PFD : Stator Assembly Line (1 Shift)

SECOP process

Process added after

SECOP
Manual Roll
Preparing & Process added after
Loading ARETE

NIDE Manual Stack Making Stack Making &

& Insulation Paper Inserting Insulation Paper
(CT-50s) Inserting (CT-17s)

Team Leader

Yahotec Main Winding Main Winding Inserting

Inserting (CT-14s)
(CT-55s)
Quality data
collection & Data
Entry
Main Forming
(CT-13s)

Stator Rework
Yahotec Aux Winding Inserting Auxiliary Winding Inserting
(CT-52s) (CT-13s)

Cluster
Prepare
(CT-17s)
Auxiliary Forming
(CT-11.39s)

Cluster Insert and

Checking (CT- 24s)

Crimping Machine Crimping Machine Crimping Machine

1 (CT-30s) 2 (CT-50s) 3 (CT-50s)

Final Forming
(CT-12s)

Lacing
Lacing Machine 1 Lacing Machine 2 Lacing Machine 3 Machine 4
(CT-44s) (CT-44s) (CT-44s) (CT-54.25s)

Visual Checking 1

Present Manpower 26 ID Rolling (CT-8s)

Standard Manpower 27 ABC Pressing (CT-10s)

Shortage Manpower 1 Vacuum Surge testing

(CT-13s)
Optimization Scope 2
Visual Checking
2 Rechecking all damage
Manual from V.C.1 and checking
Walpha
Packing of damages (Insulation paper
Internal Assembly Stator Delivery damage, up-down & rotate ,
Finished
Delivery Wire damage, connector
Stators damage from ABC press
checking) coming from the
process after V.C.1 .