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ISSN 1566-2543
J Polym Environ
DOI 10.1007/s10924-014-0700-9
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J Polym Environ
DOI 10.1007/s10924-014-0700-9
ORIGINAL PAPER
M. Queneudec • K. Saı̈
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J Polym Environ
behaviors are elastic brittle, whereas promising ductile Table 1 Tensile properties of the HESM biocomposite for different
behavior is noticeable under compressive loading. A SM ratios
mechanical model able to reproduce the compressive SM Cross Young’s Tensile Elongation at
behavior of the HESM is developed in order to simulate the ratio head- modulus (MPa) strength break (%)
HESM coating using the finite element (FE) method. This (%) speed (MPa)
(mm/min)
paper is organized in the following manner: in ‘‘Experi-
mental Results’’ section, experimental data on HESM bio- 0 2 1,600 ± 61 13.19 ± 2.3 1.05 ± 0.3
composite are provided. In this section, in addition to the 20 1,700 ± 240 15.88 ± 2.33 1.08 ± 0.29
thermogravimetric analysis, the compressive, tensile and 100 1,620 ± 303 9.86 ± 2.92 0.63 ± 0.28
bending strengths are discussed. In ‘‘Modelling’’ section, 5 2 1,450 ± 164 8.14 ± 2.52 0.66 ± 0.19
the mechanical model formulation devoted to the descrip- 20 1,780 ± 237 6.50 ± 1.60 0.46 ± 0.15
tion of the HESM behavior is shown in detail. Based on the 100 1,750 ± 334.51 4.35 ± 1.09 0.23 ± 0.08
experimental results related to compressive tests at different 15 2 1,580 ± 125 7.04 ± 1.71 0.55 ± 0.17
SM ratios and different strain rates, the identification of the 20 2,100 ± 113.13 8.47 ± 0.12 0.46 ± 0.033
model parameters is shown in ‘‘Results’’ section followed 100 1,610 ± 190.175 5.38 ± 2.42 0.32 ± 0.20
by the presentation of the numerical results. A FE analysis 20 2 2,120 ± 296 3.21 ± 1.27 0.25 ± 0.04
of the case study of HESM coating is finally investigated.
Mechanical Testing
Experimental Results
• Tensile tests recommended by the ISO 527-1 norm
Raw Materials were conducted on a SHIMADZU AGX tensile
machine with a maximal load of 10 kN. This measuring
In this study, the protein used is an atomized hemoglobin device was equipped with an extensometer type
beef provided by the French company ‘‘VAPRAN’’ and SSG50-10 SHIMADZU. X. Trapezium software was
commercialized under the name ‘‘Vepro 95 BHF.’’ with a used for the control of the machine and data acquisi-
bulk density of 1:37 g/cm3 . The marine sediments used in tion. Tensile tests were performed at three cross-head
this work are dredged in the area named ‘‘Naval Repair’’ in speeds of 2, 20 and 100 mm/min. The variation of the
the port of Dunkirk (France). Their absolute bulk density is Young’s modulus, tensile strength and elongation at
break with the substitution percentage of SM are shown
2:78 g/cm3 . Particle size analysis of sediments was carried
in Table 1 and illustrated in Fig. 1a, b. The substitution
out by a laser particle type ‘‘Fritsch Analysette 22 Micro
of the marine sediments slightly enhances the Young’s
Tec’’ which allows to identify particles in the range of 0.08
modulus but it decreases the tensile strength of the
to 2,000 lm. Sediments composed mainly of silty materi-
composite, thereby not giving a reinforcing effect of the
als have a maximum grain boundary up to 300 lm.
marine sediments in the matrix. The plummeted
strength is due to the insufficient interaction and the
Preparation of Biocomposites weak chemical bonds between the matrix and the sed-
iments. Indeed, and in addition to the incompatibility
The material investigated herein is a biocomposite. The between the organic and inorganic phases [12], the
matrix has been elaborated according to the patent [6]. mineral fillers contain halite that crystallizes and
Mineral fillers have been introduced in the biocomposite by inhibits the adhesion between the matrix hemoglobin
a mass substitution of the matrix with mass fractions of 0, (HE) and the mineral fillers.
5, 15 and 20 % and the whole mixture is mixed for 90 s. • Three point bending tests in conformity with ISO
The powder mixture is subjected to a pre-molding and 14125 norm were performed using the same machine
transferred to a metal frame to be subjected to thermo- and acquisition system as for the tensile tests with a
compression. The prepared mixture is poured into a cube of constant cross-head speed of 3 mm/min. Trends of
10 cm in side and compacted by a punch. Finally, the flexural modulus are almost identical to those of tensile
square plate is introduced into a thermo-compression- modulus. However the flexural strength was reduced
machine (MIB HYDRO) with a capacity of 35 tonnes. The compared to pure biocomposite but it stabilized starting
mixture is then submitted to a load of 80 kN for 120 s from 5 % of marine sediment ratio (Table 2, Fig. 1c, d).
followed by a load of 128 kN for 240 s at a temperature of Fillers have no effect on the flexural strength because of
70 C. the poor adhesion or bonding at the interface between
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tensile strength(MPa)
tensile modulus(MPa)
the HESM biocomposite for
different SM ratios, a tensile 2000 20
elastic modulus, b tensile
strength, c flexure elastic 1500 15
modulus, d flexure strength,
e compressive elastic modulus, 1000 10
f compressive yield stress
500 5
0 0
0 5 10 15 20 25 0 5 10 15 20 25
SM% SM%
(a) (b)
2000 40
flexure modulus(MPa)
flexure strength(MPa)
1500 30
1000 20
500 10
0 0
0 5 10 15 20 25 0 5 10 15 20 25
SM% SM%
(c) (d)
compressive yield stress(MPa)
compressive modulus(MPa)
1500 50
40
1000
30
20
500
10
0 0
0 5 10 15 20 25 0 5 10 15 20 25
SM% SM%
(e) (f)
the matrix (organic) and the marine sediment inorganic Table 2 Flexural properties of the HESM biocomposite for different
particles. It can also be explained by the incompatibility SM ratios
between the organic and inorganic phases [12].
SM ratio Cross head-speed Fexural modulus Flexural
• Compressive tests were conducted on a WDW-10E (%) (mm/min) (MPa) strength (MPa)
Microcomputer–controlled electronic universal testing
machine with a maximal load of 10 kN. A WinWdw 0 3 1,402 ± 110 30.61 ± 4.24
Electonic universal testing machine and a control 5 3 1,625 ± 41.12 19.16 ± 1.3
system software were used to control the machine and 15 3 1,619 ± 131.97 19.19 ± 1.21
for data acquisition. Cross-head speeds of 3, 30 and 20 3 1,805 ± 55 16.47 ± 1.22
100 mm/min were selected. Figure 1e, f illustrate the
variation of the compressive Young’s modulus and the increases linearly with the marine sediment ratios.
compressive strength with the different marine sedi- Indeed, the vertical load exerted is supported by the
ment ratios. It can be seen that the compressive strength matrix and the hardness of the particles [13] even if
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weight loss(%)
-20
there is no adhesion between them, which is not the loss is 54 % instead of 64.6 % which shows that the
case of the tensile test where the stress exerted is thermal stability of the biocomposite was improved com-
entirely supported by the matrix. It can also be inferred pared to HESM 0 % and HESM 5 %. Such thermal sta-
that the HESM 20 % has a better compressive strength bility improvement for a polymer clay composite has been
compared to the composites with other percentages. reported for instance in [9, 14]. In other words, the deg-
However, because of the poor tensile properties, the radation of the biocomposite improved significantly with
mechanical modeling of the compressive behavior will the addition of 15 % SM (Fig. 3).
be restricted to HESM 0, 5 and 15 % (Table 3).
Thermogravimetric analysis allows the recording of the The following notations are adopted for the description of
change in mass in relationship to the temperature cycle. the constitutive equations of the material behavior:
Thermogravimetric results were obtained under a helium
flow at 80 ml/min in a temperature range from 25 to • x denotes a single scalar,
800 C, at a rate of 10 C/min, on a SETARAM Ligne 96 • denotes a second order rank tensor,
TGA apparatus. The thermal degradation behavior of the • denotes a fourth order rank tensor,
HESM 0 %, HESM 5 % and HESM 15 % biocomposites • x_ is the derivative of x with respect to the time,
were investigated. The Thermograms are shown in Fig. 2. • denotes the tensor product contracted over one
As it can be seen, three regions of weight loss can be indices of and .
distinguished with the increase of temperature. The weight The proposed model devoted to describe the mechanical
loss, for the polymer matrix (HESM 0 %) of about 20.4 % behavior of the HESM should:
in the temperature range of 25–110 C was attributed to the
adsorbed ethanol. The degradation of the biopolymer • take the volume fraction substitution of the marine
matrix occurs in two steps with a weight loss of 15.2 and sediment into account,
40.3 % respectively. For the biocomposite containing 5 % • account for the rate sensitivity of the material,
of SM, there are three weight losses: 19.30, 14.13 and • provide local information such as, plastic strains and
38.23 %. The total weight loss decreases compared to stresses on the phases level.
HESM 0 %. The addition of 5 % SM does not have a great The multi-phase model type is a good candidate to describe
effect on the thermal stability since a total weight loss of this behavior. The proposed model belongs to a large class
71.7 % was found instead of the expected value of 72 % of models known as the multi-mechanism (MM) model
(deduced by linear interpolation based on the total weight type. The first version of the MM model, developed in the
losses at 100 %). On the contrary, the addition of 15 % SM general thermodynamical framework which in itself was
in the biopolymer reduces the three weight losses to 11.23, developed by Germain et al. [15], has been proposed by
5.80 and 37.91 % respectively. In this case, the total weight Cailletaud and Saı̈ [16]. Several improvements of this
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(a) (b)
ð1Þ
where is the deformation gradient, is the rate of
deformation, is the stretch rate and is the rotation rate.
The stretch rate tensor is transported into a local rotated
referential following the expression:
(c) (d)
ð2Þ
ð4Þ
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ð7Þ
where and is the deviatoric part of the of these parameters is performed with the help of Zset FE
tensor . The material parameters RHE SM
0 and R0 characterize code provided with an optimizer routine [26]. From the
the initial size of the two elastic domains, whereas RHE and compressive tests, the apparent Young’s moduli are
RSM denote the size change in the elastic domain related to checked by calculating the initial slope of the stress-strain
each yield surface. curve. The parameters used for the simulations of the
numerical results (Table 4) are found to fit best to the
RHE ¼ QHE 1 ebHE :vHE RSM ¼ QSM 1 ebSM :vSM
ð8Þ
(a) 60
where QHE ; bHE ; QSM and bSM are material parameters.
According to the normality flow rule, the viscoplastic strain
stress σ(MPa)
rates may be expressed as:
40
20 10−2 s−1
ð9Þ sim 7.5
exp 7.5 10−2 s−1
where v_HE and v_SM are two viscoplastic multipliers. They sim 7.5 10−3 s−1
exp 7.5 10−3 s−1
can be written using a classical Norton law to account for 0
the strain rate sensitivity: 0 0.05 0.1 0.15 0.2 0.25
HE nHE SM nSM strain ε
f f
v_HE ¼ v_SM ¼ ð10Þ
KHE KSM (b) 60
The McCauley-brackets hi denotes the positive part: hxi ¼ 0
if x\0 and x otherwise. KHE ; nHE ; KSM and nSM , are visco-
stress σ(MPa)
40
plastic parameters related to the viscosity of the two phases.
60
E 730 750 900 MPa
HE phase RHE
0 28.46 28.46 38.46 MPa
nHE 2.3 40 sim 2.5 10−1 s−1
KHE 59.32 MPa exp 2.5 10−1 s−1
sim 7.5 10−2 s−1
QHE 38.98 MPa 20 exp 7.5 10−2 s−1
bHE 2.1 sim 7.5 10−3 s−1
SM phase RSM 39.09 39.09 49.09 MPa exp 7.5 10−3 s−1
0
0
nSM 2.8 0 0.05 0.1 0.15 0.2 0.25
KSM 75.73 MPa strain ε
QSM 16.75 MPa
bSM 59.76 Fig. 4 Compressive tests of the HESM biocomposite, a 0 % SM,
b 5 % SM, c 15 % SM
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coating
y
substrate
x
Ux =Uy =0
Fig. 5 Finite element modeling of the HESM coated surface subjected to mechanical loading
(5% of SM)
(15% of SM)
0 9 18 27 36 45 55 64 73 82 91 100
experimental compressive tests as given in Fig. 4. These distribution of structures composed of HESM coating and
parameters are unique for all the SM phase levels except stiffer substrate subjected to a contact pressure imposed by
for the initial size of the elastic domain RHE SM
0 and R0 and
an indenting body. A plain strain mesh (Fig. 5) is used for
Young’s modulus E. Good agreement is encountered by the FE analysis of the coating. The coating and the indenter
both simulations and experimental curves for the whole include 448 and 580 three node elements respectively
range of the SM ratio and strain rates. It can be seen that refined in the contact zone, whereas, the substrate is
strength is increased by the addition of SM particles. This modeled with 102 three node elements. The base of the
result is confirmed by the photographs of each specimen (0, substrate is clamped. Pressure imposed on the top surface
5, 15, 20 %) after compressive tests (Fig. 3). The model is of the indenter along the x2 direction increases linearly
implemented in the FE code Zébulon. The constitutive during the time lapse and reaches 10 MPa after 1 s. The
equations of the model can then be used to analyze the contact between the indenter and the coating surface is
inelastic behavior of structures made of HESM composite. modeled by the classical Coulomb law with a friction
In the following step, a FE simulation of a case study is parameter l ¼ 0:1. Figure 6 shows the contour plot of the
performed using the MM model described and identified in equivalent von Mises stress at the end of the loading stage
the previous section. This simulation is to predict the for the three SM ratios. A deeper cavity is obtained for the
mechanical behavior and the resulting stress strain natural SM. A progressive strength of the HESM takes
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place when the SM substitution ratio increases and the gelatin processed by compression molding. J Food Eng
height of the print decreases (0.145, 0.144, 0.13 mm for 0, 105:65–72
6. Koffi NM, Houessou J (2012) Procédé pour l’élaboration d’un
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Conclusion granulats artificiels: base de sédiments de dragage portuaire:
application en génie côtier, Phd thesis, thèse de doctorat (in
The biocomposite from SM and the biopolymer based beef french), Université d’Artois
9. Seki Y, Sever K, Sarikanat M, Sakarya A, Elik E (2013) Effect of
HE using the thermo-compression molding technique were huntite mineral on mechanical, thermal and morphological
successfully fabricated. The incorporation of sediments properties of polyester matrix. Compos Part B Eng 45:1534–1540
with different percentages of marine sediments (0, 5, 15 10. Singh S, Mohanty AK, Misra M (2010) Hybrid bio-composite
and 20 %) increases the stiffness of the material and the from talc, wood fiber and bioplastic: fabrication and character-
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compressive strength while tensile and flexural strengths 11. Jo B-W, Park S-K, Kim D-K (2008) Mechanical properties of
decrease but maintain acceptable values. The TGA analysis nano-mmt reinforced polymer composite and polymer concrete.
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Acknowledgments The author would like to thank Pr. Noredine for model with various inelastic mechanisms for nickel base
Abriak, Pr. Rachid Zentar and Dr. Mahfoud Benzerzouar from Mines superalloy. Mater Sci Technol 20:747–755
de Douai for providing marine sediments. The authors also gratefully 18. Taleb L, Cailletaud G, Blaj L (2006) Numerical simulation of
acknowledge the support of Dr. Nader Haddar from ENI Sfax for the complex ratcheting tests with a multi-mechanism model type. Int
realization of the compressive tests. J Plast 22:724–753
19. Saı̈ K, Cailletaud G (2007) Multi-mechanism models for the
description of ratchetting: effect of the scale transition rule and of
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