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Fresh and Hardened Properties of Styrene Butadiene Rubber (SBR) Modified


Concrete

Article in European Journal of Engineering and Technology Research · April 2020


DOI: 10.24018/ejers.2020.5.4.1883

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EJERS, European Journal of Engineering Research and Science
Vol. 5, No. 4, April 2020

Fresh and Hardened Properties of Styrene Butadiene


Rubber (SBR) Modified Concrete
M. Ahmed Qadri, Huzaifah Hameed, and Osama Bhutta

 strength of the concrete [3]. SBR addition of 1% gives


Abstract—The durability of concrete has been studied ever higher compressive strength than the unmodified
since it was first used. Researchers have incorporated several cementitious system [4]. The tensile and flexural strength of
materials to make concrete strong and durable. This research SBR modified concrete however increases with the increase
focuses on the infusion of styrene butadiene rubber polymer in polymer content to an optimum value after which it
(SBR) as a partial replacement of cement and studies its effects
on fresh and hardened properties of concrete. Samples were
decreases [5],[6]. SBR plays an important role in decreasing
prepared using partial replacement of SBR in proportions of the overall voids in the cementitious system and therefore
0%, 5%, 10% and 20%. Results showed that the fresh density improving the durability against the deleterious actions.
of concrete decreased with the addition of SBR whereas the SBR modified concrete shows better resistance to chloride
trends of workability showed an increase with cement ion penetration by densifying the microstructure therefore
replacement. Compressive strength increased at lower giving better corrosion resistance [7]. Similarly the sulfate
percentage replacements however the flexural and tensile
strength increased till 15% SBR addition after which it
resistance of the hardened concrete is greatly enhanced [8].
decreased. The total porosity in terms of water absorption SBR plays a vital role in the early hydration of cement.
decreased which makes SBR modified concrete feasible for The incorporation of SBR reduces the exothermicity of the
concretes exposed to moist conditions and the decreased reaction and thus reducing the early heat of hydration
porosity would increase its durability against chloride induced produced. This characteristic favors delayed strength and
corrosion. gives the mix a retarding effect [9]. In concrete the addition
of SBR favors the interfacial transition zone (ITZ) by
Index Terms—Durability of Concrete, Latexes, Polymer
Modified Concrete, Styrene Butadiene Rubber. decreasing the ITZ thickness considerably. This results in
partial inhibition of calcium-hydroxide production and
improving the hydration products [10], [9]. The durability of
I. INTRODUCTION SBR modified concrete is better than the conventional
concrete since it has the ability to undergo lesser shrinkage
Concrete is the most extensively used building material
strains and the abrasion resistance properties of such
all over the world. The increasing infrastructure
concrete are better [11]. The enhanced characteristics of
development, internationally, has increased its demand
SBR modified concrete makes it feasible in being used in
considerably. Even though the advantages of concrete
new innovative technologies such as 3-dimensional concrete
outnumber its disadvantages, yet researchers are in a
printing [12].
constant attempt to minimize the drawbacks and make the
The increasing demand of concrete has motivated the
most out of this material. Since concrete is a heterogeneous
researchers to work on new ideas by incorporating polymer
material, an effective way to improve its properties is by
latexes in concrete to enhance the desired properties and
incorporating admixtures such as secondary raw materials
produce durable structures. In this research an attempt is
(SRM), polymers, latexes etc. The addition of these
made to determine fresh and hardened properties of SBR
additives into cement system administers the maximum
modified concrete by varying the polymer content in
usefulness of both materials by making the end product
percentages of 5, 10, 15 and 20. A lot of research on
strong and durable.
polymer modified concrete has been done previously but
Polymer modified concrete has several known advantages
this research aims to study the effects of greater SBR
over the conventional concrete due to the plasticizing nature
addition in concrete and comment on its usefulness and
of the additive, which results in a better workability of the
compatibility with concrete.
concrete. The increased workability gives lower water
cement ratio since SBR does not dry in the fresh mix like
water [1] .The water tightness of concrete produced as a II. EXPERIMENTAL FRAMEWORK
result of polymer addition is much better and the total
ingress of water is lesser than the conventional concrete [2]. A. Materials
Excessive addition of polymer in mix tends to decrease the Ordinary Portland cement of Type-I was used, confirming
to the 42.5N strength specification. The tests on cement
were performed following the British standard, BS-EN 196-
Published on April 22, 2020.
M. A. Qadri is with The National University of Computer and Emerging
2 [13]. XRF analysis was conducted to confirm the chemical
Sciences, Lahore, Pakistan (FAST-NUCES) (L181754@lhr.nu.edu.pk) composition of cement. Physical testing on cement was done
H. Hameed is with The University of Engineering and Technology, at materials lab of The University of Engineering and
Lahore, Pakistan (UET). (huzaifah@uet.edu.pk)
Technology, Lahore. The results of these tests are
O. Bhutta is a professional civil engineer in New York, USA
(sambhutta@aol.com) summarized in Table I and Table II.

DOI: http://dx.doi.org/10.24018/ejers.2020.5.4.1883 457


EJERS, European Journal of Engineering Research and Science
Vol. 5, No. 4, April 2020

TABLE I: PHYSICAL PARAMETERS OF CEMENT TABLE IV: PROPERTIES OF FINE AND COURSE AGGREGATE
Properties Obtained Values Properties Sand Coarse Aggregate
Consistency 29% Water Absorption 1.37% 1.06%
Blain Fineness 3800 cm2/g Specific Gravity 2.62 2.67
Initial Setting Time 45 min Compacted Bulk Density 1733 kg/m3 1496 kg/m3
Final Setting Time 290 min Loose Bulk Density 1681 kg/m3 1385 kg/m3
Specific Gravity 3.12 Aggregate Impact Value - 14 %
Unit Weight 1470kg/m3 Aggregate Crushing Value - 27 %
Fineness (Passing Sieve #200) 98% Fineness Modulus 2.6 5.48
Mean Particle Diameter (d50) 20.9μm

TABLE II: CHEMICAL COMPOSITION OF ORDINARY PORTLAND CEMENT B. Test Methodology:


Constituent Percentage (%)Limits [14] The samples were prepared by incrementing the quantity
CaO 61.36 60-67
of SBR by partially replacing cement. Replacements of 5,
SiO2 21.16 17-25
MgO 2.20 0.5-4.0 10, 15 and 20 percent were made by weight of cement used
Al2O3 4.97 3.0-8.0 in the mix. Each mix was made with a ratio of 1 part of
SO3 2.03 2.0-3.5 cement, 1.5 parts of sand and 3 parts of coarse aggregate.
Fe2O3 2.29 0.5-6.0
Since SBR is liquid in nature therefore the 60 percent water
K2O 0.72 -
Na2O 0.26 - used for dilution was considered as a part of the mixing
Cl - - water in the total weight of concrete. Control sample was
Cr2O3 - - made with no latex modification. A fixed water cement ratio
Loss on Ignition 4.21 <3 of 0.45 was adopted for all the mixes and the only variable
Tri-Calcium Silicate (C3S) 45.62 42-67
Di-Calcium Silicate (C2S) 26.24 8-31 was the quantity of SBR.
Tri-Calcium Aluminate (C3A) 8.22 5-14 The samples were mixed in a controlled concrete Hobart
Tetra-Calcium Alumino Ferrite (C4AF) 8.83 6-12 mixer and after the initial preparation of the sample, fresh
density and slump of the mix were determined. Fresh
Styrene butadiene rubber is synthesized by the polymeric concrete was fed into 150x150x150mm moulds for
reaction of styrene and butadiene monomers. The SBR compressive strength test as per BS EN 12390-3 [17] and
emulsion was procured from a building material store in beams of 150x150x750mm as per BS EN 12390-5 [18] were
New York and delivered by TCR Restoration and prepared for 4 point flexural strength test. Samples of
Construction Corp. The physical and chemical testing on the 150mm diameter and 300mm height were prepared for
SBR sample was carried out in the chemical engineering indirect tensile strength test as per BS EN 12390-6 [19]. For
department of The University of Engineering and each mix, three samples were prepared to obtain most
Technology, Lahore. SBR had a total solid content of 40% precise results as recommended by the code [17]. After 24
in each kg of solution. The properties of SBR latex are hours of casting, the samples were extracted and placed in
summarized in Table III. the curing tank till tested. Curing regime was followed as
TABLE III: CHARACTERISTICS OF SBR LATEX per BS EN 12390-2 [20].
Properties Obtained Values Parameters of concrete such as its compressive strength,
Type Liquid Emulsion split tensile strength and flexural strength were tested at the
Reactivity and Nature Non-Toxic and Polymeric age of 28 days. Samples were tested for total water ingress
Storage (As Per Standard Packing) 25±10oC
Color Glossy White
after being completely immersed in water for 28 days. The
Density at RTP 1kg/litre total water absorption will account for the total porosity of
Hardness Range 30-95 the sample. By completing these tests, it would be easy to
Presence of free reactive ions - conclude the feasibility of SBR in concrete and comment on
Elongation 450% to 600%
the optimum percentage of replacement. The detailed mixed
Quantity of Styrene 25%
Quantity of Butadiene 75% design is given in Table V.
TABLE V: MIX DESIGN OF CONCRETE SAMPLES
Other material used in this research was coarse aggregate
Control 10% 15% 20%
and fine aggregate. The fine aggregate was procured from 5%SBR
Sample SBR SBR SBR
the embankments of river “haro”, in Pakistan whereas the Cement (kg) 50 47.5 45 42.5 40
coarse aggregate was procured from Margalla region. Both SBR Polymer
0 2.5 5 7.5 10
Solution (kg)
the materials were procured in air tight containers and
Sand (kg) 75 75 75 75 75
transported with least interaction with the environment. The Crush (kg) 150 150 150 150 150
tests on aggregates were performed in the materials lab of Added Water (kg) 22.5 19.875 17.25 14.65 12
The University of Engineering and Technology, Lahore. The W/C Ratio 0.45 0.45 0.45 0.45 0.45
Water in SBR (kg) 0 1.5 3 4.5 6
standards followed for testing the aggregates were BS EN
Total Water (kg) 22.5 21.375 20.25 19.125 18
1097-3 [15] and BS EN 1097-5 [16]. Properties of both
aggregates are summarized in Table IV. Concrete was mixed at a temperature of 18.8oC, three
samples for each test were casted in moulds confirming the
code BS EN 12390-1 [21]. The results of the tests conducted
will be a key factor in deciding the usefulness of SBR as a
partial replacement of cement and will play a role in coming
up with the optimum dosage.

DOI: http://dx.doi.org/10.24018/ejers.2020.5.4.1883 458


EJERS, European Journal of Engineering Research and Science
Vol. 5, No. 4, April 2020

up to 10% SBR the value decreased to 2376 kg/m3. Similar


trend was observed on 15% addition and the least value of
2304 kg/m3 was obtained at 20% SBR addition. The results
show that the increase in SBR content dominates its
existence in the mix. Cement therefore being heavier is
being replaced by SBR resulting in an overall decrease in
the density of the mix. The trends of SBR addition with
fresh density are represented in Fig. 3.

Fig. 1(a). Mixing of concrete in Fig. 1(b). Casting of concrete


Hobart mixer samples

Fig. 1(b). De-moulding of concrete Fig. 1(d). Testing of concrete Fig. 3. Variation of fresh density with addition of SBR latex
samples samples
Fig. 1. Pictorial representation of sample preparation and testing
C. Compressive Strength of SBR Modified Concrete
Compressive strength is the most important parameter
III. RESULTS AND DISCUSSION associated to concrete. The addition of SBR has noticeable
influence on the strength of concrete. The control sample
A. Slump
had a compressive strength of 20.2 MPa. On 5% addition of
Slump test was carried out on the fresh concrete. Results SBR the strength increased to 24.8MPa. On further addition
showed that the slump of the mix tends to increase with the of SBR the strength of the concrete started to decrease,
addition of polymer. The control sample had a slump value reaching a value of 23.2 Mpa on 10% addition and 21MPa
of 23mm in comparison to 44mm on 5% cement on 15% addition. The least value obtained was 19.2 Mpa on
replacement by SBR. On further addition the value 20% SBR addition. A noticeable decreasing trend after 5%
increased, following similar trend and at 20% SBR addition cement replacement by SBR emphasis on smaller quantities
maximum slump of 136mm was achieved. This means that of SBR to be used with concrete. Excessive use of SBR
SBR reduces the internal friction between the particles and would make the concrete weaker in comparison to smaller
allow better flow of the concrete at a fixed water cement partial replacements. Greater percentage of SBR in the mix
ratio. Greater workability of concrete is therefore achieved would dominate its presence and reduce the hydration
by the addition of SBR. The results obtained are products which would result in lesser bond strength in
summarized in Fig. 2. concrete. When the cement replacement is kept 5% a
reasonable proportion of SBR and hydration products are
present in the hardened concrete resulting in greater
strength. Fig. 4 gives the trend line obtained between SBR
addition and the resulting compressive strength.

Fig. 2. Variation of slump with addition of SBR latex

B. Fresh Density
Bulk density of the concrete mix was measured in the
fresh state. The results showed that SBR tends to decrease Fig. 4. Variation of compressive strength with addition of SBR latex
the fresh density of concrete. The control mix had a fresh
density of 2516 kg/m3. On 5% replacement of cement by
SBR the value decreased to 2416 kg/m3. On further addition

DOI: http://dx.doi.org/10.24018/ejers.2020.5.4.1883 459


EJERS, European Journal of Engineering Research and Science
Vol. 5, No. 4, April 2020

D. Flexural Strength F. Water Absorption


The property of concrete to resist bending is called its The absorption of water in concrete is directly related to
flexural strength. The control sample had a flexural strength the internal porosity. The control mix had water absorption
of 1.84 MPa. With 5% addition of SBR the flexural strength of 4.1% after 28 days. The increase in SBR content
of concrete increased to 2.52MPa. Further increase in SBR decreased the water ingress. On 5% SBR addition the water
content in the mix increased the flexural strength to 2.73 absorption was 3.7% which further decreased on 10% SBR
MPa on 10% and 2.95 MPa on 15% cement replacement. A addition to 3.1%. On 15% SBR addition the value further
slight decrease to a value of 2.74 MPa, in the flexural decreased to 2.8%. The least value of 2.6% was observed at
strength was observed when 20% SBR was added to the 20% SBR addition. The results show that the incorporation
mix. It can be said that the gluing effect of SBR helped in of SBR increases the water tightness of concrete as the
taking up the bending stresses resulting in an increased polymer takes up the voids in the concrete. The presence of
overall flexural strength of the concrete but when 20% SBR SBR in these voids inhibits the ingress of water by
is added the decrease in value shows the dominance of decreasing the overall porosity of the concrete. Fig.7 gives
polymer in the mix which reduces the flexural capacity of the trends obtained when concrete was tested for water
the prism tested. Fig. 5 shows the variations in flexural absorption under different cement replacements by SBR.
strength when different percentages of SBR were added.

Fig.7. Variation of percentage water absorption with addition of SBR latex


Fig. 5 Variation of flexural strength with addition of SBR latex

IV. CONCLUSIONS
E. Tensile Strength
The conclusions drawn from the study about the fresh and
The cylinders were tested for indirect tensile strength. hardened properties of SBR modified concrete are as
Results showed that with the increase in concentration of follows:
SBR, the tensile strength increases to a point after which it  In the fresh state, the density of the concrete mix
decreases. The control sample had a tensile strength of 3.57 decreases with the addition of SBR latex showing
MPa. On 5% cement replacement by SBR, the tensile that SBR in comparison to cement is lighter in
strength increased to 4.3 MPa. Further increase in SBR weight. This means that the concrete produced by
content increased the tensile strength, with 4.86 MPa on incorporating SBR is lighter in weight in
10% and 5.13 MPa on 15%. Further addition decreased the comparison to the conventional concrete.
tensile strength to 4.92 MPa. The results obtained showed  The slump of the mix increases with the increase in
similar trends to that obtained in flexural strength test which SBR dosage. The incorporation of SBR tends to
means that the incorporation of SBR in concrete can help decreases the internal friction of the mix and hence
taking up tensile forces. SBR being viscous and sticky in increases the workability of fresh concrete.
nature helps binding the internal microstructure of the
 The compressive strength seems to hinge around
concrete which in turn increases the tensile strength. Fig. 6
the total SBR quantity in the mix. Excess SBR
shows the trends of tensile strength obtained when SBR
addition does not favor the compressive strength.
quantity is increased in the mix.
Smaller replacement of up to 5% gives maximum
compressive strength.
 The tensile and flexural capacity of SBR modified
concrete tends to increase due to the gluing effect
of SBR which takes up the tensile forces in
unreinforced concrete.
 The water absorption of concrete incorporating
SBR decreases. This shows that the internal voids
of concrete are filled with polymer which reduces
the porosity and hinders the flow of water.
Decreased porosity will result in better durability
against chloride induced corrosion.
In view of the above arguments, it may be concluded that
Fig. 6 Variation of tensile strength with addition of SBR latex
SBR is a compatible material with concrete. Its addition in

DOI: http://dx.doi.org/10.24018/ejers.2020.5.4.1883 460


EJERS, European Journal of Engineering Research and Science
Vol. 5, No. 4, April 2020

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ACKNOWLEDGMENT [15] BS EN 1097-3, “Tests for mechanical and physical properties of
aggregates - Part 3: Determination of loose bulk density and voids,”
The authors acknowledge the support of TCR Restoration 1998.
& Construction Corp. for the funding and providing SBR [16] B. S. En, “Tests for mechanical and physical properties of aggregates
samples from New York, USA. —,” October, vol. 3, no. 1, 2005.
[17] E. B. S. BS, “BS EN 12390:3 - Testing hardened concrete,” no.
August, p. 22, 2009.
[18] British Standards Institute, “BS EN 12390-5:2009 ‘Testing hardened
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April, pp. 213–218, 2017, doi: 10.1016/j.cscm.2017.04.006. (UET), Lahore in 2017. He is currently working as an
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DOI: http://dx.doi.org/10.24018/ejers.2020.5.4.1883 461

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