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Catalysis Today 227 (2014) 33–36

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Catalysis Today
journal homepage: www.elsevier.com/locate/cattod

Effectiveness of the tetramethylammonium size-modifier


in the synthesis of faujasite nanocrystals
Rachida Benabdallah Benarmas a,b , Abdelkader Bengueddach b , Francesco Di Renzo a,∗
a
Institut Charles Gerhardt Montpellier, UMR 5253 CNRS-UM2-ENSCM-UM1, Matériaux Avancés pour la Catalyse et la Santé, ENSCM, 8 rue de l’Ecole
Normale, 34296 Montpellier Cedex 5, France
b
Laboratoire de Chimie Des Matériaux, Université Oran Es-Senia, BP 1524, Oran El M’naouer, Algeria

a r t i c l e i n f o a b s t r a c t

Article history: This paper reports the effects of alkalinity, Si/Al ratio and amount of tetramethylammonium (TMA) on
Received 1 July 2013 the formation of nanocrystals of faujasite. The presence of TMA allows to form faujasite crystals smaller
Received in revised form than 0.1 ␮m. In a wide range of composition, there is no proportionality between the concentration of
29 September 2013
TMA in the synthesis system and the size of the zeolite crystals formed. TMA concentrations as low as
Accepted 11 November 2013
Available online 16 December 2013
0.05 mmol L−1 are enough to induce the formation of crystals of 30 nm. The role of TMA in the formation
of nanocrystals corresponds to a shift of the balance between nucleation and growth kinetics due to the
adsorption of organics at the surface of the nuclei of zeolite. The field of composition of the faujasite
Keywords:
Crystal size crystals shifts from zeolite Y to zeolite X according to the alkalinity of the synthesis system. As expected,
Zeolite X the effectiveness of silicon incorporation decreases with the alkalinity of the synthesis system. However,
Zeolite Y the effectiveness of silicon incorporation significantly increases with the content of TMA, suggesting that
Tetramethylammonium the large TMA cations contrast the depolymeryzing effect of alkalinity on the silicate species implied in
Faujasite the formation of the zeolite. This effect is modulated by the concentration of silicate in the synthesis
system.
© 2013 Elsevier B.V. All rights reserved.

1. Introduction stable than zeolite X (Si/Al lower than 1.5) [13]. However, TMA,
as other organic templates, is non-recyclable and relatively expen-
The formation of nanocrystals of zeolites is a challenge with sive, and its use in large amount as a dispersing agent is a significant
wide implications on the accessibility of active sites and on the dif- drawback of the procedure. Some increase of the TMA yield in the
fusion paths in adsorption and catalysis. It was early realized that synthesis of zeolite Y has been achieved by recycling the mother
the decrease of crystal size can improve the efficiency of zeolite cat- liquor in a series of successive syntheses [14]. The formation of
alysts, be they used as single crystals [1] or embedded in a matrix nanocrystals of faujasite in the absence of organic agents has been
[2]. The conditions of synthesis of nanocrystalline zeolites, with attempted by introducing an ageing step in the preparation of the
crystal sizes lower than 100 nm, have been extensively reviewed synthesis batch [15]. This approach has allowed to form crystals of
[3,4]. In the case of faujasite, the zeolite at the basis of most zeolite faujasite with a size of 146 nm and a Si/Al ratio 1.86 or crystals with
industrial catalysts and sorbents, Schoeman et al. [5] showed that a size of 35 nm and Si/Al 1.48.
the formation of nanocrystals was made possible by the use of large The aims of the present work are to investigate the role of TMA
amounts of tetramethylammonium (TMA) cations in the synthesis in the formation of nanocrystalline faujasite and to search for eco-
system. After this seminal paper, the formation of nanocrystals of nomically viable conditions of formation of nanocrystalline zeolites
faujasite in the presence of TMA was successfully implemented by X and Y. To achieve this target, a study was carried out on the crys-
several research groups [6–12]. tallization of faujasite from synthesis batches of different alkalinity,
An additional advantage of the use of alkylammonium cations Si/Al ratio and TMA content.
in the synthesis of zeolites is that, due to their size larger than alkali
cations, they allow to form zeolites with a higher Si/Al ratio. This is 2. Materials and methods
potentially useful in the formation of faujasite for catalytic applica-
tions, as zeolite Y (faujasite with Si/Al 2.5) is more hydrothermally The reagents used for the synthesis of faujasite nanocrystals
were Ludox HS-40 colloidal silica from Sigma-Aldrich (40 wt% sus-
pension in water), sodium aluminate from Carlo Erba (36.6 wt%
∗ Corresponding author. Tel.: +33 607508148/33 467163479; fax: +33 467163470. Na2 O, 50.3 wt% Al2 o3 ), sodium hydroxide Prolabo, tetramethylam-
E-mail address: direnzo@enscm.fr (F. Di Renzo). monium (TMA) bromide and hydroxide (25 wt% aqueous solution)

0920-5861/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cattod.2013.11.007
34 R.B. Benarmas et al. / Catalysis Today 227 (2014) 33–36

Fig. 1. Scanning electron micrograph of aggregates of crystals of zeolites Y (Si/Al 2.1,


lefthand) and X (Si/Al 1.5, righthand) formed from synthesis batches with TMA/Si
0.15.

from Aldrich, and deionized water. Faujasite crystals were formed


from synthesis gels in the field of molar composition Na/Al 2.26–10, Fig. 2. Transmission electron micrograph of the cross-section of an aggregate of
TMA/SiO2 0.09–1.37, Al/SiO2 0.13–0.46, H2 O/SiO2 9–36. The alka- crystals of faujasite (Si/Al 1.8, formed from a synthesis batch with TMA/Si 0.10).
linity of the synthesis system was defined as the molar ratio
OH− /Si = (Na + TMA–Al–Br)/Si. Sodium aluminate and silica were
added to a stirred TMA-containing alkaline solution. The result- 10000
ing gel was aged for 24 h at room temperature and then put in a

crystal size (nm)


steel vessel at 90–100 ◦ C for 72 h. Different times and temperature
were used in the case of individually specified literature synthe- 1000
ses. The material resulting after crystallisation was precipitated by
centrifugation, washed with deionized water up to pH 9, and dried
overnight at 80 ◦ C. 100
The solids formed were characterized by powder X-ray diffrac-
tion ((Bruker AXS D-8 diffractometer with Cu K␣ radiation),
scanning (Hitachi S-4800 microscope) and transmission (JEOL 1200 10
0.0 0.5 1.0 1.5
EX II) electron microscopy and EDX analysis (Hitachi S-4500). The gel alkalinity (OH-/SiO2)
effect of crystal size on XRD line broadening was determined by
Williamson-Hall plots. The amount of organics in the zeolite was Fig. 3. Size of faujasite crystals as a function of the alkalinity of the synthesis system.
evaluated by thermal gravimetric analysis in air flow (Perkin Elmer Syntheses in the absence of organics (triangles) and in the presence of TMA with
STA 6000). TMA/Si ratio higher than 1 (filled circles) or not higher than 0.18 (void circles).

3. Results
by the alkalinity, the Si/Al ratio and the TMA content of the synthesis
In Table 1 the composition of synthesis batches and the com- batches.
position and size of faujasite formed from literature syntheses in The microstructure of the material was elucidated by trans-
the absence of TMA or in the presence of large amounts of TMA are mission electron microscopy (TEM). TEM of the cross-section of
reported, together with the corresponding data for original synthe- a typical aggregate is shown in Fig. 2. Individual nanocrystals with
ses of faujasites formed in the presence of small amounts of TMA. size from 30 to 70 nm presents repeating modules in good agree-
The data of Table 1 clearly indicate that the presence of TMA allows ment with the 111 spacing of faujasite.
to obtain faujasite crystals smaller than about 0.1 ␮m. However, it In Fig. 3, the size of faujasite crystals formed in the presence of
seems also clear that it is possible to form crystals of this small size different amounts of TMA is presented as a function of the alka-
also in the presence of amounts of TMA much smaller than TMA/Si linity of the synthesis system. In the case of zeolite Y formed in
ratio higher than 1 reported in the literature. the absence of TMA [16,17], crystals in the micrometer size range
Scanning electron micrographs of faujasites formed in the are formed. Crystal size decreases at increasing alkalinity of the
presence of small amounts of TMA are reported in Fig. 1. The synthesis batch, as frequently observed in zeolite synthesis [18]. In
nanocrystals of zeolite X or Y recovered from centrifugation are the presence of TMA, smaller crystals are formed, in the size range
aggregated in irregular lumps. The size and composition of the crys- 30–120 nm. It can be remarked that synthesis with TMA/Si ratio
tals depend on the synthesis conditions and are especially affected higher than 1 and lower than 0.18 produce crystals in the same

Table 1
Composition of synthesis batches and properties of zeolite formed.

Synthesis batch composition Synthesis alkalinity Zeolite dry composition Crystal size (nm)

0.68 Na/0.20 Al/Si/16 H2 O [16] 0.48 NaAl(SiO2 )2.6 2400


1.11 Na/0.09 Al/Si/20 H2 O [17] 1.02 NaAl(SiO2 )2.2 500
0.01 Na/1.10 TMA/0.46 Al/Si/57 H2 O [9] 0.67 Na0.46 TMA0.54 Al(SiO2 )2.35 120
0.01 Na/1.66 TMA/0.46 Al/Si/57 H2 O [9] 0.67 Na0.40 TMA0.60 Al(SiO2 )2.37 37
0.90 Na/1.37 TMA/0.23 Al/Si/31 H2 O 1.61 Na0.90 TMA0.10 AlO2 (SiO2 )1.54 70
0.92 Na/0.15 TMA/0.41 Al/Si/32 H2 O 0.51 Na0.967 TMA0.033 AlO2 (SiO2 )2.1 50
1.23 Na/0.10 TMA/0.20 Al/Si/24 H2 O 1.03 Na0.971 TMA0.029 AlO2 (SiO2 )1.8 40
1.76 Na/0.15 TMA/0.41 Al/Si/32 H2 O 1.36 Na0.963 TMA0.037 AlO2 (SiO2 )1.57 32
1.96 Na/0.18 TMA/0.44 Al/Si/36 H2 O 1.51 Na0.963 TMA0.037 AlO2 (SiO2 )1.50 38
R.B. Benarmas et al. / Catalysis Today 227 (2014) 33–36 35

3
1.00

Si yield / Al yield
2.5
Si/Al zeolite

2 0.50

1.5
0.00
0 2 4 6 8 10 12
1
Si/Al synthesis
0.00 0.50 1.00 1.50 2.00
gel alkalinity (OH-/SiO2)
Fig. 6. Effectiveness of silicon incorporation as a function of the composition of
the synthesis system. Syntheses in the absence of organics (triangles) and in the
Fig. 4. Composition of zeolite as a function of the alkalinity of the synthesis system. presence of TMA with TMA/Si ratio higher than 1 (filled circles) or lower than 0.18
Syntheses in the absence of organics (triangles) and in the presence of TMA with (void circles).
TMA/Si ratio higher than 1 (filled circles) or not higher than 0.18 (void circles).

incorporation decreases with the increase of alkalinity. This effect


corresponds to the lower degree of oligomerisation of silica in the
1.00 more alkaline systems, leading to the statistical incorporation of
Si yield / Al yield

less silica units between two aluminate groups [20]. The data of
Fig. 5 suggest that, at a given alkalinity, the effectiveness of silicon
incorporation increases with the amount of TMA in the synthesis
0.50 batch. This trend is in good agreement with the expected effect of
the replacement of sodium by TMA cations. It can be observed that
this effect is somewhat blurred in the high-alkalinity region of Fig. 5.
The rationale for this phenomenon relies on another parameter
0.00 affecting the effectiveness of incorporation of silicon.
0.00 0.50 1.00 1.50 2.00
The effectiveness of silicon incorporation is reported in Fig. 6 as
gel alkalinity (OH-/SiO2)
a function of the Si/Al ratio of the synthesis batches. For all synthe-
Fig. 5. Effectiveness of silicon incorporation as a function of the alkalinity of the ses giving rise to faujasite, the effectiveness of silicon incorporation
synthesis system. Syntheses in the absence of organics (triangles) and in the pres- decreases at increasing Si/Al of the synthesis batch following a same
ence of TMA with TMA/Si ratio higher than 1 (filled circles) or lower than 0.18 (void hyperbolical trend. This trend, which corresponds to a virtually lin-
circles).
ear correlation between effectiveness of silicon incorporation and
Al/Si ratio of the synthesis batch, indicates that a law of diminishing
size range. Moreover, in the presence of any amount of TMA, the return is established between the amount of silica in the synthesis
crystal size shows no clear dependence on the alkalinity. system and the incorporation of silica in the zeolite. This effect is
The presence of TMA affected the composition of the zeolites quite logical, when it is considered that synthesis batches with a
formed, as shown in Fig. 4, in which the Si/Al ratio of the zeo- Si/Al ratios as high as 11 can form a zeolite with inherent Si/Al ratio
lites is reported as a function of the alkalinity of the synthesis of 2.5 only at a very low effectiveness of silicon incorporation. Such
batch. The composition of the nanocrystals of faujasite formed a high Si/Al ratio in the synthesis batch can be needed to selectively
with low amounts of TMA spanned from Si/Al 2.1, corresponding form zeolite Y in the absence of TMA. The trend of the data of Fig. 6
to a slightly aluminium-rich zeolite Y, to 1.36, corresponding to can be better understood by taking into account that the syntheses
a slightly silicon-rich zeolite X. In a general way, the Si/Al of the have been carried out at different alkalinities and amounts of TMA,
zeolite decreased at increasing alkalinity of the synthesis batch, in in order to provide the conditions for the formation of faujasite
good agreement with the well-known decrease of the polymeri- instead of other zeolites. In the absence of TMA or at low TMA/Na
sation of silica at high alkalinity [19]. The data of Fig. 4 suggests ratios, the formation of gismondine can be avoided only by a high
that, for a given alkalinity of the synthesis batch, the presence of alkalinity of the synthesis batch, with a corresponding decrease of
TMA decreases the Si/Al ratio of the zeolite formed. This behaviour the effectiveness of silicon incorporation and the need for a high
is clearly contradictory with the expected effect of a large organic Si/Al in the synthesis batch At very low Si/Al ratios of the synthesis
cation, which should bring about an increase of the Si/Al ratio. The batches, the formation of sodalite has also to be avoided.
observed trend is indeed an artifact due to the simultaneous change
of several parameters of the synthesis. Alkalinity is not the only 4. Discussion
parameter which affects the properties of the zeolite formed. In
order to achieve a given Si/Al ratio in the final zeolite, the Si/Al of The formation of faujasite in Na–TMA systems was early
the synthesis batch is at least as important as the alkalinity and observed, for instance as a metastable phase in the first steps of
the nature of the charge-compensating cation. In the synthesis of synthesis of zeolite omega [21,22]. Indeed, the tetramethylammo-
zeolite Y in the absence of TMA, the desired Si/Al ratio near to 2.5 nium cation is an effective template for the formation of sodalite
can only be attained in the presence of a large excess of silica in the cages [23], the main structural units of faujasite. The competition
synthesis batch. between TMA and sodium cation as templates of faujasite seems to
The effectiveness of incorporation of silicon can be expressed be at the basis of most methods of synthesis of faujasite nanocrys-
as the ratio between the yields of incorporation of silicon and alu- tals [5–9]. In these published methods, the ratio between TMA and
minium, corresponding to the ratio between the Si/Al ratios of the sodium in the synthesis batches varied from 23 [7] to 75 [9]. This
zeolite and the synthesis batch. The effectiveness of incorpora- large excess of TMA did not correspond to an equivalent TMA/Na
tion of silicon is reported in Fig. 5 as a function of the alkalinity ratio in the zeolite formed. TMA/Na ratios of 50 and 75 brought to
of the synthesis batch. For a given TMA content (null, lower than zeolite Y of TMA/Na ratios 1.19 and 1.48, respectively. Albeit much
TMA/Si 0.18, higher than TMA/Si 1), the effectiveness of silicon lower than the ratios in the synthesis batch, these TMA levels in the
36 R.B. Benarmas et al. / Catalysis Today 227 (2014) 33–36

zeolite were more than the amount needed to completely fill the TMA cations is very low. This phenomenon opens the way to the
sodalite cages of the faujasite structure. A clear effect of the partial recycling of the organic-rich mother liquor collected at the end of
replacement of a small alkali cation by a large organic cation was a the synthesis [14].
rise of the Si/Al ratio of the zeolite. A typical example of this effect
can be observed in the case of the sodalite structure, which Si/Al 5. Conclusions
ratio is shifted from 1 in hydroxysodalite to 5 in tsaregorodsevite,
the natural TMA-sodalite, in correspondence with the replacement The size of the crystals of faujasite is affected by several syn-
of three hydrated sodium cations by one tetramethylammonium thesis parameters. In the absence of organics, the alkalinity of the
cation. synthesis medium contributes to decrease the size of faujasite crys-
A similar effect can be observed in the synthesis of faujasite in tals but induces the formation of Al-rich zeolite X. The use of TMA
the presence of TMA. The composition of faujasite is affected by as an organic modifier of the synthesis induces two effects: an
several parameters of the synthesis. The effectiveness of incorpo- increase of the effectiveness of silicate incorpation in the zeolite
ration of silicate species decreases with the alkalinity and with the and a large decrease of the crystal size. Crystals of zeolite X and
silica content of the synthesis system, as shown in Figs. 5 and 6. Y between 30 and 100 nm are formed at very different concentra-
Despite the superposition of the effects of several parameters, the tions of TMA in the synthesis system. The proportionality between
data reported in Fig. 5 indicate that the effectiveness of incorpora- the amount of TMA and the incorporation of silicate indicates that
tion of silicate species in the zeolite increases with the amount of the large organic cation plays a structural role in the increase of
TMA in the synthesis system. the Si/Al of the zeolite. At variance with this effect, the influence
Beyond its effect on the Si/Al ratio of the zeolite formed, the TMA of TMA on the crystal size is not proportional to the concentration
cation has also a clear effect on the size of the crystals. As shown of the organic cation. Very likely, the role of TMA in the formation
in Fig. 3, the presence of TMA favours the formation of crystals of a of nanocrystals is not a structural one but corresponds to a shift of
size between 30 and 100 nm, significantly smaller than the crystals the balance between kinetics of nucleation and growth of the crys-
formed in the absence of organic cations. It has been remarked that tals. The formation of nanocrystals of faujasite in the presence of a
the synthesis of nanosized zeolites is a model system for the study limited amount of TMA can significantly improve the economical
of processes of crystal growth [24]. From this point of view, it is clear attractiveness of these materials.
that the presence of TMA increases the ratio between the rate of
nucleation and the rate of growth of the crystals of faujasite, with a Acknowledgments
corresponding decrease of crystal size. It can be observed that TMA
plays a similar role in the synthesis of zeolite alpha, whose crystals The authors acknowledge the technical support of Thomas
are commonly smaller than the crystals of zeolite A synthesized Cacciaguerra and Géraldine Layrac and the financial support of
with Na as the only cation [25,26]. theAlgerian Ministry for Higher Education and Research and of the
A tempting hypothesis would be that TMA, as an effective tem- Tassili program 12MDU857 “Porous Materials for Environment and
plate for sodalite cages, favours the formation of nuclei of faujasite. Healthcare”.
However, a positive effect of TMA on the formation of the fauja-
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