And if necessary, is clearly well thought out and well electric bikes.
fact, the set will work with a supply he could plug the bike in to a power engineered. If you're looking for a fun bike to
voltage as low as 5V whichmeanttàat outlet at work ald charge (to B0%) For the commuting or occasional ride to work, uni, etc; don't need long
every lastbit ofelectrical energy could in two hours for another 60km or so short-trip bike rider, the Vectrix is range; like the idea of very low run-
be wrung out of the battery. This also of range. a clear winner. Because it is electric ning costs , . . look at the Vectrix.
A close-up view of the main PC board. Despite its age (40 years), the set is still meant that it was quite economic to When he thought about this, his powered, it offers quite a number of
in quite good condition and required only minor work to get it going. use it as a battery-powered domestic comment was "They'll sell squillions advantages over apetrol-poweredbike * Woops. Mea Culpa. As it turned
receiver (ie, without recourse to the of these , . ." Now I'm not sure how - not the least of which is low cost of out, I did drop it - would you
Basically, the Ferris L74was amulti- meant that signal pick-up could only use of a mains power adaptor). marty squillions tlere are to the boat- running and service. believe as I Loaded it back on the
purpose¡ B-transistor, triple-wave, take place via the car's antenna or via So the Ferris 1,7 4was a very versatile load but I'm pretty sure the Australian It's not the bike you would take to trailer to return it? And yes, it was
portable-cum-car radio. It was also the external (to the caseJ loopstick set. At home, it could be powered f¡om distributors would love to hear this. tour Australia - unless you took it in a real pain to get back up. Sorry,
touted as being quite suitable as a antenna. Some extraneous interfer- d mains adaptor (or from batteries), On tiny bite-sized chunks and had charg- Vectuix! se
cordless mantel receiver. ence may have been able to penetrate the way to the beach, it could easily be The WOW factor ing organised wherever you stopped,
the receiver if a¡r external speaker was connected to the car's radio antenna Sntcon Cræ is located in Brookvale, But then again, it was never intended
Metal case in use, aithough this is likely to have via the coaxial antenna cable, And at on Sydney's Northern Beaches. As for this market. Gontact:
As was common to most Ferris re- been minimal. the beach, it could be used as a true well as being the home of a number Its other main disadvantage is its Vectrix Austtalia
ceivers, the model L74rsed a metal In the vehicles of the era, a conven- portable. of surfboard manufacturers, our cost - at $15,950 plus on-road costs 164 Bouse St Port Melbourne 3207
case ald this ensured good shielding tional portable radio sitting on the seat Even so, you probably would not street is also an auto alley - plen- (dealer delivery, regiétration, CTP Ph: (03) 9676 9133
of the circuitry from interference. This ofthe car suffered severe interference want to have to carry the set too far. ty of open-to-the-street mechani- - iikely to add another grandl it's Website: www.vectr¡x.c0m (US site)

BB Stucon Catp siliconchip.com.au siliconchip.com.au MAY 2OOB 1,7


With its battery installed, it weighs in at about 4kg so it is
"Brushless DC" motor control - how does it work? not exactly a lightweight.
Circuit details rÉ
!n
t\
Fig.1 shows tlre circuit details. It uses eight transistors
and delivers good sensitivity over the three bands tuned,
Êt
Ëdú
The transistors are second-generation germanium types, !-î ¡\
iDU
which were more sensitive and had lower noise than the (Ef /l
original OC44 and OC45 series, Ë. sp
Ef .=i
The input circuit is relatively complex, with a 4-pole 4- rü.= oi
position switch section used to select between the ferrite
Ioop antenna and the car antenna (or a long antenna). An Þ ËË"
ÉËo
6o¡Þ
OC1,71, PNP tra¡rsistor is used as the radio frequency [RF)
amplifier and the amplified signal is then fed on to a second HÉ!?
OCl71., which acts as an autodyne converter. EÉi
C!Þ¡o)
The various coils (10 in alll are switched using another 10 E
poles on the 4-position wave-change switch. A total of 20 Eng
adjustments is required to accurately align the front-end of : Ë
9'ç
¡i\.Hé o
the receiver, while the intermediate frequency (IF) amplifier
requires a further flve adjustments, iüÈ
=¡fõ
Following the converter is a 2-stage IF amplifier based
on two OC169 transistors. Neither of these transistor stages <83
,: -ç-i ø
is neutralised. Note also that the emitter of the second IF
transistor stage is not bypassed, which improves its ability ËE;
.9 9:i
The hub motor used in the Vectrix motorbike is variously
described as a "brushless DC" and also as a "12-pole 3-phase"
motor which is likely to confuse many readers. ln reality, there is
.l to deal with strong signals.
Following the IF amplifier is an OA91 detector diode.
This is biased close to its conduction point by resistors
EEo
ÞoçÍ
¡-O
2íàTo'
no such thing as a brushless DC motor. R17, R1B & R19 and this greatly improves the sensitivity ÈÉød
All DC motors have brushes and a commutator while brushless ofthe detector, çE
Èl ¡r o)
DC motors are actually 3-phase motors driven by a 3-phase vari- A second OA91 diode is used to derive the automatic ËËE
able frequency converter. gain control (AGC) voltage. This voltage is fed to the base EÉ3
For power ratings up to about 20kW as used in the Vectrix, the
motor can be regarded as a synchronous motor with permanent
magnets providing the rotor field. Larger brushless motors can
'l of the RF amplifier transistor via R16 & R2. The AGC volt-
age rises as the signal strength increases, to gradually cut
this transistor off, In addition, its emitter is connected to
E
w¡-

ÉiÈ
FiíQ
ôi èo:
be regarded as induction motors. the base circuit of the first IF amplifier (OC169) and so the
forward bias on the latter is also reduced, which reduces I ËË
.l
Synchronous motors are always locked to the rotating magnetic
field produced by the stator but the rotor may lag the field by a its gain with strong signals. EN
€)¡rv
9
small amount depending on the load. Note that the forward bias for the RF stage (OC171) .9.È'ã
By contrast, induction motors are never locked to the rotating is adjusted by trimpot R3. However, the service manual aøa
Yo(n
magnetic field and their speed is always less than the synchronous makes no mention of the circumstances under which R3 is .ã È'ã
speed. This is measured as "slip" which is typically around 5% the amplítude of the drive voltage must be reduced as the fre- adjusted. In practice, I suspect that it was adjusted during
g Ë.9
at rated load. Such a motor (4-pole) would have a rated speed of quency is lowered, manufacture to give best performance when the receiver
was tuned to a weak sígnal 9.9 .<
1440 RPM compared to synchronous speed of 1500 RPM.
The circuit above shows the general arrangement of the motor
Note that the motor is rated at 7kW continuous but as with
many (if not most) 3-phase motors, the peak power output is Following the detector is a three-stage audio amplifier E.i
SFo
i
and its controlling electronics. The heart of the circuit uses slx considerably higher at 20kW The limitation will be due to power based on two OC71s and two OC74 transistors. The OC74
lnsulated Gate Bipolar Transistors (lGBTs) powered by 125V DC dissipation limits in the windings of the stator and power dissipa- class-B output pair are driven in push-pull fashion by ;Ëå
Éh¡i
from the NiMH battery pack. tion in the 3-phase converter. Peak currents from the battery pack transformer T1 and in turn drive the internal loudspeaker
That much we know from the limited information in Vectrix litera- can be as high as 2754. via transformer T2.
ture. From here on we are speculating on just how it is controlled The PWM signals to give the variable sinewave outputs to the There is also provision for an external speaker to be gsÉ
but the method is typical of brushless DC motors, Nor do we know motor may be up to 2SkHzor higher. The motor responds to the plugged in (doing this automatically disconnected the in- õF,É
if the motor is connected in star or delta configuration. average value of the phase outputs (A, B & C) and ignores the ternal unit). This allowed a larger car speaker to be used, to : ã.e
Note that the IGBT symbols shown in the circuit above are not pulse width modulation, give improved audio performance in a noisy cabin. ,= a
incorrect. They are typically, although not always, shown with
arrows for the collector and emitter. Also note that the motor's
For precise speed control, the statorwill includethree Hall Effect
devices to give rotor position measurement. This will allow the
Negative feedback in the audio amplifler is derived from
one side the speaker-transformer secondary winding. This þe-
o
;rþ
.rÉ ¡Ë '"

.2 øE
rotor is shown as having only two poles (N & S) whereas it actu- speed controllerto varythe phase-lead or phase lag of the rotating feedback signal is applied via R36 to the base of the OC71 + c^l
Ì\ o) -:
ally has 12. magnet field (produced by the stator winding) with respect to the audio driver-transistor (ie, the tra¡sistor driving transformer t-{E(!
øcÉÉ
The six IGBTs are driven with pulse-width modulation (PWM) magnetic fields produced by the of the rotor's permanent magnets. T1).
signals to provide three sinewave averaged output voltages with With phase lead, the motor will provide power to the wheels via ._õ:€
120" phase separation, ie, as for a normal 3-phase motor. The the planetary gearbox. With phase lag, the motor will become Preventing thermal runaway o¡X !
frequency of the outputs is varied between 1 Hz and 300H2, giving an alternator to provide regenerative braking. Alternatively, by Germanium transistors are very sensitive to heat and Ptt c)
a maximum motor speed of 3000 RPM. Furthermore, since the changing the direction of the rotating magnetic field in the stator, draw more current as they heat up. This increased current ;': 8'E
then leads to even more heating ald cal soon escalate into
.å.HE
motor's impedance will vary in direct proportion to the f requency, the motor will drive the bike in reverse. (L.D.S.)
thermal runaway which can destroy the device.

16 SLtco¡,t Cntp siliconchip.com.au siliconchip.com.au MAY 2OOB B9


fitting black tubing over the transistor I had to hit the anchors several times R,EGENERATM BRAKING
to make it look a bit tidier, as completely oblivious pedestrians
(manybusily chatting away on mobile
Testing the receiver phones) stepped out into my path.
With everything appearing to be in What ever happened to "look right, SPEED CONTROI,TER
ñ
order, I connected a 9V supply to the look left and look right again"? HTESS

set and switched it on, The receiver Fortunately [and probably due to the VARIABTE IREOUENCY
'rOt
immediately began operating which fact that I was a pretty slow rider), I had VÂRIAB1I VOLTÂGE

was a pleasant surprise. I left it oper- the reaction time necessary fo react so
ating for an hour or so and it happily no harm was done (except perhaps
continued playing with no fuss. to my heart rate). But it is certainly
It was now time to check and adjust something all electric vehicle riders/ 240V,
ON.BOARD
ple: ia high
Fig.ll in principle, it's pretty simple:
the alignment if necessary, First, I drivers wiII have to keep in mind as OUNET
SÀTARI CHARGER
voltage, high-current battery, a motor
rotor speed
checkedthe IF alignment and found it numbers increase, controller and motor and a batteryry ch
charger.
to be very slightly out, Unfortunately, Then again, as anybike rider will tell
I had trouble adjusting one core as you, the vast majority of pedestrians
a previous owner (not the current are idiots, followed closely by the ma- right turn, low battery warning, theft One factually my son-in-law, who
owner) had used beeswax to "lock" jority of car drivers (particularly Volvo protection on/off, high/low beam and features on this month's cover) has a
it in place. drivers with big ears and hats). service required light. couple of bikes, one not too different
Aligning the three tuned bands also The left handlebar has the light in capacity to the Vectrix and anotler,
proved to be less than straightforward, Instrumentation switch, high/lowbeam, horn, plus turn a superbike, not too different in weight
The problem here is that the dial scale The instrument cluster has three signals and cancelling, The right has but very different in performance.
paint',s-o that lt now look¡ new aSâin. and the front and back covers of the "dials". Centre is the speedo/odom- only the power on/off switch and, of His reaction? "Wow!" Of course, it
set must be removed to gain access to eter, while on the left is the "ready- course, the patented throttle control didn'thave anything like the accelera-
the tuning adjustments. GO" indicator, clock trip meter and discussed earlier, tion or speed of the big bike but he
front panel removed by swivelling it That meant that I couldn't align the estimated range indication. On the thought it compared quite well to his
To prevent this, special precautions
out from the bottom, set by tuning to various stations and right is a large graphic instantly reveal- Other riders 250cc. For him, it had plenty of low-
must be taken to thermally stabilise
As can be seen in one of the photo- adjusting it so that the dial markings ing battery state-of-charge - virtually I gave a couple of long-term motor end grunt and continuing acceleration
the two OC74 audio output transis-
graphs, the front panel in particular correctly coincided with the pointer. a fuel gauge. bike riders the opportunity to take the and power.
tors. In this circuit, this is achieved
had lots of marks, I cleaned the mesh Instead, I had to rely on the tune-up Above are the indicators for lefti Vectrix for a run. The reverse gear had him bemused,
using thermistor R32, Its resistance
decreases as the temperature rises and with fine wet-and-dry paper and then information which specifies the fre-
tlis automaticallyreduces the forward used a damp, soapyrag to remove arly quencies tuned with the gangs closed
bias on the transistors as their junc- body grease from the front panel, This and fully open.
tion temperatures rise, This in turn was then followed with a damp rag. Fortunately, this proved to be fairly
stabilises the current through them Once it was cleaned, I masked off satisfactory and the calibrations were
and prevents thermal runaway. and applied some off-white and flat near enough for all practical purposes.
black spray paint to the various panel However, I'm quite sure that with a bit . EÍcry ls3üe lndlrldü.llf rrchlted, bl month and Yeal IMP PRINIED CIRCUITS
. Gomnlot! rllfi hder for e¡ch YeaÌ
Restoring l}l:e 774 sections. This considerably improved more work, Ferris could have designed .I nul-hare for lrÊryone lîtÊrested lr electronlcs
The unit featured here was obtained the appearance of the panelwhichnow tÌ.e cabinet so that the dial-scale could
from a member of my local vintage looks new again. have remained in-situ while the align- This remarkable collection of PDFs covers every
since 7964
radio club. It was handed to me com- Getting back to the receiver, all ment adjustments were carried out. issue of R & H, as it was known from the
pletely unrestored and its owner also controls worked as they should and The next step was to align the broad- beginning (April 1939 - price sixpencel)
kindly lent me the service manual to only required a little sewing-machine cast band on the car radio setting of right through to the final edition of R, TV Worldwrrlt supplrer of PCfìs

help with this column. oil on their various moving surfaces the band-change switch. This went & H in March 19ô5, before it disappeared
I Jnturp¿!5r'd qrrrlity & dt:lrvcry

Wcrrldwidc courcing of cornpctilivcly priced PCBs


The receiver looked as though it had to ensure continued smooth opeta- smoothly but because I wasn't using forever with the change of name to
5rn¡lr', doublc'8, tlP lo l¿y{lr bo¡rrir rrr hor¡sr'
a car radio antenna, trimmer TR1 wiII
¿3

had plenty of use, with some scuffing tion. To get into awkward spots, I use Electronics Australia. Rclr.rbk' t'rctotypr' & [rprcsl St:rvtces
ofthe cabinet. The cabinet also looked a 2,5m1 hypodermic syringe partially probably require further adjustment For the first time ever, complete and in one , Pccl¡trlt' sol.llr nt.rsl'. ¿r !ol(lr'r
abit shabby in the areas where the per- filled with the required lubricant (I when the set is actually tested in a handy DVD, every article and etlery issue is covered. pdstc 51rrrì(11!

forated aluminium panels are fltted. also blunt the needle on a grinder car. The oscillator adjustments were lf you re an old timer (or even y0ung timer!) into vintage radio, it
V¡rriors 1r'¡d lrct Rr¡ll5 finishcs
¡lolrl & sLlvt:r filrtsh0s
Removing the front and back pan- to avoid accidents). That done, the accurate enough on aII bands, so these doesn t get much more vintage than this. lf you re a student of
HartJ
Flîctnc,rl b¿rcbo¿rrl Lc5trn¡l
els is quite straightforward, The back switch contacts were sprayed with were left untouched. history, this archive gives an extraordinary insight into the amazing
panel is removed by first undoing two Inoxa, as corrosion was evident on The 2-6MHz band also tuned uP breakthroughs made in radio and electronics technology following
screws along the bottom of the case, some of them, easil¡ as didthe 6-18MHzband. How- the war years. And speaking of the war years, R & H had some of the
after which the back can be swung A close examination of the internals ever, I had to be carefuI not to peak best propaganda imaginable!
out, of the set revealed nothing out of the the image signal rather than the cor- Even if you're just an electronics dabbler, there's something here to
The front panel fi.rst requires the dial ordinary apart from the RF transistor, rect signal on the 6-18MHz band, as interest you.
pointer to be run to the lefthand end which was wrapped in black insula- image rejection is poor at the top end
of the dial. Three screws are then un- tion tape. Unwrapping the transistor of this band. In fact, this is a common llB: Requ¡res a computet ffth DUD leadet to uiew
done from the dial scale which is then revealed that it was not an OC171 but problem with most sets using a 45 SkHz
removed, That done, the knobs are an equivalent in a different package IF amplifier, - ffll not worl on a ståndald aud¡o/u¡deo DUD playel
removed followed by two more screws
on the bottom of the case. Finally, the
that had been substituted at some
stage in the set's life. I got rid of the
As before, a few of the coil cores
were partially sealed with wax but by FreecallAustfalll: j
treephone New Zealand:
1800 888 543
0800 ¿141 500
@ru
Rd#*- sH
Ëffi
speaker leads are disconnected and the insulation tape arrd slipped some neat- picking some of it out, I was eventually
MAY 2OOB 15
90 Stuco¡,t Cntp siliconchip.com.au siliconchip.com.au
Sing le-stage Inset at left: the patented, hub-mounted SBC Parker able to adjust all the coils. The align-
planetary gearbox brushless motor, driving a 6:L planetary gearbox, The ment techniques used were covered Photo Gallery: Astor "Mickey Mouse"
brushless motor is three phase, with 12 poles and t6 in my articles for December 2002 and
slots. It produces up to 20kW at 3000 RPM.
January-February 2003.
The final step in the alignment in-
3-phase motor volves adjusting the loopstick tuned
circuit, To gain access to the loopstick
artenna, it is necessary to flrst lift
the ends of the Ferris name strip on
the handle a¡rd then remove the two
Swing arm screws at its ends, That done, you then
pull the two sections apart to reveal
the Ioopstick.
Care must be taken here, as it's all
too easy for the loopstick to fall out
of the ha¡rdle and break. To adjust it,
it is necessary to keep it in the same
position as it would normally occupy
and slide one of the two coils along the
LED drìver
LED drivers rod forbest performance at the low-fre-
quency end of the broadcast band.
trt tuned up quite well but when I
N/tcP2551 moved to the high-frequency end of
I cAN dr¡ver the band, I was unable to peak the
circuit correctly. Initially, i tried plac- TheAstor Mickey came ¡n a very compactcab¡netand was oneof the earliest
ing additional frxed capacitors across Australian bakelite radios, being a modifled version of an Amer¡can receiver.
Scanning Malrix FETs PIC16F874A MCU MCP2515 CAN controller the trimmer capacitor but to no avail. ln fact, Astor used American c¡rcu¡ts for some years, often changing parts
The circuit was deflnitely not peaking to less than optimum values to save a few pennies.
The heart of the Vectrix - the Interface Conhol Module or ICM, which governs all operational aspects of the Vectrix, because when I brought my hand near
Early Australian Mickey rad¡os had the name "M¡ckey Mouse" and a drawing
everything from the turn indicators to throttle settings and regenerative braking control. Microchip PIC microcontrollers the loopstick (which added capaci- of M¡ckey on the rear - w¡thout an agreement! Astor forgot to tell Disney
are used throughout. tance across the coil) the performance
andWalt Dlsney was not amused. Legalaction resulted in the name being
The motor is governed so that it can- That might sound dangerous but its down my long, "S"-shaped, t-in-3 improved. altered to just plain "Mickey", no doubt with Astor pleased to still get some
not exceed L00km/h. With amaximum not - in fact, it's a bona-fide way to driveway ald found the reverse gear m¡leage from all their previous advert¡s¡ng.
motor speed of 30oo RPM, this means control this bike, It was, in fact, one couldn't hold it. Incidentally, going Wiring error
The receiver was a great peÉormer, cons¡der¡ng the component limitations
that the controller runs up to 300H2 to of the significant design features of the back up again the Vectrix was still ac- There was nothing obviouslywrong,
as the soldered connections and at the time.The valve llne-up var¡ed through the model's life but typically
achieve the 0-100km/h speed range. bike and is patented, celerating nicely at the top!
switch contacts were in good order. included a 524 rectifier, a 2546 aud¡o output stage and 607,6K7 and ô48
As you might imagine, a reverse
It has a reverse gear! Not enough noise? I then looked to see if anything was vâlves for the RF and lF stages. Photo supplied by the Historical Rad¡o
gear is very handy for slow-speed
We mentioned before the noise (or wrong with the wiring and it didn't Society of Austral¡a lnc (HRSA), PO Box 2283, MtWaverley,V¡c 3149. www.
When I picked up the Vectrix, Tony, manoeuvring and parking but that is
lack thereoÐ of the Vectrix. Just a bit take long to discover that TR4 was hrca.net.au
the Sydney agent carefully explained not its main pupose. Putting the motor
the starting procedure, throttle con- into reverse while travelling forward of gearbox and engine whine on ac- wired to the top contact of the switch
trol and brakes - and their use. For introduces regenerative braking, not celeration and quite quiet as you drive going to C3 rather than to the bottom
the most part, the handgrip-based only slowing the bike but puttingbrak- along at local street speeds, of L4. I rewired TR4 to the correct tuned to around 77j|l}lz. when fitting these replacement bat-
control is typical of any motor cycle ing energy (which would normally be And believe it or not, that's a position in the circuit and the tuning I ran the set off a small regulated teries, This can be done using pieces
throttle control - turn it towards you wasted as heat) back into the battery. down-side. Pedestrians don't hear adjustments then peaked, just as they power supply for all my tests. In of corrugated cardboard around the
and the bike accelerates, all the way The Vectrix specs claim rp lo 72o/o you coming as they would a bike or should. practice, the set is designed to run off battery compartment to prevent bat-
to maximum speed (there is no clutch energy recovery, That mightn't sound a car. During the few days of riding, Next, I tried adjusting trimpot R3 to a 286 battery but these are no longer tery movement.
n or user-controlled gearbox). like much but if you're approaching see what effect it had and found that available. However, \MES Components
But if you turn the throttle control the BOkm limit a¡rd you're 1Okm from it adjusted the receiver's sensitivity. have a 276P battery which should be Summary
in the opposite direction, the motor home, it could be a lifesaver! If I adjusted it too far one way, the suitable, Battery packs made up of six The Ferris 174 is one set that lived
is put into reverse - from any speed. Tony further explained that for the set would oscillate.but the set works 'AA cells or of six 'C' cells will also up to its advertising claims. In fact,
first half hour or so, I would be using quite well with it adjusted just below easily fit in the battery compartment I liked it so much that I eventually
the front and rear disc brakes (Brem- the point of oscillation. and it may even be possible to install obtained one for myself.
bos) just like a normal bike, "But as Further tests showed that the dial packs with six'D' cells. In summary, this is an excellent
soon as you get used to using reverse, drive is quite positive in its action with Note, however, that it will be neces- receivet that has everything a listener
you'll probably never touch the brake no discernible backlash, even when sary to protect some parts in the set might want except an FM band. SC
levers again,"
And he was right! It became almost
ii VEETRIX
second nature to ¡everse the throttle
any time I needed to slow do-wn. And
it was so smooth,
Look mum - no CO2 (well, not from
the bike, at least. Maybe a tad from
lssues Gett¡ng Ilog-[aredP
the power station?), Vectrix certainly Available Aust, only. Price: $413.95 plus $7 p&p per order (includes GST). Just fill in and mail the handy
The only time I needed the ha¡rd- haven't failed to target the "green"
Quality Brembo brakes are fitted - but order form in this issue or ring (02) 9939 3295 and quote your credit card number.
you'll seldom use them! brakes was when I took the Vectrix market.

74 SntcoN Cntp siliconchip.com.au siliconchip.com.au MAY 2OOB 91


0ctober 1998: AC ¡/lillivoltmetet Pt 1 ; PC-Controlled Stress-0-Meterl Steel Rear
Versatile Electronic G uitar Limiter; 1 2V Trickle Charger For Float Condi- AlrPlenum-r lntake/Exhau¡t Sub.Frame
t¡onsi Adding An External Battery Pack To Your Flashgun Fan
l{ovember 1998: The Christmas Star; A Turbo T¡mer For Cars; Build
'l
A Poker Mâch¡ne, Pt i Flll Transm¡tter For l\4usicians; Lab Quality AC
Mill¡voltmeter, Pt 2; lmproving AM Radio Reception, Pt 1

January 1994: 3A 40V Variable Polver Supply: Solar Panel Swilching Jüne 1996: StereoSimulator (uses delaychip); Rope LightChaseri Low 0ecember 1998: Eno¡ne lmmobiliser Mk.2; Thermocouple Adaptor
Requlator; Pr¡nterSlatus Ind¡catorI Mini Drill Speed Controlleri Stepper 0hms Tester F0r Your 0[¡¡r: Automalic 104 Battery Charger. For DM¡rs; Reoulated 1 2V 0C Plugpack; Build A Poker Mach¡ne, Pt.2;
M0tor C0nlr0llert Aclive F¡lter Design; Enqine Managemenl, Pt.4. lmDrovin0 Al\4 Radi0 Reception, Pt.2j Mixer ¡rodule F0r F3B Gliders.
1 S96: VGA 0ig¡tal Oscilloscope, Pl.1 ; Remote Control Extender For
Ju ly
tebruary 994:90 1 r; 1 2-240VAC 200W I n- VCRs; 2A SLA Battery chargert 3-Band Parametric Equaliser;. January 1999: High-Vollage Megohm Tester; A Look At The BASIC
verter;0.swAud¡o le PowerSupply; Enoine Stamp: Earoraph Ammeler For Cars; Keypad Eng¡ne lmmobiliser.
Management, Pt.s ey Work. Àu0ust1996: lntroduction to IGBTs: El€ctronic Starter F0r Fluor€scent
LañDs; VGA oscilloscope, Pt.2t 350W Amplifier Module, Masthead March 1999: Build A 0igital Anemometer: DIY PIC Programmer; Build '13" Gearbox
March 1994: lntell¡gent lR Rem0le Controllert 50W (L[43876) Audio Amplilier tor IV & FMt cathode Ray 0scilloscopes, Pt.4. An Audio Compressori Low-Distortion Audio Signal Generator, Pt.2.
Am0lifier Module: Level Crossing Detector For Model Railways; Voice
Aclñated Switch For Fl\4 lvlicrophones; Engine Management, Pt,6. se0lember 1996: VGA Oscilloscope, Pt.3; lR Stereo Headphon€ Link, ADril 1999: Gettin0 Started W¡th Linuxt Pt.2t High-PowerElectric Fence Caat Alumlnum
Pt.i: HF Amateur Radio Receivert Cathode Ray 0scilloscopes, Pt,5. Gontroller; Bass Cube Subwoofer; Programmable Thermostat/TheF
ADril 1994: S0und & Lighls For Model Railway Level Cross¡ngsi 0ual mometer; Build An Infrared Sentry: Rev Limiter For Cars. Swlngarm
SilD0lv Voltaqe Reoulatori Un¡versal Stereo Preampl¡f ier: Digital Water oclober 1996: Send Video Sionals over Twisted Pair Cablet 600w
Tank Gauoe; Engine Management, Pt.7. DC-DC Converter For Car HifiSystems, Pt.1; lR Stereo Headph0ne May 1999: The Line Dancer Robot: An X-Y Table With Stepper M0tor
Conlrol. Pt 1; lhree Electric Fence Ïesters; Carbon ¡/]onoxide Alarm.
Link, Pt.2: Multi-Channel Radio Control Transmitter, Pt.8. Encoder
May 1994: Fast Charger For Nicad Batteriest lnduction Balance l\4etal
Locãtor; lvlultì-Channel lnfrared Bemote Control; Dual Eleclron¡c Dice; November 1996:8-Channel Stere0 ¡¡ixer, Pt,1 i Low-Cost Flu0rescent June 1 999: F¡¡ Radio Tuner Card For PCs; X-Y Table With Stepper Motor
Simple SeruO Dr¡ver Circuitst Engine Management, Pt I Light lnverter; Repairing 0omestic Light Dimmers Control, Pt 2; Proorammable lgnition T¡m¡ng lVodule For Cars, Pt 1

June 1994: A Co0lant Level Alarm For Your Car; 80-Metre AÌ\4/CW December 1996: Active Filter For CW Reception: Fast Clock July1999: BuildA 000 Silencer;10uH to 19.99mH lnductance ¡reterl
Transmitter For Amateurs; Convertino Phono lnputs To Line Inputs: For Railwav Modellerst Laser Pistol & Electronic TarOet; Build Audio-Video Transm¡tteri Programmable lOnition T¡ming Module For
Pc-Based Nicad Battery Monitor; Engine Management, Pt 9 A Sound Level Meter: 8-Channel Stereo Mixer, Pt.2; lndex To Vol.9. Cars, Pt.2; XYZ Table Wilh Stepper Motor Control, Pt.3.

Ju lv 994: Build 4-Bav Bow-Ti -Tran- ultiple Smoke Alarms, Pt.1; Build lll
Augusllggg: Remote Lighls For
1

sistor Preampliliert Steãm


A
Train or; ôV ntrolled Dual Power SuPPlY, Pt.1; Monito
Cars; Build A PC Controller:
SLA Battery Charger; Electron¡c Eight TemPeratures). XYZTableW¡thStepper ing,Pt.14. OSP/IGBT Based
Motor Controller
August 1 994: High-Power Dim mer For i ncandescent Lights; Dual 0¡ver- February 1997: PC-Conlrolled Movin0 ¡¿lessage D¡splay; Compuler Se0lember 9991 ot, Pt.1 : Voice Di rect Speech
sity Tuner For FM Microphones, Pt.1; Nicad Zapper (For Resurrecting Controlléd Dual Power SupDlv, Pt.2: Alerl-A-Phone Loud Sounding Recognition ¡rod apacitance Meter; XYZTable
Teleph0ne Alarm; Control Panèl For Mult¡ple Smoke Alârms, Pt,2. With Stepper ¡ro -Powered can cooler
Nicad Batteries); Electron¡c Engine Management, Pt.1 1. Brushlees DC Motor
seEtember 1994: Automatic Discharger For Nicad Batteries; lV¡nivox March 1997: 175W PA AmDl¡fier; Signalling & Lighting For Model 0ctober1999: BuildThe BailpowerModelTrainController, Pt.1;Semi-
conduclor Curve Tracer: Autonomouse The Robot, Pt.2l XYZ Table With
' GP NIMH Battery Packs
Voice ODerat€d Relay; Al\4 Radio For Weather Beâconst Dual Diversity Railways: Jumbo LED Clock; Cathode Ray Oscilloscopes, Pt.7
Tuner For Fl\¡ ¡rics, Pt.2i Electron¡c Engin€ Management, Pt.12. Stepper Motor Control, Pt 6; Introduc¡ng Home Theatre
A h No lost Digilal Voltmeter For Carsi
oclobe round Sound Workst Dual Ra¡l Variable L r€o Amplifierst iilodel Train Controller: l{ovemher 1999: Sett¡n0 Up An Email Servert Speed Alarm For Cars,
Welded Alumlnum Frame
Porver ight Reminder; Electronic Ballast For A Cathode Ray oscilloscopes, Pt.8. Pt.1 | LED Christmas Tree; lntercom Stâtion Expanderi Foldback Loud-
Fluores Engine l\4anagement, Pt.13. speaker Systemt Railpower Model Train Controller, P|.2,
May 1 997: Neon Tube Mod ulator For Lig Lig hts For
November 1994: Dry Cell Battery Reiuvenatort Novel Alphanumer- -l
A Mbdel I ntersection; The Spacewr¡ter I n Thin Air; December1999: Solar Panel Regulatort PC Powerhouse (gives +12V,
ic Clock, 80-M DSB Amaleur TransrÌritlerj 2-Ceil Nicad Discharger. A Look At Signal Tracingi Pl.2; Calhode , Pt.g. +9V +6V & +5V rails)t Fortune F¡nder Metal Locator; Speed Alarm For
Cars, Pl.2t Railpower Model Train Controller, R.3; Index T0 V01.1 2.
Decembe¡1994: car BurglarAlarm: Three-Spot Low Distortion Sine- June 1997: PC-Controlled Thermometer/Thermostat: TV Pattern Gen-
January 2000: Spring Reverberation Modulet An Audi0-Video Test Gen-
the bane of petrol-powered bikes if
erator, Pl,1: Audioi RF Sional Tracer; High-Current Speed Controller For
wave 0scillator; Clifford - A Peslq Electronic Cricket: Remote Control
'l
system for Models, Pt I lndex to Vol.7 1 2Vl24V ¡/otors; Manual Control Circuit For Stepper Motors.
eratol Parallel Port inlerface Card; Telephone otf-Hook lndicator take out the mains lead and plug it in charge the Vectrix, And if you have
January 1 995: Su n Tracker For Solar Panels; Battery Saver For ïorchesl Julv 1997: lnlrared Remote Volume Control; A Flexible lnterface Card FEbruary 2000: [4ulti-Sector Sprinkler Controlleri A 0¡g¡tal Voltmeter to any standard power point. off-peak electric (5.39c/kWh), you only because of the frequent mainte-
FoiPCs; Points Controller For Model Railways; Colour TV Pattern F0r Youi Cari Safety Sw¡tch Checker; Sine/Square Wave oscillator.
Dual Channel UHF Remote Control; Stereo M¡crophone Preamplifier
Generator, Pt.2; An ln-Line ¡ilixer For Radio Contr0l Rece¡vers. The on-board computer goes tluough could have a new GPO fitted to that nance required.
March 2000: Resurrecting An 0ld Computert 100W Amplifier
February 1995: 2 x 50W Stereo Ampl¡fier Module; Dig¡lal Etfects unit
For lvlusicianst 6-Channel LCD Thermometert Wide Range Electrostat¡c oclober 1997: 5-Dioit Tachometer: Central Lockino For Y0ur Cari PC- ¡rodule, Pt.1t Electron¡c Wind Vane With 16-LED Displayt Build A a rather (visually) spectacular self- circuit and the power charge would The motor is consistently described
Loudspeakers, Pt 1; Remote Conlrol System For lvlodels, Pt 2 Controlled 6-Channõl Voltmetert 500W Aud¡o Power Amplifier, PI.3. Glowplug Driver
check routine (especially pretty at then reduce to about 21c. in Vectrix literature ald websites as a
March 1 995: 2 x 50W Stereo Amplifiet Pt.1 ; Subcarrier Decoder For FM

Receivers; Wide Range Electrostat¡c Loudspeakers, Pt.2t lR llluminator


November 1997: HeaW Duty 104 240VAC Motor Speed Controlleri
Easv-To-Use Cable &Wir¡ng Tester; Build A lvlus¡cal Doorbell; Replacin0
May 2000: Ultra-LD Stereo Amplifier, Pt.2; LED Dice (With Plc Micro-
coniroller); 50A Motor Speed Controller For Models.
night!) then proceeds to fast-charge In a PowerSmart home, a similar "brushless DC" type which we believe
For CCD Camerast Remote C0nlrol System For l\rodels, Pt.3. Foam Speaker Surrounds; Understanding Electric Lighting Pt.1.
June 2000: Automatic Rain Gauge: Parallel Port VHF F¡¡ Receiver;
the battery pack at the appropriate reduction would happen automati- is a misleading term. It's a common
ADri 995: FIV Radio Trainer, Pt.1
I 1 ; ¡ne Filterl December 1997: S0eed Alarm For Cârst 2-Axis Robot With Gr¡pperl Switchmode Power Supply (1.23V t0 40V) Pt.1; CD Compressor. rate, 80% charge is achieved in two cally if you charged in the off-peak error made where the motor suPPlY
sÖW0hannel Stereo Amplif¡er, Pt tic L0ud- SteÞoer lvl0t0r Driver W¡lh 0nboard Buffer; Power Supply For Stepper
hours but there is no problem in leav- period (ie, 5.61c/kWh between 1Opm is battery (DC). But we believe it's
speakers, Pt.3t 8-Channel Decode ol. Motdr Cards; LJnderstanding Electric Lighting Pl.2; lndex To Vol.10. July 2000: llloving Message Displayt compactFluorescent Lamp Dr¡ver;

May 1995: Guitar Headphone Amplif ier; F¡il Rad¡o Trainer, Pt.2i Transis- Januarvl998:4-Channell2VDCorl2VACLiohtshow.Pt.l:Command
Mu'sicians' Lead Tester; Sw¡tchmode Power Supply, Pt.2.
ing the bike charging overnight - the and zam). misleading to describe any motor as
tor/l\¡osfet Tesler For Dlì/l¡/s: A 1 6-Channel Decoder For Räd¡o Remote ControiFor Model Railways, Pt.'1; Pan Contrõller For cCD Cameras, Au0ust 2000: Theremin; Spinner (wr¡tes messages in "thin-a¡i');
Proximity Switch; Structured Cabl¡ng For Computer Networks. computer ensures the batteries can't The bike also has an "accessory" a DC type when, as in this case, the
Controlt ¡ntroduction To Satellite TV.
tebruary 1 998: Telephone Exchange Simulator For Testing; Command
SaDtember 2000: Swimm¡ng Pool Alarm; 8-Channel PC Relay Board;
be cooked by overcharging. socket for charging such things as motor is a variable-frequency, 12-poie
June 1995: Build A Satell¡te TV Rece¡veri Train Detector For lModel Control F0rModel Railways, Pt.2; 4-Channel Lightshow, Pt.2.
Bailtvaysi W Audio Amplilier Trainer: Low-Cost Video Securily System;
1
Fuèl lilixture Display For Cars, Pt.1 | Protoboards -The Easy Way lnto
Electronics, Pt.1; Cybug The Solar Fly.
Charging is a four-stage process. Ini- mobile phones, 3-phase AC type,
April 1998: Automat¡c Garage Door 0pener, Pt 1:40V 8A Adjustable
[4ult¡-Channel Badi0 Control Transmitter For Models, Pt.'1 .
Power SuDplv, Pt.1; Po-Controlled 0-30kHz Sinewave Generator; tially, the computer does apre-checkto Speed control of this type of motor
Julv 1995: Electric Fence C0ntroller: How To Run Tv/o Trains 0n A
Sinôle Track (lncl. L¡ghts & Sound); Setting Up A Satellite TV Ground
Understanding Electric Lighting; Pt.6. ocloùer 2000: Guìtar Jammer; Breath Tester; Wand-Mounted lnspec-
t¡on Camerat subwoofer For Cars: Fuel Mixture oisplay, Pt 2 ensure all is well with the pack. The motor is achieved by varying the frequency
Stat¡0n; Build A Rel¡able Door l\4inder May 1990: 3-LED Logic Probe; Garage Door 0pener, Pt.2t Command
Control System, Pt.4; 40V 8A Adjuståble Power Supply, Pt.2. l{ovember 2000: Santa & Rudolf Chrissie Display; 2-Channel Guitar It then undertakes a "conditioning" The 2OkW (peak) motor is built into via the DSP & IGBT electronic control-
Auqusl '1995: Fuel lnjeclor l\4on¡tor For Cars; A Gain Controlled
Microphone Preampt ldent¡fying IDE Hard 0isk Dr¡ve Parameters. June 1998: Troubleshoot¡ng Your Pc, Pt.2t Universal High Energy
Preamplif¡er, Pt.1: Message Bank & l\4issed Call Alertt Protoboards
- The Easy Way lnto Electron¡cs, Pt.3. charge of a¡ound 3-44. The third stage the rear wheel hub and is directly Ier. For those who are interested, we
lgnition System; The Roadìes' Friend Cable Testeri Universàl Stepper
De ng For Shared nternet Access; White
is the main charge, which is a constant- connected via the planetary gearbox. explain this in more detail in the sepa-
Seplember 1995: Ra¡lpo$/er Mk.2 Walkaround Throttle For Modei Motor CoñtrolleÍ Command Control F0r lvlodel Ra¡lways, Pt.5. ¡

Bail|ays, Pt.1; Keypad Combinalion Lock; Build A Jacob's Ladder L_E mpl¡fier, Pt.2 (Digilal Reverb); Driving current charge of 10-12,\, the precise There is no chain or belt drive - often rate panel at the end ofthis feature.
0isplay Julv ur PC, Pt.3r 15WCh Class-A Aud¡o An ndexTovol.l3.
Ambl orOV & 12V SLA Batteries; Automatic rate determinedbythe computer from
Sem¡ Januâru 2001: How To Transfer LP Doctor
0ct0ber 1995: 3-Way Loudspeaker Systemt Railpower Mk.2 Walk-
around Throtlle For ¡rodel Bailways, Pt.2; Nicad Fast Charger
standing Electric Lighting, Pt.8.
Ar
- Clean Up Clicks & Pops, Pt.1 ; ort 2-Chan- the battery's initial charge level and 1. Driver information LCD
Auqust 1998: Troubleshoot¡nq Your PC, Pt.4; l/0 Card With Data Log- nel Guilar Preampl¡lier, Pt.3; PIC
November 1995: lvlìxture Display For Fuel lnjected Carst CBTransverter gin-g; Beat Triggered Strobe; lSWCh Class-A Stereo Amplilier, Pt.2. also from the condition of the battery 2. Anti-theftìndicalor
tebruarv 200'l: An Easv WaV To ¡/ake PC Boards; fil Pulser Train
For The 801\4 Amateur Band, Pt 1; PIR Movement Detector
Seltember 1998: Troubleshooting Your PC, Pt.5; A Blocked AirFilter controllóÍ A [4lDl lnterface Éor PCs; Build The Bass Blazerr 2-¡/etre cells themselves. 3. Low battery voltage indicator
May 1 996: High V0ltage I nsulation Tester; Knightrider LED Chaser; Sim- Alarmt Waa-Waa Pedal For Guitars;Jac0b's Ladder; Gear Change lnd ica-
tor For Cars; Capacity lndicator For Rechargeable Batteries.
Groundplane Antennat LP Doctor - clean Up Clicks & P0ps, Pt.2.
Finally, it enters a transition stage 4. Battery level indicator
Dle lntercom Uses 0pt¡cal Cable; Cathode Ray 0scilloscopes, Pt.3.
March 2001: ¡rak¡no Photo Resist PC Boards; Big-Digit 1224 Hour
Clock: Parallel Port PIC Pro0rammer & Checkerboard; Protoboards - which, at 1-34, can be regarded as a 5. Vehicle power switch
The Easy Way lnto Electronics, Pt.5; A Simple lvllDl Expansion Box. top-up. The inbuilt fans can start at 6. Dual function throttle
ADril 2001: A GPs [4odule ForYour PC; Dr Video - An Easy-To-Build any time during the charging process 7. Speedometer
Vídeo Stabiliser; Tremolo Unit For Mus¡cians; Minimitter FM Stereo
Transmittert lntelligent Nicad Battery Charoer and wiII generally still be cooling the 8. Estimated range
cells down next morning, even though 9. Key ("ignition") switch
ier
Mav 2001: 12V Mini Slereo AmDlif uild;
10. Turn signal
Po\ierPak-AMulti-VollagePbwer eAn
the charge itself may have ceased some
lnternet Connection, Pt.1 ; Tweaking 1 1. Ready/Go indicator
June 2001: Universal Battery Charger, Pt.1: Phonome - Call, Lislen
time before.
ln & Switch Devjces 0n & oti: Low-Cost Automatic Camera Sw¡tcher: At current (Sydney) standard elec-
using Linux To share An lnternet Connection, Pt,2
tricity rates (12.87clkWh), it takes The instrument cluster is fairly typicat bike, except for that big "GO" symbol
Jüly 2001: The HeartMate Heart Rate ¡ilon¡tor: Do Not Disturb Tele-
roughly 50c worth of power to fuIly on the left LCD display and the battery level indicator on the right'

sil¡conchip.com.au siliconchip.com.au MAY 2OOB 13


s2 StLtcox Cutp
The battery pack is rated at 125V phone ïmer; Pic-ïoc - A Simple Alarm Clock; Fast Universal Battery
Char0er, Pt.2; Backing Up Your Email.
March20ll4: PC Board Desion, Pt.2; BuildTheouickBrake Forlncreased
Driving Safety; 3V-9V (or more) oC-DC Converter; ESR Meter Mk.2,
June 2006:Televisi0n-The Elusive G0al, Pt,1; Electric-Powered Model
A¡rcratl, Pt 2; Pocket A/V Test Pattern Generator; ïwo-Way SPDIF-to-
30Ah (3.7kwh) withthe cells arranged plilier Module;
Pt.1: PICAXE-18X 4-Channel Datalogoer, Pt.3. Toslink Dig¡tal Audio Converter: Build A 2.4GHz Wireless A/V Link; A
High-Curent Battery Charoer For Almost Nothing.
in series to get the required output Module; Using Apr
The
Loudspeaker Level Meter For Home
ixture Display For Cars: ESR Meter July 2006: Telev¡sion - The Elusive Goal, Pt.2; ¡rini Theremin l\4k.2,
voltage. Mk. or UHF Bemote Control. Pt.l: Proqrâmmable Analoo 0n-ofl Controller; Studio Ser¡es Stereo
September200l: Making MP3s; Build An MP3 Jukebox, n.1; PC-Con-
The cells are arranged in 3 levels x kolled Mains Switch; Personal Noise Source For Innitus; D¡rectional May 20f14: Amplifier Component Video
Preamplifier; Slop Those Zaps From 0ouble-lnsulated Equ¡pment.

S
;

2 rows with six temperature sensors Microphone; Us¡ng Linux To Share An lnternet Connection, Pt.4. To RGB Converter:
Wkeless Parallel Po
Luxeon StarLEDs: Auoust 2006: Television -The Elusive Goal, Pt.3; Novel Picaxe-Based
LED Chaser C¡ock: Bu¡ld A Magnetic Cartridge Preamplifier; An Ultra-
and two voltage sensors constantly l{ovemter 2001: Ultra-LD l0ow0hannelStereo Amplifier, R.1; Neon
Tube Modulator For Cars; Audio/Vide0 Diskibution Amplifier; Build A Juno 2004: Dr Video Mk.2 Video Slab¡liser: Build An RFID Securitv
sonic Eavesdropper; M¡ni Theremin Mk.2, Pt.2.

monitoring them. This occurs even Short Message Recorder Play€r; Useful Tips For Your PC. Module: Fridge-DoorAlarm; Courtesy LightDelayForCars; AutomatinÓ
PC Power-Up; Upgraded Software For The EPRoM Programmer.
September 2006: Thomas Alva Edison - Genius, Pt.1; Transferr¡ng
Your LPs To CDs & MP3s: Turn an old Xbox lnto A $200 Mullimedia
when the bike is not being ridden, December 2001: lB Transceiver For PCs; 100WCh Stereo Amplif¡eÍ, Player; Picaxe Net Server, Pl.1; Build The Galactic Voice; Aquar¡um
Pt.2; Pardy L¡ghts Colour Display; PIC Fun - Learning About ¡ricros. July2004: Silencing A Noisy PC: V€rsatile Battery Protector; App¡iance Temperature Alarm; S-Video To Composile Video Converter
with fa¡s used to keep the tempera- EnergyMeter, Pt.1;A PoorMan's 0 Meter; Regulated High-Voltage Sup-
January 2002: Touch And/0r Remote-Controlled Light Dimmer, Pt.l; ply For Valve Ampl¡liers: Remote Control For A ¡/lodel Train Layout. 0cl0ber 2000: Thomas Alva Edison - Genius, Pl 2; LED Tachometer
ture down, A Cheap 'n'Easy Motorbik€ Alarm; 100W /Channel Stereo Amplifi€r, With Dual 0isplays, Pt.1; [JHF Prescaler F0r Frequency Countersi ln-
As we went to press, Melbourne n.3; Build A Baucous Alarmi FAQS 0n The MP3 Jukebox. Au D0-Xceneration frared Remote Conlrol Extender: P¡caxe NetServer, Pt.2; Easy-To-Build
lV Balanc€d lrlicro- 12V Digital Timer Module; Build A Super Bicycle LightAlternator.
was having an autumn heatwave (40oC February2002: 10-Channel lR BemoteControl R€ceiver; 2.4GHz Hi0h- ph e Logic Probe.
Power Audio-Video Link; Touch And/0r Remote-Controlled Light Dim- lpha 4100 Dioital SLR Camera (Review);
days) and on the bikes in use down mer, Pt.2; Bo0l¡ng A PC Without A Keyboârd; 4-Way Event Tìmer. Septemb0r 2004: Vo¡ce 0ver lP (VolP) For Be0inners: WiFry- Cooking
Up 2.4GHzAnlennas: Bed Wetting Alert; Build a Programmable Robot;
n.1; Bu¡ld Your own Compact Bass Reflex
able Christmas Star; DC Relay Switch; LED
there, the fans were doing overtime! , ûlarch 2002: Miqhty e; o-Channel Another CFL lnverter. plays, Pt.2i Picaxe Net Seruer, Pt.3.
lR Remote Volume Co For Maonetic
High temperatu¡es limit the battery's Cartridges;1z24v hte ger. 0cl0bor 2004: The Humble "Trannie" Turns 50; SMS Controller, Pt.l; De Drill BackTo Life; Cord-
ability to supply peak power and also BGB To Component V¡deo Converteri USB Power lnj€ctorj Remote les Radar Spe€d Gun, Pt.2;
April Channel Light Dimmerj R,1; Water Level Conkoller For Garage Doors & Gates. He eedo Correctori 1224V
interfere with the cooling during the lndic nch Power Supply; Versatile Multi-Mode Au er, Pt.3.
ïme Volume Control, Pt.z. Electr
l{ouember 2004: 42V Car Power
charging process. charg
switch (Errata Dec.2004): s, Pt.1; Vers
January 2007: h; lntelligent Car Airoon-
May2002: 32-LED Knightr¡der;The EatteryGuardian (Cuts PowerWhen Driveway Sentry; SMS Controlle ntrol. ditioning Conkoller: age Doors: lntelligent 12V
the Battery Voitage Drops); Stereo Headphone Amplifier; Automatic Charger For SLA &
Decombsr 2004: Build A Windm¡ll Generator, n.1; 20W Amplifier
Starting Single-Channel Light Dimmer; Pt.2; Stepper Motor Control¡er.
Module: Charoer tor Deep-Cycle 12V Batteries, Pt.2; SolarPowered February 2007: Bemote Volume Control & Preamplifier Module, Pt.1;
August2002: Digital lnstrumentation Software For PCs; Digital Storage Wireless Weather Station; Bidirectional Motor Speed Controller. Simple Variable Boost Conlrol F0r Turbo Cars; Fuel Cut Defeater For
The Vectrix features an inbuilt anti- Logic Probe; Digital Therm./Thermostat; Sound Card lnterface For PC The Boost Control; Low-Cost 50¡rHz Frequency Meter, lrlk.2: Bìke
theft starting procedure (starting is Test lnstruments: D¡rect Conversion Receiver For Badio Amateurs. January2005: Windmill Generator, Pt,2; Build A V8 Doorbell; lR Remote
Control Checker; 4-Minute ShowerTimer; The Prawnlite; Sinom Såys
C0mputer To Digital Ammeter Conversion

hardly the right word!), Unless you Seplember 2002: 12V Fluorescent Lamp lnverteri 8-Channel lnfrared
Remote Control; 50-Watt DC Electronic Load; Spyware - An Update.
Game: VAF DC-7 General¡on 4 Kit Speakers. March 2007: Programmable lonition System For Cars, Pt 1; Remote
Volume Control & Preampl¡fier Module, Pl.2i GPS-Based Frequency
have the "GO" symbol on the instru- octot0r2002: Speed ControllerFor Universal Motors; PC Parallel Port
Pt.3; USB-Controlled Electro-
lnductance & 0-Factor M€ter,
Reference, Pt.1; Simple Ammeter & Voltmeter.

ment cluster, it won't. Go, that is! Wizard; Cable Tracer; AVR ISP Ser¡al Programmeri 3D TV. attery Charger. A ps; High-Power
R 's Ladderi GPS-
To get it there, you need to turn the November 2002: Super0harger For NiCd/NiMH Batter¡es, Pt.1; W¡n- Marc Pt,1;Swim- B tion System For
dows-Based EPRoM Programmer, Pt.1; 4-Digit Crystal-Controlled ming ,2; Shielded Cn.
key to the appropriate position, wait ïming Module. Loop Picaxe Data

until the on-board computer has cy- over er. M


December 2002: Beceiving TV From Sate ul
cled tlrough its self-testing procedure, StereoFMTransmitter;Windows-Based EP
percharger For NiCd/NiMH Batter¡es; Pt.2;
Apr¡l 2005: lnstall Your own ln-Car Video (Reversing M0nitor); Build
A MlDl Theremin, Pt.1: Bass Extender For Hifi Svstems; Sports Score-
m
M
then squeeze the two brake handles in January 2003: Rece¡ving TV From Satellites, Pt 2: SC480 50W
board, Pt.2; Slrs Controller Add-0ns; A $5 Vailable Power Supply.
June 2007:20W Class-A Knock Detector ForThe
the right order. BMS Amplifier Module, Pt,1; Gear.lndicator For Carsi Active 3-Way tlay2005: Getting lntowi-Fi, Pt.1; BuildA4S-second voic€ Becordef; Programmable ìgnit¡on' r Controls; Frequency-
Crossover For Speakers. Wreless Microphone/Audio Link; MlDl Theremin, Pt.2: Sports Score- Ca
Activated Switch For s Revisit€d.
OK, so it's not much of a security board, Pt.3; Automatic Stopwatch Timer.
Fsbruary 2003: PortaPal PA System, Pt.l; SC,l80 50W RMS Amplifier July2007: HowTo CutYour Greenhouse Emissions, Pt.1; 6-Dioit Nixie
feature but unless you know about Module, Pt.2; Windows-Based EPROM Programmer, Pt.3; Fun With June 2005: Wi-Fi, Pt.2; The Mesmeriser Ciock, Pt.1: TankWater Level Indicator; A PlDTemperature Controller:

it, you won't be riding the Vectrix The PICAXE, Pt.1. Freezer Temperature Controller; Altern
Colour Recognition System; AVB200 S
20W Class-A Stereo Ampl¡fier: Pt 3i Making Panels For Projects.

anywhere. Needless to say, I forgot March 2003: LED Lighting For Your Car; Pelt¡er-Effect Tinnie Cooler;
PortaPal PA System, Pt.2; 12V SLA Battery Float Charger; Little Dyna- July 2005: Wi-Fi, Pt.3; Remote-Conkolled Automatic Lamp Dimmer;
Auqusl 2007: How To Cut Your Greenhouse Emissions, Pt.2: 20W
Class-A Stereo Amplifier; Pt.4: Adaptive Turbo ïimer; Subwoofer
it when I first tried to ride the bike! mite Subwoofer: Fun With The PlCf\,\E, Pl.z (Shop Door Minder). Lead-Acid Battery Zapper; Ser¡al Stepper lvotor Controller; Salvaging,
& Using Thermoslats; Unwired Modems & External Antennas.
Controller: 6-Dio¡t Nixie Clock, Pt.2.

Putting the kickstand down automati- Apr¡l 2003: Video-Audio Booste hone 0f Long-Distance WiF¡; Fasl Charger For
Thr
Dialler For Burolar Alarms; Pt.3 Augusl2005: MudlarkA20SValve StereoAnplifier, Pt.1; Prograrnmable imple Data-Logging Weather Station, n.1:
cally disables the bike and you must (Heartbeat Simulator); Electr¡c Flexilimer: Carb0n MonoxideAlert; Serial LCD Driver: Enhanced Sports f¡er: Pt.s.
Scoreboard: Salvaging Washing Maching Pressure Switches.
go through the brake handle squeeze May 2003: Widgybox Guilar Dislortion Effects Un¡t; 10MHz Direct october 2007: DVD Players - For HiF¡ Audio?;

procedure again. Digital Synthesis Generator; Big Blaster Subwoofer; Printer Port SBptembsr2005: BuildYour0wnSeismograph; Bilge SniflerForEoats; Electron¡c Noughts & Crosses ic Probe; Roll¡no
Simulator; PICAXE, Pl.4 (Motor Controller). V0lP Analog Phone Adaptor; Mudlark A205 Valve Stereo Amplifier, Code Security System, Pt.1; S Weather Slalion,
Pt.2; PIC¡ù(E in Schools, Pt.4. R,2; AM Loop Antenna & Amp
lntercom:
Charging & Garden 0clobor2005
Studio Series
Box; November 2007: Your Own Home Becording Studio; PIC-Based
rForCars; sion Water Tank Level Meter, Pt.l: Playback Adaptor For CD-R0M Drives,
The Vectrix has a built-in 1,5kW lmpa¡red Peo Pt.1; Rolling Code Security System, Pt,2; Bu¡ld A UV Light Box For
Making PC Boards.
240V mains charger (it's actually under July 2003: Smart er-Up Auto Mains l{0vomb€r2005: Good oualitv CarSou PICAXE
"Smart"
S'¡/itch; A Continuity Tester; ln Schools, Pt.5; Studio Seriós Stereo Build A December 2007: Sign eakers; lR Audio Head-
the handlebars), AII you need to do is PICAXE Pt.6 - Da PIC Programmer lillDl Drum Kit, Pt.1; Serial l/0 Control phone Link; Enhanced dule: PIC-Based WateF

release the luggage container under


& Checkerboard: Pt.2
Tank Level Meter: CD-RoM Drives; Pt.2.
D6cEmbor2005 onTheCheap; Pt.2; Building
the seat (again with the main key), Augu e MP3s 0n The ult¡mate Ju gh-Energy lon¡tion Systern,
Your ig For Cars, Pt.1: Remote LE Control; Build A MIDI Drum
Pt.1: .4 AXE Pt.7. Kit, Pt 2: 433MHz Wireless Data Communical¡on.

September 2003: Robot Wars; Krypton Bike LiOht; PIC Programmer; January2006: Pocket Jim"AM Radio The WaterTank Level Meter Pressure Senson
Current Clamp MeterAdapter For 0MMs; PICAXE Pt.8 -A Data Logger; Transm¡tter; universal .2j Building The
Digital lnstrument Display For Cars, Pt.2. Ultimate Jukebox,Pt. Based 433MHz February 2008: UHF Remote-Controlled Mains Switch: UHF Bemote
Wireless Therm0meter; A Human-Powered LED Torch. Mains Switch Transmitter; A PIB-Triggered Mains Sw¡tch: Shilt lndicator
0ct0ber 2003: PC Board Design, Pt.1; JV80 Loudspeaker System; A & Rev Limiter For Cars; Mini Solar Battery Charger.
Dirt Cheap, High-Current Power Supply: Low-Cost 50MHz Frequency ; PC-Conkolled
Meter; Lonq-Range'16-Channel Remote Control Syslem. & MPg Players; March 2008: HowTo Get I A Ouick
ildAMlDlDrum Primer; 12V-24V High-Cu Pt.1i A
l{ovember 2003: PC Board Des¡gn, Pt.2: 124X7 Valve Audio Pr€am- D¡oital VFo w¡th LCD Graph nterface
plifier; 0ur Eest Ever LED Torch; Smart Radi0 Modem For Microcon- For Debugg¡ng;One-Pulse cks.
trollers; PIC,AXE Pt.9; Programmable PIC-Powered Iimer March 2006:The Electronjc Camera, Pt,1; Pc-Controlled BurglarAlarm
System, Pt.2; Low-Cost lntercooler Water Spray Controller; AVR ISP Apr¡l 2008: How To Get I nto Digital IV, Pt.2; Charge Controller For 1 2V
Decemter 2003: PC Board Design, Pt.3; VHF Receiver For Weather SocketBoald: Build A Low-Cost Large D¡splay Anemometer Lead-Acid 0r SLA Batteries: Safe Flash Trigger F0r Digital Cameras;
Satell¡tes; Linear Supply For Luxeon 1 W Slar LEDs; 5V Meter Calibration 12V-24V High-Current DC lrotor Speed Controller, Pt2; Two-Way
Standard; PIC-Based Car Battery Monitor: PICAXE Pt.10. o Series Remote Control Stereo Headphone Adaptor
el Audio/Video Selector;
h- Pt.1; Picaxe Goes Wire-
0f PLEASE lloTE: issues not listed have sold out All listed issues are in
E-

It might look like a conventional bike May 2006:


High-Enero
th¡ottle. But turning it backwards FeDruary 2004: FC Board Design, Pt.l: Supply Rail Monitor For PCs;
Studio 350W Power Amplifier Module, Pt.2; Shorted Turns Tester For
BoxForMu
Picaxe Goe
selects slow reverse and/or braking Line 0utput Transformers: PICTAXE-18X 4-Channel Datalogger, Pt.2. Antennas; I
regeneration.
72 SnICoN CTilP siliconchip.com.au siliconchip.com.au MAY 2OOB 93
Í I ThvwouldSu,rcorCnpwant

ASK SILICON CHIP


l/ll tá review a motorbike?
U U ttaa'n, urs ts no orornary
motorbike!
As far as we know, the Vectrix
Electric Motor Scooter is the first
fully-b atte ry- p owe r e d, ro ad-registered
production vehicle of any description
on sale to the public in Australia. That

Speed controller causes needs to be set so that the minimum kit KC-5345) and the accompanying is reason enough in itself.
speed is high enough so this cogging power supply [KC-s347). The re- And with all the talk about saving
low-speed "coggittg" does not happen. quired transformer is the MM-1095 energy, CO2 emissions and carbon
I have recently completed the 'Im- The slowest minimum speed varies from faycar. Note that the amplifier footprints, we gladly accepted the offer
proved Speed Controller For Universal from appliaace to appliance, and power supply must be built into of a week's hands-on trial
Motors" as featured in the October a suitable case. We were interested in the Vectrix
2002 issue. It is driving a brush motor
Simple mixer If you build your own amplifier, on two levels - first, how the electric
rated at 2A; well within the design's the two 10kQ mixing resistors for the bike compared to its petrol-powered
5A rating. circuit wanted left and right channel signals can be equivalents, ie, how successful was Vectrix aren't an organisation to hide their light under a bushell. You can't fail
The unit controls OK at the higher I want to build a preamp which placed at the signal input to the ampli- the transition from traditional power to see that the bike is electric-powered, even if you can't åeo¡ it!
speeds. However, whenturned down, will combine the left and right signals fier rather than using a mixing lead as to electric power and second (and
it "hunts" f¡om a high speed to virtu- from my digitai set-top box, to enable mentioned above. more importantly to us as a technol- The definition of a motor scootet, as a¡rd throbbing motor between your
ally off and then accelerates back to ogy magazine) the inner workings of far as we can tell, is "a light motor cycle legs. So, therefore, it's somewhere in
me to drive a centre speaker (such as
the bike. What had Vectrix done where with small wheels". WeII, light it ain't, between a scootet and a bike,
the high speed and so on. I have had
one of the ANU's technicians check
that sold by Dick Smith ElectronicsJ. Software for Smart many others had tried but failed? neither are its wheels particularly However, it is fairly large. And it's a
I do not require ultra hifi., as the idea
the unit but he cannot identify the is simply to improve the clarity of Card Programmer Being the only holder of a motorcy- small at 14-inch and t3-inch (front Iot heavier tha¡r most bikes ridden by
problem. I cannot find files for IC-PROGL05a cle rider's licence around here, yours and rear respectively), average riders: the Vectrix weighs in at
speech. What kit(s) can you suggest,
Years ago I built the controller's please? (T. S,, Claremont, WA). on www.ic-prog.com for your Smart truly was elected to evaluate it. Fair-dinkum "bikes" also have a about 210kg (that's as heavy as some
Iower-tech predecessor and that con- o The easiestwayto do this istomake Card Programmer (Srrrcou Cure, July One difÈculty, being based on Syd- foot-controlled lever to select gears superbikes), A significant proportion
trols the motor quite well. Any ideas up a mixing lead that connects to the 2003), I can only find IC-PROG105e. Is ney's northern beaches, was that it and, because the clutch lever is of that 210kg is its NiMH batteries.
as to why the newer unit is causing this file sufñcient? Ca¡r I also program had to be picked up from the western mounted on the handlebars, another The bike itself features a lightweight,
left and right outputs from the digital
problems? (,{. D., via email). set-top box and combines the Ieft and the PIC877 smartcard with the same suburbs. Not being a regular motorbike foot-controlled lever for brakes. The heavy-duty aluminium frame (as
o It is possible that diode D3 is faulty software? (T. T., Westmeadows, Vic), rider in city traffic, I wasn't at all con- Vectrix has neither of tlese because shown in our exploded diagrams),
right signals using a 10kÇt resistor in
and is causing disruption with the o The later "e" version of IC-PROG fident about mixing it with Sokm+ of it doesn't have a clutch. Both brakes The batteries, all 110 of them, sit
each signal wire. The junction of each
back-EMF and hence the speed con- resistor then becomes the centre chan- 105 can be used. For the PIC76F877 Sydley roads and freeways. are ha¡dlebar mounted, similar to a Iow in the bike to assist its centre of
trol Note, however, thatthe minimum you need a loader. The GSM a3 So I fronted the distributor's factory pushbike. gravity. Even so, I'd hate to drop this
nel signal for a power amplifier,
speed for an appliance is dependent on gold and silver wafer card loader with a large box trailer, Ioaded up the So it's not exactly a step-through; bike because it would be a pain to get
A courmercial power amplifrer can
the onset of "cogging", where the mo- http://users.net.yu/-deian/ should very heavy Vectrix (a very close fit!), neither do you have a big fuel tank back up*,
be used or there are many kit amplifiers
tor tends to run in shortbursts. So VR2 available such as the SCa80 (Jaycar be able to be used. More informa- ti ed it on securely and brought it back
tiou is available on the net - see to the relative safety ofthe back streets

Ghsflffiffimmffi http ://gsmhosting. com/vbb/archive/ of Brookvale.


index.php/t-3 7383.html I'Il have more to say on the street
tests shortly, Sufftce to say that I also
co-opted the services of some experi-
If one wanted to use the 20W Iines and then set the operating cur- Speech filter to reduce enced (ie, every day) riders to share
Class-A Amplifier for lower wattage rent so thatthe outputtransistors are background noise their opinions and experiences.
requirements (say around 5-10W), is fuIly conducting to providethe peak
it possible to alter the design so this current through the loudspeaker at
I am wondering if you have pub- Justto re-emphasise: the Vectrix is a
lished a circuit for an audio filter? I fully legal, road-registerable, battery-
can be achieved so that its constant fulI power. In practice, the operating powered bike. As such, it requires
am designing some equipment that
power draw can be maximally re- current is halfthe required peak cur-
needs a fllter to remove background that the rider have both a motor cycle
duced? I couldn't readily find how rent at fulI power, In the case of the rider's licence and motor cycle helmet
noise and focus on the frequencies of
much it draws but the oider 15W 20W Class-A Amplifier, tì.e current
speech. (N.H., via email), to use on Australia¡r roads.
model was said to consta¡rtly draw is 7.1-2A, giving a total power draw o Strangely enough, we have not
100w of soW per channel,
produced an audio "speech" filter A close-up look at the Vectrix
Alternatively, as an innovation, is If you reduced the operating cur- They say first impressions count
although it would be easy enough to
it possible to come up with a design rent to 800m.\, the maximum class-
modification so that the constant A power output would be 10W into
do, Basically, you need a combination - if you didn't know it was an elec-
of a high-pass filter with a low-pass tric bike (and failed to read that huge
power draw (and resulting output 8-ohm loads. Similarly, reducing the
filter. To see examples of high-pass "electric" logo down the side!), you
wattage) could be changed via a operating current to around 560m4
and low-pass fiIters, have a look at the might think it was just another fairly
switch or dial, depending on wheth- would give a class-A output of SW'
Subwoofer Controller in the August Iarge motorbike.
er a full power mode is required or Switchable bias would be imprac-
2007 issue, specifrcally at the fiIter Butyou'dbe wrong, Vectrix insist it's
not? (P, R., via email). tical, as you would need separate stages involving IClb (Iow-pass) and a "MAXI Scooter" but we think they
o In setting the bias for a class-A trimpots and a change of PC board
IC5a (high-pass), are underplaying their hand; damning
amplifrer it is normal to draw load layout. This X-ray view of the Vectrix shows the batteries (red) and the charger (orange).
Youwouldneedto scale the capaci- it with faint praise, if you will. The batteries are housed in a heavy fibreglass "safe\r cell" - just in case.

94 Srucox Cntp siliconchip.com.au MAY 2oo9 7l


I
tors or resistors in the filter networks to
provide your speech fi.lter function. ffiWIrcffimqrumFftüffis
ItuightRider works I have a number of questions input and output impedance of the
in other cars on the Weather Satellite Receiver RF preamp are both also very close
project (Sntcox CuIp, December to 75Q, hence the suggested use of
I bought a KnightRider scanner kit 2003). What is the impedance of the a matching section in the lead from
(SII,lcoN CHn, May 1996) from Dick
receiver - 5OCl or 75Q? Also, what is the turnstile antenna - see page 36
Smith Electronics, I would love to the input and output impedaace of of the January 2oo4 issue of Su,IcoN
mount this kit behind the grille of my the preamplifier. My QFH antenna Cmp.
car which, to my great dismay, is not has aterminating impedance of 50Q You probably don't need match-
,æ a 1980s Pontiac, Ideally, I'd have the so do I need to transform this to 75O ing section or other impedance
a

circuit mounted under the dash in the or not and if so, how? transformer to connect a 50Q an-
cabin and a bunch of cable running I used extra bypass capacitors in tenna to the RF preamp input,
from there to a series of 10mm 12V the preamplifier and in the receiver, You may still be getting a small
LEDs behind the grille. with extra shielding to stop oscilla- amount of oscillation in the receiv-
Will this kit still work if I were to go tion problems. There has been a big er's front-end or IF section. You may
ahead and make these modifications? improvement but I still have lots of need further shielding and bypass-
(D. C., via email).
noise ald a weak receive signal ing around the SA605D and possibly
¡ We regret that your cil does not Is my reception problem likely to around the 8F998 in the receiver.
happen to be a 1980s Pontiac.
æ Fortunately, the KnightRider will
be due to interference from paging It's also possible that some of your
services at 148MHz at my location? troubles are due to interference from
work in other cars. To install it, you Is the receiver's sensitivity in ques- pagers. If so, it may be necessary
can run cabling from the PC board tion or can I get better reception from to add a bandpass flIter in the line
to the LEDs but you should not use between the antenna a¡rd the RF
r " 12V LEDs. Use standard 10mm LEDs
a cheap scanner?
I mounted the turnstile antenna preamp.
| ,./' instead. L2V LEDs have an internal reflector on my QFH antenna with We doubt if you would get better
resistor to allow direct connection to about 65Omm spacing from the bot- NOAA satellite reception using a
12V and they would glow very dimly tom. Why do I get a stronger signal cheap scanner, unless the receiver
if used in this circuit, is still being severely desensitised
I with the antenna about half a wave-
Iength offthe ground as opposed to because of either interference or
Question about old when it is on the chimney? (D, K.,
via email),
RF/IF oscillation.
It's hard to explain why reception
electrolytic c ap acitors o We will answer your questions can be better closer to the ground
Could you tell me what material in the order that you asked them, than further away, Factors like
is contained within electrolytic ca- The inputimpedance of thereceiver ground conductivity, surrounding
pacitors in 1950/60s TVs? [8. K,, via itself is typically very close to 75O metalwork (like metal roofing) and
email), when the front-end is tuned. The simila¡ things probably play a role.
o We think that the electrolyte used
in those days was based on an ammo-
nium salt, possibly ammonium chlo-
ride. Nowadays, boron compounds changes due to leakage, evaporation few years ago and one of the modules
a¡e used and the electrolytes a¡e a lot or fllling tend wiII be ignored. kept failing. I replaced transistors
more stable. The alarm function operates so long several times, checked every node in
as tìe þressure probe is within the the circuit and eventually replaced the
x. Does pool monitor water. This gives some 100mm or so entire module to no avail
water level variation with the alarm I also noticed that the failures were
t* \ adiust for evaporation? still in operation. often preceded by my old fridge turn-
The PIC-ControIIed Pool Monitor Note that sensitivity to changes in
(SntcoN Crue, January 2008) is a fan- water level over the 1O-second period
- tastic project but I have a question, will be slightly different with differ-
: Does the PIC compensate for the slow ent water levels (and the associated

1 evaporation of water over time or will depth that the probe is within the 4-Diqit Tirnirrq Modrrl
it suddenly one daytriggerbecause the water). However, this is not sufficient
t water level has dropped? to require recalibration,
We can lose several inches of water

e finst all-elecËniè
from our pool in a matter of weeks. Transistor failures in
10,000 second timing
Conversely, will trickle fiIling the range. Other firmware

pool require recalibration? (M, C., via SC4B0 amplifier chips available. Can be
custornised to suit your
email). I saw a question regarding output needs. Size:51x66mm

rrc le
¡ The pool monitor only monitors
cË transistor failures in the "Ask SnIcoN
! 9-1 8VDC. K1 48 - $44.00
for water level changes over a short Cnr" pages of the February 2008 is- Prices & documentat¡on auailable on weLsite:
(1O-second) period. Any longer term sue. I built a stereo SC4B0 system a

ab lia tr

!
siliconchip.com,au MAY 2OOB 95
WAffiffimffi This was used on \ÂIW2 warships and
built like a rock, weighing in at a
was
I would like to know how to re- appreciated. Here is one link to a with either polarity but with a polar-
shade under 350kg. This is a long-term
verse the direction of a perma-nent company in America that has this ity sensor that alters the coil switch-
ing sequence according to applied restoration project and part of the idea N ever
magnet brushless DC motor, eg, frmction for its Solar DC Cooling,
polarity. This can reverse tle motor was to convert the crystal oscillator The R&S NRP fanrrly of poler sensors rl
CPU cooling fans or solar-powered Fans & Kits - see htt¡l:/Ânrww.ad- tlte rattçtc
direction. to a VFO, DC to 40 GHz arrrl 200 l)W to 30W
exhaust fans. I know this capability vancedenergyonline. com/catalog/
The DDS VFO article in the March
does exist but it is not weII known applications/fans.hh Somebrushless motots do notuse
2008 issue was exactly what I was lVlaxilrrr¡nr b¡ndr,vrdth, lrtqh tlleasttrctlltltìt acctllilcV, l0ll
or used. They say "The reversible, ball any synchronising sigrral but iust
Iooking for, so I have embarked on neasurenrerlt s¡tee11 Powct scns0ts ftotn the R&S NRP fartlrly
The reason is that sometimes it bearing PM motor allows the fan sequence the powering of the coils
acquiring the parts, The display inter- are r,r¡hat all the others asprre t0 bc Every R&S NRP potvcr
is better to bring air in instead of to be used for intake or exhaust by (assuning the motor will run at a set sens0r rs a contpletc neasuring ittstrtrnleltt irl ttsclf lts USB
ested me as I have a few other projects
exhausting it out, so it would be reversing tle wire at the motor. " (M. speed). This is OK for motors that
that could use this approach, so I
interface allor,vs you t0 0perate it directly frolll a PC, ftolll othcr
have a constar.t load such as fans. Rohde&Schwarz nteasuting ¡nstrutn0tlts, ol front the R&S NRP
good to have a control to reverse D., Cairns, Qld).
o Whether a (permanent magnet) Again, depending on the design did a search using a popular search base unit
the direction of rotation, whether
that be manually or automatically brushless DC motor canbe reversed the motor may also be reversible. If I
I read a¡ound 30 or 40 hits, finding Thermal sensor for challertging nteasurenìents
switched. or not depends on tlre circuiFy that you have access to the (usual) tb¡ee t Diode sensor with a 90 dB clynamic range - also {or
prices ranging from $9 to $61, The
I am fairly familiar with motor switches the coils. With some, the wires which actually power the
$61 was in the first few hits, the $9 in
types and their fimctions and re- coils are switched using timing motor, it may be possible to reverse
one of the ones much further down,
alise that brushed DC motors can infolmation from HalI effect or mag- direction by swapping two of the (Tip: when using a search engine,
be reversed by changing the input netic sensors. The switching circuit connections.
look beyond the first page of results,
polarity. Howevet, I am specifically then keeps the coils powered at the Note, however, that reversing tle
especially if you want to find the good
asking about brushless DC motors correct time to ensure the motor runs direction of a fan motor, particularly
prices.)
as they are very efficient and can be in the correct direction. Reversing those mounted within a fan cowling,
I was pleased to find an Australian
run ofbothDC andAC (after conver- the supply will just prevent the does not work, as they do not move
supplier of the display (Peakhour at
sion). I understand that they cannot circuit receiving power because it air efficiently in the opposite direc-
www.peakhour.com.au). I ordered
be reversed by changing polarity via includes a blocking diode for the tion. They tend to just disturb the
air when rotating backwards. The a few for the various projects, paid
the use of a DPDT switch or some supply.
online and they were delivered in
other means. Altematively, a diodebridge could fanblades and cowling are designed
two working days. One of the units
Your assistance would be greatly be used to allow the circuit to run for one way only.
was damaged in transit ánd I emailed
Peakhour with a photo and they dis-
patched a new unit on the same day.
ing on. I flnally fixed the problem - the aware of, eg, avoidingtheuse of induc- Chaaging the value of R4 appears Ah . . . customer service as it used to
speaker output wires were routed nea¡ tive emitter resistors (an early fault to be the way to do this but I am con- be still exists.
the primary of the power transformer with the 1980s ETI Series 5000 Mosfet cerned about affecting the equalisa- Matt Howard,
and when I moved these wires to the amplifier)? (P, R., Noosa, Qld). tion. (I. P,, via email), Melbourne, Vic.
other side of the transformer, the unit ¡ There is no such problem in the a R4 is the one to reduce to get more
functioned properly and has for the 20W Class-A Amplifier, If someone gain but unfortunately there is not a Video on soldering SMDs Years of
flil ttri
past three years without issue. is experiencing 160kHz oscillation in lot of extra gain to be had. You really Following your article on solder-
I suspect that noise in the mains their amplifier it points to incorrect need a higher gain circuit such as the ing SMDs in the March 2008 issue, Htuttllllti, DrivÍng
was triggering instability in the power components or perhaps a missing or Magnetic Cartridge Preamplifier de- there is an excellent video on this tHillltlt I nnovati o n
section. (L M., via email). wrong value compensation capacitor scribed in the August 2006 issue. topic at http://www.curiousinventor.
o Possibly the fact that the speaker associated with QB, ie, the 100pF NPO c om/guides/Surfac e-Mount-S o lder-

leads were very close to the mains ing/ror


ceramic. 45s Voice Recorder has
har Robert Ellis,
wires may mean that there was direct Non-inductive resistors have no
induction of transient voltages into merit in a class-A circuit. They do have poor signal/noise ratio South Oakleigh, Vic.
the amplifier output stage. Even so, some application in class-B circuits I have a question concerning the 45- Comment: thanks forthe link olthough
the output filter should have stopped where inductive resistors cal magnify Second Voice Recorder (Snrcou Cme, we have to say that we would rather
most of this effect. the crossover "discontinuity" in the December 2oo7). My module appears hear the Americans refer to solder as which showed which cha¡nei had program memory location numbers
transfer characteristic and even then to be working as intended. However "solder" instead of "sodder"! beentunedwas a 1998 Philips. Newer don't equal the channel numbers.
they are more applicable to Mosfet the signal-to-noise ratio is rather lower TVs need a press of the remote control For example, my mother has been in
Non-inductive resistors power amplifi.ers than bipolar transis- than I had expected, with quite audible Watermark logos to reveal the station you're on whereas hospital three times in the last few
for amplifier tor circuits. background noise which does not vary are useful the watermark allows me to see the months. The TVs there don't dis-
I wish to build a 20W Class-A Stereo with AGC action on the input signal On page 4 of Mailbag in the April channel at a glance. play actual channels, only program
amplitude. 2008 issue, the writer is bothered by I never find the logos intrusive, as memory numbers, When I subscribed
Amplifier, as per the series of articles
that appeared in Sntcox Crup in 2007.
Increasing the gain I have measured the peak signal/ television stations identifying their they are "translucent". One ca¡ still to cable TV watermarks were used
However, I read a report on the DVT of the RIAA preamp noise ratio as about -30d8 (measured transmission. In fact, I actually find see the picture behind it. As for stick- frequently - including when viewing
website, stating that the author built bymyCRO onthe outputRCA connec- this handy. ing a grey paper over the watermark, a recorded program; you knew where
I need to increase the gain of the you'd recorded it very easily,
one a¡rd found it
was oscillating at Universal Stereo Preamplifi er (SucoN tor). The peak-to-peak signal on well- Very few modern television sets what does that achieve - only a worse
above 160kHz and regularly blowing recorded voice is about 1.2V, On the have channel identification numbers distraction? P. Smith,
Crur, April 1994) in RIAA mode to
output transistors. same recording with the microphone on the front panel, The last TV I ovrmed The watermark is handy when the Albert Park, Vic. sC
match other inputs. Can you suggest
Are there any later notes I should be a modification to do this? capsule itself short-circuited, the peak-
MAY 2OOB
96 stuco¡,t cutp siliconchip.com.au siliconchip.com.au
Mailbag: continued
to-peak random noise is about 40mV
hence giving about -30d8,
I have verifi.ed that the LM358 is
ffi@ffidtuæmffimsAffi
t¡izfiÅR new sïslem regulator. This requires a load resistor from each output
working correctly on both differential
inputs from the HK828, These meas-
urements were made at highest quality
Thank you for providing a practi-
cal use for out-of-date drives with
incorporating the pushbuttons
ald a small microcontroller. The
the Playback Adapter for CD-ROM microcontroller would decode and
circuit design, pin to the respective GND pin. I would suggest that, to (OscR = 24kO). There is no hum and
Drives [SucoN Cnp, November & debounce the pushbuttons and then
keep it stable, about five times the cunent should flow via the noise is apparently being generated
December 2OO7). These computer send a serial stream to the main
this resistor, ie, 5mA through the resistor and 1mA through internally by the HKB2S. drives are of better quality than boa¡d.
the meter. I have checked the HKB2B data sheet
those in cheap combination sound In fact, you would probably want
I am surprised that Wal Douglas claims to have used it a¡rd note that it stores 256 voltage lev-
systems. the infrared remote control sensor
successfully for years, els, I would therefore have expected Could you also produce a push- (IRD1) on the pushbutton panel as
Bruce Boardman, something over -40d8 S/N, button panel to go on the front of an well. So the second microcontroller
Telstra - Wireless Engineering & Operations, Could you please tell me if this noise
older computer tower? The remote would decode the pushbuttons and
Sydney, NSW. is normal or what the cause may be? control is a great idea but I always the infrared remote control signals.
Comment: well you have uncovered a mess. We did not spot (G. J., Emerald, Vic).
like to use malual controls as well, These would then be fed to the main
the problem in 1995 and we didn't spot it again in 2006! o Although the HK828 does store The buttons would have to be Stop, board through the input pin that the
samples al 256 voltage levels, they
;-lloh & Business Comment on are stored in analog "chatge" form
Play, Forward & Reverse. (R, P., via
email).
infrared remote control sensor is
connected to presently (ie, pin 12
ffim! Prius battery life
I can't believe you published Gorton Drennan's letter
rather than in digital. We suspect that
is why the signal to noise ratio is not
o While it would be nice to have a [PD2] of the microcontroller).
Wmd
..':
without a warning about its accuracy. His assertion that the
Prius' battery has to be periodically replaced is not true.
as good as onewould expect from a
digital memory device offering the
panel of pushbuttons to control the
CD-ROM playback adaptor, it turns
So what you are asking for, while
seemingly simple, is a lot more
out to be a bit of a tall order. complicated to implement, We do
Toyota claims the battery will last the life of the vehicle, same nominal B-bit resolution.
As the circuit stands at the mo- not think it is worth pursuing as the
They achieve this by ensuring the battery is never fuIly The figure that you are getting is ment, there are no free input pins all-up cost of the resulting project
charged or discharged, about as good as you can get from this
on the existing microcontroller, It would be far more tha¡r buying a
Mr Drennan has confused the expression "limited capac- chip. It seems adequate in practice for
ity" with "limited life". The limited capacity (aAh) and would require another PC board good quality DVD player.
many applications,
extra weight of the Prius means that when it is used for any
www.5SSelectron ics. com. au purpose other than city driving, it will not achieve better
mileage than maly conventional petrol vehicles.
Missing track could be made adjustable. The third back from the loudspeaker to tlre nega-
Paul Smith, on PC board requirement would be to have a nar- tive supply. With no signal, no current
Port Macquarie, NSW. Iread about D.P.'s problem with
Gree llogstar2 K¡t from Comment: in fact, the battery does not last forever. We re- the Programmable Ignition display on
row-band EQ feature to boost the low
frequencies to compensate for output
flows through the loudspeaker,

cently had a couespondent who purchased a grey-market page 98 of the February 2008 issue. I losses in high excursion (and often
import (ex-lapan) 1999 Prius in which the battery has failed. Induction cook tops
Gutter Electronics Toyota apparently will not help because the car was not
too had no display - "boxes" only.
The problem was a missing PC track
expensive!) low-frequency drivers. (1,
are expensive
P., via email).
purchased from a Toyota dealer. between the top of the SIP resistor ar- o The Subwoofer Controller project I am currently in the market for a
l5 THIS THE WORLDS Brlshtert DIV ray arrd pin 14 of the LCD module, It in the August 2007 issue did incor- new stove and I want to know how
LICHT KIT ? Non-metric standards
Klt lnclude¡ was just next to the top left mounting porate a low-pass fiIter with a roll-off much more efficient is an induction
Twln Alloy houllngr wlth Norow ond I was about 10 when we went metric, so became conver- bolt. (J. Y,, Milang, SA), at'l,íHz. cook top compared to a halogen cook
Medlum Beom Optlcs,
2 x Mlcrc contrcller conrtorit cuFent
sant in both metric and Imperial systems. I became familiar We don't think there is much point top? Are there any bad health side
drlvsE, ¡elect buch or boort with SI units through physics and can happily work in Processor for in having it adjustable. However, if effects that could occur as a resuÌt of
2 x MR11 lze PCB wlth 3 x C¡ee XR-E, R2
bln ledr. (totol Llght output t6oo
several different number bases, you wanted to increase the roll-off using an induction cooktop? Andhow
f lumens) However, I have never been able to get familiar with kilo- subwoofer amplifiers frequency to 2OHz, you could do so does an induction cook top work?
-t Comes complete wlth twltchel, coble,
connedoñ, rust odd Power!l!l
parsecs per 100 litres (or whatever) or hecta/megapascals.
MPG and PSI still hold a lot of meaning to me, as well as
I have a suggestion for an up-com-
ing project. Following on from the
by scaling the relevant capacitors. The
circuit also incorporates an adjustable
I am also interested in how a halogen
cook top works but I have probably
I for a large number of other people. Pray you never need to previous sub processors for subwoofer narrow-band equaliser. already asked too many questions! (L.
Order on line at work with old English equipment, when it seemed a new amplifiers, how about tackling the M., Lakes Entrance, Vic).
www.cuttencom,au thread was invented for every application! other end of the frequency range? By
Current flow in o We do not have comparative effr-
If seeing MPG on a magazine cover is so distressing to that I refer to the 10Hz -20H2 region, ciency figures for cook tops although
I 4
Enqulrler plæe T. Robinson, I hope the editorial staff at Sntcotrt CHIe never where most subwoofer speakers are class-B amplifier the induction type should be the
Emoll:morþ,rlleyGcutteicom.ou show a valve project on the cover again, Presumably, medi- totally unprotected from peak signals I am having trouble understanding most efficient. It works by inducing
cal assistance would be required! often well below the tuning frequency the direction of current flow in simple a¡ intense alternating magnetic field
Brett Cupitt, of the box (vented high-pass types in class-B amplifiers with and without an into the base of the saucepan, The
Ashfield, NSW. particular). ,{C signal. I would appreciate some resulting eddy currents in the base of
Comment: you should realise that the metric thought police What is needed is variable sub- help. (W S., via email). the saucepan cause heating.
Keep your co¡lies sale with these harrrly binrlers will be around to your place shortly. with a slope of at least
sonic filter o Look at it this way: for positive In effect, all the power being used
Ava¡lable Aust only, Price: SAl3-95 plus 37 p&p per 24dB which can be adjusted using a excursions of a sinewave, the upper goes into the base ofthe saucepan but
order (¡ncludes GST) Just fill ¡n and mail the handy DDS VFO project feedback potentiometer, transistor conducts and feeds current there will inevitably be some losses (ie,
order form ¡n th¡s ¡ssue; or fax (02) 9939 2648; or call
(02) 9939 3295 and quote your credit card number.
I have recently acquired an RCA BgP WW2 (1.54213 The second thing that is required is from the positive rail to the loudspeak- inefficiency) in the large electromag-
build) 2}id}Jz - 2OMHz AM crystal-controlled transmitter. some form oflimiter (compression?) to er, For negative excursions, the lower net coil used to induce the magnetic
Buy five and get them postage free! '
limit the signal if required. Again this transistor conducts and pulls current flelds. There are no health side effects
SILIC)N CHIP siliconchip.com.au siliconchip.com.au MAY 2OOB 97
fl5Amæffi@ffi [ffi&ffiffi
I was recently interested to see
the availability of 15 and 30 Farad
drop, it will make no difference to
the sound quality,
72-24V High Current Speed Con-
troller, March & April 2008: the
component overlay (page 6s,
Microcontroller articles
are appreciated
As a regular purchaser of Sntcou
CHrP, I am responding to you¡ Febru-
In looking for a direction for the
future, I think that you should, no,
you must publish very elementary
projects like Stan's on a regular ba-
PRIME
capacitors for bolstering the L2V
battery line in car sound systems.
The only time that a momentary
drop in the supply rails could cause April 2008) shows a 100¡rF ca- ary 2008 editorial where you ask for sis. There are a lot of people to be ELECTRONICS
problems is if the ampliler is very pacitor immediately to the right comments re future articles. I am a brought into the PIC fold and the Est. 1987
Made by Stinger in the USA, they
ofLK14. This should be a 470pF farmer in East Gippsland, Victoria. more complicated projects will not
are priced at US$500 and US$650, close to full power and the slight
16V electrolytic. Similarly, the I expect that I would be classed as entice them into it.
respectively. voltage drop then causes itto go into
component overlay shows a 220nF something of arr experimenter in Emphasis on electronic projects
Do you think these are worth- clipping. If you are pushing the sys-
MKT capacitor in parallel with electronics but I do take that further as against articles about new de-
while? (P. K., Gulgong, NSW). tem that hard, it must be "rooly rooly 115 Gompact DMM
zener diode ZD6. This should be to a point where I build helpful and velopments: I see your magazine
o Such capacitors are a complete loud". Norwill driving an amplifier
as a constructional one and that
waste of money. It is true that a big into clipping cause any damage to a 100nF MKT capacitor. reliable devices to assist around our
home and our farm. your present approach is the best.
lump of bass may cause a momentary the amplifier itself, although it may
The bend towards microcontrollers: I recall ceasing buying Electronics
drop in the amplifier's supply rails damage tweeters.
Australia because it had too much
but arry such drop is more likely Irr practice, you would be better off to build in a switch-controlled volume I really appreciate these articles, so
in the high-voltage rails from the installing another car battery in the control? (R.N., Geraldton, WA), keep tlem coming. It would be a on new developments and nowhere
amplifier's internal inverter, not the vehicle, close to the amplifier. You a Switched volume controls are pos- retrograde step for you to ignore near enough comparatively simple
sible but you do not get enough steps tìeir existence and to replace their constructional projects.
battery supply itself. would save heaps of money, based
and so the volume change for each step function with complicated circuitry, Instructional detail¡ if one decides
If the amplifier rails do drop be- on those prices, and end up with a
better result. Those super capacitors is too large. A better approach may be Oneuses an B-pin 555 timerwithout to undertake a particular project,
cause of limitations in the inverter, you just cannot have enough detail.
with digital readouts look pretty to substitute a pot that is close enough a second thought so why single out,
al external capacitor cannot help,
say, the 8-pinPICAXE orPIC asbeing Your writers do an excellent job and AC/DC Volts 600V Analog Bar Graph
,{nd even if the amplifrer rails do sr'azzy though. - say 100kQ. The effect on perform- it would be a shame to see that re- AC/DCAmps 104 Backlight
ance will probably be minimal, too complicated? Min/MalAvg
Resistance
If you set out to ignore them, you duced in any way. The Gonsequence Display Hold
Continuity
might as weII close the book on of too brief a description is failure
Does regulator solid-state and go back to having of the project.
Frequency Auto/Manual Range
Holster
to cooking in this way. It will also allow you to keep cooking Capacitance
Note that induction cook tops are if you have a power blackout, There is need a heatsink? everything operating with thermi- Internet: I live in an area where ru¡al Our Prlce
I have purchased the Adjustable telephone wires have made ground
very expensive and you can only use
certain steel a¡d cast iron saucepans -
more information at this website:
http //www. choice, com. au/viewArti-
: Regulated Power Supply kit (StlIcoN
onic valves. I consider that PICs a¡e
incredibly useful and foresee utilis- access to the internet pretty much $t 99.0o
all others will be unsuitable (eg, those cle.aspx?id=103867&catld=100447& Crm, May 2OO7). The directions state ing them in various projects in the out of the question, Our only solu-
with aluminium or copper bases). tid=1 00008&p=1&title=Test%3 a+Ind that I may need to install a heatsink. years to come. tion would lie with satellite coverage 179lEDA2 Combo Kit
Halogen cook tops use essentially uction+cooktops+(archived) I intendto regulate four 3.7V (14.8V) However, I am continually sur- but the cost has been a problem for
the same technology as halogen lamps Li-ion 3.34h batteries to give an out- prised at how many people in the us. So, with no access, when an ar-
except that the light from the lamp put of 7V at 1,{. Do I need to install a electronics business know almost ticle suggests that part of the project
Switched volume heatsink a¡d what heatsink should I nothing about the PIC programmers. information, say for exampìe, a PIC
must pass through an infrared fiIter,
ie, the glass cook top. As a result, the control wanted use? [S. C., via email). And I have to admit, were it not for program, should be obtained via the
cook top becomes hot and heats up the I am looking for a circuit diagram of o If you mean that the regulator is Sta¡r Swan's series of easy-to-read internet, we are in trouble,
saucepan. Having said that, we cannot a switch-controlled (not a potentiom- required to deliver 7V at 1A with a and understand articles on them, I StiII, I expect that we are the
see any particular beneflt of halogen eter) volume control. I am repairing 14.8V input, then you need a heatsink, would have had a lot of difficulty in exception and there will be an
cook tops although they may heat up an old ACCLIPHASE-202 amPlifier of The dissipation is 7W and so a low coming to terms with them. ever-increasing reliance upon it for
great sentimental value and cannot thermal resistance heatsink (<2.5"C1 Even with his articles, I was sure such references. Perhaps you could
more rapidly than other t¡tes,
If you want to be environmentally obtain the original or any dual zsokO W) such as Jaycar's HH-8570 fan type that I was going to seriously damage give some consideration to those
friendly, the best bet is a gas cook top, Iog potentiometer. Would it be possible should be used. sC my computer with the serial port folk who are for whatever reason,
link to the device but that didn't without internet access. Kit Gontains
happen, The BASIC language they Keith Traill, o Fluke 179 True RMS DMM
use is not hard; in fact quite fasci- Buchan, Vic. c TL224 SureGrip* Silcone Test Lead
nating to create, to program into the Comment: we can make sofiware Set
o T1910 Electronic Test Probe Set
StLtcoN CHre magazine regularly describes projects which employ a mains power supply or produce high voltage. device and to see whether it does available on CD-ROM for ß9.50 in- o 4C280 SureGrip* Hook Clip Set
All such projects should be considered dangerous or even lethal if not used safely. what you walt. cluding postage. o TPAK Magnetic Hanger
Readers are warned that high voltage wiring should be carried out according to the instructions in the articles' . 80BK lntergrated DMM TemP Probe
When working on these projects use extreme care to ensure that you do not accidentally come into contact with
¡ C35 Soft Meter Case
mains AC voltages or high voltage DC. lf you are not confident about working with projects employing mains voltages (with respect to its GND pin). output pin of the 7905 wiII be sitting Our Price
or other high voltages, you are advised not to attempt work on them. Silicon Chip Publications Pty Ltd disclaims The 7905 was much worse than the al +7Y (ie 12V-5V) with respect to the
any liability for damages should anyone be killed or injured while working on a proiect or circuit described in any 7805. With only 1mA flowing back- input minus. This +7V has a current
$4g9.OO
issue of Stt-lcolr¡ CHtp magaz¡ne. Devices or circuits described in SlLlcoN CHIP may be covered by patents. Slt-tcot'¡ wards into its output pin, the voltage path via the meter to the 5V output Prices exclude GST
Cnlp disclaims any liability for the infringement of such patents by the manufacturing or selling of any such equip- rises to over 6V. I tried a number of of the 7805, thus tending to pull the
ment. SILICON CHIP also disclaims any liability for projects which are used in such a way as to infringe relevant regulators from different manufactur- 7805 to a voltage above 5V. The same Callfor a 2008 Fluke Catalogue
government regulations and by-laws. ers but they were all the same. happens to the other regulator, www prime€lectronics æm au
Advertisers are warned that they are responsible for the content of all advertisements and that they must con- To explain the problem, if we as- In order to fix it, you need to ensure
form to theTrade Practices Act 1974 or as subsequently amended and to any governmental regulations which are sume 12V is applied to the input, the current is always flowing out of each
Brisbane (o7l32527466
applicable. Sydney (02) e7o4 eooo
siliconchip.com.au siliconchip.com.au MAY 2OO8
98 Stuco¡,t Cntp
DEAII DEUIGE UIIDER TEST?

NO PROBTEM! Mailbag: continued


in Sydney had to close not long ago of 2m or 2.5m? Because they used to be
because they accepted a contract for
a large order from a European Telco
6 feet or I feet and basically, they still
are! There are lots of odd metric sizes o incredlble CDs w¡th ouer 1000 classic proiects
with all dimensions of the circuit
board expressedin metric, with the
with some equalling precise Imperial
equivalents, and the rest being near as
from the. pages 0f Scientif ic Americañ
result that their CNC drilling machines
could not drill the boards within the
hardly matters. We still buy Imperial
sized items; they just give us metric
covering every f¡eld of science...
contract time, due to the slowness of equivalent dimensions. Arguably THE most IMPORIANT collection of
a 0.1mm XY axis movement (rather Mr Smith could go to an auto parts
tlan the normal 2s-thou hop, step and store where he can buy a 2000 Ib winch scientific projects ever put together!
j,rmp). s9.s9% of all CAD-designed or view many other products having INCLUDES This is version 3, Super Science Fair Edition
circuit boards are SI'd in Imperial Imperial references - not equivalents BONUS SCIENCE from the pages of Scientific American.
.
Features:
. 64 to 128 Channels Digital V-l Tester
Analogue/ Digital as wired in-circuit testers
not metric.
So do not be so quick to discard the
but delineations, Read a car magazine
or watch Top Gear and it's nearly all
soE
LIB
As well as specif,rc project material, the CDs
contain hints and ttpr by experienced
¡ Power On/Off testing Imperial measurements when there is MPG, cubic inches and foot-pounds of
really nothing equivalent in metric. torque, Mr, Smith should also check amateur scientists, details on building
THE MOST COMPREHEI'ISIVE TEST SEI FOß Bob Barnes, the diameter of his ca¡'s wheels! And science apparatus, a large database
FAUTT-Fll'lDlt{G 0N
ATMOST AI'IY KIND OF PCB
RCS Radio Pty Ltd, might I add, it wasn't all that long ago of chemicals and so much more. i
Chester Hill, NSW. that TV screens were still quoted in
inches, withmetrics more of an adden-
Hardware still comes dum. Many rulers and tape measures
'l( TekMark Ausùal¡a Pty Ltd in Imperial sizes are still ma¡ked for both systems and SCIENTIFIC.
Suite 302, Level 3, 1 8-20 Orion Road I was bemused by the gripes of your I expect forever will be, AMERICAN
d'
Lane Cove - NSW 2066 - Australia
Ph: 029911 3888 Fax: 0294188485 correspondents, T. Robinson and Ray I love metrics. I'd much rather
enquiries@tekmarkgroup.com Smith, regarding the triviality of a measure down to the millimetre than
www.tekmarknetau few Imperial measurements in your 13/64ths any day. It is so beautifully
February 2008 issue. Mr Robinson, in simple: a litre of water weighs one
"A mus science student, science
Want a real speed
particular, was rather childish in my
opinion, by threatening to stop buying
kilogram and one thousand of them
will fit into one cubic metre and weigh teøcher, b... or simplyforthose
the magazine if he sees Imperial refer- one tonne. And there is the simplicity
\ with an mind . . ."
controller k¡t? ences, I bet he wouldn't!
Personally, I find "litres per hundred
of the millimetre and its decadic mul-
tiples. But nobody should be so blind
\
\ Just a tiny selection of the incredible range of projects:
lf you need to control kilometres" to be useless, We buy fuel as to tìink that the Imperial system is Build a seismograph to study earthquakes . Make soap bubbles that last for months .
12 or 24 volt DC by the litre, so why not a more usefuI nowhere to be found. Look around,
'Monitor the health of local streams . Preserve biological specimens. Build a carbon
motors and "kilometres per litre"? I shouldn't have it's everywhere, and it won't go away dioxide laser. Grow bacteria cultures safely at home . Build a ripple tank to study wave
want a to fool around dividing figures. any time soon. phenomena . Discover how plants grow in low gravity. Do strange experiments with
speed -!àL'= Mr Robinson asks who still uses Im- Paul Carson, sound. Use a hot wire to study the crystal structure of steel . Extract and purify DNA
controller perial units. Bulnings hardware stores Westmead, NSW. in your kitchen.Create a laser hologram. Study variable stars like a pro. lnvestigate
that will easily are fuIl of them! Buy a length of ply- vortexes in water. Cultivate slime moulds . Study the flight efficiency of soaring birds
handle 30 amps, wood a¡rd you can get 1BO0mm. Why Interesting circuit doesn't work . How to make an Electret. Construct fluid lenses . Raise butterflies as experimental
then this is the kit for you.
not 1.5 or 2 metres? Because 1800mm I had occasion to build arr expanded animals. Study the physics of spinning tops. Build an apparatus for studying chaotic
This controller allows you to vary the is approximately 6 feet. And it used scale voltmeter recently. I remembered systems. Detect metals in air, liquids, or solids. Photograph an ant's brain and
speed of DC motors from 0 to 1OO%.lt to be L840mm incidentally, which is you had already published a very nervous system . Use magnets to make fluids into solids . Measure the metabolism of
is also ideal for conlrolling loads such almost precisely 6 feet. clever version of this, in November an insect . . . o âfld many, many more (a thousand more, in fact!)
as incandescent/halogen lamps and Or you can buy 2400mm (rather than 2006, on page 7. This was a reprint
heating elements. the more logical 2.5 metresl which is from the "Circuit Notebook" June See the V2 review in Stttcou 2004. . . or read on line at siliconchip.com.au
This kit makes a great controller for the old B-foot length. Better yet, buy 1995, which I didn't have.
use on small electric vehicle projects,
such as electrically assisted bikes and
go-carts. We have tested it to over 30
it by the lineal metre, which is 3.66
metres or dare I say it, exactly 1.2 feel;
an astonishing coincidence!
I built it in about 10 minutes and
it didn't work! I took some measure- IIERE'S HOW TO ORDER YOUR COPY: BY FAX:#
ments and pondered for a while; it's
amps without problems-it barely gets
warml ltem code: SPEEDCON.
We also have solar maximiser kits,
Having a Stratco catalog in front of
me,I roofing sheets with awidth of
see
762mm- down to a measly two milli-
a bit of a brain-teaser, The problem
is that l};re 78O5/7905 devices are de-
signed to source current to the load,
(02) s939 2648
24 Hours 7 flays øiii#ift','"I-il
' Ploaso have your credil cald handy! # Don'l fotgel to include your name, address, phone no and credit cald details. ^ You will be
prompled for required inlormation
Luxeon LEDs, and lots of interesting metres? The weird thing is that762mm and in this case the current is flowing
products and publications. is exactly 30 inches or 2.5 feet! Wall the other way back into both the regu-
Thele's also a handy order form inside this issue (see Stucoru Cxtp Boolrshop
Go to shop.ata.org.au or call siding al L22Ornrn is exactly 4 feet. lators, This causes tlle regulation to fail
us on (03)9639 1500. Why are ladders 1.Bm or 2.4m instearl and the output terminal voltage to rise

Stuco¡rt Catp siliconchip.com.au

WWW.SI rconc
electric razors and a battery/mains
Atmel's AVR, ftom
Old inverters had
lots of interference portable radio. We soon found the JED in Australia
In the February 2008 issue, Rod- interference Mr Champness men-
ney Champness had an interesting tioned.
sErt oil AUD|0 AUDIO POWER AMPLIFIER DESIGil On enquiry to Ferris we were
a¡ticle on old inverters. I grew up on
by Douglas Self 2nd Edition 2006 HA]{DB00K by Douglas Self 4th Edition 2006 told that these inverters were not
a property in nortlern NSW with a
The very latest from the renowned audio design guru. A neduced ¡n ü¡ce ¡rcm prcv¡nus edition! From one of the
world's most respected audio authorities. New 4th edition is 32V lighting plant. The important intended to operate radios. Their
collection of 35 classic magæine articles offering a depend-
able methodology for designing audio power amplifiers in more comprehensive than ever - now with new chapters on thing to remember about tlese in- attitude seemed to be that if one
a way that improves performance at every po¡nt without Class D amplifiers and DC servos. Now even bigger - 465 stallations is that they were just that: wished to use radios, it would be bet-
significantly increasing cost. lncludes compressors/limiters, pages in paperback. See the review in Septenber 2006 "lighting plants". ter to buy an inverter or genemotor
hybrid bipolar/FET amps, electronic switching and more.
Owners often forced them to do that operated at 50H2. These were
474 pages in paperback. . available but were very expensive
more than just illuminate, eg, oPer-
- ate power tools, etc. Most could not and inefficient.
oblige unless you ran the generator Of course, at a vibrator frequency
as you worked. of 100H2, the rather rudimentary
We had one of the little Ferris power supply ffltering in battery/ The AVR570 module (above) is a way of
inverters illustrated in the article.
as mains radio sets would not have using an ATmega128 CPU on a user base
Having a 33kV line running right been very effective. But like Mr board without having to lay out the intricate,
AIIAIOG EIEGTROI{IGS past our home, we lived in hope Champness, I think that the RF flIter- surface-mounted surrounds of the CPU, and
then having to manufacture your board on
Microcontroller Ptojects in G for the By lan Hickman. 2nd edition 1999. of "Town Power" and so had some ing could have been better.
an SMT robot line. lnstead you simply layout
8051 by Dogan lbrahim. Published 2000. small 240VAC appliances, The in- Bruce Bowman, a square for four 0.1" spaced socket strips
Through graded projects introduces the fundamentals of verter was bought to operate 240VAC Ainslíe, ACT. and plug in our pre-tested module. The
microelectronics, the 8051 family, programming in C and module has the crystal, resetter, AVR-ISP
the use of a C compiler. Provides an interesting, enjoy- programming header (and an optionalJTAG
able and easily mastered alternative to more theoretical ICE pad), as well as programming signal
textbooks. 178 pages in paperback. Furthermore, how about a demod- or more. I propose current limiting switching. Fora little extra, we load a DS1305
h ulator probe for tracking a video signal the output as in the previous example RTC, crystal and Li battery underneath,
through the IF sections ofa TV set and (suitably adapted for a high-side field which uses SPI and Port G.
0p Amps for Everyone See JED'S www site for a datasheet.
Edited by Ron Mancini Published 2003 a piezoelectric clamp that attaches to winding).
Compiled by Texas lnstruments, this is the closest thing the injector pipe of older diesel en- Franc Zabkar,
to a "bible" on op amps. This is an engineer's reference gines to fire a timing light? Barrack Heights, NSW. AVR573 Single Board GomPutet
with lots of theory, plenty of maths and right up-to- GeoffCoppa,
the-minute with modern devices. Not cheap but still use
POWER SUPP. A tO Z Elanora, Qld. PC boards
worth every cent. 478 pages, soft covers.
Maniktala. Published 200b. Imperial measurements
RF CIRGUIT DESIGil and practical aspects of controlling Circuit Notebook: I read with a touch of amusement
by Chris Bowick, Second Edition, 2008.
electromagnetic interference in a few observations some of the readets' comments about
power supplies. lncludes flow-charls
A new edition of the classic RF circuit design book. RF I have a couple of minor observa- being aghast at the magazine express-
for building DC-DC converters and their
CIRCU IT circuit design is now more important that ever in the tions in respect of two items published ing some parameters in the old Impe-
]til clesiclrr wireless world in which we live. ln most of the wireless
devices that we use there is an RF component - this
magnetic components under typical
wide-input supply conditions.
503 pages in hard cover.
in the Circuit Notebook section of
Sn rcox CHp for March 2oo8:
rial units and not in current trendy
metric.
This board uses the AVR570 module and
adds 20 An./Dig. inputs, 12 FET outputs, LCD/
ilÍw book tells how to design and integrate in a very
practical fashion. 244 pages in paperback.
CD-RoM included. (1,) The PC cooling fan driver on page Domestic TV sets are expressed in Kbd, 2xRS232, 1 xRS485,'l -Wire, power reg.
etc. See www.iedmicro.com.au/avr.htm
DVD PTAYERS A]ID IIRIVES 71 has no hysteresis, I think that the "cm" (diagonal screen size) but an odd
PRACTICAT RF HA]IDBOOK by K.F. lbrahim. Published 2003. fan could hunt around the set-point thing is that if you take the back cover
$330 PG-PROM Progtammer
by lan Hickman NEW 4TH EDlTl0N 2006 A guide to DVD technology and applications, with particular whenever the +5V rail fluctuates, as it off the TV set, the actual size of the TV This programmer plugs into a PC printer
The latest guide to RF design for engineers, technicians, stu- focus on design issues and pitfalls, maintenance and repair. does during variations in CPU load. monitor may have, embedded in raised port and reads, writes and edits any 28 or
dents and enthusiasts. Covers key topics in RF: analog design ldeal for engineers, technicians, students of consumer (2) The alternator controller on page 68 glass (as poured from the factory), the
principles, transmission lines, couplers, transformers, ampli- electronics and sales and installation staff. As reviewed in
suffers from two potential problems. size expressed in inches.
fiers, oscillators, modulation, transmitters and receivers, Silicon Chip February 2004. 319 pages in paperback.
propagation & antennas. 279 pages in paperback. The first is that the battery wiII dis- AII computer monitors are proudlY
charge into the fieldwinding at amaxi- in inches and of course, 99.99% of
A]{AIOG TECHI{IOUES WITH P¡G lll PRACTICE by D w smith. mum rate of -4,t if the motor stops for all integrated circuits have 0.1-inch
IIIGITAT I ]{TERFAGI ]IG New 2nd Edition - published 2006 any reason, To prevent this, I propose pin spacing.
by T H Wilmshurst - Published 2001. Based on popular short courses on the PlC, for that the field sectionbe powered from Industrial electronics remains in
Covers all the analog electron¡cs needed in a wide range of professionals, students and teachers. Can be used
the alternator's exciter diodes. The Imperial, as does aviation which still
higher education programs: first degrees in electronic engi- at a variety of levels. An ideal introduction to the
initial self-excitation curuent could be uses feet above sea level (and pounds
neering, experimental science course, MSc electronics and world of microcontrollers.255 pages in paperback.
electronics units for HNDs. Supported by numerous worked provided by a momenta¡y start switch of fuel), The Navy use fathoms below
Also available is a multi-PROM UV eraser
examples and experimental exercises. 312 pages paperback. as in this example at: the keel and I note that the Bathurst with timer, and a32132 PLCC converter.
500 (or whatever) motor race now
ETECTRIC MOTORS A]{D DRIVES Ilectilc llfoto¡s
PIC MIGROGOI{TROIIER - http ://www.users.on.neV-fr abkar/alt-
reg.|PG refers to pounds of fuel and the com- JEll Microprocessors PtY ltd
and &¡l/es PERSO]{AI I]ITRODUCTORY COURSE petitors are not permitted to use litres
By Austin Hughes - Third edition 2006 The second problem is that a flatbat- 173 Bolonia Rd, Bolonia, Uictolia, 3155
Brand new edition of this amæingly popular book. lntended By John Morlon NEW: Srd edition 2005.
A unique and practical guide to getting up and running
tery will be subject to the fulI output ¿my more. Ph. 03 9762 3588, Fax 03 9762 5499
for non-specialist users of electric motors and drives, filling A large circuit board company here
the gap between academic texts and general "handbooks'. with the PlC. lt assumes no knowledge of microcontrollers of the alternator which could be 40.t www.iedniüo.com,au
Explores all of the widely-used modern types of motor and - ideal introduction for students, teachers, technicians
7ft,¡rive including convent'ronal & brushless DC, induction and electronics enthusiasts. Revised 3rd edition focuses
entirely on re-programmable flash PlCs such as 16F54, MAY 2oo8
svnchronous and re'uctance' siliconchip.com.au
[' t @]$i:;:ïïäiri'#'s' 16F84 12F508 and 12F675. 226 pages in paperback.
\-/
l0o/o ¡I1IGOT Gf,I? ¡T¡¡GTI¡E

llcl¡rirrg fo f)ul r0il ill ( orrlr0l


quite well in your articles. If some of
your simpler PIC designs gave a more
thorough description of the software
program and or some more tutorials on
for basing projects around micro-
controllers, there are some negative
spin-offs. I don't see how PlC-based
projects will offer the same opportuni-
0Íl! Fü r r¡r l¡Gourt 0I
Proccs,s ('ottÍnl programming, it would prompt me to ties to learn about circuit design, the ROBOT BUIIDER'S COO¡ßOOK AC MAGHII|ES sy ¡¡m towe Published 2006
By Owen Bishop Published 2007 Applicable to Australian trades-level courses including NE1 0 AC
be more adventurous and maybe then effect of individual components on the
lntroducing, through hands-on project work, the Machines, NE12 Synchronous Machines and the AC part of
I can try to modify your programs and whole or the ability to add and delete NE30 Eleckic Motor Control and Protection. Brings together
mechanics, electronics and programming involved
hardware for my own projects. functions. in practical robot design and construction. The use up-to-date aspects of the field, covering polyphase induction
As for your second comment on I am not suggesting that microcon- of the PIC microcontroller throughout provides motors, single-phase molors, synchronous machines
and polyphase motor start¡ng. 160 pages in paperback.
projects and technical articles, yes, I troller projects should banned from a painless introduction to programminO. lt's
would like to see a few more articles, a book for first-time robot builders, advanced
Sn IcoN Crur! They provide a learning
robot builders and those studying at higher
particularly around theory. ETI had opportunity of a different kind, as well education levels in this fascinating field. By Fred Eady, Published 2007
a great series called "Lab Notes" for as projects which, as you correctly ob- Has companion website to download We asked our Zigbee guru, Telelink's Jack Chomley, to com-
ilable in both a few years. Even EAs "Let's Buy An serve, would not be feasible with any programs. 374 pages in paperback ment on this book and he said '\ryow! This one is right up to
non-isolated Argument" series had lots of interest- other design approach, But I hope you date'. A lot of it is pretty in-depth but, according to Jack, if
you want to learn all about Zigbee you'd go a long way to find
ing technical topics, will continue to develop and publish lrEwlrEs GUTDE T0 TEtEVrStot{
a better reference than this one, 33ô pages in paperpback.
Notwithstanding these comments, circuits built around conventional A]flt VIDE0 TECHlt0rocY
(only for TxiRail) your current format with its emphasis discrete components. By KF lbrahim 4th Edition (Published 2007) THE PRACTIGAT GU]DE
,4-2OmA. outputs on well-designed projects has outlived It's back! This very popular book now in a new
mA or 0-10V. Fully Program- fohn Keitley, TO SATELLITE TV
all of your competitors. Please, fine- edition provides a full and comprehensive coverage
$99+GST Vermont, Vic. By Garry Cratt - 6th Edition 2007
of video and television technology including the
tune as you like but keep the basic latest developments - HDW and DVD. lt starts with
We've had other satellite W books in the past but they have
Counter --.: format as it is, RF projects wanted fundamentals so is ideal for students but covers in-
all had a lot of useless (to this part of the world) overseas
stuff. This one is written in Australia, for Australian condi-
mable 6- Finally, as I congratulate you on Your Publisher's Letter in the Febru- depth technologies such as blu ray, DLP, Digilal TV,
tions by one of Australia's foremost satellite TV experts.
nter is also your 20 years of publication, I do won- ary edition has prompted me to write. etc so is also perfect for engineers. The new edition
lf there is anything you wanted to know about setting up
has a number of useful appendices covering a wide
der how you will eventually change First, congratulations on reaching 20 a satellite TV system, (including what you can't do!) it's
variety of subjects. 600+ pages in paperback
q u ad ratu re
over to a new guard. Most of the Su- years, I thoroughly enjoy every issue sure to be covered in this 176-page paperback book

ing and accepts remote reset. CoN CHIP staff appear to go back many and appreciate aII the hard work that
relay outputs with built-in tim- years and I do worry that the next gen- goes into designing the projects as weII TV All0 H0BBIES April 1939 to March 1965
can be activated at any of the 3 eration will not have the same fascina- as the rest of the magazine, - Every article to enjoy once aga¡n on l¡V¡l-ROM!
nter presets: unit, batch or total- tion, commitment a¡d resou¡cefu lness I do like microcontroller projects as This remarkable archival collection spans nearly three decades of of copies now sold, Two incredible CDs
currently shown. Or are there young I have the software and can program Australia's own 'Radio and HobbiesTRadio TV and Hobbies'. Every \ containing over 1000 classic projects, sourced from
Scientific American over the past 73 years - and
article has been scanned into PDF format - ready to read at your
adults out there that share the same PICs but it would be good to balance it every field of science. This new 'Dr Shawn'edition is the
leisure on your computer (obviously, a computer DVD-R0M reader
passion? I only hope there are. out with projects that use normal com- is required along with Acrobat Reader 6 or later). For history buffs, latest version - it's said to be even more user friendly
Clive Allan, ponents too as this helps beginners worth its weight in gold. For vintage radio enthusiasts, whal with much more information and data. Runs with any
11 different timing Glen Waverley, Vic, Iearn electronics building blocks, could be better? For anyone interested in electronics, this is browser (on Win2000 or later). Recommended by the
I am not a radio amateur but I am one which you itUSIhave in your collection! National Science Teachers Association (USA).
Comment on interested in RF stuff, as follows. How
microcontroller projects about a project for an RF oscillator for NOTE: ALL PNrcES ABE PLUS P&P - SEE BELOW. TAX lNV0|CE - SlLlC0N CHIP PUBLICATI0NS n¡N qs oo¡ zos ¿so
to do what you want. 91I9+GST D MACHINES.
It has been impossible to ignore the aligning AM and FM radios? Many AC . $66
il
OO

AMATEUR SCIENTIST CD
proliferation of PIC-based projects in readers have asked for a TV freld .,..... $62
il
OO

..,,..,..,
ANALOG CIRCUIT TECHNJOUES WDIGITAL INT, $88,00 Your Na
StlIcott Cup over the last few years.
And while I agree with your reasons
strength meter. Maybe a set-top box t AUDIoELECTR0N|CS.......
ELECTRoNtCS.........,..................
ANALoG ..,.,. $100.00
could be modified to do it? tr .,.$101.00
Í ......, Add ress
t
AUD|o PoWER AMPLTFTER DESTGN ,....,....,.. $87 00
DVD PLAYERS AND DRTVES .. ..,.,....,.... $85.00
ilable as 2,4,6 or 8 relays. These
can be activated by TTL, NPN
Impedance bridge does not reading (which will be very broad il ELECTRIC MOTORS AND DRIVES,. . $55,00 Postcode
measure impedance and some 40% of the input voltage) ü HANDS-oN ZTGBEE . ,. .,.., .,..,....,......,$96.50

tilil
PNP signals. DIN Rail mounting an ,
From $21.50+cST I must comment on the ImFedance will occur at a 4;1 ratio of the iange TNTERFACTNG W|TH C....., . .
8051.,...
,. ...$68.00 Daytime Phone No. (_)
Bridge in Circuit Notebook on page switch. M',C0NTRoLLER PH0JECTS tN C FoR .... $81 00

As is well-known, impedance NEWNES GUIDE TO TELEVISION AND VIDEO TECHNOLOGY . , slD

tt
.,..,$60.50
70 of the March issue. I realise that 0P AMPS FoR EVERYoNE..,. ,.... ....,.,,.......,...... $137 00
quality SSR's this is not your circuit but one look brid¿es must have a compensating Ptc tN pRAcTtcE,..,,. .
t
......,.,..,.,.... $60.00 Payment deta¡ls:
4-32VDC, 80- at the actual bridge circuit shows reactive component Ín one of the PIC MICROCONTROLLER - PERSONAL INTRO COURSE, $52,00
AC, 4-20mA and that it can onlybe used forresistance branches. Even for resistance meas- ü P0wER SUPpLY C00K800K.,.......,..........,... , .,. ,,.,.,...,.,....,.,...$109.00 ff Cheque/Money 0rder enclosed 0B
measurements (much simpler to do urements there is a problem as, with Í PRACTICALGUIDET0SATELLITETV (6thedition).,....... ..,...$49.00
card - f I
with an ohmmeter). If the u¡lcrown t}'e values shown, the maximum ü PRACTTCAL RF HANDBooK . , ,.....,......,......,. $80.00
Charge my credit Visa Card Master0ard

is in any way reactive, t-he bridge will resistance that can be measured is tr PRACT, VARIABLE SPEED DRIVES/POWER ELECT,.,.. . ... . $94.00

not balance, or be correct. 10kç¿! And of couise, no need for


Í-l RADIO, TV AND HOBBIES ON DVD-ROIM $62 OO
No:
RF CTRCU|T DESTGN ... ...., ...,.,.., $67,00
For instance, if tle unknown is choice of frequency. Sorry to spoil Í R0B0T BUTLDER'S C00KB00K .. , $63.00 S¡gnature Card expiry date

til
.

a prue reactance of half ttre value the effort. SELF 0N AUDIo (2nd_ edition)
Contact Ocean Controls ...,................ $83.00
SWITCHING POWER SUPPLIES A-Z (inc CD-ROM)....... $106 00
of the multiplier (ie, an impedaace Charles Borger,
Ph: 03 9782 5882 ratio of 2:1), the minimum balance Pascoe Vale, Vic. E VIDEO SCRAMBLING/DESCRA¡/BLING. . $95.00 PLUS P&P: $.,. , ..... ..... . 0RDER TOTAL$ AU
www.oceancontrols.com.au

StucoN Catp siliconchip.com.au


'AtL TITLES SUBJECT TO AVAILABIL|ry. PRICES VALID FOR MONTH OF MAGAZINE ISSUE ONtY. ALL PBICES INCLUDE GST
Letters and emails should contain complete name, address and daytime phone number. Letters to
Cash in your sur¡rlus gear. Advertise it here in Sn rco¡q Crrrp the Ed¡tor are submiüed on the condition that Silicon Chip Publications Pty Ltd may edit and has the

II right to reproduce in electronic form and communicate these letters. This also applies to submissions

a CIASSIFIED AùVERflgNe RAÍES I Battery


to "Ask Stltcoru CHrp" and "Circuit Notebook".

Standby power in I always find SucoN CHIP interest-


HD set top boxes ing each month and have built many projects was far more limited. I much
I bought a HD set-top box (Digicrys- kits since issue No.1, prefer the diverse range ofproiects you
tal) in Adelaide. As with the Tevion David Lawrence, continue to cover. I think it's a credit
TEV82o0 reviewed in the March 2008 Victor Harbor, SA. to you that you continue to dream
issue, it also had a large standby watt- them upl
age. Micro proiects need more As an electronic enthusiast for over
L-'IIIIIIIIIIIIIIIIII
-.J It appears that in standby mode it software explanation 40 years, I prefer to try my hand at
merely removes the program content Your February 200S editorial raised new things. In fact I now put together
www.batterybook.com some interesting points regarding more practical proiects, most using the
HIGH QUALITY VALVE/TUBE KITS Phone (08) 9302 5444
from the video signal, so the box "ap-
pears" to start up almost instantly. All magazine content, Firstly, as you have mighty PICAXE processor, than I ever
NX.14 RETRO NIXIE CLOCK well and good, except my video set-up said, your magazine has many micro- did in the past.
has an automatic switch box (Jonsa processor-based designs and I dare I often use parts of a circuit You
STEREO VALYE
SC Jufy-Aug
Ellies) to direct the most recently say |ohn Clarke must know just about have published and modifu them for
2007
AMPLIFIER switched-on video signal (DVD, SD everything there is to know about us- my own purpose. If a micro can save
SC Aug-Sep box/recorder, HD box) automatically ing the PIC processor considering the dozens of logic ICs I'm all for it and I
2005 LIMITED
HI.FI SPEA|(ER REPAIRS to the amplifier and TV. As the video number of designs he has come up don't consider it diminishes the excite-
PRODUCTION
This great-looking and
signal is always present, the auto with, Do I think there are too many ment I get making something work.
popular valve amplifier now has better ì These amazing clocks are loved by technical and YOUN EXPENI SPEAKEN NEPNN SPECIALISIS
micro based projects? On balance, I The one criticism I do have is the
sound than ever and has been favourably compared non-technical people alike. Features retro vintage switch box ignored the HD box after
to other valve amplifiers costing 3-5 times its price. Nixie tubes & crystal control for accurate time. Specialising in UK US and Danish brands. the flrst switch-on. would say no, Iack of detailed software explanation,
FULL KIT:$950.00 FULL KIT: $259,00 with transparent housing & blue Speakerbits areyourvintage, rare and collectable speaker I returned the Digicrystal HD box If I look back at my "pre-micro" You seemed to put more effort into this
Available in silver as shown or in shoji white lor a LED uplighting, LESS HOUSING: $199.00 repairexperts. fo am surrounds,voice coils, complete and have since bought a Topfield magazines (I collected EA, ETI & AEM side ofyour projects a few years back
really contemporary appearance. recone kits and more. 0riglnal 0EM parsforScan'Speak TF7010HT HD set top box (also the when they were published and of but I don't see it as much anY more.
GTESS AUDIO: 7 Lyonsville Ave, Preston 3072. Dynaudio,Tannoy, JBl. ElectoVoice and ohers!
same price - $198) which does switch course, SIICON CHrp, for more years I use the PICAXE chip as it's verY
Phone: (O3l 9442 3991 Mob: 0403 O55 374 lel: 03 9647 7000 www.speakerhits.com to fulI standby and works perfectly. than I'd like to admit to), the range of easy to program and you cover this

Boa¡d Manufacture
Hí-Tech lÃIIN System 48-Hour service * High qualþ * Low priqes PICAXE circuits are not frustrating but in the end rewarding being winners if they use a PICAXE
I oßtoanyquantity and I did it myself! or PIC, we can see how you could
& History Cleaner Artwork desigr if required , the only winners
Maybe we need a mix of projects easþ getthat imprcssion since thete
C all Jo r obli ga ti o n fre e q rcte "' I I have noticed a big trend towards
TV reception in your Eyerything someone has euer done on ,NT PCBS. POBox 448, Avalon 2 and some more "back to basics" have been so many winners øIong
11æ Fax þ2),9974
PlC-based projects. More worrying is
home is nowaffordable. your computer can be ttaced. Go to Ph 102)æ74411
the appearance thatthe only circuits articles on microcontrollers for us those lines in the last 72 months.
Send for your free info
pac* containing eQuip-
www. cleansitesystem. com
thathave any chance of winningthe old guys out there. Howeve4 that is not intentional
ment catalog, satellite 0rdet today for FBEE 801{US tx)il'Nr,(rll) olIll ()l'lAl,oo À'l' Circuit Notebook prize are those The other thing I have noticed and we have had non-PIC winners
lists, etc or call for appointment to view. www. iinet. net.au/-wolcom that include a PICAXE. I have been with PIC kits is that their price is in the March, April, May, August ù
We can display all salellit€s from 76.5"
to 180".
AY-COilt PlL, UP Porell¡ Rd; *
sMWWW
Each binder holds up to 12 issues
woRtDwtDE EtEcTRol{lc coMPollEllrs
P0 Box 631, Hillarys, WA 6923
put off submitting my ideas and
circuits because of this. I wonder
how many of your readers are in the
generally between $70 and $100.
I sometimes find it hard to see tle
value in kits like the "PIC-Based Bat-
December 2007 issues and in the
March t April2008 issue.
In j u d ging th e winner e ach month,
Brookvale, tS'Wãm.
Ph: (08) 9i107 7305 Fax: {081 9307 7309
same boat. tery Voltage Monitor" (Sruco¡¡ Crm. we are lookíng for ingenuity and if
Prlce: $A13.95 plus $47 p&p per order (p&p Email: worcom@iinet.net.au the circuit involves a PIC/PICAXE
Ta[ lE S9{37t or9ß9¡ß78. lree for 5+ binders). Avallable in Australla only. I have built a lot of projects in May 2006) for cars which retails for
Far 9939 f376; wwr.aroonm.con.au Buy live and get them postage free. my day and have found that micro- around 970 when you can buy an and is ingenious, then so be it' But we
PCBs MADE, ONE OR MANY. Any controlled projects tend to do what LCD module for around $20 that would Love to have a larger varietY
format, hobbyists welcome. Sesame tley are claimed to and have greater will do the same job. Hobby elec- of circuits - if you have some, please
name LEDs from just a few cents each. Electronics Phone (02) 9593 1025. reliability. Is this a good thing? I'm honics is no longer cheap and some send them in. Hauing said that, there
FOR SALE Also Cree X-Lamps, 5 and 10 watt power sesame@sesame.com.au not really sure. people will find ithard to justifythe is no guarantee that they will win or
LEDs, LED drivers, kits and all sorts of www.sesame.com.au I remember building the 240VAC growing cost of kits. So maybe some even be published (we can be hard
LEDs! I NOW HAVE good stocks of other stuff. www.ledsales.com.au light chaser some years ago. It was low-cost projects couldbe added for toplease...).
RCS RADIO/DESIGN is at 41 Arlewis abigkitwith some 3oo-odd compo- these readers too. As far as kit ptices are concerned,
Nichia superbright oval LEDs, as well
St, Chester Hil 2162, NSW Australia nents and it took a couple of days Paul Dawson, if you look at them in rcal dollar
as Smm Agilent (HP) LEDs. These MicroByte Electronics: PIC Micros
Development Board - DeveloPment and has all the published PC boards to build. What I remember most is Waurn Ponds, Vic. terms, they are still good value for
are fantastic, bright brand-name qual- - Comment: with regard to the matter money compqred to kit prices of 20
ity LEDs at Chinese LED prices! Also tools & Components, Phone: (03) 9378 from SC, EA, ETl, HE, AEM & others. Ph what I learned about fault-finding in
(02) 9738 0330. sales @ rcsradio.com. getting the thing to work. It was most about Circuít Notebook items only o1 more yeaß ag,o.
Osram surJace mount range and other 4288. info @ microbyte.com.au; www.
NOS standard and superbright brand microbyte.com.au au ; www.rcsradio.com.au
MAY 2OOB
7o2 Stuco¡,t Crutp www. s il ico nch ip. com. au siliconchip.com.au
ELNEC IC PROGRAMMERS VIDEO.AUDIO.PG
High quality -
Puili$neF's lettcr
distribution amps splitters
Realistic prices
digital standards converters - tbc's
Free software updates switchers - cables - adaptors
Large range of adaptors genlockers - scan converters
Vectrix motorbike is the Windows 95/98/Me/NT/2kD(P bulk vga cable - wallplates
GLEVERSCOPE
Pu b I isher
& Ed itor-i n-Ch i eÍ
Leo Simpson, B.8us., FAICD
first electric vehicle for USB OSC]LLOSCOPES
DVS5o & DVS5S
H¡gh Perlormance
Vidôo / S-Video

Production Manager
Australian roads 2 x 1 OOMSa/s 10bit inputs + trigger and Audio Spl¡ttêrs

Greg Swain, B.Sc.(Hons.) This month we are very pleased to feature the story
on the Vectrix battery-powered motorbike. While ilon fnquoil uprl¡tas - evry 2,5 saconb!
Technical Slall iloft almr sott¡ngs - ovor 70 prmoton!
most people will probably be surprised at this turn
John Clarke, B.E.(Elec.) ilon hlglrs, loss ad graphs - oyor &l ln all!
Ross Tesler
of events, this is the first mass-produced electric
ADR-compliant vehicle to be sold in Australia. No Windows 98/Me/NT/2klXP
Jim Rowe, 8.4., 8.Sc, UK?ZLO With the Vanlage Pro2 Wealher Slalion
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