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Keywords: Zeolite-Y is one of the preferred micro-sized zeolite commonly used as a catalyst and for adsorption and se-
Zeolite-Y paration. The size and shape of zeolite crystals have great influence on their properties therefore the synthesis of
Salt nano-size zeolite-Y has received much attention with straightforward methodology. In the present study, nano-
Crystal growth sized zeolite-Y crystals were synthesized by the clear-solution (CS) and dense-gel (DG) methods in the presence
Clear-solution
of alkali metal chloride salt (i.e. NaCl) under organic template-free condition. The influence of the salt on the
Dense-gel
growth of nano zeolite-Y crystal size and morphology was studied systematically by varying the NaCl con-
centration. Depending on the method selected for synthesis (CS or DG), the growth of nano-size crystals was
affected by the addition of NaCl content. In the CS method, the size of zeolite-Y crystals was found to decrease
from 120 nm to 60 nm with an increase of salt content which signify the influence of salt in hindering diffusion of
nutrients to the crystal nuclei in a homogeneous starting gel. Whereas, the spherical aggregates of well-shaped
nanocrystals were formed with an increase of crystal size in the case of DG method. This is attributed to the
suppression of the rate of crystal dissolution in dense-gel system upon introduction of salt ions. The nano-size
zeolite-Y synthesized by both methods exhibited comparatively higher water adsorption capacity
(15.4 ± 0.38–16.2 ± 0.41 mmol/g) than commercially available micro-size zeolite-Y (12.9 mmol/g) which
can be attributed to the contribution of the meso/macropores arising from the inter-crystal voids. Hence, the
synthesized nano-size zeolite-Y can be considered as promising adsorbents for water adsorption applications.
Corresponding author. Materials and Catalysis Division, Chemical Engineering Department, Khalifa University of Science and Technology-SAN Campus, Abu
∗
https://doi.org/10.1016/j.micromeso.2019.03.015
Received 10 December 2018; Received in revised form 6 March 2019; Accepted 11 March 2019
Available online 13 March 2019
1387-1811/ © 2019 Elsevier Inc. All rights reserved.
H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
catalysts or as adsorbents. Considerable work has been done recently to CS or DG method were performed in the presence of NaCl following the
synthesize nanocrystalline zeolite-Y [16–19]. The most of reported procedure of mintova et al. with slight modification [22]. The molar
methodologies involve the use of an organic template, a tetra- composition of the gel precursor in both methods was set to 1Al2O3: 15
methylammonium cation, such as TMAOH and TMABr [18,19]. How- SiO2: 11 NaOH: 240 H2O: x NaCl, in which x referrers to a salt molar
ever, the synthesis of nanozeolite-Y with the assistance of such organic ratio of 3 or 4.5.
templates suffers from several drawbacks such as, prohibitive costs,
non-recyclability, requirement of calcination to remove the template,
requirement of longer synthesis time and low zeolite yield [20–22]. 2.1. Synthesis of nano zeolite-Y from clear-solution (CS) method
Hence, the efforts have been directed towards the synthesis of nano-
crystalline zeolite-Y by organic template free approach [20–23]. In the Nano-sized zeolite-Y was synthesized by the CS method using the
organic template-free approach, the alkali metal hydroxide (mostly use aforementioned molar composition. This was done by preparing two
NaOH) i.e. sodium cations act as the structure directing agent. The separate initial solutions of the precursors (alumina and silica) denoted
concentration of NaOH play a significant role in controlling the growth by solution A and B. Solution A was prepared by dissolving Al(OH)3 and
of nanozeolite-Y crystals [22,23]. Furthermore, the addition of the al- NaCl in double distilled water while stirring it for 30 min. Solution B
kali metal salt as a secondary source of alkali metal cations to the was prepared by adding colloidal silica (Ludox-HS 40, 40 wt%SiO2) to a
precursor gel solution influences the size, type and surface properties of NaOH solution under stirring. Both solutions were then kept in ice baths
zeolite. This was attributed to their structure directing property or the for 30 min before slowly adding solution A to solution B. The resulting
suppression of the crystals growth [24–26]. Moreover, several groups clear suspension was observed after 1 h of stirring and was kept for
observed that alkali metal cation size, charge and amount also affect the aging for 24 h at room temperature. Following, hydrothermal crystal-
formation or inhibition of specific type of zeolite structures [24–29]. lization at 70 °C was conducted for another 24 h under autogenous
Chaves et al. studied the effect of Na+ cations concentration on the conditions. The final product was washed until the pH reached to 7–8.
crystal size of zeolite Y for a system with initial gel composition of 5.5 The resulting crystals were collected by centrifugation. The recovered
Na2O: 1.0 Al2O3:10 SiO2:180 H2O: x NaCl, where x was varied between solid was dried at 90 °C for 12 h.
4 and 6 [26]. The authors reported a proportional increase in the crystal
size upon increasing the salt content compared to the salt-free synthesis
gel [26]. On the other hand, Culfaz and Sand et al. observed a sup- 2.2. Synthesis of nano zeolite-Y from dense-gel (DG) method
pression of the crystal growth rate for mordenite as a result of the ad-
dition of NaCl [28]. They attributed this to the increase in viscosity of The synthesis of nano-sized zeolite-Y was performed by the con-
the system which slowed down the mobility of ionic species that would ventional DG method using the aforementioned molar composition.
approach the surface of the growing crystals and contribute to their Similar to the synthesis of CS method, two solutions, A and B were
growth [28]. In addition to alkali metal cation amount, the nature of prepared separately. However, in this case, NaOH was added to solution
the alkali metal cations influences resulting zeolite phase. For instance, A containing Al(OH)3 and NaCl. While solution B was prepared using
Lowe et al. attempted to synthesize MFI using potassium as a counter colloidal silica (Ludox-HS 40, 40 wt%SiO2) and water. Both solutions
ion instead of sodium [27]. However, in many cases the zeolite phase were cooled in ice baths before the drop wise addition of solution A to
Nu 10, was produced at conditions which would normally result with B. In this case, the resulting solution turned turbid after 1 h of stirring at
MFI [27]. G. Zhu et al. reported synthesis of high quality zeolite LTA room temperature (Scheme 1). The aging was performed for 24 h at
and Zeolite-Y crystals and found well-controlled crystal growth and room temperature followed by crystallization at 70 °C for 24 h. The final
crystal size reduction in the presence of NaCl salt and TMAOH template product was separated by centrifugation and dried at 90 °C for 12 h.
[29].
In view of the above, the inconsistent results on the impact of NaCl
concentration in the initial reactant gel imply that the role of NaCl 2.3. Characterization
requires further systemic investigation. Synthesis of nanozeolite-Y can
be achieved either from a clear-solution (CS) synthesis mixture or by X-Ray Diffraction (XRD) patterns of the samples were obtained
the conventional dense-gel (DG) approach [30,31]. In the CS approach, using Panalytical X'Pert PRO powder diffractometer with Cu Kα ra-
the initial precursor gel suspension is transparent hence suggesting diation (λ = 1.5406 Å, 45 kV, 40 mA). The samples were mounted on a
homogenous distribution of reactive species. The aging of this gel zero-background holder. The diffraction patterns were collected in the
provides dispersed crystal nuclei leading to monodispersed crystals range of 3°–50° 2θ using a step size of 0.02°. Scanning electron mi-
[30]. In the DG method, the mixing of initial silica and alumina pre- croscopy (SEM) was conducted using an FEI Quanta 250 (FEG)
cursors form a turbid suspension which upon heating produces ag- equipped with energy dispersion spectroscopy (EDS) capability. Images
glomerated and intergrown nanoparticles [30,31]. Therefore, each of were collected at 3 and 5 kV. N2 adsorption-desorption isotherms were
the aforementioned methods can result into crystalline zeolite particles obtained by a Micromeritics 3Flex (Micromeritics Instruments
with different characteristics [30–32]. Herein, we studied system- Corporation, Norcross, GA, USA) surface area and porosimetry analyzer
atically the organic template-free synthesis of nano-size zeolite-Y by the using ultra-high purity (99.9999%) N2 gas at 77 K. Prior to sorption
CS and the DG methods in the presence of alkali metal chloride salt (i.e. measurements, the samples were degassed overnight at 200 °C after
NaCl) as secondary source for Na+ cation (Scheme 1). We present our which the sorption studies were carried out. TEM imaging was con-
findings on the influence of NaCl on zeolite-Y crystals growth. The ducted on an FEI Tecnai G2 F30 TEM operating at 200 kV. Samples
growth of nano-size crystals is affected by the introduction of NaCl to were prepared for Transmission Electron Microscopy (TEM) by sus-
the gel mixture which consequently alter the zeolite-Y particle size pending and sonicating the samples in ethanol and then applying a drop
depending on the method selected for nanozeolite-Y synthesis (CS or of the resulting suspension onto a copper grid coated with lacey carbon
DG). As a probing application, the water adsorption behaviors of nano- (Ted Pella Inc.). The water adsorption studies were performed using a
size zeolite-Y synthesized by both methods were compared to com- 3Flex Micromeritics instrument. For the nano-zeolite samples, the water
mercially available microporous zeolite-Y. adsorption experiments were run three times and the 95% confidence
interval (using t-distribution) for the mean total water capacity was
2. Materials and method calculated.
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H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
3. Results and discussion coordination. The peak at 577 cm−1 arises from the double six-member
rings (D6R) which is attributed to the crystalline structure of zeolite Y
3.1. Influence of salt in synthesis of nano zeolite-Y by CS method type materials. Clearly there is a slight shift in this peak towards higher
wave numbers upon the addition of salt. The bands at approximately
X-ray diffraction (XRD) patterns of nanozeolite-Y synthesized from 700 and 1000 cm−1 are assigned to symmetrical and asymmetrical
CS method are presented in Fig. 1. XRD of CS samples exhibits all the stretching vibrations corresponding to the Si-O bond in Si-O-Si and Si-
characteristic peaks of the pure FAU phase. When compared to the O-Al [33]. The peak around 1650 cm−1 is attributed to the bending
conventional micro-size zeolite-Y (CBV-400, Fig. S1), the peaks are vibration of hydroxyl of water adsorbed in the zeolite. The broad peak
broader and less intense hence signifying the formation of nano-sized around 3390 cm−1 is assigned to the OH-stretching band in the sodalite
zeolite-Y crystals. Upon the successive increase of the salt content (CS cage which can be associated to Brønsted acid sites [33]. The band at
3.0 and CS 4.5), the XRD peaks experience noticeable broadening which 3608 cm−1 corresponds to acidic bridging hydroxyl in Si-O(H)-Al while
implies a reduction in the crystal size. the peak at 3737 cm−1 arises from the internal silanols [33,34].
FT-IR analysis was carried out for CS samples; CS-SF, CS-3.0 and CS- TEM images of nanozeolite-Y synthesized by the CS method in the
4.5 and are presented in Fig. 2. The FT-IR spectra of the studied samples presence of salt NaCl are shown in Fig. 3 while Table 1 presents the
exhibits identical peaks which signifies similarity in the chemical en- surface properties of the CS samples The sample synthesized without
vironment. The band appearing at 457 cm−1 is assigned to the sym- addition of salt (CS-SF) is comprised of nano intergrown crystals pos-
metric stretching of Si-O-Al bonds in which Al is in octahedral sessing an average particle size of approximately 120 nm. TEM images
of the samples synthesized in the presence of salt suggests a reduction in
the nanocrystal size upon increasing the salt content. TEM image of the
sample (CS-4.5) shows a clear reduction in the crystal size compared to
the CS-SF sample (60 vs. 120 nm). Furthermore, the resulting mor-
phology of intergrown crystals did not transform and retained octahe-
dral shape even reduction of crystal size in the case of CS-4.5. SEM
images of the CS samples display a clear the reduction in the particle
size upon increasing the salt content following the trend of CS-SF >
CS-3.0 > CS-4.5 (Fig. 3). The reduction in particle size implies that
the crystallization was suppressed as a consequence of NaCl addition in
the CS method. SEM-EDS of all CS samples suggests a similar Si/Al ratio
of 1.7.
The zeolite-Y crystals are grown by the ordered aggregation of ionic
building blocks on the crystal nuclei. In the CS method the starting
synthesis gel is homogeneous as evidenced by the lack of turbidity [15].
A homogeneous starting system is believed to result in a monodispersed
and loosely agglomerated nanosized crystals since the starting nuclei
are dispersed which tends to hinder the interactions between neigh-
boring nuclei during crystal growth [21,22]. The addition of salt in the
CS method creates hydrated spheres comprised of the ions (Na+ and
Cl−) surrounded by water molecules. These hydrated spheres hinder
Fig. 1. XRD patterns of samples synthesized by CS method; CS-SF (a), CS-3.0 (b) the diffusion of the ionic blocks (aluminate and silicate) to the crystals
and CS-4.5 (c). which in turn suppresses their growth. As a result, a decrease in the
75
H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
Fig. 2. FT-IR spectra of samples CS-SF, CS-3.0 and CS-4.5 (A), a zoomed section in the range of 1500-400 cm−1 (B).
average crystal size is observed. Hence, increasing NaCl concentration pore volume upon increasing the salt concentration (Table 1). The total
suppresses crystal growth when following CS method, which supports pore volume of CS-SF sample is 0.40 cm3/g which increases to
the conclusions from Zhu et al. study using TMAOH [29]. 0.58 cm3/g of the CS-4.5. All aforementioned results indicate the im-
The N2 sorption isotherms and pore size distributions curve of provement in porosity upon salt addition following CS method. The
samples CS-SF, CS-3.0 and CS-4.5 are presented in Fig. 4. From the N2 assemblies of smaller crystals create larger number of inter-crystal va-
adsorption-desorption isotherm, all the samples displays a combination cancies which lead to higher count of mesopores and hence higher total
of type I and type IV isotherm possessing a hysteresis loop extending pore volume. Worth to notice herein that the BJH pore size distribution
over a wide relative pressure range (0.5–1.0). The presence of the suggests that the pore size is centered at 50 nm for all CS based samples.
hysteresis loop at elevated P/Po (H4 type) suggests the presence of
meso-macropores arising probably from the inter-crystals voids gener- 3.2. Influence of salt in synthesis of nanozeolite-Y by DG method
ated by the stacking of the nano-size zeolite-Y crystals [22,35]. The
hysteresis loop of samples CS-3.0 and CS-4.5 exhibits a wider dis- X-ray diffraction (XRD) patterns of the nano zeolite-Y samples
crepancy between adsorption and desorption isotherms (wider opening synthesized using the dense gel method at no salt free condition (DG-
between the two isotherms) which reflects a wider pore size distribu- SF), NaCl/Al2O3 of 3 and 4.5 (DG-3.0 and DG-4.5) are presented in
tion. In addition, the samples (CS-3.0 and CS-4.5) possess higher total Fig. 5. It is clear from the XRD patterns that all the samples exhibits all
Fig. 3. TEM images of CS-SF (a,b), CS-3.0 (c,d), CS-4.5 (e–g) and SEM images of CS-SF (h), CS-3.0 (i) and CS-4.5 (j).
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H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
Table 1
Surface properties of nanozeolite-Y synthesized by clear-solution method.
Sample SABET (m2/g) PVtotal (cm³/g) PVmicro (cm³/g) PVmeso/macro (cm³/g) SExt (m2/g) DExta (nm) CXRDb (%) DTEM (nm)
a
Calculated using equation, DExt = 4061/SExt [21].
b
Crystallinity calculated by XRD.
Fig. 4. N2 adsorption-desorption isotherms (A) and BJH pore size distributions (B) for the samples, CS-eSF (a), CS-3.0 (b) and CS-4.5 (c).
77
H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
Fig. 6. SEM images of DG-SF (a, b), DG-3.0 (c,d) and DG-4.5 (e,f).
roughness and complex intergrowth. While in presence of salt, the [35]. The H4 type hysteresis loop indicates the presence of inter-crys-
condensation of amorphous mass improves on the surface of nuclei talline mesopores arising from the packing of the nanocrystals [35,39].
centers which helps the growth of well-shaped nanocrystals at a lesser The samples synthesized in the presence of salt (DG-3.0 and DG-4.5)
degree of intergrowth. showed comparatively higher BET surface area and higher total pore
FT-IR spectra of DG samples are presented in Fig. S2. The peaks volume (Table 2). Both samples (DG-3.0 and DG-4.5) exhibits steeper
positions of all the samples appear to be identical. The band appearing nitrogen uptake at low relative pressures (P/P0 = 0.02) attributed to
at 577 cm−1 seems to become more intense upon salt addition sug- the micropores filling. The N2 adsorption uptake for the samples (DG-
gesting an increase in the crystallinity. One can also note the decrease 3.0 and DG-4.5) was comparative higher than sample DG-SF at low
of peak broadening upon NaCl addition in both samples (DG-3.0 and pressures which further support the larger size of the primary crystals.
DG-4.5) which signifies a more uniform distribution of Si and Al in the The steep increase in N2 uptake and the presence of the hysteresis loop
framework [38]. Fig. 8 depicts the N2 adsorption-desorption isotherm (from 0.40 to 0.85) for both samples signified the presence inter-crystal
and pore size distribution for samples synthesized following DG ap- mesopores [39]. Pore size distributions of DG samples are shown in
proach. The N2 adsorption-desorption isotherm of all DG samples ex- Fig. 8. The multimodal pore size distribution observed in the salt con-
hibits type IV isotherm accompanied with a hysteresis loop which is taining samples suggests their hierarchical porous nature. The samples
usually characteristic of materials possessing meso and macropores (DG-3.0 and DG-4.5) showed higher total pore volume than that of the
Fig. 7. TEM images of DG-SF (a, b), DG-3.0 (c,d) and DG-4.5 (e,f).
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H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
Fig. 8. N2 adsorption isotherm (A) and BJH pore size distributions (B) for the samples, DG-SF (a), DG-3.0 (b) and DG-4.5 (c).
Table 2
Surface properties of nanozeolite-Y synthesized by dense-gel method.
Sample SABET (m2/g) PVtotal (cm³/g) PVmicro (cm³/g) PVmeso/macro (cm³/g) SExt (m2/g) DExta (nm) CXRDb (%) DTEM (nm)
a
Calculated using equation, DExt = 4061/SExt [21].
b
Crystallinity calculated by XRD.
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H.M. Radman, et al. Microporous and Mesoporous Materials 282 (2019) 73–81
uptake is likely to occur in the micropores of zeolitic channels while at exchanged Zeolite-X, Zeolite P (GIS), LTA, mordenite, erionite, AlPO-5
high relative pressures water adsorption preferably occurs in the meso- and SAPO-5 [40–42] indicating the efficacy of nano-sized hierarchical
macropores which are created by inter-crystal voids due to random zeolite-Y for water adsorption application. Overall, the present study
aggregation of the small crystallites. The CS-SF sample possesses the reveals the potential use of nano-sized zeolite-Y as excellent adsorbents
highest micropore volume. Therefore, it displays the highest water for thermochemical energy storage systems [44] and humidity con-
uptake at low relative pressure where adsorption is dominated by mi- trollers particularly for cooling systems including refrigerators and air
cropore filling [40–42]. The sample CS-4.5 possesses higher total pore conditioners [45,46].
volume as well as mesopores volume (Table 1) than all the other CS
samples which explains the higher water capacity observed at P/ 4. Conclusion
Po = 0.82. Moreover, the shape of the water adsorption isotherm of
samples CS-4.5 suggests the existence of hierarchy in the pore structure In conclusion, we examined the influence of NaCl salt on crystal size
[41–43]. Both effects contributes to the higher observed water capacity and morphology of nano-size zeolite-Y synthesized under organic
as water adsorption capacity is mainly influenced by pore volume, pore template free condition. Two different methodologies were selected (CS
size and nature of the pores surface in the sample. and conventional DG method) to investigate the growth of the nano-
The nanozeolite-Y samples synthesized by following the DG method crystals by introducing varied amount of salt in initial gel. A decrease in
also exhibits higher water uptake capacity when compared to the the nanocrystals size and crystallinity were observed when adding salt
commercial zeolite-Y (CBV-400) across the entirety of the studied re- following the CS method. This was attributed to suppression of ionic
lative pressure range (Fig. 10). The water uptake increases in the fol- building blocks diffusion towards the surface of the crystals which tends
lowing order DG-SF < DG-4.5 < DG-3.0 throughout the studied re- to be the rate limiting step in the CS method. On the other hand, the
lative pressure range in a trend which follows their corresponding total spherical aggregates of larger primary nanocrystals were formed in the
pore volumes. At high relative pressures (P/Po > 0.4), the sample (DG- case of DG method. Due to the difference in size and morphological
3.0) displayed the maximum water adsorption capacity reaching to arrangement of the nanocrystals, all synthesized nano-size zeolite-Y
15.4 mmol/g at P/Po = 0.82. The DG-3.0 showed also significantly samples in presence of salt showed diverse porous features which
higher water adsorption performance than commercial zeolite CBV-400 played a crucial role in improving water adsorption capacity. The
(12.9 mmol/g). The water adsorption capacities of nanozeolite-Y sam- highest water adsorption capacity was achieved by the sample CS-4.5
ples (CS-4.5 and DG-3.0) synthesized by both methods are also com- which is due to its higher total pore volume. The increase of total pore
pared with reported adsorbents studied for water adsorption (Table S1). volume is attributed to the hierarchical pore structure exhibiting pores
It can be seen that the nano-size zeolite-Y samples (CS-4.5 and DG-3.0) in the meso and macro range in addition to the native micropores of
possess higher water capacities when compared to alkali metal cation zeolite-Y. The higher observed water adsorption capacity
(16.2 ± 0.41 mmol/g) in comparison to commercial zeolite-Y clearly
displays the potential of nano-size zeolite-Y in drying applications.
Acknowledgement
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